TWI815756B - Anti-corrosion multilayers pipe - Google Patents
Anti-corrosion multilayers pipe Download PDFInfo
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- TWI815756B TWI815756B TW111149590A TW111149590A TWI815756B TW I815756 B TWI815756 B TW I815756B TW 111149590 A TW111149590 A TW 111149590A TW 111149590 A TW111149590 A TW 111149590A TW I815756 B TWI815756 B TW I815756B
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- section
- corrosion
- internal thread
- resistant composite
- pipe
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- 238000005260 corrosion Methods 0.000 title claims abstract description 61
- 229910000831 Steel Inorganic materials 0.000 claims description 59
- 239000010959 steel Substances 0.000 claims description 59
- 230000007797 corrosion Effects 0.000 claims description 56
- 239000002131 composite material Substances 0.000 claims description 49
- 239000011248 coating agent Substances 0.000 claims description 21
- 238000000576 coating method Methods 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 21
- 229910052751 metal Inorganic materials 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 17
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 8
- 239000010935 stainless steel Substances 0.000 claims description 8
- 239000010936 titanium Substances 0.000 claims description 8
- 229910052719 titanium Inorganic materials 0.000 claims description 8
- 229910001069 Ti alloy Inorganic materials 0.000 claims description 7
- 229910001220 stainless steel Inorganic materials 0.000 claims description 7
- 239000011152 fibreglass Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 238000007789 sealing Methods 0.000 abstract description 5
- 230000008878 coupling Effects 0.000 abstract description 4
- 238000010168 coupling process Methods 0.000 abstract description 4
- 238000005859 coupling reaction Methods 0.000 abstract description 4
- 238000005253 cladding Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 10
- 239000002253 acid Substances 0.000 description 8
- 229920000295 expanded polytetrafluoroethylene Polymers 0.000 description 6
- 229910000975 Carbon steel Inorganic materials 0.000 description 4
- 239000004809 Teflon Substances 0.000 description 4
- 229920006362 Teflon® Polymers 0.000 description 4
- 239000010962 carbon steel Substances 0.000 description 4
- 239000003365 glass fiber Substances 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008398 formation water Substances 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- -1 mining Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Rigid Pipes And Flexible Pipes (AREA)
- Laminated Bodies (AREA)
- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
- Flanged Joints, Insulating Joints, And Other Joints (AREA)
Abstract
Description
本發明係關於一種鋼管,特別是關於一種耐腐蝕複合管材。The present invention relates to a steel pipe, in particular to a corrosion-resistant composite pipe.
在現有的工程建設中,如混凝土輸送泵車、石油、化工、頁岩氣輸送以及電力、冶金、煤炭、礦山、水泥等行業物料輸送等場合中,廣泛需要使用具有優異的耐磨性能、抗熱衝擊性能、耐腐蝕鋼管。尤其在石油開採中,因二氧化碳、硫化氫及氯離子、礦化地層水等高腐蝕介質的存在,嚴重影響石油管道的使用壽命及油氣田的安全運行。In existing engineering construction, such as concrete pump trucks, petroleum, chemical industry, shale gas transportation, and material transportation in electric power, metallurgy, coal, mining, cement and other industries, it is widely needed to use excellent wear resistance and heat resistance. Impact performance, corrosion-resistant steel pipe. Especially in oil mining, the presence of highly corrosive media such as carbon dioxide, hydrogen sulfide, chloride ions, and mineralized formation water seriously affects the service life of oil pipelines and the safe operation of oil and gas fields.
目前單一材質的鋼管要達到上述要求很難實現,而且會大大增加產品的成本。如若能夠將二種以上具有不同機械性能材質的管體進行複合加工,則可以很好地解決這一問題,同時能大大降低成本。具體來說,複合加工的鋼管是指鋼管內襯各種防腐材料而成,例如塑料、橡膠或玻璃鋼等,已被廣泛應用於輸送各種腐蝕介質的管體。然而,以目前複合加工鋼管,仍然無法在高溫、強酸腐蝕之嚴苛作業環境下,運用於垂直吊掛工程。At present, it is difficult to achieve the above requirements for steel pipes made of a single material, and it will greatly increase the cost of the product. If two or more pipe bodies with different mechanical properties can be compositely processed, this problem can be solved well and the cost can be greatly reduced. Specifically, composite processed steel pipes refer to steel pipes lined with various anti-corrosion materials, such as plastic, rubber or fiberglass, which have been widely used in pipe bodies for transporting various corrosive media. However, the current composite processed steel pipes are still unable to be used in vertical hanging projects in the harsh operating environment of high temperature and strong acid corrosion.
因此,為克服現有技術中的缺點和不足,本發明有必要提供改良的一種耐腐蝕複合管材,以解決上述習用技術所存在的問題。Therefore, in order to overcome the shortcomings and deficiencies in the prior art, it is necessary for the present invention to provide an improved corrosion-resistant composite pipe to solve the problems existing in the above conventional technology.
本發明之主要目的在於提供一種耐腐蝕複合管材,利用鋼管本體、接頭及夾持環的設計,能夠在高溫、強酸腐蝕之嚴苛作業環境下,運用於垂直吊掛工程。The main purpose of the present invention is to provide a corrosion-resistant composite pipe that can be used in vertical hanging projects under the harsh operating environment of high temperature and strong acid corrosion by utilizing the design of the steel pipe body, joints and clamping rings.
