TWI784239B - SILICON CARBIDE (SiC) PREPARATION SYSTEM AND METHOD THEREOF BY COMBINING ECO-CARBON BLACK WITH SILICON SOURCES - Google Patents

SILICON CARBIDE (SiC) PREPARATION SYSTEM AND METHOD THEREOF BY COMBINING ECO-CARBON BLACK WITH SILICON SOURCES Download PDF

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TWI784239B
TWI784239B TW109104588A TW109104588A TWI784239B TW I784239 B TWI784239 B TW I784239B TW 109104588 A TW109104588 A TW 109104588A TW 109104588 A TW109104588 A TW 109104588A TW I784239 B TWI784239 B TW I784239B
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carbon black
silicon carbide
silicon
powder
silicon source
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TW202130579A (en
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袁菁
袁中新
陳威丞
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國立高雄大學
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Abstract

A silicon carbide (SiC) preparation method includes: purification a carbon black material to obtain a purified carbon black material; mechanically milling the purified carbon black material to obtain a carbon black powder; mechanically milling a silicon source material to obtain a silicon source powder; and reacting the carbon black powder and the silicon source powder with a carbonthermal reduction process to obtain a silicon carbide material.

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以環保碳黑結合矽源製備碳化矽系統及其方法 System and method for preparing silicon carbide with environmentally friendly carbon black combined with silicon source

本發明係關於一種以環保碳黑〔eco-carbon black〕結合矽源〔silicon sources〕製備碳化矽〔silicon carbide,SiC〕系統及其方法;特別是關於一種以環保碳黑結合矽源製備奈米級〔nano-scale〕碳化矽系統及其方法;更特別是關於一種以環保回收廢輪胎〔waste tire〕碳黑結合矽源製備碳化矽系統及其方法。 The present invention relates to a system and method for preparing silicon carbide (SiC) by combining eco-carbon black (eco-carbon black) with silicon sources (silicon sources); Nano-scale silicon carbide system and its method; more particularly, a silicon carbide system and method for preparing silicon carbide by combining carbon black from environmentally friendly recycled waste tires with a silicon source.

習用碳化矽回收方法,如中華民國專利公告第TW-I629241號之〝回收廢料獲得碳化矽並用於冶煉的方法〞發明專利,其揭示一種回收廢料獲得碳化矽並用於冶煉的方法。該回收廢料獲得碳化矽並用於冶煉的方法包含:一回收加工步驟、一預處理步驟、一添加步驟、一煉製步驟及一鑄造步驟。 Conventional silicon carbide recovery methods, such as the invention patent of the Republic of China Patent Announcement No. TW-I629241 "Method for Recycling Waste Materials to Obtain Silicon Carbide and Use in Smelting", discloses a method for recycling waste materials to obtain silicon carbide and use it in smelting. The method for obtaining silicon carbide from recycled waste and using it for smelting comprises: a recycling processing step, a pretreatment step, an adding step, a refining step and a casting step.

承上,前述第TW-I629241號之該回收加工步驟將一廢料進行回收,並將該廢料研磨為一含有碳化矽之料粉;該預處理步驟將一冶煉原料置入一冶煉設備,並加熱使該冶煉原料熔融;該添加步驟將該含有碳化矽之料粉摻入至該熔融原料中,並且進行調和該含有碳化矽之料粉及熔融原料。 As mentioned above, the recycling processing step of the aforementioned TW-I629241 recycles a waste material and grinds the waste material into a powder containing silicon carbide; the pretreatment step puts a smelting raw material into a smelting equipment and heats it Melting the smelting raw material; adding the silicon carbide-containing powder into the molten raw material, and blending the silicon carbide-containing powder and the molten raw material.

承上,前述第TW-I629241號之該煉製步驟利用一氧化溫度加熱該含有碳化矽之料粉及熔融原料,使該 熔融原料產生一氣體元素及一雜質,以形成一已脫除氣體元素及雜質的熔融原料;該鑄造步驟將該已脫除氣體元素及雜質的熔融原料進行鑄造為一鋼胚。 Continuing from the above, the refining step of the aforementioned TW-I629241 uses an oxidation temperature to heat the powder containing silicon carbide and the molten raw material, so that the The molten raw material produces a gas element and an impurity to form a molten raw material from which the gas element and impurity have been removed; the casting step casts the molten raw material from which the gas element and impurity have been removed into a steel billet.

另一習用碳化矽回收方法,如中華民國專利公告第TW-I614212號之〝從矽泥回收矽及碳化矽之方法〞發明專利,其揭示一種從矽泥回收矽及碳化矽與矽純化之方法。該從矽泥回收矽及碳化矽與矽純化之方法:首先,快速熔融數個矽粉末,以形成數個熔融矽液滴,且數個碳化矽粉末在該數個熔融矽液滴的表面上或內部。 Another conventional silicon carbide recovery method, such as the invention patent of "Method of Recovering Silicon and Silicon Carbide from Silicon Sludge" in the Republic of China Patent Announcement No. TW-I614212, discloses a method of recovering silicon from silicon sludge, silicon carbide and silicon purification . The method for recovering silicon, silicon carbide and silicon purification from silicon mud: first, rapidly melting several silicon powders to form several molten silicon droplets, and several silicon carbide powders are on the surface of the several molten silicon droplets or inside.

承上,前述第TW-I614212號之該從矽泥回收矽及碳化矽與矽純化之方法:接著,控制一冷卻速率,以便將該數個熔融矽液滴凝固,以形成數個矽微粒,且將一碳化矽及一殘留雜質排向該矽微粒的表面;接著,利用一酸洗及過篩程序,以便將該數個矽微粒與該碳化矽及殘留雜質分離。 Continuing from the aforementioned TW-I614212, the method for recovering silicon from silicon mud, silicon carbide and silicon purification: Next, control a cooling rate so that the several molten silicon droplets are solidified to form several silicon particles, And discharge a silicon carbide and a residual impurity to the surface of the silicon particle; then, use a pickling and sieving process to separate the silicon carbide and the residual impurity from the silicon carbide.

