TWI789149B - Heat dissipation structure and electronic device - Google Patents
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本發明關於一種散熱結構,特別關於一種具有良好散熱效果及薄型化特點的散熱結構,與具有該散熱結構的電子裝置。The present invention relates to a heat dissipation structure, in particular to a heat dissipation structure with good heat dissipation effect and thin profile, and an electronic device with the heat dissipation structure.
隨著科技的發展,針對電子裝置的設計與研發,莫不以薄型化及高效能為優先考量。在要求高速運算與薄型化的情況下,電子裝置的電子元件不可避免地將產生較以往更多的熱量,因此,“散熱”已經是這些元件或裝置不可或缺的需求功能。特別是對高功率元件來說,由於工作時產生的熱能大幅增加,使得電子產品的溫度會急速上升,當電子產品受到過高的溫度時,可能會造成元件的永久性損壞,或是使壽命大幅地降低。With the development of science and technology, for the design and development of electronic devices, thinness and high performance are always given priority. In the case of high-speed computing and thinning, the electronic components of electronic devices will inevitably generate more heat than before. Therefore, "heat dissipation" has become an indispensable function of these components or devices. Especially for high-power components, due to the substantial increase in heat generated during work, the temperature of electronic products will rise rapidly. When electronic products are subjected to excessive temperatures, it may cause permanent damage to components or shorten the lifespan. significantly reduced.
公知技藝大多是利用設置在元件或裝置上的散熱鰭片、風扇,或是散熱件(例如熱管)將運作時所產生的廢熱導引出。其中,散熱鰭片或散熱片一般具有一定的厚度,而且是利用具有高導熱性質的金屬材料製成,或是利用摻雜具有高導熱性質之無機材料製成。然而,金屬材料的導熱效果雖然很好,但是密度大,會增加散熱鰭片或散熱片整體的重量與厚度。而摻雜了無機材料之高分子複合材料的結構強度並不好,可能不適合應用在某些產品上。Most of the known technologies use heat dissipation fins, fans, or heat dissipation elements (such as heat pipes) disposed on the components or devices to guide out the waste heat generated during operation. Wherein, the cooling fins or cooling fins generally have a certain thickness, and are made of metal materials with high thermal conductivity, or are made of doped inorganic materials with high thermal conductivity. However, although the heat conduction effect of the metal material is very good, the density is high, which will increase the weight and thickness of the cooling fin or the overall cooling fin. However, the structural strength of polymer composite materials doped with inorganic materials is not good, and may not be suitable for application in certain products.
因此,如何發展出更適用於高功率元件或裝置需求的散熱結構,可適用於不同的產品領域以因應薄型化的需求,已經是相關廠持續追求的目標之一。Therefore, how to develop a heat dissipation structure that is more suitable for high-power components or devices, which can be applied to different product fields to meet the thinning requirements, has been one of the goals that related factories continue to pursue.
有鑑於上述,本發明的目的為提供一種散熱結構與應用該散熱結構的電子裝置,可將電子元件運作所產生的廢熱快速地傳導且散逸至外界,提升電子裝置的散熱效能。本發明可應用於不同的產品領域而達到薄型化的需求。In view of the above, the purpose of the present invention is to provide a heat dissipation structure and an electronic device using the heat dissipation structure, which can quickly conduct and dissipate the waste heat generated by the operation of electronic components to the outside, and improve the heat dissipation performance of the electronic device. The invention can be applied to different product fields to meet the requirement of thinning.
本發明提出一種散熱結構,包括一金屬層、一散熱保護層以及一第一黏著層。散熱保護層設置於金屬層,散熱保護層包括一高分子材料層與一散熱塗層的疊層結構。第一黏著層設置於金屬層與散熱保護層之間;其中,散熱塗層包括一填充件及一黏結件,填充件混合於黏結件中,填充件包括石墨烯、奈米碳管、氮化硼、碳化矽、氮化鋁、陶瓷氮化物、或其組合。The invention provides a heat dissipation structure, which includes a metal layer, a heat dissipation protection layer and a first adhesive layer. The heat dissipation protection layer is disposed on the metal layer, and the heat dissipation protection layer includes a laminated structure of a polymer material layer and a heat dissipation coating. The first adhesive layer is arranged between the metal layer and the heat dissipation protection layer; wherein, the heat dissipation coating includes a filler and a binder, the filler is mixed in the binder, and the filler includes graphene, carbon nanotubes, nitride Boron, silicon carbide, aluminum nitride, ceramic nitride, or combinations thereof.
