TWI812945B - Isopropanol composition and method for producing isopropanol - Google Patents

Isopropanol composition and method for producing isopropanol Download PDF

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TWI812945B
TWI812945B TW110115471A TW110115471A TWI812945B TW I812945 B TWI812945 B TW I812945B TW 110115471 A TW110115471 A TW 110115471A TW 110115471 A TW110115471 A TW 110115471A TW I812945 B TWI812945 B TW I812945B
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isopropyl alcohol
distillation
tower
dissolved oxygen
concentration
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TW202132244A (en
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山本信幸
鎌本學
保坂俊輔
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日商德山股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/03Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by addition of hydroxy groups to unsaturated carbon-to-carbon bonds, e.g. with the aid of H2O2
    • C07C29/04Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by addition of hydroxy groups to unsaturated carbon-to-carbon bonds, e.g. with the aid of H2O2 by hydration of carbon-to-carbon double bonds
    • C07C29/05Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by addition of hydroxy groups to unsaturated carbon-to-carbon bonds, e.g. with the aid of H2O2 by hydration of carbon-to-carbon double bonds with formation of absorption products in mineral acids and their hydrolysis
    • C07C29/08Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring by addition of hydroxy groups to unsaturated carbon-to-carbon bonds, e.g. with the aid of H2O2 by hydration of carbon-to-carbon double bonds with formation of absorption products in mineral acids and their hydrolysis the acid being phosphoric acid
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/74Separation; Purification; Use of additives, e.g. for stabilisation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C31/00Saturated compounds having hydroxy or O-metal groups bound to acyclic carbon atoms
    • C07C31/02Monohydroxylic acyclic alcohols
    • C07C31/10Monohydroxylic acyclic alcohols containing three carbon atoms
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07BGENERAL METHODS OF ORGANIC CHEMISTRY; APPARATUS THEREFOR
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Abstract

本發明提供一種異丙醇組成物,其由異丙醇與雜質所構成,該異丙醇組成物的溶存氧氣濃度,在大氣下相對於在25℃時的氧氣飽和溶解度是0.1%以下,並且,作為雜質的有機酸的濃度以質量為基準計是20ppb以下。又,本發明亦提供一種異丙醇的製造方法,其能夠獲得如上所述的異丙醇。The present invention provides an isopropyl alcohol composition, which is composed of isopropyl alcohol and impurities. The dissolved oxygen concentration of the isopropyl alcohol composition is less than 0.1% in the atmosphere relative to the saturated solubility of oxygen at 25°C, and , the concentration of organic acids as impurities is 20 ppb or less on a mass basis. Furthermore, the present invention also provides a method for producing isopropyl alcohol, which can obtain isopropyl alcohol as described above.

Description

異丙醇組成物及異丙醇的製造方法Isopropyl alcohol composition and method for producing isopropyl alcohol

本發明關於一種異丙醇組成物及異丙醇的製造方法。The invention relates to an isopropyl alcohol composition and a manufacturing method of isopropyl alcohol.

半導體器件,一般而言可藉由重複進行成膜處理、蝕刻處理等而形成元件和線路的方法來製造。近年來,在謀求半導體器件的高性能化的過程中,元件和線路的微細化和高積體化也逐步發展。因此,使用於成膜處理、蝕刻處理等的藥品的品質對於半導體器件的良率所造成的影響便無法忽視,所以強烈地期望可提升藥品的品質。Semiconductor devices can generally be manufactured by repeating film formation processes, etching processes, etc. to form elements and circuits. In recent years, in the process of seeking higher performance of semiconductor devices, the miniaturization and high integration of components and circuits have also been gradually developed. Therefore, the impact of the quality of chemicals used in film formation processes, etching processes, etc. on the yield of semiconductor devices cannot be ignored, and therefore there is a strong desire to improve the quality of chemicals.

例如,針對半導體器件的製造步驟,被使用來作為洗淨液或乾燥液的異丙醇(亦被稱為2-丙醇),也被強烈地期望提升至如同超純水這樣的品質。異丙醇,目前針對其製造步驟,在實行了高度的精製後,會被填充至不鏽鋼瓶中,並進一步密封氮氣氣體然後進行出貨和運輸。For example, in the manufacturing steps of semiconductor devices, isopropyl alcohol (also known as 2-propanol) used as a cleaning liquid or drying liquid is strongly expected to be upgraded to a quality similar to ultrapure water. Isopropyl alcohol, which is currently highly refined for its manufacturing steps, is filled into stainless steel bottles and further sealed with nitrogen gas before being shipped and transported.

[發明所欲解決的問題] 但是,經由本發明人的確認,發現了即便如同上述實行高度的精製且密封氮氣氣體來進行密封保存,在異丙醇的保存或輸送時,仍會有作為雜質被包含的有機酸的濃度經時地上升這樣的問題。[Problem to be solved by the invention] However, the inventors of the present invention have confirmed that even if the above-mentioned high-level purification and sealing of nitrogen gas are carried out for sealed storage, the concentration of organic acids contained as impurities will still change when isopropyl alcohol is stored or transported. The question of rising time and place.

作為雜質被包含在異丙醇中的有機酸,因為推測會造成半導體器件的表面腐蝕等各式各樣的問題,所以需要抑制經時的濃度變化。Organic acids contained as impurities in isopropyl alcohol are expected to cause various problems such as surface corrosion of semiconductor devices, so it is necessary to suppress changes in concentration over time.

有鑑於如此的先前的狀況,本發明所欲解決的問題在於提供一種異丙醇組成物及異丙醇的製造方法,該異丙醇組成物的有機酸經時的濃度上升受到抑制。 [解決問題的技術手段]In view of such previous situation, the problem to be solved by the present invention is to provide an isopropyl alcohol composition and a method for producing isopropyl alcohol in which an increase in the concentration of an organic acid over time is suppressed. [Technical means to solve problems]

為了解決上述問題,本發明人努力實行研究的結果,得到了下述見解:當在異丙醇中的溶存氧氣濃度和作為雜質被包含的有機酸的濃度超過某一範圍時,即便利用氮氣氣體來密封異丙醇,在保存或輸送時,有機酸的濃度仍會上升。In order to solve the above-mentioned problems, the present inventors have diligently conducted research and obtained the following findings: When the concentration of dissolved oxygen in isopropyl alcohol and the concentration of organic acids contained as impurities exceed a certain range, even if nitrogen gas is used, To seal isopropyl alcohol, the concentration of organic acids will still increase when stored or transported.

並且,基於上述見解,進一步努力研究的結果,發現在異丙醇的製造步驟中,藉由不僅使異丙醇中的溶存氧氣濃度降低,並且也將作為雜質被包含的有機酸的濃度調整至特定的範圍內,便能夠極為有效並成功地抑制有機酸的經時的濃度上升,從而完成本發明。Furthermore, as a result of further research based on the above knowledge, it was found that in the production step of isopropyl alcohol, by not only reducing the concentration of dissolved oxygen in isopropyl alcohol, but also adjusting the concentration of organic acids contained as impurities to Within a specific range, it is possible to extremely effectively and successfully suppress an increase in the concentration of organic acids over time, leading to the completion of the present invention.

亦即,根據本發明可提供一種異丙醇組成物,其由異丙醇與雜質所構成,該異丙醇組成物的溶存氧氣濃度,在大氣下相對於在25℃時的氧氣飽和溶解度是0.1%以下,並且,作為雜質的有機酸的濃度以質量為基準計是20ppb以下。That is, according to the present invention, an isopropyl alcohol composition can be provided, which is composed of isopropyl alcohol and impurities. The dissolved oxygen concentration of the isopropyl alcohol composition in the atmosphere relative to the saturated solubility of oxygen at 25°C is 0.1% or less, and the concentration of organic acids as impurities is 20 ppb or less on a mass basis.

上述異丙醇組成物,較佳是具有比異丙醇的沸點更高的沸點,並且,除了上述有機酸,作為雜質的高沸點化合物的濃度以質量為基準計皆是20ppb以下,該高沸點化合物的碳數是4以上。The above isopropyl alcohol composition preferably has a higher boiling point than the boiling point of isopropyl alcohol, and the concentration of high boiling point compounds as impurities, excluding the above organic acid, is 20 ppb or less on a mass basis. The high boiling point The number of carbon atoms in the compound is 4 or more.

又,上述異丙醇組成物,較佳是作為雜質的水分的濃度以質量為基準計是20ppm以下。Furthermore, in the isopropyl alcohol composition, the concentration of water as an impurity is preferably 20 ppm or less on a mass basis.

又,根據本發明可提供一種異丙醇的製造方法,其使水進行直接水合在丙烯來製造異丙醇,該製造方法是包含下述步驟而成: 原料供給步驟,其將丙烯與水供給至反應器中,該水溶解有酸觸媒並且pH已調整至2.5~4.5; 反應步驟,其在上述反應器中使丙烯與水進行反應; 回收步驟,其從在上述反應步驟中所獲得的反應混合物中將未反應的丙烯分離出來,並將包含異丙醇之反應混合物回收; 第一蒸餾步驟,其在蒸餾塔中將在上述回收步驟中回收得到的反應混合物進行蒸餾,來去除低沸點化合物,該低沸點化合物具有比異丙醇的沸點更低的沸點;及, 第二蒸餾步驟,其在蒸餾塔中將在上述第一蒸餾步驟中已去除低沸點化合物後的反應混合物進行蒸餾,來去除水而獲得異丙醇;並且, 在上述第一蒸餾步驟中,將蒸餾塔的塔底氣相部的氧氣分壓控制在50~500Pa。Furthermore, according to the present invention, a method for producing isopropyl alcohol can be provided, which involves directly hydrating water with propylene to produce isopropyl alcohol. The method includes the following steps: The raw material supply step supplies propylene and water into the reactor, the water has an acid catalyst dissolved and the pH has been adjusted to 2.5 to 4.5; A reaction step, which reacts propylene and water in the above-mentioned reactor; a recovery step that separates unreacted propylene from the reaction mixture obtained in the above reaction step and recovers the reaction mixture containing isopropyl alcohol; A first distillation step, which distills the reaction mixture recovered in the above recovery step in a distillation column to remove low-boiling compounds, which have a boiling point lower than the boiling point of isopropyl alcohol; and, In a second distillation step, the reaction mixture from which low-boiling compounds have been removed in the first distillation step is distilled in a distillation column to remove water and obtain isopropyl alcohol; and, In the above-mentioned first distillation step, the oxygen partial pressure in the gas phase portion at the bottom of the distillation tower is controlled to 50 to 500 Pa.

上述製造方法之中,為了進一步抑制有機酸的產生,較佳的態樣是:在上述第一蒸餾步驟中使用下述蒸餾塔,並且,以往排出方向的線性速度成為0.01~3.0m/秒的方式,對通氣管供給惰性氣體;該蒸餾塔在蒸餾塔的塔頂部具有冷凝部,並且具有設置有通氣管之結構;該冷凝部將氣體進行冷凝並使經冷凝的一部分的氣體送回蒸餾塔;該通氣管是用以將存在於該冷凝部的氣相中的氣體排出。 [發明的效果]Among the above-mentioned production methods, in order to further suppress the generation of organic acids, a preferred aspect is to use the following distillation tower in the above-mentioned first distillation step, and the linear velocity in the conventional discharge direction is 0.01 to 3.0 m/sec. In this way, inert gas is supplied to the vent pipe; the distillation tower has a condensation part at the top of the distillation tower and has a structure equipped with a vent pipe; the condensation part condenses the gas and sends a part of the condensed gas back to the distillation tower ; The vent pipe is used to discharge the gas existing in the gas phase of the condensation part. [Effects of the invention]

本發明的異丙醇組成物,即便經過30天以上的長期保存,仍顯示了幾乎沒有有機酸濃度的經時變化(上升)這樣的極好的保存穩定性,所以在半導體器件的製造步驟中能夠適合使用來作為洗淨液或乾燥液。The isopropyl alcohol composition of the present invention shows excellent storage stability with almost no change (increase) in the organic acid concentration over time even after long-term storage of 30 days or more. Therefore, it is suitable for use in the manufacturing steps of semiconductor devices. Suitable for use as a cleaning fluid or drying fluid.

再者,雖然本發明的異丙醇組成物顯示良好的保存穩定性的機制仍未明瞭,但是本發明人推測原因如下:藉由對應於異丙醇的溶存氧氣,將有機酸濃度設為特定的範圍,便能夠防止由溶存氧氣與無法避免地存在的雜質產生有機酸的反應,而可防止新的有機酸的生成。Furthermore, although the mechanism by which the isopropyl alcohol composition of the present invention exhibits good storage stability is not yet clear, the inventors speculate that the reason is as follows: by setting the organic acid concentration to a specific value by dissolving oxygen corresponding to isopropyl alcohol. Within the range, it is possible to prevent the reaction of organic acids produced by dissolved oxygen and unavoidable impurities, thereby preventing the generation of new organic acids.

〈異丙醇組成物〉 本發明的異丙醇組成物是一種高純度的異丙醇組成物,其由異丙醇與雜質(無法避免的雜質、微量雜質)所構成,該異丙醇組成物的溶存氧氣濃度,在大氣下相對於在25℃時的氧氣飽和溶解度是0.1%以下,並且,作為雜質的有機酸的濃度以質量為基準計是20ppb以下。〈Isopropyl alcohol composition〉 The isopropyl alcohol composition of the present invention is a high-purity isopropyl alcohol composition, which is composed of isopropyl alcohol and impurities (inevitable impurities, trace impurities). The dissolved oxygen concentration of the isopropyl alcohol composition is The saturated solubility with respect to oxygen at 25° C. in the atmosphere is 0.1% or less, and the concentration of organic acids as impurities is 20 ppb or less on a mass basis.