另一習用製備碳化矽方法,如中國專利公開第CN-108529630號之〝一種採用內熱法製備碳化矽的方法〞發明專利申請案,其揭示一種採用內熱法製備碳化矽的方法。該採用內熱法製備碳化矽的方法包含:對一晶體矽切割廢料進行預處理;將一碳源、一粘結劑、一水及一預處理後的晶體矽切割廢料進行混合,以獲得一混合物料,並將該混合物料壓製成型處理,以獲得一球團,再對該球團進行乾燥處理,以獲得一已乾燥球團。 Another conventional method for preparing silicon carbide, such as the Chinese Patent Publication No. CN-108529630 "A Method for Preparing Silicon Carbide by Internal Heat Method", discloses a method for preparing silicon carbide by internal heat method. The method for preparing silicon carbide by internal heat method includes: pretreating a crystalline silicon cutting waste; mixing a carbon source, a binder, water and a pretreated crystalline silicon cutting waste to obtain a mixture material, and the mixed material is press-molded to obtain a pellet, and then the pellet is dried to obtain a dried pellet.

承上,前述第CN-108529630號之該採用內熱法製備碳化矽的方法另包含:將該已乾燥球團置於一反應爐;利用該反應爐加熱及恆溫於一預定溫度,並進行保溫而獲得一碳化矽結晶塊;對該碳化矽結晶塊進行破碎處理,以獲得一α-碳化矽粉。 As mentioned above, the method for preparing silicon carbide by the internal heat method of the aforementioned No. CN-108529630 further includes: placing the dried pellets in a reaction furnace; using the reaction furnace to heat and keep the temperature at a predetermined temperature, and heat preservation A silicon carbide crystal block is obtained; the silicon carbide crystal block is crushed to obtain an α-silicon carbide powder.

另一習用製備碳化矽方法,如中國專利公開第 CN-109721363號之〝一種通過添加碳化稻殼原位製備SiC/B4C複合陶瓷粉的方法〞發明專利申請案,其揭示一種製備SiC/B4C複合陶瓷粉的方法。該製備SiC/B4C複合陶瓷粉的方法:首先,將一碳質還原劑及一碳化稻殼進行破碎處理,以形成一已破碎碳質還原劑粉料。 Another conventional method for preparing silicon carbide, such as the Chinese Patent Publication No. CN-109721363 "A Method for Preparing SiC/B 4 C Composite Ceramic Powder in Situ by Adding Carbonized Rice Husk", discloses a method for preparing SiC/B 4 C composite ceramic powder. B 4 C composite ceramic powder method. The method for preparing SiC/B 4 C composite ceramic powder: firstly, a carbonaceous reducing agent and a carbonized rice husk are crushed to form a crushed carbonaceous reducing agent powder.

承上,前述第CN-109721363號之該製備SiC/B4C複合陶瓷粉的方法:將該已破碎碳質還原劑粉料、一硼酸粉及一碳化稻殼粉以一預定配比進行配料處理,並將該已破碎碳質還原劑粉料、硼酸粉及碳化稻殼粉進行混料,並進一步壓製處理,以形成一球團,再將該球團進行烘乾處理。 Inheritance, the method for preparing SiC/B 4 C composite ceramic powder of the aforementioned CN-109721363: mix the crushed carbonaceous reducing agent powder, boric acid powder and carbonized rice husk powder in a predetermined proportion processing, mixing the crushed carbonaceous reducing agent powder, boric acid powder and carbonized rice husk powder, and further pressing to form a pellet, and then drying the pellet.

承上,前述第CN-109721363號之該製備SiC/B4C複合陶瓷粉的方法:將一生坯放入至一感應爐內進行高溫冶煉製備一碳化硼複合陶瓷粗粉;將該碳化硼複合陶瓷粗粉進行破碎,以獲得一精粉及一渣粉,並將該精粉及渣粉進行分級除雜;將該渣粉進行回收再利用,而將該精粉用於製造一碳化硼複合陶瓷燒結原料。 On top of that, the method for preparing SiC/B 4 C composite ceramic powder of the aforementioned CN-109721363: put the green body into an induction furnace for high-temperature smelting to prepare a boron carbide composite ceramic powder; compound the boron carbide The coarse ceramic powder is crushed to obtain a fine powder and a slag powder, and the fine powder and slag powder are classified and removed; the slag powder is recycled and reused, and the fine powder is used to manufacture a boron carbide composite Raw materials for ceramic sintering.

另一習用製備碳化矽方法,如中國專利公開第CN-102815700號之〝一種回收矽切削廢料製備納米碳化矽的方法〞發明專利申請案,其揭示一種回收矽切削廢料製備納米碳化矽的方法。該製備納米碳化矽的方法:首先,將一回收矽廢料進行粉碎,以獲得一回收矽廢料粉;將該回收矽廢料粉採用一清洗劑進行清洗處理,且該清洗劑水、鹽酸及過氧化氫混合水溶液、氫氟酸水溶液、氨水及乙醇水溶液。 Another conventional method for preparing silicon carbide, such as the Chinese Patent Publication No. CN-102815700 "A Method for Recycling Silicon Cutting Waste to Prepare Nano-Silicon Carbide", discloses a method for recycling silicon cutting waste to prepare nano-SiC. The method for preparing nano-silicon carbide: firstly, crushing a recycled silicon waste to obtain a recycled silicon waste powder; cleaning the recycled silicon waste powder with a cleaning agent, and the cleaning agent is water, hydrochloric acid and peroxide Hydrogen mixed aqueous solution, hydrofluoric acid aqueous solution, ammonia water and ethanol aqueous solution.

