TWI791245B - Display apparatus - Google Patents

Display apparatus Download PDF

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TWI791245B
TWI791245B TW110126521A TW110126521A TWI791245B TW I791245 B TWI791245 B TW I791245B TW 110126521 A TW110126521 A TW 110126521A TW 110126521 A TW110126521 A TW 110126521A TW I791245 B TWI791245 B TW I791245B
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layer
display device
semiconductor structure
insulating layer
reflective
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TW110126521A
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TW202305769A (en
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李佳安
林冠亨
陳奕宏
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友達光電股份有限公司
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Abstract

A display apparatus includes a driving backplane and a light-emitting device. The light-emitting device includes a semiconductor structure, a first electrode, a second electrode, an insulation layer and a reflective layer. The semiconductor structure includes a first type semiconductor layer, a second type semiconductor layer and an active layer. The semiconductor structure has a first surface away the driving backplane, a second surface facing the driving backplane and a side wall connecting the first surface and the second surface. The insulation layer at least covers the side wall of the semiconductor structure, and the insulation layer doesn’t cover the first surface of the semiconductor structure. The insulation layer has an extending portion extending from a boundary of the side wall and the first surface of the semiconductor structure along a direction away the driving backplane. At least one portion of the reflective layer is disposed on the extending portion of the insulation layer.

Description

顯示裝置display device

本發明是有關於一種光電裝置,且特別是有關於一種顯示裝置。The present invention relates to an optoelectronic device, and more particularly to a display device.

發光二極體顯示面板包括驅動背板及被轉置於主動元件基板上的多個發光二極體元件。繼承發光二極體的特性,發光二極體顯示面板具有省電、高效率、高亮度及反應時間快等優點。此外,相較於有機發光二極體顯示面板,發光二極體顯示面板還具有色彩易調校、發光壽命長、無影像烙印等優勢。因此,發光二極體顯示面板被視為下一世代的顯示技術。然而,發光二極體的出光分佈廣,造成發光二極體顯示面板的正向光提取效率低,不利於顯示應用。The light emitting diode display panel includes a driving backplane and a plurality of light emitting diode elements transposed on the active element substrate. Inheriting the characteristics of light-emitting diodes, light-emitting diode display panels have the advantages of power saving, high efficiency, high brightness, and fast response time. In addition, compared with organic light-emitting diode display panels, light-emitting diode display panels also have advantages such as easy color adjustment, long luminous life, and no image burn-in. Therefore, LED display panels are regarded as the next generation display technology. However, the light distribution of light emitting diodes is wide, resulting in low extraction efficiency of forward light of light emitting diode display panels, which is not conducive to display applications.

本發明提供一種顯示裝置,正向光提取效率佳。The invention provides a display device with good forward light extraction efficiency.

本發明的顯示裝置包括驅動背板及發光元件。發光元件設置於驅動背板上,且電性連接至驅動背板。發光元件包括半導體結構、第一電極、第二電極、絕緣層及反射層。半導體結構包括第一型半導體層、第二型半導體層和設置於第一型半導體層與第二型半導體層之間的主動層。第一電極電性連接至半導體結構的第一型半導體層。第二電極電性連接至半導體結構的第二型半導體層。半導體結構具有背向驅動背板的第一表面、面向驅動背板的第二表面和連接第一表面與第二表面的側壁。絕緣層至少覆蓋半導體結構的側壁且未覆蓋半導體結構的第一表面。絕緣層具有延伸部,延伸部由半導體結構之側壁與第一表面的交界朝遠離驅動背板的方向延伸。反射層的至少一部分設置絕緣層的延伸部上。The display device of the present invention includes a driving backplane and a light emitting element. The light emitting element is disposed on the driving backplane and electrically connected to the driving backplane. The light emitting element includes a semiconductor structure, a first electrode, a second electrode, an insulating layer and a reflective layer. The semiconductor structure includes a first-type semiconductor layer, a second-type semiconductor layer and an active layer disposed between the first-type semiconductor layer and the second-type semiconductor layer. The first electrode is electrically connected to the first type semiconductor layer of the semiconductor structure. The second electrode is electrically connected to the second type semiconductor layer of the semiconductor structure. The semiconductor structure has a first surface facing away from the driving backplane, a second surface facing the driving backplane, and a side wall connecting the first surface and the second surface. The insulating layer covers at least the sidewalls of the semiconductor structure and does not cover the first surface of the semiconductor structure. The insulating layer has an extension part, and the extension part extends from the boundary between the sidewall of the semiconductor structure and the first surface toward the direction away from the driving backplane. At least a part of the reflective layer is disposed on the extension of the insulating layer.

在本發明的一實施例中,上述的半導體結構、絕緣層的延伸部及反射層的至少一部分形成一反射杯。顯示裝置更包括保護膠層,覆蓋驅動背板及發光元件,且填入反射杯。In an embodiment of the present invention, at least a part of the semiconductor structure, the extension of the insulating layer and the reflective layer form a reflective cup. The display device further includes a protective adhesive layer covering the driving backplane and the light emitting element, and filling the reflective cup.

在本發明的一實施例中,上述的絕緣層更覆蓋半導體結構的第二表面,且覆蓋在半導體結構之第二表面上的絕緣層的一部分與驅動背板之間具有一間隙。In an embodiment of the present invention, the above-mentioned insulating layer further covers the second surface of the semiconductor structure, and there is a gap between a part of the insulating layer covering the second surface of the semiconductor structure and the driving backplane.

在本發明的一實施例中,上述的絕緣層的延伸部具有內表面、外表面及端面,內表面位於外表面與半導體結構之間,端面連接內表面與外表面;反射層設置於延伸部的外表面及端面上而未設置於延伸部的內表面上。In an embodiment of the present invention, the above-mentioned extension of the insulating layer has an inner surface, an outer surface, and an end surface, the inner surface is located between the outer surface and the semiconductor structure, and the end surface connects the inner surface and the outer surface; the reflective layer is disposed on the extension The outer surface and the end surface are not provided on the inner surface of the extension.

在本發明的一實施例中,上述的絕緣層的一部分覆蓋半導體結構的第二表面,且反射層更設置於絕緣層的所述部分上。In an embodiment of the present invention, a part of the insulating layer covers the second surface of the semiconductor structure, and the reflective layer is further disposed on the part of the insulating layer.

在本發明的一實施例中,上述的絕緣層的延伸部具有內表面、外表面及端面,內表面位於外表面與半導體結構之間,端面連接內表面與外表面,反射層設置於延伸部的外表面、內表面及端面上。In an embodiment of the present invention, the above-mentioned extension of the insulating layer has an inner surface, an outer surface and an end surface, the inner surface is located between the outer surface and the semiconductor structure, the end surface connects the inner surface and the outer surface, and the reflective layer is disposed on the extension The outer surface, inner surface and end surface.

在本發明的一實施例中,上述的反射層包括分散式布拉格反射器。In an embodiment of the present invention, the above-mentioned reflective layer includes a distributed Bragg reflector.

在本發明的一實施例中,上述的絕緣層的延伸部具有內表面、外表面及端面,內表面位於外表面與半導體結構之間,端面連接內表面與外表面,而發光元件的第一電極設置於絕緣層之延伸部的端面上。In an embodiment of the present invention, the above-mentioned extension of the insulating layer has an inner surface, an outer surface and an end surface, the inner surface is located between the outer surface and the semiconductor structure, and the end surface connects the inner surface and the outer surface, and the first light-emitting element The electrodes are arranged on the end surface of the extension part of the insulating layer.

在本發明的一實施例中,上述的發光元件的第一電極更設置於絕緣層之延伸部的內表面上。In an embodiment of the present invention, the first electrode of the above-mentioned light-emitting element is further disposed on the inner surface of the extension portion of the insulating layer.