為達上述之目的,本發明提供一種耐腐蝕複合管材,該耐腐蝕複合管材包括一鋼管本體、一接頭、一夾持環及一外覆層,該鋼管本體包含一管件、一第一外螺紋段、一第二外螺紋段及一平面段,其中該第一外螺紋段、該第二外螺紋段及該平面段形成在該管件的一外表面,而且該平面段位於該第一外螺紋段及該第二外螺紋段之間;該接頭包含一第一內螺紋部、一第二內螺紋部及一內凸環部,其中該第一內螺紋部、該第二內螺紋部及該內凸環部形成在該接頭的一內環面,而且該內凸環部形成在該第一內螺紋部及該第二內螺紋部之間,該第一內螺紋部配置為螺合在該鋼管本體的第一外螺紋段上;該夾持環包含一套合部及一內螺紋部,其中該套合部及該內螺紋部形成在該夾持環的一內環面,而且該套合部套合在該鋼管本體的平面段上,該鋼管本體的第二外螺紋段配置為供該內螺紋部以及該接頭的第二內螺紋部螺合;該外覆層包含一第一連接段、一第二連接段及一中間段,其中該中間段位於該第一連接段及該第二連接段之間,而且該中間段覆蓋在該鋼管本體的平面段,該第一連接段與該接頭相接,該第二連接段與該夾持環相接。In order to achieve the above purpose, the present invention provides a corrosion-resistant composite pipe. The corrosion-resistant composite pipe includes a steel pipe body, a joint, a clamping ring and an outer coating. The steel pipe body includes a pipe fitting, a first external thread section, a second external thread section and a flat section, wherein the first external thread section, the second external thread section and the flat section are formed on an outer surface of the pipe fitting, and the flat section is located on the first external thread between the section and the second external thread section; the joint includes a first internal thread part, a second internal thread part and an internal convex ring part, wherein the first internal thread part, the second internal thread part and the The inner convex ring part is formed on an inner ring surface of the joint, and the inner convex ring part is formed between the first internal thread part and the second internal thread part, and the first internal thread part is configured to be threaded in the On the first externally threaded section of the steel pipe body; the clamping ring includes a fitting portion and an internal threaded portion, wherein the fitting portion and the internal threaded portion are formed on an inner annular surface of the clamping ring, and the sleeve The coupling portion is fitted on the flat section of the steel pipe body, and the second externally threaded section of the steel pipe body is configured for the internally threaded section and the second internally threaded section of the joint to be threaded together; the outer covering includes a first connection section, a second connecting section and an intermediate section, wherein the intermediate section is located between the first connecting section and the second connecting section, and the intermediate section covers the plane section of the steel pipe body, and the first connecting section and The joint is connected, and the second connecting section is connected with the clamping ring.
在本發明之一實施例中,該鋼管本體的第一外螺紋段具有一第一錐度全齒牙區及一第一錐度非錐度全齒牙區,該第一錐度全齒牙區位於遠離該平面段的一側,該第一錐度非錐度全齒牙區位於靠近該平面段的一側。In one embodiment of the present invention, the first external thread section of the steel pipe body has a first taper full tooth area and a first taper non-taper full tooth area, and the first taper full tooth area is located away from the On one side of the plane section, the first tapered non-taper full tooth area is located on the side close to the plane section.
在本發明之一實施例中,該鋼管本體的第二外螺紋段依序具有一第二錐度全齒牙區、一第二錐度非錐度全齒牙區、一無錐度錐度非錐度全齒牙區及一環形槽孔區,該第二錐度全齒牙區位於遠離該平面段的一側,該環形槽孔區位於靠近該平面段的一側。In one embodiment of the present invention, the second external thread section of the steel pipe body has a second taper full tooth area, a second taper non-taper full tooth area, and a non-taper non-taper full tooth area in sequence. area and an annular slot area, the second tapered full tooth area is located on a side away from the plane section, and the annular slot area is located on a side close to the plane section.
在本發明之一實施例中,該鋼管本體另包括一內襯管、二金屬環及二填角銲,該內襯管設置在該管件的一內環面,而且該等金屬環分別設置在該管件的二相反平面端上,在該內襯管的一端及相鄰的金屬環之間焊接相對應的填角銲。In one embodiment of the present invention, the steel pipe body further includes a lining pipe, two metal rings and two fillet welds. The lining pipe is arranged on an inner annular surface of the pipe fitting, and the metal rings are respectively arranged on On two opposite flat ends of the pipe fitting, corresponding fillet welds are welded between one end of the lining pipe and the adjacent metal ring.
在本發明之一實施例中,該外覆層的材料包含玻璃纖維,該內襯管及該等金屬環的材料包含鈦。In one embodiment of the present invention, the material of the outer coating includes fiberglass, and the materials of the lining tube and the metal rings include titanium.
在本發明之一實施例中,該接頭另具有一第一溝槽及一第二溝槽,該第一溝槽形成在該第一內螺紋部及該內凸環部之間,該第二溝槽形成在該第二內螺紋部及該內凸環部之間。In one embodiment of the present invention, the joint further has a first groove and a second groove, the first groove is formed between the first internal thread part and the internal convex ring part, and the second A groove is formed between the second internal thread part and the internal convex ring part.
在本發明之一實施例中,該接頭另具有一第一環形墊片及一第二環形墊片,該內凸環部具有一第一定位端面及一第二定位端面,該第一環形墊片設置在面朝該第一內螺紋部的第一定位端面上,該第二環形墊片設置在面朝該第二內螺紋部的第二定位端面上。In one embodiment of the present invention, the joint further has a first annular gasket and a second annular gasket, and the inner convex ring portion has a first positioning end face and a second positioning end face, and the first ring The ring-shaped gasket is disposed on the first positioning end face facing the first internal thread part, and the second annular gasket is disposed on the second positioning end face facing the second internal thread part.
在本發明之一實施例中,該夾持環另包含一斜邊溝槽及一環形墊片,該斜邊溝槽形成在該夾持環的一端面上,而且該斜邊溝槽鄰近該內螺紋部。In one embodiment of the present invention, the clamping ring further includes a beveled groove and an annular gasket. The beveled groove is formed on an end surface of the clamping ring, and the beveled groove is adjacent to the Internal thread part.
在本發明之一實施例中,該夾持環另包含一定位環形端面,該定位環形端面位於該內螺紋部及該套合部之間。In one embodiment of the present invention, the clamping ring further includes a positioning annular end surface, and the positioning annular end surface is located between the internal thread part and the fitting part.
