TWI823434B - Waveguide circuit board and its manufacturing method - Google Patents

Waveguide circuit board and its manufacturing method Download PDF

Info

Publication number
TWI823434B
TWI823434B TW111123161A TW111123161A TWI823434B TW I823434 B TWI823434 B TW I823434B TW 111123161 A TW111123161 A TW 111123161A TW 111123161 A TW111123161 A TW 111123161A TW I823434 B TWI823434 B TW I823434B
Authority
TW
Taiwan
Prior art keywords
layer
conductive
substrate
slot
waveguide
Prior art date
Application number
TW111123161A
Other languages
Chinese (zh)
Other versions
TW202402123A (en
Inventor
李建成
廖中興
Original Assignee
先豐通訊股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 先豐通訊股份有限公司 filed Critical 先豐通訊股份有限公司
Priority to TW111123161A priority Critical patent/TWI823434B/en
Application granted granted Critical
Publication of TWI823434B publication Critical patent/TWI823434B/en
Publication of TW202402123A publication Critical patent/TW202402123A/en

Links

Images

Landscapes

  • Structure Of Printed Boards (AREA)
  • Paper (AREA)

Abstract

A method for manufacturing a waveguide circuit board comprises the following steps: a foaming material filler is arranged in a slot of an inner substrate. An outer substrate is respectively arranged on the opposite sides of the inner substrate, the outer substrate covers the slot, and the foaming material filler butts the outer substrate to obtain the waveguide circuit board. The manufacturing method of the waveguide circuit board provided by the disclosure is supported in the slot by a foaming material filler, so as to avoid the collapse of the slot during the pressing process. In addition, the present disclosure also provides a waveguide circuit board.

Description

波導電路板及其製造方法 Waveguide circuit board and manufacturing method thereof

本申請涉及電磁信號接收領域,尤其涉及一種波導電路板及其製造方法。 The present application relates to the field of electromagnetic signal reception, and in particular, to a waveguide circuit board and a manufacturing method thereof.

一般情況下,毫米波或次兆赫茲波段之高頻信號於電路板傳輸時,為了減少高頻信號之傳輸損耗,主要藉由於電路板中形成導電空腔來形成波導(waveguide),該波導再對該高頻信號進行傳輸。 Generally, when high-frequency signals in the millimeter wave or sub-megahertz bands are transmitted through a circuit board, in order to reduce the transmission loss of the high-frequency signals, a waveguide (waveguide) is mainly formed by forming a conductive cavity in the circuit board. The waveguide is then Transmit the high-frequency signal.

然而,於電路板中形成導電空腔之主要方法為:先於電路基板上進行開槽,然後壓合另外之電路基板以覆蓋該開槽,形成空腔。壓合時因於高溫高壓且真空環境下製作,壓合完畢後開槽上方之電路基板會有不同程度之凹陷,嚴重時可能會影響到信號傳輸。 However, the main method of forming a conductive cavity in a circuit board is to first make a groove on the circuit substrate, and then press another circuit substrate to cover the groove to form a cavity. Due to the high temperature, high pressure and vacuum environment during lamination, the circuit substrate above the slot will be dented to varying degrees after lamination. In severe cases, signal transmission may be affected.

鑒於以上內容,有必要提供一種波導電路板之製造方法,以解決上述問題。 In view of the above, it is necessary to provide a manufacturing method of a waveguide circuit board to solve the above problems.

另外,還有必要提供一種波導電路板。 In addition, there is a need to provide a waveguide circuit board.

一種波導電路板之製造方法,包括步驟:於一內側基板之開槽內設置發泡材料填充體,以及於所述內側基板之相對兩側分別設置外側基板,所述外側基板覆蓋所述開槽,所述發泡材料填充體抵接所述外側基板,獲得所述波導電路板。 A method for manufacturing a waveguide circuit board, including the steps of: arranging a foam material filling body in a slot of an inner substrate, and arranging outer substrates on opposite sides of the inner substrate, and the outer substrate covers the slot , the foam material filling body abuts the outer substrate, and the waveguide circuit board is obtained.

進一步地,所述內側基板包括內側基材層及設於所述內側基材層相對兩側之內側導電層,所述外側基板包括外側基材層及設於所述外側基材層之外側導電層,步驟“於所述內側基板之相對兩側分別設置外側基板”包括:於所述內側導電層與外側導電層之間設置第一黏接層,所述第一黏接層設有第 一開口,所述第一開口對應所述開槽設置,所述發泡材料填充體抵接所述第一開口之內側,以及壓合所述內側基板、所述第一黏接層及所述外側基板,獲得一第一中間體。 Further, the inner substrate includes an inner base material layer and inner conductive layers disposed on opposite sides of the inner base material layer, and the outer substrate includes an outer base material layer and an outer conductive layer disposed outside the outer base material layer. layer, the step of "setting outer substrates on opposite sides of the inner substrate respectively" includes: setting a first adhesive layer between the inner conductive layer and the outer conductive layer, and the first adhesive layer is provided with a third An opening, the first opening is arranged corresponding to the slot, the foam filling body abuts the inside of the first opening, and presses the inner substrate, the first adhesive layer and the The outer substrate is used to obtain a first intermediate.

進一步地,還包括:於所述第一中間體貫穿設置第一通孔及第二通孔,所述第一通孔與所述第二通孔設於所述開槽之相對兩側,以及於所述第一通孔設置第一導通體,於所述第二通孔設置第二導通體,所述第一導通體、所述第二導通體均連接設於所述內側基板相對兩側之兩個所述外側導電層,使得兩個所述外側導電層、所述第一導通體與所述第二導通體共同圍設形成第一波導,所述發泡材料填充體抵接於所述第一波導內。 Further, the method further includes: first through holes and second through holes provided through the first intermediate body, the first through holes and the second through holes being provided on opposite sides of the slot, and A first conductive body is provided in the first through hole, and a second conductive body is provided in the second through hole. The first conductive body and the second conductive body are connected to opposite sides of the inner substrate. The two outer conductive layers are such that the two outer conductive layers, the first conductive body and the second conductive body are collectively surrounded to form a first waveguide, and the foam material filling body is in contact with the in the first waveguide.

進一步地,所述內側基板包括內側基材層、內側導電層及內側導通體,所述內側導電層設於所述內側基材層之相對兩側,所述內側導通體設於所述開槽之相對兩側,所述內側導通體連接所述內側導電層,所述發泡材料填充體抵接所述內側導通體,所述外側基板包括外側基材層及設於所述外側基材層之外側導電層,步驟“於所述內側基板之相對兩側分別設置外側基板”包括:於所述內側導電層與外側導電層之間設置第二黏接層與外側導通體,所述第二黏接層貫穿設有第二開口,所述第二開口對應所述開槽設置,所述外側導通體設於所述第二開口之內側,所述外側導通體對應所述內側導通體設置,以及壓合所述內側基板、所述第二黏接層及所述外側基板,使得兩個所述外側導通體均連接所述外側導電層與所述內側導通體,兩個所述外側導電層及連接於兩個所述外側導電層之間之兩個內側導通體、兩個內側導電層與多個外側導通體圍設形成第二波導,所述發泡材料填充體抵接於所述第二波導內。 Further, the inner substrate includes an inner base material layer, an inner conductive layer and an inner conductive body. The inner conductive layer is provided on opposite sides of the inner base material layer, and the inner conductive body is disposed in the slot. On the opposite sides, the inner conductive body is connected to the inner conductive layer, the foam material filling body is in contact with the inner conductive body, and the outer substrate includes an outer base material layer and an outer base material layer provided on the outer base material layer. For the outer conductive layer, the step of "setting outer substrates on opposite sides of the inner substrate respectively" includes: setting a second adhesive layer and an outer conductor between the inner conductive layer and the outer conductive layer, the second A second opening is provided through the adhesive layer, and the second opening is arranged corresponding to the slot. The outer conductive body is arranged inside the second opening, and the outer conductive body is arranged corresponding to the inner conductive body. and pressing the inner substrate, the second adhesive layer and the outer substrate, so that the two outer conductive bodies are connected to the outer conductive layer and the inner conductive body, and the two outer conductive layers And the two inner conductive bodies connected between the two outer conductive layers, the two inner conductive layers and the plurality of outer conductive bodies are surrounded to form a second waveguide, and the foam material filling body is in contact with the first waveguide. within the second waveguide.

進一步地,所述內側基板包括內側基材層、內側導電層及內側導通體,所述內側導電層設於所述內側基材層之相對兩側,所述內側導通體設於所述開槽之相對兩側,所述內側導通體連接所述內側導電層,所述發泡材料填充體抵接所述內側導通體,所述外側基板包括外側基材層及設於所述外側基材層之外側導電層,步驟“於所述內側基板之相對兩側分別設置外側基板”包括:於所述內側導電層與外側導電層之間設置第三黏接層,所述第三黏接層貫穿設有第三開口,所述第三開口對應所述開槽設置,以及壓合所述內側基板、所述第三黏接層及所述外側基板,獲得第二中間體。 Further, the inner substrate includes an inner base material layer, an inner conductive layer and an inner conductive body. The inner conductive layer is provided on opposite sides of the inner base material layer, and the inner conductive body is disposed in the slot. On the opposite sides, the inner conductive body is connected to the inner conductive layer, the foam material filling body is in contact with the inner conductive body, and the outer substrate includes an outer base material layer and an outer base material layer provided on the outer base material layer. For the outer conductive layer, the step of "setting outer substrates on opposite sides of the inner substrate respectively" includes: setting a third adhesive layer between the inner conductive layer and the outer conductive layer, and the third adhesive layer penetrates A third opening is provided corresponding to the slot, and the inner substrate, the third adhesive layer and the outer substrate are pressed together to obtain a second intermediate body.

進一步地,還包括步驟:於所述第二中間體設置第一開孔及第二開孔,所述第一開孔與所述第二開孔設於所述開槽之相對兩側,部分所述內側導電層於所述第一開孔、所述第二開孔之底部露出,以及於所述第一開孔設置第三導通體,於所述第二開孔設置第四導通體,所述第三導通體連接相鄰之所述內側導電層與外側導電層,所述第四導通體連接相鄰之所述內側導電層與外側導電層,使得兩個所述外側導電層、兩個所述內側導電層、所述第三導通體與所述第四導通體共同圍設形成第三波導,所述發泡材料填充體抵接於所述第三波導內。 Further, the method further includes the step of: arranging a first opening and a second opening in the second intermediate body, the first opening and the second opening being provided on opposite sides of the slot, partially The inner conductive layer is exposed at the bottom of the first opening and the second opening, and a third conductive body is provided in the first opening, and a fourth conductive body is provided in the second opening, The third conductive body connects the adjacent inner conductive layer and the outer conductive layer, and the fourth conductive body connects the adjacent inner conductive layer and the outer conductive layer, so that the two outer conductive layers and the two outer conductive layers The inner conductive layers, the third conductive body and the fourth conductive body are collectively surrounded to form a third waveguide, and the foam material filling body is in contact with the third waveguide.

進一步地,步驟“於一內側基板之開槽設置發泡材料填充體”包括:於所述開槽內設置發泡劑,所述發泡劑包括之材質包括聚乙烯、聚苯乙烯、聚丙烯以及聚氨酯中之至少一種;以及加熱所述發泡劑,使得所述發泡劑膨脹,獲得所述發泡材料填充體。 Further, the step of "arranging a foaming material filling body in a slot of an inner substrate" includes: arranging a foaming agent in the slot, and the foaming agent is made of materials including polyethylene, polystyrene, and polypropylene. and at least one of polyurethane; and heating the foaming agent to expand the foaming agent to obtain the foaming material filling body.

進一步地,步驟“壓合所述內側基板、所述第一黏接層及所述外側基板”、步驟“壓合所述內側基板、所述第二黏接層及所述外側基板”或者步驟“壓合所述內側基板、所述第三黏接層及所述外側基板”與步驟“加熱所述發泡劑”同時進行。 Further, the step of "pressing the inner substrate, the first adhesive layer and the outer substrate", the step of "pressing the inner substrate, the second adhesive layer and the outer substrate" or the step "Laminating the inner substrate, the third adhesive layer and the outer substrate" and the step "heating the foaming agent" are performed simultaneously.

進一步地,步驟“加熱所述發泡劑”先於步驟“壓合所述內側基板、所述第一黏接層及所述外側基板”,或者先於步驟“壓合所述內側基板、所述第二黏接層及所述外側基板”,或者先於步驟“壓合所述內側基板、所述第三黏接層及所述外側基板” Further, the step "heating the foaming agent" precedes the step "pressing the inner substrate, the first adhesive layer and the outer substrate", or precedes the step "pressing the inner substrate, all the second adhesive layer and the outer substrate", or precede the step of "pressing the inner substrate, the third adhesive layer and the outer substrate"

進一步地,所述內側基板包括內側基材層、內側導電層及內側導通體,所述內側導電層設於所述內側基材層之相對兩側,所述內側導通體設於所述開槽之相對兩側,所述內側導通體連接所述內側導電層,所述外側基板包括載板,步驟“於一內側基板之開槽設置發泡材料填充體”包括:於一所述外側導電層設置一載板,所述載板及兩個所述內側導通體圍設形成容置空間。於所述容置空間設置發泡劑,所述發泡劑包括之材質包括聚乙烯、聚苯乙烯、聚丙烯以及聚氨酯中之至少一種。於另一所述外側導電層設置另一載板,另一所述載板封閉所述容置空間,以及加熱所述發泡劑,使得所述發泡劑膨脹,獲得所述發泡材料填充體,所述發泡材料填充體抵接所述載板。 Further, the inner substrate includes an inner base material layer, an inner conductive layer and an inner conductive body. The inner conductive layer is provided on opposite sides of the inner base material layer, and the inner conductive body is disposed in the slot. On the opposite sides, the inner conductive body is connected to the inner conductive layer, and the outer substrate includes a carrier plate. The step of "arranging a foam filling body in a slot of an inner substrate" includes: placing a foam filler in a slot of an inner conductive layer. A carrier plate is provided, and the carrier plate and the two inner conductive bodies are surrounded to form an accommodation space. A foaming agent is provided in the accommodation space, and the material of the foaming agent includes at least one of polyethylene, polystyrene, polypropylene and polyurethane. Another carrier plate is provided on the other outer conductive layer, the other carrier plate closes the accommodation space, and the foaming agent is heated to expand the foaming agent to obtain the foaming material filling body, and the foam filling body abuts the carrier plate.