在本發明的一實施例中,上述的反射層的至少一部分接觸於半導體結構的第一表面,以電性連接至第一型半導體層,且第一電極電性連接至反射層。In an embodiment of the present invention, at least a part of the reflective layer is in contact with the first surface of the semiconductor structure to be electrically connected to the first-type semiconductor layer, and the first electrode is electrically connected to the reflective layer.

現將詳細地參考本發明的示範性實施例,示範性實施例的實例說明於附圖中。只要有可能,相同元件符號在圖式和描述中用來表示相同或相似部分。Reference will now be made in detail to the exemplary embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and descriptions to refer to the same or like parts.

應當理解,當諸如層、膜、區域或基板的元件被稱為在另一元件“上”或“連接到”另一元件時,其可以直接在另一元件上或與另一元件連接,或者中間元件可以也存在。相反,當元件被稱為“直接在另一元件上”或“直接連接到”另一元件時,不存在中間元件。如本文所使用的,“連接”可以指物理及/或電性連接。再者,“電性連接”或“耦合”可以是二元件間存在其它元件。It will be understood that when an element such as a layer, film, region, or substrate is referred to as being "on" or "connected to" another element, it can be directly on or connected to the other element, or Intermediate elements may also be present. In contrast, when an element is referred to as being "directly on" or "directly connected to" another element, there are no intervening elements present. As used herein, "connected" may refer to physical and/or electrical connection. Furthermore, "electrically connected" or "coupled" may mean that other elements exist between two elements.

本文使用的“約”、“近似”、或“實質上”包括所述值和在本領域普通技術人員確定的特定值的可接受的偏差範圍內的平均值,考慮到所討論的測量和與測量相關的誤差的特定數量(即,測量系統的限制)。例如,“約”可以表示在所述值的一個或多個標準偏差內,或±30%、±20%、±10%、±5%內。再者,本文使用的“約”、“近似”或“實質上”可依光學性質、蝕刻性質或其它性質,來選擇較可接受的偏差範圍或標準偏差,而可不用一個標準偏差適用全部性質。As used herein, "about," "approximately," or "substantially" includes stated values and averages within acceptable deviations from a particular value as determined by one of ordinary skill in the art, taking into account the measurements in question and the relative A specific amount of measurement-related error (ie, the limit of the measurement system). For example, "about" can mean within one or more standard deviations of the stated value, or within ±30%, ±20%, ±10%, ±5%. Moreover, "about", "approximately" or "substantially" used herein may select a more acceptable deviation range or standard deviation according to optical properties, etching properties or other properties, and may not use one standard deviation to apply to all properties .

除非另有定義,本文使用的所有術語(包括技術和科學術語)具有與本發明所屬領域的普通技術人員通常理解的相同的含義。將進一步理解的是,諸如在通常使用的字典中定義的那些術語應當被解釋為具有與它們在相關技術和本發明的上下文中的含義一致的含義,並且將不被解釋為理想化的或過度正式的意義,除非本文中明確地這樣定義。Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms such as those defined in commonly used dictionaries should be interpreted to have meanings consistent with their meanings in the context of the relevant art and the present invention, and will not be interpreted as idealized or excessive formal meaning, unless expressly so defined herein.

圖1A至圖1G為本發明一實施例之顯示裝置10的製造流程的剖面示意圖。以下配合圖1A至圖1G舉例說明本發明一實施例之顯示裝置10的製造流程及其構造。1A to 1G are schematic cross-sectional views of a manufacturing process of a display device 10 according to an embodiment of the present invention. The manufacturing process and structure of the display device 10 according to an embodiment of the present invention will be illustrated below with reference to FIG. 1A to FIG. 1G .

請參照圖1A,首先,於成長基板1上依序形成緩衝材料層(未繪示)、第一型半導體材料層(未繪示)、主動材料層(未繪示)及第二型半導體材料層(未繪示)。緩衝材料層、第一型半導體材料層、主動材料層及第二型半導體材料層形成一磊晶疊構(未繪示)。接著,圖案化磊晶疊構,以形成磊晶結構2。磊晶結構2包括依序堆疊於成長基板1上的緩衝層100、第一型半導體層110、主動層120及第二型半導體層130,其中磊晶結構2的緩衝層100是由磊晶疊構的緩衝材料層圖案化而成,磊晶結構2的第一型半導體層110是由磊晶疊構的第一型半導體材料層圖案化而成,磊晶結構2的主動層120是由磊晶疊構的主動材料層圖案化而成,且磊晶結構2的第二型半導體層130是由磊晶疊構的第二型半導體材料層圖案化而成。Please refer to FIG. 1A. First, a buffer material layer (not shown), a first-type semiconductor material layer (not shown), an active material layer (not shown) and a second-type semiconductor material are sequentially formed on the growth substrate 1. layers (not shown). The buffer material layer, the first-type semiconductor material layer, the active material layer and the second-type semiconductor material layer form an epitaxial stack (not shown). Next, the epitaxial stack is patterned to form an epitaxial structure 2 . The epitaxial structure 2 includes a buffer layer 100, a first-type semiconductor layer 110, an active layer 120 and a second-type semiconductor layer 130 stacked on the growth substrate 1 in sequence, wherein the buffer layer 100 of the epitaxial structure 2 is formed by the epitaxial stack The first-type semiconductor layer 110 of the epitaxial structure 2 is formed by patterning the first-type semiconductor material layer of the epitaxial structure, and the active layer 120 of the epitaxial structure 2 is formed by epitaxial The active material layer of the epitaxial stack is patterned, and the second-type semiconductor layer 130 of the epitaxial structure 2 is formed by patterning the second-type semiconductor material layer of the epitaxial stack.

舉例而言,在本實施例中,第一型半導體層110可具有一平台部112及一高台部114,主動層120及第二型半導體層130可依序堆疊於第一型半導體層110的高台部114上,且主動層120及第二型半導體層130可露出第一型半導體層110的平台部112。然而,本發明不限於此,在其它實施例中,磊晶結構2也可呈其它形態。For example, in this embodiment, the first type semiconductor layer 110 can have a platform portion 112 and a high platform portion 114, and the active layer 120 and the second type semiconductor layer 130 can be stacked on the first type semiconductor layer 110 in sequence. On the platform portion 114 , the active layer 120 and the second-type semiconductor layer 130 can expose the platform portion 112 of the first-type semiconductor layer 110 . However, the present invention is not limited thereto, and in other embodiments, the epitaxial structure 2 may also have other forms.

請參照圖1B,接著,於磊晶結構2上形成絕緣層140、第一電極152及第二電極154。絕緣層140覆蓋磊晶結構2的頂面2a及側壁2b且具有分別暴露出第一型半導體層110及第二型半導體層130的第一接觸窗140a及第二接觸窗140b。第一電極152與第二電極154分別填入第一接觸窗140a及第二接觸窗140b,以分別電性連接至第一型半導體層110及第二型半導體層130。在本實施例中,磊晶結構2、覆蓋磊晶結構2之頂面2a及側壁2b的絕緣層140、第一電極152及第二電極154組成晶粒3。Referring to FIG. 1B , next, an insulating layer 140 , a first electrode 152 and a second electrode 154 are formed on the epitaxial structure 2 . The insulating layer 140 covers the top surface 2 a and the sidewall 2 b of the epitaxial structure 2 and has a first contact window 140 a and a second contact window 140 b respectively exposing the first type semiconductor layer 110 and the second type semiconductor layer 130 . The first electrode 152 and the second electrode 154 respectively fill in the first contact hole 140 a and the second contact hole 140 b to be electrically connected to the first type semiconductor layer 110 and the second type semiconductor layer 130 respectively. In this embodiment, the epitaxial structure 2 , the insulating layer 140 covering the top surface 2 a and the sidewall 2 b of the epitaxial structure 2 , the first electrode 152 and the second electrode 154 constitute the crystal grain 3 .