承上,前述第CN-102815700號之該製備納米碳化矽的方法:將該回收矽廢料粉烘乾處理後,獲得一烘乾回收矽廢料粉;將該烘乾回收矽廢料粉置於一石墨坩堝中,並在一真空電爐或一氫氣保護電爐中以1600℃煅燒3 小時至5小時,即可獲得一納米碳化矽。該納米碳化矽之直徑約為20nm至50nm,其長度約為4μm至5μm,其長徑比高於20。 Continuing from the above, the method for preparing nano-silicon carbide in the aforementioned CN-102815700: After drying the recovered silicon waste powder, obtain a dried and recovered silicon waste powder; place the dried and recovered silicon waste powder in a graphite Crucible, and calcined at 1600°C in a vacuum electric furnace or a hydrogen protection electric furnace for 3 Hours to 5 hours, you can get a nano-silicon carbide. The nano silicon carbide has a diameter of about 20nm to 50nm, a length of about 4 μm to 5 μm, and an aspect ratio higher than 20.

另一習用製備碳化矽方法,如中國專利公開第CN-109734098號之〝用晶體矽的金剛線切割廢料製備納米碳化矽的方法〞發明專利申請案,其揭示一種用晶體矽的金剛線切割廢料製備納米碳化矽的方法。該製備納米碳化矽的方法:首先,直接在一晶體矽金剛線切割廢料摻入一有機碳質還原劑;接著,在常壓條件下通過一碳熱還原,以獲得一納米碳化矽。 Another conventional method for preparing silicon carbide, such as the invention patent application of Chinese Patent Publication No. CN-109734098 "Method for Preparing Nano-Silicon Carbide from Diamond Wire Cutting Waste of Crystalline Silicon", discloses a diamond wire cutting waste of crystalline silicon A method for preparing nano-silicon carbide. The method for preparing nano-silicon carbide: firstly, directly mix an organic carbonaceous reducing agent in a crystalline silicon diamond wire cutting waste; then, obtain a nano-silicon carbide through a carbothermal reduction under normal pressure.

另一習用製備碳化矽材料,如中國專利公告第CN-106316447號之〝一種稻殼基多孔碳化矽陶瓷材料及其製備方法〞發明專利,其揭示一種稻殼基多孔碳化矽陶瓷材料及其製備方法。該稻殼基多孔碳化矽陶瓷材料主要由一稻殼及一混合料製成。 Another conventional method for preparing silicon carbide materials, such as the invention patent of "a rice husk-based porous silicon carbide ceramic material and its preparation method" in Chinese Patent Announcement No. CN-106316447, discloses a rice husk-based porous silicon carbide ceramic material and its preparation method. The rice husk-based porous silicon carbide ceramic material is mainly made of a rice husk and a mixture.

承上,前述第CN-106316447號之該稻殼為一農業廢料稻殼,而該混合料的質量為該稻殼的質量30%至70%。該混合料包含:矽粉1%至30%;碳源5%至40%;催化劑1%至15%;結合劑30%至75%。 Continuing from the above, the rice husk of the aforementioned CN-106316447 is an agricultural waste rice husk, and the mass of the mixture is 30% to 70% of the mass of the rice husk. The mixture contains: 1% to 30% of silicon powder; 5% to 40% of carbon source; 1% to 15% of catalyst; 30% to 75% of binder.

另一習用矽廢料處理方法,如中華民國專利公告第TW-I421930號之〝矽晶圓切割廢料之處理方法〞發明專利,其揭示一種矽晶圓切割廢料之處理方法。該矽晶圓切割廢料之處理方法:首先,以固液分離法將一矽晶圓切割廢料分為一液態混合物及一固態混合物,再將該液態混合物進行蒸發及濃縮,以獲得一切割液。 Another conventional silicon waste treatment method, such as the invention patent of "Silicon Wafer Cutting Waste Treatment Method" in the Republic of China Patent Publication No. TW-I421930, discloses a silicon wafer cutting waste treatment method. The processing method of the silicon wafer cutting waste: firstly, a silicon wafer cutting waste is divided into a liquid mixture and a solid mixture by a solid-liquid separation method, and then the liquid mixture is evaporated and concentrated to obtain a cutting liquid.

承上,前述第TW-I421930號之該矽晶圓切割廢料之處理方法:接著,將一第一水性溶劑與該固態混合物進行混合,並利用一水力旋流器將該第一水性溶劑及固態混合物進行分離,並分為一含矽之混合物及一含碳化矽 之混合物;最後,經過一酸洗及/或鹼洗步驟處理,以獲得矽與碳化矽。 As mentioned above, the method for processing the silicon wafer cutting waste of the aforementioned TW-I421930: Next, mix a first aqueous solvent with the solid mixture, and use a hydrocyclone to mix the first aqueous solvent and the solid mixture. The mixture is separated and divided into a silicon-containing mixture and a silicon carbide-containing The mixture; finally, after a pickling and/or alkaline washing step to obtain silicon and silicon carbide.

然而,前述中華民國專利公告第TW-I629241號及第TW-I614212號之碳化矽回收方法、中國專利公開第CN-108529630號、第CN-109721363號、第CN-102815700號、第CN-109734098號及中國專利公告第CN-106316447號之製備碳化矽方法及中華民國專利公告第TW-I421930號之矽廢料處理方法皆必然存在需要進一步改良,以進一步滿足提升技術的需求。 However, the aforementioned ROC Patent Announcements No. TW-I629241 and No. TW-I614212 disclose silicon carbide recovery methods, Chinese Patent Publications No. CN-108529630, No. CN-109721363, No. CN-102815700, and No. CN-109734098 And the method for preparing silicon carbide in Chinese Patent Announcement No. CN-106316447 and the silicon waste treatment method in Patent Announcement No. TW-I421930 of the Republic of China must be further improved to further meet the needs of upgrading technology.

