TWI808946B - Phosphor, light emitting device, lighting device and image display device - Google Patents

Phosphor, light emitting device, lighting device and image display device Download PDF

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TWI808946B
TWI808946B TW106132986A TW106132986A TWI808946B TW I808946 B TWI808946 B TW I808946B TW 106132986 A TW106132986 A TW 106132986A TW 106132986 A TW106132986 A TW 106132986A TW I808946 B TWI808946 B TW I808946B
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phosphor
light
oxygen
phosphors
crystal
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吉村文孝
山根久典
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日商三菱化學股份有限公司
國立大學法人東北大學
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Abstract

本發明係一種螢光體,其特徵為包含下列式[2]所表示之結晶相。 Mm Ala Ox Sib Nd [2] (上列式[2]中, M表示賦活元素; 0<m≦0.04; a+b=3; 0<a≦0.08; 3.6≦d≦4.2; x<a)The present invention is a phosphor characterized by comprising a crystal phase represented by the following formula [2]. M m Al a O x Si b N d [2] (In the above formula [2], M represents an active element; 0<m≦0.04;a+b=3;0<a≦0.08;3.6≦d≦4.2; x < a)

Description

螢光體、發光裝置、照明裝置及影像顯示裝置Phosphor, light emitting device, lighting device and image display device

本發明係關於一種螢光體、發光裝置、照明裝置及影像顯示裝置。The invention relates to a phosphor, a light emitting device, a lighting device and an image display device.

近年來,受節能趨勢影響,使用LED之照明或背光源(back light)的需求增加。此處所使用的LED,係於發出藍色或近紫外波長之光的LED晶片上,配置有螢光體的白色發光LED。 作為這種白色發光LED,近年來係使用:於藍色LED晶片上,使用自藍色LED晶片之藍色光作為激發光而發出紅色光的氮化物螢光體與發出綠色光的螢光體者。 特別是在顯示器用途上,於該等藍色、綠色及紅色之3色中,人眼對綠色的可見度特別高,而對於顯示器整體的明亮度十分有益,因此其相較於其他2色特別重要,發光特性優異的綠色螢光體的開發為眾所期待。 作為發出綠色光的螢光體,例如,揭示以Sr2.7 Si13 Al3 O2 N21 :Eu0.3 之實驗式表示的螢光體(專利文獻1);以Si6-z Alz Oz N8-z (0<z<4.2)之實驗式表示的螢光體(專利文獻2);及包含Eu固溶於具有β型Si3 N4 結晶結構之結晶的賽隆(SiAlON)結晶的螢光體(專利文獻3)等。 [先前技術文獻] [專利文獻]In recent years, due to the energy-saving trend, the demand for lighting or backlight using LEDs has increased. The LED used here is a white light-emitting LED with a phosphor disposed on an LED chip that emits blue or near-ultraviolet wavelength light. As this kind of white light-emitting LED, in recent years, a nitride phosphor that emits red light using blue light from a blue LED chip as excitation light on a blue LED chip and a phosphor that emits green light have been used. . Especially in display applications, among the three colors of blue, green and red, the human eye has a particularly high visibility of green, which is very beneficial to the overall brightness of the display, so it is particularly important compared to the other two colors , the development of green phosphors with excellent luminous properties is expected. As a phosphor emitting green light, for example, a phosphor represented by the experimental formula of Sr 2.7 Si 13 Al 3 O 2 N 21 : Eu 0.3 is disclosed (Patent Document 1); Si 6-z Al z O z N A phosphor represented by the experimental formula of 8-z (0<z<4.2) (Patent Document 2); and a phosphor composed of a sialon (SiAlON) crystal in which Eu is dissolved in a crystal having a β-type Si 3 N 4 crystal structure Photobody (Patent Document 3) and the like. [Prior Art Document] [Patent Document]

[專利文獻1]國際公開第2012/124480號公報 [專利文獻2]日本特開2005-255895號公報 [專利文獻3]國際公開第2006/101095號公報[Patent Document 1] International Publication No. 2012/124480 [Patent Document 2] Japanese Patent Application Laid-Open No. 2005-255895 [Patent Document 3] International Publication No. 2006/101095

[發明所欲解決之課題] 雖已開發如上述的各種螢光體,但仍尋求發光特性優異的螢光體。 本發明鑒於上述課題,提供一種新穎的螢光體,其具有不同於以往之螢光體的結晶結構,且其發光特性良好而可有效地用於LED用途。[Problems to be Solved by the Invention] Although various phosphors as described above have been developed, phosphors excellent in light-emitting characteristics are still being sought. In view of the above problems, the present invention provides a novel phosphor which has a crystal structure different from conventional phosphors and which has good light emitting characteristics and can be effectively used for LED applications.

[解決課題之手段] 本案發明人等鑒於上述課題,對螢光體的新穎探索進行深入研究,結果發現一種可有效地用於LED用途的不同於以往之螢光體的新穎螢光體,進而完成本發明。 本發明係如下所述。 [1] 一種螢光體,其特徵為包含下列式[2]所表示之結晶相。 Mm Ala Ox Sib Nd [2] (上列式[2]中, M表示賦活元素, 0<m≦0.04 a+b=3 0<a≦0.08 3.6≦d≦4.2 x<a) [2] 一種螢光體,其特徵為包含下列式[1]所表示之結晶相。 Mm Ala Sib Nd [1] (上列式[1]中, M表示賦活元素, 0<m≦0.04 a+b=3 0<a≦0.08 3.6≦d≦4.2) [3] 如[1]或[2]之螢光體,其中該式[1]或[2]中的M元素為Eu,該螢光體係Eu固溶於具有β型Si3N4結晶結構之結晶的賽隆結晶之結晶結構。 [4] 如[1]至[3]中任一項之螢光體,其中,藉由照射具有300nm以上、460nm以下之波長的激發光,而具有發光峰值波長在500nm以上、560nm以下的範圍。 [5] 一種發光裝置,其特徵為具備第一發光體、及藉由來自該第一發光體的光照射而發出可見光的第二發光體,該第二發光體包含如[1]至[4]中任一項之螢光體。 [6] 一種照明裝置,其特徵為具備如[5]之發光裝置作為光源。 [7] 一種影像顯示裝置,其特徵為具備如[5]之發光裝置作為光源。[Means to solve the problem] In view of the above-mentioned problems, the inventors of the present invention conducted intensive research on the novelty of phosphors, and as a result, found a novel phosphor different from conventional phosphors that can be effectively used in LED applications, and further Complete the present invention. The present invention is as follows. [1] A phosphor characterized by comprising a crystal phase represented by the following formula [2]. M m Al a O x Si b N d [2] (In the above formula [2], M represents an active element, 0<m≦0.04 a+b=3 0<a≦0.08 3.6≦d≦4.2 x<a ) [2] A phosphor characterized by comprising a crystal phase represented by the following formula [1]. M m Al a Si b N d [1] (In the above formula [1], M represents an active element, 0<m≦0.04 a+b=3 0<a≦0.08 3.6≦d≦4.2) [3] For example The phosphor of [1] or [2], wherein the M element in the formula [1] or [2] is Eu, and the Eu in the phosphor system is dissolved in a sialon crystal having a β-type Si3N4 crystal structure crystalline structure. [4] The phosphor according to any one of [1] to [3], which has an emission peak wavelength in the range of not less than 500 nm and not more than 560 nm by irradiating excitation light having a wavelength of not less than 300 nm and not more than 460 nm . [5] A light-emitting device characterized by comprising a first luminous body and a second luminous body that emits visible light when irradiated with light from the first luminous body, and the second luminous body includes the following items [1] to [4] ] any one of the phosphor. [6] A lighting device characterized by comprising the light emitting device as described in [5] as a light source. [7] An image display device characterized by comprising the light emitting device as described in [5] as a light source.

本發明之新穎螢光體具有不同於以往之螢光體的結晶結構,且其發光特性優異而可有效地用於LED用途。 因此,使用本發明之新穎螢光體的發光裝置,其顯色性優異。再者,包含本發明之發光裝置的照明裝置及影像顯示裝置為高品質。The novel phosphor of the present invention has a crystal structure different from that of conventional phosphors, and is excellent in light emitting characteristics, so that it can be effectively used in LED applications. Therefore, the light-emitting device using the novel phosphor of the present invention has excellent color rendering. Furthermore, the lighting device and the image display device including the light emitting device of the present invention are of high quality.

以下,例示實施形態或例示物對本發明進行說明,但本發明並不限定於以下實施形態或例示物等,在不脫離本發明之主旨的範圍內,可任意變形實施。 此外,在本說明書中使用「~」表示的數值範圍,係指包含「~」前後所記載之數值作為下限值及上限值的範圍。又,在本說明書中的螢光體之實驗式中,各實驗式的分隔係以頓號(、)隔開表示。又,以逗號(,)隔開而列出多個元素的情況下,表示可以任意的組合及組成含有所列出的元素之中的一種或二種以上。例如,「(Ca,Sr,Ba)Al2 O4 :Eu」之實驗式係概括表示以下全部:「CaAl2 O4 :Eu」、「SrAl2 O4 :Eu」、「BaAl2 O4 :Eu」、「Ca1-x Srx Al2 O4 :Eu」、「Sr1-x Bax Al2 O4 :Eu」、「Ca1-x Bax Al2 O4 :Eu」、「Ca1-x-y Srx Bay Al2 O4 :Eu」(其中,式中,0<x<1、0<y<1、0<x+y<1)。Hereinafter, the present invention will be described with reference to embodiments or exemplified objects, but the present invention is not limited to the following embodiments or exemplified objects, and can be arbitrarily modified and implemented without departing from the gist of the present invention. In addition, the numerical range represented by "~" in this specification means the range which includes the numerical value described before and after "~" as a lower limit and an upper limit. Also, in the experimental formulas of the phosphors in this specification, each experimental formula is separated by commas (,). Also, when a plurality of elements are listed separated by commas (,), it means that one or more of the listed elements can be contained in any combination and composition. For example, the experimental formula of "(Ca, Sr, Ba)Al 2 O 4 :Eu" generally represents all of the following: "CaAl 2 O 4 :Eu", "SrAl 2 O 4 :Eu", "BaAl 2 O 4 : Eu", "Ca 1-x Sr x Al 2 O 4 : Eu", "Sr 1-x Ba x Al 2 O 4 : Eu", "Ca 1-x Ba x Al 2 O 4 : Eu", "Ca 1-xy Sr x Ba y Al 2 O 4 :Eu" (wherein, in the formula, 0<x<1, 0<y<1, 0<x+y<1).

本發明包含第一實施態樣的螢光體、第二實施態樣的發光裝置、第三實施態樣的照明裝置、第四實施態樣的影像顯示裝置。The present invention includes the phosphor of the first embodiment, the light emitting device of the second embodiment, the lighting device of the third embodiment, and the image display device of the fourth embodiment.

[螢光體] 本發明之第一實施態樣之螢光體包含下列式[1]所表示之結晶相。 Mm Ala Sib Nd [1] (上列式[1]中, M表示賦活元素, 0<m≦0.04 a+b=3 0<a≦0.08 3.6≦d≦4.2)[Phosphor] The phosphor according to the first embodiment of the present invention includes a crystal phase represented by the following formula [1]. M m Al a Si b N d [1] (In the above formula [1], M represents an active element, 0<m≦0.04 a+b=3 0<a≦0.08 3.6≦d≦4.2)

M元素表示選自由銪(Eu)、錳(Mn)、鈰(Ce)、鐠(Pr)、釹(Nd)、釤(Sm)、鋱(Tb)、鏑(Dy)、鈥(Ho)、鉺(Er)、銩(Tm)及鐿(Yb)所構成之群組的一種以上之元素。M較佳為至少包含Eu,更佳為Eu。The M element means selected from europium (Eu), manganese (Mn), cerium (Ce), 鐠 (Pr), neodymium (Nd), samarium (Sm), 鋱 (Tb), dysprosium (Dy), ¨ (Ho), More than one element of the group consisting of erbium (Er), ytterbium (Tm) and ytterbium (Yb). M preferably contains at least Eu, more preferably Eu.

