TWI796906B - Photomask and method for manufacturing display device - Google Patents
Photomask and method for manufacturing display device Download PDFInfo
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Description
本揭露係關於一種光固化設備,特別係關於一種可以形成不同硬度的光學膠的光固化設備。 The present disclosure relates to a photocuring device, in particular to a photocuring device capable of forming optical adhesives with different hardnesses.
隨著科技的發展,顯示器在現今消費性產品中已成為一個很受歡迎的電子產品,不論是在電視或者是個人電腦相關領域上都非常普及。並且由於科技的發展,顯示器的尺寸大小也越來越大,以符合人們的需求。 With the development of technology, display has become a very popular electronic product in today's consumer products, whether it is very popular in television or personal computer related fields. And due to the development of science and technology, the size of the display is also increasing to meet people's needs.
一般來說,顯示器要經過上膠、貼合、脫泡以及固化四個製程。其中,固化製程是將顯示器放置於一固化爐,藉由固化爐內的固化光源的照射將顯示器上的光學膠進行固化。然而,光學膠在固化後會產生一定程度的收縮,其產生的應力可能會影響顯示器的使用壽命。 In general, displays go through four processes: gluing, bonding, defoaming, and curing. In the curing process, the display is placed in a curing furnace, and the optical glue on the display is cured by the irradiation of the curing light source in the curing furnace. However, the optical glue will shrink to a certain extent after curing, and the stress generated by it may affect the service life of the display.
因此,如何設計出可以增加使用壽命的光固化設備,便是現今值得探討與解決之課題。 Therefore, how to design a photocuring device that can increase the service life is a topic worth discussing and solving.
有鑑於此,本揭露提出一種光固化設備,以解決上述之問題。In view of this, the present disclosure proposes a photocuring device to solve the above problems.
本揭露提出一種光固化設備,包含一承載台、一光罩、以及一紫外光源。承載台配置以承載一顯示裝置。顯示裝置的一顯示模組是藉由一光學膠連接於顯示裝置的一蓋板。光罩是設置於顯示裝置上方,並且光罩包含有一中心區域以及一周邊區域。紫外光源配置以發出紫外光線穿過光罩至顯示裝置,藉以將光學膠固化。中心區域的光穿透率小於周邊區域的光穿透率,以使對應於周邊區域的光學膠硬度大於對應於中心區域的光學膠硬度。The present disclosure provides a photocuring device, which includes a carrier table, a photomask, and an ultraviolet light source. The carrying platform is configured to carry a display device. A display module of the display device is connected to a cover plate of the display device through an optical glue. The photomask is arranged above the display device, and the photomask includes a central area and a peripheral area. The ultraviolet light source is configured to emit ultraviolet light through the mask to the display device, so as to cure the optical glue. The light transmittance of the central area is smaller than that of the peripheral area, so that the hardness of the optical glue corresponding to the peripheral area is greater than the hardness of the optical glue corresponding to the central area.
根據本揭露一些實施例,中心區域在顯示裝置上的投影涵蓋顯示裝置的一彎折區域,周邊區域與中心區域彼此鄰接,並且中心區域的長度小於等於光罩的總長度的15%。According to some embodiments of the present disclosure, the projection of the central area on the display device covers a bending area of the display device, the peripheral area and the central area are adjacent to each other, and the length of the central area is less than or equal to 15% of the total length of the mask.
根據本揭露一些實施例,中心區域包含一個中心子區域以及N個側邊子區域,並且中心子區域以及N個側邊子區域中的第一個側邊子區域~第N個側邊子區域的光穿透率由光罩的中心朝周邊區域依序遞增,其中N為自然數。According to some embodiments of the present disclosure, the central region includes a central subregion and N side subregions, and the first side subregion to the Nth side subregion among the central subregion and the N side subregions The light transmittance increases sequentially from the center of the mask to the surrounding area, where N is a natural number.
根據本揭露一些實施例,第一個側邊子區域~第N個側邊子區域由光罩之中心朝周邊區域依序排列。According to some embodiments of the present disclosure, the first side sub-region to the Nth side sub-region are sequentially arranged from the center of the mask toward the peripheral region.
