TWI827455B - The structure of wood and its manufacturing process - Google Patents
The structure of wood and its manufacturing process Download PDFInfo
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Abstract
本發明為涉及一種木料之結構及其製程,主要包括一第一木料、及一第二木料,其第一木料包括一第一曲面部、一第一平面對接部、一第一內側面部、及至少一第一結合部,而第二木料包括一為一體成形之第二木料本體、及一可與第一結合部結合之第二結合部,又所述第二木料本體位於第二結合部之側面處乃具有一可與第一平面對接部結合之第二平面對接部、及一可與第一內側面部結合之第二傾斜面部,並第二平面對接部位於第二結合部之側處,藉此透過前述結合後,可達到節省材料、取材容易、穩定性高、支撐面積大、重量輕、好搬運、及省運費等優勢。 The invention relates to a structure of wood and its manufacturing process, which mainly includes a first wood and a second wood. The first wood includes a first curved portion, a first plane butt portion, a first inner surface, and At least one first joint part, and the second wood material includes a second wood body that is integrally formed, and a second joint part that can be combined with the first joint part, and the second wood body is located at the second joint part. The side surface has a second planar butt portion that can be combined with the first planar butt portion, and a second inclined surface portion that can be combined with the first inner side portion, and the second planar butt portion is located on the side of the second combination portion. Through the above combination, it is possible to achieve the advantages of material saving, easy material extraction, high stability, large support area, light weight, easy handling, and freight saving.
Description
本發明係涉及一種可節省材料、取材容易、穩定性高、支撐面積大、重量輕、好搬運、及省運費的木料之結構及其製程。 The invention relates to a wood structure and its manufacturing process that can save materials, are easy to obtain, have high stability, have a large supporting area, are light in weight, are easy to transport, and save freight.
木材的應用領域相當廣,從人們居住的屋子到生活周遭常碰到家俱、及湯匙、筷子等,尤以家俱最屬常使用木材的物品,以家俱而言,係為日常生活和社會活動中為起居,或工作方便而配備的用具,如坐臥家俱用、儲藏家俱用、廚房家俱用或輔助家俱用等,皆可使用以木為主要材質加工成上述該等家俱,簡言之,家俱的功能多以承載物品或承載使用者作為主要功能用途,因此,必須具有堅固耐用之特性,不然易使物品倒塌造成壓傷危機,或床板、椅子塌陷而讓使用者受傷,顯見承載的強度屬非常重要的一環。 The application fields of wood are quite wide. From the houses where people live to furniture, spoons, chopsticks, etc., they are often encountered in daily life. Furniture is the most commonly used item. For furniture, it is used in daily life and social activities. Utensils equipped for living or working, such as sitting furniture, storage furniture, kitchen furniture or auxiliary furniture, etc., can be made of wood as the main material to make the above-mentioned furniture. In short, furniture Most of the functions are to carry objects or users as the main function. Therefore, they must be strong and durable. Otherwise, the objects may collapse and cause crushing risks, or the beds and chairs may collapse and injure the users. It is obvious that the strength of the load-bearing equipment is Very important part.
因此亦有廠商於邊角處以角材加工方式進行處理,讓兩個木料不僅可以於角邊處對接,還可於邊面處以弧形方式呈現,此可同參第一圖及第二圖所示,為習用第一實施例之實施示意圖及第一木料製作前示意圖,由圖中可清楚看出,第一木料1a上具有第一結合部121a,第二木料2a具有第二結合部22a,且第一木料1a之邊面處為曲面態樣,且於第一木料1a的另一側可接設一第三木料3a,並第二木料2a與第三木料3a之間,乃設置有一支撐件7a,乃增加其穩固力。
Therefore, some manufacturers also use angle wood processing at the corners, so that the two pieces of wood can not only be butted at the corners, but also presented in an arc at the edges. This can be seen in the first and second pictures. , is a schematic diagram of a conventional first embodiment and a schematic diagram before making the first wood material. It can be clearly seen from the figure that the first wood material 1a has a first
然而,上述習知技術存在許多缺點,如下所述: However, the above-mentioned conventional technology has many shortcomings, as described below:
第一,於製作第一木料時,因第一木料1a為正方形的角料,當欲製作較大曲面度的第一木料1a時,則需要更大體積及面積的角料,因製造過程中必須將邊面處的部分進行刨角以形成第一曲面部11a,而對面處的側邊則進行裁切以形成第一內側面部13a,如此即可發現會切掉許多木料(切除木料如第二圖中的虛線部分),亦使得整體在木料使用上浪費許多,進而於無形
中增加許多成本。
First, when making the first wood material, because the first wood material 1a is a square corner material, when you want to make the first wood material 1a with a larger curvature, you need a larger volume and area of corner material, because during the manufacturing process The part at the edge must be planed to form the first
第二,在設置支撐件7a時,必須額外加工一個可以供支撐件7a固定的部位,顯然製造工序上更為繁瑣,且額外設置一個支撐件7a也會增加其製造成本。
Secondly, when disposing the
第三,一般市面上的木料多為進口木料,舉如橡木、梣木、山毛櫸、及胡桃木等,其前述進口木料特性即是密度大,但因為屬於質量密度較大的硬木,整體重量並不輕,在搬運上較難以搬運,此外也因採用進口方式進來台灣,使得整體的運費成本大為提升。 Third, generally, most of the wood on the market is imported wood, such as oak, ash, beech, and walnut. The aforementioned characteristics of imported wood are high density. However, because it is a hardwood with a high mass density, the overall weight is not the same. It is not light and difficult to transport. In addition, it is imported into Taiwan, which greatly increases the overall freight cost.
