TWI814254B - Data collection device - Google Patents
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- TWI814254B TWI814254B TW111106051A TW111106051A TWI814254B TW I814254 B TWI814254 B TW I814254B TW 111106051 A TW111106051 A TW 111106051A TW 111106051 A TW111106051 A TW 111106051A TW I814254 B TWI814254 B TW I814254B
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- 238000013480 data collection Methods 0.000 title claims abstract description 34
- 238000005096 rolling process Methods 0.000 claims abstract description 200
- 239000000463 material Substances 0.000 claims abstract description 117
- 238000010008 shearing Methods 0.000 claims description 32
- 238000003860 storage Methods 0.000 claims description 31
- 238000004364 calculation method Methods 0.000 claims description 12
- 238000003490 calendering Methods 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 description 36
- 229910000831 Steel Inorganic materials 0.000 description 30
- 239000010959 steel Substances 0.000 description 30
- 238000005098 hot rolling Methods 0.000 description 22
- 238000005097 cold rolling Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 12
- 238000000605 extraction Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 9
- 238000001816 cooling Methods 0.000 description 6
- 239000012467 final product Substances 0.000 description 5
- 230000006870 function Effects 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 238000011144 upstream manufacturing Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000000137 annealing Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 241001232253 Xanthisma spinulosum Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 238000013523 data management Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 230000008685 targeting Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
- B21B38/04—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring thickness, width, diameter or other transverse dimensions of the product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Metal Rolling (AREA)
- Surgical Instruments (AREA)
- Indicating And Signalling Devices For Elevators (AREA)
- Refuse Collection And Transfer (AREA)
- Recording Measured Values (AREA)
Abstract
Description
本發明係關於一種資料收集裝置。 The invention relates to a data collection device.
例如,在壓延鋼鐵的鋼鐵製程中會採用:具備熱軋壓延生產線及冷軋壓延生產線,並藉由複數個生產線或步驟分別對素材(壓延材)進行壓延的壓延系統等。 For example, in the steel process of rolling steel, a rolling system is used that includes a hot rolling and rolling production line and a cold rolling and rolling production line, and rolls raw materials (rolled materials) through multiple production lines or steps.
以往,在這種壓延系統當中,會有在到達最終產品生產線時才在鋼捲(coil)發現品質問題的情形。此時,若品質問題的主因是在上游步驟的情形,會收集各壓延步驟的資料,再從最終產品生產線開始依序回溯確認各種壓延資訊,以進行問題部位的鑑別。因此,在調查品質問題的主因部位會耗費時間。 In the past, in this kind of rolling system, quality problems were not discovered until the steel coil reached the final product production line. At this time, if the main cause of the quality problem is in the upstream step, the data of each calendering step will be collected, and then the various calendering information will be retrospectively confirmed starting from the final product production line to identify the problem area. Therefore, it takes time to investigate the main cause of quality problems.
並且,由於壓延材的長度會因為各壓延步驟而變化,因此使用各壓延步驟的壓延實際成果資料,以人工作業進行各壓延步驟當中的鋼捲長度的位置排齊,因而問題部位的鑑別精準度也較低。 In addition, since the length of the rolled material will change according to each rolling step, the actual rolling result data of each rolling step is used to manually align the positions of the steel coil lengths in each rolling step, so the identification of problem parts is more accurate. Also lower.
此外,由於大多也欠缺上游步驟的資料管理,或未正確掌握壓延材的剪斷長度,使得下游步驟資料與上游步驟資料的位置排齊不正確,因此也會有誤認主因部位的情形。 In addition, because most of them lack data management in the upstream step, or do not correctly grasp the cutting length of the rolled material, the data in the downstream step and the data in the upstream step are not aligned correctly, so there may be misidentification of the main cause location.
例如,在鐵、非鐵工廠(plant)當中,當要確認最終產品的品質問題的情形,為了調查問題的主因是位在最終產品生產線及上游步驟生產線的何處,必須從最終產品生產線開始回溯,收集在每個步驟中受到管理的資料並進行解析。 For example, in iron and non-iron plants, when it is necessary to confirm the quality problem of the final product, in order to investigate where the main cause of the problem is in the final product production line and the upstream step production line, it is necessary to trace back from the final product production line. , collect and parse the data managed at each step.