再者,Eu的一部分亦可被選自由Ce、Pr、Sm、Tb及Yb所構成之群組的至少一種之元素所取代,從發光量子效率的觀點來看,更佳為Ce。 亦即,M再佳為Eu及/或Ce,更佳為Eu。Furthermore, a part of Eu may be replaced by at least one element selected from the group consisting of Ce, Pr, Sm, Tb, and Yb, and Ce is more preferred from the viewpoint of luminous quantum efficiency. That is, M is even more preferably Eu and/or Ce, more preferably Eu.

Eu相對於賦活元素整體的比例,較佳為50莫耳%以上,更佳為70莫耳%以上,特佳為90莫耳%以上。 Al表示鋁。Al亦可為化學上類似的其他3價元素、例如硼(B)、鎵(Ga)、銦(In)、鈧(Sc)、釔(Y)、鑭(La)、釓(Gd)、鎦(Lu)等取代一部分。The ratio of Eu to the entire activating element is preferably at least 50 mol%, more preferably at least 70 mol%, and most preferably at least 90 mol%. Al represents aluminum. Al can also be other chemically similar trivalent elements, such as boron (B), gallium (Ga), indium (In), scandium (Sc), yttrium (Y), lanthanum (La), gadolinium (Gd), lutetium (Lu) and so on to replace a part.

Si表示矽。Si亦可被化學上類似的其他4價元素、例如鍺(Ge)、錫(Sn)、鈦(Ti)、鋯(Zr)、鉿(Hf)等取代一部分。Si means silicon. Si may also be partially replaced by other chemically similar tetravalent elements, such as germanium (Ge), tin (Sn), titanium (Ti), zirconium (Zr), hafnium (Hf), and the like.

式[1]中,N表示氮元素。N的一部分亦可被其他元素、例如氧(O)、鹵素原子(氟(F)、氯(Cl)、溴(Br)、碘(I))等所取代。In formula [1], N represents a nitrogen element. Part of N may be substituted by other elements such as oxygen (O), halogen atoms (fluorine (F), chlorine (Cl), bromine (Br), iodine (I)) and the like.

此外,考慮到氧具有作為原料金屬中的雜質而混入的情況,及在粉碎步驟、氮化步驟等的製程時被導入的情況等,氧為本實施態樣之螢光體中不可避免地會混入之物質。 又,考慮到包含鹵素原子的情況、作為原料金屬中之雜質而混入,或在粉碎步驟、氮化步驟等的製程時被導入的情況等,特別是在使用鹵素化物作為助焊劑的情況下,會有包含於螢光體中的情況。 m表示賦活元素M的含量,其範圍通常為0<m≦0.04,下限值較佳為0.0001,更佳為0.0005,再佳為0.001,再佳為0.005,又,其上限值較佳為0.02,再佳為0.01,特佳為0.005。In addition, considering that oxygen may be mixed in as an impurity in the raw material metal, and may be introduced during the pulverization step, the nitriding step, etc., oxygen is an inevitable occurrence in the phosphor of this embodiment. mixed substances. In addition, in consideration of the inclusion of halogen atoms, the inclusion as impurities in the raw material metal, or the introduction of halogen atoms during the grinding process, nitriding process, etc., especially when using a halogen compound as a flux, It may be included in the phosphor. m represents the content of mobilizing element M, and its range is usually 0<m≦0.04. The lower limit is preferably 0.0001, more preferably 0.0005, even more preferably 0.001, and even more preferably 0.005. Furthermore, the upper limit is preferably 0.02, the best is 0.01, and the best is 0.005.

a表示Al的含量,其範圍通常為0<a≦0.08,下限值較佳為0.0001,更佳為0.001,再佳為0.005,又,上限值較佳為0.06,更佳為0.04。 b表示Si元素的含量。 a與b的相互關係滿足 a+b=3。 d表示N的含量,其範圍通常為3.6≦d≦4.2,下限值較佳為3.8,更佳為3.9,特佳為3.95,又,上限值較佳為4.1,更佳為4.05。a represents the content of Al, and its range is usually 0<a≦0.08, the lower limit is preferably 0.0001, more preferably 0.001, and even more preferably 0.005, and the upper limit is preferably 0.06, more preferably 0.04. b represents the content of Si element. The relationship between a and b satisfies a+b=3. d represents the content of N, and its range is usually 3.6≦d≦4.2. The lower limit is preferably 3.8, more preferably 3.9, particularly preferably 3.95, and the upper limit is preferably 4.1, more preferably 4.05.

從所得到之螢光體的發光特性,特別是發光輝度良好的觀點來看,較佳係所有含量皆在上述範圍內。From the standpoint of good light-emitting characteristics, especially light-emitting luminance, of the obtained phosphor, it is preferable that all the contents are within the above-mentioned range.

本實施態樣之螢光體,即使混入氧的情況下,亦可藉由將結晶結構內的Si-N部分取代成Al-O,來維持其結晶結構。使Al相對多於Si的情況下,可保持電荷補償的關係而將O導入N的位置。In the phosphor of this embodiment, even when oxygen is mixed, the crystal structure can be maintained by substituting part of Si-N in the crystal structure with Al-O. When Al is made relatively more than Si, O can be introduced into the N site while maintaining the relationship of charge compensation.

另一方面,本實施態樣之螢光體的特徵為組成中不含氧或含量極少。此外,在本說明書中,組成中不含氧,係與「以下述EPMA或氧氮氫分析裝置對螢光體的粉體進行元素分析時,氧在檢測界限以下」同義。本實施態樣之螢光體的氧之含量少於Al的情況下,雖未明確定義如何補償電荷平衡,但可認為因一部分的Al與Eu成對而被取代或導入缺陷,而可局部地保持平衡。 此情況下,Al/Eu較佳為0.05以上,更佳為0.10以上,再佳為0.2以上,再更佳為0.5以上,特佳為1.0以上。On the other hand, the phosphor of this embodiment is characterized in that the composition does not contain oxygen or contains very little oxygen. In addition, in this specification, "does not contain oxygen in the composition" is synonymous with "oxygen is below the detection limit when elemental analysis is performed on phosphor powder with the following EPMA or oxygen, nitrogen and hydrogen analyzer". In the case where the oxygen content of the phosphor of this embodiment is less than that of Al, although it is not clearly defined how to compensate the charge balance, it is considered that a part of Al and Eu are paired and replaced or defects are introduced, and local maintain balance. In this case, Al/Eu is preferably at least 0.05, more preferably at least 0.10, still more preferably at least 0.2, still more preferably at least 0.5, and most preferably at least 1.0.

作為本實施態樣之螢光體的另一態樣,可舉例如一種螢光體,其特徵為包含下列式[2]所表示之結晶相。 Mm Ala Ox Sib Nd [2] (上列式[2]中, M表示賦活元素, 0<m≦0.04 a+b=3 0<a≦0.08 3.6≦d≦4.2 x<a)Another aspect of the phosphor of this embodiment is, for example, a phosphor characterized by including a crystal phase represented by the following formula [2]. M m Al a O x Si b N d [2] (In the above formula [2], M represents an active element, 0<m≦0.04 a+b=3 0<a≦0.08 3.6≦d≦4.2 x<a )

式中,關於M元素、Al、Si、N及m、a、b、d的值,可認為與式[1]相同。 x表示氧(O)的含量,其範圍並無特別限定,但較佳為x<a。亦即,較佳為O的含量少於Al。這係指如上所述,藉由以非Al-O的形態將Al導入結晶結構中,可得到氧減少的螢光體。x較佳為0.05以下,更佳為0.04以下,再佳為0.03以下,再佳為0.01以下,特佳為根據使用EPMA或氧氮氫分析裝置的元素分析,O在檢測界限以下,實驗式中不含氧(亦即,x=0)。因此,x較佳為0以上,x=0的情況相當於上列式[1]。 x/a較佳為1.0以下,更佳為0.8以下,再佳為0.6以下,再更佳為0.4以下,特佳為0.2以下,尤其較佳同上述,即根據使用EPMA或氧氮氫分析裝置的元素分析,氧在檢測界限以下,實驗式中不含氧(亦即,藉由使x=0,x/a=0)。 又,若因O的含量少於Al而導致缺陷的導入太多,則成為引起缺陷的部位(killer site)而具有發光特性降低的情況。因此,x+d較佳為3.6以上,更佳為3.7以上,再佳為3.8以上,再更佳為3.9以上,特佳為3.95以上。In the formula, the values of M element, Al, Si, N, and m, a, b, and d can be considered to be the same as formula [1]. x represents the content of oxygen (O), and its range is not particularly limited, but preferably x<a. That is, the content of O is preferably less than that of Al. This means that, as described above, by introducing Al into the crystal structure in a form other than Al—O, a phosphor with reduced oxygen can be obtained. x is preferably less than 0.05, more preferably less than 0.04, more preferably less than 0.03, even more preferably less than 0.01, especially preferably based on elemental analysis using EPMA or oxygen, nitrogen and hydrogen analysis equipment, O is below the detection limit, in the experimental formula No oxygen (ie, x=0). Therefore, x is preferably 0 or more, and the case of x=0 corresponds to the above formula [1]. x/a is preferably less than 1.0, more preferably less than 0.8, more preferably less than 0.6, even more preferably less than 0.4, especially preferably less than 0.2, especially preferably the same as above, that is, according to the use of EPMA or oxygen, nitrogen and hydrogen analysis equipment For elemental analysis of , oxygen is below the limit of detection, and oxygen is not included in the experimental formula (ie, by making x=0, x/a=0). Also, when too many defects are introduced because the O content is less than that of Al, it becomes a defect-causing site (killer site) and the luminescence characteristics may be lowered. Therefore, x+d is preferably at least 3.6, more preferably at least 3.7, even more preferably at least 3.8, even more preferably at least 3.9, and most preferably at least 3.95.

{關於螢光體的物性} [結晶結構] 本實施態樣之螢光體的結晶結構,較佳為Eu固溶於具有β型Si3N4結晶結構之結晶的賽隆結晶之結晶結構。作為Si3 N4 結晶結構,一般為人所知的有α型與β型,但在本實施態樣之螢光體中,藉由使其為β型,可得到預期之發光波長與具有半值寬的發光峰值,故為較佳。{Physical properties of the phosphor} [Crystal structure] The crystal structure of the phosphor of this embodiment is preferably a crystal structure of Eu solid-dissolved in a sialon crystal having a β-Si3N4 crystal structure. As the crystal structure of Si 3 N 4 , α-type and β-type are generally known, but in the phosphor of this embodiment, by making it β-type, it is possible to obtain a desired emission wavelength and have a half-length. It is preferable because it has a wide luminescence peak value.

[晶格常數] 本實施態樣之螢光體的晶格常數,係根據構成結晶之元素的種類而變化,但在下述範圍內。 a軸的晶格常數(晶格常數La),通常在7.600Å≦La≦7.630Å的範圍,其下限值較佳為7.601Å,更佳為7.602Å,再佳為 7.603Å,又,上限值較佳為7.620Å,更佳為7.615Å。 此外,b軸的晶格常數(晶格常數Lb)與a軸的晶格常數相同。 c軸的晶格常數(晶格常數Lc),通常在2.90Å≦Lc≦2.91Å的範圍,其下限值較佳為2.903Å,更佳為2.906Å,又,上限值較佳為2.909Å,更佳為2.908Å,再佳為2.907Å。[Lattice Constant] The lattice constant of the phosphor of this embodiment varies depending on the type of elements constituting the crystal, but is within the following range. The lattice constant of the a-axis (lattice constant La) is usually in the range of 7.600Å≦La≦7.630Å, and its lower limit is preferably 7.601Å, more preferably 7.602Å, and even more preferably 7.603Å. The limit value is preferably 7.620Å, more preferably 7.615Å. In addition, the lattice constant of the b-axis (lattice constant Lb) is the same as that of the a-axis. The lattice constant of the c-axis (lattice constant Lc) is usually in the range of 2.90Å≦Lc≦2.91Å, the lower limit is preferably 2.903Å, more preferably 2.906Å, and the upper limit is preferably 2.909 Å, more preferably 2.908Å, even more preferably 2.907Å.

此外,若所有情況皆在上述範圍內,則可穩定地形成本實施態樣之螢光體,並可抑制雜質相的生成,故所得到之螢光體的發光輝度良好。In addition, if all the conditions are within the above ranges, the phosphor of this embodiment can be formed stably, and the formation of impurity phases can be suppressed, so the resulting phosphor has good luminance.

