TWI812238B - Hydrogen and ammonia production system - Google Patents
Hydrogen and ammonia production system Download PDFInfo
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- TWI812238B TWI812238B TW111119398A TW111119398A TWI812238B TW I812238 B TWI812238 B TW I812238B TW 111119398 A TW111119398 A TW 111119398A TW 111119398 A TW111119398 A TW 111119398A TW I812238 B TWI812238 B TW I812238B
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- ammonia
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 title claims abstract description 631
- 229910021529 ammonia Inorganic materials 0.000 title claims abstract description 314
- 239000001257 hydrogen Substances 0.000 title claims abstract description 61
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 61
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 56
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 51
- 238000011084 recovery Methods 0.000 claims abstract description 86
- 239000007789 gas Substances 0.000 claims abstract description 85
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 80
- 238000005868 electrolysis reaction Methods 0.000 claims abstract description 22
- 239000003513 alkali Substances 0.000 claims abstract description 20
- 150000002431 hydrogen Chemical class 0.000 claims abstract description 9
- 239000002351 wastewater Substances 0.000 claims description 109
- 239000007788 liquid Substances 0.000 claims description 76
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 58
- 239000012141 concentrate Substances 0.000 claims description 32
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 32
- 238000002485 combustion reaction Methods 0.000 claims description 30
- 239000001569 carbon dioxide Substances 0.000 claims description 29
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 29
- 238000000034 method Methods 0.000 claims description 26
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 22
- 239000004202 carbamide Substances 0.000 claims description 20
- 238000004065 wastewater treatment Methods 0.000 claims description 18
- 230000008569 process Effects 0.000 claims description 17
- 238000000926 separation method Methods 0.000 claims description 11
- 150000002500 ions Chemical class 0.000 abstract description 30
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 abstract description 7
- 235000011114 ammonium hydroxide Nutrition 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 2
- 239000010865 sewage Substances 0.000 abstract 2
- 239000000126 substance Substances 0.000 description 48
- 238000012986 modification Methods 0.000 description 15
- 230000004048 modification Effects 0.000 description 15
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- 239000000701 coagulant Substances 0.000 description 10
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 10
- 239000003002 pH adjusting agent Substances 0.000 description 10
- 239000002912 waste gas Substances 0.000 description 10
- 239000003657 drainage water Substances 0.000 description 9
- 239000000446 fuel Substances 0.000 description 9
- 230000002829 reductive effect Effects 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- -1 that is Substances 0.000 description 8
- 150000001768 cations Chemical class 0.000 description 6
- 238000002309 gasification Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 5
- 239000000428 dust Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 239000012528 membrane Substances 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 230000000996 additive effect Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000005345 coagulation Methods 0.000 description 4
- 230000015271 coagulation Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000003456 ion exchange resin Substances 0.000 description 4
- 229920003303 ion-exchange polymer Polymers 0.000 description 4
- 230000002776 aggregation Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
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- 239000004615 ingredient Substances 0.000 description 3
- 239000003595 mist Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 2
- 239000002028 Biomass Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 238000005273 aeration Methods 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 230000004520 agglutination Effects 0.000 description 2
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000005342 ion exchange Methods 0.000 description 2
- 230000001546 nitrifying effect Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 229910052815 sulfur oxide Inorganic materials 0.000 description 2
- 238000004056 waste incineration Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- 229940123973 Oxygen scavenger Drugs 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000001580 bacterial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000003729 cation exchange resin Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- GPRLSGONYQIRFK-UHFFFAOYSA-N hydron Chemical compound [H+] GPRLSGONYQIRFK-UHFFFAOYSA-N 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 239000008235 industrial water Substances 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 239000011508 lime plaster Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000001223 reverse osmosis Methods 0.000 description 1
- 239000002455 scale inhibitor Substances 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 239000006228 supernatant Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/50—Sulfur oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
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- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/76—Gas phase processes, e.g. by using aerosols
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- B01D—SEPARATION
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- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/77—Liquid phase processes
- B01D53/78—Liquid phase processes with gas-liquid contact
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- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/81—Solid phase processes
- B01D53/82—Solid phase processes with stationary reactants
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- B01D53/96—Regeneration, reactivation or recycling of reactants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/02—Reverse osmosis; Hyperfiltration ; Nanofiltration
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
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- C01C1/10—Separation of ammonia from ammonia liquors, e.g. gas liquors
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F1/00—Treatment of water, waste water, or sewage
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Abstract
Description
本發明係關於利用具備有燃燒室及鍋爐之燃燒設備的排水來製造氫及氨之系統。The present invention relates to a system for producing hydrogen and ammonia by utilizing waste water from a combustion device including a combustion chamber and a boiler.
以往,為了將燃燒設備的排水所含之氨除去,基於離子交換的手法及基於氣提的手法是已知的。
在專利文獻1記載的手法,是讓鍋爐排水通過陽離子交換劑而利用陽離子交換劑來捕捉氨,藉由對陽離子交換劑進行再生處理來取得氨濃縮排水。在陽離子交換劑的再生處理中,是添加鹽酸、硫酸、氫氧化鈉等的藥品。又在專利文獻1還記載,將氨濃縮排水導入氨回收裝置,藉由氣提讓氨轉移到氣相而成為氨氣被回收。
Conventionally, in order to remove ammonia contained in the wastewater of combustion equipment, methods based on ion exchange and methods based on gas stripping have been known.