本揭露提出一種顯示裝置的製造方法,包含:設置一顯示裝置於一承載台上;設置一光罩在顯示裝置上方,其中光罩包含有一中心區域以及一周邊區域;以及提供一紫外光源發出一紫外光線穿過光罩至顯示裝置,以使顯示裝置的一光學膠固化,其中紫外光線照射光學膠的一前側面。中心區域的光穿透率小於周邊區域的光穿透率,以使對應於周邊區域的光學膠的硬度大於對應於中心區域的光學膠的硬度。The present disclosure proposes a manufacturing method of a display device, comprising: disposing a display device on a carrier platform; disposing a photomask above the display device, wherein the photomask includes a central area and a peripheral area; and providing an ultraviolet light source to emit a The ultraviolet light passes through the mask to the display device to cure an optical adhesive of the display device, wherein the ultraviolet light irradiates a front side of the optical adhesive. The light transmittance of the central area is smaller than that of the peripheral area, so that the hardness of the optical glue corresponding to the peripheral area is greater than that of the optical glue corresponding to the central area.
根據本揭露一些實施例,顯示裝置的製造方法更包含:藉由光學膠將顯示裝置的一顯示模組連接於顯示裝置的一蓋板;以及 在藉由光學膠將顯示模組連接於蓋板之前,提供紫外光線穿過光罩照射光學膠的一背側面。According to some embodiments of the present disclosure, the manufacturing method of the display device further includes: connecting a display module of the display device to a cover plate of the display device by optical glue; and connecting the display module to the cover plate by optical glue Previously, UV light was provided through the mask to illuminate a back side of the optical adhesive.
根據本揭露一些實施例,中心區域形成複數個圖形部,這些圖形部的每一者具有長方形結構,沿著一第一方向延伸,這些圖形部沿著一第二方向排列,並且第一方向垂直於第二方向,其中這些圖形部的光穿透率等於周邊區域的光穿透率。According to some embodiments of the present disclosure, the central area forms a plurality of graphic parts, each of these graphic parts has a rectangular structure and extends along a first direction, these graphic parts are arranged along a second direction, and the first direction is perpendicular In the second direction, the light transmittance of these graphic parts is equal to the light transmittance of the surrounding area.
根據本揭露一些實施例,對應於中心區域的光學膠在固化後包含有複數個第一固化部以及複數個第二固化部,這些第一固化部的每一者具有長條梯形柱體結構,並且這些第二固化部的每一者具有三角柱體結構,其中第一固化部的硬度大於第二固化部的硬度。According to some embodiments of the present disclosure, the optical glue corresponding to the central region includes a plurality of first cured portions and a plurality of second cured portions after being cured, each of the first cured portions has a long trapezoidal column structure, And each of the second cured parts has a triangular prism structure, wherein the hardness of the first cured part is greater than that of the second cured part.
根據本揭露一些實施例,中心區域形成複數個圖形部,這些圖形部的每一者具有矩形結構,並且這些圖形部以矩陣方式排列,其中這些圖形部的光穿透率等於周邊區域的光穿透率。According to some embodiments of the present disclosure, the central area forms a plurality of graphic parts, each of these graphic parts has a rectangular structure, and these graphic parts are arranged in a matrix, wherein the light transmittance of these graphic parts is equal to that of the surrounding area. transmittance.
根據本揭露一些實施例,對應於中心區域的光學膠在固化後包含有複數個第一固化部以及一第二固化部,這些第一固化部對應於這些圖形部,這些第一固化部的每一者具有梯形柱體結構,並且這些第一固化部的硬度大於第二固化部的硬度。According to some embodiments of the present disclosure, the optical glue corresponding to the central area includes a plurality of first cured portions and a second cured portion after being cured, these first cured portions correspond to the pattern portions, each of these first cured portions One has a trapezoidal column structure, and the hardness of these first cured parts is greater than that of the second cured parts.
本揭露提供一種光固化設備,包括承載台、光罩、以及紫外光源。承載台配置以承載一顯示裝置,光罩是設置於顯示裝置上方,並且光罩包含有一中心區域以及周邊區域。紫外光源配置以發出紫外光線穿過光罩至顯示裝置,藉以將光學膠固化。The disclosure provides a photocuring device, including a carrier platform, a photomask, and an ultraviolet light source. The carrying platform is configured to carry a display device, the photomask is arranged above the display device, and the photomask includes a central area and a peripheral area. The ultraviolet light source is configured to emit ultraviolet light through the mask to the display device, so as to cure the optical glue.
由於中心區域的光穿透率是小於周邊區域的光穿透率,因此使得對應於周邊區域的光學膠硬度會大於對應於中心區域的光學膠硬度。基於此設計,可以使得顯示裝置在彎折時,位於中央的彎折區域的壓縮應力較小,進而可避免顯示裝置因為彎折時的應力集中而造成波浪狀折痕的問題。Since the light transmittance of the central area is smaller than that of the peripheral area, the hardness of the optical glue corresponding to the peripheral area is greater than that corresponding to the central area. Based on this design, when the display device is bent, the compressive stress in the central bending region can be reduced, thereby avoiding the problem of wavy creases caused by the stress concentration of the display device during bending.
