TWI819214B - Laminated thin heat dissipation device and method of manufacturing the same - Google Patents
Laminated thin heat dissipation device and method of manufacturing the same Download PDFInfo
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Abstract
本發明有關於一種層疊式薄型散熱裝置,主要包括上端板、至少一第一層板、至少一第二層板、下端板及工作流體,第一、第二層板各自包括至少一第一、第二中空槽;其中,上端板、第一層板、第二層板及下端板係彼此層疊接合而構成一中空本體,且第一中空槽及第二中空槽彼此連通並形成封閉腔體,其包括至少一第一流體通道、及至少一第二流體通;工作流體係充填於中空本體之封閉腔體,其中第一流體通道係作為蒸氣流路,第二流體通道係作為冷凝液流路。 The invention relates to a stacked thin heat dissipation device, which mainly includes an upper end plate, at least a first layer plate, at least a second layer plate, a lower end plate and a working fluid. The first and second layer plates each include at least a first, second and second layer plates. a second hollow groove; wherein the upper end plate, the first layer plate, the second layer plate and the lower end plate are stacked and joined to each other to form a hollow body, and the first hollow groove and the second hollow groove are connected with each other and form a closed cavity, It includes at least one first fluid channel and at least one second fluid channel; the working fluid system is filled in the closed cavity of the hollow body, wherein the first fluid channel is used as a vapor flow path, and the second fluid channel is used as a condensate flow path. .
Description
本發明係關於一種層疊式薄型散熱裝置及其製造方法,尤指一種適用於可攜式電子裝置之薄形散熱裝置及其製造方法。 The present invention relates to a stacked thin heat dissipation device and a manufacturing method thereof, in particular to a thin heat dissipation device suitable for portable electronic devices and a manufacturing method thereof.
隨著可攜式電子裝置的運算能力不斷地提升,對於散熱的需求也顯的日益重要。再加上,可攜式電子裝置的體積不斷地朝向輕薄短小的趨勢,這無疑是限制了散熱裝置之配置空間。 As the computing power of portable electronic devices continues to improve, the demand for heat dissipation has become increasingly important. In addition, the size of portable electronic devices continues to become thinner and smaller, which undoubtedly limits the configuration space of the heat dissipation device.
在現有技術中已開發有針對可攜式電子裝置的散熱元件,例如美國專利公告第US9565786號『薄片狀散熱管及具備薄片狀散熱管之電子設備(Sheet-like heat pipe,and electronic device provided with same)』。然而,如上開先前技術中所載,傳統熱管的內部仍然避免不了必須設置毛細結構來供冷凝後的工作流體回流,而常見的毛細結構包括網目、纖維體、燒結粉末體、或微溝槽等。 Heat dissipation components for portable electronic devices have been developed in the prior art, such as U.S. Patent Publication No. US9565786 "Sheet-like heat pipe, and electronic device provided with sheet-like heat pipe, and electronic device provided with" same)』. However, as mentioned in the previous technology above, it is still inevitable to have a capillary structure inside a traditional heat pipe for the return flow of the condensed working fluid. Common capillary structures include mesh, fiber body, sintered powder body, or micro-grooves, etc. .
再者,熱管中的毛細結構不僅增加了製造成本,且製造工序也相當複雜,例如為了固定網目、纖維體、或燒結粉末體等毛細結構,必須加熱黏著或燒結,而衍生退火工序, 然而退火卻有可能改變了材料特性,影響到可靠度。另一方面,如果採用微型溝槽者,又必須進行蝕刻、濺鍍、或其他形成微結構的製程,例如CVD或PVD。此外,熱管中的毛細結構也必須具備相當體積,才可供足夠的工作流體作汽液循環。如此一來,導致熱管的整體厚度受限,無法再降低厚度,且間接地影響到電子裝置的厚度。 Furthermore, the capillary structure in the heat pipe not only increases the manufacturing cost, but the manufacturing process is also quite complicated. For example, in order to fix the capillary structure such as mesh, fiber body, or sintered powder body, it must be heated and bonded or sintered, and an annealing process is derived. However, annealing may change material properties and affect reliability. On the other hand, if micro-trenches are used, etching, sputtering, or other processes for forming microstructures, such as CVD or PVD, must be performed. In addition, the capillary structure in the heat pipe must also have a considerable volume to provide enough working fluid for vapor-liquid circulation. As a result, the overall thickness of the heat pipe is limited, and the thickness cannot be reduced, which indirectly affects the thickness of the electronic device.