在本說明書中,異丙醇組成物的溶存氧氣濃度(%),是將下述值以百分比(%)來表示,該值是測定設為測定對象的異丙醇組成物在25℃時存在於溶液中的溶存氧氣所對應的氧氣分壓,然後將該測得的氧氣分壓除以大氣下在25℃時的氧氣分壓所得。In this specification, the dissolved oxygen concentration (%) of the isopropyl alcohol composition is expressed as the following value in percentage (%). This value is measured when the isopropyl alcohol composition as the measurement object exists at 25°C. The partial pressure of oxygen corresponding to the dissolved oxygen in the solution is then divided by the partial pressure of oxygen at 25°C in the atmosphere.

此處,所謂的大氣下,意指1大氣壓的空氣組成下。又,所謂的大氣下在25℃時的氧氣分壓,意指在25℃且1大氣壓的空氣中的氧氣分壓,也就是21kPa。又,在本說明書中,所謂的大氣下在25℃時的氧氣飽和溶解度,是在1大氣壓且氧氣分壓是21kPa的氣氛下,其溶存氧氣成為平衡狀態時的氧氣濃度。Here, under the atmosphere means under the air composition of 1 atmospheric pressure. Furthermore, the partial pressure of oxygen in the atmosphere at 25°C means the partial pressure of oxygen in air at 25°C and 1 atmosphere, which is 21 kPa. In addition, in this specification, the saturated solubility of oxygen at 25°C in the atmosphere refers to the oxygen concentration when the dissolved oxygen reaches an equilibrium state in an atmosphere with a pressure of 1 atmosphere and a partial pressure of oxygen of 21 kPa.

異丙醇組成物的溶存氧氣濃度所對應的氧氣分壓,能夠使用後述的氧氣濃度計(哈希股份有限公司製造,ORBISPHERE 510 gas analyser(商品名))來測定。The oxygen partial pressure corresponding to the dissolved oxygen concentration of the isopropyl alcohol composition can be measured using an oxygen concentration meter (ORBISPHERE 510 gas analyzer (trade name) manufactured by Hach Co., Ltd.) described below.

在本說明書中,並非以絕對值來表示異丙醇組成物的溶存氧氣濃度,而是如上所述,藉由以氧氣飽和溶解度設為100%時的相對值來表示,所以能夠正確地表示溶存氧氣濃度。再者,若基於文獻來確認氧氣飽和濃度,會因文獻而顯示各種不同的值。由此可理解,當以絕對值來表示溶存氧氣濃度時,無法正確地表示溶存氧氣濃度。In this specification, the dissolved oxygen concentration of the isopropyl alcohol composition is not expressed as an absolute value, but as a relative value when the oxygen saturated solubility is set to 100%, as mentioned above, so the dissolved oxygen concentration can be accurately expressed. oxygen concentration. Furthermore, if the oxygen saturation concentration is confirmed based on literature, various values will be shown depending on the literature. From this, it can be understood that when the dissolved oxygen concentration is expressed as an absolute value, the dissolved oxygen concentration cannot be accurately expressed.

本發明的異丙醇組成物,很重要的一點是:其溶存氧氣濃度,相對於大氣下在25℃時的氧氣飽和溶解度是0.1%以下。藉由將溶存氧氣濃度調整至上述範圍,並與後述的有機酸濃度的調整一起發揮作用,便能夠有效地抑制作為雜質的有機酸的濃度的經時變化。溶存氧氣濃度,較佳是相對於大氣下在25℃時的氧氣飽和溶解度是0.075%以下,更佳是相對於大氣下在25℃時的氧氣飽和溶解度是0.05%以下。A very important point about the isopropyl alcohol composition of the present invention is that its dissolved oxygen concentration is less than 0.1% relative to the saturated solubility of oxygen at 25°C in the atmosphere. By adjusting the dissolved oxygen concentration to the above range and functioning together with the adjustment of the organic acid concentration described below, it is possible to effectively suppress changes in the concentration of the organic acid as an impurity over time. The concentration of dissolved oxygen is preferably 0.075% or less relative to the saturated solubility of oxygen at 25°C in the atmosphere, and more preferably 0.05% or less relative to the saturated solubility of oxygen at 25°C in the atmosphere.

又,在本說明書中,異丙醇組成物中的有機酸的濃度,是藉由實施例中表示的離子層析術所鑑別出的有機酸的合計量的濃度。例如,在後述的實施例中,作為有機酸可鑑別出甲酸、乙酸及丙酸,並且以鑑別出的有機酸的合計量來表示有機酸的濃度。In addition, in this specification, the concentration of the organic acid in the isopropyl alcohol composition is the concentration of the total amount of organic acids identified by the ion chromatography shown in the Examples. For example, in the examples described below, formic acid, acetic acid, and propionic acid are identified as organic acids, and the concentration of the organic acid is expressed as the total amount of the identified organic acids.

在本說明書中,作為雜質的有機酸的濃度以質量為基準計是20ppb以下,較佳是5ppb以下。下限並無特別限制,例如可以是0.1ppb以上。如上所述,藉由將有機酸調整至特定的範圍,並與溶存氧氣的降低一起發揮作用,便能夠有效地抑制作為雜質的有機酸的濃度的經時變化。In this specification, the concentration of the organic acid as an impurity is 20 ppb or less on a mass basis, preferably 5 ppb or less. The lower limit is not particularly limited, but may be 0.1 ppb or more, for example. As described above, by adjusting the organic acid to a specific range and acting together with the reduction of dissolved oxygen, it is possible to effectively suppress changes over time in the concentration of the organic acid as an impurity.

在本說明書中,可抑制有機酸的經時變化的機制並未明瞭,但是被推測如下:能夠防止由溶存氧氣與無法避免地存在的雜質產生有機酸的反應,而可有效地抑制新的有機酸的生成。亦即,這是藉由不僅調整溶存氧氣,並且也將有機酸調整至特定的範圍所發揮而得的效果,以往並不存在能夠發揮這樣的效果的異丙醇組成物。In this specification, the mechanism by which the change with time of organic acids is suppressed is not clear, but it is speculated that the reaction of organic acids produced by dissolved oxygen and unavoidable impurities can be prevented, thereby effectively suppressing new organic acids. Acid production. That is, this is an effect achieved by adjusting not only the dissolved oxygen but also the organic acid to a specific range. Conventionally, there is no isopropyl alcohol composition that can exert such an effect.

又,本發明的異丙醇組成物,在製造步驟上具有比異丙醇的沸點更高的沸點,並且,除了上述有機酸以外,亦無法避免地存在有作為雜質的高沸點化合物(以下,僅稱為「高沸點化合物」),該高沸點化合物的碳數是4以上。若大量包含上述高沸點化合物,當作為半導體器件的洗淨液或乾燥液來使用時,該高沸點化合物會殘留或附著在半導體器件的表面,所以會有使半導體器件的良率降低的疑慮。因此,該高沸點化合物的濃度,較佳是以質量為基準計皆是20ppb以下。 再者,在本說明書中,高沸點化合物的濃度,如同實施例所示,是使用氣相層析術所測定出的值,並且每種高沸點化合物的偵測下限是20ppb。In addition, the isopropyl alcohol composition of the present invention has a higher boiling point than the boiling point of isopropyl alcohol in the production process, and in addition to the above-mentioned organic acid, high-boiling point compounds (hereinafter, as impurities) are inevitably present. Only called "high boiling point compounds"), the carbon number of the high boiling point compound is 4 or more. If the above-mentioned high boiling point compound is contained in a large amount, when used as a cleaning liquid or drying liquid for semiconductor devices, the high boiling point compound will remain or adhere to the surface of the semiconductor device, so there is a concern that the yield of the semiconductor device will be reduced. Therefore, the concentration of the high boiling point compound is preferably 20 ppb or less on a mass basis. Furthermore, in this specification, the concentration of high boiling point compounds is a value measured using gas chromatography, as shown in the examples, and the detection lower limit of each high boiling point compound is 20 ppb.

作為可能存在於本發明的異丙醇組成物中的高沸點化合物,可列舉:2-甲基-3-戊酮、3-甲基-2-戊酮、4-甲基-2-戊酮、2-己酮、3,3-二甲基-2-丁醇、2,3-二甲基-2-丁醇、2-甲基-2-戊醇、3-甲基-3-戊醇、2-甲基-3-戊醇、3-己醇、4-甲基-2-戊醇、3-甲基-2-戊醇、2,2-二甲基-1-丁醇、2-己醇、2-乙基-1-戊醇、2-甲基-1-戊醇、3-甲基-1-戊醇、1-己醇、4-甲基-1-戊醇、1,2-丙二醇、2-甲基-2,4-戊二醇等。尤其,較佳是4-甲基-2-戊醇、2-甲基-3-戊酮及4-甲基-2-戊酮的濃度以質量為基準計皆是20ppb以下。Examples of high-boiling compounds that may be present in the isopropyl alcohol composition of the present invention include: 2-methyl-3-pentanone, 3-methyl-2-pentanone, and 4-methyl-2-pentanone. , 2-hexanone, 3,3-dimethyl-2-butanol, 2,3-dimethyl-2-butanol, 2-methyl-2-pentanol, 3-methyl-3-pentanol Alcohol, 2-methyl-3-pentanol, 3-hexanol, 4-methyl-2-pentanol, 3-methyl-2-pentanol, 2,2-dimethyl-1-butanol, 2-hexanol, 2-ethyl-1-pentanol, 2-methyl-1-pentanol, 3-methyl-1-pentanol, 1-hexanol, 4-methyl-1-pentanol, 1,2-propanediol, 2-methyl-2,4-pentanediol, etc. In particular, it is preferable that the concentrations of 4-methyl-2-pentanol, 2-methyl-3-pentanone and 4-methyl-2-pentanone are all 20 ppb or less on a mass basis.

進一步,本發明的異丙醇組成物,較佳是作為雜質的水分的濃度以質量為基準計是20ppm以下。與高沸點化合物相同,異丙醇組成物中所包含的水分亦會有造成半導體器件的良率降低的可能性,所以較佳是水分的濃度以質量為基準計是20ppm以下。Furthermore, in the isopropyl alcohol composition of the present invention, it is preferable that the concentration of water as an impurity is 20 ppm or less on a mass basis. Like high-boiling compounds, moisture contained in the isopropyl alcohol composition may cause a decrease in the yield of semiconductor devices, so the concentration of moisture is preferably 20 ppm or less on a mass basis.

本發明的異丙醇組成物,因為降低了溶存氧氣濃度和有機酸濃度,所以保存穩定性優異。只要將本發明的異丙醇組成物填充至密閉容器,並利用惰性氣體(一般而言是氮氣氣體)進行密封,例如即便放置30天後,溶存氧氣和有機酸的經時變化仍極少。本發明的異丙醇組成物,輸送性和儲存性亦優異,並且能夠適合使用來作為半導體器件的洗淨液或乾燥液。The isopropyl alcohol composition of the present invention has excellent storage stability because the concentration of dissolved oxygen and the concentration of organic acids are reduced. As long as the isopropyl alcohol composition of the present invention is filled into an airtight container and sealed with an inert gas (generally nitrogen gas), even if it is left for 30 days, there will be very little change over time in dissolved oxygen and organic acids. The isopropyl alcohol composition of the present invention is also excellent in transportability and storage properties, and can be suitably used as a cleaning liquid or drying liquid for semiconductor devices.

〈異丙醇的製造方法〉 本發明的異丙醇的製造方法(以下,亦稱為「本發明的製造方法」),是使水進行直接水合在丙烯來製造異丙醇的方法,如第1圖所示,是包含原料供給步驟、反應步驟、回收步驟、第一蒸餾步驟及第二蒸餾步驟而成。以下,詳細地說明各步驟。〈How to make isopropyl alcohol〉 The production method of isopropyl alcohol of the present invention (hereinafter also referred to as the "production method of the present invention") is a method of producing isopropyl alcohol by directly hydrating water with propylene. As shown in Figure 1, it includes raw materials It consists of a supply step, a reaction step, a recovery step, a first distillation step and a second distillation step. Each step is explained in detail below.

[原料供給步驟] 本發明的製造方法中所使用的原料,是丙烯和水。如第1圖所示,將設為原料的丙烯投入回收槽,並在回收槽中與在回收步驟中分離出來的丙烯進行混合,然後供給至反應器。同樣地,將設為原料的水投入回收槽,並在回收槽中與在第二蒸餾步驟中回收得到的水進行混合,然後供給至反應器。[Raw material supply steps] The raw materials used in the production method of the present invention are propylene and water. As shown in Figure 1, propylene as a raw material is put into a recovery tank, mixed with propylene separated in the recovery step in the recovery tank, and then supplied to the reactor. Similarly, water used as a raw material is put into a recovery tank, mixed with the water recovered in the second distillation step in the recovery tank, and then supplied to the reactor.

