TWI803064B - Electric tool and control method thereof - Google Patents
Electric tool and control method thereof Download PDFInfo
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Abstract
一種電動工具,包含一馬達、一減速機構、一驅動軸、一扭力感測模組、一驅動裝置與一控制裝置,其中,減速機構耦接於馬達與驅動軸之間;扭力感測模組感測驅動軸上所受之扭力;驅動裝置用以驅動馬達運轉。控制方法包含:控制裝置操作於一第一轉動模式,以輸出一第一驅動訊號至驅動裝置,以令驅動裝置驅動馬達運轉使其轉軸沿一第一轉動方向轉動,並且判斷扭力感測模組所感測之扭力上升達到一第一預定扭力時,令驅動裝置在第一預定期間內逐漸降低馬達的一運轉電流,並且判斷扭力感測模組所感測之扭力下降達到一第二預定扭力時,停止馬達運轉。An electric tool, comprising a motor, a reduction mechanism, a drive shaft, a torque sensing module, a driving device and a control device, wherein the reduction mechanism is coupled between the motor and the drive shaft; the torque sensing module Sensing the torque on the driving shaft; the driving device is used to drive the motor to run. The control method includes: the control device operates in a first rotation mode to output a first driving signal to the driving device, so that the driving device drives the motor to rotate so that the rotating shaft rotates in a first rotation direction, and judges the torque sensing module When the sensed torque rises to a first predetermined torque, the driving device gradually reduces a running current of the motor within the first predetermined period, and judges that when the torque sensed by the torque sensing module drops to a second predetermined torque, Stop the motor from running.
Description
本發明係與電動工具有關;特別是指一種不具有離合機構的電動工具及其控制方法。 The invention relates to electric tools; in particular, it refers to an electric tool without a clutch mechanism and a control method thereof.
傳統的電動工具,例如不具有離合機構的電動扭力起子、或電動扭力扳手,可以讓使用者設定扭力,並且依照使用者所設定的扭力鎖緊螺絲、螺帽等工件。當鎖緊工件的扭力達到使用者所設定的扭力時,電動工具的馬達立即停止轉動。藉此,讓工件可以鎖到使用者設定的扭力。 Traditional electric tools, such as an electric torque driver without a clutch mechanism, or an electric torque wrench, allow users to set the torque, and lock screws, nuts and other workpieces according to the torque set by the user. When the torque of locking the workpiece reaches the torque set by the user, the motor of the electric tool stops rotating immediately. In this way, the workpiece can be locked to the torque set by the user.
然而,在鎖緊工件的過程中,使用者手部握持著電動工具時必需施力抵抗電動工具產生的旋轉力,以維持握持電動工具的穩定性。惟,在鎖緊工件的扭力達到使用者所設定的扭力時,在馬達停止轉動的瞬間,由於電動工具產生的旋轉力已瞬間消失,因此,使用者所施的力將形成慣性力,導致手腕會扭轉,造成使用的的不適,更甚者,導致手腕扭傷。 However, during the process of locking the workpiece, the user must apply force to resist the rotational force generated by the electric tool when holding the electric tool, so as to maintain the stability of holding the electric tool. However, when the torque of locking the workpiece reaches the torque set by the user, the moment the motor stops rotating, the rotational force generated by the electric tool has disappeared instantly, so the force exerted by the user will form an inertial force, causing the wrist It can twist, causing discomfort in use, and worse, a sprained wrist.
此外,在拆卸鎖緊狀態的工件時,使用者手部握持著電動工具時必需施力抵抗電動工具產生的旋轉力,由於電動工具的馬達是被以高轉速驅動,在工件仍處於鎖緊狀態時,馬達的實際轉速受限於鎖緊的工件無法提高至高轉速。但在工件被旋鬆的瞬間,電動工具產生的旋 轉力已瞬間消失,同樣會造成使用者所施的力將形成慣性力,導致手腕會扭轉的情形。 In addition, when disassembling a locked workpiece, the user must apply force to resist the rotational force generated by the electric tool when holding the electric tool. Since the motor of the electric tool is driven at a high speed, the workpiece is still locked. In the state, the actual speed of the motor is limited by the locked workpiece and cannot be increased to a high speed. But at the moment when the workpiece is unscrewed, the unscrew produced by the electric tool The turning force has disappeared instantly, which will also cause the force exerted by the user to form an inertial force, causing the wrist to twist.
