TWI808612B - processing device - Google Patents

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TWI808612B
TWI808612B TW111101631A TW111101631A TWI808612B TW I808612 B TWI808612 B TW I808612B TW 111101631 A TW111101631 A TW 111101631A TW 111101631 A TW111101631 A TW 111101631A TW I808612 B TWI808612 B TW I808612B
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plasma
film
aforementioned
processing device
anode
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TW202231894A (en
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一色雅仁
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日商住友重機械工業股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/56Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
    • C23C14/564Means for minimising impurities in the coating chamber such as dust, moisture, residual gases
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • C23C14/32Vacuum evaporation by explosion; by evaporation and subsequent ionisation of the vapours, e.g. ion-plating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/4401Means for minimising impurities, e.g. dust, moisture or residual gas, in the reaction chamber
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • C23C16/4411Cooling of the reaction chamber walls

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  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Physical Vapour Deposition (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
  • Photovoltaic Devices (AREA)
  • Plasma Technology (AREA)

Abstract

[課題]提供一種能夠提高處理性能之處理裝置。 [解決手段]電漿產生部(18)藉由基於電漿放電的輻射熱(H)(參閱圖2)進行加熱,以去除真空腔室(10)內的水分。如此,藉由使用電漿產生部(18)中的基於電漿放電的輻射熱(H),能夠去除真空腔室(10)內的水分。因此,藉由降低真空腔室(10)內的真空的極限壓力,能夠達到高真空度。藉此,當在真空腔室(10)內進行成膜處理之情況下,能夠藉由提高膜質來提高處理性能。 [Problem] Provide a processing device capable of improving processing performance. [Solution] The plasma generating part (18) is heated by radiant heat (H) (see FIG. 2 ) based on plasma discharge to remove moisture in the vacuum chamber (10). Thus, moisture in the vacuum chamber (10) can be removed by using the radiant heat (H) by plasma discharge in the plasma generation part (18). Therefore, by lowering the ultimate pressure of the vacuum in the vacuum chamber (10), a high degree of vacuum can be achieved. Thereby, when the film forming process is performed in the vacuum chamber (10), the process performance can be improved by improving the film quality.

Description

處理裝置processing device

本發明關於一種處理裝置。 The invention relates to a processing device.

作為對對象物進行預定的處理之處理裝置,如專利文獻1所示,已知一種使成膜材料的粒子附著而形成膜之成膜裝置。該處理裝置使用電漿槍在腔室內產生電漿,在腔室內使成膜材料蒸發。成膜材料附著於基板,藉此於該基板上形成膜。 As a processing apparatus for performing predetermined processing on an object, as disclosed in Patent Document 1, there is known a film-forming apparatus that forms a film by attaching particles of a film-forming material. The processing device uses a plasma gun to generate plasma in a chamber, and evaporates a film-forming material in the chamber. The film-forming material is attached to the substrate, thereby forming a film on the substrate.

[先前技術文獻] [Prior Art Literature] [專利文獻] [Patent Document]

[專利文獻1]日本特開2016-141856號專利公報 [Patent Document 1] Japanese Unexamined Patent Publication No. 2016-141856

在此,如上所述,對於在腔室內產生電漿而進行成膜之處理裝置,要求提高對象物的膜的膜質。又,對於進行負離子照射之處理之處理裝置,亦要求藉由提高負離子的照射效率來提高膜質。綜上所述,對於在腔室內 產生電漿而進行預定的處理之處理裝置,要求提高成膜處理或負離子照射處理等的處理性能。 Here, as described above, in a processing apparatus that generates a plasma in a chamber to form a film, it is required to improve the film quality of the film of the object. In addition, it is also required to improve the film quality by increasing the irradiation efficiency of negative ions in the processing equipment for the treatment of negative ion irradiation. In summary, for the chamber Processing equipment that generates plasma to perform predetermined processing is required to improve the processing performance of film formation processing and negative ion irradiation processing.

因此,本發明的課題在於提供一種能夠提高處理性能之處理裝置。 Therefore, an object of the present invention is to provide a processing device capable of improving processing performance.

有關本發明之處理裝置,係對對象物進行預定的處理;該處理裝置具備:腔室,其係用於容納對象物,並在內部進行處理;以及電漿產生部,其係在腔室內產生電漿;電漿產生部藉由基於電漿產生之輻射熱進行加熱,以去除腔室內的水分。 The processing device related to the present invention is to perform predetermined processing on an object; the processing device has: a chamber for accommodating the object and processing it inside; and a plasma generation part that generates plasma in the chamber; the plasma generation part is heated by radiant heat generated by the plasma to remove moisture in the chamber.

例如,當為了維護等而將腔室向大氣開放的情況下,有時大氣中的水分會吸附在腔室內。這樣吸附之水分僅藉由腔室的真空抽氣無法被去除,有時會妨礙達到高真空度。相對於此,電漿產生部藉由基於電漿產生之輻射熱進行加熱,以去除腔室內的水分。如此,藉由使用電漿產生部中的基於電漿產生之輻射熱,能夠去除腔室內的水分。因此,藉由降低腔室內的真空的極限壓力,能夠達到高真空度。藉此,當在腔室內進行成膜處理或負離子照射等的預定的處理之情況下,能夠藉由提高膜質來提高處理性能。 For example, when the chamber is opened to the atmosphere for maintenance or the like, moisture in the atmosphere may be adsorbed in the chamber. Such adsorbed moisture cannot be removed only by vacuuming the chamber, which sometimes prevents the attainment of high vacuum. In contrast, the plasma generation part is heated by radiation heat generated by the plasma to remove moisture in the chamber. In this way, the moisture in the chamber can be removed by using the radiant heat generated by the plasma in the plasma generating unit. Therefore, by lowering the ultimate pressure of the vacuum in the chamber, a high vacuum can be achieved. Thereby, when predetermined processing such as film formation processing or negative ion irradiation is performed in the chamber, processing performance can be improved by improving film quality.

電漿產生部可以依據用於去除水分的專用的運轉模式,產生電漿。如此,僅藉由追加專用的運轉模式,就能夠無需新增設加熱裝置而使用已有的電漿產生部 進行水分的去除。 The plasma generating unit can generate plasma according to a dedicated operation mode for removing moisture. In this way, only by adding a dedicated operation mode, it is possible to use the existing plasma generation unit without adding a new heating device Moisture removal is carried out.

處理裝置更具備在進行處理時對腔室進行冷卻之冷卻機構,冷卻機構可以在電漿產生部進行加熱時停止冷卻。在該情況下,由於腔室易於加熱,因此即使不將電漿產生的產生能量設得過高,亦能夠有效地去除腔室內的水分。 The processing device further has a cooling mechanism for cooling the chamber during processing, and the cooling mechanism can stop cooling when the plasma generating part is heating. In this case, since the chamber is easily heated, moisture in the chamber can be effectively removed without setting the generation energy of the plasma generation too high.

處理裝置更具備在進行處理時對腔室進行冷卻之冷卻機構,腔室可以具有覆蓋內壁面之防鍍板,冷卻機構可以對防鍍板進行冷卻。在該情況下,防鍍板覆蓋腔室的內壁面,藉此能夠抑制物質直接附著在內壁面。這種防鍍板在進行處理時容易變得高溫,但藉由冷卻機構對該防鍍板進行冷卻,能夠抑制因高溫引起之塑性變形或熔融。 The processing device is further equipped with a cooling mechanism for cooling the chamber during processing. The chamber may have an anti-plating plate covering the inner wall surface, and the cooling mechanism can cool the anti-plating plate. In this case, the anti-plating plate covers the inner wall surface of the chamber, thereby preventing substances from directly adhering to the inner wall surface. This type of anti-plating plate tends to become high temperature during processing, but plastic deformation or melting due to high temperature can be suppressed by cooling the anti-plating plate by the cooling mechanism.