請參照圖1B及圖1C,接著,將成長基板1及其上的晶粒3倒裝於載體4上。請參照圖1C,然後,再移除成長基板1,以露出緩衝層100的表面102。舉例而言,在本實施例中,載體4可包括載板41及設置於載板41上的黏著層42。在本實施例中,可令晶粒3的第二電極154朝向載體4,進而與載體4的黏著層42連接,以使晶粒3暫時固定於載體4上;當晶粒3暫時固定於載體4上時,成長基板1係位於晶粒3之遠離載體4的一側;然後,可選擇性地利用一雷射剝離技術(Laser lift-off;LLO)移除成長基板1,以露出緩衝層100的表面102;但本發明不以此為限。Please refer to FIG. 1B and FIG. 1C , and then, the growth substrate 1 and the crystal grains 3 on it are flip-chiped on the carrier 4 . Please refer to FIG. 1C , and then, the growth substrate 1 is removed to expose the surface 102 of the buffer layer 100 . For example, in this embodiment, the carrier 4 may include a carrier board 41 and an adhesive layer 42 disposed on the carrier board 41 . In this embodiment, the second electrode 154 of the crystal grain 3 can be made to face the carrier 4, and then be connected with the adhesive layer 42 of the carrier 4, so that the crystal grain 3 is temporarily fixed on the carrier 4; when the crystal grain 3 is temporarily fixed on the carrier 4, the growth substrate 1 is located on the side of the crystal grain 3 away from the carrier 4; then, the growth substrate 1 can be selectively removed using a laser lift-off technique (Laser lift-off; LLO) to expose the buffer layer The surface 102 of 100; but the present invention is not limited thereto.

請參照圖1D,接著,在晶粒3上形成一反射材料層160,以覆蓋緩衝層100的表面102及設置於磊晶結構2之側壁2b上的部分絕緣層140。舉例而言,在本實施例中,反射材料層160的材質可為鋁。然而,本發明不以此為限,在其它實施例中,反射材料層160的材質也可為具有高反射性的其它材料。Referring to FIG. 1D , next, a reflective material layer 160 is formed on the die 3 to cover the surface 102 of the buffer layer 100 and part of the insulating layer 140 disposed on the sidewall 2 b of the epitaxial structure 2 . For example, in this embodiment, the material of the reflective material layer 160 may be aluminum. However, the present invention is not limited thereto, and in other embodiments, the material of the reflective material layer 160 may also be other materials with high reflectivity.

請參照圖1D及圖1E,接著,移除緩衝層100上的部分反射材料層160,以形成反射層162,並移除磊晶結構2的緩衝層100,以形成半導體結構21及絕緣層140的延伸部142。舉例而言,在本實施例中,可利用感應耦合電漿乾式蝕刻(Inductively coupled plasma;ICP)移除緩衝層100及緩衝層100上的部分反射材料層160,但本發明不以此為限。Please refer to FIG. 1D and FIG. 1E , then, part of the reflective material layer 160 on the buffer layer 100 is removed to form a reflective layer 162 , and the buffer layer 100 of the epitaxial structure 2 is removed to form a semiconductor structure 21 and an insulating layer 140 The extension 142. For example, in this embodiment, the buffer layer 100 and the part of the reflective material layer 160 on the buffer layer 100 can be removed by inductively coupled plasma dry etching (Inductively coupled plasma; ICP), but the present invention is not limited thereto. .

請參照圖1E,發光元件5包括半導體結構21、第一電極152、第二電極154、絕緣層140及反射層162。半導體結構21包括第一型半導體層110、第二型半導體層130和設置於第一型半導體層110與第二型半導體層130之間的主動層120。第一電極152電性連接至半導體結構21的第一型半導體層110。第二電極154電性連接至半導體結構21的第二型半導體層130。半導體結構21具有背向載體4的第一表面21a、面向載體4的第二表面21b和連接第一表面21a與第二表面21b的側壁21c。絕緣層140至少覆蓋半導體結構21的側壁21c且未覆蓋半導體結構21的第一表面21a。特別是,絕緣層140具有延伸部142,延伸部142由半導體結構21之側壁21c與第一表面21a的交界21d朝遠離載體4的方向k1延伸,且反射層162的至少一部分設置絕緣層140的延伸部142上。Referring to FIG. 1E , the light emitting element 5 includes a semiconductor structure 21 , a first electrode 152 , a second electrode 154 , an insulating layer 140 and a reflective layer 162 . The semiconductor structure 21 includes a first-type semiconductor layer 110 , a second-type semiconductor layer 130 and an active layer 120 disposed between the first-type semiconductor layer 110 and the second-type semiconductor layer 130 . The first electrode 152 is electrically connected to the first-type semiconductor layer 110 of the semiconductor structure 21 . The second electrode 154 is electrically connected to the second-type semiconductor layer 130 of the semiconductor structure 21 . The semiconductor structure 21 has a first surface 21 a facing away from the carrier 4 , a second surface 21 b facing the carrier 4 , and a sidewall 21 c connecting the first surface 21 a and the second surface 21 b. The insulating layer 140 at least covers the sidewall 21 c of the semiconductor structure 21 and does not cover the first surface 21 a of the semiconductor structure 21 . In particular, the insulating layer 140 has an extension portion 142, the extension portion 142 extends from the boundary 21d between the sidewall 21c of the semiconductor structure 21 and the first surface 21a toward the direction k1 away from the carrier 4, and at least a part of the reflective layer 162 is provided with the insulating layer 140 on the extension 142 .

值得注意的是,半導體結構21、絕緣層140的延伸部142及延伸部142上之至少一部分的反射層162可形成反射杯C。反射杯C能反射主動層120所發出的光線,並將光線限制在一小角度範圍內出射,進而增加發光元件5的正向光提取效率。It should be noted that the reflective cup C can be formed by the semiconductor structure 21 , the extension portion 142 of the insulating layer 140 and at least a part of the reflective layer 162 on the extension portion 142 . The reflective cup C can reflect the light emitted by the active layer 120 and limit the light to exit within a small angle range, thereby increasing the forward light extraction efficiency of the light emitting element 5 .

請參照圖1E,絕緣層140的延伸部142具有內表面142a、外表面142b及端面142c,內表面142a位於外表面142b與半導體結構21之間,端面142c連接內表面142a與外表面142b。請參照圖1D及圖1E,在本實施例中,是在晶粒3上形成反射材料層160之後,才去除緩衝層100及緩衝層100上的部分反射材料層160,以將反射材料層160圖案化為反射層162。因此,在本實施例中,反射層162會設置在絕緣層140之延伸部142的外表面142b及端面142c上而不會設置於絕緣層140之延伸部142的內表面142a上,但本發明不以此為限。1E, the extension portion 142 of the insulating layer 140 has an inner surface 142a, an outer surface 142b and an end surface 142c, the inner surface 142a is located between the outer surface 142b and the semiconductor structure 21, and the end surface 142c connects the inner surface 142a and the outer surface 142b. Please refer to FIG. 1D and FIG. 1E. In this embodiment, the buffer layer 100 and part of the reflective material layer 160 on the buffer layer 100 are removed after the reflective material layer 160 is formed on the crystal grain 3, so that the reflective material layer 160 patterned into reflective layer 162 . Therefore, in this embodiment, the reflective layer 162 will be disposed on the outer surface 142b and the end surface 142c of the extension portion 142 of the insulating layer 140 but will not be disposed on the inner surface 142a of the extension portion 142 of the insulating layer 140, but the present invention This is not the limit.