進一步地,還包括步驟:移除所述載板,使得所述發泡材料填充體暴露,獲得第三中間體。於所述第三中間體之相對兩表面設置第一電鍍層,所述第一電鍍層覆蓋所述發泡材料填充體及所述外側導電層,以及蝕刻所述第一電鍍層與所述外側導電層以形成第一線路層,兩個所述第一線路層、連接於兩個所述第一線路層之間之兩個所述內側導通體圍設形成第四波導,所述發泡材料填充體抵接於所述第四波導內。 Further, the method further includes the step of removing the carrier plate to expose the foaming material filling body to obtain a third intermediate. A first electroplating layer is provided on two opposite surfaces of the third intermediate body, the first electroplating layer covers the foam material filling body and the outer conductive layer, and the first electroplating layer and the outer side are etched The conductive layer is used to form a first circuit layer, and the two first circuit layers and the two inner conductive bodies connected between the two first circuit layers are surrounded to form a fourth waveguide, and the foam material The filling body is in contact with the fourth waveguide.

一種波導電路板之製造方法,包括步驟:提供一內側基板,所述內側基板包括內側基材層、內側導電層與第四黏接層,所述內側導電層設於所述內側基材層相對兩表面,所述內側基板貫穿設有開槽,所述第四黏接層設於所述開槽之相對兩內側。於所述開槽內設置包覆體,所述包覆體包括發泡材料填充體及包覆於所述發泡材料填充體之導電殼體,所述第四黏接層連接於所述導電殼體與所述開槽之相對兩內側,部分所述導電殼體與所述內側導電層平齊。於相對設置之兩個所述內側導電層與部分所述導電殼體上分別設置第二電鍍層,以及蝕刻所述第二電鍍層、所述導電殼體與所述內側導電層以形成第二線路層,兩個所述第二線路層、連接於兩個所述第二線路層之間之另一部分所述導電殼體圍設形成第五波導,所述發泡材料填充體抵接於所述第五波導內。 A method for manufacturing a waveguide circuit board, including the steps of: providing an inner substrate, the inner substrate including an inner base material layer, an inner conductive layer and a fourth adhesive layer, the inner conductive layer being disposed opposite to the inner base material layer On both surfaces, the inner substrate is provided with slots, and the fourth adhesive layer is provided on two opposite inner sides of the slots. A covering body is provided in the slot. The covering body includes a foam filling body and a conductive shell covering the foam filling body. The fourth adhesive layer is connected to the conductive shell. On the opposite inner sides of the housing and the slot, part of the conductive housing is flush with the inner conductive layer. A second electroplating layer is respectively provided on the two opposite inner conductive layers and part of the conductive shell, and the second electroplating layer, the conductive shell and the inner conductive layer are etched to form a second electroplating layer. The circuit layer, the two second circuit layers, and another part of the conductive shell connected between the two second circuit layers form a fifth waveguide, and the foam material filling body is in contact with the second circuit layer. in the fifth waveguide.

一種波導電路板,包括內側基板、以及兩個外側基板、以及發泡材料填充體,所述內側基板貫穿設有開槽,所述發泡材料填充體設於所述開槽,所述外側基板設於所述內側基板之相對兩側,兩所述外側基板覆蓋所述開槽。 A waveguide circuit board includes an inner substrate, two outer substrates, and a foam material filling body. The inner substrate is provided with a slot, and the foam material filling body is provided in the slot. The outer substrate Located on opposite sides of the inner substrate, the two outer substrates cover the slot.

進一步地,還包括第一導通體、第二導通體及第一黏接層,所述第一導通體與所述第二導通體均貫穿所述電路板,所述內側基板包括內側基材層及設於所述內側基材層相對兩側之內側導電層,所述外側基板包括外側基材層及設於所述外側基材層之外側導電層,所述第一黏接層設於所述內側導電層與外側導電層之間,所述第一黏接層設有第一開口,所述第一開口對應所述開槽設置,所述第一導通體、所述第二導通體均連接設於所述內側基板相對兩側之兩個所述外側導電層,兩個所述外側導電層、所述第一導通體與所述第二導通體共同圍設形成第一波導,所述發泡材料填充體抵接於所述第一波導內。 Further, it also includes a first conductive body, a second conductive body and a first adhesive layer. The first conductive body and the second conductive body both penetrate the circuit board. The inner substrate includes an inner base material layer. and inner conductive layers provided on opposite sides of the inner base material layer. The outer substrate includes an outer base material layer and an outer conductive layer provided outside the outer base material layer. The first adhesive layer is provided on the outer base material layer. Between the inner conductive layer and the outer conductive layer, the first adhesive layer is provided with a first opening, the first opening is provided corresponding to the slot, and the first conductive body and the second conductive body are both The two outer conductive layers located on opposite sides of the inner substrate are connected, and the two outer conductive layers, the first conductive body and the second conductive body are collectively surrounded to form a first waveguide, and the The foam filling body is in contact with the first waveguide.

進一步地,還包括第二黏接層與外側導通體,所述內側基板包括內側基材層、內側導電層及內側導通體,所述內側導電層設於所述內側基材層之相對兩側,所述內側導通體設於所述開槽之相對兩側,所述內側導通體連接 所述內側導電層,所述外側基板包括外側基材層及設於所述外側基材層之外側導電層,所述第二黏接層設置於所述內側導電層與外側導電層之間,所述第二黏接層貫穿設有第二開口,所述第二開口對應所述開槽設置,所述外側導通體設於所述第二開口之內側,所述外側導通體對應所述內側導通體設置,所述外側導通體均連接所述外側導電層與所述內側導通體,兩個所述外側導電層及連接於兩個所述外側導電層之間之兩個內側導通體、兩個內側導電層與外側導通體圍設形成第二波導,所述發泡材料填充體抵接於所述第二波導內。 Further, it also includes a second adhesive layer and an outer conductor. The inner substrate includes an inner base material layer, an inner conductive layer and an inner conductor. The inner conductive layer is provided on opposite sides of the inner base material layer. , the inner conductive body is arranged on the opposite sides of the slot, and the inner conductive body is connected to The inner conductive layer, the outer substrate includes an outer base material layer and an outer conductive layer disposed outside the outer base material layer, and the second adhesive layer is disposed between the inner conductive layer and the outer conductive layer, The second adhesive layer is provided with a second opening, and the second opening is arranged corresponding to the slot. The outer conductive body is disposed inside the second opening, and the outer conductive body corresponds to the inner side. Conductive bodies are provided, the outer conductive bodies are connected to the outer conductive layer and the inner conductive body, two outer conductive layers and two inner conductive bodies connected between the two outer conductive layers, two An inner conductive layer and an outer conductive body are surrounded to form a second waveguide, and the foam material filling body is in contact with the second waveguide.

進一步地,還包括第三導通體、第四導通體及第三黏接層,所述第三黏接層設於所述內側導電層與外側導電層之間,所述第三黏接層貫穿設有第三開口,所述第三開口對應所述開槽設置,所述第三導通體連接相鄰之所述內側導電層與外側導電層,所述第四導通體連接相鄰之所述內側導電層與外側導電層,兩個所述外側導電層、兩個所述內側導電層、所述第三導通體與所述第四導通體共同圍設形成第三波導,所述發泡材料填充體抵接於所述第三波導內。 Further, it also includes a third conductive body, a fourth conductive body and a third adhesive layer. The third adhesive layer is provided between the inner conductive layer and the outer conductive layer. The third adhesive layer penetrates A third opening is provided, the third opening is arranged corresponding to the slot, the third conductive body connects the adjacent inner conductive layer and the outer conductive layer, and the fourth conductive body connects the adjacent inner conductive layer and the outer conductive layer. The inner conductive layer and the outer conductive layer, the two outer conductive layers, the two inner conductive layers, the third conductive body and the fourth conductive body are collectively surrounded to form a third waveguide, and the foam material The filling body is in contact with the third waveguide.

進一步地,所述內側基板包括內側基材層、內側導通體及線路層,所述內側基材層貫穿設有所述開槽,所述內側導通體設於所述開槽之相對兩側面,所述線路層設於所述內側基材層之相對兩側面,所述線路層覆蓋所述開槽並連接所述內側導通體,所述線路層及所述內側導通體圍設形成第四波導,所述發泡材料填充體抵接於所述第四波導內。 Further, the inner substrate includes an inner base material layer, an inner conductive body and a circuit layer, the inner base material layer is provided with the slot, and the inner conductive body is provided on two opposite sides of the slot, The circuit layer is provided on the opposite sides of the inner base material layer. The circuit layer covers the slot and is connected to the inner conductive body. The circuit layer and the inner conductive body are surrounded to form a fourth waveguide. , the foam material filling body is in contact with the fourth waveguide.

相比於習知技術,本申請提供之波導電路板之製造方法具有以下優點:(一)藉由發泡材料填充體抵持於所述開槽內,從而避免壓合過程中,該開槽發生塌陷。(二)與空氣近似之發泡材料取代空氣,可以於所述黏接層於受熱、受壓後發生流動前先將該開槽填滿,使後續流動之黏接層不會填入所述開槽內,從而有利於保持所述波導之傳輸通道,並可大幅改善空腔波導之良率與一致性。(三)於製作空腔式電路板之壓合制程中,以具發泡性質之塑膠填入前述空腔內,使塑膠於壓合升溫過程中較壓合樹脂流膠提前開始發泡,發泡後形成之塑膠充滿整個空腔,讓後續壓合樹脂流膠無法流入空腔或者大幅減少流入量。因為壓合時之高壓,塑膠發泡時發泡之塑膠被限制於空腔內,可以避免外張之基板因壓力或真空而塌陷,且隨樹脂之硬化時間結束後,發泡之塑 膠已完成發泡反應,當溫度及壓力回到正常環境,空腔內部之發泡塑膠體積與尺寸均不會再變化。 Compared with the conventional technology, the manufacturing method of the waveguide circuit board provided by the present application has the following advantages: (1) The foam material filler is resisted in the groove, thereby avoiding the groove during the pressing process. Collapse occurs. (2) Foaming materials similar to air can replace air and fill the slots before the adhesive layer flows after being heated and pressed, so that the subsequent flowing adhesive layer will not fill the slot. In the slot, it is beneficial to maintain the transmission channel of the waveguide, and can greatly improve the yield and consistency of the cavity waveguide. (3) During the lamination process of making cavity-type circuit boards, plastic with foaming properties is filled into the aforementioned cavity, so that the plastic starts to foam earlier than the lamination resin flow during the lamination and heating process. The plastic formed after the bubble fills the entire cavity, preventing subsequent lamination resin flow from flowing into the cavity or greatly reducing the inflow. Due to the high pressure during lamination, the foamed plastic is restricted in the cavity when the plastic is foamed, which can prevent the expanded substrate from collapsing due to pressure or vacuum. After the hardening time of the resin is over, the foamed plastic The glue has completed the foaming reaction. When the temperature and pressure return to normal conditions, the volume and size of the foamed plastic inside the cavity will no longer change.

100:第一波導電路板 100:The first waveguide circuit board

10:第一內側基板 10: First inner substrate

11:第一內側基材層 11: First inner base material layer

12:第一內側導電層 12: First inner conductive layer

13:第二內側導電層 13: Second inner conductive layer

14:第一開槽 14: First slot

16:第一波導 16:First waveguide

17:第一中間體 17:First intermediate

171:第一通孔 171: First through hole

172:第二通孔 172: Second through hole

173:第一導通體 173:First conductor

174:第二導通體 174:Second conductor

18:第一發泡劑 18: First foaming agent

19:第二發泡劑 19: Second foaming agent

88:第三發泡劑 88:Third foaming agent

181:第一發泡材料填充體 181: First foaming material filling body

191:第二發泡材料填充體 191: Second foam material filling body

20:第一黏接層 20: First bonding layer

21:第一開口 21:First opening

22:第二黏接層 22:Second bonding layer

23:外側導通體 23:Outer conductor

300:第三波導電路板 300:Third waveguide circuit board

60:第二中間體 60:Second intermediate

61:第一開孔 61: First opening

611:第三導通體 611:Third conductor

62:第二開孔 62:Second opening

621:第四導通體 621:Fourth conductor

63:第三波導 63:Third waveguide

200:第二波導電路板 200: Second waveguide circuit board

40:第二內側基板 40: Second inner substrate

41:第二內側基材層 41: Second inner base material layer

42:第三內側導電層 42:Third inner conductive layer

43:第四內側導電層 43: The fourth inner conductive layer

44:第一內側導通體 44: First inner conductor

45:第二開槽 45: Second slot

50:第三外側基板 50:Third outer base plate

51:第三外側基材層 51: The third outer base material layer

52:第五外側導電層 52: Fifth outer conductive layer

53:第六外側導電層 53:Sixth outer conductive layer

54:第四外側基板 54:Fourth outer base plate

55:第四外側基材層 55: The fourth outer base material layer

56:第七外側導電層 56:Seventh outer conductive layer

57:第八外側導電層 57: The eighth outer conductive layer

571:第二波導 571:Second waveguide

400:第四波導電路板 400: Fourth waveguide circuit board

80:第三內側基板 80:Third inner substrate

81:第三內側基材層 81: The third inner base material layer

82:第五內側導電層 82: Fifth inner conductive layer

821:第一電鍍層 821: First plating layer

831:第二電鍍層 831: Second plating layer

841:封閉空間 841:Enclosed space

83:第六內側導電層 83:Sixth inner conductive layer

84:第三開槽 84:Third slot

85:第二內側導通體 85: Second inner conductor

86:第一載板 86: First carrier board

87:第二載板 87: Second carrier board

881:第三發泡材料填充體 881: Third foam material filling body

1:第四發泡材料填充體 1: The fourth foaming material filling body

2:平覆層 2: Flat cladding

3:導電殼體 3: Conductive shell

4:包覆體 4: Covering body

5:第四內側基板 5: The fourth inner substrate

6:第四內側基材層 6: The fourth inner base material layer

7:第七內側導電層 7:Seventh inner conductive layer

8:第八內側導電層 8: The eighth inner conductive layer

71:第三電鍍層 71: The third electroplating layer

72:第三線路層 72: The third line layer

73:第四電鍍層 73: The fourth electroplating layer

74:第四線路層 74: The fourth line layer

91:第四開槽 91:Fourth slot

93:第一線路層 93: First line layer

94:第二線路層 94: Second line layer

95:第四波導 95:Fourth waveguide

96:第五波導 96:Fifth waveguide

D、H:厚度方向 D, H: Thickness direction

30:第一外側基板 30: First outer substrate

31:第一外側基材層 31: First outer base material layer

32:第一外側導電層 32: First outer conductive layer

33:第二外側導電層 33: Second outer conductive layer

34:第二外側基板 34:Second outer base plate

35:第二外側基材層 35: Second outer base material layer

36:第三外側導電層 36: The third outer conductive layer

37:第四外側導電層 37: The fourth outer conductive layer

圖1為本申請第一實施例提供之第一內側基板之截面示意圖。 FIG. 1 is a schematic cross-sectional view of the first inner substrate provided in the first embodiment of the present application.

