TWI819335B - Circuit board and method for manufacturing the same - Google Patents
Circuit board and method for manufacturing the same Download PDFInfo
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- TWI819335B TWI819335B TW110126152A TW110126152A TWI819335B TW I819335 B TWI819335 B TW I819335B TW 110126152 A TW110126152 A TW 110126152A TW 110126152 A TW110126152 A TW 110126152A TW I819335 B TWI819335 B TW I819335B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 7
- 239000000758 substrate Substances 0.000 claims abstract description 177
- 239000000919 ceramic Substances 0.000 claims abstract description 72
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 43
- 229910052802 copper Inorganic materials 0.000 claims description 43
- 239000010949 copper Substances 0.000 claims description 43
- 239000003292 glue Substances 0.000 claims description 9
- 229920001296 polysiloxane Polymers 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 abstract 1
- 230000017525 heat dissipation Effects 0.000 description 9
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 230000003139 buffering effect Effects 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
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- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4697—Manufacturing multilayer circuits having cavities, e.g. for mounting components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0201—Thermal arrangements, e.g. for cooling, heating or preventing overheating
- H05K1/0203—Cooling of mounted components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/0296—Conductive pattern lay-out details not covered by sub groups H05K1/02 - H05K1/0295
- H05K1/0298—Multilayer circuits
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/18—Printed circuits structurally associated with non-printed electric components
- H05K1/182—Printed circuits structurally associated with non-printed electric components associated with components mounted in the printed circuit board, e.g. insert mounted components [IMC]
- H05K1/185—Components encapsulated in the insulating substrate of the printed circuit or incorporated in internal layers of a multilayer circuit
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/46—Manufacturing multilayer circuits
- H05K3/4644—Manufacturing multilayer circuits by building the multilayer layer by layer, i.e. build-up multilayer circuits
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Printing Elements For Providing Electric Connections Between Printed Circuits (AREA)
- Diaphragms For Electromechanical Transducers (AREA)
- Production Of Multi-Layered Print Wiring Board (AREA)
Abstract
Description
本申請涉及電路板製作領域,尤其涉及一種電路板的製作方法及電路板。 The present application relates to the field of circuit board manufacturing, and in particular to a circuit board manufacturing method and circuit board.
隨著人們對電腦、消費性電子以及通訊等各項電子產品需求的增加,隨著電子產品的功能多樣化,電子產品中的電子元件也越來越集中化。而電路板作為電子元件電連接的支撐體以及載體,因此散熱成了電路板行業面臨的巨大問題。 As people's demand for various electronic products such as computers, consumer electronics, and communications increases, and as the functions of electronic products become diversified, the electronic components in electronic products are becoming more and more centralized. As the circuit board serves as the support and carrier for the electrical connection of electronic components, heat dissipation has become a huge problem faced by the circuit board industry.
現有的內埋元件的電路板,由於其製作工藝的限制,內埋電子元件的散熱性能差。 Due to limitations in the manufacturing process of existing circuit boards with embedded components, the heat dissipation performance of the embedded electronic components is poor.
因此,有必要提供一種散熱性能好的電路板的製作方法以及電路板,以解決上述問題。 Therefore, it is necessary to provide a circuit board manufacturing method and circuit board with good heat dissipation performance to solve the above problems.
一種電路板的製作方法,包括以下步驟:提供一內層線路基板;在所述內層線路基板的相對兩表面分別形成第一中間線路基板以及第二中間線路基板,所述第一中間線路基板包括第一中間線路層,所述第一中間線路層包括承載部以及與所述承載部連接的連接部;形成穿設於所述第一中間線路基 板、內層線路基板以及第二中間線路基板的通孔,所述承載部凸伸於所述通孔;提供一陶瓷片,置於所述通孔中並置於所述承載部上;提供一電子元件,置於所述通孔中並置於所述陶瓷片上;形成第一外層線路基板於所述第一中間線路基板的表面,所述第一外層線路基板覆蓋所述陶瓷片;形成第二外層線路基板於所述第二中間線路基板的表面,所述第二外層線路基板覆蓋所述電子元件;在所述第一外層線路基板上形成連接所述陶瓷片的連通塊,在所述第二外層線路基板上形成連接所述電子元件的導電孔。 A method of manufacturing a circuit board, including the following steps: providing an inner circuit substrate; forming a first intermediate circuit substrate and a second intermediate circuit substrate on opposite surfaces of the inner circuit substrate, the first intermediate circuit substrate It includes a first intermediate circuit layer, the first intermediate circuit layer includes a carrying part and a connecting part connected to the carrying part; formed through the first intermediate circuit base The through holes of the board, the inner circuit substrate and the second intermediate circuit substrate, the bearing part protrudes from the through hole; a ceramic piece is provided, placed in the through hole and placed on the bearing part; a ceramic piece is provided, Electronic components are placed in the through holes and on the ceramic sheet; a first outer circuit substrate is formed on the surface of the first intermediate circuit substrate, and the first outer circuit substrate covers the ceramic sheet; a second outer circuit substrate is formed An outer circuit substrate is on the surface of the second intermediate circuit substrate, and the second outer circuit substrate covers the electronic components; a connecting block connecting the ceramic sheets is formed on the first outer circuit substrate, and the second outer circuit substrate is formed on the first outer circuit substrate. Conductive holes connecting the electronic components are formed on the two outer circuit substrates.