此外,專利文獻1揭示了一種關於以鋼鐵製程,特別是以對帶狀鋼板連續性地進行熱處理的退火製程為對象的異常預知方法及裝置的技術。並且,專利文獻1係顯示一種以沿著從鋼板的長邊方向的每個位置記憶操作‧控制資料為前提,判定期望的製造製程(退火)是否良好,並預測且防止品質異常的方法。
In addition,
此外,專利文獻2揭示了一種支援系統,該支援系統係在鋼鐵製程當中支援操作員的推測作業,該推測作業推測在由包含品質檢查步驟的複數個步驟所構成的製造生產線被製造的製造物之品質異常的原因。並且,專利文獻2係顯示一種關於以核對複數個製程的資料的方式來推測原因的方法及判斷的操作員的支援方法。 In addition, Patent Document 2 discloses a support system that supports an operator's estimation operation for estimating a product to be manufactured in a manufacturing line composed of a plurality of steps including a quality inspection step in a steel manufacturing process. The reason for abnormal quality. Furthermore, Patent Document 2 shows a method for inferring a cause by checking data on a plurality of processes and an operator support method for judgment.
此外,專利文獻3中揭示一種前饋控制的追蹤方法,其係在鋼材的製造製程當中,作為在複數個步驟間使鋼材的位置同步的技術。一般要進行前饋控制的情形,為了在前一個步驟將控制的輸入資料與位置資訊加以組合並記憶,而具備有檢出鋼材的位置的設備。若未具備有特別的設備的情形,在同時壓延時的兩個機座(stand)間等,材料必須在兩個步驟之間受到拘束。
In addition,
[先行技術文獻] [Advanced technical documents]
[專利文獻] [Patent Document]
專利文獻1:日本專利第4992046號公報 Patent Document 1: Japanese Patent No. 4992046
專利文獻2:日本專利第6116445號公報 Patent Document 2: Japanese Patent No. 6116445
專利文獻3:日本專利第4400253號公報 Patent Document 3: Japanese Patent No. 4400253
然而,以往要在複數個壓延步驟間要對素材的同一點精準地進行取得並不容易。本發明是為了解決如上述的課題而完成者,其目的在於提供一種即使在藉由複數個壓延步驟壓延素材的情形,也可容易收集各壓延步驟當中的素材的每個相同點的壓延實際成果資料的資料收集裝置。 However, in the past, it was not easy to accurately obtain the same point on the material during multiple calendaring steps. The present invention was made to solve the above-mentioned problems, and its object is to provide a method that can easily collect the actual rolling results of each common point of the material in each rolling step even when the material is rolled in a plurality of rolling steps. Data collection device for data.
本發明之一樣態的資料收集裝置係從分別藉由前段步驟及後段步驟對素材進行壓延的壓延系統收集壓延實際成果資料者,該資料收集裝置係具有:第一資料取得部,係取得在藉由前段步驟壓延後的素材的壓延方向上不同的複數個位置各者的壓延實際成果資料;第一記憶部,係記憶前述第一資料取得部所取得的壓延實際成果資料;第二資料取得部,係取得在藉由後段步驟壓延後的素材的壓延方向上不同的複數個位置各者的壓延實際成果資料;第二記憶部,係記憶前述第二資料取得部所取得的壓延實際成果資料;位置排齊部,係根據前述第一資料取得部所取得的壓延實際成果資料、及前述第二資料取得部所取得的壓延實際成果資料,使藉由前段步驟壓延後的素材的壓延方向上不同的複數個位置各者、與藉由後段步驟壓延後的素材的壓延方向上不同的複數個位置各者相互對應而排齊;生成部,係對於由前述位置排齊部所排齊的素材的壓延方向 上不同的複數個位置各者,使前述第一記憶部所記憶的壓延實際成果資料、與前述第二記憶部所記憶的壓延實際成果資料相互對應而生成素材的每個相同點的壓延實際成果資料;以及第三記憶部,係記憶前述生成部所生成的素材的每個相同點的壓延實際成果資料。 A data collection device according to one aspect of the present invention collects data on actual rolling results from a calendering system that calenders materials through a front-stage step and a back-stage step. The data collection device has a first data acquisition unit that obtains data from the previous step. Calendering result data for each of the plurality of different positions in the rolling direction of the material after rolling in the previous step; the first memory unit stores the rolling result data obtained by the first data acquisition unit; the second data acquisition unit , is to obtain the rolling result data of a plurality of different positions in the rolling direction of the material after rolling in the subsequent step; the second memory part is to store the rolling result data obtained by the aforementioned second data acquisition part; The position alignment unit makes the rolling directions of the materials rolled by the previous steps different based on the rolling result data obtained by the first data obtaining unit and the rolling result data obtained by the second data obtaining unit. Each of the plurality of positions is aligned with each other in correspondence with the plurality of positions that are different in the rolling direction of the material after rolling in the subsequent step; the generating unit is for the material aligned by the aforementioned position aligning unit Calendering direction At each of the plurality of different positions, the rolling result data stored in the first storage unit and the rolling result data stored in the second storage unit are corresponding to each other to generate the rolling results for each similar point of the material. data; and a third memory unit that stores the actual rolling result data of each identical point of the material generated by the aforementioned generating unit.
