TWI801750B - Dyeing machine - Google Patents
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- TWI801750B TWI801750B TW109128427A TW109128427A TWI801750B TW I801750 B TWI801750 B TW I801750B TW 109128427 A TW109128427 A TW 109128427A TW 109128427 A TW109128427 A TW 109128427A TW I801750 B TWI801750 B TW I801750B
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Abstract
本創作提出一種染布機,其具有一活動架、一掛架、複數個染料槽、及一移動裝置。活動架用以懸掛待染物件。移動裝置用以將活動架於掛架及等染料槽間移動。藉此,本創作的染布機可用於染出具漸層色的布料,且所能應用的待染物件不限於整匹布料,而是可用於上衣、褲子等成衣製品。而將本創作的染布機應用於藍染工藝上,即可精確地控制布料或衣服上每次染色的區域,可讓每個布料或衣服上所形成的花紋或漸層色一致。This creation proposes a cloth dyeing machine, which has a movable frame, a hanging frame, a plurality of dye tanks, and a moving device. The movable rack is used for hanging the objects to be dyed. The moving device is used to move the movable frame between the hanger and the dye tank. In this way, the fabric dyeing machine of the present invention can be used to dye fabrics with gradation colors, and the objects to be dyed are not limited to whole pieces of fabrics, but can be used for ready-made garments such as jackets and trousers. Applying the cloth dyeing machine created in this invention to the indigo dyeing process can precisely control the dyeing area on each cloth or clothes, and make the pattern or gradient color formed on each cloth or clothes consistent.
Description
本創作是關於一種染布機。 This creation is about a cloth dyeing machine.
藍染是我國傳統工藝技術,亦為客家代表文化。藍染是以由植物中萃取的染料進行染色,因此以不同植物萃取的染料可具有不同的顏色。而工業化的時代下,針對染布所開發的裝置也可應用於藍染上。然而,一般的染布裝置都是用於將整匹布料染成均一的色澤,並無法於布料上渲染出漸層等特殊花樣,也無法只針對上衣、褲子、帽子、或襪子等產品進行染色。 Indigo dyeing is a traditional craft technology in my country, and it is also a representative culture of Hakka. Indigo dyeing is dyed with dyes extracted from plants, so dyes extracted from different plants can have different colors. In the era of industrialization, the devices developed for dyeing cloth can also be applied to indigo dyeing. However, general fabric dyeing devices are used to dye the entire piece of fabric into a uniform color, and cannot render special patterns such as gradients on the fabric, nor can it only be used for dyeing products such as jackets, trousers, hats, or socks. .
有鑑於此,提出一種更佳的改善方案,乃為此業界亟待解決的問題。 In view of this, proposing a better improvement plan is an urgent problem to be solved in the industry.
本創作的主要目的在於,提出一種染布機,其不僅能用於對整匹布料進行染色,還可對上衣、褲子、帽子、或襪子等產品進行染色。此外,透過適當的設定還可利用本創作的染布機自動染出漸層色。 The main purpose of this creation is to propose a cloth dyeing machine, which can be used not only to dye the whole piece of cloth, but also to dye products such as jackets, trousers, hats, or socks. In addition, through appropriate settings, the dyeing machine of this creation can also be used to automatically dye gradient colors.
為達上述目的,本創作所提出的染布機具有:一活動架,其用以懸掛該至少一待染物件;一掛架,該活動架選擇性地設置於該掛架;複數個染料槽,該活動架選擇性地設置於其中一該染料槽;以及 一移動裝置,其用以將該活動架於該掛架及該等染料槽間移動;該移動裝置具有:一橫向軌道組,其通過該掛架及該等染料槽上方;一縱向軌道組,其可移動地設置於該橫向軌道組;及一懸吊組件,其可移動地設置於該縱向軌道組,且該活動架選擇性地設置於該懸吊組件。 In order to achieve the above purpose, the dyeing machine proposed in this creation has: a movable frame, which is used to hang the at least one object to be dyed; a hanger, the movable frame is selectively arranged on the hanger; a plurality of dye tanks , the movable frame is selectively arranged in one of the dye tanks; and A moving device, which is used to move the movable frame between the rack and the dye tanks; the moving device has: a horizontal track group, which passes above the hanger and the dye tanks; a vertical track group, It is movably arranged on the transverse track set; and a suspension component is movably set on the longitudinal track set, and the movable frame is selectively set on the suspension component.