另外,在其他相關先前技術中,亦發現有利用半導體製程來製備薄型散熱裝置,如美國專利公開第US2020/025458號「蒸氣腔、電子機器、蒸氣腔用金屬片材及蒸氣腔之製造方法/VAPOR CHAMBER,ELECTRONIC DEVICE,METALLIC SHEET FOR VAPOR CHAMBER AND MANUFACTURING METHOD OF VAPOR CHAMBER」一案,其利用半導體之顯影(photolithography)和蝕刻(etching)製程來製備工作流體的流路。然而,此一製程方法之成本高昂,且相當耗時,難以大規模生產,而且也限制了工作流體流路的形式。 In addition, in other related prior art, it has also been found that semiconductor manufacturing processes are used to prepare thin heat dissipation devices, such as U.S. Patent Publication No. US2020/025458 "Vapor chamber, electronic machine, metal sheet for vapor chamber, and method of manufacturing vapor chamber/" VAPOR CHAMBER, ELECTRONIC DEVICE, METALLIC SHEET FOR VAPOR CHAMBER AND MANUFACTURING METHOD OF VAPOR CHAMBER", which uses semiconductor photolithography and etching processes to prepare the flow path of the working fluid. However, this process method is expensive and time-consuming, difficult to produce on a large scale, and also limits the form of the working fluid flow path.
另一方面,本案申請人先前所提交之PCT申請案「薄型散熱裝置及其製造方法/Thin heat dissipation device and method for manufacturing the same」(申請號為PCT/US2020/013981)一發明案中提供了多種創新的散熱裝置之結構和製造方法,其大多以模具衝壓成型,且構造相當簡單,不論是製造成本、或所耗的製程時間相較於相關先前技術,已有相當顯著的進步。不過,申請人又更積極開發,以期達到更為可靠,使用壽命更長,且可順應各種需求而可彈性變更各種流道結構之薄型散熱裝置及其製造方法。 On the other hand, the invention in the PCT application "Thin heat dissipation device and method for manufacturing the same" (application number: PCT/US2020/013981) previously submitted by the applicant of this case provides The structures and manufacturing methods of various innovative heat dissipation devices are mostly stamped with molds, and the structures are quite simple. Compared with the related prior art, both the manufacturing cost and the process time have been significantly improved. However, the applicant has been more active in developing a thin heat dissipation device that is more reliable, has a longer service life, can adapt to various needs and can flexibly change various flow channel structures, and a manufacturing method thereof.
本發明之主要目的係在提供一種層疊式薄型散熱裝置,其構造相當簡單,可靠度高,使用壽命長,且其結構尺寸可輕易地彈性變化,厚度亦可相當地薄。 The main purpose of the present invention is to provide a laminated thin heat dissipation device that has a simple structure, high reliability, and long service life. Its structural dimensions can be easily and elastically changed, and its thickness can also be quite thin.
本發明之另一目的係在提供一種層疊式薄型散熱裝置之製造方法,其製程相當簡單、良率高,且製造成本相當低廉,適合大量生產。 Another object of the present invention is to provide a manufacturing method of a stacked thin heat dissipation device. The manufacturing process is relatively simple, the yield is high, and the manufacturing cost is relatively low, making it suitable for mass production.
為達成上述目的,本發明一種層疊式薄型散熱裝置,主要包括一上端板、至少一第一層板、至少一第一層板、一下端板、及一工作流體;每一第一、第二層板各自包括至少一第一、第二中空槽,其各自貫通第一、第二層板之上、下表面;其中,上端板、至少一第一層板、至少一第二層板、及下端板係彼此層疊接合而構成一中空本體,且至少一第一中空槽、及至少一第二中空槽彼此連通並形成一封閉腔體;而封閉腔體包括至少一第一流體通道、及至少一第二流體通;工作流體係充填於中空本體之封閉腔體。 In order to achieve the above object, the present invention is a stacked thin heat dissipation device, which mainly includes an upper end plate, at least a first layer plate, at least a first layer plate, a lower end plate, and a working fluid; each first and second Each layer board includes at least one first and second hollow groove, which respectively penetrates the upper and lower surfaces of the first and second layer boards; wherein, the upper end plate, at least one first layer board, at least one second layer board, and The lower end plates are stacked and joined to each other to form a hollow body, and at least one first hollow groove and at least one second hollow groove are connected with each other to form a closed cavity; and the closed cavity includes at least one first fluid channel and at least A second fluid passage; the working flow system fills the closed cavity of the hollow body.