圖2為圖1所示之第一內側基板設置第一開槽後之截面示意圖。 FIG. 2 is a schematic cross-sectional view of the first inner substrate shown in FIG. 1 after being provided with a first groove.

圖3為圖2所示之第一內側基板之第一開槽內設置發泡劑後之截面示意圖。 FIG. 3 is a schematic cross-sectional view of the first inner substrate shown in FIG. 2 after a foaming agent is placed in the first groove.

圖4為加熱圖3所示發泡劑以形成第一發泡材料填充體後之截面示意圖。 Figure 4 is a schematic cross-sectional view after heating the foaming agent shown in Figure 3 to form a first foaming material filling body.

圖5為本申請第一實施例提供之第一中間體壓合前之截面示意圖。 Figure 5 is a schematic cross-sectional view of the first intermediate body before pressing according to the first embodiment of the present application.

圖6為本申請第一實施例提供之第一中間體之截面示意圖。 Figure 6 is a schematic cross-sectional view of the first intermediate provided in the first embodiment of the present application.

圖7為圖6所示之第一中間體設置第一通孔與第二通孔後之截面示意圖。 FIG. 7 is a schematic cross-sectional view of the first intermediate body shown in FIG. 6 after being provided with first through holes and second through holes.

圖8為本申請第一實施例提供之波導電路板之截面示意圖。 FIG. 8 is a schematic cross-sectional view of the waveguide circuit board provided in the first embodiment of the present application.

圖9為本申請第二實施例提供之第二內側基板之截面示意圖。 FIG. 9 is a schematic cross-sectional view of the second inner substrate provided in the second embodiment of the present application.

圖10為圖9所示之第二內側基板之第二開槽內設置發泡劑後之截面示意圖。 FIG. 10 is a schematic cross-sectional view of the second inner substrate shown in FIG. 9 after a foaming agent is placed in the second groove.

圖11為壓合本申請第二實施例提供之波導電路板前之截面示意圖。 FIG. 11 is a schematic cross-sectional view before laminating the waveguide circuit board provided in the second embodiment of the present application.

圖12為本申請第二實施例提供之波導電路板之截面示意圖。 Figure 12 is a schematic cross-sectional view of a waveguide circuit board provided in the second embodiment of the present application.

圖13為加熱圖10所示之發泡劑以形成第二發泡材料填充體後之截面示意圖。 Figure 13 is a schematic cross-sectional view after heating the foaming agent shown in Figure 10 to form a second foaming material filling body.

圖14為本申請第三實施例提供之第二中間體之截面示意圖。 Figure 14 is a schematic cross-sectional view of the second intermediate provided by the third embodiment of the present application.

圖15為圖14所示之第二中間體設置第一開孔與第二開孔後之截面示意圖。 FIG. 15 is a schematic cross-sectional view of the second intermediate body shown in FIG. 14 after being provided with first openings and second openings.

圖16為本申請第三實施例提供之第三波導電路板之截面示意圖。 Figure 16 is a schematic cross-sectional view of the third waveguide circuit board provided in the third embodiment of the present application.

圖17為本申請第四實施例提供之第四內側基板之截面示意圖。 FIG. 17 is a schematic cross-sectional view of the fourth inner substrate provided in the fourth embodiment of the present application.

圖18為圖17所示之第四內側基板設置第二內側導通體後之截面示意圖。 FIG. 18 is a schematic cross-sectional view of the fourth inner substrate shown in FIG. 17 after being provided with a second inner conductive body.

圖19為圖18所示之第四內側基板設置發泡劑後之截面示意圖。 FIG. 19 is a schematic cross-sectional view of the fourth inner substrate shown in FIG. 18 after being provided with a foaming agent.

圖20為圖19所示之發泡劑受熱形成第三發泡材料填充體後之截面示意圖。 Figure 20 is a schematic cross-sectional view after the foaming agent shown in Figure 19 is heated to form a third foaming material filling body.

圖21為圖20所示之第三發泡材料填充體設置第一電鍍層與第二電鍍層後之截面示意圖。 FIG. 21 is a schematic cross-sectional view of the third foam filling body shown in FIG. 20 after being provided with a first electroplating layer and a second electroplating layer.

圖22為本申請第四實施例提供之第四波導電路板之截面示意圖。 Figure 22 is a schematic cross-sectional view of the fourth waveguide circuit board provided in the fourth embodiment of the present application.

圖23為本申請第五實施例提供之第四發泡材料填充體之截面示意圖。 Figure 23 is a schematic cross-sectional view of the fourth foam filling body provided in the fifth embodiment of the present application.

圖24為圖23所示之第四發泡材料填充體設置平覆層後之截面示意圖。 Figure 24 is a schematic cross-sectional view of the fourth foam filling body shown in Figure 23 after being provided with a flat coating layer.

圖25為本申請第五實施例提供之包覆體之截面示意圖。 Figure 25 is a schematic cross-sectional view of a covering body provided in the fifth embodiment of the present application.

圖26為本申請第五實施例提供之第四內側基板之截面示意圖。 Figure 26 is a schematic cross-sectional view of the fourth inner substrate provided in the fifth embodiment of the present application.

圖27為圖25所示之包覆體設於圖26所示之第四內側基板後之截面示意圖。 FIG. 27 is a schematic cross-sectional view after the coating body shown in FIG. 25 is disposed on the fourth inner substrate shown in FIG. 26 .

圖28為圖27所示之第四內側基板設置第三電鍍層與第四電鍍層後之截面示意圖。 FIG. 28 is a schematic cross-sectional view of the fourth inner substrate shown in FIG. 27 after being provided with a third electroplating layer and a fourth electroplating layer.

圖29為本申請第五實施例提供之波導電路板之截面示意圖。 Figure 29 is a schematic cross-sectional view of a waveguide circuit board provided in the fifth embodiment of the present application.

下面將結合本申請實施例中之附圖,對本申請實施例中之技術方案進行清楚、完整地描述,顯然,所描述之實施例僅是本申請一部分實施例,而不是全部之實施例。 The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some, not all, of the embodiments of the present application.

請參見圖1至圖7,本申請第一實施例提供一種第一波導電路板100之製造方法,所述製造方法包括步驟: Referring to Figures 1 to 7, a first embodiment of the present application provides a method of manufacturing a first waveguide circuit board 100. The manufacturing method includes the steps:

S1:請參見圖1,提供一個第一內側基板10,所述第一內側基板10包括第一內側基材層11、第一內側導電層12、及第二內側導電層13。所述第一內側導電層12與所述第二內側導電層13分別設於所述第一內側基材層11之相對兩側面。 S1: Referring to FIG. 1 , a first inner substrate 10 is provided. The first inner substrate 10 includes a first inner base material layer 11 , a first inner conductive layer 12 , and a second inner conductive layer 13 . The first inner conductive layer 12 and the second inner conductive layer 13 are respectively provided on two opposite sides of the first inner base material layer 11 .

S2:請參見圖2,所述第一內側基板10具有厚度方向D,沿所述厚度方向D,於所述第一內側基板10貫穿設置有第一開槽14,所述第一開槽14 貫穿所述第一內側基材層11、所述第一內側導電層12與所述第二內側導電層13。 S2: Please refer to Figure 2. The first inner substrate 10 has a thickness direction D. Along the thickness direction D, a first slot 14 is provided through the first inner substrate 10. The first slot 14 Penetrating the first inner base material layer 11 , the first inner conductive layer 12 and the second inner conductive layer 13 .

S3:請參見圖3,於所述第一內側基板10之一側設置第一黏接層20,所述第一黏接層20貫穿設有第一開口21,所述第一開口21對應所述第一開槽14之一端設置;以及於所述第一黏接層20設置第一外側基板30,所述第一外側基板30包括第一外側基材層31、第一外側導電層32、及第二外側導電層33。所述第一外側導電層32與所述第二外側導電層33分別設置於所述第一外側基材層31之相對兩側。所述第一黏接層20設置於所述第一外側導電層32與所述第二內側導電層13之間,部分所述第一外側導電層32於所述第一開口21、所述第一開槽14露出;以及於露出所述第一開口21、第一開槽14之部分所述第一外側導電層32上設置第一發泡劑18。其中,所述第一發泡劑18是經加熱分解後能釋放出二氧化碳與氮氣等氣體,並於聚合物組成中形成細孔之化合物。所述第一發泡劑18之材質包括聚乙烯、聚苯乙烯、聚丙烯以及聚氨酯中之至少一種,所述第一發泡劑18之發泡溫度適當,發泡程度較高及發泡後仍保有較高之硬度,且於發泡後能耐較高溫度。於本申請之一些實施例中,所述第一發泡劑18之材質包含其他蜂巢式中空結構或可發泡性介質如玻璃、陶瓷、海綿、浮石等。 S3: Please refer to Figure 3. A first adhesive layer 20 is provided on one side of the first inner substrate 10. A first opening 21 is provided through the first adhesive layer 20. The first opening 21 corresponds to the One end of the first slot 14 is provided; and a first outer substrate 30 is provided on the first adhesive layer 20. The first outer substrate 30 includes a first outer base material layer 31, a first outer conductive layer 32, and the second outer conductive layer 33 . The first outer conductive layer 32 and the second outer conductive layer 33 are respectively disposed on opposite sides of the first outer base material layer 31 . The first adhesive layer 20 is disposed between the first outer conductive layer 32 and the second inner conductive layer 13 , and part of the first outer conductive layer 32 is between the first opening 21 and the second inner conductive layer 13 . A slot 14 is exposed; and a first foaming agent 18 is provided on the first outer conductive layer 32 in the portion where the first opening 21 and the first slot 14 are exposed. Among them, the first foaming agent 18 is a compound that can release gases such as carbon dioxide and nitrogen after being heated and decomposed, and form pores in the polymer composition. The material of the first foaming agent 18 includes at least one of polyethylene, polystyrene, polypropylene and polyurethane. The foaming temperature of the first foaming agent 18 is appropriate, the foaming degree is high and the foaming temperature is high. It still retains a high hardness and can withstand higher temperatures after foaming. In some embodiments of the present application, the material of the first foaming agent 18 includes other honeycomb hollow structures or foamable media such as glass, ceramics, sponge, pumice, etc.

S4:請參見圖5,於所述第一內側基板10之另一側設置另一所述第一黏接層20,另一所述第一黏接層20貫穿設有另一所述第一開口21,另一所述第一開口21對應所述第一開槽14之另一端設置;以及於另一所述第一黏接層20設置第二外側基板34,所述第二外側基板34包括第二外側基材層35、第三外側導電層36、及第四外側導電層37。所述第三外側導電層36與所述第四外側導電層37分別設置於所述第二外側基材層35之相對兩側。另一所述第一黏接層20設置於所述第三外側導電層36與所述第一內側導電層12之間。其中,兩個所述第一黏接層20為半固化膠片(prepreg),所述半固化膠片於加熱與/或加壓時會發生流動。冷却與/或回復常壓狀態時會發生固化,該半固化膠片可以用於黏合連接。 S4: Please refer to FIG. 5 , another first adhesive layer 20 is provided on the other side of the first inner substrate 10 , and another first adhesive layer 20 is penetrated by another first adhesive layer 20 . Opening 21, the other first opening 21 is provided corresponding to the other end of the first slot 14; and a second outer substrate 34 is provided on the other first adhesive layer 20, the second outer substrate 34 It includes a second outer base material layer 35, a third outer conductive layer 36, and a fourth outer conductive layer 37. The third outer conductive layer 36 and the fourth outer conductive layer 37 are respectively disposed on opposite sides of the second outer base material layer 35 . The other first adhesive layer 20 is disposed between the third outer conductive layer 36 and the first inner conductive layer 12 . Wherein, the two first adhesive layers 20 are prepregs, and the prepregs will flow when heated and/or pressurized. Curing occurs when cooled and/or returned to normal pressure, and the semi-cured film can be used for adhesive connections.

S5:請參見圖6,加熱壓合一個所述第一內側基板10、兩個所述第一黏接層20、一個所述第一外側基板30、及一個所述第二外側基板34,以獲得第一中間體17。與此同時,所述第一發泡劑18受熱膨脹,以形成第一發泡材料 填充體181,所述第一發泡材料填充體181抵接所述第一外側導電層32、所述第三外側導電層36、所述第一開口21之內側、及所述第一開槽14之內側。 S5: Refer to FIG. 6 , heat and press one first inner substrate 10 , two first adhesive layers 20 , one first outer substrate 30 , and one second outer substrate 34 to form The first intermediate 17 is obtained. At the same time, the first foaming agent 18 is heated and expanded to form a first foaming material. Filling body 181, the first foam material filling body 181 contacts the first outer conductive layer 32, the third outer conductive layer 36, the inside of the first opening 21, and the first slot 14 inside.