在一些實施方式中,形成所述第一中間線路基板以及所述第二中間線路基板的步驟包括:提供第一覆銅板以及第二覆銅板,所述第一覆銅板包括層疊設置的第一內層介電層以及第一銅層,所述第二覆銅板包括層疊設置的第二內層介電層以及第二銅層;將所述第一覆銅板以及所述第二覆銅板分別覆蓋於所述內層線路基板相對兩表面;形成穿設於所述第一覆銅板的盲孔;對所述第一銅層進行線路製作形成所述第一中間線路層,對所述第二銅層進行線路製作形成第二中間線路層;所述第一中間線路層填充所述盲孔形成所述連接部並形成凸伸於所述連接部的所述承載部。 In some embodiments, the step of forming the first intermediate circuit substrate and the second intermediate circuit substrate includes: providing a first copper-clad board and a second copper-clad board, the first copper-clad board including a stacked first inner layer. a dielectric layer and a first copper layer, and the second copper-clad laminate includes a stacked second inner dielectric layer and a second copper layer; the first copper-clad laminate and the second copper-clad laminate are respectively covered on Two opposite surfaces of the inner circuit substrate are formed; blind holes are formed through the first copper-clad board; circuit production is performed on the first copper layer to form the first intermediate circuit layer, and the second copper layer is Conduct circuit fabrication to form a second intermediate circuit layer; the first intermediate circuit layer fills the blind hole to form the connecting portion and forms the carrying portion protruding from the connecting portion.
在一些實施方式中,所述第一外層線路基板包括第一外層介電層以及第一外層線路層,所述連通塊穿設於所述第一外層介電層並電連接所述第一外層線路層;所述第二外層線路基板包括第二外層介電層以及第二外層線路層,所述導電孔穿設於所述第二外層介電層並電連接所述第二外層線路層。 In some embodiments, the first outer circuit substrate includes a first outer dielectric layer and a first outer circuit layer, and the connecting block penetrates the first outer dielectric layer and is electrically connected to the first outer layer. Circuit layer; the second outer circuit substrate includes a second outer dielectric layer and a second outer circuit layer, and the conductive holes penetrate the second outer dielectric layer and are electrically connected to the second outer circuit layer.
在一些實施方式中,所述第一外層線路基板包括第一外層介電層以及第三銅層,所述第二外層線路基板包括第二外層介電層以及第四銅層;所述製作方法還包括:對所述第三銅層進行線路製作形成第一外層線路層以及穿設於所述第一外層介電層的所述連通塊,對所述第四銅層進行線路製作形成第二外層線路層以及穿設於所述第二外層介電層的所述導電孔。 In some embodiments, the first outer circuit substrate includes a first outer dielectric layer and a third copper layer, and the second outer circuit substrate includes a second outer dielectric layer and a fourth copper layer; the manufacturing method It also includes: performing circuit fabrication on the third copper layer to form a first outer circuit layer and the connecting block passing through the first outer dielectric layer, and performing circuit fabrication on the fourth copper layer to form a second outer circuit layer. The outer circuit layer and the conductive hole penetrated through the second outer dielectric layer.