第四,在第一木料1a結合第二木料2a與第三木料3a結合第一木料1a方面,其因屬於硬木的關係,使得在體積上較小,進而在接觸的面積上也跟著較小,因此當使用者在乘坐時,容易產生晃動,此時為解決晃動問題,又必須增設支撐件7a及相關的結合結構,導致產生如上述第二點之問題,且由於該小體積問題,導致無法保留原本天然的紋理。
Fourth, in terms of the first wood 1a combined with the
又如中華民國證書號第M625408號「榫接結構及其製品」,其摘要揭示「結構主要係於一第一結合件之接合面上凹設有一榫槽,榫槽一旁沿相鄰邊由接合面朝反向之外表面凹設有一概呈V形之斜狀楔合槽,並使該楔合槽與與榫槽間則形成有一道側牆;一第二結合件則具有一可同時覆蓋住上述榫槽與楔合槽區域之銜接面,並於該銜接面上凸設有一能夠榫接於榫槽之凸榫,凸榫一旁沿著銜接面邊緣凸設有能與V形楔合槽相互對接之楔合塊,而楔合塊與凸榫間則形成有一凹溝供側牆嵌置,藉由上述構件的組合,即可使兩結合件以榫接、楔接及嵌接等多重形態之功效穩固的相互結合在一起,不僅使其所製之傢俱製品可獲得更佳的穩固性,同時亦可提昇整體之質感」。 Another example is the Republic of China Certificate No. M625408 "Tortico Joint Structure and Its Products", the abstract of which reveals that "the structure is mainly based on a recessed tongue and groove on the joint surface of a first joint member. One side of the tongue and tenon groove is joined by the adjacent edge. A generally V-shaped oblique wedge groove is recessed on the surface facing the opposite direction, and a side wall is formed between the wedge groove and the tongue groove; a second connecting piece has a cover that can be covered at the same time The connecting surface between the above-mentioned tenon groove and the wedge groove area is located, and a convex tenon that can be tenoned into the mortise groove is protruded on the connecting surface. A protruding tenon is provided along the edge of the connecting surface with a V-shaped wedge groove. The wedge blocks are butted with each other, and a groove is formed between the wedge block and the tenon for the side wall to be embedded. Through the combination of the above components, the two joints can be connected in multiple ways such as tenon joint, wedge joint and embedded joint. The functions of form are firmly combined with each other, which not only provides better stability to the furniture products it is made from, but also enhances the overall texture."
然上述榫接結構及其製品於使用時,也存在許多缺點,如下所述: However, the above-mentioned tenon joint structure and its products also have many shortcomings when used, as follows:
第一,凸榫與榫槽對接之方式,雖可將兩木材進行組接,但因凸榫周圍並無任何的平面作為支撐以及接觸面積,且楔合塊乃由頂部直切到底部處,導致凸榫周圍無其他空間可以設置用於增加接觸面積的平面部,故使得在接合後仍然會有晃動之虞。 First, although the joint method of tenon and tenon groove can connect two pieces of wood, there is no flat surface around the tenon as a support and contact area, and the wedge block is cut straight from the top to the bottom. As a result, there is no other space around the tenon to provide a flat portion to increase the contact area, so there is still a risk of shaking after joining.
第二,由桌腳可看出該專利案並無導圓角之設計,無論是桌腳下側處或桌腳外側邊面處,整體皆有稜角,使用者在撞擊時容易受傷。 Secondly, it can be seen from the table legs that the patent does not have a rounded corner design. Both the sides of the table legs and the outer edges of the table legs have edges and corners. Users are easily injured in the event of impact.
