TWI828079B - Electrical connector, conductive terminals and manufacturing method thereof - Google Patents
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 38
- 239000012212 insulator Substances 0.000 claims abstract description 58
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- 238000000034 method Methods 0.000 claims description 14
- 230000015572 biosynthetic process Effects 0.000 claims description 9
- 238000009413 insulation Methods 0.000 claims description 5
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- 230000008054 signal transmission Effects 0.000 description 3
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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Abstract
Description
本申請涉及電連接器技術領域,更詳而言之,係有關一種可銜接多個導體端子的電連接器及其導電端子組與製造方法。 The present application relates to the technical field of electrical connectors. More specifically, it relates to an electrical connector capable of connecting multiple conductor terminals, its conductive terminal set and manufacturing method.
按,電連接器近年來已被廣泛運用到各種電子設備上,一般而言,電連接器會有提供傳輸訊號的導電端子,由於訊號傳輸的需求,電連接器的導電端子數量與日俱增。 Press, electrical connectors have been widely used in various electronic devices in recent years. Generally speaking, electrical connectors have conductive terminals that provide signal transmission. Due to the demand for signal transmission, the number of conductive terminals of electrical connectors is increasing day by day.
隨著電子設備輕薄短小的發展趨勢,使得電子設備的內部可供設置電連接器的空間有限,造成電連接器及其導電端子被要求微型化。 With the development trend of electronic equipment being light, thin and short, the space available for installing electrical connectors inside the electronic equipment is limited, resulting in the requirement for miniaturization of electrical connectors and their conductive terminals.
然而,在製造微型化電連接器時,由於導電端子被微型化,使得多個導體端子相對位的固定存在相當程度的困難,導致微型化電連接器的製造成本居高不下。 However, when manufacturing a miniaturized electrical connector, since the conductive terminals are miniaturized, it is quite difficult to fix the relative positions of multiple conductor terminals, resulting in a high manufacturing cost of the miniaturized electrical connector.
因此,如何在製造微型化電連接器時固定多個導體端子的相對位置,實為所屬技術領域人士所亟待解決的問題。 Therefore, how to fix the relative positions of multiple conductor terminals when manufacturing a miniaturized electrical connector is an urgent problem for those in the technical field to solve.
鑒於上述先前技術之缺點,本申請提供一種導電端子組,該導電端子組係嵌設於一絕緣體,該導電端子組係包括:至少一第一導電端子;至少 一第二導電端子;以及一銜接體;其中,於該導電端子組嵌設於該絕緣體前,令該銜接體銜接該第一導電端子與該第二導電端子,使該第一導電端子與該第二導電端子集成為一體;以及於該導電端子組嵌設於該絕緣體後,令該銜接體對該第一導電端子與該第二導電端子的銜接解除,使該第一導電端子與該第二導電端子分開。 In view of the above shortcomings of the prior art, the present application provides a conductive terminal set embedded in an insulator. The conductive terminal set includes: at least one first conductive terminal; at least a second conductive terminal; and a connector; wherein, before the conductive terminal group is embedded in the insulator, the connector connects the first conductive terminal and the second conductive terminal, so that the first conductive terminal and the The second conductive terminals are integrated into one body; and after the conductive terminal group is embedded in the insulator, the connecting body releases the connection between the first conductive terminal and the second conductive terminal, so that the first conductive terminal and the third conductive terminal The two conductive terminals are separated.
優選地,於本申請的導電端子組中,該第一導電端子係形成有一第一端子接腳,該第二導電端子係形成有一第二端子接腳;其中,於該第一端子接腳與該第二端子接腳的形成過程中,令該銜接體銜接該第一導電端子與該第二導電端子,使該第一導電端子與該第二導電端子集成為一體。 Preferably, in the conductive terminal set of the present application, the first conductive terminal is formed with a first terminal pin, and the second conductive terminal is formed with a second terminal pin; wherein, between the first terminal pin and During the formation process of the second terminal pin, the connecting body connects the first conductive terminal and the second conductive terminal, so that the first conductive terminal and the second conductive terminal are integrated into one body.
優選地,於本申請的導電端子組中,該第一端子接腳係形成有一第一主側接腳折彎結構與一第一次側接腳折彎結構,該第一主側接腳折彎結構係朝一第一端子接腳主側折彎,該第一次側接腳折彎結構係朝一第一端子接腳次側折彎,該第二端子接腳係形成有一第二主側接腳折彎結構與一第二次側接腳折彎結構,該第二主側接腳折彎結構係朝一第二端子主側折彎,該第二次側接腳折彎結構係朝一第二端子次側折彎;其中,該第一端子接腳主側與該第一端子接腳次側係為該第一端子接腳上相反的兩側;該第二端子接腳主側與該第二端子接腳次側係為該第二端子接腳上相反的兩側;以及於該第一主側接腳折彎結構、該第一次側接腳折彎結構、該第二主側接腳折彎結構與該第二次側接腳折彎結構的形成過程中,令該銜接體銜接該第一導電端子與該第二導電端子,使該第一導電端子與該第二導電端子集成為一體。 Preferably, in the conductive terminal set of the present application, the first terminal pin is formed with a first main side pin bending structure and a first side pin bending structure, and the first main side pin bending structure The bending structure is bent toward the main side of a first terminal pin, the first side pin bending structure is bent toward the secondary side of a first terminal pin, and the second terminal pin is formed into a second main side connection. The foot bending structure and a second side foot bending structure, the second main side foot bending structure is bent toward a second main side of the terminal, and the second side side foot bending structure is toward a second The secondary side of the terminal is bent; wherein, the primary side of the first terminal pin and the secondary side of the first terminal pin are opposite sides of the first terminal pin; the primary side of the second terminal pin and the secondary side of the second terminal pin are The secondary sides of the two terminal pins are opposite sides of the second terminal pin; and in the first main side pin bending structure, the first side pin bending structure, the second main side pin During the formation process of the leg bending structure and the second side leg bending structure, the connecting body is connected to the first conductive terminal and the second conductive terminal, so that the first conductive terminal and the second conductive terminal are connected Become one.