在本發明之一實施例中,該外覆層的第一連接段的一上斜面端與該接頭的一下斜面端貼附在一起,該外覆層的第二連接段的一上斜面端與該夾持環的一下斜面端貼附在一起。In one embodiment of the present invention, an upper bevel end of the first connecting section of the outer covering is attached to the lower bevel end of the joint, and an upper bevel end of the second connecting section of the outer covering is attached to the lower bevel end of the joint. The lower beveled ends of the clamping rings are attached together.
如上所述,本發明耐腐蝕複合管材能夠因應特殊地質環境需求,設計一種以碳鋼為主體的鋼管本體,同時在該管件的內環面設置該內襯管,其中該內襯管的材料包含鈦、鈦合金或不鏽鋼管,該管件的外表面披覆該外覆層,該外覆層為玻璃纖維,進而獲得耐高溫、耐酸蝕及高結構強度之複合形管材。另外,本發明耐腐蝕複合管材透過該鋼管本體、該接頭及該夾持環之設計,能夠強化彼此之間的鎖固能力,同時提升其密封效果,可於垂直吊掛時利用該鋼管本體、該接頭及該夾持環之間的螺合操作進行連續組裝。本發明耐腐蝕複合管材於溫度150℃以下、pH=1~2之高溫腐蝕環境下,仍具有不腐蝕、不劣化之良好耐受性表現,藉此降低產品的成本,進而能夠將耐腐蝕複合管材推廣應用在各種物料輸送中。As mentioned above, the corrosion-resistant composite pipe of the present invention can meet the needs of special geological environments by designing a steel pipe body made of carbon steel as the main body, and at the same time, a lining pipe is provided on the inner ring surface of the pipe fitting, where the material of the lining pipe includes Titanium, titanium alloy or stainless steel pipes, the outer surface of the pipe is covered with the outer coating, and the outer coating is glass fiber, thereby obtaining a composite pipe with high temperature resistance, acid corrosion resistance and high structural strength. In addition, the corrosion-resistant composite pipe of the present invention can strengthen the locking ability between each other through the design of the steel pipe body, the joint and the clamping ring, and at the same time improve its sealing effect. The steel pipe body, the steel pipe body, the joint and the clamping ring can be used for vertical hanging. The screwing operation between the joint and the clamping ring allows for continuous assembly. The corrosion-resistant composite pipe of the present invention still has good tolerance performance of non-corrosion and non-deterioration in a high-temperature corrosive environment with a temperature below 150°C and pH=1~2, thereby reducing the cost of the product and further enabling the corrosion-resistant composite pipe to be Pipes are widely used in various material transportation.
為了讓本發明之上述及其他目的、特徵、優點能更明顯易懂,下文將特舉本發明實施例,並配合所附圖式,作詳細說明如下。再者,本發明所提到的方向用語,例如上、下、頂、底、前、後、左、右、內、外、側面、周圍、中央、水平、橫向、垂直、縱向、軸向、徑向、最上層或最下層等,僅是參考附加圖式的方向。因此,使用的方向用語是用以說明及理解本發明,而非用以限制本發明。In order to make the above and other objects, features, and advantages of the present invention more apparent and understandable, embodiments of the present invention will be described in detail below along with the accompanying drawings. Furthermore, the directional terms mentioned in the present invention include, for example, up, down, top, bottom, front, back, left, right, inside, outside, side, peripheral, central, horizontal, transverse, vertical, longitudinal, axial, Radial, uppermost or lowermost, etc., are only directions with reference to the attached drawings. Therefore, the directional terms used are to illustrate and understand the present invention, but not to limit the present invention.
請參照圖1及圖2所示,為本發明一實施例的耐腐蝕複合管材,該耐腐蝕複合管材包括一鋼管本體2、一接頭3、一夾持環4及一外覆層5,該鋼管本體2、該接頭3、該夾持環4及該外覆層5在附加組合之後,能夠成為具備耐高溫、耐酸蝕及高結構強度之複合鋼管。本發明將於下文詳細說明各元件的細部構造、組裝關係及其運作原理。Please refer to Figures 1 and 2, which are corrosion-resistant composite pipes according to an embodiment of the present invention. The corrosion-resistant composite pipes include a steel pipe body 2, a joint 3, a clamping ring 4 and an outer coating 5. After additional combination, the steel pipe body 2, the joint 3, the clamping ring 4 and the outer coating 5 can become a composite steel pipe with high temperature resistance, acid corrosion resistance and high structural strength. The detailed structure, assembly relationship and operating principle of each component will be described in detail below.
續參照圖1及圖2所示,該鋼管本體2包含一管件21、一第一外螺紋段22、一第二外螺紋段23及一平面段24,其中該第一外螺紋段22、該第二外螺紋段23及該平面段24形成在該管件21的一外表面,而且該平面段24位於該第一外螺紋段22及該第二外螺紋段24之間。Continuing to refer to Figures 1 and 2, the steel pipe body 2 includes a pipe fitting 21, a first external thread section 22, a second external thread section 23 and a planar section 24, wherein the first external thread section 22, the The second external thread section 23 and the flat section 24 are formed on an outer surface of the pipe 21 , and the flat section 24 is located between the first external thread section 22 and the second external thread section 24 .
請參照圖2及圖3所示,進一步來說,該鋼管本體2的第一外螺紋段22具有一第一錐度全齒牙區221(Perfect Threads)及一第一錐度非錐度全齒牙區222(Imperfect Threads),該第一錐度全齒牙區221位於遠離該平面段24的一側,該第一錐度非錐度全齒牙區222位於靠近該平面段24的一側。透過該第一錐度全齒牙區221及該第一錐度非錐度全齒牙區222的設計,使該鋼管本體2的第一外螺紋段22能夠與該接頭3穩固地鎖固在一起。Please refer to Figures 2 and 3. Further, the first external thread section 22 of the steel pipe body 2 has a first taper full tooth area 221 (Perfect Threads) and a first taper non-taper full tooth area. 222 (Imperfect Threads), the first tapered full tooth area 221 is located on the side away from the planar section 24 , and the first tapered non-tapered full tooth area 222 is located on the side close to the planar section 24 . Through the design of the first taper full tooth area 221 and the first taper non-taper full tooth area 222, the first external thread section 22 of the steel pipe body 2 can be firmly locked with the joint 3.
