TWI804438B - Pultrusion mechanism for pultruding fiber sheet - Google Patents

Pultrusion mechanism for pultruding fiber sheet Download PDF

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TWI804438B
TWI804438B TW111136266A TW111136266A TWI804438B TW I804438 B TWI804438 B TW I804438B TW 111136266 A TW111136266 A TW 111136266A TW 111136266 A TW111136266 A TW 111136266A TW I804438 B TWI804438 B TW I804438B
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mold
fiber
heating
hole
fiber sheet
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TW202413067A (en
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王勝福
賴芋蒼
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安能複材科技股份有限公司
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Abstract

A pultrusion mechanism for pultruding a fiber sheet includes a squeezing-flattening mechanism provided between a heat curing mold and a main holding mold, wherein the squeezing-flattening mechanism includes a plurality of squeezing roller assemblies, each of which includes a convex roller and a concave roller. Axes of the convex roller and the concave roller are parallel, and an arc gap is left therebetween. The arc gap allows a planar fiber sheet to pass through, squeezed into an arc. The convex rollers and the concave rollers of the multiple squeezing roller assemblies are alternatively arranged in a staggered manner, bending the fiber sheet upward and downward within a tolerable scope of flexible deformation. In other words, by bending upward and downward the fiber sheet, internal stress of the fiber sheet can be eliminated before it is fully cured.

Description

拉擠纖維板材之拉擠成型機構Pultrusion forming mechanism of pultruded fiber sheet

本發明係關於一種拉擠纖維板材之成型技術,尤指一種對成型後的板材進行整型消除內應力的拉擠纖維板材之拉擠成型機構。The invention relates to a forming technology of pultruded fiber boards, in particular to a pultrusion forming mechanism of pultruded fiber boards for shaping the formed boards to eliminate internal stress.

按,拉擠生產纖維板材時,纖維從樹脂槽含浸後進入模具,透過模具的加熱固化後,固化成型的板材經由拉擠拔出模具,再以捲收架進行板材捲收,但詳觀上述習知結構不難發覺其尚存有些許不足之處,其主要原因為:(一)、成型模具是連續進行板材的加熱固化,且不斷由拉擠動作形成連續纖維板材,故板材在成型模具內的加熱時間不足,導致板材的內部並未完全熟化,而未完全熟化的板材會於內部形成有較高的內應力,雖然在收捲時會因為已捲緊而不會有板材彎曲現象,但在使用時拉出板材後,該板材的內應力將會被釋放,使該板材會產生兩側上彎或下彎之變形,反之,若於成型模具中加熱等待完全熟化,將會有難以拉擠抽出成型模具之缺點,施加過大的拉擠力則會導致板材產生拉伸變形,亦非克服熟化不足而產生內應力之方法;(二)、纖維紗線在含浸前是多筒紗捲放置於架上,再由大面積狀拉引至小面積狀形成紗束,再將紗束穿過樹脂槽內進行含浸動作,已經集中成束的該紗束的內部不容易浸入樹脂,導致內部的樹脂量不足,又因為拉引的角度與距離的不同,紗束的分佈將不均勻,且不容易形成直線狀態,當未完全呈直線狀態下進入狹小的模具進紗口時,該外緣的紗線將容易被磨耗而形成斜置狀或被扯斷,斜置狀的紗束會提高成型板材的內應力,在展開拉擠纖維板材時會有板材彎曲的現象,而扯斷之紗線會降低成型板材結構強度;(三)、習知所使用的夾持模具是採用油壓缸推動,於有效拉擠行程後會放開纖維板材進行回程,此時纖維板材的連續拉出形成短暫的停滯,此情況不僅會讓纖維板材的加熱時間不均勻,亦會在拉與停之間形成過大的拉擠力,導致纖維板材的內應力增加,即會影響到纖維板材的生產品質,若直接加裝兩組夾持模具則會有建置成本過高,且併列的兩組夾持模具也會大幅延長其生產線。Press, when pultrusion produces fiber boards, the fibers are impregnated from the resin tank and enter the mold. After being heated and solidified by the mold, the cured board is pulled out of the mold through pultrusion, and then the board is rolled up by the winding rack, but the above-mentioned It is not difficult to find that there are some deficiencies in the conventional structure. The main reasons are: (1) The forming mold continuously heats and solidifies the plate, and continuously forms a continuous fiber plate by pultrusion, so the plate is formed in the forming mold. Insufficient heating time in the interior leads to incomplete curing of the inside of the board, and the incompletely cured board will form a high internal stress inside, although there will be no bending of the board because it has been rolled tightly during winding, However, after the sheet is pulled out during use, the internal stress of the sheet will be released, causing the sheet to be deformed to bend up or down on both sides. On the contrary, if it is heated in a forming mold and waits for complete curing, it will be difficult. The disadvantage of the pultrusion extraction molding die is that excessive pultrusion force will cause tensile deformation of the sheet, and it is not a method to overcome the internal stress caused by insufficient curing; (2) The fiber yarn is multi-column yarn rolls before impregnation Put it on the frame, and then pull it from a large area to a small area to form a yarn bundle, and then pass the yarn bundle through the resin tank for impregnation. The amount of resin is insufficient, and because of the difference in pulling angle and distance, the distribution of yarn bundles will be uneven, and it is not easy to form a straight line. When entering the narrow mold yarn inlet in a not completely straight line, the outer edge The yarn will be easily worn to form an oblique shape or be torn off. The oblique yarn bundle will increase the internal stress of the formed sheet. When the pultrusion fiber sheet is unfolded, the sheet will bend, and the torn yarn will The thread will reduce the structural strength of the formed sheet; (3), the conventionally used clamping mold is driven by a hydraulic cylinder, and after the effective pultrusion stroke, the fiber sheet will be released for the return stroke. At this time, the continuous pulling of the fiber sheet forms a Short stagnation, this situation will not only make the heating time of the fiberboard uneven, but also form an excessive pultrusion force between pulling and stopping, resulting in an increase in the internal stress of the fiberboard, which will affect the production quality of the fiberboard. If two sets of clamping molds are directly installed, the construction cost will be too high, and the parallel two sets of clamping molds will also greatly extend the production line.

