TWI810471B - Vacuum drying heat treatment stabilization method and system for waste resin with low radioactivity - Google Patents

Vacuum drying heat treatment stabilization method and system for waste resin with low radioactivity Download PDF

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TWI810471B
TWI810471B TW109124950A TW109124950A TWI810471B TW I810471 B TWI810471 B TW I810471B TW 109124950 A TW109124950 A TW 109124950A TW 109124950 A TW109124950 A TW 109124950A TW I810471 B TWI810471 B TW I810471B
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stirring
waste resin
temperature
heat treatment
vacuum drying
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TW202204836A (en
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連婉佑
張清土
陳鈺沛
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行政院原子能委員會核能研究所
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Abstract

The present invention is a vacuum drying heat treatment stabilization method and system for waste resin with low radioactivity. It includes a stirring device, a heating device and a vacuum extraction device. The stirring device includes a stirring tank, and the stirring tank is provided with an inlet and an outlet. In addition, the heating device covers the stirring device and heats the stirring tank through the heating device. The vacuum extraction device uses a vacuum extraction pipeline to connect to one side of the stirring device. Wherein, the stirring device is heated by the heating device, and the stirring device is vacuumed through the vacuum extraction device, and a gas extracted is discharged from the external environment.

Description

低放射性廢樹脂真空乾燥熱處理安定化方法及其系統 Vacuum drying heat treatment stabilization method and system for low-radioactive waste resin

本發明係關於一種方法及其系統,特別是一種低放射性廢樹脂真空乾燥熱處理安定化方法及其系統。 The present invention relates to a method and system thereof, in particular to a method and system for stabilizing low-radioactive waste resin by vacuum drying heat treatment.

國內低放射性廢棄物的主要來源,主要包括放射性污染的廢樹脂、廢液、殘渣、衣物、零組件等,其中,在眾多放射性廢棄物中,產生於核電廠冷卻水與廢水處理系統之廢離子交換樹脂(ion-exchange resins,IERs)佔有相當的比例,而這些廢樹脂需經過安定化處理方能進行最終處置,這也是全世界核電廠皆會碰到的問題。 The main source of domestic low-level radioactive waste mainly includes radioactively polluted waste resin, waste liquid, residue, clothing, components, etc. Among them, among the many radioactive wastes, waste ions produced in the cooling water and wastewater treatment systems of nuclear power plants Exchange resins (ion-exchange resins, IERs) occupy a considerable proportion, and these waste resins need to be stabilized before final disposal, which is also a problem encountered by nuclear power plants all over the world.

各核能電廠之低放射性廢樹脂原採用水泥均勻固化處理,在歷次低放射性廢棄物(蘭嶼)貯存場的檢整及廢棄物貯存庫例行檢查時發現,其固化體有膨脹劣化現象,致使需投入額外成本進行檢整作業,既耗時又費力,目前各核能電廠廢樹脂均採脫水後,盛裝於含HDPE塑膠內襯桶之55加侖鍍鋅鋼桶,暫存於各核能電廠廢棄物貯存庫中,107年底已累計18,779桶,未來各核能電廠將陸續除役,實有必要多元性發展廢樹脂之安定化處理。 The low-level radioactive waste resin of each nuclear power plant was uniformly solidified with cement. During the previous inspections of the low-level radioactive waste (Lanyu) storage site and the routine inspection of the waste storage, it was found that the solidified body had swelling and deterioration, resulting in Additional costs are required for inspection and adjustment, which is time-consuming and laborious. At present, waste resins from nuclear power plants are dehydrated and stored in 55-gallon galvanized steel drums with HDPE plastic lining barrels, which are temporarily stored in nuclear power plant waste At the end of 2017, there were 18,779 barrels accumulated in the warehouse. In the future, nuclear power plants will be decommissioned one after another. It is necessary to develop the stabilization treatment of waste resin in a diversified way.

以乾燥方法而言,傳統烘箱乾燥法乾燥材料,必須分裝多盤分批處理,且需要人為定時翻動盤內材料使其乾燥程度均勻,若要處理大量廢樹脂之乾燥,其所需之設備龐大且亦將耗費人力,故難以將烘箱乾燥方法進行商業化推廣。 As far as the drying method is concerned, the traditional oven drying method must be used to dry materials in multiple trays for batch processing, and it is necessary to manually turn the materials in the trays to make the drying degree uniform. If a large amount of waste resin is to be dried, the equipment required It is huge and will consume manpower, so it is difficult to commercialize the oven drying method.

以廢樹脂安定化方法而言,水泥固化法具有成本低廉、操作簡單等優點,但水泥固化法之固化體有膨脹劣化之疑慮,且最終固化廢棄物的體積增加較多,因此,此種方法會增加運輸和處置的成本。 In terms of waste resin stabilization methods, the cement solidification method has the advantages of low cost and simple operation, but the solidified body of the cement solidification method has doubts about expansion and deterioration, and the volume of the final solidified waste increases a lot. Therefore, this method Will increase the cost of transportation and disposal.

