TWI787485B - Electrolyte composition, electrolyte sheet, and secondary battery - Google Patents

Electrolyte composition, electrolyte sheet, and secondary battery Download PDF

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TWI787485B
TWI787485B TW108109458A TW108109458A TWI787485B TW I787485 B TWI787485 B TW I787485B TW 108109458 A TW108109458 A TW 108109458A TW 108109458 A TW108109458 A TW 108109458A TW I787485 B TWI787485 B TW I787485B
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electrolyte
positive electrode
fibers
mass
negative electrode
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TW201941475A (en
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西村拓也
西村勝憲
福地久仁夫
三國紘揮
小川秀之
室町美雪
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日商昭和電工材料股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/056Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
    • H01M10/0564Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
    • H01M10/0565Polymeric materials, e.g. gel-type or solid-type
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

本發明的一態樣提供一種電解質組成物,其含有:基質聚合物;從由鋰鹽、鈉鹽、鈣鹽及鎂鹽所組成之群組中選出的至少1種電解質鹽;氧化物粒子;纖維;及,離子液體;並且,纖維的平均長度為氧化物粒子的平均粒徑以上。One aspect of the present invention provides an electrolyte composition comprising: a matrix polymer; at least one electrolyte salt selected from the group consisting of lithium salts, sodium salts, calcium salts, and magnesium salts; oxide particles; fibers; and, the ionic liquid; and, the average length of the fibers is equal to or greater than the average particle diameter of the oxide particles.

Description

電解質組成物、電解質片材及二次電池Electrolyte composition, electrolyte sheet, and secondary battery

本發明是有關一種電解質組成物、電解質片材及二次電池。The invention relates to an electrolyte composition, an electrolyte sheet and a secondary battery.

近年來,因可攜型電子機器、電動汽車等的普及,而需要高性能的二次電池。其中,鋰二次電池由於具有高能量密度,故作為電動汽車用電池、電力儲存用電池等電源受到矚目。具體而言,作為電動汽車用電池的鋰二次電池,已採用至下述電動汽車中:未搭載引擎之零排放電動汽車;搭載有引擎及二次電池雙方之混合電動汽車;從電力系統直接充電的插電式(plug-in)混合電動汽車等。此外,作為電力儲存用電池的鋰二次電池已用於定置式電力儲存系統等中,該定置式電力儲存系統是用以在電力系統中斷的緊急情況時,供給預先儲存的電力。In recent years, due to the popularization of portable electronic devices, electric vehicles, and the like, high-performance secondary batteries are required. Among them, lithium secondary batteries have attracted attention as power sources such as batteries for electric vehicles and batteries for power storage because of their high energy density. Specifically, lithium secondary batteries as batteries for electric vehicles have been adopted in the following electric vehicles: zero-emission electric vehicles without an engine; hybrid electric vehicles equipped with both an engine and a secondary battery; Charging plug-in hybrid electric vehicles, etc. In addition, lithium secondary batteries as batteries for power storage have been used in stationary power storage systems and the like for supplying pre-stored power in an emergency when the power system is interrupted.

為了用於這樣的廣泛的用途,而正在尋求更高能量密度的鋰二次電池,且正在進行其開發。特別是,對於電動汽車用的鋰二次電池,由於除了高輸入輸出特性及高能量密度以外還要求高安全性,故尋求用以確保安全性的更高度的技術。In order to be used in such a wide range of applications, a lithium secondary battery having a higher energy density has been sought and developed. In particular, since lithium secondary batteries for electric vehicles are required to have high safety in addition to high input/output characteristics and high energy density, higher technologies for ensuring safety are required.

以往,作為提高鋰二次電池的安全性的方法,已知有下述方法:藉由添加難燃劑來使電解液難燃化的方法、將電解液變更為聚合物電解質或凝膠電解質的方法等。特別是,凝膠電解質由於具有與以往的鋰二次電池中所使用的電解液同等的離子導電率,故藉由將電解液變更為凝膠電解質的方法,便能夠在不使電池特性惡化的情形下減少游離的電解液量而抑制電解液燃燒。In the past, as a method of improving the safety of lithium secondary batteries, the following methods are known: the method of making the electrolyte solution flame retardant by adding a flame retardant, and the method of changing the electrolyte solution to a polymer electrolyte or a gel electrolyte. method etc. In particular, since the gel electrolyte has the same ionic conductivity as the electrolyte solution used in conventional lithium secondary batteries, by changing the electrolyte solution to a gel electrolyte, it is possible to maintain the battery without deteriorating the battery characteristics. Under certain circumstances, reduce the amount of free electrolyte and inhibit the combustion of electrolyte.

專利文獻1揭示一種固態電解質片材,其具備片材狀的多孔性基材與無機固態電解質材料,並且,使無機固態電解質材料填充在多孔性基材的空隙的內部而成。專利文獻2揭示一種有關鋰二次電池的發明,其是由正極、負極、隔離膜及凝膠電解質所構成;凝膠電解質包含:填料的粒子、用以保持電解液之由基質高分子化合物所構成之樹脂、及電解液。專利文獻2中揭示一種技術,其藉由將粒子的形狀及粒子的折射率設為規定條件,便能夠提高凝膠電解質的透明性,並能夠在不犧牲容量的情形下確保安全性。專利文獻3亦揭示一種有關凝膠電解質的發明,且揭示一種電解質,其是將下述設定為規定條件而成:粒子的粒徑、粒子的折射率、粒子與基質高分子化合物的質量比(粒子/基質高分子化合物)、及粒子與電解質鹽的質量比(粒子/電解質鹽)。 [先前技術文獻] (專利文獻)Patent Document 1 discloses a solid electrolyte sheet comprising a sheet-like porous substrate and an inorganic solid electrolyte material, and the inorganic solid electrolyte material is filled in the pores of the porous substrate. Patent Document 2 discloses an invention related to a lithium secondary battery, which is composed of a positive electrode, a negative electrode, a separator, and a gel electrolyte; the gel electrolyte includes: filler particles, a matrix polymer compound for holding the electrolyte Composition of resin, and electrolyte. Patent Document 2 discloses a technique for improving the transparency of a gel electrolyte and ensuring safety without sacrificing capacity by setting the shape of particles and the refractive index of particles to predetermined conditions. Patent Document 3 also discloses an invention related to a gel electrolyte, and discloses an electrolyte formed by setting the following as prescribed conditions: the particle diameter of the particles, the refractive index of the particles, and the mass ratio of the particles to the matrix polymer compound ( particles/matrix polymer compound), and the mass ratio of particles to electrolyte salt (particles/electrolyte salt). [Prior Art Literature] (patent documents)

專利文獻1:日本特開2015-153460號公報 專利文獻2:國際公開2015/068324號 專利文獻3:國際公開2015/097952號Patent Document 1: Japanese Patent Laid-Open No. 2015-153460 Patent Document 2: International Publication No. 2015/068324 Patent Document 3: International Publication No. 2015/097952

[發明所欲解決的問題] 然而,像上述這樣的以往的凝膠電解質,在安全性的點上尚有改善的空間。根據本發明人等的研究,專利文獻1~3的凝膠電解質,會有因凝膠電解質在高溫產生熱收縮,使二次電池發生短路而在安全性的點上成為問題的可能性。再者,作為評估鋰二次電池的安全性的測試,已知有釘刺測試、壓壞測試等在嚴苛條件下的測試,但在使用了凝膠電解質之鋰離子二次電池中,亦期望在這樣的測試中獲得優異的評估結果。[Problem to be solved by the invention] However, conventional gel electrolytes such as those described above have room for improvement in terms of safety. According to the research of the present inventors, the gel electrolytes of Patent Documents 1 to 3 may cause a problem in terms of safety due to thermal shrinkage of the gel electrolyte at high temperature, causing a short circuit in the secondary battery. Furthermore, tests under severe conditions such as a nail penetration test and a crush test are known as tests for evaluating the safety of lithium secondary batteries. Excellent evaluation results are expected in such tests.

於是,本發明的目的是在數個態樣中提供一種電解質組成物及電解質片材,其在高溫中仍能夠抑制短路。又,本發明的目的是在其它態樣中提供一種二次電池,其可抑制在高溫中的短路而提高安全性。 [解決問題的技術手段]Therefore, an object of the present invention is to provide an electrolyte composition and an electrolyte sheet in several aspects, which can suppress short circuits even at high temperatures. Moreover, the object of this invention is to provide the secondary battery which suppresses the short circuit at high temperature and improves safety among other aspects. [Technical means to solve the problem]

本發明的第1態樣提供一種電解質組成物,其含有:基質聚合物;從由鋰鹽、鈉鹽、鈣鹽及鎂鹽所組成之群組中選出的至少1種電解質鹽;氧化物粒子;纖維;及,離子液體;並且,纖維的平均長度為氧化物粒子的平均粒徑以上。A first aspect of the present invention provides an electrolyte composition comprising: a matrix polymer; at least one electrolyte salt selected from the group consisting of lithium salts, sodium salts, calcium salts, and magnesium salts; oxide particles ; fibers; and, an ionic liquid; and, the average length of the fibers is equal to or greater than the average particle diameter of the oxide particles.

纖維,較佳為從由纖維素纖維、樹脂纖維及玻璃纖維所組成之群組中選出的至少1種。The fibers are preferably at least one selected from the group consisting of cellulose fibers, resin fibers, and glass fibers.

基質聚合物,較佳是具有第1結構單元,該第1結構單元是從由四氟乙烯及偏二氟乙烯所組成之群組中選出。The matrix polymer preferably has a first structural unit selected from the group consisting of tetrafluoroethylene and vinylidene fluoride.

構成基質聚合物的結構單元中,較佳是含有:第1結構單元;及,第2結構單元,該第2結構單元是從由六氟丙烯、丙烯酸、馬來酸、甲基丙烯酸乙酯及甲基丙烯酸甲酯所組成之群組中選出。Among the structural units constituting the matrix polymer, it is preferable to contain: a first structural unit; selected from the group consisting of methyl methacrylate.

電解質鹽,較佳是包含醯亞胺系鋰鹽。The electrolyte salt preferably includes an imide-based lithium salt.

離子液體,較佳是含有由下述式(1)表示的陰離子成分的至少1種來作為陰離子成分:

Figure 02_image001
m及n各自獨立地表示0~5的整數。The ionic liquid preferably contains at least one anionic component represented by the following formula (1) as an anionic component:
Figure 02_image001
m and n each independently represent the integer of 0-5.

離子液體,較佳是含有從由鏈狀四級鎓鹽陽離子、哌啶鎓鹽陽離子、吡咯啶鎓鹽陽離子、吡啶鎓鹽陽離子及咪唑鎓鹽陽離子所組成之群組中選出的至少1種來作為陽離子成分。The ionic liquid preferably contains at least one selected from the group consisting of chain quaternary onium salt cations, piperidinium salt cations, pyrrolidinium salt cations, pyridinium salt cations and imidazolium salt cations. as a cationic component.

本發明的第2態樣提供一種電解質片材,其具備:基材;及,電解質層,其設置在基材上,且是由上述電解質組成物所形成。A second aspect of the present invention provides an electrolyte sheet comprising: a substrate; and an electrolyte layer provided on the substrate and formed of the above-mentioned electrolyte composition.

本發明的第3態樣提供一種二次電池,其具備:正極;負極;及,電解質層,其設置在正極與負極之間,且是由上述電解質組成物所形成。A third aspect of the present invention provides a secondary battery comprising: a positive electrode; a negative electrode; and an electrolyte layer provided between the positive electrode and the negative electrode and formed of the above electrolyte composition.

第2態樣及第3態樣中,纖維的平均纖維徑,較佳為電解質層的厚度以下。 [功效]In the second aspect and the third aspect, the average fiber diameter of the fibers is preferably not more than the thickness of the electrolyte layer. [effect]

根據本發明的數個態樣,能夠提供一種電解質組成物及電解質片材,其在高溫仍能夠抑制短路。根據本發明的其它態樣,能夠提供一種二次電池,其可抑制在高溫中的短路而提高安全性。According to several aspects of the present invention, it is possible to provide an electrolyte composition and an electrolyte sheet capable of suppressing short circuits at high temperatures. According to another aspect of the present invention, it is possible to provide a secondary battery capable of suppressing short circuits at high temperatures and improving safety.

以下,一面適當參照圖式,一面說明本發明的實施形態。但是,本發明並不受下述實施形態所限定。下述實施形態中,其構成要素(亦包含步驟等)除了有特別指明的情形以外,其餘均非必要。各圖中的構成要素的大小僅為概念,構成要素間的大小的相對關係不限於各圖中顯示的關係。Hereinafter, embodiments of the present invention will be described while appropriately referring to the drawings. However, the present invention is not limited to the following embodiments. In the following embodiments, the constituent elements (including steps, etc.) are not essential unless otherwise specified. The size of the constituent elements in each figure is only a concept, and the relative size relationship between the constituent elements is not limited to the relationship shown in each figure.

本說明書中的數值及其範圍並非用以限制本發明。本說明書中,使用「~」來表示的數值範圍是表示包含「~」前後所記載的數值來分別作為最小值及最大值的範圍。在本說明書中分階段記載的數值範圍中,一個數值範圍中所記載的上限值或下限值可置換為其它分階段記載的數值範圍的上限值或下限值。此外,在說明書中所記載的數值範圍中,該數值範圍的上限值或下限值可置換為實施例中揭示的值。The numerical values and their ranges in this specification are not intended to limit the present invention. In this specification, the numerical range represented by "-" means the range which includes the numerical value described before and after "-" as a minimum value and a maximum value, respectively. In the numerical ranges described step by step in this specification, the upper limit or lower limit described in one numerical range may be replaced with the upper limit or lower limit of the numerical range described in other steps. In addition, in the numerical range described in the specification, the upper limit or the lower limit of the numerical range may be replaced by the value disclosed in the Examples.

[第1實施形態] 第1圖是顯示第1實施形態的二次電池的斜視圖。像第1圖所示這樣,二次電池1具備:由正極、負極及電解質層所構成之電極群2;及,袋狀的電池外殼體3,其用以容置電極群2。在正極和負極,分別設置有正極集電端子(tab)4和負極集電端子5。正極集電端子4和負極集電端子5,分別是以使正極及負極能夠與二次電池1的外部電性連接的方式從電池外殼體3的內部朝向外部突出。[First Embodiment] Fig. 1 is a perspective view showing a secondary battery according to a first embodiment. As shown in FIG. 1 , a secondary battery 1 includes: an electrode group 2 composed of a positive electrode, a negative electrode, and an electrolyte layer; and a pouch-shaped battery case 3 for housing the electrode group 2 . A positive electrode current collecting terminal (tab) 4 and a negative electrode current collecting terminal 5 are provided on the positive electrode and the negative electrode, respectively. The positive electrode current collecting terminal 4 and the negative electrode current collecting terminal 5 protrude from the inside of the battery case 3 toward the outside so that the positive electrode and the negative electrode can be electrically connected to the outside of the secondary battery 1 .

電池外殼體3可由例如層合薄膜所形成。層合薄膜可為例如一種積層薄膜,其是依序積層下述而成:聚對苯二甲酸乙二酯(PET)薄膜等樹脂薄膜;鋁、銅、不鏽鋼等金屬箔;及,聚丙烯等密封劑層。The battery case 3 can be formed of, for example, laminated films. The laminated film may be, for example, a laminated film which is formed by sequentially laminating resin films such as polyethylene terephthalate (PET) films; metal foils such as aluminum, copper, and stainless steel; and, polypropylene, etc. sealant layer.

第2圖是顯示第1圖顯示的二次電池1中的電極群2的一實施形態的分解斜視圖。第3圖是顯示第1圖顯示的二次電池1中的電極群2的一實施形態的概略斜視圖。像第2圖及第3圖所示這樣,本實施形態的電極群2A依序具備正極6、電解質層7及負極8。正極6具備正極集電體9與正極合劑層10,該正極合劑層10設置在正極集電體9上。在正極集電體9上設置有正極集電端子4。負極8具備負極集電體11與負極合劑層12,該負極合劑層12設置在負極集電體11上。在負極集電體11上設置有負極集電端子5。Fig. 2 is an exploded perspective view showing an embodiment of the electrode group 2 in the secondary battery 1 shown in Fig. 1 . Fig. 3 is a schematic perspective view showing an embodiment of the electrode group 2 in the secondary battery 1 shown in Fig. 1 . As shown in FIGS. 2 and 3 , an electrode group 2A of this embodiment includes a positive electrode 6 , an electrolyte layer 7 , and a negative electrode 8 in this order. The positive electrode 6 includes a positive electrode current collector 9 and a positive electrode mixture layer 10 provided on the positive electrode current collector 9 . The positive electrode current collector terminal 4 is provided on the positive electrode current collector 9 . The negative electrode 8 includes a negative electrode current collector 11 and a negative electrode mixture layer 12 provided on the negative electrode current collector 11 . A negative electrode current collector terminal 5 is provided on the negative electrode current collector 11 .

正極集電體9可由鋁、不鏽鋼、鈦等所形成。正極集電體9,具體而言,可為例如:具有孔徑0.1~10 mm的孔之鋁製穿孔箔、展成金屬(expand metal)、發泡金屬板等。正極集電體9除了上述以外,只要在電池的使用中不會發生溶解、氧化等變化,則可由任意材料所形成,並且,其形狀、製造方法等亦無限制。The positive electrode current collector 9 can be formed of aluminum, stainless steel, titanium, or the like. Specifically, the positive electrode current collector 9 may be, for example, an aluminum perforated foil having holes with a diameter of 0.1 to 10 mm, an expand metal, a foamed metal plate, or the like. Positive electrode current collector 9 may be formed of any material other than the above, as long as it does not undergo changes such as dissolution and oxidation during use of the battery, and its shape, manufacturing method, etc. are also not limited.