是以,要如何解決上述習用之問題與缺失,即為本發明之發明人與 從事此行業之相關廠商所亟欲研究改善之方向所在者。 Therefore, how to solve the above-mentioned conventional problems and deficiencies is the question for the inventor of the present invention and Relevant manufacturers engaged in this industry are eager to study the direction of improvement.
本發明之課題主要在於提供一種節省材料、取材容易、穩定性高、支撐面積大、重量輕、好搬運、及省運費的木料之結構及其製程。 The main subject of the present invention is to provide a wood structure and its manufacturing process that save materials, are easy to obtain, have high stability, have a large supporting area, are light in weight, are easy to transport, and save freight.
本發明能夠達成上述優勢之主要結構包括第一木料,第一木料包括一第一曲面部,所述第一曲面部一側處具有一第一平面對接部,而第一曲面部對向側具有一第一內側面部,且第一平面對接部上具有至少一第一結合部,另外本案還包括一第二木料,第二木料包括有一個為一體成形之第二木料本體,所述第二木料本體一側具有一第二結合部,且所述第二木料本體位於第二結合部之側面處乃具有一可與第一平面對接部結合之第二平面對接部,且所述第二平面對接部一側處具有一可與第一內側面部結合之第二傾斜面部,並第二平面對接部位於該第二結合部之側處,藉此,當欲製作所述第一木料及第二木料時,可先取一為長方形的第一原木料板材及一第二原木料板材,並對第一原木料板材一料角處進行切割,以形成一第一平面對接部,再對第一原木料板材於相異第一平面對接部之側處進行刨除及磨砂,以形成一第一曲面部,且第一曲面部之一側邊處與第一平面對接部之一側邊處乃為相連,此後再於第一平面對接部上設置至少一第一結合部,以完成該第一木料,此後再對第二原木料板材進行切割,以形成一個一體成形的第二木料本體,且第二木料本體經切割後,於一側面處形成一可與第一平面對接部結合之第二平面對接部、及一可與第一內側面部結合之第二傾斜面部,最後再於第二平面對接部處設置一可與第一結合部結合之第二結合部,藉此以完成一第二木料。 The main structure of the present invention that can achieve the above advantages includes a first wood material. The first wood material includes a first curved portion. The first curved portion has a first plane butt portion on one side, and the opposite side of the first curved portion has a A first inner side surface, and the first plane butt portion has at least one first joint portion. In addition, this case also includes a second wood material. The second wood material includes a second wood body that is integrally formed. The second wood material There is a second joint part on one side of the body, and the second wood body is located on the side of the second joint part and has a second plane butt part that can be combined with the first plane butt part, and the second plane butt part There is a second inclined surface portion on one side that can be combined with the first inner surface portion, and a second plane butt portion is located on the side of the second joint portion. By this, when the first wood material and the second wood material are to be made, When doing so, you can first take a rectangular first log plate and a second log plate, and cut a corner of the first log plate to form a first plane butt portion, and then cut the first log plate The board is planed and sanded on the sides of the different first plane butt portions to form a first curved portion, and one side of the first curved portion is connected to one side of the first plane butt portion. After that, at least one first joint part is provided on the first plane butt part to complete the first wood. After that, the second log plate is cut to form an integrally formed second wood body, and the second wood After the body is cut, a second planar butt portion that can be combined with the first planar butt portion and a second inclined surface portion that can be combined with the first inner surface are formed on one side, and finally the second planar butt portion is formed A second joint part that can be combined with the first joint part is provided to complete a second wood material.
若當欲進行組裝時,可將第二結合部與第一結合部對接,此時第二傾斜面部乃與第一內側面部結合,而第二平面對接部與第一平面對接部接合,如此即完成組裝,而於組裝後,可透過第二平面對接部與第一平面對接部的面與面對接,有效增加其穩固力,同時透過第二傾斜面設計,無須再額外增設支撐件,且同樣具有高強度的穩固力。 If you want to assemble, you can butt the second joining part with the first joining part. At this time, the second inclined surface part is combined with the first inner surface part, and the second planar joining part is joined with the first planar joining part, so that The assembly is completed, and after assembly, the second plane connecting part can be connected face to face with the first plane connecting part, effectively increasing its stability. At the same time, through the second inclined surface design, there is no need to add additional supports, and It also has high strength and stability.
藉由上述技術,可針對習用技術所存在之浪費木料、成本較重、工序繁瑣、重量重不好搬運、接觸面積小易晃動、無法保留原本天然的紋理、及撞擊時容易受傷等問題點加以突破,達到本發明如上述優點之實用進步性。 Through the above technology, we can solve the problems of conventional technology such as waste of wood, high cost, cumbersome processes, heavy weight and difficult to carry, small contact area and easy shaking, inability to retain the original natural texture, and easy injury when impacting. Breakthrough to achieve the practical and progressive nature of the above-mentioned advantages of the present invention.
