TWI823434B - Waveguide circuit board and its manufacturing method - Google Patents
Waveguide circuit board and its manufacturing method Download PDFInfo
- Publication number
- TWI823434B TWI823434B TW111123161A TW111123161A TWI823434B TW I823434 B TWI823434 B TW I823434B TW 111123161 A TW111123161 A TW 111123161A TW 111123161 A TW111123161 A TW 111123161A TW I823434 B TWI823434 B TW I823434B
- Authority
- TW
- Taiwan
- Prior art keywords
- layer
- conductive
- substrate
- slot
- waveguide
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 239000000758 substrate Substances 0.000 claims abstract description 216
- 239000000463 material Substances 0.000 claims abstract description 151
- 238000005187 foaming Methods 0.000 claims abstract description 41
- 238000000034 method Methods 0.000 claims abstract description 17
- 238000003825 pressing Methods 0.000 claims abstract description 16
- 239000000945 filler Substances 0.000 claims abstract description 6
- 239000010410 layer Substances 0.000 claims description 501
- 239000012790 adhesive layer Substances 0.000 claims description 105
- 239000004088 foaming agent Substances 0.000 claims description 56
- 239000006261 foam material Substances 0.000 claims description 46
- 238000009713 electroplating Methods 0.000 claims description 33
- 239000006260 foam Substances 0.000 claims description 31
- 239000004020 conductor Substances 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 11
- -1 polyethylene Polymers 0.000 claims description 10
- 230000004308 accommodation Effects 0.000 claims description 6
- 239000004698 Polyethylene Substances 0.000 claims description 5
- 239000004743 Polypropylene Substances 0.000 claims description 5
- 239000004793 Polystyrene Substances 0.000 claims description 5
- 229920000573 polyethylene Polymers 0.000 claims description 5
- 229920001155 polypropylene Polymers 0.000 claims description 5
- 229920002223 polystyrene Polymers 0.000 claims description 5
- 229920002635 polyurethane Polymers 0.000 claims description 5
- 239000004814 polyurethane Substances 0.000 claims description 5
- 238000010030 laminating Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 239000000543 intermediate Substances 0.000 claims 7
- 238000005530 etching Methods 0.000 claims 1
- 238000003475 lamination Methods 0.000 description 8
- 239000004033 plastic Substances 0.000 description 7
- 229920003023 plastic Polymers 0.000 description 7
- 230000009286 beneficial effect Effects 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 229920005989 resin Polymers 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 3
- 238000005253 cladding Methods 0.000 description 3
- 239000011247 coating layer Substances 0.000 description 3
- 238000005553 drilling Methods 0.000 description 3
- 238000007747 plating Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000008262 pumice Substances 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Landscapes
- Structure Of Printed Boards (AREA)
- Paper (AREA)
Abstract
Description
本申請涉及電磁信號接收領域,尤其涉及一種波導電路板及其製造方法。 The present application relates to the field of electromagnetic signal reception, and in particular, to a waveguide circuit board and a manufacturing method thereof.
一般情況下,毫米波或次兆赫茲波段之高頻信號於電路板傳輸時,為了減少高頻信號之傳輸損耗,主要藉由於電路板中形成導電空腔來形成波導(waveguide),該波導再對該高頻信號進行傳輸。 Generally, when high-frequency signals in the millimeter wave or sub-megahertz bands are transmitted through a circuit board, in order to reduce the transmission loss of the high-frequency signals, a waveguide (waveguide) is mainly formed by forming a conductive cavity in the circuit board. The waveguide is then Transmit the high-frequency signal.
然而,於電路板中形成導電空腔之主要方法為:先於電路基板上進行開槽,然後壓合另外之電路基板以覆蓋該開槽,形成空腔。壓合時因於高溫高壓且真空環境下製作,壓合完畢後開槽上方之電路基板會有不同程度之凹陷,嚴重時可能會影響到信號傳輸。 However, the main method of forming a conductive cavity in a circuit board is to first make a groove on the circuit substrate, and then press another circuit substrate to cover the groove to form a cavity. Due to the high temperature, high pressure and vacuum environment during lamination, the circuit substrate above the slot will be dented to varying degrees after lamination. In severe cases, signal transmission may be affected.
鑒於以上內容,有必要提供一種波導電路板之製造方法,以解決上述問題。 In view of the above, it is necessary to provide a manufacturing method of a waveguide circuit board to solve the above problems.
另外,還有必要提供一種波導電路板。 In addition, there is a need to provide a waveguide circuit board.
一種波導電路板之製造方法,包括步驟:於一內側基板之開槽內設置發泡材料填充體,以及於所述內側基板之相對兩側分別設置外側基板,所述外側基板覆蓋所述開槽,所述發泡材料填充體抵接所述外側基板,獲得所述波導電路板。 A method for manufacturing a waveguide circuit board, including the steps of: arranging a foam material filling body in a slot of an inner substrate, and arranging outer substrates on opposite sides of the inner substrate, and the outer substrate covers the slot , the foam material filling body abuts the outer substrate, and the waveguide circuit board is obtained.
進一步地,所述內側基板包括內側基材層及設於所述內側基材層相對兩側之內側導電層,所述外側基板包括外側基材層及設於所述外側基材層之外側導電層,步驟“於所述內側基板之相對兩側分別設置外側基板”包括:於所述內側導電層與外側導電層之間設置第一黏接層,所述第一黏接層設有第 一開口,所述第一開口對應所述開槽設置,所述發泡材料填充體抵接所述第一開口之內側,以及壓合所述內側基板、所述第一黏接層及所述外側基板,獲得一第一中間體。 Further, the inner substrate includes an inner base material layer and inner conductive layers disposed on opposite sides of the inner base material layer, and the outer substrate includes an outer base material layer and an outer conductive layer disposed outside the outer base material layer. layer, the step of "setting outer substrates on opposite sides of the inner substrate respectively" includes: setting a first adhesive layer between the inner conductive layer and the outer conductive layer, and the first adhesive layer is provided with a third An opening, the first opening is arranged corresponding to the slot, the foam filling body abuts the inside of the first opening, and presses the inner substrate, the first adhesive layer and the The outer substrate is used to obtain a first intermediate.
進一步地,還包括:於所述第一中間體貫穿設置第一通孔及第二通孔,所述第一通孔與所述第二通孔設於所述開槽之相對兩側,以及於所述第一通孔設置第一導通體,於所述第二通孔設置第二導通體,所述第一導通體、所述第二導通體均連接設於所述內側基板相對兩側之兩個所述外側導電層,使得兩個所述外側導電層、所述第一導通體與所述第二導通體共同圍設形成第一波導,所述發泡材料填充體抵接於所述第一波導內。 Further, the method further includes: first through holes and second through holes provided through the first intermediate body, the first through holes and the second through holes being provided on opposite sides of the slot, and A first conductive body is provided in the first through hole, and a second conductive body is provided in the second through hole. The first conductive body and the second conductive body are connected to opposite sides of the inner substrate. The two outer conductive layers are such that the two outer conductive layers, the first conductive body and the second conductive body are collectively surrounded to form a first waveguide, and the foam material filling body is in contact with the in the first waveguide.
進一步地,所述內側基板包括內側基材層、內側導電層及內側導通體,所述內側導電層設於所述內側基材層之相對兩側,所述內側導通體設於所述開槽之相對兩側,所述內側導通體連接所述內側導電層,所述發泡材料填充體抵接所述內側導通體,所述外側基板包括外側基材層及設於所述外側基材層之外側導電層,步驟“於所述內側基板之相對兩側分別設置外側基板”包括:於所述內側導電層與外側導電層之間設置第二黏接層與外側導通體,所述第二黏接層貫穿設有第二開口,所述第二開口對應所述開槽設置,所述外側導通體設於所述第二開口之內側,所述外側導通體對應所述內側導通體設置,以及壓合所述內側基板、所述第二黏接層及所述外側基板,使得兩個所述外側導通體均連接所述外側導電層與所述內側導通體,兩個所述外側導電層及連接於兩個所述外側導電層之間之兩個內側導通體、兩個內側導電層與多個外側導通體圍設形成第二波導,所述發泡材料填充體抵接於所述第二波導內。 Further, the inner substrate includes an inner base material layer, an inner conductive layer and an inner conductive body. The inner conductive layer is provided on opposite sides of the inner base material layer, and the inner conductive body is disposed in the slot. On the opposite sides, the inner conductive body is connected to the inner conductive layer, the foam material filling body is in contact with the inner conductive body, and the outer substrate includes an outer base material layer and an outer base material layer provided on the outer base material layer. For the outer conductive layer, the step of "setting outer substrates on opposite sides of the inner substrate respectively" includes: setting a second adhesive layer and an outer conductor between the inner conductive layer and the outer conductive layer, the second A second opening is provided through the adhesive layer, and the second opening is arranged corresponding to the slot. The outer conductive body is arranged inside the second opening, and the outer conductive body is arranged corresponding to the inner conductive body. and pressing the inner substrate, the second adhesive layer and the outer substrate, so that the two outer conductive bodies are connected to the outer conductive layer and the inner conductive body, and the two outer conductive layers And the two inner conductive bodies connected between the two outer conductive layers, the two inner conductive layers and the plurality of outer conductive bodies are surrounded to form a second waveguide, and the foam material filling body is in contact with the first waveguide. within the second waveguide.