電漿產生部可以具有壓力梯度型電漿槍。在該情況下,基於電漿產生之加熱變得容易進行。 The plasma generator may have a pressure gradient type plasma gun. In this case, heating by plasma generation becomes easy.

處理可以為使成膜材料的粒子附著在對象物而形成膜之成膜處理。藉由電漿產生部去除腔室內的水分,能夠在高真空度下進行成膜處理,因此能夠提高形成於對象物之膜的膜質。 The treatment may be a film-forming process in which particles of a film-forming material are attached to an object to form a film. By removing moisture in the chamber by the plasma generation part, the film formation process can be performed under high vacuum, so the film quality of the film formed on the object can be improved.

處理裝置更具備:陽極,其係將成膜材料保持在保持位置;以及退避機構,其係使成膜材料從保持位置退避;電漿產生部可以在藉由退避機構使成膜材料從保持位置退避之狀態下,在與陽極之間產生電漿而進行加熱。在該情況下,在去除水分時,能夠抑制成膜材料因電 漿而升華。藉此,在去除水分時,無需將電漿從陽極移至輔助陽極,因此能夠省略輔助陽極。 The processing device further includes: an anode, which holds the film-forming material at the holding position; and a retraction mechanism, which retracts the film-forming material from the holding position; and the plasma generating unit can generate plasma between the anode and the anode while the film-forming material is retracted from the holding position by the retracting mechanism, and can be heated. In this case, when removing moisture, it is possible to prevent the film-forming material from Slurry and sublimation. Thereby, when removing moisture, it is not necessary to move the plasma from the anode to the auxiliary anode, so the auxiliary anode can be omitted.

處理裝置更步具備:陽極,期係將成膜材料保持在保持位置;電漿產生部可以利用成膜材料不升華之產生能量,在與陽極之間產生電漿而進行加熱。在該情況下,在去除水分時,能夠抑制成膜材料因電漿而升華。藉此,在去除水分時,無需將電漿從陽極移至輔助陽極,因此能夠省略輔助陽極。 The processing device is further equipped with: an anode, which holds the film-forming material at a holding position; a plasma generating unit can use the energy generated by the film-forming material without sublimation to generate plasma between the anode and the anode for heating. In this case, it is possible to suppress the sublimation of the film-forming material due to plasma when water is removed. Thereby, when removing moisture, it is not necessary to move the plasma from the anode to the auxiliary anode, so the auxiliary anode can be omitted.

處理裝置更具備:陽極,其係將成膜材料保持在保持位置;以及輔助陽極,其係設置成圍繞陽極;電漿產生部可以在與輔助陽極之間產生電漿而進行加熱。在該情況下,即使不在陽極退避成膜材料,亦能夠抑制在去除水分時,成膜材料因電漿而升華。 The processing device further includes: an anode that holds the film-forming material at a holding position; an auxiliary anode that is provided to surround the anode; and a plasma generating unit capable of generating plasma between the auxiliary anode and heating. In this case, even if the film-forming material is not withdrawn from the anode, it is possible to suppress the sublimation of the film-forming material due to the plasma when water is removed.

處理可以為將在腔室內所產生之負離子照射在對象物之負離子照射處理。藉由電漿產生部去除腔室內的水分,能夠在高真空度下進行負離子照射處理,因此能夠提高負離子照射之效率。其結果,能夠提高被照射負離子之對象物的膜的膜質。 The treatment may be negative ion irradiation treatment of irradiating an object with negative ions generated in the chamber. By removing moisture in the chamber by the plasma generating part, negative ion irradiation treatment can be performed under high vacuum, so the efficiency of negative ion irradiation can be improved. As a result, the film quality of the film of the object to be irradiated with negative ions can be improved.

依據本發明,能夠提供一種能夠提高處理性能之處理裝置。 According to the present invention, it is possible to provide a processing device capable of improving processing performance.

1:處理裝置 1: Processing device

2:爐缸機構 2: Hearth mechanism

3:搬運機構 3: Handling mechanism

5:轉向線圈 5: Steering coil

6:環爐缸(輔助陽極) 6: Ring hearth (auxiliary anode)

7:電漿槍 7: Plasma Gun

9:線圈 9: Coil

10:真空腔室(腔室) 10: Vacuum chamber (chamber)

10a:搬運室 10a: Moving room

10b:成膜室 10b: film forming chamber

10c:電漿口 10c: plasma port

10d,10e:壁部 10d, 10e: wall

10h,10i:側壁 10h, 10i: side wall

10j:底面壁 10j: bottom wall

10k:內壁面 10k: Inner wall surface

10W:壁部 10W: wall

11:基板(對象物) 11: Substrate (object)

14:成膜機構 14: Film forming mechanism

18:電漿產生部 18: Plasma Generation Department

17:主爐缸(陽極) 17: Main hearth (anode)

17a:填充部 17a: filling part

17b:凸緣部 17b: flange part

17c:貫通孔 17c: through hole

20:永久磁鐵部 20:Permanent magnet part

30:冷卻機構 30: cooling mechanism

31:冷卻配管 31: Cooling piping

32:冷卻板 32: cooling plate

35:防鍍板 35: anti-plating plate

40:氣體供給部 40: Gas supply part

41:氣體供給口 41: Gas supply port

50:退避機構 50: Retreat Mechanism

51:退避部 51: Retreat Department

52:操作部 52: Operation department

53:驅動部 53: Drive Department

60:陰極 60: Cathode

61:第1中間電極(柵極) 61: The first intermediate electrode (gate)

62:第2中間電極(柵極) 62: Second intermediate electrode (gate)

61a:環狀永久磁鐵 61a: ring permanent magnet

62a:電磁體線圈 62a: Electromagnet coil

80:電流供給部 80: Current supply part

90:控制部 90: Control Department

100:成膜裝置 100: film forming device

200:負離子照射裝置 200: Negative ion irradiation device

201:陽極 201: anode

202:基板配置部 202: Substrate configuration department

A:箭頭 A: arrow

H:輻射熱 H: radiant heat

Ma:成膜材料 Ma: film-forming material

Mb:粒子 Mb: particle

P:電漿 P: Plasma

[圖1]為表示作為本發明的實施方式之處理裝置的成膜裝置的構造之概略剖視圖。 [ Fig. 1] Fig. 1 is a schematic sectional view showing the structure of a film forming apparatus as a processing apparatus according to an embodiment of the present invention.

[圖2]為示意性表示主爐缸、環爐缸及電漿之放大概略剖視圖。 [ Fig. 2 ] is an enlarged schematic sectional view schematically showing the main hearth, ring hearth and plasma.

[圖3]為記載變形例之成膜裝置之放大概略剖視圖。 [ Fig. 3 ] is an enlarged schematic cross-sectional view of a film forming apparatus describing a modified example.

[圖4]為記載負離子照射裝置之放大概略剖視圖。 [ Fig. 4 ] is an enlarged schematic cross-sectional view of the negative ion irradiation device.

以下,參閱附圖對本發明的一實施方式之處理裝置進行說明。另外,在附圖的說明中,對相同的要件賦予相同的元件符號,並省略重複說明。 Hereinafter, a processing device according to an embodiment of the present invention will be described with reference to the drawings. In addition, in the description of the drawings, the same reference numerals are assigned to the same elements, and repeated descriptions are omitted.