有鑑於此,本發明人於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本發明。In view of this, the present inventor has been engaged in the manufacture, development and design of related products for many years. After careful design and careful evaluation for the above-mentioned goals, he finally obtained a practical invention.

本發明所欲解決之技術問題在於針對現有技術存在的上述缺失,提供一種拉擠纖維板材之拉擠成型機構。The technical problem to be solved by the present invention is to provide a pultrusion forming mechanism for pultruded fiber boards in view of the above-mentioned deficiencies in the prior art.

一加熱固化模具貫穿開設有一加熱通道,該加熱通道的一端形成有一進料口,而該加熱通道的另一端形成有一出料口,讓複數條纖維紗束由該進料口進入該加熱通道,且該纖維紗束加熱固化後由該出料口穿出形成連續的一纖維板材,一擠壓整平機構包括有複數組擠壓輪組,該擠壓輪組皆包括有一凸面滾輪與一凹面滾輪,該凸面滾輪與該凹面滾輪的軸心互相平行的間隔有一弧形間隙,且該弧形間隙提供平面狀的該纖維板材穿過而擠壓形成弧面狀,多組該擠壓輪組的該凸面滾輪與該凹面滾輪呈反置狀交替排列,藉此在容許彈性變形的範圍內連續的上下彎曲該纖維板材,進而在該纖維板材未完全固化前消除其內應力,一主夾持模具連接有一主油壓缸,又該主油壓缸伸長推動該主夾持模具,讓該主夾持模具夾合該纖維板材並由該加熱固化模具處抽出,其中該擠壓整平機構設置於該加熱固化模具之該出料口外側與該主夾持模具之間。A heating and curing mold runs through a heating channel, one end of the heating channel is formed with a feed port, and the other end of the heating channel is formed with a discharge port, allowing a plurality of fiber yarns to enter the heating channel through the feed port, And the fiber bundles are heated and solidified to pass through the outlet to form a continuous fiber sheet. An extrusion leveling mechanism includes a plurality of extrusion wheel sets, and the extrusion wheel sets include a convex roller and a concave surface. Roller, there is an arc-shaped gap between the axes of the convex roller and the concave roller parallel to each other, and the arc-shaped gap allows the planar fiber sheet to pass through and be extruded to form an arc surface. Multiple sets of the extruding wheel set The convex rollers and the concave rollers are alternately arranged in reverse, so as to continuously bend the fiberboard up and down within the range of allowable elastic deformation, and then eliminate the internal stress of the fiberboard before it is completely cured. The mold is connected with a main hydraulic cylinder, and the main hydraulic cylinder is extended to push the main clamping mold, so that the main clamping mold clamps the fiber plate and is drawn out from the heating and curing mold, wherein the extrusion leveling mechanism is set between the outer side of the discharge port of the heating and curing mold and the main clamping mold.

其中該擠壓整平機構包括有複數組限位滾輪,上述限位滾輪呈站立狀的設置於上述擠壓輪組之間,進而防止纖維板材的側向位移,又該擠壓整平機構包括有至少一組直筒滾輪,該直筒滾輪設置於該擠壓整平機構朝向該主夾持模具的一端,讓纖維板材回復平面狀的送出該擠壓整平機構。Wherein the extrusion leveling mechanism includes a plurality of sets of limit rollers, and the above-mentioned limit rollers are arranged in a standing shape between the above-mentioned extrusion wheel groups, thereby preventing the lateral displacement of the fiber sheet, and the extrusion leveling mechanism includes There is at least one set of straight cylinder rollers, and the straight cylinder rollers are arranged at one end of the extrusion leveling mechanism facing the main clamping mold, so that the fiber sheet can be sent out of the extrusion leveling mechanism in a flat state.

其中該擠壓整平機構包括有一溫控箱,該溫控箱提供該擠壓輪組、該限位滾輪及該直筒滾輪的容置組裝,藉由該溫控箱控制於整型時的溫度變化。Wherein the extrusion leveling mechanism includes a temperature control box, the temperature control box provides the accommodation and assembly of the extrusion wheel set, the limit roller and the straight roller, and the temperature during shaping is controlled by the temperature control box Variety.

其中更包括有一捲收架,該主夾持模具抽出的該纖維板材輸送至該捲收架處,且該捲收架包括有用於捲收該纖維板材的一轉盤,以及用於支撐該轉盤的一升降座,又該升降座能升降調整該轉盤的高度。It further includes a winding stand, the fiber sheet extracted by the main clamping mold is transported to the winding stand, and the winding stand includes a turntable for winding the fiber sheet, and a support for supporting the turntable A lift seat, and the lift seat can lift and adjust the height of the turntable.

其中該加熱固化模具包括有一底模、一頂模及二鑲件,該底模與該頂模合模構成該加熱通道,又該加熱通道於該進料口處形成逐漸向外擴大的一擴大段,兩該鑲件互相對稱的形成有一直桿段與相對該直桿段傾斜的一延伸段,上述鑲件以該直桿段裝設於該加熱通道內,且該延伸段裝設於該擴大段而延伸至該進料口。Wherein the heating and curing mold includes a bottom mold, a top mold and two inserts, the bottom mold and the top mold are molded together to form the heating channel, and the heating channel forms an enlarged gradually outward expansion at the inlet. The two inserts are symmetrically formed with a straight bar section and an extension section inclined relative to the straight bar section. The above-mentioned insert is installed in the heating channel with the straight bar section, and the extension section is installed in the The enlarged section extends to the feed port.

其中該鑲件配合使用需求能裝設於該加熱通道內或不裝設於該加熱通道內,藉此調整該加熱通道大小而生產不同尺寸之該纖維板材。Wherein the insert can be installed in the heating channel or not installed in the heating channel according to the requirements of use, thereby adjusting the size of the heating channel to produce the fiber boards of different sizes.