另外,亦有瀝青固化法、聚合物固化法以及氧化分解法等方法可以用來進行廢樹脂的處理,但是瀝青固化法之固化體熱穩定性較水泥固化體低,易發生火災;聚合物固化法之聚合反應可能受到廢棄物中微量礦物的影響,且處理成本較高;氧化分解法雖然減容比高,但反應設備要求高,且處理過程較為複雜。 In addition, there are also methods such as asphalt curing method, polymer curing method and oxidative decomposition method that can be used to treat waste resin, but the thermal stability of the cured body of the asphalt curing method is lower than that of cement cured body, which is prone to fire; polymer curing The polymerization reaction of the method may be affected by trace minerals in the waste, and the treatment cost is high; although the oxidation decomposition method has a high volume reduction ratio, the requirements for the reaction equipment are high, and the treatment process is relatively complicated.

為此,本發明提供一種低放射性廢樹脂真空乾燥熱處理安定化方法及其系統,藉由降低廢樹脂的含水率並使用高性能混凝土處置容器盛裝,使廢樹脂達到安定化,以提供各核能電廠新式廢樹脂安定化處理之方法,其中如何有效地降低樹脂含水率為本領域技術人員所欲解決的問題。 Therefore, the present invention provides a method and system for stabilizing low-radioactive waste resin in vacuum drying and heat treatment. By reducing the moisture content of the waste resin and using a high-performance concrete disposal container to store the waste resin, the waste resin can be stabilized to provide various nuclear power plants. A novel method for stabilizing waste resins, how to effectively reduce the moisture content of the resins is a problem that those skilled in the art want to solve.

本發明之一目的,在於提供一種低放射性廢樹脂真空乾燥熱處理安定化系統,係透過熱處理安定化廢樹脂,利用攪拌裝置、冷凝裝置、、真空抽取裝置、進料裝置、過濾裝置,將樹脂之含水率降至10%以下,並使用核研所開發之高性能混凝土處置容器盛裝,使其達到減容及安定化。 One object of the present invention is to provide a low-radioactive waste resin vacuum drying heat treatment stabilization system, which stabilizes the waste resin through heat treatment, and utilizes a stirring device, a condensation device, a vacuum extraction device, a feeding device, and a filtering device. The moisture content is reduced to less than 10%, and the high-performance concrete disposal container developed by the Nuclear Research Institute is used to store it in order to achieve volume reduction and stabilization.

針對上述之目的,本發明提供一種低放射性廢樹脂真空乾燥熱處理安定化系統,其包含一攪拌裝置,其係包含一攪拌槽,該攪拌槽設置一進料口及一出料口,一加熱裝置,其係包覆該攪拌裝置,以及一真空抽取裝置,其係使用一真空抽取管路連接該攪拌裝置之一側,其中,該攪拌裝置使用該加熱裝置予以加熱,並透過該真空抽取裝置將該攪拌裝置予以抽取真空。 For the above-mentioned purpose, the present invention provides a kind of low-radioactive waste resin vacuum drying heat treatment stabilization system, it comprises a stirring device, it is to comprise a stirring tank, the stirring tank is provided with a feed inlet and a discharge port, a heating device , which is to cover the stirring device, and a vacuum extraction device, which is connected to one side of the stirring device using a vacuum extraction pipeline, wherein the stirring device is heated by the heating device, and the vacuum extraction device is used to draw The agitator is subjected to a vacuum.

本發明提供一實施例,更包含一進料裝置,其係設置於該進料口之一側。 The invention provides an embodiment, which further includes a feeding device, which is arranged on one side of the feeding port.

本發明提供一實施例,更包含一震盪元件,其係設置於該進料裝置之外側。 The invention provides an embodiment, which further includes a vibrating element disposed outside the feeding device.

本發明提供一實施例,更包含一冷凝裝置,其係設置於該真空抽取管路上,該冷凝裝置係包含一熱交換元件及一致冷元件,該熱交換元件係分別連接該攪拌裝置及該真空抽取裝置,且該致冷元件係設置於該熱交換元件之一側,該致冷元件係用以冷凝該真空抽取裝置所抽取之一氣體。 The present invention provides an embodiment, which further includes a condensing device, which is arranged on the vacuum extraction pipeline, and the condensing device includes a heat exchange element and a cooling element, and the heat exchange element is respectively connected to the stirring device and the vacuum An extraction device, and the refrigerating element is arranged on one side of the heat exchange element, and the refrigerating element is used to condense a gas extracted by the vacuum extraction device.

本發明提供一實施例,更包含一過濾裝置,其係設置於該真空抽取裝置之一側,其係用以過濾該真空抽取裝置所抽取出之一氣體。 The present invention provides an embodiment, which further includes a filtering device, which is arranged on one side of the vacuum extraction device, and is used for filtering a gas extracted by the vacuum extraction device.

本發明提供一實施例,其中該過濾裝置包含一高效過濾棉。 The invention provides an embodiment, wherein the filter device includes a high-efficiency filter cotton.

本發明提供一實施例,其中該加熱裝置係為其係加熱電毯、加熱線圈或電熱片。 The present invention provides an embodiment, wherein the heating device is a heating electric blanket, a heating coil or an electric heater.