正極集電體9的厚度可為10 μm以上,且可為100 μm以下,從減少正極整體的體積的觀點來看,以10~50 μm為佳,從形成電池時以較小的曲率來將正極捲繞的觀點來看,以10~20 μm較佳。The thickness of the positive electrode current collector 9 can be more than 10 μm and can be less than 100 μm. From the viewpoint of reducing the overall volume of the positive electrode, it is preferably 10 to 50 μm. When forming a battery, it can be formed with a smaller curvature. From the viewpoint of positive electrode winding, 10 to 20 μm is preferable.

一實施形態中,正極合劑層10含有正極活性物質、導電劑及黏合劑。In one embodiment, the positive electrode mixture layer 10 contains a positive electrode active material, a conductive agent, and a binder.

正極活性物質可為:LiCoO2 、LiNiO2 、LiMn2 O4 、LiMnO3 、LiMn2 O3 、LiMnO2 、Li4 Mn5 O12 、LiMn2 a M1 a O2 (其中,M1 =從由Co、Ni、Fe、Cr、Zn及Ta所組成之群組中選出的1種,a=0.01~0.2)、Li2 Mn3 M2 O8 (其中,M2 =從由Fe、Co、Ni、Cu及Zn所組成之群組中選出的1種)、Li1-b M3 b Mn2 O4 (其中,M3 =從由Mg、B、Al、Fe、Co、Ni、Cr、Zn及Ca所組成之群組中選出的1種,b=0.01~0.1)、LiFeO2 、Fe2 (SO4 )3 、LiCo1 d M5 d O2 (其中,M5 =從由Ni、Fe及Mn所組成之群組中選出的1種,d=0.01~0.2)、LiNi1 e M6 e O2 (其中,M6 =從由Mn、Fe、Co、Al、Ga、Ca及Mg所組成之群組中選出的1種,e=0.01~0.2)、Fe(MoO4 )3 、FeF3 、LiFePO4 、LiMnPO4 等。The positive electrode active material can be: LiCoO 2 , LiNiO 2 , LiMn 2 O 4 , LiMnO 3 , LiMn 2 O 3 , LiMnO 2 , Li 4 Mn 5 O 12 , LiMn 2 -a M 1 a O 2 (wherein, M 1 = One selected from the group consisting of Co, Ni, Fe, Cr, Zn and Ta, a=0.01~0.2), Li 2 Mn 3 M 2 O 8 (wherein, M 2 = from Fe, Co , one selected from the group consisting of Ni, Cu and Zn), Li 1-b M 3 b Mn 2 O 4 (wherein, M 3 = selected from Mg, B, Al, Fe, Co, Ni, Cr , one selected from the group consisting of Zn and Ca, b=0.01~0.1), LiFeO 2 , Fe 2 (SO 4 ) 3 , LiCo 1 - d M 5 d O 2 (wherein, M 5 = from One selected from the group consisting of Ni, Fe and Mn, d=0.01~0.2), LiNi 1 - e M 6 e O 2 (wherein, M 6 = selected from Mn, Fe, Co, Al, Ga, One selected from the group consisting of Ca and Mg (e=0.01 to 0.2), Fe(MoO 4 ) 3 , FeF 3 , LiFePO 4 , LiMnPO 4 , and the like.

正極活性物質可為未經造粒的初級粒子,亦可為造粒而成的次級粒子。The positive electrode active material may be ungranulated primary particles or granulated secondary particles.

正極活性物質的粒徑是以成為正極合劑層10的厚度以下的方式調整。當正極活性物質中有具有正極合劑層10的厚度以上的粒徑的粗粒子時,藉由篩選分級、氣流分級等來將粗粒子預先去除,而選出具有正極合劑層10的厚度以下的粒徑的正極活性物質。The particle diameter of the positive electrode active material is adjusted so as to be equal to or less than the thickness of the positive electrode mixture layer 10 . When there are coarse particles having a particle diameter above the thickness of the positive electrode mixture layer 10 in the positive electrode active material, the coarse particles are removed in advance by screening classification, airflow classification, etc., and the particle diameters below the thickness of the positive electrode mixture layer 10 are selected. positive active material.

從一面抑制正極活性物質的填充性隨著粒徑減少而惡化且一面提高電解質的保持能力的觀點來看,正極活性物質的平均粒徑以0.1 μm以上為佳,以1 μm以上較佳,以2 μm以上更佳,並且以20 μm以下為佳,以10 μm以下較佳,以8 μm以下更佳。正極活性物質的平均粒徑為相對於正極活性物質整體的體積的比例(體積分率)為50%時的粒徑(D50 )。正極活性物質的平均粒徑(D50 )是使用雷射散射型粒徑測定裝置(例如Microtrac),藉由雷射散射法來測定懸浮液而得,該懸浮液是使正極活性物質懸浮在水中而成。From the perspective of suppressing the deterioration of the filling property of the positive electrode active material as the particle size decreases and improving the retention capacity of the electrolyte, the average particle size of the positive electrode active material is preferably 0.1 μm or more, more preferably 1 μm or more, and at least 1 μm. More preferably 2 μm or more, more preferably 20 μm or less, more preferably 10 μm or less, more preferably 8 μm or less. The average particle diameter of the positive electrode active material is the particle diameter (D 50 ) when the ratio (volume fraction) to the volume of the entire positive electrode active material is 50%. The average particle size (D 50 ) of the positive electrode active material is obtained by using a laser scattering particle size measuring device (such as Microtrac) to measure the suspension by the laser scattering method. The suspension is obtained by suspending the positive electrode active material in water made.

以正極合劑層總量作為基準計,正極活性物質的含量可為70質量%以上、80質量%以上、或85質量%以上。以正極合劑層總量作為基準計,正極活性物質的含量可為95質量%以下、92質量%以下、或90質量%以下。Based on the total amount of the positive electrode mixture layer, the content of the positive electrode active material may be 70% by mass or more, 80% by mass or more, or 85% by mass or more. Based on the total amount of the positive electrode mixture layer, the content of the positive electrode active material may be 95% by mass or less, 92% by mass or less, or 90% by mass or less.

導電劑可為碳黑、乙炔黑、石墨、碳纖維、奈米碳管等。The conductive agent can be carbon black, acetylene black, graphite, carbon fiber, carbon nanotube, etc.

以正極合劑層總量作為基準計,導電劑的含量可為0.1質量%以上、1質量%以上、或3質量%以上。從抑制正極6的體積增加及隨著體積增加而使二次電池1的能量密度降低的觀點來看,以正極合劑層總量作為基準計,導電劑的含量以15質量%以下為佳,以10質量%以下較佳,以8質量%以下更佳。Based on the total amount of the positive electrode mixture layer, the content of the conductive agent may be 0.1% by mass or more, 1% by mass or more, or 3% by mass or more. From the viewpoint of suppressing the volume increase of the positive electrode 6 and reducing the energy density of the secondary battery 1 along with the volume increase, the content of the conductive agent is preferably 15% by mass or less based on the total amount of the positive electrode mixture layer. It is preferably at most 10% by mass, more preferably at most 8% by mass.

黏合劑只要在正極6的表面不會分解,則無特別限制,例如為聚合物。黏合劑可為:羧甲基纖維素、乙醯纖維素、乙基纖維素等纖維素類;聚偏二氟乙烯、偏二氟乙烯與六氟丙烯之共聚物;苯乙烯-丁二烯橡膠、氟橡膠、乙烯-丙烯橡膠、聚丙烯酸、聚醯亞胺、聚醯胺等。The binder is not particularly limited as long as it does not decompose on the surface of the positive electrode 6 , and is, for example, a polymer. The binder can be: carboxymethyl cellulose, acetyl cellulose, ethyl cellulose and other celluloses; polyvinylidene fluoride, copolymer of vinylidene fluoride and hexafluoropropylene; styrene-butadiene rubber , Fluorine rubber, ethylene-propylene rubber, polyacrylic acid, polyimide, polyamide, etc.

以正極合劑層總量作為基準計,黏合劑的含量可為0.5質量%以上、1質量%以上、或3質量%以上。以正極合劑層總量作為基準計,黏合劑的含量可為15質量%以下、10質量%以下、或7質量%以下。Based on the total amount of the positive electrode mixture layer, the content of the binder may be 0.5% by mass or more, 1% by mass or more, or 3% by mass or more. Based on the total amount of the positive electrode mixture layer, the content of the binder may be 15% by mass or less, 10% by mass or less, or 7% by mass or less.

正極合劑層10可進一步含有後述離子液體。當正極合劑層10含有離子液體時,以正極合劑層總量作為基準計,離子液體的含量以3質量%以上為佳,以5質量%以上較佳,以10質量%以上更佳,並且以30質量%以下為佳,以25質量%以下較佳,以20質量%以下更佳。The positive electrode mixture layer 10 may further contain an ionic liquid described later. When the positive electrode mixture layer 10 contains an ionic liquid, based on the total amount of the positive electrode mixture layer, the content of the ionic liquid is preferably 3% by mass or more, preferably 5% by mass or more, more preferably 10% by mass or more, and It is preferably at most 30% by mass, more preferably at most 25% by mass, more preferably at most 20% by mass.

從更加提高導電率的觀點來看,正極合劑層10的厚度可為正極活性物質的平均粒徑以上的厚度,以5 μm以上為佳,以10 μm以上較佳,以20 μm以上更佳。正極合劑層10的厚度以100 μm以下為佳,以80 μm以下較佳,以50 μm以下更佳。藉由將正極合劑層10的厚度設為100 μm以下,便能夠抑制充放電的偏壓,該充放電的偏壓是起因於正極合劑層10的表面附近及正極集電體9的表面附近的正極活性物質的充電等級不均。 From the viewpoint of improving electrical conductivity, the thickness of the positive electrode mixture layer 10 may be equal to or greater than the average particle size of the positive electrode active material, preferably greater than 5 μm, more preferably greater than 10 μm, and more preferably greater than 20 μm. The thickness of the positive electrode mixture layer 10 is preferably not more than 100 μm, more preferably not more than 80 μm, more preferably not more than 50 μm. By setting the thickness of the positive electrode mixture layer 10 to be 100 μm or less, it is possible to suppress the charge and discharge bias caused by the vicinity of the surface of the positive electrode mixture layer 10 and the surface of the positive electrode current collector 9 The charge level of the positive electrode active material is uneven.

從使導電劑與正極活性物質相互密合而降低正極合劑層10的電阻的觀點來看,正極合劑層10的合劑密度,以2g/cm3以上為佳。 From the viewpoint of reducing the resistance of the positive electrode mixture layer 10 by making the conductive agent and the positive electrode active material adhere to each other, the mixture density of the positive electrode mixture layer 10 is preferably 2 g/cm 3 or more.

負極集電體11可由銅、不鏽鋼、鈦、鎳等所形成。負極集電體11,具體而言可為:壓延銅箔、例如具有孔徑0.1~10mm的孔之銅製穿孔箔、展成金屬、發泡金屬板等。負極集電體11可由上述以外的任意材料所形成,並且其形狀、製造方法等亦無限制。 The negative electrode current collector 11 can be formed of copper, stainless steel, titanium, nickel, or the like. The negative electrode current collector 11 can specifically be: a rolled copper foil, for example, a perforated copper foil having holes with a diameter of 0.1 to 10 mm, a developed metal, a foamed metal plate, or the like. The negative electrode current collector 11 may be formed of any material other than the above, and its shape, manufacturing method, etc. are also not limited.

負極集電體11的厚度可為10μm以上,且可為100μm以下,從減少負極整體的體積的觀點來看,以10~50μm為佳,從形成電池時以較小的曲率來將負極捲繞的觀點來看,以10~20μm較佳。 The thickness of the negative electrode current collector 11 can be 10 μm or more and can be 100 μm or less. From the viewpoint of reducing the overall volume of the negative electrode, it is preferably 10 to 50 μm. When forming a battery, the negative electrode is wound with a small curvature. From the point of view, 10~20μm is better.

一實施形態中,負極合劑層12含有負極活性物質與黏合劑。 In one embodiment, the negative electrode mixture layer 12 contains a negative electrode active material and a binder.

負極活性物質能夠使用一種在能源裝置的領域中常用的物質。作為負極活性物質,具體而言可舉例如:金屬鋰、鋰合金、金屬化合物、碳材料、金屬錯合物、及有機高分子化合物。負極活性物質可單獨使用上述中的1種,亦可組合上述中的2種以上來使用。 As the negative electrode active material, one commonly used in the field of energy devices can be used. Specific examples of the negative electrode active material include metallic lithium, lithium alloys, metal compounds, carbon materials, metal complexes, and organic polymer compounds. As the negative electrode active material, one of the above-mentioned ones may be used alone, or two or more of the above-mentioned ones may be used in combination.

負極活性物質以碳材料為佳。作為碳材料,可為:天然石墨(鱗片狀石墨等)、人造石墨等石墨;非晶質碳;碳纖維;及,乙炔黑、科琴黑、槽黑、爐黑、燈黑、熱黑等碳黑等。負極活性物質可為經非晶質碳所被覆之天然石墨(理論容量:372 Ah/kg),從獲得更大的理論容量(例如500~1500 Ah/kg)的觀點來看,可為包含矽、錫或此等元素之化合物(氧化物、氮化物、與其它金屬的合金)。若使用容量大的材料,則能夠使負極合劑層12的厚度變薄,而能夠增加可收納在二次電池1中的電極面積。結果,能夠降低二次電池1的電阻而成為高輸出,且同時能夠較使用石墨負極時更加提高二次電池1的容量。The negative electrode active material is preferably carbon material. Examples of carbon materials include: natural graphite (flaky graphite, etc.), graphite such as artificial graphite; amorphous carbon; carbon fiber; and carbon such as acetylene black, ketjen black, channel black, furnace black, lamp black, and thermal black. Black and so on. The negative electrode active material can be natural graphite (theoretical capacity: 372 Ah/kg) covered by amorphous carbon. From the viewpoint of obtaining a larger theoretical capacity (such as 500-1500 Ah/kg), it can contain silicon , tin or compounds of these elements (oxides, nitrides, alloys with other metals). If a material with a large capacity is used, the thickness of the negative electrode mixture layer 12 can be reduced, and the electrode area that can be accommodated in the secondary battery 1 can be increased. As a result, the resistance of the secondary battery 1 can be reduced to achieve high output, and at the same time, the capacity of the secondary battery 1 can be increased more than when a graphite negative electrode is used.

從獲得一面可抑制不可逆容量隨著粒徑減少而增加一面提高電解質的保持能力而平衡良好的負極8的觀點來看,負極活性物質的平均粒徑(D50 )以1 μm以上為佳,以5 μm以上較佳,以10 μm以上更佳,並且以50 μm以下為佳,以30 μm以下較佳,以20 μm以下更佳。負極活性物質的平均粒徑(D50 )是藉由與正極活性物質的平均粒徑(D50 )相同的方法來進行測定。From the viewpoint of obtaining a well-balanced negative electrode 8 that can suppress an increase in irreversible capacity as the particle size decreases while increasing electrolyte holding capacity, the average particle size (D 50 ) of the negative electrode active material is preferably 1 μm or more, and preferably in the range of It is preferably at least 5 μm, more preferably at least 10 μm, more preferably at most 50 μm, more preferably at most 30 μm, and more preferably at most 20 μm. The average particle diameter (D 50 ) of the negative electrode active material is measured by the same method as the average particle diameter (D 50 ) of the positive electrode active material.

以負極合劑層總量作為基準計,負極活性物質的含量可為60質量%以上、65質量%以上、或70質量%以上。以負極合劑層總量作為基準計,負極活性物質的含量可為99質量%以下、95質量%以下、或90質量%以下。Based on the total amount of the negative electrode mixture layer, the content of the negative electrode active material may be 60% by mass or more, 65% by mass or more, or 70% by mass or more. Based on the total amount of the negative electrode mixture layer, the content of the negative electrode active material may be 99% by mass or less, 95% by mass or less, or 90% by mass or less.

黏合劑及其含量,可與上述正極合劑層10中的黏合劑及其含量相同。The binder and its content may be the same as the binder and its content in the above-mentioned positive electrode mixture layer 10 .

從更加降低負極8的電阻的觀點來看,負極合劑層12可進一步含有導電劑和離子液體。導電劑及離子液體的種類及含量,與上述正極合劑層10中的導電劑及離子液體的種類及含量相同。 From the viewpoint of further reducing the resistance of the negative electrode 8, the negative electrode mixture layer 12 may further contain a conductive agent and an ionic liquid. The types and contents of the conductive agent and the ionic liquid are the same as those of the conductive agent and the ionic liquid in the positive electrode mixture layer 10 described above.

從更加提高導電率的觀點來看,負極合劑層12的厚度為負極活性物質的平均粒徑以上,具體而言,以10μm以上為佳,以15μm以上較佳,以20μm以上更佳。負極合劑層12的厚度以50μm以下為佳,以40μm以下較佳,以30μm以下更佳。藉由將負極合劑層12的厚度設為50μm以下,便能夠抑制充放電的偏壓,該充放電的偏壓是起因於負極合劑層12的表面附近及負極集電體11的表面附近的負極活性物質的充電等級不均。 From the viewpoint of improving the electrical conductivity, the thickness of the negative electrode mixture layer 12 is equal to or greater than the average particle size of the negative active material, specifically, preferably 10 μm or greater, more preferably 15 μm or greater, and more preferably 20 μm or greater. The thickness of the negative electrode mixture layer 12 is preferably not more than 50 μm, more preferably not more than 40 μm, more preferably not more than 30 μm. By setting the thickness of the negative electrode mixture layer 12 to 50 μm or less, it is possible to suppress the charge-discharge bias caused by the negative electrode near the surface of the negative electrode mixture layer 12 and the surface of the negative electrode collector 11. The charging level of the active material is not uniform.