優選地,於本申請的導電端子組中,該銜接體係形成有至少一第一銜接段、至少一第二銜接段與至少一裁切段,該第一銜接段係連接該第一導電端子,該第二銜接段係連接該第二導電端子,該裁切段係分別連接該第一銜接段與該第二銜接段,於該導電端子組嵌設於該絕緣體後,該裁切段係提供裁 切而使該第一銜接段與該第二銜接段分開,以令該銜接體對該第一導電端子與該第二導電端子的銜接解除。 Preferably, in the conductive terminal set of the present application, the connection system is formed with at least one first connection section, at least one second connection section and at least one cutting section, and the first connection section is connected to the first conductive terminal, The second connecting section is connected to the second conductive terminal, and the cutting section is connected to the first connecting section and the second connecting section respectively. After the conductive terminal group is embedded in the insulator, the cutting section is provided cut Cut to separate the first connecting section and the second connecting section, so that the connection between the connecting body and the first conductive terminal and the second conductive terminal is released.
優選地,於本申請的導電端子組中,該銜接體係形成有相交的一第一框狀結構與一第二框狀結構,該第一銜接段係位於該第一框狀結構,該第二銜接段係位於該第二框狀結構,該裁切段係位於該第一框狀結構與該第二框狀結構的相交處。 Preferably, in the conductive terminal set of the present application, the connection system forms a first frame-like structure and a second frame-like structure that intersect, and the first connecting section is located at the first frame-like structure, and the second frame-like structure The connecting section is located at the second frame-like structure, and the cutting section is located at the intersection of the first frame-like structure and the second frame-like structure.
優選地,於本申請的導電端子組中,該至少一第一導電端子為多個第一導電端子,該至少一第二導電端子為多個第二導電端子,該銜接體銜接該多個第一導電端子與該多個第二導電端子,使該多個第一導電端子與該多個第二導電端子集成為一體,其中,該銜接體係形成有多個第一銜接段、多個第二銜接段與多個裁切段,各該第一銜接段係連接該多個第一導電端子之其中一者,各該第二銜接段係連接該多個第二導電端子之其中一者,各該裁切段的一端係連接該多個第一銜接段之其中一者,各該裁切段的另一端係連接該多個第二銜接段之其中一者,於該導電端子組嵌設於該絕緣體後,各該裁切段係提供裁切而使各該第一銜接段與各該第二銜接段分開,以令該銜接體對該多個第一導電端子與該多個第二導電端子的銜接解除。 Preferably, in the conductive terminal set of the present application, the at least one first conductive terminal is a plurality of first conductive terminals, the at least one second conductive terminal is a plurality of second conductive terminals, and the connecting body connects the plurality of third conductive terminals. A conductive terminal and the plurality of second conductive terminals integrate the plurality of first conductive terminals and the plurality of second conductive terminals into one body, wherein the connection system forms a plurality of first connection sections and a plurality of second conductive terminals. The connecting section and a plurality of cutting sections, each first connecting section is connected to one of the plurality of first conductive terminals, each of the second connecting sections is connected to one of the plurality of second conductive terminals, and each One end of the cutting section is connected to one of the plurality of first connecting sections, and the other end of each cutting section is connected to one of the plurality of second connecting sections, and the conductive terminal group is embedded in Behind the insulator, each cutting section is provided for cutting to separate each first connecting section and each second connecting section, so that the connecting body can pair the plurality of first conductive terminals and the plurality of second conductive terminals. The terminal connection is released.
另外,本申請提供一種電連接器,該電連接器係包括:一絕緣體,該絕緣體係具有至少一第一鏤空孔與至少一第二鏤空孔;一導電端子組,該導電端子組係嵌設於該絕緣體,且該導電端子組係具有至少一第一導電端子與至少一第二導電端子,該第一導電端子係形成有一第一端子接腳,該第二導電端子係形成有一第二端子接腳,該第一端子接腳係伸出該第一鏤空孔,該第二端子接腳係伸出該第二鏤空孔;以及一銜接體;其中,於該導電端子組嵌設於該絕緣體前,令該銜接體銜接該第一導電端子與該第二導電端子,使該第一導電端子與該第二導電端子集成為一體;以及於該導電端子組嵌設於該絕緣體後, 令該銜接體對該第一導電端子與該第二導電端子的銜接解除,使該第一導電端子與該第二導電端子分開。 In addition, the present application provides an electrical connector, which includes: an insulator, the insulation system has at least a first hollow hole and at least a second hollow hole; a conductive terminal group, the conductive terminal group is embedded In the insulator, the conductive terminal set has at least one first conductive terminal and at least one second conductive terminal, the first conductive terminal is formed with a first terminal pin, and the second conductive terminal is formed with a second terminal Pins, the first terminal pins extend out of the first hollow hole, and the second terminal pins extend out of the second hollow hole; and a connecting body; wherein, the conductive terminal group is embedded in the insulator Before, the connecting body connects the first conductive terminal and the second conductive terminal, so that the first conductive terminal and the second conductive terminal are integrated into one; and after the conductive terminal group is embedded in the insulator, The connection of the connecting body to the first conductive terminal and the second conductive terminal is released, so that the first conductive terminal and the second conductive terminal are separated.
優選地,於本申請的電連接器中,於該第一端子接腳與該第二端子接腳的形成過程中,令該銜接體銜接該第一導電端子與該第二導電端子,使該第一導電端子與該第二導電端子集成為一體。 Preferably, in the electrical connector of the present application, during the formation process of the first terminal pin and the second terminal pin, the connecting body is connected to the first conductive terminal and the second conductive terminal, so that the The first conductive terminal and the second conductive terminal are integrated into one body.