於本申請之一些實施例中,所述第一發泡劑18受熱膨脹限於加熱壓合進行,步驟S5包括: In some embodiments of the present application, the thermal expansion of the first foaming agent 18 is limited to heating and pressing, and step S5 includes:

S51:請參見圖4,加熱步驟S4後之所述第一發泡劑18,使得所述第一發泡劑18受熱膨脹以形成第一發泡材料填充體181,部分所述第一發泡材料填充體181露出所述第一開槽14。 S51: Please refer to Figure 4. The first foaming agent 18 after step S4 is heated, so that the first foaming agent 18 is heated to expand to form the first foaming material filling body 181, and part of the first foaming agent 18 is heated. The material filling body 181 exposes the first slot 14 .

S52:請再次參見圖6,於所述第一內側導電層12設置另一所述第一黏接層20,並於另一所述第一黏接層20上設置第二外側基板34,然後壓合一個所述第一內側基板10、兩個所述第一黏接層20、一個所述第一外側基板30、及一個所述第二外側基板34,使得所述第一發泡材料填充體181容於所述第一開槽14、及兩個所述第一開口21內,獲得所述第一中間體17。 S52: Please refer to FIG. 6 again, set another first adhesive layer 20 on the first inner conductive layer 12, and set a second outer substrate 34 on the other first adhesive layer 20, and then One first inner substrate 10 , two first adhesive layers 20 , one first outer substrate 30 , and one second outer substrate 34 are pressed together, so that the first foaming material is filled The body 181 is accommodated in the first slot 14 and the two first openings 21 to obtain the first intermediate body 17 .

S6:請參見圖7,於所述第一中間體17貫穿設置第一通孔171與第二通孔172。所述第一通孔171與所述第二通孔172分別設置於所述第一開槽14之相對兩側。 S6: Please refer to FIG. 7 , a first through hole 171 and a second through hole 172 are provided through the first intermediate body 17 . The first through hole 171 and the second through hole 172 are respectively disposed on opposite sides of the first slot 14 .

S7:請參見圖8,於所述第一通孔171設置第一導通體173,於所述第二通孔172設置第二導通體174,獲得所述第一波導電路板100。其中,所述第一導通體173連接所述第三外側導電層36與所述第一外側導電層32,所述第二導通體174連接所述第三外側導電層36與所述第一外側導電層32。兩個所述第三外側導電層36及連接於兩個所述第三外側導電層36之第一導通體173、第二導通體174共同圍設形成第一波導16,所述第一發泡材料填充體181抵接於所述第一波導16內,從而防止所述第一波導16凹陷變形。於一些實施例中,所述第一導通體173與所述第二導通體174藉由電鍍或者化鍍之方式形成。 S7: Referring to FIG. 8 , a first conductive body 173 is provided in the first through hole 171 and a second conductive body 174 is provided in the second through hole 172 to obtain the first waveguide circuit board 100 . The first conductive body 173 connects the third outer conductive layer 36 and the first outer conductive layer 32 , and the second conductive body 174 connects the third outer conductive layer 36 and the first outer conductive layer 32 . Conductive layer 32. The two third outer conductive layers 36 and the first conductive bodies 173 and the second conductive bodies 174 connected to the two third outer conductive layers 36 together form the first waveguide 16. The first foam The material filling body 181 is in contact with the first waveguide 16 to prevent the first waveguide 16 from being dented and deformed. In some embodiments, the first conductive body 173 and the second conductive body 174 are formed by electroplating or chemical plating.

請參見圖8,本申請第一實施例還提供一種第一波導電路板100,所述第一波導電路板100包括第一內側基板10、第一外側基板30、第二外側基板34、第一發泡材料填充體181、第一導通體173、第二導通體174及兩個第一黏接層20。所述第一內側基板10貫穿設有第一開槽14。所述第一發泡材料填充體181設於所述第一開槽14。所述第一外側基板30與所述第二外側基板34分別設於所述第一內側基板10之相對兩側。所述第一外側基板30、所述第二外 側基板34覆蓋所述第一開槽14。所述第一發泡材料填充體181抵接所述第一外側基板30與所述第二外側基板34。 Referring to Figure 8, the first embodiment of the present application also provides a first waveguide circuit board 100. The first waveguide circuit board 100 includes a first inner substrate 10, a first outer substrate 30, a second outer substrate 34, a first Foam material filling body 181, first conductive body 173, second conductive body 174 and two first adhesive layers 20. The first inner substrate 10 is provided with a first slot 14 penetrating therethrough. The first foam material filling body 181 is provided in the first slot 14 . The first outer substrate 30 and the second outer substrate 34 are respectively disposed on opposite sides of the first inner substrate 10 . The first outer substrate 30 and the second outer substrate 30 The side substrate 34 covers the first slot 14 . The first foam filling body 181 is in contact with the first outer substrate 30 and the second outer substrate 34 .

於本實施例中,所述第一內側基板10包括第一內側基材層11、第一內側導電層12及第二內側導電層13。所述第一內側導電層12與所述第二內側導電層13分別設於所述第一內側基材層11之相對兩側。所述第一外側基板30包括第一外側基材層31、第一外側導電層32、及第二外側導電層33。所述第一外側導電層32與所述第二外側導電層33分別設置於所述第一外側基材層31之相對兩側。所述第二外側基板34包括第二外側基材層35、第三外側導電層36、及第四外側導電層37。所述第三外側導電層36與所述第四外側導電層37分別設置於所述第二外側基材層35之相對兩側。 In this embodiment, the first inner substrate 10 includes a first inner base material layer 11 , a first inner conductive layer 12 and a second inner conductive layer 13 . The first inner conductive layer 12 and the second inner conductive layer 13 are respectively provided on opposite sides of the first inner base material layer 11 . The first outer substrate 30 includes a first outer base material layer 31 , a first outer conductive layer 32 , and a second outer conductive layer 33 . The first outer conductive layer 32 and the second outer conductive layer 33 are respectively disposed on opposite sides of the first outer base material layer 31 . The second outer substrate 34 includes a second outer base material layer 35 , a third outer conductive layer 36 , and a fourth outer conductive layer 37 . The third outer conductive layer 36 and the fourth outer conductive layer 37 are respectively disposed on opposite sides of the second outer base material layer 35 .

所述第一黏接層20設於所述第一內側導電層12與所述第三外側導電層36之間。另一所述第一黏接層20設於所述第二內側導電層13與所述第一外側導電層32之間。兩個所述第一黏接層20均設有第一開口21,所述第一開孔對應所述第一開槽設置。 The first adhesive layer 20 is disposed between the first inner conductive layer 12 and the third outer conductive layer 36 . The other first adhesive layer 20 is disposed between the second inner conductive layer 13 and the first outer conductive layer 32 . Both first adhesive layers 20 are provided with first openings 21 , and the first openings are arranged corresponding to the first slots.

所述第一導通體173與所述第二導通體174均貫穿所述第一波導電路板100,所述第一導通體173連接所述第三外側導電層36、所述第一外側導電層32。所述第二導通體連接所述第三外側導電層36與所述第一外側導電層32。即,所述第三外側導電層36、所述第一外側導電層32、及連接於所述第三外側導電層36與所述第一外側導電層32之間之第一導通體173、第二導通體174圍設形成所述第一波導16,所述第一發泡材料填充體181抵接於所述第一波導16內,從而起到從所述第一波導16之內部支撐所述第一波導16之作用,後續即使環境發生變化,例如溫度變化,亦不會導致所述第一波導16發生較大之形狀改變。所述第一波導16可以用於傳輸高頻信號。 The first conductive body 173 and the second conductive body 174 both penetrate the first waveguide circuit board 100 , and the first conductive body 173 connects the third outer conductive layer 36 and the first outer conductive layer 32. The second conductive body connects the third outer conductive layer 36 and the first outer conductive layer 32 . That is, the third outer conductive layer 36 , the first outer conductive layer 32 , and the first conductor 173 connected between the third outer conductive layer 36 and the first outer conductive layer 32 . Two conductive bodies 174 surround the first waveguide 16 , and the first foam filling body 181 is in contact with the first waveguide 16 to support the first waveguide 16 from the inside. Due to the function of the first waveguide 16, even if the environment changes subsequently, such as a temperature change, the shape of the first waveguide 16 will not be significantly changed. The first waveguide 16 can be used to transmit high-frequency signals.

相比於習知技術,本申請提供之第一波導電路板100之製造方法具有以下優點: Compared with the prior art, the manufacturing method of the first waveguide circuit board 100 provided by this application has the following advantages:

(一)藉由第一發泡材料填充體181抵持於所述第一開槽14內,從而避免壓合過程中,該第一開槽14發生塌陷。 (1) The first foam material filling body 181 is resisted in the first slot 14 to prevent the first slot 14 from collapsing during the pressing process.

(二)與空氣近似之發泡材料取代空氣,可以於所述第一黏接層20於受熱、受壓後發生流動前先將該第一開槽14填滿,使後續流動之第一黏接 層20不會填入所述第一開槽14內,從而有利於保持所述第一波導16之傳輸通道,並可大幅改善所述第一波導16之良率與一致性。 (2) Instead of air, a foaming material similar to air can be used to fill the first slot 14 before the first adhesive layer 20 flows after being heated and pressed, so that the first adhesive layer 20 flows subsequently. catch The layer 20 will not be filled in the first slot 14 , which is beneficial to maintaining the transmission channel of the first waveguide 16 and can greatly improve the yield and consistency of the first waveguide 16 .

(三)於壓合製作含第一波導16之第一波導電路板100過程中,所述第一發泡劑18填入所述第一開槽14內,使第一發泡劑18第一黏接層20受熱壓流動前開始發泡,發泡後形成之第一發泡材料填充體181充滿整個第一開槽14,讓後續受熱壓流動後之所述第一黏接層20無法流入空腔或者大幅減少流入量。因為壓合時之高壓,由第一發泡劑18發泡後形成之第一發泡材料填充體181限制於第一開槽14內,可以避免外張之第一外側基板30、第二外側基板34因壓力或真空而塌陷,且當溫度及壓力回到正常環境,第一開槽14內部之第一發泡材料填充體181之體積與尺寸均不會再變化。 (3) During the process of laminating and manufacturing the first waveguide circuit board 100 including the first waveguide 16, the first foaming agent 18 is filled into the first slot 14, so that the first foaming agent 18 first The adhesive layer 20 begins to foam before flowing under heat and pressure. The first foaming material filling body 181 formed after foaming fills the entire first slot 14, allowing the first adhesive layer 20 to flow after being subjected to heat and pressure. Flow into the cavity is impossible or the inflow is greatly reduced. Due to the high pressure during lamination, the first foaming material filling body 181 formed by foaming the first foaming agent 18 is limited in the first slot 14, which can prevent the first outer substrate 30 and the second outer side from expanding. The substrate 34 collapses due to pressure or vacuum, and when the temperature and pressure return to normal conditions, the volume and size of the first foam filling body 181 inside the first slot 14 will not change again.

請參見圖9至圖12,本申請第二實施例提供一種第二波導電路板200之製造方法,所述製造方法包括步驟: Referring to Figures 9 to 12, a second embodiment of the present application provides a method of manufacturing a second waveguide circuit board 200. The manufacturing method includes the steps:

S8:請參見圖9,提供一個第二內側基板40,所述第二內側基板40包括第二內側基材層41、第三內側導電層42、第四內側導電層43、及第一內側導通體44。所述第三內側導電層42與所述第四內側導電層43分別設置於所述第二內側基材層41之相對兩側。所述第二內側基板40具有厚度方向H,所述第二內側基板40沿所述厚度方向H貫穿設置有第二開槽45。所述第一內側導通體44設置於所述第二開槽45之相對兩側,所述第一內側導通體44之兩端分別連接所述第三內側導電層42與所述第四內側導電層43。 S8: Please refer to FIG. 9 to provide a second inner substrate 40. The second inner substrate 40 includes a second inner base material layer 41, a third inner conductive layer 42, a fourth inner conductive layer 43, and a first inner conductive layer. Body 44. The third inner conductive layer 42 and the fourth inner conductive layer 43 are respectively disposed on opposite sides of the second inner base material layer 41 . The second inner substrate 40 has a thickness direction H, and a second slot 45 is provided through the second inner substrate 40 along the thickness direction H. The first inner conductive body 44 is disposed on opposite sides of the second slot 45. Two ends of the first inner conductive body 44 are connected to the third inner conductive layer 42 and the fourth inner conductive layer respectively. Layer 43.

S9:請參見圖10,於所述第二內側基板40之一側設置第二黏接層22及外側導通體23。所述第二黏接層22貫穿設置第二開口24,所述第二開口24對應所述第二開槽45之一端設置。所述外側導通體23設置於所述第二開口24之內側,所述外側導通體23對應所述第一內側導通體44之一端設置;以及於所述第二黏接層22設置第三外側基板50,所述第三外側基板50包括第三外側基材層51、第五外側導電層52、及第六外側導電層53。所述第五外側導電層52與所述第六外側導電層53分別設置於所述第三外側基材層51之相對兩個表面,所述第五外側導電層52設於所述第二黏接層22與所述第三外側基材層51之間,部分所述第五外側導電層52於所述第二開口24與所述第二開槽45露出;以及於露出所述第二開口24、所述第二開槽45之部分所述第五外側導電層52 設置所述第二發泡劑19。於本實施例中,所述外側導通體23為導電膏。所述第二發泡劑19與所述第一發泡劑18之材質大致相同。 S9: Referring to FIG. 10 , a second adhesive layer 22 and an outer conductive body 23 are provided on one side of the second inner substrate 40 . A second opening 24 is disposed through the second adhesive layer 22 , and the second opening 24 is disposed corresponding to one end of the second slot 45 . The outer conductive body 23 is disposed inside the second opening 24 , and the outer conductive body 23 is disposed corresponding to one end of the first inner conductive body 44 ; and a third outer conductor is disposed on the second adhesive layer 22 The third outer substrate 50 includes a third outer base material layer 51 , a fifth outer conductive layer 52 , and a sixth outer conductive layer 53 . The fifth outer conductive layer 52 and the sixth outer conductive layer 53 are respectively disposed on two opposite surfaces of the third outer base material layer 51. The fifth outer conductive layer 52 is disposed on the second adhesive layer. Between the connecting layer 22 and the third outer base material layer 51, part of the fifth outer conductive layer 52 is exposed in the second opening 24 and the second slot 45; and in the exposed second opening 24. Part of the fifth outer conductive layer 52 of the second slot 45 The second foaming agent 19 is provided. In this embodiment, the outer conductive body 23 is conductive paste. The second foaming agent 19 and the first foaming agent 18 are made of substantially the same material.