在一實施例中,金屬層的材料包括銅、鋁、銅合金、鋁合金、或其組合。In one embodiment, the material of the metal layer includes copper, aluminum, copper alloy, aluminum alloy, or a combination thereof.
在一實施例中,第一黏著層為雙面膠或導熱雙面膠。In one embodiment, the first adhesive layer is double-sided adhesive tape or thermally conductive double-sided adhesive tape.
在一實施例中,散熱塗層的厚度介於5微米~100微米之間。In one embodiment, the thickness of the heat dissipation coating is between 5 microns and 100 microns.
在一實施例中,高分子材料層位於散熱塗層與第一黏著層之間。In one embodiment, the polymer material layer is located between the heat dissipation coating and the first adhesive layer.
在一實施例中,散熱塗層位於高分子材料層與第一黏著層之間。In one embodiment, the heat dissipation coating is located between the polymer material layer and the first adhesive layer.
在一實施例中,黏結件的材料包括壓克力、環氧樹脂、聚胺酯、或其組合。In one embodiment, the material of the bonding member includes acrylic, epoxy, polyurethane, or a combination thereof.
在一實施例中,散熱結構更包括一導熱塗層,其設置於金屬層面向或遠離第一黏著層的表面,導熱塗層的材料包括石墨烯、奈米碳管、氮化硼、碳化矽、氮化鋁、或其組合。In one embodiment, the heat dissipation structure further includes a thermally conductive coating, which is disposed on the surface of the metal layer facing or away from the first adhesive layer. The material of the thermally conductive coating includes graphene, carbon nanotubes, boron nitride, and silicon carbide. , aluminum nitride, or combinations thereof.
在一實施例中,散熱結構更包括一第二黏著層,其設置於金屬層遠離散熱保護層的一側。In one embodiment, the heat dissipation structure further includes a second adhesive layer disposed on a side of the metal layer away from the heat dissipation protection layer.
本發明還提出一種散熱結構,包括一導熱件以及一散熱塗層。導熱件具有一表面。散熱塗層設置於導熱件的表面;其中,散熱塗層的材料包括一填充件及一黏結件,填充件混合於黏結件中,填充件包括石墨烯、奈米碳管、氮化硼、碳化矽、氮化鋁、陶瓷氮化物、或其組合。The invention also provides a heat dissipation structure, which includes a heat conduction element and a heat dissipation coating. The heat conducting element has a surface. The heat dissipation coating is arranged on the surface of the heat conduction element; wherein, the material of the heat dissipation coating includes a filler and a bonding element, the filler is mixed in the bonding element, and the filler includes graphene, carbon nanotubes, boron nitride, carbide Silicon, aluminum nitride, ceramic nitride, or combinations thereof.
在一實施例中,導熱件的表面包括多個突出部,散熱塗層覆蓋些突出部及導熱件的兩側表面。In one embodiment, the surface of the heat conduction element includes a plurality of protrusions, and the heat dissipation coating covers the protrusions and the two side surfaces of the heat conduction element.
在一實施例中,導熱件的材料包括銅、鋁、銅合金、鋁合金、或其組合。In one embodiment, the material of the heat conducting element includes copper, aluminum, copper alloy, aluminum alloy, or a combination thereof.
本發明更提出一種電子裝置,包括一電子元件以及前述實施例的散熱結構,電子元件運作時會產生廢熱,散熱結構與電子元件接觸。The present invention further proposes an electronic device, which includes an electronic component and the heat dissipation structure of the above-mentioned embodiments. The electronic component generates waste heat during operation, and the heat dissipation structure is in contact with the electronic component.
在一實施例中,電子元件包括電池、晶片、影像處理器、記憶體、主機板、顯示卡、顯示面板、發光元件、發光模組或照明模組。In one embodiment, the electronic component includes a battery, a chip, an image processor, a memory, a motherboard, a display card, a display panel, a light emitting element, a light emitting module or a lighting module.