優選地,於本申請的電連接器中,該第一端子接腳係形成有一第一主側接腳折彎結構與一第一次側接腳折彎結構,該第一主側接腳折彎結構係朝一第一端子接腳主側折彎,該第一次側接腳折彎結構係朝一第一端子接腳次側折彎,該第二端子接腳係形成有一第二主側接腳折彎結構與一第二次側接腳折彎結構,該第二主側接腳折彎結構係朝一第二端子接腳主側折彎,該第二次側接腳折彎結構係朝一第二端子接腳次側折彎;其中,該第一端子接腳主側與該第一端子接腳次側係為該第一端子接腳上相反的兩側;該第二端子接腳主側與該第二端子接腳次側係為該第二端子接腳上相反的兩側;以及於該第一主側接腳折彎結構、該第一次側接腳折彎結構、該第二主側接腳折彎結構與該第二次側接腳折彎結構的形成過程中,令該銜接體銜接該第一導電端子與該第二導電端子,使該第一導電端子與該第二導電端子集成為一體;以及於該導電端子組嵌設於該絕緣體的過程中,令該第一主側接腳折彎結構、該第一次側接腳折彎結構分別伸出該第一鏤空孔,且令該第二主側接腳折彎結構、該第二次側接腳折彎結構分別伸出該第二鏤空孔。 Preferably, in the electrical connector of the present application, the first terminal pin is formed with a first main side pin bending structure and a first side pin bending structure, and the first main side pin bending structure The bending structure is bent toward the main side of a first terminal pin, the first side pin bending structure is bent toward the secondary side of a first terminal pin, and the second terminal pin is formed into a second main side connection. The foot bending structure and a second side foot bending structure, the second main side foot bending structure is bent toward a main side of the second terminal foot, and the second side side foot bending structure is toward a second terminal foot bending structure. The secondary side of the second terminal pin is bent; wherein, the primary side of the first terminal pin and the secondary side of the first terminal pin are opposite sides of the first terminal pin; the primary side of the second terminal pin The side and the secondary side of the second terminal pin are opposite sides of the second terminal pin; and in the first main side pin bending structure, the first side pin bending structure, the third During the formation process of the two main side pin bending structures and the second side pin bending structure, the connecting body is connected to the first conductive terminal and the second conductive terminal, so that the first conductive terminal and the third conductive terminal are connected. Two conductive terminals are integrated into one; and during the process of embedding the conductive terminal group in the insulator, the first main side pin bending structure and the first side pin bending structure respectively extend out of the first A hollow hole is formed, and the second main side pin bending structure and the second side pin bending structure are respectively extended out of the second hollow hole.
優選地,於本申請的電連接器中,該銜接體係形成有至少一第一銜接段、至少一第二銜接段與至少一裁切段,該第一銜接段係連接該第一導電端子,該第二銜接段係連接該第二導電端子,該裁切段係分別連接該第一銜接段與該第二銜接段,於該導電端子組嵌設於該絕緣體後,該裁切段係提供裁切而使該第一銜接段與該第二銜接段分開,以令該銜接體對該第一導電端子與該 第二導電端子的銜接解除。 Preferably, in the electrical connector of the present application, the connection system is formed with at least one first connection section, at least one second connection section and at least one cutting section, and the first connection section is connected to the first conductive terminal, The second connecting section is connected to the second conductive terminal, and the cutting section is connected to the first connecting section and the second connecting section respectively. After the conductive terminal group is embedded in the insulator, the cutting section is provided Cut to separate the first connecting section and the second connecting section, so that the connecting body can connect the first conductive terminal and the The connection of the second conductive terminal is released.
優選地,於本申請的電連接器中,該銜接體係形成有相交的一第一框狀結構與一第二框狀結構,該第一銜接段係位於該第一框狀結構,該第二銜接段係位於該第二框狀結構,該裁切段係位於該第一框狀結構與該第二框狀結構的相交處。 Preferably, in the electrical connector of the present application, the connection system is formed with a first frame-like structure and a second frame-like structure that intersect, and the first connection section is located at the first frame-like structure, and the second frame-like structure The connecting section is located at the second frame-like structure, and the cutting section is located at the intersection of the first frame-like structure and the second frame-like structure.
優選地,於本申請的電連接器中,該至少一第一導電端子為多個第一導電端子,該至少一第二導電端子為多個第二導電端子,該銜接體銜接該多個第一導電端子與該多個第二導電端子,使該多個第一導電端子與該多個第二導電端子集成為一體,其中,該銜接體係形成有多個第一銜接段、多個第二銜接段與多個裁切段,各該第一銜接段係連接該多個第一導電端子之其中一者,各該第二銜接段係連接該多個第二導電端子之其中一者,各該裁切段的一端係連接該多個第一銜接段之其中一者,各該裁切段的另一端係連接該多個第二銜接段之其中一者,於該導電端子組嵌設於該絕緣體後,各該裁切段係提供裁切而使各該第一銜接段與各該第二銜接段分開,以令該銜接體對該多個第一導電端子與該多個第二導電端子的銜接解除。 Preferably, in the electrical connector of the present application, the at least one first conductive terminal is a plurality of first conductive terminals, the at least one second conductive terminal is a plurality of second conductive terminals, and the connecting body connects the plurality of first conductive terminals. A conductive terminal and the plurality of second conductive terminals integrate the plurality of first conductive terminals and the plurality of second conductive terminals into one body, wherein the connection system forms a plurality of first connection sections and a plurality of second conductive terminals. The connecting section and a plurality of cutting sections, each first connecting section is connected to one of the plurality of first conductive terminals, each of the second connecting sections is connected to one of the plurality of second conductive terminals, and each One end of the cutting section is connected to one of the plurality of first connecting sections, and the other end of each cutting section is connected to one of the plurality of second connecting sections, and the conductive terminal group is embedded in Behind the insulator, each cutting section is provided for cutting to separate each first connecting section and each second connecting section, so that the connecting body can pair the plurality of first conductive terminals and the plurality of second conductive terminals. The terminal connection is released.
