TWI808612B - processing device - Google Patents
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- TWI808612B TWI808612B TW111101631A TW111101631A TWI808612B TW I808612 B TWI808612 B TW I808612B TW 111101631 A TW111101631 A TW 111101631A TW 111101631 A TW111101631 A TW 111101631A TW I808612 B TWI808612 B TW I808612B
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
- C23C14/564—Means for minimising impurities in the coating chamber such as dust, moisture, residual gases
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/32—Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4411—Cooling of the reaction chamber walls
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Abstract
[課題]提供一種能夠提高處理性能之處理裝置。 [解決手段]電漿產生部(18)藉由基於電漿放電的輻射熱(H)(參閱圖2)進行加熱,以去除真空腔室(10)內的水分。如此,藉由使用電漿產生部(18)中的基於電漿放電的輻射熱(H),能夠去除真空腔室(10)內的水分。因此,藉由降低真空腔室(10)內的真空的極限壓力,能夠達到高真空度。藉此,當在真空腔室(10)內進行成膜處理之情況下,能夠藉由提高膜質來提高處理性能。 [Problem] Provide a processing device capable of improving processing performance. [Solution] The plasma generating part (18) is heated by radiant heat (H) (see FIG. 2 ) based on plasma discharge to remove moisture in the vacuum chamber (10). Thus, moisture in the vacuum chamber (10) can be removed by using the radiant heat (H) by plasma discharge in the plasma generation part (18). Therefore, by lowering the ultimate pressure of the vacuum in the vacuum chamber (10), a high degree of vacuum can be achieved. Thereby, when the film forming process is performed in the vacuum chamber (10), the process performance can be improved by improving the film quality.
Description
本發明關於一種處理裝置。 The invention relates to a processing device.
作為對對象物進行預定的處理之處理裝置,如專利文獻1所示,已知一種使成膜材料的粒子附著而形成膜之成膜裝置。該處理裝置使用電漿槍在腔室內產生電漿,在腔室內使成膜材料蒸發。成膜材料附著於基板,藉此於該基板上形成膜。
As a processing apparatus for performing predetermined processing on an object, as disclosed in
[專利文獻1]日本特開2016-141856號專利公報 [Patent Document 1] Japanese Unexamined Patent Publication No. 2016-141856
在此,如上所述,對於在腔室內產生電漿而進行成膜之處理裝置,要求提高對象物的膜的膜質。又,對於進行負離子照射之處理之處理裝置,亦要求藉由提高負離子的照射效率來提高膜質。綜上所述,對於在腔室內 產生電漿而進行預定的處理之處理裝置,要求提高成膜處理或負離子照射處理等的處理性能。 Here, as described above, in a processing apparatus that generates a plasma in a chamber to form a film, it is required to improve the film quality of the film of the object. In addition, it is also required to improve the film quality by increasing the irradiation efficiency of negative ions in the processing equipment for the treatment of negative ion irradiation. In summary, for the chamber Processing equipment that generates plasma to perform predetermined processing is required to improve the processing performance of film formation processing and negative ion irradiation processing.
因此,本發明的課題在於提供一種能夠提高處理性能之處理裝置。 Therefore, an object of the present invention is to provide a processing device capable of improving processing performance.
有關本發明之處理裝置,係對對象物進行預定的處理;該處理裝置具備:腔室,其係用於容納對象物,並在內部進行處理;以及電漿產生部,其係在腔室內產生電漿;電漿產生部藉由基於電漿產生之輻射熱進行加熱,以去除腔室內的水分。 The processing device related to the present invention is to perform predetermined processing on an object; the processing device has: a chamber for accommodating the object and processing it inside; and a plasma generation part that generates plasma in the chamber; the plasma generation part is heated by radiant heat generated by the plasma to remove moisture in the chamber.
例如,當為了維護等而將腔室向大氣開放的情況下,有時大氣中的水分會吸附在腔室內。這樣吸附之水分僅藉由腔室的真空抽氣無法被去除,有時會妨礙達到高真空度。相對於此,電漿產生部藉由基於電漿產生之輻射熱進行加熱,以去除腔室內的水分。如此,藉由使用電漿產生部中的基於電漿產生之輻射熱,能夠去除腔室內的水分。因此,藉由降低腔室內的真空的極限壓力,能夠達到高真空度。藉此,當在腔室內進行成膜處理或負離子照射等的預定的處理之情況下,能夠藉由提高膜質來提高處理性能。 For example, when the chamber is opened to the atmosphere for maintenance or the like, moisture in the atmosphere may be adsorbed in the chamber. Such adsorbed moisture cannot be removed only by vacuuming the chamber, which sometimes prevents the attainment of high vacuum. In contrast, the plasma generation part is heated by radiation heat generated by the plasma to remove moisture in the chamber. In this way, the moisture in the chamber can be removed by using the radiant heat generated by the plasma in the plasma generating unit. Therefore, by lowering the ultimate pressure of the vacuum in the chamber, a high vacuum can be achieved. Thereby, when predetermined processing such as film formation processing or negative ion irradiation is performed in the chamber, processing performance can be improved by improving film quality.