另外,該鋼管本體2的第二外螺紋段23依序具有一第二錐度全齒牙區231、一第二錐度非錐度全齒牙區232、一無錐度錐度非錐度全齒牙區233及一環形槽孔區234,其中該第二錐度全齒牙區位231於遠離該平面段24的一側,該環形槽孔區234位於靠近該平面段24的一側,而且該環形槽孔區234配置為定位該夾持環4。在本實施例中,該第二錐度全齒牙區231的長度與該第二錐度非錐度全齒牙區232的長度相同,該第二錐度非錐度全齒牙區232的長度與該無錐度錐度非錐度全齒牙區233的長度相同,該環形槽孔區234的長度小於該無錐度錐度非錐度全齒牙區233的長度。透過該第二錐度全齒牙區231及該第二錐度非錐度全齒牙區232的設計,使該鋼管本體2的第二外螺紋段23能夠與該夾持環4穩固地鎖固在一起,同時,利用該無錐度錐度非錐度全齒牙區233及該環形槽孔區234的設計,可以使該夾持環4漸進地往該平面段24的方向移動,並且限位在該環形槽孔區234。In addition, the second external thread section 23 of the steel pipe body 2 has a second taper full tooth area 231, a second taper non-taper full tooth area 232, a non-taper non-taper full tooth area 233 and An annular slotted hole area 234, in which the second tapered full tooth area 231 is on the side away from the planar section 24, the annular slotted hole area 234 is located on the side close to the planar section 24, and the annular slotted hole area 234 Configured to position the clamping ring 4 . In this embodiment, the length of the second taper full tooth area 231 is the same as the length of the second taper non-taper full tooth area 232, and the length of the second taper non-taper full tooth area 232 is the same as the length of the non-taper tooth area 231. The length of the tapered non-tapered full tooth area 233 is the same, and the length of the annular slot area 234 is smaller than the length of the non-tapered non-tapered full tooth area 233 . Through the design of the second taper full tooth area 231 and the second taper non-taper full tooth area 232, the second external thread section 23 of the steel pipe body 2 can be firmly locked with the clamping ring 4 , at the same time, by utilizing the design of the non-taper non-taper full-tooth area 233 and the annular slot area 234, the clamping ring 4 can be gradually moved in the direction of the plane section 24 and limited in the annular groove. Hole area 234.
請參照圖1、圖5及圖6所示,該鋼管本體2另包括一內襯管25、二金屬環26及二填角銲27,該內襯管25設 置在該管件21的一內環面,而且該等金屬環26分別設置在該管件21的二相反平面端上,在該內襯管25的一端及相鄰的金屬環26之間焊接相對應的填角銲27。在本實施例中,該填角銲27連接在相對應的內襯管25及金屬環26之間且形成一平面(見圖6)。另外,該外覆層5的材料包含玻璃纖維,該內襯管25及該等金屬環26的材料包含鈦、鈦合金或不鏽鋼。由於該外覆層5、該內襯管25及該等金屬環26具有高耐磨性能、高抗熱衝擊性能及耐腐蝕性能,透過該外覆層5、該內襯管25及該等金屬環26的設計,使得該管件21的外表面及內環面皆受到包覆,進而獲得耐高溫、耐酸蝕及高結構強度之複合形管材。Please refer to Figures 1, 5 and 6. The steel pipe body 2 also includes a lining pipe 25, two metal rings 26 and two fillet welds 27. The lining pipe 25 is arranged on an inner ring of the pipe fitting 21. surface, and the metal rings 26 are respectively arranged on two opposite planar ends of the pipe member 21, and corresponding fillet welds 27 are welded between one end of the lining pipe 25 and the adjacent metal rings 26. In this embodiment, the fillet weld 27 is connected between the corresponding lining pipe 25 and the metal ring 26 to form a plane (see Figure 6). In addition, the material of the outer coating 5 includes glass fiber, and the materials of the lining tube 25 and the metal rings 26 include titanium, titanium alloy or stainless steel. Since the outer coating 5 , the inner lining pipe 25 and the metal rings 26 have high wear resistance, high thermal shock resistance and corrosion resistance, through the outer coating 5 , the inner lining pipe 25 and the metal rings The design of the ring 26 enables both the outer surface and the inner ring surface of the pipe 21 to be covered, thereby obtaining a composite pipe that is resistant to high temperatures, acid corrosion, and has high structural strength.
請參照圖1、圖2及圖7所示,該接頭3包含一第一內螺紋部31、一第二內螺紋部32及一內凸環部33,其中該第一內螺紋部31、該第二內螺紋部32及該內凸環部33形成在該接頭3的一內環面,而且該內凸環部33形成在該第一內螺紋部31及該第二內螺紋部32之間,該第一內螺紋部31配置為螺合在該鋼管本體2的第一外螺紋段22上,該第二內螺紋部32配置為螺合在另一耐腐蝕複合管材的該鋼管本體2的第二外螺紋段23。在本實施例中,該接頭3的材料包含鈦、鈦合金或不鏽鋼。Please refer to Figures 1, 2 and 7, the joint 3 includes a first internal thread part 31, a second internal thread part 32 and an internal convex ring part 33, wherein the first internal thread part 31, the The second internal thread part 32 and the inner convex ring part 33 are formed on an inner ring surface of the joint 3 , and the inner convex ring part 33 is formed between the first internal thread part 31 and the second internal thread part 32 , the first internal thread portion 31 is configured to be threaded on the first external thread section 22 of the steel pipe body 2, and the second internal thread portion 32 is configured to be screwed on the steel pipe body 2 of another corrosion-resistant composite pipe. The second external thread section 23. In this embodiment, the material of the joint 3 includes titanium, titanium alloy or stainless steel.