其中更包括有一桌體,且該桌體平行間隔的設置有二桌板,又該加熱固化模具、該擠壓整平機構及該主夾持模具皆設置於兩該桌板上,且該主夾持模具之該主油壓缸設置於兩該桌板之間,又該主夾持模具更包括有一副夾持模具,且該副夾持模具滑設於兩該桌板處,另該副夾持模具連接二副油壓缸,兩該副油壓缸設置於兩該桌板下方。It further includes a table body, and the table body is provided with two table boards in parallel and spaced apart, and the heating and curing mold, the extrusion leveling mechanism and the main clamping mold are all arranged on the two table boards, and the main table board The main hydraulic cylinder for clamping the mold is set between the two table boards, and the main clamping mold further includes a pair of clamping molds, and the pair of clamping molds is slidably arranged at the two table boards, and the other pair The clamping mold is connected with two pairs of hydraulic cylinders, and the two pairs of hydraulic cylinders are arranged under the two table boards.

其中該加熱固化模具於該進料口前方設置有至少一進紗洞板,該進紗洞板開設有複數個濾膠孔,該纖維紗束由該濾膠孔穿過後再穿入該進料口,並以該濾膠孔刮除該纖維紗束上多餘的液態樹脂。Wherein the heating and curing mold is provided with at least one yarn feeding hole in front of the feeding port, and the yarn feeding hole is provided with a plurality of filter holes, and the fiber yarn passes through the filter holes and then passes through the feeding hole. mouth, and scrape off excess liquid resin on the fiber yarn bundle with the glue filter hole.

其中該加熱固化模具於該進料口前方設置有至少一上膠洞板,該上膠洞板平行該進紗洞板,讓該進紗洞板位於該加熱固化模具與該上膠洞板之間,又該上膠洞板開設有複數個上膠孔,該纖維紗束穿過該上膠孔時黏附液態樹脂後再穿過該濾膠孔。Wherein the heat curing mold is provided with at least one glue hole plate in front of the feed port, the glue hole plate is parallel to the yarn inlet hole plate, so that the yarn inlet hole plate is located between the heat curing mold and the glue hole plate In the meantime, the gluing hole plate is provided with a plurality of gluing holes, and the fiber yarn sticks to the liquid resin when passing through the gluing holes and then passes through the gluing holes.

其中該上膠洞板於上緣裝設有一出膠管,且該上膠洞板於下緣裝設有相通該出膠管的一集膠管,由該出膠管流出液態樹脂而呈瀑布狀的填滿該上膠孔,並由該集膠管回收多餘液態樹脂形成循環流動。Wherein the upper edge of the glue hole plate is equipped with a rubber hose, and the lower edge of the glue hole plate is equipped with a rubber tube that communicates with the glue hose, and the liquid resin flows out from the glue hose to fill it up in a waterfall. The gluing hole, and the excess liquid resin is recovered from the rubber collecting pipe to form a circulating flow.

本發明的第一主要目的在於,該擠壓輪組之該凸面滾輪與該凹面滾輪互相配合形成有該弧形間隙,且該弧形間隙提供平面狀的該纖維板材穿過而擠壓形成弧面狀,多組該擠壓輪組的該凸面滾輪與該凹面滾輪呈反置狀交替排列,藉此在容許彈性變形的範圍內連續的上下彎曲該纖維板材,即透過對該纖維板材的上彎與下彎動作,進而在纖維板材未完全固化前以上彎與下彎動作消除其內應力。The first main purpose of the present invention is that the convex roller and the concave roller of the extrusion wheel set cooperate to form the arc-shaped gap, and the arc-shaped gap allows the planar fiber sheet to pass through to form an arc. The convex rollers and the concave rollers of the extruding wheel group are alternately arranged in a reverse shape, so as to continuously bend the fiber sheet up and down within the range of allowable elastic deformation, that is, through the upper and lower sides of the fiber sheet Bending and bending actions, and then before the fiberboard is fully cured, the upward and downward bending actions eliminate its internal stress.

本發明的第二主要目的在於,該副夾持模具是將兩該副油壓缸裝設於兩側的該桌板下方,且該副油壓缸僅需在該主油壓缸返回行程時接替夾持動作,藉此不僅能閃避設於兩該桌板之間的該主油壓缸,同時也能採用較小油壓與較短行程的該副油壓缸,俾以兼具連續拉擠功能與有效縮短生產線之功效。The second main purpose of the present invention is that two auxiliary hydraulic cylinders are installed under the table on both sides of the auxiliary clamping mold, and the auxiliary hydraulic cylinders only need to be moved when the main hydraulic cylinder returns Taking over the clamping action, not only can avoid the main hydraulic cylinder located between the two tabletops, but also use the secondary hydraulic cylinder with lower hydraulic pressure and shorter stroke to achieve continuous pulling Extrusion function and the effect of effectively shortening the production line.

本發明的第三主要目的在於,該鑲件配合使用需求能裝設於該加熱通道內或不裝設於該加熱通道內,藉此調整該加熱通道大小而生產不同尺寸之該纖維板材,讓該加熱固化模具能在組裝與拆卸該鑲件之調整下,讓該加熱固化模具兼具生產大尺寸與小尺寸之該纖維板材,俾以提高其實用性。The third main purpose of the present invention is that the insert can be installed in the heating channel or not installed in the heating channel in accordance with the requirements of use, thereby adjusting the size of the heating channel to produce the fiberboards of different sizes, so that The heating and curing mold can be adjusted to assemble and disassemble the insert, so that the heating and curing mold can produce both large and small sizes of the fiberboard, so as to improve its practicability.

本發明的第四主要目的在於,該纖維紗束呈擴大均勻分佈狀的由該進料口穿入該加熱固化模具,即能在未完全擠壓狀態下的沿著該擴大段進入該加熱固化模具,避免該纖維紗束突然進入狹小開口而有進入角度過大,導致該纖維紗束形成較大的內應力與磨擦扯斷之情況,還能消除壓緊狀之該纖維紗束於外表面與內部中心的溫差過大之缺點。The fourth main purpose of the present invention is that the fiber yarn bundles are enlarged and evenly distributed and passed through the heating and curing mold through the feed port, that is, they can enter the heating and curing mold along the enlarged section in an incompletely extruded state. The mold prevents the fiber yarn from suddenly entering the narrow opening and the angle of entry is too large, resulting in a large internal stress and frictional tearing of the fiber yarn, and can also eliminate the compacted fiber yarn between the outer surface and the The disadvantage of excessive temperature difference in the inner center.