前述中華民國專利公告第TW-I629241號、第TW-I614212號、中國專利公開第CN-108529630號、第CN-109721363號、第CN-102815700號、第CN-109734098號及中國專利公告第CN-106316447號及中華民國專利公告第TW-I421930號專利及專利申請案僅為本發明技術背景之參考及說明目前技術發展狀態而已,其並非用以限制本發明之範圍。 The aforementioned Republic of China Patent Announcement No. TW-I629241, No. TW-I614212, Chinese Patent Publication No. CN-108529630, No. CN-109721363, No. CN-102815700, No. CN-109734098 and Chinese Patent Announcement No. CN- No. 106316447 and the Republic of China Patent Announcement No. TW-I421930 patent and patent application are only references to the technical background of the present invention and descriptions of the current state of technological development, and are not intended to limit the scope of the present invention.

有鑑於此,本發明為了滿足上述技術問題及需求,其提供一種以環保碳黑結合矽源製備碳化矽系統及其方法,其將一碳黑材料進行純化處理,以獲得一已純化碳黑材料,並將該已純化碳黑材料進行機械研磨處理,以獲得一碳黑粉末,另將一矽源材料進行機械研磨處理,以獲得一矽源粉末,再將該碳黑粉末及矽源粉末以碳熱還原法進行反應,以便形成一碳化矽材料,因此相對於習用製備碳化矽材料可大幅提升其資源回收再利用效率,並提升其碳化矽品質。 In view of this, in order to meet the above technical problems and needs, the present invention provides a system and method for preparing silicon carbide with environmentally friendly carbon black combined with silicon sources, which purifies a carbon black material to obtain a purified carbon black material , and the purified carbon black material is mechanically ground to obtain a carbon black powder, and a silicon source material is mechanically ground to obtain a silicon source powder, and then the carbon black powder and the silicon source powder are used as The carbothermal reduction method reacts to form a silicon carbide material. Therefore, compared with the conventional preparation of silicon carbide materials, its resource recovery and reuse efficiency can be greatly improved, and the quality of its silicon carbide can be improved.

本發明之主要目的係提供一種以環保碳黑結合矽源製備碳化矽系統及其方法,其將一碳黑材料進行純化處理,以獲得一已純化碳黑材料,並將該已純化碳黑材 料進行機械研磨處理,以獲得一碳黑粉末,另將一矽源材料進行機械研磨處理,以獲得一矽源粉末,再將該碳黑粉末及矽源粉末以碳熱還原法進行反應,以便形成一碳化矽材料,以達成提升其資源回收再利用效率及碳化矽品質之目的及功效。 The main purpose of the present invention is to provide a system and method for preparing silicon carbide with environmentally friendly carbon black combined with silicon sources, which purifies a carbon black material to obtain a purified carbon black material, and purifies the purified carbon black material The material is mechanically ground to obtain a carbon black powder, and a silicon source material is mechanically ground to obtain a silicon source powder, and then the carbon black powder and the silicon source powder are reacted by carbothermal reduction, so that Form a silicon carbide material to achieve the purpose and effect of improving its resource recovery and reuse efficiency and the quality of silicon carbide.

為了達成上述目的,本發明較佳實施例之以環保碳黑結合矽源製備碳化矽方法包含: In order to achieve the above-mentioned purpose, the method for preparing silicon carbide by combining environmentally friendly carbon black with silicon source in a preferred embodiment of the present invention includes:

將一碳黑材料進行純化處理,以獲得一已純化碳黑材料; Purifying a carbon black material to obtain a purified carbon black material;

將該已純化碳黑材料進行機械研磨處理,以獲得一碳黑粉末; Mechanically grinding the purified carbon black material to obtain a carbon black powder;

將一矽源材料進行機械研磨處理,以獲得一矽源粉末;及 Mechanically grinding a silicon source material to obtain a silicon source powder; and

將該碳黑粉末及矽源粉末以碳熱還原法進行反應,以便形成一碳化矽材料。 The carbon black powder and silicon source powder are reacted by carbothermal reduction method to form a silicon carbide material.

為了達成上述目的,本發明較佳實施例之以環保碳黑結合矽源製備碳化矽方法包含: In order to achieve the above-mentioned purpose, the method for preparing silicon carbide by combining environmentally friendly carbon black with silicon source in a preferred embodiment of the present invention includes:

將一矽源材料進行機械研磨處理,以獲得一矽源粉末; Mechanically grinding a silicon source material to obtain a silicon source powder;

將一碳黑材料進行純化處理,以獲得一已純化碳黑材料; Purifying a carbon black material to obtain a purified carbon black material;

將該已純化碳黑材料進行機械研磨處理,以獲得一碳黑粉末;及 subjecting the purified carbon black material to mechanical grinding to obtain a carbon black powder; and

將該碳黑粉末及矽源粉末以碳熱還原法進行反應,以便形成一碳化矽材料。 The carbon black powder and silicon source powder are reacted by carbothermal reduction method to form a silicon carbide material.

本發明較佳實施例之該碳黑粉末及矽源粉末採用一碳熱還原溫度,以便以碳熱還原法進行反應,且該碳熱還原溫度為1400℃至1700℃。 The carbon black powder and the silicon source powder in the preferred embodiment of the present invention adopt a carbothermal reduction temperature to react by carbothermal reduction method, and the carbothermal reduction temperature is 1400°C to 1700°C.

本發明較佳實施例之該碳黑材料選擇回收自 一廢輪胎材料或一電子廢棄物材料。 This carbon black material of preferred embodiment of the present invention selects to reclaim from A waste tire material or an electronic waste material.

本發明較佳實施例之該矽源材料選擇回收自一廢稻穀材料、一廢玻璃材料或一低污染土材料。 The silicon source material in the preferred embodiment of the present invention is selected from a waste rice material, a waste glass material or a low-pollution soil material.

本發明較佳實施例之該已純化碳黑材料及矽源材料在進行機械研磨處理時,選擇添加至少一研磨溶液,且該研磨溶液選自一乙醇溶液或一含乙醇之溶液。 In the preferred embodiment of the present invention, when the purified carbon black material and the silicon source material are mechanically ground, at least one grinding solution is optionally added, and the grinding solution is selected from an ethanol solution or a solution containing ethanol.