The method described in
在專利文獻2記載的手法,是在進行含有硬度成分之含氨排水(排煙脫硫裝置的排水)的氣提時,在將含氨排水導入氣提裝置(氨氣提塔)之前將硬度成分除去。首先,在含氨排水添加鹼,將pH(氫離子濃度指數)調整成8~14。接著添加助凝劑,將成為沉澱物而析出之硬度成分除去。不含沉澱物之上澄排水,藉由添加酸來調整pH之後供應給氣提裝置,藉由氣提將氨氣回收。 [先前技術文獻] [專利文獻] The method described in Patent Document 2 is to strip the ammonia-containing wastewater (drainage from a flue gas desulfurization device) containing hardness components by removing the hardness before introducing the ammonia-containing wastewater into the gas stripping device (ammonia stripping tower). Ingredients removed. First, alkali is added to ammonia-containing drainage water to adjust the pH (hydrogen ion concentration index) to 8 to 14. Then, a coagulant is added to remove the hardness components that have precipitated as precipitates. The clarified drainage water without sediment is supplied to the gas stripping device after adjusting the pH by adding acid, and ammonia gas is recovered through gas stripping. [Prior technical literature] [Patent Document]
[專利文獻1]日本特開2019-098206號公報 [專利文獻2]日本特開2007-175673號公報 [Patent Document 1] Japanese Patent Application Publication No. 2019-098206 [Patent Document 2] Japanese Patent Application Publication No. 2007-175673
[發明所欲解決之問題][Problem to be solved by the invention]
在專利文獻1的技術,為了陽離子交換劑的再生處理,亦即為了將陽離子交換劑所捕捉的氨取出必須使用大量的藥品,為了獲得氨濃縮排水的成本很高。在專利文獻2的技術也是,為了調整pH必須使用大量的藥品,並無法解決藥品成本的問題。
又若欲將兩者混合之後進行處理,廢氣處理水之水垢成分會增多而使鍋爐排水的氨濃度降低,必須將前處理用的藥劑大量地添加。因此,依現有的技術,並無法將設備排水所含的有價物有效率地回收。
In the technology of
本發明是有鑑於上述問題而開發完成者,其目的是為了提供一種氫及氨製造系統,可從設備的排水效率良好且便宜地生成有價物。 [解決問題之技術手段] The present invention was developed in view of the above-mentioned problems, and its purpose is to provide a hydrogen and ammonia production system that can efficiently and cheaply generate valuable substances from the drainage of equipment. [Technical means to solve problems]
本發明的氫及氨製造系統,係在具備有鍋爐及廢氣處理裝置的設備中,具備第1氨回收裝置、第2氨回收裝置、離子除去裝置、水電解裝置、及前述設備的有機或無機排水處理裝置, 前述鍋爐,係利用燃燒爐或燃燒室的熱來生成蒸氣並將鍋爐排水排出, 前述廢氣處理裝置,係將從前述燃燒爐或前述燃燒室產生的廢氣進行處理並將廢氣處理排水排出, 前述第1氨回收裝置,係將前述廢氣處理排水實施氣提處理來將氨回收而製造第1氨濃縮液, 前述第2氨回收裝置,係將前述第1氨濃縮液和前述鍋爐排水一起實施氣提處理來將氨回收而製造第2氨濃縮液, 前述離子除去裝置,係讓從前述第2氨回收裝置排出之前述鍋爐排水通過而分離成濾過水和含有殘留鹼成分之離子濃縮液, 前述水電解裝置,係將前述濾過水電解來製造氫, 前述設備的有機或無機排水處理裝置,係使用前述離子濃縮液作為鹼源來投入。 [發明之效果] The hydrogen and ammonia production system of the present invention is an organic or inorganic device equipped with a first ammonia recovery device, a second ammonia recovery device, an ion removal device, a water electrolysis device, and the above-mentioned equipment in a facility equipped with a boiler and an exhaust gas treatment device. drainage treatment device, The aforementioned boiler uses the heat of the combustion furnace or combustion chamber to generate steam and discharge boiler water. The aforementioned exhaust gas treatment device processes the exhaust gas generated from the aforementioned combustion furnace or the aforementioned combustion chamber and discharges the exhaust gas treatment wastewater, The above-mentioned first ammonia recovery device performs a stripping process on the above-mentioned exhaust gas treatment wastewater to recover ammonia and produce a first ammonia concentrated liquid, The second ammonia recovery device performs a stripping process on the first ammonia concentrate and the boiler wastewater to recover ammonia and produce a second ammonia concentrate, The ion removal device is configured to pass the boiler wastewater discharged from the second ammonia recovery device and separate it into filtered water and an ion concentrate containing residual alkali components, The aforementioned water electrolysis device electrolyzes the aforementioned filtered water to produce hydrogen, The organic or inorganic wastewater treatment device of the above-mentioned equipment is input using the above-mentioned ion concentrated liquid as an alkali source. [Effects of the invention]
依據本發明的氫及氨製造系統,將含氨排水、即廢氣處理排水實施氣提處理可將第1氨濃縮液回收,將該第1氨濃縮液和含氨排水、即鍋爐排水一起實施氣提處理可從鍋爐排水將第2氨濃縮液回收。相較於將這些排水個別處理來將氨回收,或將這些排水混合而進行處理,可減少所必需的藥品量而將成本降低。又從將第2氨濃縮液回收後剩下的鍋爐排水利用離子除去裝置獲得的濾過水,可進行水電解來製造氫。因此,本發明的氫及氨製造系統可從設備的含氨排水效率良好且便宜地生成有價物。According to the hydrogen and ammonia production system of the present invention, ammonia-containing wastewater, that is, waste gas treatment wastewater, is subjected to gas stripping treatment to recover the first ammonia concentrated liquid, and the first ammonia concentrated liquid and ammonia-containing wastewater, that is, boiler wastewater, are subjected to gas stripping treatment. The second ammonia concentrate can be recovered from boiler drainage through extraction treatment. Compared with treating these wastewaters individually to recover ammonia, or mixing these wastewaters for treatment, the amount of necessary chemicals can be reduced and the cost can be reduced. In addition, the filtered water obtained from the boiler wastewater remaining after recovering the second ammonia concentrated liquid using an ion removal device can be subjected to water electrolysis to produce hydrogen. Therefore, the hydrogen and ammonia production system of the present invention can efficiently and cheaply generate valuable substances from the ammonia-containing wastewater of the equipment.
以下,參照圖1~圖4,針對本發明的氫及氨製造系統做說明。在本發明中,當不須區別是離子形式或是分子形式的情況,「氨」的用語包含氨分子及銨離子雙方。因此,「含氨排水」也包含以銨離子的形態含有氨之排水。 在圖中,單純數字的符號,表示在本發明的實施例及變形例中與本系統有關之裝置、零件、部位等的物理性要素。又由英文字母F和數字組成的符號表示在本系統產生之液體、氣體等的流體(Fluid),由英文字母P和數字組成的符號表示位置(Position)。又以下所示的實施例及變形例,畢竟只是例示,並不排除未明示之各種變形、技術的運用。以下的各構成,可在不脫離其等的趣旨之範圍內進行各種變形來實施。又以下的各構成,除了本發明之必須構成以外可按照需要來取捨選擇或是和公知的構成組合。 Hereinafter, the hydrogen and ammonia production system of the present invention will be described with reference to FIGS. 1 to 4 . In the present invention, when there is no need to distinguish between ionic form and molecular form, the term "ammonia" includes both ammonia molecules and ammonium ions. Therefore, "ammonia-containing drainage water" also includes drainage water containing ammonia in the form of ammonium ions. In the drawings, simple numerical symbols represent physical elements such as devices, parts, and locations related to the system in the embodiments and modifications of the present invention. The symbol composed of the English letter F and numbers represents the fluid (Fluid) produced in this system, such as liquid and gas, and the symbol composed of the English letter P and numbers represents the position (Position). In addition, the embodiments and modifications shown below are only illustrations after all, and do not exclude the application of various modifications and techniques not explicitly stated. Each of the following structures can be implemented with various modifications without departing from the spirit thereof. In addition, each of the following components, except the essential components of the present invention, can be selected or combined with known components as needed.
