TWI824387B - Method for forming semiconductor memory structure - Google Patents

Method for forming semiconductor memory structure Download PDF

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TWI824387B
TWI824387B TW111102097A TW111102097A TWI824387B TW I824387 B TWI824387 B TW I824387B TW 111102097 A TW111102097 A TW 111102097A TW 111102097 A TW111102097 A TW 111102097A TW I824387 B TWI824387 B TW I824387B
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hard mask
mask layer
patterns
pattern
patterned hard
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TW111102097A
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TW202332000A (en
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曾鈴君
歐陽自明
邱品涵
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華邦電子股份有限公司
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Abstract

A method for forming a semiconductor memory structure includes forming a first patterned hard mask layer over a conductive material, wherein the first patterned hard mask layer includes first strip patterns and a mesa pattern connected to the first strip patterns, forming a second patterned hard mask layer over the first patterned hard mask layer, wherein the second patterned hard mask layer includes second strip patterns overlapping the first strip patterns and first wire patterns overlapping the mesa pattern, etching the first patterned hard mask layer using the second patterned hard mask layer, wherein remaining portions of the first strip patterns form pad patterns, and remaining portions of the mesa pattern form second wire patterns, and transferring the pad patterns and the second wire patterns into the conductive material.

Description

半導體記憶體結構的形成方法Methods of forming semiconductor memory structures

本揭露係有關於一種半導體記憶體結構的形成方法,且特別是有關於動態隨機存取記憶體。The present disclosure relates to a method of forming a semiconductor memory structure, and in particular to a dynamic random access memory.

為了增加動態隨機存取記憶體(Dynamic Random Access Memory,DRAM)裝置內的元件密度以及改善其整體表現,目前DRAM裝置的製造技術持續朝向元件尺寸的微縮化而努力。因此,改進DRAM裝置的製造方法是目前必須面對的重要課題。In order to increase the device density in a Dynamic Random Access Memory (DRAM) device and improve its overall performance, current DRAM device manufacturing technology continues to work toward miniaturization of device size. Therefore, improving the manufacturing method of DRAM devices is an important issue that must be faced at present.

本發明實施例提供半導體記憶體結構的形成方法。此方法包含形成導電材料於介電結構之上,以及形成第一圖案化硬遮罩層於導電材料之上,第一圖案化硬遮罩層包含多個第一長條圖案、以及與第一長條圖案連接的高台圖案。此方法還包含形成第二圖案化硬遮罩層於第一圖案化硬遮罩層之上,第二圖案化硬遮罩層包含重疊第一長條圖案的多個第二長條圖案、以及重疊高台圖案的多個第一導線圖案。此方法還包含使用第二圖案化硬遮罩層蝕刻第一圖案化硬遮罩層,第一長條圖案的剩餘部分形成多個接墊圖案,且高台圖案的剩餘部分形成多個第二導線圖案。此方法還包含將接墊圖案和第二導線圖案轉移至導電材料。Embodiments of the present invention provide methods for forming semiconductor memory structures. The method includes forming a conductive material on a dielectric structure, and forming a first patterned hard mask layer on the conductive material. The first patterned hard mask layer includes a plurality of first elongated patterns, and a first patterned hard mask layer. A raised platform pattern connected by long strips. The method also includes forming a second patterned hard mask layer on the first patterned hard mask layer, the second patterned hard mask layer including a plurality of second strip patterns overlapping the first strip patterns, and A plurality of first conductor patterns overlapping the mesa patterns. The method also includes etching the first patterned hard mask layer using a second patterned hard mask layer, the remaining portions of the first strip pattern forming a plurality of pad patterns, and the remaining portions of the mesas pattern forming a plurality of second conductive lines. pattern. The method also includes transferring the pad pattern and the second conductive line pattern to the conductive material.

本發明實施例提供半導體記憶體結構的形成方法。此方法包含形成第一硬遮罩層於半導體基底之上,半導體基底包括一記憶體晶胞陣列區以及一外圍電路區。此方法還包含形成多個第一長條圖案於第一硬遮罩層之上,第一長條圖案連續地延伸於記憶體晶胞陣列區以及外圍電路區中。此方法還形成光阻圖案於第一長條圖案之上以覆蓋外圍電路區且暴露出記憶體晶胞陣列區,使用光阻圖案和第一長條圖案蝕刻第一硬遮罩層,以形成位於記憶體晶胞陣列區中的多個第二長條圖案、以及位於外圍電路區中的高台圖案,以及圖案化第一硬遮罩層的第二長條圖案和高台圖案,以分別形成位於記憶體晶胞陣列區中的多個接墊圖案、以及位於外圍電路區中的多個導線圖案。Embodiments of the present invention provide methods for forming semiconductor memory structures. The method includes forming a first hard mask layer on a semiconductor substrate. The semiconductor substrate includes a memory cell array area and a peripheral circuit area. The method also includes forming a plurality of first elongated patterns on the first hard mask layer, and the first elongated patterns continuously extend in the memory cell array area and the peripheral circuit area. This method also forms a photoresist pattern on the first strip pattern to cover the peripheral circuit area and expose the memory cell array area, and uses the photoresist pattern and the first strip pattern to etch the first hard mask layer to form A plurality of second strip patterns located in the memory unit cell array area, and a mesas pattern located in the peripheral circuit area, and the second strip patterns and the mesas pattern of the patterned first hard mask layer are formed to respectively form A plurality of pad patterns in the memory cell array area and a plurality of conductor patterns located in the peripheral circuit area.

請先參考第17和17-1圖,半導體記憶體結構100包含基底102、以及設置於基底102之上的介電結構104。基底102可定義出各種裝置區域,例如記憶體晶胞陣列區50A、外圍電路區50B、及/或其他適用裝置區域。第1-17圖左側部分顯示記憶體晶胞陣列區50A,其對應於平面圖中的剖面A-A;第1-17圖右側部分顯示外圍電路區50B,其對應於平面圖中的剖面B-B。外圍電路區50B可相鄰於記憶體晶胞陣列區50A設置。記憶體晶胞(例如,動態隨機存取記憶體)形成於記憶體晶胞陣列區50A中,以操作為資料儲存。外圍電路裝置形成於外圍電路區50B中,以操作為存取及/或控制記憶體晶胞陣列區50A中的記憶體晶胞,例如,執行讀取/寫入/抹除操作。Please refer to Figures 17 and 17-1 first. The semiconductor memory structure 100 includes a substrate 102 and a dielectric structure 104 disposed on the substrate 102. The substrate 102 may define various device areas, such as the memory cell array area 50A, the peripheral circuit area 50B, and/or other applicable device areas. The left part of Figure 1-17 shows the memory cell array area 50A, which corresponds to the cross section A-A in the plan view; the right part of Figure 1-17 shows the peripheral circuit area 50B, which corresponds to the cross section B-B in the plan view. The peripheral circuit area 50B may be disposed adjacent to the memory cell array area 50A. Memory cells (eg, dynamic random access memory) are formed in the memory cell array area 50A to operate for data storage. Peripheral circuit devices are formed in the peripheral circuit area 50B to operate to access and/or control the memory cells in the memory cell array area 50A, for example, to perform read/write/erase operations.

在一些實施例中,基底102可以是或者包含半導體基底,半導體基底可以是元素半導體基底或化合物半導體基底。In some embodiments, the substrate 102 may be or include a semiconductor substrate, which may be an elemental semiconductor substrate or a compound semiconductor substrate.