首先,參閱圖1對本發明的實施方式之處理裝置1的構造進行說明。圖1為表示作為本實施方式之處理裝置1的成膜裝置100的構造之概略剖視圖。處理裝置1為對基板11(對象物)進行預定的處理之裝置。在本實施方式中,預定的處理為使成膜材料Ma的粒子Mb附著在基板11而形成膜之成膜處理。亦即,處理裝置1由成膜裝置100構成。如圖1所示,本實施方式的成膜裝置100為所謂離子鍍著法中所使用之離子鍍著裝置。另外,為了方便說明,圖1中示出XYZ座標系統。Y軸方向為搬運基板11之方向。Z軸方向為基板11與後述的爐缸機構相對置之方向。X軸方向為與Y軸方向和Z軸方向正交之方向。 First, the configuration of a processing device 1 according to an embodiment of the present invention will be described with reference to FIG. 1 . FIG. 1 is a schematic cross-sectional view showing the structure of a film forming apparatus 100 as a processing apparatus 1 of the present embodiment. The processing apparatus 1 is an apparatus that performs predetermined processing on a substrate 11 (object). In the present embodiment, the predetermined process is a film-forming process in which the particles Mb of the film-forming material Ma are attached to the substrate 11 to form a film. That is, the processing apparatus 1 is constituted by the film forming apparatus 100 . As shown in FIG. 1 , the film forming apparatus 100 of the present embodiment is an ion plating apparatus used in a so-called ion plating method. In addition, for convenience of explanation, an XYZ coordinate system is shown in FIG. 1 . The Y-axis direction is the direction in which the substrate 11 is conveyed. The Z-axis direction is a direction in which the base plate 11 faces a hearth mechanism described later. The X-axis direction is a direction perpendicular to the Y-axis direction and the Z-axis direction.

成膜裝置100為基板11以基板11的板厚方向成為大致垂直方向的方式配置在真空腔室10內並進行搬運 之所謂臥式成膜裝置。此時,X軸及Y軸方向為水平方向,Z軸方向成為垂直方向且板厚方向。另外,成膜裝置100亦可以為如下的所謂立式成膜裝置:以基板11的板厚方向成為水平方向(圖1及圖2中為Z軸方向)的方式,在使基板11直立或從直立之狀態傾斜之狀態下,將基板11配置在真空腔室10內並進行搬運。此時,Z軸方向為水平方向且基板11的板厚方向,Y軸方向為水平方向,X軸方向成為垂直方向。 In the film forming apparatus 100 , the substrate 11 is arranged and transported in the vacuum chamber 10 so that the thickness direction of the substrate 11 becomes substantially vertical. The so-called horizontal film forming device. At this time, the X-axis and Y-axis directions are the horizontal direction, and the Z-axis direction is the vertical direction and the plate thickness direction. In addition, the film forming apparatus 100 may be a so-called vertical film forming apparatus that arranges and transports the substrate 11 in the vacuum chamber 10 in a state where the substrate 11 is erected or tilted from the erected state so that the thickness direction of the substrate 11 becomes a horizontal direction (the Z-axis direction in FIGS. 1 and 2 ). In this case, the Z-axis direction is the horizontal direction, the thickness direction of the substrate 11 is the plate thickness direction, the Y-axis direction is the horizontal direction, and the X-axis direction is the vertical direction.

成膜裝置100藉由向基板11供給成膜材料Ma的粒子Mb而在基板11的表面形成膜。成膜裝置100具備:真空腔室10(腔室)、搬運機構3、成膜機構14、冷卻機構30、氣體供給部40、電流供給部80及控制部90。 The film forming apparatus 100 forms a film on the surface of the substrate 11 by supplying the particles Mb of the film forming material Ma to the substrate 11 . The film forming apparatus 100 includes a vacuum chamber 10 (chamber), a transport mechanism 3 , a film forming mechanism 14 , a cooling mechanism 30 , a gas supply unit 40 , a current supply unit 80 , and a control unit 90 .

真空腔室10為用於容納基板11,進行成膜處理之構件。真空腔室10具有:搬運室10a,其係用於搬運形成有成膜材料Ma的膜之基板11;成膜室10b,其係使成膜材料Ma擴散;以及電漿口10c,其係將從電漿槍7以射束狀照射之電漿P接收到真空腔室10中。搬運室10a、成膜室10b及電漿口10c相互連通。搬運室10a在預定的搬運方向(圖中的箭頭A)上沿著Y軸設定。搬運室10a具有與Z軸方向相對置之長尺寸的壁部10d、10e和與X軸方向相對置之壁部。又,真空腔室10由導電性材料構成,與地電位連接。 The vacuum chamber 10 is a member for accommodating the substrate 11 and performing film formation. The vacuum chamber 10 has: a transfer chamber 10a for transferring the substrate 11 formed with a film of the film-forming material Ma; a film-forming chamber 10b for diffusing the film-forming material Ma; The transfer chamber 10a, the film formation chamber 10b, and the plasma port 10c communicate with each other. The transfer chamber 10a is set along the Y axis in a predetermined transfer direction (arrow A in the figure). The transfer chamber 10a has long wall portions 10d and 10e facing the Z-axis direction and a wall portion facing the X-axis direction. In addition, the vacuum chamber 10 is made of a conductive material, and is connected to the ground potential.

成膜室10b中,作為壁部10W,具有:沿著搬運方向(箭頭A)的一對側壁;沿著與搬運方向(箭頭A)相 交之方向(Z軸方向)的一對側壁10h、10i;以及沿著X軸方向配置之底面壁10j。 In the film forming chamber 10b, as the wall portion 10W, there are: a pair of side walls along the conveyance direction (arrow A); A pair of side walls 10h and 10i in the direction of intersection (Z-axis direction); and a bottom wall 10j arranged along the X-axis direction.

搬運機構3沿搬運方向(箭頭A)搬運在與成膜材料Ma對向之狀態下保持基板11之基板保持構件16。例如,基板保持構件16為保持基板11的外周緣之框體。搬運機構3由設置於搬運室10a內之複數個搬運輥15構成。搬運輥15沿搬運方向(箭頭A)等間隔配置,在支撐基板保持構件16的同時沿搬運方向(箭頭A)進行搬運。另外,基板11例如使用玻璃基板或塑膠基板等板狀構件。 The conveyance mechanism 3 conveys the substrate holding member 16 holding the substrate 11 in a state facing the film formation material Ma in the conveyance direction (arrow A). For example, the substrate holding member 16 is a frame that holds the outer peripheral edge of the substrate 11 . The conveyance mechanism 3 is constituted by a plurality of conveyance rollers 15 installed in the conveyance chamber 10a. The conveyance rollers 15 are arranged at equal intervals along the conveyance direction (arrow A), and convey along the conveyance direction (arrow A) while supporting the substrate holding member 16 . In addition, as the substrate 11 , for example, a plate-shaped member such as a glass substrate or a plastic substrate is used.

接著,對成膜機構14的結構進行詳細說明。成膜機構14藉由離子鍍著法使成膜材料Ma的粒子附著於基板11。成膜機構14具有電漿產生部18、轉向線圈5、爐缸機構2及環爐缸6。 Next, the structure of the film forming mechanism 14 will be described in detail. The film formation mechanism 14 attaches particles of the film formation material Ma to the substrate 11 by ion plating. The film formation mechanism 14 has a plasma generator 18 , a steering coil 5 , a hearth mechanism 2 , and a ring hearth 6 .