其他目的、優點和本創作的新穎特性將從以下詳細的描述與相關的附圖更加顯明。Other objects, advantages and novel features of the invention will be more apparent from the following detailed description and associated drawings.

為使 貴審查委員對本發明之目的、特徵及功效能夠有更進一步之瞭解與認識,以下茲請配合(圖式簡單說明)詳述如後:In order to enable your review committee members to have a further understanding and understanding of the purpose, characteristics and effects of the present invention, please cooperate with (simple description of the drawings) and describe in detail as follows:

先請由圖1連續至圖4所示觀之,一種拉擠纖維板材之拉擠成型機構,其依序排列有:一加熱固化模具10、一擠壓整平機構20、一主夾持模具30及一捲收架40,一加熱固化模具10貫穿開設有一加熱通道11,該加熱通道11的一端形成有一進料口111,且該加熱通道11的另一端形成有一出料口112,讓複數條纖維紗束A由該進料口111進入該加熱通道11,且該纖維紗束A加熱固化後由該出料口112穿出形成連續的一纖維板材B。一擠壓整平機構20包括有複數組擠壓輪組21,該擠壓輪組21皆包括有一凸面滾輪211與一凹面滾輪212,該凸面滾輪211與該凹面滾輪212的軸心互相平行的間隔有一弧形間隙213,且該弧形間隙213提供平面狀的該纖維板材B穿過而擠壓形成弧面狀,多組該擠壓輪組21的該凸面滾輪211與該凹面滾輪212呈反置狀交替排列,藉此在容許彈性變形的範圍內連續的上下彎曲該纖維板材B,進而在該纖維板材B未完全固化前消除其內應力,其中,該擠壓整平機構20包括有複數組限位滾輪22,上述限位滾輪22呈站立狀的設置於上述擠壓輪組21之間,進而防止纖維板材B的側向位移,又該擠壓整平機構20包括有至少一組直筒滾輪23,該直筒滾輪23設置於該擠壓整平機構20朝向該主夾持模具30的一端,讓纖維板材B回復平面狀的送出該擠壓整平機構20,再者,該擠壓整平機構20包括有一溫控箱24,該溫控箱24提供該擠壓輪組21、該限位滾輪22及該直筒滾輪23的容置組裝,藉由該溫控箱24控制於整型時的溫度變化,其控溫加熱機制可為熱油、電熱或熱交換器等方式,據此,該溫控箱24能視使用需求進行再加熱、保溫或降溫動作,當進行再加熱時,能對纖維板材B進行二次加熱固化,使纖維板材B內部能完全熟化,又當進行保溫時,就能在保溫狀態下能保持纖維板材B的材料彈性,使纖維板材B能容許更大的彈性變形量,進而強化消除內應力之效果。一主夾持模具30連接有一主油壓缸31,該主油壓缸31伸長推動該主夾持模具30,讓該主夾持模具30夾合該纖維板材B並由該加熱固化模具10處抽出,其中該擠壓整平機構20設置於該加熱固化模具10之該出料口112外側與該主夾持模具30之間,藉此在該纖維板材B尚有餘溫時進行彎曲整型,使該纖維板材B能容許更大的彈性變形量,一捲收架40包括有用於捲收該纖維板材B的一轉盤41,以及用於支撐該轉盤41的一升降座42,又該升降座42能升降調整該轉盤41的高度,又該主夾持模具30抽出的該纖維板材B輸送至該捲收架40處,藉由該捲收架40之該轉盤41捲收該纖維板材,讓尚未捲收的纖維板材B保持於呈捲圈狀的該纖維板材B之水平切線位置進行捲收,俾以有效的降低捲收該捲收架40的捲收阻力。Please continue from Figure 1 to Figure 4, a pultrusion forming mechanism for pultruded fiber sheets, which is arranged in sequence: a heating and curing mold 10, an extrusion leveling mechanism 20, and a main clamping mold 30 and a winding frame 40, a heating and curing mold 10 runs through a heating channel 11, one end of the heating channel 11 is formed with a feed port 111, and the other end of the heating channel 11 is formed with a discharge port 112, allowing multiple A fiber bundle A enters the heating channel 11 through the feeding port 111 , and the fiber bundle A passes through the outlet port 112 to form a continuous fiber board B after being heated and solidified. An extrusion leveling mechanism 20 includes a plurality of extrusion wheel sets 21, and the extrusion wheel sets 21 all include a convex roller 211 and a concave roller 212, and the axes of the convex roller 211 and the concave roller 212 are parallel to each other. An arc-shaped gap 213 is spaced apart, and the arc-shaped gap 213 allows the planar fiberboard B to pass through and be extruded to form an arc-shaped surface. Alternately arranged in reverse shape, thereby continuously bending the fiberboard B up and down within the range of allowable elastic deformation, and then eliminating the internal stress of the fiberboard B before it is completely solidified, wherein the extrusion leveling mechanism 20 includes Multiple sets of limiting rollers 22, the above-mentioned limiting rollers 22 are arranged between the above-mentioned extrusion wheel sets 21 in a standing shape, thereby preventing the lateral displacement of the fiber sheet B, and the extrusion leveling mechanism 20 includes at least one set Straight cylinder roller 23, the straight cylinder roller 23 is arranged on the end of the extrusion leveling mechanism 20 towards the main clamping mold 30, so that the fiber sheet B is sent out of the extrusion leveling mechanism 20 in a flat state, and the extrusion leveling mechanism 20 is sent out. The leveling mechanism 20 includes a temperature control box 24, the temperature control box 24 provides the accommodation and assembly of the extrusion wheel set 21, the limit roller 22 and the straight roller 23, and is controlled by the temperature control box 24 in the shaping When the temperature changes, the temperature control heating mechanism can be thermal oil, electric heating or heat exchanger, etc. According to this, the temperature control box 24 can perform reheating, heat preservation or cooling action according to the use requirements. When reheating, The fiber board B can be heated and cured for the second time, so that the inside of the fiber board B can be fully matured, and when the heat preservation is carried out, the material elasticity of the fiber board B can be maintained in the heat preservation state, so that the fiber board B can allow greater The amount of elastic deformation, thereby strengthening the effect of eliminating internal stress. A main clamping mold 30 is connected with a main hydraulic cylinder 31, and the main hydraulic cylinder 31 is extended to push the main clamping mold 30, so that the main clamping mold 30 clamps the fiber sheet B and is heated and solidified by the mold at 10 places. Extraction, wherein the extrusion leveling mechanism 20 is arranged between the outer side of the discharge port 112 of the heating and curing mold 10 and the main clamping mold 30, thereby performing bending and shaping when the fiberboard B is still warm, To allow greater elastic deformation of the fiberboard B, a take-up frame 40 includes a turntable 41 for winding up the fiberboard B, and a lifting seat 42 for supporting the turntable 41, and the lifting stand 42 can lift and adjust the height of the turntable 41, and the fiber sheet B drawn out by the main clamping mold 30 is transported to the retracting rack 40, and the fiber sheet is rolled up by the turntable 41 of the retracting rack 40, so that The unrolled fiberboard B is kept at the horizontal tangent position of the coiled fiberboard B for rolling, so as to effectively reduce the rolling resistance of the rolling frame 40 .

