TWI785615B - Disc Brake Devices for Railway Vehicles - Google Patents
Disc Brake Devices for Railway Vehicles Download PDFInfo
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- TWI785615B TWI785615B TW110118014A TW110118014A TWI785615B TW I785615 B TWI785615 B TW I785615B TW 110118014 A TW110118014 A TW 110118014A TW 110118014 A TW110118014 A TW 110118014A TW I785615 B TWI785615 B TW I785615B
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Abstract
碟煞裝置(100),具備轉動構件(10)、煞車碟盤(20、20A)、控制構件(30、30A)。煞車碟盤(20、20A),含有環狀的碟盤本體(21)、鰭片(22)。控制構件(30、30A),用來控制在煞車碟盤(20、20A)的周方向上相鄰的鰭片(22)之間的通氣量。控制構件(30、30A),含有基座板(31)、突出部(32)。突出部(32),從基座板(31)朝向碟盤本體(21)突出。在各鰭片(22)的頂面(221),形成有凹部(222)。突出部(32),從相鄰之鰭片(22)的其中一個到另一個,通過凹部(222)而延伸於周方向。A disc brake device (100) includes a rotating member (10), a brake disc (20, 20A), and a control member (30, 30A). The brake disc (20, 20A) includes an annular disc body (21) and fins (22). The control member (30, 30A) is used to control the air flow between the adjacent fins (22) in the circumferential direction of the brake disc (20, 20A). A control member (30, 30A) includes a base plate (31) and a protrusion (32). The protrusion (32) protrudes from the base plate (31) toward the disc body (21). A recess (222) is formed on the top surface (221) of each fin (22). The protrusion (32) extends from one of the adjacent fins (22) to the other in the circumferential direction through the recess (222).
Description
本發明關於鐵道車輛用的碟煞裝置。The present invention relates to a disc brake device for railway vehicles.
碟煞裝置廣泛地作為鐵道車輛的制動裝置使用。碟煞裝置,具備環狀的煞車碟盤、煞車襯。煞車碟盤,譬如連結於車輪,而與車輪一起轉動。將煞車襯壓附於煞車碟盤。藉由煞車襯與煞車碟盤之間的摩擦,使煞車碟盤及車輪受到制動。Disc brake devices are widely used as braking devices for railway vehicles. The disc brake device has a ring-shaped brake disc and a brake lining. The brake disc, for example, is connected to the wheel and rotates together with the wheel. Attach the brake lining to the brake disc. The brake disc and the wheel are braked by the friction between the brake lining and the brake disc.
鐵道車輛所使用之碟煞裝置的煞車碟盤,根據確保其耐久性的觀點,而要求充分的冷卻性能。為了確保制動時的冷卻性能,一般而言,在煞車碟盤的背面,複數個鰭片形成放射狀。各鰭片接觸於車輪,而在煞車碟盤的背面與車輪之間形成通氣路徑。該通氣路徑,當煞車碟盤與車輪一起轉動時,使空氣從煞車碟盤的內周側朝外周側通過。藉由流動於通氣路徑內的空氣,使煞車碟盤受到冷卻。Brake rotors of disc brake devices used in railway vehicles require sufficient cooling performance from the viewpoint of ensuring their durability. In order to ensure cooling performance during braking, generally speaking, a plurality of fins are formed radially on the back of the brake rotor. Each fin is in contact with the wheel, and forms a ventilation path between the back surface of the brake disc and the wheel. The ventilation path allows air to pass from the inner peripheral side of the brake rotor to the outer peripheral side when the brake rotor rotates together with the wheel. The brake disc is cooled by the air flowing in the ventilation path.
然而,鐵道車輛行駛中,由於空氣流動於煞車碟盤與車輪之間通氣路徑內,而產生氣動聲(aerodynamic sound)。特別是鐵道車輛以高速行駛的場合,通氣路徑內的通氣量增加而產生大量的氣動聲。However, when the railway vehicle is running, aerodynamic sound is generated due to the air flowing in the ventilation path between the brake disc and the wheel. Especially when the railway vehicle is running at a high speed, the air flow in the air passage increases to generate a large amount of aerodynamic sound.