在基底102的記憶體晶胞陣列區50A中,記憶體晶胞可包含埋置於半導體基底內的閘極結構(作用為字元線),以及設置於半導體基底之上的位元線。字元線延伸通過基底102的主動區,且與主動區內的源極/汲極區組合形成埋入式電晶體。位元線可電性連接至主動區內的源極/汲極區。接觸插塞160設置於介電結構104中,且電性連接至主動區內的另一源極/汲極區。導電墊(或稱著陸墊)162設置於介電結構104之上,且對應設置於接觸插塞160上。此外,虛設導電墊162D設置於記憶體晶胞陣列區50A邊緣處。In the memory cell array region 50A of the substrate 102, the memory cell may include a gate structure (functioning as a word line) embedded in the semiconductor substrate, and a bit line disposed above the semiconductor substrate. The word lines extend through the active region of the substrate 102 and are combined with the source/drain regions in the active region to form a buried transistor. The bit lines may be electrically connected to the source/drain regions within the active region. The contact plug 160 is disposed in the dielectric structure 104 and is electrically connected to another source/drain region in the active region. Conductive pads (or landing pads) 162 are disposed on the dielectric structure 104 and are correspondingly disposed on the contact plugs 160 . In addition, dummy conductive pads 162D are provided at the edge of the memory cell array area 50A.

在基底102的外圍電路區50B中,外圍電路裝置可包含平面型電晶體及/或多閘極電晶體,其包含形成於半導體基底上表面之上的閘極結構。接觸插塞108設置於介電結構104中,導線164設置於介電結構104之上。導線164透過接觸插塞108電性連接至外圍電路裝置的閘極結構及/或源極/汲極區。In the peripheral circuit region 50B of the substrate 102, the peripheral circuit devices may include planar transistors and/or multi-gate transistors including gate structures formed on the upper surface of the semiconductor substrate. The contact plug 108 is disposed in the dielectric structure 104 and the conductive wire 164 is disposed on the dielectric structure 104 . The wires 164 are electrically connected to the gate structure and/or the source/drain regions of the peripheral circuit device through the contact plugs 108 .

記憶體晶胞陣列區50A的導電墊162和外圍電路區50B中的導線164可以是內連線結構的一部分,並且是位於同一層級(例如,零層金屬層(M1))的金屬化圖案。在本發明實施例中,導電墊162與導線164是透過使用圖案化硬遮罩層112A和112B,將接墊圖案210和導線圖案208B轉移至導電材料而同時形成。以下將詳細說明記憶體晶胞陣列區50A的導電墊162和外圍電路區50B中的導線164的形成方法。The conductive pads 162 in the memory cell array area 50A and the wires 164 in the peripheral circuit area 50B may be part of the interconnect structure and be metallization patterns at the same level (eg, zero metal layer (M1)). In the embodiment of the present invention, the conductive pads 162 and the conductive lines 164 are formed simultaneously by using the patterned hard mask layers 112A and 112B to transfer the pad patterns 210 and the conductive line patterns 208B to the conductive material. The method for forming the conductive pads 162 in the memory cell array area 50A and the conductive lines 164 in the peripheral circuit area 50B will be described in detail below.

請參考第1圖,形成介電結構104於基底102之上。介電結構104可包含一或多介電材料,例如氧化矽(SiO)、氮化矽(SiN)、氮氧化矽(SiON)、前述之多層、及/或前述之組合。可透過圖案化製程(例如,包含微影製程及蝕刻製程)於記憶體晶胞陣列區50A中形成開口106於介電結構104中。Referring to FIG. 1 , a dielectric structure 104 is formed on the substrate 102 . The dielectric structure 104 may include one or more dielectric materials, such as silicon oxide (SiO), silicon nitride (SiN), silicon oxynitride (SiON), multiple layers of the foregoing, and/or combinations of the foregoing. The openings 106 may be formed in the dielectric structure 104 in the memory cell array region 50A through a patterning process (eg, including a photolithography process and an etching process).

請參考第2圖,形成一或多個導電材料110於介電結構104之上,以過量填充開口106。導電材料110形成於開口106中的部分作為第17圖所示的接觸插塞160。導電材料110可包含多晶矽、金屬矽化物(例如、矽化鈷(CoSi)、矽化鎳 (NiSi)、矽化鈦(TiSi)、矽化鎢 (WSi))、金屬氮化物(例如氮化鈦(TiN) 或氮化鉭(TaN))、金屬材料(例如鎢(W)、鋁(Al)、銅(Cu)、鈷(Co)或釕(Ru))、前述之多層、及/或前述之組合。Referring to FIG. 2 , one or more conductive materials 110 are formed on the dielectric structure 104 to overfill the opening 106 . The portion of conductive material 110 formed in opening 106 serves as contact plug 160 shown in FIG. 17 . The conductive material 110 may include polycrystalline silicon, metal silicides (eg, cobalt silicide (CoSi), nickel silicide (NiSi), titanium silicide (TiSi), tungsten silicide (WSi)), metal nitrides (eg, titanium nitride (TiN)), or Tantalum nitride (TaN), metal materials (such as tungsten (W), aluminum (Al), copper (Cu), cobalt (Co) or ruthenium (Ru)), multiple layers of the foregoing, and/or combinations of the foregoing.

接著,依序形成多個硬遮罩層112-128於導電材料110之上。硬遮罩層112由富含碳材料製成,例如類金剛石碳(diamond-like carbon,DLC)、高選擇性透明(High selectivity Transparency,HST)膜、及/或旋轉塗佈碳(spin-on carbon,SOC)。硬遮罩層114由半導體材料製成,例如多晶矽。硬遮罩層116由富含矽的介電材料製成,例如富矽的氮氧化矽(Si-SiON)及/或富矽抗反射層(Si-BARC)。硬遮罩層118由富含碳材料製成,例如高選擇性透明膜、類金剛石碳、及/或旋轉塗佈碳。硬遮罩層120由氮化物層製成,例如氮化矽。硬遮罩層122由氧化物層製成,例如氧化矽。硬遮罩層124由半導體材料製成,例如多晶矽。硬遮罩層126由富含碳材料製成,例如旋轉塗佈碳、類金剛石碳、及/或高選擇性透明膜。硬遮罩層128由富含矽的介電材料製成,例如富矽抗反射層(Si-BARC)及/或富矽的氮氧化矽(Si-SiON)。Next, a plurality of hard mask layers 112-128 are sequentially formed on the conductive material 110. The hard mask layer 112 is made of carbon-rich materials, such as diamond-like carbon (DLC), high selectivity transparent (HST) film, and/or spin-on carbon. carbon, SOC). Hard mask layer 114 is made of a semiconductor material, such as polysilicon. The hard mask layer 116 is made of a silicon-rich dielectric material, such as silicon-rich silicon oxynitride (Si-SiON) and/or silicon-rich anti-reflective layer (Si-BARC). Hard mask layer 118 is made of a carbon-rich material, such as a highly selective transparent film, diamond-like carbon, and/or spin-coated carbon. Hard mask layer 120 is made of a nitride layer, such as silicon nitride. Hard mask layer 122 is made of an oxide layer, such as silicon oxide. Hard mask layer 124 is made of a semiconductor material, such as polysilicon. Hard mask layer 126 is made of carbon-rich materials, such as spin-on carbon, diamond-like carbon, and/or highly selective transparent films. The hard mask layer 128 is made of a silicon-rich dielectric material, such as silicon-rich anti-reflective layer (Si-BARC) and/or silicon-rich silicon oxynitride (Si-SiON).