承上所述,在本發明的散熱結構中,透過散熱保護層設置於金屬層,散熱保護層包括高分子材料層與散熱塗層的疊層結構;第一黏著層設置於金屬層與散熱保護層之間;其中,散熱塗層包括填充件及一黏結件,填充件混合於黏結件中,填充件包括石墨烯、奈米碳管、氮化硼、碳化矽、氮化鋁、陶瓷氮化物、或其組合;或者,散熱塗層設置於導熱件的表面;其中,散熱塗層的材料包括填充件及一黏結件,填充件混合於黏結件中,填充件包括石墨烯、奈米碳管、氮化硼、碳化矽、氮化鋁、陶瓷氮化物、或其組合的結構設計,當散熱結構與運作時產生廢熱的電子元件接觸時,可將電子元件所產生的廢熱快速、有效地傳導且散逸至外界,藉此可提升電子裝置的散熱效能。在一些實施例中,即使在一些密閉且高溫的環境下,散熱結構仍具有良好的散熱效果。此外,本發明的散熱結構可應用於不同的產品領域而使電子裝置達到薄型化的需求。As mentioned above, in the heat dissipation structure of the present invention, the heat dissipation protection layer is disposed on the metal layer, and the heat dissipation protection layer includes a laminated structure of a polymer material layer and a heat dissipation coating; the first adhesive layer is disposed on the metal layer and the heat dissipation protection layer. Between the layers; wherein, the heat dissipation coating includes a filler and a bonding member, the filler is mixed in the bonding member, and the filler includes graphene, carbon nanotubes, boron nitride, silicon carbide, aluminum nitride, ceramic nitride , or a combination thereof; or, the heat dissipation coating is arranged on the surface of the heat conduction member; wherein, the material of the heat dissipation coating includes a filler and a bonding member, the filler is mixed in the bonding member, and the filler includes graphene, carbon nanotubes , boron nitride, silicon carbide, aluminum nitride, ceramic nitride, or a combination thereof, when the heat dissipation structure is in contact with electronic components that generate waste heat during operation, the waste heat generated by the electronic components can be quickly and effectively conducted And dissipate to the outside, thereby improving the heat dissipation performance of the electronic device. In some embodiments, even in some airtight and high-temperature environments, the heat dissipation structure still has a good heat dissipation effect. In addition, the heat dissipating structure of the present invention can be applied to different product fields to meet the requirement of thinning the electronic device.
以下將參照相關圖式,說明依本發明一些實施例之散熱結構與電子裝置,其中相同的元件將以相同的參照符號加以說明。以下實施例出現的各元件只是用以說明其相對關係,並不代表真實元件的比例或尺寸。The heat dissipation structures and electronic devices according to some embodiments of the present invention will be described below with reference to related drawings, wherein the same elements will be described with the same reference symbols. The components in the following embodiments are only used to illustrate their relative relationship, and do not represent the proportion or size of real components.
本發明的散熱結構可應用於不同的產品領域而達到薄型化的需求,同時可提升電子裝置的散熱效能。電子裝置例如為手機、平板、筆記型電腦、發光裝置或照明裝置,運作時,內部的電子元件會產生廢熱。電子元件可包括電池、控制晶片(例如中央控制單元(CPU))、驅動晶片、影像處理器、記憶體(例如但不限於SSD,固態硬碟)、主機板、顯示卡、顯示面板、發光元件(例如LED)、發光模組或照明模組,或其他會產生熱量的元件、單元或模組,並不限制。The heat dissipation structure of the present invention can be applied to different product fields to meet the requirement of thinning, and at the same time, it can improve the heat dissipation efficiency of the electronic device. Electronic devices such as mobile phones, tablets, notebook computers, lighting devices or lighting devices, when in operation, the internal electronic components will generate waste heat. Electronic components may include batteries, control chips (such as central control unit (CPU)), driver chips, image processors, memory (such as but not limited to SSD, solid state drive), motherboards, graphics cards, display panels, light emitting components (such as LED), lighting modules or lighting modules, or other components, units or modules that generate heat are not limited.