相對於此,在專利文獻1中,提出一種:以連結部將「於周方向上相鄰鰭片彼此」連結的碟煞裝置。該碟煞裝置,藉由連結部,在鰭片間的各個通氣路徑,形成「剖面積形成最小」的部分。根據專利文獻1,藉由使通氣路徑之最小剖面積的總和形成18000mm 2以下,可降低高速行駛時的氣動聲。 In contrast, Patent Document 1 proposes a disc brake device in which "fins adjacent to each other in the circumferential direction" are connected by a connecting portion. In the disc brake device, each ventilation path between the fins forms a part with the "minimized cross-sectional area" through the connection part. According to Patent Document 1, by setting the sum of the minimum cross-sectional areas of the ventilation paths to 18000 mm 2 or less, the aerodynamic noise during high-speed driving can be reduced.
在專利文獻1中,用來降低氣動聲的連結部,與煞車碟盤的碟盤本體及鰭片形成一體。因此,煞車碟盤之中,連結部之附近部分的剛性,相較於其他部分的剛性,形成更大。據此,在制動期間,煞車襯對煞車碟盤形成滑動,當摩擦熱已產生時,連結部的附近部分,相較於其他部分更不容易形成熱變形,並在煞車碟盤產生翹曲。其結果,對「將煞車碟盤連結於車輪的螺栓」的負荷將增加。In Patent Document 1, the coupling portion for reducing aerodynamic sound is integrally formed with the disc body and the fins of the brake disc. Therefore, in the brake disc, the rigidity of the portion near the connecting portion is greater than the rigidity of other portions. Accordingly, during braking, the brake lining slides against the brake disc, and when frictional heat is generated, the parts near the connecting portion are less likely to be thermally deformed than other parts, and warp the brake disc. As a result, the load on the "bolts connecting the brake rotor to the wheel" will increase.
有鑑於此,在專利文獻2中,提出一種:將和煞車碟盤不同個體的氣動聲降低構件(控制構件)設於碟煞裝置的技術。控制構件,含有板狀的支承部、及從該支承部突出的複數個突出部。根據專利文獻2,藉由控制構件的各突出部將通氣路徑的局部封閉,藉此可抑制通氣路徑內之空氣的流動,能降低鐵道車輛行駛中所產生的氣動聲。此外,由於煞車碟盤與控制構件為不同的零件,因此控制構件的突出部不會影響煞車碟盤的剛性。據此,能防止:起因於突出部,而在煞車碟盤產生翹曲。 [先前技術文獻] [專利文獻] In view of this, Patent Document 2 proposes a technique in which an aerodynamic sound reduction member (control member) separate from a brake disc is provided in a disc brake device. The control member includes a plate-shaped support portion and a plurality of protrusions protruding from the support portion. According to Patent Document 2, each protrusion of the control member closes a part of the ventilation path, thereby suppressing the flow of air in the ventilation path, and reducing the aerodynamic sound generated during the running of the railway vehicle. In addition, since the brake disc and the control member are different parts, the protrusion of the control member will not affect the rigidity of the brake disc. Accordingly, it is possible to prevent warping of the brake disc due to the protruding portion. [Prior Art Literature] [Patent Document]
[專利文獻1] 日本特開2007-205428號公報 [專利文獻2] 國際公開第2019/194203號 [Patent Document 1] Japanese Patent Laid-Open No. 2007-205428 [Patent Document 2] International Publication No. 2019/194203
[發明欲解決之問題][Problem to be solved by the invention]
在專利文獻2的碟煞碟盤裝置中,為了降低氣動聲,採用了和煞車碟盤不同個體的控制構件。控制構件,主要是由板狀的支承部及複數個突出部所構成。作為用來製作該控制構件的方法,可列舉出譬如:各別地形成板狀的支承部與複數個突出部,並利用焊接等將這些構件接合的方法;或者對金屬的薄片材實施衝裁加工,使支承部及突出部一體成形的方法等。但是,即使是採用上述任一種方法的場合,也不得不考慮煞車碟盤的複雜形狀。亦即,為了不對設於碟盤本體之背面的大量鰭片形成干涉,必須將突出部正確地配置於支承部上。因此,對控制構件加工的勞力及成本有增加的可能性。In the disc brake rotor device of Patent Document 2, in order to reduce aerodynamic noise, a separate control member from the brake rotor is used. The control member is mainly composed of a plate-shaped support portion and a plurality of protrusions. As a method for producing the control member, for example, a method of separately forming a plate-shaped support portion and a plurality of protruding portions, and joining these members by welding or the like; or performing punching on a thin metal sheet Processing, the method of integrally forming the support portion and the protruding portion, etc. However, even in the case of adopting any of the above methods, the complicated shape of the brake disc has to be considered. That is, in order not to interfere with a large number of fins provided on the rear surface of the disk body, it is necessary to correctly arrange the protrusions on the supporting parts. Therefore, there is a possibility that the labor and cost of processing the control member will increase.