從使導電劑與負極活性物質相互密合而降低負極合劑層12的電阻的觀點來看,負極合劑層12的合劑密度,以1g/cm3以上為佳。 From the viewpoint of reducing the resistance of the negative electrode mixture layer 12 by making the conductive agent and the negative electrode active material adhere to each other, the mixture density of the negative electrode mixture layer 12 is preferably 1 g/cm 3 or more.

電解質層7是由電解質組成物所形成。電解質層7(電解質組成物)含有:基質聚合物;從由鋰鹽、鈉鹽、鈣鹽及鎂鹽所組成之群組中選出的至少1種電解質鹽;氧化物粒子;纖維;及,離子液體。 Electrolyte layer 7 is formed of an electrolyte composition. The electrolyte layer 7 (electrolyte composition) contains: a matrix polymer; at least one electrolyte salt selected from the group consisting of lithium salts, sodium salts, calcium salts, and magnesium salts; oxide particles; fibers; and, ions liquid.

基質聚合物是作為用以保持電解質組成物中所含的其它材料之母體(形成連續相)的聚合物(黏合劑聚合物)。基質聚合物較佳是具有第1結構單元,該第1結構單元是從由四氟乙烯及偏二氟乙烯所組成之群組中選出。The matrix polymer is a polymer (binder polymer) that serves as a matrix (forms a continuous phase) for holding other materials contained in the electrolyte composition. The matrix polymer preferably has a first structural unit selected from the group consisting of tetrafluoroethylene and vinylidene fluoride.

基質聚合物以1種或2種以上的聚合物為佳,構成1種或2種以上的聚合物的結構單元(單體單元)中,較佳是含有:第1結構單元(單體單元),該第1結構單元是從由四氟乙烯及偏二氟乙烯所組成之群組中選出;及,第2結構單元(單體單元),該第2結構單元是從由六氟丙烯、丙烯酸、馬來酸、甲基丙烯酸乙酯及甲基丙烯酸甲酯所組成之群組中選出。The matrix polymer is preferably one or more polymers, and among the structural units (monomer units) constituting one or more polymers, it is preferable to include: a first structural unit (monomer unit) , the first structural unit is selected from the group consisting of tetrafluoroethylene and vinylidene fluoride; and, the second structural unit (monomer unit), the second structural unit is selected from the group consisting of hexafluoropropylene, acrylic acid , maleic acid, ethyl methacrylate and methyl methacrylate selected from the group.

第1結構單元及第2結構單元,可在1種聚合物中含有來構成共聚物。換言之,一實施形態中,電解質組成物含有至少1種共聚物,該共聚物包含第1結構單元與第2結構單元雙方。共聚物可為:偏二氟乙烯與六氟丙烯之共聚物、偏二氟乙烯與馬來酸之共聚物、偏二氟乙烯與甲基丙烯酸甲酯之共聚物等。當電解質組成物含有共聚物時,可進一步含有其它聚合物。The first structural unit and the second structural unit may be contained in one polymer to constitute a copolymer. In other words, in one embodiment, the electrolyte composition contains at least one kind of copolymer including both the first structural unit and the second structural unit. The copolymer can be: a copolymer of vinylidene fluoride and hexafluoropropylene, a copolymer of vinylidene fluoride and maleic acid, a copolymer of vinylidene fluoride and methyl methacrylate, etc. When the electrolyte composition contains a copolymer, it may further contain other polymers.

第1結構單元及第2結構單元,可分別在不同的聚合物中含有來構成下述的至少2種聚合物:具有第1結構單元之第1聚合物、及具有第2結構單元之第2聚合物。換言之,一實施形態中,電解質組成物含有下述的至少2種以上的聚合物來作為基質聚合物:包含第1結構單元之第1聚合物、及包含第2結構單元之第2聚合物。當電解質組成物含有第1聚合物及第2聚合物時,可進一步含有其它聚合物。The first structural unit and the second structural unit may be contained in different polymers to form at least two polymers: a first polymer having the first structural unit, and a second polymer having the second structural unit polymer. In other words, in one embodiment, the electrolyte composition contains, as a matrix polymer, at least two or more of the following polymers: a first polymer including a first structural unit, and a second polymer including a second structural unit. When the electrolyte composition contains the first polymer and the second polymer, it may further contain other polymers.

第1聚合物可為僅由第1結構單元所構成之聚合物,亦可為除了第1結構單元以外還進一步具有其它結構單元之聚合物。其它結構單元可為氧化乙烯(-CH2CH2O-)、羧酸酯(-CH2COO-)等含氧烴結構。第1聚合物可為聚四氟乙烯、聚偏二氟乙烯、及將前述含氧烴結構導入至此等分子結構的內部而成之聚合物。 The first polymer may be a polymer composed of only the first structural unit, or may further have other structural units in addition to the first structural unit. Other structural units may be oxygen-containing hydrocarbon structures such as ethylene oxide (-CH 2 CH 2 O-), carboxylate (-CH 2 COO-). The first polymer may be polytetrafluoroethylene, polyvinylidene fluoride, or a polymer obtained by introducing the aforementioned oxygen-containing hydrocarbon structure into these molecular structures.

第2聚合物可為僅由第2結構單元所構成之聚合物,亦可為除了第2結構單元以外還進一步具有其它結構單元之聚合物。其它結構單元可為氧化乙烯(-CH2CH2O-)、羧酸酯(-CH2COO-)等含氧烴結構。 The second polymer may be a polymer composed of only the second structural unit, or may further have another structural unit in addition to the second structural unit. Other structural units may be oxygen-containing hydrocarbon structures such as ethylene oxide (-CH 2 CH 2 O-), carboxylate (-CH 2 COO-).

作為第1聚合物與第2聚合物的組合,可舉例如:聚偏二氟乙烯與聚丙烯酸、聚四氟乙烯與聚甲基丙烯酸甲酯、聚偏二氟乙烯與聚甲基丙烯酸甲酯等。 Examples of combinations of the first polymer and the second polymer include: polyvinylidene fluoride and polyacrylic acid, polytetrafluoroethylene and polymethyl methacrylate, polyvinylidene fluoride and polymethyl methacrylate Wait.

從更加提高當將電解質組成物作成片材狀時(電解質層7)的強度的觀點來看,以構成基質聚合物的結構單元總量作為基準計,第1結構單元的含量以5質量%以上為佳,以10質量%以上較佳,以20質量%以上更佳。從更加提高與電解質組成物中所含的離子液體之間的親和性的觀點來看,以構成基質聚合物的結構單元總量作為基準計,第1結構單元的含量以60質量%以下為佳,以40質量%以下較佳,以30質量%以下更佳。 From the viewpoint of further improving the strength of the electrolyte composition (electrolyte layer 7) when the electrolyte composition is formed into a sheet, based on the total amount of structural units constituting the matrix polymer, the content of the first structural unit is 5% by mass or more More preferably, it is more preferably at least 10% by mass, more preferably at least 20% by mass. From the viewpoint of further improving the affinity with the ionic liquid contained in the electrolyte composition, the content of the first structural unit is preferably 60% by mass or less based on the total amount of structural units constituting the matrix polymer. , preferably at most 40% by mass, more preferably at most 30% by mass.

從更加提高當將電解質組成物作成片材狀時(電解質層7)的強度的觀點來看,以第1結構單元與第2結構單元的含量合計作為基準計,第1結構單元的含量較佳為50質量%以上、70質量%以上、80質量%以上、90質量%以上、或95質量%以上。從更加提高與電解質組成物中所含的離子液體(詳細內容是如後所述)之間的親和性的觀點來看,以第1結構單元與第2結構單元的含量合計作為基準計,第1結構單元的含量較佳為99質量%以下、98質量%以下、97質量%以下、或96質量%以下。From the viewpoint of further improving the strength of the electrolyte composition when it is formed into a sheet (electrolyte layer 7), the content of the first structural unit is preferably based on the total content of the first structural unit and the second structural unit. It is 50 mass % or more, 70 mass % or more, 80 mass % or more, 90 mass % or more, or 95 mass % or more. From the viewpoint of further improving the affinity with the ionic liquid (details will be described later) contained in the electrolyte composition, based on the total content of the first structural unit and the second structural unit, the second The content of the structural unit is preferably at most 99% by mass, at most 98% by mass, at most 97% by mass, or at most 96% by mass.

從更加提高與電解質組成物中所含的離子液體之間的親和性的觀點來看,以構成基質聚合物的結構單元總量作為基準計,第2結構單元的含量以1質量%以上為佳,以3質量%以上較佳,以5質量%以上更佳。從更加提高當將電解質組成物作成片材狀時(電解質層7)的強度的觀點來看,以構成基質聚合物的結構單元總量作為基準計,第2結構單元的含量以50質量%以下為佳,以20質量%以下較佳,以10質量%以下更佳。From the viewpoint of further improving the affinity with the ionic liquid contained in the electrolyte composition, the content of the second structural unit is preferably 1% by mass or more based on the total amount of structural units constituting the matrix polymer. , preferably at least 3% by mass, more preferably at least 5% by mass. From the viewpoint of further improving the strength of the electrolyte composition when it is made into a sheet (electrolyte layer 7), the content of the second structural unit is 50% by mass or less based on the total amount of structural units constituting the matrix polymer. More preferably, it is at most 20% by mass, more preferably at most 10% by mass.

從更加提高與電解質組成物中所含的離子液體之間的親和性的觀點來看,以第1結構單元與第2結構單元的含量合計作為基準計,第2結構單元的含量較佳為1質量%以上、3質量%以上、或4質量%以上。從更加提高當將電解質組成物作成片材狀時(電解質層7)的強度的觀點來看,以第1結構單元與第2結構單元的含量合計作為基準計,第2結構單元的含量較佳為50質量%以下、40質量%以下、30質量%以下、20質量%以下、10質量%以下、或5質量%以下。From the viewpoint of further improving the affinity with the ionic liquid contained in the electrolyte composition, based on the total content of the first structural unit and the second structural unit, the content of the second structural unit is preferably 1 Mass % or more, 3 mass % or more, or 4 mass % or more. From the viewpoint of further improving the strength of the electrolyte composition when it is formed into a sheet (electrolyte layer 7), the content of the second structural unit is preferably based on the total content of the first structural unit and the second structural unit. It is 50 mass % or less, 40 mass % or less, 30 mass % or less, 20 mass % or less, 10 mass % or less, or 5 mass % or less.

從更加提高當將電解質組成物作成片材狀時(電解質層7)的強度的觀點來看,以電解質組成物總量(後述分散介質除外,換言之,為電解質層總量,以下亦同)作為基準計,基質聚合物的含量以10質量%以上為佳,以15質量%以上較佳,以20質量%以上更佳,以25質量%以上特佳。從更加提高導電率的觀點來看,以電解質組成物總量作為基準計,基質聚合物的含量以40質量%以下為佳,以35質量%以下較佳,以30質量%以下更佳,以28質量%以下特佳。From the viewpoint of further improving the strength of the electrolyte composition (electrolyte layer 7) when the electrolyte composition is formed into a sheet, the total amount of the electrolyte composition (excluding the dispersion medium described later, in other words, the total amount of the electrolyte layer, the same applies hereinafter) as The content of the matrix polymer is preferably at least 10% by mass, more preferably at least 15% by mass, more preferably at least 20% by mass, and particularly preferably at least 25% by mass. From the standpoint of improving the electrical conductivity, the content of the matrix polymer is preferably not more than 40% by mass, more preferably not more than 35% by mass, more preferably not more than 30% by mass, based on the total amount of the electrolyte composition. It is especially preferable that it is 28 mass % or less.

基質聚合物,由於與電解質組成物中所含的離子液體之間的親和性優異,故能夠保持離子液體中的電解質鹽,並且能夠抑制對電解質組成物(電解質層7)施加負載時發生離子液體的漏液。Since the matrix polymer has excellent affinity with the ionic liquid contained in the electrolyte composition, it can hold the electrolyte salt in the ionic liquid, and can suppress the occurrence of ionic liquid when a load is applied to the electrolyte composition (electrolyte layer 7). of leakage.

電解質鹽為從由鋰鹽、鈉鹽、鈣鹽及鎂鹽所組成之群組中選出的至少1種。電解質鹽為用於在正極6與負極8之間收受陽離子之化合物。上述電解質鹽除了在低溫解離度低且在離子液體中容易擴散以外,由於亦不會因高溫而熱分解,故在能夠使用二次電池的環境溫度廣泛的觀點上較佳。電解質鹽可為在氟離子電池中使用的電解質鹽。The electrolyte salt is at least one selected from the group consisting of lithium salts, sodium salts, calcium salts, and magnesium salts. The electrolyte salt is a compound for receiving cations between the positive electrode 6 and the negative electrode 8 . The above-mentioned electrolyte salt has a low dissociation degree at low temperature and is easy to diffuse in the ionic liquid, and since it does not thermally decompose at high temperature, it is preferable from the viewpoint that the ambient temperature in which the secondary battery can be used is wide. The electrolyte salt may be an electrolyte salt used in a fluoride ion battery.

電解質鹽的陰離子可為:鹵化物離子(I 、Cl 、Br 等)、SCN 、BF4 、BF3 (CF3 ) 、BF3 (C2 F5 ) 、PF6 、ClO4 、SbF6 、N(SO2 F)2 、N(SO2 CF3 )2 、N(SO2 C2 F5 )2 、B(C6 H5 )4 、B(O2 C2 H4 )2 、C(SO2 F)3 、C(SO2 CF3 )3 、CF3 COO 、CF3 SO2 O 、C6 F5 SO2 O 、B(O2 C2 O2 )2 等。陰離子以PF6 、BF4 、N(SO2 F)2 、N(SO2 CF3 )2 、B(O2 C2 O2 )2 、或ClO4 為佳。The anions of the electrolyte salt can be: halide ions (I , Cl , Br etc.), SCN , BF 4 , BF 3 (CF 3 ) , BF 3 (C 2 F 5 ) , PF 6 , ClO 4 , SbF 6 , N(SO 2 F) 2 , N(SO 2 CF 3 ) 2 , N(SO 2 C 2 F 5 ) 2 , B(C 6 H 5 ) 4 , B(O 2 C 2 H 4 ) 2 , C(SO 2 F) 3 , C(SO 2 CF 3 ) 3 , CF 3 COO , CF 3 SO 2 O , C 6 F 5 SO 2 O - , B(O 2 C 2 O 2 ) 2 - and so on. The anion is preferably PF 6 - , BF 4 - , N(SO 2 F) 2 - , N(SO 2 CF 3 ) 2 - , B(O 2 C 2 O 2 ) 2 - , or ClO 4 - .

再者,以下有時使用下述簡稱。 [FSI] :N(SO2 F)2 、雙(氟磺醯)亞胺陰離子 [TFSI] :N(SO2 CF3 )2 、雙(三氟甲磺醯)亞胺陰離子 [BOB] :B(O2 C2 O2 )2 、雙草酸硼酸(bisoxalatoborate)陰離子 [f3C] :C(SO2 F)3 、參(氟磺醯)碳陰離子In addition, the following abbreviation may be used below. [FSI] : N(SO 2 F) 2 , bis(fluorosulfonyl)imide anion [TFSI] : N(SO 2 CF 3 ) 2 , bis(trifluoromethanesulfonyl)imide anion [ BOB] - : B(O 2 C 2 O 2 ) 2 - , bisoxalatoborate anion [f3C] - : C(SO 2 F) 3 - , ginseng (fluorosulfonyl) carbanion

鋰鹽可為從由LiPF6 、LiBF4 、Li[FSI]、Li[TFSI]、Li[f3C]、Li[BOB]、LiClO4 、LiBF3 (CF3 )、LiBF3 (C2 F5 )、LiBF3 (C3 F7 )、LiBF3 (C4 F9 )、LiC(SO2 CF3 )3 、LiCF3 SO2 O、LiCF3 COO及LiRCOO(R為碳數1~4的烷基、苯基、或萘基)所組成之群組中選出的至少1種。Lithium salts can be made from LiPF 6 , LiBF 4 , Li[FSI], Li[TFSI], Li[f3C], Li[BOB], LiClO 4 , LiBF 3 (CF 3 ), LiBF 3 (C 2 F 5 ) , LiBF 3 (C 3 F 7 ), LiBF 3 (C 4 F 9 ), LiC(SO 2 CF 3 ) 3 , LiCF 3 SO 2 O, LiCF 3 COO and LiRCOO (R is an alkyl group with 1 to 4 carbons , phenyl, or naphthyl) at least one selected from the group consisting of.

鈉鹽可為從由NaPF6 、NaBF4 、Na[FSI]、Na[TFSI]、Na[f3C]、Na[BOB]、NaClO4 、NaBF3 (CF3 )、NaBF3 (C2 F5 )、NaBF3 (C3 F7 )、NaBF3 (C4 F9 )、NaC(SO2 CF3 )3 、NaCF3 SO2 O、NaCF3 COO及NaRCOO(R為碳數1~4的烷基、苯基、或萘基)所組成之群組中選出的至少1種。The sodium salt can be obtained from NaPF 6 , NaBF 4 , Na[FSI], Na[TFSI], Na[f3C], Na[BOB], NaClO 4 , NaBF 3 (CF 3 ), NaBF 3 (C 2 F 5 ) , NaBF 3 (C 3 F 7 ), NaBF 3 (C 4 F 9 ), NaC(SO 2 CF 3 ) 3 , NaCF 3 SO 2 O, NaCF 3 COO and NaRCOO (R is an alkyl group with 1 to 4 carbons , phenyl, or naphthyl) at least one selected from the group consisting of.