在本發明的製造方法中,作為設為原料的丙烯,一般而言能夠使用作為工業製品能夠購入的純度95質量%以上的丙烯。若丙烯中包含乙烯、丁烯、戊烯、己烯等不飽和烴化合物,由於在反應步驟中該等化合物會受到水合反應而成為雜質,所以較佳是設為原料的丙烯的純度較高。In the production method of the present invention, propylene used as a raw material can generally be propylene with a purity of 95% by mass or more that is commercially available as an industrial product. If propylene contains unsaturated hydrocarbon compounds such as ethylene, butene, pentene, and hexene, these compounds will undergo hydration reactions during the reaction step and become impurities. Therefore, it is preferable that the purity of the propylene used as the raw material is relatively high.

在本發明的製造方法中,設為原料的丙烯和水中所包含的溶存氧氣濃度,並無特別限制。即便設為原料的丙烯和水中包含了達到各自的溫度、壓力中的飽和溶存氧氣濃度為止的溶存氧氣,如同後述,藉由在第一蒸餾步驟中,從被設置在比蒸餾塔的供給段更下游的惰性氣體噴嘴來供給惰性氣體,便可使溶存氧氣被排出至系統外,所以反應產物也就是異丙醇中所包含的溶存氧氣仍可被控制為低濃度。In the production method of the present invention, the concentration of dissolved oxygen contained in propylene and water used as raw materials is not particularly limited. Even if the propylene and water used as raw materials contain dissolved oxygen up to the saturated dissolved oxygen concentration at their respective temperatures and pressures, as will be described later, in the first distillation step, the distillation tower is disposed further than the supply section of the distillation column. The downstream inert gas nozzle supplies inert gas, so that the dissolved oxygen can be discharged out of the system, so the dissolved oxygen contained in the reaction product, that is, isopropyl alcohol, can still be controlled to a low concentration.

原料供給步驟中,將反應步驟中所需的酸觸媒預先添加在原料的水中,並供給至反應器。作為酸觸媒,可列舉:鉬系無機離子交換劑、鎢系無機離子交換劑等各種的多價陰離子(  polyanion)的酸觸媒。酸觸媒可以單獨使用1種,亦可以併用2種以上。該等酸觸媒之中,從反應活性的觀點來看,較佳是選自由磷鎢酸、矽十二鎢酸及矽氧鉬酸所組成之群組中的至少1種。In the raw material supply step, the acid catalyst required in the reaction step is added to the raw material water in advance and supplied to the reactor. Examples of acid catalysts include various polyvalent anion (polyanion) acid catalysts such as molybdenum-based inorganic ion exchangers and tungsten-based inorganic ion exchangers. One type of acid catalyst may be used alone, or two or more types may be used in combination. Among these acid catalysts, from the viewpoint of reactivity, at least one selected from the group consisting of phosphotungstic acid, silicododecanoic acid, and siloxymolybdic acid is preferred.

酸觸媒的添加量,以pH計確認原料的水的pH值,然後以在25℃時的pH成為2.5~4.5的方式來調整。當測得的pH小於2.5時,藉由添加氫氧化鈉等鹼便能夠容易地調整pH值。又,當pH大於4.5時,藉由添加酸觸媒便能夠容易地調整pH值。The amount of the acid catalyst to be added is adjusted so that the pH of the raw material water becomes 2.5 to 4.5 at 25° C. after checking the pH value with a pH meter. When the measured pH is less than 2.5, the pH can be easily adjusted by adding a base such as sodium hydroxide. In addition, when the pH is greater than 4.5, the pH value can be easily adjusted by adding an acid catalyst.

只要原料的水的pH以成為2.5~4.5的範圍內的方式添加酸觸媒,因為能夠維持較高的丙烯轉換率,並且可獲得較高的異丙醇的選擇率,所以能夠成為最佳的反應條件,並且會成為雜質中特別是有機酸和高沸點化合物的產生較少的反應條件。又,只要調整為如此的pH的範圍,因為能夠抑制由於酸所造成的管線和反應器的腐蝕,所以亦能夠抑制異丙醇中所包含的金屬離子的濃度。As long as the acid catalyst is added so that the pH of the raw material water falls within the range of 2.5 to 4.5, a high propylene conversion rate can be maintained and a high isopropyl alcohol selectivity can be obtained, so it is optimal. Reaction conditions that produce less impurities, especially organic acids and high-boiling compounds. Furthermore, by adjusting the pH to such a range, corrosion of pipelines and reactors due to acid can be suppressed, and therefore the concentration of metal ions contained in isopropyl alcohol can also be suppressed.

[反應步驟] 反應步驟中的丙烯的直接水合反應,能夠由下述化學反應式表示。在反應器內實行下述反應,便可獲得反應混合物。 C3 H6 +H2 O→CH3 CH(OH)CH3 [Reaction Step] The direct hydration reaction of propylene in the reaction step can be expressed by the following chemical reaction formula. The reaction mixture can be obtained by carrying out the following reaction in the reactor. C 3 H 6 +H 2 O→CH 3 CH(OH)CH 3

作為反應條件,例如較佳是將反應壓力設為150~250atm,並且將反應溫度設為200~300℃。藉由反應條件滿足此範圍,便能夠抑制副產物的產生,並且會有能夠兼顧可進行工業生產的產率和酸觸媒的耐久性的傾向。As reaction conditions, for example, it is preferable to set the reaction pressure to 150 to 250 atm and the reaction temperature to 200 to 300°C. When the reaction conditions satisfy this range, the production of by-products can be suppressed, and the yield that can be used for industrial production and the durability of the acid catalyst tend to be balanced.

反應步驟中的丙烯的直接水合反應,如同上述的化學反應式所示,可由1mol(莫耳)的丙烯與1mol的水來生成1mol異丙醇。因此,通常丙烯與水是等量即可,但是在本發明的製造方法,較佳是相對於丙烯,將水設為過量。具體而言,較佳是相對於丙烯100質量份,將水設為1300~2100質量份。藉由將反應器內的丙烯和水的比例設在上述範圍內,便可抑制丙烯寡聚物的產生,並且具有能夠提高異丙醇的產率的傾向。除此之外,還會有能夠提高異丙醇的生產效率的傾向。水相對於丙烯100質量份的量,更佳是設為1500~2000質量份。The direct hydration reaction of propylene in the reaction step, as shown in the above chemical reaction formula, can generate 1 mol of isopropyl alcohol from 1 mol (mol) of propylene and 1 mol of water. Therefore, it is usually sufficient to have equal amounts of propylene and water. However, in the production method of the present invention, it is preferable to use an excess amount of water relative to propylene. Specifically, it is preferable to set the water content to 1,300 to 2,100 parts by mass relative to 100 parts by mass of propylene. By setting the ratio of propylene and water in the reactor within the above range, the generation of propylene oligomers can be suppressed, and the yield of isopropyl alcohol tends to be increased. In addition, there is a tendency to increase the production efficiency of isopropyl alcohol. The amount of water relative to 100 parts by mass of propylene is more preferably 1,500 to 2,000 parts by mass.

又,本發明的製造方法,因為可使藉由反應步驟所獲得的反應混合物中的異丙醇濃度和純度都提升,所以反應器內的水的停留時間,較佳是設為超過20分鐘且50分鐘以下。水的停留時間,更佳是設為25~40分鐘,進一步較佳是設為30~40分鐘。In addition, the production method of the present invention can increase the concentration and purity of isopropyl alcohol in the reaction mixture obtained by the reaction step, so the residence time of water in the reactor is preferably set to more than 20 minutes and Under 50 minutes. The residence time of water is more preferably 25 to 40 minutes, further preferably 30 to 40 minutes.

再者,本說明書中的水的停留時間,是由下述公式所定義的時間,並且能夠藉由變更設為原料的水的供給量、及反應器的容積來進行適當地變更。 水的停留時間(分鐘)=反應器的容積(m3 )÷水的供給量(m3 /分鐘)In addition, the residence time of water in this specification is the time defined by the following formula, and can be changed appropriately by changing the supply amount of water used as a raw material and the volume of the reactor. Water residence time (minutes) = reactor volume (m 3 ) ÷ water supply (m 3 /minute)

因為本說明書中的反應器內的反應是在高溫高壓下所實行,所以水的密度並不清楚。因此,是以被供給至反應器內的水(在後述的實施例中是110℃)的流量為基準計,來算出水的供給量。Because the reaction in the reactor in this specification is carried out under high temperature and high pressure, the density of water is not clear. Therefore, the supply amount of water is calculated based on the flow rate of water (110° C. in Examples to be described later) supplied into the reactor.

[回收步驟] 在上述的反應步驟中所產生的異丙醇,以溶解於水相的狀態從反應器取出。並且,在回收步驟中,降低壓力和溫度,將溶解於水相且未反應的丙烯作成氣體來分離,並回收包含異丙醇之反應混合物。此步驟中,能夠應用作為未反應的丙烯分離器之已確立的公知技術。分離出來的丙烯,可再投入原料供給步驟中的丙烯回收槽中,而可作為原料進行再利用。[Recycling steps] The isopropyl alcohol produced in the above reaction step is taken out from the reactor in a state of being dissolved in the water phase. Furthermore, in the recovery step, the pressure and temperature are lowered, propylene dissolved in the water phase and unreacted is separated as a gas, and the reaction mixture containing isopropyl alcohol is recovered. In this step, a well-established and well-known technology as an unreacted propylene separator can be applied. The separated propylene can be put back into the propylene recovery tank in the raw material supply step and reused as raw material.

[第一蒸餾步驟] 第一蒸餾步驟,基於下述目的來實行蒸餾操作,該目的是從包含在回收步驟中所獲得的異丙醇之反應混合物去除低沸點化合物、及使溶存氧氣降低,該低沸點化合物具有比異丙醇的沸點更低的沸點。[First distillation step] The first distillation step is a distillation operation performed for the purpose of removing low-boiling-point compounds and reducing dissolved oxygen from the reaction mixture containing isopropanol obtained in the recovery step. Propanol has a lower boiling point.

本發明的製造方法最大的特徵在於:在第一蒸餾步驟中,將蒸餾塔的塔底氣相部的氧氣分壓控制在50~500Pa。此處,所謂的塔底氣相部,意指與蒸餾塔的塔底液成為平衡狀態的氣相部,並且是自塔底液至第一層的塔盤為止的氣相部分。又,所謂的第一蒸餾步驟的蒸餾塔的塔底液,是藉由蒸餾操作已去除50℃以下的低沸點化合物之塔底液。The greatest feature of the manufacturing method of the present invention is that in the first distillation step, the oxygen partial pressure in the gas phase portion at the bottom of the distillation tower is controlled to 50 to 500 Pa. Here, the bottom gas phase portion means a gas phase portion that is in equilibrium with the bottom liquid of the distillation column, and is the gas phase portion from the bottom liquid to the first-stage tray. In addition, the so-called bottom liquid of the distillation tower in the first distillation step is the bottom liquid from which low-boiling point compounds of 50° C. or lower have been removed by the distillation operation.

當塔底氣相部的氧氣分壓大於500Pa時,因為氧氣會被溶解在塔底液中,並且會在第二蒸餾步驟以後的步驟中造成溶存氧氣,所以會有難以降低異丙醇中的溶存氧氣的傾向。另一方面,當塔底氣相部的氧氣分壓小於50Pa時,雖然能夠使被溶解在塔底液中的氧氣減少,但是會降低蒸餾塔內的氧氣分壓,所以必須大量地供給惰性氣體。若供給大量的惰性氣體,則會增加第一蒸餾步驟的蒸餾塔的氣體負荷。氣體負荷的增加,伴隨蒸餾塔的穩定運轉區域變小、和往將塔體氣體冷卻的冷凝器的惰性氣體的蓄積,會造成冷凝器的處理能力降低,而會使蒸餾塔的蒸餾能力降低,所以從經濟效率的層面來看不佳。When the oxygen partial pressure in the gas phase at the bottom of the tower is greater than 500Pa, it will be difficult to reduce the dissolved oxygen in isopropyl alcohol because oxygen will be dissolved in the bottom liquid and will cause dissolved oxygen in the steps after the second distillation step. Oxygen tendency. On the other hand, when the oxygen partial pressure in the gas phase at the bottom of the tower is less than 50 Pa, although the oxygen dissolved in the bottom liquid can be reduced, the oxygen partial pressure in the distillation tower will be reduced, so a large amount of inert gas must be supplied. If a large amount of inert gas is supplied, the gas load of the distillation tower in the first distillation step will be increased. The increase in gas load, along with the reduction of the stable operation area of the distillation tower and the accumulation of inert gas in the condenser that cools the tower gas, will cause the processing capacity of the condenser to decrease, which will in turn reduce the distillation capacity of the distillation tower. So it’s not good from an economic efficiency perspective.

再者,只要將蒸餾塔的塔底氣相部的氧氣分壓控制在50~500Pa,便能夠降低異丙醇中的溶存氧氣,但是藉由將蒸餾塔的塔底氣相部的氧氣分壓控制在50~200Pa,便能夠更加降低溶存氧氣。Furthermore, as long as the oxygen partial pressure at the bottom gas phase of the distillation tower is controlled at 50 to 500 Pa, the dissolved oxygen in isopropyl alcohol can be reduced. However, by controlling the oxygen partial pressure at the bottom gas phase of the distillation tower at 50~200Pa can further reduce the dissolved oxygen.

為了將蒸餾塔的塔底氣相部的氧氣分壓控制在50~500Pa,例如只要將惰性氣體供給噴嘴設置在比蒸餾塔的供給段的更下游之處,更佳是設置在塔底部,然後從該噴嘴供給惰性氣體來控制塔底氣相部的氧氣分壓即可。In order to control the oxygen partial pressure in the gas phase part at the bottom of the distillation tower to 50 to 500 Pa, for example, the inert gas supply nozzle is provided further downstream than the supply section of the distillation tower, preferably at the bottom of the tower, and then from This nozzle only needs to supply inert gas to control the oxygen partial pressure in the gas phase at the bottom of the tower.