是以,傳統的電動工具之設計仍未臻完善,尚有待改進之處。 Therefore, the design of traditional power tools is still not perfect, and there is room for improvement.
有鑑於此,本發明之目的在於提供一種電動工具及其控制方法,可避免使用者使用電動工具鎖緊工件時產生的不適感。 In view of this, the purpose of the present invention is to provide an electric tool and a control method thereof, which can avoid the discomfort caused by the user when using the electric tool to lock the workpiece.
本發明之另一目的在於提供一種電動工具及其控制方法,可避免使用者使用電動工具拆卸工件時產生的不適感。 Another object of the present invention is to provide an electric tool and its control method, which can avoid the discomfort caused by the user when using the electric tool to disassemble the workpiece.
緣以達成上述目的,本發明提供的一種電動工具,包含一馬達、一減速機構、一驅動軸、一扭力感測模組、一驅動裝置與一控制裝置,其中,該馬達具有一轉軸;該減速機構具有一輸入端與一輸出端,該輸入端連接該馬達的轉軸;該驅動軸連接該減速機構的輸出端;該扭力感測模組感測該驅動軸上所受之一扭力;該驅動裝置電性連接該馬達且用以驅動該馬達運轉;該控制裝置電性連接該驅動裝置與該扭力感測模組,該控制裝置係可操作於一第一轉動模式,於該第一轉動模式時,該控制裝置輸出一第一驅動訊號至該驅動裝置,以令該驅動裝置驅動該馬達運轉使其轉軸沿一第一轉動方向轉動,並且該控制裝置判斷該扭力感測模組所感測之扭力上升達到一第一預定扭力時,該控制裝置在一第一預定期間內輸出一第二驅動訊號至該驅動裝置,以令該驅動裝置在該第一預定期間內逐漸降低該馬達的一運轉電流,並且該控制裝置判斷該扭力感測模組所感測之扭力下降達到一第二預定扭力時,停止輸出該第二驅動訊號至該驅動裝置,使該驅動裝置停止該馬達運轉。 In order to achieve the above object, the present invention provides an electric tool, which includes a motor, a speed reduction mechanism, a drive shaft, a torque sensing module, a drive device and a control device, wherein the motor has a shaft; the The deceleration mechanism has an input end and an output end, the input end is connected to the rotating shaft of the motor; the drive shaft is connected to the output end of the deceleration mechanism; the torque sensing module senses a torque on the drive shaft; the The drive device is electrically connected to the motor and is used to drive the motor to run; the control device is electrically connected to the drive device and the torque sensing module, and the control device is operable in a first rotation mode. mode, the control device outputs a first drive signal to the drive device, so that the drive device drives the motor to rotate so that the shaft rotates in a first rotation direction, and the control device judges the torque sensed by the torque sensing module When the torque rises to a first predetermined torque, the control device outputs a second drive signal to the drive device within a first predetermined period, so that the drive device gradually reduces a torque of the motor within the first predetermined period. When the control device judges that the torque sensed by the torque sensing module drops to a second predetermined torque, it stops outputting the second driving signal to the driving device, so that the driving device stops the motor from running.
本發明另提供一種電動工具的控制方法,係由該控制裝置執行,包含下列步驟:A、操作於一第一轉動模式;輸出一第一驅動訊號至該驅動裝置,以令該驅動裝置驅動該馬達運轉使其轉軸沿一第一轉動方向轉動;B、判斷該扭力感測模組所感測之扭力上升達到一第一預定扭力時,在一第一預定期間內輸出一第二驅動訊號至該驅動裝置,以令該驅動裝置在該第一預定期間內逐漸降低該馬達的一運轉電流;C、判斷該扭力感測模組所感測之扭力下降達到一第二預定扭力時,停止輸出該第二驅動訊號至該驅動裝置,使該驅動裝置停止該馬達運轉。 The present invention also provides a control method of an electric tool, which is executed by the control device, and includes the following steps: A. Operate in a first rotation mode; output a first driving signal to the driving device, so that the driving device drives the The motor runs so that its shaft rotates along a first rotation direction; B. When judging that the torque sensed by the torque sensing module rises to a first predetermined torque, output a second drive signal to the Drive device, so that the drive device gradually reduces an operating current of the motor within the first predetermined period; C. When judging that the torque sensed by the torque sensing module drops to a second predetermined torque, stop outputting the first Two driving signals are sent to the driving device to make the driving device stop the motor from running.