再者,本申請提供一種電連接器製造方法,該電連接器製造方法係包括以下步驟:一步驟一,於該步驟一中係提供一導電端子組與一銜接體,該導電端子組係具有至少一第一導電端子與至少一第二導電端子,且令該銜接體銜接該第一導電端子與該第二導電端子,使該第一導電端子與該第二導電端子集成為一體;一步驟二,於該步驟二中係提供一絕緣體,且令該導電端子組嵌設於該絕緣體;以及一步驟三,於該步驟三中係提供裁切,而令該銜接體對該第一導電端子與該第二導電端子的銜接解除,使該第一導電端子與該第二導電端子分開。
Furthermore, the present application provides an electrical connector manufacturing method. The electrical connector manufacturing method includes the following steps:
優選地,於本申請的電連接器製造方法中,於該步驟一中,該第 一導電端子係形成有一第一端子接腳,該第二導電端子係形成有一第二端子接腳;於該步驟二中,該絕緣體係形成有至少一第一鏤空孔與至少一第二鏤空孔,使該第一端子接腳伸出該第一鏤空孔,且使該第二端子接腳伸出該第二鏤空孔。 Preferably, in the electrical connector manufacturing method of the present application, in step one, the third A conductive terminal is formed with a first terminal pin, and the second conductive terminal is formed with a second terminal pin; in step two, the insulation system is formed with at least a first hollow hole and at least a second hollow hole. , the first terminal pin extends out of the first hollow hole, and the second terminal pin extends out of the second hollow hole.
優選地,於本申請的電連接器製造方法中,於該步驟一中,該第一端子接腳係形成有一第一主側接腳折彎結構與一第一次側接腳折彎結構,該第二端子接腳係形成有一第二主側接腳折彎結構與一第二次側接腳折彎結構,令該第一主側接腳折彎結構朝一第一端子主側折彎,且令該第一次側接腳折彎結構朝一第一端子次側折彎,還令該第二主側接腳折彎結構朝一第二端子主側折彎,又令該第二次側接腳折彎結構朝一第二端子次側折彎,其中,該第一端子接腳主側與該第一端子接腳次側係為該第一端子接腳上相反的兩側,該第二端子接腳主側與該第二端子接腳次側係為該第二端子接腳上相反的兩側;於該步驟二中,令該第一主側接腳折彎結構與該第一次側接腳折彎結構分別伸出該第一鏤空孔,且令該第二主側接腳折彎結構與該第二次側接腳折彎結構分別伸出該第二鏤空孔。 Preferably, in the electrical connector manufacturing method of the present application, in step one, the first terminal pin is formed with a first main side pin bending structure and a first side pin bending structure, The second terminal pin is formed with a second main side pin bending structure and a second side pin bending structure, so that the first main side pin bending structure is bent toward a first terminal main side, And the first side pin bending structure is bent toward the secondary side of a first terminal, and the second main side pin bending structure is bent toward the main side of a second terminal, and the second side pin bending structure is bent toward the main side of a second terminal. The leg bending structure is bent toward the secondary side of a second terminal, wherein the primary side of the first terminal pin and the secondary side of the first terminal pin are opposite sides of the first terminal pin, and the second terminal The primary side of the pin and the secondary side of the second terminal pin are opposite sides of the second terminal pin; in step two, the bending structure of the first primary side pin is aligned with the first side The pin bending structures respectively extend out of the first hollow holes, and the second main side pin bending structures and the second side pin bending structures respectively extend out of the second hollow holes.
優選地,於本申請的電連接器製造方法中,於該步驟一中,該銜接體係形成有至少一第一銜接段、至少一第二銜接段與至少一裁切段,其中,該第一銜接段係連接該第一導電端子,該第二銜接段係連接該第二導電端子,該裁切段係分別連接該第一銜接段與該第二銜接段;於該步驟三中,裁切該裁切段使該第一銜接段與該第二銜接段分開,以令該銜接體對該第一導電端子與該第二導電端子的銜接解除。 Preferably, in the electrical connector manufacturing method of the present application, in step one, the connecting system is formed with at least one first connecting section, at least one second connecting section and at least one cutting section, wherein the first connecting section The connecting section is connected to the first conductive terminal, the second connecting section is connected to the second conductive terminal, and the cutting section is connected to the first connecting section and the second connecting section respectively; in step three, cutting The cutting section separates the first connecting section and the second connecting section, so that the connecting body releases the connection between the first conductive terminal and the second conductive terminal.
優選地,於本申請的電連接器製造方法中,於該步驟一中,該銜接體係形成有相交的一第一框狀結構與一第二框狀結構,該第一銜接段係位於該第一框狀結構,該第二銜接段係位於該第二框狀結構,該裁切段係位於該第一框狀結構與該第二框狀結構的相交處。 Preferably, in the electrical connector manufacturing method of the present application, in step one, the connecting system is formed with a first frame-like structure and a second frame-like structure that intersect, and the first connecting section is located at the first frame-like structure. A frame-like structure, the second connecting section is located at the second frame-like structure, and the cutting section is located at the intersection of the first frame-like structure and the second frame-like structure.
優選地,於本申請的電連接器製造方法中,於該步驟一中,該至少一第一導電端子為多個第一導電端子,該至少一第二導電端子為多個第二導電端子,且令該銜接體銜接該多個第一導電端子與該多個第二導電端子,使該多個第一導電端子與該多個第二導電端子集成為一體,其中,該銜接體係形成有多個第一銜接段、多個第二銜接段與多個裁切段,各該第一銜接段係連接該多個第一導電端子之其中一者,各該第二銜接段係連接該多個第二導電端子之其中一者,各該裁切段的一端係連接該多個第一銜接段之其中一者,各該裁切段的另一端係連接該多個第二銜接段之其中一者;於該步驟三中,裁切各該裁切段使各該第一銜接段與各該第二銜接段分開,以令該銜接體對該多個第一導電端子與該多個第二導電端子的銜接解除。 Preferably, in the electrical connector manufacturing method of the present application, in step one, the at least one first conductive terminal is a plurality of first conductive terminals, and the at least one second conductive terminal is a plurality of second conductive terminals, And let the connecting body connect the plurality of first conductive terminals and the plurality of second conductive terminals, so that the plurality of first conductive terminals and the plurality of second conductive terminals are integrated into one, wherein the connection system forms a plurality of a first connecting section, a plurality of second connecting sections and a plurality of cutting sections, each of the first connecting sections is connected to one of the plurality of first conductive terminals, and each of the second connecting sections is connected to the plurality of first conductive terminals. One of the second conductive terminals, one end of each cut section is connected to one of the plurality of first connecting sections, and the other end of each of the cut sections is connected to one of the plurality of second connecting sections. In the third step, each cutting section is cut to separate each first connecting section and each second connecting section, so that the connecting body can connect the plurality of first conductive terminals and the plurality of second connecting sections. The conductive terminals are disconnected.