在一些實施方式中,在步驟提供至少一陶瓷片,置於所述通孔中並置於所述承載部上之後,還包括步驟:在所述陶瓷片背離所述第一中間線路層的表面塗覆導熱膠。 In some embodiments, after the step of providing at least one ceramic sheet and placing it in the through hole and on the bearing part, the method further includes the step of: coating a surface of the ceramic sheet away from the first intermediate circuit layer. Cover with thermal paste.
一種電路板,包括依次疊設的第一外層線路基板、第一中間線路基板、內層線路基板、第二中間線路基板以及第二外層線路基板,所述電路板還包括至少一陶瓷片以及至少一電子元件,所述陶瓷片與所述電子元件疊設並貫穿所述第一中間線路基板所述內層線路基板以及所述第二中間線路基板,所述陶瓷片位於靠近所述第一中間線路基板的一側並通過連通塊與所述第一外層線路基板電連接,所述電子元件位於靠近所述第二中間線路基板的一側並通過導電孔與所述第二外層線路基板電連接;其中,所述電路板還包括圍設於所述陶瓷片與所述電子元件至少部分周緣的導熱矽膠,所述第一中間線路基板包括第一中間線路層,所述第一中間線路層包括連接部以及與所述連接部連接的承載部,所述承載部與所述連接部與所述陶瓷片連接,所述連接部與所述導熱矽膠連接。 A circuit board includes a first outer circuit substrate, a first intermediate circuit substrate, an inner circuit substrate, a second intermediate circuit substrate and a second outer circuit substrate stacked in sequence. The circuit board also includes at least one ceramic sheet and at least An electronic component, the ceramic sheet is stacked with the electronic component and penetrates the first intermediate circuit substrate, the inner circuit substrate and the second intermediate circuit substrate, the ceramic sheet is located close to the first middle circuit substrate One side of the circuit substrate is electrically connected to the first outer circuit substrate through a connecting block, and the electronic component is located on a side close to the second intermediate circuit substrate and is electrically connected to the second outer circuit substrate through conductive holes. ; Wherein, the circuit board also includes thermally conductive silicone surrounding at least part of the periphery of the ceramic sheet and the electronic component, the first intermediate circuit substrate includes a first intermediate circuit layer, and the first intermediate circuit layer includes A connecting part and a bearing part connected to the connecting part, the bearing part and the connecting part are connected to the ceramic piece, and the connecting part is connected to the thermally conductive silicone.
在一些實施方式中,所述電路板還包括導熱膠,所述導熱膠位於所述陶瓷片與所述電子元件之間。 In some embodiments, the circuit board further includes thermally conductive glue located between the ceramic sheet and the electronic component.
在一些實施方式中,所述第一中間線路基板包括層疊設置的第一中間介電層以及所述第一中間線路層;所述第二中間線路基板包括層疊設置的第二中間介電層以及所述第二中間線路層。 In some embodiments, the first intermediate circuit substrate includes a stacked first intermediate dielectric layer and the first intermediate circuit layer; the second intermediate circuit substrate includes a stacked second intermediate dielectric layer and The second intermediate circuit layer.
在一些實施方式中,所述第一外層線路基板包括層疊設置的第一外層介電層以及第一外層線路層,所述連通塊穿設於所述第一外層介電層並電連接所述第一外層線路層;所述第二外層線路基板包括層疊設置的第二外層介電層以及第二外層線路層,所述導電孔穿設於所述第二外層介電層並電連接所述第二外層線路層。 In some embodiments, the first outer circuit substrate includes a stacked first outer dielectric layer and a first outer circuit layer, and the connecting block is disposed through the first outer dielectric layer and electrically connected to the first outer dielectric layer. a first outer circuit layer; the second outer circuit substrate includes a stacked second outer dielectric layer and a second outer circuit layer, and the conductive holes penetrate the second outer dielectric layer and are electrically connected to the The second outer circuit layer.
在一些實施方式中,所述連接部與所述承載部相互垂直。 In some embodiments, the connecting part and the carrying part are perpendicular to each other.