電漿產生部18在真空腔室10內產生電漿。電漿產生部18例如具有壓力梯度型電漿槍7。電漿槍7經由其主體部分設置於成膜室10b的側壁之電漿口10c與成膜室10b連接。電漿槍7在真空腔室10內產生電漿P。在電漿槍7中所生成之電漿P從電漿口10c向成膜室10b內以射束狀射出。藉此,在成膜室10b內生成電漿P。 The plasma generator 18 generates plasma in the vacuum chamber 10 . The plasma generator 18 has, for example, a pressure gradient type plasma gun 7 . The plasma gun 7 is connected to the film forming chamber 10b through the plasma port 10c whose main part is provided on the side wall of the film forming chamber 10b. The plasma gun 7 generates plasma P in the vacuum chamber 10 . The plasma P generated in the plasma gun 7 is injected into the film formation chamber 10b from the plasma port 10c in the form of a beam. Thereby, plasma P is generated in the film formation chamber 10b.

電漿槍7藉由陰極60封閉一端。在陰極60與電漿口10c之間,同心地配置有第1中間電極(柵極)61及第2中間電極(柵極)62。在第1中間電極61內內裝有用於收斂電漿P之環狀永久磁鐵61a。在第2中間電極62內亦內裝有用於收斂電漿P之電磁體線圈62a。 The plasma gun 7 is closed at one end by a cathode 60 . Between the cathode 60 and the plasma port 10c, a first intermediate electrode (grid) 61 and a second intermediate electrode (grid) 62 are arranged concentrically. A ring-shaped permanent magnet 61a for converging the plasma P is built in the first intermediate electrode 61 . An electromagnet coil 62a for converging the plasma P is also built in the second intermediate electrode 62 .

轉向線圈5設置於安裝有電漿槍之電漿口10c的周圍。轉向線圈5將電漿P引導至成膜室10b內。轉向線圈5藉由轉向線圈用電源(未圖示)被激勵。 The steering coil 5 is arranged around the plasma port 10c where the plasma gun is installed. The steering coil 5 guides the plasma P into the film formation chamber 10b. The steering coil 5 is excited by a steering coil power supply (not shown).

爐缸機構2保持成膜材料Ma。爐缸機構2設置在真空腔室10的成膜室10b內,從搬運機構3觀察時配置在Z軸方向的負方向上。爐缸機構2具有作為將從電漿槍7射出之電漿P引導至成膜材料Ma之主陽極或引導從電漿槍7射出之電漿P之主陽極的主爐缸17(陽極)。 The hearth mechanism 2 holds the film-forming material Ma. The hearth mechanism 2 is installed in the film forming chamber 10 b of the vacuum chamber 10 , and is arranged in the negative direction of the Z-axis direction when viewed from the conveyance mechanism 3 . The hearth mechanism 2 has a main hearth 17 (anode) as a main anode for guiding the plasma P emitted from the plasma gun 7 to the film formation material Ma or as a main anode for guiding the plasma P emitted from the plasma gun 7 .

主爐缸17具有:筒狀的填充部17a,填充有成膜材料Ma且沿Z軸方向的正方向延伸;及凸緣部17b,從填充部17a突出。主爐缸17相對於真空腔室10所具有的地電位保持在正電位,因此主爐缸17成為放電時的陽極,吸引電漿P。入射有該電漿P之主爐缸17的填充部17a中形成有用於填充成膜材料Ma之貫通孔17c。而且,成膜材料Ma的前端部分在該貫通孔17c的一端部露出於成膜室10b。如此,主爐缸17藉由向填充部17a填充成膜材料Ma,能夠保持該成膜材料Ma。又,貫通孔17c的一端部成為用於保持成膜材料Ma的保持位置,以使成膜材料Ma升華。 The main hearth 17 has a cylindrical filling part 17a filled with the film-forming material Ma and extending in the positive direction of the Z-axis direction, and a flange part 17b protruding from the filling part 17a. Since the main well 17 is kept at a positive potential with respect to the ground potential of the vacuum chamber 10 , the main well 17 serves as an anode during discharge and attracts the plasma P. A through-hole 17c for filling the film-forming material Ma is formed in the filling portion 17a of the main hearth 17 into which the plasma P is injected. And, the tip portion of the film-forming material Ma is exposed in the film-forming chamber 10b at one end portion of the through-hole 17c. In this way, the main hearth 17 can hold the film-forming material Ma by filling the filling portion 17a with the film-forming material Ma. Moreover, one end portion of the through hole 17 c serves as a holding position for holding the film formation material Ma so that the film formation material Ma is sublimated.

關於成膜材料Ma,並無特別限定,能夠根據所期望的膜而適當地選擇,例如可例示出ITO(Indium Tin Oxide:銦錫氧化物)、ZnO等透明導電材料、金屬材料、SiON等絕緣密封材料。當成膜材料Ma由絕緣性物質組成時,若對主爐缸17照射電漿P束,則藉由來自電漿P束 之電流而主爐缸17被加熱,成膜材料Ma的前端部分蒸發,且藉由電漿P束被離子化之粒子Mb向成膜室10b內擴散。又,當成膜材料Ma由導電性物質組成時,若對主爐缸17照射電漿P束,則電漿P束直接入射到成膜材料Ma,成膜材料Ma的前端部分被加熱而蒸發,且藉由電漿P束被離子化之粒子Mb向成膜室10b內擴散。向成膜室10b內擴散之粒子Mb向成膜室10b的Z軸正方向移動,並在搬運室10a內附著於基板11的表面。另外,成膜材料Ma為成形為規定長度的圓柱形狀的固體物,複數個成膜材料Ma被一次性填充於爐缸機構2內。而且,根據成膜材料Ma的消耗,從爐缸機構2的Z軸負方向側依次擠壓成膜材料Ma,以使最前端側的成膜材料Ma的前端部分與主爐缸17的上端保持預定的位置關係。 The film-forming material Ma is not particularly limited, and can be appropriately selected according to a desired film, for example, transparent conductive materials such as ITO (Indium Tin Oxide: indium tin oxide), ZnO, metal materials, and insulating sealing materials such as SiON. When the film-forming material Ma is composed of an insulating substance, if the main hearth 17 is irradiated with a plasma P beam, then by the plasma P beam The main furnace 17 is heated by the electric current, the front end of the film-forming material Ma evaporates, and the particles Mb ionized by the plasma P beam diffuse into the film-forming chamber 10b. Also, when the film-forming material Ma is composed of a conductive substance, if the main furnace 17 is irradiated with the plasma P beam, the plasma P beam directly enters the film-forming material Ma, the front end of the film-forming material Ma is heated and evaporated, and the particles Mb ionized by the plasma P beam diffuse into the film-forming chamber 10b. The particles Mb diffused into the film-forming chamber 10b move in the positive direction of the Z-axis of the film-forming chamber 10b, and adhere to the surface of the substrate 11 in the transfer chamber 10a. In addition, the film-forming material Ma is a solid object formed into a cylindrical shape with a predetermined length, and a plurality of film-forming materials Ma are filled in the hearth mechanism 2 at once. Further, according to the consumption of the film-forming material Ma, the film-forming material Ma is sequentially squeezed from the Z-axis negative direction side of the hearth mechanism 2, so that the front end portion of the film-forming material Ma on the leading end side maintains a predetermined positional relationship with the upper end of the main hearth 17.