[單位晶格體積] 本實施態樣之螢光體中由晶格常數所算出的單位晶格體積(V)較佳為145.30Å3 以上,更佳為145.35Å3 以上,再佳為145.40Å3 以上,又,較佳為146.50Å3 以下,更佳為146.30Å3 以下,再佳為146.10Å3 以下。 若單位晶格體積太大或單位晶格體積太小,則具有因骨架結構變得不穩定而衍生其他結構的雜質,導致發光強度降低或色純度降低的傾向。[Unit cell volume] The unit cell volume (V) calculated from the lattice constant in the phosphor of this embodiment is preferably 145.30Å 3 or more, more preferably 145.35Å 3 or more, still more preferably 145.40Å 3 or more, and preferably 146.50 Å 3 or less, more preferably 146.30 Å 3 or less, still more preferably 146.10 Å 3 or less. If the unit cell volume is too large or the unit cell volume is too small, impurities of other structures may be derived due to the instability of the skeleton structure, resulting in a decrease in luminous intensity or a decrease in color purity.

[空間群] 本實施態樣之螢光體中的結晶系為六方晶系(hexagonal)。 本實施態樣之螢光體中的空間群,只要在以單晶X射線繞射可區分的範圍中,統計學上認定的平均結構顯示上述長度之重複週期,則並無特別限定,但較佳為屬於根據「International Tables for Crystallography(Third,revised edition),Volume A SPACE-GROUP SYMMMETRY」之173號(P63 )或176號(P63 /m)者。 此處,晶格常數及空間群可依照常法求得。晶格常數可對X射線繞射及中子射線繞射的結果進行裏特沃爾德(Rietveld)解析求得,空間群可藉由電子束繞射求得。[Space Group] The crystal system of the phosphor in this embodiment is hexagonal. The space group in the phosphor of this embodiment is not particularly limited as long as the statistically determined average structure shows a repetition period of the above-mentioned length within the range that can be distinguished by single crystal X-ray diffraction. It is best to belong to No. 173 (P6 3 ) or No. 176 (P6 3 /m) according to "International Tables for Crystallography (Third, revised edition), Volume A SPACE-GROUP SYMMETRY". Here, the lattice constant and space group can be obtained according to conventional methods. The lattice constant can be obtained by Rietveld analysis on the results of X-ray diffraction and neutron ray diffraction, and the space group can be obtained by electron beam diffraction.

[發光色] 本實施態樣之螢光體的發光色,可藉由調整化學組成等,以波長300nm~500nm等近紫外區域~藍色區域的光進行激發,而形成藍色、藍綠色、綠色、黃綠色、黃色、橙色、紅色等預期的發光色。[Luminescent color] The luminous color of the phosphor in this embodiment can be excited by light in the near ultraviolet region to blue region such as wavelength 300nm~500nm by adjusting the chemical composition, etc., to form blue, blue-green, Green, chartreuse, yellow, orange, red, etc. are expected luminous colors.

[發光光譜] 本實施態樣之螢光體,較佳係在以300nm以上、460nm以下之波長(特別是波長400nm或450nm)的光進行激發的情況下測量發光光譜時,具有以下特性。 本實施態樣之螢光體,其上述發光光譜中的峰值波長,通常為500nm以上,較佳為510nm以上,更佳為520nm以上。又,通常為560nm以下,較佳為550nm以下,更佳為545nm以下。 若在上述範圍內,則在所得到之螢光體中呈現良好的綠色,故為較佳。[Emission Spectrum] The phosphor according to this embodiment preferably has the following characteristics when the emission spectrum is measured under excitation with light having a wavelength of 300 nm to 460 nm (especially a wavelength of 400 nm or 450 nm). In the phosphor of this embodiment, the peak wavelength in the above-mentioned emission spectrum is usually not less than 500 nm, preferably not less than 510 nm, more preferably not less than 520 nm. Also, it is usually not more than 560 nm, preferably not more than 550 nm, more preferably not more than 545 nm. If it is in the said range, since favorable green color will be shown in the phosphor obtained, it is preferable.

[發光光譜的半值寬] 本實施態樣之螢光體,其上述發光光譜中的發光峰值之半值寬,通常為70nm以下,較佳為60nm以下,又,通常為25nm以上,較佳為30nm以上。 藉由使其在上述範圍內,而可用於液晶顯示器等的影像顯示裝置。 用於不降低色純度而擴大影像顯示裝置之色彩再現範圍的情況下,發光峰值的半值寬較佳為50nm以下,更佳為48nm以下,再佳為45nm以下,特佳為43nm以下。[Half-value width of emission spectrum] In the phosphor of this embodiment, the half-value width of the emission peak in the above-mentioned emission spectrum is usually 70 nm or less, preferably 60 nm or less, and usually 25 nm or more, preferably 25 nm or more. 30nm or more. By setting it as the said range, it can be used for the image display apparatuses, such as a liquid crystal display. When used to expand the color reproduction range of an image display device without reducing color purity, the half-value width of the luminous peak is preferably less than 50nm, more preferably less than 48nm, further preferably less than 45nm, and most preferably less than 43nm.

[發光光譜中的強度比] 在上述影像顯示裝置中,為了不降低色純度及擴大色彩再現範圍而使用本實施態樣之螢光體的情況下,除了上述半值寬的範圍,發光光譜的峰值比宜在下述範圍內。 將發光光譜中的512nm的強度設為P1、525nm的強度設為P2時,P1/P2的值通常為0.1以上,較佳為0.3以上,更佳為0.5以上,再佳為0.7以上,再更佳為0.9以上,特佳為1.1以上,尤其較佳為1.3以上,通常為3.0以下,較佳為2.5以下。[Intensity Ratio in Emission Spectrum] In the above-mentioned image display device, in the case where the phosphor of the present embodiment is used in order not to lower the color purity and to expand the color reproduction range, except for the above-mentioned half-value width range, the emission spectrum The peak ratio is preferably within the following range. When the intensity of 512nm in the luminescent spectrum is set as P1 and the intensity of 525nm is set as P2, the value of P1/P2 is usually 0.1 or more, preferably 0.3 or more, more preferably 0.5 or more, and even more preferably 0.7 or more. Preferably it is 0.9 or more, particularly preferably 1.1 or more, especially preferably 1.3 or more, usually 3.0 or less, preferably 2.5 or less.

此外,以波長400nm的光激發本實施態樣之螢光體時,例如可使用GaN系LED。又,例如可使用150W氙燈作為激發光源,使用具備多通道電荷耦合元件(CCD;charge-coupled device)檢測器C7041(Hamamatsu Photonics公司製)的螢光測量裝置(日本分光公司製)作為光譜測量裝置,測量本實施態樣之螢光體的發光光譜,以及算出其發光峰值波長、峰值相對強度及峰值半值寬。In addition, when the phosphor of the present embodiment is excited by light having a wavelength of 400 nm, for example, a GaN-based LED can be used. Also, for example, a 150W xenon lamp can be used as an excitation light source, and a fluorescence measuring device (manufactured by JASCO Corporation) equipped with a multi-channel charge-coupled device (CCD; charge-coupled device) detector C7041 (manufactured by Hamamatsu Photonics Co., Ltd.) can be used as a spectrum measuring device , measure the luminescence spectrum of the phosphor of this embodiment, and calculate its luminescence peak wavelength, peak relative intensity and peak half value width.

[CIE色度座標] 本實施態樣之螢光體的CIE色度座標之x值,通常為0.240以上,較佳為0.250以上,更佳為0.260以上,通常為0.420以下,較佳為0.400以下,更佳為0.380以下,再佳為0.360以下,再更佳為0.340以下。又,本實施態樣之螢光體的CIE色度座標之y值,通常為0.575以上,較佳為0.580以上,更佳為0.620以上,再佳為0.640以上,通常為0.700以下,較佳為0.690以下。 藉由使CIE色度座標在上述範圍內,在用於液晶顯示器等的影像顯示裝置的情況下,可不降低色純度及擴大影像顯示裝置的色彩再現範圍。[CIE Chromaticity Coordinates] The x value of the CIE chromaticity coordinates of the phosphor of this embodiment is usually 0.240 or more, preferably 0.250 or more, more preferably 0.260 or more, usually 0.420 or less, preferably 0.400 or less , more preferably less than 0.380, more preferably less than 0.360, even more preferably less than 0.340. Also, the y value of the CIE chromaticity coordinates of the phosphor of this embodiment is usually 0.575 or more, preferably 0.580 or more, more preferably 0.620 or more, still more preferably 0.640 or more, usually 0.700 or less, preferably Below 0.690. By setting the CIE chromaticity coordinates within the above-mentioned range, when used in an image display device such as a liquid crystal display, it is possible to expand the color reproduction range of the image display device without lowering the color purity.

[溫度特性(發光強度維持率)] 本實施態樣之螢光體的溫度特性亦為優異。具體而言,在照射450nm之波長光的情況下,150°C下之發光光譜圖中的發光峰值強度值相對於25°C下之發光光譜圖中的發光峰值強度值的比例,通常為50%以上,較佳為60%以上,特佳為70%以上。 又,一般的螢光體在溫度上升的同時發光強度降低,因此很難認為該比例會超過100%,但亦可存在因某些原因而超過100%的情況。然而若超過100%,則具有因溫度變化而引起色偏的傾向。 此外,在測量上述溫度特性的情況下,宜依照常法,可舉例如日本特開2008-138156號公報之方法等。[Temperature Characteristics (Luminous Intensity Maintenance Rate)] The phosphor of this embodiment is also excellent in temperature characteristics. Specifically, in the case of irradiating light with a wavelength of 450 nm, the ratio of the peak emission intensity value in the emission spectrum at 150°C to the peak emission intensity value in the emission spectrum at 25°C is usually 50 % or more, preferably more than 60%, and especially preferably more than 70%. In addition, since the luminous intensity of general phosphors decreases as the temperature rises, it is difficult to think that this ratio will exceed 100%, but it may exceed 100% for some reasons. However, if it exceeds 100%, there is a tendency for color shift to occur due to temperature changes. In addition, when measuring the above-mentioned temperature characteristic, it is preferable to follow a conventional method, for example, the method of Unexamined-Japanese-Patent No. 2008-138156 etc. are mentioned.

[激發波長] 本實施態樣之螢光體,通常在300nm以上,較佳在320nm以上,更佳在400nm以上,又,通常在480nm以下,較佳在470nm以下,更佳在460nm以下之波長範圍具有激發峰值。亦即,可以近紫外至藍色區域的光進行激發。[Excitation wavelength] The phosphor of this embodiment has a wavelength of usually above 300nm, preferably above 320nm, more preferably above 400nm, and usually below 480nm, preferably below 470nm, more preferably below 460nm The scope has an excitation peak. That is, excitation can be performed with light in the near ultraviolet to blue region.

<螢光體之製造方法> 關於用以得到本實施態樣之螢光體的原料、螢光體製造法等如下所述。 本實施態樣之螢光體的製造方法並無特別限制,例如可藉由下述方式製造:將賦活元素的元素M之原料(以下適當稱為「M源」)、元素Al之原料(以下適當稱為「Al源」)、元素Si之原料(以下適當稱為「Si源」)混合成式[1]的化學計量比(混合步驟),並對所得到之混合物進行燒成(燒成步驟)。 又,以下例如有時將元素Eu之原料稱為「Eu源」等。<Method for producing phosphor> The raw materials for obtaining the phosphor of the present embodiment, the method for producing the phosphor, and the like are as follows. The manufacturing method of the phosphor of this embodiment is not particularly limited, for example, it can be manufactured by the following method: the raw material of the element M (hereinafter referred to as "M source" as appropriate), the raw material of the element Al (hereinafter appropriately referred to as "Al source"), a raw material of elemental Si (hereinafter referred to as "Si source" appropriately) are mixed into the stoichiometric ratio of formula [1] (mixing step), and the resulting mixture is fired (firing step). Moreover, below, for example, the raw material of element Eu may be referred to as "Eu source" etc. in some cases.