更具體而言,藉由從被設置在蒸餾塔的塔底部的惰性氣體供給噴嘴以0.05~5Nm3 -惰性氣體/m3 -液體負荷、較佳是3~5Nm3 -惰性氣體/m3 -液體負荷來供給惰性氣體,便能夠將蒸餾塔的塔底氣相部的氧氣分壓控制在50~500Pa,更佳是控制在50~200Pa。More specifically , the liquid load is 0.05 to 5 Nm 3 -inert gas/m 3 -, preferably 3 to 5 Nm 3 -inert gas/m 3 - from an inert gas supply nozzle provided at the bottom of the distillation tower. By supplying inert gas with a liquid load, the oxygen partial pressure at the bottom gas phase of the distillation tower can be controlled to 50 to 500 Pa, preferably 50 to 200 Pa.

在本說明書中,所謂的惰性氣體,是不會與異丙醇進行反應、並且在用於冷凝部的冷媒溫度中不會液化的氧氣以外的氣體,例如可列舉:氫氣、氮氣、氦氣、氬氣等。在該等惰性氣體之中,從安全性的觀點來看,較佳是反應性低的氮氣、氦氣及氬氣,從經濟性的觀點來看,更佳是氮氣。In this specification, the so-called inert gas refers to a gas other than oxygen that does not react with isopropyl alcohol and does not liquefy at the temperature of the refrigerant used in the condensation part. Examples thereof include: hydrogen, nitrogen, helium, Argon etc. Among these inert gases, nitrogen gas, helium gas, and argon gas with low reactivity are preferred from the viewpoint of safety, and nitrogen gas is more preferred from the viewpoint of economy.

此處,所謂的蒸餾塔中的液體負荷,是被供給至該蒸餾塔的供給液量(m3 /時間)與回流至塔頂部的回流液量(m3 /時間)的總和。供給液量和回流液量,會依據產量和該蒸餾塔的設定回流比而有所變動,但是即便供給液量和回流液量有所變動,只要將惰性氣體供給量以成為0.05~5Nm3 -惰性氣體/m3 -液體負荷的方式來控制,便能夠將蒸餾塔的塔底氣相部的氧氣分壓控制在50~500Pa。Here, the liquid load in the distillation column is the sum of the supply liquid amount (m 3 /time) supplied to the distillation column and the reflux liquid amount (m 3 /time) returned to the top of the column. The supply liquid volume and the reflux liquid volume will vary depending on the output and the set reflux ratio of the distillation tower. However, even if the supply liquid volume and the reflux liquid volume change, as long as the inert gas supply volume is 0.05 to 5Nm 3 - By controlling the inert gas/m 3 -liquid load method, the oxygen partial pressure in the gas phase at the bottom of the distillation tower can be controlled to 50 to 500 Pa.

再者,塔底氣相部的氧氣分壓,可測定蒸餾塔的塔底液的溶存氧氣濃度,並基於其溶存氧氣濃度來算出。根據亨利定律,因為塔底液的溶存氧氣濃度會與氣相中的分壓成正比,所以如上所述,溶存氧氣能夠換算為與液相呈平衡狀態的氣相的氧氣分壓。並且,與塔底液呈平衡狀態的氣相是塔底氣相部,所以將塔底液的溶存氧氣進行換算所測得的氧氣分壓,能夠認為與塔底氣相部的氧氣分壓相同。例如,只要將塔底液的溶存氧氣濃度換算為氧氣分壓的測定結果是21Pa,塔底氣相部的氧氣分壓就是21Pa。Furthermore, the oxygen partial pressure in the gas phase part at the bottom of the tower can be calculated based on the dissolved oxygen concentration of the bottom liquid of the distillation tower by measuring the dissolved oxygen concentration. According to Henry's law, the concentration of dissolved oxygen in the bottom liquid is proportional to the partial pressure in the gas phase. Therefore, as mentioned above, the dissolved oxygen can be converted into the oxygen partial pressure of the gas phase in equilibrium with the liquid phase. Furthermore, the gas phase in equilibrium with the tower bottom liquid is the tower bottom gas phase part, so the oxygen partial pressure measured by converting the dissolved oxygen in the tower bottom liquid can be considered to be the same as the oxygen partial pressure of the tower bottom gas phase part. For example, if the measurement result of converting the dissolved oxygen concentration of the tower bottom liquid into oxygen partial pressure is 21 Pa, the oxygen partial pressure of the gas phase part at the bottom of the tower is 21 Pa.

又,本發明的製造方法,在第一蒸餾步驟中使用下述蒸餾塔,並且,該被設置在蒸餾塔的冷凝部的通氣管能夠以在通氣管的排出方向的線性速度成為0.01~3.0m/秒的方式、較佳是以成為0.04~2.5m/秒的方式來供給惰性氣體;該蒸餾塔在蒸餾塔的塔頂部具有冷凝部,並且具有在該冷凝部的氣相中設置有通氣管之結構,該冷凝部將氣體進行冷凝並使經冷凝的一部分的氣體送回蒸餾塔。藉由設為如此的惰性氣體的供給量,即便由於被使用在冷凝部的冷媒的急遽的溫度變化、對該蒸餾塔的供給液量的急遽的增加等外在干擾,而使冷凝部呈負壓時,仍能夠防止包含氧氣之外部氣體透過通氣管所發生的逆流。藉此,被包含在外部氣體的氧氣就無法溶解在包含異丙醇之反應混合物中,而能夠防止異丙醇的溶存氧氣濃度的上升。Furthermore, the manufacturing method of the present invention uses the following distillation tower in the first distillation step, and the vent pipe provided in the condensation part of the distillation tower can have a linear speed of 0.01 to 3.0 m in the discharge direction of the vent pipe. / second, preferably 0.04 to 2.5 m/second; the distillation tower has a condensation part at the top of the distillation tower, and has a vent pipe provided in the gas phase of the condensation part In this structure, the condensation part condenses the gas and sends a part of the condensed gas back to the distillation tower. By setting the supply amount of the inert gas to such a level, even if the condensation section becomes negative due to external disturbances such as a sudden temperature change of the refrigerant used in the condensation section and a sudden increase in the amount of liquid supplied to the distillation column, When the pressure is high, it can still prevent the backflow of external gas containing oxygen through the breather tube. This prevents oxygen contained in the external air from being dissolved in the reaction mixture containing isopropyl alcohol, thereby preventing the concentration of dissolved oxygen in isopropyl alcohol from increasing.

再者,冷凝部具有冷凝器與回流槽,該冷凝器被設置於蒸餾塔的塔頂並可使塔頂氣體冷凝,該回流槽可收容冷凝而成的液體。冷凝部中能夠採用已為公知的冷凝條件,一般而言,在冷凝器的冷凝溫度只要設為低於該蒸餾塔的塔頂溫度5℃左右的溫度,便能夠判斷為塔頂氣體可充分地冷凝。例如,只要塔頂溫度是35℃的蒸餾塔,便能夠以冷凝溫度成為30℃的方式來設定。因為回流比幾乎不會對異丙醇的溶存氧氣濃度造成影響,所以只要基於以在該蒸餾塔中所獲得的包含異丙醇之反應混合物的液體組成設為目標的純度來設定即可。Furthermore, the condensation part has a condenser and a reflux tank. The condenser is installed at the top of the distillation tower and can condense the top gas. The reflux tank can accommodate the condensed liquid. Well-known condensation conditions can be used in the condensation section. Generally speaking, as long as the condensation temperature in the condenser is set to a temperature about 5°C lower than the top temperature of the distillation tower, it can be judged that the top gas is sufficiently condensation. For example, as long as the tower top temperature is 35°C, the distillation tower can be set so that the condensation temperature becomes 30°C. Since the reflux ratio has little effect on the dissolved oxygen concentration of isopropyl alcohol, it may be set based on the target purity of the liquid composition of the reaction mixture containing isopropyl alcohol obtained in the distillation column.

又,所謂的通氣管,被設置在蒸餾塔的塔頂部,是用以防止蒸餾塔內部的壓力上升的排氣用的管線,並且是被設置在蒸餾塔的冷凝部的氣相中的管線。通氣管,連結了蒸餾塔內與蒸餾塔外的外部氣體,透過通氣管,滯留在蒸餾塔的塔頂部的惰性氣體和低沸點化合物等的氣體會被排出至系統外。In addition, the so-called vent pipe is provided at the top of the distillation column and is an exhaust line for preventing an increase in pressure inside the distillation column. It is also a line provided in the gas phase of the condensation section of the distillation column. The vent pipe connects the outside air inside the distillation tower and outside the distillation tower. Through the vent pipe, gases such as inert gas and low-boiling point compounds remaining at the top of the distillation tower are discharged out of the system.

作為可控制上述的蒸餾塔的塔底氣相部的氧氣分壓的理由,本發明人猜測是以下機制。第一蒸餾步驟中,從塔底將反應混合物取出並供給至第二蒸餾步驟,第二蒸餾步驟則是將包含異丙醇之反應混合物進一步進行精製。從而,為了降低第一蒸餾步驟中從蒸餾塔的塔底部所獲得的反應混合物中的溶存氧氣濃度,只要將與塔底部的塔底液呈平衡狀態的塔底氣相部的氧氣分壓控制在特定範圍即可。The present inventors speculate that the following mechanism is the reason why the oxygen partial pressure in the bottom gas phase portion of the distillation column can be controlled. In the first distillation step, the reaction mixture is taken out from the bottom of the tower and supplied to the second distillation step. In the second distillation step, the reaction mixture containing isopropyl alcohol is further refined. Therefore, in order to reduce the dissolved oxygen concentration in the reaction mixture obtained from the bottom of the distillation tower in the first distillation step, it is only necessary to control the oxygen partial pressure of the gas phase portion at the bottom of the tower that is in equilibrium with the bottom liquid at the bottom of the tower to a specific value. range is enough.

作為將塔底氣相部的氧氣分壓控制在特定的範圍內的手段,可列舉下述操作:在比蒸餾塔的供給段更下游之處、較佳是從塔底部,來供給惰性氣體。藉由惰性氣體的供給,認為可將塔底氣相部的氧氣置換為該進行供給的惰性氣體。進一步,認為藉由將氧氣分壓控制在上述的範圍,不僅不會實質地招致反應混合物的產率降低、冷凝部的能力降低、及蒸餾塔內的氣體負荷的增加,反而能夠兼顧該等所有的優點。As a means of controlling the oxygen partial pressure in the gas phase part at the bottom of the tower within a specific range, there is an operation of supplying an inert gas downstream of the supply section of the distillation tower, preferably from the bottom of the tower. By supplying the inert gas, it is considered that the oxygen in the gas phase portion at the bottom of the tower can be replaced by the supplied inert gas. Furthermore, it is considered that by controlling the oxygen partial pressure within the above range, not only will the yield of the reaction mixture be reduced, the capacity of the condensation section be reduced, and the gas load in the distillation tower be increased, but all of these will be taken into consideration. advantages.

再者,為了將第一蒸餾步驟的塔底氣相部的氧氣分壓控制在50~500Pa,亦能夠對於比蒸餾塔的供給段的更下游之處以外的部位,例如對於蒸餾塔的塔頂部和冷凝部供給惰性氣體,來調整塔底氣相部的氧氣分壓,但是由於與塔底部距離較遠所以與惰性氣體的置換效率較低,故不佳。Furthermore, in order to control the oxygen partial pressure in the gas phase portion at the bottom of the tower in the first distillation step to 50 to 500 Pa, it is also possible to control the oxygen partial pressure at locations other than the supply section of the distillation tower downstream, such as the top and bottom of the distillation tower. The condensation section supplies inert gas to adjust the oxygen partial pressure in the gas phase section at the bottom of the tower. However, since it is far from the bottom of the tower, the replacement efficiency with the inert gas is low, so it is not good.

[第二蒸餾步驟] 第二蒸餾步驟,基於下述目的來實行蒸餾操作,該目的是從在第一蒸餾步驟中已去除低沸點化合物後的反應混合物去除水來獲得異丙醇。水與異丙醇的共沸溫度是80.1℃,第二蒸餾步驟中實行下述操作:從由第一蒸餾步驟的塔底液所獲得的反應混合物去除水,而取出含有約12質量%的水分之異丙醇。第二蒸餾步驟中從塔頂取出的包含水分之異丙醇,依據需要,可進一步實行脫水。另一方面,從塔底將水取出來進行回收。[Second distillation step] The second distillation step is carried out for the purpose of obtaining isopropanol by removing water from the reaction mixture after the low boiling point compounds have been removed in the first distillation step. The azeotrope temperature of water and isopropyl alcohol is 80.1°C. In the second distillation step, water is removed from the reaction mixture obtained from the bottom liquid of the first distillation step, and water containing approximately 12% by mass is taken out. of isopropyl alcohol. The isopropyl alcohol containing moisture taken out from the top of the tower in the second distillation step can be further dehydrated as needed. On the other hand, water is taken out from the bottom of the tower and recycled.