再請由圖4、圖5及圖6所示,本創作更包括有一桌體50,且該桌體50平行間隔的設置有二桌板51,又該加熱固化模具10、該擠壓整平機構20及該主夾持模具30皆設置於兩該桌板51上,且該主夾持模具30之該主油壓缸31設置於兩該桌板51之間,又該主夾持模具30更包括有一副夾持模具32,且該副夾持模具32滑設於兩該桌板51處,另該副夾持模具32連接二副油壓缸33,兩該副油壓缸33設置於兩該桌板51下方,該纖維紗束A於預浸液態樹脂後送入該加熱固化模具10之該加熱通道11,由該加熱固化模具10之加熱元件對該纖維紗束A加熱,讓通過該加熱通道11的該纖維紗束A固化形成該纖維板材B,然而,在液態樹脂受熱固化的過程中,以該主夾持模具30夾住該纖維板材B,並以該主油壓缸31推動該主夾持模具30向遠離該加熱固化模具10方向移動,就能拉擠該纖維板材B克服該加熱通道11之阻力,使該纖維板材B能順利被拉擠抽出,本創作之另一技術特徵在於,該副夾持模具32於該主夾持模具30完成拉取該纖維板材B之動作時,接力對該纖維板材B進行夾持與拉擠動作,使該纖維板材B以恆速狀態形成連續產出,又該副夾持模具32是將兩該副油壓缸33裝設於兩側的該桌板51下方,且該副油壓缸33僅需在該主油壓缸31返回行程時接替夾持動作,藉此不僅能閃避設於兩該桌板51之間的該主油壓缸31,同時也能採用較小油壓與較短行程的該副油壓缸33,俾以兼具連續拉擠功能與有效縮短生產線之功效。As shown in Fig. 4, Fig. 5 and Fig. 6, this creation further includes a table body 50, and the table body 50 is provided with two table boards 51 at intervals in parallel, and the heating and curing mold 10, the extrusion leveling The mechanism 20 and the main clamping mold 30 are all arranged on the two table boards 51, and the main hydraulic cylinder 31 of the main clamping mold 30 is arranged between the two table boards 51, and the main clamping mold 30 It further includes a pair of clamping molds 32, and the pair of clamping molds 32 are slidably arranged on the two table boards 51, and the pair of clamping molds 32 are connected to two pairs of hydraulic cylinders 33, and the two pairs of hydraulic cylinders 33 are arranged on the Below the two table boards 51, the fiber yarn bundle A is sent into the heating channel 11 of the heating and curing mold 10 after being pre-impregnated with liquid resin, and the fiber yarn bundle A is heated by the heating element of the heating and curing mold 10, allowing the fiber yarn bundle A to pass through The fiber yarn bundle A of the heating channel 11 is solidified to form the fiber sheet B. However, during the process of the liquid resin being heated and solidified, the fiber sheet B is clamped by the main clamping mold 30 and the main hydraulic cylinder 31 is used to clamp the fiber sheet B. Pushing the main clamping mold 30 to move away from the heating and curing mold 10, the fiber sheet B can be pultruded to overcome the resistance of the heating channel 11, so that the fiber sheet B can be pulled out smoothly. Another aspect of this invention The technical feature is that when the main clamping mold 30 completes the action of pulling the fiber sheet B, the auxiliary clamping die 32 clamps and pultrudes the fiber sheet B by force, so that the fiber sheet B moves at a constant speed. The state forms continuous output, and the auxiliary clamping mold 32 is to install two auxiliary hydraulic cylinders 33 under the table 51 on both sides, and the auxiliary hydraulic cylinders 33 only need to be placed on the main hydraulic cylinder 31 Take over the clamping action during the return stroke, thereby not only avoiding the main hydraulic cylinder 31 located between the two table boards 51, but also using the secondary hydraulic cylinder 33 with a smaller hydraulic pressure and a shorter stroke, In order to have both the function of continuous pultrusion and the effect of effectively shortening the production line.

再請由圖7、圖8及圖9所示,該加熱固化模具10包括有一底模12、一頂模13及二鑲件14,該底模12與該頂模13合模構成該加熱通道11,又該加熱通道11於該進料口111處形成逐漸向外擴大的一擴大段113,兩該鑲件14互相對稱的形成有一直桿段141與相對該直桿段141傾斜的一延伸段142,上述鑲件14以該直桿段141裝設於該加熱通道11內,且該延伸段142裝設於該擴大段113而延伸至該進料口111。該鑲件14配合使用需求能裝設於該加熱通道11內或不裝設於該加熱通道11內,藉此調整該加熱通道11大小而生產不同尺寸之該纖維板材B,讓該加熱固化模具10能在組裝與拆卸該鑲件14之調整下,讓該加熱固化模具10兼具生產大尺寸與小尺寸之該纖維板材B,俾以提高其實用性。As shown in Fig. 7, Fig. 8 and Fig. 9, the heating and curing mold 10 includes a bottom mold 12, a top mold 13 and two inserts 14, and the bottom mold 12 and the top mold 13 are combined to form the heating channel. 11, and the heating channel 11 forms an enlarged section 113 that gradually expands outward at the feed inlet 111, and the two inserts 14 are symmetrically formed with a straight bar section 141 and an extension that is inclined relative to the straight bar section 141. Section 142 , the above-mentioned insert 14 is installed in the heating channel 11 through the straight section 141 , and the extension section 142 is installed on the enlarged section 113 and extends to the feed inlet 111 . The insert 14 can be installed in the heating channel 11 or not installed in the heating channel 11 in accordance with the requirements of use, thereby adjusting the size of the heating channel 11 to produce the fiberboard B of different sizes, allowing the heat to cure the mold 10. Under the adjustment of assembling and disassembling the insert 14, the heating and curing mold 10 can be used to produce the fiberboard B of large size and small size, so as to improve its practicability.