[螢光體原料] 作為用於製造本實施態樣之螢光體的螢光體原料(亦即,M源、Al源及Si源),可列舉:M元素、Al元素及Si元素之各元素的金屬、合金、醯亞胺化合物、氮氧化物、氮化物、氧化物、氫氧化物、碳酸鹽、硝酸鹽、硫酸鹽、草酸鹽、羧酸鹽、鹵化物等。宜考量對複合氮氧化物之反應性及燒成時NOx、SOx等的產生量較低等,從該等化合物之中適當選擇。[Phosphor raw material] Examples of the phosphor raw material (namely, M source, Al source, and Si source) used to manufacture the phosphor of this embodiment include: each of M element, Al element, and Si element. Elemental metals, alloys, imide compounds, nitrogen oxides, nitrides, oxides, hydroxides, carbonates, nitrates, sulfates, oxalates, carboxylates, halides, etc. Considering the reactivity to compound nitrogen oxides and the low amount of NOx, SOx, etc. produced during firing, it is appropriate to select appropriately from among these compounds.

(M源) M源之中,作為Eu源的具體例,可列舉:Eu2 O3 、Eu2 (SO43 、Eu2 (C2 O43 ・10H2 O、EuCl2 、EuCl3 、Eu(NO33 ・6H2 O、EuN、EuNH等。其中較佳為Eu2 O3 、EuN等,特佳為EuN。 又,作為Sm源、Tm源、Yb源等其他賦活元素之原料的具體例,可列舉在作為Eu源的具體例所列舉之各化合物中,將Eu分別置換成Sm、Tm、Yb等的化合物。(M source) Among the M sources, specific examples of the Eu source include: Eu 2 O 3 , Eu 2 (SO 4 ) 3 , Eu 2 (C 2 O 4 ) 3 ・10H 2 O, EuCl 2 , EuCl 3. Eu(NO 3 ) 3 ・6H 2 O, EuN, EuNH, etc. Among them, Eu 2 O 3 , EuN, etc. are preferable, and EuN is particularly preferable. In addition, as specific examples of raw materials for other activating elements such as Sm source, Tm source, Yb source, etc., among the compounds listed as specific examples of Eu source, compounds in which Eu is replaced by Sm, Tm, Yb, etc. .

(Al源) 作為Al源的具體例,可列舉:AlN、Al2 O3 、Al(OH)3 、AlOOH、Al(NO33 等。其中,較佳為AlN、Al2 O3 ,特佳為AlN。又,作為AlN,從反應性的觀點來看,較佳為粒徑較小者,從發光效率的觀點來看,較佳為純度較高者。 Al金屬或AlN中的含氧量,通常為100ppm以下,更佳為50ppm以下,再佳為20ppm以下。 作為其他3價元素之原料的具體例,可列舉在作為上述Al源的具體例所列舉的各化合物中,將Al置換成B、Ga、In、Sc、Y、La、Gd、Lu等的化合物。此外,Al源亦可使用單質的Al。(Al Source) Specific examples of the Al source include AlN, Al 2 O 3 , Al(OH) 3 , AlOOH, Al(NO 3 ) 3 , and the like. Among them, AlN and Al 2 O 3 are preferred, and AlN is particularly preferred. In addition, AlN is preferably one having a smaller particle diameter from the viewpoint of reactivity, and one having higher purity is preferable from the viewpoint of luminous efficiency. The oxygen content in Al metal or AlN is usually not more than 100 ppm, more preferably not more than 50 ppm, and still more preferably not more than 20 ppm. Specific examples of raw materials for other trivalent elements include compounds in which Al is substituted with B, Ga, In, Sc, Y, La, Gd, Lu, etc. among the compounds listed as specific examples of the Al source above. . In addition, simple Al can also be used as an Al source.

(Si源) 作為Si源的具體例,可列舉:SiO2 、α型Si3 N4 、β型Si3 N4 ,較佳為α型Si3 N4 、β型Si3 N4 。又,亦可使用成為SiO2 的化合物。作為這種化合物,具體可列舉:SiO2 、H4 SiO4 、Si(OCOCH34 等。又,作為α型Si3 N4 ,從反應性的觀點來看,較佳為粒徑較小者,從發光效率的觀點來看,較佳為高純度者。再者,較佳為雜質之碳元素的含有比例較少者。 為了減少生成物內所含有的氧,宜使用含氧量更少的Si源。可使用Si金屬,亦可使用含氧量較少的Si3 N4 。α型Si3 N4 、β型Si3 N4 中的含氧量通常為100ppm以下,較佳為80ppm以下,更佳為60ppm以下,再佳為40ppm以下,特佳為20ppm以下。更佳係於1.0MPa以下、1600°C以上的條件下對含氧量較多的α型Si3 N4 實施熱處理,以成為含氧量較少的β型Si3 N4 後再使用。 作為其他4價元素之原料的具體例,可列舉在作為上述Si源的具體例所列舉的各化合物中,將Si分別置換成Ge、Ti、Zr、Hf等的化合物。此外,Si源亦可使用單質的Si。(Si source) Specific examples of the Si source include SiO 2 , α-type Si 3 N 4 , and β-type Si 3 N 4 , preferably α-type Si 3 N 4 and β-type Si 3 N 4 . In addition, a compound that becomes SiO 2 may also be used. Specific examples of such compounds include SiO 2 , H 4 SiO 4 , Si(OCOCH 3 ) 4 , and the like. In addition, as α-type Si 3 N 4 , a smaller particle size is preferable from the viewpoint of reactivity, and a high purity is preferable from the viewpoint of luminous efficiency. Furthermore, it is preferable that the content ratio of the carbon element which is an impurity is small. In order to reduce the oxygen contained in the product, it is preferable to use a Si source containing less oxygen. Si metal can be used, and Si 3 N 4 containing less oxygen can also be used. The oxygen content in α-type Si 3 N 4 and β-type Si 3 N 4 is usually less than 100 ppm, preferably less than 80 ppm, more preferably less than 60 ppm, even more preferably less than 40 ppm, most preferably less than 20 ppm. More preferably, the α-type Si 3 N 4 containing more oxygen is subjected to heat treatment under the conditions of 1.0MPa or less and 1600°C or higher, so as to become β-type Si 3 N 4 with less oxygen before use. Specific examples of raw materials of other tetravalent elements include compounds in which Si is substituted with Ge, Ti, Zr, Hf, and the like among the compounds listed as specific examples of the above-mentioned Si source. In addition, as the Si source, simple Si may be used.

此外,上述M源、Al源及Si源可分別僅使用一種,亦可以任意組合及比例併用兩種以上。In addition, only one kind of the above-mentioned M source, Al source, and Si source may be used, or two or more kinds may be used in any combination and proportion.

[混合步驟] 以可得到目標組成的方式秤量螢光體原料,使用球磨機等充分混合後,將其填充至坩堝,於既定溫度、氣體環境下進行燒成,並將燒成物粉碎、清洗,藉此可得到本實施態樣之螢光體。[Mixing process] Weigh the raw material of the phosphor so that the target composition can be obtained, mix it well using a ball mill, etc., fill it into a crucible, and fire it at a predetermined temperature in an atmosphere of gas. The fired product is pulverized and washed. Thereby, the phosphor of this embodiment can be obtained.

上述混合方法並無特別限定,可為乾式混合法或濕式混合法之任一種。 作為乾式混合法,可舉例如球磨機等。 作為濕式混合法,例如為下述方法:於上述螢光體原料中加入水等的溶劑或分散介質,使用研缽與研杵進行混合,形成溶液或漿液的狀態後,藉由噴霧乾燥、加熱乾燥或自然乾燥等使其乾燥。The above-mentioned mixing method is not particularly limited, and may be either a dry mixing method or a wet mixing method. As a dry mixing method, a ball mill etc. are mentioned, for example. As a wet mixing method, for example, there is a method in which a solvent such as water or a dispersion medium is added to the above-mentioned phosphor raw material, mixed using a mortar and pestle to form a solution or slurry, and then spray-dried, It is dried by heat drying or natural drying.

[燒成步驟] 將所得到之混合物填充至由與各螢光體原料低反應性之材料所構成的坩堝或托架等的耐熱容器中。作為這種燒成時使用之耐熱容器的材質,只要不損及本實施態樣之效果,則並無特別限制,可舉例如氮化硼等的坩堝。[Firing step] The obtained mixture is filled in a heat-resistant container such as a crucible or a holder made of a material having low reactivity with each phosphor raw material. The material of the heat-resistant container used for such firing is not particularly limited as long as it does not impair the effect of the present embodiment, and examples thereof include crucibles such as boron nitride.

雖燒成溫度因壓力等其他條件而異,但通常可於1700°C以上、2150°C以下的溫度範圍內進行燒成。作為燒成步驟中的最高到達溫度,通常為1700°C以上,較佳為1750°C以上,又,通常2150°C以下,較佳為2100°C以下。 若燒成溫度太高,則具有氮氣飛散而於母體結晶產生缺陷導致著色的傾向,若太低則具有固相反應的進行變慢的傾向,而可能難以得到目標相作為主相。 為進一步減少混入結晶結構中的氧的情況下,宜以1800°C以上,更佳為1900°C以上,特佳為2000°C以上的最高到達溫度進行燒成。Although the firing temperature varies depending on other conditions such as pressure, firing can generally be carried out at a temperature ranging from 1700°C to 2150°C. The maximum attained temperature in the firing step is usually 1700°C or higher, preferably 1750°C or higher, and usually 2150°C or lower, preferably 2100°C or lower. If the firing temperature is too high, there is a tendency for nitrogen to scatter to cause defects in the matrix crystals to cause coloring. If it is too low, the progress of the solid phase reaction tends to slow down, and it may be difficult to obtain the target phase as the main phase. In order to further reduce oxygen mixed into the crystal structure, firing is preferably performed at a maximum attained temperature of 1800°C or higher, more preferably 1900°C or higher, and most preferably 2000°C or higher.

雖因燒成溫度等而異,但通常為0.2MPa以上,較佳為0.4MPa以上,又,通常200MPa以下,較佳為190MPa以下。Although it varies depending on the firing temperature, etc., it is usually at least 0.2 MPa, preferably at least 0.4 MPa, and usually at most 200 MPa, preferably at most 190 MPa.

燒成步驟中以壓力10MPa以下進行燒成的情況下,燒成時的最高到達溫度通常為1800°C以上,較佳為1900°C以上,又,通常為2150°C以下,更佳為2100°C以下。 藉由以上述溫度進行燒成,可得到含氧量少的結晶相。若燒成溫度小於1800°C,則固相反應不進行,因此具有僅出現雜質相或未反應相,而難以得到目標相作為主相的情況。In the case of firing at a pressure of 10 MPa or less in the firing step, the maximum attained temperature during firing is usually 1800°C or higher, preferably 1900°C or higher, and usually 2150°C or lower, more preferably 2100°C or higher. below °C. By firing at the above-mentioned temperature, a crystal phase with a low oxygen content can be obtained. If the firing temperature is lower than 1800° C., the solid phase reaction does not proceed, so only an impurity phase or an unreacted phase appears, and it may be difficult to obtain the target phase as the main phase.

又,即使得到極少量的目標結晶相,亦具有結晶內成為發光中心之元素,特別是Eu元素未擴散而使量子效率降低的可能性。又,若燒成溫度太高,則構成目標螢光體結晶之元素容易揮發,形成晶格缺陷或分解而生成其他相作為雜質的可能性較高。Also, even if a very small amount of the target crystal phase is obtained, there is a possibility that the element that becomes the luminescent center in the crystal, especially the Eu element, will not diffuse, resulting in a decrease in quantum efficiency. Also, if the firing temperature is too high, the elements constituting the target phosphor crystals are likely to volatilize, and there is a high possibility of forming lattice defects or decomposing to generate other phases as impurities.

燒成步驟中的升溫速度通常為2°C/分鐘以上,較佳為5°C/分鐘以上,更佳為10°C/分鐘以上,又,通常為30°C/分鐘以下,較佳為25°C/分鐘以下。若升溫速度低於此範圍,則具有燒成時間變長的可能性。又,若升溫速度高於此範圍,則具有燒成裝置、容器等破損的情況。The heating rate in the firing step is usually 2°C/minute or more, preferably 5°C/minute or more, more preferably 10°C/minute or more, and usually 30°C/minute or less, preferably 5°C/minute or more. Below 25°C/min. If the rate of temperature rise is lower than this range, the firing time may become longer. Moreover, if the temperature increase rate exceeds this range, the firing apparatus, the container, etc. may be damaged.