鈣鹽可為從由Ca(PF6 )2 、Ca(BF4 )2 、Ca[FSI]2 、Ca[TFSI]2 、Ca[f3C]2 、Ca[BOB]2 、Ca(ClO4 )2 、Ca[BF3 (CF3 )]2 、Ca[BF3 (C2 F5 )]2 、Ca[BF3 (C3 F7 )]2 、Ca[BF3 (C4 F9 )]2 、Ca[C(SO2 CF3 )3 ]2 、Ca(CF3 SO2 O)2 、Ca(CF3 COO)2 及Ca(RCOO)2 (R為碳數1~4的烷基、苯基、或萘基)所組成之群組中選出的至少1種。Calcium salts can be selected from Ca(PF 6 ) 2 , Ca(BF 4 ) 2 , Ca[FSI] 2 , Ca[TFSI] 2 , Ca[f3C] 2 , Ca[BOB] 2 , Ca(ClO 4 ) 2 , Ca[BF 3 (CF 3 )] 2 , Ca[BF 3 (C 2 F 5 )] 2 , Ca[BF 3 (C 3 F 7 )] 2 , Ca[BF 3 (C 4 F 9 )] 2 , Ca[C(SO 2 CF 3 ) 3 ] 2 , Ca(CF 3 SO 2 O) 2 , Ca(CF 3 COO) 2 and Ca(RCOO) 2 (R is an alkyl group with 1 to 4 carbons, benzene group, or naphthyl) at least one selected from the group consisting of.

鎂鹽可為從由Mg(PF6 )2 、Mg(BF4 )2 、Mg[FSI]2 、Mg[TFSI]2 、Mg[f3C]2 、Mg[BOB]2 、Mg(ClO4 )2 、Mg[BF3 (CF3 )]2 、Mg[BF3 (C2 F5 )]2 、Mg[BF3 (C3 F7 )]2 、Mg[BF3 (C4 F9 )]2 、Mg[C(SO2 CF3 )3 ]2 、Mg(CF3 SO3 )2 、Mg(CF3 COO)2 及Mg(RCOO)2 (R為碳數1~4的烷基、苯基、或萘基)所組成之群組中選出的至少1種。Magnesium salts can be selected from Mg(PF 6 ) 2 , Mg(BF 4 ) 2 , Mg[FSI] 2 , Mg[TFSI] 2 , Mg[f3C] 2 , Mg[BOB] 2 , Mg(ClO 4 ) 2 , Mg[BF 3 (CF 3 )] 2 , Mg[BF 3 (C 2 F 5 )] 2 , Mg[BF 3 (C 3 F 7 )] 2 , Mg[BF 3 (C 4 F 9 )] 2 , Mg[C(SO 2 CF 3 ) 3 ] 2 , Mg(CF 3 SO 3 ) 2 , Mg(CF 3 COO) 2 and Mg(RCOO) 2 (R is an alkyl group with 1 to 4 carbons, phenyl , or naphthyl) at least one selected from the group consisting of.

電解質鹽較佳為從由醯亞胺系鋰鹽、醯亞胺系鈉鹽、醯亞胺系鈣鹽及醯亞胺系鎂鹽所組成之群組中選出的1種,更佳為醯亞胺系鋰鹽。The electrolyte salt is preferably one selected from the group consisting of amide-based lithium salt, amide-based sodium salt, amide-based calcium salt, and amide-based magnesium salt, more preferably amide-based magnesium salt. Amine lithium salt.

醯亞胺系鋰鹽可為Li[TFSI]、Li[FSI]等。醯亞胺系鈉鹽可為Na[TFSI]、Na[FSI]等。醯亞胺系鈣鹽可為Ca[TFSI]2 、Ca[FSI]2 等。醯亞胺系鎂鹽可為Mg[TFSI]2 、Mg[FSI]2 等。The imide-based lithium salt can be Li[TFSI], Li[FSI] and the like. The imide-based sodium salt can be Na[TFSI], Na[FSI] and the like. The imide calcium salt can be Ca[TFSI] 2 , Ca[FSI] 2 or the like. The imide-based magnesium salt may be Mg[TFSI] 2 , Mg[FSI] 2 or the like.

為了適合製作電解質層7,以電解質組成物總量作為基準計,電解質鹽的含量可為10質量%以上,且可為60質量%以下。從更加提高電解質層的導電率的觀點來看,電解質鹽的含量以20質量%以上為佳,從能夠以高負載率來將鋰二次電池充放電的觀點來看,以30質量%以上較佳。In order to suitably produce the electrolyte layer 7, the content of the electrolyte salt may be not less than 10% by mass and not more than 60% by mass based on the total amount of the electrolyte composition. From the viewpoint of improving the conductivity of the electrolyte layer, the content of the electrolyte salt is preferably 20% by mass or more, and from the viewpoint of being able to charge and discharge the lithium secondary battery at a high load rate, it is preferably 30% by mass or more. good.

氧化物粒子為例如無機氧化物的粒子。無機氧化物可為例如包含下述來作為構成元素之無機氧化物:Li、Mg、Al、Si、Ca、Ti、Zr、La、Na、K、Ba、Sr、V、Nb、B、Ge等。氧化物粒子較佳為從由SiO2 、Al2 O3 、AlOOH、MgO、CaO、ZrO2 、TiO2 、Li7 La3 Zr2 O12 及BaTiO3 所組成之群組中選出的至少1種粒子。氧化物粒子由於具有極性,故會促進電解質層7中的電解質的解離,並且促進基質聚合物的非晶質化而提高電解質的陽離子成分的擴散速度。The oxide particles are, for example, particles of inorganic oxides. The inorganic oxide may be, for example, an inorganic oxide containing the following as constituent elements: Li, Mg, Al, Si, Ca, Ti, Zr, La, Na, K, Ba, Sr, V, Nb, B, Ge, etc. . The oxide particles are preferably at least one selected from the group consisting of SiO 2 , Al 2 O 3 , AlOOH, MgO, CaO, ZrO 2 , TiO 2 , Li 7 La 3 Zr 2 O 12 and BaTiO 3 particle. Since the oxide particles have polarity, they promote the dissociation of the electrolyte in the electrolyte layer 7 , and accelerate the amorphization of the matrix polymer to increase the diffusion rate of the cationic component of the electrolyte.

從更加提高導電率的觀點來看,氧化物粒子的平均初級粒徑(初級粒子的平均粒徑)以0.005 μm(5 nm)以上為佳,以0.01 μm(10 nm)以上較佳,以0.015 μm(15 nm)以上更佳。從使電解質層7變薄的觀點來看,氧化物粒子的平均初級粒徑以1 μm(1000 nm)以下為佳,以0.1 μm(100 nm)以下較佳,以0.05 μm(50 nm)以下更佳。從一面提高導電率一面使電解質層7變薄的觀點及抑制氧化物粒子從電解質組成物(電解質層7)的表面突出的觀點來看,氧化物粒子的平均初級粒徑以0.005~1 μm、0.01~0.1 μm、或0.015~0.05 μm為佳。氧化物粒子的平均初級粒徑能夠藉由下述方式來進行測定:使用穿透型電子顯微鏡等來觀察氧化物粒子。From the viewpoint of improving electrical conductivity, the average primary particle diameter of the oxide particles (average primary particle diameter) is preferably 0.005 μm (5 nm) or more, preferably 0.01 μm (10 nm) or more, and 0.015 μm or more. More than μm (15 nm) is more preferable. From the viewpoint of thinning the electrolyte layer 7, the average primary particle diameter of the oxide particles is preferably not more than 1 μm (1000 nm), more preferably not more than 0.1 μm (100 nm), and not more than 0.05 μm (50 nm). better. From the viewpoint of increasing the conductivity while making the electrolyte layer 7 thinner and suppressing the protrusion of oxide particles from the surface of the electrolyte composition (electrolyte layer 7), the average primary particle diameter of the oxide particles is 0.005 to 1 μm, It is preferably 0.01-0.1 μm, or 0.015-0.05 μm. The average primary particle diameter of the oxide particles can be measured by observing the oxide particles using a transmission electron microscope or the like.

氧化物粒子的平均粒徑以0.005 μm以上為佳,以0.01 μm以上較佳,以0.03 μm以上更佳。氧化物粒子的平均粒徑以5 μm以下為佳,以3 μm以下較佳,以1 μm以下更佳。氧化物粒子的平均粒徑是藉由雷射繞射法來進行測定,當從小粒徑側描繪體積累積粒度分布曲線時,對應於體積累積成為50%的粒徑。The average particle diameter of the oxide particles is preferably at least 0.005 μm, more preferably at least 0.01 μm, more preferably at least 0.03 μm. The average particle size of the oxide particles is preferably not more than 5 μm, more preferably not more than 3 μm, more preferably not more than 1 μm. The average particle diameter of the oxide particles is measured by the laser diffraction method, and when the volume accumulation particle size distribution curve is drawn on the small particle diameter side, it corresponds to the particle diameter at which the volume accumulation becomes 50%.

氧化物粒子的形狀可為例如塊狀或近似球狀。從容易使電解質層7薄層化的觀點來看,氧化物粒子的縱橫比以10以下為佳,以5以下較佳,以2以下更佳。縱橫比是定義為:在氧化物粒子的掃描型電子顯微鏡相片中,粒子的長軸方向的長度(粒子的最大長度)與粒子的短軸方向的長度(粒子的最小長度)的比。粒子的長度能夠以下述方式求出:使用市售的影像處理軟體(例如Asahi Kasei Engineering股份有限公司製的影像分析軟體:A像君(註冊商標))來對前述相片進行統計學計算。The shape of the oxide particles may be, for example, massive or approximately spherical. The aspect ratio of the oxide particles is preferably 10 or less, more preferably 5 or less, and more preferably 2 or less from the viewpoint of making electrolyte layer 7 thinner. The aspect ratio is defined as the ratio of the length in the long axis direction of the particle (the maximum length of the particle) to the length in the short axis direction of the particle (the minimum length of the particle) in the scanning electron microscope photograph of the oxide particle. The length of the particles can be obtained by statistically calculating the aforementioned photographs using commercially available image processing software (for example, image analysis software manufactured by Asahi Kasei Engineering Co., Ltd.: A Xiangjun (registered trademark)).

從促進電解質的解離的觀點來看,以電解質組成物總量作為基準計,氧化物粒子的含量以5質量%以上為佳,以7質量%以上較佳,以10質量%以上更佳。從更加提高導電率的觀點來看,氧化物粒子的含量以50質量%以下為佳,以40質量%以下較佳,以20質量%以下更佳。From the viewpoint of promoting dissociation of the electrolyte, the content of the oxide particles is preferably at least 5% by mass, more preferably at least 7% by mass, and more preferably at least 10% by mass, based on the total amount of the electrolyte composition. From the viewpoint of further improving the electrical conductivity, the content of the oxide particles is preferably at most 50% by mass, more preferably at most 40% by mass, and more preferably at most 20% by mass.

纖維可為有機纖維或無機纖維,亦可為將有機纖維與無機纖維混合而成的有機無機混合纖維。作為有機纖維,可舉例如:纖維素纖維、樹脂纖維、碳纖維等;作為無機纖維,可舉例如:玻璃纖維、陶瓷纖維等。纖維,較佳為從纖維素纖維、樹脂纖維及玻璃纖維所組成之群組中選出的至少1種。從提高電解質層的平滑性的觀點來看,纖維以纖維素纖維較佳。The fibers may be organic fibers or inorganic fibers, or organic-inorganic hybrid fibers obtained by mixing organic fibers and inorganic fibers. Examples of organic fibers include cellulose fibers, resin fibers, and carbon fibers, and examples of inorganic fibers include glass fibers and ceramic fibers. The fibers are preferably at least one selected from the group consisting of cellulose fibers, resin fibers, and glass fibers. From the viewpoint of improving the smoothness of the electrolyte layer, the fibers are preferably cellulose fibers.

纖維素纖維,可為例如:針葉樹木材紙漿、闊葉樹木材紙漿、蘆葦(esparto)紙漿、馬尼拉麻紙漿、劍麻紙漿、棉紙漿等天然纖維素纖維;或對此等天然纖維素纖維進行有機溶劑紡紗而得的溶解性纖維(Lyocell)等再生纖維素纖維。Cellulosic fibers, which can be, for example, natural cellulose fibers such as conifer wood pulp, hardwood wood pulp, reed (esparto) pulp, abaca pulp, sisal pulp, cotton pulp, or organic solvent spinning of these natural cellulose fibers Regenerated cellulose fibers such as lyocell fibers obtained from yarn.

樹脂纖維,可為天然樹脂纖維或合成樹脂纖維。構成天然樹脂纖維的天然樹脂,可為例如乳膠、天然橡膠等。構成合成樹脂纖維的合成樹脂,可為例如:聚醚醚酮、聚醯亞胺、聚酯、聚丙烯腈等。一實施形態中,樹脂纖維為與基質聚合物不同的樹脂(聚合物)的纖維。Resin fiber can be natural resin fiber or synthetic resin fiber. The natural resin constituting the natural resin fiber may be, for example, latex, natural rubber or the like. The synthetic resin constituting the synthetic resin fiber may be, for example, polyetheretherketone, polyimide, polyester, polyacrylonitrile, or the like. In one embodiment, the resin fibers are fibers of a resin (polymer) different from the matrix polymer.

從能夠更加抑制短路的觀點來看,纖維以具有耐熱性的纖維為佳。所謂耐熱性,是指纖維在高溫時不會熔融或分解而維持原本的狀態(固體的狀態)的特性。纖維可為一種在較佳為150℃以上、更佳為200℃以上、進一步更佳為300℃以上的環境中不會熔融或分解的纖維。所謂纖維已熔融或分解的狀態,是相當於使用熱重量示差熱分析法(TG;Thermalgravimetry,DTA;Differential Thermal Analysis),在大氣流通條件下,以一定的升溫速度來將纖維加熱後有重量減少或放熱反應/吸熱反應時的情形。作為纖維的熔融或分解的判定法(有重量減少的情形)的一例,當樣品的重量減少量到達1%後重量減少仍持續時,能夠判定為纖維已熱分解。此外,熔融或分解的開始溫度,是將前述重量減少曲線的切線延長直到重量減少開始前的基線為止,並與切線和基線的交點接觸之溫度。並且,在大氣中,將纖維放置於上述溫度環境中後,能夠以肉眼來確認纖維消失、纖維因熔融而變形或變色的情形亦相當於此狀態。From the viewpoint of further suppressing short circuiting, the fiber is preferably a fiber having heat resistance. The term "heat resistance" refers to the characteristic that the fiber maintains its original state (solid state) without melting or decomposing at high temperature. The fiber may be a fiber that does not melt or decompose in an environment of preferably 150°C or higher, more preferably 200°C or higher, further preferably 300°C or higher. The so-called melted or decomposed state of the fiber is equivalent to using the thermogravimetric differential thermal analysis method (TG; Thermalgravimetry, DTA; Differential Thermal Analysis), under the condition of atmospheric circulation, the fiber is heated at a certain heating rate and the weight decreases. Or in the case of exothermic/endothermic reactions. As an example of a method for judging melting or decomposition of fibers (when there is weight loss), when the weight loss of the sample continues after the weight loss of the sample reaches 1%, it can be determined that the fiber has been thermally decomposed. In addition, the starting temperature of melting or decomposition is the temperature at which the tangent of the above-mentioned weight loss curve is extended to the baseline before the weight loss starts, and comes into contact with the intersection of the tangent and the baseline. In addition, in the air, after the fiber is left in the above-mentioned temperature environment, the disappearance of the fiber can be confirmed with the naked eye, and the case where the fiber is deformed or discolored due to melting also corresponds to this state.

纖維的形狀只要為具有一定程度的長度的細長形狀即可。從容易抑制電解質組成物熱收縮的觀點來看,纖維的縱橫比可為10以上,以超過10為佳,以20以上較佳,以50以上更佳,以100以上特佳。纖維的縱橫比,能夠藉由與上述氧化物粒子的縱橫比的算出方法相同的方法來求出。換言之,能夠從纖維的掃描型電子顯微鏡相片來求出纖維的長度及纖維徑並進行統計學計算。The shape of the fiber should just be an elongated shape with a certain length. From the viewpoint of easily suppressing thermal shrinkage of the electrolyte composition, the aspect ratio of the fibers may be 10 or more, preferably more than 10, more preferably 20 or more, more preferably 50 or more, and most preferably 100 or more. The aspect ratio of the fiber can be obtained by the same method as the method for calculating the aspect ratio of the above-mentioned oxide particles. In other words, the fiber length and fiber diameter can be obtained from the scanning electron microscope photograph of the fiber and statistically calculated.