又,本發明之一樣態的資料收集裝置較佳為更具有:剪斷資料取得部,係取得分別顯示出將藉由前段步驟壓延後的素材的壓延方向前端及尾端剪斷後的長度的剪斷資料;以及算出部,係根據前述剪斷資料取得部所取得的剪斷資料、及前述第一資料取得部所取得的壓延實際成果資料,算出素材相對於後段步驟的實際入口側長度;其中,前述位置排齊部係根據前述算出部所算出的素材相對於後段步驟的實際入口側長度、及前述第二資料取得部所取得的壓延實際成果資料,使在藉由前段步驟壓延後的素材的壓延方向上不同的複數個位置各者、與在藉由後段步驟壓延後的素材的壓延方向上不同的複數個位置各者相互對應而排齊。 In addition, the data collection device according to one aspect of the present invention preferably further includes: a shearing data acquisition unit that acquires shears showing the lengths of the front and rear ends in the rolling direction of the material rolled in the previous step. and the calculation unit calculates the actual inlet side length of the material relative to the subsequent steps based on the shearing data obtained by the aforementioned shearing data obtaining unit and the actual rolling result data obtained by the aforementioned first data obtaining unit; wherein , the aforementioned positioning unit is based on the actual inlet side length of the material relative to the subsequent step calculated by the aforementioned calculation unit and the actual rolling result data obtained by the aforementioned second data acquisition unit, so that the material after being rolled by the preceding step is The plurality of positions that are different in the rolling direction correspond to the plurality of positions that are different in the rolling direction of the material rolled by the subsequent step and are aligned with each other.
又,本發明之一樣態的資料收集裝置較佳為:剪斷資料取得部係藉由根據感測器所檢出的被剪斷後的素材的壓延方向的長度、及剪斷前後的素材的重量差的運算來取得前述剪斷資料。 Furthermore, the data collection device according to one aspect of the present invention is preferably such that the shearing data acquisition unit detects the length of the material after being sheared in the rolling direction and the weight of the material before and after the shearing. Difference operations are performed to obtain the aforementioned clipping data.
又,本發明之一樣態的資料收集裝置較佳為:前述位置排齊部係根據前述第一資料取得部所取得的壓延實際成果資料中所包含的特徵點、及前述第二資料取得部所取得的壓延實際成果資料中所包含的特徵點,使在藉由前段步驟壓延後的素材的壓延方向上不同的複數個位置各者、與在藉由後段步驟壓延後的素材的壓延方向上不同的複數個位置各者相互對應而排齊。 Furthermore, in the data collection device according to one aspect of the present invention, it is preferable that the position alignment unit is based on the characteristic points included in the actual rolling result data obtained by the first data acquisition unit and the data obtained by the second data acquisition unit. The characteristic points included in the obtained rolling result data are that each of the plurality of positions in the rolling direction of the material after rolling in the previous step is different from the rolling direction of the material after rolling in the later step. The plural positions of each correspond to each other and are aligned.
根據本發明,即使在藉由複數個壓延步驟來壓延素材的情形,也可容易收集各壓延步驟當中的素材的每個相同點的壓延實際成果資料。 According to the present invention, even when a material is rolled through a plurality of rolling steps, it is possible to easily collect rolling result data for each similar point of the material in each rolling step.
1:壓延系統 1: Calendering system
2:熱軋壓延生產線 2: Hot rolling and rolling production line
3:冷軋壓延生產線 3: Cold rolling and rolling production line
4:資料收集裝置 4: Data collection device
10:控制網路 10:Control network
20:加熱爐 20:Heating furnace
21:粗壓延機 21: Rough calender
22:板端截剪機 22:Plate end cutting machine
23:精軋壓延機 23:Finish rolling calender
24:冷卻裝置 24: Cooling device
25:捲取機 25: Coiler
26-1,26-2,26-3,26-4:感測器 26-1,26-2,26-3,26-4: Sensor
27:前段步驟控制裝置 27: Front step control device
30:解捲機 30:Unwinding machine
31:入口側截剪機 31: Entrance side shearing machine
32:熔接機 32: Welding machine
33:張力保持器 33: Tension maintainer
34:壓延機 34:Calender
35:出口側截剪機 35: Exit side shearing machine
36:張力捲取機 36: Tension coiler
37:感測器 37: Sensor
38:出口側感測器 38: Exit side sensor
39:後段步驟控制裝置 39: Post-step control device
41:第一儲存部 41:First storage department
42:第二儲存部 42:Second storage department
43:第三儲存部 43:Third storage department
410:第一資料取得部 410: First data acquisition department
412:第一記憶部 412:First Memory Department
414:第一資訊抽出部 414:First Information Extraction Department
420:第二資料取得部 420: Second data acquisition department
422:第二記憶部 422:Second Memory Department
424:第二資訊抽出部 424: Second information extraction department
430:剪斷資料取得部 430:Cut data acquisition part
431:算出部 431: Calculation Department
432:位置排齊部 432:Position Alignment Department
433:生成部 433:Generation Department
434:第三記憶部 434:Third Memory Department
圖1係顯示具備一實施型態的資料收集裝置的壓延系統的構成例之圖。 FIG. 1 is a diagram showing a structural example of a rolling system equipped with a data collection device according to an embodiment.