圖1為本發明一實施例之散熱結構的示意圖。如圖1所示,本實施例的散熱結構1包括一金屬層11、一散熱保護層12以及一第一黏著層13。FIG. 1 is a schematic diagram of a heat dissipation structure according to an embodiment of the present invention. As shown in FIG. 1 , the
金屬層11包括高導熱係數的金屬薄片、金屬箔、金屬層或金屬膜,其材料可例如但不限於包括銅、鋁、銅合金(銅和其他金屬的合金)、鋁合金(鋁和其他金屬的合金)、或其組合。本實施例的金屬層11是以鋁箔為例。The
散熱保護層12設置於金屬層11,散熱保護層12可保護金屬層11,同時可加強熱輻射及熱交換,增加散熱效果。散熱保護層12包括一高分子材料層121與一散熱塗層122的疊層結構。其中,高分子材料層121可例如但不限於包括聚醯亞胺(PI)、聚對苯二甲酸乙二醇酯(PET)、聚丙烯(PP)、聚碳酸酯(PC)、丙烯腈-丁二烯-苯乙烯共聚物(ABS)、或其組合所製成的膜層,或是其他的高分子材料所製成的膜層。The heat
散熱塗層122可為水性或油性配方,並可包括一填充件1221及一黏結件1222,填充件1221混合於黏結件1222中。填充件1221可例如包括石墨烯、奈米碳管、氮化硼(BN)、碳化矽(SiC)、氮化鋁(AlN)、陶瓷氮化物、或其組合。藉由混合不同維度的填充件1221(即石墨烯、奈米碳管、氮化硼、碳化矽、氮化鋁或陶瓷氮化物),可具有協同效應且不同形貌和不同粒徑大小,可堆疊出完整的三維(3D)導熱網絡,加強熱輻射及熱交換,增加散熱效率。在一些實施例中,填充件1221的較佳材料組合(及其比例)為:石墨烯(20~60%)、氮化硼及/或碳黑(20~40%)、奈米碳管(20~40%)。其中,石墨烯的片徑(D
50)例如可介於1微米(μm)~30μm之間,厚度例如可介於1奈米(nm)~70nm之間;氮化硼或碳黑的粒徑(D
50) 例如可介於0.01μm~0.5μm之間;單壁或多壁奈米碳管的管徑例如可介於5nm~30nm之間,長度例如可介於5μm~30μm之間。
The
黏結件1222例如可為樹脂,其材料可包括壓克力、環氧樹脂、聚胺酯的其中之一、或其組合。此外,散熱塗層122還可添加硬化劑及其他材料。硬化劑例如為美耐皿樹酯或異氰酸酯,可提升交聯密度以提高散熱塗層122的附著性、硬度及耐化學性能。The
散熱塗層122的厚度例如可介於5μm~100μm之間。在一些實施例中,散熱塗層122可透過例如塗佈製程,將含有填充件1221、黏結件1222、硬化劑…等材料組成的漿料設置於高分子材料層121,經烘烤固化後形成散熱保護層12。其中,塗佈製程可例如但不限於為噴射塗佈(spray coating)、旋轉塗佈(spin coating)或精密塗佈。在一些實施例中,散熱塗層122的較佳材料組合例如可為:黏結件1222(如樹脂)為20%~30%,填充件1221為0.5%~1.5%,中和劑(pH調節劑)為0.5%~1%,消泡劑為0.1%~0.5%,流平劑為0.1%~0.5%,密著劑<0.5%,酸催化劑<0.1%,增稠劑<0.1%,緩乾劑為0.5~1.5%,硬化劑為5%~10%等。The thickness of the
第一黏著層13設置於金屬層11與散熱保護層12之間。本實施例的散熱塗層122是以設置於高分子材料層121遠離第一黏著層13的表面為例,使高分子材料層121位於散熱塗層122與第一黏著層13之間,並且使散熱保護層12透過第一黏著層13黏貼於金屬層11。第一黏著層13可為雙面膠或導熱雙面膠。導熱雙面膠可包括膠材及導熱材料,導熱材料混合於膠材中。導熱雙面膠除了具有黏性之外,還可透過導熱材料協助熱能的傳導。導熱材料例如可包括石墨烯、還原氧化石墨烯、陶瓷材料、或其組合。陶瓷材料例如但不限於為氮化硼、氧化鋁、氮化鋁、碳化矽、…等具有高導熱係數的陶瓷材料、或其組合,並不限制。此外,膠材可例如但不限於為壓感膠(pressure sensitive adhesive, PSA),其材料可例如包括橡膠系、壓克力系、矽利康系、或其組合;而化學構成可為橡膠類、丙烯酸類、有機硅類、或其組合。在一些實施例中,導熱雙面膠例如為石墨烯雙面膠。The first
在一些實施例中,散熱結構還可包括兩個離型層(未繪示),這兩個離型層對應設置於散熱結構的上、下兩側(例如圖1之金屬層11的下表面與散熱塗層122的上表面)。當要使用散熱結構時,只要移除這兩個離型層,即可透過雙面膠或導熱雙面膠將散熱結構貼合且接觸熱源(電子元件)。離型層的材質可例如但不限於為紙類、布類、聚脂類(例如聚對苯二甲酸乙二酯,PET)、或其組合,並不限制。要提醒的是,散熱結構的上、下表面具有離型層的態樣,也可應用於本發明其他的實施例中。In some embodiments, the heat dissipation structure may further include two release layers (not shown), which are correspondingly arranged on the upper and lower sides of the heat dissipation structure (for example, the lower surface of the
請參照圖2A至圖2F所示,其分別為本發明不同實施例的散熱結構的示意圖。Please refer to FIG. 2A to FIG. 2F , which are schematic diagrams of heat dissipation structures according to different embodiments of the present invention.
