TWI822523B - A method of making a handle of a racket with hydrophobic effect - Google Patents
A method of making a handle of a racket with hydrophobic effect Download PDFInfo
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- TWI822523B TWI822523B TW111148761A TW111148761A TWI822523B TW I822523 B TWI822523 B TW I822523B TW 111148761 A TW111148761 A TW 111148761A TW 111148761 A TW111148761 A TW 111148761A TW I822523 B TWI822523 B TW I822523B
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- 230000002209 hydrophobic effect Effects 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000000227 grinding Methods 0.000 claims abstract description 25
- 238000004140 cleaning Methods 0.000 claims abstract description 14
- 239000000428 dust Substances 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000000576 coating method Methods 0.000 claims abstract description 8
- 239000002023 wood Substances 0.000 claims abstract description 8
- 239000011253 protective coating Substances 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 17
- 238000002360 preparation method Methods 0.000 claims description 11
- 238000012545 processing Methods 0.000 claims description 11
- 230000001681 protective effect Effects 0.000 claims description 11
- 239000011148 porous material Substances 0.000 claims description 8
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 4
- 230000008021 deposition Effects 0.000 claims description 2
- 238000000151 deposition Methods 0.000 claims description 2
- 238000002791 soaking Methods 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 239000012535 impurity Substances 0.000 claims 1
- 210000004243 sweat Anatomy 0.000 abstract description 11
- 239000000835 fiber Substances 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 239000012528 membrane Substances 0.000 abstract 2
- 230000000694 effects Effects 0.000 description 5
- 239000011248 coating agent Substances 0.000 description 4
- 238000007654 immersion Methods 0.000 description 4
- 229920002522 Wood fibre Polymers 0.000 description 3
- 238000002955 isolation Methods 0.000 description 3
- 230000007774 longterm Effects 0.000 description 3
- 239000002025 wood fiber Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 230000009979 protective mechanism Effects 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 240000002834 Paulownia tomentosa Species 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000002519 antifouling agent Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000007676 flexural strength test Methods 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
Description
本發明係有關於一種球拍握柄之設計,特別是指一種球拍之握柄具疏水製程方法。The present invention relates to the design of a racket handle, and in particular to a hydrophobic manufacturing method for a racket handle.
查,有鑒於世界級羽球、網球乃至於棒球等賽事不斷,讓許多民眾也逐漸熱衷將羽毛球、網球、桌球等運動規劃在日常生活的運動中,因此選用一專屬之球拍使用,不但能符合使用者的握姿手感外,更能在運動過程中得以在回球與控球時達到技巧的發揮,因此在球拍的整體設計上,從擊球框體至握柄的材質使用需具耐衝與富彈性的特性,尤其是握柄材質的選用上,主要係以木質纖維為主,其具有的彈性得以達到較佳的揮拍力道及擊球感,同時更可減輕在網前過強的扣殺反饋的力道;是以,傳統在握柄的製作上,會選用較佳之木質材料以精修成型出握柄形態,而後在與該擊球框體接合後,最後再於該握柄的表面上纏上止滑彈性帶,可供使用過程中具有止滑作用,同時亦可吸附運動過程中產生的汗水。Check, in view of the continuous world-class badminton, tennis and even baseball competitions, many people are gradually keen to include badminton, tennis, table tennis and other sports in their daily lives. Therefore, choosing a dedicated racket can not only meet the needs of use In addition to the player's grip and feel, it can also achieve skill in returning and controlling the ball during sports. Therefore, in the overall design of the racket, the materials used from the hitting frame to the grip must be impact-resistant and The elasticity characteristics, especially the selection of the grip material, are mainly made of wood fiber. Its elasticity can achieve better swing power and hitting feel, and at the same time, it can also reduce the excessive buckle in front of the net. To reduce the force of feedback; therefore, in the production of grips, the traditional method is to use better wooden materials to finely shape the grip shape, and then after joining with the hitting frame, finally on the surface of the grip. Wrap it with an anti-slip elastic band, which can provide anti-slip effect during use and can also absorb sweat generated during exercise.