針對上述之目的,本發明提供一種低放射性廢樹脂真空乾燥熱處理安定化之方法,其步驟包含利用一電子裝置控制一加熱裝置,使一攪拌裝置升溫至一第一溫度,當該攪拌裝置升溫至該第一溫度時,透過一進料裝置之一進料口,將一廢樹脂運送至該攪拌裝置之一攪拌槽內,透過該電子裝置控制該攪拌裝置之一轉速及加熱裝置,使該廢樹脂升溫至一第二溫度,當該廢樹脂 升溫至該第二溫度時,透過一真空抽取裝置進行一真空乾燥熱處理程序,使一熱交換元件之一端所連接之該攪拌槽被抽真空,以及當該真空乾燥熱處理程序完成後,該廢樹脂經由該攪拌裝置之一出料口輸送至一高性能混凝土處置容器封存。 For the above-mentioned purpose, the present invention provides a method for stabilizing low-level radioactive waste resin by vacuum drying and heat treatment. The steps include using an electronic device to control a heating device to heat up a stirring device to a first temperature. When the stirring device is heated to At the first temperature, a waste resin is transported to a stirring tank of the stirring device through a feed port of a feeding device, and the rotation speed and heating device of the stirring device are controlled by the electronic device to make the waste resin The resin is heated to a second temperature, when the waste resin When the temperature is raised to the second temperature, a vacuum drying heat treatment procedure is carried out through a vacuum extraction device, so that the stirring tank connected to one end of a heat exchange element is evacuated, and when the vacuum drying heat treatment procedure is completed, the waste resin It is transported to a high-performance concrete disposal container through a discharge port of the stirring device for sealing.

本發明提供一實施例,其中於利用該電子裝置控制一加熱裝置,使該攪拌裝置升溫至一第一溫度之步驟前,包含步驟:透過該電子裝置控制一冷凝裝置,使該冷凝裝置降溫至一第三溫度。 The present invention provides an embodiment, wherein before the step of using the electronic device to control a heating device to raise the temperature of the stirring device to a first temperature, the step includes: controlling a condensing device through the electronic device to lower the temperature of the condensing device to - a third temperature.

本發明提供一實施例,其中於該廢樹脂經由該攪拌裝置之一出料口輸送至一高性能混凝土處置容器封存之步驟後,包含步驟:進行該高性能混凝土處置容器之一檢驗程序。 The present invention provides an embodiment, wherein after the step of transporting the waste resin to a high-performance concrete disposal container for storage through a discharge port of the stirring device, the step includes: performing an inspection procedure of the high-performance concrete disposal container.

10:攪拌裝置 10: Stirring device

12:攪拌槽 12: Stirring tank

122:進料口 122: feed port

124:出料口 124: Outlet

14:隔熱元件 14: Heat insulation element

20:加熱裝置 20: Heating device

30:真空抽取裝置 30: Vacuum extraction device

32:真空抽取管路 32: Vacuum extraction pipeline

40:冷凝裝置 40: Condenser

42:熱交換元件 42: heat exchange element

44:冷凝元件 44: Condensing element

50:高效過濾元件 50: high efficiency filter element

60:過濾元件 60: filter element

62:孔洞 62: hole

64:板件 64: board

70:冷凝水回收槽 70: Condensed water recovery tank

80:高性能混凝土處置容器 80: High Performance Concrete Disposal Containers

90:進料裝置 90: Feeding device

92:震盪元件 92:Oscillating element

S5、S10、S20、S30、S40、S50、S52:步驟 S5, S10, S20, S30, S40, S50, S52: steps

第1圖:其為本發明之一實施例之裝置示意圖;以及第2圖:其為本發明之一實施例之流程示意圖。 Figure 1: It is a schematic diagram of the device of an embodiment of the present invention; and Figure 2: It is a schematic flow chart of an embodiment of the present invention.

為使 貴審查委員對本發明之特徵及所達成之功效有更進一步之瞭解與認識,謹佐以較佳之實施例及配合詳細之說明,說明如後: In order to enable your review committee members to have a further understanding and understanding of the characteristics of the present invention and the achieved effects, I would like to provide a better embodiment and a detailed description, as follows:

傳統移除物料含水率的方法,通常透過烘箱進行高溫烘乾的方法,但是這種方法因為透過靜置於烘箱內,沒有辦法使物料平均受熱,達到蒸散水分的效果,因此透過烘箱加溫方法降低廢樹脂的含水率是效果不彰的。 The traditional method of removing the moisture content of the material is usually a method of drying at a high temperature through an oven. However, because this method is placed in the oven, there is no way to heat the material evenly to achieve the effect of evaporating moisture. Therefore, the heating method through the oven Reducing the moisture content of waste resin is ineffective.

本發明在於提供一種低放射性廢樹脂真空乾燥熱處理安定化方法及其系統,本發明可使廢樹脂之含水率可從約50%~60%降低至10%以下,以達到廢棄物減容、安定化的目的,提供後續各核能電廠廢樹脂安定化處理及最終處置之方法。 The present invention is to provide a method and system for stabilizing low-radioactive waste resin in vacuum drying and heat treatment. The present invention can reduce the moisture content of waste resin from about 50% to 60% to less than 10%, so as to achieve waste volume reduction and stabilization. The purpose of this method is to provide methods for the stabilization and final disposal of waste resins in various nuclear power plants.

在下文中,將藉由圖式來說明本發明之各種實施例來詳細描述本發明。然而本發明之概念可能以許多不同型式來體現,且不應解釋為限於本文中所闡述之例示性實施例。 Hereinafter, the present invention will be described in detail by illustrating various embodiments of the present invention by means of the accompanying drawings. Inventive concepts may, however, be embodied in many different forms and should not be construed as limited to the illustrative embodiments set forth herein.

首先,請參閱第1圖,其為本發明之一實施例之裝置示意圖,如圖所示,其裝置結構包含一攪拌裝置10、一加熱裝置20、一真空抽取裝置30、一冷凝裝置40、一高效過濾元件50以及一過濾元件60。 First of all, please refer to Fig. 1, which is a device diagram of an embodiment of the present invention. As shown in the figure, the device structure includes a stirring device 10, a heating device 20, a vacuum extraction device 30, a condensing device 40, A high efficiency filter element 50 and a filter element 60 .