續參照圖1、圖2及圖7所示,進一步來說,該接頭3另具有一第一溝槽34及一第二溝槽35,該第一溝槽34及該第二溝槽35是自該接頭3的內環面凹陷且位於該內凸環部33的二相對側,其中該第一溝槽34形成在該第一內螺紋部31及該內凸環部33之間,該第二溝槽35形成在該第二內螺紋部32及該內凸環部33之間。在該接頭3與該鋼管本體2組合時,透過該第一溝槽34及該第二溝槽35的設計,能夠提供緩衝空間,並且分散該接頭3與該鋼管本體2於螺合時所累積的應力,同時也能夠避免該第一內螺紋部31與該第一外螺紋段22彼此鎖固過緊或過鬆。Continuing to refer to Figures 1, 2 and 7, furthermore, the connector 3 also has a first groove 34 and a second groove 35. The first groove 34 and the second groove 35 are It is recessed from the inner ring surface of the joint 3 and is located on two opposite sides of the inner convex ring portion 33 , wherein the first groove 34 is formed between the first internal thread portion 31 and the inner convex ring portion 33 . Two grooves 35 are formed between the second internal thread part 32 and the internal convex ring part 33 . When the joint 3 is combined with the steel pipe body 2, the design of the first groove 34 and the second groove 35 can provide a buffer space and disperse the accumulated energy during the threading of the joint 3 and the steel pipe body 2. stress, and at the same time, the first internal thread portion 31 and the first external thread section 22 can be prevented from being locked too tightly or too loosely.
另外,該接頭3另具有一第一環形墊片36及一第二環形墊片37,該內凸環部33具有一第一定位端面331及一第二定位端面332,該第一定位端面331及該第二定位端面332位於該內凸環部33的二相反側,該第一環形墊片36設置在面朝該第一內螺紋部31的第一定位端面331上,該第二環形墊片37設置在面朝該第二內螺紋部32的第二定位端面332上。在本實施例中,該第一環形墊片36及該第二環形墊片37的材料包含鐵氟龍或膨體聚四氟乙烯(ePTFTE)。在該接頭3與該鋼管本體2組合時,透過該第一環形墊片36及該第二環形墊片37的設計,能夠吸收該接頭3與該鋼管本體2於螺合時所產生的應力。In addition, the joint 3 also has a first annular gasket 36 and a second annular gasket 37. The inner convex ring portion 33 has a first positioning end surface 331 and a second positioning end surface 332. The first positioning end surface 331 and the second positioning end surface 332 are located on two opposite sides of the inner convex ring part 33. The first annular gasket 36 is disposed on the first positioning end surface 331 facing the first internal thread part 31. The second The annular gasket 37 is disposed on the second positioning end surface 332 facing the second internal thread portion 32 . In this embodiment, the material of the first annular gasket 36 and the second annular gasket 37 includes Teflon or expanded polytetrafluoroethylene (ePTFTE). When the joint 3 is combined with the steel pipe body 2, through the design of the first annular gasket 36 and the second annular gasket 37, the stress generated when the joint 3 and the steel pipe body 2 are screwed together can be absorbed. .
請參照圖1、圖2及圖8所示,該夾持環4配置用以供一機具(未繪示)來夾持,該夾持環4包含一套合部41及一內螺紋部42,其中該套合部41及該內螺紋部42形成在該夾持環4的一內環面,而且該套合部41套合在該鋼管本體2的平面段24上,該鋼管本體2的第二外螺紋段23配置為供該夾持環4的內螺紋部42以及該接頭3的第二內螺紋部32螺合。在本實施例中,該夾持環4的材料包含鈦、鈦合金或不鏽鋼。Please refer to Figure 1, Figure 2 and Figure 8. The clamping ring 4 is configured for clamping by a machine tool (not shown). The clamping ring 4 includes a fitting portion 41 and an internal thread portion 42. , wherein the fitting portion 41 and the internal threaded portion 42 are formed on an inner ring surface of the clamping ring 4, and the fitting portion 41 is fitted on the plane section 24 of the steel pipe body 2, and the steel pipe body 2 The second external thread section 23 is configured to be threaded with the internal thread portion 42 of the clamping ring 4 and the second internal thread portion 32 of the joint 3 . In this embodiment, the material of the clamping ring 4 includes titanium, titanium alloy or stainless steel.
請參照圖1、圖9及圖10所示,進一步來說,該夾持環4另包含一斜邊溝槽43及一環形墊片44,該斜邊溝槽43形成在該夾持環4的一端面上,而且該斜邊溝槽43鄰近該內螺紋部42。在本實施例中,該環形墊片44的材料包含鐵氟龍或膨體聚四氟乙烯(ePTFTE)。當該鋼管本體2的第二外螺紋段23依序螺合該夾持環4以及另一接頭3時,透過該斜邊溝槽43及該環形墊片44的設計,能夠提供該夾持環4以及該接頭3接觸時的緩衝。Please refer to Figures 1, 9 and 10. Further, the clamping ring 4 further includes a bevel groove 43 and an annular gasket 44. The bevel groove 43 is formed on the clamping ring 4. On one end surface of the groove 43 , the bevel groove 43 is adjacent to the internal thread portion 42 . In this embodiment, the material of the annular gasket 44 includes Teflon or expanded polytetrafluoroethylene (ePTFTE). When the second externally threaded section 23 of the steel pipe body 2 is screwed together with the clamping ring 4 and another joint 3 in sequence, through the design of the bevel groove 43 and the annular gasket 44, the clamping ring can be provided 4 and the buffering when the joint 3 contacts.