如前所述之染布機中:該掛架具有:一架體;及二第一凹陷部,其形成於該架體的上緣;各該染料槽具有:一槽體;及二第二凹陷部,其形成於該槽體的上緣;該活動架具有:一桿體,其用以懸掛該至少一待染物件;及二定位塊,其固設於該桿體的兩端,該二定位塊能分別容置於該掛架的該二第一凹陷部或其中一該染料槽的該二第二凹陷部。 In the cloth dyeing machine as mentioned above: the hanger has: a frame body; and two first depressions, which are formed on the upper edge of the frame body; each of the dye tanks has: a tank body; and two second The depression is formed on the upper edge of the tank; the movable frame has: a rod for hanging the at least one object to be dyed; and two positioning blocks, which are fixed at both ends of the rod, the The two positioning blocks can be respectively accommodated in the two first recesses of the hanger or the two second recesses of one of the dye tanks.
如前所述之染布機中:各該第一凹陷部的寬度由上而下漸縮;且各該第二凹陷部的寬度由上而下漸縮。 In the cloth dyeing machine as mentioned above: the width of each of the first recesses is tapered from top to bottom; and the width of each of the second recesses is tapered from top to bottom.
如前所述之染布機中,至少一該染料槽具有:一槽體;以及複數隔熱板,其設置於該槽體外壁面。 In the aforementioned cloth dyeing machine, at least one of the dye tanks has: a tank body; and a plurality of heat insulation boards, which are arranged on the outer wall of the tank.
如前所述之染布機中: 該活動架具有:一桿體,其用以懸掛該至少一待染物件;及二第一勾部,其固設於該桿體的兩端;且該移動裝置的該懸吊組件具有:一移動件,其可移動地設置於該縱向軌道組;及二第二勾部,其固設於移動件上並選擇性地分別勾扣該二第一勾部。 In the dyeing machine as mentioned above: The movable frame has: a rod body, which is used to hang the at least one object to be dyed; and two first hooks, which are fixed at both ends of the rod body; and the suspension component of the mobile device has: a The moving part is movably arranged on the longitudinal rail group; and two second hook parts are fixed on the moving part and selectively hook the two first hook parts respectively.
如前所述之染布機中:該活動架的各該第一勾部具有:二固定件,其以平行該橫向軌道組之方向相間隔;且該懸吊組件的各該第二勾部具有:二容置槽,其用以容置其中一該第一勾部的該二固定件。 In the cloth dyeing machine as mentioned above: each of the first hooks of the movable frame has: two fixing parts, which are spaced apart in a direction parallel to the transverse rail group; and each of the second hooks of the suspension assembly It has: two accommodating slots for accommodating the two fixing pieces of one of the first hook parts.
如前所述之染布機中:該移動裝置更具有:複數個定位件,其固設於該橫向軌道組,且其中一該定位件對齊於該掛架,其餘該定位件分別對齊於該等染料槽;至少一感應器,其固設於該縱向軌道組,並用以感應該等定位件的位置。 In the cloth dyeing machine as mentioned above: the mobile device further has: a plurality of positioning parts, which are fixed on the horizontal rail group, and one of the positioning parts is aligned with the hanger, and the remaining positioning parts are respectively aligned with the and other dye tanks; at least one sensor, which is fixed on the longitudinal track set, and is used to sense the positions of the positioning components.
因此,本創作的優點在於,本創作的染布機可用於染出具漸層色的布料,且所能應用的待染物件不限於整匹布料,而是可用於上衣、褲子等成衣製品。而將本創作的染布機應用於藍染工藝上,即可精確地控制布料或衣服上每次染色的區域,可讓每個布料或衣服上所形成的花紋或漸層色一致。 Therefore, the advantage of this creation is that the cloth dyeing machine of this creation can be used to dye cloth with gradient colors, and the objects to be dyed that can be applied are not limited to the whole piece of cloth, but can be used for garments such as coats and trousers. Applying the cloth dyeing machine created in this invention to the indigo dyeing process can precisely control the dyeing area on each cloth or clothes, and make the pattern or gradient color formed on each cloth or clothes consistent.
10:活動架 10: Movable frame
11:桿體 11: rod body
12:定位塊 12: Positioning block
13:第一勾部 13: The first hook
130:固定件 130:Fixer
20:掛架 20: hanger
21:架體 21: frame body
22:第一凹陷部 22: the first depression
30:染料槽 30: Dye Slot
31:槽體 31: tank body
32:第二凹陷部 32: the second depression
33:隔熱板 33: heat shield
40:移動裝置 40:Mobile device
41:橫向軌道組 41: Horizontal track group
42:縱向軌道組 42: Longitudinal track group
43:懸吊組件 43:Suspension components
431:移動件 431: Moving parts
432:第二勾部 432: The second hook
4320:容置槽 4320: holding tank
44:定位件 44: Positioning piece
45:感應器 45: sensor
D1:橫向方向 D1: Horizontal direction
D2:縱向方向 D2: Portrait direction
圖1為本創作的正面示意圖。 Figure 1 is a front view of the creation.