燒成步驟中的燒成氣體環境,只要可得到本實施態樣之螢光體則為任意,但較佳為含氮氣之氣體環境。具體可列舉:氮氣環境、含氫氣之氮氣體環境等,其中較佳為氮氣環境。此外,燒成氣體環境的含氧量通常宜為10ppm以下,較佳為5ppm以下。The firing gas atmosphere in the firing step is optional as long as the phosphor of this embodiment can be obtained, but a nitrogen-containing gas atmosphere is preferable. Specific examples include: a nitrogen atmosphere, a hydrogen-containing nitrogen atmosphere, etc., among which a nitrogen atmosphere is preferred. In addition, the oxygen content of the firing gas environment is generally preferably below 10 ppm, preferably below 5 ppm.

燒成時間亦因燒成時的溫度或壓力等而異,但通常為10分鐘以上,較佳為30分鐘以上,又,通常為72小時以下,較佳為12小時以下。若燒成時間太短,則無法促進晶粒生成與晶粒成長,故無法得到特性良好的螢光體,若燒成時間太長,則會促進構成之元素的揮發,故具有因原子空位誘發結晶結構內缺陷,而無法得到特性良好之螢光體的情況。The firing time also varies depending on the temperature and pressure during firing, but is usually at least 10 minutes, preferably at least 30 minutes, and usually at most 72 hours, preferably at most 12 hours. If the firing time is too short, the formation and growth of grains cannot be promoted, so a phosphor with good characteristics cannot be obtained. If the firing time is too long, the volatilization of the constituent elements will be promoted, so there is a problem of induced The defect in the crystal structure prevents the phosphor with good characteristics from being obtained.

此外,燒成步驟亦可因應需求重複進行多次。此時,第一次燒成與第二次燒成中,可使燒成條件相同,亦可為不同。In addition, the firing step can also be repeated several times according to the requirement. At this time, the firing conditions may be the same or different in the first firing and the second firing.

在螢光體生成時原子均勻地擴散,而燒成內部量子效率高之螢光體的情況或得到數微米之較大粒子的情況下,反覆燒成變得有效。Repeated firing is effective in the case of firing a phosphor with high internal quantum efficiency due to uniform diffusion of atoms during generation of the phosphor, or in the case of obtaining larger particles of several micrometers.

又,製造本實施態樣之螢光體的情況下,在上述燒成步驟時,較佳係使用例如Li3 N、Na3 N、Mg3 N2 、Ca3 N2 、Sr3 N2 、Ba3 N2 等作為助焊劑(結晶成長輔助劑)。 此外,使用助焊劑製造螢光體的情況下,具有Li、Na、Mg、Ca、Sr、Ba等的助焊劑之構成元素混入螢光體的情況。 本實施態樣中的助焊劑,較佳係除了作為上述結晶成長輔助劑的效果以外,更具有減少所得到之螢光體中氧之比例的效果。除了使結晶成長的效果以外,藉由減少螢光體中的氧之比例,可製造發光光譜之半值寬較窄的螢光體。 此外,為了減少所得到之螢光體中氧之比例,亦可使用Si金屬、Al金屬等作為添加之物質。Also, in the case of producing the phosphor of this embodiment, it is preferable to use, for example, Li 3 N, Na 3 N, Mg 3 N 2 , Ca 3 N 2 , Sr 3 N 2 , Ba 3 N 2 etc. are used as flux (crystal growth auxiliary agent). In addition, when the phosphor is manufactured using flux, constituent elements of the flux such as Li, Na, Mg, Ca, Sr, and Ba may be mixed into the phosphor. The flux in this embodiment preferably has the effect of reducing the ratio of oxygen in the resulting phosphor in addition to the effect of the aforementioned crystal growth aid. In addition to the effect of crystal growth, by reducing the proportion of oxygen in the phosphor, it is possible to produce a phosphor with a narrow half-value width of the emission spectrum. In addition, in order to reduce the ratio of oxygen in the resulting phosphor, Si metal, Al metal, etc. can also be used as additives.

再者,為了降低結晶相內氧之比例,以捕捉在燒成時產生之SiO等構成元素中包含氧的氣體為目的,宜使用吸附該氣體的構件。特佳為由C(碳)所構成的構件,宜將C製的毛氈或C管配置於BN坩堝附近。Furthermore, in order to reduce the ratio of oxygen in the crystalline phase, for the purpose of capturing gas containing oxygen in constituent elements such as SiO generated during firing, it is preferable to use a member that adsorbs the gas. Particularly preferred is a member made of C (carbon), and it is preferable to arrange a C-made felt or a C tube near the BN crucible.

[後處理步驟] 組合碎裂、粉碎及/或分級操作,以將所得到之燒成物製成既定尺寸的粉末。此處,D50宜處理成約為30μm以下。 作為具體的處理例,可列舉:將合成物進行孔徑45μm左右的篩分級處理,並將過篩之粉末轉送至下一步驟的方法;或使用球磨機、振磨機及噴射磨機等一般的粉碎機將合成物粉碎成既定粒度的方法。在後者的方法中,過度粉碎不僅生成容易使光散射之微粒子,而且具有粒子表面產生結晶缺陷,而引起發光效率降低的可能性。[Post-processing step] Fragmentation, pulverization and/or classification operations are combined to make the obtained fired product into a powder of a predetermined size. Here, D50 is preferably processed to be about 30 μm or less. Specific examples of processing include: classifying the compound with a sieve with a pore size of about 45 μm, and transferring the sieved powder to the next step; or using general pulverization such as a ball mill, vibrating mill, or jet mill. A method in which a machine crushes a compound into a given particle size. In the latter method, excessive pulverization not only produces fine particles that easily scatter light, but also has the possibility of causing crystal defects on the surface of the particles, resulting in a decrease in luminous efficiency.

又,亦可因應需求設置清洗螢光體(燒成物)的步驟。清洗步驟後,乾燥至使螢光體附著的水分消失,以供使用。再者,亦可因應需求進行分散、分級處理以使凝聚分散。 此外,亦可用所謂的合金法形成本實施態樣之螢光體,即預先使構成金屬元素合金化,並使其氮化而形成。In addition, a step of washing the phosphor (fired product) may also be provided as required. After the cleaning step, it is dried until the moisture attached to the phosphor disappears, and is ready for use. Furthermore, dispersion and classification treatment can also be carried out according to the needs so as to disperse the coagulation. In addition, the phosphor of this embodiment can also be formed by the so-called alloying method, that is, forming by alloying and nitriding constituent metal elements in advance.

{含有螢光體之組成物} 本發明之第一實施態樣之螢光體,亦可與液體介質混合使用。特別是將本發明之第一實施態樣之螢光體用於發光裝置等用途的情況下,較佳係以使其分散於液體介質中的形態使用。將使本發明之第一實施態樣之螢光體分散於液體介質中者作為本發明之一實施態樣,適當稱為「本發明之一實施態樣的含有螢光體之組成物」等。{Composition Containing Phosphor} The phosphor of the first embodiment of the present invention can also be used in admixture with a liquid medium. In particular, when the phosphor according to the first embodiment of the present invention is used for a light-emitting device or the like, it is preferably used in a form dispersed in a liquid medium. The phosphor according to the first embodiment of the present invention is dispersed in a liquid medium as one embodiment of the present invention, and is appropriately called "the phosphor-containing composition according to one embodiment of the present invention", etc. .

[螢光體] 本實施態樣的含有螢光體之組成物所含有的本發明之第一實施態樣之螢光體的種類並無限制,可從上述者任意選擇。又,本實施態樣的含有螢光體之組成物所含有的本發明之第一實施態樣之螢光體可僅為一種,亦可以任意組合及比例併用兩種以上。再者,本實施態樣的含有螢光體之組成物中,只要不損及本實施態樣之效果,亦可含有本發明之第一實施態樣之螢光體以外的螢光體。[Phosphor] The type of the phosphor of the first embodiment of the present invention contained in the phosphor-containing composition of the present embodiment is not limited, and can be arbitrarily selected from the above-mentioned ones. In addition, the phosphor of the first embodiment of the present invention contained in the phosphor-containing composition of this embodiment may be only one kind, or two or more kinds may be used in any combination and ratio. Furthermore, the phosphor-containing composition of the present embodiment may contain phosphors other than the phosphors of the first embodiment of the present invention as long as the effects of the present embodiment are not impaired.

[液體介質] 作為用於本實施態樣的含有螢光體之組成物的液體介質,只要在目標範圍內不損及該螢光體的性能,則並無特別限定。例如,只要在預期的使用條件下呈現液狀性質,使本發明之第一實施態樣之螢光體較佳地分散,同時不發生不良反應,則可使用任意的無機系材料及/或有機系材料,可舉例如:聚矽氧樹脂、環氧樹脂、聚醯亞胺聚矽氧樹脂等。[Liquid Medium] The liquid medium used in the phosphor-containing composition of the present embodiment is not particularly limited as long as it is within the target range and does not impair the performance of the phosphor. For example, any inorganic material and/or organic material can be used as long as it exhibits a liquid property under the expected use conditions, so that the phosphor of the first embodiment of the present invention can be better dispersed without adverse reactions. System materials, for example: polysiloxane resin, epoxy resin, polyimide polysiloxane resin, etc.

[液體介質及螢光體的含有率] 本實施態樣的含有螢光體之組成物中螢光體及液體介質的含有率,只要不明顯損及本實施態樣之效果,則可為任意,但關於液體介質,相對於本實施態樣的含有螢光體之組成物整體,通常為50重量%以上,較佳為75重量%以上,通常為99重量%以下,較佳為95重量%以下。[Content Ratio of Liquid Medium and Phosphor] The content ratios of phosphor and liquid medium in the phosphor-containing composition of this embodiment can be arbitrary as long as the effect of this embodiment is not significantly impaired. , but regarding the liquid medium, it is usually 50% by weight or more, preferably 75% by weight or more, usually 99% by weight or less, and preferably 95% by weight relative to the entire phosphor-containing composition of this embodiment the following.

[其他成分] 此外,本實施態樣的含有螢光體之組成物中,只要不明顯損及本實施態樣之效果,則除了螢光體及液體介質以外,亦可含有其他成分。又,其他成分可僅使用一種,亦可以任意組合及比例併用兩種以上。[Other Components] In addition, the phosphor-containing composition of the present embodiment may contain other components in addition to the phosphor and the liquid medium, as long as the effect of the present embodiment is not significantly impaired. Moreover, only 1 type may be used for other components, and 2 or more types may be used together in arbitrary combinations and ratios.

{發光裝置} 本發明之第二實施態樣係包含第一發光體(激發光源)、及藉由來自該第一發光體的光照射而發出可見光之第二發光體的發光裝置,該第二發光體含有本發明之第一實施態樣之螢光體。此處,本發明之第一實施態樣之螢光體,可單獨使用任一種,亦可以任意組合及比例併用兩種以上。{Light-emitting device} The second embodiment of the present invention is a light-emitting device including a first luminous body (excitation light source) and a second luminous body that emits visible light when irradiated with light from the first luminous body. The luminous body includes the phosphor of the first embodiment of the present invention. Here, as for the phosphor of the first embodiment of the present invention, any one type may be used alone, or two or more types may be used in any combination and ratio.

作為本發明之第一實施態樣之螢光體,例如使用在來自激發光源的光照射下而發出綠色區域之螢光的螢光體。具體而言,構成發光裝置的情況下,作為本發明之第一實施態樣中的綠色螢光體,較佳係在500nm以上560nm以下之波長範圍具有發光峰值者。As the phosphor according to the first embodiment of the present invention, for example, a phosphor that emits fluorescence in a green region when irradiated with light from an excitation light source is used. Specifically, when constituting a light-emitting device, the green phosphor in the first embodiment of the present invention preferably has a light emission peak in a wavelength range of 500 nm to 560 nm.

此外,關於激發源,亦可使用在小於420nm之波長範圍具有發光峰值者。 以下,雖記載使用「本發明之第一實施態樣之螢光體在500nm以上560nm以下之波長範圍具有發光峰值,且第一發光體在300nm以上460nm以下之波長範圍具有發光峰值」者時的發光裝置之態樣,但本實施態樣並不限定於此。In addition, as an excitation source, one having an emission peak in a wavelength range of less than 420 nm can also be used. In the following, it is described that "the phosphor according to the first embodiment of the present invention has a luminescence peak in the wavelength range of 500 nm to 560 nm, and the first luminous body has a luminescence peak in the wavelength range of 300 nm to 460 nm". The aspect of the light emitting device, but the embodiment is not limited thereto.