電漿產生部可以依據用於去除水分的專用的運轉模式,產生電漿。如此,僅藉由追加專用的運轉模式,就能夠無需新增設加熱裝置而使用已有的電漿產生部 進行水分的去除。 The plasma generating unit can generate plasma according to a dedicated operation mode for removing moisture. In this way, only by adding a dedicated operation mode, it is possible to use the existing plasma generation unit without adding a new heating device Moisture removal is carried out.
處理裝置更具備在進行處理時對腔室進行冷卻之冷卻機構,冷卻機構可以在電漿產生部進行加熱時停止冷卻。在該情況下,由於腔室易於加熱,因此即使不將電漿產生的產生能量設得過高,亦能夠有效地去除腔室內的水分。 The processing device further has a cooling mechanism for cooling the chamber during processing, and the cooling mechanism can stop cooling when the plasma generating part is heating. In this case, since the chamber is easily heated, moisture in the chamber can be effectively removed without setting the generation energy of the plasma generation too high.
處理裝置更具備在進行處理時對腔室進行冷卻之冷卻機構,腔室可以具有覆蓋內壁面之防鍍板,冷卻機構可以對防鍍板進行冷卻。在該情況下,防鍍板覆蓋腔室的內壁面,藉此能夠抑制物質直接附著在內壁面。這種防鍍板在進行處理時容易變得高溫,但藉由冷卻機構對該防鍍板進行冷卻,能夠抑制因高溫引起之塑性變形或熔融。 The processing device is further equipped with a cooling mechanism for cooling the chamber during processing. The chamber may have an anti-plating plate covering the inner wall surface, and the cooling mechanism can cool the anti-plating plate. In this case, the anti-plating plate covers the inner wall surface of the chamber, thereby preventing substances from directly adhering to the inner wall surface. This type of anti-plating plate tends to become high temperature during processing, but plastic deformation or melting due to high temperature can be suppressed by cooling the anti-plating plate by the cooling mechanism.
電漿產生部可以具有壓力梯度型電漿槍。在該情況下,基於電漿產生之加熱變得容易進行。 The plasma generator may have a pressure gradient type plasma gun. In this case, heating by plasma generation becomes easy.
處理可以為使成膜材料的粒子附著在對象物而形成膜之成膜處理。藉由電漿產生部去除腔室內的水分,能夠在高真空度下進行成膜處理,因此能夠提高形成於對象物之膜的膜質。 The treatment may be a film-forming process in which particles of a film-forming material are attached to an object to form a film. By removing moisture in the chamber by the plasma generation part, the film formation process can be performed under high vacuum, so the film quality of the film formed on the object can be improved.
處理裝置更具備:陽極,其係將成膜材料保持在保持位置;以及退避機構,其係使成膜材料從保持位置退避;電漿產生部可以在藉由退避機構使成膜材料從保持位置退避之狀態下,在與陽極之間產生電漿而進行加熱。在該情況下,在去除水分時,能夠抑制成膜材料因電 漿而升華。藉此,在去除水分時,無需將電漿從陽極移至輔助陽極,因此能夠省略輔助陽極。 The processing device further includes: an anode, which holds the film-forming material at the holding position; and a retraction mechanism, which retracts the film-forming material from the holding position; and the plasma generating unit can generate plasma between the anode and the anode while the film-forming material is retracted from the holding position by the retracting mechanism, and can be heated. In this case, when removing moisture, it is possible to prevent the film-forming material from Slurry and sublimation. Thereby, when removing moisture, it is not necessary to move the plasma from the anode to the auxiliary anode, so the auxiliary anode can be omitted.
處理裝置更步具備:陽極,期係將成膜材料保持在保持位置;電漿產生部可以利用成膜材料不升華之產生能量,在與陽極之間產生電漿而進行加熱。在該情況下,在去除水分時,能夠抑制成膜材料因電漿而升華。藉此,在去除水分時,無需將電漿從陽極移至輔助陽極,因此能夠省略輔助陽極。 The processing device is further equipped with: an anode, which holds the film-forming material at a holding position; a plasma generating unit can use the energy generated by the film-forming material without sublimation to generate plasma between the anode and the anode for heating. In this case, it is possible to suppress the sublimation of the film-forming material due to plasma when water is removed. Thereby, when removing moisture, it is not necessary to move the plasma from the anode to the auxiliary anode, so the auxiliary anode can be omitted.