相較於先前技術,本申請所提供的電連接器及其導電端子組與製造方法,係可藉由銜接體,於多個導體端子嵌設於絕緣體前,將多個導體端子銜接,而固定多個導體端子的相對位置,以解決在製造電連接器時多個導體端子的相對位置無法有效固定所衍生的問題,讓設置本申請的電連接器可以微型化,而可以用於輕薄短小的電子設備。 Compared with the prior art, the electrical connector and its conductive terminal set and manufacturing method provided by the present application can use a connecting body to connect and fix multiple conductor terminals before the plurality of conductor terminals are embedded in the insulator. The relative positions of multiple conductor terminals are used to solve the problem that the relative positions of multiple conductor terminals cannot be effectively fixed when manufacturing electrical connectors, so that the electrical connector of the present application can be miniaturized and can be used in light, thin and short devices. electronic equipment.
1:電連接器 1: Electrical connector
11:絕緣體 11:Insulator
111:第一鏤空孔 111: First hollow hole
112:第二鏤空孔 112: Second hollow hole
12:導電端子組 12:Conductive terminal group
121:第一導電端子 121: First conductive terminal
1211:第一端子接腳 1211: First terminal pin
12111:第一主側接腳折彎結構 12111: First main side leg bending structure
12112:第一次側接腳折彎結構 12112: The first side leg bending structure
122:第二導電端子 122: Second conductive terminal
1221:第二端子接腳 1221: Second terminal pin
12211:第二主側接腳折彎結構 12211: Second main side leg bending structure
12212:第二次側接腳折彎結構 12212: The second side leg bending structure
13:銜接體 13: Connector
131:第一銜接段 131: First connecting section
132:第二銜接段 132: The second connecting section
133:裁切段 133: Cutting section
134:第一框狀結構 134: First frame structure
135:第二框狀結構 135: Second frame structure
2:主側電路板 2: Main side circuit board
3:次側電路板 3: Secondary circuit board
本申請的上述及其他方面、特徵以及其他優點,將通過以下結合圖式的實施例描述得到更清楚地理解。 The above and other aspects, features and other advantages of the present application will be more clearly understood through the following description of embodiments in conjunction with the drawings.
圖1,係本申請之電連接器的實施例的立體示意圖。 Figure 1 is a schematic three-dimensional view of an embodiment of the electrical connector of the present application.
圖2,係本申請之電連接器的實施例的分解示意圖。 FIG. 2 is an exploded schematic diagram of an embodiment of the electrical connector of the present application.
圖3,係本申請之電連接器的實施例的製造示意圖。 Figure 3 is a schematic diagram of the manufacturing of an embodiment of the electrical connector of the present application.
圖4,係本申請之電連接器的實施例的製造示意圖。 Figure 4 is a schematic diagram of the manufacturing of an embodiment of the electrical connector of the present application.
圖5,係本申請之電連接器的實施例的製造示意圖。 Figure 5 is a schematic diagram of the manufacturing of an embodiment of the electrical connector of the present application.
圖6,係本申請之電連接器的實施例的製造示意圖。 Figure 6 is a schematic diagram of the manufacturing of an embodiment of the electrical connector of the present application.
圖7,係本申請之電連接器的實施例的製造示意圖。 Figure 7 is a schematic diagram of the manufacturing of an embodiment of the electrical connector of the present application.
圖8,係本申請之電連接器的實施例的製造示意圖。 Figure 8 is a schematic diagram of the manufacturing of an embodiment of the electrical connector of the present application.
圖9,係本申請之電連接器的實施例的製造示意圖。 Figure 9 is a schematic diagram of the manufacturing of an embodiment of the electrical connector of the present application.
圖10,係本申請之電連接器的實施例的製造示意圖。 Figure 10 is a schematic diagram of the manufacturing of an embodiment of the electrical connector of the present application.
圖11,係本申請之電連接器的實施例的製造示意圖。 Figure 11 is a schematic diagram of the manufacturing of an embodiment of the electrical connector of the present application.
圖12,係本申請之電連接器的實施例的製造示意圖。 Figure 12 is a schematic diagram of the manufacturing of an embodiment of the electrical connector of the present application.
圖13,係本申請之電連接器的實施例的製造示意圖。 Figure 13 is a schematic diagram of the manufacturing of an embodiment of the electrical connector of the present application.
以下內容將搭配圖式,藉由特定的具體實施例說明本申請之技術內容,熟悉此技術之人士可由本說明書所揭示之內容輕易地了解本申請之其他優點與功效。本申請亦可藉由其他不同的具體實施例加以施行或應用。本說明書中的各項細節亦可基於不同觀點與應用,在不背離本申請之精神下,進行各種修飾與變更。尤其是,於圖式中各個元件的比例關係及相對位置僅具示範性用途,並非代表本申請實施的實際狀況。 The following content will be accompanied by figures to illustrate the technical content of the present application through specific embodiments. Those familiar with this technology can easily understand other advantages and effects of the present application from the content disclosed in this specification. The present application can also be implemented or applied through other different specific embodiments. Various modifications and changes may be made to various details in this specification based on different viewpoints and applications without departing from the spirit of this application. In particular, the proportional relationship and relative position of each element in the drawings are for exemplary purposes only and do not represent the actual implementation of the present application.
針對本申請技術揭露的實施例說明,請一併參閱圖1至圖13。 For the description of the embodiments of the technical disclosure of this application, please refer to Figures 1 to 13 together.