[1.實施例]
[A.構成]
圖1係顯示實施例的氫及氨製造系統1之方塊圖。氫及氨製造系統1係具備設備10、有價物生成設施20及綜合排水處理裝置40。設備10係至少具備:利用燃燒室(或燃燒爐)11的熱來生成蒸氣之鍋爐16、及將燃燒室11的廢氣進行處理並將廢氣處理排水F1排出之廢氣處理裝置19。有價物生成設施20係至少具備:將設備10的廢氣處理排水F1實施氣提處理來將其所含有的氨回收而製造第1氨濃縮液F4之1氨回收裝置21、將設備10的鍋爐排水F3和第1氨濃縮液F4一起實施氣提處理來製造第2氨濃縮液F8之第2氨回收裝置22、從第2氨回收裝置22的排水F9將殘留的鹼成分除去之離子除去裝置27、及將鹼成分被除去後的濾過水F11實施水電解來製造氫F12之水電解裝置28。綜合排水處理裝置40係具備有機及無機排水處理裝置,該有機及無機排水處理裝置是使用在離子除去裝置27被除去的鹼成分、即離子濃縮液F10作為鹼源,而將從設備10排出之設備排水F16處理到成為可放流的程度為止。
作為設備10,只要是具備有燃燒室和利用燃燒室的熱來生成蒸氣之鍋爐的設備、亦即燃燒設備即可運用,例如可運用於廢棄物焚化設備、火力發電設備、化學設備等的各種設備。但運用氫及氨製造系統1的設備,不須將圖1全部的構成配置在同一個場地,可將圖1中之複數個構成配置在彼此不同的場地。在此情況,只要適宜地將管線、汽車等的運送路徑連接來構成氫及氨製造系統1即可。有價物生成設施20及綜合排水處理裝置40,可作為設備10的附帶設施而配置在與設備10相同的場地內,或配置在彼此不同的場地而適宜地將管線、汽車等的運送路徑連接來構成氫及氨製造系統1。
[1.Example]
[A.Composition]
FIG. 1 is a block diagram showing the hydrogen and
接著,針對圖1的各構成及效果做說明。
關於設備10,燃燒室11(或燃燒爐)是讓燃料燃燒的設施。當設備10是例如廢棄物焚化設備的情況,一般而言,燃料是廢棄物(都市垃圾、產業廢棄物),又當設備10是火力發電設備或化學設備的情況,一般而言,燃料是煤、石油、天然氣、木質系生質、利用發酵等所生成之生質氣等的綠色燃料等。又作為燃燒室11的燃料,亦可使用氨及氫,例如在氨製造系統1所製造之氨及氫。又也會有燃燒室11是作為後述鍋爐16的附帶設施來設置(例如,設置於鍋爐16內)的情況。
Next, each structure and effect of FIG. 1 will be described.
Regarding the
在燃燒室11產生的廢氣,通過煙道而如以下般依序流動,從煙囪15往大氣中排出。亦即,廢氣依序流過廢氣處理裝置19及煙囪15。廢氣處理裝置19至少具備有:將廢氣除塵之集塵裝置13、及從在集塵裝置13被除塵後的廢氣利用石灰石膏法等的手法將硫氧化物(SOx)等的有害成分除去之濕式處理裝置14。煙囪15是將有害成分被除去後的廢氣往大氣排放。在此,在從燃燒室11到濕式處理裝置14之間,為了減少氮氧化物(NOx),是從氨供給裝置12供應作為氮氧化物的還原劑而含有氨或氨氮之藥品(脫硝劑)。從濕式處理裝置14將含氨排水、即廢氣處理排水F1排出。又廢氣處理排水F1含有Ca
2+、Mg
2+的水垢成分。廢氣處理水F1的氨濃度為50~50,000mg/L,較佳為1,000~20,000mg/L,更佳為2,000~10,000mg/L左右。所排出的廢氣處理排水F1,被導入後述有價物生成設施20之第1氨回收裝置21。廢氣處理排水F1可貯留在未圖示的排水貯留槽再導入第1氨回收裝置21。
The exhaust gas generated in the
鍋爐16是將燃燒室11的熱回收而生成蒸氣F2的裝置。鍋爐16係具備:從自來水、工業用水等製造純水之純水製造裝置50、對所製造的純水添加pH調整劑等的添加劑之添加劑供給裝置51、將添加了該藥品之純水(鍋爐水)予以貯留之蒸氣鼓52、將在蒸氣鼓52所貯留的鍋爐水利用廢氣的熱加熱成蒸氣F2之傳熱管、過熱管等的熱回收器53、利用在熱回收器53所生成且在蒸氣鼓52所貯留的蒸氣將葉輪旋轉之蒸氣渦輪54、利用蒸氣渦輪54之葉輪的旋轉力來進行發電之發電機55、將讓蒸氣渦輪54的葉輪旋轉後之蒸氣(廢蒸氣)回復為水之復水器56、以及從在復水器56所生成的復水將溶解氣體除去後供應給蒸氣鼓52之脫氣器57。
作為在此所添加之藥品的種類,例如可舉出:鍋爐用劑(Boiler compound)、防蝕劑(去氧劑)、水垢防止劑等,係含有至少用於防止腐蝕的氨。
鍋爐16,為了防止鍋爐水所含的各種成分之濃縮而具有:透過排水配管將鍋爐水的一部分往外部排出(blow)之機構。往鍋爐16的外部排出之鍋爐水稱為鍋爐排水F3。鍋爐排水F3是含有由添加劑所供應的氨之排水(含氨排水),被導入後述有價物生成設施20的第2氨回收裝置22。考慮到防蝕性,在蒸氣鼓52所貯留的水之pH值為約9~10左右(例如pH值10.3左右),因此鍋爐排水F3的pH值約9~10左右。鍋爐排水F3亦可貯留在未圖示的排水貯留槽再導入第2氨回收裝置22。
利用發電機55進行發電的電力,可作為氫及氨製造系統1內的電力來利用,剩餘的電力可賣給電力公司。蒸氣F2可利用於氫及氨製造系統1內外的熱利用設施。
The
有價物生成設施20,是使用從設備10排出的排水(含氨排水)來製造有價物。作為由有價物生成設施20所製造的有價物之具體例,例如為氫、氨,還能製造尿素、甲烷。The valuable
關於圖1所示的有價物生成設施20,第1氨回收裝置21是藉由氣提處理來將廢氣處理排水F1所含的氨回收而製造第1氨濃縮液F4的裝置。第1pH調整劑供給裝置23係用於調整第1氨回收裝置21的內部之pH的鹼性藥劑(例如氫氧化鈉等)之供給裝置。在第1氨回收裝置21設置鉛直方向較長的一個氣提塔、或連續地串列連接而成之複數個氣提塔,該氣提塔是例如用填充材或塔盤或分離筒區隔成多段的氣提塔(stripping tower)。在圖1的第1氨回收裝置21,作為一例是使用一個氣提塔,又該氣提塔作為一例是用2個塔盤在鉛直方向區隔成3段。將一個氣提塔用3個以上的塔盤等區隔成4段以上亦可。Regarding the valuable
在第1氨回收裝置21,高溫(約70℃~約90℃)的廢氣處理排水F1是從氣提塔的上部噴射。廢氣處理排水F1,一邊呈霧狀擴散一邊在氣提塔的內部逐漸往下方下降。另一方面,以與下降的廢氣處理排水F1相對向的方式從氣提塔的下部供應高溫的蒸氣。該蒸氣是在氣提塔的內部一邊呈霧狀擴散一邊往上方移動。藉由如此般廢氣處理排水F1和蒸氣的氣液接觸,使廢氣處理排水F1中的氨轉移到氣相而被回收。
在此,在第1氨回收裝置之廢氣處理排水的pH較佳為大於8且小於9.5。未達pH8時,氨的氣提變困難。
又廢氣處理排水F1中的水垢成分、即Ca
2+、Mg
2+的溶解量取決於pH,若超過pH9.5,變得易於使水垢成分析出。因為在廢氣處理排水F1含有大量的水垢成分,在第1氨回收裝置21特意不將pH提高,而在水垢難以析出的pH範圍實施氣提。
亦即,廢氣處理排水F1之氨濃度比較大,在用於回收作為如後述般與鍋爐排水F3混合的氨源所需量的氨之氣提中,不須過度讓pH上升。此外,廢氣處理排水F1是在高溫(約70℃~約90℃)下而易於使氨游離,因此不須讓pH上升到易於生成水垢的區域。因此,可將從第1pH調整劑供給裝置23供應的鹼性藥劑量減少,可降低藥品成本。
In the first
轉移到氣相的氨及水蒸氣,是從氣提塔的上部排出而作為第1氨濃縮液F4被回收之後,與鍋爐排水F3一起投入第2氨回收裝置22。第1氨濃縮液F4的氨濃度例如數%~10%左右。又從氣提塔的下部供應的蒸氣,可利用在鍋爐16所生成的蒸氣F2,也能使用其他的蒸氣。又在蒸氣F2中也是,如果將供應給蒸氣渦輪54後的廢蒸氣再利用,可謀求蒸氣利用的成本降低。The ammonia and water vapor transferred to the gas phase are discharged from the upper part of the stripping tower and recovered as the first ammonia concentrate F4, and are then put into the second
第2氨回收裝置22,是藉由氣提處理將鍋爐排水F3所含的氨回收而製造第2氨濃縮液F8的裝置。又第2pH調整劑供給裝置24是用於調整第2氨回收裝置22的內部之pH的鹼性藥劑(例如氫氧化鈉等)之供給裝置。在第2氨回收裝置22也設置與第1氨回收裝置21同樣的氣提塔(stripping tower)。The second