圖2係例示出一實施型態的資料收集裝置所具有的功能的功能方塊圖。 FIG. 2 is a functional block diagram illustrating functions of a data collection device according to an embodiment.
圖3係例示出第一記憶部及第二記憶部所記憶的資料之圖。 FIG. 3 is a diagram illustrating data stored in the first memory unit and the second memory unit.
圖4(a)係顯示前段步驟出口側的壓延方向的位置與壓延材的板厚的關係的曲線圖。圖4(b)係顯示後段步驟出口側的壓延方向的位置與壓延材的板厚的關係的曲線圖。圖4(c)係顯示對齊後的壓延方向的位置、與前段步驟當中的板厚及後段步驟當中的板厚的關係的曲線圖。 FIG. 4(a) is a graph showing the relationship between the position of the exit side of the previous step in the rolling direction and the thickness of the rolled material. FIG. 4(b) is a graph showing the relationship between the position of the exit side of the subsequent step in the rolling direction and the plate thickness of the rolled material. FIG. 4(c) is a graph showing the relationship between the position in the rolling direction after alignment and the plate thickness in the previous step and the plate thickness in the later step.
圖5係例示出第三記憶部所記憶的壓延材的每個相同點的壓延實際成果資料之圖。 FIG. 5 is a diagram illustrating actual rolling result data for each common point of the rolled material stored in the third memory unit.
圖6係示意性顯示在同一生產線內的壓延方向的位置排齊之圖。 Figure 6 is a diagram schematically showing the position alignment in the rolling direction within the same production line.
以下,使用圖式來說明壓延系統的一實施型態。圖1係顯示具備一實施型態的資料收集裝置的壓延系統1的構成例之圖。如圖1所示,壓延系統1係例如藉由熱軋壓延生產線2及冷軋壓延生產線3分別經由控制網路10而連接於資料收集裝置4所構成,且藉由複數個壓延步驟依序地壓延素材(壓延材)。
Hereinafter, an implementation form of the calendering system will be described using drawings. FIG. 1 is a diagram showing a structural example of a rolling
控制網路10例如為LAN(Local Area Network)等的網路,亦可構成為包含控制用LAN及資訊系統LAN。
The
熱軋壓延生產線2係例如具有:加熱爐(RF:Reheating Furnace)20、粗壓延機(RM:Roughing mill)21、板端截剪機(CS:Crop Shear)22、精軋壓延機(FM:Finishing Mills)23、冷卻裝置(ROT:Run Out Table)24、及捲取機(DC:Down Coiler)25。又,熱軋壓延生產線2例如具備感測器26-1至26-4,並且構成為由前段步驟控制裝置27來控制構成熱軋壓延生產線2的各部。
The hot rolling production line 2 includes, for example, a heating furnace (RF: Reheating Furnace) 20, a roughing mill (RM: Roughing mill) 21, a plate end shear (CS: Crop Shear) 22, and a finishing mill (FM: Finishing Mills) 23, cooling device (ROT: Run Out Table) 24, and coiler (DC: Down Coiler) 25. Moreover, the hot-rolling and rolling line 2 is equipped with, for example, sensors 26-1 to 26-4, and is configured to control each component constituting the hot-rolling and rolling line 2 by the front-stage
熱軋壓延生產線2是由粗壓延機21對加熱爐20所輸出的鋼胚(slab)進行粗壓延,並將由板端截剪機22所截剪的壓延材送到精軋壓延機23。接下來,熱軋壓延生產線2由精軋壓延機23將被粗壓延的壓延材再壓延至預定的規格,並在冷卻裝置24使之冷卻之後由捲取機25捲取。在此,將熱軋壓延生產線2所進行的壓延步驟設為前段步驟。