在第二蒸餾步驟中被回收的水,在前一步驟的第一蒸餾步驟中,已去除了比異丙醇的沸點更低的低沸點化合物,所以能夠適合使用來作為異丙醇的原料。將該被回收的水,藉由再投入原料供給步驟中的水回收槽中,並與丙烯進行反應,便能夠製造已降低雜質的異丙醇。The water recovered in the second distillation step can be suitably used as a raw material for isopropyl alcohol because low-boiling-point compounds lower than the boiling point of isopropyl alcohol have been removed in the first distillation step of the previous step. This recovered water is put back into the water recovery tank in the raw material supply step and reacts with propylene, thereby producing isopropyl alcohol with reduced impurities.

再者,即便在第二蒸餾步驟中,只要可控制蒸餾塔的塔底氣相部的氧氣分壓,便能夠進一步降低被溶解在製品中的溶存氧氣,故較佳。即便在第二蒸餾步驟中,藉由控制蒸餾塔的塔底氣相部的氧氣分壓,便能夠與第一蒸餾步驟同樣地降低溶存氧氣。Furthermore, even in the second distillation step, it is preferable to control the oxygen partial pressure in the gas phase portion at the bottom of the distillation tower, so that the dissolved oxygen dissolved in the product can be further reduced. Even in the second distillation step, by controlling the oxygen partial pressure in the gas phase portion at the bottom of the distillation column, the dissolved oxygen can be reduced in the same manner as in the first distillation step.

又,即便在第二蒸餾步驟中,亦可以與第一蒸餾步驟同樣地對通氣管供給惰性氣體。即便在第二蒸餾步驟中,藉由採用與第一蒸餾步驟相同的條件,便能夠抑制在製造步驟中的溶存氧氣的增加。Moreover, in the second distillation step, the inert gas may be supplied to the vent pipe in the same manner as in the first distillation step. Even in the second distillation step, by using the same conditions as those in the first distillation step, the increase in dissolved oxygen in the manufacturing step can be suppressed.

[其他步驟] 在第二蒸餾步驟中所獲得的已降低雜質的異丙醇,進一步藉由經過脫水步驟和精製步驟,便能夠作成不僅降低了溶存氧氣,雜質亦更加降低的異丙醇。又,除了脫水和精製步驟,可以利用過濾步驟來去除金屬和無機粒子,亦可以利用離子交換樹脂塔來去除金屬離子。藉由在蒸餾後去除有機化合物以外的雜質,便能夠製造可適合使用來作為電子器件等的洗淨劑的異丙醇。[Additional steps] The isopropyl alcohol with reduced impurities obtained in the second distillation step can be further subjected to a dehydration step and a purification step to produce isopropyl alcohol with not only reduced dissolved oxygen but also further reduced impurities. In addition, in addition to the dehydration and purification steps, a filtration step can be used to remove metal and inorganic particles, and an ion exchange resin tower can also be used to remove metal ions. By removing impurities other than organic compounds after distillation, it is possible to produce isopropyl alcohol that can be suitably used as a cleaning agent for electronic devices and the like.

為了輸送所製成的異丙醇,當灌入不鏽鋼瓶這樣的容器等密閉容器時,藉由在氮氣氣體等惰性氣體的氣氛下進行灌入作業,能夠更加提高保存穩定性。又,灌入後的密閉容器較佳亦為利用氮氣氣體等惰性氣體來進行密封。利用本發明的製造方法所製成的異丙醇,在製造步驟雖然可降低溶存氧氣和有機酸,但是藉由採用填充並保存在如此的密閉容器的方法,可降低溶存氧氣和有機酸,並且,能夠在經時變化較少的狀態來儲存異丙醇。When pouring the produced isopropyl alcohol into a sealed container such as a stainless steel bottle, the storage stability can be further improved by performing the pouring operation under an atmosphere of an inert gas such as nitrogen gas. In addition, the sealed container after filling is preferably sealed with an inert gas such as nitrogen gas. Although the isopropyl alcohol produced by the production method of the present invention can reduce dissolved oxygen and organic acids in the production step, by filling and storing it in such a sealed container, the dissolved oxygen and organic acids can be reduced, and , can store isopropyl alcohol in a state that changes less over time.

藉由以上的製造方法,不僅可降低溶存氧氣,亦可降低有機酸,進一步,能夠工業性的製造有機酸的經時變化少的異丙醇。 [實施例]Through the above production method, not only the dissolved oxygen but also the organic acid can be reduced, and further, it is possible to industrially produce isopropyl alcohol with little change in the organic acid over time. [Example]

以下,藉由實施例進一步具體說明本發明,但是本發明並未限定於該等實施例。再者,在以下的說明中,表示濃度的「%」、「ppm」、「ppb」及「ppt」,皆是以質量為基準。Hereinafter, the present invention will be further explained in detail using examples, but the present invention is not limited to these examples. Furthermore, in the following explanation, "%", "ppm", "ppb" and "ppt" indicating concentration are all based on mass.

〈溶存氧氣的測定方法〉 在本說明書中,異丙醇的溶存氧氣濃度和塔底氣相部的氧氣分壓,使用哈希股份有限公司製造的ORBISPHERE 510 gas analyser O2 計(商品名:感測器型號 2952A;DO2 測定範圍:2ppb~80ppm;PO2 測定範圍:5Pa~200kPa)來測定。<Measurement method of dissolved oxygen> In this manual, the dissolved oxygen concentration of isopropyl alcohol and the oxygen partial pressure of the gas phase part at the bottom of the tower are measured using the ORBISPHERE 510 gas analyzer O 2 meter manufactured by Hach Co., Ltd. (trade name: Sensing Instrument model 2952A; DO 2 measuring range: 2ppb ~ 80ppm; PO 2 measuring range: 5Pa ~ 200kPa) to measure.

因為上述測定值是以換算溶液中的溶存氧氣而得的氧氣分壓來表示,所以有關塔底氣相部的氧氣分壓,如同上述,採用了塔底液的測定值來作為塔底氣相部的氧氣分壓。Since the above measured value is expressed as the oxygen partial pressure converted from the dissolved oxygen in the solution, as for the oxygen partial pressure in the gas phase part at the bottom of the tower, as mentioned above, the measured value of the bottom liquid is used as the oxygen partial pressure in the gas phase part at the bottom of the tower. Oxygen partial pressure.

又,異丙醇的溶存氧氣濃度(%),針對採樣出來的異丙醇,使用上述裝置來測定對應在25℃時的溶存氧氣的氧氣分壓,並將其測定結果除以21kPa所獲得的值以百分比表示來算出,該21kPa是1大氣壓且在25℃時的空氣中的氧氣分壓。Furthermore, the dissolved oxygen concentration (%) of isopropyl alcohol is obtained by measuring the oxygen partial pressure corresponding to the dissolved oxygen at 25°C using the above device for the sampled isopropyl alcohol, and dividing the measurement result by 21 kPa. The value is calculated as a percentage, and 21 kPa is the partial pressure of oxygen in the air at 1 atmosphere and 25°C.

〈有機酸的測定方法〉 在本說明書中,異丙醇中所包含的有機酸,藉由離子層析術,以表示於以下的測定條件進行測定。 [測定條件] 裝置名:ICS2100(賽默飛世爾科技公司製造)陰離子分析 偵測器:電導度偵測器 管柱:IonPacAS18 流量:1mL/分鐘 溫度條件:30℃ 梯度條件:2mM KOHà15分鐘/5mM KOHà25分鐘/40mM KOHà40分鐘/40mM KOH 濃縮管柱:UTAC-LP2 注入量:20mL 偵測下限:100ppt〈Method for determination of organic acids〉 In this specification, the organic acid contained in isopropyl alcohol is measured by ion chromatography under the following measurement conditions. [Measurement conditions] Device name: ICS2100 (manufactured by Thermo Fisher Scientific) anion analysis Detector: conductivity detector Column: IonPacAS18 Flow: 1mL/min Temperature conditions: 30℃ Gradient conditions: 2mM KOHà15 minutes/5mM KOHà25 minutes/40mM KOHà40 minutes/40mM KOH Concentration column: UTAC-LP2 Injection volume: 20mL Detection lower limit: 100ppt

再者,作為設為有機酸的測定對象的化合物,實施例和比較例,皆僅偵測到相當於甲酸、乙酸、丙酸、丁酸及異丁酸的滯留時間的化合物。從而,從測定所獲得的圖表,來實行甲酸、乙酸、丙酸、丁酸及異丁酸的定量。Furthermore, as compounds to be measured for organic acids, in both the Examples and the Comparative Examples, only compounds corresponding to the retention times of formic acid, acetic acid, propionic acid, butyric acid, and isobutyric acid were detected. Therefore, from the graph obtained by the measurement, the quantification of formic acid, acetic acid, propionic acid, butyric acid, and isobutyric acid was performed.

〈水分量的測定方法〉 在本說明書中,異丙醇中所包含的水分,使用電量滴定方式的京都電子股份有限公司製造的卡氏水分測定儀MKC-510(水分測定範圍10μg~100mg)來測定。 (陽極液:HYDRANAL-Coulomat AG;陰極液:HYDRANAL-Coulomat CG)〈Measurement method of moisture content〉 In this specification, the moisture contained in isopropyl alcohol is measured using a Karl Fischer Moisture Analyzer MKC-510 (moisture content measurement range: 10 μg to 100 mg) manufactured by Kyoto Electronics Co., Ltd. using a coulometric titration method. (Anolyte: HYDRANAL-Coulomat AG; Catholyte: HYDRANAL-Coulomat CG)

〈丙酮的測定方法〉 在本說明書中,異丙醇中所包含的丙酮,使用氣相層析術,以表示於以下的測定條件進行測定。 [測定條件] 裝置名:Agilent 890B GC系統(安捷倫科技股份有限公司製造) 注入口溫度:200℃ 管柱:DB-WAX(內徑0.25mm、長度30m、膜厚0.25μm) 偵測器:質量分析裝置 傳輸管線溫度:240℃ SIM離子偵測:58 烘箱溫度:定溫為35℃ 注入量:1μL 分流比:10:1〈Measurement method of acetone〉 In this specification, acetone contained in isopropyl alcohol is measured using gas chromatography under the measurement conditions shown below. [Measurement conditions] Device name: Agilent 890B GC system (manufactured by Agilent Technologies Co., Ltd.) Injection port temperature: 200℃ Column: DB-WAX (inner diameter 0.25mm, length 30m, film thickness 0.25μm) Detector: mass analysis device Transmission line temperature: 240℃ SIM ion detection: 58 Oven temperature: fixed temperature is 35℃ Injection volume: 1μL Split ratio: 10:1

〈高沸點化合物的測定方法〉 [定性分析] 在本說明書中,異丙醇中所包含的高沸點化合物,藉由氣相層析術,以表示於以下的測定條件進行測定。 [測定條件] 裝置名:7890A/5975C(安捷倫科技股份有限公司製造) 分析管柱:SUPELCO WAX-10(內徑0.25mm、長度60m、膜厚0.25μm) 管柱溫度:35℃(保持2分鐘)à以5℃/分鐘的速率升溫à100℃à以10℃/分鐘的速率升溫à240℃(保持6分鐘) 載體氣體:氦氣 載體氣體流量:2mL/分鐘 注入口溫度:240℃ 試料注入法:脈衝式不分流注入法 注入時的脈衝壓力:90psi(2分鐘) 分流口流量:50mL/分鐘(2分鐘) 使用省氣模式:20mL/分鐘(5分鐘) 傳輸管線溫度:240℃ 離子源、四極柱溫度:230℃、150℃ 離子掃描:m/Z=25~250〈Measurement method of high boiling point compounds〉 [Qualitative analysis] In this specification, the high boiling point compound contained in isopropyl alcohol is measured by gas chromatography under the following measurement conditions. [Measurement conditions] Device name: 7890A/5975C (manufactured by Agilent Technologies, Inc.) Analysis column: SUPELCO WAX-10 (inner diameter 0.25mm, length 60m, film thickness 0.25μm) Column temperature: 35°C (hold for 2 minutes) → heat up at a rate of 5°C/min → 100°C → heat up at a rate of 10°C/min → 240°C (hold for 6 minutes) Carrier gas: helium Carrier gas flow: 2mL/min Injection port temperature: 240℃ Sample injection method: Pulse splitless injection method Pulse pressure during injection: 90psi (2 minutes) Split port flow: 50mL/minute (2 minutes) Use gas-saving mode: 20mL/minute (5 minutes) Transmission line temperature: 240℃ Ion source, quadrupole temperature: 230℃, 150℃ Ion scan: m/Z=25~250

[定量分析] 當依據上述定性分析的方法所獲得的圖表中可確認到峰時,藉由質譜儀來實行該峰的資料庫檢索,來特定結構。繼而,準備該被特定出來的高沸點化合物的標準物質,藉由與已預先定量的標準物質的峰面積進行比較,並藉由選擇離子偵測法(SIM)來定量在定性分析中被偵測出的高沸點化合物的濃度。 [SIM離子偵測] 第一組(開始時間:12.7分鐘;m/Z:31, 43, 75(滯留(dwell)60) 第二組(開始時間:13.5分鐘;m/Z:45, 56, 75, 59(滯留45) 第三組(開始時間:16.0分鐘;m/Z:42, 43, 56(滯留60) 第四組(開始時間:22.0分鐘;m/Z:45, 56, 59, 72(滯留45)[Quantitative analysis] When a peak is confirmed in the chart obtained by the above-mentioned qualitative analysis method, a database search of the peak is performed using a mass spectrometer to identify the structure. Then, a standard material of the specified high-boiling point compound is prepared, and is quantitatively detected in a qualitative analysis by comparing it with the peak area of a pre-quantified standard material using the selected ion detection method (SIM). The concentration of high boiling point compounds. [SIM ion detection] Group 1 (start time: 12.7 minutes; m/Z: 31, 43, 75 (dwell) 60) Group 2 (start time: 13.5 minutes; m/Z: 45, 56, 75, 59 (retention 45) Group 3 (start time: 16.0 minutes; m/Z: 42, 43, 56 (retention 60) Group 4 (start time: 22.0 minutes; m/Z: 45, 56, 59, 72 (retention 45)

〈濃縮方法〉 本發明的異丙醇為了減少雜質,必須依據需要,而將設為測定對象的異丙醇進行濃縮,來提高分析精度。以下顯示了濃縮方法,但是可依據需要,重複下述操作來變更濃縮的倍率。作為高沸點化合物的濃縮條件,例如可以在精密蒸餾裝置中,將蒸餾塔的塔頂溫度設為約82℃,實行蒸餾24小時。在精密蒸餾裝置中的理論塔板數是2~30層,只要在此範圍內的塔板數,便能夠實行蒸餾和濃縮。〈Concentration method〉 In order to reduce impurities in the isopropyl alcohol of the present invention, the isopropyl alcohol to be measured must be concentrated as necessary to improve the analysis accuracy. The concentration method is shown below, but the concentration rate can be changed by repeating the following operations as needed. As a condition for concentrating high boiling point compounds, for example, in a precision distillation apparatus, the top temperature of the distillation tower can be set to about 82° C., and distillation can be performed for 24 hours. The number of theoretical plates in a precision distillation device is 2 to 30. As long as the number of plates is within this range, distillation and concentration can be carried out.