由上可知,本發明可利用層疊之上端板、第一層板之第一中空槽、第二層板之第二中空槽、及下端板來形成彼此連通之第一、第二流體通道,其中一流體通道係作為蒸氣流路,另一流體通道係作為冷凝液流路。據此,本發明之裝置的整體構造相當簡單、可靠,成本相當低廉,且散熱效率亦佳;又可輕易地彈性變化裝置的尺寸、或形狀,例如可根據所需的散熱效率、以及實際搭配的待散熱物件變更裝置的面積、厚度、及形狀等。 It can be seen from the above that the present invention can use the stacked upper end plate, the first hollow groove of the first layer plate, the second hollow groove of the second layer plate, and the lower end plate to form the first and second fluid channels that communicate with each other, wherein One fluid channel serves as a vapor flow path, and the other fluid channel serves as a condensate flow path. Accordingly, the overall structure of the device of the present invention is quite simple and reliable, the cost is quite low, and the heat dissipation efficiency is also good; the size or shape of the device can be easily and flexibly changed, for example, according to the required heat dissipation efficiency and actual configuration. The area, thickness, and shape of the device to be dissipated are changed.
較佳的是,本發明層疊式薄型散熱裝置中的第一 流體通道和該第二流體通道間構成連通之端面高度可小於等於0.1mm,因小於等於0.1mm之通道即可提供極佳的毛細作用,故可取代習知以網目、纖維體、或燒結粉末體等毛細結構。再者,第一流體通道和第二流體通道可沿著中空本體之長度方向延伸;而第一流體通道和第二流體通道可在中空本體之寬度方向上併排配置或高度方向上層疊配置,並彼此連通。 Preferably, the first one in the stacked thin heat dissipation device of the present invention The height of the communicating end surface between the fluid channel and the second fluid channel can be less than or equal to 0.1mm. Since a channel less than or equal to 0.1mm can provide excellent capillary action, it can replace the conventional mesh, fiber body, or sintered powder. body and other capillary structures. Furthermore, the first fluid channel and the second fluid channel may extend along the length direction of the hollow body; and the first fluid channel and the second fluid channel may be arranged side by side in the width direction of the hollow body or stacked in the height direction, and Connected to each other.
另外,在本發明層疊式薄型散熱裝置中,第一層板之第一中空槽可包括複數第一導流部、及一第一匯流部,而複數第一導流部可沿著中空本體之長度方向延伸,且第一匯流部可沿著中空本之寬度方向延伸並與複數第一導流部連通;另一方面,第二層板之第二中空槽可包括複數第二導流部、及一第二匯流部,而複數第二導流部可沿著中空本體之長度方向延伸,且第二匯流部可沿著中空本體之寬度方向延伸並與複數第二導流部連通。換言之,本發明可藉由上述導流部、及匯流部之配置,而可成為具備多導熱通道之散熱板,其可提供大面積之傳熱和散熱,而厚度卻又可維持於相當薄。而且,第一匯流部、及第二匯流部可提供汽、液狀態之工作流體匯流,而可達成整個散熱裝置均溫之功效。 In addition, in the stacked thin heat dissipation device of the present invention, the first hollow groove of the first layer plate may include a plurality of first flow guide parts and a first converging part, and the plurality of first flow guide parts may be along the surface of the hollow body. Extending in the length direction, the first converging part can extend along the width direction of the hollow body and be connected with a plurality of first guide parts; on the other hand, the second hollow groove of the second layer plate can include a plurality of second guide parts, and a second confluence part, and the plurality of second flow guide parts can extend along the length direction of the hollow body, and the second confluence part can extend along the width direction of the hollow body and communicate with the plurality of second flow guide parts. In other words, through the configuration of the above-mentioned flow guide part and the converging part, the present invention can be used to form a heat dissipation plate with multiple heat conduction channels, which can provide heat transfer and heat dissipation over a large area while maintaining a relatively thin thickness. Moreover, the first converging part and the second converging part can provide a converging flow of working fluids in vapor and liquid states, thereby achieving uniform temperature of the entire heat dissipation device.