最後請由圖7連續至圖10所示,該加熱固化模具10於該進料口111前方設置有至少一進紗洞板15,該進紗洞板15開設有複數個濾膠孔151,該纖維紗束A由該濾膠孔151穿過後再穿入該進料口111,並以該濾膠孔151刮除該纖維紗束A上多餘的液態樹脂。該加熱固化模具10於該進料口111前方設置有至少一上膠洞板16,該上膠洞板16平行該進紗洞板15,讓該進紗洞板15位於該加熱固化模具10與該上膠洞板16之間,又該上膠洞板16開設有複數個上膠孔161,該纖維紗束A穿過該上膠孔161時黏附液態樹脂後再穿過該濾膠孔151。該上膠洞板16於上緣裝設有一出膠管162,且該上膠洞板16於下緣裝設有相通該出膠管162的一集膠管163,由該出膠管162流出液態樹脂而呈瀑布狀的填滿該上膠孔161,並由該集膠管163回收多餘液態樹脂形成循環流動,藉此使用少量的液態樹脂就能達到上膠目的,具有降低加熱耗能與防止樹脂變質之優點。使用時,讓該纖維紗束A穿過該上膠洞板16之該上膠孔161時黏附液態樹脂後再穿過該進紗洞板15之該濾膠孔151,並以該濾膠孔151刮除該纖維紗束A上多餘的液態樹脂,藉此讓全部細束狀的該纖維紗束A能完全且均勻的黏附液態樹脂,且讓該纖維紗束A呈擴大均勻分佈狀的由該進料口111穿入該加熱固化模具10,即能在未完全擠壓狀態下的沿著該擴大段113進入該加熱固化模具10,避免該纖維紗束A突然進入狹小開口而有進入角度過大,導致該纖維紗束A形成較大的內應力與磨擦扯斷之情況,還能消除壓緊狀之該纖維紗束A於外表面與內部中心的溫差過大之缺點。Finally, please continue from FIG. 7 to FIG. 10 , the heating and curing mold 10 is provided with at least one yarn feeding hole plate 15 in front of the feed port 111, and the yarn feeding hole plate 15 is provided with a plurality of glue filter holes 151. The fiber yarn A passes through the filter hole 151 and then enters the feed port 111 , and the excess liquid resin on the fiber yarn A is scraped off through the filter hole 151 . The heating and curing mold 10 is provided with at least one upper glue hole plate 16 in front of the feed port 111, and the glue hole plate 16 is parallel to the yarn feeding hole plate 15, so that the yarn feeding hole plate 15 is positioned between the heating and curing mold 10 and Between the gluing holes 16, the gluing holes 16 are provided with a plurality of gluing holes 161, when the fiber bundle A passes through the gluing holes 161, the liquid resin is adhered and then passes through the glue filter holes 151 . The upper edge of the glue hole plate 16 is provided with a rubber tube 162, and the lower edge of the glue hole plate 16 is equipped with a rubber tube 163 communicating with the glue tube 162, and the liquid resin flows out from the glue tube 162. The gluing hole 161 is filled in a waterfall shape, and the excess liquid resin is recovered by the rubber collecting tube 163 to form a circular flow, so that the purpose of gluing can be achieved with a small amount of liquid resin, which has the advantages of reducing heating energy consumption and preventing resin deterioration . During use, allow the fiber yarn bundle A to pass through the glue hole 161 of the glue hole 16 to adhere to the liquid resin and then pass through the glue filter hole 151 of the yarn inlet hole plate 15, and use the glue filter hole 151 scrape off the excess liquid resin on the fiber bundle A, thereby allowing all the thin fiber bundles A to completely and evenly adhere to the liquid resin, and make the fiber bundle A expand and evenly distributed by The feed port 111 penetrates into the heat-curing mold 10, that is, it can enter the heat-curing mold 10 along the enlarged section 113 in an incompletely extruded state, so as to prevent the fiber yarn bundle A from suddenly entering the narrow opening and having an entry angle. Too large will cause the fiber yarn bundle A to form a larger internal stress and frictional tearing, and can also eliminate the shortcoming that the temperature difference between the outer surface and the inner center of the compressed fiber bundle A is too large.

唯以上所述者,僅為本發明之一較佳實施例而已,當不能以之限定本發明實施之範圍;即大凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明專利涵蓋之範圍內。Only the above is only a preferred embodiment of the present invention, and should not be used to limit the scope of the present invention; that is, all equivalent changes and modifications made according to the patent scope of the present invention should still belong to the present invention within the scope of the patent.

[本發明] 10:加熱固化模具 11:加熱通道 111:進料口 112:出料口 113:擴大段 12:底模 13:頂模 14:鑲件 141:直桿段 142:延伸段 15:進紗洞板 151:濾膠孔 16:上膠洞板 161:上膠孔 162:出膠管 163:集膠管 20:擠壓整平機構 21:擠壓輪組 211:凸面滾輪 212:凹面滾輪 213:弧形間隙 22:限位滾輪 23:直筒滾輪 24:溫控箱 30:主夾持模具 31:主油壓缸 32:副夾持模具 33:副油壓缸 40:捲收架 41:轉盤 42:升降座 50:桌體 51:桌板 A:纖維紗束 B:纖維板材 [this invention] 10: Heat curing mold 11: Heating channel 111: feed port 112: Outlet 113: Expanded section 12: Bottom mold 13: top mold 14:Insert 141: Straight bar section 142: extension 15: Yarn feeding hole board 151: Gel filter hole 16: Glue perforated board 161: glue hole 162: Outlet hose 163: Collecting hose 20: Extrusion leveling mechanism 21: Squeeze wheel set 211: convex roller 212: concave roller 213: arc gap 22: limit roller 23: Straight roller 24: Temperature control box 30: Main clamping mold 31: Main hydraulic cylinder 32: Secondary clamping mold 33: Auxiliary hydraulic cylinder 40: Rolling frame 41: turntable 42: Lifting seat 50: table body 51: table board A: fiber yarn bundle B: Fiber board