接著,透過第一微影製程,形成圖案化光阻層130於硬遮罩層128之上。圖案化光阻層130具有彼此大致等距地間隔開的長條圖案130A,並且排列於記憶體晶胞陣列區50A和外圍電路區50B中。在一些實施例中,第一微影製程採用浸漬塗佈法(immersion coating)。Next, through a first lithography process, a patterned photoresist layer 130 is formed on the hard mask layer 128 . The patterned photoresist layer 130 has elongated patterns 130A that are approximately equidistantly spaced from each other and are arranged in the memory cell array area 50A and the peripheral circuit area 50B. In some embodiments, the first lithography process uses immersion coating.

請參考第3圖,使用圖案化光阻層130,對半導體記憶體結構100進行蝕刻製程,以依序蝕刻移除硬遮罩層128、126和124未被圖案化光阻層130覆蓋的部分。圖案化光阻層130和硬遮罩層128可以在蝕刻製程中被完全消耗,或是透過額外製程移除,例如蝕刻或灰化製程。蝕刻製程將圖案化光阻層130的長條圖案130A轉移至硬遮罩層126和124,以形成圖案化硬遮罩層126A和124A。圖案化硬遮罩層126A和124A構成長條圖案202,也可稱為核心(core)圖案。Referring to Figure 3, the patterned photoresist layer 130 is used to perform an etching process on the semiconductor memory structure 100 to sequentially etch and remove the portions of the hard mask layers 128, 126 and 124 that are not covered by the patterned photoresist layer 130. . The patterned photoresist layer 130 and the hard mask layer 128 can be completely consumed during the etching process, or removed through additional processes, such as etching or ashing processes. The etching process transfers the strip pattern 130A of the patterned photoresist layer 130 to the hard mask layers 126 and 124 to form the patterned hard mask layers 126A and 124A. The patterned hard mask layers 126A and 124A form the elongated pattern 202, which may also be referred to as a core pattern.

請參考第4圖,形成間隔物層132沿著長條圖案202側壁和上表面以及硬遮罩層122上表面。接著,形成填充層134於間隔物層132之上,且過量填充長條圖案202之間的間隙。之後,移除間隔物層132和填充層134位於長條圖案202上表面之上的部分,以暴露出圖案化硬遮罩層126A。間隔物層132由氧化物層製成,例如氧化矽。填充層134由旋轉塗佈碳製成。Referring to FIG. 4 , a spacer layer 132 is formed along the side walls and upper surface of the strip pattern 202 and the upper surface of the hard mask layer 122 . Next, a filling layer 134 is formed on the spacer layer 132 and the gaps between the long patterns 202 are excessively filled. Afterwards, portions of the spacer layer 132 and the filling layer 134 located above the upper surface of the elongated pattern 202 are removed to expose the patterned hard mask layer 126A. Spacer layer 132 is made of an oxide layer, such as silicon oxide. Filling layer 134 is made of spin-coated carbon.

請參考第5和5-1圖,進行蝕刻製程移除間隔物層132未被填充層134覆蓋的部分,且進一步移除硬遮罩層122未被填充層134覆蓋的部分,直到暴露出硬遮罩層120。由於間隔物層132的材料(例如,氧化矽)與填充層134和硬遮罩層126的材料(例如,旋轉塗佈碳)具有較大的蝕刻選擇性差異,蝕刻製程可自對準地移除間隔物層132,而不需要形成額外的遮罩。蝕刻製程也凹蝕了部分的填充層134和圖案化硬遮罩層126A。Referring to Figures 5 and 5-1, an etching process is performed to remove the portion of the spacer layer 132 not covered by the filling layer 134, and further remove the portion of the hard mask layer 122 not covered by the filling layer 134 until the hard mask layer 122 is exposed. Mask layer 120. Since the material of spacer layer 132 (eg, silicon oxide) has a large etch selectivity difference from the material of fill layer 134 and hard mask layer 126 (eg, spin-on carbon), the etch process can be shifted in a self-aligned manner. Spacer layer 132 is removed without forming additional masks. The etching process also etches portions of the filling layer 134 and the patterned hard mask layer 126A.

在蝕刻製程之後,硬遮罩層122的剩餘部分標示為122A,間隔物層132的剩餘部分標示為132A,填充層134的剩餘部分標示為134A。圖案化硬遮罩層126A和124A與下方的硬遮罩層122A構成長條圖案204 1;填充層134A、間隔物層132A、與下方的硬遮罩層122A構成長條圖案204 2After the etching process, the remaining portion of hard mask layer 122 is designated as 122A, the remaining portion of spacer layer 132 is designated as 132A, and the remaining portion of fill layer 134 is designated as 134A. The patterned hard mask layers 126A and 124A and the underlying hard mask layer 122A form a strip pattern 204 1 ; the filling layer 134A, the spacer layer 132A, and the underlying hard mask layer 122A form a strip pattern 204 2 .

長條圖案204 1和204 2交替排列於記憶體晶胞陣列區50A和外圍電路區50B中。如第5-1圖所示,長條圖案204(包含204 1和204 2)在第一方向D1上延伸,且在第二方向D2上彼此大致等距地間隔開。在一些實施例中,記憶體晶胞的位元線沿著第二方向D2延伸,而記憶體晶胞的字元線沿著第三方向D3延伸。第一方向D1不垂直於與第二方向D2,第二方向D2大致垂直於第三方向D3。 The strip patterns 204 1 and 204 2 are alternately arranged in the memory cell array area 50A and the peripheral circuit area 50B. As shown in Figure 5-1, the strip patterns 204 (including 204 1 and 204 2 ) extend in the first direction D1 and are approximately equidistantly spaced from each other in the second direction D2. In some embodiments, the bit lines of the memory unit cell extend along the second direction D2, and the word lines of the memory unit cell extend along the third direction D3. The first direction D1 is not perpendicular to the second direction D2, and the second direction D2 is substantially perpendicular to the third direction D3.

之後,可移除填充層134A和圖案化硬遮罩層126A。Thereafter, fill layer 134A and patterned hard mask layer 126A may be removed.

請參考第6和6-1圖,透過第二微影製程,形成光阻圖案136覆蓋外圍電路區50B中的長條圖案204,並且暴露出記憶體晶胞陣列區50A中的長條圖案204。光阻圖案136配置以避免外圍電路區50B的長條圖案204轉移至下方的硬遮罩層。在一些實施例中,第二微影製程使用成本較低的中紫外線光罩(MUV Mask)技術。Please refer to Figures 6 and 6-1. Through the second photolithography process, the photoresist pattern 136 is formed to cover the strip pattern 204 in the peripheral circuit area 50B and expose the strip pattern 204 in the memory cell array area 50A. . The photoresist pattern 136 is configured to prevent the elongated pattern 204 of the peripheral circuit area 50B from being transferred to the underlying hard mask layer. In some embodiments, the second lithography process uses lower-cost mid-ultraviolet mask (MUV Mask) technology.