進一步地,所述內側基板包括內側基材層、內側導電層及內側導通體,所述內側導電層設於所述內側基材層之相對兩側,所述內側導通體設於所述開槽之相對兩側,所述內側導通體連接所述內側導電層,所述發泡材料填充體抵接所述內側導通體,所述外側基板包括外側基材層及設於所述外側基材層之外側導電層,步驟“於所述內側基板之相對兩側分別設置外側基板”包括:於所述內側導電層與外側導電層之間設置第三黏接層,所述第三黏接層貫穿設有第三開口,所述第三開口對應所述開槽設置,以及壓合所述內側基板、所述第三黏接層及所述外側基板,獲得第二中間體。 Further, the inner substrate includes an inner base material layer, an inner conductive layer and an inner conductive body. The inner conductive layer is provided on opposite sides of the inner base material layer, and the inner conductive body is disposed in the slot. On the opposite sides, the inner conductive body is connected to the inner conductive layer, the foam material filling body is in contact with the inner conductive body, and the outer substrate includes an outer base material layer and an outer base material layer provided on the outer base material layer. For the outer conductive layer, the step of "setting outer substrates on opposite sides of the inner substrate respectively" includes: setting a third adhesive layer between the inner conductive layer and the outer conductive layer, and the third adhesive layer penetrates A third opening is provided corresponding to the slot, and the inner substrate, the third adhesive layer and the outer substrate are pressed together to obtain a second intermediate body.
進一步地,還包括步驟:於所述第二中間體設置第一開孔及第二開孔,所述第一開孔與所述第二開孔設於所述開槽之相對兩側,部分所述內側導電層於所述第一開孔、所述第二開孔之底部露出,以及於所述第一開孔設置第三導通體,於所述第二開孔設置第四導通體,所述第三導通體連接相鄰之所述內側導電層與外側導電層,所述第四導通體連接相鄰之所述內側導電層與外側導電層,使得兩個所述外側導電層、兩個所述內側導電層、所述第三導通體與所述第四導通體共同圍設形成第三波導,所述發泡材料填充體抵接於所述第三波導內。 Further, the method further includes the step of: arranging a first opening and a second opening in the second intermediate body, the first opening and the second opening being provided on opposite sides of the slot, partially The inner conductive layer is exposed at the bottom of the first opening and the second opening, and a third conductive body is provided in the first opening, and a fourth conductive body is provided in the second opening, The third conductive body connects the adjacent inner conductive layer and the outer conductive layer, and the fourth conductive body connects the adjacent inner conductive layer and the outer conductive layer, so that the two outer conductive layers and the two outer conductive layers The inner conductive layers, the third conductive body and the fourth conductive body are collectively surrounded to form a third waveguide, and the foam material filling body is in contact with the third waveguide.
進一步地,步驟“於一內側基板之開槽設置發泡材料填充體”包括:於所述開槽內設置發泡劑,所述發泡劑包括之材質包括聚乙烯、聚苯乙烯、聚丙烯以及聚氨酯中之至少一種;以及加熱所述發泡劑,使得所述發泡劑膨脹,獲得所述發泡材料填充體。 Further, the step of "arranging a foaming material filling body in a slot of an inner substrate" includes: arranging a foaming agent in the slot, and the foaming agent is made of materials including polyethylene, polystyrene, and polypropylene. and at least one of polyurethane; and heating the foaming agent to expand the foaming agent to obtain the foaming material filling body.
進一步地,步驟“壓合所述內側基板、所述第一黏接層及所述外側基板”、步驟“壓合所述內側基板、所述第二黏接層及所述外側基板”或者步驟“壓合所述內側基板、所述第三黏接層及所述外側基板”與步驟“加熱所述發泡劑”同時進行。 Further, the step of "pressing the inner substrate, the first adhesive layer and the outer substrate", the step of "pressing the inner substrate, the second adhesive layer and the outer substrate" or the step "Laminating the inner substrate, the third adhesive layer and the outer substrate" and the step "heating the foaming agent" are performed simultaneously.
進一步地,步驟“加熱所述發泡劑”先於步驟“壓合所述內側基板、所述第一黏接層及所述外側基板”,或者先於步驟“壓合所述內側基板、所述第二黏接層及所述外側基板”,或者先於步驟“壓合所述內側基板、所述第三黏接層及所述外側基板” Further, the step "heating the foaming agent" precedes the step "pressing the inner substrate, the first adhesive layer and the outer substrate", or precedes the step "pressing the inner substrate, all the second adhesive layer and the outer substrate", or precede the step of "pressing the inner substrate, the third adhesive layer and the outer substrate"
進一步地,所述內側基板包括內側基材層、內側導電層及內側導通體,所述內側導電層設於所述內側基材層之相對兩側,所述內側導通體設於所述開槽之相對兩側,所述內側導通體連接所述內側導電層,所述外側基板包括載板,步驟“於一內側基板之開槽設置發泡材料填充體”包括:於一所述外側導電層設置一載板,所述載板及兩個所述內側導通體圍設形成容置空間。於所述容置空間設置發泡劑,所述發泡劑包括之材質包括聚乙烯、聚苯乙烯、聚丙烯以及聚氨酯中之至少一種。於另一所述外側導電層設置另一載板,另一所述載板封閉所述容置空間,以及加熱所述發泡劑,使得所述發泡劑膨脹,獲得所述發泡材料填充體,所述發泡材料填充體抵接所述載板。 Further, the inner substrate includes an inner base material layer, an inner conductive layer and an inner conductive body. The inner conductive layer is provided on opposite sides of the inner base material layer, and the inner conductive body is disposed in the slot. On the opposite sides, the inner conductive body is connected to the inner conductive layer, and the outer substrate includes a carrier plate. The step of "arranging a foam filling body in a slot of an inner substrate" includes: placing a foam filler in a slot of an inner conductive layer. A carrier plate is provided, and the carrier plate and the two inner conductive bodies are surrounded to form an accommodation space. A foaming agent is provided in the accommodation space, and the material of the foaming agent includes at least one of polyethylene, polystyrene, polypropylene and polyurethane. Another carrier plate is provided on the other outer conductive layer, the other carrier plate closes the accommodation space, and the foaming agent is heated to expand the foaming agent to obtain the foaming material filling body, and the foam filling body abuts the carrier plate.
進一步地,還包括步驟:移除所述載板,使得所述發泡材料填充體暴露,獲得第三中間體。於所述第三中間體之相對兩表面設置第一電鍍層,所述第一電鍍層覆蓋所述發泡材料填充體及所述外側導電層,以及蝕刻所述第一電鍍層與所述外側導電層以形成第一線路層,兩個所述第一線路層、連接於兩個所述第一線路層之間之兩個所述內側導通體圍設形成第四波導,所述發泡材料填充體抵接於所述第四波導內。 Further, the method further includes the step of removing the carrier plate to expose the foaming material filling body to obtain a third intermediate. A first electroplating layer is provided on two opposite surfaces of the third intermediate body, the first electroplating layer covers the foam material filling body and the outer conductive layer, and the first electroplating layer and the outer side are etched The conductive layer is used to form a first circuit layer, and the two first circuit layers and the two inner conductive bodies connected between the two first circuit layers are surrounded to form a fourth waveguide, and the foam material The filling body is in contact with the fourth waveguide.