為達成前述目的,本發明一種層疊式薄型散熱裝置之製造方法,包括以下步驟:(A)提供一上端板、至少一第一層板、至少一第二層板、及一下端板:每一第一層板包括至少一第一中空槽,其貫通至少一第一層板之上、下表面;每一第二層板包括至少一第二中空槽,其貫通至少一第二層板之上、下表面;(B)層疊並接合上端板、至少一第一層板、至少一第二層板、及下端板而構成一中空本體;(C)對中空本體內部注入一 工作流體並脫氣後,封閉中空本體而形成一封閉腔體;其中,封閉腔體包括至少一第一流體通道、及至少一第二流體通道。 In order to achieve the aforementioned objectives, the present invention provides a method for manufacturing a stacked thin heat dissipation device, which includes the following steps: (A) providing an upper end plate, at least a first layer plate, at least a second layer plate, and a lower end plate: each The first layer plate includes at least one first hollow groove that penetrates the upper and lower surfaces of at least one first layer plate; each second layer plate includes at least one second hollow groove that penetrates the upper surface of at least one second layer plate. , lower surface; (B) stack and join the upper end plate, at least one first layer plate, at least one second layer plate, and lower end plate to form a hollow body; (C) inject a After the working fluid is degassed, the hollow body is closed to form a closed cavity; wherein the closed cavity includes at least one first fluid channel and at least one second fluid channel.
據此,本發明所提供之製造方法相當簡便,且成本相當低廉,只需透過沖模之機械加工方式即可,也就是衝切加工而形成第一、第二中空槽後,直接將上、下端板與第一、第二層板疊置接合即可,無需經過蝕刻或燒結,更無需額外工序來形成習知毛細結構,實為一極富創新和巧思之製造方法。 Accordingly, the manufacturing method provided by the present invention is very simple and low-cost. It only requires mechanical processing of the die. That is, after forming the first and second hollow grooves by punching, the upper and lower ends are directly connected. The board can be stacked and joined to the first and second layers without etching or sintering, and there is no need for additional processes to form the conventional capillary structure. It is indeed a very innovative and ingenious manufacturing method.
1:層疊式薄型散熱裝置 1:Laminated thin heat dissipation device
3:第一層板 3: First layer board
4:第二層板 4: Second layer board
21:上端板 21:Upper end plate
22:下端板 22:Lower end plate
31:第一中空槽 31: First hollow slot
41:第二層板 41:Second layer board
311:第一導流部 311: The first diversion department
312:第一匯流部 312:First Confluence Department
C:封閉腔體 C: Closed cavity
CH1:第一流體通道 CH1: first fluid channel
CH2:第二流體通道 CH2: Second fluid channel
H:高度 H: height
HZ:蒸發區 HZ: evaporation zone
HB:中空本體 HB: Hollow body
LZ:冷凝區 LZ: condensation zone
T:厚度 T:Thickness
W:寬度 W: Width
圖1A係本發明第一實施例之立體圖。 Figure 1A is a perspective view of the first embodiment of the present invention.
圖1B係本發明第一實施例之剖面圖。 Figure 1B is a cross-sectional view of the first embodiment of the present invention.
圖1C係本發明第一實施例之分解圖。 Figure 1C is an exploded view of the first embodiment of the present invention.
圖2A係本發明第二實施例之剖面圖。 Figure 2A is a cross-sectional view of the second embodiment of the present invention.
圖2B係本發明第二實施例之分解圖。 Figure 2B is an exploded view of the second embodiment of the present invention.
圖3係本發明第三實施例之剖面圖。 Figure 3 is a cross-sectional view of the third embodiment of the present invention.
圖4A係本發明第四實施例之剖面圖。 Figure 4A is a cross-sectional view of the fourth embodiment of the present invention.
圖4B係本發明第四實施例之分解圖。 Figure 4B is an exploded view of the fourth embodiment of the present invention.
圖5A係本發明第五實施例之剖面圖。 Figure 5A is a cross-sectional view of the fifth embodiment of the present invention.
圖5B係本發明第五實施例之第一層板之正視圖。 Figure 5B is a front view of the first layer board according to the fifth embodiment of the present invention.
圖5C係本發明第五實施例之第二層板之正視圖。 Figure 5C is a front view of the second layer board according to the fifth embodiment of the present invention.