處理裝置更具備:陽極,其係將成膜材料保持在保持位置;以及輔助陽極,其係設置成圍繞陽極;電漿產生部可以在與輔助陽極之間產生電漿而進行加熱。在該情況下,即使不在陽極退避成膜材料,亦能夠抑制在去除水分時,成膜材料因電漿而升華。 The processing device further includes: an anode that holds the film-forming material at a holding position; an auxiliary anode that is provided to surround the anode; and a plasma generating unit capable of generating plasma between the auxiliary anode and heating. In this case, even if the film-forming material is not withdrawn from the anode, it is possible to suppress the sublimation of the film-forming material due to the plasma when water is removed.
處理可以為將在腔室內所產生之負離子照射在對象物之負離子照射處理。藉由電漿產生部去除腔室內的水分,能夠在高真空度下進行負離子照射處理,因此能夠提高負離子照射之效率。其結果,能夠提高被照射負離子之對象物的膜的膜質。 The treatment may be negative ion irradiation treatment of irradiating an object with negative ions generated in the chamber. By removing moisture in the chamber by the plasma generating part, negative ion irradiation treatment can be performed under high vacuum, so the efficiency of negative ion irradiation can be improved. As a result, the film quality of the film of the object to be irradiated with negative ions can be improved.
依據本發明,能夠提供一種能夠提高處理性能之處理裝置。 According to the present invention, it is possible to provide a processing device capable of improving processing performance.
1:處理裝置 1: Processing device
2:爐缸機構 2: Hearth mechanism
3:搬運機構 3: Handling mechanism
5:轉向線圈 5: Steering coil
6:環爐缸(輔助陽極) 6: Ring hearth (auxiliary anode)
7:電漿槍 7: Plasma Gun
9:線圈 9: Coil
10:真空腔室(腔室) 10: Vacuum chamber (chamber)
10a:搬運室 10a: Moving room
10b:成膜室 10b: film forming chamber
10c:電漿口 10c: plasma port
10d,10e:壁部 10d, 10e: wall
10h,10i:側壁 10h, 10i: side wall
10j:底面壁 10j: bottom wall
10k:內壁面 10k: Inner wall surface
10W:壁部 10W: wall
11:基板(對象物) 11: Substrate (object)
14:成膜機構 14: Film forming mechanism
18:電漿產生部 18: Plasma Generation Department
17:主爐缸(陽極) 17: Main hearth (anode)
17a:填充部 17a: filling part
17b:凸緣部 17b: flange part
17c:貫通孔 17c: through hole
20:永久磁鐵部 20:Permanent magnet part
30:冷卻機構 30: cooling mechanism
31:冷卻配管 31: Cooling piping
32:冷卻板 32: cooling plate
35:防鍍板 35: anti-plating plate
40:氣體供給部 40: Gas supply part
41:氣體供給口 41: Gas supply port
50:退避機構 50: Retreat Mechanism
51:退避部 51: Retreat Department
52:操作部 52: Operation department
53:驅動部 53: Drive Department
60:陰極 60: Cathode
61:第1中間電極(柵極) 61: The first intermediate electrode (gate)
62:第2中間電極(柵極) 62: Second intermediate electrode (gate)
61a:環狀永久磁鐵 61a: ring permanent magnet
62a:電磁體線圈 62a: Electromagnet coil
80:電流供給部 80: Current supply part
90:控制部 90: Control Department
100:成膜裝置 100: film forming device
200:負離子照射裝置 200: Negative ion irradiation device
201:陽極 201: anode
202:基板配置部 202: Substrate configuration department
A:箭頭 A: arrow
H:輻射熱 H: radiant heat
Ma:成膜材料 Ma: film-forming material
Mb:粒子 Mb: particle
P:電漿 P: Plasma
[圖1]為表示作為本發明的實施方式之處理裝置的成膜裝置的構造之概略剖視圖。 [ Fig. 1] Fig. 1 is a schematic sectional view showing the structure of a film forming apparatus as a processing apparatus according to an embodiment of the present invention.
[圖2]為示意性表示主爐缸、環爐缸及電漿之放大概略剖視圖。 [ Fig. 2 ] is an enlarged schematic sectional view schematically showing the main hearth, ring hearth and plasma.
[圖3]為記載變形例之成膜裝置之放大概略剖視圖。 [ Fig. 3 ] is an enlarged schematic cross-sectional view of a film forming apparatus describing a modified example.
[圖4]為記載負離子照射裝置之放大概略剖視圖。 [ Fig. 4 ] is an enlarged schematic cross-sectional view of the negative ion irradiation device.
以下,參閱附圖對本發明的一實施方式之處理裝置進行說明。另外,在附圖的說明中,對相同的要件賦予相同的元件符號,並省略重複說明。 Hereinafter, a processing device according to an embodiment of the present invention will be described with reference to the drawings. In addition, in the description of the drawings, the same reference numerals are assigned to the same elements, and repeated descriptions are omitted.