請參考第7圖,使用長條圖案204和光阻圖案136,對半導體記憶體結構100進行蝕刻製程,以依序蝕刻硬遮罩層120和118未被長條圖案204和光阻圖案136覆蓋的部分。記憶體晶胞陣列區50A中的間隔物層132A和圖案化硬遮罩層124A、以及外圍電路區50B中的光阻圖案136可以在蝕刻製程中被完全消耗,或是透過額外製程移除。蝕刻製程將記憶體晶胞陣列區50A中的長條圖案204轉移至硬遮罩層120和118,以形成圖案化硬遮罩層120A和118A。圖案化硬遮罩層120A和118A具有長條圖案204。由於光阻圖案136的覆蓋,長條圖案204並未轉移至外圍電路區50B中的硬遮罩層120和118。外圍電路區50B的光阻圖案136轉移至硬遮罩層120和118,以形成圖案化硬遮罩層120B和118B。圖案化硬遮罩層120B和118B構成高台圖案206。Please refer to Figure 7, using the strip pattern 204 and the photoresist pattern 136, an etching process is performed on the semiconductor memory structure 100 to sequentially etch the portions of the hard mask layers 120 and 118 that are not covered by the strip pattern 204 and the photoresist pattern 136. . The spacer layer 132A and the patterned hard mask layer 124A in the memory cell array area 50A, and the photoresist pattern 136 in the peripheral circuit area 50B can be completely consumed during the etching process, or removed through additional processes. The etching process transfers the strip pattern 204 in the memory cell array area 50A to the hard mask layers 120 and 118 to form patterned hard mask layers 120A and 118A. Patterned hard mask layers 120A and 118A have elongated patterns 204 . Due to the coverage of the photoresist pattern 136, the strip pattern 204 is not transferred to the hard mask layers 120 and 118 in the peripheral circuit area 50B. Photoresist pattern 136 of peripheral circuit area 50B is transferred to hard mask layers 120 and 118 to form patterned hard mask layers 120B and 118B. Patterned hard mask layers 120B and 118B form mesas pattern 206 .

請參考第8和8-1圖,對半導體記憶體結構100進行蝕刻製程,將記憶體晶胞陣列區50A中的長條圖案204轉移至硬遮罩層116,以形成圖案化硬遮罩層116A,並且將外圍電路區50B中的高台圖案206轉移至硬遮罩層116,以形成圖案化硬遮罩層116B。記憶體晶胞陣列區50A中的圖案化硬遮罩層122A和120A可以在蝕刻製程中被完全消耗。可以控制蝕刻製程,使外圍電路區50B中的長條圖案204在轉移至圖案化硬遮罩層118B之前被完全消耗,或者是透過額外製程移除外圍電路區50B中的長條圖案204,從而避免長條圖案204轉移至高台圖案206。高台圖案206與多個長條圖案204連接,並且高台圖案206在第二方向D2上的寬度大於長條圖案204在第二方向D2上的寬度。Referring to Figures 8 and 8-1, an etching process is performed on the semiconductor memory structure 100 to transfer the strip pattern 204 in the memory unit cell array area 50A to the hard mask layer 116 to form a patterned hard mask layer. 116A, and transfer the mesas pattern 206 in the peripheral circuit area 50B to the hard mask layer 116 to form the patterned hard mask layer 116B. The patterned hard mask layers 122A and 120A in the memory cell array region 50A may be completely consumed during the etching process. The etching process can be controlled so that the long pattern 204 in the peripheral circuit area 50B is completely consumed before being transferred to the patterned hard mask layer 118B, or the long pattern 204 in the peripheral circuit area 50B can be removed through an additional process, thereby This prevents the strip pattern 204 from being transferred to the high platform pattern 206. The platform pattern 206 is connected to a plurality of strip patterns 204, and the width of the platform pattern 206 in the second direction D2 is greater than the width of the strip pattern 204 in the second direction D2.

由於蝕刻製程的負載效應,在蝕刻製程期間,光阻圖案136(第6圖)鄰近記憶體晶胞陣列區50A與外圍電路區50B邊界處的部分可能會損失的比遠離邊界處的部分來得快。在光阻圖案136與硬遮罩層120及/或118之間的選擇比差異較小的情況下,當記憶體晶胞陣列區50A中的長條圖案204轉移至硬遮罩層120和118的時候,在外圍電路區50B中且靠近區域邊界處的一些長條圖案204也可能會轉移至硬遮罩層120和118,接著進一步轉移至硬遮罩層116。如此,在區域邊界處的導線圖案208B(第17圖)可能會遭遇圖案失效(pattern fail)的問題(或稱為晶胞擊穿(array punch through))。Due to the loading effect of the etching process, during the etching process, the portion of the photoresist pattern 136 (FIG. 6) adjacent to the boundary between the memory cell array area 50A and the peripheral circuit area 50B may be lost faster than the portion far from the boundary. . When the selection ratio difference between the photoresist pattern 136 and the hard mask layers 120 and/or 118 is small, when the strip pattern 204 in the memory cell array area 50A is transferred to the hard mask layers 120 and 118 At that time, some long strip patterns 204 in the peripheral circuit area 50B and close to the area boundary may also be transferred to the hard mask layers 120 and 118, and then further transferred to the hard mask layer 116. Thus, the conductive pattern 208B (FIG. 17) at the area boundary may encounter a pattern fail problem (also known as array punch through).

根據本發明實施例,由於硬遮罩層116是尚未進行圖案化的平坦層,可透過調整蝕刻製程的參數(例如,較大的偏壓功率、較高的蝕刻劑流量、及/或其他適合參數),加重在記憶體晶胞陣列區50A中的蝕刻量,同時保持光阻圖案136的較低蝕刻量,使得光阻圖案136與硬遮罩層120及/或118之間存在較大的選擇比差異。因此,可大幅降低在區域邊界處的長條圖案204轉印至外圍電路區50B中的硬遮罩層116的風險。因此,避免了導線圖案208B在記憶體晶胞陣列區50A與外圍電路區50B邊界處遭遇圖案失效問題,從而提升半導體裝置的製造良率。According to the embodiment of the present invention, since the hard mask layer 116 is a flat layer that has not been patterned, it can be adjusted by adjusting the parameters of the etching process (for example, a larger bias power, a higher etchant flow rate, and/or other suitable parameter), increasing the etching amount in the memory cell array area 50A, while maintaining a low etching amount of the photoresist pattern 136, so that there is a large gap between the photoresist pattern 136 and the hard mask layer 120 and/or 118. Choose than the difference. Therefore, the risk of the long pattern 204 at the area boundary being transferred to the hard mask layer 116 in the peripheral circuit area 50B can be greatly reduced. Therefore, the conductive pattern 208B is prevented from encountering pattern failure problems at the boundary between the memory cell array area 50A and the peripheral circuit area 50B, thereby improving the manufacturing yield of the semiconductor device.

之後,可移除圖案化硬遮罩層118A和118B。Thereafter, patterned hard mask layers 118A and 118B may be removed.

請參考第9圖,形成填充層138於圖案化硬遮罩層116A和116B之上,且過量填充圖案化硬遮罩層116A之間的間隙。接著,移除填充層138位於圖案化硬遮罩層116A和116B之上的部分,以暴露出圖案化硬遮罩層116A和116B。填充層134由氧化物層製成,例如氧化矽。Referring to FIG. 9 , a filling layer 138 is formed on the patterned hard mask layers 116A and 116B, and the gap between the patterned hard mask layers 116A is overfilled. Next, the portion of the filling layer 138 located above the patterned hard mask layers 116A and 116B is removed to expose the patterned hard mask layers 116A and 116B. Filling layer 134 is made of an oxide layer, such as silicon oxide.

請參考第10圖,依序形成多個硬遮罩層140-150於圖案化硬遮罩層116A和116B和填充層138之上。硬遮罩層140由富含碳材料製成,例如高選擇性透明膜、類金剛石碳、及/或旋轉塗佈碳。硬遮罩層142由氮化物層製成,例如氮化矽。硬遮罩層144由氧化物層製成,例如氧化矽。硬遮罩層146由半導體材料製成,例如多晶矽。硬遮罩層148由富含碳材料製成,例如旋轉塗佈碳、類金剛石碳、及/或高選擇性透明膜。硬遮罩層150由富含矽的介電材料製成,例如富矽抗反射層(Si-BARC)及/或富矽的氮氧化矽(Si-SiON)。Referring to FIG. 10 , a plurality of hard mask layers 140 - 150 are sequentially formed on the patterned hard mask layers 116A and 116B and the filling layer 138 . Hard mask layer 140 is made of a carbon-rich material, such as a highly selective transparent film, diamond-like carbon, and/or spin-coated carbon. Hard mask layer 142 is made of a nitride layer, such as silicon nitride. Hard mask layer 144 is made of an oxide layer, such as silicon oxide. Hard mask layer 146 is made of a semiconductor material, such as polysilicon. Hard mask layer 148 is made of a carbon-rich material, such as spin-coated carbon, diamond-like carbon, and/or a highly selective transparent film. The hard mask layer 150 is made of a silicon-rich dielectric material, such as silicon-rich anti-reflective layer (Si-BARC) and/or silicon-rich silicon oxynitride (Si-SiON).