如圖2A所示,本實施例的散熱結構1a與前述實施例的散熱結構1其元件組成及各元件的連接關係大致相同。不同之處在於,本實施例的散熱結構1a的散熱塗層122位於高分子材料層121與第一黏著層13之間。散熱塗層122位於高分子材料層121與第一黏著層13之間的特徵也可應用於本發明其他的實施例中。As shown in FIG. 2A , the heat dissipation structure 1 a of this embodiment is substantially the same as the
另外,如圖2B與圖2C所示,本實施例的散熱結構1b、1c與前述實施例的散熱結構1其元件組成及各元件的連接關係大致相同。不同之處在於,本實施例的散熱結構1b、1c更可包括一導熱塗層14,導熱塗層14設置於金屬層11面向或遠離第一黏著層13的表面。在此,圖2B的導熱塗層14是以設置於金屬層11面向第一黏著層13的表面為例(導熱塗層14位於金屬層11與第一黏著層13之間),而圖2C的導熱塗層14是以設置於金屬層11遠離第一黏著層13的表面為例(金屬層11位於導熱塗層14與第一黏著層13之間)。導熱塗層14可包括填充件、黏結件、硬化劑及其他材料。其中,填充件可包括石墨烯、奈米碳管、陶瓷材料(例如氮化硼、碳化矽、氮化鋁)、或其組合,並以塗佈製程設置於金屬層11,再透過第一黏著層13與散熱保護層12連接。在此,金屬層11與導熱塗層14的層疊結構統稱為導熱複合層。In addition, as shown in FIG. 2B and FIG. 2C , the
另外,如圖2D所示,本實施例的散熱結構1d與前述實施例的散熱結構1a其元件組成及各元件的連接關係大致相同。不同之處在於,本實施例的散熱結構1d更可包括導熱塗層14,導熱塗層14位於第一黏著層13與金屬層11之間,且散熱塗層122位於高分子材料層121與第一黏著層13之間。In addition, as shown in FIG. 2D , the
另外,如圖2E所示,本實施例的散熱結構1e與前述實施例的散熱結構1其元件組成及各元件的連接關係大致相同。不同之處在於,本實施例的散熱結構1e還包括一第二黏著層15,第二黏著層15設置於金屬層11遠離散熱保護層12的一側。第二黏著層15用以連接電子裝置的熱源。第二黏著層15可與第一黏著層13相同,可為雙面膠或導熱雙面膠。第二黏著層15可應用於本發明其他實施例中。In addition, as shown in FIG. 2E , the heat dissipation structure 1 e of this embodiment is substantially the same as the
另外,如圖2F所示,本實施例的散熱結構1f與前述實施例的散熱結構1b其元件組成及各元件的連接關係大致相同。不同之處在於,本實施例的散熱結構1f還包括一第二黏著層15,第二黏著層15設置於金屬層11遠離散熱保護層12的一側。第二黏著層15可用以連接電子裝置的熱源。In addition, as shown in FIG. 2F , the heat dissipation structure 1f of this embodiment is substantially the same as the
圖3A和圖3B分別為本發明不同實施例之散熱結構的示意圖。如圖3A所示,散熱結構2a包括一導熱件21以及一散熱塗層22。導熱件21具有一表面211。在此,表面211可為導熱件21的上表面,並為平坦表面,散熱塗層22可利用例如噴塗方式設置於導熱件21的表面211。導熱件21可為導熱基材,其材料例如但不限於包括銅、鋁、銅合金、鋁合金、或其組合,然並不以此為限。在一些實施例中,導熱件21也可為其他型式的導熱/散熱結構,例如導熱膜或散熱膜。散熱塗層22至少包括填充件221和黏結件222,填充件221混合於黏結件222中。散熱塗層22可與上述的散熱塗層122具有相同的技術內容,具體可參照上述,不再多作說明。3A and 3B are schematic diagrams of heat dissipation structures of different embodiments of the present invention, respectively. As shown in FIG. 3A , the
在一些實施例中,散熱塗層22的厚度例如可介於5微米~100微米之間。在一些實施例中,散熱塗層22除了設置於導熱件21的上表面(表面211)外,還可設置於導熱件21的兩側表面,增加熱輻射效能。在一些實施例中,導熱件21遠離散熱塗層22的表面(即圖3A的導熱件21的下表面)可與電子元件(熱源)連接,以導引電子元件所產生的廢熱並散逸至外界。散熱塗層22可例如塗佈在具有任意形狀的導熱件21遠離熱源的表面,增加熱輻射效率,提高降溫效果。In some embodiments, the thickness of the
另外,如圖3B所示,本實施例的散熱結構2b與前述實施例的散熱結構2a其元件組成及各元件的連接關係大致相同。不同之處在於,本實施例的散熱結構2b的導熱件21的表面211包括多個突出部P,散熱塗層22覆蓋該些突出部P、突出部P之間的表面及導熱件21的兩側表面。在一些實施例中,突出部P例如可為散熱鰭片,增加散熱面積,再透過散熱塗層22可增加熱輻射及熱交換,提高降溫效果。In addition, as shown in FIG. 3B , the heat dissipation structure 2 b of this embodiment is substantially the same as the