其中,該攪拌裝置10係包含一攪拌槽12,該攪拌槽12設置一進料口122及一出料口124,另外,該加熱裝置20係包覆該攪拌裝置10,透過該加熱裝置20對該攪拌槽12進行加溫的行為,該真空抽取裝置30係使用一真空抽取管路32連接該攪拌裝置10之一側,更進一步,該攪拌裝置10使用該加熱裝置20予以加熱,並透過該真空抽取裝置30將該攪拌裝置10予以抽取真空,且將抽取出之一氣體排出外部環境。 Wherein, the stirring device 10 comprises a stirring tank 12, and the stirring tank 12 is provided with a material inlet 122 and a material outlet 124. In addition, the heating device 20 covers the stirring device 10, and through the heating device 20, the The stirring tank 12 is heated, and the vacuum extraction device 30 is connected to one side of the stirring device 10 using a vacuum extraction pipeline 32. Further, the stirring device 10 is heated by the heating device 20 and passed through the The vacuum extraction device 30 extracts a vacuum from the stirring device 10, and discharges the extracted gas to the external environment.

而本發明之該加熱裝置20係為加熱電毯、電熱片或線圈等,且該加熱裝置20係透過包覆方式包覆至該攪拌裝置10之該攪拌槽12之外側,並透過一隔熱元件14隔絕熱能散出,達到最大之加溫效果,使該攪拌裝置10之該攪拌槽12內之一廢樹脂(未圖示)可透過攪拌方式達到均溫之作用。 The heating device 20 of the present invention is a heating electric blanket, electric heating sheet or coil, etc., and the heating device 20 is wrapped to the outside of the stirring tank 12 of the stirring device 10 through a coating method, and through a heat insulation The element 14 insulates the heat from dissipating to achieve the maximum heating effect, so that the waste resin (not shown) in the stirring tank 12 of the stirring device 10 can achieve uniform temperature through stirring.

另外,該攪拌裝置10之一側連接一進料裝置90,其係設置於該進料口122之一側,該進料裝置90一側設有一震盪元件92,該震盪元件92係用 以帶動該進料裝置90,透過該震盪元件92使該進料裝置90震動,因為震動會使該進料裝置90之該廢樹脂被震盪開,使該廢樹脂可均勻的輸送至該攪拌裝置中被攪拌,其中,該進料裝置90可透過以輸送帶方式運送該廢樹脂至該攪拌裝置10中,亦可透過螺旋式輸送裝置、水平式輸送方式進行輸送,但不以此為限。 In addition, one side of the stirring device 10 is connected with a feeding device 90, which is arranged on one side of the feeding port 122, and one side of the feeding device 90 is provided with an oscillating element 92, and the oscillating element 92 is used for To drive the feeding device 90, the feeding device 90 is vibrated through the oscillating element 92, because the vibration will vibrate the waste resin of the feeding device 90, so that the waste resin can be evenly transported to the stirring device The waste resin is stirred in the middle, wherein, the feeding device 90 can convey the waste resin to the stirring device 10 by means of a conveyor belt, or convey it by means of a screw conveying device or a horizontal conveying method, but it is not limited thereto.

接著,該真空抽取管路32上設有一冷凝裝置40,該冷凝裝置40係包含一熱交換元件42及一致冷元件44,該熱交換元件42係分別連接該攪拌裝置10及該真空抽取裝置30,且該致冷元件44係設置於該熱交換元件42之一側,該致冷元件44係用以冷凝該真空抽取裝置30所抽取之一氣體(未圖示),在冷凝完成該氣體後,該熱交換元件42會排出冷凝後凝結成之冷凝水,並將冷凝水排至一冷凝水回收槽內,再透過一輸送裝置(未圖示)將冷凝水輸送至廢水處理廠進行處理再利用。 Next, a condensing device 40 is provided on the vacuum extraction pipeline 32, and the condensing device 40 includes a heat exchange element 42 and a cooling element 44, and the heat exchange element 42 is connected to the stirring device 10 and the vacuum extraction device 30 respectively. , and the refrigeration element 44 is arranged on one side of the heat exchange element 42, the refrigeration element 44 is used to condense a gas (not shown) extracted by the vacuum extraction device 30, after the gas is condensed , the heat exchange element 42 will discharge the condensed water condensed after condensation, and discharge the condensed water to a condensed water recovery tank, and then transport the condensed water to a waste water treatment plant through a conveying device (not shown) for further treatment use.

另外,由於該真空抽取管路32由該攪拌裝置10中抽取出之該氣體,會存在粉塵或其餘細微顆粒,因此在該攪拌裝置10及該冷凝裝置40之該熱交換元件42之間設置一過濾元件60,該過濾元件60係用以過濾該氣體所含之微粒及粉塵,其中,該過濾元件60係為市售之不銹鋼過濾罐,罐身具有複數個孔洞62且底部為一板件64,通過該板件64可將上述之該氣體內的微粒及粉塵留置於該過濾元件60內,使該氣體在通過該過濾元件60進入該真空抽取裝置30時,不會因為微粒或粉塵使該真空抽取裝置30因而受到堵塞而導致故障。 In addition, since the gas extracted by the vacuum extraction pipeline 32 from the stirring device 10 may contain dust or other fine particles, a Filter element 60, the filter element 60 is used to filter the particles and dust contained in the gas, wherein the filter element 60 is a commercially available stainless steel filter tank, the tank body has a plurality of holes 62 and the bottom is a plate 64 The above-mentioned particles and dust in the gas can be retained in the filter element 60 through the plate 64, so that when the gas enters the vacuum extraction device 30 through the filter element 60, the particle or dust will not make the gas The vacuum extraction device 30 is thus clogged leading to failure.