在上述情況中,本實施態樣之發光裝置可形成例如以下態樣。 亦即,可形成下述態樣:使用在300nm以上460nm以下之波長範圍具有發光峰值者作為第一發光體,使用在500nm以上560nm以下之波長範圍具有發光峰值的至少一種螢光體(本發明之第一實施態樣之螢光體)作為第二發光體之第一螢光體,使用在580nm以上680nm以下之波長範圍具有發光峰值的螢光體(紅色螢光體)作為第二發光體之第二螢光體。In the above cases, the light-emitting device of this embodiment can be formed, for example, in the following aspects. That is, the following aspect can be formed: using as the first luminous body one having a luminescence peak in a wavelength range of 300 nm to 460 nm, using at least one phosphor having a luminescence peak in a wavelength range of 500 nm to 560 nm (the present invention Phosphor of the first embodiment) As the first phosphor of the second luminous body, a phosphor (red phosphor) having an emission peak in the wavelength range of 580nm to 680nm is used as the second luminous body The second phosphor.

(紅色螢光體) 作為上述態樣中的紅色螢光體,例如宜使用下述螢光體。 作為Mn賦活氟化物螢光體,可舉例如:K2 (Si,Ti)F6 :Mn、K2 Si1-x Nax Alx F6:Mn(0<x<1); 作為硫化物螢光體,可舉例如:(Sr,Ca)S:Eu(CAS螢光體)、La2 O2 S:Eu(LOS螢光體); 作為石榴石系螢光體,可舉例如(Y,Lu,Gd,Tb)3 Mg2 AlSi2 O12 :Ce; 作為奈米粒子,可舉例如CdSe; 作為氮化物或氮氧化物螢光體,可舉例如:(Sr,Ca)AlSiN3 :Eu(S/CASN螢光體)、(CaAlSiN31-x ・(SiO2 N2x :Eu(CASON螢光體)、(La,Ca)3 (Al,Si)6 N11 :Eu(LSN螢光體)、(Ca,Sr,Ba)2 Si5 (N,O)8 :Eu(258螢光體)、(Sr,Ca)Al1+x Si4-x Ox N7-x :Eu(1147螢光體)、Mx(Si,Al)12 (O,N)16 :Eu(M為Ca、Sr等)(α‐賽隆螢光體)、Li(Sr,Ba)Al3 N4 :Eu(上述x皆為0<x<1)等。 其中,用作色彩再現範圍較廣之影像顯示裝置的情況下,上述態樣中紅色螢光體的發光光譜之半值寬通常為90nm以下,較佳為70nm以下,更佳為50nm以下,再佳為30nm以下,通常為5nm以上,更佳為10nm以上。上述螢光體之中,較佳為使用Mn賦活氟化物螢光體、SrLiAl3 N4 :Eu螢光體。(Red Phosphor) As the red phosphor in the above aspect, for example, the following phosphors are preferably used. As Mn activated fluoride phosphors, for example: K 2 (Si, Ti) F 6 : Mn, K 2 Si 1-x Na x Al x F6: Mn (0<x<1); Phosphors, for example: (Sr, Ca) S:Eu (CAS phosphor), La 2 O 2 S:Eu (LOS phosphor); As garnet-based phosphors, for example (Y, Lu, Gd, Tb) 3 Mg 2 AlSi 2 O 12 : Ce; as nanoparticles, such as CdSe; as nitride or oxynitride phosphor, such as: (Sr, Ca)AlSiN 3 : Eu (S/CASN phosphor), (CaAlSiN 3 ) 1-x ・(SiO 2 N 2 ) x : Eu (CASON phosphor), (La, Ca) 3 (Al, Si) 6 N 11 : Eu ( LSN phosphor), (Ca, Sr, Ba) 2 Si 5 (N, O) 8 : Eu (258 phosphor), (Sr, Ca) Al 1+x Si 4-x O x N 7-x : Eu (1147 phosphor), Mx (Si, Al) 12 (O, N) 16 : Eu (M is Ca, Sr, etc.) (α-sialon phosphor), Li (Sr, Ba) Al 3 N 4 : Eu (the aforementioned x is all 0<x<1), etc. Among them, when used as an image display device with a wide color reproduction range, the half-value width of the light emission spectrum of the red phosphor in the above aspect is usually 90nm or less, preferably 70nm or less, more preferably 50nm or less, and then Preferably it is 30 nm or less, usually 5 nm or more, more preferably 10 nm or more. Among the above-mentioned phosphors, it is preferable to use Mn-activated fluoride phosphors and SrLiAl 3 N 4 :Eu phosphors.

(黃色螢光體) 在上述態樣中,亦可因應需求使用在550~580nm之範圍具有發光峰值的螢光體(黃色螢光體)。 作為黃色螢光體,例如,宜使用下述螢光體。 作為石榴石(Garnet)系螢光體,可舉例如(Y,Gd,Lu,Tb,La)3 (Al,Ga)5 O12 :(Ce,Eu,Nd); 作為正矽酸鹽,可舉例如(Ba,Sr,Ca,Mg)2 SiO4 :(Eu,Ce); 作為(氧)氮化物螢光體,可舉例如:(Ba,Ca,Mg)Si2O2 N2 :Eu(SION系螢光體)、(Li,Ca)2 (Si,Al)12 (O,N)16 :(Ce,Eu)(α‐賽隆螢光體)、(Ca,Sr)AlSi4 (O,N)7 :(Ce,Eu)(1147螢光體)、(La,Ca,Y)3 (Al,Si)6 N11 :Ce(LSN螢光體)等。 此外,在上述螢光體中,較佳為石榴石系螢光體,其中,最佳為Y3 Al5 O12 :Ce所表示之YAG系螢光體。(Yellow Phosphor) In the above-mentioned aspects, a phosphor (yellow phosphor) having an emission peak in the range of 550-580 nm may also be used as required. As the yellow phosphor, for example, the following phosphors are preferably used. As the garnet (Garnet) phosphor, for example (Y, Gd, Lu, Tb, La) 3 (Al, Ga) 5 O 12 : (Ce, Eu, Nd); as the orthosilicate, For example (Ba, Sr, Ca, Mg) 2 SiO 4 : (Eu, Ce); As (oxy)nitride phosphor, for example: (Ba, Ca, Mg) Si2O 2 N 2 : Eu (SION phosphor), (Li, Ca) 2 (Si, Al) 12 (O, N) 16 : (Ce, Eu) (α-sialon phosphor), (Ca, Sr) AlSi 4 (O, N) 7 : (Ce, Eu) (1147 phosphor), (La, Ca, Y) 3 (Al, Si) 6 N 11 : Ce (LSN phosphor), etc. In addition, among the above-mentioned phosphors, a garnet-based phosphor is preferable, and among them, a YAG-based phosphor represented by Y 3 Al 5 O 12 : Ce is most preferable.

(綠色螢光體) 在上述態樣中,作為綠色螢光體,亦可包含除了本發明之第一實施態樣之螢光體以外的螢光體,例如,宜使用下述螢光體。 作為石榴石系螢光體,可舉例如:(Y,Gd,Lu,Tb,La)3 (Al,Ga)5 O12 :(Ce,Eu,Nd)、Ca3 (Sc,Mg)2 Si3 O12 :(Ce,Eu)(CSMS螢光體); 作為矽酸鹽系螢光體,可舉例如:(Ba,Sr,Ca,Mg)3 SiO10 :(Eu,Ce)、(Ba,Sr,Ca,Mg)2 SiO4 :(Ce,Eu)(BSS螢光體); 作為氧化物螢光體,可舉例如(Ca,Sr,Ba,Mg)(Sc,Zn)2 O4 :(Ce,Eu)(CASO螢光體); 作為(氧)氮化物螢光體,可舉例如:(Ba,Sr,Ca,Mg)Si2 O2 N2 :(Eu,Ce)、Si6-z Alz Oz N8-z :(Eu,Ce)(β‐賽隆螢光體)(0<z≦1)、(Ba,Sr,Ca,Mg,La)3 (Si,Al)6 O12 N2 :(Eu,Ce)(BSON螢光體); 作為鋁酸鹽螢光體,可舉例如(Ba,Sr,Ca,Mg)2 Al10 O17 :(Eu,Mn)(GBAM系螢光體)等。(Green Phosphor) In the above-mentioned aspect, as the green phosphor, phosphors other than the phosphor of the first embodiment of the present invention may be included, for example, the following phosphors are preferably used. Examples of garnet-based phosphors include: (Y, Gd, Lu, Tb, La) 3 (Al, Ga) 5 O 12 : (Ce, Eu, Nd), Ca 3 (Sc, Mg) 2 Si 3 O 12 : (Ce, Eu) (CSMS phosphor); Examples of silicate phosphors include: (Ba, Sr, Ca, Mg) 3 SiO 10 : (Eu, Ce), (Ba , Sr, Ca, Mg) 2 SiO 4 : (Ce, Eu) (BSS phosphor); Examples of oxide phosphors include (Ca, Sr, Ba, Mg) (Sc, Zn) 2 O 4 : (Ce, Eu) (CASO phosphor); Examples of (oxy)nitride phosphors: (Ba, Sr, Ca, Mg) Si 2 O 2 N 2 : (Eu, Ce), Si 6-z Al z O z N 8-z : (Eu, Ce) (β‐sialon phosphor) (0<z≦1), (Ba, Sr, Ca, Mg, La) 3 (Si, Al ) 6 O 12 N 2 : (Eu, Ce) (BSON phosphor); Examples of aluminate phosphors include (Ba, Sr, Ca, Mg) 2 Al 10 O 17 : (Eu, Mn) (GBAM-based phosphor), etc.

[發光裝置的構成] 本實施態樣之發光裝置具有第一發光體(激發光源),且至少使用本發明之第一實施態樣之螢光體作為第二發光體,除此以外,其構成並無限制,可任意採取習知的裝置構成。 作為裝置構成及發光裝置的實施形態,可舉例如日本特開2007-291352號公報所記載者。 此外,作為發光裝置之形態,可列舉:炮彈型、杯型、板上晶片、分離式螢光粉等。[Structure of Light-Emitting Device] The light-emitting device of this embodiment has a first luminous body (excitation light source), and at least uses the phosphor of the first embodiment of the present invention as a second luminous body. There is no limitation, and any known device configuration can be adopted. Embodiments of the device configuration and the light-emitting device include, for example, those described in Japanese Patent Application Laid-Open No. 2007-291352. In addition, examples of the form of the light-emitting device include cannonball-type, cup-type, chip-on-board, and separate phosphors.

{發光裝置的用途} 本發明之第二實施態樣之發光裝置的用途並無特別限制,可用於一般的發光裝置所使用的各種領域,但從色彩再現範圍較廣,且顯色性亦較高的觀點來看,其中尤其適合用作照明裝置或影像顯示裝置的光源。{Application of Light-Emitting Device} The application of the light-emitting device according to the second embodiment of the present invention is not particularly limited, and it can be used in various fields where general light-emitting devices are used, but it has a wider range of color reproduction and better color rendering. From a high point of view, it is particularly suitable as a light source for an illumination device or an image display device.

[照明裝置] 本發明之第三實施態樣係一種照明裝置,其特徵為具備本發明之第二實施態樣之發光裝置作為光源。 在將本發明之第二實施態樣之發光裝置應用於照明裝置的情況下,宜將如上所述之發光裝置適當組裝至習知的照明裝置使用。可舉例如於保持殼體的底面排列多個發光裝置的面發光照明裝置等。[Lighting device] The third embodiment of the present invention is a lighting device characterized by including the light emitting device of the second embodiment of the present invention as a light source. When applying the light-emitting device of the second embodiment of the present invention to a lighting device, it is preferable to properly assemble the above-mentioned light-emitting device into a known lighting device for use. Examples thereof include a surface emission lighting device in which a plurality of light emitting devices are arranged on the bottom surface of a holding case, and the like.