在一些測試例中,上述的散熱結構2或2b在密閉、高環境溫度下仍具有良好的散熱效果。在一些應用例中,散熱結構2或2b可應用於元件元件(熱源)例如是發光二極體的光源模組、照明模組,或應用於高溫的電子元件(例如CPU、SSD)、模組或裝置的散熱之用。In some test cases, the above-mentioned heat dissipation structure 2 or 2b still has a good heat dissipation effect in an airtight environment with high ambient temperature. In some application examples, the heat dissipation structure 2 or 2b can be applied to components (heat sources) such as light source modules and lighting modules of light-emitting diodes, or to high-temperature electronic components (such as CPU, SSD), and modules Or for heat dissipation of the device.
圖4為本發明一實施例之電子裝置的示意圖。如圖4所示,本發明還提出一種電子裝置3,電子裝置3包括一電子元件31以及一散熱結構32,電子元件運作時會產生廢熱,而散熱結構32與電子元件31接觸且連接。在一些實施例中,散熱結構32可透過黏著層33(例如雙面膠或導熱雙面膠)與電子元件31連接。在此,散熱結構32可為上述的散熱結構1、1a至1f、2a或2b的其中之一,或其變化組合。散熱結構1、1a至1f、2a、2b的具體技術內容已於上述中詳述,在此不再多作說明。可以理解的是,散熱結構32本身如果具有上述的第二黏著層時,則不需設置黏著層33。FIG. 4 is a schematic diagram of an electronic device according to an embodiment of the present invention. As shown in FIG. 4 , the present invention also proposes an
電子裝置3例如但不限於為平面顯示器、發光裝置或照明裝置,例如但不限於為手機、筆記型電腦、平板電腦、電視、顯示器、背光模組、發光或照明裝置,或其他電子裝置。而熱源可為電子裝置之電池、控制晶片(例如中央控制單元(CPU))、驅動晶片、影像處理器、記憶體(例如但不限於SSD,固態硬碟)、主機板、顯示卡、顯示面板、具有發光二極體的發光或照明模組,或其他會產生高熱量的元件、模組或單元,並不限制。在一些實施例中,當電子裝置3為平面顯示器,例如但不限於發光二極體(LED)顯示器、有機發光二極體(OLED)顯示器、液晶顯示器(LCD)時,則電子元件31可為顯示面板而具有顯示面,散熱結構32可直接或間接貼附於顯示面相反的表面,藉此協助導熱與散熱,提升平面顯示器的散熱效能。在另一些實施例中,當電子裝置3為發光裝置或照明裝置,例如但不限於背光模組、LED發光或照明(LED lighting)模組、或OLED發光或照明(OLED lighting)模組時,則電子元件31可為包括LED或OLED等發光元件而具有光射出面,散熱結構32可直接或間接貼附於光射出面相對的表面,藉此協助導熱與散熱,提升散熱效能。The
另外,請參照表一,在相同的熱源及相同散熱結構的尺寸(例如12mm*26mm)的情況下,利用三種不同散熱結構進行降溫實驗。其中,#1為一實施例的散熱結構,而#2和#3為本發明提出的散熱結構。由表一可以證明,本發明將散熱保護層設置於金屬層上,且散熱保護層包括高分子材料層與散熱塗層的疊層結構,確實可有效將電子元件所產生的廢熱快速地傳導且散逸至外界,而且相較於#1的散熱結構來說,可以再提升降溫效果3~3.5度。若將散熱結構的尺寸增大到例如18mm*29mm,其降溫效果更可提升到 7~8度。
另外,請參照表二,在相同的熱源及相同散熱結構的尺寸(例如12mm*26mm)的情況下,利用三種不同散熱結構進行降溫實驗。其中,#1為一實施例的散熱結構,而#2和#3為本發明提出之具有導熱複合層(金屬層、導熱塗層)的散熱結構。由表二可以證明,相較於#1來說,本發明具有導熱複合層及散熱塗層的散熱結構,確實可再提升降溫效果1~1.7度。
另外,請參照表三,在相同的熱源(例如SSD)及相同散熱結構的尺寸(例如20mm*68mm)的情況下,利用五種不同散熱結構進行降溫實驗。其中,#1為一實施例的散熱結構,而#2~#5為本發明提出的散熱結構(石墨烯複合材即為上述的導熱複合層)。由表三也可以證明,相較於#1來說,本發明提出之不同實施例的散熱結構,確實可再提升降溫效果0.2~1.3度。
另外,請參照表四,在相同的熱源的情況下,利用四種不同的填充件的散熱塗層進行散熱實驗。其中,#1只有鋁板,而#2~#4為鋁板噴塗不同填充件的散熱塗層。由表四也可以證明,相較於#1的純鋁板來說,本發明提出之不同填充件的散熱塗層,確實可以再提升降溫效果8.0~10.1度。