藉此,在鎖緊工件達到使用者設定的該第一預定扭力時,馬達是逐漸降低扭力到第二預定扭力後才停止,可以有效減少使用者的手部所承受的慣性力,避免使用者不適。 In this way, when the locking workpiece reaches the first predetermined torque set by the user, the motor will gradually reduce the torque to the second predetermined torque before stopping, which can effectively reduce the inertial force on the user's hand and prevent the user from discomfort.
其中,該控制裝置係可操作於一第二轉動模式,於該第二轉動模式時,該控制裝置輸出一第三驅動訊號至該驅動裝置,該第三驅動訊號包括一第一轉速之控制訊號,以令該驅動裝置依據該第一轉速驅動該馬達運轉使其轉軸產生沿一第二轉動方向之轉動力,其中,該第二轉動方向相反於該第一轉動方向,並且該控制裝置判斷該扭力感測模組所感測之扭力上升達到一第三預定扭力而後下降時,該控制裝置在一第二預定期間內輸出一第四驅動訊號至該驅動裝置,該第四驅動訊號包括一轉速增加之控制訊號,以令該驅動裝置以逐漸增加轉速的方式驅動該馬達運轉使其轉軸繼續產生沿該第二轉動方向之轉動力。 Wherein, the control device is operable in a second rotation mode, and in the second rotation mode, the control device outputs a third driving signal to the driving device, and the third driving signal includes a control signal of a first rotational speed , so that the driving device drives the motor according to the first rotational speed so that the rotating shaft generates a rotational force along a second rotational direction, wherein the second rotational direction is opposite to the first rotational direction, and the control device judges that the When the torque sensed by the torque sensing module rises to a third predetermined torque and then decreases, the control device outputs a fourth drive signal to the drive device within a second predetermined period, the fourth drive signal includes a rotational speed increase The control signal is used to make the driving device drive the motor to rotate in a manner of gradually increasing the rotational speed so that the rotating shaft continues to generate rotational force along the second rotational direction.
藉此,在拆卸鎖緊狀態的工件時,先以較低的第一轉速驅動馬達,在工件被轉鬆時再逐漸增加轉速至高的轉速,可以有效減少使用者的手部所承受的慣性力,避免使用者不適。 In this way, when disassembling the workpiece in the locked state, firstly drive the motor at a lower first speed, and then gradually increase the speed to the highest speed when the workpiece is loosened, which can effectively reduce the inertial force on the user's hand , to avoid user discomfort.
1,2:電動工具 1,2: Electric tools
10:殼體 10: Shell
12:手持部 12:Handheld part
14:傳動部 14: Transmission department
20:馬達 20: motor
22:轉軸 22: Shaft
30:減速機構 30:Deceleration mechanism
302:輸入端 302: input terminal
304:輸出端 304: output terminal
40:驅動軸 40: drive shaft
42:工具頭 42: Tool head
50:扭力感測模組 50:Torque sensing module
60:驅動裝置 60: drive device
62:驅動電路板 62: Driver circuit board
64:換相開關元件 64: commutation switch element
66:霍爾感測器 66: Hall sensor
68:控制器 68: Controller
70:控制裝置 70: Control device
72:第一控制裝置 72: First control device
722:第一電路板 722: The first circuit board
724:第一控制器 724: first controller
74:第二控制裝置 74: Second control device
742:第二電路板 742: Second circuit board
744:第二控制器 744: second controller
80:電池 80: battery
82:操作介面 82: Operation interface
822:啟動開關 822: start switch
824:轉向切換開關 824: Steering switch
826:扭力設定器 826: Torque setter
90:電流偵測模組 90: Current detection module
D1:第一轉動方向 D1: the first direction of rotation
D2:第二轉動方向 D2: Second direction of rotation
圖1為本發明第一較佳實施例之電動工具的示意圖。 Fig. 1 is a schematic diagram of an electric tool according to a first preferred embodiment of the present invention.
圖2為本發明第一較佳實施例之電動工具的系統方塊圖。 Fig. 2 is a system block diagram of the electric tool according to the first preferred embodiment of the present invention.