另外,該夾持環4另包含一定位環形端面45,該定位環形端面45位於該內螺紋部42及該套合部41之間,而且該定位環形端面45配置為將該夾持環4定位在該鋼管本體2的第二外螺紋段23的特定位置上。In addition, the clamping ring 4 further includes a positioning annular end face 45 , the positioning annular end face 45 is located between the internal thread portion 42 and the fitting portion 41 , and the positioning annular end face 45 is configured to position the clamping ring 4 At a specific position of the second external thread section 23 of the steel pipe body 2.
請參照圖1及圖2所示,該外覆層5包含一第一連接段51、一第二連接段52及一中間段53,其中該中間段53位於該第一連接段51及該第二連接段52之間,而且該中間段53覆蓋在該鋼管本體2的平面段24,在本實施例中,該第一連接段51與該接頭3相接,該第二連接段52與該夾持環4相接。Please refer to FIGS. 1 and 2 , the outer covering 5 includes a first connecting section 51 , a second connecting section 52 and an intermediate section 53 , wherein the intermediate section 53 is located between the first connecting section 51 and the third connecting section 51 . between the two connecting sections 52, and the middle section 53 covers the plane section 24 of the steel pipe body 2. In this embodiment, the first connecting section 51 is connected to the joint 3, and the second connecting section 52 is connected to the joint 3. The clamping rings 4 are connected.
續參照圖1及圖2所示,進一步來說,該外覆層5的第一連接段51的一上斜面端511與該接頭3的一下斜面端38貼附在一起,該外覆層5的第二連接段52的一上斜面端521與該夾持環4的一下斜面端46貼附在一起。透過該第一連接段51的上斜面端511以及該第二連接段52的上斜面端521的設計,使得該外覆層5能夠連續地包覆該接頭3、該鋼管本體2以及該夾持環4,因而提高其密封的效果,強化該外覆層5的包覆性。Continuing to refer to Figures 1 and 2, furthermore, an upper bevel end 511 of the first connecting section 51 of the outer covering 5 is attached to the lower bevel end 38 of the joint 3. The outer covering 5 An upper bevel end 521 of the second connecting section 52 is attached to the lower bevel end 46 of the clamping ring 4 . Through the design of the upper slope end 511 of the first connecting section 51 and the upper slope end 521 of the second connecting section 52, the outer coating 5 can continuously cover the joint 3, the steel pipe body 2 and the clamping ring 4, thus improving its sealing effect and strengthening the covering property of the outer coating 5.
依據上述的結構,利用在該鋼管本體2上組合該接頭3及該夾持環4,同時將該外覆層5連續地包覆在該接頭3、該鋼管本體2以及該夾持環4上,使得該鋼管本體2的外表面被包覆而提高其密封效果,同時該外覆層5具有高耐磨性能、高抗熱衝擊性能及耐腐蝕性能,預期可在高溫、強酸腐蝕之嚴苛作業環境下,運用於垂直吊掛工程,進行連續管材之螺紋鎖固,評估最大耐受溫度為150 ℃,及抵抗pH=1~2之強酸腐蝕。According to the above structure, the joint 3 and the clamping ring 4 are combined on the steel pipe body 2, and the outer coating 5 is continuously covered on the joint 3, the steel pipe body 2 and the clamping ring 4. , so that the outer surface of the steel pipe body 2 is coated to improve its sealing effect. At the same time, the outer coating 5 has high wear resistance, high thermal shock resistance and corrosion resistance, and is expected to be able to withstand severe corrosion at high temperatures and strong acids. In the working environment, it is used in vertical hanging projects to lock the threads of continuous pipes. It is estimated that the maximum withstand temperature is 150 ℃, and it can resist strong acid corrosion with pH=1~2.
如上所述,本發明耐腐蝕複合管材能夠因應特殊地質環境需求,設計一種以碳鋼為主體的鋼管本體2,同時在該管件21的內環面設置該內襯管25,其中該內襯管25的材料包含鈦、鈦合金或不鏽鋼管,該管件21的外表面披覆該外覆層5,該外覆層5為玻璃纖維,進而獲得耐高溫、耐酸蝕及高結構強度之複合形管材。另外,本發明耐腐蝕複合管材透過該鋼管本體2、該接頭3及該夾持環4之設計,能夠強化彼此之間的鎖固能力,同時提升其密封效果,可於垂直吊掛時利用該鋼管本體2、該接頭3及該夾持環4之間的螺合操作進行連續組裝。本發明耐腐蝕複合管材於溫度150℃以下、pH=1~2之高溫腐蝕環境下,仍具有不腐蝕、不劣化之良好耐受性表現,藉此降低產品的成本,進而能夠將耐腐蝕複合管材推廣應用在各種物料輸送中。As mentioned above, the corrosion-resistant composite pipe of the present invention can meet the needs of special geological environments by designing a steel pipe body 2 made of carbon steel as the main body, and at the same time, the lining pipe 25 is provided on the inner ring surface of the pipe fitting 21, wherein the lining pipe The material of 25 includes titanium, titanium alloy or stainless steel pipe. The outer surface of the pipe 21 is covered with the outer coating 5. The outer coating 5 is glass fiber, thereby obtaining a composite pipe with high temperature resistance, acid corrosion resistance and high structural strength. . In addition, the corrosion-resistant composite pipe of the present invention can strengthen the locking ability between each other through the design of the steel pipe body 2, the joint 3 and the clamping ring 4, and at the same time improve its sealing effect, which can be used when hanging vertically. The steel pipe body 2, the joint 3 and the clamping ring 4 are screwed together for continuous assembly. The corrosion-resistant composite pipe of the present invention still has good tolerance performance of non-corrosion and non-deterioration in a high-temperature corrosive environment with a temperature below 150°C and pH=1~2, thereby reducing the cost of the product and further enabling the corrosion-resistant composite pipe to be Pipes are widely used in various material transportation.