在通篇說明書及申請專利範圍當中所提及的「包含」及「包括」一詞為開放式的用語,故應解釋成「包含但不僅限定於」。「大致」一詞則是指在可接受的誤差範圍內,本領域技術人員能夠在一定誤差範圍內解決所述技術問題,達到所述基本之技術效果。The words "comprising" and "comprising" mentioned throughout the specification and scope of patent application are open-ended terms, so they should be interpreted as "including but not limited to". The term "approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and achieve the basic technical effect.
本發明的各種實施例會以相關之附圖加以詳細說明。在圖示中所使用的相同的參考編號指的是相同或是相似的元件。這些實施例的目的係用來說明本發明的一般原則而不應以限制性的意義來理解。公知的功能以及結構的詳細描述將會省略以避免混淆本發明的主題。Various embodiments of the present invention will be described in detail with the associated drawings. The same reference numbers are used in the drawings to refer to the same or similar elements. The purpose of these examples is to illustrate the general principles of the invention and should not be construed in a limiting sense. Detailed descriptions of well-known functions and constructions will be omitted to avoid obscuring the subject matter of the present invention.
值得注意的是,在本發明中所提及的不同的”一”或”一個”實施例並不一定係同一個實施例,並且所提及的指的是至少一個。再者,當一特別的特徵、結構或特性結合於一實施例來描述時,可以認知的是,無論是否有詳細描述,該領域具有通常知識者可以在本領域的知識範圍內將此種特徵、結構或特性與其餘實施例作連結。It is worth noting that references to "a" or "an" embodiment in this disclosure are not necessarily to the same embodiment, and references to at least one. Furthermore, when a particular feature, structure, or characteristic is described in conjunction with an embodiment, it is recognized that, whether described in detail or not, a person of ordinary skill in the art can refer to such feature within the scope of knowledge in the art , structures or characteristics are linked with the rest of the embodiments.
請參考第1圖,第1圖為根據本揭露一實施例之一光固化設備50之立體示意圖。光固化設備50包含一承載台52以及一腔室54,並且腔室54固定地設置在承載台52上。承載台52可包含一輸送帶58,配置以承載一顯示裝置60並且將顯示裝置60傳送至腔室54內以進行光固化程序。Please refer to FIG. 1 , which is a three-dimensional schematic diagram of a
請參考第2圖,第2圖為根據本揭露一實施例之顯示裝置60設置於腔室54內之示意圖。腔室54例如為密閉空間,其內設置有一紫外光源56,配置以發出紫外光線561至顯示裝置60。其中,紫外光線561例如是垂直於顯示裝置60。再者,紫外光源56具有一長條形結構,沿著一長軸方向LX延伸,並且紫外光源56在長軸方向LX上的每一位置所發出的紫外光線561的強度皆相等,例如皆為5000毫焦耳。Please refer to FIG. 2 , which is a schematic diagram of a
顯示裝置60包含一顯示模組64以及一蓋板66。蓋板66是藉由一光學膠68連接於顯示模組64。蓋板66例如為可撓曲之玻璃材質製成,但不限於此。光學膠68例如可為紫外線接著劑,在接受紫外光源56所發出的紫外光線561後,光學膠68會產生固化,以使蓋板66可以穩固地連接於顯示模組64。The
光固化設備50更包含一光罩100,設置於腔室54內且設置於顯示裝置60的上方。意即,光罩100設置於紫外光源56與顯示裝置60之間。其中,紫外光源56在長軸方向LX的長度是可大於顯示裝置60或光罩100在長軸方向LX上的長度,以確保顯示裝置60上的光學膠68可以確實接收到紫外光線561。The