本申請提供的電路板的製作方法,可以同時內埋相互連接的陶瓷片與電子元件,所述陶瓷片與所述電子元件在所述電路板中的內埋密度大,所述陶瓷片用於將所述電子元件產生的熱量快速傳遞出去,即提高內埋元件密度的同時,還有效提升散熱速率;通過設置包括承載部以及與所述承載部連接的連接部的第一中間線路基板,能夠防止第一中間線路層與第一中間介電層分離的趨勢;所述承載部與連接部與所述陶瓷片的表面直接連接,能夠增加接觸面積,從而有效提升散熱效率。 The circuit board manufacturing method provided by this application can embed interconnected ceramic sheets and electronic components at the same time. The ceramic sheets and the electronic components are embedded in the circuit board at a high density. The ceramic sheets are used for The heat generated by the electronic components is quickly transferred out, that is, while the density of the embedded components is increased, the heat dissipation rate is also effectively increased; by arranging a first intermediate circuit substrate including a load-bearing part and a connection part connected to the load-bearing part, it is possible to Preventing the tendency of the first intermediate circuit layer and the first intermediate dielectric layer to separate; the carrying portion and the connecting portion are directly connected to the surface of the ceramic sheet, which can increase the contact area, thereby effectively improving the heat dissipation efficiency.
100:電路板 100:Circuit board
10:內層線路基板 10: Inner circuit substrate
11:內層介電層 11: Inner dielectric layer
12:第一內層線路層 12: First inner circuit layer
13:第二內層線路層 13: The second inner circuit layer
30:第一中間線路基板 30: First intermediate circuit substrate
31:第一中間介電層 31: First intermediate dielectric layer
32:第一中間線路層 32: First intermediate line layer
322:連接部 322:Connection part
324:承載部 324: Bearing part
35:第一覆銅板 35: The first copper clad laminate
352:第一銅層 352: First copper layer
355:盲孔 355:Blind hole
40:第二中間線路基板 40: Second intermediate circuit substrate
41:第二中間介電層 41: Second intermediate dielectric layer
42:第二中間線路層 42: Second intermediate line layer
45:第二覆銅板 45: Second copper clad plate
452:第二銅層 452: Second copper layer
50:通孔 50:Through hole
52:陶瓷片 52:ceramic piece
54:電子元件 54:Electronic components
56:導熱膠 56: Thermal conductive glue
60:第一外層線路基板 60: First outer circuit substrate
61:第一外層介電層 61: First outer dielectric layer
62:第一外層線路層 62: First outer circuit layer
65:第三銅層 65: The third copper layer
70:第二外層線路基板 70: Second outer circuit substrate
71:第二外層介電層 71: Second outer dielectric layer
72:第二外層線路層 72: Second outer circuit layer
75:第四銅層 75:The fourth copper layer
85:連通塊 85: Connected block
86:導電孔 86:Conductive hole
圖1為本申請實施例提供的內層線路基板的截面示意圖。 Figure 1 is a schematic cross-sectional view of an inner circuit substrate provided by an embodiment of the present application.
圖2為在圖1所示的內層線路基板的相對兩表面分別疊設第一覆銅板以及第二覆銅板後的截面示意圖。 FIG. 2 is a schematic cross-sectional view of the first copper-clad laminate and the second copper-clad laminate respectively stacked on two opposite surfaces of the inner circuit substrate shown in FIG. 1 .
圖3為在圖2所示的第一覆銅板的表面形成盲孔後的截面示意圖。 FIG. 3 is a schematic cross-sectional view after blind holes are formed on the surface of the first copper-clad plate shown in FIG. 2 .
圖4為將圖3所示的第一銅層以及第二銅層分別製作形成第一中間線路層以及第二中間線路層後的截面示意圖。 FIG. 4 is a schematic cross-sectional view after the first copper layer and the second copper layer shown in FIG. 3 are respectively formed into a first intermediate circuit layer and a second intermediate circuit layer.
圖5為形成貫穿圖4所示的第一中間線路基板、內層線路基板以及第二中間線路基板的通孔後的截面示意圖。 FIG. 5 is a schematic cross-sectional view after forming through holes through the first intermediate circuit substrate, the inner circuit substrate and the second intermediate circuit substrate shown in FIG. 4 .
圖6為在圖5所示的通孔中設置陶瓷片後的截面示意圖。 FIG. 6 is a schematic cross-sectional view of a ceramic sheet installed in the through hole shown in FIG. 5 .
圖7為在圖6所示的陶瓷片的表面塗覆導熱膠後的截面示意圖。 FIG. 7 is a schematic cross-sectional view after coating the surface of the ceramic sheet shown in FIG. 6 with thermally conductive adhesive.
圖8為在圖7所示的導熱膠表面設置電子元件後的截面示意圖。 FIG. 8 is a schematic cross-sectional view after electronic components are installed on the surface of the thermally conductive adhesive shown in FIG. 7 .