圖3為本發明第一較佳實施例之電動工具的控制方法用於鎖緊工件之流程圖。 FIG. 3 is a flow chart of the control method of the electric tool used to lock the workpiece according to the first preferred embodiment of the present invention.
圖4為本發明第一較佳實施例之扭力感測模組所感測之扭力的曲線。 FIG. 4 is a curve of the torque sensed by the torque sensing module of the first preferred embodiment of the present invention.
圖5為本發明第一較佳實施例之電動工具的控制方法用於拆卸工件之流程圖。 FIG. 5 is a flow chart of the control method of the electric tool used for removing workpieces according to the first preferred embodiment of the present invention.
圖6為本發明第一較佳實施例之扭力感測模組所感測之扭力的曲線及轉速的曲線。 FIG. 6 is a curve of torque sensed by the torque sensing module and a curve of rotation speed according to the first preferred embodiment of the present invention.
圖7為本發明第二較佳實施例之扭力感測模組所感測之扭力的曲線及轉速的曲線。 FIG. 7 is a curve of torque sensed by the torque sensing module and a curve of rotational speed according to the second preferred embodiment of the present invention.
圖8為本發明第三較佳實施例之電動工具的系統方塊圖。 FIG. 8 is a system block diagram of an electric tool according to a third preferred embodiment of the present invention.
圖9為本發明第三較佳實施例之扭力感測模組所感測之扭力的曲線及預定電流的曲線。 9 is a curve of torque sensed by the torque sensing module and a curve of predetermined current according to the third preferred embodiment of the present invention.
圖10為本發明第四較佳實施例之扭力感測模組所感測之扭力的曲線及預定扭力的曲線。 FIG. 10 is a curve of the torque sensed by the torque sensing module and a curve of the predetermined torque according to the fourth preferred embodiment of the present invention.
為能更清楚地說明本發明,茲舉較佳實施例並配合圖式詳細說明如後。請參圖1與圖2所示,為本發明第一較佳實施例之電動工具1,包含一殼體10、一馬達20、一減速機構30、一驅動軸40、一扭力感測模組50、一驅動裝置60與一控制裝置70。
In order to illustrate the present invention more clearly, preferred embodiments are given and detailed descriptions are given below in conjunction with drawings. Please refer to Fig. 1 and Fig. 2, which is an electric tool 1 according to the first preferred embodiment of the present invention, including a