請參照圖1E及圖1F,接著,將載體4上的發光元件5轉置到驅動背板200上,且令發光元件5與驅動背板200電性連接。舉例而言,在本實施例中,驅動背板200包括資料線(未繪示)、掃描線(未繪示)、電源線(未繪示)、共通線(未繪示)、畫素驅動電路(未繪示)、第一接墊210及第二接墊220。畫素驅動電路包括第一電晶體(未繪示)、第二電晶體(未繪示)及電容(未繪示),第一電晶體的第一端電性連接至資料線,第一電晶體的控制端電性連接至掃描線,第一電晶體的第二端電性連接至第二電晶體的控制端,第二電晶體的第一端電性連接至電源線,電容電性連接於第一電晶體的第二端及第二電晶體的第一端,第二電晶體的第二端電性連接至第二接墊220,第一接墊210電性連接至共通線,而發光元件5的第一電極152及第二電極154分別電性連接至驅動背板200的第一接墊210及第二接墊220。Referring to FIG. 1E and FIG. 1F , then, the light-emitting element 5 on the carrier 4 is transposed onto the driving backplane 200 , and the light-emitting element 5 is electrically connected to the driving backplane 200 . For example, in this embodiment, the drive backplane 200 includes data lines (not shown), scan lines (not shown), power lines (not shown), common lines (not shown), pixel drive circuit (not shown), the first pad 210 and the second pad 220 . The pixel driving circuit includes a first transistor (not shown), a second transistor (not shown) and a capacitor (not shown), the first end of the first transistor is electrically connected to the data line, the first transistor The control end of the crystal is electrically connected to the scan line, the second end of the first transistor is electrically connected to the control end of the second transistor, the first end of the second transistor is electrically connected to the power line, and the capacitor is electrically connected Between the second end of the first transistor and the first end of the second transistor, the second end of the second transistor is electrically connected to the second pad 220, the first pad 210 is electrically connected to the common line, and The first electrode 152 and the second electrode 154 of the light emitting element 5 are electrically connected to the first pad 210 and the second pad 220 of the driving backplane 200 respectively.

請參照圖1G,接著,在驅動背板200上形成保護膠層300,以覆蓋驅動背板200及發光元件5。保護膠層300更填入由半導體結構21、絕緣層140的延伸部142及設置於延伸部142上之反射層162的至少一部分所定義的反射杯C中。於此,便完成本實施例的顯示裝置10。Referring to FIG. 1G , next, a protective adhesive layer 300 is formed on the driving backplane 200 to cover the driving backplane 200 and the light emitting elements 5 . The protective adhesive layer 300 is further filled into the reflection cup C defined by the semiconductor structure 21 , the extension portion 142 of the insulating layer 140 and at least a part of the reflection layer 162 disposed on the extension portion 142 . Here, the display device 10 of this embodiment is completed.

請參照圖1G,半導體結構21具有背向驅動背板200的第一表面21a、面向驅動背板200的第二表面21b和連接第一表面21a與第二表面21b的側壁21c,絕緣層140覆蓋半導體結構21的側壁21c且未覆蓋半導體結構21的第一表面21a。在本實施例中,絕緣層140更可覆蓋半導體結構21的第二表面21b,且覆蓋在半導體結構21之第二表面21b上的絕緣層140的一部分146與驅動背板200之間具有一間隙G,而保護膠層300更填入間隙G。Referring to FIG. 1G, the semiconductor structure 21 has a first surface 21a facing away from the driving backplane 200, a second surface 21b facing the driving backplane 200, and a sidewall 21c connecting the first surface 21a and the second surface 21b. The insulating layer 140 covers The sidewall 21 c of the semiconductor structure 21 does not cover the first surface 21 a of the semiconductor structure 21 . In this embodiment, the insulating layer 140 can further cover the second surface 21b of the semiconductor structure 21, and there is a gap between a part 146 of the insulating layer 140 covering the second surface 21b of the semiconductor structure 21 and the driving backplane 200 G, and the protective adhesive layer 300 further fills the gap G.

在此必須說明的是,下述實施例沿用前述實施例的元件標號與部分內容,其中採用相同的標號來表示相同或近似的元件,並且省略了相同技術內容的說明。關於省略部分的說明可參考前述實施例,下述實施例不再重述。It must be noted here that the following embodiments use the component numbers and part of the content of the previous embodiments, wherein the same numbers are used to denote the same or similar components, and descriptions of the same technical content are omitted. For the description of omitted parts, reference may be made to the aforementioned embodiments, and the following embodiments will not be repeated.

圖2A至圖2G為本發明一實施例之顯示裝置10A的製造流程的剖面示意圖。2A to 2G are schematic cross-sectional views of the manufacturing process of the display device 10A according to an embodiment of the present invention.

圖2A至圖2G所示之顯示裝置10A的製造流程與圖1A至圖1G所示之顯示裝置10的製造流程類似,兩者主要的差異在於:圖2D之反射材料層160A的形成位置與圖1D之反射材料層160的形成位置不盡相同,而使最終形成之顯示裝置10A與顯示裝置10的構造略有差異。以下就兩者差異處做說明,兩者相同或相似處請配合圖式參考前述說明。The manufacturing process of the display device 10A shown in FIGS. 2A to 2G is similar to the manufacturing process of the display device 10 shown in FIGS. 1A to 1G . The main difference between the two is that the formation position of the reflective material layer 160A in FIG. The formation positions of the reflective material layer 160 of 1D are not the same, so that the structure of the finally formed display device 10A is slightly different from that of the display device 10 . The differences between the two are described below. For the same or similar points, please refer to the above description with the help of the drawings.

請參照圖2C,在本實施例中,當晶粒3被暫時固定於載體4上時,位於磊晶結構2之頂面2a上的部分絕緣層140並未與黏著層42接觸而與黏著層42保持一空隙A。請參照圖2D,藉此,於形成反射材料層160A時,反射材料層160A除了會形成在緩衝層100的表面102及磊晶結構2之側壁2b上的部分絕緣層140上以外,反射材料層160A更會形成在位於磊晶結構2之頂面2a上的部分絕緣層140上。請參照圖2G,因此,在最終形成的顯示裝置10A中,反射層162A不但覆蓋絕緣層140的延伸部142及絕緣層140之設置於半導體結構21側壁2b上的一部分144,更會覆蓋絕緣層140之設置於半導體結構21第二表面21b上的一部分146。Please refer to FIG. 2C. In this embodiment, when the crystal grain 3 is temporarily fixed on the carrier 4, the part of the insulating layer 140 located on the top surface 2a of the epitaxial structure 2 is not in contact with the adhesive layer 42 but is in contact with the adhesive layer. 42 maintains a gap A. Please refer to FIG. 2D, whereby, when forming the reflective material layer 160A, the reflective material layer 160A will be formed on the surface 102 of the buffer layer 100 and the part of the insulating layer 140 on the sidewall 2b of the epitaxial structure 2, and the reflective material layer 160A is further formed on a portion of the insulating layer 140 on the top surface 2 a of the epitaxial structure 2 . Please refer to FIG. 2G, therefore, in the finally formed display device 10A, the reflective layer 162A not only covers the extension portion 142 of the insulating layer 140 and a part 144 of the insulating layer 140 disposed on the side wall 2b of the semiconductor structure 21, but also covers the insulating layer A portion 146 of 140 is disposed on the second surface 21 b of the semiconductor structure 21 .