再者,藉由在約82℃中實行蒸餾24小時,能夠濃縮為76倍。又,為了防止分析目標物的氧化,較佳是在精密蒸餾裝置內預先使氮氣流通,來作成惰性的氣氛。進一步,較佳是在蒸餾過程中,使氮氣流通至液體儲存部,並且在氮氣氣氛下進行蒸餾,該液體儲存部可儲存蒸餾後的餾出液。Furthermore, by performing distillation at about 82°C for 24 hours, it can be concentrated to 76 times. In addition, in order to prevent the oxidation of the analysis target substance, it is preferable to circulate nitrogen gas in advance in the precision distillation device to create an inert atmosphere. Furthermore, it is preferable that during the distillation process, nitrogen gas is allowed to flow to a liquid storage part, and distillation is performed under a nitrogen atmosphere, and the liquid storage part can store the distillate after distillation.

〈實施例1〉 [異丙醇的製造] 作為原料的丙烯,準備包含有下述成分作為雜質的丙烯:39972ppm的丙烷、20ppm的乙烷、8ppm的丁烯、0.1ppm以下的戊烯及0.1ppm以下的己烯。又,作為原料的水,準備添加了酸觸媒也就是磷鎢酸而將pH調整為3.0的水。 依照第1圖所示的製造步驟,以18.4kg/小時(因為密度為920kg/m3 ,所以是20L/小時)的供給量,將已加熱為110℃的水倒入具有10L的內容積的反應器中,並且以1.2kg/小時的供給量倒入丙烯(原料供給步驟)。<Example 1> [Production of isopropyl alcohol] Propylene as a raw material was prepared containing the following components as impurities: 39972 ppm of propane, 20 ppm of ethane, 8 ppm of butene, 0.1 ppm or less of pentene and 0.1 Hexene below ppm. In addition, water as a raw material was prepared by adding phosphotungstic acid as an acid catalyst and adjusting the pH to 3.0. According to the manufacturing steps shown in Figure 1, water heated to 110°C is poured into a container with an internal volume of 10L at a supply rate of 18.4kg/hour (20L/hour because the density is 920kg/m 3 ). into the reactor, and pour propylene at a supply rate of 1.2 kg/hour (raw material supply step).

在此時的反應器內的水的停留時間是30分鐘,並且設為相對於丙烯100質量份,供給1500質量份的水。將在反應器內的反應溫度設為280℃、反應壓力設為250atm,使丙烯與水進行反應來獲得異丙醇(反應步驟)。At this time, the residence time of water in the reactor was 30 minutes, and 1,500 parts by mass of water was supplied relative to 100 parts by mass of propylene. The reaction temperature in the reactor was set to 280° C. and the reaction pressure was set to 250 atm, and propylene and water were reacted to obtain isopropyl alcohol (reaction step).

繼而,將在反應步驟中產出的包含異丙醇之反應產物冷卻至140℃,並將壓力減壓至18atm,藉此將溶解在反應產物所包含之水中的丙烯作成氣體來回收(回收步驟)。經回收的丙烯,倒入丙烯回收槽用以作為原料進行再利用。Next, the reaction product containing isopropyl alcohol produced in the reaction step is cooled to 140° C. and the pressure is reduced to 18 atm, thereby recovering the propylene dissolved in the water contained in the reaction product as a gas (recycling step ). The recovered propylene is poured into the propylene recovery tank for reuse as raw material.

此時,所供給的丙烯的轉換率是84.0%,丙烯轉換成異丙醇的選擇率是99.2%,所獲得的反應混合物中的異丙醇濃度是7.8%。At this time, the conversion rate of the supplied propylene was 84.0%, the selectivity rate of converting propylene into isopropyl alcohol was 99.2%, and the isopropyl alcohol concentration in the obtained reaction mixture was 7.8%.

繼而,使用蒸餾塔,從回收丙烯後的反應混合物去除低沸點化合物,該低沸點化合物具有比異丙醇的沸點更低的沸點(第一蒸餾步驟)。在蒸餾時,藉由被設置在蒸餾塔的塔底的惰性氣體供給噴嘴,以4.0Nm3 -惰性氣體/m3 -液體負荷的方式供給氮氣。供給氮氣之後,測定蒸餾塔的塔底液的溶存氧氣濃度,並算出塔底氣相部的氧氣分壓時是56Pa。供給氮氣後,進一步,藉由被設置在蒸餾塔的冷凝部的通氣管,以2.5m/秒的方式供給惰性氣體也就是氮氣。Next, a distillation column is used to remove low-boiling-point compounds having a lower boiling point than the boiling point of isopropyl alcohol from the reaction mixture after recovering propylene (first distillation step). During distillation, nitrogen gas is supplied at a load of 4.0 Nm 3 -inert gas/m 3 -liquid through an inert gas supply nozzle provided at the bottom of the distillation tower. After supplying nitrogen, the concentration of dissolved oxygen in the bottom liquid of the distillation tower was measured, and the partial pressure of oxygen in the gas phase portion at the bottom of the tower was calculated to be 56 Pa. After the nitrogen gas is supplied, an inert gas, that is, nitrogen gas, is further supplied at a rate of 2.5 m/sec through a vent pipe provided in the condensation part of the distillation tower.

繼而,從蒸餾塔的塔底將反應混合物取出,然後使用蒸餾塔,分離成水與異丙醇(第二蒸餾步驟)。 從塔底取出而回收的水,作成溫度110℃、壓力1.5atm的條件,並倒入水回收槽中用以作為原料進行再利用。又為了使經回收的水的pH維持在3.0,添加磷鎢酸來實行調整。 另一方面,因為從塔頂取出的異丙醇中包含了約12%的水,所以實行進行脫水的蒸餾步驟,並進一步實行用以精製異丙醇的蒸餾步驟,來獲得異丙醇。Next, the reaction mixture is taken out from the bottom of the distillation tower and separated into water and isopropanol using the distillation tower (second distillation step). The water taken out and recovered from the bottom of the tower is adjusted to a temperature of 110°C and a pressure of 1.5 atm, and poured into a water recovery tank for reuse as raw material. In order to maintain the pH of the recovered water at 3.0, phosphotungstic acid is added for adjustment. On the other hand, since the isopropyl alcohol taken out from the top of the tower contains about 12% of water, a distillation step for dehydration is performed, and a distillation step for purifying the isopropyl alcohol is further performed to obtain isopropyl alcohol.

[溶存氧氣的測定] 所獲得的異丙醇的溶存氧氣,依據上述方法來測定。亦即,每隔一定的時間使用溶存氧氣計來測定溶存氧氣,並將所獲得的異丙醇中所包含的溶存氧氣進行定量。將結果顯示於表1。如同表1所示,所獲得的異丙醇的溶存氧氣濃度,相對於溶存氧氣的飽和溶解度是0.02%。[Measurement of dissolved oxygen] The dissolved oxygen in the obtained isopropyl alcohol was measured according to the above method. That is, the dissolved oxygen meter is used to measure the dissolved oxygen at regular intervals, and the dissolved oxygen contained in the obtained isopropyl alcohol is quantified. The results are shown in Table 1. As shown in Table 1, the dissolved oxygen concentration of the obtained isopropyl alcohol is 0.02% relative to the saturated solubility of the dissolved oxygen.

[有機酸的測定] 所獲得的異丙醇中所包含的有機酸,依據上述方法來測定。藉由所獲得的圖表來偵測出有機酸,並且從各自的滯留時間來將異丙醇中所包含的有機酸的總量進行定量。將結果顯示於表2。如同表2所示,可鑑定出甲酸、乙酸及丙酸,並且其總量是4ppb。[Measurement of organic acids] The organic acid contained in the obtained isopropyl alcohol was measured according to the above method. Organic acids were detected from the obtained graph, and the total amount of organic acids contained in isopropanol was quantified from each retention time. The results are shown in Table 2. As shown in Table 2, formic acid, acetic acid, and propionic acid were identified, and their total amount was 4 ppb.

[丙酮的測定] 所獲得的異丙醇中所包含的丙酮,依據上述方法來測定。將結果顯示於表2。如同表2所示,異丙醇中所包含的丙酮是0.3ppm。[Measurement of acetone] The acetone contained in the obtained isopropyl alcohol was measured according to the above method. The results are shown in Table 2. As shown in Table 2, the acetone contained in isopropyl alcohol is 0.3 ppm.

[水分的測定] 所獲得的異丙醇中所包含的水分,依據上述方法來測定。將結果顯示於表2。如同表2所示,異丙醇中所包含的水分是15ppm。[Measurement of moisture] The moisture contained in the obtained isopropyl alcohol was measured according to the above method. The results are shown in Table 2. As shown in Table 2, the moisture contained in isopropyl alcohol is 15 ppm.

[高沸點化合物的測定] 當依據上述定性分析的方法進行分析時,在比異丙醇的滯留時間更長的區域並未偵測到峰。繼而,針對依據上述濃縮方法濃縮而成的異丙醇中的高沸點化合物,利用上述定性分析的方法進行分析。進一步,為了對利用定性分析所偵測出的峰實行更加詳細的定量,使用未經濃縮的異丙醇,依據上述定量分析的方法進行分析。其結果,4-甲基-2-戊醇、2-甲基-3-戊酮及4-甲基-2-戊酮的濃度皆是偵測下限也就是20ppb以下。[Determination of high boiling point compounds] When analyzed according to the above qualitative analysis method, no peak was detected in a region longer than the retention time of isopropyl alcohol. Next, the high boiling point compounds in the isopropyl alcohol concentrated according to the above concentration method are analyzed using the above qualitative analysis method. Furthermore, in order to perform more detailed quantification of the peaks detected by qualitative analysis, unconcentrated isopropyl alcohol was used and analyzed according to the above-mentioned quantitative analysis method. As a result, the concentrations of 4-methyl-2-pentanol, 2-methyl-3-pentanone, and 4-methyl-2-pentanone were all below the detection limit, which is 20 ppb or less.

又,針對其他高沸點化合物進行分析的結果,也皆是偵測下限也就是20ppb以下,該等高沸點化合物是:3-甲基-2-戊酮、2-己酮、3,3-二甲基-2-丁醇、2,3-二甲基-2-丁醇、2-甲基-2-戊醇、3-甲基-3-戊醇、2-甲基-3-戊醇、3-己醇、3-甲基-2-戊醇、2,2-二甲基-1-丁醇、2-己醇、2-乙基-1-戊醇、2-甲基-1-戊醇、3-甲基-1-戊醇、1-己醇、4-甲基-1-戊醇、1,2-丙二醇及2-甲基-2,4-戊二醇。In addition, the results of the analysis of other high-boiling point compounds also show that the detection limit is below 20 ppb. These high-boiling point compounds are: 3-methyl-2-pentanone, 2-hexanone, 3,3-di Methyl-2-butanol, 2,3-dimethyl-2-butanol, 2-methyl-2-pentanol, 3-methyl-3-pentanol, 2-methyl-3-pentanol , 3-hexanol, 3-methyl-2-pentanol, 2,2-dimethyl-1-butanol, 2-hexanol, 2-ethyl-1-pentanol, 2-methyl-1 -Pentanol, 3-methyl-1-pentanol, 1-hexanol, 4-methyl-1-pentanol, 1,2-propanediol and 2-methyl-2,4-pentanediol.

如上所述,利用本發明的製造方法所獲得的實施例1的異丙醇,不僅可降低溶存氧氣,亦可降低有機酸。進一步,將實施例1的異丙醇放置在惰性氣體也就是氮氣氣氛下30天,在放置後,實行有機酸、丙酮及水分的測定。將結果顯示於表3和第2圖。如同表3和第2圖所示,實施例1的異丙醇,即便放置30天,有機酸、丙酮及水分的濃度皆無變化。As mentioned above, the isopropyl alcohol of Example 1 obtained by the manufacturing method of the present invention can not only reduce dissolved oxygen, but also reduce organic acids. Furthermore, the isopropyl alcohol of Example 1 was placed in an inert gas, that is, nitrogen atmosphere, for 30 days. After being placed, the organic acid, acetone, and moisture were measured. The results are shown in Table 3 and Figure 2. As shown in Table 3 and Figure 2, even if the isopropyl alcohol of Example 1 is left for 30 days, the concentrations of organic acids, acetone and moisture do not change.