本發明課題在於:在含有「用來控制通氣路徑內之通氣量的控制構件」的鐵道車輛用碟煞裝置中,簡化控制構件的製造。 [解決問題之手段] The object of the present invention is to simplify the manufacture of the control member in a railway vehicle disc brake device including a "control member for controlling the air flow in the air passage". [means to solve the problem]
本發明的碟煞裝置,是鐵道車輛用的碟煞裝置。碟煞裝置,具備轉動構件、煞車碟盤、控制構件。轉動構件安裝於鐵道車輛的車軸。煞車碟盤,含有環狀的碟盤本體、複數個鰭片。碟盤本體,具有與轉動構件相對向的背面。複數個鰭片,在該背面上配置成放射狀。控制構件,用來控制複數個鰭片之中,在煞車碟盤的周方向上相鄰的鰭片之間的通氣量。控制構件,含有基座板、突出部。基座板,被挾持於轉動構件與鰭片之間。突出部,從基座板朝向碟盤本體突出。在相鄰的鰭片之各自的頂面,形成有於周方向上橫越該鰭片的凹部。突出部,從相鄰之鰭片的其中一個到另一個,通過凹部而延伸於周方向。 [發明的效果] The disc brake device of the present invention is a disc brake device for railway vehicles. The disc brake device includes a rotating member, a brake disc, and a control member. The rotating member is attached to the axle of the railway vehicle. The brake disc includes a ring-shaped disc body and a plurality of fins. The disk body has a back surface opposite to the rotating member. A plurality of fins are arranged radially on the back surface. The control member is used to control the air flow between the adjacent fins in the circumferential direction of the brake disc among the plurality of fins. The control member includes a base plate and a protrusion. The base plate is sandwiched between the rotating member and the fins. The protrusion protrudes from the base plate toward the disc body. On the top surfaces of the adjacent fins, recesses are formed that traverse the fins in the circumferential direction. The protrusion extends from one of the adjacent fins to the other through the recess in the circumferential direction. [Effect of the invention]
根據本發明,在含有「用來控制通氣路徑內之通氣量的控制構件」的鐵道車輛用碟煞裝置中,能簡化控制構件的製造。According to the present invention, in the disc brake device for a railway vehicle including "the control member for controlling the air flow in the air passage", the manufacture of the control member can be simplified.
實施形態的碟煞裝置,是鐵道車輛用的碟煞裝置。碟煞裝置,具備轉動構件、煞車碟盤、控制構件。轉動構件安裝於鐵道車輛的車軸。煞車碟盤,含有環狀的碟盤本體、複數個鰭片。碟盤本體,具有與轉動構件相對向的背面。複數個鰭片,在該背面上配置成放射狀。控制構件,用來控制複數個鰭片之中,在煞車碟盤的周方向上相鄰的鰭片之間的通氣量。控制構件,含有基座板、突出部。基座板,被挾持於轉動構件與鰭片之間。突出部,從基座板朝向碟盤本體突出。在相鄰的鰭片之各自的頂面,形成有於周方向上橫越該鰭片的凹部。突出部,從相鄰之鰭片的其中一個到另一個,通過凹部而延伸於周方向(第1構造)。The disc brake device of the embodiment is a disc brake device for a railway vehicle. The disc brake device includes a rotating member, a brake disc, and a control member. The rotating member is attached to the axle of the railway vehicle. The brake disc includes a ring-shaped disc body and a plurality of fins. The disk body has a back surface opposite to the rotating member. A plurality of fins are arranged radially on the back surface. The control member is used to control the air flow between the adjacent fins in the circumferential direction of the brake disc among the plurality of fins. The control member includes a base plate and a protrusion. The base plate is sandwiched between the rotating member and the fins. The protrusion protrudes from the base plate toward the disc body. On the top surfaces of the adjacent fins, recesses are formed that traverse the fins in the circumferential direction. The protruding portion extends in the circumferential direction through the concave portion from one of the adjacent fins to the other (first structure).