本實施形態中,從容易抑制電解質組成物熱收縮的觀點來看,纖維的平均長度為氧化物粒子的平均粒徑以上,較佳為氧化物粒子的平均粒徑的2倍以上、5倍以上、10倍以上、20倍以上、50倍以上、或100倍以上。纖維的平均長度,較佳為1 μm以上、5 μm以上、10 μm以上、30 μm以上、40 μm以上。從抑制當形成二次電池時纖維從電解質層突出而可使電解質層7平滑的觀點來看,纖維的平均長度,較佳為10000 μm以下、5000 μm以下、3000 μm以下、2000 μm以下、1500 μm以下、1000 μm以下、500 μm以下、100 μm以下、或50 μm以下。本說明書中,纖維的平均長度是在掃描型電子顯微鏡相片中,選擇3張以避免重複測量的方式將纖維整體攝入相片中的相片,並對各相片將纖維的長度的累計值除以纖維的總數而得的值的平均值。In the present embodiment, from the viewpoint of easily suppressing thermal shrinkage of the electrolyte composition, the average length of the fibers is not less than the average particle diameter of the oxide particles, preferably at least two times, or at least five times the average particle diameter of the oxide particles. , 10 times or more, 20 times or more, 50 times or more, or 100 times or more. The average length of the fibers is preferably at least 1 μm, at least 5 μm, at least 10 μm, at least 30 μm, and at least 40 μm. From the viewpoint of suppressing the fibers protruding from the electrolyte layer and making the electrolyte layer 7 smooth when forming a secondary battery, the average length of the fibers is preferably 10000 μm or less, 5000 μm or less, 3000 μm or less, 2000 μm or less, 1500 μm or less. Below μm, below 1000 μm, below 500 μm, below 100 μm, or below 50 μm. In this specification, the average length of fibers is a scanning electron microscope photograph, select 3 photographs in which the fibers are taken as a whole in order to avoid repeated measurements, and divide the cumulative value of the fiber length by the fiber for each photograph. The average of the values obtained from the total number of .

一般而言,只要使用上述基質聚合物、氧化物粒子、電解質鹽,則能夠製作電解質組成物,但在例如150℃以上或200℃以上的環境中,基質聚合物會軟化或熔融,而電解質組成物緩緩收縮。此時,由於電解質組成物中所含的氧化物粒子會隨著收縮而移動,故有時電解質組成物的電絕緣性會惡化。例如:若像釘子這樣的金屬因何種原因而刺入二次電池中而在正極與負極之間局部地發生由金屬所造成的短路,則在此處會發生急遽的放熱,而由電解質組成物所形成之電解質層會因熱而收縮。這樣的話,會有正極與負極之間的短路面積更加擴大、短路電流亦增大、放熱持續或擴大的可能性。結果,亦有時二次電池會起火、冒煙或破裂,而在安全面成為問題。In general, an electrolyte composition can be produced as long as the above-mentioned matrix polymer, oxide particles, and electrolyte salt are used, but in an environment of, for example, 150°C or higher or 200°C or higher, the matrix polymer softens or melts, and the electrolyte composition Things shrink slowly. At this time, since the oxide particles contained in the electrolyte composition move along with the shrinkage, the electrical insulation of the electrolyte composition may deteriorate. For example: if a metal such as a nail is pierced into the secondary battery for some reason and a short circuit caused by the metal occurs locally between the positive electrode and the negative electrode, a rapid heat release will occur here, and the battery composed of electrolyte The electrolyte layer formed by the material will shrink due to heat. In this case, there is a possibility that the short-circuit area between the positive electrode and the negative electrode will further expand, the short-circuit current will also increase, and heat generation may continue or expand. As a result, the secondary battery may catch fire, emit smoke, or rupture, which poses a problem in terms of safety.

本發明人考慮到隨著電解質組成物熱收縮而氧化物粒子移動已成為短路(短路面積擴大)的一個主要原因,而探索在高溫時氧化物粒子仍不會移動的電解質組成物的組成後,結果發現本實施形態的電解質組成物。我們推測:本實施形態的電解質組成物,由於包含具有氧化物粒子的平均粒徑以上的平均長度的纖維,故因纖維會發揮抑制氧化物粒子移動的障礙物的效果,而抑制電解質組成物熱收縮,結果能夠抑制高溫時短路。The inventors of the present invention considered that movement of oxide particles due to heat shrinkage of the electrolyte composition has become one of the main causes of short circuit (expansion of the short circuit area), and after searching for the composition of the electrolyte composition in which the oxide particles do not move at high temperature, As a result, the electrolyte composition of this embodiment was found. It is estimated that the electrolyte composition of this embodiment contains fibers having an average length equal to or greater than the average particle diameter of the oxide particles, so that the fibers function as obstacles to suppress the movement of the oxide particles, thereby suppressing the heat dissipation of the electrolyte composition. Shrinkage, as a result, short circuit at high temperature can be suppressed.

纖維的平均纖維徑以電解質層7的厚度以下為佳,以電解質層7的厚度的1/3以下較佳。纖維的平均纖維徑以10 μm以下為佳,以5 μm以下較佳,以1 μm以下更佳。藉由將平均纖維徑設為電解質層7的厚度以下,便能夠製作較薄的電解質層7,並且即使藉由少量的纖維的添加量,仍能夠抑制氧化物粒子移動。纖維的平均纖維徑可為例如0.01 μm以上。本說明書中,纖維的平均纖維徑,是在掃描型電子顯微鏡相片中,選擇3張以避免重複測量的方式將纖維整體攝入相片中的相片,並對各相片將纖維的直徑的累計值除以纖維的總數而得的值的平均值。The average fiber diameter of the fibers is preferably not more than the thickness of the electrolyte layer 7 , more preferably not more than 1/3 of the thickness of the electrolyte layer 7 . The average fiber diameter of the fibers is preferably at most 10 μm, more preferably at most 5 μm, more preferably at most 1 μm. By setting the average fiber diameter to be equal to or smaller than the thickness of the electrolyte layer 7 , a thin electrolyte layer 7 can be produced, and the migration of oxide particles can be suppressed even by adding a small amount of fibers. The average fiber diameter of the fibers may be, for example, 0.01 μm or more. In this specification, the average fiber diameter of the fiber is selected from the scanning electron microscope photographs, and the whole fiber is captured in the photographs in order to avoid repeated measurements, and the accumulated value of the diameter of the fibers is divided by Average value of values obtained with total number of fibers.

以電解質組成物總量作為基準計,纖維的含量以0.05質量%以上為佳,以0.1質量%以上較佳,以0.3質量%以上更佳。藉此,纖維會均勻地被調配在電解質組成物中,而能夠有效地抑制氧化物粒子的移動。以電解質組成物總量作為基準計,纖維的含量以10質量%以下為佳,以8質量%以下較佳,以5質量%以下更佳。藉此,能夠在電解質組成物中調配更多的耐熱性高的氧化物粒子,並且當為了在二次電池1中形成電解質層7而調配一種包含電解質組成物之漿液時,漿液的流動性良好,而能夠形成較薄的電解質層7。Based on the total amount of the electrolyte composition, the fiber content is preferably at least 0.05% by mass, more preferably at least 0.1% by mass, and more preferably at least 0.3% by mass. Thereby, the fibers are uniformly prepared in the electrolyte composition, and the migration of oxide particles can be effectively suppressed. Based on the total amount of the electrolyte composition, the fiber content is preferably not more than 10 mass%, more preferably not more than 8 mass%, more preferably not more than 5 mass%. Thereby, more oxide particles with high heat resistance can be blended in the electrolyte composition, and when a slurry containing the electrolyte composition is blended to form the electrolyte layer 7 in the secondary battery 1, the fluidity of the slurry is good , and a thinner electrolyte layer 7 can be formed.

離子液體含有下述的陰離子成分及陽離子成分。再者,本實施形態中,離子液體為在-20℃以上呈液狀的物質。The ionic liquid contains the following anionic components and cationic components. In addition, in this embodiment, an ionic liquid is a substance which becomes liquid at -20 degreeC or more.

離子液體的陰離子成分無特別限定,可為Cl 、Br 、I 等鹵素的陰離子;BF4 、N(SO2 F)2 等無機陰離子;B(C6 H5 )4 、CH3 SO2 O 、CF3 SO2 O 、N(SO2 C4 F9 )2 、N(SO2 CF3 )2 、N(SO2 C2 F5 )2 等有機陰離子等。離子液體的陰離子成分,較佳是含有由下述式(1)表示的陰離子成分的至少1種。

Figure 02_image001
式(1)中,m及n各自獨立地表示0~5的整數。m及n可相互為相同或不同,較佳是相互為相同。The anion components of the ionic liquid are not particularly limited, and can be anions of halogens such as Cl , Br , I ; inorganic anions such as BF 4 , N(SO 2 F) 2 ; B(C 6 H 5 ) 4 , CH 3 SO 2 O , CF 3 SO 2 O , N(SO 2 C 4 F 9 ) 2 , N(SO 2 CF 3 ) 2 , N(SO 2 C 2 F 5 ) 2 and other organic anions Wait. The anionic component of the ionic liquid preferably contains at least one anionic component represented by the following formula (1).
Figure 02_image001
In formula (1), m and n each independently represent the integer of 0-5. m and n may be the same as or different from each other, and are preferably the same as each other.

離子液體的陽離子成分,較佳為從由鏈狀四級鎓鹽陽離子、哌啶鎓鹽陽離子、吡咯啶鎓鹽陽離子、吡啶鎓鹽陽離子及咪唑鎓鹽陽離子所組成之群組中選出的至少1種。The cationic component of the ionic liquid is preferably at least 1 selected from the group consisting of chain quaternary onium salt cations, piperidinium salt cations, pyrrolidinium salt cations, pyridinium salt cations and imidazolium salt cations. kind.

鏈狀四級鎓鹽陽離子為例如由下述式(2)表示的化合物。

Figure 02_image004
式(2)中,R1 ~R4 各自獨立地表示碳數1~20的鏈狀烷基、或由R-O-(CH2 )n -表示的鏈狀烷氧基烷基,且R表示甲基或乙基,n表示1~4的整數,X表示氮原子或磷原子;由R1 ~R4 表示的烷基的碳數以1~20為佳,以1~10較佳,以1~5更佳。The chain quaternary onium salt cation is, for example, a compound represented by the following formula (2).
Figure 02_image004
In formula (2), R 1 to R 4 each independently represent a chained alkyl group having 1 to 20 carbons, or a chained alkoxyalkyl group represented by R—O—(CH 2 ) n -, and R Represents a methyl or ethyl group, n represents an integer of 1 to 4, X represents a nitrogen atom or a phosphorus atom; the carbon number of the alkyl group represented by R 1 to R 4 is preferably 1 to 20, more preferably 1 to 10, 1-5 is better.

哌啶鎓鹽陽離子為例如由下述式(3)表示的含有氮之六員環環狀化合物。

Figure 02_image006
式(3)中,R5 及R6 各自獨立地表示碳數1~20的烷基、或由R-O-(CH2 )n -表示的烷氧基烷基,且R表示甲基或乙基,n表示1~4的整數;由R5 及R6 表示的烷基的碳數以1~20為佳,以1~10較佳,以1~5更佳。The piperidinium salt cation is, for example, a nitrogen-containing six-membered ring compound represented by the following formula (3).
Figure 02_image006
In formula (3), R 5 and R 6 each independently represent an alkyl group having 1 to 20 carbon atoms, or an alkoxyalkyl group represented by R-O-(CH 2 ) n -, and R represents methyl or Ethyl, n represents an integer of 1-4; the carbon number of the alkyl group represented by R 5 and R 6 is preferably 1-20, more preferably 1-10, more preferably 1-5.

吡咯啶鎓鹽陽離子為例如由下述式(4)表示的五員環環狀化合物。

Figure 02_image008
式(4)中,R7 及R8 各自獨立地表示碳數1~20的烷基、或由R-O-(CH2 )n -表示的烷氧基烷基,且R表示甲基或乙基,n表示1~4的整數;R7 及R8 表示的烷基的碳數以1~20為佳,以1~10較佳,以1~5更佳。The pyrrolidinium salt cation is, for example, a five-membered ring compound represented by the following formula (4).
Figure 02_image008
In formula (4), R 7 and R 8 each independently represent an alkyl group having 1 to 20 carbon atoms, or an alkoxyalkyl group represented by R-O-(CH 2 ) n -, and R represents methyl or Ethyl, n represents an integer of 1-4; the carbon number of the alkyl group represented by R 7 and R 8 is preferably 1-20, more preferably 1-10, more preferably 1-5.

吡啶鎓鹽陽離子為例如由下述式(5)表示的化合物。

Figure 02_image010
式(5)中,R9 ~R13 各自獨立地表示碳數1~20的烷基、由R-O-(CH2 )n -表示的烷氧基烷基、或氫原子,且R表示甲基或乙基,n表示1~4的整數;由R9 ~R13 表示的烷基的碳數以1~20為佳,以1~10較佳,以1~5更佳。The pyridinium salt cation is, for example, a compound represented by the following formula (5).
Figure 02_image010
In formula (5), R 9 to R 13 each independently represent an alkyl group having 1 to 20 carbon atoms, an alkoxyalkyl group represented by R-O-(CH 2 ) n -, or a hydrogen atom, and R represents Methyl or ethyl, n represents an integer of 1-4; the number of carbons in the alkyl group represented by R 9 -R 13 is preferably 1-20, more preferably 1-10, more preferably 1-5.

咪唑鎓鹽陽離子為例如由下述式(6)表示的化合物。

Figure 02_image012
式(6)中,R14 ~R18 各自獨立地表示碳數1~20的烷基、由R-O-(CH2 )n -表示的烷氧基烷基、或氫原子,且R表示甲基或乙基,n表示1~4的整數;由R14 ~R18 表示的烷基的碳數以1~20為佳,以1~10較佳,以1~5更佳。The imidazolium salt cation is, for example, a compound represented by the following formula (6).
Figure 02_image012
In formula (6), R 14 to R 18 each independently represent an alkyl group having 1 to 20 carbon atoms, an alkoxyalkyl group represented by R—O—(CH 2 ) n— , or a hydrogen atom, and R represents Methyl or ethyl, n represents an integer of 1-4; the number of carbons in the alkyl group represented by R 14 -R 18 is preferably 1-20, more preferably 1-10, more preferably 1-5.

從適合製作電解質層7的觀點來看,以電解質組成物總量作為基準計,離子液體的含量可為10質量%以上,且可為60質量%以下。從藉由增加電解質鹽的含量來增加電解質層7的導電率而能夠以高負載率來將鋰二次電池充放電的觀點來看,以電解質組成物總量作為基準計,離子液體的含量以55質量%以下為佳,以50質量%以下較佳。From the standpoint of suitable fabrication of the electrolyte layer 7, the content of the ionic liquid may be not less than 10% by mass and not more than 60% by mass based on the total amount of the electrolyte composition. From the viewpoint of increasing the conductivity of the electrolyte layer 7 by increasing the content of the electrolyte salt, the lithium secondary battery can be charged and discharged at a high load rate, based on the total amount of the electrolyte composition, the content of the ionic liquid is It is preferably at most 55% by mass, more preferably at most 50% by mass.

從更加提高導電率而抑制二次電池的容量降低的觀點來看,以電解質組成物總量作為基準計,電解質鹽與離子液體的合計的含量以10質量%以上為佳,以25質量%以上較佳,以40質量%以上更佳。從抑制電解質組成物的強度降低的觀點來看,以電解質組成物總量作為基準計,電解質鹽與離子液體的合計的含量以80質量%以下為佳,以70質量%以下較佳。From the viewpoint of further improving the conductivity and suppressing the reduction in the capacity of the secondary battery, the total content of the electrolyte salt and the ionic liquid is preferably at least 10% by mass, and at least 25% by mass based on the total amount of the electrolyte composition. Preferably, it is more preferably at least 40% by mass. From the viewpoint of suppressing the decrease in the strength of the electrolyte composition, the total content of the electrolyte salt and the ionic liquid is preferably 80% by mass or less, more preferably 70% by mass or less, based on the total amount of the electrolyte composition.

從更加提高充放電特性的觀點來看,離子液體的每單位體積的電解質鹽的濃度以0.5 mol/L以上為佳,以0.7 mol/L以上較佳,以1.0 mol/L以上更佳,並且以2.0 mol/L以下為佳,以1.8 mol/L以下較佳,以1.6 mol/L以下更佳。From the viewpoint of further improving the charge and discharge characteristics, the concentration of the electrolyte salt per unit volume of the ionic liquid is preferably 0.5 mol/L or more, preferably 0.7 mol/L or more, more preferably 1.0 mol/L or more, and It is preferably below 2.0 mol/L, more preferably below 1.8 mol/L, more preferably below 1.6 mol/L.

電解質組成物可為了更加提高導電率的目的而進一步含有例如下述非水溶劑:碳酸伸丙酯、碳酸伸丁酯、碳酸伸乙烯酯、γ-丁內酯、碳酸二乙酯、碳酸甲酯乙酯、1,2-二甲氧基乙烷、2-甲基四氫呋喃、二甲基亞碸、1,3-二氧雜環戊烷(1,3-dioxolane)、甲醯胺、二甲基甲醯胺、丙酸甲酯、丙酸乙酯、磷酸三酯、三甲氧基甲烷、二氧雜環戊烷、二乙醚、環丁碸、3-甲基-2-噁唑啶酮(3-methyl-2-oxazolidinone)、四氫呋喃、1,2-二乙氧基乙烷、碳酸氯伸乙酯、碳酸氯伸丙酯等。The electrolyte composition may further contain, for example, the following non-aqueous solvents for the purpose of further improving the conductivity: propylene carbonate, butyl carbonate, vinylene carbonate, γ-butyrolactone, diethyl carbonate, methyl carbonate Ethyl ester, 1,2-dimethoxyethane, 2-methyltetrahydrofuran, dimethylsulfene, 1,3-dioxolane (1,3-dioxolane), formamide, dimethyl Methyl formamide, methyl propionate, ethyl propionate, phosphate triester, trimethoxymethane, dioxolane, diethyl ether, cyclobutane, 3-methyl-2-oxazolidinone ( 3-methyl-2-oxazolidinone), tetrahydrofuran, 1,2-diethoxyethane, ethyl chloride carbonate, propyl chloride carbonate, etc.