此外,請參照表五,其為上述具有突出部P的散熱結構2b中,對三種不同溫度的熱源分別進行散熱實驗。其中,熱源的溫度設定分別為80°C、90°C和100°C,但經散熱結構2b散熱後的實測溫度分別為68.3°C、79.3°C和88°C,證明本發明將導熱塗層覆蓋在導熱件的突出部及其兩側表面,確實可以提升降溫效果10.7~12度。
另外,請參照表六,其為上述具有突出部P的散熱結構2b中,在密閉烘箱且在高溫(熱平衡60°C)環境下對熱源是LED燈具所進行的散熱實驗。其中,「空白燈具」指的是未設置散熱結構2b的LED燈具,「陽極處理」指的是對設置有散熱結構2b的LED燈具的導熱件21(包括多個突出部P)進行陽極處理(保護、防鏽作用),「噴塗」指的是除了對設置散熱結構2b的LED燈具的導熱件21(包括多個突出部P)進行陽極處理外,再噴塗散熱塗層22。由表六可以證明,即使LED燈具處於高溫環境(例如60°C)下,透過本案的散熱結構2b確實可以大大地提升降溫效果(最高可降溫18.4°C)。
另外,請參照表七,其為上述具有突出部P的散熱結構2b中,在密閉烘箱且在高溫(熱平衡80°C)環境下對熱源是LED燈具所進行的散熱實驗。由表七可以證明,即使LED燈具處於高溫環境(例如80°C)下,透過本案的散熱結構2b確實可以大大地提升降溫效果(最高可降溫14.9°C)。
綜上所述,在本發明的散熱結構中,透過散熱保護層設置於金屬層,散熱保護層包括高分子材料層與散熱塗層的疊層結構;第一黏著層設置於金屬層與散熱保護層之間;其中,散熱塗層包括填充件及一黏結件,填充件混合於黏結件中,填充件包括石墨烯、奈米碳管、氮化硼、碳化矽、氮化鋁、陶瓷氮化物、或其組合;或者,散熱塗層設置於導熱件的表面;其中,散熱塗層的材料包括填充件及一黏結件,填充件混合於黏結件中,填充件包括石墨烯、奈米碳管、氮化硼、碳化矽、氮化鋁、陶瓷氮化物、或其組合的結構設計,當散熱結構與運作時產生廢熱的電子元件接觸時,可將電子元件所產生的廢熱快速、有效地傳導且散逸至外界,藉此可提升電子裝置的散熱效能。在一些實施例中,即使在一些密閉且高溫的環境下,散熱結構仍具有良好的散熱效果。此外,本發明的散熱結構可應用於不同的產品領域而使電子裝置達到薄型化的需求。In summary, in the heat dissipation structure of the present invention, the heat dissipation protection layer is disposed on the metal layer, and the heat dissipation protection layer includes a laminated structure of a polymer material layer and a heat dissipation coating; the first adhesive layer is disposed on the metal layer and the heat dissipation protection layer. Between the layers; wherein, the heat dissipation coating includes a filler and a bonding member, the filler is mixed in the bonding member, and the filler includes graphene, carbon nanotubes, boron nitride, silicon carbide, aluminum nitride, ceramic nitride , or a combination thereof; or, the heat dissipation coating is arranged on the surface of the heat conduction member; wherein, the material of the heat dissipation coating includes a filler and a bonding member, the filler is mixed in the bonding member, and the filler includes graphene, carbon nanotubes , boron nitride, silicon carbide, aluminum nitride, ceramic nitride, or a combination thereof, when the heat dissipation structure is in contact with electronic components that generate waste heat during operation, the waste heat generated by the electronic components can be quickly and effectively conducted And dissipate to the outside, thereby improving the heat dissipation performance of the electronic device. In some embodiments, even in some airtight and high-temperature environments, the heat dissipation structure still has a good heat dissipation effect. In addition, the heat dissipating structure of the present invention can be applied to different product fields to meet the requirement of thinning the electronic device.