首先,參閱圖1對本發明的實施方式之處理裝置1的構造進行說明。圖1為表示作為本實施方式之處理裝置1的成膜裝置100的構造之概略剖視圖。處理裝置1為對基板11(對象物)進行預定的處理之裝置。在本實施方式中,預定的處理為使成膜材料Ma的粒子Mb附著在基板11而形成膜之成膜處理。亦即,處理裝置1由成膜裝置100構成。如圖1所示,本實施方式的成膜裝置100為所謂離子鍍著法中所使用之離子鍍著裝置。另外,為了方便說明,圖1中示出XYZ座標系統。Y軸方向為搬運基板11之方向。Z軸方向為基板11與後述的爐缸機構相對置之方向。X軸方向為與Y軸方向和Z軸方向正交之方向。
First, the configuration of a
成膜裝置100為基板11以基板11的板厚方向成為大致垂直方向的方式配置在真空腔室10內並進行搬運
之所謂臥式成膜裝置。此時,X軸及Y軸方向為水平方向,Z軸方向成為垂直方向且板厚方向。另外,成膜裝置100亦可以為如下的所謂立式成膜裝置:以基板11的板厚方向成為水平方向(圖1及圖2中為Z軸方向)的方式,在使基板11直立或從直立之狀態傾斜之狀態下,將基板11配置在真空腔室10內並進行搬運。此時,Z軸方向為水平方向且基板11的板厚方向,Y軸方向為水平方向,X軸方向成為垂直方向。
In the
成膜裝置100藉由向基板11供給成膜材料Ma的粒子Mb而在基板11的表面形成膜。成膜裝置100具備:真空腔室10(腔室)、搬運機構3、成膜機構14、冷卻機構30、氣體供給部40、電流供給部80及控制部90。
The
真空腔室10為用於容納基板11,進行成膜處理之構件。真空腔室10具有:搬運室10a,其係用於搬運形成有成膜材料Ma的膜之基板11;成膜室10b,其係使成膜材料Ma擴散;以及電漿口10c,其係將從電漿槍7以射束狀照射之電漿P接收到真空腔室10中。搬運室10a、成膜室10b及電漿口10c相互連通。搬運室10a在預定的搬運方向(圖中的箭頭A)上沿著Y軸設定。搬運室10a具有與Z軸方向相對置之長尺寸的壁部10d、10e和與X軸方向相對置之壁部。又,真空腔室10由導電性材料構成,與地電位連接。
The
成膜室10b中,作為壁部10W,具有:沿著搬運方向(箭頭A)的一對側壁;沿著與搬運方向(箭頭A)相
交之方向(Z軸方向)的一對側壁10h、10i;以及沿著X軸方向配置之底面壁10j。
In the
搬運機構3沿搬運方向(箭頭A)搬運在與成膜材料Ma對向之狀態下保持基板11之基板保持構件16。例如,基板保持構件16為保持基板11的外周緣之框體。搬運機構3由設置於搬運室10a內之複數個搬運輥15構成。搬運輥15沿搬運方向(箭頭A)等間隔配置,在支撐基板保持構件16的同時沿搬運方向(箭頭A)進行搬運。另外,基板11例如使用玻璃基板或塑膠基板等板狀構件。
The
接著,對成膜機構14的結構進行詳細說明。成膜機構14藉由離子鍍著法使成膜材料Ma的粒子附著於基板11。成膜機構14具有電漿產生部18、轉向線圈5、爐缸機構2及環爐缸6。
Next, the structure of the
電漿產生部18在真空腔室10內產生電漿。電漿產生部18例如具有壓力梯度型電漿槍7。電漿槍7經由其主體部分設置於成膜室10b的側壁之電漿口10c與成膜室10b連接。電漿槍7在真空腔室10內產生電漿P。在電漿槍7中所生成之電漿P從電漿口10c向成膜室10b內以射束狀射出。藉此,在成膜室10b內生成電漿P。
The
電漿槍7藉由陰極60封閉一端。在陰極60與電漿口10c之間,同心地配置有第1中間電極(柵極)61及第2中間電極(柵極)62。在第1中間電極61內內裝有用於收斂電漿P之環狀永久磁鐵61a。在第2中間電極62內亦內裝有用於收斂電漿P之電磁體線圈62a。
The
轉向線圈5設置於安裝有電漿槍之電漿口10c的周圍。轉向線圈5將電漿P引導至成膜室10b內。轉向線圈5藉由轉向線圈用電源(未圖示)被激勵。
The
爐缸機構2保持成膜材料Ma。爐缸機構2設置在真空腔室10的成膜室10b內,從搬運機構3觀察時配置在Z軸方向的負方向上。爐缸機構2具有作為將從電漿槍7射出之電漿P引導至成膜材料Ma之主陽極或引導從電漿槍7射出之電漿P之主陽極的主爐缸17(陽極)。
The
主爐缸17具有:筒狀的填充部17a,填充有成膜材料Ma且沿Z軸方向的正方向延伸;及凸緣部17b,從填充部17a突出。主爐缸17相對於真空腔室10所具有的地電位保持在正電位,因此主爐缸17成為放電時的陽極,吸引電漿P。入射有該電漿P之主爐缸17的填充部17a中形成有用於填充成膜材料Ma之貫通孔17c。而且,成膜材料Ma的前端部分在該貫通孔17c的一端部露出於成膜室10b。如此,主爐缸17藉由向填充部17a填充成膜材料Ma,能夠保持該成膜材料Ma。又,貫通孔17c的一端部成為用於保持成膜材料Ma的保持位置,以使成膜材料Ma升華。
The