本發明層疊式薄型散熱裝置及其製造方法在本實施例中被詳細描述之前,要特別注意的是,以下的說明中,類似的元件將以相同的元件符號來表示。再者,本發明之圖式僅作為示意說明,其未必按比例繪製,且所有細節也未必全部呈 現於圖式中。 Before the stacked thin heat dissipation device and its manufacturing method of the present invention are described in detail in this embodiment, it should be noted that in the following description, similar components will be represented by the same component symbols. Furthermore, the drawings of the present invention are only for schematic illustration and are not necessarily drawn to scale, and not all details are necessarily shown. shown in the diagram.
請一併參閱圖1A、圖1B、及圖1C,圖1A係本發明層疊式薄型散熱裝置1第一實施例之立體圖,圖1B係本發明層疊式薄型散熱裝置1第一實施例之剖面圖,圖1C係本發明層疊式薄型散熱裝置1第一實施例之分解圖。
Please refer to FIGS. 1A, 1B, and 1C together. FIG. 1A is a perspective view of the first embodiment of the stacked thin
如圖1中所示,本實施例之層疊式薄型散熱裝置1以長條形呈現,但本發明之散熱裝置並不局限於此一型態,可為任意形狀,例如平板狀。此外,又如圖1中所示,裝置兩端分別為一蒸發區HZ、及一冷凝區LZ,其中蒸發區HZ係用於接觸高溫器件,工作流體在蒸發區HZ受高溫蒸發後,以蒸氣型態回流至冷凝區LZ並凝結成液體,其再透過毛細結構以液體型態流至蒸發區HZ,以此不斷循環來實現熱傳導、及排熱。
As shown in FIG. 1 , the stacked thin
然而,本實施例之層疊式薄型散熱裝置1主要包括一上端板21、一第一層板3、一第二層板4、及下端板22;其中,上端板21、第一層板3、第二層板4、及下端板22為外輪廓形狀一致的條狀板體,第一層板3開設有一第一中空槽31,其貫通該第一層板3之上、下表面;而第二層板4亦開設有一第二中空槽41,其貫通該第二層板4之上、下表面。
However, the stacked
再者,上端板21、第一層板3、第二層板4、及下端板22係彼此層疊接合而構成一中空本體HB,而第一中空槽31、及第二中空槽41彼此連通並形成一封閉腔體C;且封閉腔體C包括一第一流體通道CH1、及二第二流體通道CH2;而中空本體HB之封閉腔體C內充填有工作流體,其可為氨、丙酮、甲醇、乙醇、庚烷、或水等,可視不同工作溫度區間來選擇合適的工作流體。
Furthermore, the
其中,第一流體通道CH1和第二流體通道CH2係沿著中空本體HB之長度方向延伸;而第一流體通道CH1和第二流體通道CH2在中空本體HB之寬度方向上併排配置並彼此連通。在本實施例中,第一流體通道CH1係作為蒸氣流通之通道,第二流體通道CH2係作為毛細效應之結構,即冷凝液體回流之通道。 The first fluid channel CH1 and the second fluid channel CH2 extend along the length direction of the hollow body HB; and the first fluid channel CH1 and the second fluid channel CH2 are arranged side by side in the width direction of the hollow body HB and communicate with each other. In this embodiment, the first fluid channel CH1 is used as a channel for vapor circulation, and the second fluid channel CH2 is used as a capillary effect structure, that is, a channel for condensed liquid reflux.