一種波導電路板之製造方法,包括步驟:提供一內側基板,所述內側基板包括內側基材層、內側導電層與第四黏接層,所述內側導電層設於所述內側基材層相對兩表面,所述內側基板貫穿設有開槽,所述第四黏接層設於所述開槽之相對兩內側。於所述開槽內設置包覆體,所述包覆體包括發泡材料填充體及包覆於所述發泡材料填充體之導電殼體,所述第四黏接層連接於所述導電殼體與所述開槽之相對兩內側,部分所述導電殼體與所述內側導電層平齊。於相對設置之兩個所述內側導電層與部分所述導電殼體上分別設置第二電鍍層,以及蝕刻所述第二電鍍層、所述導電殼體與所述內側導電層以形成第二線路層,兩個所述第二線路層、連接於兩個所述第二線路層之間之另一部分所述導電殼體圍設形成第五波導,所述發泡材料填充體抵接於所述第五波導內。 A method for manufacturing a waveguide circuit board, including the steps of: providing an inner substrate, the inner substrate including an inner base material layer, an inner conductive layer and a fourth adhesive layer, the inner conductive layer being disposed opposite to the inner base material layer On both surfaces, the inner substrate is provided with slots, and the fourth adhesive layer is provided on two opposite inner sides of the slots. A covering body is provided in the slot. The covering body includes a foam filling body and a conductive shell covering the foam filling body. The fourth adhesive layer is connected to the conductive shell. On the opposite inner sides of the housing and the slot, part of the conductive housing is flush with the inner conductive layer. A second electroplating layer is respectively provided on the two opposite inner conductive layers and part of the conductive shell, and the second electroplating layer, the conductive shell and the inner conductive layer are etched to form a second electroplating layer. The circuit layer, the two second circuit layers, and another part of the conductive shell connected between the two second circuit layers form a fifth waveguide, and the foam material filling body is in contact with the second circuit layer. in the fifth waveguide.
一種波導電路板,包括內側基板、以及兩個外側基板、以及發泡材料填充體,所述內側基板貫穿設有開槽,所述發泡材料填充體設於所述開槽,所述外側基板設於所述內側基板之相對兩側,兩所述外側基板覆蓋所述開槽。 A waveguide circuit board includes an inner substrate, two outer substrates, and a foam material filling body. The inner substrate is provided with a slot, and the foam material filling body is provided in the slot. The outer substrate Located on opposite sides of the inner substrate, the two outer substrates cover the slot.
進一步地,還包括第一導通體、第二導通體及第一黏接層,所述第一導通體與所述第二導通體均貫穿所述電路板,所述內側基板包括內側基材層及設於所述內側基材層相對兩側之內側導電層,所述外側基板包括外側基材層及設於所述外側基材層之外側導電層,所述第一黏接層設於所述內側導電層與外側導電層之間,所述第一黏接層設有第一開口,所述第一開口對應所述開槽設置,所述第一導通體、所述第二導通體均連接設於所述內側基板相對兩側之兩個所述外側導電層,兩個所述外側導電層、所述第一導通體與所述第二導通體共同圍設形成第一波導,所述發泡材料填充體抵接於所述第一波導內。 Further, it also includes a first conductive body, a second conductive body and a first adhesive layer. The first conductive body and the second conductive body both penetrate the circuit board. The inner substrate includes an inner base material layer. and inner conductive layers provided on opposite sides of the inner base material layer. The outer substrate includes an outer base material layer and an outer conductive layer provided outside the outer base material layer. The first adhesive layer is provided on the outer base material layer. Between the inner conductive layer and the outer conductive layer, the first adhesive layer is provided with a first opening, the first opening is provided corresponding to the slot, and the first conductive body and the second conductive body are both The two outer conductive layers located on opposite sides of the inner substrate are connected, and the two outer conductive layers, the first conductive body and the second conductive body are collectively surrounded to form a first waveguide, and the The foam filling body is in contact with the first waveguide.
進一步地,還包括第二黏接層與外側導通體,所述內側基板包括內側基材層、內側導電層及內側導通體,所述內側導電層設於所述內側基材層之相對兩側,所述內側導通體設於所述開槽之相對兩側,所述內側導通體連接 所述內側導電層,所述外側基板包括外側基材層及設於所述外側基材層之外側導電層,所述第二黏接層設置於所述內側導電層與外側導電層之間,所述第二黏接層貫穿設有第二開口,所述第二開口對應所述開槽設置,所述外側導通體設於所述第二開口之內側,所述外側導通體對應所述內側導通體設置,所述外側導通體均連接所述外側導電層與所述內側導通體,兩個所述外側導電層及連接於兩個所述外側導電層之間之兩個內側導通體、兩個內側導電層與外側導通體圍設形成第二波導,所述發泡材料填充體抵接於所述第二波導內。 Further, it also includes a second adhesive layer and an outer conductor. The inner substrate includes an inner base material layer, an inner conductive layer and an inner conductor. The inner conductive layer is provided on opposite sides of the inner base material layer. , the inner conductive body is arranged on the opposite sides of the slot, and the inner conductive body is connected to The inner conductive layer, the outer substrate includes an outer base material layer and an outer conductive layer disposed outside the outer base material layer, and the second adhesive layer is disposed between the inner conductive layer and the outer conductive layer, The second adhesive layer is provided with a second opening, and the second opening is arranged corresponding to the slot. The outer conductive body is disposed inside the second opening, and the outer conductive body corresponds to the inner side. Conductive bodies are provided, the outer conductive bodies are connected to the outer conductive layer and the inner conductive body, two outer conductive layers and two inner conductive bodies connected between the two outer conductive layers, two An inner conductive layer and an outer conductive body are surrounded to form a second waveguide, and the foam material filling body is in contact with the second waveguide.
進一步地,還包括第三導通體、第四導通體及第三黏接層,所述第三黏接層設於所述內側導電層與外側導電層之間,所述第三黏接層貫穿設有第三開口,所述第三開口對應所述開槽設置,所述第三導通體連接相鄰之所述內側導電層與外側導電層,所述第四導通體連接相鄰之所述內側導電層與外側導電層,兩個所述外側導電層、兩個所述內側導電層、所述第三導通體與所述第四導通體共同圍設形成第三波導,所述發泡材料填充體抵接於所述第三波導內。 Further, it also includes a third conductive body, a fourth conductive body and a third adhesive layer. The third adhesive layer is provided between the inner conductive layer and the outer conductive layer. The third adhesive layer penetrates A third opening is provided, the third opening is arranged corresponding to the slot, the third conductive body connects the adjacent inner conductive layer and the outer conductive layer, and the fourth conductive body connects the adjacent inner conductive layer and the outer conductive layer. The inner conductive layer and the outer conductive layer, the two outer conductive layers, the two inner conductive layers, the third conductive body and the fourth conductive body are collectively surrounded to form a third waveguide, and the foam material The filling body is in contact with the third waveguide.
進一步地,所述內側基板包括內側基材層、內側導通體及線路層,所述內側基材層貫穿設有所述開槽,所述內側導通體設於所述開槽之相對兩側面,所述線路層設於所述內側基材層之相對兩側面,所述線路層覆蓋所述開槽並連接所述內側導通體,所述線路層及所述內側導通體圍設形成第四波導,所述發泡材料填充體抵接於所述第四波導內。 Further, the inner substrate includes an inner base material layer, an inner conductive body and a circuit layer, the inner base material layer is provided with the slot, and the inner conductive body is provided on two opposite sides of the slot, The circuit layer is provided on the opposite sides of the inner base material layer. The circuit layer covers the slot and is connected to the inner conductive body. The circuit layer and the inner conductive body are surrounded to form a fourth waveguide. , the foam material filling body is in contact with the fourth waveguide.
相比於習知技術,本申請提供之波導電路板之製造方法具有以下優點:(一)藉由發泡材料填充體抵持於所述開槽內,從而避免壓合過程中,該開槽發生塌陷。(二)與空氣近似之發泡材料取代空氣,可以於所述黏接層於受熱、受壓後發生流動前先將該開槽填滿,使後續流動之黏接層不會填入所述開槽內,從而有利於保持所述波導之傳輸通道,並可大幅改善空腔波導之良率與一致性。(三)於製作空腔式電路板之壓合制程中,以具發泡性質之塑膠填入前述空腔內,使塑膠於壓合升溫過程中較壓合樹脂流膠提前開始發泡,發泡後形成之塑膠充滿整個空腔,讓後續壓合樹脂流膠無法流入空腔或者大幅減少流入量。因為壓合時之高壓,塑膠發泡時發泡之塑膠被限制於空腔內,可以避免外張之基板因壓力或真空而塌陷,且隨樹脂之硬化時間結束後,發泡之塑 膠已完成發泡反應,當溫度及壓力回到正常環境,空腔內部之發泡塑膠體積與尺寸均不會再變化。 Compared with the conventional technology, the manufacturing method of the waveguide circuit board provided by the present application has the following advantages: (1) The foam material filler is resisted in the groove, thereby avoiding the groove during the pressing process. Collapse occurs. (2) Foaming materials similar to air can replace air and fill the slots before the adhesive layer flows after being heated and pressed, so that the subsequent flowing adhesive layer will not fill the slot. In the slot, it is beneficial to maintain the transmission channel of the waveguide, and can greatly improve the yield and consistency of the cavity waveguide. (3) During the lamination process of making cavity-type circuit boards, plastic with foaming properties is filled into the aforementioned cavity, so that the plastic starts to foam earlier than the lamination resin flow during the lamination and heating process. The plastic formed after the bubble fills the entire cavity, preventing subsequent lamination resin flow from flowing into the cavity or greatly reducing the inflow. Due to the high pressure during lamination, the foamed plastic is restricted in the cavity when the plastic is foamed, which can prevent the expanded substrate from collapsing due to pressure or vacuum. After the hardening time of the resin is over, the foamed plastic The glue has completed the foaming reaction. When the temperature and pressure return to normal conditions, the volume and size of the foamed plastic inside the cavity will no longer change.