在第2氨回收裝置22,是連同高溫(約70℃~約90℃)的鍋爐排水F3將第1氨濃縮液F4一起從氣提塔的上部噴射。在本實施例,是噴射將第1氨濃縮液F4和鍋爐排水F3事先混合而成的混合液。鍋爐排水F3及第1氨濃縮液F4的混合液,一邊呈霧狀擴散一邊在氣提塔的內部逐漸往下方下降。另一方面,以與下降的混合液相對向的方式從氣提塔的下部供應高溫的蒸氣。該蒸氣是在氣提塔的內部一邊呈霧狀擴散一邊往上方移動。藉由如此般混合液和蒸氣之氣液接觸,使混合液中的氨轉移到氣相而被回收。藉由將含有高濃度的氨之第1氨濃縮液F4和含有比較低濃度的氨之鍋爐排水F3一起投入第2氨回收裝置22,可讓鍋爐排水F3的氨濃度提高。
又因為鍋爐排水F3及第1氨濃縮液F4所含有的水垢成分較少,可不用擔心水垢的析出而將pH提高。在此之混合液的pH,可從第2pH調整劑供給裝置24供應鹼劑而調整成例如10~12。這時,因為鍋爐排水F3及第1氨濃縮液都具有高pH值,從第2pH調整劑供給裝置24供應的鹼劑的量較少。
再者,鍋爐排水F3是高溫(約70℃~約90℃)的,第1氨濃縮液F4也是高溫的,因此將各液加溫的成本較少。
如此般,在第2氨回收裝置22可將藉由氣提來回收氨的效率提高。
又第1氨濃縮液F4和鍋爐排水F3不是事先混合而是在第2氨回收裝置22內個別地噴射而使其等在第2氨回收裝置22的內部混合亦可。
In the second
轉移到氣相的氨及水蒸氣,從氣提塔的上部被排出而作為第2氨濃縮液F8被回收。第2氨濃縮液F8的氨濃度成為比第1氨濃縮液F4更高的濃度,例如約25%~約50%。第2氨濃縮液F8可作為燃料或原料來供應給例如化學設備、氨氣渦輪等的氨利用設備41。或是,可將第2氨濃縮液F8從氨供給裝置12供應到廢氣中,作為脫硝劑(將NOx還原成氮之還原劑)來活用,或利用於化學品的製造。又從氣提塔的下部供應的蒸氣,可利用在鍋爐16生成的蒸氣F2,也能利用其他的蒸氣。又在蒸氣F2中也是,如果將供應給蒸氣渦輪54後的廢蒸氣再利用,可謀求蒸氣利用的成本降低。The ammonia and water vapor transferred to the gas phase are discharged from the upper part of the stripping tower and recovered as the second ammonia concentrated liquid F8. The ammonia concentration of the second ammonia concentrated liquid F8 is higher than that of the first ammonia concentrated liquid F4, for example, about 25% to about 50%. The second ammonia concentrated liquid F8 can be supplied as fuel or raw material to the
在第1氨回收裝置21之氣提塔的下部,讓氨被除去後的排水F5滯留。該排水F5被導入凝集處理槽26。
凝集處理槽26是用於將排水F5所含的水垢成分F7(例如Ca
2+、Mg
2+等)除去之槽。在凝集處理槽26附設凝集劑供給裝置25,凝集劑供給裝置25是供應用於讓排水F5中的水垢成分F7凝集之凝集劑。由凝集劑供給裝置25所供應的凝集劑,可使用無機凝集劑(例如氯化鐵液等),亦可使用有機凝集劑(例如高分子凝集劑等)。排水F5中的水垢成分F7,因為在凝集處理槽26的內部以固形物的形式析出,而能輕易地除去。又從排水F5將水垢成分F7除去後的凝集排水F6(上澄),供應給綜合排水處理裝置40。又不設置凝集處理槽26而將排水F5直接供應給綜合排水處理設備40亦可。
In the lower part of the stripping tower of the first
在第2氨回收裝置22之氣提塔的下部,讓氨被大致除去後的排水F9滯留。該排水F9被導入離子除去裝置27。
離子除去裝置27,是將氣提處理後所殘留之排水F9中的氨、氫氧化鈉等的鹼成分(不需要的離子)除去之裝置。在離子除去裝置27設置例如RO膜(逆滲透膜)、填充有離子交換樹脂(例如高溫離子交換樹脂)之離子交換塔。RO膜是讓水中的氫離子(H
+)、氫氧化物離子(OH
-)通過且阻止其他離子(例如Ca
2+、Mg
2+、NH
4 +等)通過之膜。又離子交換樹脂是將水中之不需要的離子置換成氫離子或氫氧化物離子之凝膠狀的合成樹脂粒,例如使用耐熱性的陽離子交換樹脂。利用其等的作用,將排水F9分離成除去了不需要的離子之濾過水F11和含有不需要的離子之離子濃縮液F10。在此生成的濾過水F11供應給水電解裝置28。又含有氨成分、其他殘留鹼成分之離子濃縮液F10供應給綜合排水處理裝置40,作為有機或無機排水處理的鹼源(氨源)來再利用。
藉此,可利用離子濃縮液F10所含的殘留鹼成分來作為排水處理用的氨源。換言之,可將第2氨回收裝置22的排水F9作為資源來有效地再利用。又排水F9是在第2氨回收裝置將氨回收後的排水,因此用於回收氨之藥品量較少。
In the lower part of the stripping tower of the second
水電解裝置28是將在離子除去裝置27所生成的濾過水F11電解來製造氫F12的裝置。一般而言,是將無雜質或雜質極少的水、即純水或實質上相當於純水的水供應給水電解裝置來進行電解。因此,濾過水F11是純水或實質上相當於純水的水。在此生成的氫F12,是作為燃料或原料來供應給例如化學設備、燃料電池、氫氣渦輪等的氫利用設備42。在濾過水F11的電解時可能產生的氧,可排放到大氣,可作為燃燒促進劑供應到燃燒室11的內部,亦可保存在未圖示的氧貯槽。
又一般而言,在水電解裝置,為了效率良好地進行電解,是具備有將常溫的純水等加溫之加溫裝置,但用於將常溫的純水加溫之能量非常大。然而,在實施例的水電解裝置28,可將該加溫裝置所需的能量減少。這是因為,水電解裝置28的原料、即鍋爐排水F3是高溫的,藉由離子除去裝置27分離之濾過水F9的水溫也是高溫的,因此比起常溫更容易調整成高溫。
The
綜合排水處理裝置40是將從設備排出之包含各種排水的設備排水F16進行處理的各種裝置,例如是具有有機系處理裝置及無機系處理裝置之排水處理用的設施。有機系處理裝置是設置有硝化槽、脫氮槽、曝氣槽等而實施生物處理(基於微生物的作用之排水處理)的排水處理裝置。無機系處理裝置是實施無機系的水處理之排水處理裝置。在有機系處理裝置設置有例如硝化槽、脫氮槽、曝氣槽等,利用硝化菌、脫氮菌等的作用使排水中的氨成為氮而被除去。在無機系處理裝置設置有例如藥品反應槽、沉澱槽、過濾槽等,將排水中的雜質、金屬等化學除去。在綜合排水處理裝置40處理後的排水,可在設備10、有價物生成設施20以及綜合排水處理裝置40內再利用,亦可往外部放流。The integrated
[B.作用、效果] 一般而言,適用氣提處理之氨濃度約2000mg/L左右。然而,鍋爐排水F3的氨濃度比較低,大多不適用於氣提處理。例如,假定鍋爐排水F3的水溫約80℃、排出量約150m 3/日、氨濃度約600mg/L,廢氣處理排水F1的水溫約80℃、排出量約80m 3/日、氨濃度3000mg/L。在此情況,鍋爐排水F3的排出量多且所含的氨之濃度低,僅使用鍋爐排水F3進行氣提處理難以效率良好地將氨回收。 [B. Function, effect] Generally speaking, the ammonia concentration suitable for gas stripping treatment is about 2000mg/L. However, the ammonia concentration of boiler drainage F3 is relatively low, and most of them are not suitable for gas stripping treatment. For example, assume that the water temperature of boiler drainage F3 is about 80°C, the discharge volume is about 150m 3 /day, and the ammonia concentration is about 600mg/L. The water temperature of exhaust gas treatment drainage F1 is about 80°C, the discharge volume is about 80m 3 /day, and the ammonia concentration is 3000mg. /L. In this case, the discharge amount of the boiler wastewater F3 is large and the concentration of ammonia contained therein is low. Therefore, it is difficult to efficiently recover ammonia by performing a stripping process using only the boiler wastewater F3.