環爐缸6(輔助陽極)為具有用於誘導電漿P之電磁鐵之輔助陽極。環爐缸6設置成圍繞主爐缸17。環爐缸6配置於保持成膜材料Ma之主爐缸17的填充部17a的周圍。環爐缸6具有環狀的線圈9、環狀的永久磁鐵部20及環狀的容器12,線圈9及永久磁鐵部20容納於容器12。在本實施方式中,從搬運機構3觀察時沿Z軸負方向依次設置有線圈9及永久磁鐵部20,但亦可以沿Z軸負方向依次設置有永久磁鐵部20及線圈9。環爐缸6依據流過線圈9之電流的大小來控制入射到成膜材料Ma之電漿P的朝向或入射到主爐缸17之電漿P的朝向。另外,主爐缸17及環爐缸6的電位根據來自控制部90的控制訊號進行控制。 The ring hearth 6 (auxiliary anode) is an auxiliary anode with electromagnets for inducing plasma P. The ring well 6 is arranged around the main well 17 . The ring hearth 6 is disposed around the filling portion 17a of the main hearth 17 holding the film formation material Ma. The ring hearth 6 has an annular coil 9 , an annular permanent magnet portion 20 , and an annular container 12 , and the coil 9 and the permanent magnet portion 20 are housed in the container 12 . In this embodiment, the coil 9 and the permanent magnet portion 20 are sequentially provided along the Z-axis negative direction when viewed from the conveyance mechanism 3 , but the permanent magnet portion 20 and the coil 9 may be sequentially provided along the Z-axis negative direction. The ring hearth 6 controls the direction of the plasma P incident on the film-forming material Ma or the direction of the plasma P incident on the main hearth 17 according to the magnitude of the current flowing through the coil 9 . In addition, the potentials of the main well 17 and the ring well 6 are controlled based on control signals from the control unit 90 .

冷卻機構30為在進行成膜處理時,對真空腔室10進行冷卻之機構。在本實施方式中,腔室10具有覆蓋內壁面10k之防鍍板35。防鍍板35為使粒子Mb附著,藉此防止粒子Mb附著在內壁面10k之板狀構件。防鍍板35覆蓋與Y軸方向相對置之側壁10h、10i和與X軸方向相對置之側壁。另外,覆蓋側壁10h的防鍍板35在與電漿槍7及氣體供給口41對應之部位開口。 The cooling mechanism 30 is a mechanism for cooling the vacuum chamber 10 during film formation. In the present embodiment, the chamber 10 has a plating resist 35 covering the inner wall surface 10k. The anti-plating plate 35 is a plate-shaped member that prevents the particles Mb from adhering to the inner wall surface 10k by adhering the particles Mb. The anti-plating plate 35 covers the side walls 10h and 10i facing the Y-axis direction and the side walls facing the X-axis direction. In addition, the plating resist 35 covering the side wall 10h is opened at a portion corresponding to the plasma gun 7 and the gas supply port 41 .

冷卻機構30對防鍍板35進行冷卻。冷卻機構30具備冷卻配管31、冷卻板32。冷卻板32設置於防鍍板35的背面側(內壁面10k側)。冷卻板32具有與防鍍板35大致相同的形狀。冷卻配管31設置於冷卻板32的背面側(內壁面10k側)。冷卻配管31配置成遍佈冷卻板32的背面的整個面。冷卻配管31為用於使冷卻水等冷卻介質流動之配管。冷卻配管31能夠藉由基於冷卻介質的熱傳導及熱輻射對冷卻板32進行冷卻。藉此,防鍍板35經由冷卻板32被冷卻配管31冷卻。 The cooling mechanism 30 cools the anti-plating plate 35 . The cooling mechanism 30 includes a cooling pipe 31 and a cooling plate 32 . The cooling plate 32 is provided on the back side (inner wall surface 10k side) of the plating resist plate 35 . The cooling plate 32 has substantially the same shape as the plating guard 35 . The cooling pipe 31 is provided on the back side of the cooling plate 32 (inner wall surface 10k side). The cooling pipe 31 is arranged over the entire rear surface of the cooling plate 32 . The cooling pipe 31 is a pipe for flowing a cooling medium such as cooling water. The cooling pipe 31 can cool the cooling plate 32 by heat conduction and heat radiation by a cooling medium. Thereby, the anti-plating plate 35 is cooled by the cooling pipe 31 via the cooling plate 32 .

氣體供給部40向真空腔室10內供給載氣及氧氣。作為載體氣體中含有之物質,例如採用氬氣、氦氣等稀有氣體。氣體供給部40配置在真空腔室10的外部,通過設置在成膜室10b的側壁(例如,側壁10h)之氣體供給口41向真空腔室10內供給原料氣體。氣體供給部40供給基於來自控制部90的控制訊號之流量的載氣及氧氣。 The gas supply unit 40 supplies carrier gas and oxygen into the vacuum chamber 10 . As the substance contained in the carrier gas, for example, a rare gas such as argon gas or helium gas is used. The gas supply unit 40 is disposed outside the vacuum chamber 10 and supplies source gases into the vacuum chamber 10 through a gas supply port 41 provided on a side wall (for example, side wall 10h) of the film forming chamber 10b. The gas supply unit 40 supplies carrier gas and oxygen at flow rates based on control signals from the control unit 90 .

電流供給部80向電漿槍7供給用於進行成膜材料的離子化之電流。電流供給部80向電漿槍7的陰極60 供給電流。藉此,電漿槍7以既定值的放電電流進行放電。電流供給部80供給基於來自控制部90的控制訊號之電流值的電流。 The current supply unit 80 supplies a current for ionizing the film formation material to the plasma gun 7 . The current supply part 80 is connected to the cathode 60 of the plasma gun 7 supply current. Thereby, the plasma gun 7 discharges with a discharge current of a predetermined value. The current supply unit 80 supplies a current based on the current value of the control signal from the control unit 90 .

控制部90為控制成膜裝置100整體之裝置,其由CPU、RAM、ROM及輸入輸出介面等構成。控制部90配置在真空腔室10的外部。控制部90在進行成膜處理時,藉由用於進行該成膜處理之控制內容,控制成膜裝置100。又,控制部90在進行成膜裝置100的維護時,藉由用於進行該維護之控制內容,控制成膜裝置100。在進行成膜處理時,控制部90依據成膜條件,控制成膜裝置100。控制部90控制由氣體供給部40供給之氣體的流量及由電流供給部80供給之電流。又,控制部90以調整主爐缸17的電位,從而在電漿槍7與主爐缸17之間進行放電的方式進行控制。此時,控制部90設定電漿槍的輸出,以獲得僅成膜材料Ma升華之放電能量(產生能量)。又,控制部90在進行成膜處理時,進行基於冷卻機構30的冷卻。因此,能夠抑制防鍍板35因基於成膜時的電漿放電(電漿產生)的放電能量的輻射熱而塑性變形或熔融。 The control part 90 is a device which controls the whole film formation apparatus 100, and is comprised by CPU, RAM, ROM, an input-output interface, etc. The control unit 90 is arranged outside the vacuum chamber 10 . When performing the film forming process, the control unit 90 controls the film forming apparatus 100 according to the control content for performing the film forming process. Furthermore, when performing maintenance of the film forming apparatus 100 , the control unit 90 controls the film forming apparatus 100 according to the control content for performing the maintenance. When performing the film forming process, the control unit 90 controls the film forming apparatus 100 according to the film forming conditions. The control unit 90 controls the flow rate of the gas supplied from the gas supply unit 40 and the current supplied from the current supply unit 80 . In addition, the control unit 90 controls the electric potential of the main well 17 to discharge between the plasma gun 7 and the main well 17 . At this time, the control unit 90 sets the output of the plasma gun so that only the discharge energy (generated energy) for the sublimation of the film formation material Ma is obtained. In addition, the control unit 90 performs cooling by the cooling mechanism 30 when performing the film forming process. Therefore, it is possible to suppress plastic deformation or melting of the plating resist 35 by radiant heat based on the discharge energy of the plasma discharge (plasma generation) during film formation.