The hot rolling production line 2 uses a rough rolling
感測器26-1係配置在粗壓延機21的出口側,以檢出被粗壓延機21壓延後的素材的壓延實際成果資料,並且向前段步驟控制裝置27輸出。例如,感測器26-1係檢出壓延步驟中的各實際成果值,而使前段步驟控制裝置27可取得在壓延方向(壓延材的行進方向)上不同的複數個位置各者中的壓延材的長度、厚度、寬度及溫度等。
The sensor 26 - 1 is disposed on the outlet side of the
感測器26-2係配置在精軋壓延機23的入口側,係檢出向精軋壓延機23送來的素材的壓延實際成果資料,並且向前段步驟控制裝置27輸出。例如,感測器26-2係檢出對於素材的各實際成果值,而使前段步驟控制裝置27可取得在壓延方向上不同的複數個位置各者中的壓延材的長度、厚度、寬度及溫度等。
The sensor 26 - 2 is disposed at the entrance side of the
感測器26-3係配置在精軋壓延機23的出口側,以檢出被精軋壓延機23壓延後的素材的壓延實際成果資料,並且向前段步驟控制裝置27輸出。例如,感測器26-3係檢出壓延步驟中的各實際成果值,而使前段步驟控制裝置27可取得在壓延方向上不同的複數個位置各者中的壓延材的長度、厚度、寬度及溫度等。
The sensor 26 - 3 is disposed on the exit side of the
感測器26-4係配置在冷卻裝置24的出口側,以檢出被冷卻裝置24冷卻後的素材的壓延實際成果資料,並且向前段步驟控制裝置27輸出。例如,感測器26-4係檢出冷卻步驟後的各實際成果值,而使前段步驟控制裝置27可取得在壓延方向上不同的複數個位置各者中的壓延材的長度、厚度、寬度及溫度等。
The sensor 26 - 4 is arranged on the outlet side of the cooling device 24 to detect the rolling result data of the material cooled by the cooling device 24 and output it to the previous
並且,前段步驟控制裝置27係經由控制網路10將感測器26-1至26-4所檢出的各壓延實際成果資料傳送到資料收集裝置4。
Furthermore, the previous
冷軋壓延生產線3具有例如解捲機30、入口側截剪機31、熔接機32、張力保持器(looper)33、壓延機34、出口側截剪機35、張力捲取機36、複數個感測器37、出口側感測器38及後段步驟控制裝置39。並且,冷軋壓延生產線3係構成為由後段步驟控制裝置39控制構成冷軋壓延生產線3的各部。
The cold
冷軋壓延生產線3是以熱軋壓延生產線2的捲取機25所捲取的壓延材的鋼捲的尾端為前端,對經熱軋壓延生產線2壓延後的壓延材再度進行壓延。在此,將冷軋壓延生產線3所進行的壓延步驟設為後段步驟。
The cold rolling and rolling
更具體而言,鋼捲解捲機30是以捲取機25所捲取的鋼捲的尾端為前端,將壓延材向入口側截剪機31送出。入口側截剪機31及出口側截剪機
35是為了整理壓延材的前端及尾端,藉由前後的夾送輥(未圖示)夾住壓延材使其通過,並依後段步驟控制裝置39的控制而將壓延材予以截剪。
More specifically, the steel coil uncoiler 30 uses the tail end of the steel coil coiled by the
熔接機32係具有:將鋼捲及鋼捲予以利用熔接而相連,而可連續性地進行對於複數個鋼捲的壓延步驟的功能。張力保持器33係保存壓延材,並向壓延機34固定供給壓延材。
The
壓延機34係再度對壓延材進行壓延。張力捲取機36係捲取由壓延機34壓延後的壓延材。
The
複數個感測器37係配置在設於壓延機34內的複數個機座周邊,例如檢出壓延材的厚度,並且向後段步驟控制裝置39輸出。並且,感測器37係檢出壓延步驟中的各實際成果值,而使後段步驟控制裝置39可取得在壓延方向上不同的複數個位置各者中的壓延材的長度、寬度、及溫度等。
A plurality of sensors 37 are arranged around a plurality of stands provided in the
並且,後段步驟控制裝置39係經由控制網路10將各感測器37及出口側感測器38所檢出的各壓延實際成果資料傳送至資料收集裝置4。
Furthermore, the subsequent
如此,壓延系統1係藉由各個熱軋壓延生產線2(前段步驟)及冷軋壓延生產線3(後段步驟)來對壓延材進行壓延,並且由資料收集裝置4收集各壓延步驟中的壓延實際成果資料。
In this way, the rolling
接下來,針對資料收集裝置4所具有的功能詳加敘述。圖2係例示出一實施型態的資料收集裝置4所具有的功能的功能方塊圖。資料收集裝置4係例如電腦,且資料收集裝置4係具有:以資料庫方式儲存前段步驟的壓延實際成果資料的第一儲存部41;以資料庫方式儲存後段步驟的壓延實際成果資料的第二儲存部42;以及將以資料庫方式儲存前段步驟及後段步驟當中的壓延材的同一點資料的第三儲存部43。
Next, the functions of the
第一儲存部41係具有:第一資料取得部410、第一記憶部412、及第一資訊抽出部414。
The first storage unit 41 includes a first
第一資料取得部410係依據第一資訊抽出部414的控制,經由控制網路10取得在藉由前段步驟壓延後的壓延材的壓延方向上不同的複數個位置各者的壓延實際成果資料,並且向第一記憶部412及算出部431輸出。