相對於此,在上述氫及氨製造系統1,首先,在第1氨回收裝置21將廢氣處理排水F1實施氣提處理而將氨回收。這時,縱使廢氣處理排水F1的pH約9左右,只要在約80℃的高溫就能使游離氨成為約90%,若將所有的游離氨回收,可將氨濃度約54000mg/L的第1氨濃縮液F4回收約4m
3。所回收的第1氨濃縮液F4,是和鍋爐排水F3一起投入第2氨回收裝置22而再度進行氣提處理。
On the other hand, in the hydrogen and
在此,鍋爐排水F3和第1氨濃縮液F4的混合液之氨濃度成為約2000mg/L,而獲得適於氣提處理的氨濃度。因此,在第2氨回收裝置22之氨的氣提效率提高。又只要調整混合液的pH而在第2氨回收裝置22實施氣提處理,就能輕易地獲得例如在市面流通之25%濃度的氨溶液來作為第2氨濃縮液F8。Here, the ammonia concentration of the mixed liquid of the boiler wastewater F3 and the first ammonia concentrated liquid F4 is about 2000 mg/L, and an ammonia concentration suitable for the gas stripping treatment is obtained. Therefore, the ammonia stripping efficiency in the second
這時,在從第2氨回收裝置22排出之排水F9中所殘留之氨濃度成為約200mg/L。只要將該排水F9供應給離子除去裝置27並使用高溫離子交換樹脂進行濃縮,就能獲得殘留鹼成分濃縮後的離子濃縮液F10和濾過水F11。在此所獲得之離子濃縮液F10的體積成為約6m
3,殘留鹼成分的濃度成為約5000mg/L。若將殘留鹼成分的濃度換算成氨氮,可作為每一天約200m
3的有機排水處理之鹼源(氨源)來利用,適用於有機系的生物處理之菌體保持。
At this time, the ammonia concentration remaining in the waste water F9 discharged from the second
在上述氫及氨製造系統1,從廢氣處理排水F1在第1氨回收裝置21製造第1氨濃縮液F4,並將該第1氨濃縮液F4和鍋爐排水F3一起投入第2氨回收裝置22來製造第2氨濃縮液F8,相較於將廢氣處理排水F1和鍋爐排水F3個別或將廢氣處理排水F1和鍋爐排水F3混合而實施氣提處理,可效率良好地將氨回收。又不須像專利文獻1、專利文獻2的技術那樣,使用多量的藥品將鍋爐排水F3所含的氨特意利用前處理來捕捉,或使用多量的藥品來調整廢氣處理排水F1的pH來將水垢成分除去後再度調整pH,而能輕易地將氨回收。因此,依據上述氫及氨製造系統1,可將設備10的排水再利用於有價物(例如氫、氨)、化學品的製造,可從設備10的排水效率良好且便宜地生成有價物。In the above hydrogen and
[2.第1變形例]
圖2係顯示第1變形例的氫及氨製造系統1′的構成之方塊圖。關於與在實施例所說明的構成相同的構成,是賦予同一符號而將構成及效果的說明適宜地省略。氫及氨製造系統1′係包含有價物生成設施20′,有價物生成設施20′具備:將第1氨濃縮液F4的一部分在與鍋爐排水F3不同的位置供應給第1氨回收裝置22之第2流路,當鍋爐排水F3與第1流路的第1氨濃縮液F4之氨量的比為一定值以上時,使第1氨濃縮液F4流往第2流路。
[2. First modification]
FIG. 2 is a block diagram showing the structure of the hydrogen and ammonia production system 1' according to the first modification. The same reference numerals are assigned to the same components as those described in the embodiments, and descriptions of the components and effects will be appropriately omitted. The hydrogen and ammonia production system 1' includes a valuable substance generation facility 20' that supplies a part of the first ammonia concentrated liquid F4 to the first
有價物生成設施20′係具備:將第1氨濃縮液F4和鍋爐排水F3混合之第1流路60、從第1流路60分支而將第1氨濃縮液F4供應給第1氨回收裝置22之第2流路61、調整流過第2流路61之第1氨濃縮液F4的流量之控制閥62、控制控制閥62之控制裝置63、計測鍋爐排水F3的氨濃度之氨濃度計64、計測鍋爐排水F3的流量之流量計65、計測第1流路60中之第1氨濃縮液F4的氨濃度之氨濃度計66、以及計測第1流路60中之第1氨濃縮液F4的流量之流量計67。
控制裝置63,根據由各液的氨濃度計和流量計所計測之氨濃度和流量的值來計算相對於鍋爐排水F3之第1氨濃縮液F4的氨量之比,當氨量的比成為既定值、例如2以上的情況,視為對鍋爐排水F3供應足夠的氨量,將調整閥62開啟,對第2流路61供應使氨量的比不致低於既定值的程度之既定量、例如第1流路的1/10左右之第1氨濃縮液F4。可取代氨濃度計而設置例如pH計,根據所計測的pH值來求出氨濃度。
再者,在第2氨回收裝置22的鉛直方向上,將和第1氨濃縮液F4混合後之鍋爐排水F3的混合液被供應的位置稱為第3位置P3,將流過第2流路61之第1氨濃縮液F4供應給第2氨回收裝置22之鉛直方向的位置稱為第4位置P4,第4位置P4較佳為設定在與第3位置P3不同的位置,更佳為將第4位置P4設定在第3位置P3的上方。
在圖2中,在其內部被區隔成3個區劃之第2氨回收裝置22中,第4位置P4配置在比第3位置P3更上方的區劃。又第1流路的第1氨濃縮液F4,亦可不事先和鍋爐排水F3混合,而是供應到第2氨回收裝置22內和鍋爐排水F3混合的位置,例如可從第3位置P3的附近供應第1氨濃縮液來和鍋爐排水F3混合。
The valuable substance generation facility 20' is provided with a
藉由使第3位置P3和第4位置P4彼此不同,易於使從各自的場所供應之霧狀的被處理液在氣提塔的內部均勻地擴散,可改善氨的氣化效率。再者,藉由將第4位置P4設定在比第3位置P3更上方,易於確保從供應給第2氨回收裝置22之第1氨濃縮液F4讓氨氣化所需的時間、距離,可進一步改善氨的氣化效率。因此,可促進在第2氨回收裝置22之氨的濃縮。By making the third position P3 and the fourth position P4 different from each other, the mist-like liquid to be treated supplied from the respective locations can be easily diffused uniformly inside the stripping tower, thereby improving the gasification efficiency of ammonia. Furthermore, by setting the fourth position P4 higher than the third position P3, it is easy to ensure the time and distance required for ammonia to vaporize from the first ammonia concentrated liquid F4 supplied to the second