該殼體10於本實施例中具有一手持部12與一傳動部14。該手持部12結合於該傳動部14的下方,且該手持部12與該傳動部14具有長軸向。該手持部12供使用者握持且底部設置有一電池80。
The
該馬達20設置於該傳動部14且具有一轉軸22,於本實施例中該馬達20為三相直流無刷馬達。
The
該減速機構30具有一輸入端302與一輸出端304,該輸入端302連接該馬達20的轉軸22。該減速機構30可例如為一行星齒輪減速機。
The
該驅動軸40的一端連接該減速機構30的輸出端,另一端可供裝設一工具頭42。該驅動軸40與該減速機構30之間是直接傳動,不透過離合機構傳動。工具頭42供轉動工件,工件例如螺絲或螺帽。舉例而言,工具頭42可例如是外六角、內六角、十字、一字形狀的工具頭42,以供驅轉內六角、外六角、十字、一字之螺絲。
One end of the
該扭力感測模組50感測該驅動軸40上所受之扭力,本實施例中,該扭力感測模組50係以設置於該驅動軸40為例,但不以此為限,亦可設置於任何可對應感測該驅動軸40上所受之扭力之位置,而間接的感測到該驅動軸40上所受之扭力,例如於減速機構30上。
The
該驅動裝置60電性連接該馬達20且用以驅動該馬達20運轉。本實施例中該驅動裝置60包括一驅動電路板62,及設置於該驅動電路板62上的複數個換相開關元件64、複數個霍爾感測器66與一控制器
68,其中,該控制器68可為微控制器,該控制器68電性連接該些換相開關元件64與該些霍爾感測器66,該些換相開關元件64於本實施例中為六個MOSFET且電性連接馬達20的定子,該些霍爾感測器66為三個且分別用以感測馬達20之轉子的位置,每一該霍爾感測器66的輸出係在一電壓準位與一第二電壓準位之間變換,該些霍爾感測器在轉子每轉120度時,分別依序輸出脈波,而形成脈波形式的一位置訊號。該電池80電性連接該驅動電路板62,以提供該驅動裝置60及該馬達20所需之電力。
The driving
控制器68依據該位置訊號判斷轉子的角度並控制該些換相開關元件64,以驅動該馬達運轉,使該馬達之轉軸沿一第一轉動方向D1或一第二轉動方向D2轉,並且可控制轉軸22之轉速。該第二轉動方向D2相反於該第一轉動方向D1。
The
該控制裝置70電性連接該扭力感測模組50與該驅動裝置60,該控制裝置70更連接該電池80與一操作介面82。該控制裝置70可操作於一第一轉動模式或一第二轉動模式,其中,該第一轉動模式係用以控制該驅動裝置60,以驅使該馬達20的轉軸22沿第一轉動方向D1轉動,作為鎖緊工件之用;該第二轉動模式係用以控制該驅動裝置60,以驅使該馬達20的轉軸沿第二轉動方向D2轉動,作為拆卸工件之用。
The
本實施例中,該控制裝置70包含一第一控制裝置70與一第二控制裝置70,該第一控制裝置70包括一第一電路板722與一第一控制器724。該第一電路板722電性連接電池80以接收電池80的電力,以及電性連接該驅動裝置60與該扭力感測模組50。
In this embodiment, the
該第二控制裝置70包含一第二電路板742與一第二控制器744,該第二電路板742電性連接第一電路板722與該操作介面82,以
自該第一電路板722接收電力以及由該第二控制器744傳送一操作命令至該第一控制器724。
The
操作介面82電性連接該第二控制裝置70且包括一啟動開關822、一轉向切換開關824與一扭力設定器826,啟動開關822受使用者操作以輸出一啟動訊號至該第二控制裝置70,該轉向切換開關824受使用者操作而切換正轉狀態或反轉狀態,進而輸出一轉向訊號至該第二控制裝置70,該轉向訊號為一正轉訊號與一反轉訊號之其中一者。該扭力設定器826供使用者設定鎖緊工件所需的一扭力(即一第一預定扭力),且該第二控制器744所設定的該第一預定扭力傳送至該第一控制器724。該第二控制器744依據該啟動訊號與該轉向訊號產生對應該正轉訊號或反轉訊號的該操作命令並傳送至該第一控制器724。
The
該第一控制器724依據該操作命令而操作於該第一轉動模式或該第二轉動模式,該第一控制器724所接收的該操作命令對應該正轉訊號時,該第一控制器724操作於該第一轉動模式;該第一控制器724所接收的該操作命令對應該反轉訊號時,該第一控制器724操作於該第二轉動模式。
The
於後說明本實施例之控制方法用於鎖緊工件之步驟,其包含圖3所示之下列步驟。 The steps of the control method of this embodiment for locking the workpiece will be described later, which includes the following steps shown in FIG. 3 .