關於成膜材料Ma,並無特別限定,能夠根據所期望的膜而適當地選擇,例如可例示出ITO(Indium Tin Oxide:銦錫氧化物)、ZnO等透明導電材料、金屬材料、SiON等絕緣密封材料。當成膜材料Ma由絕緣性物質組成時,若對主爐缸17照射電漿P束,則藉由來自電漿P束
之電流而主爐缸17被加熱,成膜材料Ma的前端部分蒸發,且藉由電漿P束被離子化之粒子Mb向成膜室10b內擴散。又,當成膜材料Ma由導電性物質組成時,若對主爐缸17照射電漿P束,則電漿P束直接入射到成膜材料Ma,成膜材料Ma的前端部分被加熱而蒸發,且藉由電漿P束被離子化之粒子Mb向成膜室10b內擴散。向成膜室10b內擴散之粒子Mb向成膜室10b的Z軸正方向移動,並在搬運室10a內附著於基板11的表面。另外,成膜材料Ma為成形為規定長度的圓柱形狀的固體物,複數個成膜材料Ma被一次性填充於爐缸機構2內。而且,根據成膜材料Ma的消耗,從爐缸機構2的Z軸負方向側依次擠壓成膜材料Ma,以使最前端側的成膜材料Ma的前端部分與主爐缸17的上端保持預定的位置關係。
The film-forming material Ma is not particularly limited, and can be appropriately selected according to a desired film, for example, transparent conductive materials such as ITO (Indium Tin Oxide: indium tin oxide), ZnO, metal materials, and insulating sealing materials such as SiON. When the film-forming material Ma is composed of an insulating substance, if the
環爐缸6(輔助陽極)為具有用於誘導電漿P之電磁鐵之輔助陽極。環爐缸6設置成圍繞主爐缸17。環爐缸6配置於保持成膜材料Ma之主爐缸17的填充部17a的周圍。環爐缸6具有環狀的線圈9、環狀的永久磁鐵部20及環狀的容器12,線圈9及永久磁鐵部20容納於容器12。在本實施方式中,從搬運機構3觀察時沿Z軸負方向依次設置有線圈9及永久磁鐵部20,但亦可以沿Z軸負方向依次設置有永久磁鐵部20及線圈9。環爐缸6依據流過線圈9之電流的大小來控制入射到成膜材料Ma之電漿P的朝向或入射到主爐缸17之電漿P的朝向。另外,主爐缸17及環爐缸6的電位根據來自控制部90的控制訊號進行控制。
The ring hearth 6 (auxiliary anode) is an auxiliary anode with electromagnets for inducing plasma P. The ring well 6 is arranged around the
冷卻機構30為在進行成膜處理時,對真空腔室10進行冷卻之機構。在本實施方式中,腔室10具有覆蓋內壁面10k之防鍍板35。防鍍板35為使粒子Mb附著,藉此防止粒子Mb附著在內壁面10k之板狀構件。防鍍板35覆蓋與Y軸方向相對置之側壁10h、10i和與X軸方向相對置之側壁。另外,覆蓋側壁10h的防鍍板35在與電漿槍7及氣體供給口41對應之部位開口。
The
冷卻機構30對防鍍板35進行冷卻。冷卻機構30具備冷卻配管31、冷卻板32。冷卻板32設置於防鍍板35的背面側(內壁面10k側)。冷卻板32具有與防鍍板35大致相同的形狀。冷卻配管31設置於冷卻板32的背面側(內壁面10k側)。冷卻配管31配置成遍佈冷卻板32的背面的整個面。冷卻配管31為用於使冷卻水等冷卻介質流動之配管。冷卻配管31能夠藉由基於冷卻介質的熱傳導及熱輻射對冷卻板32進行冷卻。藉此,防鍍板35經由冷卻板32被冷卻配管31冷卻。
The
氣體供給部40向真空腔室10內供給載氣及氧氣。作為載體氣體中含有之物質,例如採用氬氣、氦氣等稀有氣體。氣體供給部40配置在真空腔室10的外部,通過設置在成膜室10b的側壁(例如,側壁10h)之氣體供給口41向真空腔室10內供給原料氣體。氣體供給部40供給基於來自控制部90的控制訊號之流量的載氣及氧氣。
The
電流供給部80向電漿槍7供給用於進行成膜材料的離子化之電流。電流供給部80向電漿槍7的陰極60
供給電流。藉此,電漿槍7以既定值的放電電流進行放電。電流供給部80供給基於來自控制部90的控制訊號之電流值的電流。
The