而在該真空抽取裝置30之另一側,更包含一高效過濾元件50,該高效過濾元件50係用以過濾該真空抽取裝置30所抽取出之該氣體,透過該高效過濾元件50更進一步過濾該氣體,使該氣體可直接排出外部環境而不會對外 部環境產生汙染的現象,其中,該高效過濾元件54係使用HEPA或高效過濾棉,但不以上述為限。 On the other side of the vacuum extraction device 30, a high-efficiency filter element 50 is further included. The high-efficiency filter element 50 is used to filter the gas extracted by the vacuum extraction device 30, and further filters through the high-efficiency filter element 50. The gas, so that the gas can be directly discharged to the external environment without external Pollution of the external environment, wherein the high-efficiency filter element 54 uses HEPA or high-efficiency filter cotton, but is not limited to the above.

接著,請參閱第2圖,其為本發明之一實施例之流程示意圖,如圖所示,其步驟包含:步驟S10:利用電子裝置控制加熱裝置,使攪拌裝置升溫至第一溫度;步驟S20:當攪拌裝置升溫至第一溫度時,透過進料裝置之進料口,將廢樹脂運送至攪拌裝置之攪拌槽內;步驟S30:電子裝置透過控制攪拌裝置之轉速及加熱裝置,使廢樹脂升溫至第二溫度;步驟S40:當廢樹脂升溫至第二溫度時,透過真空抽取裝置進行真空乾燥熱處理程序,使熱交換元件之一端所連接之攪拌槽被抽真空;以及步驟S50:真空乾燥熱處理程序完成後,廢樹脂經由攪拌裝置之出料口輸送至高性能混凝土處置容器封存。 Next, please refer to FIG. 2, which is a schematic flow chart of an embodiment of the present invention. As shown in the figure, the steps include: Step S10: use an electronic device to control the heating device, so that the stirring device is heated to the first temperature; Step S20 : When the stirring device is heated up to the first temperature, the waste resin is transported to the stirring tank of the stirring device through the feeding port of the feeding device; Step S30: the electronic device controls the rotation speed of the stirring device and the heating device to make the waste resin Raise the temperature to the second temperature; step S40: when the waste resin is heated to the second temperature, carry out a vacuum drying heat treatment process through a vacuum extraction device, so that the stirring tank connected to one end of the heat exchange element is vacuumized; and step S50: vacuum drying After the heat treatment process is completed, the waste resin is transported to the high-performance concrete disposal container through the outlet of the mixing device for storage.

於步驟S10中,本發明之方法透過利用一電子裝置控制一加熱裝置升溫,同時使被該加熱裝置包覆之一攪拌裝置升溫至第一溫度,其中該第一溫度係介於60℃至150℃之間。 In step S10, the method of the present invention controls a heating device to heat up by using an electronic device, and at the same time raises the temperature of a stirring device covered by the heating device to a first temperature, wherein the first temperature is between 60° C. and 150° C. between ℃.

更進一步,於步驟S10之前更包含步驟:步驟S5:透過電子裝置控制冷凝裝置,使冷凝裝置降溫至第三溫度。 Furthermore, before the step S10 , a step is further included: step S5 : controlling the condensing device through an electronic device, so as to lower the temperature of the condensing device to a third temperature.

如上述步驟所述,本發明之方法於步驟S10之前,會使用一電子裝置(未圖示,其係為習知之電腦、個人電腦、平板或手機),調整一冷凝裝置 40之一第三溫度,調整該冷凝裝置40之溫度是為了冷凝經由一真空抽取裝置30抽取出之一氣體(未圖示),使之溫度降低,其中,上述之該第三溫度係介於5℃至-20℃。 As described in the above steps, before step S10, the method of the present invention will use an electronic device (not shown, it is a conventional computer, personal computer, tablet or mobile phone) to adjust a condensing device A third temperature of 40, adjusting the temperature of the condensing device 40 is to condense a gas (not shown) extracted by a vacuum extraction device 30, so that its temperature is lowered, wherein the above-mentioned third temperature is between 5°C to -20°C.

接著如步驟S20至步驟S30所示,當該攪拌裝置10升溫至該第一溫度時,透過一進料裝置90由該攪拌裝置10之一進料口122將一廢樹脂(未圖示)運送至該攪拌裝置10之一攪拌槽12內,再透過該電子裝置控制該攪拌裝置10之一轉速,以及利用該電子裝置控制一加熱裝置20,使該廢樹脂一邊被該攪拌裝置10攪拌的同時一邊升溫至一第二溫度,其中,該轉速介於10rpm至30rpm之間,而該第二溫度係介於20℃至100℃。 Then, as shown in step S20 to step S30, when the stirring device 10 is heated up to the first temperature, a waste resin (not shown) is transported through a feeding device 90 from a feed port 122 of the stirring device 10 In the stirring tank 12 of the stirring device 10, the rotating speed of the stirring device 10 is controlled through the electronic device, and a heating device 20 is controlled by the electronic device, so that the waste resin is stirred by the stirring device 10 while While heating up to a second temperature, wherein the rotational speed is between 10 rpm and 30 rpm, and the second temperature is between 20° C. and 100° C.