使用者將該轉向切換開關824切於正轉狀態,並將工具頭42抵住工件,壓下啟動開關822後,該第一控制器724操作於該第一轉動模式,且輸出一第一驅動訊號至該驅動裝置60,以令該驅動裝置60驅動該馬達20運轉使其轉軸22沿該第一轉動方向D1轉動。本實施例中,該第一驅動訊號包括一方向之控制訊號與一轉速之控制訊號,該驅動裝置60的控制器68依據方向與轉速之控制訊號控制該些換相開關元件64,使該
馬達20的轉軸22轉動。此時,該轉軸經由減速機構30減速後帶動該驅動軸40以較低的轉速沿順時針方向轉動,以帶動工件旋轉。如圖4所示,該扭力感測模組50所感測之扭力由0Nm逐漸增加,而在逐漸鎖緊工件的過程中,因工件受所到的阻力逐漸增加,該驅動軸40所受之扭力亦隨之增加,因此,該扭力感測模組50所感測之扭力逐漸增加。
The user switches the
續參圖4,該第一控制器724依據該扭力感測模組50的輸出結果判斷該扭力感測模組50所感測之扭力,當所感測之扭力上升達到該第一預定扭力時,代表已經鎖緊工件,該第一控制器724在一第一預定期間內輸出一第二驅動訊號至該驅動裝置60,以令該驅動裝置60在該第一預定期間內逐漸降低該馬達20的一運轉電流。由於該馬達20的運轉電流逐漸下降,因此,該馬達20輸出的扭力逐漸下降,而該驅動軸40所受之扭力也隨之下降。
Continue referring to FIG. 4, the
該第一控制器724判斷該扭力感測模組50所感測之扭力下降達到一第二預定扭力時,停止輸出該第二驅動訊號至該驅動裝置60,使該驅動裝置60停止該馬達20運轉,且轉軸停止轉動。本實施例中,該第二預定扭力以0Nm為例,但不以此為限,第二預定扭力可為第一預定扭力的一半或三分之一以下至0Nm以上。
When the
藉此,在鎖緊工件達到使用者設定的該第一預定扭力時,馬達20是逐漸降低扭力到第二預定扭力後才停止,故可以有效減少使用者的手部所承受的慣性力。本實施例中,該第一預定期間(即扭力感測模組所感測的扭力由第一預定扭力下降至第二預定扭力的時間)為100毫秒以上,該第一預定期間越長則使用者手部承受到的慣性力越小。考量操作的效率,該第一預定期間設定為100~150毫秒。
In this way, when the locking workpiece reaches the first predetermined torque set by the user, the
以上為本實施例之控制方法用於鎖緊工件之步驟,於後再說明本實施例之控制方法用於拆卸工件之步驟,其包含圖5所示之下列步驟。 The above is the steps of the control method of this embodiment for locking the workpiece, and then the steps of the control method of this embodiment for dismounting the workpiece will be described, which includes the following steps shown in FIG. 5 .
使用者將該轉向切換開關824切於反轉狀態,並將工具頭42抵住工件,壓下啟動開關822後,該第一控制器724操作於該第二轉動模式,且輸出一第三驅動訊號至該驅動裝置60,該第三驅動訊號包括一第一轉速之控制訊號,以令該驅動裝置60的控制器依據第一轉速驅動驅動該馬達20運轉使其轉軸22產生沿該第二轉動方向D2之轉動力,其中第一轉速例如為50rpm。如圖6所示,由於工件是處於鎖緊狀態,此時工件還無法被旋動,因此,扭力感測模組50可感測到驅動軸40上會有扭力產生。在拆卸工件時所產生的扭力的方向與鎖緊工件時所產生的扭力的方向相反。本實施例中,該第三驅動訊號係令該驅動裝置由該第一轉速逐漸增加至一第二轉速驅動該馬達運轉,該第二轉速例如為100rpm。例如以正斜率線性地由該第一轉速逐漸增加至該第二轉速。
The user switches the
續參圖6,該控制裝置70的第一控制器724判斷該扭力感測模組50所感測之扭力上升達到一第三預定扭力而後下降時,代表工件已開始鬆動,則第一控制器724在一第二預定期間內輸出一第四驅動訊號至該驅動裝置60,其中該第四驅動訊號包括一轉速增加之控制訊號,以令該驅動裝置60以逐漸增加轉速的方式驅動該馬達20運轉使其轉軸22繼續產生沿該第二轉動方向之轉動力。第二預定期間可例如為100~200毫秒。在該第二預定期間開始時,轉速由第二轉速(例如100rpm)開始增加。若扭力上升達到一第三預定扭力時轉速仍未到達所設定的第二轉速時,則在該第二預定期間開始時,轉速由當前的轉速開如增加。或者,若扭力上升達到一第三預定扭力之前,轉速己經達所設
定的第二轉速時,則維持在第二轉速,當扭力上升達到第三預定扭力而後下降時,則在第二預定期間開始時,轉速由第二轉速開如增加。
Continuing to refer to Fig. 6, when the
本實施例中,第二預定期間內該第四驅動訊號的轉速增加之控制訊號係令該驅動裝置60由該第二轉速逐漸增加至一第三轉速(即目標轉速)驅動該馬達20運轉,例如以一正斜率線性地由該第二轉速逐漸增加至該第三轉速,但不以此為限,亦可為非線性地增加轉速,而在該第二預定期間結束時或者該扭力感測模組50所感測之扭力下降至0Nm時,將轉速維持於第三轉速,直到使用者放開啟動開關822。第三轉速可例如為第一轉速的五倍以上,若以六倍為例,第三轉速則為300rpm。
In this embodiment, the control signal for increasing the rotational speed of the fourth driving signal within the second predetermined period makes the driving
藉此,在拆卸鎖緊狀態的工件時,先以較低的第一轉速驅動馬達20,在工件被轉鬆時再逐漸增加轉速至高的第三轉速(目標轉速),以將工件快速旋出,可避免直接以高轉速拆卸鎖緊狀態的工件所造成的慣性力使得使用者的手部不適。
In this way, when disassembling a workpiece in a locked state, firstly drive the
在一第二較佳實施例中,如圖7所示,亦可在感測之扭力上升達到第三預定扭力之前皆維持第一轉速,在該第二預定期間開始時,轉速由第一轉速開始增加至目標轉速。 In a second preferred embodiment, as shown in FIG. 7 , the first rotational speed can also be maintained before the sensed torque rises to a third predetermined torque. When the second predetermined period begins, the rotational speed changes from the first rotational speed Start increasing to target speed.