〔本案符號說明〕 [Explanation of symbols in this case]
A:第一原木料板材 A:The first raw material board
B:第二原木料板材 B: Second raw wood board
1:第一木料 1: First wood
11:第一曲面部 11: First song facial
12:第一平面對接部 12: First plane docking part
121:第一結合部 121:First joint
13:第一內側面部 13: First medial face
14:第一平面接合部 14: First plane joint
141:第一接合部 141: First joint
2:第二木料 2:Second wood
21:第二木料本體 21:Second wood body
211:第二平面對接部 211: Second plane docking part
212:第二傾斜面部 212: Second tilted face
22:第二結合部 22:Second joint part
3:第三木料 3:Third wood
31:第三木料本體 31: The third wood body
311:第三平面對接部 311:Third plane docking part
312:第三傾斜面部 312:Third tilted face
32:第三結合部 32:The third junction
4:連結件 4: Connector
5:乘坐板 5: Ride board
6:螺絲釘 6:Screws
〔習知符號說明〕 [Explanation of common symbols]
1a:第一木料: 1a: First wood:
11a:第一曲面部 11a: First curved face
121a:第一結合部 121a: First junction
13a:第一內側面部 13a: First medial face
2a:第二木料 2a: Second wood
22a:第二結合部 22a:Second joint part
3a:第三木料 3a: The third wood
7a:支撐件 7a:Support
第一圖 為習用第一實施例之實施示意圖。 The first figure is a schematic diagram of a conventional first embodiment.
第二圖 為習用第一實施例之第一木料製作前示意圖。 The second figure is a schematic diagram before manufacturing the first wood material according to the first embodiment.
第三圖 為本發明較佳實施例之立體圖。 The third figure is a perspective view of a preferred embodiment of the present invention.
第四圖 為本發明較佳實施例之分解圖。 The fourth figure is an exploded view of the preferred embodiment of the present invention.
第五圖 為本發明較佳實施例之另一角度分解圖。 The fifth figure is an exploded view from another angle of the preferred embodiment of the present invention.
第六圖 為本發明較佳實施例之擺飾品實施示意圖。 Figure 6 is a schematic diagram of the implementation of ornaments according to the preferred embodiment of the present invention.
第七圖 為本發明較佳實施例之製程流程圖。 Figure 7 is a process flow chart of a preferred embodiment of the present invention.
第八圖 為本發明較佳實施例之加工示意圖一。 Figure 8 is a schematic diagram of the processing of the preferred embodiment of the present invention.
第九圖 為本發明較佳實施例之加工示意圖二。 Figure 9 is the second processing schematic diagram of the preferred embodiment of the present invention.
第十圖 為本發明較佳實施例之加工示意圖三。 Figure 10 is the third processing schematic diagram of the preferred embodiment of the present invention.
第十一圖 為本發明再一較佳實施例之實施示意圖。 Figure 11 is a schematic diagram of yet another preferred embodiment of the present invention.
第十一A圖 為本發明再一較佳實施例之步驟流程圖。 Figure 11A is a step flow chart of yet another preferred embodiment of the present invention.
第十二圖 為本發明又一較佳實施例之組裝示意圖。 Figure 12 is an assembly diagram of another preferred embodiment of the present invention.
第十二A圖 為本發明又一較佳實施例之步驟流程圖。 Figure 12A is a step flow chart of another preferred embodiment of the present invention.
第十三圖 為本發明又一較佳實施例之椅子實施示意圖。 Figure 13 is a schematic diagram of a chair according to another preferred embodiment of the present invention.
第十四圖 為本發明另一較佳實施例之數量變更示意圖。 Figure 14 is a schematic diagram of quantity changes of another preferred embodiment of the present invention.
第十五圖 為本發明更一較佳實施例之結合型態示意圖。 Figure 15 is a schematic diagram of the combination type of a further preferred embodiment of the present invention.
第十六圖 為本發明再又一較佳實施例之結合型態示意圖。 Figure 16 is a schematic diagram of the combination of yet another preferred embodiment of the present invention.