〈實施例2〉 針對第一蒸餾步驟,除了藉由被設置在蒸餾塔的塔底的惰性氣體供給噴嘴,以0.1Nm3 -惰性氣體/m3 -液體負荷的方式供給氮氣,並藉由被設置在蒸餾塔的冷凝部的通氣管,以0.04m/秒的方式供給惰性氣體也就是氮氣以外,與實施例1同樣地操作來製成異丙醇。<Example 2> Regarding the first distillation step, in addition to the inert gas supply nozzle provided at the bottom of the distillation tower, nitrogen was supplied in a manner of 0.1Nm 3 -inert gas/m 3 -liquid load, and was Isopropyl alcohol was produced in the same manner as in Example 1, except that an inert gas, that is, nitrogen was supplied to the vent pipe provided in the condensation section of the distillation column at 0.04 m/sec.

再者,供給氮氣後,當測定蒸餾塔的塔底液的溶存氧氣濃度,並將塔底氣相部的氧氣分壓算出時是300Pa。Furthermore, after supplying nitrogen, the concentration of dissolved oxygen in the bottom liquid of the distillation tower was measured, and the partial pressure of oxygen in the gas phase portion at the bottom of the tower was calculated to be 300 Pa.

[溶存氧氣的測定] 所獲得的異丙醇的溶存氧氣,依據上述方法來測定。亦即,每隔一定的時間使用溶存氧氣計來測定溶存氧氣,並將所獲得的異丙醇中所包含的溶存氧氣進行定量。將結果顯示於表1。如同表1所示,所獲得的異丙醇的溶存氧氣濃度,相對於溶存氧氣的飽和溶解度是0.07%。[Measurement of dissolved oxygen] The dissolved oxygen in the obtained isopropyl alcohol was measured according to the above method. That is, the dissolved oxygen meter is used to measure the dissolved oxygen at regular intervals, and the dissolved oxygen contained in the obtained isopropyl alcohol is quantified. The results are shown in Table 1. As shown in Table 1, the dissolved oxygen concentration of the obtained isopropyl alcohol is 0.07% relative to the saturated solubility of the dissolved oxygen.

[有機酸的測定] 所獲得的異丙醇中所包含的有機酸,依據上述方法來測定。藉由所獲得的圖表來偵測出有機酸,並且從各自的滯留時間來將異丙醇中所包含的有機酸的總量進行定量。將結果顯示於表2。如同表2所示,可鑑定出甲酸、乙酸及丙酸,其總量是12ppb。[Measurement of organic acids] The organic acid contained in the obtained isopropyl alcohol was measured according to the above method. Organic acids were detected from the obtained graph, and the total amount of organic acids contained in isopropanol was quantified from each retention time. The results are shown in Table 2. As shown in Table 2, formic acid, acetic acid and propionic acid could be identified, with a total amount of 12 ppb.

[丙酮的測定] 所獲得的異丙醇中所包含的丙酮,依據上述方法來測定。將結果顯示於表2。如同表2所示,異丙醇中所包含的丙酮是0.2ppm。[Measurement of acetone] The acetone contained in the obtained isopropyl alcohol was measured according to the above method. The results are shown in Table 2. As shown in Table 2, the acetone contained in isopropyl alcohol is 0.2 ppm.

[水分的測定] 所獲得的異丙醇中所包含的水分,依據上述方法來測定。將結果顯示於表2。如同表2所示,異丙醇中所包含的水分是15ppm。[Measurement of moisture] The moisture contained in the obtained isopropyl alcohol was measured according to the above method. The results are shown in Table 2. As shown in Table 2, the moisture contained in isopropyl alcohol is 15 ppm.

[高沸點化合物的測定] 當依據上述定性分析的方法進行分析時,在比異丙醇的滯留時間更長的區域並未偵測到峰。繼而,針對依據上述濃縮方法濃縮而成的異丙醇中的高沸點化合物,利用上述定性分析的方法進行分析。進一步,為了對利用定性分析所偵測出的峰實行更加詳細的定量,使用未經濃縮的異丙醇,依據上述定量分析的方法進行分析。其結果,4-甲基-2-戊醇、2-甲基-3-戊酮及4-甲基-2-戊酮的濃度皆是偵測下限也就是20ppb以下。[Determination of high boiling point compounds] When analyzed according to the above qualitative analysis method, no peak was detected in a region longer than the retention time of isopropyl alcohol. Next, the high boiling point compounds in the isopropyl alcohol concentrated according to the above concentration method are analyzed using the above qualitative analysis method. Furthermore, in order to perform more detailed quantification of the peaks detected by qualitative analysis, unconcentrated isopropyl alcohol was used and analyzed according to the above-mentioned quantitative analysis method. As a result, the concentrations of 4-methyl-2-pentanol, 2-methyl-3-pentanone, and 4-methyl-2-pentanone were all below the detection limit, which is 20 ppb or less.

針對其他高沸點化合物進行分析的結果,也皆是偵測下限也就是20ppb以下,該等高沸點化合物是:3-甲基-2-戊酮、2-己酮、3,3-二甲基-2-丁醇、2,3-二甲基-2-丁醇、2-甲基-2-戊醇、3-甲基-3-戊醇、2-甲基-3-戊醇、3-己醇、3-甲基-2-戊醇、2,2-二甲基-1-丁醇、2-己醇、2-乙基-1-戊醇、2-甲基-1-戊醇、3-甲基-1-戊醇、1-己醇、4-甲基-1-戊醇、1,2-丙二醇及2-甲基-2,4-戊二醇。The results of the analysis of other high-boiling point compounds also show that the detection limit is below 20 ppb. These high-boiling point compounds are: 3-methyl-2-pentanone, 2-hexanone, 3,3-dimethyl -2-Butanol, 2,3-dimethyl-2-butanol, 2-methyl-2-pentanol, 3-methyl-3-pentanol, 2-methyl-3-pentanol, 3 -Hexanol, 3-methyl-2-pentanol, 2,2-dimethyl-1-butanol, 2-hexanol, 2-ethyl-1-pentanol, 2-methyl-1-pentanol alcohol, 3-methyl-1-pentanol, 1-hexanol, 4-methyl-1-pentanol, 1,2-propanediol and 2-methyl-2,4-pentanediol.

如上所述,利用本發明的製造方法所獲得的實施例2的異丙醇,不僅可降低溶存氧氣,亦可降低有機酸。進一步,將實施例2的異丙醇放置在惰性氣體也就是氮氣氣氛下30天,在放置後,實行有機酸、丙酮及水分的測定。將結果顯示於表3和第2圖。如同表3和第2圖所示,實施例2的異丙醇,雖然有機酸和丙酮的濃度有少許地增加,但是即便放置30天有機酸仍未超過目標上限的20ppb。As mentioned above, the isopropyl alcohol of Example 2 obtained by the manufacturing method of the present invention can not only reduce dissolved oxygen, but also reduce organic acids. Furthermore, the isopropyl alcohol of Example 2 was placed in an inert gas, that is, nitrogen atmosphere, for 30 days. After being placed, the organic acid, acetone, and moisture were measured. The results are shown in Table 3 and Figure 2. As shown in Table 3 and Figure 2, in the isopropyl alcohol of Example 2, although the concentration of organic acid and acetone increased slightly, the organic acid did not exceed the target upper limit of 20 ppb even if it was left for 30 days.

〈實施例3〉 針對第一蒸餾步驟,除了並未藉由被設置在蒸餾塔的冷凝部的通氣管來供給惰性氣體以外,與實施例2同樣地操作來製成異丙醇。<Example 3> In the first distillation step, isopropanol was produced in the same manner as in Example 2 except that the inert gas was not supplied through the vent pipe provided in the condensation section of the distillation tower.

再者,供給氮氣之後,當測定蒸餾塔的塔底液的溶存氧氣濃度,並算出塔底氣相部的氧氣分壓時是480Pa。Furthermore, after supplying nitrogen, the concentration of dissolved oxygen in the bottom liquid of the distillation tower was measured, and the oxygen partial pressure in the gas phase portion at the bottom of the tower was calculated to be 480 Pa.

[溶存氧氣的測定] 所獲得的異丙醇的溶存氧氣,依據上述方法來測定。亦即,每隔一定的時間使用溶存氧氣計來測定溶存氧氣,並將所獲得的異丙醇中所包含的溶存氧氣進行定量。將結果顯示於表1。如同表1所示,所獲得的異丙醇的溶存氧氣濃度,相對於溶存氧氣的飽和溶解度是0.09%。[Measurement of dissolved oxygen] The dissolved oxygen in the obtained isopropyl alcohol was measured according to the above method. That is, the dissolved oxygen meter is used to measure the dissolved oxygen at regular intervals, and the dissolved oxygen contained in the obtained isopropyl alcohol is quantified. The results are shown in Table 1. As shown in Table 1, the dissolved oxygen concentration of the obtained isopropyl alcohol relative to the saturated solubility of dissolved oxygen is 0.09%.

[有機酸的測定] 所獲得的異丙醇中所包含的有機酸,依據上述方法來測定。藉由所獲得的圖表來偵測出有機酸,並且從各自的滯留時間來將異丙醇中所包含的有機酸的總量進行定量。將結果顯示於表2。如同表2所示,可鑑定出甲酸、乙酸及丙酸,其總量是15ppb。[Measurement of organic acids] The organic acid contained in the obtained isopropyl alcohol was measured according to the above method. Organic acids were detected from the obtained graph, and the total amount of organic acids contained in isopropanol was quantified from each retention time. The results are shown in Table 2. As shown in Table 2, formic acid, acetic acid and propionic acid can be identified, with a total amount of 15 ppb.

[丙酮的測定] 所獲得的異丙醇中所包含的丙酮,依據上述方法來測定。將結果顯示於表2。如同表2所示,異丙醇中所包含的丙酮是0.3ppm。[Measurement of acetone] The acetone contained in the obtained isopropyl alcohol was measured according to the above method. The results are shown in Table 2. As shown in Table 2, the acetone contained in isopropyl alcohol is 0.3 ppm.

[水分的測定] 所獲得的異丙醇中所包含的水分,依據上述方法來測定。將結果顯示於表2。如同表2所示,異丙醇中所包含的水分是15ppm。[Measurement of moisture] The moisture contained in the obtained isopropyl alcohol was measured according to the above method. The results are shown in Table 2. As shown in Table 2, the moisture contained in isopropyl alcohol is 15 ppm.

[高沸點化合物的測定] 當依據上述定性分析的方法進行分析時,在比異丙醇的滯留時間更長的區域並未偵測到峰。繼而,針對依據上述濃縮方法濃縮而成的異丙醇中的高沸點化合物,利用上述定性分析的方法進行分析。進一步,為了對利用定性分析所偵測出的峰實行更加詳細的定量,使用未經濃縮的異丙醇,依據上述定量分析的方法進行分析。其結果,4-甲基-2-戊醇、2-甲基-3-戊酮及4-甲基-2-戊酮的濃度皆是偵測下限也就是20ppb以下。[Determination of high boiling point compounds] When analyzed according to the above qualitative analysis method, no peak was detected in a region longer than the retention time of isopropyl alcohol. Next, the high boiling point compounds in the isopropyl alcohol concentrated according to the above concentration method are analyzed using the above qualitative analysis method. Furthermore, in order to perform more detailed quantification of the peaks detected by qualitative analysis, unconcentrated isopropyl alcohol was used and analyzed according to the above-mentioned quantitative analysis method. As a result, the concentrations of 4-methyl-2-pentanol, 2-methyl-3-pentanone, and 4-methyl-2-pentanone were all below the detection limit, which is 20 ppb or less.

針對其他高沸點化合物進行分析的結果,也皆是偵測下限也就是20ppb以下,該等高沸點化合物是:3-甲基-2-戊酮、2-己酮、3,3-二甲基-2-丁醇、2,3-二甲基-2-丁醇、2-甲基-2-戊醇、3-甲基-3-戊醇、2-甲基-3-戊醇、3-己醇、3-甲基-2-戊醇、2,2-二甲基-1-丁醇、2-己醇、2-乙基-1-戊醇、2-甲基-1-戊醇、3-甲基-1-戊醇、1-己醇、4-甲基-1-戊醇、1,2-丙二醇及2-甲基-2,4-戊二醇。The results of the analysis of other high-boiling point compounds also show that the detection limit is below 20 ppb. These high-boiling point compounds are: 3-methyl-2-pentanone, 2-hexanone, 3,3-dimethyl -2-Butanol, 2,3-dimethyl-2-butanol, 2-methyl-2-pentanol, 3-methyl-3-pentanol, 2-methyl-3-pentanol, 3 -Hexanol, 3-methyl-2-pentanol, 2,2-dimethyl-1-butanol, 2-hexanol, 2-ethyl-1-pentanol, 2-methyl-1-pentanol alcohol, 3-methyl-1-pentanol, 1-hexanol, 4-methyl-1-pentanol, 1,2-propanediol and 2-methyl-2,4-pentanediol.