圖2為本創作的右側示意圖。 Figure 2 is a schematic diagram of the right side of this creation.
圖3為本創作的活動架的立體示意圖。 Fig. 3 is a three-dimensional schematic diagram of the movable frame of this creation.
圖4為本創作的移動裝置及活動架的立體示意圖。 FIG. 4 is a three-dimensional schematic diagram of the mobile device and the movable frame of the present invention.
首先請參考圖1及圖2。本創作提出一種染布機,其用以對至少一待染物件進行染色。待染物件可為紗線、布匹、上衣、褲子、帽子、襪子…等纖維製品。本創作的染布機具有至少一活動架10、一掛架20、複數個染料槽30、以及一移動裝置40。本創作的染布機中可包含一橫向方向D1及一縱向方向D2。於本實施例中,橫向方向D1為水平,而縱向方向D2為鉛直,但於其他實施例中不以此為限,可依環境或其他因素對應調整。
Please refer to Figure 1 and Figure 2 first. This creation proposes a cloth dyeing machine, which is used for dyeing at least one object to be dyed. The objects to be dyed can be yarn, cloth, tops, trousers, hats, socks... and other fiber products. The fabric dyeing machine of the present invention has at least one
接著請參考圖3。於本實施例中可具有多個活動架10,各活動架10用以懸掛至少一待染物件。各活動架10具有一桿體11、二定位塊12、及二第一勾部13。桿體11用以懸掛至少一待染物件,二定位塊12固設於桿體11的兩端,且二第一勾部13也固設於桿體11的兩端。本實施例中,二定位塊12的間距大於二第一勾部13的間距。各第一勾部13具有二固定件130,且二固定件130相平行且間隔設置。本實施例中,二固定件130是沿橫向方向D1相間隔。
Please refer to Figure 3 next. In this embodiment, there may be multiple
接著請參考圖1。掛架20與染料槽30併排設置,且本實施例中是沿橫向方向D1併排設置,且掛架20可設置於端尾或起點端。掛架20可具有一架體21及二凹陷部。該二凹陷部可為第一凹陷部22,其形成於架體21的上緣,且第一凹陷部22於橫向方向D1上的寬度由上而下漸縮。本實施例中,掛架20可具有二承載座,其設置於架體21上緣,且各承載座形成一第一凹陷部22。
Then please refer to Figure 1. The
各染料槽30用以容置染料,並可具有一槽體31及二凹陷部。該二凹陷部可為第二凹陷部32,其形成於槽體31的上緣。本實施例中,染料槽30可具有二承載座,其設置於槽體31上緣,且各承載座形成一第二凹陷部32,且第二凹陷部32於橫向方向D1上的寬度由上而下漸縮。本實施例中,至少一染料槽30還可具有複數隔熱板33,其設置於槽體31外壁面,藉此能維持槽體31內染料的溫度,減少染布時環境的影響。
Each
接著請參考圖1至圖4。移動裝置40用以將活動架10於掛架20及等染料槽30間移動,例如將活動架10移動並使活動架10的兩端分別容置於掛架20或染料槽30的二凹陷部內。具體而言,是透過移動活動架10使活動架10的二定位塊12分別容置於掛架20的二第一凹陷部22或其中一染料槽30的二第二凹陷部32。移動裝置40可具有一橫向軌道組41、一縱向軌道組42、一懸吊組件43、複數個定位件44、及至少一感應器45。
Then please refer to FIG. 1 to FIG. 4 . The moving
橫向軌道組41沿橫向方向D1延伸,並通過掛架20及染料槽30的上方。縱向軌道組42沿縱向方向D2延伸,並可移動地設置於橫向軌道組41。換言之,縱向軌道組42可沿橫向方向D1移動。懸吊組件43可移動地設置於縱向軌道組42,因此懸吊組件43可沿縱向方向D2移動。懸向組件可吊起活動架10,反過來說即活動架10可選擇性地設置懸吊組件43。
The transverse track set 41 extends along the transverse direction D1 and passes above the
本實施例中,懸吊組件43具有一移動件431及二第二勾部432。移動件431可縱向移動地設置於縱向軌道組42,而第二勾部432固設於移動件431上。第二勾部432選擇性地分別勾扣活動架10的二第一勾部13。具體而言,各第二勾部432具有二容置槽4320,各容置槽4320用以容置一第一勾部13的二固定件130。
In this embodiment, the
定位件44其固設於橫向軌道組41,且其中一定位件44對齊於掛架20,其餘定位件44分別對齊於染料槽30。感應器45用以感應定位件44的位
置,並固設於縱向軌道組42,因此感應器45能與縱向軌道組42一起橫向移動。本實施例中共具有三感應器45,其於橫向方向D1上間隔設置。
The
以下說明本創作的染布機的運作流程。 The following describes the operation process of the dyeing machine of this creation.