以上所述僅為舉例性,而非為限制性者。任何未脫離本發明之精神與範疇,而對其進行之等效修改或變更,均應包含於後附之申請專利範圍中。The above descriptions are illustrative only, not restrictive. Any equivalent modification or change made without departing from the spirit and scope of the present invention shall be included in the scope of the appended patent application.
1,1a,1b,1c,1d,1e,1f,2a,2b,32:散熱結構
11:金屬層
12:散熱保護層
121:高分子材料層
122,22:散熱塗層
1221,221:填充件
1222,222:黏結件
13:第一黏著層
14:導熱塗層
15:第二黏著層
21:導熱件
211:表面
3:電子裝置
31:電子元件
33:黏著層
P:突出部
1,1a,1b,1c,1d,1e,1f,2a,2b,32: heat dissipation structure
11: metal layer
12: Thermal protection layer
121:
圖1為本發明一實施例的散熱結構的示意圖。 圖2A至圖2F分別為本發明不同實施例的散熱結構的示意圖。 圖3A和圖3B分別為本發明不同實施例之散熱結構的示意圖。 圖4為本發明一實施例之電子裝置的示意圖。 FIG. 1 is a schematic diagram of a heat dissipation structure according to an embodiment of the present invention. 2A to 2F are schematic diagrams of heat dissipation structures according to different embodiments of the present invention. 3A and 3B are schematic diagrams of heat dissipation structures of different embodiments of the present invention, respectively. FIG. 4 is a schematic diagram of an electronic device according to an embodiment of the present invention.
1:散熱結構 1: Heat dissipation structure
11:金屬層 11: metal layer
12:散熱保護層 12: Thermal protection layer
121:高分子材料層 121: polymer material layer
122:散熱塗層 122: heat dissipation coating
1221:填充件 1221: filler
1222:黏結件 1222: Adhesive parts
13:第一黏著層 13: The first adhesive layer
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CN113601926A (en) * | 2021-07-07 | 2021-11-05 | 江西科昂电子新材料有限公司 | High-temperature-resistant heat dissipation covering film for 5G high-frequency circuit board |
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CN105722375A (en) * | 2016-01-29 | 2016-06-29 | 白德旭 | Graphene radiating apparatus and preparation method therefor |
TW201841746A (en) * | 2017-03-23 | 2018-12-01 | 日商三菱綜合材料股份有限公司 | Heat radiating circuit substrate |
CN113601926A (en) * | 2021-07-07 | 2021-11-05 | 江西科昂电子新材料有限公司 | High-temperature-resistant heat dissipation covering film for 5G high-frequency circuit board |
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