圖8所示者為本發明第三較佳實施例之電動工具2,其係以第一實施例之架構為基礎,更包含一電流偵測模組90,電性連接該馬達20與該控制裝置70且偵測該馬達20的運轉電流。本實施例中,該電流偵測模組90是設置在該驅動裝置60的驅動電路板62上並且電性連接至該控制裝置70的第一控制器。
What is shown in FIG. 8 is the electric tool 2 of the third preferred embodiment of the present invention, which is based on the structure of the first embodiment, and further includes a
如圖9所示,該控制裝置70在該第一預定期間內依據一預定電流相對於時間之變化關係與該電流偵測模組90所偵測的運轉電流
比對而輸出該第二驅動訊號,讓該第一預定期間內馬達20的運轉電流的變化能夠符合預定電流相對於時間之變化關係,使得馬達20之扭力降低的程度更易控制。該預定電流相對於時間之變化關係可儲存於該第一控制器724的記憶體中。該預定電流相對於時間之變化關係為線性變化,具有一負斜率,且該負斜率正比於該第一預定扭力,亦即,使用者所設定的第一預定扭力越高,則負斜率的絕對值越大。在一實施例中,預定電流相對於時間之變化關係亦可為非線性變化,例如曲線或步階減小。
As shown in FIG. 9 , the
更詳而言,該控制裝置70的第一控制器724在該第一預定期間內,每隔一取樣時間取得所偵測的該運轉電流,並且該預定電流相對於時間之變化關係於任一該取樣時間具有對應的一電流值。該控制裝置70的第一控制器724於任一該取樣時間所偵測的該運轉電流大於對應的該預定電流之電流值時,該控制裝置70的第一控制器724輸出的該第二驅動訊號包括一降電流訊號,以令該驅動裝置60降低該馬達20的運轉電流。該控制裝置70的第一控制器724在任一該取樣時間,於所偵測的該運轉電流小於對應的該預定電流之電流值時,該控制裝置70的第一控制器724輸出的該第二驅動訊號包括一升電流訊號,以令該驅動裝置60增加該馬達的運轉電流。藉此,讓該第一預定期間內馬達20的運轉電流的變化能夠符合預定電流相對於時間之變化關係。
More specifically, the
藉由預定電流相對於時間之變化關係,配合所偵測的馬達20的運轉電流,可以更準確地控制讓運轉電流下降,避免下降過快或過慢,讓扭力下降能更準確地控制。
With the change relationship of the predetermined current relative to time and the detected running current of the
在一第四較佳實施例中,其係以第二實施例之架構為基礎,不同的是,藉由感測到的扭力之變化而控制運轉電流,進而讓扭力下降。更詳而言,如圖10所示,該控制裝置70在該第一預定期間內依據
一預定扭力相對於時間之變化關係與該扭力感測模組50所感測的扭力比對而輸出該第二驅動訊號,讓該第一預定期間內扭力的變化能夠符合預定扭力相對於時間之變化關係,使得馬達20之扭力降低的程度更易控制。該預定扭力相對於時間之變化關係可儲存於該第一控制器724的記憶體中。該預定扭力相對於時間之變化關係為線性變化,具有一負斜率,且該負斜率正比於該第一預定扭力,亦即,使用者所設定的第一預定扭力越高,則負斜率的絕對值越大。在一實施例中,預定扭力相對於時間之變化關係亦可為非線性變化,例如曲線或步階減小。
In a fourth preferred embodiment, it is based on the structure of the second embodiment, the difference is that the operating current is controlled by the change of the sensed torque, and then the torque is reduced. More specifically, as shown in FIG. 10 , the
該控制裝置70的第一控制器724在該第一預定期間內,每隔一取樣時間取得扭力感測模組50所感測的扭力,並且該預定扭力相對於時間之變化關係於任一該取樣時間具有對應的一扭力值。該控制裝置70的第一控制器724於任一該取樣時間所感測的該扭力大於對應的該預定扭力之扭力值時,該控制裝置70的第一控制器724輸出的該第二驅動訊號包括一降電流訊號,以令該驅動裝置60降低該馬達20的運轉電流,讓扭力對應的減小。該控制裝置70的第一控制器724在任一該取樣時間,於所感測的扭力小於對應的該預定扭力之扭力值時,該控制裝置70的第一控制器724輸出的該第二驅動訊號包括一升電流訊號,以令該驅動裝置60增加該馬達的運轉電流,讓扭力增加。藉此,讓該第一預定期間內扭力感測模組50感測到的扭力之變化能夠符合預定扭力相對於時間之變化關係。
The
藉由預定扭力相對於時間之變化關係,配合扭力感測模組50感測到的扭力,可以更準確地控制讓扭力下降,避免扭力下降過快或過慢,讓扭力下降能更準確地控制。