根據第1構造的碟煞裝置,可由控制構件,在煞車碟盤之碟盤本體的背面上,控制在周方向上相鄰的鰭片之間的通氣量。亦即,在該碟煞裝置中,在周方向上相鄰的鰭片與碟盤本體及轉動構件一起形成的通氣路徑,藉由設在控制構件的突出部,而局部地封閉。如此一來,可限制通氣路徑內的通氣量,能降低鐵道車輛行駛時所產生的氣動聲。According to the disc brake device of the first configuration, the air flow rate between the adjacent fins in the circumferential direction can be controlled by the control member on the back surface of the disc body of the brake disc. That is, in this disc brake device, the ventilation path formed by the adjacent fins in the circumferential direction together with the disc body and the rotating member is partially closed by the protrusion provided on the control member. In this way, the ventilation volume in the ventilation path can be limited, and the aerodynamic sound generated when the railway vehicle is running can be reduced.
在第1構造的碟煞裝置中,於煞車碟盤的周方向上相鄰的鰭片,分別在其頂面具有:於周方向上橫越該鰭片的凹部。控制構件的突出部,通過鰭片的凹部而延伸於周方向。亦即,可將「延伸於周方向的突出部中,對應於鰭片的部分」收容於鰭片的凹部。因此,製造控制構件時,不必考慮「設在碟盤本體之背面上的各鰭片的位置」,並且避開鰭片配置突出部。據此,能比較簡潔地執行控制構件的製造,並能降低控制構件的加工所需的勞力及成本。In the disc brake device of the first structure, the adjacent fins in the circumferential direction of the brake disc each have a recess on the top surface thereof that traverses the fin in the circumferential direction. The protruding portion of the control member extends in the circumferential direction through the recessed portion of the fin. That is, "a portion of the protruding portion extending in the circumferential direction corresponding to the fin" can be accommodated in the concave portion of the fin. Therefore, when manufacturing the control member, it is not necessary to consider "the positions of the fins provided on the back surface of the disc body", and the protrusions are arranged avoiding the fins. Accordingly, manufacturing of the control member can be performed relatively simply, and labor and cost required for machining the control member can be reduced.
控制構件的突出部,最好位於煞車碟盤的內周側(第2構造)。The protruding portion of the control member is preferably located on the inner peripheral side of the brake rotor (second structure).
舉例來說,當去除「由轉動構件與煞車碟盤所形成之通氣路徑」內的異物時,無需將碟煞裝置解體,從煞車碟盤的內周側對通氣路徑內執行送風。相對於此,在第2構造中,控制構件的突出部,位於煞車碟盤的內周側。因此,即使垃圾或泥土等異物堵塞於「局部性封閉通氣路徑的控制構件的突出部」與煞車碟盤之間,也能輕易地去除該異物。據此,能提高碟煞裝置的維修保養性。For example, when removing foreign matter in the "ventilation path formed by the rotating member and the brake disc", there is no need to disassemble the disc brake device, and air is blown into the vent path from the inner peripheral side of the brake disc. On the other hand, in the second structure, the protruding portion of the control member is located on the inner peripheral side of the brake rotor. Therefore, even if foreign matter such as dirt or dirt gets stuck between the “protruding portion of the control member that partially closes the ventilation passage” and the brake rotor, the foreign matter can be easily removed. Accordingly, the maintainability of the disc brake device can be improved.
控制構件的突出部,亦可位於煞車碟盤的外周側(第3構造)。The protruding portion of the control member may be located on the outer peripheral side of the brake rotor (third structure).
以下,參考圖面說明本發明的實施形態。對於各圖面中相同或者相當的構造標示相同的圖號,其說明不再重複敘述。Hereinafter, embodiments of the present invention will be described with reference to the drawings. The same or corresponding structures in each drawing are denoted by the same drawing number, and the description thereof will not be repeated.