在進一步說明,如圖1B和圖1C中所示,本實施例之第一中空槽31之貫通開口截面積係大於第二中空槽41之貫通開口截面積;因此,由圖1B之剖面圖來看,當第一層板3與第二層板4彼此層疊時,封閉腔體C是呈現「T」字型剖面。其中,第一流體通道CH1係形成於第一中空槽31與第二中空槽41間彼此重疊之空間;而第二流體通道CH2係由第一中空槽31扣除其與第二中空槽41間彼此重疊部分之空間,也就是第一流體通道CH1上方二側的空間。
To further explain, as shown in Figures 1B and 1C, the cross-sectional area of the through opening of the first
再者,本實施例之第一層板3的厚度T為40μm,所以第一流體通道CH1和第二流體通道CH2間構成連通之端面高度亦為40μm。事實上,根據實際研究結果顯示,凡通道高度小於等於0.1mm就可形成毛細效應,高度越小則毛細現象越明顯。據此,因本實施例第二流體通道CH2之高度僅有40μm,故可提供液體回流之絕佳效果。
Furthermore, the thickness T of the
另外,本實施例之其他層板包括第二層板4、上端板21、及下端板22的厚度也都是40μm,所以裝置的整體厚度也僅有160μm。此外,本實施例所有層板的材質可以選用導熱率優良的材質,如銅,但因整體厚度相當薄,所以同時也必須考量到強度(硬度),故也可以選用如銅合金、鋁、鋁合金、
鐵、不鏽鋼、銅與不鏽鋼的複合材(Cu-SUS)、或鎳與不鏽鋼的複合材(Ni-SUS)等材質。
In addition, the thickness of other layers of this embodiment including the
據此,當工作流體在蒸發區HZ吸熱後形成蒸氣,此一瞬間在腔體內產生局部高壓,驅使工作流體蒸氣經由第一流體通道CH1高速流向冷凝區LZ,且在冷凝區LZ凝結成液體後,經由第二流體通道CH2之毛細結構回流至蒸發區HZ,以此循環作動。換言之,藉由工作流體在腔體內持續循環的液汽二相變化,即蒸氣流體和冷凝液流體於吸熱端(蒸發區HZ)及放熱端(冷凝區LZ)間往返的對流,使腔體表面呈現快速均溫的特性,而達到傳熱、及排熱之目的。 According to this, when the working fluid absorbs heat in the evaporation zone HZ and forms vapor, a local high pressure is generated in the cavity at this moment, driving the working fluid vapor to flow to the condensation zone LZ at high speed through the first fluid channel CH1, and condenses into a liquid in the condensation zone LZ , flows back to the evaporation zone HZ through the capillary structure of the second fluid channel CH2, and this cycle operates. In other words, due to the two-phase change of liquid and vapor in the continuous circulation of the working fluid in the cavity, that is, the convection of the vapor fluid and the condensate fluid back and forth between the heat absorption end (evaporation zone HZ) and the heat release end (condensation zone LZ), the surface of the cavity is It exhibits the characteristics of rapid temperature equalization to achieve the purpose of heat transfer and heat dissipation.
請同時參閱圖2A、及圖2B,圖2A係本發明第二實施例之剖面圖,圖2B係本發明第二實施例之分解圖。本實施例與前述第一實施例主要差異在於,第一中空槽31與第二中空槽41之開口截面積的大小是相同的,不過二者在第一層板3與第二層板4上的配置並非置中,而是分別朝寬度方向上之二側偏置。
Please refer to FIG. 2A and FIG. 2B at the same time. FIG. 2A is a cross-sectional view of the second embodiment of the present invention, and FIG. 2B is an exploded view of the second embodiment of the present invention. The main difference between this embodiment and the aforementioned first embodiment is that the opening cross-sectional areas of the first
更進一步說明,第一中空槽31與第二中空槽41在裝置的寬度方向上係彼此錯位而包括一重疊部分、及一不重疊部分;該重疊部分構成第一流體通道CH1;該不重疊部分構成二個第二流體通道CH2,其分別位於第一流體通道CH1上下二端之左、右二側位置。換言之,以圖2A所呈現的剖面而言,第一流體通道CH1和第二流體通道CH2大致呈「Z」字型剖面。然而,此一實施例之優點在於,第一層板3與第二層板4之規格是完全相同的,也就是只需要製造一種層板,而於組裝彼此交錯配置即可,於製造成本上更具優勢。
To further explain, the first
請參閱圖3,圖3係本發明層疊式薄型散熱裝置第三實施例之剖面圖。本實施例與前述第一實施例主要差異在於,本實施例在第二層板4與下端板22之間增設一第一層板3。然而,透過此一配置將可使第二流體通道CH2的數量增加為兩倍,藉此可大幅增加冷凝液體回流的量,進而顯著提升效率。據此,透過此一實施例恰可明確呈現本發明優勢之一,即可透過增減第一、二層板的數量,進而可輕易地調整第一流體通道CH1的空間大小和第二流體通道CH2的數量,以符合各種規格之排熱需求。
Please refer to FIG. 3 , which is a cross-sectional view of a third embodiment of a stacked thin heat dissipation device according to the present invention. The main difference between this embodiment and the aforementioned first embodiment is that this embodiment adds a
請同時參閱圖4A、及圖4B,圖4A係本發明第四實施例之剖面圖,圖4B係本發明第四實施例之分解圖。如圖中所示,本實施例與前述實施例主要差異在於,在前述第一至三實施例中,第一流體通道CH1和第二流體通道CH2在中空本體HB之寬度方向上併排配置並彼此連通;而本實施例之第一流體通道CH1和第二流體通道CH2則在中空本體HB之高度(厚度)方向上層疊配置。 Please refer to FIG. 4A and FIG. 4B at the same time. FIG. 4A is a cross-sectional view of the fourth embodiment of the present invention, and FIG. 4B is an exploded view of the fourth embodiment of the present invention. As shown in the figure, the main difference between this embodiment and the previous embodiments is that in the first to third embodiments, the first fluid channel CH1 and the second fluid channel CH2 are arranged side by side in the width direction of the hollow body HB and with each other. connected; and the first fluid channel CH1 and the second fluid channel CH2 in this embodiment are stacked in the height (thickness) direction of the hollow body HB.