於此實施例中,光罩100包含有一中心區域102、一周邊區域104以及一周邊區域106。其中,周邊區域104與周邊區域106是對稱於中心區域102,並且中心區域102的光穿透率是小於周邊區域104與周邊區域106的光穿透率。舉例來說,中心區域102的光穿透率為周邊區域104與周邊區域106的光穿透率的10%~80%,但不限於此。In this embodiment, the
於此實施例中,兩個周邊區域104、106並不影響紫外光線561的強度(亦即穿過周邊區域104、106的光線的強度仍為5000毫焦耳),但穿過中心區域102的紫外光線561的強度例如會降為2000毫焦耳或更低。基於此設計,對應於上述兩個周邊區域104、106的光學膠68在固化之後的硬度會大於對應於中心區域102的光學膠68在固化後的硬度。亦即,光學膠68的周邊膠部684、686的硬度會大於中心膠部682的硬度。In this embodiment, the two
另外,顯示模組64上可定義有一彎折區域CR。彎折區域CR位於顯示裝置60的中央並且對應於中心區域102以及中心膠部682。彎折區域CR可為顯示裝置60在長軸方向LX上的總長度的5%~15%,但不限於此。彎折區域CR的範圍會隨著顯示裝置60的設計而改變。In addition, a bending region CR can be defined on the
如第2圖所示,中心區域102沿著Z軸在顯示裝置60上的投影會涵蓋彎折區域CR。再者,此實施例的兩個周邊區域104、106是與中心區域102彼此鄰接,並且中心區域102的長度可小於或等於光罩100的總長度的15%。彎折區域CR的長度可等於或小於中心區域102的長度,以確保通過中心區域102的紫外光線561可以完全照射到彎折區域CR。As shown in FIG. 2 , the projection of the
請參考第2圖至第4圖,第3圖為根據本揭露一實施例之顯示裝置60彎折的示意圖,並且第4圖為根據本揭露一實施例之顯示裝置60在彎折時的固化後的光學膠68的壓縮應力分布圖。如第4圖所示,位置座標的最左側(原點)對應於第3圖中光學膠68的左側邊緣,而位置座標的最右側對應於第3圖中光學膠68的右側邊緣。Please refer to FIG. 2 to FIG. 4. FIG. 3 is a schematic diagram showing the bending of the
在第4圖中,曲線CL1表示利用光罩100照射後的光學膠68的壓縮應力分布,而曲線CL0表示沒有使用光罩100而照射的光學膠68的壓縮應力分布。如圖所示,曲線CL1的峰值明顯小於曲線CL0的峰值,也就是小於最大壓縮應力SFC,因此可以避免顯示裝置60經過多次彎折後,因為應力集中而在彎折區域CR處產生波浪狀折痕(bucking)的問題。In FIG. 4 , the curve CL1 represents the compressive stress distribution of the
值得注意的是,若不設置光罩100,則由於光學膠68在彎折時的壓縮應力的峰值等於最大壓縮應力SFC,如此一來會有應力過度集中的情況,因此使得顯示裝置60在經過多次彎折後會在彎折區域CR處產生蓋板66與光學膠68部分脫開的問題,進而產生無法回復的波浪狀折痕,影響顯示裝置60的整體可視性。藉由本揭露的光罩100可以避免上述問題發生。It is worth noting that if the
請參考第5圖,第5圖為根據本揭露一實施例之光罩100的上視圖。於此實施例中,中心區域102上可形成複數個圖形部107,其中這些圖形部107的光穿透率可小於周邊區域104、106的光穿透率,而圖形部107以外的部分(非圖形部109)的光穿透率可等於周邊區域104、106的光穿透率。但,在其他實施例中,圖形部107與非圖形部109可以相反配置實施。Please refer to FIG. 5 , which is a top view of a
如第5圖所示,圖形部107的形狀可為長方形,但不限於此,例如也可為圓形、橢圓形、三角形、正方形、或矩形。另外,中心區域102上的圖形部107的形狀也可為上述形狀的組合。在其他實施例中,中心區域102的圖形部107可包含圓形與正方形交錯排列的組合。As shown in FIG. 5 , the shape of the
請參考第6圖,第6圖為根據本揭露另一實施例之光罩100A的前視示意圖。於此實施例中,中心區域102可包含一個中心子區域SC0以及兩組N個側邊子區域,並且中心子區域SC0以及N個側邊子區域中的第一個側邊子區域SC1~第N個側邊子區域SCN的光穿透率是由光罩100A的中心朝周邊區域104(或周邊區域106)依序遞增。Please refer to FIG. 6 , which is a schematic front view of a
意即,第一個側邊子區域SC1的光穿透率小於第二個側邊子區域SC2的光穿透率,並且第二個側邊子區域SC2的光穿透率小於第三個側邊子區域SC3的光穿透率,其餘以此類推。That is, the light transmittance of the first side subregion SC1 is smaller than the light transmittance of the second side subregion SC2, and the light transmittance of the second side subregion SC2 is smaller than that of the third side subregion SC2. The light transmittance of the edge sub-region SC3, and the rest can be deduced by analogy.