The first
例如,第一資料取得部410亦可在熱軋壓延生產線2的捲取機25完成鋼捲的捲取時,取得藉由熱軋壓延生產線2對於一個鋼捲所檢出的壓延實際成果資料。
For example, the first
第一記憶部412係依據第一資訊抽出部414的控制,記憶第一資料取得部410所取得的壓延實際成果資料並構成資料庫。並且,第一記憶部412係藉由來自生成部433的存取(access),向生成部433輸出已記憶的壓延實際成果資料。
The
例如,如圖3所示,第一記憶部412係使長度資訊、板寬、板厚、及壓延時的溫度等對於壓延材的鋼捲建立對應關聯並加以記憶。
For example, as shown in FIG. 3 , the
第二儲存部42係具有:第二資料取得部420、第二記憶部422及第二資訊抽出部424。
The
第二資料取得部420係依據第二資訊抽出部424的控制,經由控制網路10取得在藉由後段步驟壓延後的壓延材的壓延方向上不同的複數個位置各者的壓延實際成果資料,並且向第二記憶部422及位置排齊部432輸出。
The second
例如,第二資料取得部420亦可在冷軋壓延生產線3的張力捲取機36完成鋼捲的捲取時,取得藉由冷軋壓延生產線3對於一個鋼捲所檢出的壓延實際成果資料。
For example, the second
第二記憶部422係依據第二資訊抽出部424的控制,記憶第二資料取得部420所取得的壓延實際成果資料,並構成資料庫。並且,第二記憶部422係藉由來自生成部433的存取,向生成部433輸出已記憶的壓延實際成果資料。
The
例如,與圖3所示的例子同樣地,第二記憶部422係使長度資訊、板寬、板厚及壓延時的溫度等對於壓延材的鋼捲建立對應關聯並加以記憶。
For example, like the example shown in FIG. 3 , the
第三儲存部43係具有:剪斷資料取得部430、算出部431、位置排齊部432、生成部433及第三記憶部434。
The
剪斷資料取得部430係經由控制網路10取得分別顯示出將藉由前段步驟壓延後的壓延材的壓延方向前端及尾端剪斷後的長度的剪斷資料,並且向算出部431輸出。
The shearing
例如,剪斷資料取得部430亦可藉由根據由熱軋壓延生產線2及冷軋壓延生產線3所檢出的剪斷後的壓延材的壓延方向的長度、及剪斷前後的壓延材的重量差的運算來取得剪斷資料。
For example, the shearing
又,剪斷資料取得部430亦可構成為:為了更正確地取得剪斷後的壓延材的長度,使用熱軋壓延後的鋼捲重量及冷軋壓延後的鋼捲重量來考量因受酸洗的減量或因受鍍覆的增量等而算出剪斷後的壓延材的長度。
Furthermore, the shearing
此時,剪斷資料取得部430亦可構成為:在所檢出的長度與從重量算出的長度有差異時,採用從重量算出的長度。又,剪斷資料取得部430亦可構成為:使用壓延材的長度的比率使算出精度提升。
At this time, the shearing
算出部431係根據剪斷資料取得部430所取得的剪斷資料及第一資料取得部410所取得的壓延實際成果資料,算出壓延材相對於後段步驟的實際入口側長度,並且向位置排齊部432輸出。
The
位置排齊部432係根據第一資料取得部410所取得的壓延實際成果資料、及第二資料取得部420所取得的壓延實際成果資料,進行使在藉由前段步驟壓延後的壓延材的壓延方向上不同的複數個位置各者、與在藉由後段步驟壓延後的壓延材的壓延方向上不同的複數個位置各者相互對應而對齊的處理。
The
例如,位置排齊部432係根據第一資料取得部410所取得的壓延實際成果資料中所包含的特徵點、以及第二資料取得部420所取得的壓延實際成果資料中所包含的特徵點,進行使在藉由前段步驟壓延後的壓延材的壓延方向上不同的複數個位置各者、與在藉由後段步驟壓延後的壓延材的壓延方向上不同的複數個位置各者相互對應而對齊的處理。此時,位置排齊部432係根據因受壓延材的長邊方向的反轉、溫度所致的長度的變化等來使位置對齊。
For example, the
並且,在剪斷資料取得部430取得剪斷資料時,位置排齊部432係根據算出部431所算出的壓延材相對於後段步驟的實際入口側長度以及第二資料取得部420所取得的壓延實際成果資料,來進行使在藉由前段步驟壓延後的壓延材的壓延方向上不同的複數個位置各者、與在藉由後段步驟壓延後的壓延材的壓延方向上不同的複數個位置各者相互對應而對齊的處理。
Moreover, when the shearing
圖4係顯示位置排齊部432使壓延材的壓延方向上不同的複數個位置各者對位的前後的具體例之圖。圖4(a)係顯示前段步驟出口側的壓延方向的位置與壓延材的板厚的關係的曲線圖。圖4(b)係顯示後段步驟出口側的壓延方
向的位置與壓延材的板厚的關係的曲線圖。圖4(c)係顯示經過排齊後的壓延方向的位置、與前段步驟中的板厚及後段步驟中的板厚的關係的曲線圖。
FIG. 4 is a diagram showing a specific example before and after the
此外,圖4(b)的橫軸的範圍,係壓延材藉由後段步驟再度經過壓延,因此會大於圖4(a)的橫軸的範圍。亦即,位置排齊部432亦可使圖4(b)的橫軸的範圍縮小,使其與圖4(a)的橫軸的範圍對齊,亦可使圖4(a)的橫軸的範圍擴大,使其與圖4(b)的橫軸的範圍對齊。
In addition, the range of the horizontal axis in Figure 4(b) is larger than the range of the horizontal axis in Figure 4(a) because the rolled material has been rolled again through subsequent steps. That is, the