100:第一波導電路板 100:The first waveguide circuit board
10:第一內側基板 10: First inner substrate
11:第一內側基材層 11: First inner base material layer
12:第一內側導電層 12: First inner conductive layer
13:第二內側導電層 13: Second inner conductive layer
14:第一開槽 14: First slot
16:第一波導 16:First waveguide
17:第一中間體 17:First intermediate
171:第一通孔 171: First through hole
172:第二通孔 172: Second through hole
173:第一導通體 173:First conductor
174:第二導通體 174:Second conductor
18:第一發泡劑 18: First foaming agent
19:第二發泡劑 19: Second foaming agent
88:第三發泡劑 88:Third foaming agent
181:第一發泡材料填充體 181: First foaming material filling body
191:第二發泡材料填充體 191: Second foam material filling body
20:第一黏接層 20: First bonding layer
21:第一開口 21:First opening
22:第二黏接層 22:Second bonding layer
23:外側導通體 23:Outer conductor
300:第三波導電路板 300:Third waveguide circuit board
60:第二中間體 60:Second intermediate
61:第一開孔 61: First opening
611:第三導通體 611:Third conductor
62:第二開孔 62:Second opening
621:第四導通體 621:Fourth conductor
63:第三波導 63:Third waveguide
200:第二波導電路板 200: Second waveguide circuit board
40:第二內側基板 40: Second inner substrate
41:第二內側基材層 41: Second inner base material layer
42:第三內側導電層 42:Third inner conductive layer
43:第四內側導電層 43: The fourth inner conductive layer
44:第一內側導通體 44: First inner conductor
45:第二開槽 45: Second slot
50:第三外側基板 50:Third outer base plate
51:第三外側基材層 51: The third outer base material layer
52:第五外側導電層 52: Fifth outer conductive layer
53:第六外側導電層 53:Sixth outer conductive layer
54:第四外側基板 54:Fourth outer base plate
55:第四外側基材層 55: The fourth outer base material layer
56:第七外側導電層 56:Seventh outer conductive layer
57:第八外側導電層 57: The eighth outer conductive layer
571:第二波導 571:Second waveguide
400:第四波導電路板 400: Fourth waveguide circuit board
80:第三內側基板 80:Third inner substrate
81:第三內側基材層 81: The third inner base material layer
82:第五內側導電層 82: Fifth inner conductive layer
821:第一電鍍層 821: First plating layer
831:第二電鍍層 831: Second plating layer
841:封閉空間 841:Enclosed space
83:第六內側導電層 83:Sixth inner conductive layer
84:第三開槽 84:Third slot
85:第二內側導通體 85: Second inner conductor
86:第一載板 86: First carrier board
87:第二載板 87: Second carrier board
881:第三發泡材料填充體 881: Third foam material filling body
1:第四發泡材料填充體 1: The fourth foaming material filling body
2:平覆層 2: Flat cladding
3:導電殼體 3: Conductive shell
4:包覆體 4: Covering body
5:第四內側基板 5: The fourth inner substrate
6:第四內側基材層 6: The fourth inner base material layer
7:第七內側導電層 7:Seventh inner conductive layer
8:第八內側導電層 8: The eighth inner conductive layer
71:第三電鍍層 71: The third electroplating layer
72:第三線路層 72: The third line layer
73:第四電鍍層 73: The fourth electroplating layer
74:第四線路層 74: The fourth line layer
91:第四開槽 91:Fourth slot
93:第一線路層 93: First line layer
94:第二線路層 94: Second line layer
95:第四波導 95:Fourth waveguide
96:第五波導 96:Fifth waveguide
D、H:厚度方向 D, H: Thickness direction
30:第一外側基板 30: First outer substrate
31:第一外側基材層 31: First outer base material layer
32:第一外側導電層 32: First outer conductive layer
33:第二外側導電層 33: Second outer conductive layer
34:第二外側基板 34:Second outer base plate
35:第二外側基材層 35: Second outer base material layer
36:第三外側導電層 36: The third outer conductive layer
37:第四外側導電層 37: The fourth outer conductive layer
圖1為本申請第一實施例提供之第一內側基板之截面示意圖。 FIG. 1 is a schematic cross-sectional view of the first inner substrate provided in the first embodiment of the present application.
圖2為圖1所示之第一內側基板設置第一開槽後之截面示意圖。 FIG. 2 is a schematic cross-sectional view of the first inner substrate shown in FIG. 1 after being provided with a first groove.
圖3為圖2所示之第一內側基板之第一開槽內設置發泡劑後之截面示意圖。 FIG. 3 is a schematic cross-sectional view of the first inner substrate shown in FIG. 2 after a foaming agent is placed in the first groove.
圖4為加熱圖3所示發泡劑以形成第一發泡材料填充體後之截面示意圖。 Figure 4 is a schematic cross-sectional view after heating the foaming agent shown in Figure 3 to form a first foaming material filling body.
圖5為本申請第一實施例提供之第一中間體壓合前之截面示意圖。 Figure 5 is a schematic cross-sectional view of the first intermediate body before pressing according to the first embodiment of the present application.
圖6為本申請第一實施例提供之第一中間體之截面示意圖。 Figure 6 is a schematic cross-sectional view of the first intermediate provided in the first embodiment of the present application.
圖7為圖6所示之第一中間體設置第一通孔與第二通孔後之截面示意圖。 FIG. 7 is a schematic cross-sectional view of the first intermediate body shown in FIG. 6 after being provided with first through holes and second through holes.
圖8為本申請第一實施例提供之波導電路板之截面示意圖。 FIG. 8 is a schematic cross-sectional view of the waveguide circuit board provided in the first embodiment of the present application.
圖9為本申請第二實施例提供之第二內側基板之截面示意圖。 FIG. 9 is a schematic cross-sectional view of the second inner substrate provided in the second embodiment of the present application.
圖10為圖9所示之第二內側基板之第二開槽內設置發泡劑後之截面示意圖。 FIG. 10 is a schematic cross-sectional view of the second inner substrate shown in FIG. 9 after a foaming agent is placed in the second groove.
圖11為壓合本申請第二實施例提供之波導電路板前之截面示意圖。 FIG. 11 is a schematic cross-sectional view before laminating the waveguide circuit board provided in the second embodiment of the present application.
圖12為本申請第二實施例提供之波導電路板之截面示意圖。 Figure 12 is a schematic cross-sectional view of a waveguide circuit board provided in the second embodiment of the present application.
圖13為加熱圖10所示之發泡劑以形成第二發泡材料填充體後之截面示意圖。 Figure 13 is a schematic cross-sectional view after heating the foaming agent shown in Figure 10 to form a second foaming material filling body.
圖14為本申請第三實施例提供之第二中間體之截面示意圖。 Figure 14 is a schematic cross-sectional view of the second intermediate provided by the third embodiment of the present application.
圖15為圖14所示之第二中間體設置第一開孔與第二開孔後之截面示意圖。 FIG. 15 is a schematic cross-sectional view of the second intermediate body shown in FIG. 14 after being provided with first openings and second openings.
圖16為本申請第三實施例提供之第三波導電路板之截面示意圖。 Figure 16 is a schematic cross-sectional view of the third waveguide circuit board provided in the third embodiment of the present application.
圖17為本申請第四實施例提供之第四內側基板之截面示意圖。 FIG. 17 is a schematic cross-sectional view of the fourth inner substrate provided in the fourth embodiment of the present application.
圖18為圖17所示之第四內側基板設置第二內側導通體後之截面示意圖。 FIG. 18 is a schematic cross-sectional view of the fourth inner substrate shown in FIG. 17 after being provided with a second inner conductive body.