為了達成上述目的,本發明較佳實施例之以環保碳黑結合矽源製備碳化矽系統包含: In order to achieve the above objectives, the preferred embodiment of the present invention uses environmentally friendly carbon black combined with a silicon source to prepare silicon carbide system including:

至少一純化單元,其用以將一碳黑材料進行純化處理,以獲得一已純化碳黑材料; at least one purification unit, which is used to purify a carbon black material to obtain a purified carbon black material;

至少一研磨單元,其用以將該已純化碳黑材料進行機械研磨處理,以獲得一碳黑粉末,另將一矽源材料進行機械研磨處理,以獲得一矽源粉末;及 at least one grinding unit, which is used to mechanically grind the purified carbon black material to obtain a carbon black powder, and mechanically grind a silicon source material to obtain a silicon source powder; and

至少一熱活化單元,其用以容置該碳黑粉末及矽源粉末; at least one thermal activation unit for containing the carbon black powder and silicon source powder;

其中將該碳黑粉末及矽源粉末於該熱活化單元內以碳熱還原法進行反應,以便形成一碳化矽材料。 Wherein the carbon black powder and the silicon source powder are reacted in the thermal activation unit by carbothermal reduction method to form a silicon carbide material.

本發明較佳實施例之該純化單元選自一酸純化裝置、一鹼純化裝置或一酸/鹼純化裝置。 The purification unit of a preferred embodiment of the present invention is selected from an acid purification unit, an alkali purification unit or an acid/alkali purification unit.

本發明較佳實施例之該研磨單元選自一機械研磨裝置或一球磨機裝置。 The grinding unit of the preferred embodiment of the present invention is selected from a mechanical grinding device or a ball mill device.

本發明較佳實施例之該熱活化單元選自一高溫爐或一水平式管狀高溫爐。 The thermal activation unit of the preferred embodiment of the present invention is selected from a high temperature furnace or a horizontal tubular high temperature furnace.

本發明較佳實施例之該研磨單元及熱活化單元組合形成一機械及熱活化整合單元。 The grinding unit and thermally activated unit in a preferred embodiment of the present invention are combined to form a mechanically and thermally activated integrated unit.

為了達成上述目的,本發明較佳實施例之以環保碳黑結合矽源製備碳化矽材料包含: In order to achieve the above purpose, the preferred embodiment of the present invention uses environmentally friendly carbon black combined with silicon sources to prepare silicon carbide materials including:

一環保碳化矽材料,其包含: An environmentally friendly silicon carbide material, which includes:

至少一碳黑粉末,其由將一碳黑材料進行純化 處理,以獲得一已純化碳黑材料,並將該已純化碳黑材料進行機械研磨處理,以獲得該碳黑粉末;及 At least one carbon black powder, which is purified from a carbon black material processing to obtain a purified carbon black material, and mechanically grinding the purified carbon black material to obtain the carbon black powder; and

至少一矽源粉末,其由將一矽源材料進行機械研磨處理,以獲得該矽源粉末; At least one silicon source powder, which is obtained by mechanically grinding a silicon source material to obtain the silicon source powder;

其中該碳黑粉末及矽源粉末之間調整形成一配置比例,並將該碳黑粉末及矽源粉末以碳熱還原法進行反應,以便形成一碳化矽材料。 The carbon black powder and silicon source powder are adjusted to form a configuration ratio, and the carbon black powder and silicon source powder are reacted by carbothermal reduction to form a silicon carbide material.

本發明較佳實施例之該碳黑粉末及矽源粉末之配置比例介於2:1至9:1。 The configuration ratio of the carbon black powder and the silicon source powder in the preferred embodiment of the present invention is between 2:1 and 9:1.

為了達成上述目的,本發明另一較佳實施例之以環保碳黑結合矽源製備碳化矽材料包含: In order to achieve the above-mentioned purpose, another preferred embodiment of the present invention uses environmentally friendly carbon black combined with silicon sources to prepare silicon carbide materials including:

一環保奈米級碳化矽材料,其包含: An environmentally friendly nano-scale silicon carbide material, which includes:

至少一奈米級碳黑粉末,其由將一碳黑材料進行純化處理,以獲得一已純化碳黑材料,並將該已純化碳黑材料進行奈米級機械研磨處理,以獲得該奈米級碳黑粉末;及 At least one nano-scale carbon black powder, which is purified by a carbon black material to obtain a purified carbon black material, and the purified carbon black material is subjected to nano-scale mechanical grinding to obtain the nano-scale grade carbon black powder; and

至少一奈米級矽源粉末,其由將一矽源材料進行奈米級機械研磨處理,以獲得該奈米級矽源粉末; at least one nanoscale silicon source powder, which is obtained by subjecting a silicon source material to nanoscale mechanical grinding to obtain the nanoscale silicon source powder;

其中該奈米級碳黑粉末及奈米級矽源粉末之間調整形成一配置比例,並將該奈米級碳黑粉末及奈米級矽源粉末以碳熱還原法進行反應,以便形成一奈米級碳化矽材料。 Wherein the nanoscale carbon black powder and nanoscale silicon source powder are adjusted to form a configuration ratio, and the nanoscale carbon black powder and nanoscale silicon source powder are reacted by carbothermal reduction to form a Nano-scale silicon carbide materials.

本發明較佳實施例之該奈米級碳黑粉末選自不同廠牌的廢輪胎。 The nanoscale carbon black powder in the preferred embodiment of the present invention is selected from waste tires of different brands.

本發明較佳實施例之該奈米級碳化矽材料具有一四面體結構。 The nanoscale silicon carbide material in a preferred embodiment of the present invention has a tetrahedral structure.