首先,於染料槽30內放入染料,且各染料槽30內的染料可具有不同顏色或濃度,例如可於各染料槽30內放入深淺不同的藍色。然後,透過移動裝置40懸吊起一活動架10並將該活動架10移動至掛架20上,然後將待染物件固定於掛架20上的活動架10,再將待染物件及活動架10透過移動裝置40移動至其中一染料槽30內。於一定時間後,再次利用移動裝置40懸吊起該活動架10,然後將待染物件及活動架10透過移動裝置40移動至另一染料槽30內。重複上述步驟直到於待染物件上形成預定的顏色或圖樣即可。
Firstly, put dyes in the
於本實施例中,以移動裝置40懸吊起活動架10時,首先會將縱向移動組移動至該活動架10旁,然後將懸吊組件43移動至低於活動架10的位置。接著再透過橫向組件將懸吊組件43移動至活動架10正下方,且使懸吊組件43的容置槽4320分別對齊於活動架10的固定件130後,以縱向移動組件懸吊組件43升高。藉此,活動架10的固定件130即容置於懸吊組件43的容置槽4320,因而能穩固地提起活動架10。而透過固定件130沿橫向方向D1間隔,在活動架10沿橫向方向D1移動時,活動架10即不會傾轉,保持穩定。
In this embodiment, when the
而將待染物件移至染料槽30時,也可透過縱向移動組件控制待染物件於染料槽30內的深度,因此可控制待染物件浸泡於染料的深度。而透過將待染物件於不同濃度的染料浸泡或以不同的深度浸泡,即可於待染物件上形成有漸層的色彩。此外,透過預先設定移動裝置的移動路徑及時間,還可使染漸層色的流程自動化地進行,只要將待染物件固定於活動架10上即可,不必再仰賴人工操作。
When the object to be dyed is moved to the
透過上述結構,本創作的染布機可用於染出具漸層色的布料,且所能應用的待染物件不限於整匹布料,而是可用於上衣、褲子等成衣製品。而將本創作的染布機應用於藍染工藝上,即可精確地控制布料或衣服上每次染色的區域,可讓每個布料或衣服上所形成的花紋或漸層色一致。 Through the above structure, the fabric dyeing machine of this invention can be used to dye fabrics with gradient colors, and the objects to be dyed are not limited to whole pieces of fabrics, but can be used for ready-made garments such as jackets and trousers. Applying the cloth dyeing machine created in this invention to the indigo dyeing process can precisely control the dyeing area on each cloth or clothes, and make the pattern or gradient color formed on each cloth or clothes consistent.
10:活動架10: Movable frame
20:掛架20: hanger
21:架體21: frame body
22:第一凹陷部22: the first depression
30:染料槽30: Dye Slot
31:槽體31: tank body
32:第二凹陷部32: the second depression
33:隔熱板33: heat shield
40:移動裝置40:Mobile device
41:橫向軌道組41: Horizontal track group
42:縱向軌道組42: Longitudinal track group
44:定位件44: Positioning piece
45:感應器45: sensor
D1:橫向方向D1: Horizontal direction
D2:縱向方向D2: Portrait direction
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CN103710925A (en) * | 2013-12-20 | 2014-04-09 | 苏州市晨彩纺织研发有限公司 | Dye vat |
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CN210737124U (en) * | 2019-09-10 | 2020-06-12 | 珠海纽昇科技有限公司 | Special device for mixing colors of foam |
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CN103710925A (en) * | 2013-12-20 | 2014-04-09 | 苏州市晨彩纺织研发有限公司 | Dye vat |
CN210215834U (en) * | 2019-05-31 | 2020-03-31 | 昆山明旺兴金属科技有限公司 | Rapid washing assembly line device for garment processing |
CN210737124U (en) * | 2019-09-10 | 2020-06-12 | 珠海纽昇科技有限公司 | Special device for mixing colors of foam |
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TW202208714A (en) | 2022-03-01 |
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