圖19為圖18所示之第四內側基板設置發泡劑後之截面示意圖。 FIG. 19 is a schematic cross-sectional view of the fourth inner substrate shown in FIG. 18 after being provided with a foaming agent.
圖20為圖19所示之發泡劑受熱形成第三發泡材料填充體後之截面示意圖。 Figure 20 is a schematic cross-sectional view after the foaming agent shown in Figure 19 is heated to form a third foaming material filling body.
圖21為圖20所示之第三發泡材料填充體設置第一電鍍層與第二電鍍層後之截面示意圖。 FIG. 21 is a schematic cross-sectional view of the third foam filling body shown in FIG. 20 after being provided with a first electroplating layer and a second electroplating layer.
圖22為本申請第四實施例提供之第四波導電路板之截面示意圖。 Figure 22 is a schematic cross-sectional view of the fourth waveguide circuit board provided in the fourth embodiment of the present application.
圖23為本申請第五實施例提供之第四發泡材料填充體之截面示意圖。 Figure 23 is a schematic cross-sectional view of the fourth foam filling body provided in the fifth embodiment of the present application.
圖24為圖23所示之第四發泡材料填充體設置平覆層後之截面示意圖。 Figure 24 is a schematic cross-sectional view of the fourth foam filling body shown in Figure 23 after being provided with a flat coating layer.
圖25為本申請第五實施例提供之包覆體之截面示意圖。 Figure 25 is a schematic cross-sectional view of a covering body provided in the fifth embodiment of the present application.
圖26為本申請第五實施例提供之第四內側基板之截面示意圖。 Figure 26 is a schematic cross-sectional view of the fourth inner substrate provided in the fifth embodiment of the present application.
圖27為圖25所示之包覆體設於圖26所示之第四內側基板後之截面示意圖。 FIG. 27 is a schematic cross-sectional view after the coating body shown in FIG. 25 is disposed on the fourth inner substrate shown in FIG. 26 .
圖28為圖27所示之第四內側基板設置第三電鍍層與第四電鍍層後之截面示意圖。 FIG. 28 is a schematic cross-sectional view of the fourth inner substrate shown in FIG. 27 after being provided with a third electroplating layer and a fourth electroplating layer.
圖29為本申請第五實施例提供之波導電路板之截面示意圖。 Figure 29 is a schematic cross-sectional view of a waveguide circuit board provided in the fifth embodiment of the present application.
下面將結合本申請實施例中之附圖,對本申請實施例中之技術方案進行清楚、完整地描述,顯然,所描述之實施例僅是本申請一部分實施例,而不是全部之實施例。 The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some, not all, of the embodiments of the present application.
請參見圖1至圖7,本申請第一實施例提供一種第一波導電路板100之製造方法,所述製造方法包括步驟:
Referring to Figures 1 to 7, a first embodiment of the present application provides a method of manufacturing a first
S1:請參見圖1,提供一個第一內側基板10,所述第一內側基板10包括第一內側基材層11、第一內側導電層12、及第二內側導電層13。所述第一內側導電層12與所述第二內側導電層13分別設於所述第一內側基材層11之相對兩側面。
S1: Referring to FIG. 1 , a first
S2:請參見圖2,所述第一內側基板10具有厚度方向D,沿所述厚度方向D,於所述第一內側基板10貫穿設置有第一開槽14,所述第一開槽14
貫穿所述第一內側基材層11、所述第一內側導電層12與所述第二內側導電層13。
S2: Please refer to Figure 2. The first
S3:請參見圖3,於所述第一內側基板10之一側設置第一黏接層20,所述第一黏接層20貫穿設有第一開口21,所述第一開口21對應所述第一開槽14之一端設置;以及於所述第一黏接層20設置第一外側基板30,所述第一外側基板30包括第一外側基材層31、第一外側導電層32、及第二外側導電層33。所述第一外側導電層32與所述第二外側導電層33分別設置於所述第一外側基材層31之相對兩側。所述第一黏接層20設置於所述第一外側導電層32與所述第二內側導電層13之間,部分所述第一外側導電層32於所述第一開口21、所述第一開槽14露出;以及於露出所述第一開口21、第一開槽14之部分所述第一外側導電層32上設置第一發泡劑18。其中,所述第一發泡劑18是經加熱分解後能釋放出二氧化碳與氮氣等氣體,並於聚合物組成中形成細孔之化合物。所述第一發泡劑18之材質包括聚乙烯、聚苯乙烯、聚丙烯以及聚氨酯中之至少一種,所述第一發泡劑18之發泡溫度適當,發泡程度較高及發泡後仍保有較高之硬度,且於發泡後能耐較高溫度。於本申請之一些實施例中,所述第一發泡劑18之材質包含其他蜂巢式中空結構或可發泡性介質如玻璃、陶瓷、海綿、浮石等。
S3: Please refer to Figure 3. A first
S4:請參見圖5,於所述第一內側基板10之另一側設置另一所述第一黏接層20,另一所述第一黏接層20貫穿設有另一所述第一開口21,另一所述第一開口21對應所述第一開槽14之另一端設置;以及於另一所述第一黏接層20設置第二外側基板34,所述第二外側基板34包括第二外側基材層35、第三外側導電層36、及第四外側導電層37。所述第三外側導電層36與所述第四外側導電層37分別設置於所述第二外側基材層35之相對兩側。另一所述第一黏接層20設置於所述第三外側導電層36與所述第一內側導電層12之間。其中,兩個所述第一黏接層20為半固化膠片(prepreg),所述半固化膠片於加熱與/或加壓時會發生流動。冷却與/或回復常壓狀態時會發生固化,該半固化膠片可以用於黏合連接。
S4: Please refer to FIG. 5 , another first
S5:請參見圖6,加熱壓合一個所述第一內側基板10、兩個所述第一黏接層20、一個所述第一外側基板30、及一個所述第二外側基板34,以獲得第一中間體17。與此同時,所述第一發泡劑18受熱膨脹,以形成第一發泡材料
填充體181,所述第一發泡材料填充體181抵接所述第一外側導電層32、所述第三外側導電層36、所述第一開口21之內側、及所述第一開槽14之內側。
S5: Refer to FIG. 6 , heat and press one first
於本申請之一些實施例中,所述第一發泡劑18受熱膨脹限於加熱壓合進行,步驟S5包括:
In some embodiments of the present application, the thermal expansion of the
S51:請參見圖4,加熱步驟S4後之所述第一發泡劑18,使得所述第一發泡劑18受熱膨脹以形成第一發泡材料填充體181,部分所述第一發泡材料填充體181露出所述第一開槽14。
S51: Please refer to Figure 4. The
S52:請再次參見圖6,於所述第一內側導電層12設置另一所述第一黏接層20,並於另一所述第一黏接層20上設置第二外側基板34,然後壓合一個所述第一內側基板10、兩個所述第一黏接層20、一個所述第一外側基板30、及一個所述第二外側基板34,使得所述第一發泡材料填充體181容於所述第一開槽14、及兩個所述第一開口21內,獲得所述第一中間體17。
S52: Please refer to FIG. 6 again, set another first
S6:請參見圖7,於所述第一中間體17貫穿設置第一通孔171與第二通孔172。所述第一通孔171與所述第二通孔172分別設置於所述第一開槽14之相對兩側。
S6: Please refer to FIG. 7 , a first through
S7:請參見圖8,於所述第一通孔171設置第一導通體173,於所述第二通孔172設置第二導通體174,獲得所述第一波導電路板100。其中,所述第一導通體173連接所述第三外側導電層36與所述第一外側導電層32,所述第二導通體174連接所述第三外側導電層36與所述第一外側導電層32。兩個所述第三外側導電層36及連接於兩個所述第三外側導電層36之第一導通體173、第二導通體174共同圍設形成第一波導16,所述第一發泡材料填充體181抵接於所述第一波導16內,從而防止所述第一波導16凹陷變形。於一些實施例中,所述第一導通體173與所述第二導通體174藉由電鍍或者化鍍之方式形成。
S7: Referring to FIG. 8 , a first
請參見圖8,本申請第一實施例還提供一種第一波導電路板100,所述第一波導電路板100包括第一內側基板10、第一外側基板30、第二外側基板34、第一發泡材料填充體181、第一導通體173、第二導通體174及兩個第一黏接層20。所述第一內側基板10貫穿設有第一開槽14。所述第一發泡材料填充體181設於所述第一開槽14。所述第一外側基板30與所述第二外側基板34分別設於所述第一內側基板10之相對兩側。所述第一外側基板30、所述第二外
側基板34覆蓋所述第一開槽14。所述第一發泡材料填充體181抵接所述第一外側基板30與所述第二外側基板34。
Referring to Figure 8, the first embodiment of the present application also provides a first