請參照圖11所示,是根據本發明另一實施例的耐腐蝕複合管材,相似於本發明上述實施例並大致沿用相同組件名稱及圖號,其中該耐腐蝕複合管材包括一鋼管本體2、一接頭3、一夾持環4及一外覆層5,本發明實施例的差異特徵在於,該接頭3的材料包含碳鋼,而且該接頭3另具有一第一套環391及二套環墊片392,其中該第一套環391及該等套環墊片392的材料包含的材料包含鈦、鈦合金或不鏽鋼,該第一套環391包覆在該內凸環部33的一內環面,而且該第一套環391的相對二側各形成一斜邊孔洞390,該等斜邊孔洞390配置為分別供該等套環墊片392嵌合在其中。配合圖12所示,該管件21靠近該第一外螺紋段22的端緣的厚度與該第一套環391的厚度相匹配,鄰近該第一內螺紋部31的斜邊孔洞390配置用以供一套環墊片392嵌合在其中,當該第一外螺紋段22鎖合在該第一內螺紋部31時,鄰近該第一內螺紋部31的套環墊片392配置為吸收該管件21的擠壓力。另外,鄰近該第二內螺紋部32的斜邊孔洞390配置用以供另一套環墊片392嵌合在其中,當該第二外螺紋段23鎖合在該第二內螺紋部32時,鄰近該第二內螺紋部32的套環墊片392配置為吸收該管件21的擠壓力。Please refer to Figure 11 , which is a corrosion-resistant composite pipe according to another embodiment of the present invention. It is similar to the above-mentioned embodiment of the present invention and generally uses the same component names and drawing numbers. The corrosion-resistant composite pipe includes a steel pipe body 2, A joint 3, a clamping ring 4 and an outer coating 5. The difference of the embodiment of the present invention is that the material of the joint 3 includes carbon steel, and the joint 3 also has a first collar 391 and two collars. Gasket 392 , wherein the materials of the first collar 391 and the collar gaskets 392 include titanium, titanium alloy or stainless steel, and the first collar 391 is wrapped in an inner part of the inner convex ring part 33 The annular surface, and the opposite sides of the first collar 391 each form a bevel hole 390, and the bevel holes 390 are configured for the collar gaskets 392 to fit therein respectively. As shown in FIG. 12 , the thickness of the end edge of the pipe 21 close to the first external thread section 22 matches the thickness of the first collar 391 , and the hypotenuse hole 390 adjacent to the first internal thread portion 31 is configured to A collar gasket 392 is fitted therein. When the first external thread section 22 is locked on the first internal thread portion 31 , the collar gasket 392 adjacent to the first internal thread portion 31 is configured to absorb the The extrusion force of the pipe 21. In addition, the bevel hole 390 adjacent to the second internal thread portion 32 is configured for another collar gasket 392 to fit therein when the second external thread section 23 is locked in the second internal thread portion 32 , the collar gasket 392 adjacent to the second internal thread portion 32 is configured to absorb the extrusion force of the pipe 21 .
請參照圖13所示,是根據本發明另一實施例的耐腐蝕複合管材,相似於本發明上述實施例並大致沿用相同組件名稱及圖號,其中該耐腐蝕複合管材包括一鋼管本體2、一接頭3、一夾持環4及一外覆層5,本發明實施例的差異特徵在於,該接頭3的材料包含碳鋼,而且該接頭3另具有一第二套環393,其中該管件21靠近該第一外螺紋段22的端緣的厚度與該第二套環393的厚度相匹配,該第二套環393的材料包含鐵氟龍或膨體聚四氟乙烯,而且該第二套環392包覆在該內凸環部33的一內環面,利用該第二套環393的設計,可以取代將以防鏽蝕製作該接頭3,有效降低製作成本。Please refer to Figure 13, which is a corrosion-resistant composite pipe according to another embodiment of the present invention. It is similar to the above-mentioned embodiment of the present invention and generally uses the same component names and drawing numbers. The corrosion-resistant composite pipe includes a steel pipe body 2, A joint 3, a clamping ring 4 and an outer coating 5. The difference of the embodiment of the present invention is that the material of the joint 3 includes carbon steel, and the joint 3 also has a second collar 393, in which the pipe fitting 21 The thickness of the end edge near the first external thread section 22 matches the thickness of the second collar 393. The material of the second collar 393 includes Teflon or expanded polytetrafluoroethylene, and the second collar 393 is made of Teflon or expanded polytetrafluoroethylene. The collar 392 covers an inner annular surface of the inner convex ring portion 33. The design of the second collar 393 can replace the need to manufacture the joint 3 to prevent corrosion, effectively reducing the manufacturing cost.
雖然本發明已以實施例揭露,然其並非用以限制本發明,任何熟習此項技藝之人士,在不脫離本發明之精神和範圍內,當可作各種更動與修飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed through embodiments, they are not intended to limit the present invention. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection of the present invention is The scope shall be determined by the appended patent application scope.