其中,N為自然數,並且每一側邊子區域具有相同的寬度,而中心區域102的寬度可為每一側邊子區域的寬度的兩倍,但不限於此。如第6圖所示,第N個側邊子區域SCN是鄰接於相對應的周邊區域,並且第一個側邊子區域SC1~第N個側邊子區域SCN是由光罩100A之中心朝相對應的周邊區域依序排列。另外,值得注意的是,兩組N個側邊子區域是對稱於中心子區域SC0。Wherein, N is a natural number, and each side sub-region has the same width, and the width of the
基於此結構配置,可以進一步使對應於彎折區域CR的壓縮應力的變化更為緩和,以降低顯示裝置60產生波浪狀折痕的風險。Based on this structural configuration, the change of the compressive stress corresponding to the bending region CR can be further moderated, so as to reduce the risk of wavy creases on the
請參考第7圖至第9圖,第7圖為根據本揭露另一實施例之光罩100B的上視示意圖,第8圖為根據本揭露另一實施例之紫外光源56藉由光罩100B照射顯示裝置60之示意圖,並且第9圖為根據本揭露另一實施例之照射後的光學膠68的立體示意圖。Please refer to FIG. 7 to FIG. 9. FIG. 7 is a schematic top view of a
於此實施例中,中心區域102形成複數個圖形部107,這些圖形部107的每一者具有長方形結構,沿著一第一方向D1延伸,並且這些圖形部107沿著一第二方向D2排列,其中第一方向D1垂直於第二方向D2。於此實施例中,這些圖形部107的光穿透率等於周邊區域104、106的光穿透率。In this embodiment, the
舉例來說,圖形部107與周邊區域104、106的光穿透率可為95~100%,但不限於此。在一些實施例中,圖形部107可為一透明材質製成,例如與周邊區域104、106以相同材質製成。而在其他的一些實施例中,圖形部107也可以開洞的方式實施。For example, the light transmittance of the
另外,中心區域102更包含一非圖形部109,其光穿透率小於圖形部107以及周邊區域104、106。舉例來說,非圖形部109上形成有一塗層,使非圖形部109的光穿透率為5~15%,但不限於此。In addition, the
請參考第8圖至第10圖。第10圖為根據本揭露另一實施例之顯示裝置60彎折時的放大示意圖。如第9圖所示,基於光罩100B的設計,對應於中心區域102的光學膠68在固化後會包含有複數個第一固化部SG1以及複數個第二固化部SG2。這些第一固化部SG1的每一者具有長條梯形柱體結構,並且這些第二固化部SG2的每一者具有三角柱體結構。其中,這些第一固化部SG1與第二固化部SG2是沿著顯示裝置60的一第一軸向AX1(長軸方向)交錯排列。Please refer to Figures 8 to 10. FIG. 10 is an enlarged schematic diagram of a
於此實施例中,第一固化部SG1的硬度大於第二固化部SG2的硬度。舉例來說,第一固化部SG1的硬度可為15,而第二固化部SG2的硬度為12,但不限於此。由於第二固化部SG2硬度較低(較軟),因此當顯示裝置60繞一第二軸向AX2(短軸方向)彎折時,如第10圖所示,第二固化部SG2可被擠壓,以使光學膠68達成類似絞鍊(hinge)的功能。In this embodiment, the hardness of the first solidified portion SG1 is greater than that of the second solidified portion SG2. For example, the hardness of the first solidified part SG1 may be 15, and the hardness of the second solidified part SG2 may be 12, but not limited thereto. Since the hardness of the second solidified portion SG2 is relatively low (soft), when the
基於此實施例的結構設計,可以進一步降低顯示裝置60經過多次彎折後在彎折區域CR處產生波浪狀折痕的可能性。另外要說明的是,於此實施例中,紫外光源56與光罩100B之間的距離DS1是光罩100B與顯示裝置60之間的距離DS2的5倍以上。Based on the structural design of this embodiment, the possibility of wavy creases occurring at the bending region CR after the
請參考第11圖以及第12圖,第11圖為根據本揭露另一實施例之光罩100C的上視示意圖,並且第12圖為根據本揭露另一實施例之照射後的光學膠68的立體示意圖。於此實施例中,中心區域102形成複數個圖形部107,這些圖形部107的每一者具有矩形結構,並且這些圖形部107是以矩陣方式排列。其中,這些圖形部107的光穿透率是大於非圖形部109的光穿透率。舉例來說,這些圖形部107的光穿透率是可等於周邊區域104、106的光穿透率。Please refer to FIG. 11 and FIG. 12. FIG. 11 is a schematic top view of a