於本實施例中,所述第一內側基板10包括第一內側基材層11、第一內側導電層12及第二內側導電層13。所述第一內側導電層12與所述第二內側導電層13分別設於所述第一內側基材層11之相對兩側。所述第一外側基板30包括第一外側基材層31、第一外側導電層32、及第二外側導電層33。所述第一外側導電層32與所述第二外側導電層33分別設置於所述第一外側基材層31之相對兩側。所述第二外側基板34包括第二外側基材層35、第三外側導電層36、及第四外側導電層37。所述第三外側導電層36與所述第四外側導電層37分別設置於所述第二外側基材層35之相對兩側。
In this embodiment, the first
所述第一黏接層20設於所述第一內側導電層12與所述第三外側導電層36之間。另一所述第一黏接層20設於所述第二內側導電層13與所述第一外側導電層32之間。兩個所述第一黏接層20均設有第一開口21,所述第一開孔對應所述第一開槽設置。
The first
所述第一導通體173與所述第二導通體174均貫穿所述第一波導電路板100,所述第一導通體173連接所述第三外側導電層36、所述第一外側導電層32。所述第二導通體連接所述第三外側導電層36與所述第一外側導電層32。即,所述第三外側導電層36、所述第一外側導電層32、及連接於所述第三外側導電層36與所述第一外側導電層32之間之第一導通體173、第二導通體174圍設形成所述第一波導16,所述第一發泡材料填充體181抵接於所述第一波導16內,從而起到從所述第一波導16之內部支撐所述第一波導16之作用,後續即使環境發生變化,例如溫度變化,亦不會導致所述第一波導16發生較大之形狀改變。所述第一波導16可以用於傳輸高頻信號。
The first
相比於習知技術,本申請提供之第一波導電路板100之製造方法具有以下優點:
Compared with the prior art, the manufacturing method of the first
(一)藉由第一發泡材料填充體181抵持於所述第一開槽14內,從而避免壓合過程中,該第一開槽14發生塌陷。
(1) The first foam
(二)與空氣近似之發泡材料取代空氣,可以於所述第一黏接層20於受熱、受壓後發生流動前先將該第一開槽14填滿,使後續流動之第一黏接
層20不會填入所述第一開槽14內,從而有利於保持所述第一波導16之傳輸通道,並可大幅改善所述第一波導16之良率與一致性。
(2) Instead of air, a foaming material similar to air can be used to fill the
(三)於壓合製作含第一波導16之第一波導電路板100過程中,所述第一發泡劑18填入所述第一開槽14內,使第一發泡劑18第一黏接層20受熱壓流動前開始發泡,發泡後形成之第一發泡材料填充體181充滿整個第一開槽14,讓後續受熱壓流動後之所述第一黏接層20無法流入空腔或者大幅減少流入量。因為壓合時之高壓,由第一發泡劑18發泡後形成之第一發泡材料填充體181限制於第一開槽14內,可以避免外張之第一外側基板30、第二外側基板34因壓力或真空而塌陷,且當溫度及壓力回到正常環境,第一開槽14內部之第一發泡材料填充體181之體積與尺寸均不會再變化。
(3) During the process of laminating and manufacturing the first
請參見圖9至圖12,本申請第二實施例提供一種第二波導電路板200之製造方法,所述製造方法包括步驟:
Referring to Figures 9 to 12, a second embodiment of the present application provides a method of manufacturing a second
S8:請參見圖9,提供一個第二內側基板40,所述第二內側基板40包括第二內側基材層41、第三內側導電層42、第四內側導電層43、及第一內側導通體44。所述第三內側導電層42與所述第四內側導電層43分別設置於所述第二內側基材層41之相對兩側。所述第二內側基板40具有厚度方向H,所述第二內側基板40沿所述厚度方向H貫穿設置有第二開槽45。所述第一內側導通體44設置於所述第二開槽45之相對兩側,所述第一內側導通體44之兩端分別連接所述第三內側導電層42與所述第四內側導電層43。
S8: Please refer to FIG. 9 to provide a second
S9:請參見圖10,於所述第二內側基板40之一側設置第二黏接層22及外側導通體23。所述第二黏接層22貫穿設置第二開口24,所述第二開口24對應所述第二開槽45之一端設置。所述外側導通體23設置於所述第二開口24之內側,所述外側導通體23對應所述第一內側導通體44之一端設置;以及於所述第二黏接層22設置第三外側基板50,所述第三外側基板50包括第三外側基材層51、第五外側導電層52、及第六外側導電層53。所述第五外側導電層52與所述第六外側導電層53分別設置於所述第三外側基材層51之相對兩個表面,所述第五外側導電層52設於所述第二黏接層22與所述第三外側基材層51之間,部分所述第五外側導電層52於所述第二開口24與所述第二開槽45露出;以及於露出所述第二開口24、所述第二開槽45之部分所述第五外側導電層52
設置所述第二發泡劑19。於本實施例中,所述外側導通體23為導電膏。所述第二發泡劑19與所述第一發泡劑18之材質大致相同。
S9: Referring to FIG. 10 , a second
S10:請參見圖11,於所述第二內側基板40之另一側設置另一第二黏接層22及另一外側導通體23。另一所述第二黏接層22之第二開口24對應所述第二開槽45之另一端設置,另一所述外側導通體23設置於另一所述第二黏接層22之第二開口24之內側,另一所述外側導通體23對應所述第一內側導通體44之另一端設置;以及於另一所述第二黏接層22設置第四外側基板54,所述第四外側基板54包括第四外側基材層55、第七外側導電層56、及第八外側導電層57。所述第七外側導電層56與所述第八外側導電層57分別設置於所述第四外側基材層55之相對兩表面,所述第七外側導電層56設置於另一所述第二黏接層22與第四外側基材層55之間。
S10: Referring to FIG. 11, another second
S11:請參見圖12,加熱壓合一個所述第三外側基板50、一個所述第二內側基板40、一個所述第四外側基板54及兩個所述第二黏接層22,使得另一所述第一內側導通體44連接於所述第四內側導電層43與所述第七外側導電層56,所述第一內側導通體44連接所述第三內側導電層42與所述第五外側導電層52。與此同時,所述第二發泡劑19受熱迅速膨脹,以形成第二發泡材料填充體191,所述第二發泡材料填充體191抵接所述第五外側導電層52、所述第七外側導電層56、所述第一內側導通體44、及所述第一開槽14之內側,獲得所述第二波導電路板200。其中,所述第七外側導電層56與所述第五外側導電層52,連接於所述第七外側導電層56與所述第五外側導電層52之間之所述第一內側導通體44、所述外側導通體23,共同圍設形成第二波導571,所述第二發泡材料填充體191抵接於所述第二波導571內。
S11: Please refer to Figure 12, heat and press one of the third
於本申請之一些實施例中,步驟S11中,所述第二發泡劑19受熱膨脹先於步驟“壓合一個所述第三外側基板50、一個所述第二內側基板40、一個所述第四外側基板54、及兩個所述第二黏接層22”進行,步驟S11包括:
In some embodiments of the present application, in step S11, the
S111:請參見圖13,加熱步驟S10後之所述第二發泡劑19,使得所述第二發泡劑19受熱膨脹以形成第二發泡材料填充體191,部分所述第二發泡材料填充體191露出所述第二開槽45。
S111: Please refer to Figure 13, the
S112:請再次參見圖12,於所述第四內側導電層43設置另一所述第二黏接層22,並於另一所述第二黏接層22上設置第四外側基板54,然後壓
合一個所述第三外側基板50、一個所述第二內側基板40、一個所述第四外側基板54及兩個所述第二黏接層22,獲得所述第二波導電路板200。
S112: Please refer to FIG. 12 again, set another second
請參見圖12,本申請第二實施例還提供一種第二波導電路板200,不同於所述第一波導電路板100,所述第二波導電路板200還包括兩個第二黏接層22與兩個外側導通體23。所述第二黏接層22貫穿設置有與所述第二開槽45對應之第二開口24,所述外側導通體23設於所述第二開口24內。其中,一個所述第二黏接層22設於所述第四內側導電層43與所述第七外側導電層56之間,一個所述外側導通體23連接所述第四內側導電層43與所述第七外側導電層56。另一個所述第二黏接層22設於所述第三內側導電層42與所述第五外側導電層52之間,另一個所述外側導通體23連接所述第三內側導電層42與所述第五外側導電層52。由此,所述第七外側導電層56、所述第五外側導電層52、所述外側導通體23以及所述第一內側導通體44圍設形成第二波導571,所述第二發泡材料填充體191抵接於所述第二波導571內。
Referring to Figure 12, a second embodiment of the present application also provides a second
相比於第一實施例,本申請第二實施例提供之第二波導電路板200之製造方法藉由於第二黏接層22之第二開口24內設置外側導通體23,所述外側導通體23於壓合後即可連接所述第二內側基板40與所述第三外側基板50,以及連接所述第二內側基板40與所述第四外側基板54,從而無需鑽孔、電鍍等來實現第二內側基板40與第三外側基板50或第四外側基板54之間之連接,進而有利於減少製作所述第二波導電路板200之流程。
Compared with the first embodiment, the manufacturing method of the second
請參見圖14至圖16,本申請第三實施例提供一種第三波導電路板300之製造方法,與第二實施例不同之處於在於,步驟S9中包括:於所述第四內側導電層43與所述第七外側導電層56之間之第三黏接層25,所述第三黏接層25之第三開口26內未設置所述外側導通體23。步驟S10包括:設於所述第三內側導電層42與所述第五外側導電層52之間之另一第三黏接層,另一所述第三黏接層25之第三開口26內未設置所述外側導通體23,從而獲得第二中間體60(參見圖14)。所述第三波導電路板300之製造方法還包括:
Referring to FIGS. 14 to 16 , the third embodiment of the present application provides a method for manufacturing a third
S12:請參見圖15,於所述第二中間體60設置兩個第一開孔61與兩個第二開孔62,兩個所述第一開孔61與兩個所述第二開孔62分別設置於所述第二開槽45之相對兩側。兩個所述第一開孔61對應設置,其中一個所述第一開孔61貫穿所述第四外側基板54、一個所述第三黏接層25、及所述第四內側