1:碳黑材料 1: carbon black material

1a:已純化碳黑材料 1a: Purified carbon black material

10:碳黑粉末 10: carbon black powder

10a:奈米級碳黑粉末 10a: Nanoscale carbon black powder

2:矽源材料 2: Silicon source material

20:矽源粉末 20: Silicon source powder

20a:奈米級矽源粉末 20a: Nanoscale silicon source powder

3:碳化矽材料 3: Silicon carbide material

3a:奈米級碳化矽材料 3a: Nano-scale silicon carbide material

41:純化單元 41:Purification unit

42:研磨單元 42: Grinding unit

43:熱活化單元 43: Thermal activation unit

100:碳原子 100: carbon atom

101:矽原子 101:Silicon atom

第1圖:本發明較佳實施例之以環保碳黑結合矽源製備 碳化矽系統所產生環保碳化矽材料之方塊示意圖。 Figure 1: Preparation of environmental protection carbon black combined with silicon source in a preferred embodiment of the present invention A schematic block diagram of environmentally friendly SiC materials produced by the SiC system.

第2圖:本發明較佳實施例之以環保碳黑結合矽源製備碳化矽系統之示意圖。 Figure 2: A schematic diagram of a silicon carbide system using environmentally friendly carbon black combined with silicon sources in a preferred embodiment of the present invention.

第3圖:本發明較佳實施例之以環保碳黑結合矽源製備碳化矽方法之流程示意圖。 Figure 3: Schematic flow chart of the method for preparing silicon carbide using environmentally friendly carbon black combined with silicon sources in a preferred embodiment of the present invention.

第4圖:本發明較佳實施例之以環保碳黑結合矽源製備碳化矽系統所產生環保碳化矽材料之分子結構之示意圖。 Figure 4: A schematic diagram of the molecular structure of the environmentally friendly silicon carbide material produced by the silicon carbide system using environmentally friendly carbon black combined with silicon sources in a preferred embodiment of the present invention.

第5圖:本發明另一較佳實施例之以環保碳黑結合矽源製備碳化矽方法之流程示意圖。 Fig. 5: Schematic flow chart of another preferred embodiment of the present invention, a method for preparing silicon carbide by combining environmentally friendly carbon black with a silicon source.

第6圖:本發明另一較佳實施例之以環保碳黑結合矽源製備碳化矽系統所產生環保碳化矽材料之方塊示意圖。 Figure 6: A schematic block diagram of an environmentally friendly silicon carbide material produced by the silicon carbide system using environmentally friendly carbon black combined with silicon sources in another preferred embodiment of the present invention.

為了充分瞭解本發明,於下文將舉例較佳實施例並配合所附圖式作詳細說明,且其並非用以限定本發明。 In order to fully understand the present invention, preferred embodiments will be described below in detail together with the accompanying drawings, which are not intended to limit the present invention.

本發明較佳實施例之以環保碳黑結合矽源製備碳化矽系統及其方法係可適用於各種環保碳黑相關技術領域,該相關技術領域係屬未脫離本發明之精神與技術領域範圍。本發明較佳實施例之以環保碳黑結合矽源製備碳化矽系統及其方法採用之碳黑材料及矽源材料可廣泛取自環保回收材料及其相關製備技術,但其並非用以限制本發明之範圍。 The system and method for preparing silicon carbide by combining environmental-friendly carbon black with silicon source in the preferred embodiment of the present invention can be applied to various environmental-friendly carbon black-related technical fields, which do not depart from the spirit and technical scope of the present invention. The carbon black material and silicon source material used in the preferred embodiment of the present invention using environmentally friendly carbon black combined with silicon source to prepare silicon carbide system and method can be widely obtained from environmentally friendly recycled materials and related preparation technologies, but it is not intended to limit the present invention. scope of the invention.

本發明較佳實施例之以環保碳黑結合矽源製備碳化矽系統及其方法製造碳化矽材料可適用於高溫渦輪機〔turbine〕、汽車引擎〔automobile engine〕、場發射顯示器裝置〔field emission display device〕、奈米感應器〔nanosensor〕、奈米級電子裝置〔nano-scale electronic device〕、發光裝置〔light emitting device〕、生物標籤〔bio-label〕或其它相關產品,但其並非用以限制本發明之 應用範圍。 The preferred embodiment of the present invention uses environment-friendly carbon black combined with silicon source to prepare silicon carbide system and method to manufacture silicon carbide materials, which can be applied to high temperature turbine [turbine], automobile engine [automobile engine], field emission display device [field emission display device] ], nanosensor [nanosensor], nanoscale electronic device [nano-scale electronic device], light emitting device [light emitting device], biological label [bio-label] or other related products, but it is not intended to limit this Invented application range.

第1圖揭示本發明較佳實施例之以環保碳黑結合矽源製備碳化矽系統所產生環保碳化矽材料之方塊示意圖。請參照第1圖所示,本發明較佳實施例之環保碳化矽材料包含至少一碳黑材料〔carbon black material〕1及至少一矽源材料〔silicon material〕2,並將該碳黑材料1及矽源材料2以適當技術手段製成至少一碳化矽材料〔SiC material〕3。 Figure 1 shows a schematic block diagram of an environmentally friendly silicon carbide material produced by a silicon carbide system using environmentally friendly carbon black combined with silicon sources in a preferred embodiment of the present invention. Please refer to Figure 1, the environmentally friendly silicon carbide material of the preferred embodiment of the present invention includes at least one carbon black material [carbon black material] 1 and at least one silicon source material [silicon material] 2, and the carbon black material 1 And the silicon source material 2 is made into at least one silicon carbide material [SiC material] 3 by appropriate technical means.

請再參照第1圖所示,舉例而言,該碳黑材料1可選擇回收自一廢輪胎材料、一電子廢棄物材料〔例如:廢棄光碟片〕或其相關取自廢棄物之碳黑材料,而該矽源材料2可選擇回收自一廢稻穀材料、一廢玻璃材料、一低污染土材料或其相關回收矽源材料。 Please refer to Figure 1 again. For example, the carbon black material 1 can be selected to be recycled from a waste tire material, an electronic waste material (for example: waste optical discs) or related carbon black materials obtained from waste , and the silicon source material 2 can be recycled from a waste rice material, a waste glass material, a low-pollution soil material or related recycled silicon source materials.