請參閱第三圖至第十圖所示,為本發明較佳實施例之立體圖至加工示意圖三,由圖中可清楚看出本發明係包括: Please refer to Figures 3 to 10, which are three-dimensional views to processing schematic diagrams of preferred embodiments of the present invention. It can be clearly seen from the figures that the present invention includes:
一第一木料1,乃包括一第一曲面部11、一位於該第一曲面部11一側處之第一平面對接部12、及一位於該第一曲面部11對向側之第一內側面部13,該第一平面對接部12上具有至少一第一結合部121;及
A
一第二木料2,乃包括一為一體成形之第二木料本體21、及一設於該第二木料本體21一側之第二結合部22,且該第二木料本體21位於該
第二結合部22之側面處乃具有一可與該第一平面對接部12結合之第二平面對接部211、及一可與該第一內側面部13結合之第二傾斜面部212,並該第二平面對接部211位於該第二結合部22之側處。
A
其中,第一木料1及第二木料2可為軟木或硬木,舉如硬木類的橡木、梣木、山毛櫸、胡桃木,或軟木類的台灣杉、柳杉等皆可。而本案即為解決硬木所帶來的高成本、重量重運送困難、無法保留原本天然的紋理等缺失進行改良,使其可直接應用台灣本土的軟木,而軟木特性即重量輕好搬運,且具有獨特的香氛氣味,並在非進口的狀態下,使得成本相對較低,當然本案技術也可應用於硬木上,使整體穩固效果更佳,但成本相對也會較高。
The
其中,第一木料1可為一體成形製程,而第二木料本體21與第二結合部22彼此間可以為一體成形或分開成形,本實施例以一體成形為例。
Among them, the
其中,本實施例之第一結合部121以凹槽為例,而第二結合部22以凸塊為例。
In this embodiment, the first
以第一木料1之加工製程如下:(a)取原料:取一為長方形的第一原木料板材A及一第二原木料板材B(如第八圖與第十圖);(b)進行切割:對該第一原木料板材A一料角處進行切割,以形成一第一平面對接部12(如第八圖);(c)進行刨除及磨砂:對該第一原木料板材A於相異該第一平面對接部12之側處進行刨除及磨砂,以形成一第一曲面部11,且該第一曲面部11之一側邊處與該第一平面對接部12之一側邊處相連,並該第一原木料板材A包括一位於該第一曲面部11對向側之第一內側面部13(如第九圖);(d)設置第一結合部:於該第一平面對接部12上設置至少一第一結合部121,以完成一第一木料1(如第九圖)。
The processing process of the
以上即為第一木料1之加工製程方式,而以下為第二木料2之加工製程方式:(e)二階段切割:對該第二原木料板材B進行切割,以形成一個一體成形的第二木料本體21,且該第二木料本體21經切割後,於一側面處形成一可與該第一平面對接部12結合之第二平面對接部211、及一可與該第一內側面部13結合之第二傾斜面部212(如第十圖);
(f)設置第二結合部:於該第二平面對接部211處設置一可與第一結合部121結合之第二結合部22,藉此以完成一第二木料2(如第十圖)。
The above is the processing method of the
依據上述步驟可知,因第一原木料板材A為長方形態樣之板材,與先前技術所使用的角料不同,因此於切割時,只需對料角處進行切割,並再對另一側邊的料角去除,此一方式無須大量刨除多的木料,且切割角度於長方形第一原木料板材A而言,係以約45度角進行切割去除,而另一側以機器刨出弧度,因此於施作上可加工出更大的曲線角度,也更能利用材料,達到不浪費木料之優勢。 According to the above steps, it can be seen that since the first log plate A is a rectangular plate, which is different from the corners used in the previous technology, when cutting, it is only necessary to cut the corners and then cut the other side. This method does not require removing a large amount of wood, and the cutting angle is about 45 degrees for the rectangular first log plate A, and the other side is cut out with a machine. Therefore, In construction, larger curve angles can be processed, and materials can be better utilized to achieve the advantage of not wasting wood.
又於組裝工序上,將第一結合部121與第二結合部22對位後進行結合,結合後之第一平面對接部12會與第二平面對接部211面對面的平貼,達到增加接觸面積之效果,而非僅以第一結合部121與第二結合部22進行接觸,使整體穩固力大為提升,此外,第二傾斜面部212也會平貼於第一內側面部13上,此不僅更增加接觸面積,更可透過第二傾斜面部212的側向力支撐,讓第一木料1與第二木料2彼此間不易發生晃動問題,穩定性極佳,且無須另外增設支撐件,直接使用第二木料2原本的材料即可,非常節省成本且組合工序上更為方便快速,亦可保留天然的紋理。
In the assembly process, the first
其本實施例係以擺飾品之腳部為例,意謂本實施例只要是木材方面的物品,在接合處皆可使用本案之技術特徵。 This embodiment takes the legs of ornaments as an example, which means that the technical features of this embodiment can be used at the joints of any wooden items.