接著,透過第三微影製程,形成圖案化光阻層152於硬遮罩層150之上,如第10和10-1圖所示。在記憶體晶胞陣列區50A中,圖案化光阻層152具有長條圖案152A、以及位於記憶體晶胞陣列區50A邊緣處的虛設圖案152D。在外圍電路區50B中,圖案化光阻層152具有導線圖案152B。長條圖案152A在第二方向D2上延伸,並且彼此大致等距地間隔開。在一些實施例中,第三微影製程採用浸漬塗佈法。Next, through a third photolithography process, a patterned photoresist layer 152 is formed on the hard mask layer 150, as shown in Figures 10 and 10-1. In the memory cell array area 50A, the patterned photoresist layer 152 has elongated patterns 152A and dummy patterns 152D located at the edges of the memory cell array area 50A. In the peripheral circuit area 50B, the patterned photoresist layer 152 has conductor patterns 152B. The long strip patterns 152A extend in the second direction D2 and are approximately equidistantly spaced from each other. In some embodiments, the third lithography process uses a dip coating method.

請參考第11圖,使用圖案化光阻層152,對半導體記憶體結構100進行蝕刻製程,以依序蝕刻移除硬遮罩層150、148和146未被圖案化光阻層152覆蓋的部分。圖案化光阻層152和硬遮罩層150和148可以在蝕刻製程中被完全消耗,或是透過額外製程移除。蝕刻製程將圖案化光阻層152的長條圖案152A和虛設圖案152D轉移至硬遮罩層146以形成圖案化硬遮罩層146A。圖案化硬遮罩層146A具有長條圖案208A 1以及虛設圖案(未顯示)。導線圖案152B轉移至硬遮罩層146以形成圖案化硬遮罩層146B。圖案化硬遮罩層146B具有導線圖案208B 1Referring to Figure 11, the patterned photoresist layer 152 is used to perform an etching process on the semiconductor memory structure 100 to sequentially etch and remove the portions of the hard mask layers 150, 148 and 146 that are not covered by the patterned photoresist layer 152. . Patterned photoresist layer 152 and hard mask layers 150 and 148 may be completely consumed during the etching process or removed through additional processes. The etching process transfers the strip patterns 152A and dummy patterns 152D of the patterned photoresist layer 152 to the hard mask layer 146 to form the patterned hard mask layer 146A. The patterned hard mask layer 146A has strip patterns 208A 1 and dummy patterns (not shown). The conductive pattern 152B is transferred to the hard mask layer 146 to form the patterned hard mask layer 146B. Patterned hard mask layer 146B has conductor pattern 208B 1 .

請參考第12圖,依序形成硬遮罩層154和156於硬遮罩層144之上。硬遮罩層154由富含碳材料製成,例如旋轉塗佈碳、類金剛石碳、及/或高選擇性透明膜。硬遮罩層156由富含矽的介電材料製成,例如富矽抗反射層(Si-BARC)及/或富矽的氮氧化矽(Si-SiON)。Referring to Figure 12, hard mask layers 154 and 156 are sequentially formed on the hard mask layer 144. Hard mask layer 154 is made of carbon-rich materials, such as spin-on carbon, diamond-like carbon, and/or highly selective transparent films. The hard mask layer 156 is made of a silicon-rich dielectric material, such as silicon-rich anti-reflective layer (Si-BARC) and/or silicon-rich silicon oxynitride (Si-SiON).

接著,透過第四微影製程,形成圖案化光阻層158於硬遮罩層156之上,如第12和12-1圖所示。在記憶體晶胞陣列區50A中,圖案化光阻層158具有長條圖案158A、以及位於記憶體晶胞陣列區50A邊緣處的虛設圖案158D。在外圍電路區50B中,圖案化光阻層158具有導線圖案158B。長條圖案158A在第二方向D2上延伸,並且彼此大致等距地間隔開。此外,長條圖案158A與圖案化硬遮罩層146A的長條圖案208A 1錯開,並且導線圖案158B與圖案化硬遮罩層146B的導線圖案208B 1錯開。在一些實施例中,第四微影製程採用浸漬塗佈法。 Next, through a fourth photolithography process, a patterned photoresist layer 158 is formed on the hard mask layer 156, as shown in Figures 12 and 12-1. In the memory cell array area 50A, the patterned photoresist layer 158 has a long pattern 158A and a dummy pattern 158D located at the edge of the memory cell array area 50A. In the peripheral circuit area 50B, the patterned photoresist layer 158 has a conductive pattern 158B. The elongated patterns 158A extend in the second direction D2 and are approximately equidistantly spaced from each other. In addition, the long pattern 158A is offset from the long pattern 208A 1 of the patterned hard mask layer 146A, and the conductive pattern 158B is offset from the conductive pattern 208B 1 of the patterned hard mask layer 146B. In some embodiments, the fourth lithography process uses a dip coating method.

請參考第13和13-1圖,使用圖案化光阻層158,對半導體記憶體結構100進行蝕刻製程,以依序蝕刻移除硬遮罩層156和154未被圖案化光阻層158覆蓋的部分。圖案化光阻層158可以在蝕刻製程中被完全消耗,或是透過額外製程移除。蝕刻製程將圖案化光阻層158的長條圖案158A和虛設圖案158D轉移至硬遮罩層156和154以形成圖案化硬遮罩層156A和154A。圖案化硬遮罩層156A和154A具有長條圖案208A 2以及虛設圖案208D。導線圖案158B轉移至硬遮罩層156和154以形成圖案化硬遮罩層156B和154B。圖案化硬遮罩層156B和154B構成導線圖案208B 2Referring to Figures 13 and 13-1, the patterned photoresist layer 158 is used to perform an etching process on the semiconductor memory structure 100 to sequentially remove the hard mask layers 156 and 154 that are not covered by the patterned photoresist layer 158. part. The patterned photoresist layer 158 may be completely consumed during the etching process, or may be removed through additional processes. The etching process transfers the strip patterns 158A and dummy patterns 158D of the patterned photoresist layer 158 to the hard mask layers 156 and 154 to form the patterned hard mask layers 156A and 154A. Patterned hard mask layers 156A and 154A have strip patterns 208A2 and dummy patterns 208D. Wire pattern 158B is transferred to hard mask layers 156 and 154 to form patterned hard mask layers 156B and 154B. Patterned hard mask layers 156B and 154B constitute conductor pattern 208B 2 .

透過兩次微影製程來形成記憶體晶胞陣列區50A中的長條圖案208A(包含208A 1和208A 2)以及外圍電路區50B中的導線圖案208B(包含208B 1和208B 2),可增加圖案密度,這有助於半導體記憶體裝置的微縮。 Through two photolithography processes, the strip pattern 208A (including 208A 1 and 208A 2 ) in the memory cell array area 50A and the conductor pattern 208B (including 208B 1 and 208B 2 ) in the peripheral circuit area 50B are formed. Pattern density, which aids in the scaling of semiconductor memory devices.