[影像顯示裝置] 本發明之第四實施態樣係一種影像顯示裝置,其特徵為具備本發明之第二實施態樣之發光裝置作為光源。 將本發明之第二實施態樣之發光裝置用作影像顯示裝置之光源的情況下,該影像顯示裝置的具體構成並無限制,但較佳係與彩色濾光片一起使用。例如,在使用彩色液晶顯示元件之彩色影像顯示裝置作為影像顯示裝置的情況下,可將上述發光裝置作為背光源,並將使用液晶之光閘與具有紅、綠、藍之像素的彩色濾光片組合,藉此形成影像顯示裝置。[Image display device] The fourth embodiment of the present invention is an image display device characterized by including the light emitting device of the second embodiment of the present invention as a light source. When the light-emitting device according to the second embodiment of the present invention is used as a light source of an image display device, the specific configuration of the image display device is not limited, but it is preferably used together with a color filter. For example, in the case of using a color image display device using a color liquid crystal display element as an image display device, the above-mentioned light-emitting device can be used as a backlight, and a shutter using a liquid crystal and a color filter having red, green, and blue pixels can be used. The sheets are combined to form an image display device.

[實施例] 以下,藉由實施例進一步具體說明本發明,但本發明只要不脫離其主旨,則並不限定於下述實施例。EXAMPLES Hereinafter, although an Example demonstrates this invention more concretely, this invention is not limited to a following Example unless it deviates from the summary.

<測量方法> [發光特性] 將試樣裝入銅製試樣保持器,使用螢光分光光度計FP-6500(JASCO公司製)測量激發發光光譜與發光光譜。此外,在測量時,係將受光側分光器的狹縫寬度設為1nm而進行測量。又,發光峰值波長(以下有時稱為「峰值波長」)與發光峰值的半值寬,係從所得到之發光光譜讀取。<Measurement method> [Emission characteristics] A sample was placed in a copper sample holder, and the excitation emission spectrum and emission spectrum were measured using a spectrofluorometer FP-6500 (manufactured by JASCO). In addition, at the time of measurement, the measurement was performed with the slit width of the light-receiving side beam splitter being 1 nm. Also, the emission peak wavelength (hereinafter sometimes referred to as "peak wavelength") and the half-value width of the emission peak are read from the obtained emission spectrum.

[色度座標] x、y表色系統(CIE1931表色系統)的色度座標,係從上述方法所得到之發光光譜在460nm~800nm之波長區域的數據,以依據JIS Z8724的方法,算出JIS Z8701所規定之XYZ表色系統中的色度座標CIEx與CIEy。[Chromaticity coordinates] The chromaticity coordinates of the x, y colorimetric system (CIE1931 colorimetric system) are the data obtained from the luminescence spectrum in the wavelength region of 460nm~800nm obtained by the above method, and the JIS is calculated according to the method of JIS Z8724 The chromaticity coordinates CIEx and CIEy in the XYZ color system specified in Z8701.

[以EPMA進行之元素分析] 為了研究本發明之第一實施態樣所得到之螢光體的元素而實施下述元素分析。以掃描式電子顯微鏡(SEM)進行的觀察下選出數個結晶後,使用電子微探儀(波長分散型X射線分析裝置:EPMA)JXA-8200(JEOL公司製)實施各元素的分析。此外,本裝置中氧的檢測界限值為100ppm。[Elemental analysis by EPMA] In order to study the elements of the phosphor obtained in the first embodiment of the present invention, the following elemental analysis was carried out. Several crystals were selected under observation with a scanning electron microscope (SEM), and analyzed for each element using an electron microprobe (wavelength dispersive X-ray analyzer: EPMA) JXA-8200 (manufactured by JEOL Corporation). In addition, the detection limit value of oxygen in this device is 100 ppm.

[以ICP進行之元素分析] Si、Al、Eu、Mg的定量,除了EPMA元素分析以外,亦可用下述ICP元素分析來替代。 將試樣進行鹼熔融後,添加酸使其溶解,適當稀釋所得到之試樣溶液,並以感應耦合電漿發光分析裝置iCAP7600 Duo(Thermo Fisher Scientific公司製)進行定量。測量條件如下。 射頻功率(RF power):1200W 噴霧器氣體流量:0.60L/min 冷媒氣體流量:12L/min 輔助氣體:1.0L/min[Elemental analysis by ICP] Quantification of Si, Al, Eu, and Mg can be replaced by the following ICP elemental analysis in addition to EPMA elemental analysis. After alkali-melting the sample, acid was added to dissolve it, and the resulting sample solution was appropriately diluted, and quantified by an inductively coupled plasmon emission analyzer iCAP7600 Duo (manufactured by Thermo Fisher Scientific). The measurement conditions are as follows. RF power (RF power): 1200W Nebulizer gas flow: 0.60L/min Refrigerant gas flow: 12L/min Auxiliary gas: 1.0L/min

[O、N定量] 於氧氮氫分析裝置(LECO公司製TCH600)中,在不活潑氣體環境下,以脈衝爐加熱萃取-NIR(O)檢測法/TCD(N)檢測法進行定量。此外,本裝置中氧的檢測界限值為0.2重量%,在實施例及比較例中,測量約0.1g的試樣。[O, N quantification] In an oxygen, nitrogen and hydrogen analyzer (TCH600 manufactured by LECO), in an inert gas environment, the quantification was carried out by pulse furnace heating extraction-NIR(O) detection method/TCD(N) detection method. In addition, the detection limit value of oxygen in this device is 0.2% by weight, and about 0.1 g of samples were measured in Examples and Comparative Examples.

[粉末X射線繞射測量] 粉末X射線繞射係以粉末X射線繞射裝置D2 PHASER(BRUKER公司製)進行精密測量。測量條件如下。 使用CuKα球管 X射線輸出=30KV,10mA 掃描範圍 2θ=5°~65° 讀取寬度=0.025°[Powder X-ray Diffraction Measurement] The powder X-ray diffraction system performs precise measurement with a powder X-ray diffraction device D2 PHASER (manufactured by BRUKER). The measurement conditions are as follows. Use CuKα tube X-ray output=30KV, 10mA Scanning range 2θ=5°~65° Reading width=0.025°

[晶格常數精密化] 從各實施例的粉末X射線繞射測量數據,選取源自空間群分類為(P63/m)(Intarnational Tables for Crystallography, No.176)之結晶結構的峰值,使用數據處理用軟體TOPAS4(Bruker公司製)使其精密化,藉此求出晶格常數。[Refinement of lattice constant] From the powder X-ray diffraction measurement data of each example, the peak derived from the crystal structure classified as (P63/m) in space group (Intarnational Tables for Crystallography, No.176) was selected, and the data were used The processing software TOPAS4 (manufactured by Bruker Co.) was refined to determine the lattice constant.

{螢光體之製造} [實施例1~7] 使用EuN、Si3 N4 、AlN作為螢光體原料,以下述方式製備螢光體。 以成為下述表1所示之各重量的方式,用電子天平秤量上述原料,並放入氧化鋁研缽,粉碎及混合至變均勻。再於該混合粉中加入1.00g的Mg3 N2 (SHELLAC公司製)作為助焊劑,進而實施粉碎、混合。該等操作係在充滿Ar氣體的手套工作箱中進行。{Manufacture of Phosphor} [Examples 1 to 7] Using EuN, Si 3 N 4 , and AlN as phosphor raw materials, phosphors were produced in the following manner. The above-mentioned raw materials were weighed with an electronic balance so as to have the respective weights shown in Table 1 below, and put into an alumina mortar, pulverized and mixed until uniform. Furthermore, 1.00 g of Mg 3 N 2 (manufactured by SHELLAC) was added as a flux to the mixed powder, and pulverized and mixed were further implemented. These operations were carried out in a glove box filled with Ar gas.

[表1] [Table 1]

從所得到之原料混合粉末秤量約0.5g,並直接填充至氮化硼製坩堝。將該坩堝放置於真空加壓燒成爐(SHIMADZU MECTEM公司製)內。接著,減壓至8×10-3 Pa以下後,以升溫速度20°C/分鐘從室溫真空加熱至800°C。到達800°C時,於該溫度下維持並導入氮氣5分鐘直至爐內壓力變成0.85MPa。導入氮氣後,一邊將爐內壓力保持在0.85MPa,一邊再升溫至1600°C,並保持1小時。再者,加熱至1950°C,到達1950°C時維持4小時。燒成後冷卻至1200°C,接著放置冷卻。之後,將生成物碎裂,得到實施例3~7之螢光體。此外,針對實施例1~2,將生成物碎裂後,選出綠色結晶,而得到實施例1~2之螢光體。About 0.5 g was weighed from the obtained raw material mixed powder, and it filled directly into the boron nitride crucible. This crucible was placed in a vacuum pressure firing furnace (manufactured by Shimadzu Mectem Co., Ltd.). Next, after reducing the pressure to 8×10 -3 Pa or less, vacuum heating was performed from room temperature to 800° C. at a temperature increase rate of 20° C./min. When reaching 800° C., maintain at this temperature and introduce nitrogen gas for 5 minutes until the pressure in the furnace becomes 0.85 MPa. After introducing nitrogen, while maintaining the pressure in the furnace at 0.85 MPa, the temperature was raised to 1600° C. and maintained for 1 hour. Furthermore, it was heated to 1950° C. and maintained for 4 hours when it reached 1950° C. After firing, cool to 1200°C, then leave to cool. Afterwards, the resultant was crushed to obtain the phosphors of Examples 3-7. In addition, with respect to Examples 1-2, after the product was crushed, green crystals were selected to obtain the phosphors of Examples 1-2.

對實施例1之螢光體進行SEM觀察的結果顯示於第一圖。又,由SEM觀察選出實施例1的單晶,為了研究構成之元素及其比例而實施元素分析(EPMA測量)。在EPMA中檢測出之元素為Eu、Al、Si、N,鎂與氧在檢測界限以下。定量分析的結果,Eu:Al:Si的原子比為0.016(1):0.048(1):2.95(2)。括號內的數字表示標準偏差。確認燒成時混入的氧幾乎為零。The results of SEM observation of the phosphor of Example 1 are shown in the first figure. Also, the single crystal of Example 1 was selected by SEM observation, and elemental analysis (EPMA measurement) was carried out in order to study constituent elements and their ratios. The elements detected in EPMA are Eu, Al, Si, N, magnesium and oxygen are below the detection limit. As a result of quantitative analysis, the atomic ratio of Eu:Al:Si was 0.016(1):0.048(1):2.95(2). Numbers in parentheses indicate standard deviation. It was confirmed that the oxygen mixed during firing was almost zero.

接著,實施例1之單晶結構解析。從由單晶X射線繞射所得到之基本反射考量的結果,實施例1之螢光體的結晶系為六方晶系,晶格常數的指數為a=7.6265(4)Å、b=7.6265(4)Å、c=2.9075(2)Å、α=90°、β=90°、γ=120°。又,實施例1之螢光體的單位晶格體積為146.454Å3。Next, the single crystal structure of Example 1 was analyzed. From the results of basic reflection considerations obtained by single crystal X-ray diffraction, the crystal system of the phosphor in Example 1 is hexagonal, and the indices of lattice constants are a=7.6265(4)Å, b=7.6265( 4) Å, c=2.9075 (2) Å, α=90°, β=90°, γ=120°. Also, the unit cell volume of the phosphor of Example 1 is 146.454 Å3.

又,實施例1之螢光體的激發-發光光譜顯示於第二圖。激發光譜係監測540nm之發光。又,發光光譜係於450nm下激發時的測量結果。可確認實施例1之螢光體顯示發光峰值波長540nm、半值寬70nm的發光光譜,顯示綠色的發光。Also, the excitation-luminescence spectrum of the phosphor of Example 1 is shown in the second figure. Excitation spectra were monitored for luminescence at 540 nm. In addition, the emission spectrum is the measurement result when excited at 450 nm. It was confirmed that the phosphor of Example 1 exhibited an emission spectrum having an emission peak wavelength of 540 nm and a half-value width of 70 nm, and exhibited green emission.