請參閱第十一圖及第十一A圖所示,為本發明再一較佳實施例之實施示意圖及步驟流程圖,由圖中可清楚看出,第一平面對接部12、第一結合部121、第二結合部22、第二平面對接部211、及第二傾斜面部212之表面處分別設有一連結件4,而本實施之連結件4係以黏膠為例,當第二傾斜面部212、第二平面對接部211及第二結合部22欲分別與第一內側面部13、第一平面對接部12及第一結合部121進行結合時,可在其表面塗布黏膠,換言之,以步驟流程而言,可於步驟(f)後進行步驟(f1),設置黏膠式的連結件:在第一平面對接部12、第一結合部121、第二結合部22、第二平面對接部211、及第二傾斜面部212之表面處設有一連結件4,藉此使得在結合時可更為穩固,且因本案具有第二平面對接部211及第二傾斜面部212,可有效增加上黏膠的區域面積,使得本案在結合後可更為穩
固。
Please refer to Figure 11 and Figure 11A, which are schematic diagrams and step flow charts of yet another preferred embodiment of the present invention. It can be clearly seen from the figures that the first
請參閱第十二圖至第十三圖所示,為本發明又一較佳實施例之組裝示意圖至椅子實施示意圖,由圖中可清楚看出,第一木料1於背離該第一平面對接部12之側處具有一第一平面接合部14、及一位於第一平面接合部14一側處之第一接合部141,且第一木料1於背離第一平面對接部12之側處乃設有一第三木料3,第三木料3乃包括一為一體成形之第三木料本體31、及一設於第三木料本體31一側並可與第一接合部141結合之第三結合部32,且第三木料本體31位於第三結合部32之側面處乃具有一可與第一平面接合部14結合之第三平面對接部311、及一可與第一內側面部13結合之第三傾斜面部312,並第三平面對接部311位於第三結合部32之側處,另外第一平面對接部12、第一結合部121、第二結合部22、第一平面接合部14、第一接合部141、第二平面對接部211、第二傾斜面部212、第三結合部32、第三平面對接部311、及第三傾斜面部312之表面處設有一連結件4,若以步驟而言,可由以下清楚看出:(a)取原料:取一為長方形的第一原木料板材及一第二原木料板材;(b)進行切割:對該第一原木料板材一料角處進行切割,以形成一第一平面對接部12;(b1)另一側進行切割:於該第一木料1背離該第一平面對接部12之側處切割出一第一平面接合部14、及一位於該第一平面接合部14一側處之第一接合部141;(c)進行刨除及磨砂:對該第一原木料板材於相異該第一平面對接部12之側處進行刨除及磨砂,以形成一第一曲面部11,且該第一曲面部11之一側邊處與該第一平面對接部12之一側邊處相連,並該第一原木料板材A包括一位於該第一曲面部11對向側之第一內側面部13;(d)設置第一結合部:於該第一平面對接部12上設置至少一第一結合部121,以完成一第一木料1;(e)二階段切割:對該第二原木料板材進行切割,以形成一個一體成形的第二木料本體21,且該第二木料本體21經切割後,於一側面處形成一可與該第一平面對接部12結合之第二平面對接部211、及一可與該第
一內側面部13結合之第二傾斜面部212;及(f)設置第二結合部:於該第二平面對接部211處設置一可與第一結合部121結合之第二結合部22,藉此以完成一第二木料2。
Please refer to Figures 12 to 13, which are schematic assembly diagrams and implementation diagrams of chairs according to another preferred embodiment of the present invention. It can be clearly seen from the figures that the
(g)再次取原料並進行切割:取一第三原木料板材,並對該第三原木料板材進行切割,以形成一個一體成形的第三木料本體31,且該第三木料本體31經前述切割後,於一側面處形成一可與該第一平面接合部14結合之第三平面對接部311、及一可與該第一內側面部13結合之第三傾斜面部312,而後再於該第三平面對接部311處設置一可與第一接合部141結合之第三結合部32,藉此以完成一第三木料3;(h)設置黏膠式的連結件:在該第一平面對接部12、該第一結合部121、該第二結合部22、該第一平面接合部14、該第一接合部141、該第二平面對接部211、該第二傾斜面部212、該第三結合部32、該第三平面對接部311、及該第三傾斜面部312之表面處設置一連結件4。
(g) Take the raw materials again and cut them: take a third log board and cut the third log board to form an integrally formed
經上述步驟可清楚得知,本案不僅可應用於擺飾品之接合處,亦可如本實施例應用於家俱(本實施例以長椅為例),換言之,可將第一木料1、第二木料2以及第三木料3組接後形成一個含椅腳(即第一木料1)的矩形框,並於矩形框上設置乘坐板5,此時之乘坐板5因第二木料2與第三木料3具有第二傾斜面部212與第三傾斜面部312及其所延伸的木材區域,使得第二木料2與第三木料3厚度較厚,整體更可增加乘坐板5的載重力,同時也因第二傾斜面部212與第三傾斜面部312分別抵貼於第一內側面部13上,使其加強限位效果及省去先前技術的支撐件,可避免使用者於乘坐時產生晃動。
It can be clearly seen from the above steps that this case can not only be applied to the joints of ornaments, but also can be applied to furniture (this embodiment takes a bench as an example). In other words, the
此外,第一木料1朝背離乘坐板5之端處乃漸進式的縮束,由扇形變成圓柱形態樣,此舉可有效避免使用者正面撞擊或側面撞擊時產生的受傷危機。
In addition, the end of the
請參閱第十四圖所示,為本發明另一較佳實施例之數量變更示意圖,由圖中可清楚看出,本實施例與上述實施例其差異在於,本實施例之第一結合部121與第二結合部22從原本之一個數量變更為兩個,在結合穩定度上可得到更有效的提升,且亦表示本案第一結合部121與第二結合部22之數量並不設限,可為一個也可為兩個或更多個。