控制部90為控制成膜裝置100整體之裝置,其由CPU、RAM、ROM及輸入輸出介面等構成。控制部90配置在真空腔室10的外部。控制部90在進行成膜處理時,藉由用於進行該成膜處理之控制內容,控制成膜裝置100。又,控制部90在進行成膜裝置100的維護時,藉由用於進行該維護之控制內容,控制成膜裝置100。在進行成膜處理時,控制部90依據成膜條件,控制成膜裝置100。控制部90控制由氣體供給部40供給之氣體的流量及由電流供給部80供給之電流。又,控制部90以調整主爐缸17的電位,從而在電漿槍7與主爐缸17之間進行放電的方式進行控制。此時,控制部90設定電漿槍的輸出,以獲得僅成膜材料Ma升華之放電能量(產生能量)。又,控制部90在進行成膜處理時,進行基於冷卻機構30的冷卻。因此,能夠抑制防鍍板35因基於成膜時的電漿放電(電漿產生)的放電能量的輻射熱而塑性變形或熔融。
The
在進行維護時,將真空腔室10向大氣開放。此時,大氣中的水分吸附在防鍍板35。若真空腔室10被密封,則進行真空腔室10的真空抽氣。此時,電漿槍7藉由電漿放電(電漿產生)的輻射熱進行加熱,以去除真空腔室10內的水分。控制部90藉由與進行成膜處理時不同的控制內容,進行控制。藉此,電漿槍7根據用於去除水分之專
用的運轉模式,產生電漿P。
During maintenance, the
圖2為示意性表示主爐缸17、環爐缸6及電漿P之放大圖。如圖2中所示,在進行水分去除的加熱時,控制部90以電漿P引導至環爐缸6的方式進行控制。電漿槍7在與環爐缸6之間進行放電(電漿產生),從而進行用於水分去除的加熱。此時,控制部90以電漿P不引導至主爐缸17的方式進行控制。藉此,控制成膜材料Ma升華。控制部90在進行水分去除的加熱時,以停止對冷卻配管31供給冷卻介質的方式進行控制。藉此,冷卻機構30在電漿槍7進行加熱時,停止冷卻。此時,控制部90設定電漿槍7的輸出,以使防鍍板35即使在冷卻機構30的冷卻被停止之狀態下,亦不會因基於電漿放電的放電能量的輻射熱而塑性變形或熔融。控制部90調整電漿槍7的輸出,以成為適於水分去除的加熱溫度。
Fig. 2 is an enlarged view schematically showing the
對本實施方式之處理裝置1的作用‧效果進行說明。
Actions and effects of the
例如,當為了維護等而將真空腔室10向大氣開放的情況下,有時大氣中的水分會吸附在真空腔室10內(例如防鍍板35)。這樣吸附之水分僅藉由真空腔室10的真空抽氣無法被去除,有時會妨礙達到高真空度。相對於此,電漿產生部18藉由基於電漿放電的輻射熱H(參閱圖2)進行加熱,以去除真空腔室10內的水分。此時,吸附在防鍍板35之水分藉由輻射熱H蒸發,並藉由真空抽氣從真空腔室10內去除。如此,藉由使用電漿產生部(18)中的基於
電漿放電的輻射熱(H),能夠去除真空腔室(10)內的水分。因此,藉由降低真空腔室(10)內的真空的極限壓力,能夠達到高真空度。藉此,當在真空腔室(10)內進行成膜處理之情況下,能夠藉由提高膜質來提高處理性能。
For example, when the
電漿產生部18可以依據用於去除水分的專用的運轉模式,產生電漿P。如此,僅藉由追加專用的運轉模式,就能夠無需新增設加熱裝置而使用已有的電漿產生部18進行水分的去除。
The
處理裝置1進一步具備在進行處理時對真空腔室10進行冷卻之冷卻機構30,冷卻機構30可以在電漿產生部18進行加熱時停止冷卻。此時,由於真空腔室10易於加熱,因此即使不將電漿放電的放電能量設得過高,亦能夠有效地去除真空腔室10內的水分。
The
處理裝置1進一步具備在進行處理時對真空腔室10進行冷卻之冷卻機構30,真空腔室10可以具有覆蓋內壁面10k之防鍍板35,冷卻機構30可以對防鍍板35進行冷卻。此時,防鍍板35覆蓋真空腔室10的內壁面10k,藉此能夠抑制粒子Mb等物質直接附著在內壁面10k。這種防鍍板35在進行處理時容易變得高溫,但藉由冷卻機構30對該防鍍板35進行冷卻,能夠抑制因高溫引起之塑性變形或熔融。
The
電漿產生部18可以具有壓力梯度型電漿槍7。此時,基於電漿放電的加熱變得容易進行。
The
處理可以為使成膜材料Ma的粒子Mb附著在
基板11而形成膜之成膜處理。藉由電漿產生部18去除真空腔室10內的水分,能夠在高真空度下進行成膜處理,因此能夠提高形成於基板11之膜的膜質。
The treatment can be to make the particles Mb of the film-forming material Ma adhere to
A film-forming process for forming a film on the
處理裝置1更具備:主爐缸17,其係將成膜材料Ma保持在保持位置;以及環爐缸6,其係設置成圍繞主爐缸17;電漿產生部18可以在與環爐缸6之間進行放電而進行加熱。此時,即使不在主爐缸17退避成膜材料Ma,亦能夠抑制在去除水分時,成膜材料Ma因電漿P而升華。
The
本發明並不限定於上述實施方式。 The present invention is not limited to the above-mentioned embodiments.