圖9為在圖8所示的第一中間線路基板與所述第二中間線路基板的表面分別疊設第一外層線路基板與第二外層線路基板後的截面示意圖。 FIG. 9 is a schematic cross-sectional view of the first outer circuit substrate and the second outer circuit substrate respectively stacked on the surfaces of the first intermediate circuit substrate and the second intermediate circuit substrate shown in FIG. 8 .
圖10為在圖9所述的第一外層線路基板上形成連接所述陶瓷片的連通塊,在所述第二外層線路基板上形成連接所述電子元件的導電孔後得到的電路板的截面示意圖。 Figure 10 is a cross-section of a circuit board obtained after forming connecting blocks connecting the ceramic sheets on the first outer circuit substrate shown in Figure 9 and forming conductive holes connecting the electronic components on the second outer circuit substrate Schematic diagram.
為了能夠更清楚地理解本申請的上述目的、特徵和優點,下面結合附圖和具體實施方式對本申請進行詳細描述。需要說明的是,在不衝突的情況下,本申請的實施方式及實施方式中的特徵可以相互組合。在下面的描述中闡述了很多具體細節以便於充分理解本申請,所描述的實施方式僅僅是本申請一部分實施方式,而不是全部的實施方式。 In order to more clearly understand the above objects, features and advantages of the present application, the present application will be described in detail below in conjunction with the accompanying drawings and specific implementation modes. It should be noted that, as long as there is no conflict, the embodiments of the present application and the features in the embodiments can be combined with each other. Many specific details are set forth in the following description to facilitate a full understanding of the present application. The described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments.
除非另有定義,本文所使用的所有的技術和科學術語與屬於本申請的技術領域的技術人員通常理解的含義相同。本文中在本申請的說明書中所使用的術語只是為了描述具體的實施方式的目的,不是旨在於限制本申請。本文所使用的術語“和/或”包括一個或多個相關的所列項目的所有的和任意的組合。 Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing specific embodiments only and is not intended to limit the application. As used herein, the term "and/or" includes all and any combinations of one or more of the associated listed items.
在本申請的各實施例中,為了便於描述而非限制本申請,本申請專利申請說明書以及申請專利範圍中使用的術語“連接”並非限定於物理的或者機械的連接,不管是直接的還是間接的。“上”、“下”、“上方”、“下方”、“左”、“右”等僅用於表示相對位置關係,當被描述物件的絕對位置改變後,則該相對位置關係也相應地改變。 In the various embodiments of the present application, in order to facilitate the description but not to limit the present application, the term "connection" used in the specification and scope of the patent application is not limited to physical or mechanical connection, whether direct or indirect. of. "Up", "Down", "Above", "Down", "Left", "Right", etc. are only used to express relative positional relationships. When the absolute position of the described object changes, the relative positional relationship will also change accordingly. change.
請參閱圖1至圖10,本申請實施例提供一種電路板的製作方法,包括以下步驟: Referring to Figures 1 to 10, an embodiment of the present application provides a method for manufacturing a circuit board, which includes the following steps:
步驟S1:請參閱圖1,提供一內層線路基板10。
Step S1: Referring to Figure 1, an
所述內層線路基板10包括內層介電層11、位於內層介電層11相對兩表面的第一內層線路層12以及第二內層線路層13,部分所述內層介電層11暴露於所述第一內層線路層12與所述第二內層線路層13的表面。所述內層線路基板10還包括導電孔(圖未示),以電連接位於所述第一內層線路層12以及所述第二內層線路層13。
The
步驟S2:請參閱圖2至圖4,在所述內層線路基板10的相對兩表面分別形成第一中間線路基板30以及第二中間線路基板40,所述第一中間線路基板30包括第一中間線路層32,所述第一中間線路層32包括承載部324以及與所述承載部324連接的連接部322。
Step S2: Referring to FIGS. 2 to 4 , a first
形成所述第一中間線路基板30以及所述第二中間線路基板40的步驟可以包括步驟S21-S24。
The steps of forming the first
步驟S21:請參閱圖2,提供第一覆銅板35以及第二覆銅板45,所述第一覆銅板35包括層疊設置的第一中間介電層31以及第一銅層352,所述第二覆銅板45包括層疊設置的第二中間介電層41以及第二銅層452。
Step S21: Please refer to FIG. 2 to provide a first copper-clad
所述第一覆銅板35與所述第二覆銅板45均為單面覆銅板。
The first copper clad
步驟S22:將所述第一覆銅板35以及所述第二覆銅板45分別覆蓋於所述內層線路基板10相對兩表面,所述第一中間介電層31覆蓋所述內層介電層11以及所述第一內層線路層12,所述第二中間介電層41覆蓋所述內層介電層11以及所述第二內層線路層13。
Step S22: Cover the first copper clad
步驟S23:請參閱圖3,形成穿設於所述第一銅層352以及第一中間介電層31的盲孔355。
Step S23: Referring to FIG. 3 , a
步驟S24:請參閱圖4,對所述第一銅層352進行線路製作形成所述第一中間線路層32,對所述第二銅層452進行線路製作形成第二中間線路層42;所述第一中間線路層32填充所述盲孔355形成連接所述第一中間介電層31的所
述連接部322,所述第一中間線路層32還包括凸伸於所述連接部322的承載部324,所述承載部324的凸伸方向所述連接部322的延伸方向具有一定的夾角,例如直角。
Step S24: Referring to FIG. 4 , circuit fabrication is performed on the
步驟S3:請參閱圖5,形成穿設於所述第一中間線路基板30、內層線路基板10以及第二中間線路基板40的通孔50,所述連接部322暴露於所述通孔50,所述承載部324凸伸於所述通孔50。
Step S3: Referring to FIG. 5 , a through
開孔處理以形成所述通孔50。其中,沿線路基板疊加方向,所述連接部322的表面暴露於所述通孔50,與所述連接部322連接的所述承載部324凸伸於所述通孔50。
Hole opening processing is performed to form the through holes 50 . Wherein, along the circuit substrate stacking direction, the surface of the connecting
步驟S4:請參閱圖6,提供一陶瓷片52,置於所述通孔50中並置於所述承載部324上。
Step S4: Referring to FIG. 6 , a
所述承載部324與所述連接部322形成一用於承載所述陶瓷片52的承載結構,至少部分所述陶瓷片52與所述承載部324連接,所述承載部324可用於支撐所述陶瓷片52,防止所述陶瓷片52從所述通孔50中脫落;所述承載部324支撐所述陶瓷片52的過程中,還可以避免受力過大時,第一中間線路層32與第一中間介電層31具有分離的趨勢,所述連接部322可抵接於所述陶瓷片52,防止第一中間線路層32與第一中間介電層31分離。
The bearing
步驟S5:請參閱圖7至圖8,提供一電子元件54,置於所述通孔50中並置於所述陶瓷片52上。
Step S5: Referring to FIGS. 7 to 8 , an
所述電子元件54的電連接端朝向所述第二中間線路層42的一側設置,以便於後續與所述第二中間線路層42電連接。
The electrical connection end of the
請參閱圖7,在一些實施方式中,在將所述電子元件54置於所述陶瓷片52上的步驟之前,還可以包括在所述陶瓷片52背離所述第一中間線路層32的表面塗覆導熱膠56。所述導熱膠56用於粘結所述陶瓷片52與所述電子元件
54;所述導熱膠56具有導熱作用,以便於將所述電子元件54產生的熱量快速傳遞至所述陶瓷片52,以使所述陶瓷片52起到散熱作用;同時所述導熱膠56固化後還具有一定的柔韌性,具有緩衝作用,防止所述陶瓷片52與所述電子元件54剛性接觸而損壞。
Referring to FIG. 7 , in some embodiments, before placing the
步驟S6:請參閱圖9,形成第一外層線路基板60於所述第一中間線路基板30的表面,所述第一外層線路基板60覆蓋所述陶瓷片52;形成第二外層線路基板70於所述第二中間線路基板40的表面,所述第二外層線路基板70覆蓋所述電子元件54。
Step S6: Referring to FIG. 9, a first outer circuit substrate 60 is formed on the surface of the first
在本實施方式中,所述第一外層線路基板60可以包括第一外層介電層61以及第三銅層65,所述第三銅層65在後續處理中可以形成第一外層線路層62;所述第二外層線路基板70可以包括第二外層介電層71以及第四銅層75,所述第四銅層75在後續處理中可以形成第二外層線路層72。即所述第一外層線路基板60與第二外層線路基板70均為單面覆銅板。