在進行維護時,將真空腔室10向大氣開放。此時,大氣中的水分吸附在防鍍板35。若真空腔室10被密封,則進行真空腔室10的真空抽氣。此時,電漿槍7藉由電漿放電(電漿產生)的輻射熱進行加熱,以去除真空腔室10內的水分。控制部90藉由與進行成膜處理時不同的控制內容,進行控制。藉此,電漿槍7根據用於去除水分之專 用的運轉模式,產生電漿P。 During maintenance, the vacuum chamber 10 is opened to the atmosphere. At this time, moisture in the atmosphere is adsorbed on the plating resist 35 . When the vacuum chamber 10 is sealed, the vacuum chamber 10 is evacuated. At this time, the plasma gun 7 is heated by the radiant heat of plasma discharge (plasma generation) to remove moisture in the vacuum chamber 10 . The control part 90 performs control with the control content different from the time of film-forming process. Thereby, the plasma gun 7 according to the In the operating mode used, plasma P is generated.

圖2為示意性表示主爐缸17、環爐缸6及電漿P之放大圖。如圖2中所示,在進行水分去除的加熱時,控制部90以電漿P引導至環爐缸6的方式進行控制。電漿槍7在與環爐缸6之間進行放電(電漿產生),從而進行用於水分去除的加熱。此時,控制部90以電漿P不引導至主爐缸17的方式進行控制。藉此,控制成膜材料Ma升華。控制部90在進行水分去除的加熱時,以停止對冷卻配管31供給冷卻介質的方式進行控制。藉此,冷卻機構30在電漿槍7進行加熱時,停止冷卻。此時,控制部90設定電漿槍7的輸出,以使防鍍板35即使在冷卻機構30的冷卻被停止之狀態下,亦不會因基於電漿放電的放電能量的輻射熱而塑性變形或熔融。控制部90調整電漿槍7的輸出,以成為適於水分去除的加熱溫度。 Fig. 2 is an enlarged view schematically showing the main hearth 17, the ring hearth 6 and the plasma P. As shown in FIG. 2 , the control unit 90 controls so that the plasma P is guided to the ring hearth 6 when the heating for moisture removal is performed. The plasma gun 7 performs electric discharge (plasma generation) with the ring hearth 6 to perform heating for moisture removal. At this time, the control unit 90 controls so that the plasma P is not guided to the main well 17 . Thereby, the sublimation of the film-forming material Ma is controlled. The control unit 90 controls so as to stop supply of the cooling medium to the cooling pipe 31 when performing heating for moisture removal. Thereby, the cooling mechanism 30 stops cooling when the plasma gun 7 is heating. At this time, the control unit 90 sets the output of the plasma gun 7 so that the plating resist 35 will not be plastically deformed or melted by radiant heat from the discharge energy of the plasma discharge even when cooling by the cooling mechanism 30 is stopped. The control unit 90 adjusts the output of the plasma gun 7 so that the heating temperature is suitable for moisture removal.

對本實施方式之處理裝置1的作用‧效果進行說明。 Actions and effects of the processing apparatus 1 of this embodiment will be described.

例如,當為了維護等而將真空腔室10向大氣開放的情況下,有時大氣中的水分會吸附在真空腔室10內(例如防鍍板35)。這樣吸附之水分僅藉由真空腔室10的真空抽氣無法被去除,有時會妨礙達到高真空度。相對於此,電漿產生部18藉由基於電漿放電的輻射熱H(參閱圖2)進行加熱,以去除真空腔室10內的水分。此時,吸附在防鍍板35之水分藉由輻射熱H蒸發,並藉由真空抽氣從真空腔室10內去除。如此,藉由使用電漿產生部(18)中的基於 電漿放電的輻射熱(H),能夠去除真空腔室(10)內的水分。因此,藉由降低真空腔室(10)內的真空的極限壓力,能夠達到高真空度。藉此,當在真空腔室(10)內進行成膜處理之情況下,能夠藉由提高膜質來提高處理性能。 For example, when the vacuum chamber 10 is opened to the atmosphere for maintenance or the like, moisture in the atmosphere may be adsorbed in the vacuum chamber 10 (for example, the plating resist 35 ). The moisture adsorbed in this way cannot be removed only by vacuuming the vacuum chamber 10, which sometimes hinders the attainment of a high vacuum degree. On the other hand, the plasma generator 18 is heated by radiant heat H (refer to FIG. 2 ) by plasma discharge to remove moisture in the vacuum chamber 10 . At this time, the moisture adsorbed on the anti-plating plate 35 is evaporated by the radiant heat H, and removed from the vacuum chamber 10 by vacuum pumping. Thus, by using the plasma generating part (18) based on Radiant heat (H) of plasma discharge can remove moisture in the vacuum chamber (10). Therefore, by lowering the ultimate pressure of the vacuum in the vacuum chamber (10), a high degree of vacuum can be achieved. Thereby, when the film forming process is performed in the vacuum chamber (10), the process performance can be improved by improving the film quality.

電漿產生部18可以依據用於去除水分的專用的運轉模式,產生電漿P。如此,僅藉由追加專用的運轉模式,就能夠無需新增設加熱裝置而使用已有的電漿產生部18進行水分的去除。 The plasma generating unit 18 can generate plasma P according to a dedicated operation mode for removing moisture. In this way, only by adding a dedicated operation mode, it is possible to remove moisture using the existing plasma generating unit 18 without newly installing a heating device.

處理裝置1進一步具備在進行處理時對真空腔室10進行冷卻之冷卻機構30,冷卻機構30可以在電漿產生部18進行加熱時停止冷卻。此時,由於真空腔室10易於加熱,因此即使不將電漿放電的放電能量設得過高,亦能夠有效地去除真空腔室10內的水分。 The processing apparatus 1 further includes a cooling mechanism 30 for cooling the vacuum chamber 10 during processing, and the cooling mechanism 30 can stop cooling when the plasma generating unit 18 is heating. At this time, since the vacuum chamber 10 is easily heated, moisture in the vacuum chamber 10 can be effectively removed without setting the discharge energy of the plasma discharge too high.

處理裝置1進一步具備在進行處理時對真空腔室10進行冷卻之冷卻機構30,真空腔室10可以具有覆蓋內壁面10k之防鍍板35,冷卻機構30可以對防鍍板35進行冷卻。此時,防鍍板35覆蓋真空腔室10的內壁面10k,藉此能夠抑制粒子Mb等物質直接附著在內壁面10k。這種防鍍板35在進行處理時容易變得高溫,但藉由冷卻機構30對該防鍍板35進行冷卻,能夠抑制因高溫引起之塑性變形或熔融。 The processing device 1 further includes a cooling mechanism 30 for cooling the vacuum chamber 10 during processing. The vacuum chamber 10 may have a plating plate 35 covering the inner wall surface 10k, and the cooling mechanism 30 may cool the plating plate 35. At this time, the anti-plating plate 35 covers the inner wall surface 10k of the vacuum chamber 10, thereby preventing substances such as particles Mb from directly adhering to the inner wall surface 10k. This type of anti-plating plate 35 tends to become high temperature during processing, but by cooling the anti-plating plate 35 by the cooling mechanism 30, plastic deformation or melting due to high temperature can be suppressed.

電漿產生部18可以具有壓力梯度型電漿槍7。此時,基於電漿放電的加熱變得容易進行。 The plasma generator 18 may have a pressure gradient type plasma gun 7 . In this case, heating by plasma discharge becomes easy.

處理可以為使成膜材料Ma的粒子Mb附著在 基板11而形成膜之成膜處理。藉由電漿產生部18去除真空腔室10內的水分,能夠在高真空度下進行成膜處理,因此能夠提高形成於基板11之膜的膜質。 The treatment can be to make the particles Mb of the film-forming material Ma adhere to A film-forming process for forming a film on the substrate 11. By removing moisture in the vacuum chamber 10 by the plasma generating part 18, the film forming process can be performed under a high vacuum degree, so the film quality of the film formed on the substrate 11 can be improved.