接著,於步驟S40至步驟S50所示,當該廢樹脂升溫至該第二溫度時,本發明之方法透過一真空抽取裝置30對該攪拌裝置10進行一真空乾燥熱處理程序,使一熱交換元件42之一端所連接之該攪拌槽12被抽真空,當真空乾燥熱處理程序完成後,該廢樹脂再經由該攪拌裝置10之一出料口124被輸送至一高性能混凝土處置容器80(High Performance Concrete Container,HPCC)封存,且於步驟S50中包含步驟:步驟S52:進行高性能混凝土處置容器之檢驗程序。 Next, as shown in step S40 to step S50, when the temperature of the waste resin is raised to the second temperature, the method of the present invention performs a vacuum drying heat treatment process on the stirring device 10 through a vacuum extraction device 30, so that a heat exchange element The stirring tank 12 connected to one end of 42 is vacuumized, and after the vacuum drying heat treatment procedure is completed, the waste resin is transported to a high performance concrete disposal container 80 (High Performance Concrete) through a discharge port 124 of the stirring device 10. Concrete Container, HPCC) is sealed up, and includes steps in step S50: Step S52: Carry out the inspection procedure of the high-performance concrete disposal container.

如同步驟S52所示,本發明之方法所獲得之該廢樹脂,再放入該高性能混凝土處置容器80後,透過一檢驗程序檢驗該高性能混凝土處置容器80是否具有良好的密封度及是否會產生廢樹脂外漏之疑慮,確認無問題後,再將密封好的該高性能混凝土處置容器80運送至儲放場所儲放。 As shown in step S52, after the waste resin obtained by the method of the present invention is put into the high-performance concrete disposal container 80, a test procedure is used to check whether the high-performance concrete disposal container 80 has good airtightness and whether it will If there is doubt about the leakage of waste resin, after confirming that there is no problem, the sealed high-performance concrete disposal container 80 is transported to a storage place for storage.

為了清楚說明本發明之實施方式,此舉一實施例進行說明,本發明控制一電子裝置(未圖示,其係為習知之電腦、個人電腦、平板或手機)控 制該加熱裝置使該攪拌裝置10溫度提升至90℃(該第一溫度)時,該電子裝置控制該攪拌裝置10之轉速為30rpm,並透過該進料裝置90將該廢樹脂由該進料口122輸送至該攪拌裝置10之該攪拌槽12內,控制該加熱裝置使該攪拌裝置10之溫度內之廢樹脂溫度升溫至60℃(該第二溫度),同時,在該電子裝置控制該加熱裝置20升溫的同時,該電子裝置也會控制該冷凝裝置40內之該冷凝元件44,使其降溫至-20℃(該第三溫度)。 In order to clearly illustrate the implementation of the present invention, an example is used for illustration. The present invention controls an electronic device (not shown, which is a conventional computer, personal computer, tablet or mobile phone) to control When the heating device is used to raise the temperature of the stirring device 10 to 90°C (the first temperature), the electronic device controls the rotating speed of the stirring device 10 to be 30rpm, and the waste resin is fed from the feeding device 90 Port 122 is sent to the stirring tank 12 of the stirring device 10, the heating device is controlled to raise the temperature of the waste resin in the stirring device 10 to 60°C (the second temperature), and at the same time, the electronic device controls the While the heating device 20 is heating up, the electronic device will also control the condensing element 44 in the condensing device 40 to cool down to -20° C. (the third temperature).

當該廢樹脂升溫至60℃時,該真空抽取裝置30開始進行抽真空,使該攪拌槽12被抽真空,加熱裝置20可使該攪拌裝置10之廢樹脂溫度保持於60℃(該第二溫度),且由於因為抽真空所被抽出之該氣體溫度較高,因此透過該熱交換元件42及該冷凝元件44降溫該氣體,另外透過該冷凝元件44冷凝該氣體後會產生冷凝水,將冷凝水收集至該冷凝水回收槽70後,再進行後續處理。 When the waste resin was warmed up to 60°C, the vacuum extraction device 30 started to vacuumize the stirring tank 12, and the heating device 20 could keep the waste resin temperature of the stirring device 10 at 60°C (the second temperature), and because the temperature of the gas extracted by vacuuming is relatively high, the temperature of the gas is lowered through the heat exchange element 42 and the condensing element 44, and condensed water will be generated after the gas is condensed through the condensing element 44. After the condensed water is collected into the condensed water recovery tank 70, subsequent treatment is performed.

另外,當該廢樹脂真空熱處理完畢後,由該出料口124取出放入該高性能混凝土處置容器80內並運送至存放區存放,本發明之低放射性廢樹脂真空乾燥熱處理安定化系統別於傳統習知以烘箱的方法進行乾燥廢樹脂,例如:本發明處理60公升(約45公斤,處理溫度20~80℃)之樹脂後,6小時內含水率降至10%以下,且體積減為原來的二分之一,與傳統烘箱以100℃乾燥後的結果相比,含水率差異30%以上廢樹脂。 In addition, after the vacuum heat treatment of the waste resin is completed, it is taken out from the discharge port 124 and put into the high-performance concrete disposal container 80 and transported to the storage area for storage. It is traditionally known to dry the waste resin in an oven. For example, after the present invention treats 60 liters (about 45 kg, the treatment temperature is 20-80°C) of the resin, the moisture content drops below 10% within 6 hours, and the volume decreases. Compared with the result after drying in a traditional oven at 100 ℃, the moisture content difference is more than 30% of the waste resin.