In this embodiment, the first outer circuit substrate 60 may include a first outer dielectric layer 61 and a third copper layer 65. The third copper layer 65 may form a first outer circuit layer 62 in subsequent processing; The second
在一些實施方式中,所述第一外層線路基板60還包括多個金屬導熱孔(圖未示),每一所述承載部324通過至少一個金屬導熱孔與所述第三銅層65連接,以增強電路板100的散熱能力。
In some embodiments, the first outer circuit substrate 60 further includes a plurality of metal thermal vias (not shown), and each of the carrying
在另一些實施方式中,所述第一外層線路基板60也可以包括第一外層介電層61以及第一外層線路層62;所述第二外層線路基板70也可以包括第二外層介電層71以及第二外層線路層72。
In other embodiments, the first outer circuit substrate 60 may also include a first outer dielectric layer 61 and a first outer circuit layer 62; the second
所述第一外層介電層61與所述第一中間線路基板30連接並覆蓋所述陶瓷片52;所述第二外層介電層71與所述第二中間線路基板40連接並覆蓋所述電子元件54。
The first outer dielectric layer 61 is connected to the first
步驟S7:請參閱圖10,在所述第一外層線路基板60上形成連接所述陶瓷片52的連通塊85,在所述第二外層線路基板70上形成連接所述電子元件54的導電孔86。
Step S7: Referring to Figure 10, a connecting
請再次參閱圖10,本申請還提供一種電路板100,所述電路板100包括依次疊設的第一外層線路基板60、第一中間線路基板30、內層線路基板10、第二中間線路基板40以及第二外層線路基板70,所述電路板100還包括貫穿所述第一中間線路基板30、所述內層線路基板10以及所述第二中間線路基板40的至少一陶瓷片52與至少一電子元件54,所述陶瓷片52位於靠近所述第一中間線路基板30的一側,所述電子元件54位於靠近所述第二中間線路基板40的一側,所述陶瓷片52與所述第一外層線路基板60連接,以便於快速導熱,所述電子元件54通過導電孔86與所述第二外層線路基板70電連接。
Please refer to Figure 10 again. This application also provides a
所述內層線路基板10包括內層介電層11、位於內層介電層11相對兩表面的第一內層線路層12以及第二內層線路層13。所述陶瓷片52和/或電子元件54穿設於所述第一內層線路層12、所述內層介電層11、所述第二內層線路層13。
The
所述第一中間線路基板30包括層疊設置的第一中間介電層31以及第一中間線路層32,所述第一中間介電層31連接所述內層介電層11以及所述第一內層線路層12,所述第一中間線路層32位於所述第一中間介電層31背離所述內層線路基板10的表面。所述第一中間線路層32包括連接部322以及連接所述連接部322的承載部324,所述連接部322穿設於所述第一中間介電層31與所述陶瓷片52連接,所述承載部324位於所述陶瓷片52背離所述電子元件54的周緣並支撐所述陶瓷片52;所述連接部322與所述承載部324均連接所述陶瓷片52,從而進一步提升陶瓷片52的導熱性能。
The first
所述第二中間線路基板40包括層疊設置的第二中間介電層41以及第二中間線路層42,所述第二中間介電層41連接所述內層介電層11以及所述第二內層線路層13,所述第二中間線路層42位於所述第二中間介電層41背離所述內層線路基板10的表面。
The second
所述第一外層線路基板60包括層疊設置的第一外層介電層61以及第一外層線路層62,所述第一外層介電層61連接所述第一中間介電層31以及所述第一中間線路層32,所述第一外層線路層62位於所述第一外層介電層61背離所述第一中間線路基板30的表面。
The first outer circuit substrate 60 includes a stacked first outer dielectric layer 61 and a first outer circuit layer 62. The first outer dielectric layer 61 connects the first
所述第二外層線路基板70包括層疊設置的第二外層介電層71以及第二外層線路層72,所述第二外層介電層71連接所述第二中間介電層41以及所述第二中間線路層42,所述第二外層線路層72位於所述第二外層介電層71背離所述第二中間線路基板40的表面。
The second
所述第一外層線路層62還連接有所述連通塊85,所述連通塊85穿設於所述第一外層介電層61,所述連通塊85與所述陶瓷片52直接連接,所述連通塊85還直接連接第一外層線路基板60,以便於所述電子元件54產生的熱量通過所述陶瓷片52快速傳遞給所述第一外層線路基板60,從而快速散發熱量。所述第二外層線路層72還連接有所述導電孔86,所述導電孔86穿設於所述第二外層介電層71,所述導電孔86與所述電子元件54電連接,所述導電孔86還電連接第二中間線路基板40。
The first outer circuit layer 62 is also connected to the connecting
所述電路板100還包括導熱膠56,所述導熱膠56位於所述陶瓷片52與所述電子元件54之間。所述導熱膠56用於粘結所述陶瓷片52與所述電子元件54;所述導熱膠56還具有一定的柔韌性,具有緩衝作用,防止所述陶瓷片52與所述電子元件54損壞。
The