圖3A至圖3G為本發明一實施例之顯示裝置10B的製造流程的剖面示意圖。3A to 3G are schematic cross-sectional views of the manufacturing process of the display device 10B according to an embodiment of the present invention.

圖3A至圖3G所示之顯示裝置10B的製造流程與圖1A至圖1G所示之顯示裝置10的製造流程類似,兩者主要的差異在於:兩者之形成反射層162、162B的時間點不同。以下就兩者差異處做說明,兩者相同或相似處請配合圖式參考前述說明。The manufacturing process of the display device 10B shown in FIGS. 3A to 3G is similar to the manufacturing process of the display device 10 shown in FIGS. 1A to 1G . The main difference between the two lies in the time point of forming the reflective layers 162 and 162B. different. The differences between the two are described below. For the same or similar points, please refer to the above description with the help of the drawings.

請參照圖3C、圖3D及圖3E,在本實施例中,是在移除緩衝層100以形成絕緣層140的延伸部142之後,才在絕緣層140上形成反射層162B。因此,在本實施例中,反射層162B除了設置在絕緣層140之延伸部142的外表面142b及端面142c上以外,更可設置於絕緣層140之延伸部142的內表面142a上。Referring to FIG. 3C , FIG. 3D and FIG. 3E , in this embodiment, the reflective layer 162B is formed on the insulating layer 140 after the buffer layer 100 is removed to form the extension portion 142 of the insulating layer 140 . Therefore, in this embodiment, the reflection layer 162B can be disposed on the inner surface 142a of the extension portion 142 of the insulation layer 140 in addition to the outer surface 142b and the end surface 142c of the extension portion 142 of the insulation layer 140 .

圖4A至圖4G為本發明一實施例之顯示裝置10C的製造流程的剖面示意圖。4A to 4G are schematic cross-sectional views of the manufacturing process of the display device 10C according to an embodiment of the present invention.

圖4A至圖4G所示之顯示裝置10C的製造流程與圖3A至圖3G所示之顯示裝置10B的製造流程類似,兩者主要的差異在於:兩者所形成的反射層162B、162C不同。以下就兩者差異處做說明,兩者相同或相似處請配合圖式對應地參照前述說明。The manufacturing process of the display device 10C shown in FIGS. 4A to 4G is similar to the manufacturing process of the display device 10B shown in FIGS. 3A to 3G . The main difference between the two is that the reflective layers 162B and 162C formed by the two are different. The difference between the two will be described below, and for the same or similar points between the two, please refer to the foregoing description correspondingly in conjunction with the drawings.

請參照圖4E至圖4G,在本實施例中,反射層162C可為一分散式布拉格反射器(distributed Bragg reflector;DBR)。分散式布拉格反射器可由折射率不同之多個第一材料層(未繪示)及多個第二材料層(未繪示)交替堆疊而成。Referring to FIG. 4E to FIG. 4G , in this embodiment, the reflective layer 162C may be a distributed Bragg reflector (distributed Bragg reflector; DBR). The distributed Bragg reflector can be formed by alternately stacking multiple first material layers (not shown) and multiple second material layers (not shown) with different refractive indices.

圖5A至圖5F為本發明一實施例之顯示裝置10D的製造流程的剖面示意圖。5A to 5F are schematic cross-sectional views of the manufacturing process of the display device 10D according to an embodiment of the present invention.

圖5A至圖5F所示之顯示裝置10D的製造流程與圖1A至圖1G所示之顯示裝置10的製造流程類似,兩者主要的差異在於:兩者形成反射層162D、162的時間點不同,且兩者的反射層162D、162及其分佈位置也不同。以下就兩者差異處做說明,兩者相同或相似處請配合圖式對應地參照前述說明。The manufacturing process of the display device 10D shown in FIGS. 5A to 5F is similar to the manufacturing process of the display device 10 shown in FIGS. 1A to 1G . The main difference between the two is that the time points for forming the reflective layers 162D and 162 are different. , and the reflective layers 162D, 162 and their distribution positions are also different. The difference between the two will be described below, and for the same or similar points between the two, please refer to the foregoing description correspondingly in conjunction with the drawings.

請參照圖5B及圖5C,在本實施例中,是在晶粒3與成長基板1尚未分離以前,就在晶粒3的絕緣層140上形成反射層162D,其中反射層162D可為分散式布拉格反射器;之後,才令晶粒3、絕緣層140及反射層162D與成長基板1分離。請參照圖5F,因此,在本實施例中,於最終形成的顯示裝置10D中,反射層162D會覆蓋絕緣層140之延伸部142的外表面142b、絕緣層140之設置於半導體結構21側壁21c上的一部分144及絕緣層140之設置於半導體結構21第二表面21b上的一部分146,但反射層162D不會覆蓋絕緣層140之延伸部142的端面142c及內表面142a。Please refer to FIG. 5B and FIG. 5C. In this embodiment, before the crystal grain 3 is separated from the growth substrate 1, the reflective layer 162D is formed on the insulating layer 140 of the crystal grain 3, wherein the reflective layer 162D can be distributed. Bragg reflector; after that, the crystal grain 3 , the insulating layer 140 and the reflective layer 162D are separated from the growth substrate 1 . Please refer to FIG. 5F. Therefore, in this embodiment, in the finally formed display device 10D, the reflective layer 162D will cover the outer surface 142b of the extension portion 142 of the insulating layer 140, and the insulating layer 140 is disposed on the side wall 21c of the semiconductor structure 21. A portion 144 of the insulating layer 140 and a portion 146 of the insulating layer 140 are disposed on the second surface 21 b of the semiconductor structure 21 , but the reflective layer 162D does not cover the end surface 142 c and the inner surface 142 a of the extension portion 142 of the insulating layer 140 .

圖6A至圖6G為本發明一實施例之顯示裝置10E的製造流程的剖面示意圖。6A to 6G are schematic cross-sectional views of the manufacturing process of the display device 10E according to an embodiment of the present invention.

圖6A至圖6G所示之顯示裝置10E的製造流程與圖1A至圖1G所示之顯示裝置10的製造流程類似,兩者主要的差異在於:兩者之形成第一電極152、152E的時間點不同,且第一電極152、152E的形成位置也不同。以下就兩者差異處做說明,兩者相同或相似處請配合圖式對應地參照前述說明。The manufacturing process of the display device 10E shown in FIGS. 6A to 6G is similar to the manufacturing process of the display device 10 shown in FIGS. 1A to 1G . The main difference between the two lies in the time for forming the first electrodes 152 and 152E. The points are different, and the formation positions of the first electrodes 152 and 152E are also different. The difference between the two will be described below, and for the same or similar points between the two, please refer to the foregoing description correspondingly in conjunction with the drawings.

請參照圖6B及圖6C,在本實施例中,是在形成第二電極154後且尚未形成第一電極152E(標示於圖6F)前,便移除成長基板1,以露出緩衝層100的表面102。請參照圖6D,接著,移除緩衝層100,以形成絕緣層140的延伸部142及半導體結構21。請參照圖6E,然後,於絕緣層140的延伸部142及絕緣層140之設置於半導體結構21側壁21c上的一部分144上形成反射層162。請參照圖6E及圖6F,接著,將半導體結構21及其上的第二電極154、絕緣層140及反射層162轉置於驅動背板200上,且令第二電極154電性連接至驅動背板200;然後,才形成與第一型半導體層110電性連接的第一電極152E;最後,形成保護膠層300,覆蓋發光元件5及驅動基板200,以完成顯示裝置10E。Please refer to FIG. 6B and FIG. 6C. In this embodiment, the growth substrate 1 is removed to expose the buffer layer 100 after the formation of the second electrode 154 and before the formation of the first electrode 152E (marked in FIG. 6F). Surface 102. Referring to FIG. 6D , next, the buffer layer 100 is removed to form the extension portion 142 of the insulating layer 140 and the semiconductor structure 21 . Referring to FIG. 6E , then, a reflective layer 162 is formed on the extension portion 142 of the insulating layer 140 and a portion 144 of the insulating layer 140 disposed on the sidewall 21 c of the semiconductor structure 21 . Please refer to FIG. 6E and FIG. 6F, then, the semiconductor structure 21 and the second electrode 154 on it, the insulating layer 140 and the reflective layer 162 are transferred on the driving backplane 200, and the second electrode 154 is electrically connected to the driving the back plate 200; then, the first electrode 152E electrically connected to the first-type semiconductor layer 110 is formed; finally, the protective adhesive layer 300 is formed to cover the light-emitting element 5 and the driving substrate 200 to complete the display device 10E.