By pre-determining the change relationship of torque with respect to time, and cooperating with the torque sensed by the
上述各實施例中,係以驅動裝置60具有控制器68為例,以及控制裝置70具有第一、第二控制器724,744為例。在一實施例中,亦可將驅動裝置60之控制器68之功能併入第一控制器724中,亦即由第一控制器724電性連接該些霍爾感測器66及輸出驅動訊號給該些換相開關元件64,進而驅動馬達20的轉子轉動。在一實施例中,第一控制器724與第二控制器744亦可整合在同一電路板上,或是整合為一個控制器。
In the above-mentioned embodiments, it is taken that the driving
據上所述,本發明之電動工具及其控制方法,可以有效減少使用者操作電動工具鎖緊工件及拆卸工件的不適感,避免使用者手腕受傷。 According to the above, the electric tool and the control method thereof of the present invention can effectively reduce the user's discomfort when operating the electric tool to lock and disassemble the workpiece, and avoid injury to the user's wrist.
以上所述僅為本發明較佳可行實施例而已,舉凡應用本發明說明書及申請專利範圍所為之等效變化,理應包含在本發明之專利範圍內。 The above description is only a preferred feasible embodiment of the present invention, and all equivalent changes made by applying the description of the present invention and the scope of the patent application should be included in the scope of the patent of the present invention.
1:電動工具 1: Power tools
10:殼體 10: shell
12:手持部 12:Handheld part
14:傳動部 14: Transmission department
20:馬達 20: motor
22:轉軸 22: Shaft
30:減速機構 30:Deceleration mechanism
302:輸入端 302: input terminal
304:輸出端 304: output terminal
40:驅動軸 40: drive shaft
42:工具頭 42: Tool head
50:扭力感測模組 50:Torque sensing module
60:驅動裝置 60: drive device
70:控制裝置 70: Control device
72:第一控制裝置 72: First control device
74:第二控制裝置 74: Second control device
80:電池 80: battery
82:操作介面 82: Operation interface
822:啟動開關 822: start switch
824:轉向切換開關 824: Steering switch
826:扭力設定器 826: Torque setter
D1:第一轉動方向 D1: the first direction of rotation
D2:第二轉動方向 D2: Second direction of rotation
Claims (18)
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TWI630989B (en) * | 2016-11-15 | 2018-08-01 | 車王電子股份有限公司 | Electric tool and operation method thereof |
CN211103684U (en) * | 2019-11-08 | 2020-07-28 | 南京信息工程大学 | Accurate electric screwdriver based on singlechip |
CN111360741A (en) * | 2020-04-14 | 2020-07-03 | 胡微 | Multifunctional precise numerical control electric screwdriver and use method thereof |
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