S10:請參見圖11,於所述第二內側基板40之另一側設置另一第二黏接層22及另一外側導通體23。另一所述第二黏接層22之第二開口24對應所述第二開槽45之另一端設置,另一所述外側導通體23設置於另一所述第二黏接層22之第二開口24之內側,另一所述外側導通體23對應所述第一內側導通體44之另一端設置;以及於另一所述第二黏接層22設置第四外側基板54,所述第四外側基板54包括第四外側基材層55、第七外側導電層56、及第八外側導電層57。所述第七外側導電層56與所述第八外側導電層57分別設置於所述第四外側基材層55之相對兩表面,所述第七外側導電層56設置於另一所述第二黏接層22與第四外側基材層55之間。 S10: Referring to FIG. 11, another second adhesive layer 22 and another outer conductor 23 are provided on the other side of the second inner substrate 40. The second opening 24 of the other second adhesive layer 22 is provided corresponding to the other end of the second slot 45, and the other outer conductive body 23 is provided on the third end of the other second adhesive layer 22. Inside the two openings 24, another outer conductive body 23 is provided corresponding to the other end of the first inner conductive body 44; and a fourth outer substrate 54 is provided on the other second adhesive layer 22. The four outer substrates 54 include a fourth outer base material layer 55 , a seventh outer conductive layer 56 , and an eighth outer conductive layer 57 . The seventh outer conductive layer 56 and the eighth outer conductive layer 57 are respectively disposed on the opposite surfaces of the fourth outer base material layer 55 . The seventh outer conductive layer 56 is disposed on the other of the second outer conductive layer 55 . between the adhesive layer 22 and the fourth outer base material layer 55.

S11:請參見圖12,加熱壓合一個所述第三外側基板50、一個所述第二內側基板40、一個所述第四外側基板54及兩個所述第二黏接層22,使得另一所述第一內側導通體44連接於所述第四內側導電層43與所述第七外側導電層56,所述第一內側導通體44連接所述第三內側導電層42與所述第五外側導電層52。與此同時,所述第二發泡劑19受熱迅速膨脹,以形成第二發泡材料填充體191,所述第二發泡材料填充體191抵接所述第五外側導電層52、所述第七外側導電層56、所述第一內側導通體44、及所述第一開槽14之內側,獲得所述第二波導電路板200。其中,所述第七外側導電層56與所述第五外側導電層52,連接於所述第七外側導電層56與所述第五外側導電層52之間之所述第一內側導通體44、所述外側導通體23,共同圍設形成第二波導571,所述第二發泡材料填充體191抵接於所述第二波導571內。 S11: Please refer to Figure 12, heat and press one of the third outer substrate 50, one of the second inner substrate 40, one of the fourth outer substrate 54 and two of the second adhesive layers 22, so that the other A first inner conductive body 44 is connected to the fourth inner conductive layer 43 and the seventh outer conductive layer 56. The first inner conductive body 44 is connected to the third inner conductive layer 42 and the third inner conductive layer 42. Five outer conductive layers 52. At the same time, the second foaming agent 19 rapidly expands when heated to form a second foaming material filling body 191 , and the second foaming material filling body 191 contacts the fifth outer conductive layer 52 and the The seventh outer conductive layer 56 , the first inner conductive body 44 , and the inner side of the first slot 14 form the second waveguide circuit board 200 . Wherein, the seventh outer conductive layer 56 and the fifth outer conductive layer 52 are connected to the first inner conductive body 44 between the seventh outer conductive layer 56 and the fifth outer conductive layer 52 , the outer conductive bodies 23 are collectively surrounded to form a second waveguide 571 , and the second foam material filling body 191 is in contact with the second waveguide 571 .

於本申請之一些實施例中,步驟S11中,所述第二發泡劑19受熱膨脹先於步驟“壓合一個所述第三外側基板50、一個所述第二內側基板40、一個所述第四外側基板54、及兩個所述第二黏接層22”進行,步驟S11包括: In some embodiments of the present application, in step S11, the second foaming agent 19 is thermally expanded prior to the step of "pressing one of the third outer substrates 50, one of the second inner substrates 40, and one of the The fourth outer substrate 54 and the two second adhesive layers 22″ are processed. Step S11 includes:

S111:請參見圖13,加熱步驟S10後之所述第二發泡劑19,使得所述第二發泡劑19受熱膨脹以形成第二發泡材料填充體191,部分所述第二發泡材料填充體191露出所述第二開槽45。 S111: Please refer to Figure 13, the second foaming agent 19 after step S10 is heated, so that the second foaming agent 19 is heated and expanded to form a second foaming material filling body 191, and part of the second foaming agent 19 is heated. The material filling body 191 exposes the second slot 45 .

S112:請再次參見圖12,於所述第四內側導電層43設置另一所述第二黏接層22,並於另一所述第二黏接層22上設置第四外側基板54,然後壓 合一個所述第三外側基板50、一個所述第二內側基板40、一個所述第四外側基板54及兩個所述第二黏接層22,獲得所述第二波導電路板200。 S112: Please refer to FIG. 12 again, set another second adhesive layer 22 on the fourth inner conductive layer 43, and set a fourth outer substrate 54 on the other second adhesive layer 22, and then press The second waveguide circuit board 200 is obtained by combining one third outer substrate 50 , one second inner substrate 40 , one fourth outer substrate 54 and two second adhesive layers 22 .

請參見圖12,本申請第二實施例還提供一種第二波導電路板200,不同於所述第一波導電路板100,所述第二波導電路板200還包括兩個第二黏接層22與兩個外側導通體23。所述第二黏接層22貫穿設置有與所述第二開槽45對應之第二開口24,所述外側導通體23設於所述第二開口24內。其中,一個所述第二黏接層22設於所述第四內側導電層43與所述第七外側導電層56之間,一個所述外側導通體23連接所述第四內側導電層43與所述第七外側導電層56。另一個所述第二黏接層22設於所述第三內側導電層42與所述第五外側導電層52之間,另一個所述外側導通體23連接所述第三內側導電層42與所述第五外側導電層52。由此,所述第七外側導電層56、所述第五外側導電層52、所述外側導通體23以及所述第一內側導通體44圍設形成第二波導571,所述第二發泡材料填充體191抵接於所述第二波導571內。 Referring to Figure 12, a second embodiment of the present application also provides a second waveguide circuit board 200. Different from the first waveguide circuit board 100, the second waveguide circuit board 200 further includes two second adhesive layers 22 and two outer conductive bodies 23. The second adhesive layer 22 is provided with a second opening 24 corresponding to the second slot 45 , and the outer conductive body 23 is disposed in the second opening 24 . Among them, one second adhesive layer 22 is provided between the fourth inner conductive layer 43 and the seventh outer conductive layer 56 , and one outer conductive body 23 connects the fourth inner conductive layer 43 and the seventh outer conductive layer 56 . The seventh outer conductive layer 56 . The other second adhesive layer 22 is disposed between the third inner conductive layer 42 and the fifth outer conductive layer 52 , and the other outer conductive body 23 connects the third inner conductive layer 42 and the fifth outer conductive layer 52 . The fifth outer conductive layer 52 . As a result, the seventh outer conductive layer 56 , the fifth outer conductive layer 52 , the outer conductive body 23 and the first inner conductive body 44 are surrounded to form a second waveguide 571 , and the second foamed The material filling body 191 is in contact with the second waveguide 571 .

相比於第一實施例,本申請第二實施例提供之第二波導電路板200之製造方法藉由於第二黏接層22之第二開口24內設置外側導通體23,所述外側導通體23於壓合後即可連接所述第二內側基板40與所述第三外側基板50,以及連接所述第二內側基板40與所述第四外側基板54,從而無需鑽孔、電鍍等來實現第二內側基板40與第三外側基板50或第四外側基板54之間之連接,進而有利於減少製作所述第二波導電路板200之流程。 Compared with the first embodiment, the manufacturing method of the second waveguide circuit board 200 provided by the second embodiment of the present application is to provide an outer conductive body 23 in the second opening 24 of the second adhesive layer 22. The outer conductive body 23 After pressing, the second inner substrate 40 and the third outer substrate 50 can be connected, and the second inner substrate 40 and the fourth outer substrate 54 can be connected, thereby eliminating the need for drilling, electroplating, etc. The connection between the second inner substrate 40 and the third outer substrate 50 or the fourth outer substrate 54 is realized, which is beneficial to reducing the process of manufacturing the second waveguide circuit board 200 .

請參見圖14至圖16,本申請第三實施例提供一種第三波導電路板300之製造方法,與第二實施例不同之處於在於,步驟S9中包括:於所述第四內側導電層43與所述第七外側導電層56之間之第三黏接層25,所述第三黏接層25之第三開口26內未設置所述外側導通體23。步驟S10包括:設於所述第三內側導電層42與所述第五外側導電層52之間之另一第三黏接層,另一所述第三黏接層25之第三開口26內未設置所述外側導通體23,從而獲得第二中間體60(參見圖14)。所述第三波導電路板300之製造方法還包括: Referring to FIGS. 14 to 16 , the third embodiment of the present application provides a method for manufacturing a third waveguide circuit board 300 . The difference from the second embodiment is that step S9 includes: The third adhesive layer 25 between the seventh outer conductive layer 56 and the third opening 26 of the third adhesive layer 25 is not provided with the outer conductor 23 . Step S10 includes: disposing another third adhesive layer between the third inner conductive layer 42 and the fifth outer conductive layer 52 in the third opening 26 of the other third adhesive layer 25 The outer conductive body 23 is not provided, thereby obtaining the second intermediate body 60 (see FIG. 14 ). The manufacturing method of the third waveguide circuit board 300 also includes:

S12:請參見圖15,於所述第二中間體60設置兩個第一開孔61與兩個第二開孔62,兩個所述第一開孔61與兩個所述第二開孔62分別設置於所述第二開槽45之相對兩側。兩個所述第一開孔61對應設置,其中一個所述第一開孔61貫穿所述第四外側基板54、一個所述第三黏接層25、及所述第四內側 導電層43,部分所述第二內側基材層41於一個所述第一開孔61之底部露出,另一個所述第一開孔61貫穿所述第三外側基板50、另一個所述第三黏接層25、及所述第三內側導電層42,部分所述第二內側基材層41於另一個所述第一開孔61之底部露出。兩個所述第二開孔62對應設置,其中一個所述第二開孔62貫穿所述第四外側基板54、一個所述第三黏接層25、及所述第四內側導電層43,部分所述第二內側基材層41於一個所述第二開孔62之底部露出,另一個所述第二開孔62貫穿所述第三外側基板50、另一個所述第三黏接層25、及所述第三內側導電層42,部分所述第二內側基材層41於另一個所述第二開孔62之底部露出。於一些實施例中,所述第一開孔61與所述第二開孔62藉由機械鑽孔或者鐳射鑽孔之方式形成。 S12: Please refer to Figure 15. Two first openings 61 and two second openings 62 are provided in the second intermediate body 60. The two first openings 61 and the two second openings are 62 are respectively provided on opposite sides of the second slot 45 . Two of the first openings 61 are provided correspondingly, and one of the first openings 61 penetrates the fourth outer substrate 54 , one of the third adhesive layer 25 , and the fourth inner side. In the conductive layer 43, part of the second inner base material layer 41 is exposed at the bottom of one of the first openings 61, and the other first opening 61 penetrates the third outer substrate 50, and the other third outer substrate 50. The three adhesive layers 25, the third inner conductive layer 42, and part of the second inner base material layer 41 are exposed at the bottom of the other first opening 61. Two second openings 62 are provided correspondingly, and one of the second openings 62 penetrates the fourth outer substrate 54, the third adhesive layer 25, and the fourth inner conductive layer 43. Part of the second inner base material layer 41 is exposed at the bottom of one of the second openings 62 , and the other second opening 62 penetrates the third outer substrate 50 and the other third adhesive layer. 25. As for the third inner conductive layer 42, part of the second inner base material layer 41 is exposed at the bottom of the other second opening 62. In some embodiments, the first opening 61 and the second opening 62 are formed by mechanical drilling or laser drilling.

S13:請參見圖16,藉由電鍍之方式分別於兩個所述第一開孔61內設置第三導通體611,以及藉由電鍍之方式分別於兩個所述第二開孔62內設置第四導通體621。一個所述第三導通體611與一個所述第四導通體621均連接所述第七外側導電層56與所述第四內側導電層43,另一個所述第三導通體611與另一個所述第四導通體621均連接所述第三內側導電層42與所述第五外側導電層52,獲得所述第三波導電路板300。其中,所述第三導通體611與所述第四導通體621之作用相當於實施例二中之外側導通體23,所述第三內側導電層42、所述第四內側導電層43、所述第五外側導電層、所述第七外側導電層56、所述第三導通體611、所述第四導通體621、以及所述第一內側導通體44,共同圍設形成第三波導63,所述第二發泡材料填充體191抵接於所述第三波導63內。 S13: Please refer to Figure 16. Third conductive bodies 611 are respectively provided in the two first openings 61 by electroplating, and third conductive bodies 611 are respectively provided in the two second openings 62 by electroplating. The fourth conductor 621. One of the third conductive body 611 and the fourth conductive body 621 are both connected to the seventh outer conductive layer 56 and the fourth inner conductive layer 43, and the other third conductive body 611 is connected to the other third conductive body 611. The fourth conductive bodies 621 are connected to the third inner conductive layer 42 and the fifth outer conductive layer 52 to obtain the third waveguide circuit board 300 . Among them, the functions of the third conductive body 611 and the fourth conductive body 621 are equivalent to the outer conductive body 23 in the second embodiment. The third inner conductive layer 42, the fourth inner conductive layer 43, The fifth outer conductive layer, the seventh outer conductive layer 56 , the third conductive body 611 , the fourth conductive body 621 , and the first inner conductive body 44 together form a third waveguide 63 , the second foam filling body 191 is in contact with the third waveguide 63 .