[第1實施形態]
(整體構造)
圖1為顯示本實施形態的鐵道車輛用碟煞裝置100之概略構造的縱剖面圖。所謂的縱剖面,是以包含中心軸X的平面,將碟煞裝置100切斷的剖面。中心軸X,是鐵道車輛之車軸200的軸心。以下,將中心軸X所延伸的方向稱為軸方向。
[First Embodiment]
(overall structure)
Fig. 1 is a longitudinal sectional view showing a schematic structure of a
如圖1所示,碟煞裝置100,具備轉動構件10、煞車碟盤20、控制構件30。As shown in FIG. 1 , the
轉動構件10安裝於車軸200,並與車軸200一體地繞著中心軸X轉動。在本實施形態的例子中,轉動構件10是鐵道車輛的車輪。但是,轉動構件10,也可以是車輪以外的碟盤體。圖1所示的轉動構件10,具有輪轂部11、邊緣部12、板部13。板部13,將「可供車軸200插入的輪轂部11」與「構成車輪之外周部的邊緣部12」連結。板部13的內周緣,在轉動構件10的縱剖面視角中,透過圓弧狀的曲線部14,而連接於輪轂部11。板部13的外周緣,在轉動構件10的縱剖面視角中,透過圓弧狀的曲線部15,而連接於邊緣部12。The rotating
煞車碟盤20,設於碟盤狀之轉動構件10的兩側面。這些煞車碟盤20,譬如是藉由「由螺栓及螺帽所構成的連結構件40」,而連結於轉動構件10的板部13。在軸方向上,於各煞車碟盤20的外側,設有煞車襯50。控制構件30,配置於轉動構件10與各煞車碟盤20之間。The
[細部構造]
圖2,是從轉動構件10側,觀看配置於轉動構件10之兩側面上的煞車碟盤20中之其中一個煞車碟盤20的圖(背面圖)。在圖2中,顯示煞車碟盤20的1/4周部分。以下,將煞車碟盤20的周方向及徑向,簡稱為周方向及徑向。
[detail structure]
FIG. 2 is a view (rear view) of one of the
參考圖2,煞車碟盤20含有碟盤本體21、複數個鰭片22。Referring to FIG. 2 , the
碟盤本體21成為環狀。碟盤本體21,實質上具有以中心軸X作為軸心的圓環板狀。碟盤本體21,具有滑動面211及背面212。滑動面211,是在碟盤本體21中設於軸方向其中一側的面。為了產生制動力,將煞車襯50(圖1)按壓於滑動面211。背面212,是在碟盤本體21中設於軸方向另一側的面,面向轉動構件10(圖1)。The
複數個鰭片22,在碟盤本體21的背面212上配置成放射狀。這些鰭片22,從碟盤本體21的內周側朝外周側延伸。各鰭片22,從背面212朝轉動構件10(圖1)側突出。藉此,在轉動構件10、於周方向相鄰的鰭片22、碟盤本體21之間形成有空間。這些空間,當煞車碟盤20與轉動構件10一起轉動時,成為可供空氣通過的通氣路徑。A plurality of
在本實施形態中,於一部分的鰭片22形成有:貫穿該鰭片22及碟盤本體21的連結孔23。在其他鰭片22的頂面221,形成有凹陷狀的鍵槽24。將連結構件40(圖1)插入各連結孔23。在各鍵槽24嵌入有:用來限制煞車碟盤20與轉動構件10(圖1)間之相對轉動的鍵(圖示省略)。鰭片22的數量、連結孔23的數量及鍵槽24的數量,可適當地設定。在本實施形態的例子中,雖然在全部的鰭片22形成有連結孔23或者鍵槽24,但亦可存在未形成有連結孔23及鍵槽24的鰭片22。In this embodiment, a
在各鰭片22的頂面221,形成有凹部222。每個凹部222,朝周方向橫越設有該凹部222的鰭片22。凹部222,配置於煞車碟盤20的內周側。這些凹部222,舉例來說,在煞車碟盤20的背面視角中,配列在與碟盤本體21同心的虛擬圓C上。A
在本實施形態的例子中,具有鍵槽24之鰭片22的凹部222,為了不與鍵槽24重疊,而在徑向中配置在比鍵槽24更內側。但是,只要嵌入鍵槽24的鍵(圖示省略)不會對凹部222形成干涉,凹部222的一部分與鍵槽24的一部分亦可形成重疊。具有連結孔23之鰭片22的凹部222,為了不與連結孔23重疊,而在徑向中配置在比連結孔23更內側。In the example of this embodiment, the
如圖2所示,徑向中鍵槽24的長度,通常大於連結孔23的直徑。因此,對應於複數個鰭片22的複數個凹部222之徑向的位置,通常以鍵槽24及鍵(圖示省略)為基準而決定。但是,在「徑向中鍵槽24的長度」大於「連結孔23的直徑」的場合中,能以連結孔23作為基準來決定凹部222之徑向的位置。As shown in FIG. 2 , the length of the
圖3,是從煞車碟盤20側觀看控制構件30的圖(俯視圖)。在圖3中,顯示控制構件30的1/4周部分。在圖3中,除了控制構件30(實線)之外,以兩點鏈線表示煞車碟盤20。FIG. 3 is a view (plan view) of the