從提高導電率且提高強度的觀點來看,電解質層7的厚度以5 μm以上為佳,以10 μm以上較佳。從抑制電解質層7的電阻的觀點來看,電解質層7的厚度以100 μm以下為佳,以50 μm以下較佳,以30 μm以下更佳。From the viewpoint of improving the electrical conductivity and improving the strength, the thickness of the electrolyte layer 7 is preferably 5 μm or more, more preferably 10 μm or more. From the viewpoint of suppressing the resistance of the electrolyte layer 7, the thickness of the electrolyte layer 7 is preferably not more than 100 μm, more preferably not more than 50 μm, more preferably not more than 30 μm.

本實施形態的電解質組成物中,如上所述,會產生下述這樣的作用效果:不容易發生熱收縮而抑制短路(短路面積擴大)。此作用效果能夠藉由例如下述來確認:將電解質組成物供給至釘刺模擬測試中。釘刺模擬測試為假設像釘子這樣的金屬刺入二次電池中的狀況的測試,是用以評估二次電池的安全性的測試。釘刺模擬測試中,只要使用加熱至100℃以上的一定溫度後的焊鐵等即可。溫度能夠任意設定,可為例如150℃以上。將電解質組成物夾在假設為電極的銅箔等的金屬箔之間而製作樣品,並對此樣品施加電壓。亦可使用電池中實際使用的正極與負極來取代金屬箔,並在此等之間插入電解質組成物。若將正極與負極之間保持在一定電壓,則電流會緩緩衰減,但由於電解質組成物具有離子導電性,故施加一定電壓後,短暫的期間會因離子移動而有電流流動。電流到達底值後,將加熱後的焊鐵前端朝向樣品的積層方向刺入。然後,將焊鐵前端從樣品抽出,並確認將焊鐵前端刺入後的銅箔間的絕緣電阻。然後,例如:若獲得1 kΩ以上的電阻值,則能夠判斷為已充分抑制基於電解質組成物熱收縮而發生的短路。再者,在釘刺模擬測試中能夠施加的電壓只要為10 mV以上且1 V以下即可,為了縮短測試時間,較佳是電壓較小,而為了提高電阻的測定精度,較佳是電壓較高。作為滿足兩者的條件,施加的電壓以0.1 V以上且0.5 V以下較佳。In the electrolyte composition of the present embodiment, as described above, there is an effect that thermal shrinkage is less likely to occur and short-circuiting (enlargement of the short-circuit area) is suppressed. This effect can be confirmed, for example, by subjecting the electrolyte composition to a nail penetration simulation test. The nail penetration simulation test is a test assuming a state where a metal such as a nail penetrates into the secondary battery, and is a test for evaluating the safety of the secondary battery. In the nail penetration simulation test, a soldering iron or the like heated to a constant temperature of 100° C. or higher may be used. The temperature can be set arbitrarily, and may be, for example, 150° C. or higher. A sample is produced by sandwiching the electrolyte composition between metal foils such as copper foils which are assumed to be electrodes, and a voltage is applied to the sample. It is also possible to use positive and negative electrodes actually used in batteries instead of the metal foil, and to interpose the electrolyte composition therebetween. If a constant voltage is maintained between the positive electrode and the negative electrode, the current will gradually decay. However, since the electrolyte composition has ion conductivity, after a certain voltage is applied, a current will flow due to the movement of ions for a short period of time. After the current reaches the bottom value, insert the tip of the heated soldering iron toward the layered direction of the sample. Then, the tip of the soldering iron was pulled out from the sample, and the insulation resistance between the copper foils after the tip of the soldering iron was inserted was confirmed. Then, for example, if a resistance value of 1 kΩ or more is obtained, it can be judged that short circuit due to thermal contraction of the electrolyte composition has been sufficiently suppressed. Furthermore, the voltage that can be applied in the nailing simulation test only needs to be 10 mV or more and 1 V or less. In order to shorten the test time, the voltage is preferably small, and in order to improve the measurement accuracy of resistance, the voltage is preferably high. high. As a condition for satisfying both, the applied voltage is preferably not less than 0.1 V and not more than 0.5 V.

然後,說明上述二次電池1的製造方法。本實施形態的二次電池1的製造方法具備:第1步驟,該步驟在正極集電體9上形成正極合劑層10而獲得正極6;第2步驟,該步驟在負極集電體11上形成負極合劑層12而獲得負極8;及,第3步驟,該步驟在正極6與負極8之間設置電解質層7。Next, a method of manufacturing the above-mentioned secondary battery 1 will be described. The manufacturing method of the secondary battery 1 of the present embodiment includes: a first step of forming the positive electrode mixture layer 10 on the positive electrode collector 9 to obtain the positive electrode 6; a second step of forming the positive electrode mixture layer 10 on the negative electrode collector 11. Negative electrode mixture layer 12 to obtain negative electrode 8;

第1步驟中,正極6是藉由例如下述方式來獲得:使用揉合機、分散機等來使正極合劑層中所使用的材料分散在分散介質中而獲得漿液狀的正極合劑後,藉由刮刀(doctor blade)塗佈法、浸漬塗佈法、噴霧法等來將此正極合劑塗佈於正極集電體9上,然後使分散介質揮發。使分散介質揮發後,可因應需要而藉由輥壓來設置壓縮成型步驟。正極合劑層10可藉由進行複數次從上述正極合劑的塗佈直到分散介質的揮發為止的步驟,來形成為多層結構的正極合劑層。In the first step, the positive electrode 6 is obtained by, for example, using a kneader, a disperser, etc. to disperse the materials used in the positive electrode mixture layer in a dispersion medium to obtain a slurry-like positive electrode mixture, and then This positive electrode mixture is applied to the positive electrode current collector 9 by doctor blade coating method, dip coating method, spraying method, etc., and then the dispersion medium is volatilized. After volatilizing the dispersion medium, a compression molding step can be performed by rolling if necessary. The positive electrode mixture layer 10 can be formed into a multilayered positive electrode mixture layer by performing the steps from the above-mentioned application of the positive electrode mixture to the volatilization of the dispersion medium a plurality of times.

第1步驟中使用的分散介質可為:水、1-甲基-2-吡咯啶酮(以下亦稱為NMP)等。The dispersion medium used in the first step may be water, 1-methyl-2-pyrrolidone (hereinafter also referred to as NMP), or the like.

第2步驟中,在負極集電體11形成負極合劑層12的方法,可為與上述第1步驟相同的方法。In the second step, the method of forming the negative electrode mixture layer 12 on the negative electrode current collector 11 may be the same method as that in the above-mentioned first step.

第3步驟中,一實施形態中,電解質層7是藉由塗佈來形成於正極6的正極合劑層10側及負極8的負極合劑層12側之中的至少任一方,較佳是藉由塗佈來形成於正極6的正極合劑層10側及負極8的負極合劑層12側雙方。此時,例如:將設置有電解質層7之正極6與設置有電解質層7之負極8,以使電解質層7彼此相接的方式例如藉由層合來積層,而獲得二次電池1。In the third step, in one embodiment, the electrolyte layer 7 is formed on at least any one of the positive electrode mixture layer 10 side of the positive electrode 6 and the negative electrode mixture layer 12 side of the negative electrode 8 by coating, preferably by It is applied and formed on both the positive electrode mixture layer 10 side of the positive electrode 6 and the negative electrode mixture layer 12 side of the negative electrode 8 . At this time, for example, the positive electrode 6 provided with the electrolyte layer 7 and the negative electrode 8 provided with the electrolyte layer 7 are stacked such that the electrolyte layers 7 are in contact with each other, for example, by lamination to obtain the secondary battery 1 .

藉由塗佈來在正極合劑層10上形成電解質層7的方法,是例如下述方法:使電解質層7中所使用的材料分散在分散介質中而獲得漿液後,使用塗抹器(applicator)來將此電解質組成物塗佈於正極合劑層10上。分散介質以水、NMP等為佳。電解質鹽能夠使其溶於離子液體中後再與其它材料一起分散在分散介質中。The method of forming the electrolyte layer 7 on the positive electrode mixture layer 10 by coating is, for example, the following method: After dispersing the material used in the electrolyte layer 7 in a dispersion medium to obtain a slurry, use an applicator (applicator) to This electrolyte composition is coated on the positive electrode mixture layer 10 . The dispersion medium is preferably water, NMP, etc. The electrolyte salt can be dissolved in the ionic liquid and then dispersed in the dispersion medium together with other materials.

藉由塗佈來在負極合劑層12上形成電解質層7的方法,可為與藉由塗佈來在正極合劑層10上形成電解質層7的方法相同的方法。The method of forming the electrolyte layer 7 on the negative electrode mixture layer 12 by coating may be the same method as the method of forming the electrolyte layer 7 on the positive electrode mixture layer 10 by coating.

第3步驟中,其它實施形態中,電解質層7是藉由例如下述方式來形成:製作在基材上具備電解質組成物之電解質片材。第4圖(a)是顯示一實施形態的電解質片材的概略剖面圖。像第4圖(a)所示這樣,電解質片材13A具有基材14、及設置在基材14上的電解質層7。In the third step, in other embodiments, the electrolyte layer 7 is formed by, for example, manufacturing an electrolyte sheet having an electrolyte composition on a substrate. Fig. 4(a) is a schematic cross-sectional view showing an electrolyte sheet according to an embodiment. As shown in FIG. 4( a ), electrolyte sheet 13A has base material 14 and electrolyte layer 7 provided on base material 14 .

電解質片材13A是藉由例如下述方式來製作:使電解質層7中所使用的材料分散在分散介質中而獲得漿液後,將其塗佈於基材14上後,使分散介質揮發。分散介質以水、NMP、甲苯等為佳。Electrolyte sheet 13A is produced, for example, by dispersing the material used in electrolyte layer 7 in a dispersion medium to obtain a slurry, applying the slurry on substrate 14, and volatilizing the dispersion medium. The dispersion medium is preferably water, NMP, toluene, etc.

基材14只要具有能夠承受使分散介質揮發時的加熱的耐熱性,且不會與電解質組成物進行反應、不會因電解質組成物而膨潤,則無限制,例如為薄膜狀的樹脂。基材14,具體而言,可為由下述所構成之薄膜:聚對苯二甲酸乙二酯、聚四氟乙烯、聚醯亞胺、聚醚碸、聚醚酮等樹脂(泛用的工程塑膠)。The substrate 14 is not limited as long as it has heat resistance to withstand the heat to volatilize the dispersion medium, does not react with the electrolyte composition, and is not swelled by the electrolyte composition. For example, it is a film-like resin. The substrate 14, specifically, can be a film composed of polyethylene terephthalate, polytetrafluoroethylene, polyimide, polyether ketone, polyether ketone and other resins (generally used) engineering plastics).

基材14的條件為能夠承受在製造電解質層的過程中使分散介質汽化的處理溫度。將基材14的軟化點(塑膠開始變形的溫度)或熔點之中的更低的溫度設為耐熱溫度時,從與電解質層7中所使用的離子液體的適應性的觀點來看,該溫度以50℃以上為佳,以100℃以上較佳,以150℃以上更佳,並且可為例如400℃以下。若使用具有上述耐熱溫度的基材,則能夠較佳地使用像上述這樣的分散介質(NMP、甲苯等)。The condition of the substrate 14 is such that it can withstand the processing temperature at which the dispersion medium is vaporized during the production of the electrolyte layer. When the softening point of the base material 14 (the temperature at which the plastic begins to deform) or the melting point is set as the heat-resistant temperature, the temperature is the lowest from the viewpoint of compatibility with the ionic liquid used in the electrolyte layer 7 The temperature is preferably 50°C or higher, more preferably 100°C or higher, more preferably 150°C or higher, and may be, for example, 400°C or lower. If a base material having the above-mentioned heat-resistant temperature is used, the above-mentioned dispersion medium (NMP, toluene, etc.) can be preferably used.

基材14的厚度較佳是一面維持能夠承受由塗佈裝置所產生的拉力的強度一面盡可能較薄。從一面減少電解質片材13A整體的體積一面在將電解質組成物塗佈於基材14時確保強度的觀點來看,基材14的厚度以5 μm以上為佳,以10 μm以上較佳,以25 μm以上更佳,並且以100 μm以下為佳,以50 μm以下較佳,以40 μm以下更佳。The thickness of the base material 14 is preferably as thin as possible while maintaining the strength capable of withstanding the tensile force generated by the coating device. From the viewpoint of reducing the overall volume of the electrolyte sheet 13A while ensuring strength when the electrolyte composition is applied to the substrate 14, the thickness of the substrate 14 is preferably 5 μm or more, preferably 10 μm or more, and at least 10 μm. More preferably 25 μm or more, more preferably 100 μm or less, more preferably 50 μm or less, more preferably 40 μm or less.

電解質片材亦能夠一面捲繞成輥狀一面連續地製造。此時,有時會因電解質層7的表面與基材14的背面接觸而使電解質層7的一部分黏貼在基材14上,因而電解質層7破損。為了防止這樣的事態,電解質片材可在電解質層7的與基材14相反側設置保護材料來作為其它實施形態。第4圖(b)是顯示其它實施形態的電解質片材的概略剖面圖。像第4圖(b)所示這樣,電解質片材13B在電解質層7的與基材14相反側進一步具備保護材料15。The electrolyte sheet can also be continuously produced while being wound into a roll. At this time, a part of the electrolyte layer 7 may stick to the base material 14 due to the contact between the surface of the electrolyte layer 7 and the back surface of the base material 14, and the electrolyte layer 7 may be damaged. In order to prevent such a situation, the electrolyte sheet may be provided with a protective material on the side opposite to the base material 14 of the electrolyte layer 7 as another embodiment. Fig. 4(b) is a schematic cross-sectional view showing an electrolyte sheet according to another embodiment. As shown in FIG. 4( b ), the electrolyte sheet 13B further includes a protective material 15 on the side opposite to the base material 14 of the electrolyte layer 7 .

保護材料15只要能夠從電解質層7容易地剝離即可,較佳為聚乙烯、聚丙烯、聚四氟乙烯等無極性的樹脂薄膜。若使用無極性的樹脂薄膜,則電解質層7與保護材料15不會相互黏貼而能夠將保護材料15容易地剝離。The protective material 15 is only required to be easily peelable from the electrolyte layer 7, and is preferably a nonpolar resin film such as polyethylene, polypropylene, or polytetrafluoroethylene. If a nonpolar resin film is used, the protective material 15 can be easily peeled off without the electrolyte layer 7 and the protective material 15 sticking to each other.

從一面減少電解質片材13B整體的體積一面確保強度的觀點來看,保護材料15的厚度以5 μm以上為佳,以10 μm以上較佳,並且以100 μm以下為佳,以50 μm以下較佳,以30 μm以下更佳。From the viewpoint of ensuring strength while reducing the volume of the entire electrolyte sheet 13B, the thickness of the protective material 15 is preferably at least 5 μm, more preferably at least 10 μm, and preferably at most 100 μm, preferably at most 50 μm. Good, more preferably below 30 μm.

從抑制在低溫環境中的劣化並且抑制在高溫環境中的軟化的觀點來看,保護材料15的耐熱溫度以-30℃以上為佳,以0℃以上較佳,並且以100℃以下為佳,以50℃以下較佳。當設置保護材料15時,由於無須上述分散介質的揮發步驟,故無須提高耐熱溫度。From the viewpoint of suppressing deterioration in a low-temperature environment and suppressing softening in a high-temperature environment, the heat-resistant temperature of the protective material 15 is preferably -30°C or higher, preferably 0°C or higher, and preferably 100°C or lower. It is better below 50°C. When the protective material 15 is provided, since the volatilization step of the above-mentioned dispersion medium is not required, it is not necessary to increase the heat-resistant temperature.

作為使用電解質片材13A來在正極6與負極8之間設置電解質層7的方法,例如:從電解質片材13A將基材14剝離,並將正極6、電解質層7及負極8例如藉由層合來積層,而獲得二次電池1。此時,以使電解質層7位於正極6的正極合劑層10側且負極8的負極合劑層12側的方式,亦即以依序配置正極集電體9、正極合劑層10、電解質層7、負極合劑層12及負極集電體11的方式積層。當已一面捲繞成輥狀一面連續地製造出電解質片材時,可將輥狀的電解質片材退繞(展開),並將電解質層7設置在正極6與負極8之間置後再裁切,且亦可將輥狀的電解質片材裁切後再將電解質層7設置在正極6與負極8之間。As a method of using the electrolyte sheet 13A to provide the electrolyte layer 7 between the positive electrode 6 and the negative electrode 8, for example, the substrate 14 is peeled off from the electrolyte sheet 13A, and the positive electrode 6, the electrolyte layer 7, and the negative electrode 8 are separated, for example, by layering These are laminated together to obtain a secondary battery 1 . At this time, the electrolyte layer 7 is positioned on the positive electrode mixture layer 10 side of the positive electrode 6 and the negative electrode mixture layer 12 side of the negative electrode 8, that is, the positive electrode current collector 9, the positive electrode mixture layer 10, the electrolyte layer 7, The negative electrode mixture layer 12 and the negative electrode current collector 11 are laminated. When the electrolyte sheet has been continuously produced while being wound into a roll shape, the roll-shaped electrolyte sheet can be unwound (unrolled), and the electrolyte layer 7 is placed between the positive electrode 6 and the negative electrode 8 before cutting. cutting, and the electrolyte layer 7 can also be arranged between the positive electrode 6 and the negative electrode 8 after cutting the roll-shaped electrolyte sheet.