進一步說明,本實施例之第二層板4開設有複數第二中空槽41,其係沿著長度方向等距分布;而且,每一第二流體通道CH2之寬度W為0.1mm。換句話說,如前所述,第一流體通道CH1和第二流體通道CH2間構成連通之端面寬度小於等於0.1mm即構成毛細結構,故本實施例之第二流體通道CH2即可作為冷凝液體回流通道。
To further explain, the
請一併參閱圖5A、圖5B、及圖5C,圖5A係本發明第五實施例之剖面圖,圖5B係本發明層疊式薄型散熱裝置第五實施例之第一層板之正視圖,圖5C係本發明第五實施例之 第二層板之正視圖。本實施例意在呈現,本發明並不侷限長條型熱管,亦可成型為一均溫板(VAPOR CHAMBER)。 Please refer to Figure 5A, Figure 5B, and Figure 5C together. Figure 5A is a cross-sectional view of the fifth embodiment of the present invention. Figure 5B is a front view of the first layer of the fifth embodiment of the stacked thin heat dissipation device of the present invention. Figure 5C is the fifth embodiment of the present invention. Front view of the second floor. This embodiment is intended to show that the present invention is not limited to a long heat pipe, and can also be shaped into a VAPOR CHAMBER.
進一步說明,本實施例之散熱裝置包括三片第一層板3、及二片第二層板4,再加上上端板21和下端板22而構成7層結構之均溫板。再者,本實施例之第一層板3上的第一中空槽31包括二第一導流部311、及一第一匯流部312,其中二第一導流部311係沿著第一層板3之長度方向延伸,而第一匯流部312係沿著第一層板3之寬度方向延伸並與第一導流部311連通。同樣地,本實施例之第二層板4上的第二中空槽41包括二第二導流部411、及一第二匯流部412,其中二第二導流部411係沿著第二層板4之長度方向延伸,而第二匯流部412係沿著第二層板4之寬度方向延伸並與第二匯流部412連通。
To further explain, the heat dissipation device of this embodiment includes three
以智慧型手機之散熱需求為例,本實施例之各項尺寸可設計如下:上端板21、下端板22、以及各層板之長度可為50mm,寬度可為24mm;第一導流部311之長度可為36mm,寬度可為8mm;第一匯流部312之長度可為18mm,寬度可為8mm;第二導流部411之長度可為37mm,寬度可為6mm;第二匯流部412之長度可為16mm,寬度可為5mm。另外,本實施例之所有層疊的板件厚度為40μm,故裝置的整體厚度僅為0.28mm。
Taking the heat dissipation requirements of a smart phone as an example, the dimensions of this embodiment can be designed as follows: the length of the
據此,如本實施例所呈現,本發明不僅僅侷限長條狀之薄型熱管,亦可含括平板狀之均溫板(VAPOR CHAMBER);而且,本發明可視實際需求,例如電子裝置的尺寸、形狀、抑或待散熱件之位置、尺寸或形狀等,而彈性調整第一流體通道CH1、第二流體通道CH2、以及各板件之尺寸、 數量、及形狀等各項參數。 Accordingly, as shown in this embodiment, the present invention is not limited to long thin heat pipes, but can also include flat plate-shaped VAPOR CHAMBER; moreover, the present invention can be adapted to actual needs, such as the size of electronic devices. , shape, or the position, size or shape of the parts to be radiated, etc., and elastically adjust the size of the first fluid channel CH1, the second fluid channel CH2, and each plate, Quantity, shape and other parameters.