2:鋼管本體 21:管件 22:第一外螺紋段 221:第一錐度全齒牙區 222:第一錐度非錐度全齒牙區 23:第二外螺紋段 231:第二錐度全齒牙區 232:第二錐度非錐度全齒牙區 233:無錐度錐度非錐度全齒牙區 234:環形槽孔區 24:平面段 25:內襯管 26:金屬環 27:填角銲 3:接頭 31:第一內螺紋部 32:第二內螺紋部 33:內凸環部 331:第一定位端面 332:第二定位端面 34:第一溝槽 35:第二溝槽 36:第一環形墊片 37:第二環形墊片 38:下斜面端 390:斜邊孔洞 391:第一套環 392:套環墊片 393:第二套環 4:夾持環 41:套合部 42:內螺紋部 43:斜邊溝槽 44:環形墊片 45:定位環形端面 46:下斜面端 5:外覆層 51:第一連接段 511:上斜面端 52:第二連接段 521:上斜面端 53:中間段2:Steel pipe body 21:Pipe fittings 22: First external thread section 221: First taper full tooth area 222: First taper non-taper full tooth area 23: Second external thread section 231: Second taper full tooth area 232: Second taper non-taper full tooth area 233: No taper, taper, non-taper, full tooth area 234: Annular slot area 24: Plane segment 25: Lined pipe 26:Metal ring 27: Fillet welding 3: Connector 31: First internal thread part 32: Second internal thread part 33: Inner convex ring part 331: First positioning end face 332: Second positioning end face 34: First trench 35:Second trench 36: First ring gasket 37:Second ring gasket 38: Lower bevel end 390: hypotenuse hole 391:The first set of rings 392: Collar gasket 393:Second set of rings 4: Clamping ring 41: Fitting Department 42: Internal thread part 43: hypotenuse groove 44: Ring gasket 45: Positioning the annular end face 46: Lower bevel end 5: Outer covering 51: First connection section 511: Upper bevel end 52: Second connection section 521: Upper bevel end 53: middle section
圖1是依據本發明的一實施例的一種耐腐蝕複合管材組合在一起的示意圖。 圖2是依據本發明的一實施例的一種耐腐蝕複合管材元件分解的示意圖。 圖3是依據本發明的一實施例的一種耐腐蝕複合管材的第一外螺紋段的局部示意圖。 圖4是依據本發明的一實施例的一種耐腐蝕複合管材的第二外螺紋段的局部示意圖。 圖5是依據本發明的一實施例的一種耐腐蝕複合管材的鋼管本體的示意圖。 圖6是圖5的A區的局部放大圖。 圖7是依據本發明的一實施例的一種耐腐蝕複合管材的接頭的示意圖。 圖8是依據本發明的一實施例的一種耐腐蝕複合管材的夾持環的示意圖。 圖9是依據本發明的一實施例的一種耐腐蝕複合管材顯示定位環形端面的局部示意圖。 圖10是依據本發明的一實施例的一種耐腐蝕複合管材顯示斜邊溝槽及環形墊片的局部示意圖。 圖11是依據本發明的一實施例的一種耐腐蝕複合管材組合在一起的另一實施例的示意圖。 圖12是圖11的局部放大圖。 圖13是是依據本發明的一實施例的一種耐腐蝕複合管材組合在一起的又一實施例的示意圖。 Figure 1 is a schematic diagram of a corrosion-resistant composite pipe assembled according to an embodiment of the present invention. Figure 2 is an exploded schematic diagram of a corrosion-resistant composite pipe component according to an embodiment of the present invention. Figure 3 is a partial schematic view of the first external thread section of a corrosion-resistant composite pipe according to an embodiment of the present invention. Figure 4 is a partial schematic diagram of a second externally threaded section of a corrosion-resistant composite pipe according to an embodiment of the present invention. Figure 5 is a schematic diagram of a steel pipe body of a corrosion-resistant composite pipe according to an embodiment of the present invention. FIG. 6 is a partial enlarged view of area A in FIG. 5 . Figure 7 is a schematic diagram of a joint of a corrosion-resistant composite pipe according to an embodiment of the present invention. Figure 8 is a schematic diagram of a clamping ring of a corrosion-resistant composite pipe according to an embodiment of the present invention. Figure 9 is a partial schematic diagram showing the positioning annular end surface of a corrosion-resistant composite pipe according to an embodiment of the present invention. Figure 10 is a partial schematic diagram showing a bevel groove and annular gasket of a corrosion-resistant composite pipe according to an embodiment of the present invention. Figure 11 is a schematic diagram of another embodiment of a corrosion-resistant composite pipe assembled together according to an embodiment of the present invention. FIG. 12 is a partial enlarged view of FIG. 11 . Figure 13 is a schematic diagram of yet another embodiment of a corrosion-resistant composite pipe assembled together according to an embodiment of the present invention.
2:鋼管本體 2:Steel pipe body
21:管件 21:Pipe fittings
22:第一外螺紋段 22: First external thread section
23:第二外螺紋段 23: Second external thread section
24:平面段 24: Plane segment
25:內襯管 25: Lined pipe
26:金屬環 26:Metal ring
3:接頭 3: Connector
31:第一內螺紋部 31: First internal thread part
32:第二內螺紋部 32: Second internal thread part
33:內凸環部 33: Inner convex ring part
34:第一溝槽 34: First trench
35:第二溝槽 35:Second trench
36:第一環形墊片 36: First ring gasket
37:第二環形墊片 37:Second ring gasket
38:下斜面端 38: Lower bevel end
4:夾持環 4: Clamping ring
41:套合部 41: Fitting Department
42:內螺紋部 42: Internal thread part
43:斜邊溝槽 43: hypotenuse groove
44:環形墊片 44: Ring gasket
45:定位環形端面 45: Positioning the annular end face
46:下斜面端 46: Lower bevel end
5:外覆層 5: Outer covering
51:第一連接段 51: First connection section
52:第二連接段 52: Second connection section
53:中間段 53: middle section
Claims (12)
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TW111149590A TWI815756B (en) | 2022-12-22 | 2022-12-22 | Anti-corrosion multilayers pipe |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101307845A (en) * | 2008-07-11 | 2008-11-19 | 江苏常宝钢管股份有限公司 | Oil conduit screwed connection structure |
US20090102190A1 (en) * | 2007-10-19 | 2009-04-23 | O.N. Industries Co. Ltd. | Connecting Mechanism for Thin Stainless Steel Pipe and Joint |
CN216279862U (en) * | 2021-12-03 | 2022-04-12 | 浙江华征管道科技有限公司 | Cover and mould stainless steel pipe fitting structure |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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US20090102190A1 (en) * | 2007-10-19 | 2009-04-23 | O.N. Industries Co. Ltd. | Connecting Mechanism for Thin Stainless Steel Pipe and Joint |
CN101307845A (en) * | 2008-07-11 | 2008-11-19 | 江苏常宝钢管股份有限公司 | Oil conduit screwed connection structure |
CN216279862U (en) * | 2021-12-03 | 2022-04-12 | 浙江华征管道科技有限公司 | Cover and mould stainless steel pipe fitting structure |
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