在上述的實施方式中,設置有環爐缸6,但如圖3所示,該環爐缸6可以省略。此時,處理裝置1可以更具備:主爐缸17,其係將成膜材料Ma保持在填充部17a的前端的保持位置;以及退避機構50,其係使成膜材料Ma從保持位置退避。此時,電漿產生部18可以在藉由退避機構50使成膜材料Ma從保持位置退避之狀態下,在與主爐缸17之間進行放電而進行加熱。退避機構50具備退避部51、操作部52、驅動部53。退避部51為在填充部17a的下側,將成膜材料Ma預先儲存在退避位置之部分。填充部17a及退避部51具有彼此連通之貫通孔17c。操作部52為操作貫通孔17c內的成膜材料Ma的位置之部分。操作部52為以從下方操作成膜材料Ma的方式進行伸縮之銷狀的構件。驅動部53為賦予用於伸縮操作部52之驅動力之部分。在去除水分時,退避機構50使成膜材料Ma預先退避到退
避部51。在進行成膜處理時,退避機構50使成膜材料Ma移動到填充部17a的前端。
In the above-mentioned embodiment, the
依據圖3所示之構造,在去除水分時,成膜材料Ma從填充部17a的前端部退避,因此能夠抑制成膜材料Ma因電漿P而升華。藉此,在去除水分時,無需將電漿P從主爐缸17移至環爐缸6,因此能夠省略環爐缸6。
According to the structure shown in FIG. 3 , the film-forming material Ma retreats from the front end portion of the filling
又,處理裝置1更具備:主爐缸17,其係將成膜材料Ma保持在填充部17a的前端的保持位置;電漿產生部18可以利用成膜材料Ma不升華之放電能量,在與主爐缸之間進行放電而進行用於去除水分的加熱。此時,在去除水分時,能夠抑制成膜材料Ma因電漿而升華。藉此,在去除水分時,無需將電漿P從主爐缸17移至環爐缸6,因此能夠省略環爐缸6及退避機構50。
In addition, the
又,處理裝置1並不限定於上述那樣的成膜裝置100。例如,如圖4所示,作為處理裝置1,可以採用負離子照射裝置200。此時,作為處理,進行將在真空腔室10內所產生之負離子照射在基板11之負離子照射處理。如圖4所示,負離子照射裝置200具備:電漿產生部18、陽極201、基板配置部202。陽極201設置於與電漿產生部18相對置之側壁10i。電漿產生部18在與陽極201之間進行電漿放電。基板配置部202為配置形成有膜之基板11之部分。基板配置部202設置於底面壁10j。又,相對於側壁10h、10i,設置有冷卻機構30及防鍍板35。另外,防鍍板35亦可以省略。此時,冷卻機構30可以設置於真空腔室10
的各壁部,對這些壁部進行冷卻。
In addition, the
如上所述,在真空腔室10內,藉由電漿P而產生負離子,該負離子照射於基板11的膜。又,電漿產生部18藉由在與陽極201之間進行電漿放電,藉由基於電漿放電的輻射熱進行加熱,以去除真空腔室10內的水分。藉由電漿產生部18去除真空腔室10內的水分,能夠在高真空度下進行負離子照射處理,因此能夠提高負離子照射之效率。其結果,能夠提高被照射負離子之基板11的膜的膜質。
As described above, in the
另外,在上述的實施方式及變形例中,設置有防鍍板35,但亦可以省略。又,冷卻機構30亦可以省略。又,作為電漿產生部18採用了壓力梯度型電漿槍7,但只要是能夠產生電漿之機構,則並沒有特別限定。
In addition, in the above-mentioned embodiment and modified example, the plating resist 35 was provided, but it may be omitted. In addition, the
另外,使用了電漿之成膜方法並不限定於上述的實施方式,例如,亦可以採用ECR電漿CVD、感應耦合型電漿CVD、表面波電漿CVD及螺旋波電漿CVD等的電漿CVD等成膜裝置。 In addition, the film-forming method using plasma is not limited to the above-mentioned embodiment, and for example, a film-forming apparatus such as ECR plasma CVD, inductively coupled plasma CVD, surface wave plasma CVD, and helicon wave plasma CVD can also be used.