控制構件30,是和煞車碟盤20不同的構件。控制構件30,用來控制於周方向上相鄰的鰭片22之間的通氣量。控制構件30,含有基座板31、突出部32。The
基座板31略呈圓環板狀,與碟盤本體21實質上配置成同軸。基座板31,被挾持於轉動構件10(圖1)與複數個鰭片22之間。亦即,轉動構件10接觸於基座板31的其中一側面,鰭片22的頂面221接觸於基座板31的另一側面。The
在本實施形態的例子中,基座板31之徑向的長度,稍短於碟盤本體21之徑向的長度。但是,基座板31之徑向的長度,亦可以碟盤本體21之徑向的長度更長、或亦可與碟盤本體21之徑向的長度相等。基座板31之徑向的長度,可在從轉動構件10之板部13(圖1)的內周緣到外周緣的範圍適當地設定。In the example of this embodiment, the radial length of the
在基座板31,為了使連結構件40(圖1)穿過,對應於煞車碟盤20的連結孔23,形成有複數個開口311。此外,在基座板31,為了使上述鍵(圖示省略)穿過,對應於煞車碟盤20的鍵槽24,形成有複數個開口312。In the
基座板31的兩側面之中,於煞車碟盤20側的面形成有突出部32。突出部32,從基座板31朝向碟盤本體21突出。突出部32,在徑向中,配置在對應於鰭片22之凹部222的位置。在本實施形態中,由於凹部222配置於煞車碟盤20的內周側,因此突出部32也位於煞車碟盤20的內周側。所謂煞車碟盤20的內周側,舉例來說,是指煞車碟盤20之中,比起連結孔23的軸心,在徑向上更內側的領域。煞車碟盤20之中,比起連結孔23的軸心,在徑向上更外側的領域,則是煞車碟盤20的外周側。Among the two side surfaces of the
突出部32,從在周方向上相鄰之鰭片22的其中一個到另一個,通過凹部222而延伸於周方向。在本實施形態的例子中,突出部32,通過所有鰭片22的凹部222,並朝周方向延伸。亦即,突出部32,在控制構件30的俯視視角中,略呈圓環狀。The protruding
控制構件30,能以具有1.0mm~3.0mm板厚之金屬的薄片材構成。控制構件30,舉例來說,藉由對該薄片材進行衝裁壓加工而成形。在該場合中,基座板31及突出部32形成一體。但是,也能以不同的個體形成基座板31、突出部32後,利用焊接等將突出部32固定於基座板31。The
以下,參考圖4,更詳細地說明煞車碟盤20與控制構件30之間的關係。圖4為圖3的IV-IV剖面圖。在圖4中,為了說明上的方便,顯示煞車碟盤20及控制構件30,且連帶地顯示轉動構件10。Hereinafter, referring to FIG. 4 , the relationship between the
參考圖4,在煞車碟盤20中,凹部222是從鰭片22的頂面221朝碟盤本體21側凹陷的部分。但是,為了確保碟盤本體21的熱容量,凹部222並未侵入碟盤本體21。亦即,凹部222的底面222b,實質上位在與碟盤本體21的背面212相同的平面上、或者比背面212更位於鰭片22的頂面221側。Referring to FIG. 4 , in the
在本實施形態的例子中,凹部222,在煞車碟盤20的縱剖面視角中,略呈L字型。凹部222,由底面222b、鍵槽24側的側面222s所區劃。In the example of this embodiment, the
控制構件30的突出部32,從基座板31朝向碟盤本體21的背面212突出。該突出部32之中,對應於鰭片22的部分,配置於凹部222內。突出部32的前端,未接觸碟盤本體21的背面212及凹部222的底面222b。亦即,在突出部32的前端與煞車碟盤20之間,形成有可供空氣通過的間隙。從突出部32的前端到碟盤本體21的背面212為止之軸方向的距離,譬如為0.5mm~4.5mm。The protruding
突出部32之徑向外側的表面,可與凹部222的側面222s形成接觸、或亦可為非接觸。在預先使突出部32接觸於凹部222之側面222s的場合中,當控制構件30與轉動構件10及煞車碟盤20一起轉動時,能抑制突出部32的變形。此外,將控制構件30組裝於煞車碟盤20時,能輕易地進行控制構件30的定位。The radially outer surface of the protruding
突出部32的形狀,可適當地決定。突出部32,可形成中空、或亦可形成實心。從滑順地導引通氣路徑內之空氣的觀點來看,突出部32的表面,最好是不具有角部的圓滑形狀。突出部32之中,位在與基座板31間之邊界的部分,舉例來說,在控制構件30的縱剖面視角中,略呈圓弧狀。突出部32的內端32i,是徑向內側中,與基座板31間之邊界部分的圓弧終端,突出部32的外端32e,是徑向外側中,與基座板31間之邊界部分的圓弧終端。The shape of the protruding