[3.第2變形例]
圖3係顯示第2變形例的氫及氨製造系統1″的構成之方塊圖。關於與在實施例所說明的構成相同的構成,是賦予同一符號而將構成及效果的說明適宜地省略。氫及氨製造系統1″係包含有價物生成設施20″,有價物生成設施20″是讓第1氨濃縮液F4的一部分及第2氨濃縮液F8的一部分分別循環到第1氨回收裝置21及第2氨回收裝置22。
[3. Second modification]
FIG. 3 is a block diagram showing the structure of the hydrogen and
在有價物生成設施20″中,第1氨濃縮液F4的一部分是透過第1循環路31而再度投入第1氨回收裝置21。同樣的,第2氨濃縮液F8的一部分是透過第2循環路32而再度投入第2氨回收裝置22。如此般,藉由讓第1氨濃縮液F4及第2氨濃縮液F8的一部分循環,可使該等濃縮液中所含的氨濃度進一步上升。又配合鍋爐排水F3的流量變化,可獲得更濃縮的第2氨濃縮液F8。In the valuable
在此,將廢氣處理排水F1供應給第1氨回收裝置21之鉛直方向的位置稱為第1位置P1,將從第1循環路31將第1氨濃縮液F4再度投入之鉛直方向的位置稱為第2位置P2。第2位置P2可設定在與第1位置P1相同的位置,較佳為設定在與第1位置P1不同的位置。又更佳為,第2位置P2設定在比第1位置P1更上方。在圖3中,在內部被區隔成3個區劃之氨回收裝置21中,第2位置P2配置在最上方的區劃,第1位置P1配置在比第2位置P2更下方的區劃。又只要彼此是在鉛直方向不同的位置即可,縱使設置在同一段也能獲得同樣的效果。Here, the position in the vertical direction where the exhaust gas treatment wastewater F1 is supplied to the first
藉由使第1位置P1及第2位置P2彼此不同,易於使從各自的場所供應之霧狀的被處理液在氣提塔的內部均勻地擴散,可改善氨的氣化效率。又能抑制廢氣處理排水F1和第1氨濃縮液F4的混合所造成之廢氣處理排水F1的pH上升,可抑制水垢成分的析出。再者,藉由在比第1位置P1更上方設定第2位置P2,易於確保從再度投入第1氨回收裝置21之第1氨濃縮液F4讓氨氣化所需的時間、距離,可進一步改善氨的氣化效率。因此,可促進在第1氨回收裝置21之氨的濃縮。By making the first position P1 and the second position P2 different from each other, the mist-like liquid to be treated supplied from the respective locations can be easily diffused uniformly inside the stripping tower, thereby improving the gasification efficiency of ammonia. It can also suppress the increase in pH of the exhaust gas treatment wastewater F1 caused by the mixing of the exhaust gas treatment wastewater F1 and the first ammonia concentrated solution F4, thereby inhibiting the precipitation of scale components. Furthermore, by setting the second position P2 above the first position P1, it is easy to ensure the time and distance required for the ammonia to vaporize from the first ammonia concentrated liquid F4 that is reintroduced into the first
同樣的,將從第2循環路32將第2氨濃縮液F8再度投入之鉛直方向的位置稱為第5位置P5。第5位置P5可設定在與第3位置P3、第4位置P4相同的位置,較佳為設定在與第3位置P3、第4位置P4不同的位置。又更佳為,第5位置P5設定在比第3位置P3、第4位置P4更上方。Similarly, the position in the vertical direction where the second ammonia concentrated liquid F8 is reintroduced from the
藉由使第3位置P3和第4位置P4和第5位置P5彼此不同,易於使從各自的場所供應之霧狀的被處理液在氣提塔的內部均勻地擴散,可改善氨的氣化效率。再者,藉由將第5位置P5設定在比第3位置P3、第4位置P4更上方,易於確保從再度投入第2氨回收裝置22之第2氨濃縮液F8讓氨氣化所需的時間、距離,可進一步改善氨的氣化效率。因此,能促進在第2氨回收裝置22之氨的濃縮。
因此,依據該氫及氨製造系統1″,可將設備10的排水再利用於有價物(例如氫、氨)、化學品的製造,能從設備10的排水效率良好且便宜地生成有價物。
By making the third position P3, the fourth position P4, and the fifth position P5 different from each other, the mist-like treated liquid supplied from the respective locations can be easily spread evenly inside the stripping tower, thereby improving the vaporization of ammonia. efficiency. Furthermore, by setting the fifth position P5 higher than the third position P3 and the fourth position P4, it is easy to ensure the required amount of gasification of ammonia from the second ammonia concentrated liquid F8 that is reintroduced into the second
[4.第3變形例]
圖4係顯示第3變形例的氫及氨製造系統1″′之構成的方塊圖。關於與實施例及第1變形例所說明的構成相同的構成,是賦予同一符號而將構成及效果的說明適宜地省略。第3變形例的氫及氨製造系統1″′,是適用於具有二氧化碳分離裝置18之設備10″′,且包含具備有尿素製造裝置33及甲烷化裝置34之有價物生成設施20″′。
[4. Third modification]
FIG. 4 is a block diagram showing the structure of the hydrogen and ammonia production system 1''' according to the third modification. The same structures as those explained in the embodiment and the first modification are given the same reference numerals, and the structures and effects are The description is appropriately omitted. The hydrogen and