第3步驟中,作為使電解質層7與正極6或負極8適合積層的目的,而在電解質層7上進一步設置黏著劑層(未圖示)。黏著劑層能夠藉由下述方式來設置:將薄膜狀的黏著劑壓合、或將製作在脫模薄膜上的黏著劑層壓合在電解質層7後將脫模薄膜剝離並將黏著劑層轉印、或將液狀的黏著劑塗佈於電解質層7。當使用電解質片材13A時,可在製造電解質片材13A時,預先作成已形成有黏著劑層之的電解質片材。In the third step, an adhesive layer (not shown) is further provided on the electrolyte layer 7 for the purpose of suitably laminating the electrolyte layer 7 and the positive electrode 6 or the negative electrode 8 . The adhesive layer can be provided by pressing a film-like adhesive or laminating an adhesive layer made on a release film to the electrolyte layer 7, peeling off the release film and removing the adhesive layer. Transfer or apply a liquid adhesive to the electrolyte layer 7 . When the electrolyte sheet 13A is used, the electrolyte sheet on which the adhesive layer is formed can be prepared in advance when the electrolyte sheet 13A is manufactured.

黏著劑層可包含從由丙烯酸系樹脂、甲基丙烯酸系樹脂、矽氧樹脂、胺酯(urethane)樹脂、聚乙烯醚、及苯乙烯-丁二烯橡膠所組成之群組中選出的至少1種。The adhesive layer may contain at least 1 selected from the group consisting of acrylic resin, methacrylic resin, silicone resin, urethane resin, polyvinyl ether, and styrene-butadiene rubber. kind.

當在電解質層7設置黏著劑層時,黏著劑層只要設置在電解質層7上的至少一部分即可,可設置在電解質層7的一端部。藉此,由於在將電解質層7與正極6或負極8積層時、或在已將形成於正極合劑層10及負極合劑層12上的電解質層7彼此積層時,隔著黏著劑層來積層,故在積層時不容易產生皺褶或波紋,而能夠製作電極(正極6及負極8)與電解質層7已適當地積層的二次電池。When the adhesive layer is provided on the electrolyte layer 7 , the adhesive layer only needs to be provided on at least a part of the electrolyte layer 7 , and may be provided on one end of the electrolyte layer 7 . Thereby, when the electrolyte layer 7 is laminated with the positive electrode 6 or the negative electrode 8, or when the electrolyte layer 7 formed on the positive electrode mixture layer 10 and the negative electrode mixture layer 12 is laminated to each other, the layers are laminated through the adhesive layer, Therefore, wrinkles or ripples are not easily generated during lamination, and a secondary battery in which electrodes (positive electrode 6 and negative electrode 8 ) and electrolyte layer 7 are properly laminated can be produced.

[第2實施形態] 其次,說明第2實施形態的二次電池。第5圖是顯示第2實施形態的二次電池的電極群的一實施形態的概略剖面圖。像第5圖所示這樣,第2實施形態中的二次電池與第1實施形態中的二次電池的不同點在於電極群2B具備雙極電極16。換言之,電極群2B依序具備:正極6、第1電解質層7、雙極電極16、第2電解質層7、及負極8。[Second Embodiment] Next, the secondary battery of the second embodiment will be described. Fig. 5 is a schematic cross-sectional view showing one embodiment of the electrode group of the secondary battery according to the second embodiment. As shown in FIG. 5 , the difference between the secondary battery in the second embodiment and the secondary battery in the first embodiment is that the electrode group 2B includes bipolar electrodes 16 . In other words, electrode group 2B includes, in order, positive electrode 6 , first electrolyte layer 7 , bipolar electrode 16 , second electrolyte layer 7 , and negative electrode 8 .

雙極電極16具備:雙極電極集電體17;正極合劑層10,其設置在雙極電極集電體17的負極8側的面(正極面);及,負極合劑層12,其設置在雙極電極集電體17的正極6側的面(負極面)。The bipolar electrode 16 is equipped with: a bipolar electrode current collector 17; a positive electrode mixture layer 10, which is arranged on the surface (positive electrode surface) of the negative electrode 8 side of the bipolar electrode current collector 17; and, a negative electrode mixture layer 12, which is arranged on The surface (negative electrode surface) of the positive electrode 6 side of the bipolar electrode current collector 17 .

雙極電極集電體17中,正極面,較佳是可由耐氧化性優異的材料所形成,可由鋁、不鏽鋼、鈦等所形成。使用石墨或合金來作為負極活性物質之雙極電極集電體17中,負極面可由不會與鋰形成合金的材料所形成,具體而言,可由不鏽鋼、鎳、鐵、鈦等所形成。當在正極面與負極面使用不同的金屬時,雙極電極集電體17可為使不同種金屬箔積層而成的包覆材料。但是,當使用像鈦酸鋰這樣會在不會與鋰形成合金的電位運作的負極8時,無上述限制,負極面可為與正極集電體9相同的材料。此時,雙極電極集電體17可為單一金屬箔。作為單一金屬箔的雙極電極集電體17可為:具有孔徑0.1~10 mm的孔的鋁製穿孔箔、展成金屬、發泡金屬板等。雙極電極集電體17,除了上述以外,只要在電池的使用中不會發生溶解、氧化等變化,則可由任意材料所形成,並且,其形狀、製造方法等亦無限制。In the bipolar electrode current collector 17, the positive electrode surface is preferably formed of a material having excellent oxidation resistance, such as aluminum, stainless steel, titanium, or the like. In the bipolar electrode current collector 17 using graphite or an alloy as the negative electrode active material, the negative electrode surface can be formed of a material that does not form an alloy with lithium, specifically stainless steel, nickel, iron, titanium, or the like. When different metals are used for the positive electrode surface and the negative electrode surface, the bipolar electrode current collector 17 may be a coating material in which different kinds of metal foils are laminated. However, when using the negative electrode 8 that operates at a potential that does not form an alloy with lithium, such as lithium titanate, there is no such limitation, and the negative electrode surface may be made of the same material as the positive electrode current collector 9 . At this time, the bipolar electrode current collector 17 may be a single metal foil. The bipolar electrode current collector 17 as a single metal foil may be an aluminum perforated foil having holes with a diameter of 0.1 to 10 mm, a developed metal, a foamed metal plate, or the like. The bipolar electrode current collector 17 can be formed of any material other than the above, as long as it does not undergo changes such as dissolution and oxidation during use of the battery, and its shape, manufacturing method, etc. are also not limited.

雙極電極集電體17的厚度可為10 μm以上,且可為100 μm以下,從減少正極整體的體積的觀點來看,以10~50 μm為佳,從形成電池時以較小的曲率來將雙極電極捲繞的觀點來看,以10~20 μm較佳。The thickness of the bipolar electrode current collector 17 can be more than 10 μm and can be less than 100 μm. From the viewpoint of reducing the overall volume of the positive electrode, it is preferably 10 to 50 μm. From the viewpoint of winding the bipolar electrode, 10 to 20 μm is preferable.

然後,說明第2實施形態的二次電池的製造方法。本實施形態的二次電池的製造方法具有:第1步驟,該步驟在正極集電體9上形成正極合劑層10而獲得正極6;第2步驟,該步驟在負極集電體11上形成負極合劑層12而獲得負極8;第3步驟,該步驟在雙極電極集電體17的其中一面形成正極合劑層10並於另一面形成負極合劑層12而獲得雙極電極16;及,第4步驟,該步驟在正極6與雙極電極16之間及負極8與雙極電極16之間設置電解質層7。Next, a method of manufacturing the secondary battery according to the second embodiment will be described. The manufacturing method of the secondary battery of this embodiment has: the first step, this step forms the positive electrode mixture layer 10 on the positive electrode current collector 9 to obtain the positive electrode 6; the second step, this step forms the negative electrode on the negative electrode current collector 11 mixture layer 12 to obtain the negative electrode 8; the 3rd step, this step forms the positive electrode mixture layer 10 on one side of the bipolar electrode collector 17 and forms the negative electrode mixture layer 12 on the other side to obtain the bipolar electrode 16; and, the 4th Step, this step provides the electrolyte layer 7 between the positive electrode 6 and the bipolar electrode 16 and between the negative electrode 8 and the bipolar electrode 16 .

第1步驟及第2步驟,可為與第1實施形態的第1步驟及第2步驟相同的方法。The first step and the second step may be the same method as the first step and the second step of the first embodiment.

第3步驟中,在雙極電極集電體17的其中一面形成正極合劑層10的方法,可為與第1實施形態中的第1步驟相同的方法。在雙極電極集電體17的另一面形成負極合劑層12的方法,可為與第1實施形態中的第2步驟相同的方法。In the third step, the method for forming the positive electrode mixture layer 10 on one side of the bipolar electrode current collector 17 may be the same method as that in the first step in the first embodiment. The method of forming the negative electrode mixture layer 12 on the other surface of the bipolar electrode current collector 17 may be the same method as the second step in the first embodiment.

第4步驟中,作為在正極6與雙極電極16之間設置電解質層7的方法,一實施形態中,電解質層7是藉由塗佈來形成於正極6的正極合劑層10側及雙極電極16的負極合劑層12側的至少任一方,較佳是藉由塗佈來形成於正極6的正極合劑層10側及雙極電極16的負極合劑層12側雙方。此時,例如:將設置有電解質層7之正極6與設置有電解質層7之雙極電極16,以使電解質層7彼此相接的方式例如藉由層合來積層。In the fourth step, as a method of providing the electrolyte layer 7 between the positive electrode 6 and the bipolar electrode 16, in one embodiment, the electrolyte layer 7 is formed on the positive electrode mixture layer 10 side of the positive electrode 6 and the bipolar electrode by coating. At least one of the negative electrode mixture layer 12 side of the electrode 16 is preferably formed by coating on both the positive electrode mixture layer 10 side of the positive electrode 6 and the negative electrode mixture layer 12 side of the bipolar electrode 16 . At this time, for example, the positive electrode 6 provided with the electrolyte layer 7 and the bipolar electrode 16 provided with the electrolyte layer 7 are laminated such that the electrolyte layers 7 are in contact with each other, for example, by lamination.

藉由塗佈來在正極6的正極合劑層10上及雙極電極16的負極合劑層12上形成電解質層7的方法,可為與下述方法相同的方法:關於第1實施形態中的第3步驟的一實施形態,藉由塗佈來在正極合劑層10上形成電解質層7的方法、及藉由塗佈來在負極合劑層12上形成電解質層7的方法。The method of forming the electrolyte layer 7 on the positive electrode mixture layer 10 of the positive electrode 6 and the negative electrode mixture layer 12 of the bipolar electrode 16 by coating may be the same as the following method: Regarding the first embodiment in the first embodiment One embodiment of the three steps is a method of forming the electrolyte layer 7 on the positive electrode mixture layer 10 by coating, and a method of forming the electrolyte layer 7 on the negative electrode mixture layer 12 by coating.

第4步驟中,作為在正極6與雙極電極16之間設置電解質層7的方法,其它實施形態中,電解質層7是藉由例如下述方式來形成:製造在基材上具備電解質組成物之電解質片材。電解質片材的製造方法,可為與第1實施形態中的電解質片材13A、13B的製造方法相同的方法。In the fourth step, as a method of providing the electrolyte layer 7 between the positive electrode 6 and the bipolar electrode 16, in other embodiments, the electrolyte layer 7 is formed by, for example, the following method: manufacturing a substrate with an electrolyte composition The electrolyte sheet. The method of manufacturing the electrolyte sheet may be the same method as the method of manufacturing the electrolyte sheets 13A, 13B in the first embodiment.

第4步驟中,在負極8與雙極電極16之間設置電解質層7的方法,可為與上述在正極6與雙極電極16之間設置電解質層7的方法相同的方法。 [實施例]In the fourth step, the method of disposing the electrolyte layer 7 between the negative electrode 8 and the bipolar electrode 16 may be the same as the method of disposing the electrolyte layer 7 between the positive electrode 6 and the bipolar electrode 16 described above. [Example]

以下藉由實施例來更具體說明本發明,但本發明並不受此等實施例所限定。The following examples illustrate the present invention in more detail, but the present invention is not limited by these examples.

[電解質片材的製作] [Production of Electrolyte Sheet]

<實施例1> <Example 1>

使基質聚合物亦即偏二氟乙烯與六氟丙烯之共聚物(PVDF-HFP)30質量份、氧化物粒子亦即SiO2粒子(製品名:AEROSIL OX50,日本AEROSIL股份有限公司製)20質量份、以1.5mol/L的濃度來使電解質鹽亦即雙(氟磺醯)亞胺鋰(Li[FSI])溶解而成的雙(氟磺醯)亞胺N-甲基-N-丙基吡咯啶鎓(Py13-FSI)(以下在表示使電解質鹽溶解而成的離子液體的組成時,有時以「鋰鹽的濃度/鋰鹽的種類/離子液體的種類」的方式標示)50質量份、及纖維素纖維(平均長度50μm,平均纖維徑0.1μm)0.4質量份分散在分散介質亦即1-甲基-2-吡咯啶酮(NMP)中,而調製包含電解質組成物的漿液。使用塗抹器來將此漿液塗佈於聚對苯二甲酸乙二酯製的基材(製品名:Teonex R-Q51,Dupont Teijin Films股份有限公司製,厚度38μm)上。藉由在80℃將塗佈後的漿液加熱乾燥1小時,來使分散介質揮發,而獲得電解質片材。所得的電解質片材中,電解質層的厚度為25±5μm。 30 parts by mass of the matrix polymer, that is, a copolymer of vinylidene fluoride and hexafluoropropylene (PVDF-HFP), and 20 parts by mass of oxide particles, that is, SiO particles (product name: AEROSIL OX50, manufactured by Japan AEROSIL Co., Ltd.) Parts, bis(fluorosulfonyl)imide N-methyl-N-propane obtained by dissolving the electrolyte salt, lithium bis(fluorosulfonyl)imide (Li[FSI]) at a concentration of 1.5mol/L Pyrrolidinium (Py13-FSI) (Hereinafter, when expressing the composition of an ionic liquid obtained by dissolving an electrolyte salt, it may be expressed in the form of "concentration of lithium salt/type of lithium salt/type of ionic liquid")50 Parts by mass and 0.4 parts by mass of cellulose fibers (average length 50 μm, average fiber diameter 0.1 μm) were dispersed in 1-methyl-2-pyrrolidone (NMP) as a dispersion medium to prepare a slurry containing an electrolyte composition . This slurry was applied to a substrate made of polyethylene terephthalate (product name: Teonex R-Q51, manufactured by Dupont Teijin Films Co., Ltd., thickness 38 μm) using an applicator. The dispersion medium was volatilized by heating and drying the applied slurry at 80° C. for 1 hour to obtain an electrolyte sheet. In the obtained electrolyte sheet, the thickness of the electrolyte layer was 25±5 μm.

<實施例2> <Example 2>

除了在實施例1的電解質片材中將纖維素纖維的含量變更為1.0質量份以外,其餘藉由與實施例1相同的方法來製作電解質片材。 An electrolyte sheet was produced in the same manner as in Example 1, except that the content of the cellulose fibers in the electrolyte sheet in Example 1 was changed to 1.0 parts by mass.

[3層樣品的製作] [Production of 3-layer sample]

準備2片假設為正極及負極的銅箔。從上述實施例1~2的電解質片材將基材剝離,並將電解質層夾在2片銅箔之間,而分別製作3層樣品。3層樣品是以使電解質層將2片銅箔絕緣的方式(以使銅箔彼此不接觸的方式)配置各層。Prepare two copper foils which are supposed to be the positive electrode and the negative electrode. The substrates were peeled off from the electrolyte sheets of Examples 1 and 2, and the electrolyte layer was sandwiched between two copper foils to prepare three-layer samples. In the three-layer sample, each layer was arranged so that the electrolyte layer insulated two copper foils (so that the copper foils would not contact each other).

[安全性的評估1(釘刺模擬測試)] 對於製得的3層樣品,使用釘刺模擬測試裝置來實施釘刺模擬測試。釘刺模擬測試裝置是使用下述:藉由具有能夠上下升降的可動部的支架,來將焊鐵(FX-600,白光股份有限公司製)的焊鐵前端相對於地面為近似垂直地朝向下方固定而成者。在進行測試前,對3層樣品施加0.1 V的電壓,並經過約10秒後,確認電流幾乎成為底值。然後,像第6圖所示這樣,將電解質層7夾在2片銅箔18、18間而成的3層樣品19設置在焊鐵20的前端的下方,並對3層樣品19,將加熱至200℃後的焊鐵20的前端朝向3層樣品19的積層方向插入後,保持約3秒。此時,以使銅箔的貫穿孔成為3 mm的方式,將焊鐵20的前端的插入深度D設為0.5 mm。然後,在焊鐵20的前端插入的狀態下,記錄2片銅箔18、18間的電流。然後,將焊鐵20的前端抽出至3層樣品19的上方。從插入焊鐵20的前端的3秒期間的電流的最大值藉由下述式(7)來計算3層樣品19的絕緣電阻。再者,若絕緣電阻為1 kΩ以上,則可謂已充分抑制短路。 絕緣電阻(Ω)=電壓(V)÷3秒期間的最大電流(A)  (7)[Evaluation 1 of safety (nail-piercing simulation test)] For the prepared 3-layer samples, a nail penetration simulation test device was used to implement a nail penetration simulation test. The nail puncture simulation test device uses the following: With a support with a movable part that can be lifted up and down, the front end of the soldering iron (FX-600, manufactured by Baiguang Co., Ltd.) is approximately vertically facing downward relative to the ground. fixed. Before the test, a voltage of 0.1 V was applied to the three-layer sample, and after about 10 seconds, it was confirmed that the current almost reached the bottom value. Then, as shown in FIG. 6, a three-layer sample 19 in which the electrolyte layer 7 is sandwiched between two copper foils 18 and 18 is placed under the tip of the soldering iron 20, and the three-layer sample 19 is heated. After reaching 200° C., the tip of the soldering iron 20 was inserted toward the lamination direction of the three-layer sample 19 and held there for about 3 seconds. At this time, the insertion depth D of the tip of the soldering iron 20 was set to 0.5 mm so that the through hole of the copper foil would be 3 mm. Then, with the tip of the soldering iron 20 inserted, the current between the two copper foils 18 and 18 was recorded. Then, the tip of the soldering iron 20 was pulled out above the three-layer sample 19 . The insulation resistance of the three-layer sample 19 was calculated by the following formula (7) from the maximum value of the electric current during 3 seconds when the tip of the soldering iron 20 was inserted. In addition, when the insulation resistance is 1 kΩ or more, it can be said that the short circuit is sufficiently suppressed. Insulation resistance (Ω) = voltage (V) ÷ maximum current (A) during 3 seconds (7)

結果,實施例1的絕緣電阻為1.7 kΩ,實施例2的絕緣電阻1.1 kΩ。可知在所有實施例中,在釘刺模擬測試後仍具有充分的絕緣性。As a result, the insulation resistance of Example 1 was 1.7 kΩ, and that of Example 2 was 1.1 kΩ. It can be seen that in all examples, there is still sufficient insulation after the nail penetration simulation test.