以上所述之實施例,本發明其為製作一種低放射性廢樹脂真空乾燥熱處理安定化方法及其系統,其係透過加熱裝置加熱廢樹脂,再利用真空裝置將加熱裝置內廢樹脂的水氣抽走,使經過真空抽取後的廢樹脂之含水率降低,使廢樹脂安定化及減容。 According to the above-mentioned embodiment, the present invention is to make a method and system for stabilizing low-radioactive waste resin in vacuum drying and heat treatment. It uses a heating device to heat the waste resin, and then uses a vacuum device to pump out the moisture of the waste resin in the heating device. To reduce the moisture content of the waste resin after vacuum extraction, to stabilize and reduce the volume of the waste resin.

故本發明實為一具有新穎性、進步性及可供產業上利用者,應符合我國專利法專利申請要件無疑,爰依法提出發明專利申請,祈 鈞局早日賜准專利,至感為禱。 Therefore, the present invention is novel, progressive and can be used in the industry. It should meet the patent application requirements of my country's patent law. I file an invention patent application in accordance with the law. I pray that the bureau will grant the patent as soon as possible. I am sincerely praying.

惟以上所述者,僅為本發明之較佳實施例而已,並非用來限定本發明實施之範圍,舉凡依本發明申請專利範圍所述之形狀、構造、特徵及精神所為之均等變化與修飾,均應包括於本發明之申請專利範圍內。 However, the above-mentioned ones are only preferred embodiments of the present invention, and are not used to limit the scope of the present invention. For example, all equal changes and modifications are made according to the shape, structure, characteristics and spirit described in the scope of the patent application of the present invention. , should be included in the patent application scope of the present invention.

10:攪拌裝置 10: Stirring device

12:攪拌槽 12: Stirring tank

122:進料口 122: feed port

124:出料口 124: Outlet

14:隔熱元件 14: Heat insulation element

20:加熱裝置 20: Heating device

30:真空抽取裝置 30: Vacuum extraction device

32:真空抽取管路 32: Vacuum extraction pipeline

40:冷凝裝置 40: Condenser

42:熱交換元件 42: heat exchange element

44:冷凝元件 44: Condensing element

50:高效過濾元件 50: high efficiency filter element

60:過濾元件 60: filter element

62:孔洞 62: hole

64:板件 64: board

70:冷凝水回收槽 70: Condensed water recovery tank

80:高性能混凝土處置容器 80: High Performance Concrete Disposal Containers

90:進料裝置 90: Feeding device

92:震盪元件 92:Oscillating element

Claims (9)