以下第一實施例為例,說明本發明之製造方法;首先,步驟(A),提供上端板21、第一層板3、第二層板4、及下端板22;其中,第一層板3和第二層板4已預先分別成形第一中空槽31、及第二中空槽41。在本實施例中,第一中空槽31、及第二中空槽41係透過一衝切加工所形成,其僅利用一般的機械加工設備(沖床)即可完成,非常適合大量生產,成本相當低廉。
The following first embodiment is taken as an example to illustrate the manufacturing method of the present invention; first, step (A) provides an
不過,本發明也不限於利用沖切加工來成形第一中空槽31、及第二中空槽41,其他等效的加工方式也可適用,例如化學蝕刻、放電加工、3D列印、PVD、CVD、或甚至銑削等機械加工等。需要特別說明的是,如果是需要成形較為精細的中空槽時,如前述第四實施例之第二中空槽41,因為已經超過一般機械加工的極限,則可考慮利用半導體製程中常見的蝕刻製程、物理或化學氣相沉積製程等來形成。
However, the present invention is not limited to using punching processing to form the first
接著,步驟(B),層疊並接合上端板21、第一層板3、第二層板4、及下端板22而構成一中空本體HB;換言之,以本發明第一實施例為例,依序從下到上疊置下端板22、第二層板4、第一層板3、及上端板21後,接著可利用擴散接合(Diffusion bonding),將所有板件接合。當然,在此接合步驟中,須預留一通孔以供灌注工作流體和脫氣。
Next, in step (B), the
再且,步驟(C),對該中空本體HB內部注入一工作流體並脫氣後,封閉該中空本體HB而形成一封閉腔體C;亦即,例如以加熱或真空吸引或者是該等組合等的手段進行脫氣後,再以鉚接、焊接、或擴散接合等手段封閉通孔而形成一封 閉腔體C,即完成本發明之裝置。據此,本發明之製程相當簡單,僅利用一般機械加工即可完成,非常適合大量生產,且成本相當低廉,生產效率極高,而製程條件、及產品規格皆可輕易地視實際需求彈性變更,實為一極富創意、又兼具實用性、且可工業化大量生產等特性之創新發明。 Furthermore, in step (C), after injecting a working fluid into the hollow body HB and degassing it, the hollow body HB is closed to form a closed cavity C; that is, for example, by heating or vacuum suction or a combination of these After degassing by means such as riveting, welding, or diffusion bonding, the through holes are sealed to form a seal. The closed cavity C is the device that completes the present invention. Accordingly, the manufacturing process of the present invention is quite simple and can be completed using only general mechanical processing. It is very suitable for mass production, has a very low cost and extremely high production efficiency, and the process conditions and product specifications can be easily changed flexibly according to actual needs. , is actually an innovative invention that is extremely creative, practical, and can be industrialized for mass production.
上述實施例僅係為了方便說明而舉例而已,本發明所主張之權利範圍自應以申請專利範圍所述為準,而非僅限於上述實施例。 The above-mentioned embodiments are only examples for convenience of explanation. The scope of rights claimed by the present invention shall be subject to the scope of the patent application and shall not be limited to the above-mentioned embodiments.
1:層疊式薄型散熱裝置 1:Laminated thin heat dissipation device
3:第一層板 3: First layer board
4:第二層板 4: Second layer board
21:上端板 21:Upper end plate
22:下端板 22:Lower end plate
C:封閉腔體 C: Closed cavity
CH1:第一流體通道 CH1: first fluid channel
CH2:第二流體通道 CH2: Second fluid channel
HB:中空本體 HB: Hollow body
T:厚度 T:Thickness
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CN103348422A (en) * | 2011-02-03 | 2013-10-09 | 丰田自动车株式会社 | Heat pipe and electronic component having the heat pipe |
TWM542759U (en) * | 2017-01-25 | 2017-06-01 | Forcecon Technology Co Ltd | Heat spreading plate with oscillating type heat pipe |
TW201831855A (en) * | 2017-01-27 | 2018-09-01 | 日商古河電氣工業股份有限公司 | Paper chamber |
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CN103348422A (en) * | 2011-02-03 | 2013-10-09 | 丰田自动车株式会社 | Heat pipe and electronic component having the heat pipe |
TWM542759U (en) * | 2017-01-25 | 2017-06-01 | Forcecon Technology Co Ltd | Heat spreading plate with oscillating type heat pipe |
TW201831855A (en) * | 2017-01-27 | 2018-09-01 | 日商古河電氣工業股份有限公司 | Paper chamber |
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