請參考第14圖,對半導體記憶體結構100進行蝕刻製程,將記憶體晶胞陣列區50A中的長條圖案208A轉移至硬遮罩層144、142和140,以形成圖案化硬遮罩層144A、142A和140A,並且將外圍電路區50B中的導線圖案208B轉移至硬遮罩層144、142和140,以形成圖案化硬遮罩層144B、142B和140B。儘管未顯示,虛設圖案208D亦轉移至硬遮罩層144、142和140。圖案化硬遮罩層156A、156B、154A、154B、146A和146B可以在蝕刻製程中被完全消耗,或是透過額外製程移除。Referring to Figure 14, the semiconductor memory structure 100 is subjected to an etching process to transfer the strip pattern 208A in the memory cell array area 50A to the hard mask layers 144, 142 and 140 to form a patterned hard mask layer. 144A, 142A, and 140A, and transfer the conductor pattern 208B in the peripheral circuit area 50B to the hard mask layers 144, 142, and 140 to form patterned hard mask layers 144B, 142B, and 140B. Although not shown, dummy pattern 208D is also transferred to hard mask layers 144, 142, and 140. Patterned hard mask layers 156A, 156B, 154A, 154B, 146A, and 146B may be completely consumed during the etching process, or may be removed through additional processes.

請參考第15和15-1圖,接著使用長條圖案208A、虛設圖案208D和導線圖案208B,對半導體記憶體結構100進行蝕刻製程,以蝕刻移除圖案化硬遮罩層116A和116B以及填充層138未被長條圖案208A、虛設圖案208D和導線圖案208B覆蓋的部分。圖案化硬遮罩層144A、144B、142A和142B可以在蝕刻製程中被完全消耗,或是透過額外製程移除。Please refer to Figures 15 and 15-1, and then use the strip pattern 208A, the dummy pattern 208D and the wire pattern 208B to perform an etching process on the semiconductor memory structure 100 to remove the patterned hard mask layers 116A and 116B and the filling. The portion of the layer 138 that is not covered by the strip pattern 208A, the dummy pattern 208D and the conductor pattern 208B. Patterned hard mask layers 144A, 144B, 142A, and 142B may be completely consumed during the etching process, or may be removed through additional processes.

圖案化硬遮罩層116A在蝕刻製程之後的剩餘部分標示為116C,其中在記憶體晶胞陣列區50A的中央處,長條圖案204被圖案化為接墊圖案210,而在記憶體晶胞陣列區50A的邊緣處,長條圖案204被圖案化為虛設接墊圖案210D。填充層138在蝕刻製程之後的剩餘部分標示為138A。為了簡潔明確,第15-1圖未顯示填充層138A。在外圍電路區50B中,蝕刻製程將導線圖案208B轉移至圖案化硬遮罩層116B,且圖案化硬遮罩層116B的剩餘部分標示為116D。The remaining portion of the patterned hard mask layer 116A after the etching process is labeled 116C, in which the strip pattern 204 is patterned into a pad pattern 210 in the center of the memory cell array area 50A, and in the memory cell array area 50A At the edge of the array area 50A, the strip pattern 204 is patterned into a dummy pad pattern 210D. The remaining portion of fill layer 138 after the etching process is designated 138A. For simplicity and clarity, the filling layer 138A is not shown in Figure 15-1. In the peripheral circuit area 50B, the etching process transfers the conductive pattern 208B to the patterned hard mask layer 116B, and the remaining portion of the patterned hard mask layer 116B is labeled 116D.

根據本發明實施例,接墊圖案210是經過兩次圖案化而形成。具體而言,對硬遮罩層116進行第一次圖案化(透過第一微影製程和第二微影製程)形成長條圖案204,再進行第二次圖案化(透過第三和第四微影製程)形成接墊圖案210。在一些情況下,如果先透過第三和第四微影製程將硬遮罩層116圖案化為長條圖案208,再透過第一微影製程和第二微影製程將長條圖案208圖案化接墊圖案210,則無法如前面第8圖所述加重在記憶體晶胞陣列區50A中的蝕刻量,因為這可能會導致記憶體晶胞陣列區中的接墊圖案因過度蝕刻而變形。因此,本發明實施例所揭露的製程步驟可放寬形成接墊圖案210的蝕刻製程的容許度。According to the embodiment of the present invention, the pad pattern 210 is formed by patterning twice. Specifically, the hard mask layer 116 is patterned for the first time (through the first lithography process and the second lithography process) to form the strip pattern 204, and then patterned for the second time (through the third and fourth lithography processes). Lithography process) to form the pad pattern 210. In some cases, if the hard mask layer 116 is first patterned into the strip pattern 208 through the third and fourth lithography processes, and then the strip pattern 208 is patterned through the first lithography process and the second lithography process. For the pad pattern 210, it is not possible to increase the etching amount in the memory cell array area 50A as described in FIG. 8 because this may cause the pad pattern in the memory cell array area to be deformed due to excessive etching. Therefore, the process steps disclosed in the embodiments of the present invention can relax the tolerance of the etching process for forming the pad pattern 210 .

請參考第16圖,對半導體記憶體結構100進行蝕刻製程,將記憶體晶胞陣列區50A中的接墊圖案210和虛設接墊圖案210D轉移至硬遮罩層114和112,以形成圖案化硬遮罩層114A和112A,並且將外圍電路區50B中的導線圖案208B轉移至硬遮罩層114和112,以形成圖案化硬遮罩層114B和112B。圖案化硬遮罩層140A和140B可以在蝕刻製程中被完全消耗,或是透過額外製程移除。此外,由於填充層138的材料(例如,氧化矽)與硬遮罩層116(例如,富矽的氮氧化矽)具有較大的蝕刻選擇性差異,填充層138A可以在蝕刻製程中被完全移除。Referring to Figure 16, the semiconductor memory structure 100 is subjected to an etching process to transfer the pad pattern 210 and the dummy pad pattern 210D in the memory cell array area 50A to the hard mask layers 114 and 112 to form patterning. Hard mask layers 114A and 112A, and the conductive pattern 208B in the peripheral circuit area 50B is transferred to the hard mask layers 114 and 112 to form patterned hard mask layers 114B and 112B. Patterned hard mask layers 140A and 140B may be completely consumed during the etching process, or may be removed through additional processes. In addition, since the material of the filling layer 138 (eg, silicon oxide) and the hard mask layer 116 (eg, silicon-rich silicon oxynitride) have a large etch selectivity difference, the filling layer 138A can be completely removed during the etching process. remove.

請參考第17和17-1圖,對半導體記憶體結構100進行蝕刻製程,將記憶體晶胞陣列區50A中的接墊圖案210和虛設接墊圖案210D轉移至導電材料110,以形成導電墊162和虛設導電墊162D,並且將外圍電路區50B中的導線圖案208B轉移至導電材料110,以形成導線164。圖案化硬遮罩層116C、116D、114A和114B可以在蝕刻製程中被完全消耗,或是透過額外製程移除。Referring to Figures 17 and 17-1, the semiconductor memory structure 100 is subjected to an etching process to transfer the pad patterns 210 and dummy pad patterns 210D in the memory unit cell array area 50A to the conductive material 110 to form conductive pads. 162 and dummy conductive pad 162D, and transfer the conductive pattern 208B in the peripheral circuit area 50B to the conductive material 110 to form the conductive line 164. Patterned hard mask layers 116C, 116D, 114A, and 114B may be completely consumed during the etching process, or may be removed through additional processes.