例如,在進行從板寬或板厚的波形資訊抽出特徵點,且特徵點在熱軋壓延後的產品與冷軋壓延後的產品有偏差時,如圖4所例示,位置排齊部432亦可使相位移動(滑動)使特徵點排齊。又,位置排齊部432亦可在特徵點前後各自調整伸縮率來進行位置排齊,使精準度提升。
For example, when extracting feature points from the waveform information of plate width or plate thickness, and the feature points deviate between the products after hot rolling and rolling and the products after cold rolling, as shown in FIG. 4, the
如圖4所示,在位置排齊部432使在壓延材的壓延方向各自不同的複數個位置各者排齊之後,便可使前段步驟的板厚及後段步驟的板厚依壓延方向的每個位置容易地進行對照。
As shown in FIG. 4 , after the
並且,位置排齊部432係向生成部433輸出顯示出在排齊後的壓延材的壓延方向不同的複數個位置的資訊。
Furthermore, the
生成部433係對於由位置排齊部432排齊後的壓延材的壓延方向各自不同的複數個位置各者,使第一記憶部412所記憶的壓延實際成果資料、與第二記憶部422所記憶的壓延實際成果資料相互對應來生成壓延材的每個相同點的壓延實際成果資料,並且向第三記憶部434輸出。
The generating
第三記憶部434係記憶生成部433所生成的壓延材的每個相同點的壓延實際成果資料,並構成資料庫。
The
圖5係例示出第三記憶部434所記憶的壓延材的每個相同點的壓延實際成果資料之圖。如圖5所示,在位置排齊部432使壓延材的壓延方向上不同的複數個位置各者排齊之後,第三記憶部434係可將前段步驟的板厚等、與後段步驟的板厚等依壓延方向的每個位置容易地進行對照。
FIG. 5 is a diagram illustrating the actual rolling result data of each identical point of the rolled material stored in the
如此,資料收集裝置4即使在藉由壓延系統1的複數個壓延步驟對壓延材進行壓延時,仍可容易收集各壓延步驟中的壓延材的每個相同點的壓延實際成果資料,且可容易進行壓延材的各壓延步驟中的品質分析。亦即,資料收集裝置4即使在最終鋼捲當中發現品質問題,也可容易地鑑別有問題的部位,並且容易進行前段步驟及後段步驟的壓延實際成果的分析。
In this way, even when the rolled material is rolled through a plurality of rolling steps of the rolling
此外,上述實施型態係將前段步驟設為熱軋壓延步驟,將後段步驟設為冷軋壓延步驟,但亦可如圖6所示,資料收集裝置4亦可構成為:將前段步驟設為熱軋壓延生產線的粗壓延,將後段步驟設為熱軋壓延生產線的精軋壓延,並作成在同一生產線內使壓延方向的位置排齊的資料庫。此時,資料收集裝置4係使用感測器26-1至26-4(參照圖1)所檢出的各壓延實際成果資料。
In addition, in the above embodiment, the first step is a hot rolling step and the second step is a cold rolling step. However, as shown in FIG. 6 , the
又,資料收集裝置4係針對熱軋壓延生產線內的端剪長度也是利用感測器來檢出,並且亦可具備使用鋼胚重量與鋼捲重量的差、及測量(scale)重量(推測值)來進行補正的功能。
In addition, the
又,熱軋壓延後的冷軋壓延、冷軋壓延後的退火步驟等,在步驟間壓延材的前端與尾端反轉時,當然亦可進行將前段步驟的尾端設為後段步驟的前端等的反轉處理。 In addition, when the front and rear ends of the rolled material are reversed between steps such as cold rolling after hot rolling and annealing after cold rolling, it is of course possible to set the rear end of the previous step to the front end of the subsequent step. Waiting for reversal processing.
又,資料收集裝置4在從前段步驟到後段步驟之間鋼捲被分割或是相連的情形,係利用必定受到管理的鋼捲ID作為製造製程資訊。
In addition, when the steel coil is divided or connected from the previous step to the later step, the
此外,資料收集裝置4所具有的各功能可各自一部份或全部由PLD(Programmable Logic Device,可編程邏輯裝置)或FPGA(Field Programmable Gate Array,現場可編程閘陣列)等的硬體來構成,亦可由CPU等的處理器所執行的程式來構成。
In addition, each function of the
4:資料收集裝置 4: Data collection device