請參見圖16,本申請第三實施例還提供一種第三波導電路板300,與所述第二波導電路板200之不同之處於在於,所述第三波導電路板300還包括兩個第三導通體611與兩個所述第四導通體621,一個所述第三導通體611與一個所述第四導通體621均連接所述第七外側導電層56與所述第四內側導電層43,另一個所述第三導通體611與另一個所述第四導通體621均連接所述第三內側導電層42與所述第五外側導電層52。從而取代了所述外側導通體23,同時有利於增加所述第二內側基板40、所述第三外側基板50、及所述第四外側基板54這三者之結合強度。 Referring to Figure 16, the third embodiment of the present application also provides a third waveguide circuit board 300. The difference from the second waveguide circuit board 200 is that the third waveguide circuit board 300 further includes two third waveguide circuit boards 300. The conductive body 611 and the two fourth conductive bodies 621, and the third conductive body 611 and the fourth conductive body 621 are all connected to the seventh outer conductive layer 56 and the fourth inner conductive layer 43 , the other third conductive body 611 and the other fourth conductive body 621 are both connected to the third inner conductive layer 42 and the fifth outer conductive layer 52 . Therefore, the outer conductive body 23 is replaced, and at the same time it is beneficial to increase the bonding strength of the second inner substrate 40 , the third outer substrate 50 , and the fourth outer substrate 54 .

請參見圖17至圖23,本申請第四實施例提供一種第四波導電路板400之製造方法,不同於實施例一至三,實施例四中,第三內側基板80之相對 兩側未設置外側線路板(例如,第一外側基板30、第二外側基板34、第三外側基板50及第四外側基板54),取而代之的是第一載板86與第二載板87,具體地,所述第四波導電路板400之製造方法包括步驟: Referring to Figures 17 to 23, the fourth embodiment of the present application provides a method for manufacturing a fourth waveguide circuit board 400. Different from the first to third embodiments, in the fourth embodiment, the relative position of the third inner substrate 80 There are no outer circuit boards on both sides (for example, the first outer substrate 30, the second outer substrate 34, the third outer substrate 50, and the fourth outer substrate 54). Instead, there are a first carrier board 86 and a second carrier board 87. Specifically, the manufacturing method of the fourth waveguide circuit board 400 includes the steps:

S14:請參見圖17,提供一第三內側基板80,所述第三內側基板80包括第三內側基材層81、第五內側導電層82及第六內側導電層83。所述第五內側導電層82與所述第六內側導電層83分別設於所述第三內側基材層81之相對兩側。所述第三內側基板80貫穿設置有第三開槽84。 S14: Referring to FIG. 17 , a third inner substrate 80 is provided. The third inner substrate 80 includes a third inner base material layer 81 , a fifth inner conductive layer 82 and a sixth inner conductive layer 83 . The fifth inner conductive layer 82 and the sixth inner conductive layer 83 are respectively provided on opposite sides of the third inner base material layer 81 . A third slot 84 is formed through the third inner substrate 80 .

S15:請參見圖18,於所述第三開槽84內設置第二內側導通體85。所述第二內側導通體85設置於所述第三開槽84之相對兩側,所述第二內側導通體85連接所述第五內側導電層82與所述第六內側導電層83。 S15: Referring to FIG. 18 , a second inner conductive body 85 is provided in the third slot 84 . The second inner conductive body 85 is disposed on opposite sides of the third slot 84 , and the second inner conductive body 85 connects the fifth inner conductive layer 82 and the sixth inner conductive layer 83 .

S16:請參見圖19,於所述第六內側導電層83設置第一載板86,所述第一載板86覆蓋所述第三開槽84之一端。部分所述第一載板86於所述第三開槽84露出。然後,於露出所述第三開槽84之部分所述第一載板86設置第三發泡劑88。然後,於所述第五內側導電層82設置第二載板87,所述第二載板87覆蓋所述第三開槽84之另一端,從而形成封閉空間841,所述第三發泡劑88設置於所述封閉空間841內。所述第三發泡劑88與所述第一發泡劑18之材質大致相同。 S16: Refer to FIG. 19 , a first carrier plate 86 is provided on the sixth inner conductive layer 83 , and the first carrier plate 86 covers one end of the third slot 84 . Part of the first carrier board 86 is exposed in the third slot 84 . Then, a third foaming agent 88 is placed on the first carrier plate 86 at the portion where the third slot 84 is exposed. Then, a second carrier plate 87 is disposed on the fifth inner conductive layer 82. The second carrier plate 87 covers the other end of the third slot 84, thereby forming a closed space 841. The third foaming agent 88 is disposed in the enclosed space 841. The third foaming agent 88 is made of substantially the same material as the first foaming agent 18 .

S17:請參見圖20,加熱所述第三發泡劑88,所述第三發泡劑88膨脹並形成第三發泡材料填充體881,所述第三發泡材料填充體881抵接於所述封閉空間841內。 S17: Please refer to Figure 20, heat the third foaming agent 88, the third foaming agent 88 expands and forms a third foaming material filling body 881, the third foaming material filling body 881 is in contact with within the enclosed space 841.

S18:請參見圖21,移除所述第一載板86與所述第二載板87,所述第三發泡材料填充體881之一端面與所述第五內側導電層82平齊,另一端面與所述第六內側導電層83平齊,以及於所述第五內側導電層82上設置第一電鍍層821以及於所述第六內側導電層83上設置第二電鍍層831,所述第一電鍍層821覆蓋所述第三發泡材料填充體881之一端面,所述第二電鍍層831覆蓋所述第三發泡材料填充體881之另一端面。 S18: Refer to Figure 21, remove the first carrier plate 86 and the second carrier plate 87, and one end surface of the third foam filling body 881 is flush with the fifth inner conductive layer 82. The other end surface is flush with the sixth inner conductive layer 83, and a first electroplating layer 821 is provided on the fifth inner conductive layer 82 and a second electroplating layer 831 is provided on the sixth inner conductive layer 83, The first electroplating layer 821 covers one end surface of the third foam material filling body 881 , and the second electroplating layer 831 covers the other end surface of the third foam material filling body 881 .

S19:請參見圖22,蝕刻所述第一電鍍層821與所述第五內側導電層82以形成第一線路層93,以及蝕刻所述第二電鍍層831與所述第六內側導電層83以形成第二線路層94,獲得所述第四波導電路板400。其中,所述第一線路層93,所述第二線路層94,及連接於所述第一線路層93與所述第二線路層 94之間之第二內側導通體85圍設形成第四波導95,所述第三發泡材料填充體881抵接於所述第四波導95內。 S19: Refer to Figure 22, etch the first electroplating layer 821 and the fifth inner conductive layer 82 to form the first circuit layer 93, and etch the second electroplating layer 831 and the sixth inner conductive layer 83 To form the second circuit layer 94, the fourth waveguide circuit board 400 is obtained. Among them, the first circuit layer 93, the second circuit layer 94, and the first circuit layer 93 and the second circuit layer are connected to each other. The second inner conductive body 85 between 94 forms a fourth waveguide 95 , and the third foam filling body 881 is in contact with the fourth waveguide 95 .

請參見圖22,本申請第四實施例還提供一種第四波導電路板400,所述第四波導電路板400包括第三內側基材層81、第二內側導通體85、第一線路層93、第二線路層94及第三發泡材料填充體881。所述第三內側基材層81貫穿設置有第三開槽84。所述第二內側導通體85設置於所述第三開槽84之相對兩側。所述第一線路層93、所述第二線路層94分別設置於所述第三內側基材層81之相對兩側,所述第一線路層93與所述第二線路層94覆蓋所述第三開槽84。所述第三發泡材料填充體881設於所述第三開槽84內,所述第三發泡材料填充體881抵接所述第一線路層93、所述第二線路層94及所述第二內側導通體85。所述第一線路層93、所述第二線路層94及連接於所述第一線路層93與所述第二線路層94之間之第二導通體174圍設形成所述第四波導95。 Referring to Figure 22, the fourth embodiment of the present application also provides a fourth waveguide circuit board 400. The fourth waveguide circuit board 400 includes a third inner base material layer 81, a second inner conductive body 85, and a first circuit layer 93. , the second circuit layer 94 and the third foam material filling body 881. The third inner base material layer 81 is provided with a third slot 84 penetrating therethrough. The second inner conductive body 85 is disposed on opposite sides of the third slot 84 . The first circuit layer 93 and the second circuit layer 94 are respectively disposed on opposite sides of the third inner base material layer 81. The first circuit layer 93 and the second circuit layer 94 cover the Third slot 84. The third foam material filling body 881 is disposed in the third slot 84, and the third foam material filling body 881 abuts the first circuit layer 93, the second circuit layer 94 and the the second inner conductive body 85. The first circuit layer 93 , the second circuit layer 94 and the second conductor 174 connected between the first circuit layer 93 and the second circuit layer 94 surround and form the fourth waveguide 95 .

請參見圖23至圖29,本申請第五實施例提供一種第五波導電路板500之製造方法,包括步驟: Referring to Figures 23 to 29, the fifth embodiment of the present application provides a method for manufacturing a fifth waveguide circuit board 500, including the steps:

S20:請參見圖23,提供一第四發泡材料填充體1,所述第四發泡材料填充體1大致呈方形,所述第四發泡材料填充體1之材質與所述第一發泡材料填充體181、所述第二發泡材料填充體191及所述第三發泡材料填充體881之材質相同。 S20: Please refer to Figure 23 to provide a fourth foaming material filling body 1. The fourth foaming material filling body 1 is roughly square, and the material of the fourth foaming material filling body 1 is the same as that of the first foaming material filling body 1. The foam filling body 181, the second foam filling body 191 and the third foam filling body 881 are made of the same material.

S21:請參見圖24,於所述第四發泡材料填充體1之外側包覆平覆層2,所述平覆層2覆蓋所述第四發泡材料填充體1之外表面之微孔,所述平覆層2之材質為樹脂。 S21: Please refer to Figure 24. Cover the outside of the fourth foam material filling body 1 with a flat coating layer 2. The flat coating layer 2 covers the micropores on the outer surface of the fourth foam material filling body 1. , the material of the flat covering layer 2 is resin.

S22:請參見圖25,於所述平覆層2之外側設置導電殼體3,獲得一包覆體4。其中所述包覆體4由內至外依次包括所述第四發泡材料填充體1、所述平覆層2及所述導電殼體3。 S22: Please refer to Figure 25. A conductive shell 3 is provided outside the flat cladding layer 2 to obtain a covering body 4. The covering body 4 includes the fourth foam filling body 1 , the flat covering layer 2 and the conductive shell 3 in order from the inside to the outside.

S23:請參見圖26,提供一第四內側基板5,所述第四內側基板5包括第四內側基材層6、第七內側導電層7,及第八內側導電層8。所述第七內側導電層7與所述第八內側導電層8分別設置於所述第四內側基材層6之相對兩側。所述第四內側基板5貫穿設有第四開槽91,所述第四開槽91之截面寬度大於所述包覆體4之截面寬度,所述第四開槽91之截面高度等於所述包覆體4之截面高度。 S23: Please refer to FIG. 26 to provide a fourth inner substrate 5. The fourth inner substrate 5 includes a fourth inner base material layer 6, a seventh inner conductive layer 7, and an eighth inner conductive layer 8. The seventh inner conductive layer 7 and the eighth inner conductive layer 8 are respectively disposed on opposite sides of the fourth inner base material layer 6 . The fourth inner substrate 5 is provided with a fourth slot 91 , the cross-sectional width of the fourth slot 91 is greater than the cross-sectional width of the covering body 4 , and the cross-sectional height of the fourth slot 91 is equal to the The cross-sectional height of the cladding 4.

S24:請參見圖27,將所述包覆體4設於所述第四開槽91內,以及於所述包覆體4與所述第四開槽91之內側之間設置黏接體9,所述黏接體9可以將所述包覆體4固定於所述第四開槽91內。 S24: Please refer to Figure 27, place the covering body 4 in the fourth slot 91, and set an adhesive body 9 between the covering body 4 and the inside of the fourth slot 91. , the adhesive body 9 can fix the covering body 4 in the fourth slot 91 .

S25:請參見圖28,於所述第七內側導電層7設置第三電鍍層71,所述第三電鍍層71覆蓋部分所述導電殼體3;以及於所述第八內側導電層8設置第四電鍍層73,所述第四電鍍層73覆蓋部分所述導電殼體3。 S25: Please refer to Figure 28. A third electroplating layer 71 is provided on the seventh inner conductive layer 7. The third electroplating layer 71 covers part of the conductive housing 3; and a third electroplating layer 71 is provided on the eighth inner conductive layer 8. The fourth electroplating layer 73 covers part of the conductive housing 3 .