二氧化碳分離裝置18是用於將廢氣所含的二氧化碳F13回收之裝置。作為二氧化碳F13的回收手法,可採用公知的各種手法。例如,可使用高分子分離膜(二氧化碳分離膜)將二氧化碳F13從廢氣中回收。或是,可讓對二氧化碳F13具有高吸收性、高吸附性之介質與廢氣接觸來進行回收。當使用固體介質的情況,可讓活性碳、沸石吸附廢氣中的二氧化碳F13,並藉由加熱、除壓來將二氧化碳F13回收。又在使用液體介質的情況,可讓胺溶液、碳酸鉀水溶液、氨溶液等吸附二氧化碳F13來進行回收。The carbon
藉由使用所回收的二氧化碳F13、和在上述氫及氨製造系統1所製造之氫F12及氨濃縮液F8,可利用於各式各樣的用途。
在圖3中,可將所回收的二氧化碳F13及氨濃縮液F8供應給尿素製造裝置33,可將所回收的二氧化碳F13及氫F12供應給甲烷化裝置34。
尿素製造裝置33是將二氧化碳F13及第2氨濃縮液F8合成來生成尿素F14(CH
4N
2O)的裝置。在尿素製造裝置33設置用於維持高溫高壓狀態的反應器(無觸媒容器),在其內部生成尿素F14。在此所生成的尿素F14供應給尿素利用設備43。尿素利用設備43例如包含:化學設備、使用尿素F14作為肥料之植物工廠等。
By using the recovered carbon dioxide F13 and the hydrogen F12 and ammonia concentrate F8 produced in the hydrogen and
甲烷化裝置34是將二氧化碳F13及氫F12合成來生成甲烷F15(CH
4)的裝置。在此,例如藉由透過共電解反應之甲烷化反應、或薩巴捷反應 (Sabatier reaction)來合成甲烷F15。在甲烷化裝置34設置收容甲烷合成用的觸媒之反應器(觸媒容器),在其內部生成甲烷F15。在此所生成的甲烷F15供應給甲烷氣利用設備44。甲烷氣利用設備44例如包含:使用甲烷F15作為燃料(都市瓦斯)之建築物及設備(瓦斯管)、讓甲烷F15燃燒來進行發電之燃氣引擎等。
The
如上述般,藉由在設備10″′設置二氧化碳分離裝置18,可將廢氣中的二氧化碳F13除去,能將從煙囪15排出之二氧化碳F13的排出量大幅減少。又藉由在有價物生成設施20″′設置尿素製造裝置33,可利用上述二氧化碳F13和在有價物生成設施20″′所製造的第2氨濃縮液F8而輕易地生成尿素F14。再者,藉由在有價物生成設施20″′設置甲烷化裝置34,可利用上述二氧化碳F13和在有價物生成設施所製造的氫F12而輕易地生成甲烷F15。因此,依據該氫及氨製造系統1″′,可將設備10″′的排水再利用於有價物(例如氫、氨、尿素、甲烷)、化學品的製造,可從設備10″′的排水效率良好且便宜地生成有價物。As described above, by installing the carbon
1,1′,1″:氫及氨製造系統 10,10″,10″′:設備 11:燃燒室(燃燒爐) 12:氨供給裝置 13:集塵裝置 14:濕式處理裝置 15:煙囪 16:鍋爐 18:二氧化碳分離裝置 19:廢氣處理裝置 20,20′,20″,20″′:有價物生成設施 21:第1氨回收裝置 22:第2氨回收裝置 23:第1pH調整劑供給裝置 24:第2pH調整劑供給裝置 25:凝集劑供給裝置 26:凝集處理槽 27:離子除去裝置 28:水電解裝置 31:第1循環路(循環路) 32:第2循環路 33:尿素製造裝置 34:甲烷化裝置 40:綜合排水處理裝置 41:氨利用設備 42:氫利用設備 43:尿素利用設備 44:甲烷氣利用設備 50:純水製造裝置 51:添加劑供給裝置 52:蒸氣鼓 53:熱回收器 54:蒸氣渦輪 55:發電機 56:復水器 57:脫氣器 60:第1流路 61:第2流路 62:控制閥 63:控制裝置 64:氨濃度計 65:流量計 66:氨濃度計 67:流量計 F1:廢氣處理排水 F2:蒸氣 F3:鍋爐排水 F4:第1氨濃縮液 F5:排水 F6:凝集排水 F7:水垢成分 F8:第2氨濃縮液 F9:排水 F10:離子濃縮液 F11:濾過水 F12:氫 F13:二氧化碳 F14:尿素 F15:甲烷 F16:設備排水 P1:第1位置 P2:第2位置 P3:第3位置 P4:第4位置 P5:第5位置 1,1′,1″:Hydrogen and ammonia production system 10,10″,10″′:Equipment 11: Combustion chamber (combustion furnace) 12: Ammonia supply device 13:Dust collection device 14: Wet treatment device 15: Chimney 16: Boiler 18:Carbon dioxide separation device 19:Exhaust gas treatment device 20, 20′, 20″, 20″′: valuable generation facilities 21: The first ammonia recovery unit 22: The second ammonia recovery unit 23: The first pH adjuster supply device 24: Second pH adjuster supply device 25: Coagulant supply device 26: Agglutination treatment tank 27:Ion removal device 28:Water electrolysis device 31: 1st Circular Road (Circular Road) 32: 2nd Circular Road 33: Urea manufacturing equipment 34:Methanation unit 40: Comprehensive drainage treatment device 41: Ammonia utilization equipment 42:Hydrogen utilization equipment 43: Urea utilization equipment 44: Methane gas utilization equipment 50:Pure water production device 51: Additive supply device 52:Steam drum 53:Heat recovery device 54:Steam turbine 55:Generator 56:Rehydrator 57:Degasser 60: 1st flow path 61: 2nd flow path 62:Control valve 63:Control device 64: Ammonia concentration meter 65:Flow meter 66: Ammonia concentration meter 67:Flow meter F1: Waste gas treatment and drainage F2: steam F3: Boiler drainage F4: The first ammonia concentrate F5: Drainage F6: Coagulation drainage F7: Scale ingredients F8: The second ammonia concentrate F9: Drainage F10: Ion concentrate F11: filtered water F12:Hydrogen F13: carbon dioxide F14: Urea F15: Methane F16: Equipment drainage P1: No. 1 position P2: 2nd position P3: 3rd position P4: 4th position P5: 5th position