圖1 係本發明之立體圖。 圖2 係本發明之擠壓整平機構之立體示意圖。 圖3 係本發明擠壓整平機構之使用狀態示意圖。 圖4 係本發明之仰視圖。 圖5 係本發明之實際使用情況之作動示意圖(一)。 圖6 係本發明之實際使用情況之作動示意圖(二)。 圖7 係本發明加熱固化模具之立體分解圖。 圖8 係本發明加熱固化模具之窄通道剖視圖。 圖9 係本發明加熱固化模具之寬通道剖視圖。 圖10 係本發明設有進紗洞板與上膠洞板之使用示意圖。 Fig. 1 is a perspective view of the present invention. Fig. 2 is a three-dimensional schematic view of the extrusion leveling mechanism of the present invention. Fig. 3 is a schematic diagram of the use state of the extrusion leveling mechanism of the present invention. Fig. 4 is the bottom view of the present invention. Fig. 5 is a schematic diagram (1) of the action of the actual use of the present invention. Fig. 6 is an action diagram (2) of the actual use of the present invention. Fig. 7 is a three-dimensional exploded view of the heating and curing mold of the present invention. Fig. 8 is a cross-sectional view of a narrow channel of the heat curing mold of the present invention. Fig. 9 is a cross-sectional view of a wide channel of the heat curing mold of the present invention. Fig. 10 is a schematic view of the present invention with a hole board for yarn feeding and a hole board for gluing.

10:加熱固化模具 10: Heat curing mold

11:加熱通道 11: Heating channel

111:進料口 111: feed port

112:出料口 112: Outlet

20:擠壓整平機構 20: Extrusion leveling mechanism

21:擠壓輪組 21: Squeeze wheel set

211:凸面滾輪 211: convex roller

212:凹面滾輪 212: concave roller

22:限位滾輪 22: limit roller

23:直筒滾輪 23: Straight roller

24:溫控箱 24: Temperature control box

30:主夾持模具 30: Main clamping mold

31:主油壓缸 31: Main hydraulic cylinder

32:副夾持模具 32: Secondary clamping mold

33:副油壓缸 33: Auxiliary hydraulic cylinder

40:捲收架 40: Rolling frame

41:轉盤 41: turntable

42:升降座 42: Lifting seat

50:桌體 50: table body

51:桌板 51: table board

Claims (9)