請參照圖6G,在本實施例中,發光元件5的第一電極152E及第二電極154是分別位於主動層120的相對兩側。換言之,在本實施例中,發光元件5是垂直式發光二極體元件。此外,在本實施例中,第一電極152E可選擇性地設置於絕緣層140之延伸部142的端面142c及內表面142a上並延伸至反射杯C內,進而與第一型半導體層110接觸,但本發明不以此為限。Referring to FIG. 6G , in this embodiment, the first electrode 152E and the second electrode 154 of the light-emitting element 5 are respectively located on opposite sides of the active layer 120 . In other words, in this embodiment, the light emitting element 5 is a vertical light emitting diode element. In addition, in this embodiment, the first electrode 152E can be selectively disposed on the end surface 142c and the inner surface 142a of the extension portion 142 of the insulating layer 140 and extend into the reflective cup C, so as to be in contact with the first-type semiconductor layer 110 , but the present invention is not limited thereto.

圖7A至圖7G為本發明一實施例之顯示裝置10F的製造流程的剖面示意圖。7A to 7G are schematic cross-sectional views of the manufacturing process of the display device 10F according to an embodiment of the present invention.

圖7A至圖7G所示之顯示裝置10F的製造流程與圖6A至圖6G所示之顯示裝置10E的製造流程類似,兩者主要的差異在於:兩者之反射層162、162F及第一電極152E、152F的形成位置不同。以下就兩者差異處做說明,兩者相同或相似處請配合圖式對應地參照前述說明。The manufacturing process of the display device 10F shown in FIGS. 7A to 7G is similar to the manufacturing process of the display device 10E shown in FIGS. 6A to 6G . The main difference between the two is: the reflective layers 162, 162F and the first electrode The formation positions of 152E and 152F are different. The difference between the two will be described below, and for the same or similar points between the two, please refer to the foregoing description correspondingly in conjunction with the drawings.

請參照圖7G,在本實施例中,反射層162F設置於絕緣層140之設置於半導體結構21側壁21c上的一部分144上。反射層162F更設置於絕緣層140之延伸部142的外表面142b、端面142c及內表面142a上。此外,在本實施例中,延伸至反射杯C內的反射層162F可接觸於半導體結構21的第一表面21a,以電性連接至第一型半導體層110,且第一電極152電性連接至反射層162F。換言之,在本實施例中,第一電極152F可透過延伸至反射杯C內的反射層162F與第一型半導體層110電性連接而不需形成在反射杯C內。Referring to FIG. 7G , in this embodiment, the reflective layer 162F is disposed on a portion 144 of the insulating layer 140 disposed on the sidewall 21 c of the semiconductor structure 21 . The reflective layer 162F is further disposed on the outer surface 142b, the end surface 142c and the inner surface 142a of the extension portion 142 of the insulating layer 140 . In addition, in this embodiment, the reflective layer 162F extending into the reflective cup C can be in contact with the first surface 21a of the semiconductor structure 21 to be electrically connected to the first-type semiconductor layer 110, and the first electrode 152 is electrically connected to to the reflective layer 162F. In other words, in this embodiment, the first electrode 152F can be electrically connected to the first-type semiconductor layer 110 through the reflective layer 162F extending into the reflective cup C without being formed in the reflective cup C.

圖8A至圖8F為本發明一實施例之顯示裝置10G的製造流程的剖面示意圖。8A to 8F are schematic cross-sectional views of the manufacturing process of the display device 10G according to an embodiment of the present invention.

圖8A至圖8F所示之顯示裝置10G的製造流程與圖6A至圖6G所示之顯示裝置10E的製造流程類似,兩者主要的差異在於:形成反射層162G、162的時間點不同,且兩者的反射層162G、162及其分佈位置也不同。以下就兩者差異處做說明,兩者相同或相似處請配合圖式對應地參照前述說明。The manufacturing process of the display device 10G shown in FIG. 8A to FIG. 8F is similar to the manufacturing process of the display device 10E shown in FIG. 6A to FIG. The reflective layers 162G, 162 and their distribution positions are also different. The difference between the two will be described below, and for the same or similar points between the two, please refer to the foregoing description correspondingly in conjunction with the drawings.

請參照圖8B及圖8C,在本實施例中,是在磊晶結構2、第二電極154及絕緣層140尚未與成長基板1尚未分離以前,就在絕緣層140上形成反射層162G,其中反射層162G可為分散式布拉格反射器;之後,才令磊晶結構2、絕緣層140、反射層162G及第二電極154與成長基板1分離。請參照圖8F,因此,於最終形成的顯示裝置10G中,反射層162G會覆蓋絕緣層140之延伸部142的外表面142b、絕緣層140之設置於半導體結構21側壁21c上的一部分144及絕緣層140之設置於半導體結構21第二表面21b上的一部分146,但不會覆蓋絕緣層140之延伸部142的端面142c及內表面142a。Please refer to FIG. 8B and FIG. 8C. In this embodiment, the reflective layer 162G is formed on the insulating layer 140 before the epitaxial structure 2, the second electrode 154, and the insulating layer 140 are separated from the growth substrate 1, wherein The reflective layer 162G can be a distributed Bragg reflector; after that, the epitaxial structure 2 , the insulating layer 140 , the reflective layer 162G and the second electrode 154 are separated from the growth substrate 1 . Please refer to FIG. 8F, therefore, in the finally formed display device 10G, the reflective layer 162G will cover the outer surface 142b of the extension portion 142 of the insulating layer 140, a part 144 of the insulating layer 140 disposed on the side wall 21c of the semiconductor structure 21, and the insulating layer 140. A portion 146 of the layer 140 disposed on the second surface 21 b of the semiconductor structure 21 does not cover the end surface 142 c and the inner surface 142 a of the extension portion 142 of the insulating layer 140 .

圖9示出圖6G之顯示裝置10E的出光分佈。FIG. 9 shows the light distribution of the display device 10E shown in FIG. 6G .

圖10為一比較例之顯示裝置20的剖面示意圖。圖10之一比較例的顯示裝置20與圖6G之一實施例的顯示裝置10E的差異在於:圖10之比較例的顯示裝置20不具有圖6G之顯示裝置10E的反射杯C,且圖10之第一比較例的顯示裝置20的絕緣層140上也沒有設置反射層。圖11示出圖10之比較例之顯示裝置20的出光分佈。FIG. 10 is a schematic cross-sectional view of a display device 20 of a comparative example. The difference between the display device 20 of a comparative example of FIG. 10 and the display device 10E of an embodiment of FIG. 6G is that the display device 20 of the comparative example of FIG. 10 does not have the reflective cup C of the display device 10E of FIG. 6G , and FIG. 10 In the display device 20 of the first comparative example, no reflective layer is provided on the insulating layer 140 . FIG. 11 shows the light distribution of the display device 20 of the comparative example in FIG. 10 .