突出部32之內端32i及外端32e的位置,亦即突出部32的位置及範圍,可適當地決定。在本實施形態的例子中,內端32i,在徑向中,配置成比碟盤本體21的內周緣稍微外側。但是,只要突出部32的前端位於碟盤本體21的範圍內,內端32i亦可配置成比碟盤本體21的內周緣更朝徑向內側。外端32e,在徑向中,配置成比鍵槽24的內端24i稍微內側。The positions of the
(效果)
在本實施形態的碟煞裝置100中,控制構件30的突出部32朝碟盤本體21側突出,並局部地封閉由轉動構件10、煞車碟盤20的碟盤本體21及鰭片22所區劃的通氣路徑。如此一來,可限制通氣路徑內的通氣量,能降低鐵道車輛行駛時所產生的氣動聲。
(Effect)
In the
在本實施形態的碟煞裝置100中,煞車碟盤20的各鰭片22,在頂面221具有:朝周方向橫越該鰭片的凹部222。控制構件30的突出部32,通過鰭片22的凹部222,並越過複數個鰭片22而延伸於周方向。亦即,延伸於周方向的突出部32之中,對應於鰭片22的部分,被收容於凹部222。因此,製造控制構件30時,不必考慮各鰭片22的位置,且不必避開鰭片22來形成突出部32。據此,能簡潔地製造控制構件30,並能使控制構件30的加工所需的勞力及成本下降。In the
在本實施形態中,控制構件30的突出部32,位於煞車碟盤20的內周側。因此,可藉由從煞車碟盤20的內周側朝通氣路徑內送風,而比較容易地去除「堵塞於突出部32與煞車碟盤20之間的異物」。據此,能提高碟煞裝置100的維修保養性。In this embodiment, the protruding
[第2實施形態]
圖5為顯示第2實施形態的碟煞裝置100A之局部的縱剖面圖。本實施形態的碟煞裝置100A,基本上,具有與第1實施形態的碟煞裝置100相同的構造。但是,碟煞裝置100A,控制構件30A之突出部32的位置,與碟煞裝置100不同。
[Second Embodiment]
Fig. 5 is a partial longitudinal sectional view showing a
如圖5所示,控制構件30A的突出部32,位於煞車碟盤20A的外周側。伴隨於此,煞車碟盤20A之設於各鰭片22的凹部222,也位於煞車碟盤20A的外周側。As shown in FIG. 5 , the protruding
在本實施形態的例子中,凹部222,在煞車碟盤20A的縱剖面視角中,實質上成為矩形。亦即,凹部222,由底面222b、配置於底面222b之兩側的側面222s所區劃。In the example of this embodiment, the
控制構件30A的突出部32,與第1實施形態相同,從基座板31朝向碟盤本體21的背面212突出。凹部222收容:突出部32之中,對應於鰭片22的部分。突出部32,未接觸碟盤本體21的背面212及凹部222的底面222b。但是,突出部32亦可接觸凹部222之兩側面222s中的至少其中一個。在促使突出部32接觸凹部222之側面222s的其中一個或者雙方的場合中,轉動時突出部32的變形受到抑制。此外,能輕易地執行控制構件30A對煞車碟盤20A的定位。The protruding
在本實施形態中,突出部32的內端32i,在徑向中,配置成比鍵槽24的外端24e稍微外側。突出部32的外端32e,在徑向中,配置在比碟盤本體21的外周緣更內側。In this embodiment, the
在本實施形態的碟煞裝置100A中,也是藉由控制構件30A的突出部32,局部地封閉由轉動構件10、煞車碟盤20A的鰭片22及碟盤本體21所區劃的通氣路徑。因此,可限制通氣路徑內的通氣量,能降低鐵道車輛行駛時所產生的氣動聲。In the
控制構件30A的突出部32,與第1實施形態相同,通過鰭片22的凹部222,並越過複數個鰭片22而延伸於周方向。因此,製造控制構件30A時,不必考慮各鰭片22的位置,且不必避開鰭片22來形成突出部32。據此,能簡潔地執行控制構件30A的製造,並能使控制構件30A的加工所需的勞力及成本下降。The protruding
以上,雖然說明了本發明的實施形態,但本發明並不侷限於上述實施形態,在不脫離本發明要旨的範圍內,能有各式各樣的變更。As mentioned above, although the embodiment of this invention was described, this invention is not limited to the said embodiment, Various changes are possible in the range which does not deviate from the summary of this invention.