第2圖揭示本發明較佳實施例之以環保碳黑結合矽源製備碳化矽系統之示意圖。請參照第2圖所示,本發明較佳實施例之以環保碳黑結合矽源製備碳化矽系統包含至少一純化單元〔purification unit〕41、至少一研磨單元〔milling unit〕42及至少一熱活化單元〔thermal activation unit〕43。 Figure 2 shows a schematic diagram of a silicon carbide system using environmentally friendly carbon black combined with a silicon source in a preferred embodiment of the present invention. Please refer to Fig. 2, the preferred embodiment of the present invention uses environment-friendly carbon black combined with silicon source to prepare silicon carbide system comprising at least one purification unit [purification unit] 41, at least one grinding unit [milling unit] 42 and at least one thermal Activation unit [thermal activation unit] 43.

請再參照第2圖所示,舉例而言,該純化單元41可選擇組配至少一碳黑供應單元〔未繪示〕或具類似碳黑供應功能之裝置,且該純化單元41可選自一酸〔acid〕純化裝置、一鹼〔base〕純化裝置、一酸/鹼純化裝置或其任意組合之純化裝置。 Please refer to Fig. 2 again, for example, the purification unit 41 can be selected to assemble at least one carbon black supply unit [not shown] or a device with similar carbon black supply function, and the purification unit 41 can be selected from An acid (acid) purification device, a base (base) purification device, an acid/base purification device or any combination thereof.

請再參照第2圖所示,舉例而言,該研磨單元42可選擇連結於該純化單元41,或該研磨單元42可選擇配至少一矽源供應單元〔未繪示〕或具類似矽源供應功能之裝置,且該研磨單元42可選自一機械研磨裝置、一球磨機裝置〔ball milling device〕或具類似機械研磨功能之裝 置。 Please refer to Fig. 2 again, for example, the grinding unit 42 can be optionally connected to the purification unit 41, or the grinding unit 42 can be optionally equipped with at least one silicon source supply unit (not shown) or a similar silicon source The device that supplies the function, and the grinding unit 42 can be selected from a mechanical grinding device, a ball milling device (ball milling device) or a device with similar mechanical grinding function place.

請再參照第2圖所示,舉例而言,該熱活化單元43可選擇連結於該研磨單元42,且該熱活化單元43可選自一高溫爐或一水平式管狀高溫爐〔horizontal tubular furnace〕。本發明另一較佳實施例之該研磨單元42及熱活化單元43可選擇組合形成一機械及熱活化整合單元。 Please refer to Fig. 2 again, for example, the thermal activation unit 43 can be selectively connected to the grinding unit 42, and the thermal activation unit 43 can be selected from a high-temperature furnace or a horizontal tubular high-temperature furnace [horizontal tubular furnace ]. In another preferred embodiment of the present invention, the grinding unit 42 and the thermal activation unit 43 can be optionally combined to form a mechanical and thermal activation integrated unit.

第3圖揭示本發明較佳實施例之以環保碳黑結合矽源製備碳化矽方法之示意圖。請參照第1、2及3圖所示,本發明較佳實施例之以環保碳黑結合矽源製備碳化矽方法包含步驟S1:首先,舉例而言,以適當技術手段將該碳黑材料1於該純化單元41進行純化〔例如:先酸純化再鹼純化或先鹼純化再酸純化〕處理,以獲得該已純化碳黑材料1a。 Fig. 3 shows a schematic diagram of a method for preparing silicon carbide using environmentally friendly carbon black combined with a silicon source according to a preferred embodiment of the present invention. Please refer to Figures 1, 2 and 3, the preferred embodiment of the present invention uses environmentally friendly carbon black combined with a silicon source to prepare silicon carbide. The method includes step S1: first, for example, the carbon black material 1 with appropriate technical means In the purification unit 41, purification (for example: first acid purification and then alkali purification or first alkali purification and then acid purification) is performed to obtain the purified carbon black material 1a.

請再參照第1、2及3圖所示,本發明較佳實施例之以環保碳黑結合矽源製備碳化矽方法包含步驟S2:接著,舉例而言,以適當技術手段將該已純化碳黑材料1a於該研磨單元42進行機械研磨〔mechanical milling〕處理一預定時間〔例如:約30分鐘〕而結粒分散,以獲得一碳黑粉末10。 Please refer to Figures 1, 2 and 3 again. The method for preparing silicon carbide with environmentally friendly carbon black combined with silicon sources in a preferred embodiment of the present invention includes step S2: then, for example, the purified carbon The black material 1a is mechanically milled in the grinding unit 42 for a predetermined time (for example: about 30 minutes) to disperse the particles, so as to obtain a carbon black powder 10 .

請再參照第1、2及3圖所示,舉例而言,該已純化碳黑材料1a在進行機械研磨處理時,可選擇添加至少一研磨溶液〔milling solvent〕,且該研磨溶液選自一乙醇〔alcohol〕溶液、一含乙醇之溶液或一可揮發溶液,但其並非用以限制本發明之範圍。 Please refer to Figures 1, 2 and 3 again. For example, when the purified carbon black material 1a is subjected to mechanical grinding, at least one grinding solution (milling solvent) can be selected, and the grinding solution is selected from a Ethanol (alcohol) solution, a solution containing ethanol or a volatile solution, but it is not intended to limit the scope of the present invention.

請再參照第1、2及3圖所示,本發明較佳實施例之以環保碳黑結合矽源製備碳化矽方法包含步驟S3:接著,舉例而言,以適當技術手段將該矽源材料2於該研磨單元42進行機械研磨處理一預定時間〔例如:約30分鐘〕而結粒分散,以獲得一矽源粉末20。 Please refer to Figures 1, 2 and 3 again. The method for preparing silicon carbide with environmentally friendly carbon black combined with silicon sources in a preferred embodiment of the present invention includes step S3: Then, for example, the silicon source material is prepared by appropriate technical means 2 Perform mechanical grinding in the grinding unit 42 for a predetermined time (for example: about 30 minutes) to disperse the particles, so as to obtain a silicon source powder 20.