一種拉擠纖維板材之拉擠成型機構,包括:一加熱固化模具,其貫穿開設有一加熱通道,且該加熱通道的一端形成有一進料口,而該加熱通道的另一端形成有一出料口,讓複數條纖維紗束由該進料口進入該加熱通道,且該纖維紗束加熱固化後由該出料口穿出形成連續的一纖維板材,該加熱固化模具包括有一底模、一頂模及二鑲件,該底模與該頂模合模構成該加熱通道,又該加熱通道於該進料口處形成逐漸向外擴大的一擴大段,兩該鑲件互相對稱的形成有一直桿段與相對該直桿段傾斜的一延伸段,上述鑲件以該直桿段裝設於該加熱通道內,且該延伸段裝設於該擴大段而延伸至該進料口;一擠壓整平機構,其包括有複數組擠壓輪組,該擠壓輪組皆包括有一凸面滾輪與一凹面滾輪,該凸面滾輪與該凹面滾輪的軸心互相平行的間隔有一弧形間隙,且該弧形間隙提供平面狀的該纖維板材穿過而擠壓形成弧面狀,多組該擠壓輪組的該凸面滾輪與該凹面滾輪呈反置狀交替排列,藉此在容許彈性變形的範圍內連續的上下彎曲該纖維板材,進而在該纖維板材未完全固化前消除其內應力;以及一主夾持模具,其連接有一主油壓缸,又該主油壓缸伸長推動該主夾持模具,讓該主夾持模具夾合該纖維板材並由該加熱固化模具處抽出,其中該擠壓整平機構設置於該加熱固化模具之該出料口外側與該主夾持模具之間。 A pultrusion forming mechanism for pultruded fiber boards, comprising: a heating and curing mold through which a heating channel is opened, and one end of the heating channel is formed with a material inlet, and the other end of the heating channel is formed with a material outlet, Let a plurality of fiber yarn bundles enter the heating channel from the feed port, and the fiber yarn bundles are heated and solidified and passed through the discharge port to form a continuous fiber sheet. The heat curing mold includes a bottom mold and a top mold And two inserts, the bottom mold and the top mold are molded together to form the heating channel, and the heating channel forms an enlarged section that gradually expands outward at the inlet, and the two inserts are symmetrically formed with a straight bar section and an extension section inclined relative to the straight bar section, the above-mentioned insert is installed in the heating channel with the straight bar section, and the extension section is installed on the enlarged section and extends to the feed port; an extrusion Leveling mechanism, which includes multiple groups of extrusion wheel sets, each of which includes a convex roller and a concave roller, the axes of the convex roller and the concave roller are parallel to each other and there is an arc gap, and the The arc-shaped gap allows the planar fiber sheet to pass through and be extruded to form an arc-shaped surface. The convex rollers and the concave rollers of the plurality of extruding wheel sets are arranged alternately in reverse, thereby allowing elastic deformation within the range Continuously bend the fiberboard up and down, and then eliminate the internal stress of the fiberboard before it is fully cured; and a main clamping mold, which is connected with a main hydraulic cylinder, and the main hydraulic cylinder is extended to push the main clamping mold A mould, allowing the main clamping mold to clamp the fiber plate and extract it from the heating and curing mold, wherein the extrusion leveling mechanism is arranged between the outer side of the discharge port of the heating and curing mold and the main clamping mold. 如請求項1所述的拉擠纖維板材之拉擠成型機構,其中該擠壓整平機構包括有複數組限位滾輪,上述限位滾輪呈站立狀的設置於上述擠壓輪組之間,進而防止纖維板材的側向位移,又該擠壓整平機構包括有至少一組直筒滾輪,該直筒滾輪設置於該擠壓整平機構朝向該主夾持模具的一端,讓纖維板材回復平面狀的送出該擠壓整平機構。 The pultrusion forming mechanism for pultruded fiber sheets according to claim 1, wherein the extrusion leveling mechanism includes a plurality of sets of limit rollers, and the above limit rollers are arranged in a standing state between the above extrusion wheel groups, Further, the lateral displacement of the fiber sheet is prevented, and the extrusion leveling mechanism includes at least one set of straight rollers, and the straight rollers are arranged at the end of the extrusion leveling mechanism facing the main clamping mold, so that the fiber sheet returns to a flat shape The extrusion leveling mechanism is sent out. 如請求項2所述的拉擠纖維板材之拉擠成型機構,其中該擠壓整平機構包括有一溫控箱,該溫控箱提供該擠壓輪組、該限位滾輪及該直筒滾輪的容置組裝,藉由該溫控箱控制於整型時的溫度變化。 The pultrusion forming mechanism for pultruded fiber sheets according to claim 2, wherein the extrusion leveling mechanism includes a temperature control box, and the temperature control box provides the The container is assembled, and the temperature change during the shaping is controlled by the temperature control box. 如請求項1所述的拉擠纖維板材之拉擠成型機構,其中更包括有一捲收架,該主夾持模具抽出的該纖維板材輸送至該捲收架處,且該捲收架包括有用於捲收該纖維板材的一轉盤,以及用於支撐該轉盤的一升降座,又該升降座能升降調整該轉盤的高度。 The pultrusion forming mechanism for pultruded fiber sheets as described in Claim 1 further includes a winding frame, the fiber sheet extracted from the main clamping mold is transported to the winding frame, and the winding frame includes useful There is a turntable for rolling up the fiberboard, and an elevating seat for supporting the turntable, and the elevating seat can lift and adjust the height of the turntable. 如請求項1所述的拉擠纖維板材之拉擠成型機構,其中該鑲件配合使用需求能裝設於該加熱通道內或不裝設於該加熱通道內,藉此調整該加熱通道大小而生產不同尺寸之該纖維板材。 The pultrusion forming mechanism of pultruded fiberboard according to claim 1, wherein the insert can be installed in the heating channel or not installed in the heating channel according to the use requirements, thereby adjusting the size of the heating channel The fiber boards are produced in different sizes. 如請求項5所述的拉擠纖維板材之拉擠成型機構,其中更包括有一桌體,且該桌體平行間隔的設置有二桌板,又該加熱固化模具、該擠壓整平機構及該主夾持模具皆設置於兩該桌板上,且該主夾持模具之該主油壓缸設置於兩該桌板之間,又該主夾持模具更包括有一副夾持模具,且該副夾持模具滑設於兩該桌板處,另該副夾持模具連接二副油壓缸,兩該副油壓缸設置於兩該桌板下方。 The pultrusion forming mechanism for pultruded fiberboard as described in claim 5, which further includes a table body, and the table body is provided with two table boards in parallel and spaced apart, and the heating and curing mold, the extrusion leveling mechanism and The main clamping molds are all arranged on the two table boards, and the main hydraulic cylinder of the main clamping mold is arranged between the two table boards, and the main clamping mold further includes a pair of clamping molds, and The secondary clamping mold is slidably arranged at the two table boards, and the secondary clamping mold is connected with two hydraulic cylinders, and the two secondary hydraulic cylinders are arranged under the two table boards. 如請求項1所述的拉擠纖維板材之拉擠成型機構,其中該加熱固化模具於該進料口前方設置有至少一進紗洞板,該進紗洞板開設有複數個濾膠孔,該纖維紗束由該濾膠孔穿過後再穿入該進料口,並以該濾膠孔刮除該纖維紗束上多餘的液態樹脂。 The pultrusion forming mechanism for pultruded fiber boards as described in claim 1, wherein the heating and curing mold is provided with at least one yarn-feeding hole in front of the feed port, and the yarn-feeding hole is provided with a plurality of glue filter holes, The fiber yarn is passed through the filter hole and then passed into the feeding port, and excess liquid resin on the fiber yarn is scraped off through the filter hole. 如請求項7所述的拉擠纖維板材之拉擠成型機構,其中該加熱固化模具於該進料口前方設置有至少一上膠洞板,該上膠洞板平行該進紗洞板,讓該進紗洞板位於該加熱固化模具與該上膠洞板之間,又該上膠洞板開設有複數個上膠孔,該纖維紗束穿過該上膠孔時黏附液態樹脂後再穿過該濾膠孔。 The pultrusion forming mechanism for pultruded fiber boards as described in claim 7, wherein the heating and curing mold is provided with at least one glue hole in front of the feed port, and the glue hole is parallel to the yarn inlet hole, so that The yarn feeding hole is located between the heat curing mold and the gluing hole, and the gluing hole is provided with a plurality of gluing holes. through the filter hole. 如請求項8所述的拉擠纖維板材之拉擠成型機構,其中該上膠洞板於上緣裝設有一出膠管,且該上膠洞板於下緣裝設有相通該出膠管的一集膠管,由該出膠管流出液態樹脂而呈瀑布狀的填滿該上膠孔,並由該集膠管回收多餘液態樹脂形成循環流動。 The pultrusion forming mechanism for pultruded fiber boards as described in claim 8, wherein a rubber outlet tube is installed on the upper edge of the glue-on hole plate, and a rubber outlet tube is installed on the lower edge of the glue-on hole plate to communicate with the rubber outlet tube. The rubber collecting pipe, the liquid resin flows out from the rubber outlet pipe to fill the glue hole in a waterfall shape, and the excess liquid resin is recovered from the rubber collecting pipe to form a circular flow.
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CN113618841A (en) * 2021-07-28 2021-11-09 昆山尚为新材料有限公司 Cross cutting high efficiency stamping device
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CN1671539A (en) * 2002-05-22 2005-09-21 格勒普史蒂文斯国际股份公司 Tufted composite laminate
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