惟,實際使用後發現,因鑒於該握柄並未經過適當的防水處理,而使用者手部因運動而產生的汗水,亦或外部之雨水淋附等現象,其會不斷通過該止滑彈性帶而間接地經該握柄之毛細孔而滲入該握柄的木纖維中,長時間使用後,該握柄內部之木纖維會因水分無法有效排出而產生腐壞外,甚至因含水過多而造成該握柄之纖維形成鬆軟,導致使用者施力於該握柄中產生斷裂,導致使用壽命不長缺失,實有待改進。However, after actual use, it was found that since the handle has not been properly waterproofed, the sweat generated by the user's hands due to exercise, or external rainwater, etc., will continue to pass through the anti-slip elasticity. It indirectly penetrates into the wood fiber of the handle through the capillary pores of the handle. After long-term use, the wood fiber inside the handle will rot due to the inability to effectively discharge water, and may even cause damage due to excessive moisture content. As a result, the fibers of the handle become loose, causing the handle to break when the user exerts force, resulting in a short service life, which really needs to be improved.
因此,本發明之目的,是在提供一種球拍之握柄具疏水製程方法,其利用防護塗料的披覆,使握柄上形成一疏水膜層設置,利用該疏水膜層的防護作用,可有效防止外部水氣與汗水等滲入,大幅提升該握柄使用壽命。Therefore, the object of the present invention is to provide a hydrophobic manufacturing method for a racket handle, which uses protective paint to cover the handle to form a hydrophobic film layer, and utilizes the protective effect of the hydrophobic film layer to effectively Prevents external moisture and sweat from penetrating, greatly extending the service life of the handle.
於是,本發明球拍之握柄具疏水製程方法包含有備料步驟、研磨步驟、清潔步驟及防護加工步驟;其中,在該研磨步驟中即針對該備料步驟中所備具之木質材料握柄,以超細研磨粗化毛細孔方式將表面上的不平整、粗糙物等予以去除,以形成光滑平整形態,而後通過該清潔步驟將研磨後殘留在該握柄表面上之木屑、粉塵予以清除,使清潔過後之該握柄上無殘留物的附著,同時再由該防護加工步驟將一防護塗料披覆於該握柄上,再對該握柄進行烘乾,直至該握柄之表面上形成有一疏水膜層設置,進而透過該疏水膜層的披覆所形成的防護機制,可使該握柄之表面上形成具有水接觸角較高之疏水效應,以防止水氣與具有酸鹼性之汗水滲入於該握柄纖維中所產生的防護效果,進而達到防止使用過程中會有斷裂之虞,有效增加該握柄使用壽命的提升。Therefore, the hydrophobic manufacturing method for the grip of the racket of the present invention includes a material preparation step, a grinding step, a cleaning step and a protective processing step; wherein, in the grinding step, the wooden material handle prepared in the material preparation step is The ultra-fine grinding and coarsening of capillary pores removes unevenness, roughness, etc. on the surface to form a smooth and flat shape, and then through this cleaning step, the wood chips and dust remaining on the surface of the handle after grinding are removed, so that After cleaning, there is no residue attached to the handle. At the same time, a protective coating is applied to the handle through the protective processing step, and then the handle is dried until a protective coating is formed on the surface of the handle. The provision of a hydrophobic film layer, and the protective mechanism formed by the covering of the hydrophobic film layer, can form a hydrophobic effect with a high water contact angle on the surface of the handle to prevent moisture and acid-base sweat. The protective effect produced by penetrating into the fibers of the handle can prevent the risk of breakage during use, effectively extending the service life of the handle.
有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之較佳實施例的詳細說明中,將可清楚的明白。 The aforementioned and other technical contents, features and effects of the present invention will be clearly understood in the following detailed description of the preferred embodiments with reference to the drawings.