如第12圖所示,對應於中心區域102的光學膠68在固化後包含有複數個第一固化部SG1以及一第二固化部SG2,這些第一固化部SG1是對應於這些圖形部107的形狀,使得這些第一固化部SG1的每一者具有梯形柱體結構,並且這些第一固化部SG1的硬度是大於第二固化部SG2的硬度。As shown in FIG. 12, the optical adhesive 68 corresponding to the
基於此實施例的設計,由於第二固化部SG2硬度較低(較軟),使得顯示裝置60可以沿著一第一彎折方向RX1繞第一軸向AX1彎折,或者沿著一第二彎折方向RX2繞第二軸向AX2彎折。此設計可以使顯示裝置60在多次彎折後也不容易產生波浪狀折痕的問題。Based on the design of this embodiment, since the hardness of the second cured portion SG2 is relatively low (soft), the
接著,請參考第13圖,第13圖為根據本揭露一實施例之顯示裝置的製造方法S300的流程圖。在步驟S302中,將一顯示裝置60設置於承載台52上,使輸送帶58將顯示裝置60送入腔室54內。接著,在步驟S304中,將一光罩設在顯示裝置60的上方。在一些實施例中,光罩可包含有中心區域102以及周邊區域104、106。Next, please refer to FIG. 13 , which is a flowchart of a manufacturing method S300 of a display device according to an embodiment of the present disclosure. In step S302 , a
在步驟S306中,將光罩對位於顯示裝置60,以使光罩的中心區域102在顯示裝置60上的投影涵蓋顯示裝置60的彎折區域CR。舉例來說,承載台52上可設置有一定位標記(mark),並且將光罩與顯示裝置60同時對準此定位標記,使兩者確實對位。舉例來說,如第2圖所示,光罩100確實對位於顯示裝置60,使得中心區域102的投影涵蓋彎折區域CR。In step S306 , the photomask is aligned on the
最後,在步驟S308中,提供一紫外光源56發出一紫外光線561穿過光罩至顯示裝置60,以使顯示裝置60的光學膠68固化。其中,紫外光線561是照射光學膠68的一前側面681。由於中心區域102的光穿透率是小於周邊區域104、106的光穿透率,因此使得對應於周邊區域104、106的光學膠硬度會大於對應於中心區域102的光學膠硬度。Finally, in step S308 , an
請參考第14圖至第16圖,第14圖為根據本揭露另一實施例之顯示裝置的製造方法S400的流程圖,第15圖為根據本揭露另一實施例之紫外光源56藉由光罩100B照射光學膠68之示意圖,並且第16圖為根據本揭露另一實施例之紫外光源56藉由光罩100B照射顯示裝置60之示意圖。其中,在步驟S402中,提供紫外光線561穿過光罩100B以照射光學膠68的一背側面683,並且此時的光學膠68還未連接於顯示模組64。Please refer to FIG. 14 to FIG. 16. FIG. 14 is a flowchart of a manufacturing method S400 of a display device according to another embodiment of the present disclosure, and FIG. A schematic diagram of the
值得注意的是,在步驟S402中,紫外光線561對於光學膠68的照射時間少於步驟S308的照射時間。舉例來說,步驟S402中的照射時間是步驟S308的照射時間的一半。於是,只有光學膠68的下半部68D會形成複數個第一固化部SG1以及第二固化部SG2,而光學膠68的上半部68U沒有固化。It should be noted that in step S402 , the irradiation time of the
其中,第一固化部SG1的高度為光學膠68的厚度的一半。另外,相似地,第一固化部SG1的硬度大於第二固化部SG2的硬度。Wherein, the height of the first curing portion SG1 is half of the thickness of the
接著,在步驟S404中,藉由光學膠68將顯示模組64連接於蓋板66。在步驟S406中,如第1圖所示,將顯示裝置60設置於承載台52上,使輸送帶58將顯示裝置60送入腔室54內。在步驟S408中,將光罩100B設在顯示裝置60的上方。Next, in step S404 , the
在步驟S410中,將光罩100B對位於顯示裝置60,以使光罩100B的中心區域102在顯示裝置60上的投影涵蓋顯示裝置60的彎折區域CR。In step S410 , align the
最後,在步驟S412中,提供紫外光源56發出紫外光線561穿過光罩100B至顯示裝置60,以使顯示裝置60的光學膠68固化。其中,紫外光線561是照射光學膠68的前側面681。於是,如第16圖所示,相同於下半部68D,光學膠68的上半部68U也會形成相同數量的複數個第一固化部SG1與第二固化部SG2。Finally, in step S412 , the
請一起參考第16圖與第17圖,第17圖為根據本揭露另一實施例之光學膠68固化後之立體示意圖。在光學膠68固化後,如第17圖所示,光學膠68的第一固化部SG1可形成一六角柱體,沿著第二軸向AX2延伸,並且複數個六角柱體是沿著第一軸向AX1排列。Please refer to FIG. 16 and FIG. 17 together. FIG. 17 is a perspective view of an