導電層43,部分所述第二內側基材層41於一個所述第一開孔61之底部露出,另一個所述第一開孔61貫穿所述第三外側基板50、另一個所述第三黏接層25、及所述第三內側導電層42,部分所述第二內側基材層41於另一個所述第一開孔61之底部露出。兩個所述第二開孔62對應設置,其中一個所述第二開孔62貫穿所述第四外側基板54、一個所述第三黏接層25、及所述第四內側導電層43,部分所述第二內側基材層41於一個所述第二開孔62之底部露出,另一個所述第二開孔62貫穿所述第三外側基板50、另一個所述第三黏接層25、及所述第三內側導電層42,部分所述第二內側基材層41於另一個所述第二開孔62之底部露出。於一些實施例中,所述第一開孔61與所述第二開孔62藉由機械鑽孔或者鐳射鑽孔之方式形成。
S12: Please refer to Figure 15. Two
S13:請參見圖16,藉由電鍍之方式分別於兩個所述第一開孔61內設置第三導通體611,以及藉由電鍍之方式分別於兩個所述第二開孔62內設置第四導通體621。一個所述第三導通體611與一個所述第四導通體621均連接所述第七外側導電層56與所述第四內側導電層43,另一個所述第三導通體611與另一個所述第四導通體621均連接所述第三內側導電層42與所述第五外側導電層52,獲得所述第三波導電路板300。其中,所述第三導通體611與所述第四導通體621之作用相當於實施例二中之外側導通體23,所述第三內側導電層42、所述第四內側導電層43、所述第五外側導電層、所述第七外側導電層56、所述第三導通體611、所述第四導通體621、以及所述第一內側導通體44,共同圍設形成第三波導63,所述第二發泡材料填充體191抵接於所述第三波導63內。
S13: Please refer to Figure 16. Third
請參見圖16,本申請第三實施例還提供一種第三波導電路板300,與所述第二波導電路板200之不同之處於在於,所述第三波導電路板300還包括兩個第三導通體611與兩個所述第四導通體621,一個所述第三導通體611與一個所述第四導通體621均連接所述第七外側導電層56與所述第四內側導電層43,另一個所述第三導通體611與另一個所述第四導通體621均連接所述第三內側導電層42與所述第五外側導電層52。從而取代了所述外側導通體23,同時有利於增加所述第二內側基板40、所述第三外側基板50、及所述第四外側基板54這三者之結合強度。
Referring to Figure 16, the third embodiment of the present application also provides a third
請參見圖17至圖23,本申請第四實施例提供一種第四波導電路板400之製造方法,不同於實施例一至三,實施例四中,第三內側基板80之相對
兩側未設置外側線路板(例如,第一外側基板30、第二外側基板34、第三外側基板50及第四外側基板54),取而代之的是第一載板86與第二載板87,具體地,所述第四波導電路板400之製造方法包括步驟:
Referring to Figures 17 to 23, the fourth embodiment of the present application provides a method for manufacturing a fourth
S14:請參見圖17,提供一第三內側基板80,所述第三內側基板80包括第三內側基材層81、第五內側導電層82及第六內側導電層83。所述第五內側導電層82與所述第六內側導電層83分別設於所述第三內側基材層81之相對兩側。所述第三內側基板80貫穿設置有第三開槽84。
S14: Referring to FIG. 17 , a third
S15:請參見圖18,於所述第三開槽84內設置第二內側導通體85。所述第二內側導通體85設置於所述第三開槽84之相對兩側,所述第二內側導通體85連接所述第五內側導電層82與所述第六內側導電層83。
S15: Referring to FIG. 18 , a second inner
S16:請參見圖19,於所述第六內側導電層83設置第一載板86,所述第一載板86覆蓋所述第三開槽84之一端。部分所述第一載板86於所述第三開槽84露出。然後,於露出所述第三開槽84之部分所述第一載板86設置第三發泡劑88。然後,於所述第五內側導電層82設置第二載板87,所述第二載板87覆蓋所述第三開槽84之另一端,從而形成封閉空間841,所述第三發泡劑88設置於所述封閉空間841內。所述第三發泡劑88與所述第一發泡劑18之材質大致相同。
S16: Refer to FIG. 19 , a
S17:請參見圖20,加熱所述第三發泡劑88,所述第三發泡劑88膨脹並形成第三發泡材料填充體881,所述第三發泡材料填充體881抵接於所述封閉空間841內。
S17: Please refer to Figure 20, heat the
S18:請參見圖21,移除所述第一載板86與所述第二載板87,所述第三發泡材料填充體881之一端面與所述第五內側導電層82平齊,另一端面與所述第六內側導電層83平齊,以及於所述第五內側導電層82上設置第一電鍍層821以及於所述第六內側導電層83上設置第二電鍍層831,所述第一電鍍層821覆蓋所述第三發泡材料填充體881之一端面,所述第二電鍍層831覆蓋所述第三發泡材料填充體881之另一端面。
S18: Refer to Figure 21, remove the
S19:請參見圖22,蝕刻所述第一電鍍層821與所述第五內側導電層82以形成第一線路層93,以及蝕刻所述第二電鍍層831與所述第六內側導電層83以形成第二線路層94,獲得所述第四波導電路板400。其中,所述第一線路層93,所述第二線路層94,及連接於所述第一線路層93與所述第二線路層
94之間之第二內側導通體85圍設形成第四波導95,所述第三發泡材料填充體881抵接於所述第四波導95內。
S19: Refer to Figure 22, etch the
請參見圖22,本申請第四實施例還提供一種第四波導電路板400,所述第四波導電路板400包括第三內側基材層81、第二內側導通體85、第一線路層93、第二線路層94及第三發泡材料填充體881。所述第三內側基材層81貫穿設置有第三開槽84。所述第二內側導通體85設置於所述第三開槽84之相對兩側。所述第一線路層93、所述第二線路層94分別設置於所述第三內側基材層81之相對兩側,所述第一線路層93與所述第二線路層94覆蓋所述第三開槽84。所述第三發泡材料填充體881設於所述第三開槽84內,所述第三發泡材料填充體881抵接所述第一線路層93、所述第二線路層94及所述第二內側導通體85。所述第一線路層93、所述第二線路層94及連接於所述第一線路層93與所述第二線路層94之間之第二導通體174圍設形成所述第四波導95。
Referring to Figure 22, the fourth embodiment of the present application also provides a fourth
請參見圖23至圖29,本申請第五實施例提供一種第五波導電路板500之製造方法,包括步驟:
Referring to Figures 23 to 29, the fifth embodiment of the present application provides a method for manufacturing a fifth
S20:請參見圖23,提供一第四發泡材料填充體1,所述第四發泡材料填充體1大致呈方形,所述第四發泡材料填充體1之材質與所述第一發泡材料填充體181、所述第二發泡材料填充體191及所述第三發泡材料填充體881之材質相同。
S20: Please refer to Figure 23 to provide a fourth foaming
S21:請參見圖24,於所述第四發泡材料填充體1之外側包覆平覆層2,所述平覆層2覆蓋所述第四發泡材料填充體1之外表面之微孔,所述平覆層2之材質為樹脂。
S21: Please refer to Figure 24. Cover the outside of the fourth foam
S22:請參見圖25,於所述平覆層2之外側設置導電殼體3,獲得一包覆體4。其中所述包覆體4由內至外依次包括所述第四發泡材料填充體1、所述平覆層2及所述導電殼體3。
S22: Please refer to Figure 25. A
S23:請參見圖26,提供一第四內側基板5,所述第四內側基板5包括第四內側基材層6、第七內側導電層7,及第八內側導電層8。所述第七內側導電層7與所述第八內側導電層8分別設置於所述第四內側基材層6之相對兩側。所述第四內側基板5貫穿設有第四開槽91,所述第四開槽91之截面寬度大於所述包覆體4之截面寬度,所述第四開槽91之截面高度等於所述包覆體4之截面高度。
S23: Please refer to FIG. 26 to provide a fourth
S24:請參見圖27,將所述包覆體4設於所述第四開槽91內,以及於所述包覆體4與所述第四開槽91之內側之間設置黏接體9,所述黏接體9可以將所述包覆體4固定於所述第四開槽91內。
S24: Please refer to Figure 27, place the covering
S25:請參見圖28,於所述第七內側導電層7設置第三電鍍層71,所述第三電鍍層71覆蓋部分所述導電殼體3;以及於所述第八內側導電層8設置第四電鍍層73,所述第四電鍍層73覆蓋部分所述導電殼體3。
S25: Please refer to Figure 28. A
S26:請參見圖29,蝕刻所述第三電鍍層71與部分所述導電殼體3以形成第三線路層72,以及蝕刻所述第四電鍍層73與部分所述導電殼體3以形成第四線路層74。獲得所述第五波導電路板500。其中,所述第三線路層72、所述第四線路層74、及連接於所述第三線路層72與所述第四線路層74之間之部分所述導電殼體3圍設形成第五波導96,所述第四發泡材料填充體1抵接於所述第五波導96內。
S26: Refer to FIG. 29, etch the
請參見圖29,本申請第五實施例還提供一種第五波導電路板500,所述第五波導電路板500包括第四內側基材層6、包覆體4、第三線路層72及第四線路層74。所述第四內側基材層6貫穿設有第四開槽91,所述包覆體4設於所述第四開槽91內,所述第三線路層72與所述第四線路層74分別設置於所述第四內側基材層6之相對兩側。所述包覆體4包括第四發泡材料填充體1及包覆所述第四發泡材料填充體1之導電殼體3,所述導電殼體3電性連接所述第三線路層72與所述第四線路層74。其中,所述第三線路層72、所述第四線路層74、及連接於所述第三線路層72與所述第四線路層74之間之部分所述導電殼體3圍設形成第五波導96,所述第四發泡材料填充體1抵接於所述第五波導96內。
Referring to Figure 29, the fifth embodiment of the present application also provides a fifth
另外,本領域技術人員還可於本申請構思內做其它變化,當然,該等依據本申請構思所做之變化,均應包含於本申請所要求保護之範圍。 In addition, those skilled in the art can also make other changes within the concept of this application. Of course, these changes based on the concept of this application should be included in the scope of protection claimed by this application.
100:第一波導電路板 100:The first waveguide circuit board
14:第一開槽 14: First slot
171:第一通孔 171: First through hole
34:第二外側基板 34:Second outer base plate