Please refer to Figure 14, which is a schematic diagram of quantity changes of another preferred embodiment of the present invention. It can be clearly seen from the figure that the difference between this embodiment and the above-mentioned embodiment is that the first joint part of this
請參閱第十五圖所示,為本發明更一較佳實施例之結合型態示意圖,由圖中可清楚看出,本實施例與上述實施例其差異在於,本實施例第二木料本體21與第二結合部22彼此間為分開成形,而第二木料本體21與第二結合部22結合方式本實施例係以螺絲釘6為例,利用螺絲釘6從第二結合部22往第二木料本體21之方向釘入,讓第二結合部22可與第二木料本體21進行結合,由此可見,本案第二木料本體21與第二結合部22彼此間可以為一體成形或分開成形,皆屬本案之保護範疇。
Please refer to Figure 15, which is a schematic diagram of the combination type of a further preferred embodiment of the present invention. It can be clearly seen from the figure that the difference between this embodiment and the above-mentioned embodiment is that the second wood body of this
請參閱第十六圖所示,為本發明再又一較佳實施例之結合型態示意圖,由圖中可清楚看出,本實施例與上述實施例其差異在於,本實施例得以應用於托盤上,因此不僅是桌椅,托盤亦可利用本案之結構製作而成,結構同樣包含有第一木料1、第二木料2、及第三木料3之組合,而製成方式與上述相同,故不再贅述。
Please refer to Figure 16, which is a schematic diagram of a combination type of yet another preferred embodiment of the present invention. It can be clearly seen from the figure that the difference between this embodiment and the above-mentioned embodiment is that this embodiment can be applied to On the pallet, not only tables and chairs, but pallets can also be made using the structure of this case. The structure also includes a combination of the
是以,本發明之木料之結構及其製程為可改善習用之技術關鍵在於: Therefore, the key points of the wood structure and its manufacturing process of the present invention that can improve conventional techniques are:
第一,本案取自第一原木料板材A、第二原木料板材B、及第三原木料板材做為第一木料1、第二木料2、及第三木料3的原料,因此當第一木料1欲製作較大曲面度之第一曲面部11時,可在第一原木料板材A面積相對角料之面積小的狀況下,對第一原木料板材A進行單側或雙側切割而形成第一平面對接部12或第一平面對接部12與第一平面接合部14,並再對另一側做刨除及磨砂而形成曲面角度較大的第一曲面部11,如此即可發現於切除後之剩餘木料比先前技術所剩餘的木料更少,但第一曲面部11的曲面弧度反而可以比先前技術更大,藉此不僅不會浪費木料,更可有效降低生產成本。
First, in this case, the first log sheet A, the second log sheet B, and the third log sheet were used as raw materials for the
第二,本案透過第二傾斜面部212與第三傾斜面部312之設計,有效抑制側向力之力量,讓使用者在乘坐時不會產生晃動問題,且不用額外生產一個支撐件以及額外在第二木料2與第三木料3上設置供支撐件插設的孔洞,藉此可減少製程工序,降低生產成本。
Second, in this case, through the design of the second
第三,本案之技術結構不止可應用於硬木上,更可以使用在軟木上,原本軟木在台灣無法進行砍伐,然近期因應疏伐林政策,使得台灣的軟木得以進行砍伐,而軟木因質地較軟,所以本案即透過增加厚度方式,讓體積更大而去形成第二傾斜面部212與第三傾斜面部312,進而在省去支撐件的同
時,也保有與設置支撐件相同之穩定度功效,且第二傾斜面部212與第三傾斜面部312係以面對面方式與第一內側面部13接合,與先前技術支撐件點對點結合方式來說,本案增加了接觸面積,在穩定度上更加穩定,因此當使用者在乘坐時,不易產生晃動,同時也可保留原本天然的紋理。此外軟木重量較硬木輕,於搬運上更容易,且在台灣即可得到,取材相對容易,無須進口,讓成本可大幅降低,也讓使用者具有更多的木料選擇。
Third, the technical structure of this case can not only be applied to hardwoods, but also to softwoods. Originally, softwoods could not be cut down in Taiwan. However, in response to the recent forest thinning policy, softwoods in Taiwan can be cut down. Softwoods have a softer texture. Soft, so in this case, the second
第四,本案第一木料1朝背離乘坐板5之端處乃漸進式的縮束,由扇形變成圓柱形態樣,此舉可有效避免使用者正面撞擊或側面撞擊時產生的受傷危機,同時也較為美觀。
Fourth, in this case, the end of the
第五,透過第二平面對接部211、第三平面對接部311與第一平面對接部12、第一平面接合部14的面與面對接,有效增加其穩固力,且也增加其上黏膠(連結件4)之面積,穩固力更加提升,更不易晃動。