本申請係提供一種可用於輕薄短小電子設備的電連接器,如圖1至圖2所示的實施例,本申請的電連接器1係可分別電性連接電子設備內的主側電路板2與次側電路板3,以為主側電路板2與次側電路板3提供訊號傳輸。如圖1至圖6所示的實施例,本申請的電連接器1包括:絕緣體11、導電端子組12與銜接體13。
The present application provides an electrical connector that can be used for light, thin, short and small electronic devices. As shown in the embodiment shown in Figures 1 to 2, the
如圖1所示的實施例,所述絕緣體11係具有至少一第一鏤空孔111與至少一第二鏤空孔112。所述導電端子組12係嵌設於絕緣體11,且導電
端子組12係具有至少一第一導電端子121與至少一第二導電端子122。如圖1所示的實施例,所述第一導電端子121係形成有第一端子接腳1211,所述第二導電端子122係形成有第二端子接腳1221。所述第一端子接腳1211與所述第二端子接腳1221係分別伸出第一鏤空孔111與第二鏤空孔112。
As shown in the embodiment shown in FIG. 1 , the
如圖6至圖7所示的實施例,所述銜接體13係形成有至少一第一銜接段131、至少一第二銜接段132與至少一裁切段133。所述第一銜接段131係連接第一導電端子121。所述第二銜接段132係連接第二導電端子122。所述裁切段133係分別連接第一銜接段131與第二銜接段132,如此,銜接體13係銜接第一導電端子121與第二導電端子122,使第一導電端子121與第二導電端子122集成為一體。
As shown in the embodiment shown in FIGS. 6 to 7 , the connecting
另外,如圖6所示的實施例,銜接體13係可形成有相交的第一框狀結構134與第二框狀結構135。相應地,第一銜接段131係位於第一框狀結構134,第二銜接段132係位於第二框狀結構135,裁切段133係位於第一框狀結構134與該第二框狀結構135的相交處。
In addition, as shown in the embodiment of FIG. 6 , the connecting
應說明的是,於導電端子組12嵌設於絕緣體11前,且於第一端子接腳1211與第二端子接腳1221的形成過程中,銜接體13係可銜接第一導電端子121與第二導電端子122,使第一導電端子121與第二導電端子122集成為一體,藉此,可以固定第一導電端子121與第二導電端子122的相對位置,以便於將導電端子組12嵌設於絕緣體11,也便於形成第一端子接腳1211與第二端子接腳1221,是以,本申請可以解決在製造微型化電連接器時多個導體端子的相對位置無法有效固定的問題。
It should be noted that before the
具體而言,如圖1所示的實施例,第一端子接腳1211係形成有第一主側接腳折彎結構12111與第一次側接腳折彎結構12112。所述第一主側接腳折彎結構12111係朝第一端子接腳主側折彎,所述第一次側接腳折彎結構
12112係朝第一端子接腳次側折彎。應說明的是,所述第一端子接腳主側與所述第一端子接腳次側係為第一端子接腳1211上相反的兩側,是以,所述第一主側接腳折彎結構12111可以電性連接如圖2所示的主側電路板2,所述第一次側接腳折彎結構12112可以電性連接如圖2所示的次側電路板3。
Specifically, in the embodiment shown in FIG. 1 , the
再者,如圖1所示的實施例,第二端子接腳1221係形成有第二主側接腳折彎結構12211與第二次側接腳折彎結構12212。所述第二主側接腳折彎結構12211係朝第二端子接腳主側折彎,所述第二次側接腳折彎結構12212係朝第二端子接腳次側折彎。應說明的是,所述第二端子接腳主側與所述第二端子接腳次側係為第二端子接腳1221上相反的兩側,是以,所述第二主側接腳折彎結構12211可以電性連接如圖2所示的主側電路板2,所述第二次側接腳折彎結構12212可以電性連接如圖2所示的次側電路板3。
Furthermore, in the embodiment shown in FIG. 1 , the
另外,應說明的是,於第一主側接腳折彎結構12111、第一次側接腳折彎結構12112、第二主側接腳折彎結構12211與第二次側接腳折彎結構12212的形成過程中,銜接體13係銜接第一導電端子121與第二導電端子122,使第一導電端子121與第二導電端子122集成為一體,藉此,可以固定第一導電端子121與第二導電端子122的相對位置,以便於形成第一主側接腳折彎結構12111、第一次側接腳折彎結構12112、第二主側接腳折彎結構12211與第二次側接腳折彎結構12212。
In addition, it should be noted that in the first main side
應說明的是,於導電端子組12嵌設於絕緣體11的過程中,第一主側接腳折彎結構12111與第一次側接腳折彎結構12112係分別伸出第一鏤空孔111,以提供分別電性連接如圖2所示的主側電路板2與次側電路板3。另外,於導電端子組12嵌設於絕緣體11的過程中,第二主側接腳折彎結構12211與第二次側接腳折彎結構12212係分別伸出第二鏤空孔112,以提供分別電性連接如圖2所示的主側電路板2與次側電路板3。
It should be noted that during the process of embedding the
另外,於導電端子組12嵌設於絕緣體11後,由於絕緣體11可以提供固定第一導電端子121與第二導電端子122的相對位置,故可裁切所述裁切段133而使第一銜接段131與第二銜接段132分開,亦即,可令銜接體13對第一導電端子121與第二導電端子122的銜接解除,使第一導電端子121與第二導電端子122分開,以避免第一導電端子121與第二導電端子122之間發生電性短路,而符合電連接器1的使用需求。
In addition, after the conductive terminal set 12 is embedded in the
如圖1至圖6所示的實施例,本申請的電連接器1具有多個第一導電端子121與多個第二導電端子122。其中,銜接體13係提供銜接所述多個第一導電端子121與所述多個第二導電端子122,使多個第一導電端子121與多個第二導電端子122集成為一體。相應地,銜接體13係形成有多個第一銜接段131、多個第二銜接段132與多個裁切段133,其中,各個第一銜接段131係提供連接多個第一導電端子121之其中一者,各個第二銜接段132係提供連接多個第二導電端子122之其中一者。
As shown in the embodiment shown in FIGS. 1 to 6 , the
應說明的是,於本申請的電連接器1中,各個裁切段133的一端係連接多個第一銜接段131之其中一者,各該裁切段133的另一端係連接多個第二銜接段132之其中一者,使多個第一導電端子121與多個第二導電端子122集成為一體,且於導電端子組12嵌設於絕緣體11後,由於絕緣體11可以固定第一導電端子121與第二導電端子122的相對位置,故可裁切各個裁切段133而使各個第一銜接段131與各個第二銜接段132分開,以令銜接體13對多個第一導電端子121與多個第二導電端子122的銜接解除,使多個第一導電端子121與多個第二導電端子122分開,以避免多個第一導電端子121與多個第二導電端子122之間發生電性短路,而符合電連接器1的使用需求。
It should be noted that in the
關於本申請電連接器製造方法,係以實施例簡要說明如下,請一併參閱圖3至圖13,本申請的電連接器製造方法係包括以下步驟:
首先,於步驟一中,如圖3至圖9所示的實施例,係提供導電端子組12與銜接體13。所述導電端子組12係具有至少一第一導電端子121與至少一第二導電端子122。應說明的是,如圖1所示的實施例,所述導電端子組12係具有多個第一導電端子121與多個第二導電端子122。
Regarding the manufacturing method of the electrical connector of the present application, a brief description is given below using examples. Please refer to Figures 3 to 13 together. The manufacturing method of the electrical connector of the present application includes the following steps:
First, in step one, as shown in the embodiment shown in FIGS. 3 to 9 , the conductive terminal set 12 and the connecting
於步驟一中,令銜接體13銜接第一導電端子121與第二導電端子122,使第一導電端子121與第二導電端子122集成為一體,而固定第一導電端子121與第二導電端子122的相對位置,於步驟一中,如圖3至圖5所示的實施例,可以藉由沖壓模具4,於第一導電端子121上形成第一端子接腳1211,且於第二導電端子122上形成第二端子接腳1221。應說明的是,如圖3至圖5所示的實施例,於步驟一中,令銜接體13銜接多個第一導電端子121與多個第二導電端子122,使多個第一導電端子121與多個第二導電端子122集成為一體,而固定多個第一導電端子121與多個第二導電端子122的相對位置。
In
更甚者,於步驟一中,如圖3至圖5所示的實施例,可以藉由沖壓模具4,於第一端子接腳1211上形成第一主側接腳折彎結構12111與第一次側接腳折彎結構12112,且於第二端子接腳1221上形成第二主側接腳折彎結構12211與第二次側接腳折彎結構12212。所述第一主側接腳折彎結構12111係朝第一端子主側折彎,而可電性連接如圖2所示的主側電路板2。所述第一次側接腳折彎結構12112係朝第一端子次側折彎,而可電性連接如圖2所示的次側電路板3。所述第二主側接腳折彎結構12211係朝第二端子主側折彎,而可電性連接如圖2所示的主側電路板2。所述第二次側接腳折彎結構12212係朝第二端子次側折彎,而可電性連接如圖2所示的次側電路板3。
What's more, in the first step, as shown in the embodiment shown in FIGS. 3 to 5 , the first main-side
應說明的是,如圖1所示的實施例,第一端子接腳主側與第一端子接腳次側係為第一端子接腳1211上相反的兩側,第二端子接腳主側與第二端子接腳次側係為第二端子接腳1221上相反的兩側。
It should be noted that, in the embodiment shown in FIG. 1 , the primary side of the first terminal pin and the secondary side of the first terminal pin are opposite sides of the
再者,如圖6至圖7所示的實施例,於步驟一中,可以藉由沖壓模具4,於銜接體13上形成至少一第一銜接段131、至少一第二銜接段132與至少一裁切段133。應說明的是,所述第一銜接段131係連接第一導電端子121,所述第二銜接段132係連接第二導電端子122,所述裁切段133係分別連接第一銜接段131與第二銜接段132,如此,銜接體13係銜接第一導電端子121與第二導電端子122,使第一導電端子121與第二導電端子122集成為一體,藉此,可以固定第一導電端子121與第二導電端子122的相對位置。
Furthermore, in the embodiment shown in FIGS. 6 to 7 , in
應說明的是,如圖6至圖7所示的實施例,銜接體13係形成有多個第一銜接段131、多個第二銜接段132與多個裁切段133,各個第一銜接段131係連接多個第一導電端子121之其中一者,各個第二銜接段132係連接多個第二導電端子122之其中一者,各個裁切段133的一端係連接多個第一銜接段131之其中一者,各個裁切段133的另一端係連接多個第二銜接段132之其中一者,如此,銜接體13係銜接多個第一導電端子121與多個第二導電端子122,使多個第一導電端子121與多個第二導電端子122集成為一體,藉此,可以固定多個第一導電端子121與多個第二導電端子122的相對位置。
It should be noted that, in the embodiment shown in Figures 6 to 7, the connecting
更甚者,如圖6至圖7所示的實施例,於步驟一中,可以藉由沖壓模具4,於銜接體13上形成相交的第一框狀結構134與第二框狀結構135。應說明的是,所述第一銜接段131係位於第一框狀結構134,所述第二銜接段132係位於第二框狀結構135,所述裁切段133係位於第一框狀結構134與第二框狀結構135的相交處,而可以分別連接第一銜接段131與第二銜接段132。
What's more, in the embodiment shown in FIGS. 6 to 7 , in
接著,於步驟二中,係提供絕緣體11,且令導電端子組12嵌設於絕緣體11,以藉由絕緣體11固定第一導電端子121與第二導電端子122的相對位置。另外,於步驟二中,如圖1所示的實施例中,絕緣體11係形成有至少一第一鏤空孔111與至少一第二鏤空孔112,並使第一端子接腳1211的第一主
側接腳折彎結構12111與第一次側接腳折彎結構12112分別伸出第一鏤空孔111,且使第二端子接腳1221的第二主側接腳折彎結構12211與第二次側接腳折彎結構12212分別伸出第二鏤空孔112,而讓第一端子接腳1211與第二端子接腳1221可分別電性連接如圖2所示的主側電路板2與次側電路板3
Next, in step two, the
而後,於步驟三中,係裁切銜接體13,如圖13所示的實施例,使第一銜接段131與第二銜接段132分開,或使第一框狀結構134與第二框狀結構135分開,以令銜接體13對第一導電端子121與第二導電端子122的銜接解除,使第一導電端子121與第二導電端子122分開,使第一導電端子121與第二導電端子122分開,以避免第一導電端子121與第二導電端子122之間發生電性短路,而符合電連接器1的使用需求。應說明的是,如圖13所示的實施例,於步驟三中,係裁切各個裁切段133使各個第一銜接段131與各個第二銜接段132分開,或使各個第一框狀結構134與各個第二框狀結構135分開,以令銜接體13對多個第一導電端子121與多個第二導電端子122的銜接解除,使多個第一導電端子121與多個第二導電端子122分開,以避免多個第一導電端子121與多個第二導電端子122之間發生電性短路,而符合電連接器1的使用需求。
Then, in step three, the connecting
應說明的是,本申請所提供的電連接器及其導電端子組與製造方法,還可以省略上述部分特徵,舉例而言,於本申請中,導電端子組係包括:至少一第一導電端子;至少一第二導電端子;以及一銜接體;其中,於該導電端子組嵌設於該絕緣體前,令該銜接體銜接該第一導電端子與該第二導電端子,使該第一導電端子與該第二導電端子集成為一體;以及於該導電端子組嵌設於該絕緣體後,令該銜接體對該第一導電端子與該第二導電端子的銜接解除,使該第一導電端子與該第二導電端子分開。 It should be noted that the electrical connector, its conductive terminal set and the manufacturing method provided in this application can also omit some of the above features. For example, in this application, the conductive terminal set includes: at least one first conductive terminal. ; At least one second conductive terminal; and a connector; wherein, before the conductive terminal group is embedded in the insulator, the connector connects the first conductive terminal and the second conductive terminal, so that the first conductive terminal Integrate with the second conductive terminal; and after the conductive terminal group is embedded in the insulator, the connecting body releases the connection between the first conductive terminal and the second conductive terminal, so that the first conductive terminal and The second conductive terminals are separated.