所述內層介電層11、第一中間介電層31、第二中間介電層41、第一外層介電層61以及第二外層介電層71均可以選自聚丙烯、環氧樹脂、聚氨酯、酚醛樹脂、脲醛樹脂、三聚氰胺-甲醛樹脂、不飽和樹脂、聚醯亞胺等材料中的至少一種。
The
本申請提供的電路板100的製作方法,可以同時內埋相互連接的陶瓷片52與電子元件54,所述陶瓷片52與所述電子元件54在所述電路板100中的內埋密度大,所述陶瓷片52用於將所述電子元件54產生的熱量快速傳遞出去,即提高內埋元件密度的同時,還有效提升散熱速率;通過設置包括承載部324以及與所述承載部324連接的連接部322的第一中間線路基板30,能夠防止第一中間線路層32與第一中間介電層31分離的趨勢;所述承載部324與連接部322與所述陶瓷片52的表面直接連接,能夠增加接觸面積,從而有效提升散熱效率。
The manufacturing method of the
以上實施方式僅用以說明本申請的技術方案而非限制,儘管參照以上較佳實施方式對本申請進行了詳細說明,本領域的普通技術人員應當理解,可以對本申請的技術方案進行修改或等同替換都不應脫離本申請技術方案的精神和範圍。 The above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the above preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present application can be modified or equivalently replaced. None should deviate from the spirit and scope of the technical solution of this application.
100:電路板 100:Circuit board
10:內層線路基板 10: Inner circuit substrate
11:內層介電層 11: Inner dielectric layer
12:第一內層線路層 12: First inner circuit layer
13:第二內層線路層 13: The second inner circuit layer
30:第一中間線路基板 30: First intermediate circuit substrate
31:第一中間介電層 31: First intermediate dielectric layer
32:第一中間線路層 32: First intermediate line layer
322:連接部 322:Connection part
324:承載部 324: Bearing part
40:第二中間線路基板 40: Second intermediate circuit substrate
41:第二中間介電層 41: Second intermediate dielectric layer
42:第二中間線路層 42: Second intermediate line layer
52:陶瓷片 52:ceramic piece
54:電子元件 54:Electronic components
56:導熱膠 56: Thermal conductive glue
60:第一外層線路基板 60: First outer circuit substrate
61:第一外層介電層 61: First outer dielectric layer
62:第一外層線路層 62: First outer circuit layer
70:第二外層線路基板 70: Second outer circuit substrate
71:第二外層介電層 71: Second outer dielectric layer
72:第二外層線路層 72: Second outer circuit layer
85:連通塊 85: Connected block
86:導電孔 86:Conductive hole
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KR101231286B1 (en) * | 2011-06-01 | 2013-02-07 | 엘지이노텍 주식회사 | Printed circuit board embedded chip and it's manufacturing method |
US11375619B2 (en) * | 2019-09-24 | 2022-06-28 | Hongqisheng Precision Electronics (Qinhuangdao) Co., Ltd. | Method for manufacturing a packaging structure |
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2021
- 2021-06-16 CN CN202110667909.2A patent/CN115484755A/en active Pending
- 2021-07-15 TW TW110126152A patent/TWI819335B/en active
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US20160227641A1 (en) * | 2015-01-30 | 2016-08-04 | Avago Technologies General IP (Singapore) Pte. Ltd . | Printed circuit board with thermal via |
CN107787112A (en) * | 2016-08-25 | 2018-03-09 | 三星电机株式会社 | Printed circuit board (PCB) with electronic component, its manufacture method and electronic component modular |
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CN115484755A (en) | 2022-12-16 |
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