S26:請參見圖29,蝕刻所述第三電鍍層71與部分所述導電殼體3以形成第三線路層72,以及蝕刻所述第四電鍍層73與部分所述導電殼體3以形成第四線路層74。獲得所述第五波導電路板500。其中,所述第三線路層72、所述第四線路層74、及連接於所述第三線路層72與所述第四線路層74之間之部分所述導電殼體3圍設形成第五波導96,所述第四發泡材料填充體1抵接於所述第五波導96內。 S26: Refer to FIG. 29, etch the third electroplating layer 71 and part of the conductive housing 3 to form a third circuit layer 72, and etch the fourth electroplating layer 73 and part of the conductive housing 3 to form Fourth circuit layer 74. The fifth waveguide circuit board 500 is obtained. Wherein, the third circuit layer 72, the fourth circuit layer 74, and the part of the conductive housing 3 connected between the third circuit layer 72 and the fourth circuit layer 74 are surrounded to form a third Five waveguides 96 , the fourth foam filling body 1 is in contact with the fifth waveguide 96 .

請參見圖29,本申請第五實施例還提供一種第五波導電路板500,所述第五波導電路板500包括第四內側基材層6、包覆體4、第三線路層72及第四線路層74。所述第四內側基材層6貫穿設有第四開槽91,所述包覆體4設於所述第四開槽91內,所述第三線路層72與所述第四線路層74分別設置於所述第四內側基材層6之相對兩側。所述包覆體4包括第四發泡材料填充體1及包覆所述第四發泡材料填充體1之導電殼體3,所述導電殼體3電性連接所述第三線路層72與所述第四線路層74。其中,所述第三線路層72、所述第四線路層74、及連接於所述第三線路層72與所述第四線路層74之間之部分所述導電殼體3圍設形成第五波導96,所述第四發泡材料填充體1抵接於所述第五波導96內。 Referring to Figure 29, the fifth embodiment of the present application also provides a fifth waveguide circuit board 500. The fifth waveguide circuit board 500 includes a fourth inner base material layer 6, a covering body 4, a third circuit layer 72 and a third circuit layer 72. Quad line layer 74. The fourth inner base material layer 6 is provided with a fourth slot 91 , the covering body 4 is disposed in the fourth slot 91 , the third circuit layer 72 and the fourth circuit layer 74 They are respectively provided on opposite sides of the fourth inner base material layer 6 . The covering body 4 includes a fourth foam filling body 1 and a conductive shell 3 covering the fourth foam filling body 1 . The conductive shell 3 is electrically connected to the third circuit layer 72 and the fourth circuit layer 74 . Wherein, the third circuit layer 72, the fourth circuit layer 74, and the part of the conductive housing 3 connected between the third circuit layer 72 and the fourth circuit layer 74 are surrounded to form a third Five waveguides 96 , the fourth foam filling body 1 is in contact with the fifth waveguide 96 .

另外,本領域技術人員還可於本申請構思內做其它變化,當然,該等依據本申請構思所做之變化,均應包含於本申請所要求保護之範圍。 In addition, those skilled in the art can also make other changes within the concept of this application. Of course, these changes based on the concept of this application should be included in the scope of protection claimed by this application.

100:第一波導電路板 100:The first waveguide circuit board

14:第一開槽 14: First slot

171:第一通孔 171: First through hole

34:第二外側基板 34:Second outer base plate

10:第一內側基板 10: First inner substrate

30:第一外側基板 30: First outer substrate

173:第一導通體 173:First conductor

16:第一波導 16:First waveguide

181:第一發泡材料填充體 181: First foaming material filling body

21:第一開口 21:First opening

174:第二導通體 174:Second conductor

33:第二外側導電層 33: Second outer conductive layer

31:第一外側基材層 31: First outer base material layer

32:第一外側導電層 32: First outer conductive layer

20:第一黏接層 20: First bonding layer

13:第二內側導電層 13: Second inner conductive layer

11:第一內側基材層 11: First inner base material layer

12:第一內側導電層 12: First inner conductive layer

36:第三外側導電層 36: The third outer conductive layer

35:第二外側基材層 35: Second outer base material layer

37:第四外側導電層 37: The fourth outer conductive layer

172:第二通孔 172: Second through hole

Claims (15)