Fifth, through the surface-to-face contact between the second
惟,雖然本文中已顯示並敘明本發明之各種實施例,但僅以舉例方式提供此等實施例,本文中所提供之任何操作理論或益處既定僅作為敘明本發明之一輔助;此等理論及解釋不束縛或限制關於藉由實踐本發明而達成之組織重塑之申請專利範圍。熟習此項技術者現在可不背離本發明之情形下構想出諸多變化、改變或替代。應瞭解,可在實踐本發明時採用本文中所敘明之發明之實施例的各種替代方案。本發明之範疇、本發明之範疇內的方法及結構既定包括等效形式。 However, while various embodiments of the invention have been shown and described herein, such embodiments are provided by way of example only, and any theory of operation or benefit provided herein is intended only as an aid in illustrating the invention; These theories and explanations do not constrain or limit the scope of the patent application regarding tissue remodeling achieved by practicing the present invention. Those skilled in the art may now devise numerous variations, modifications or substitutions without departing from the invention. It should be understood that various alternatives to the embodiments of the invention described herein may be employed in practicing the invention. Equivalents are intended to be included within the scope of the invention, and methods and structures within the scope of the invention.
綜上所述,本發明之木料之結構及其製程於使用時,為確實能達到其功效及目的,故本發明誠為一實用性優異之發明,為符合發明專利之申請要件,爰依法提出申請,盼 審委早日賜准本發明,以保障發明人之辛苦發明,倘若 鈞局審委有任何稽疑,請不吝來函指示,發明人定當竭力配合,實感公便。 To sum up, the structure of the wood and its manufacturing process of the present invention can indeed achieve its effect and purpose when used. Therefore, the present invention is an invention with excellent practicality and meets the application requirements for an invention patent. It is filed in accordance with the law. Application, we hope that the review committee will approve the invention as soon as possible to protect the inventor's hard work. If the review committee of the Jun Bureau has any doubts, please feel free to send us a letter for instructions. The inventor will do our best to cooperate. It is truly a matter of public convenience.
1:第一木料 1: First wood
11:第一曲面部 11: First song facial
12:第一平面對接部 12: First plane docking part
121:第一結合部 121:First joint
13:第一內側面部 13: First medial face
2:第二木料 2:Second wood
21:第二木料本體 21:Second wood body
211:第二平面對接部 211: Second plane docking part
212:第二傾斜面部 212: Second tilted face
22:第二結合部 22:Second joint part
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201439783U (en) * | 2009-08-10 | 2010-04-21 | 厦门谊瑞货架有限公司 | Furniture corner cambered structure |
CN114893480A (en) * | 2022-05-19 | 2022-08-12 | 江苏农林职业技术学院 | Furniture mortise-tenon joint structure |
TWM644041U (en) * | 2023-01-19 | 2023-07-21 | 郭良旗 | Lumber structure |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201439783U (en) * | 2009-08-10 | 2010-04-21 | 厦门谊瑞货架有限公司 | Furniture corner cambered structure |
CN114893480A (en) * | 2022-05-19 | 2022-08-12 | 江苏农林职业技术学院 | Furniture mortise-tenon joint structure |
TWM644041U (en) * | 2023-01-19 | 2023-07-21 | 郭良旗 | Lumber structure |
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