之後,可透過蝕刻或灰化製程移除圖案化硬遮罩層112A和112B,以暴露出導電墊162、虛設導電墊162D和導線164。在一些實施例中,可形成電容器於導電墊162上,電容器可包含接觸導電墊162的下電極層、位於下電極層之上的電容介電層、以及位於電容介電層之上的上電極層。下電極層透過導電墊162和接觸插塞160電性耦接至主動區內的源極/汲極區。Afterwards, the patterned hard mask layers 112A and 112B can be removed through an etching or ashing process to expose the conductive pads 162 , the dummy conductive pads 162D and the wires 164 . In some embodiments, a capacitor may be formed on the conductive pad 162. The capacitor may include a lower electrode layer contacting the conductive pad 162, a capacitive dielectric layer on the lower electrode layer, and an upper electrode on the capacitive dielectric layer. layer. The lower electrode layer is electrically coupled to the source/drain regions in the active region through conductive pads 162 and contact plugs 160 .

本發明實施例透過使用三次浸漬塗佈法和一次中紫外線光罩技術來同時形成記憶體晶胞陣列區50A的接墊圖案210與外圍電路區50B中的導線圖案208B。因此,與分開形成記憶體晶胞陣列區的接墊圖案與外圍電路區中的導線圖案的情況相比,本發明實施例可節省至少一次微影製程(例如,浸漬塗佈法)。因此,節省半導體記憶體結構的製程成本並降低製程難度。The embodiment of the present invention simultaneously forms the pad pattern 210 in the memory cell array area 50A and the conductor pattern 208B in the peripheral circuit area 50B by using three dip coating methods and one-time ultraviolet mask technology. Therefore, compared with the case where the pad pattern in the memory cell array area and the conductor pattern in the peripheral circuit area are formed separately, embodiments of the present invention can save at least one photolithography process (eg, dip coating method). Therefore, the process cost of the semiconductor memory structure is saved and the process difficulty is reduced.

根據上述,本發明實施例之半導體記憶體結構的形成方法可大幅降低記憶體晶胞陣列區的圖案轉印至外圍電路區的風險。因此,避免了外圍電路區中的導線圖案在記憶體晶胞陣列區與外圍電路區邊界處遭遇圖案失效問題,從而提升半導體裝置的製造良率。According to the above, the method for forming a semiconductor memory structure according to embodiments of the present invention can significantly reduce the risk of pattern transfer in the memory unit cell array area to the peripheral circuit area. Therefore, the conductor pattern in the peripheral circuit area is prevented from encountering pattern failure problems at the boundary between the memory cell array area and the peripheral circuit area, thereby improving the manufacturing yield of the semiconductor device.

雖然本發明以前述之實施例揭露如上,然其並非用以限定本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可做些許之更動與潤飾。因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention is disclosed in the foregoing embodiments, they are not intended to limit the present invention. Those with ordinary knowledge in the technical field to which the present invention belongs can make some modifications and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be determined by the appended patent application scope.

50A:記憶體晶胞陣列區 50B:外圍電路區 100:半導體記憶體結構 102:基底 104:介電結構 106:開口 108:接觸插塞 110:導電材料 112:硬遮罩層 112A:圖案化硬遮罩層 112B:圖案化硬遮罩層 114:硬遮罩層 114A:圖案化硬遮罩層 114B:圖案化硬遮罩層 116:硬遮罩層 116A:圖案化硬遮罩層 116B:圖案化硬遮罩層 116C:圖案化硬遮罩層 116D:圖案化硬遮罩層 118:硬遮罩層 118A:圖案化硬遮罩層 118B:圖案化硬遮罩層 120:硬遮罩層 120A:圖案化硬遮罩層 120B:圖案化硬遮罩層 122:硬遮罩層 122A:硬遮罩層 124:硬遮罩層 124A:圖案化硬遮罩層 126:硬遮罩層 126A:圖案化硬遮罩層 128:硬遮罩層 130:圖案化光阻層 130A:長條圖案 132:間隔物層 132A:間隔物層 134:填充層 134A:填充層 136:光阻圖案 138:填充層 138A:填充層 140:硬遮罩層 140A:圖案化硬遮罩層 140B:圖案化硬遮罩層 142:硬遮罩層 142A:圖案化硬遮罩層 142B:圖案化硬遮罩層 144:硬遮罩層 144A:圖案化硬遮罩層 144B:圖案化硬遮罩層 146:硬遮罩層 146A:圖案化硬遮罩層 146B:圖案化硬遮罩層 148:硬遮罩層 150:硬遮罩層 152:圖案化光阻層 152A:長條圖案 152B:導線圖案 152D:虛設圖案 154:硬遮罩層 154A:圖案化硬遮罩層 154B:圖案化硬遮罩層 156:硬遮罩層 156A:圖案化硬遮罩層 156B:圖案化硬遮罩層 158:圖案化光阻層 158A:長條圖案 158B:導線圖案 158D:虛設圖案 160:接觸插塞 162:導電墊 162D:虛設導電墊 164:導線 202:長條圖案 204:長條圖案 204 1:長條圖案 204 2:長條圖案 206:高台圖案 208A:長條圖案 208A 1:長條圖案 208A 2:長條圖案 208B:導線圖案 208B 1:導線圖案 208B 2:導線圖案 208D:虛設圖案 210:接墊圖案 210D:虛設接墊圖案 D1:第一方向 D2:第二方向 D3:第三方向 50A: Memory unit cell array area 50B: Peripheral circuit area 100: Semiconductor memory structure 102: Substrate 104: Dielectric structure 106: Opening 108: Contact plug 110: Conductive material 112: Hard mask layer 112A: Patterned hard Mask layer 112B: Patterned hard mask layer 114: Hard mask layer 114A: Patterned hard mask layer 114B: Patterned hard mask layer 116: Hard mask layer 116A: Patterned hard mask layer 116B: Pattern Patterned hard mask layer 116C: Patterned hard mask layer 116D: Patterned hard mask layer 118: Hard mask layer 118A: Patterned hard mask layer 118B: Patterned hard mask layer 120: Hard mask layer 120A :Patterned hard mask layer 120B: Patterned hard mask layer 122: Hard mask layer 122A: Hard mask layer 124: Hard mask layer 124A: Patterned hard mask layer 126: Hard mask layer 126A: Pattern Hard mask layer 128: Hard mask layer 130: Patterned photoresist layer 130A: Strip pattern 132: Spacer layer 132A: Spacer layer 134: Filling layer 134A: Filling layer 136: Photoresist pattern 138: Filling layer 138A: Filling layer 140: Hard mask layer 140A: Patterned hard mask layer 140B: Patterned hard mask layer 142: Hard mask layer 142A: Patterned hard mask layer 142B: Patterned hard mask layer 144: Hard mask layer 144A: Patterned hard mask layer 144B: Patterned hard mask layer 146: Hard mask layer 146A: Patterned hard mask layer 146B: Patterned hard mask layer 148: Hard mask layer 150: Hard mask layer 152: Patterned photoresist layer 152A: Long pattern 152B: Wire pattern 152D: Dummy pattern 154: Hard mask layer 154A: Patterned hard mask layer 154B: Patterned hard mask layer 156: Hard mask Cover layer 156A: Patterned hard mask layer 156B: Patterned hard mask layer 158: Patterned photoresist layer 158A: Strip pattern 158B: Wire pattern 158D: Dummy pattern 160: Contact plug 162: Conductive pad 162D: Dummy Conductive pad 164: Wire 202: Long pattern 204: Long pattern 204 1 : Long pattern 204 2 : Long pattern 206: High platform pattern 208A: Long pattern 208A 1 : Long pattern 208A 2 : Long pattern 208B: Conductor pattern 208B 1 : Conductor pattern 208B 2 : Conductor pattern 208D: Dummy pattern 210: Pad pattern 210D: Dummy pad pattern D1: First direction D2: Second direction D3: Third direction

讓本發明之特徵和優點能更明顯易懂,下文特舉不同實施例,並配合所附圖式作詳細說明如下: 第1至17圖是根據本發明的一些實施例,顯示形成半導體記憶體結構在不同階段的剖面示意圖。 第5-1、6-1、8-1、10-1、12-1、13-1、15-1、17-1是根據本發明的一些實施例之半導體記憶體結構的平面示意圖。 To make the features and advantages of the present invention more obvious and understandable, different embodiments are given below and are described in detail with reference to the accompanying drawings: 1 to 17 are schematic cross-sectional views showing different stages of forming a semiconductor memory structure according to some embodiments of the present invention. Nos. 5-1, 6-1, 8-1, 10-1, 12-1, 13-1, 15-1, and 17-1 are plan views of semiconductor memory structures according to some embodiments of the present invention.