一種波導電路板之製造方法,其中,包括步驟:於一內側基板之開槽設置發泡材料填充體;以及於所述內側基板之相對兩側分別設置外側基板,所述外側基板覆蓋所述開槽,所述發泡材料填充體抵接所述外側基板,獲得所述波導電路板;所述內側基板包括內側基材層、內側導電層及內側導通體,所述內側導電層設於所述內側基材層之相對兩側,所述內側導通體設於所述開槽之相對兩側,所述內側導通體連接所述內側導電層,所述發泡材料填充體抵接所述內側導通體,所述外側基板包括外側基材層及設於所述外側基材層之外側導電層,步驟“於所述內側基板之相對兩側分別設置外側基板”包括:於所述內側導電層與外側導電層之間設置第二黏接層與外側導通體,所述第二黏接層貫穿設有第二開口,所述第二開口對應所述開槽設置,所述外側導通體設於所述第二開口之內側,所述外側導通體對應所述內側導通體設置;以及壓合所述內側基板、所述第二黏接層及所述外側基板,使得兩個所述外側導通體均連接所述外側導電層與所述內側導通體,兩個所述外側導電層及連接於兩個所述外側導電層之間之兩個內側導通體、兩個內側導電層與多個外側導通體圍設形成第二波導,所述發泡材料填充體抵接於所述第二波導內。 A method of manufacturing a waveguide circuit board, which includes the steps of: arranging a foam material filler in a slot of an inner substrate; and arranging outer substrates on opposite sides of the inner substrate, and the outer substrate covers the opening. groove, the foam material filling body abuts the outer substrate to obtain the waveguide circuit board; the inner substrate includes an inner base material layer, an inner conductive layer and an inner conductive body, and the inner conductive layer is provided on the On opposite sides of the inner base material layer, the inner conductive body is provided on the opposite sides of the slot, the inner conductive body is connected to the inner conductive layer, and the foam material filling body is in contact with the inner conductive body body, the outer substrate includes an outer base material layer and an outer conductive layer provided outside the outer base material layer, and the step of "arranging outer substrates on opposite sides of the inner substrate" includes: placing outer conductive layers on the inner conductive layer and A second adhesive layer and an outer conductive body are provided between the outer conductive layers. The second adhesive layer is provided with a second opening, and the second opening is provided corresponding to the slot. The outer conductive body is provided on the Inside the second opening, the outer conductive body is arranged corresponding to the inner conductive body; and the inner substrate, the second adhesive layer and the outer substrate are pressed together so that the two outer conductive bodies are both Connecting the outer conductive layer and the inner conductive body, the two outer conductive layers and the two inner conductive bodies connected between the two outer conductive layers, the two inner conductive layers and a plurality of outer conductive bodies A second waveguide is formed around the second waveguide, and the foam material filling body is in contact with the second waveguide. 如請求項1所述之製造方法,其中,所述內側基板包括內側基材層及設於所述內側基材層相對兩側之內側導電層,所述外側基板包括外側基材層及設於所述外側基材層之外側導電層,步驟“於所述內側基板之相對兩側分別設置外側基板”包括:於所述內側導電層與外側導電層之間設置第一黏接層,所述第一黏接層設有第一開口,所述第一開口對應所述開槽設置,所述發泡材料填充體抵接所述第一開口之內側;以及壓合所述內側基板、所述第一黏接層及所述外側基板,獲得一第一中間體。 The manufacturing method of claim 1, wherein the inner substrate includes an inner base material layer and inner conductive layers located on opposite sides of the inner base material layer, and the outer substrate includes an outer base material layer and an inner conductive layer located on opposite sides of the inner base material layer. The step of "setting outer substrates on opposite sides of the inner substrate respectively" includes: disposing a first adhesive layer between the inner conductive layer and the outer conductive layer. The first adhesive layer is provided with a first opening, the first opening is arranged corresponding to the slot, the foam material filling body contacts the inside of the first opening; and the inner substrate, the The first adhesive layer and the outer substrate are used to obtain a first intermediate body. 如請求項2所述之製造方法,其中,還包括:於所述第一中間體貫穿設置第一通孔及第二通孔,所述第一通孔與所述第二通孔設於所述開槽之相對兩側;以及 於所述第一通孔設置第一導通體,於所述第二通孔設置第二導通體,所述第一導通體、所述第二導通體均連接設於所述內側基板相對兩側之兩個所述外側導電層,使得兩個所述外側導電層、所述第一導通體與所述第二導通體共同圍設形成第一波導,所述發泡材料填充體抵接於所述第一波導內。 The manufacturing method according to claim 2, further comprising: providing a first through hole and a second through hole through the first intermediate body, and the first through hole and the second through hole are provided in the first intermediate body. opposite sides of said slot; and A first conductive body is provided in the first through hole, and a second conductive body is provided in the second through hole. The first conductive body and the second conductive body are connected to opposite sides of the inner substrate. The two outer conductive layers are such that the two outer conductive layers, the first conductive body and the second conductive body are collectively surrounded to form a first waveguide, and the foam material filling body is in contact with the in the first waveguide. 如請求項1所述之製造方法,其中,所述內側基板包括內側基材層、內側導電層及內側導通體,所述內側導電層設於所述內側基材層之相對兩側,所述內側導通體設於所述開槽之相對兩側,所述內側導通體連接所述內側導電層,所述發泡材料填充體抵接所述內側導通體,所述外側基板包括外側基材層及設於所述外側基材層之外側導電層,步驟“於所述內側基板之相對兩側分別設置外側基板”包括:於所述內側導電層與外側導電層之間設置第三黏接層,所述第三黏接層貫穿設有第三開口,所述第三開口對應所述開槽設置;以及壓合所述內側基板、所述第三黏接層及所述外側基板,獲得第二中間體。 The manufacturing method according to claim 1, wherein the inner substrate includes an inner base material layer, an inner conductive layer and an inner conductor, the inner conductive layer is provided on opposite sides of the inner base material layer, and the The inner conductive body is provided on opposite sides of the slot, the inner conductive body is connected to the inner conductive layer, the foam material filling body is in contact with the inner conductive body, and the outer substrate includes an outer base material layer and is provided on the outer conductive layer outside the outer base material layer. The step of "arranging outer substrates on opposite sides of the inner substrate respectively" includes: disposing a third adhesive layer between the inner conductive layer and the outer conductive layer. , the third adhesive layer is provided with a third opening, the third opening is arranged corresponding to the slot; and the inner substrate, the third adhesive layer and the outer substrate are pressed together to obtain the third Two intermediates. 如請求項4所述之製造方法,其中,還包括步驟:於所述第二中間體設置第一開孔及第二開孔,所述第一開孔與所述第二開孔設於所述開槽之相對兩側,部分所述內側導電層於所述第一開孔、所述第二開孔之底部露出;以及於所述第一開孔設置第三導通體,於所述第二開孔設置第四導通體,所述第三導通體連接相鄰之所述內側導電層與外側導電層,所述第四導通體連接相鄰之所述內側導電層與外側導電層,使得兩個所述外側導電層、兩個所述內側導電層、所述第三導通體與所述第四導通體共同圍設形成第三波導,所述發泡材料填充體抵接於所述第三波導內。 The manufacturing method according to claim 4, further comprising the step of: providing a first opening and a second opening in the second intermediate body, and the first opening and the second opening are provided in the second intermediate body. On opposite sides of the slot, part of the inner conductive layer is exposed at the bottom of the first opening and the second opening; and a third conductive body is provided in the first opening, and a third conductive body is provided in the first opening. Two openings are provided with a fourth conductive body, the third conductive body connects the adjacent inner conductive layer and the outer conductive layer, and the fourth conductive body connects the adjacent inner conductive layer and the outer conductive layer, so that The two outer conductive layers, the two inner conductive layers, the third conductive body and the fourth conductive body are collectively surrounded to form a third waveguide, and the foam material filling body is in contact with the third conductive body. Within three waveguides. 如請求項4或5所述之製造方法,其中,步驟“於一內側基板之開槽設置發泡材料填充體”包括:於所述開槽內設置發泡劑,所述發泡劑之材質包括聚乙烯、聚苯乙烯、聚丙烯以及聚氨酯中之至少一種;以及加熱所述發泡劑,使得所述發泡劑膨脹,獲得所述發泡材料填充體。 The manufacturing method according to claim 4 or 5, wherein the step of "arranging a foaming material filling body in a slot of an inner substrate" includes: arranging a foaming agent in the slot, and the material of the foaming agent It includes at least one of polyethylene, polystyrene, polypropylene and polyurethane; and heating the foaming agent to expand the foaming agent to obtain the foaming material filling body. 如請求項6所述之製造方法,其中,步驟“壓合所述內側基板、所述第一黏接層及所述外側基板”、步驟“壓合所述內側基板、所述第二黏接 層及所述外側基板”或者步驟“壓合所述內側基板、所述第三黏接層及所述外側基板”分別與步驟“加熱所述發泡劑”同時進行。 The manufacturing method according to claim 6, wherein the step "presses the inner substrate, the first adhesive layer and the outer substrate", the step "presses the inner substrate, the second adhesive layer layer and the outer substrate" or the step of "pressing the inner substrate, the third adhesive layer and the outer substrate" is respectively performed simultaneously with the step of "heating the foaming agent". 如請求項6所述之製造方法,其中,步驟“加熱所述發泡劑”先於步驟“壓合所述內側基板、所述第一黏接層及所述外側基板”,或者先於步驟“壓合所述內側基板、所述第二黏接層及所述外側基板”,或者先於步驟“壓合所述內側基板、所述第三黏接層及所述外側基板”。 The manufacturing method of claim 6, wherein the step of "heating the foaming agent" precedes the step of "pressing the inner substrate, the first adhesive layer and the outer substrate", or precedes the step "Laminating the inner substrate, the second adhesive layer and the outer substrate", or prior to the step of "pressing the inner substrate, the third adhesive layer and the outer substrate". 如請求項1所述之製造方法,其中,所述內側基板包括內側基材層、內側導電層及內側導通體,所述內側導電層設於所述內側基材層之相對兩側,所述內側導通體設於所述開槽之相對兩側,所述內側導通體連接所述內側導電層,所述外側基板包括載板,步驟“於一內側基板之開槽設置發泡材料填充體”包括:於一所述外側導電層設置一載板,所述一載板及兩個所述內側導通體圍設形成容置空間;於所述容置空間設置發泡劑,所述發泡劑之材質包括聚乙烯、聚苯乙烯、聚丙烯以及聚氨酯中之至少一種;於另一所述外側導電層設置另一載板,所述另一載板封閉所述容置空間;以及加熱所述發泡劑,使得所述發泡劑膨脹,獲得所述發泡材料填充體,所述發泡材料填充體抵接所述載板。 The manufacturing method according to claim 1, wherein the inner substrate includes an inner base material layer, an inner conductive layer and an inner conductor, the inner conductive layer is provided on opposite sides of the inner base material layer, and the The inner conductive body is provided on the opposite sides of the slot, and the inner conductive body is connected to the inner conductive layer. The outer substrate includes a carrier plate. The step of "arranging a foam material filling body in the slot of an inner substrate" It includes: a carrier plate is provided on one of the outer conductive layers, and the carrier plate and the two inner conductive bodies are surrounded to form an accommodation space; a foaming agent is provided in the accommodation space, and the foaming agent The material includes at least one of polyethylene, polystyrene, polypropylene and polyurethane; another carrier plate is provided on the other outer conductive layer, and the other carrier plate closes the accommodation space; and the heating device The foaming agent is used to expand the foaming agent to obtain the foaming material filling body, which is in contact with the carrier plate. 如請求項9所述之製造方法,其中,還包括步驟:移除所述載板,使得所述發泡材料填充體暴露,獲得第三中間體;於所述第三中間體之相對兩表面設置第一電鍍層,所述第一電鍍層覆蓋所述發泡材料填充體及所述外側導電層;以及蝕刻所述第一電鍍層與所述外側導電層以形成第一線路層,兩個所述第一線路層、連接於兩個所述第一線路層之間之兩個所述內側導通體圍設形成第四波導,所述發泡材料填充體抵接於所述第四波導內。 The manufacturing method according to claim 9, further comprising the steps of: removing the carrier plate to expose the foaming material filling body to obtain a third intermediate; A first electroplating layer is provided, the first electroplating layer covers the foam material filling body and the outer conductive layer; and the first electroplating layer and the outer conductive layer are etched to form a first circuit layer, two The first circuit layer and the two inner conductive bodies connected between the two first circuit layers are surrounded to form a fourth waveguide, and the foam material filling body is in contact with the fourth waveguide. . 一種波導電路板之製造方法,其中,包括步驟:提供一內側基板,所述內側基板包括內側基材層、內側導電層與第四黏接層,所述內側導電層設於所述內側基材層相對兩表面,所述內側基板貫穿設有開槽,所述第四黏接層設於所述開槽之相對兩內側; 於所述開槽內設置包覆體,所述包覆體包括發泡材料填充體及包覆於所述發泡材料填充體之導電殼體,所述第四黏接層連接於所述導電殼體與所述開槽之相對兩內側,部分所述導電殼體與所述內側導電層平齊;於相對設置之兩個所述內側導電層與部分所述導電殼體上分別設置第二電鍍層;以及蝕刻所述第二電鍍層、所述導電殼體與所述內側導電層以形成第二線路層,兩個所述第二線路層、連接於兩個所述第二線路層之間之另一部分所述導電殼體圍設形成第五波導,所述發泡材料填充體抵接於所述第五波導內。 A method for manufacturing a waveguide circuit board, which includes the steps of: providing an inner substrate, the inner substrate including an inner base material layer, an inner conductive layer and a fourth adhesive layer, the inner conductive layer being disposed on the inner base material On two opposite surfaces of the layer, the inner substrate is provided with a slot through it, and the fourth adhesive layer is provided on the two opposite inner sides of the slot; A covering body is provided in the slot. The covering body includes a foam filling body and a conductive shell covering the foam filling body. The fourth adhesive layer is connected to the conductive shell. On the opposite inner sides of the housing and the slot, part of the conductive housing is flush with the inner conductive layer; a second second part is respectively provided on the two opposite inner conductive layers and part of the conductive shell. Electroplating layer; and etching the second electroplating layer, the conductive shell and the inner conductive layer to form a second circuit layer, and the two second circuit layers are connected between the two second circuit layers. Another part of the conductive shell is surrounded to form a fifth waveguide, and the foam material filling body is in contact with the fifth waveguide. 一種波導電路板,其中,包括內側基板、以及兩個外側基板、以及發泡材料填充體,所述內側基板貫穿設有開槽,所述發泡材料填充體設於所述開槽,所述外側基板設於所述內側基板之相對兩側,兩所述外側基板覆蓋所述開槽;其中,還包括第二黏接層與外側導通體,所述內側基板包括內側基材層、內側導電層及內側導通體,所述內側導電層設於所述內側基材層之相對兩側,所述內側導通體設於所述開槽之相對兩側,所述內側導通體連接所述內側導電層,所述外側基板包括外側基材層及設於所述外側基材層之外側導電層,所述第二黏接層設置於所述內側導電層與外側導電層之間,所述第二黏接層貫穿設有第二開口,所述第二開口對應所述開槽設置,所述外側導通體設於所述第二開口之內側,所述外側導通體對應所述內側導通體設置,所述外側導通體均連接所述外側導電層與所述內側導通體,兩個所述外側導電層及連接於兩個所述外側導電層之間之兩個內側導通體、兩個內側導電層與外側導通體圍設形成第二波導,所述發泡材料填充體抵接於所述第二波導內。 A waveguide circuit board, which includes an inner substrate, two outer substrates, and a foam material filling body. The inner substrate is provided with a slot, and the foam material filling body is provided in the slot. The outer substrates are arranged on opposite sides of the inner substrate, and the two outer substrates cover the slot; they also include a second adhesive layer and an outer conductor. The inner substrate includes an inner base material layer, an inner conductive layer, and an inner conductive layer. layer and an inner conductive body, the inner conductive layer is disposed on opposite sides of the inner base material layer, the inner conductive body is disposed on opposite sides of the slot, the inner conductive body is connected to the inner conductive body layer, the outer substrate includes an outer base material layer and an outer conductive layer disposed outside the outer base material layer, the second adhesive layer is disposed between the inner conductive layer and the outer conductive layer, the second A second opening is provided through the adhesive layer, and the second opening is arranged corresponding to the slot. The outer conductive body is arranged inside the second opening, and the outer conductive body is arranged corresponding to the inner conductive body. The outer conductive bodies are all connected to the outer conductive layer and the inner conductive body, and the two outer conductive layers and the two inner conductive bodies and two inner conductive layers connected between the two outer conductive layers A second waveguide is formed around the outer conductive body, and the foam material filling body is in contact with the second waveguide. 如請求項12所述之波導電路板,其中,還包括第一導通體、第二導通體及第一黏接層,所述第一導通體與所述第二導通體均貫穿所述電路板,所述內側基板包括內側基材層及設於所述內側基材層相對兩側之內側導電層,所述外側基板包括外側基材層及設於所述外側基材層之外側導電層,所述第一黏接層設於所述內側導電層與外側導電層之間,所述第一黏接層設有第一開口,所述第一開口對應所述開槽設置,所述第一導通體、所述第二導通體均連接設於所述內側基板相對兩側之兩個所述外側導電層,兩個所述外側導電層、 所述第一導通體與所述第二導通體共同圍設形成第一波導,所述發泡材料填充體抵接於所述第一波導內。 The waveguide circuit board according to claim 12, further comprising a first conductive body, a second conductive body and a first adhesive layer, the first conductive body and the second conductive body both penetrating the circuit board , the inner substrate includes an inner base material layer and inner conductive layers located on opposite sides of the inner base material layer, and the outer substrate includes an outer base material layer and an outer conductive layer located outside the outer base material layer, The first adhesive layer is provided between the inner conductive layer and the outer conductive layer. The first adhesive layer is provided with a first opening. The first opening is provided corresponding to the slot. The first The conductive body and the second conductive body are both connected to the two outer conductive layers provided on opposite sides of the inner substrate, and the two outer conductive layers, The first conductive body and the second conductive body are collectively surrounded to form a first waveguide, and the foam filling body is in contact with the first waveguide. 如請求項12所述之波導電路板,其中,還包括第三導通體、第四導通體及第三黏接層,所述第三黏接層設於所述內側導電層與外側導電層之間,所述第三黏接層貫穿設有第三開口,所述第三開口對應所述開槽設置,所述第三導通體連接相鄰之所述內側導電層與外側導電層,所述第四導通體連接相鄰之所述內側導電層與外側導電層,兩個所述外側導電層、兩個所述內側導電層、所述第三導通體與所述第四導通體共同圍設形成第三波導,所述發泡材料填充體抵接於所述第三波導內。 The waveguide circuit board according to claim 12, further comprising a third conductor, a fourth conductor and a third adhesive layer, the third adhesive layer being disposed between the inner conductive layer and the outer conductive layer. In between, the third adhesive layer is provided with a third opening, the third opening is arranged corresponding to the slot, and the third conductive body connects the adjacent inner conductive layer and the outer conductive layer. The fourth conductive body connects the adjacent inner conductive layer and the outer conductive layer, and is surrounded by two outer conductive layers, two inner conductive layers, the third conductive body and the fourth conductive body. A third waveguide is formed, and the foam filling body is in contact with the third waveguide. 如請求項12所述之波導電路板,其中,所述內側基板包括內側基材層、內側導通體及線路層,所述內側基材層貫穿設有所述開槽,所述內側導通體設於所述開槽之相對兩側面,所述線路層設於所述內側基材層之相對兩側面,所述線路層覆蓋所述開槽並連接所述內側導通體,所述線路層及所述內側導通體圍設形成第四波導,所述發泡材料填充體抵接於所述第四波導內。 The waveguide circuit board according to claim 12, wherein the inner substrate includes an inner base material layer, an inner conductive body and a circuit layer, the inner base material layer is provided with the slot, and the inner conductive body is provided with On the opposite sides of the slot, the circuit layer is provided on the opposite sides of the inner base material layer. The circuit layer covers the slot and is connected to the inner conductive body. The circuit layer and the The inner conductive body is surrounded to form a fourth waveguide, and the foam material filling body is in contact with the fourth waveguide.
TW111123161A 2022-06-22 2022-06-22 Waveguide circuit board and its manufacturing method TWI823434B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW111123161A TWI823434B (en) 2022-06-22 2022-06-22 Waveguide circuit board and its manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
TW111123161A TWI823434B (en) 2022-06-22 2022-06-22 Waveguide circuit board and its manufacturing method

Publications (2)

Publication Number Publication Date
TWI823434B true TWI823434B (en) 2023-11-21
TW202402123A TW202402123A (en) 2024-01-01

Family

ID=89722676

Family Applications (1)

Application Number Title Priority Date Filing Date
TW111123161A TWI823434B (en) 2022-06-22 2022-06-22 Waveguide circuit board and its manufacturing method

Country Status (1)

Country Link
TW (1) TWI823434B (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200740338A (en) * 2005-12-30 2007-10-16 Intel Corp Printed circuit board waveguide
CN105530769A (en) * 2014-09-30 2016-04-27 深南电路有限公司 Processing method of printed circuit board and printed circuit board
TW201937996A (en) * 2017-12-04 2019-09-16 德商Vega格里沙貝兩合公司 Printed circuit board for a radar level measurement device with waveguide coupling
CN111372386A (en) * 2020-04-22 2020-07-03 上海航天电子通讯设备研究所 Rectangular micro-coaxial transmission line preparation method based on multilayer LCP circuit board and transmission line

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW200740338A (en) * 2005-12-30 2007-10-16 Intel Corp Printed circuit board waveguide
CN105530769A (en) * 2014-09-30 2016-04-27 深南电路有限公司 Processing method of printed circuit board and printed circuit board
TW201937996A (en) * 2017-12-04 2019-09-16 德商Vega格里沙貝兩合公司 Printed circuit board for a radar level measurement device with waveguide coupling
CN111372386A (en) * 2020-04-22 2020-07-03 上海航天电子通讯设备研究所 Rectangular micro-coaxial transmission line preparation method based on multilayer LCP circuit board and transmission line

Also Published As

Publication number Publication date
TW202402123A (en) 2024-01-01

Similar Documents

Publication Publication Date Title
TW200805775A (en) Quasi-waveguide printed circuit board structure
TWI823434B (en) Waveguide circuit board and its manufacturing method
US20230354506A1 (en) Printed circuit board and preparation method thereof, and electronic communication device
TW202306234A (en) Circuit board structure having waveguide and method for manufacturing the same
CN117320276A (en) Waveguide circuit board and method for manufacturing the same
CN111952707A (en) LCP-based multi-layer rectangular micro-coaxial radio frequency transmission line manufacturing method and transmission line
WO2019225060A1 (en) Heat-insulating molded article and manufacturing method therefor
JP5669773B2 (en) Curved substrate and method of manufacturing curved substrate
TWI569696B (en) Method of manufacturing circuit board and chip package and circuit board manufactured by using the method
JP2000071291A (en) Manufacture of dielectric lens
JP2023506989A (en) Electronic device and its case
KR20210119955A (en) Low dielectric substrate material and manufacturing method thereof
JPH0758429A (en) Method of manufacturing printed wiring board
CN107069192A (en) The laser direct forming pad of 3D shapings and the method for manufacture pad
KR101874393B1 (en) LOW-k CIRCUIT BOARD AND MANUFACTURING METHOD THEREOF
JP2001085847A (en) Multilayer printed wiring board and manufacturing method thereof
JPH0295826A (en) Manufacture of resin formed body equipped with circuit
KR101077336B1 (en) Fabricating Method of Printed Circuit Board
CN115101255A (en) Honeycomb foaming type double-layer insulation processing technology and preparation method thereof
JPH0435091A (en) Manufacture of multilayer curved printed board
JPH0359819B2 (en)
CN114287172A (en) Cover film, circuit board and manufacturing method
JPS61289698A (en) Manufacture of multilayer molded circuit board
JPH04349702A (en) Antenna
CN113823909A (en) Light low-dielectric composite material and preparation method of 5G millimeter wave antenna housing and antenna housing adopting same