針對實施例2、3之螢光體,由SEM觀察選出實施例2、3之單晶,並實施EPMA組成分析。在EPMA中檢測出之元素與實施例1相同為Eu、Al、Si、N,鎂與氧在檢測界限以下。又,定量分析的結果,Eu:Al:Si的原子比,實施例2中為0.008(1):0.039(1):2.96(2),實施例3中為0.006(1):0.030(1):2.97(2)。括弧內的數字係表示標準差。確認燒成時混入的氧幾乎為零。For the phosphors of Examples 2 and 3, the single crystals of Examples 2 and 3 were selected by SEM observation, and analyzed by EPMA composition. The elements detected in EPMA are the same as in Example 1, Eu, Al, Si, N, and magnesium and oxygen are below the detection limit. Also, as a result of quantitative analysis, the atomic ratio of Eu:Al:Si was 0.008(1):0.039(1):2.96(2) in Example 2, and 0.006(1):0.030(1) in Example 3. : 2.97 (2). Numbers in parentheses represent standard deviations. It was confirmed that the oxygen mixed during firing was almost zero.

針對實施例4之螢光體,實施以ICP進行之組成分析與以氧氮氫分析裝置進行之O/N分析。結果,氧在檢測界限以下,Eu:Al:Si的原子比為0.003:0.04:2.96。 實施例3、4、5、7之螢光體的粉末X射線繞射圖案顯示於第三圖。又,由所得到之粉末X射線繞射圖案進行精密化的實施例2~7之螢光體的晶格常數以及單位晶格體積顯示於表2。在實施例2~7中,幾乎係以單一相得到具有與實施例1相同結構的螢光體。For the phosphor of Example 4, composition analysis by ICP and O/N analysis by an oxygen, nitrogen and hydrogen analyzer were implemented. As a result, oxygen was below the detection limit, and the atomic ratio of Eu:Al:Si was 0.003:0.04:2.96. The powder X-ray diffraction patterns of the phosphors of Examples 3, 4, 5, and 7 are shown in the third figure. Table 2 shows the lattice constants and unit cell volumes of the phosphors of Examples 2 to 7 refined from the obtained powder X-ray diffraction patterns. In Examples 2 to 7, phosphors having the same structure as in Example 1 were obtained almost in a single phase.

[表2] [Table 2]

可知由本發明之第一實施態樣所得到之螢光體,藉由變化結晶內之Eu:Al:Si的比例,a軸從7.604Å至7.6265Å、c軸從2.906Å至2.908Å變化,連同單位晶格體積亦從145.53Å3至146.454Å3變化。 針對實施例2、3、5、7之螢光體,以波長450nm之光激發時的發光光譜顯示於第四圖。又,針對實施例2~7之螢光體,從以波長450nm之光激發時的發光光譜讀取之發光峰值波長、半值寬及色度顯示於表3。It can be seen that in the phosphor obtained by the first embodiment of the present invention, by changing the ratio of Eu:Al:Si in the crystal, the a-axis changes from 7.604Å to 7.6265Å, and the c-axis changes from 2.906Å to 2.908Å, together with The unit lattice volume also varies from 145.53Å3 to 146.454Å3. For the phosphors of Examples 2, 3, 5, and 7, the emission spectra when excited by light with a wavelength of 450 nm are shown in the fourth figure. Also, for the phosphors of Examples 2 to 7, the emission peak wavelength, half width, and chromaticity read from the emission spectrum when excited with light having a wavelength of 450 nm are shown in Table 3.

[表3] [table 3]

明確可知由本發明之第一實施態樣所得到之螢光體,藉由變化結晶內之Eu:Al:Si的比例,可使發光光譜中的發光峰值波長從513nm至540nm,且可使半值寬從40nm至76nm變化。亦即,藉由任意組成可得到從藍綠色至黃綠色的發光。It is clearly known that the phosphor obtained by the first embodiment of the present invention can change the ratio of Eu:Al:Si in the crystal to make the luminescence peak wavelength in the luminescence spectrum from 513nm to 540nm, and to make the half-value The width varies from 40nm to 76nm. That is, light emission from blue-green to yellow-green can be obtained with any composition.

[實施例8] 使用Eu2 O3 、Si3 N4 、AlN、Al2 O3 作為螢光體原料,以下述方式製備螢光體。 作為Si3 N4 ,使用在壓力0.92MPa的氮氣環境下對α型Si3N4(宇部興產製:SN-E10)實施1950°C、12小時的熱處理而全部成為β型的Si3N4。 以成為下述表4所示之各重量的方式,用電子天平秤量上述原料,並放入氧化鋁研缽,在大氣中粉碎及混合至變均勻。實施例8中未使用氮化鎂。 從所得到之原料混合粉末坪量約2.0g,直接填充至氮化硼製坩堝。將該坩堝放置於真空加壓燒成爐(SHIMADZU MECTEM公司製)內。接著減壓至8×10-3 Pa以下後,以升溫速度20°C/分鐘從室溫真空加熱至800°C。到達800°C時,於該溫度下維持並導入氮氣5分鐘直至爐內壓力變成0.85MPa。導入氮氣後,一邊將爐內壓力保持在0.85MPa,一邊再升溫至1600°C,並保持1小時。再者,加熱至2000°C,到達2000°C時維持4小時。燒成後冷卻至1200°C,接著放置冷卻。之後,將生成物碎裂,得到實施例8之螢光體。[Example 8] Using Eu 2 O 3 , Si 3 N 4 , AlN, and Al 2 O 3 as phosphor raw materials, phosphors were produced in the following manner. As Si 3 N 4 , α-type Si3N4 (manufactured by Ube Industries: SN-E10) was heat-treated at 1950° C. for 12 hours in a nitrogen atmosphere at a pressure of 0.92 MPa to convert all of the β-type Si3N4 into Si 3 N 4 . The above-mentioned raw materials were weighed with an electronic balance so as to have the respective weights shown in Table 4 below, put into an alumina mortar, pulverized and mixed in the air until uniform. In Example 8 no magnesium nitride was used. About 2.0 g of the mixed powder from the obtained raw materials was directly filled into a crucible made of boron nitride. This crucible was placed in a vacuum pressure firing furnace (manufactured by Shimadzu Mectem Co., Ltd.). Next, after the pressure was reduced to below 8×10 -3 Pa, it was heated from room temperature to 800°C under vacuum at a heating rate of 20°C/min. When reaching 800° C., maintain at this temperature and introduce nitrogen gas for 5 minutes until the pressure in the furnace becomes 0.85 MPa. After introducing nitrogen, while maintaining the pressure in the furnace at 0.85 MPa, the temperature was raised to 1600° C. and maintained for 1 hour. Furthermore, it was heated to 2000° C. and maintained for 4 hours when it reached 2000° C. After firing, cool to 1200°C, then leave to cool. After that, the resultant was crushed to obtain the phosphor of Example 8.

實施例8皆為β‐SiAlON單一相。 [表4] Example 8 is all β-SiAlON single phase. [Table 4]

對實施例8實施以ICP進行之組成分析與以氧氮氫分析裝置進行之O/N分析。結果,檢測出氧,Eu:Al:Si:О:N的原子比為0.003:0.05:2.95:0.04:3.91。 針對實施例4、實施例8之螢光體,以波長450nm之光激發時的發光光譜顯示於第五圖。又,針對實施例4與實施例8之螢光體,從以波長450nm之光激發時的發光光譜讀取的發光峰值波長、半值寬及色度顯示於表5。 明確可知藉由減少結晶結構中的氧,可使發光峰值波長變成短波長,半值寬亦變窄。Composition analysis by ICP and O/N analysis by an oxygen, nitrogen and hydrogen analyzer were performed on Example 8. As a result, oxygen was detected, and the atomic ratio of Eu:Al:Si:O:N was 0.003:0.05:2.95:0.04:3.91. For the phosphors of Examples 4 and 8, the emission spectra when excited by light with a wavelength of 450 nm are shown in Fig. 5 . Also, for the phosphors of Example 4 and Example 8, the emission peak wavelength, half width, and chromaticity read from the emission spectrum when excited with light having a wavelength of 450 nm are shown in Table 5. It is clearly known that by reducing the oxygen in the crystal structure, the emission peak wavelength can be shortened, and the half-value width can also be narrowed.

[表5] [table 5]

none

第一圖係以掃描式電子顯微鏡觀察實施例1所得到之螢光體的影像(代替圖式之照片)。 第二圖係顯示實施例1所得到之螢光體的激發-發光光譜的圖。虛線表示激發光譜,實線表示發光光譜。 第三圖係顯示實施例3、4、5、7所得到之螢光體的粉末X射線繞射(XRD)圖案的圖。 第四圖係顯示實施例2、3、5、7所得到之螢光體的發光光譜的圖。 第五圖係顯示實施例4、8所得到之螢光體的發光光譜的圖。The first figure is an image of the phosphor obtained in Example 1 observed with a scanning electron microscope (a photograph replacing the drawing). The second graph is a graph showing the excitation-luminescence spectrum of the phosphor obtained in Example 1. The dotted line represents the excitation spectrum, and the solid line represents the emission spectrum. The third graph is a graph showing the powder X-ray diffraction (XRD) patterns of the phosphors obtained in Examples 3, 4, 5, and 7. The fourth graph is a graph showing the emission spectra of the phosphors obtained in Examples 2, 3, 5, and 7. The fifth graph is a graph showing the emission spectra of the phosphors obtained in Examples 4 and 8.

none

Claims (8)

一種螢光體,其特徵為包含下列式[2]所表示之結晶相:MmAlaOxSibNd [2](上列式[2]中,M表示賦活元素(activation element);0<m≦0.04;a+b=3;0<a≦0.08;3.6≦d≦4.2;x/a≦0.4);其中氧含量為0.2重量%以下。 A phosphor characterized by comprising a crystalline phase represented by the following formula [2]: M m Al a O x Si b N d [2] (in the above formula [2], M represents an activation element) ; 0<m≦0.04;a+b=3;0<a≦0.08;3.6≦d≦4.2;x/a≦0.4); wherein the oxygen content is 0.2% by weight or less. 一種螢光體,其特徵為包含下列式[1]所表示之結晶相:MmAlaSibNd [1](上列式[1]中,M表示賦活元素;0<m≦0.04;a+b=3;0<a≦0.08;3.6≦d≦4.2);其中該螢光體的該結晶相中不含氧。 A phosphor characterized by comprising a crystalline phase represented by the following formula [1]: M m Al a Si b N d [1] (in the above formula [1], M represents an activation element; 0<m≦0.04 ; a+b=3; 0<a≦0.08;3.6≦d≦4.2); wherein the crystal phase of the phosphor does not contain oxygen. 如申請專利範圍請求項1或2之螢光體,其中該式[1]或[2]中的M元素為Eu,該螢光體係Eu固溶於具有β型Si3N4結晶結構之結晶的賽隆(SiAlON)結晶之結晶結構。 For the phosphor of claim 1 or 2 of the scope of the patent application, wherein the M element in the formula [1] or [2] is Eu, and the Eu in the phosphor system is dissolved in a crystal with a β-type Si 3 N 4 crystal structure The crystal structure of SiAlON crystal. 如申請專利範圍請求項1或2之螢光體,其中藉由照射具有300nm以上、460nm以下之波長的激發光,而具有發光峰值波長在500nm以上、560nm以下的範圍。 The phosphor according to claim 1 or 2 of the patent application, wherein the emission peak wavelength ranges from 500 nm to 560 nm by irradiating excitation light having a wavelength of 300 nm to 460 nm. 如申請專利範圍請求項3之螢光體,其中藉由照射具有300nm以上、460nm以下之波長的激發光,而具有發光峰值波長在500nm以上、560nm以下的範圍。 For example, the phosphor according to claim 3 of the patent application, which has a peak emission wavelength in the range of 500nm to 560nm by irradiating excitation light with a wavelength of 300nm to 460nm. 一種發光裝置,其特徵為具備第一發光體、及藉由來自該第一發光體的光照射而發出可見光的第二發光體,該第二發光體包含如申請專利範圍請求項1至5中任一項之螢光體。 A light-emitting device, characterized by comprising a first luminous body and a second luminous body that emits visible light when irradiated with light from the first luminous body, and the second luminous body includes claims 1 to 5 of the scope of the application Phosphor according to any one of them. 一種照明裝置,其特徵為具備如申請專利範圍請求項6之發光裝置作為光源。 An illuminating device is characterized by having a light-emitting device according to Claim 6 of the scope of the patent application as a light source. 一種影像顯示裝置,其特徵為具備如申請專利範圍請求項6之發光裝置作為光源。 An image display device is characterized in that it has a light emitting device as claimed in Claim 6 of the scope of the patent application as a light source.
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