>實施例3> (正極的製作) 將層狀型鋰-鎳-錳-鈷複合氧化物(正極活性物質)78.5質量份、乙炔黑(導電劑,製品名:HS-100,DENKA股份有限公司製)5質量份、偏二氟乙烯與六氟丙烯之共聚物溶液(固體成分12質量%)2.5質量份、及離子液體(1.5 mol/L/Li[FSI]/Py13-FSI)14質量份混合,而調製正極合劑漿液。以塗佈量125 g/m2 來將此正極合劑漿液塗佈於正極集電體(厚度15 μm的鋁箔)上的雙面,並加熱乾燥。藉由將此電極加壓,來調整為合劑密度2.7 g/cm3 。以使合劑層的大小成為82 mm×112 mm的方式將其衝壓,而製作成正極。>Example 3> (Making of positive electrode) 78.5 parts by mass of layered lithium-nickel-manganese-cobalt composite oxide (positive electrode active material), acetylene black (conductive agent, product name: HS-100, DENKA Co., Ltd. 5 parts by mass, 2.5 parts by mass of a copolymer solution of vinylidene fluoride and hexafluoropropylene (solid content 12 mass%), and 14 parts by mass of ionic liquid (1.5 mol/L/Li[FSI]/Py13-FSI) Mix to prepare positive electrode mixture slurry. The positive electrode mixture slurry was coated on both sides of the positive electrode current collector (aluminum foil with a thickness of 15 μm) at a coating amount of 125 g/m 2 , and dried by heating. By applying pressure to this electrode, the mixture density was adjusted to 2.7 g/cm 3 . This was punched out so that the size of the mixture layer might become 82 mm x 112 mm, and the positive electrode was produced.

(負極的製作) 將石墨(負極活性物質,日立化成股份有限公司製)80.4質量份、碳纖維(導電劑,製品名:VGCF-H,昭和電工股份有限公司製)0.6質量份、偏二氟乙烯與六氟丙烯之共聚物溶液(固體成分12質量%)5質量份、及離子液體(1.5 mol/L/Li[FSI]/Py13-FSI)14質量份混合,而調製負極合劑漿液。以塗佈量60 g/m2 來將此負極合劑漿液塗佈於集電體(厚度10 μm的銅箔)上的雙面,並加熱乾燥。藉由將此電極加壓,來調整為合劑密度1.8 g/cm3 。以使合劑層的大小成為86 mm×116 mm的方式將其衝壓,而製作成負極。(Preparation of Negative Electrode) 80.4 parts by mass of graphite (negative electrode active material, manufactured by Hitachi Chemical Co., Ltd.), 0.6 parts by mass of carbon fiber (conductive agent, product name: VGCF-H, manufactured by Showa Denko Co., Ltd.), vinylidene fluoride It was mixed with 5 parts by mass of a copolymer solution of hexafluoropropylene (12% by mass of solid content) and 14 parts by mass of an ionic liquid (1.5 mol/L/Li[FSI]/Py13-FSI) to prepare a negative electrode mixture slurry. This negative electrode mixture slurry was coated on both sides of the current collector (copper foil with a thickness of 10 μm) with a coating amount of 60 g/m 2 , and heated and dried. By applying pressure to this electrode, the mixture density was adjusted to 1.8 g/cm 3 . This was punched out so that the size of the mixture layer might become 86 mm x 116 mm, and the negative electrode was produced.

(評估用電池的製作) 使用正極、負極、由實施例1中製得的電解質片材所得的電解質層,來製作評估用電池。依序將負極、電解質層、正極重疊,來將負極9片、電解質層16片、正極8片積層,而製作電極群。以超音波來將Al端子熔接在電極群的正極、將Ni端子連接在負極,並以鋁層合來將此電極群密封,而製作成評估用電池。(Production of batteries for evaluation) Using the positive electrode, the negative electrode, and the electrolyte layer obtained from the electrolyte sheet produced in Example 1, an evaluation battery was fabricated. Negative electrodes, electrolyte layers, and positive electrodes were stacked in sequence to stack 9 negative electrodes, 16 electrolyte layers, and 8 positive electrodes to form an electrode group. The Al terminal was welded to the positive electrode of the electrode group by ultrasonic waves, the Ni terminal was connected to the negative electrode, and the electrode group was sealed with aluminum lamination to produce a battery for evaluation.

>實施例4> 除了使用由實施例2的電解質片材所得的電解質層以外,其餘藉由與實施例3相同的方法來製作評估用電池。>Example 4> An evaluation battery was produced in the same manner as in Example 3 except that the electrolyte layer obtained from the electrolyte sheet of Example 2 was used.

[安全性的評估2(釘刺測試)] 對製得的評估用電池實施釘刺測試。在實施釘刺測試前,評估用電池已使用充放電裝置(東洋系統股份有限公司製)來在下述充放電條件下充電。 (1)進行循環3次而進行初始化:以0.1 C的定電流來充電直到截止電壓4.2 V為止後,以截止電壓4.2 V來定電壓充電直到充電總時間成為15小時或充電電流成為0.02 C為止,而進行定電流定電壓(CCCV)充電後,以0.1 C定電流(CC)放電直到截止電壓2.7 V為止。再者,所謂C,是意指「電流值(A)/電池容量(Ah)」。 (2)然後,以0.1 C的定電流來充電直到截止電壓4.2 V為止後,以截止電壓4.2 V來定電壓充電直到充電總時間成為15小時或充電電流成為0.02 C為止,而進行CCCV充電。[Evaluation 2 of safety (nail prick test)] A nail penetration test was performed on the produced battery for evaluation. The battery for evaluation was charged under the following charge and discharge conditions using a charge and discharge device (manufactured by Toyo System Co., Ltd.) before performing the nail penetration test. (1) Perform 3 cycles for initialization: charge with a constant current of 0.1 C until the cut-off voltage is 4.2 V, then charge with a constant voltage with a cut-off voltage of 4.2 V until the total charging time becomes 15 hours or the charging current becomes 0.02 C , and after constant current and constant voltage (CCCV) charging, discharge at 0.1 C constant current (CC) until the cut-off voltage is 2.7 V. Furthermore, the so-called C means "current value (A)/battery capacity (Ah)". (2) Then, after charging at a constant current of 0.1 C to a cut-off voltage of 4.2 V, charge at a constant voltage of a cut-off voltage of 4.2 V until the total charging time becomes 15 hours or the charging current becomes 0.02 C, and CCCV charging is performed.

將前述充電狀態的評估用單元固定在釘刺測試用的固定具後,實施釘刺測試。釘刺測試中,使用附有熱電偶的SUS製釘子(φ3 mm),並將釘刺速度設為40 mm/s,將釘子侵入深度設為直到貫穿單元為止。釘刺測試的評估結果是如表1所示。再者,由釘刺測試所造成之電壓的降低率是藉由下述式來求出。 電壓的降低率(%)=(測試後(5秒後)的電壓-測試後(600秒後)的電壓)/測試後(5秒後)的電壓×100The aforementioned unit for evaluating the state of charge was fixed to the fixture for the nail penetration test, and then the nail penetration test was performed. In the nail penetration test, a SUS nail (φ3 mm) with a thermocouple was used, the nail penetration speed was set to 40 mm/s, and the penetration depth of the nail was set to penetrate the cell. The evaluation results of the nail penetration test are shown in Table 1. In addition, the drop rate of the voltage by the nail penetration test was calculated|required by the following formula. Voltage reduction rate (%) = (voltage after test (after 5 seconds) - voltage after test (after 600 seconds)) / voltage after test (after 5 seconds) × 100

[表1]

Figure 108109458-A0304-0001
[Table 1]
Figure 108109458-A0304-0001

釘刺測試後,結果實施例3及4的評估用電池在剛釘刺完後(1秒後)及經過規定時間後,電壓的降低皆較小,而皆可抑制短路。再者,若電壓的降低率未達10%,則可謂已充分抑制短路。此時,在評估電池無法確認到冒煙、起火、電池破裂等,而顯示高安全性。此外,最高電池表面溫度是實施例3中為39℃、實施例4中為50℃而較低。再者,若最高電池表面溫度為150℃以下,則可謂安全性充分。由上述結果可知,實施例3及4的評估用電池具有充分的絕緣性及安全性。After the nailing test, the evaluation batteries of Examples 3 and 4 had a small voltage drop immediately after the nailing (1 second) and after a predetermined time, and all of them could suppress the short circuit. In addition, if the decrease rate of voltage is less than 10%, it can be said that short-circuiting was fully suppressed. In this case, smoke, fire, battery rupture, etc. were not confirmed in the evaluation of the battery, indicating high safety. In addition, the highest battery surface temperature was as low as 39°C in Example 3 and 50°C in Example 4. Furthermore, if the maximum battery surface temperature is 150° C. or lower, it can be said that the safety is sufficient. From the above results, it can be seen that the evaluation batteries of Examples 3 and 4 have sufficient insulation and safety.

1‧‧‧二次電池 2、2A、2B‧‧‧電極群 3‧‧‧電池外殼體 4‧‧‧正極集電端子 5‧‧‧負極集電端子 6‧‧‧正極 7‧‧‧電解質層 8‧‧‧負極 9‧‧‧正極集電體 10‧‧‧正極合劑層 11‧‧‧負極集電體 12‧‧‧負極合劑層 13A、13B‧‧‧電解質片材 14‧‧‧基材 15‧‧‧保護材料 16‧‧‧雙極電極 17‧‧‧雙極電極集電體 18‧‧‧銅箔 19‧‧‧3層樣品 20‧‧‧焊鐵 D‧‧‧插入深度 1‧‧‧Secondary battery 2, 2A, 2B‧‧‧electrode group 3‧‧‧Battery case 4‧‧‧Positive collector terminal 5‧‧‧Negative collector terminal 6‧‧‧Positive electrode 7‧‧‧electrolyte layer 8‧‧‧Negative electrode 9‧‧‧Cathode collector 10‧‧‧Positive electrode mixture layer 11‧‧‧Negative electrode collector 12‧‧‧Negative electrode mixture layer 13A, 13B‧‧‧electrolyte sheet 14‧‧‧Substrate 15‧‧‧protection material 16‧‧‧bipolar electrode 17‧‧‧Bipolar Electrode Current Collector 18‧‧‧copper foil 19‧‧‧3 layer sample 20‧‧‧Soldering iron D‧‧‧Insertion Depth

第1圖是顯示第1實施形態的二次電池的斜視圖。 第2圖是顯示第1圖顯示的二次電池中的電極群的一實施形態的分解斜視圖。 第3圖是顯示第1圖顯示的二次電池中的電極群的一實施形態的概略斜視圖。 第4圖(a)是顯示一實施形態的電解質片材的概略剖面圖,第4圖(b)是顯示其它實施形態的電解質片材的概略剖面圖。 第5圖是顯示第2實施形態的二次電池中的電極群的一實施形態的概略剖面圖。 第6圖是顯示釘刺模擬測試的情況的概略剖面圖。Fig. 1 is a perspective view showing a secondary battery according to a first embodiment. Fig. 2 is an exploded perspective view showing an embodiment of the electrode group in the secondary battery shown in Fig. 1 . Fig. 3 is a schematic perspective view showing an embodiment of the electrode group in the secondary battery shown in Fig. 1 . Fig. 4(a) is a schematic cross-sectional view showing an electrolyte sheet according to one embodiment, and Fig. 4(b) is a schematic cross-sectional view showing an electrolyte sheet according to another embodiment. Fig. 5 is a schematic cross-sectional view showing an embodiment of the electrode group in the secondary battery of the second embodiment. Fig. 6 is a schematic cross-sectional view showing the state of a nail penetration simulation test.

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Claims (11)

一種電解質組成物,其含有:基質聚合物;從由鋰鹽、鈉鹽、鈣鹽及鎂鹽所組成之群組中選出的至少1種電解質鹽;氧化物粒子;纖維;及,離子液體;並且,前述纖維的平均長度為前述氧化物粒子的平均粒徑以上,以電解質組成物總量作為基準計,前述纖維的含量為10質量%以下。 An electrolyte composition comprising: a matrix polymer; at least one electrolyte salt selected from the group consisting of lithium salts, sodium salts, calcium salts, and magnesium salts; oxide particles; fibers; and, ionic liquids; In addition, the average length of the fibers is equal to or greater than the average particle diameter of the oxide particles, and the content of the fibers is 10% by mass or less based on the total amount of the electrolyte composition. 如請求項1所述之電解質組成物,其中,前述纖維為從由纖維素纖維、樹脂纖維及玻璃纖維所組成之群組中選出的至少1種。 The electrolyte composition according to claim 1, wherein the fibers are at least one selected from the group consisting of cellulose fibers, resin fibers, and glass fibers. 如請求項1或2所述之電解質組成物,其中,前述基質聚合物具有第1結構單元,該第1結構單元是從由四氟乙烯及偏二氟乙烯所組成之群組中選出。 The electrolyte composition according to claim 1 or 2, wherein the matrix polymer has a first structural unit selected from the group consisting of tetrafluoroethylene and vinylidene fluoride. 如請求項3所述之電解質組成物,其中,在構成前述基質聚合物的結構單元中,含有:前述第1結構單元;及,第2結構單元,該第2結構單元是從由六氟丙烯、丙烯酸、馬來酸、甲基丙烯酸乙酯及甲基丙烯酸甲酯所組成之群組中選出。 The electrolyte composition according to claim 3, wherein, among the structural units constituting the aforementioned matrix polymer, there are: the aforementioned first structural unit; and, a second structural unit, the second structural unit is composed of hexafluoropropylene , acrylic acid, maleic acid, ethyl methacrylate and methyl methacrylate selected from the group. 如請求項1或2所述之電解質組成物,其中,前述電解質鹽包含醯亞胺系鋰鹽。 The electrolyte composition according to claim 1 or 2, wherein the electrolyte salt includes an imide-based lithium salt. 如請求項1或2所述之電解質組成物,其中,前述離子液體含有由下述式(1)表示的陰離子成分的至少1種來作為陰離子成分:N(SO2CmF2m+1)(SO2CnF2n+1)- (1)m及n各自獨立地表示0~5的整數。 The electrolyte composition according to claim 1 or 2, wherein the ionic liquid contains at least one anion component represented by the following formula (1): N(SO 2 C m F 2m+1 ) (SO 2 C n F 2n+1 ) - (1) m and n each independently represent an integer of 0 to 5. 如請求項1或2所述之電解質組成物,其中,前述離子液體含有從由鏈狀四級鎓鹽陽離子、哌啶鎓鹽陽離子、吡咯啶鎓鹽陽離子、吡啶鎓鹽陽離子及咪唑鎓鹽陽離子所組成之群組中選出的至少1種來作為陽離子成分。 The electrolyte composition as described in Claim 1 or 2, wherein the aforementioned ionic liquid contains chain quaternary onium salt cations, piperidinium salt cations, pyrrolidinium salt cations, pyridinium salt cations and imidazolium salt cations At least one selected from the formed group is used as a cationic component. 一種電解質片材,其具備:基材;及,電解質層,其設置在前述基材上,且是由請求項1至7中任一項所述之電解質組成物所形成。 An electrolyte sheet comprising: a substrate; and an electrolyte layer provided on the substrate and formed of the electrolyte composition described in any one of claims 1 to 7. 如請求項8所述之電解質片材,其中,前述纖維的平均纖維徑為前述電解質層的厚度以下。 The electrolyte sheet according to claim 8, wherein the average fiber diameter of the fibers is not more than the thickness of the electrolyte layer. 一種二次電池,其具備:正極;負極;及,電解質層,其設置在前述正極與前述負極之間,且 是由請求項1至7中任一項所述之電解質組成物所形成。 A secondary battery comprising: a positive electrode; a negative electrode; and an electrolyte layer provided between the positive electrode and the negative electrode, and It is formed by the electrolyte composition described in any one of claims 1 to 7. 如請求項10所述之二次電池,其中,前述纖維的平均纖維徑為前述電解質層的厚度以下。 The secondary battery according to claim 10, wherein the average fiber diameter of the fibers is not more than the thickness of the electrolyte layer.
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