圖12為一比較例之顯示裝置20A的剖面示意圖。圖12之比較例的顯示裝置20A與圖6G之一實施例的顯示裝置10E的差異在於:圖12之比較例的顯示裝置20A不具有圖6G之顯示裝置10E的反射杯C,圖12之比較例的顯示裝置20A的絕緣層140上也沒有設置反射層,但圖12之比較例的顯示裝置20A的半導體結構21的外圍設有反射堤(Reflective Bank)400。圖13示出圖12之比較例之顯示裝置20A的出光分佈。FIG. 12 is a schematic cross-sectional view of a display device 20A of a comparative example. The difference between the display device 20A of the comparative example of FIG. 12 and the display device 10E of the embodiment of FIG. 6G is that the display device 20A of the comparative example of FIG. 12 does not have the reflective cup C of the display device 10E of FIG. 6G . No reflective layer is provided on the insulating layer 140 of the display device 20A of the example, but a reflective bank (Reflective Bank) 400 is provided on the periphery of the semiconductor structure 21 of the display device 20A of the comparative example shown in FIG. 12 . FIG. 13 shows the light distribution of the display device 20A of the comparative example shown in FIG. 12 .

圖14為一比較例之顯示裝置20B的剖面示意圖。圖14之比較例的顯示裝置20B與圖6G之實施例的顯示裝置10E的差異在於:圖14之比較例的顯示裝置20B不具有圖6G之顯示裝置10E的反射杯C,但圖14之比較例的顯示裝置20B的絕緣層140上設置有反射層162H。圖15示出圖14之比較例之顯示裝置20B的出光分佈。FIG. 14 is a schematic cross-sectional view of a display device 20B of a comparative example. The difference between the display device 20B of the comparative example of FIG. 14 and the display device 10E of the embodiment of FIG. 6G is that the display device 20B of the comparative example of FIG. 14 does not have the reflective cup C of the display device 10E of FIG. 6G , but the comparison of FIG. In the example display device 20B, a reflective layer 162H is provided on the insulating layer 140 . FIG. 15 shows the light distribution of the display device 20B of the comparative example shown in FIG. 14 .

比較圖9與圖11、圖13及圖15可發現,圖6G之一實施例的顯示裝置10E的出光分佈較圖10之一比較例的顯示裝置20、圖12之一比較例的顯示裝置20A及圖14之一比較例的顯示裝置20B往正向方向集中。由此可證,本發明一實施例的顯示裝置20的正向光提取效率高。Comparing Fig. 9 with Fig. 11, Fig. 13 and Fig. 15, it can be found that the light distribution of the display device 10E of the embodiment of Fig. 6G is better than that of the display device 20 of the comparative example of Fig. 10 and the display device 20A of the comparative example of Fig. 12 The display device 20B of the comparative example shown in FIG. 14 is concentrated in the forward direction. Therefore, it can be proved that the forward light extraction efficiency of the display device 20 according to an embodiment of the present invention is high.

10、10A、10B、10C、10D、10E、10F、10G、20、20A、20B: 顯示裝置 1: 成長基板 2: 磊晶結構 2a: 頂面 2b: 側壁 3: 晶粒 4: 載體 5: 發光元件 21: 半導體結構 21a: 第一表面 21b: 第二表面 21c: 側壁 21d: 交界 41: 載板 42: 黏著層 100: 緩衝層 102: 表面 110: 第一型半導體層 112: 平台部 114: 高台部 120: 主動層 130: 第二型半導體層 140: 絕緣層 140a: 第一接觸窗 140b: 第二接觸窗 142: 延伸部 142a: 內表面 142b: 外表面 142c: 端面 144、146: 部分 152、152E、152F: 第一電極 154: 第二電極 160、160A: 反射材料層 162、162A、162B、162C、162D、162F、162G、162H: 反射層 200: 驅動背板 210: 第一接墊 220: 第二接墊 300: 保護膠層 400: 反射堤 A: 空隙 C: 反射杯 G: 間隙 k1: 方向 10, 10A, 10B, 10C, 10D, 10E, 10F, 10G, 20, 20A, 20B: display device 1: Growth substrate 2: Epitaxial structure 2a: top surface 2b: side wall 3: Die 4: carrier 5: Light emitting element 21: Semiconductor Structures 21a: First surface 21b: Second surface 21c: side wall 21d: Junction 41: Carrier board 42: Adhesive layer 100: buffer layer 102: surface 110: first type semiconductor layer 112: Platform Department 114: High Terrace 120: Active layer 130: Second-type semiconductor layer 140: insulating layer 140a: First contact window 140b: Second contact window 142: Extension 142a: Inner surface 142b: External surface 142c: end face 144, 146: Section 152, 152E, 152F: first electrode 154: Second electrode 160, 160A: layer of reflective material 162, 162A, 162B, 162C, 162D, 162F, 162G, 162H: reflective layer 200: Driver backplane 210: First Pad 220: Second pad 300: protective adhesive layer 400: Reflecting Dike A: gap C: reflector cup G: Gap k1: direction

圖1A至圖1G為本發明一實施例之顯示裝置10的製造流程的剖面示意圖。 圖2A至圖2G為本發明一實施例之顯示裝置10A的製造流程的剖面示意圖。 圖3A至圖3G為本發明一實施例之顯示裝置10B的製造流程的剖面示意圖。 圖4A至圖4G為本發明一實施例之顯示裝置10C的製造流程的剖面示意圖。 圖5A至圖5F為本發明一實施例之顯示裝置10D的製造流程的剖面示意圖。 圖6A至圖6G為本發明一實施例之顯示裝置10E的製造流程的剖面示意圖。 圖7A至圖7G為本發明一實施例之顯示裝置10F的製造流程的剖面示意圖。 圖8A至圖8F為本發明一實施例之顯示裝置10G的製造流程的剖面示意圖。 圖9示出圖6G之顯示裝置10E的出光分佈。 圖10為一比較例之顯示裝置20的剖面示意圖。 圖11示出圖10之比較例之顯示裝置20的出光分佈。 圖12為一比較例之顯示裝置20A的剖面示意圖。 圖13示出圖12之比較例之顯示裝置20A的出光分佈。 圖14為一比較例之顯示裝置20B的剖面示意圖。 圖15示出圖14之比較例之顯示裝置20B的出光分佈。 1A to 1G are schematic cross-sectional views of a manufacturing process of a display device 10 according to an embodiment of the present invention. 2A to 2G are schematic cross-sectional views of the manufacturing process of the display device 10A according to an embodiment of the present invention. 3A to 3G are schematic cross-sectional views of the manufacturing process of the display device 10B according to an embodiment of the present invention. 4A to 4G are schematic cross-sectional views of the manufacturing process of the display device 10C according to an embodiment of the present invention. 5A to 5F are schematic cross-sectional views of the manufacturing process of the display device 10D according to an embodiment of the present invention. 6A to 6G are schematic cross-sectional views of the manufacturing process of the display device 10E according to an embodiment of the present invention. 7A to 7G are schematic cross-sectional views of the manufacturing process of the display device 10F according to an embodiment of the present invention. 8A to 8F are schematic cross-sectional views of the manufacturing process of the display device 10G according to an embodiment of the present invention. FIG. 9 shows the light distribution of the display device 10E shown in FIG. 6G . FIG. 10 is a schematic cross-sectional view of a display device 20 of a comparative example. FIG. 11 shows the light distribution of the display device 20 of the comparative example in FIG. 10 . FIG. 12 is a schematic cross-sectional view of a display device 20A of a comparative example. FIG. 13 shows the light distribution of the display device 20A of the comparative example shown in FIG. 12 . FIG. 14 is a schematic cross-sectional view of a display device 20B of a comparative example. FIG. 15 shows the light distribution of the display device 20B of the comparative example shown in FIG. 14 .