如上所述,利用本發明的製造方法所獲得的實施例3的異丙醇,不僅可降低溶存氧氣,亦可降低有機酸。進一步,將實施例3的異丙醇放置在惰性氣體也就是氮氣氣氛下30天,在放置後,實行有機酸、丙酮及水分的測定。將結果顯示於表3和第2圖。如同表3和第2圖所示,實施例3的異丙醇,雖然有機酸和丙酮的濃度有少許地增加,但是即便放置30天有機酸仍未超過目標上限的20ppb。As mentioned above, the isopropyl alcohol of Example 3 obtained by the manufacturing method of the present invention can not only reduce dissolved oxygen, but also reduce organic acids. Furthermore, the isopropyl alcohol of Example 3 was placed in an inert gas, that is, nitrogen atmosphere, for 30 days. After being placed, the organic acid, acetone, and moisture were measured. The results are shown in Table 3 and Figure 2. As shown in Table 3 and Figure 2, in the isopropyl alcohol of Example 3, although the concentration of organic acid and acetone increased slightly, the organic acid did not exceed the target upper limit of 20 ppb even if it was left for 30 days.

〈比較例1〉 針對第一蒸餾步驟,除了並未從被設置在蒸餾塔的塔底的惰性氣體供給噴嘴和被設置在蒸餾塔的冷凝部的通氣管來供給惰性氣體也就是氮氣以外,與實施例1同樣地操作來製成異丙醇。<Comparative example 1> The first distillation step was performed in the same manner as in Example 1 except that the inert gas, that is, nitrogen, was not supplied from the inert gas supply nozzle provided at the bottom of the distillation tower and the vent pipe provided at the condensation section of the distillation tower. Operate to make isopropyl alcohol.

再者,當測定蒸餾塔的塔底液的溶存氧氣濃度,並算出塔底氣相部的氧氣分壓時是670Pa。Furthermore, when the dissolved oxygen concentration of the bottom liquid of the distillation tower was measured and the oxygen partial pressure of the gas phase part at the bottom of the tower was calculated, it was 670 Pa.

[溶存氧氣的測定] 所獲得的異丙醇的溶存氧氣,依據上述方法來測定。亦即,每隔一定的時間使用溶存氧氣計來測定溶存氧氣,並將所獲得的異丙醇中所包含的溶存氧氣進行定量。將結果顯示於表1。如同表1所示,所獲得的異丙醇的溶存氧氣濃度,相對於溶存氧氣的飽和溶解度是0.13%。[Measurement of dissolved oxygen] The dissolved oxygen in the obtained isopropyl alcohol was measured according to the above method. That is, the dissolved oxygen meter is used to measure the dissolved oxygen at regular intervals, and the dissolved oxygen contained in the obtained isopropyl alcohol is quantified. The results are shown in Table 1. As shown in Table 1, the dissolved oxygen concentration of the obtained isopropyl alcohol is 0.13% relative to the saturated solubility of the dissolved oxygen.

[有機酸的測定] 所獲得的異丙醇中所包含的有機酸,依據上述方法來測定。藉由所獲得的圖表來偵測出有機酸,並且從各自的滯留時間來將異丙醇中所包含的有機酸的總量進行定量。將結果顯示於表2。如同表2所示,可鑑定出甲酸、乙酸及丙酸,其總量是26ppb。[Measurement of organic acids] The organic acid contained in the obtained isopropyl alcohol was measured according to the above method. Organic acids were detected from the obtained graph, and the total amount of organic acids contained in isopropyl alcohol was quantified from each retention time. The results are shown in Table 2. As shown in Table 2, formic acid, acetic acid and propionic acid could be identified, with a total amount of 26 ppb.

[丙酮的測定] 所獲得的異丙醇中所包含的丙酮,依據上述方法來測定。將結果顯示於表2。如同表2所示,異丙醇中所包含的丙酮是0.3ppm。[Measurement of acetone] The acetone contained in the obtained isopropyl alcohol was measured according to the above method. The results are shown in Table 2. As shown in Table 2, the acetone contained in isopropyl alcohol is 0.3 ppm.

[水分的測定] 所獲得的異丙醇中所包含的水分,依據上述方法來測定。將結果顯示於表2。如同表2所示,異丙醇中所包含的水分是16ppm。[Measurement of moisture] The moisture contained in the obtained isopropyl alcohol was measured according to the above method. The results are shown in Table 2. As shown in Table 2, the moisture contained in isopropyl alcohol is 16 ppm.

[高沸點化合物的測定] 當依據上述定性分析的方法進行分析時,在比異丙醇的滯留時間更長的區域並未偵測到峰。繼而,針對依據上述濃縮方法濃縮而成的異丙醇中的高沸點化合物,利用上述定性分析的方法進行分析。進一步,為了對利用定性分析所偵測出的峰實行更加詳細的定量,使用未經濃縮的異丙醇,依據上述定量分析的方法進行分析。其結果,4-甲基-2-戊醇、2-甲基-3-戊酮及4-甲基-2-戊酮的濃度皆是偵測下限也就是20ppb以下[Determination of high boiling point compounds] When analyzed according to the above qualitative analysis method, no peak was detected in a region longer than the retention time of isopropyl alcohol. Next, the high boiling point compounds in the isopropyl alcohol concentrated according to the above concentration method are analyzed using the above qualitative analysis method. Furthermore, in order to perform more detailed quantification of the peaks detected by qualitative analysis, unconcentrated isopropyl alcohol was used and analyzed according to the above-mentioned quantitative analysis method. As a result, the concentrations of 4-methyl-2-pentanol, 2-methyl-3-pentanone and 4-methyl-2-pentanone were all below the detection limit, which is 20 ppb or less.

針對其他高沸點化合物進行分析的結果,也皆是偵測下限也就是20ppb以下,該等高沸點化合物是:3-甲基-2-戊酮、2-己酮、3,3-二甲基-2-丁醇、2,3-二甲基-2-丁醇、2-甲基-2-戊醇、3-甲基-3-戊醇、2-甲基-3-戊醇、3-己醇、3-甲基-2-戊醇、2,2-二甲基-1-丁醇、2-己醇、2-乙基-1-戊醇、2-甲基-1-戊醇、3-甲基-1-戊醇、1-己醇、4-甲基-1-戊醇、1,2-丙二醇及2-甲基-2,4-戊二醇。The results of the analysis of other high-boiling point compounds also show that the detection limit is below 20 ppb. These high-boiling point compounds are: 3-methyl-2-pentanone, 2-hexanone, 3,3-dimethyl -2-Butanol, 2,3-dimethyl-2-butanol, 2-methyl-2-pentanol, 3-methyl-3-pentanol, 2-methyl-3-pentanol, 3 -Hexanol, 3-methyl-2-pentanol, 2,2-dimethyl-1-butanol, 2-hexanol, 2-ethyl-1-pentanol, 2-methyl-1-pentanol alcohol, 3-methyl-1-pentanol, 1-hexanol, 4-methyl-1-pentanol, 1,2-propanediol and 2-methyl-2,4-pentanediol.

如上所述,雖然比較例1中針對丙酮和水分能夠降低至與實施例1~3相同的程度,但是其溶存氧氣相對於在25℃時的飽和溶解度無法成為0.1%以下。又,有機酸濃度亦無法成為20ppb以下。As described above, in Comparative Example 1, acetone and water content can be reduced to the same level as Examples 1 to 3, but the dissolved oxygen content cannot be reduced to 0.1% or less relative to the saturated solubility at 25°C. Furthermore, the organic acid concentration cannot be lower than 20 ppb.

進一步,將比較例1的異丙醇放置在惰性氣體也就是氮氣氣氛下30天,在放置後,實行有機酸、丙酮及水分的測定。將結果顯示於表3和第2圖。如同表3和第2圖所示,比較例1的異丙醇,放置30天後,有機酸和丙酮的濃度大幅地增加。Furthermore, the isopropyl alcohol of Comparative Example 1 was left in an inert gas, that is, nitrogen atmosphere for 30 days, and after being left, the organic acid, acetone, and moisture were measured. The results are shown in Table 3 and Figure 2. As shown in Table 3 and Figure 2, after the isopropyl alcohol of Comparative Example 1 was left for 30 days, the concentrations of organic acids and acetone increased significantly.

[表1]   第一蒸餾步驟 塔底氣相部的氧氣分壓[Pa] 異丙醇中的溶存氧氣相對於 在25℃時的溶存氧氣的飽和溶解度[%] 實施例1 56 0.02 實施例2 300 0.07 實施例3 480 0.09 比較例1 670 0.13 [Table 1] Oxygen partial pressure in the gas phase at the bottom of the first distillation step [Pa] Saturated solubility of dissolved oxygen in isopropyl alcohol relative to dissolved oxygen at 25°C [%] Example 1 56 0.02 Example 2 300 0.07 Example 3 480 0.09 Comparative example 1 670 0.13

[表2]   有機酸的總量[ppb] 丙酮[ppm] 水分[ppm] 實施例1 4 0.3 15 實施例2 12 0.2 15 實施例3 15 0.3 15 比較例1 26 0.3 16 [Table 2] Total amount of organic acids [ppb] Acetone [ppm] Moisture [ppm] Example 1 4 0.3 15 Example 2 12 0.2 15 Example 3 15 0.3 15 Comparative example 1 26 0.3 16

[表3]   放置30天後的 有機酸濃度的合計[ppb] 放置30天後的丙酮[ppm] 放置30天後的 水分[ppm] 實施例1 4 0.3 15 實施例2 16 0.3 15 實施例3 20 0.4 15 比較例1 35 0.6 16 [table 3] Total organic acid concentration after 30 days of storage [ppb] Acetone after 30 days [ppm] Moisture content after 30 days [ppm] Example 1 4 0.3 15 Example 2 16 0.3 15 Example 3 20 0.4 15 Comparative example 1 35 0.6 16

藉由參照2017年1月23日所申請的日本出願2017-9605的說明書的整體來併入本說明書中。The entire specification of Japanese Application No. 2017-9605 filed on January 23, 2017 is incorporated into this specification by reference.

without

第1圖是顯示本發明的異丙醇的製造方法的一例的概要圖。 第2圖是顯示實施例1~3和比較例1的異丙醇的有機酸濃度的經時變化的圖。Fig. 1 is a schematic diagram showing an example of the production method of isopropyl alcohol according to the present invention. Fig. 2 is a graph showing changes over time in the organic acid concentration of isopropyl alcohol in Examples 1 to 3 and Comparative Example 1.

國內寄存資訊 (請依寄存機構、日期、號碼順序註記) 無Domestic storage information (please note in order of storage institution, date and number) without

國外寄存資訊 (請依寄存國家、機構、日期、號碼順序註記) 無Overseas storage information (please note in order of storage country, institution, date, and number) without

Claims (1)

一種異丙醇的製造方法,其使水進行直接水合在丙烯來製造異丙醇,該製造方法是包含下述步驟而成:原料供給步驟,其將丙烯與水供給至反應器中,該水溶解有酸觸媒並且pH已調整至2.5~4.5;反應步驟,其在前述反應器中使丙烯與水進行反應;回收步驟,其從在前述反應步驟中所獲得的反應混合物中將未反應的丙烯分離出來,並將包含異丙醇之反應混合物回收;第一蒸餾步驟,其在蒸餾塔中將在前述回收步驟中回收得到的反應混合物進行蒸餾,來去除低沸點化合物,該低沸點化合物具有比異丙醇的沸點更低的沸點;及,第二蒸餾步驟,其在蒸餾塔中將在前述第一蒸餾步驟中已去除低沸點化合物後的反應混合物進行蒸餾,來去除水而獲得異丙醇;並且,在前述第一蒸餾步驟中使用下述蒸餾塔,以在通氣管的排出方向的線性速度成為0.01~3.0m/秒的方式,對該通氣管供給惰性氣體,並將蒸餾塔的塔底氣相部的氧氣分壓控制在50~500Pa,該蒸餾塔在蒸餾塔的塔頂部具有冷凝部並具有設置有通氣管之結構,該冷凝部將氣體進行冷凝並使經冷凝的一部分的氣體送回蒸餾塔,該通氣管 是用以將存在於該冷凝部的氣相中的氣體排出。 A method for producing isopropyl alcohol, which directly hydrates water with propylene to produce isopropyl alcohol. The method includes the following steps: a raw material supply step, which supplies propylene and water to a reactor, and the water An acid catalyst is dissolved and the pH has been adjusted to 2.5~4.5; a reaction step, which reacts propylene and water in the aforementioned reactor; a recovery step, which removes unreacted propylene from the reaction mixture obtained in the aforementioned reaction step Propylene is separated, and the reaction mixture containing isopropyl alcohol is recovered; the first distillation step is to distill the reaction mixture recovered in the aforementioned recovery step in a distillation tower to remove low-boiling point compounds, which have A lower boiling point than the boiling point of isopropanol; and, a second distillation step in which the reaction mixture after removing low-boiling compounds in the aforementioned first distillation step is distilled in a distillation tower to remove water and obtain isopropyl alcohol. alcohol; and in the first distillation step, the following distillation tower is used, inert gas is supplied to the vent tube so that the linear velocity in the discharge direction of the vent tube becomes 0.01 to 3.0 m/second, and the distillation column is The oxygen partial pressure in the gas phase part at the bottom of the tower is controlled at 50~500Pa. The distillation tower has a condensation part at the top of the distillation tower and a structure equipped with a vent pipe. The condensation part condenses the gas and releases part of the condensed gas. Returned to the distillation tower, the vent pipe It is used to discharge the gas existing in the gas phase of the condensation part.
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