一種低放射性廢樹脂真空乾燥熱處理安定化系統,其包含:一攪拌裝置,其係包含一攪拌槽,該攪拌槽設置一進料口及一出料口;一加熱裝置,其係包覆該攪拌裝置,其中,該加熱裝置係為其係加熱電毯、加熱線圈或電熱片;一真空抽取裝置,其係使用一真空抽取管路連接該攪拌裝置之一側;一冷凝裝置,其係設置於該真空抽取管路上,該冷凝裝置係包含一熱交換元件及一致冷元件,該熱交換元件係分別連接該攪拌裝置及該真空抽取裝置;以及一過濾元件,其係設置於該攪拌裝置及該熱交換元件之間,該過濾元件具有複數個孔洞,且該過濾元件之底部為一板件;其中,利用一電子裝置控制該加熱裝置,使該攪拌裝置升溫至一第一溫度,當該攪拌裝置升溫至該第一溫度時,透過一進料裝置之一進料口,將一廢樹脂運送至該攪拌槽內,透過該電子裝置控制該攪拌裝置之一轉速及加熱裝置,使該廢樹脂升溫至一第二溫度,當該廢樹脂升溫至該第二溫度時,透過該真空抽取裝置進行一真空乾燥熱處理程序,使該熱交換元件之一端所連接之該攪拌槽之一氣體,通過該過濾元件進入該真空抽取裝置被抽真空,進一步,該過濾元件係用以過濾 該氣體所含之微粒及粉塵,該攪拌裝置使用該加熱裝置予以加熱,並透過該真空抽取裝置將該攪拌裝置予以抽取真空。 A vacuum drying heat treatment stabilization system for low-radioactive waste resin, which includes: a stirring device, which includes a stirring tank, and the stirring tank is provided with a material inlet and a material outlet; a heating device, which covers the stirring tank device, wherein, the heating device is a heating electric blanket, a heating coil or an electric heater; a vacuum extraction device, which uses a vacuum extraction pipeline to connect to one side of the stirring device; a condensing device, which is arranged on On the vacuum extraction pipeline, the condensing device includes a heat exchange element and a cooling element, the heat exchange element is respectively connected to the stirring device and the vacuum extraction device; and a filter element is arranged on the stirring device and the Between the heat exchange elements, the filter element has a plurality of holes, and the bottom of the filter element is a plate; wherein, an electronic device is used to control the heating device, so that the stirring device is heated to a first temperature, when the stirring When the device is heated up to the first temperature, a waste resin is transported into the stirring tank through a feed port of a feeding device, and the rotation speed of the stirring device and the heating device are controlled by the electronic device to make the waste resin Raise the temperature to a second temperature. When the waste resin is heated to the second temperature, a vacuum drying heat treatment process is carried out through the vacuum extraction device, so that the gas in the stirring tank connected to one end of the heat exchange element passes through the The filter element enters the vacuum extraction device to be evacuated, and further, the filter element is used to filter For the particles and dust contained in the gas, the stirring device is heated by the heating device, and the stirring device is vacuumed by the vacuum extraction device. 如請求項1所述之低放射性廢樹脂真空乾燥熱處理安定化系統,更包含一進料裝置,其係設置於該進料口之一側。 The vacuum drying heat treatment stabilization system for low-level radioactive waste resin as described in Claim 1 further includes a feeding device, which is arranged on one side of the feeding port. 如請求項2所述之低放射性廢樹脂真空乾燥熱處理安定化系統,其中該進料裝置包含一震盪元件,其係設置於一進料裝置之外側。 The vacuum drying heat treatment stabilization system for low-level radioactive waste resin as described in Claim 2, wherein the feeding device includes an oscillating element, which is arranged outside a feeding device. 如請求項1所述之低放射性廢樹脂真空乾燥熱處理安定化系統,其中該致冷元件係設置於該熱交換元件之一側,該致冷元件係用以冷凝該真空抽取裝置所抽取之一氣體。 The vacuum drying heat treatment stabilization system for low-level radioactive waste resin as described in claim 1, wherein the refrigeration element is arranged on one side of the heat exchange element, and the refrigeration element is used to condense one of the extracted by the vacuum extraction device gas. 如請求項1所述之低放射性廢樹脂真空乾燥熱處理安定化系統,更包含一高效過濾元件,其係設置於該真空抽取裝置之一側,其係用以過濾該真空抽取裝置所抽取出之一氣體。 The vacuum drying heat treatment stabilization system for low-radioactive waste resin as described in claim 1 further includes a high-efficiency filter element, which is arranged on one side of the vacuum extraction device, and is used to filter the extracted by the vacuum extraction device a gas. 如請求項5所述之低放射性廢樹脂真空乾燥熱處理安定化系統,其中該高效過濾元件係為HEPA或高效過濾棉。 The low-radioactive waste resin vacuum drying heat treatment stabilization system as described in Claim 5, wherein the high-efficiency filter element is HEPA or high-efficiency filter cotton. 一種低放射性廢樹脂真空乾燥熱處理安定化之方法,其步驟包含:利用一電子裝置控制一加熱裝置,使一攪拌裝置升溫至一第一溫度;當該攪拌裝置升溫至該第一溫度時,透過一進料裝置之一進料口,將一廢樹脂運送至該攪拌裝置之一攪拌槽內; 該電子裝置透過控制該攪拌裝置之一轉速及該加熱裝置,使該廢樹脂升溫至一第二溫度;當該廢樹脂升溫至該第二溫度時,透過一真空抽取裝置進行一真空乾燥熱處理程序,使一熱交換元件之一端所連接之該攪拌槽之一氣體,通過該過濾元件進入該真空抽取裝置被抽真空;以及當該真空乾燥熱處理程序完成後,該廢樹脂經由該攪拌裝置之一出料口輸送至一高性能混凝土處置容器封存。 A method for stabilizing low-radioactive waste resin by vacuum drying and heat treatment, the steps include: using an electronic device to control a heating device to raise the temperature of a stirring device to a first temperature; when the stirring device is heated to the first temperature, through A feeding port of a feeding device, transporting a waste resin to a stirring tank of the stirring device; The electronic device raises the temperature of the waste resin to a second temperature by controlling the rotation speed of the stirring device and the heating device; when the temperature of the waste resin rises to the second temperature, a vacuum drying heat treatment process is performed through a vacuum extraction device , the gas in the stirring tank connected to one end of a heat exchange element enters the vacuum extraction device through the filter element to be evacuated; and when the vacuum drying heat treatment process is completed, the waste resin passes through one of the stirring devices The discharge port is transported to a high-performance concrete disposal container for sealing. 如請求項7所述之低放射性廢樹脂真空乾燥熱處理安定化之方法,其中於利用該電子裝置控制一加熱裝置,使該攪拌裝置升溫至一第一溫度之步驟前,包含步驟:透過該電子裝置控制一冷凝裝置,使該冷凝裝置降溫至一第三溫度。 The method for stabilizing low-level radioactive waste resin by vacuum drying heat treatment as described in Claim 7, wherein before the step of using the electronic device to control a heating device to raise the temperature of the stirring device to a first temperature, it includes the step of: through the electronic device The device controls a condensing device to lower the temperature of the condensing device to a third temperature. 如請求項7所述之低放射性廢樹脂真空乾燥熱處理安定化之方法,其中於該廢樹脂經由該攪拌裝置之一出料口輸送至一高性能混凝土處置容器封存之步驟後,包含步驟:進行該高性能混凝土處置容器之一檢驗程序。 The method for stabilizing low-level radioactive waste resin by vacuum drying and heat treatment as described in Claim 7, wherein after the step of transporting the waste resin to a high-performance concrete disposal container for sealing through the discharge port of the stirring device, it includes the steps of: carrying out One of the inspection procedures for the high performance concrete disposal container.
TW109124950A 2020-07-23 2020-07-23 Vacuum drying heat treatment stabilization method and system for waste resin with low radioactivity TWI810471B (en)

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