基於此實施例的設計,由於第二固化部SG2硬度較低(較軟),使得顯示裝置60可以沿著第二彎折方向RX2繞第二軸向AX2彎折,或者沿著一第三彎折方向RX3繞第二軸向AX2彎折。此設計不僅可以使顯示裝置60朝向不同方向彎折,並且也可以使顯示裝置60在多次彎折後不容易產生波浪狀折痕的問題。Based on the design of this embodiment, since the hardness of the second cured portion SG2 is relatively low (soft), the
綜上所述,本揭露提供一種光固化設備,包括承載台、光罩、以及紫外光源。承載台配置以承載一顯示裝置,光罩是設置於顯示裝置上方,並且光罩包含有一中心區域以及周邊區域。紫外光源配置以發出紫外光線穿過光罩至顯示裝置,藉以將光學膠固化。To sum up, the present disclosure provides a photocuring device, including a carrier platform, a photomask, and an ultraviolet light source. The carrying platform is configured to carry a display device, the photomask is arranged above the display device, and the photomask includes a central area and a peripheral area. The ultraviolet light source is configured to emit ultraviolet light through the mask to the display device, so as to cure the optical glue.
由於中心區域102的光穿透率是小於周邊區域的光穿透率,因此使得對應於周邊區域的光學膠硬度會大於對應於中心區域102的光學膠硬度。基於此設計,可以使得顯示裝置在彎折時,位於中央的彎折區域的壓縮應力較小,進而可避免顯示裝置因為彎折時的應力集中而造成波浪狀折痕的問題。Since the light transmittance of the
雖然本揭露的實施例及其優點已揭露如上,但應該瞭解的是,任何所屬技術領域中具有通常知識者,在不脫離本揭露之精神和範圍內,當可作更動、替代與潤飾。此外,本揭露之保護範圍並未侷限於說明書內所述特定實施例中的製程、機器、製造、物質組成、裝置、方法及步驟,任何所屬技術領域中具有通常知識者可從本揭露揭示內容中理解現行或未來所發展出的製程、機器、製造、物質組成、裝置、方法及步驟,只要可以在此處所述實施例中實施大抵相同功能或獲得大抵相同結果皆可根據本揭露使用。因此,本揭露之保護範圍包括上述製程、機器、製造、物質組成、裝置、方法及步驟。另外,每一申請專利範圍構成個別的實施例,且本揭露之保護範圍也包括各個申請專利範圍及實施例的組合。Although the embodiments of the present disclosure and their advantages have been disclosed above, it should be understood that those skilled in the art can make changes, substitutions and modifications without departing from the spirit and scope of the present disclosure. In addition, the protection scope of the present disclosure is not limited to the process, machine, manufacture, material composition, device, method and steps in the specific embodiments described in the specification, and anyone with ordinary knowledge in the technical field can learn from the content of the present disclosure It is understood that the current or future developed process, machine, manufacture, material composition, device, method and step can be used according to the present disclosure as long as it can perform substantially the same function or obtain substantially the same result in the embodiments described herein. Therefore, the protection scope of the present disclosure includes the above-mentioned process, machine, manufacture, composition of matter, device, method and steps. In addition, each patent application scope constitutes an individual embodiment, and the protection scope of the present disclosure also includes combinations of various patent application scopes and embodiments.