10:第一內側基板 10: First inner substrate
30:第一外側基板 30: First outer substrate
173:第一導通體 173:First conductor
16:第一波導 16:First waveguide
181:第一發泡材料填充體 181: First foaming material filling body
21:第一開口 21:First opening
174:第二導通體 174:Second conductor
33:第二外側導電層 33: Second outer conductive layer
31:第一外側基材層 31: First outer base material layer
32:第一外側導電層 32: First outer conductive layer
20:第一黏接層 20: First bonding layer
13:第二內側導電層 13: Second inner conductive layer
11:第一內側基材層 11: First inner base material layer
12:第一內側導電層 12: First inner conductive layer
36:第三外側導電層 36: The third outer conductive layer
35:第二外側基材層 35: Second outer base material layer
37:第四外側導電層 37: The fourth outer conductive layer
172:第二通孔 172: Second through hole
Claims (15)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW111123161A TWI823434B (en) | 2022-06-22 | 2022-06-22 | Waveguide circuit board and its manufacturing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW111123161A TWI823434B (en) | 2022-06-22 | 2022-06-22 | Waveguide circuit board and its manufacturing method |
Publications (2)
Publication Number | Publication Date |
---|---|
TWI823434B true TWI823434B (en) | 2023-11-21 |
TW202402123A TW202402123A (en) | 2024-01-01 |
Family
ID=89722676
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW111123161A TWI823434B (en) | 2022-06-22 | 2022-06-22 | Waveguide circuit board and its manufacturing method |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWI823434B (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW200740338A (en) * | 2005-12-30 | 2007-10-16 | Intel Corp | Printed circuit board waveguide |
CN105530769A (en) * | 2014-09-30 | 2016-04-27 | 深南电路有限公司 | Processing method of printed circuit board and printed circuit board |
TW201937996A (en) * | 2017-12-04 | 2019-09-16 | 德商Vega格里沙貝兩合公司 | Printed circuit board for a radar level measurement device with waveguide coupling |
CN111372386A (en) * | 2020-04-22 | 2020-07-03 | 上海航天电子通讯设备研究所 | Rectangular micro-coaxial transmission line preparation method based on multilayer LCP circuit board and transmission line |
-
2022
- 2022-06-22 TW TW111123161A patent/TWI823434B/en active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TW200740338A (en) * | 2005-12-30 | 2007-10-16 | Intel Corp | Printed circuit board waveguide |
CN105530769A (en) * | 2014-09-30 | 2016-04-27 | 深南电路有限公司 | Processing method of printed circuit board and printed circuit board |
TW201937996A (en) * | 2017-12-04 | 2019-09-16 | 德商Vega格里沙貝兩合公司 | Printed circuit board for a radar level measurement device with waveguide coupling |
CN111372386A (en) * | 2020-04-22 | 2020-07-03 | 上海航天电子通讯设备研究所 | Rectangular micro-coaxial transmission line preparation method based on multilayer LCP circuit board and transmission line |
Also Published As
Publication number | Publication date |
---|---|
TW202402123A (en) | 2024-01-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
TW200805775A (en) | Quasi-waveguide printed circuit board structure | |
TWI823434B (en) | Waveguide circuit board and its manufacturing method | |
US20230354506A1 (en) | Printed circuit board and preparation method thereof, and electronic communication device | |
TW202306234A (en) | Circuit board structure having waveguide and method for manufacturing the same | |
CN117320276A (en) | Waveguide circuit board and method for manufacturing the same | |
CN111952707A (en) | LCP-based multi-layer rectangular micro-coaxial radio frequency transmission line manufacturing method and transmission line | |
WO2019225060A1 (en) | Heat-insulating molded article and manufacturing method therefor | |
JP5669773B2 (en) | Curved substrate and method of manufacturing curved substrate | |
TWI569696B (en) | Method of manufacturing circuit board and chip package and circuit board manufactured by using the method | |
JP2000071291A (en) | Manufacture of dielectric lens | |
JP2023506989A (en) | Electronic device and its case | |
KR20210119955A (en) | Low dielectric substrate material and manufacturing method thereof | |
JPH0758429A (en) | Method of manufacturing printed wiring board | |
CN107069192A (en) | The laser direct forming pad of 3D shapings and the method for manufacture pad | |
KR101874393B1 (en) | LOW-k CIRCUIT BOARD AND MANUFACTURING METHOD THEREOF | |
JP2001085847A (en) | Multilayer printed wiring board and manufacturing method thereof | |
JPH0295826A (en) | Manufacture of resin formed body equipped with circuit | |
KR101077336B1 (en) | Fabricating Method of Printed Circuit Board | |
CN115101255A (en) | Honeycomb foaming type double-layer insulation processing technology and preparation method thereof | |
JPH0435091A (en) | Manufacture of multilayer curved printed board | |
JPH0359819B2 (en) | ||
CN114287172A (en) | Cover film, circuit board and manufacturing method | |
JPS61289698A (en) | Manufacture of multilayer molded circuit board | |
JPH04349702A (en) | Antenna | |
CN113823909A (en) | Light low-dielectric composite material and preparation method of 5G millimeter wave antenna housing and antenna housing adopting same |