41:第一儲存部 41:First storage department
42:第二儲存部 42:Second storage department
43:第三儲存部 43:Third storage department
410:第一資料取得部 410: First data acquisition department
412:第一記憶部 412:First Memory Department
414:第一資訊抽出部 414:First Information Extraction Department
420:第二資料取得部 420: Second data acquisition department
422:第二記憶部 422:Second Memory Department
424:第二資訊抽出部 424: Second information extraction department
430:剪斷資料取得部 430:Cut data acquisition part
431:算出部 431: Calculation department
432:位置排齊部 432:Position Alignment Department
433:生成部 433:Generation department
434:第三記憶部 434:Third Memory Department
Claims (4)
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PCT/JP2021/024984 WO2023276114A1 (en) | 2021-07-01 | 2021-07-01 | Data collection device |
WOPCT/JP2021/024984 | 2021-07-01 |
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JP2000028547A (en) * | 1998-07-09 | 2000-01-28 | Nkk Corp | Surface defect inspecting device for steel plate |
EP3467728A1 (en) * | 2017-10-05 | 2019-04-10 | Honeywell International Inc. | System and method for trim loss optimization for metal industries |
CN110082365A (en) * | 2019-04-08 | 2019-08-02 | 燕山大学 | Steel roll rim quality testing machine people based on machine vision |
CN112974533A (en) * | 2019-12-12 | 2021-06-18 | 上海梅山钢铁股份有限公司 | Strip steel head and tail length optimized shearing method based on hot rolling incoming material data |
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JP4549890B2 (en) * | 2004-03-03 | 2010-09-22 | Jfeスチール株式会社 | Steel strip appearance map information utilization method and steel strip defect data collection / display program |
JP5733879B2 (en) * | 2008-12-24 | 2015-06-10 | 株式会社神戸製鋼所 | Process failure detection device and process failure detection method |
JP5929443B2 (en) * | 2012-04-10 | 2016-06-08 | Jfeスチール株式会社 | Defect management system |
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JP2000028547A (en) * | 1998-07-09 | 2000-01-28 | Nkk Corp | Surface defect inspecting device for steel plate |
EP3467728A1 (en) * | 2017-10-05 | 2019-04-10 | Honeywell International Inc. | System and method for trim loss optimization for metal industries |
CN110082365A (en) * | 2019-04-08 | 2019-08-02 | 燕山大学 | Steel roll rim quality testing machine people based on machine vision |
CN112974533A (en) * | 2019-12-12 | 2021-06-18 | 上海梅山钢铁股份有限公司 | Strip steel head and tail length optimized shearing method based on hot rolling incoming material data |
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