在上述第1實施形態中,控制構件30的突出部32位於煞車碟盤20的內周側。在上述第2實施形態中,控制構件30A的突出部32位於煞車碟盤20A的外周側。然而,突出部32的位置,並不侷限於這些實施形態所展示的例子。舉例來說,可在從轉動構件10之板部13的內周緣到外周緣的範圍,使突出部32朝徑向適當地移動。亦即,可將突出部32的內端32i及外端32e,在板部13的內周緣到外周緣的範圍內,配置於任意的位置。但是,以不和鍵及連結構件40發生干涉的方式,配置突出部32。In the first embodiment described above, the protruding
在上述實施形態中,設於鰭片22的凹部222,在煞車碟盤20、20A的縱剖面視角中,成為L字型或者矩形。然而,凹部222的形狀並不侷限於此。凹部222,亦可具有沿著控制構件30、30A之突出部32的形狀。In the above embodiment, the
在上述實施形態中,控制構件30、30A的基座板31及突出部32,在俯視視角中實質上成為圓環狀。然而,控制構件30、30A,亦可在周方向中分割成複數個。控制構件30、30A,舉例來說,亦可在周方向中一分為二、或亦可一分為四。In the above-described embodiment, the
100,100A:碟煞裝置
10:轉動構件
20,20A:煞車碟盤
21:碟盤本體
212:背面
22:鰭片
221:頂面
222:凹部
30,30A:控制構件
31:基座板
32:突出部
100,100A: disc brake device
10: Rotating
[圖1]圖1為顯示第1實施形態的鐵道車輛用碟煞裝置之概略構造的縱剖面圖。 [圖2]圖2為圖1顯示之碟煞裝置所含有的煞車碟盤的背面圖。 [圖3]圖3為圖1顯示之碟煞裝置所含有的控制構件的俯視圖。 [圖4]圖4為圖3的IV-IV剖面圖。 [圖5]圖5為顯示第2實施形態的鐵道車輛用碟煞裝置之局部的縱剖面圖。 [ Fig. 1] Fig. 1 is a longitudinal sectional view showing a schematic structure of a disc brake device for a railway vehicle according to a first embodiment. [FIG. 2] FIG. 2 is a rear view of a brake disc contained in the disc brake device shown in FIG. 1. [FIG. [ Fig. 3] Fig. 3 is a top view of a control member included in the disc brake device shown in Fig. 1 . [ Fig. 4] Fig. 4 is a sectional view taken along line IV-IV of Fig. 3 . [ Fig. 5] Fig. 5 is a partial longitudinal sectional view showing a disc brake device for a railway vehicle according to a second embodiment.
10:轉動構件
13:板部
20:煞車碟盤
21:碟盤本體
22:鰭片
24:鍵槽
24i:內端
30:控制構件
31:基座板
32:突出部
32e:外端
32i:內端
211:滑動面
212:背面
221:頂面
222:凹部
222b:底面
222s:側面
312:開口
10: Rotating member
13: board part
20: Brake disc
21: Disc body
22: fins
24:
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WO2019194203A1 (en) * | 2018-04-03 | 2019-10-10 | 日本製鉄株式会社 | Aerodynamic sound reducing member, brake disk unit for railway vehicle, disk brake for railway vehicle, wheel for railway vehicle, and railway vehicle |
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