50A:記憶體晶胞陣列區 50B:外圍電路區 204:長條圖案 206:高台圖案 D1:第一方向 D2:第二方向 D3:第三方向 50A: Memory unit cell array area 50B: Peripheral circuit area 204:Long pattern 206:High platform pattern D1: first direction D2: second direction D3: Third direction

Claims (8)

一種半導體記憶體結構的形成方法,包括:形成一導電材料於一介電結構之上;形成一第一圖案化硬遮罩層於該導電材料之上,其中該第一圖案化硬遮罩層包括多個第一長條圖案、以及與該等第一長條圖案連接的一高台圖案;形成一第二圖案化硬遮罩層於該第一圖案化硬遮罩層之上,其中該第二圖案化硬遮罩層包括重疊該等第一長條圖案的多個第二長條圖案、以及重疊該高台圖案的多個第一導線圖案;使用該第二圖案化硬遮罩層蝕刻該第一圖案化硬遮罩層,其中該等第一長條圖案的剩餘部分形成多個接墊圖案,且該高台圖案的剩餘部分形成多個第二導線圖案;以及將該等接墊圖案和該等第二導線圖案轉移至該導電材料。 A method of forming a semiconductor memory structure, including: forming a conductive material on a dielectric structure; forming a first patterned hard mask layer on the conductive material, wherein the first patterned hard mask layer including a plurality of first strip patterns and a platform pattern connected to the first strip patterns; forming a second patterned hard mask layer on the first patterned hard mask layer, wherein the second patterned hard mask layer The two patterned hard mask layers include a plurality of second strip patterns overlapping the first strip patterns, and a plurality of first conductor patterns overlapping the platform patterns; the second patterned hard mask layer is used to etch the a first patterned hard mask layer, wherein the remaining portions of the first strip patterns form a plurality of pad patterns, and the remaining portions of the mesas patterns form a plurality of second conductor patterns; and combining the pad patterns and The second conductor patterns are transferred to the conductive material. 如請求項1之半導體記憶體結構的形成方法,其中該等第一長條圖案在一第一方向上延伸,該等第二長條圖案在一第二方向上延伸,且該第二方向不平行於該第一方向。 The method for forming a semiconductor memory structure of claim 1, wherein the first strip patterns extend in a first direction, the second strip patterns extend in a second direction, and the second direction does not parallel to the first direction. 如請求項1之半導體記憶體結構的形成方法,更包括,在形成該第二圖案化硬遮罩層於該第一圖案化硬遮罩層之上之前:形成一填充層於該等第一長條圖案之上以及該等第一長條圖案之間;以及移除該填充層位於該等第一長條圖案之上的部分。 The method of forming a semiconductor memory structure as claimed in claim 1, further comprising: forming a filling layer on the first patterned hard mask layer before forming the second patterned hard mask layer on the first patterned hard mask layer. above the strip patterns and between the first strip patterns; and remove the portion of the filling layer located above the first strip patterns. 如請求項3之半導體記憶體結構的形成方法,更包括:使用該第二圖案化硬遮罩層蝕刻該第一圖案化硬遮罩層的同時,使用該第二圖案化硬遮罩層蝕刻該填充層;以及在將該等接墊圖案轉移至該導電材料之前,完全移除該填充層。 The method of forming a semiconductor memory structure as claimed in claim 3, further comprising: using the second patterned hard mask layer to etch the first patterned hard mask layer, and simultaneously using the second patterned hard mask layer to etch the filling layer; and completely removing the filling layer before transferring the pad patterns to the conductive material. 如請求項1之半導體記憶體結構的形成方法,更包括,在形成 該第一圖案化硬遮罩層之前:形成一硬遮罩層於該介電結構之上;形成多個第三長條圖案於該硬遮罩層之上;形成一光阻圖案覆蓋該等第三長條圖案的一第一部分,且暴露出該等第三長條圖案的一第二部分;以及使用該等第三長條圖案和該光阻圖案,蝕刻該硬遮罩層,其中該等第三長條圖案暴露出的該第二部分轉移至該硬遮罩層以形成該等第一長條圖案,且該光阻圖案轉移至該硬遮罩層以形成該高台圖案。 The method for forming a semiconductor memory structure as claimed in claim 1 further includes: forming Before the first patterned hard mask layer: form a hard mask layer on the dielectric structure; form a plurality of third strip patterns on the hard mask layer; form a photoresist pattern to cover these a first portion of the third strip pattern, and expose a second portion of the third strip pattern; and using the third strip pattern and the photoresist pattern, etch the hard mask layer, wherein the The exposed second portion of the third strip pattern is transferred to the hard mask layer to form the first strip patterns, and the photoresist pattern is transferred to the hard mask layer to form the platform pattern. 如請求項1之半導體記憶體結構的形成方法,其中該介電結構具有多個開口,且該導電材料形成於該介電結構的該等開口中,以形成多個接觸插塞,該等接墊圖案轉移至該導電材料以形成多個導電墊,且各該導電墊對應於各該接觸插塞,該半導體記憶體結構的形成方法更包括:移除該等接墊圖案;以及形成多個電容器結構於該等導電墊之上。 The method of forming a semiconductor memory structure as claimed in claim 1, wherein the dielectric structure has a plurality of openings, and the conductive material is formed in the openings of the dielectric structure to form a plurality of contact plugs. The pad pattern is transferred to the conductive material to form a plurality of conductive pads, and each conductive pad corresponds to each of the contact plugs. The method of forming the semiconductor memory structure further includes: removing the pad patterns; and forming a plurality of conductive pads. Capacitors are structured on the conductive pads. 如請求項1之半導體記憶體結構的形成方法,其中該第二圖案化硬遮罩層更包括多個第四長條圖案,其中該等第四長條圖案與該等第二長條圖案交替排列。 The method of forming a semiconductor memory structure as claimed in claim 1, wherein the second patterned hard mask layer further includes a plurality of fourth strip patterns, wherein the fourth strip patterns alternate with the second strip patterns. arrangement. 如請求項7之半導體記憶體結構的形成方法,其中形成該第二圖案化硬遮罩層的該等第二長條圖案包括進行一第一微影製程,且形成該第二圖案化硬遮罩層的該等第四長條圖案包括在該第一微影製程之後進行一第二微影製程。 The method of forming a semiconductor memory structure as claimed in claim 7, wherein forming the second strip patterns of the second patterned hard mask layer includes performing a first photolithography process, and forming the second patterned hard mask layer. The fourth elongated patterns of the cover layer include performing a second lithography process after the first lithography process.
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