參閱圖1,本發明球拍之握柄具疏水製程方法3之一較佳實施例,包含有一備料步驟31、一研磨步驟32、一清潔步驟33及一防護加工步驟34;其中,該備料步驟31中備具有一木質材料之球拍的握柄4,且該握柄4之周緣已事先加工形成具有多角面之型體,同時該握柄4的材質使用得以桐木為較佳,當然該球拍之握柄4可為羽球、網球甚至為棒球使用之球棒等,以下僅以羽球拍之握柄4為例加以說明;另,該研磨步驟32中得以針對該握柄4之表面進行研磨,即如通過一研磨加工機、亦或一打磨設備(圖中未示)等,以超細研磨粗化毛細孔方式,對該握柄4之表面上於備料過程中所形成之不平整、粗糙物等予以去除,使該握柄4之表面形成一具不扎手的光滑平整態樣。
Referring to Figure 1, a preferred embodiment of the hydrophobic manufacturing method 3 for a racket handle of the present invention includes a
接續前述,該清潔步驟33中即針對經研磨過後之該握柄4進行清潔,以將研磨過程中產生木屑、粉塵通過一清潔之器具來進行,使該握柄4整體經清潔後形成無殘留物附著的乾淨形態,以便進入下一步驟的進行;至於,該防護加工步驟34中備具有一防護塗料5,針對已完成清潔後且表面上乾淨無雜物之該握柄4以披覆方式成型於上,同時再進行烘乾處理作業,使該握柄4表面上形成有一疏水膜層的設置,而在本實施例中,該防護塗料5為矽氮烷聚合物,藉由經前述清潔作業的事前處理,可使該握柄4表面呈現無雜物的態樣設置,其得以在披覆的過程中具有較佳的順滑作用,再者該矽氮烷聚合物的特性不但具有較佳的耐水氣及氧氣的隔斷效果外,同時亦還具有熱穩定性、耐酸、耐鹼性清潔劑、耐UV輻射及耐腐蝕等特性,故在該防護塗料5的披覆比例的調配,得以因應使用需求的不同進行適當調配運用,如為成人使用、高強度使用亦或專業賽事使用,其披覆的比例便要以加強方式進行,倘若為兒童使用、練習使用及娛樂使用等等,其披覆該防護塗料5的比例即可以一般模式進行即可,如此使該疏水膜層得以形成一具較佳隔離且不具吸附的反應效益,同時該防護塗料5的披覆方式可為噴塗、沉積、浸泡等之其中至少一種加工方式,使該疏水膜層有效形成於該握柄4整體上。Continuing from the above, the
參閱圖1及圖2,進行製程時,先行備具木質材料,並依據所欲成型之羽球拍之握柄4尺寸大小予以成型出,再於該握柄4之周緣加工形成具有多角面之型體(即該備料步驟31),而後針對該握柄4上於前一步驟加工後所產生的不平整、粗糙物等處,得以超細研磨粗化毛細孔之方式進行加工,使該握柄4之表面上的纖維毛細孔形成細致,以將不平整處及粗糙處等予以進行精整,進而形成一具不扎手之光滑平整態樣的握柄4呈現(即為該研磨步驟32),而當完成研磨後之該握柄4上,會附著有研磨過程中產生之木屑、粉塵等,為了不影響後續加工步驟的進行,這時即需要將附著在該握柄4上的木屑、粉塵等予以清除,因此在該清潔步驟33中便可利用一清潔器具來進行,即如利用具有強力吸除作用之器具,以對該握柄4上的木屑、粉塵等進行吸取,其不但可以完全將木屑、粉塵等清除且不殘留於該握柄4上外,同時更可將吸取之木屑、粉塵等予以集中處理,以避免工作環境中有粉塵瀰漫的危害,並更可防止粉塵再次附著於該握柄4上,最後便可直接進入該防護加工步驟34的進行,亦即將所備具之防護塗料5依據該握柄4之規劃用途的不同,來進行適當的披覆加工程序,使該防護塗料5呈現一致均勻方式分佈於該握柄4上,並再以烘乾作業予以處理後,使該握柄4之表面上形成具有矽氮烷聚合物的疏水膜層設置,如此即完成具有疏水防護之該握柄4的製程作業,而後再於該握柄4上纏繞有止滑帶(圖中未示),以及與擊球框體接合後便可出廠以供使用。Referring to Figures 1 and 2, during the manufacturing process, wooden materials are first prepared and shaped according to the size of the
是以,當使用者握住羽球拍之該握柄4使用時,其握持過程中手部產生的汗水、水氣,會先經該止滑帶後來到該握柄4上,這時該握柄4上因披覆有該防護塗料5的設置,故可使該握柄4上形成有疏水膜層所形成的防護機制,可使該握柄4之表面上形成具有水接觸角較高之疏水效應,使得汗水、水氣會因疏水效應的隔離關係而無法滲入該握柄4之纖維中,得以有效免除該握柄4之纖維因該汗水、水氣不當的滲入,同時亦不會在長期使用後,會造成該握柄4內之纖維有產生鬆軟、腐壞之現象產生,甚至更不會因揮拍擊球力道反饋至該握柄4過程中而造成該握柄4有斷裂之情事呈現,藉此得以使該握柄4使用壽命有效大幅提升。Therefore, when the user holds the
以下為本發明披覆有防護塗料之握柄4與未披覆有防護塗料之習知握柄,於相同溫度23°C±2°C、相對濕度50%±5%及測試速度5.0mm/min等條件下,進行浸水與抗折強度試驗,其反應結果如下列所示:The following is the
表1:
因此,由上述表1之表較可知,本發明披覆有防護塗料之該握柄4,可有效降低水的吸附力,且其浸水後的重量明顯少於習知握柄,同時抗折強度也比習知握柄較佳,由此便可清楚得知在相同環境的情況下,使用披覆有該防護塗料的握柄4在長期使用下,可有助於降低水氣、汗水的附著效果。Therefore, it can be seen from the above table 1 that the