另外,電連接器係包括:一絕緣體,該絕緣體係具有至少一第一鏤空孔與至少一第二鏤空孔;一導電端子組,該導電端子組係嵌設於該絕緣體, 且該導電端子組係具有至少一第一導電端子與至少一第二導電端子,該第一導電端子係形成有一第一端子接腳,該第二導電端子係形成有一第二端子接腳,該第一端子接腳係伸出該第一鏤空孔,該第二端子接腳係伸出該第二鏤空孔;以及一銜接體;其中,於該導電端子組嵌設於該絕緣體前,令該銜接體銜接該第一導電端子與該第二導電端子,使該第一導電端子與該第二導電端子集成為一體;以及於該導電端子組嵌設於該絕緣體後,令該銜接體對該第一導電端子與該第二導電端子的銜接解除,使該第一導電端子與該第二導電端子分開。 In addition, the electrical connector includes: an insulator, the insulation system having at least one first hollow hole and at least one second hollow hole; a conductive terminal group, the conductive terminal group is embedded in the insulator, And the conductive terminal set has at least one first conductive terminal and at least one second conductive terminal. The first conductive terminal is formed with a first terminal pin, and the second conductive terminal is formed with a second terminal pin. The first terminal pin extends out of the first hollow hole, the second terminal pin extends out of the second hollow hole; and a connecting body; wherein, before the conductive terminal group is embedded in the insulator, the The connecting body connects the first conductive terminal and the second conductive terminal so that the first conductive terminal and the second conductive terminal are integrated into one body; and after the conductive terminal group is embedded in the insulator, the connecting body is connected to the insulator. The connection between the first conductive terminal and the second conductive terminal is released, so that the first conductive terminal and the second conductive terminal are separated.
再者,電連接器製造方法係包括以下步驟:一步驟一,於該步驟一中係提供一導電端子組與一銜接體,該導電端子組係具有至少一第一導電端子與至少一第二導電端子,且令該銜接體銜接該第一導電端子與該第二導電端子,使該第一導電端子與該第二導電端子集成為一體;一步驟二,於該步驟二中係提供一絕緣體,且令該導電端子組嵌設於該絕緣體;以及一步驟三,於該步驟三中係提供裁切,而令該銜接體對該第一導電端子與該第二導電端子的銜接解除,使該第一導電端子與該第二導電端子分開。
Furthermore, the electrical connector manufacturing method includes the following steps:
綜上所述,本申請所提供的電連接器及其導電端子組與製造方法,係可藉由銜接體,於多個導體端子嵌設於絕緣體前,將多個導體端子銜接,而固定多個導體端子的相對位置,以解決在製造電連接器時多個導體端子的相對位置無法有效固定所衍生的問題,讓設置本申請的電連接器可以微型化,而可以用於輕薄短小的電子設備。 To sum up, the electrical connector, its conductive terminal set and the manufacturing method provided by the present application can connect multiple conductor terminals through the connecting body before the multiple conductor terminals are embedded in the insulator, and fix multiple conductor terminals. The relative positions of multiple conductor terminals are used to solve the problem that the relative positions of multiple conductor terminals cannot be effectively fixed when manufacturing electrical connectors, so that the electrical connector of the present application can be miniaturized and can be used for light, thin and short electronic devices. equipment.
上述實施例僅例示性說明本申請之原理及功效,而非用於限制本申請。任何熟習此項技術之人士均可在不違背本申請之精神及範疇下,對上述實施例進行修飾與改變。因此,本申請之權利保護範圍,應如本申請的申請專利範圍所列。 The above embodiments only illustrate the principles and effects of the present application, but are not used to limit the present application. Anyone skilled in the art can modify and change the above embodiments without departing from the spirit and scope of the present application. Therefore, the scope of rights protection of this application should be as listed in the patent scope of this application.
1 電連接器
11 絕緣體
111 第一鏤空孔
112 第二鏤空孔
12 導電端子組
121 第一導電端子
1211 第一端子接腳
12111 第一主側接腳折彎結構
12112 第一次側接腳折彎結構
122 第二導電端子
1221 第二端子接腳
12211 第二主側接腳折彎結構
12212 第二次側接腳折彎結構
1
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CN102646913A (en) * | 2006-06-02 | 2012-08-22 | 内奥科尼克斯公司 | Contact grid array system |
TWI584543B (en) * | 2013-12-12 | 2017-05-21 | 欣興電子股份有限公司 | Connector and the method of manufacturing the same |
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TW202339353A (en) | 2023-10-01 |
CN116799535A (en) | 2023-09-22 |
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