50:光固化設備
52:承載台
54:腔室
56:紫外光源
561:紫外光線
58:輸送帶
60:顯示裝置
64:顯示模組
66:蓋板
68:光學膠
68D:下半部
68U:上半部
100、100A、100B、100C:光罩
102:中心區域
104:周邊區域
106:周邊區域
107:圖形部
109:非圖形部
681:前側面
682:中心膠部
683:背側面
684:周邊膠部
686:周邊膠部
AX1:第一軸向
AX2:第二軸向
CL0:曲線
CL1:曲線
CR:彎折區域
D1:第一方向
D2:第二方向
DS1:距離
DS2:距離
LX:長軸方向
RX1:第一彎折方向
RX2:第二彎折方向
RX3:第三彎折方向
SC0:中心子區域
SC1~SCN:側邊子區域
SFC:最大壓縮應力
SG1:第一固化部
SG2:第二固化部
S300:方法
S302、S304、S306、S308:步驟
S400:方法
S402、S404、S406、S408、S410、S412:步驟
X:X軸
Y:Y軸
Z:Z軸
50: Light curing equipment
52: carrying platform
54: chamber
56: UV light source
561: Ultraviolet light
58: Conveyor belt
60: Display device
64: Display module
66: cover plate
68:
本揭露可藉由之後的詳細說明並配合圖示而得到清楚的了解。要強調的是,按照業界的標準做法,各種特徵並沒有按比例繪製,並且僅用於說明之目的。事實上,為了能夠清楚的說明,因此各種特徵的尺寸可能會任意地放大或者縮小。
第1圖為根據本揭露一實施例之一光固化設備50之立體示意圖。
第2圖為根據本揭露一實施例之顯示裝置60設置於腔室54內之示意圖。
第3圖為根據本揭露一實施例之顯示裝置60彎折的示意圖。
第4圖為根據本揭露一實施例之顯示裝置60在彎折時的固化後的光學膠68的壓縮應力分布圖。
第5圖為根據本揭露一實施例之光罩100的上視圖。
第6圖為根據本揭露另一實施例之光罩100A的前視示意圖。
第7圖為根據本揭露另一實施例之光罩100B的上視示意圖。
第8圖為根據本揭露另一實施例之紫外光源56藉由光罩100B照射顯示裝置60之示意圖。
第9圖為根據本揭露另一實施例之照射後的光學膠68的立體示意圖。
第10圖為根據本揭露另一實施例之顯示裝置60彎折時的放大示意圖。
第11圖為根據本揭露另一實施例之光罩100C的上視示意圖。
第12圖為根據本揭露另一實施例之照射後的光學膠68的立體示意圖。
第13圖為根據本揭露一實施例之顯示裝置的製造方法S300的流程圖。
第14圖為根據本揭露另一實施例之顯示裝置的製造方法S400的流程圖。
第15圖為根據本揭露另一實施例之紫外光源56藉由光罩100B照射光學膠68之示意圖。
第16圖為根據本揭露另一實施例之紫外光源56藉由光罩100B照射顯示裝置60之示意圖。
第17圖為根據本揭露另一實施例之光學膠68固化後之立體示意圖。
The present disclosure can be clearly understood through the following detailed descriptions and diagrams. It is emphasized that, in accordance with the standard practice in the industry, various features are not drawn to scale and are used for illustration purposes only. In fact, the dimensions of the various features may be arbitrarily expanded or reduced for clarity of illustration.
FIG. 1 is a perspective view of a
56:紫外光源 56: UV light source
561:紫外光線 561: Ultraviolet light
60:顯示裝置 60: Display device
64:顯示模組 64: Display module
66:蓋板 66: cover plate
68:光學膠 68: optical glue
100:光罩 100: mask
102:中心區域 102: Central area
104:周邊區域 104: Surrounding area
106:周邊區域 106: Surrounding area
681:前側面 681: front side
682:中心膠部 682:Center rubber part
684:周邊膠部 684: Peripheral rubber part
686:周邊膠部 686: Peripheral rubber part
CR:彎折區域 CR: bending area
LX:長軸方向 LX: Long axis direction
X:X軸 X: X-axis
Y:Y軸 Y: Y-axis
Z:Z軸 Z: Z-axis
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Citations (3)
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CN203587912U (en) * | 2013-11-29 | 2014-05-07 | 南京中电熊猫液晶显示科技有限公司 | Ultraviolet light curing equipment |
CN112838079A (en) * | 2020-12-31 | 2021-05-25 | 湖北长江新型显示产业创新中心有限公司 | Display module and manufacturing method thereof |
TW202147668A (en) * | 2016-03-11 | 2021-12-16 | 南韓商三星顯示器有限公司 | Display apparatus and method of manufacturing the same |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN203587912U (en) * | 2013-11-29 | 2014-05-07 | 南京中电熊猫液晶显示科技有限公司 | Ultraviolet light curing equipment |
TW202147668A (en) * | 2016-03-11 | 2021-12-16 | 南韓商三星顯示器有限公司 | Display apparatus and method of manufacturing the same |
CN112838079A (en) * | 2020-12-31 | 2021-05-25 | 湖北长江新型显示产业创新中心有限公司 | Display module and manufacturing method thereof |
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