處理裝置1更具備:主爐缸17,其係將成膜材料Ma保持在保持位置;以及環爐缸6,其係設置成圍繞主爐缸17;電漿產生部18可以在與環爐缸6之間進行放電而進行加熱。此時,即使不在主爐缸17退避成膜材料Ma,亦能夠抑制在去除水分時,成膜材料Ma因電漿P而升華。 The processing device 1 further includes: a main hearth 17, which holds the film-forming material Ma at a holding position; and a ring hearth 6, which is arranged to surround the main hearth 17; At this time, even if the film-forming material Ma is not evacuated in the main hearth 17, it is possible to suppress the sublimation of the film-forming material Ma by the plasma P at the time of water removal.

本發明並不限定於上述實施方式。 The present invention is not limited to the above-mentioned embodiments.

在上述的實施方式中,設置有環爐缸6,但如圖3所示,該環爐缸6可以省略。此時,處理裝置1可以更具備:主爐缸17,其係將成膜材料Ma保持在填充部17a的前端的保持位置;以及退避機構50,其係使成膜材料Ma從保持位置退避。此時,電漿產生部18可以在藉由退避機構50使成膜材料Ma從保持位置退避之狀態下,在與主爐缸17之間進行放電而進行加熱。退避機構50具備退避部51、操作部52、驅動部53。退避部51為在填充部17a的下側,將成膜材料Ma預先儲存在退避位置之部分。填充部17a及退避部51具有彼此連通之貫通孔17c。操作部52為操作貫通孔17c內的成膜材料Ma的位置之部分。操作部52為以從下方操作成膜材料Ma的方式進行伸縮之銷狀的構件。驅動部53為賦予用於伸縮操作部52之驅動力之部分。在去除水分時,退避機構50使成膜材料Ma預先退避到退 避部51。在進行成膜處理時,退避機構50使成膜材料Ma移動到填充部17a的前端。 In the above-mentioned embodiment, the ring hearth 6 is provided, but as shown in FIG. 3 , this ring hearth 6 may be omitted. In this case, the processing apparatus 1 may further include: a main hearth 17 for holding the film-forming material Ma at the holding position at the front end of the filling portion 17a; and an retraction mechanism 50 for retracting the film-forming material Ma from the holding position. At this time, the plasma generating unit 18 may be heated by discharging between the main furnace 17 and the film formation material Ma retracted from the holding position by the retracting mechanism 50 . The retraction mechanism 50 includes a retraction unit 51 , an operation unit 52 , and a drive unit 53 . The evacuation part 51 is a part which stores the film-forming material Ma in advance at the evacuation position on the lower side of the filling part 17a. The filling part 17a and the retreat part 51 have the through-hole 17c which communicates with each other. The operation part 52 is a part which operates the position of the film-forming material Ma in the through-hole 17c. The operation unit 52 is a pin-shaped member that expands and contracts so as to operate the film-forming material Ma from below. The driving unit 53 is a part that applies a driving force for extending and contracting the operation unit 52 . When removing moisture, the retraction mechanism 50 retracts the film-forming material Ma to a retracted position in advance. avoidance part 51. When the film formation process is performed, the retreat mechanism 50 moves the film formation material Ma to the front end of the filling portion 17a.

依據圖3所示之構造,在去除水分時,成膜材料Ma從填充部17a的前端部退避,因此能夠抑制成膜材料Ma因電漿P而升華。藉此,在去除水分時,無需將電漿P從主爐缸17移至環爐缸6,因此能夠省略環爐缸6。 According to the structure shown in FIG. 3 , the film-forming material Ma retreats from the front end portion of the filling portion 17 a when removing water, and thus the sublimation of the film-forming material Ma by the plasma P can be suppressed. This eliminates the need to move the plasma P from the main hearth 17 to the ring hearth 6 when removing water, so the ring hearth 6 can be omitted.

又,處理裝置1更具備:主爐缸17,其係將成膜材料Ma保持在填充部17a的前端的保持位置;電漿產生部18可以利用成膜材料Ma不升華之放電能量,在與主爐缸之間進行放電而進行用於去除水分的加熱。此時,在去除水分時,能夠抑制成膜材料Ma因電漿而升華。藉此,在去除水分時,無需將電漿P從主爐缸17移至環爐缸6,因此能夠省略環爐缸6及退避機構50。 In addition, the processing device 1 further includes: a main hearth 17, which holds the film-forming material Ma at the holding position at the front end of the filling part 17a; the plasma generating part 18 can use the discharge energy of the film-forming material Ma not to sublimate, and discharge between the main hearth to perform heating for removing moisture. In this case, when water is removed, it is possible to suppress the sublimation of the film-forming material Ma due to plasma. Thereby, since it is not necessary to move the plasma P from the main hearth 17 to the ring hearth 6 when removing moisture, the ring hearth 6 and the retracting mechanism 50 can be omitted.

又,處理裝置1並不限定於上述那樣的成膜裝置100。例如,如圖4所示,作為處理裝置1,可以採用負離子照射裝置200。此時,作為處理,進行將在真空腔室10內所產生之負離子照射在基板11之負離子照射處理。如圖4所示,負離子照射裝置200具備:電漿產生部18、陽極201、基板配置部202。陽極201設置於與電漿產生部18相對置之側壁10i。電漿產生部18在與陽極201之間進行電漿放電。基板配置部202為配置形成有膜之基板11之部分。基板配置部202設置於底面壁10j。又,相對於側壁10h、10i,設置有冷卻機構30及防鍍板35。另外,防鍍板35亦可以省略。此時,冷卻機構30可以設置於真空腔室10 的各壁部,對這些壁部進行冷卻。 In addition, the processing apparatus 1 is not limited to the film formation apparatus 100 mentioned above. For example, as shown in FIG. 4 , a negative ion irradiation device 200 can be used as the processing device 1 . At this time, as a process, a negative ion irradiation process of irradiating the substrate 11 with negative ions generated in the vacuum chamber 10 is performed. As shown in FIG. 4 , the negative ion irradiation device 200 includes a plasma generation unit 18 , an anode 201 , and a substrate arrangement unit 202 . The anode 201 is disposed on the side wall 10i opposite to the plasma generating portion 18 . The plasma generator 18 performs plasma discharge with the anode 201 . The substrate arrangement part 202 is a part where the substrate 11 on which the film is formed is arranged. The substrate placement portion 202 is provided on the bottom wall 10j. Moreover, the cooling mechanism 30 and the anti-plating plate 35 are provided with respect to side wall 10h, 10i. In addition, the anti-plating plate 35 can also be omitted. At this time, the cooling mechanism 30 can be installed in the vacuum chamber 10 Each of the walls is cooled.

如上所述,在真空腔室10內,藉由電漿P而產生負離子,該負離子照射於基板11的膜。又,電漿產生部18藉由在與陽極201之間進行電漿放電,藉由基於電漿放電的輻射熱進行加熱,以去除真空腔室10內的水分。藉由電漿產生部18去除真空腔室10內的水分,能夠在高真空度下進行負離子照射處理,因此能夠提高負離子照射之效率。其結果,能夠提高被照射負離子之基板11的膜的膜質。 As described above, in the vacuum chamber 10 , negative ions are generated by the plasma P, and the negative ions are irradiated on the film of the substrate 11 . In addition, the plasma generating unit 18 performs plasma discharge between the anode 201 and heats with radiation heat from the plasma discharge to remove moisture in the vacuum chamber 10 . By removing the moisture in the vacuum chamber 10 by the plasma generating part 18, the negative ion irradiation treatment can be performed under a high vacuum degree, so the efficiency of the negative ion irradiation can be improved. As a result, the film quality of the film of the substrate 11 irradiated with negative ions can be improved.