[圖1]係顯示本發明的實施例之方塊圖。 [圖2]係顯示本發明的第1變形例之方塊圖。 [圖3]係顯示本發明的第2變形例之方塊圖。 [圖4]係顯示本發明的第2變形例之方塊圖。 [Fig. 1] is a block diagram showing an embodiment of the present invention. [Fig. 2] is a block diagram showing the first modification of the present invention. [Fig. 3] is a block diagram showing a second modification of the present invention. [Fig. 4] is a block diagram showing a second modification of the present invention.
1:氫及氨製造系統 1: Hydrogen and ammonia production system
10:設備 10:Equipment
11:燃燒室(燃燒爐) 11: Combustion chamber (combustion furnace)
12:氨供給裝置 12: Ammonia supply device
13:集塵裝置 13:Dust collection device
14:濕式處理裝置 14: Wet treatment device
15:煙囪 15: Chimney
16:鍋爐 16: Boiler
19:廢氣處理裝置 19:Exhaust gas treatment device
20:有價物生成設施 20:Value generation facility
21:第1氨回收裝置 21: The first ammonia recovery unit
22:第2氨回收裝置 22: The second ammonia recovery device
23:第1pH調整劑供給裝置 23: The first pH adjuster supply device
24:第2pH調整劑供給裝置 24: Second pH adjuster supply device
25:凝集劑供給裝置 25: Coagulant supply device
26:凝集處理槽 26: Agglutination treatment tank
27:離子除去裝置 27:Ion removal device
28:水電解裝置 28:Water electrolysis device
40:綜合排水處理裝置 40: Comprehensive drainage treatment device
41:氨利用設備 41: Ammonia utilization equipment
42:氫利用設備 42:Hydrogen utilization equipment
50:純水製造裝置 50:Pure water production device
51:添加劑供給裝置 51: Additive supply device
52:蒸氣鼓 52:Steam drum
53:熱回收器 53:Heat recovery device
54:蒸氣渦輪 54:Steam turbine
55:發電機 55:Generator
56:復水器 56:Rehydrator
57:脫氣器 57:Degasser
F1:廢氣處理排水 F1: Waste gas treatment and drainage
F2:蒸氣 F2: steam
F3:鍋爐排水 F3: Boiler drainage
F4:第1氨濃縮液 F4: The first ammonia concentrate
F5:排水 F5: Drainage
F6:凝集排水 F6: Coagulation drainage
F7:水垢成分 F7: Scale ingredients
F8:第2氨濃縮液 F8: The second ammonia concentrate
F9:排水 F9: Drainage
F10:離子濃縮液 F10: Ion concentrate
F11:濾過水 F11: filtered water
F12:氫 F12:Hydrogen
F16:設備排水 F16: Equipment drainage
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JP2004105903A (en) * | 2002-09-20 | 2004-04-08 | Nippon Shokubai Co Ltd | Treatment method for hydrazine-containing wastewater |
CN104428257B (en) * | 2012-07-03 | 2016-11-30 | 三菱重工业株式会社 | Waste Water Treatment and combined cycle plant |
TW201829295A (en) * | 2016-12-22 | 2018-08-16 | 日商昭和電工股份有限公司 | Hydrogen production device and hydrogen production method |
JP2019098205A (en) * | 2017-11-29 | 2019-06-24 | オルガノ株式会社 | Method and apparatus for recovering ammonia |
JP2019098204A (en) * | 2017-11-29 | 2019-06-24 | オルガノ株式会社 | Ammonia treatment method and device |
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JP2005246114A (en) * | 2004-03-01 | 2005-09-15 | Babcock Hitachi Kk | Treating device and treating method for ammonia-containing wastewater |
JP2007175673A (en) | 2005-12-28 | 2007-07-12 | Idemitsu Kosan Co Ltd | Treatment method of ammonia-containing drain |
JP2014008501A (en) * | 2012-07-03 | 2014-01-20 | Mitsubishi Heavy Ind Ltd | Waste water treatment system and complex power generation facility |
JP2019098206A (en) | 2017-11-29 | 2019-06-24 | オルガノ株式会社 | Ammonia concentration method and device |
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JP2004105903A (en) * | 2002-09-20 | 2004-04-08 | Nippon Shokubai Co Ltd | Treatment method for hydrazine-containing wastewater |
CN104428257B (en) * | 2012-07-03 | 2016-11-30 | 三菱重工业株式会社 | Waste Water Treatment and combined cycle plant |
TW201829295A (en) * | 2016-12-22 | 2018-08-16 | 日商昭和電工股份有限公司 | Hydrogen production device and hydrogen production method |
JP2019098205A (en) * | 2017-11-29 | 2019-06-24 | オルガノ株式会社 | Method and apparatus for recovering ammonia |
JP2019098204A (en) * | 2017-11-29 | 2019-06-24 | オルガノ株式会社 | Ammonia treatment method and device |
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