歸納前述,本發明球拍之握柄具疏水製程方法,藉備料步驟、研磨步驟、清潔步驟及防護加工步驟等步驟實施,不但可使該備料步驟所備具之握柄有效受到該防護塗料作用而達到隔離、披覆,以確實在該握柄於使用過程中,通過該防護塗料披覆所形成具有水接觸角較高之疏水效應,得以有效隔絕、防止水氣、汗水等的滲入附著,避免該握柄之纖維受到過水氣、汗水附著滲入而影響使用,大幅有效提升使用壽命。To sum up the foregoing, the hydrophobic process for the handle of the racket of the present invention is carried out through the steps of material preparation, grinding, cleaning and protective processing. Not only can the handle prepared in the material preparation step be effectively affected by the protective coating. Isolation and coating are achieved to ensure that during the use of the handle, the hydrophobic effect with a high water contact angle formed by the protective coating coating can effectively isolate and prevent the infiltration and adhesion of moisture, sweat, etc., to avoid The fiber of the handle is affected by moisture and sweat adhesion and penetration, which greatly effectively increases the service life.
惟以上所述者,僅為說明本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明書內容所作之簡單的等效變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。However, the above descriptions are only for illustrating the preferred embodiments of the present invention, and should not be used to limit the scope of the present invention, that is, simple equivalent changes and modifications may be made based on the patent scope of the present invention and the contents of the description of the invention. , should still fall within the scope covered by the patent of this invention.
(本發明)(this invention)
3:球拍之握柄具疏水製程方法3: Hydrophobic manufacturing method for racket handle
31:備料步驟31: Preparation steps
32:研磨步驟32: Grinding steps
33:清潔步驟33: Cleaning steps
34:防護加工步驟34: Protective processing steps
4:握柄4: Grip
5:防護塗料5: Protective coating
圖1是本發明之一較佳實施例之流程示意圖。 Figure 1 is a schematic flow diagram of a preferred embodiment of the present invention.
圖2是本發明該較佳實施例之具有防護塗料之握柄示意圖。 Figure 2 is a schematic diagram of a handle with protective coating according to the preferred embodiment of the present invention.
(本發明) (this invention)
3:球拍之握柄具疏水製程方法 3: Hydrophobic manufacturing method for racket handle
31:備料步驟 31: Preparation steps
32:研磨步驟 32: Grinding steps
33:清潔步驟 33: Cleaning steps
34:防護加工步驟 34: Protective processing steps
4:握柄 4: Grip
5:防護塗料 5: Protective coating
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CN111921174A (en) * | 2020-06-19 | 2020-11-13 | 合肥润成体育用品有限公司 | Manufacturing method of badminton racket handle |
CN215781361U (en) * | 2021-08-26 | 2022-02-11 | 东莞市超强运动器材有限公司 | Novel badminton racket handle |
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Patent Citations (3)
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---|---|---|---|---|
TWM299077U (en) * | 2006-03-30 | 2006-10-11 | Yi-Jen Wu | TPU grip structure with colorful pattern |
CN111921174A (en) * | 2020-06-19 | 2020-11-13 | 合肥润成体育用品有限公司 | Manufacturing method of badminton racket handle |
CN215781361U (en) * | 2021-08-26 | 2022-02-11 | 东莞市超强运动器材有限公司 | Novel badminton racket handle |
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