1:處理裝置 1: Processing device
2:爐缸機構 2: Hearth mechanism
3:搬運機構 3: Handling mechanism
5:轉向線圈 5: Steering coil
6:環爐缸(輔助陽極) 6: Ring hearth (auxiliary anode)
7(18):電漿槍(電漿產生部) 7(18): Plasma gun (plasma generation part)
9:線圈 9: Coil
10:真空腔室(腔室) 10: Vacuum chamber (chamber)
10a:搬運室 10a: Moving room
10b:成膜室 10b: film forming chamber
10c:電漿口 10c: plasma port
10d:壁部 10d: wall
10e:壁部 10e: wall
10h(10W):側壁(壁部) 10h (10W): side wall (wall part)
10i(10W):側壁(壁部) 10i (10W): side wall (wall part)
10j(10W):底面壁(壁部) 10j (10W): bottom wall (wall)
10k:內壁面 10k: Inner wall surface
11:基板(對象物) 11: Substrate (object)
12:容器 12: container
14:成膜機構 14: Film forming mechanism
15:搬運輥 15: Conveying roller
16:基板保持構件 16: Substrate holding member
17:主爐缸(陽極) 17: Main hearth (anode)
17a:填充部 17a: filling part
17b:凸緣部 17b: flange part
17c:貫通孔 17c: through hole
20:永久磁鐵部 20:Permanent magnet part
30:冷卻機構 30: cooling mechanism
31:冷卻配管 31: Cooling piping
32:冷卻板 32: cooling plate
35:防鍍板 35: anti-plating plate
40:氣體供給部 40: Gas supply part
41:氣體供給口 41: Gas supply port
60:陰極 60: Cathode
61:第1中間電極(柵極) 61: The first intermediate electrode (gate)
61a:永久磁鐵 61a: permanent magnet
62:第2中間電極(柵極) 62: Second intermediate electrode (gate)
62a:電磁線圈 62a: electromagnetic coil
80:電流供給部 80: Current supply part
90:控制部 90: Control Department
100:成膜裝置 100: film forming device
A:搬運方向 A: Transport direction
Ma:成膜材料 Ma: film-forming material
Mb:粒子 Mb: particle
P:電漿 P: Plasma
Claims (10)
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TW201321540A (en) * | 2011-10-20 | 2013-06-01 | Japan Steel Works Ltd | Vacuum film forming method and vacuum film forming apparatus |
TW201546869A (en) * | 2014-03-11 | 2015-12-16 | Tokyo Electron Ltd | Plasma processing apparatus |
US20190032213A1 (en) * | 2016-03-02 | 2019-01-31 | Kokusai Electric Corporation | Substrate processing apparatus capable of adjusting flow rate of inert gas supplied to substrate |
TW201930623A (en) * | 2017-12-27 | 2019-08-01 | 日商愛發科股份有限公司 | Sputtering method and sputtering device |
TW202044397A (en) * | 2019-05-15 | 2020-12-01 | 日商斯庫林集團股份有限公司(株式会社Screenホールディングス) | Substrate processing apparatus |
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JP4985490B2 (en) * | 2008-03-12 | 2012-07-25 | 日新電機株式会社 | Deposition equipment |
JP6054249B2 (en) * | 2013-05-27 | 2016-12-27 | 住友重機械工業株式会社 | Deposition equipment |
JP7313929B2 (en) * | 2019-06-26 | 2023-07-25 | 住友重機械工業株式会社 | Negative ion irradiation device |
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TW201321540A (en) * | 2011-10-20 | 2013-06-01 | Japan Steel Works Ltd | Vacuum film forming method and vacuum film forming apparatus |
TW201546869A (en) * | 2014-03-11 | 2015-12-16 | Tokyo Electron Ltd | Plasma processing apparatus |
US20190032213A1 (en) * | 2016-03-02 | 2019-01-31 | Kokusai Electric Corporation | Substrate processing apparatus capable of adjusting flow rate of inert gas supplied to substrate |
TW201930623A (en) * | 2017-12-27 | 2019-08-01 | 日商愛發科股份有限公司 | Sputtering method and sputtering device |
TW202044397A (en) * | 2019-05-15 | 2020-12-01 | 日商斯庫林集團股份有限公司(株式会社Screenホールディングス) | Substrate processing apparatus |
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