另外,在上述的實施方式及變形例中,設置有防鍍板35,但亦可以省略。又,冷卻機構30亦可以省略。又,作為電漿產生部18採用了壓力梯度型電漿槍7,但只要是能夠產生電漿之機構,則並沒有特別限定。 In addition, in the above-mentioned embodiment and modified example, the plating resist 35 was provided, but it may be omitted. In addition, the cooling mechanism 30 may also be omitted. Moreover, although the pressure gradient type plasma gun 7 is used as the plasma generation part 18, it will not specifically limit as long as it can generate|occur|produce plasma.

另外,使用了電漿之成膜方法並不限定於上述的實施方式,例如,亦可以採用ECR電漿CVD、感應耦合型電漿CVD、表面波電漿CVD及螺旋波電漿CVD等的電漿CVD等成膜裝置。 In addition, the film-forming method using plasma is not limited to the above-mentioned embodiment, and for example, a film-forming apparatus such as ECR plasma CVD, inductively coupled plasma CVD, surface wave plasma CVD, and helicon wave plasma CVD can also be used.

1:處理裝置 1: Processing device

2:爐缸機構 2: Hearth mechanism

3:搬運機構 3: Handling mechanism

5:轉向線圈 5: Steering coil

6:環爐缸(輔助陽極) 6: Ring hearth (auxiliary anode)

7(18):電漿槍(電漿產生部) 7(18): Plasma gun (plasma generation part)

9:線圈 9: Coil

10:真空腔室(腔室) 10: Vacuum chamber (chamber)

10a:搬運室 10a: Moving room

10b:成膜室 10b: film forming chamber

10c:電漿口 10c: plasma port

10d:壁部 10d: wall

10e:壁部 10e: wall

10h(10W):側壁(壁部) 10h (10W): side wall (wall part)

10i(10W):側壁(壁部) 10i (10W): side wall (wall part)

10j(10W):底面壁(壁部) 10j (10W): bottom wall (wall)

10k:內壁面 10k: Inner wall surface

11:基板(對象物) 11: Substrate (object)

12:容器 12: container

14:成膜機構 14: Film forming mechanism

15:搬運輥 15: Conveying roller

16:基板保持構件 16: Substrate holding member

17:主爐缸(陽極) 17: Main hearth (anode)

17a:填充部 17a: filling part

17b:凸緣部 17b: flange part

17c:貫通孔 17c: through hole

20:永久磁鐵部 20:Permanent magnet part

30:冷卻機構 30: cooling mechanism

31:冷卻配管 31: Cooling piping

32:冷卻板 32: cooling plate

35:防鍍板 35: anti-plating plate

40:氣體供給部 40: Gas supply part

41:氣體供給口 41: Gas supply port

60:陰極 60: Cathode

61:第1中間電極(柵極) 61: The first intermediate electrode (gate)

61a:永久磁鐵 61a: permanent magnet

62:第2中間電極(柵極) 62: Second intermediate electrode (gate)

62a:電磁線圈 62a: electromagnetic coil

80:電流供給部 80: Current supply part

90:控制部 90: Control Department

100:成膜裝置 100: film forming device

A:搬運方向 A: Transport direction

Ma:成膜材料 Ma: film-forming material

Mb:粒子 Mb: particle

P:電漿 P: Plasma

Claims (10)

一種處理裝置,係對對象物進行預定的處理;該處理裝置具備: 腔室,其係用於容納前述對象物,並在內部進行前述處理;以及 電漿產生部,其係在前述腔室內產生電漿; 前述電漿產生部藉由基於電漿產生之輻射熱進行加熱,以去除前述腔室內的水分。 A processing device that performs predetermined processing on an object; the processing device includes: a chamber for accommodating the aforementioned object and performing the aforementioned processing therein; and a plasma generating part, which generates plasma in the aforementioned chamber; The plasma generation part is heated by radiation heat generated by the plasma to remove moisture in the chamber. 如請求項1的處理裝置,其中, 前述電漿產生部根據用於去除水分的專用的運轉模式,產生電漿。 The processing device of claim 1, wherein, The plasma generating unit generates plasma according to a dedicated operation mode for removing moisture. 如請求項1或2的處理裝置,其中, 更具備:在進行前述處理時對前述腔室進行冷卻之冷卻機構; 前述冷卻機構在前述電漿產生部進行前述加熱時停止冷卻。 The processing device of claim 1 or 2, wherein, It is further equipped with: a cooling mechanism for cooling the aforementioned chamber during the aforementioned processing; The cooling mechanism stops cooling when the plasma generating unit performs the heating. 如請求項1或請求項2的處理裝置,其中, 更具備:在進行前述處理時對前述腔室進行冷卻之冷卻機構; 前述腔室具有覆蓋內壁面之防鍍板; 前述冷卻機構對前述防鍍板進行冷卻。 The processing device of claim 1 or claim 2, wherein, It is further equipped with: a cooling mechanism for cooling the aforementioned chamber during the aforementioned processing; The aforementioned chamber has an anti-plating plate covering the inner wall surface; The cooling mechanism cools the anti-plating plate. 如請求項1或請求項2的處理裝置,其中, 前述電漿產生部具有壓力梯度型電漿槍。 The processing device of claim 1 or claim 2, wherein, The plasma generating unit has a pressure gradient type plasma gun. 如請求項1或請求項2的處理裝置,其中, 前述處理乃是使成膜材料的粒子附著在前述對象物而形成膜之成膜處理。 The processing device of claim 1 or claim 2, wherein, The aforementioned treatment is a film-forming process in which particles of a film-forming material are attached to the aforementioned object to form a film. 如請求項6的處理裝置,其中,更具備: 陽極,其係將前述成膜材料保持在保持位置;以及 退避機構,其係使前述成膜材料從前述保持位置退避; 前述電漿產生部在藉由前述退避機構使前述成膜材料從前述保持位置退避的狀態下,在與前述陽極之間產生電漿而進行前述加熱。 Such as the processing device of claim 6, wherein, it further has: an anode, which holds the aforementioned film-forming material in a holding position; and a retracting mechanism, which retracts the aforementioned film-forming material from the aforementioned holding position; The plasma generator generates plasma between the anode and the anode to perform the heating while the film-forming material is retracted from the holding position by the retraction mechanism. 如請求項6的處理裝置,其中,更具備: 陽極,其係將前述成膜材料保持在保持位置; 前述電漿產生部利用前述成膜材料不升華之產生能量,在與前述陽極之間產生電漿而進行前述加熱。 Such as the processing device of claim 6, wherein, it further has: an anode, which holds the aforementioned film-forming material in a holding position; The plasma generation unit generates plasma between the anode and the anode by using energy generated by the film-forming material without sublimation to perform the heating. 如請求項6的處理裝置,其中,更具備: 陽極,其係將前述成膜材料保持在保持位置;以及 輔助陽極,其係設置成圍繞前述陽極; 前述電漿產生部在與前述輔助陽極之間產生電漿而進行前述加熱。 Such as the processing device of claim 6, wherein, it further has: an anode that holds the aforementioned film-forming material in a holding position; and an auxiliary anode arranged to surround the aforementioned anode; The plasma generating unit generates plasma between the auxiliary anode and the heating. 如請求項1或請求項2的處理裝置,其中, 前述處理係將在前述腔室內所產生之負離子照射在前述對象物之負離子照射處理。 The processing device of claim 1 or claim 2, wherein, The aforementioned treatment is an anion irradiation treatment in which the anion generated in the aforementioned chamber is irradiated onto the aforementioned object.
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TW201546869A (en) * 2014-03-11 2015-12-16 Tokyo Electron Ltd Plasma processing apparatus
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