5: 發光元件 10: 顯示裝置 21: 半導體結構 21a: 第一表面 21b: 第二表面 21c: 側壁 21d: 交界 110: 第一型半導體層 120: 主動層 130: 第二型半導體層 140: 絕緣層 140a: 第一接觸窗 140b: 第二接觸窗 142: 延伸部 142a: 內表面 142b: 外表面 142c: 端面 146: 部分 152: 第一電極 154: 第二電極 162: 反射層 200: 驅動背板 210: 第一接墊 220: 第二接墊 300: 保護膠層 C: 反射杯 G: 間隙 k1: 方向 5: Light emitting element 10: Display device 21: Semiconductor Structures 21a: First surface 21b: Second surface 21c: side wall 21d: Junction 110: first type semiconductor layer 120: Active layer 130: Second-type semiconductor layer 140: insulating layer 140a: First contact window 140b: Second contact window 142: Extension 142a: Inner surface 142b: External surface 142c: end face 146: part 152: first electrode 154: Second electrode 162: reflective layer 200: Driver backplane 210: First Pad 220: Second pad 300: protective adhesive layer C: reflector cup G: Gap k1: direction

Claims (9)

一種顯示裝置,包括:一驅動背板;以及一發光元件,設置於該驅動背板上,且電性連接至該驅動背板,其中該發光元件包括:一半導體結構,包括一第一型半導體層、一第二型半導體層和設置於該第一型半導體層與該第二型半導體層之間的一主動層;一第一電極,電性連接至該半導體結構的該第一型半導體層;一第二電極,電性連接至該半導體結構的該第二型半導體層;一絕緣層,其中該半導體結構具有背向該驅動背板的一第一表面、面向該驅動背板的一第二表面和連接該第一表面與該第二表面的一側壁,該絕緣層至少覆蓋該半導體結構的該側壁且未覆蓋該半導體結構的該第一表面,該絕緣層具有一延伸部,該延伸部由該半導體結構之該側壁與該第一表面的一交界朝遠離該驅動背板的一方向延伸;以及一反射層,其中該反射層的至少一部分設置該絕緣層的該延伸部上;該絕緣層更覆蓋該半導體結構的該第二表面,且覆蓋在該半導體結構之該第二表面上的該絕緣層的一部分與該驅動 背板之間具有一間隙。 A display device comprising: a driving backplane; and a light emitting element disposed on the driving backplane and electrically connected to the driving backplane, wherein the light emitting element comprises: a semiconductor structure including a first type semiconductor layer, a second type semiconductor layer and an active layer disposed between the first type semiconductor layer and the second type semiconductor layer; a first electrode electrically connected to the first type semiconductor layer of the semiconductor structure ; a second electrode electrically connected to the second-type semiconductor layer of the semiconductor structure; an insulating layer, wherein the semiconductor structure has a first surface facing away from the driving backplane and a first surface facing the driving backplane Two surfaces and a sidewall connecting the first surface and the second surface, the insulating layer covers at least the sidewall of the semiconductor structure and does not cover the first surface of the semiconductor structure, the insulating layer has an extension, the extension a portion extending from a boundary between the sidewall of the semiconductor structure and the first surface in a direction away from the driving backplane; and a reflective layer, wherein at least a part of the reflective layer is disposed on the extending portion of the insulating layer; the The insulating layer further covers the second surface of the semiconductor structure, and covers a part of the insulating layer on the second surface of the semiconductor structure with the drive There is a gap between the backboards. 如請求項1所述的顯示裝置,其中該半導體結構、該絕緣層的該延伸部及該反射層的該至少一部分形成一反射杯,該顯示裝置更包括:一保護膠層,覆蓋該驅動背板及該發光元件,且填入該反射杯。 The display device as claimed in claim 1, wherein the semiconductor structure, the extension of the insulating layer and the at least part of the reflective layer form a reflective cup, and the display device further includes: a protective adhesive layer covering the driving back plate and the light-emitting element, and fill the reflective cup. 如請求項1所述的顯示裝置,其中該絕緣層的該延伸部具有一內表面、一外表面及一端面,該內表面位於該外表面與該半導體結構之間,該端面連接該內表面與該外表面;該反射層設置於該延伸部的該外表面及該端面上而未設置於該延伸部的內表面上。 The display device according to claim 1, wherein the extension of the insulating layer has an inner surface, an outer surface and an end surface, the inner surface is located between the outer surface and the semiconductor structure, and the end surface is connected to the inner surface and the outer surface; the reflective layer is arranged on the outer surface and the end surface of the extension part but not on the inner surface of the extension part. 如請求項3所述的顯示裝置,其中該絕緣層的一部分覆蓋該半導體結構的該第二表面,且該反射層更設置於該絕緣層的該部分上。 The display device according to claim 3, wherein a part of the insulating layer covers the second surface of the semiconductor structure, and the reflective layer is further disposed on the part of the insulating layer. 如請求項1所述的顯示裝置,其中該絕緣層的該延伸部具有一內表面、一外表面及一端面,該內表面位於該外表面與該半導體結構之間,該端面連接該內表面與該外表面,該反射層設置於該延伸部的該外表面、該內表面及該端面上。 The display device according to claim 1, wherein the extension of the insulating layer has an inner surface, an outer surface and an end surface, the inner surface is located between the outer surface and the semiconductor structure, and the end surface is connected to the inner surface and the outer surface, the reflective layer is disposed on the outer surface, the inner surface and the end surface of the extension part. 如請求項1所述的顯示裝置,其中該反射層包括一分散式布拉格反射器。 The display device as claimed in claim 1, wherein the reflective layer comprises a distributed Bragg reflector. 如請求項1所述的顯示裝置,其中該絕緣層的該延伸部具有一內表面、一外表面及一端面,該內表面位於該外表面 與該半導體結構之間,該端面連接該內表面與該外表面,而該發光元件的該第一電極設置於該絕緣層之該延伸部的該端面上。 The display device according to claim 1, wherein the extension of the insulating layer has an inner surface, an outer surface and an end surface, the inner surface is located on the outer surface Between the semiconductor structure, the end surface connects the inner surface and the outer surface, and the first electrode of the light emitting element is arranged on the end surface of the extension part of the insulating layer. 如請求項7所述的顯示裝置,其中該發光元件的該第一電極更設置於該絕緣層之該延伸部的該內表面上。 The display device according to claim 7, wherein the first electrode of the light emitting element is further disposed on the inner surface of the extension portion of the insulating layer. 如請求項7所述的顯示裝置,其中該反射層的至少一部分接觸於該半導體結構的該第一表面,以電性連接至該第一型半導體層,且該第一電極電性連接至該反射層。 The display device as claimed in item 7, wherein at least a part of the reflective layer is in contact with the first surface of the semiconductor structure to be electrically connected to the first type semiconductor layer, and the first electrode is electrically connected to the reflective layer.
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Publication number Priority date Publication date Assignee Title
CN106531774A (en) * 2016-12-29 2017-03-22 长春海谱润斯科技有限公司 Organic electroluminescent display array substrate, display panel and display device
TW201929216A (en) * 2017-12-25 2019-07-16 友達光電股份有限公司 Light emitting device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106531774A (en) * 2016-12-29 2017-03-22 长春海谱润斯科技有限公司 Organic electroluminescent display array substrate, display panel and display device
TW201929216A (en) * 2017-12-25 2019-07-16 友達光電股份有限公司 Light emitting device

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