請再參照第1、2及3圖所示,舉例而言,該矽源材料20在進行機械研磨處理時,可選擇添加至少一研磨溶液,且該研磨溶液選自一乙醇溶液、一含乙醇之溶液或一可揮發溶液,但其並非用以限制本發明之範圍。 Please refer to Figures 1, 2 and 3. For example, when the silicon source material 20 is subjected to mechanical grinding, at least one grinding solution can be selected from an ethanol solution, an ethanol-containing solution, and an ethanol solution. A solution or a volatile solution, but it is not intended to limit the scope of the present invention.

請再參照第1、2及3圖所示,本發明較佳實施例之以環保碳黑結合矽源製備碳化矽方法包含步驟S4:接著,舉例而言,以適當技術手段將該碳黑粉末10及矽源粉末20於該熱活化單元43以碳熱還原法〔carbonthermal reduction process〕進行反應一預定時間〔例如:2小時至6小時或其它時間〕,以便形成該碳化矽材料3。 Please refer to Figures 1, 2 and 3 again. The method for preparing silicon carbide with environmentally friendly carbon black in combination with silicon sources in a preferred embodiment of the present invention includes step S4: Then, for example, the carbon black powder is powdered by appropriate technical means 10 and the silicon source powder 20 react in the thermal activation unit 43 for a predetermined time (for example: 2 hours to 6 hours or other time) by a carbonthermal reduction process to form the silicon carbide material 3 .

本發明較佳實施例採用碳熱還原法之各反應如下: Preferred embodiment of the present invention adopts each reaction of carbothermal reduction method as follows:

SiO2(s)+3C(s) → SiC(s)+2CO(g) (1) SiO 2(s) +3C (s) → SiC (s) +2CO (g) (1)

SiO2(s)+2C(s) → Si(s)+2CO(g) (2) SiO 2(s) +2C (s) → Si (s) +2CO (g) (2)

SiO2(s)+C(s) → SiC(s)+CO(g) (3) SiO 2(s) +C (s) → SiC (s) +CO (g) (3)

請再參照第1、2及3圖所示,舉例而言,本發明較佳實施例之以環保碳黑結合矽源製備碳化矽方法可選擇採用一適當加溫速率而形成一升溫模式進行碳熱還原法,或選擇採用一適當加溫速率而形成一恆溫模式進行碳熱還原法。 Please refer to Figures 1, 2 and 3 again. For example, the method for preparing silicon carbide with environmentally friendly carbon black combined with silicon sources in a preferred embodiment of the present invention can choose to use an appropriate heating rate to form a heating mode for carbon Thermal reduction method, or select an appropriate heating rate to form a constant temperature mode for carbothermal reduction method.

請再參照第1、2及3圖所示,舉例而言,本發明另一較佳實施例之該碳黑粉末10及矽源粉末20之選擇配置摩爾比例〔molar ratio〕介於2:1至9:1或其它比例範圍,例如:3:1產量可優於2:1,如同選擇配置SiO2:C之比例範圍,但其並非用以限制本發明之範圍。 Please refer to Figures 1, 2 and 3 again. For example, the carbon black powder 10 and silicon source powder 20 in another preferred embodiment of the present invention have a molar ratio of 2:1. Up to 9:1 or other ratio ranges, for example: 3:1 yield can be better than 2:1, like choosing to configure the ratio range of SiO 2 :C, but it is not intended to limit the scope of the present invention.

請再參照第1、2及3圖所示,舉例而言,本發明另一較佳實施例之該碳黑粉末10及矽源粉末20採用一碳熱還原溫度,以便以碳熱還原法進行反應,且該碳熱還原溫度為1400℃至1700℃或其它適當溫度範圍,但其並 非用以限制本發明之範圍。 Please refer to Figures 1, 2 and 3 again. For example, the carbon black powder 10 and the silicon source powder 20 of another preferred embodiment of the present invention adopt a carbothermic reduction temperature so as to carry out carbothermic reduction. reaction, and the carbothermal reduction temperature is 1400°C to 1700°C or other suitable temperature range, but it does not It is not intended to limit the scope of the present invention.

第4圖揭示本發明較佳實施例之以環保碳黑結合矽源製備碳化矽系統所產生環保碳化矽材料之分子結構之示意圖。請參照第4圖所示,舉例而言,本發明較佳實施例之環保碳化矽材料之分子結構包含一個碳原子100及四個矽原子101,並具有一個碳原子100結合底部平面之三個矽原子101,且該碳原子100以單鍵結合另一個矽原子101,以便該碳化矽材料3具有一四面體結構〔tetrahedral structure〕。 Fig. 4 shows a schematic diagram of the molecular structure of the environmentally friendly silicon carbide material produced by the silicon carbide system using environmentally friendly carbon black combined with silicon sources in a preferred embodiment of the present invention. Please refer to Figure 4, for example, the molecular structure of the environmentally friendly silicon carbide material of the preferred embodiment of the present invention includes one carbon atom 100 and four silicon atoms 101, and has one carbon atom 100 combined with three of the bottom plane A silicon atom 101, and the carbon atom 100 is combined with another silicon atom 101 by a single bond, so that the silicon carbide material 3 has a tetrahedral structure.

第5圖揭示本發明另一較佳實施例之以環保碳黑結合矽源製備碳化矽方法之示意圖。請參照第1、2及5圖所示,本發明較佳實施例之以環保碳黑結合矽源製備碳化矽方法包含步驟S1:首先,舉例而言,以適當技術手段將該矽源材料2於該研磨單元42進行機械研磨處理,以獲得一矽源粉末20。 Fig. 5 shows a schematic diagram of another preferred embodiment of the present invention, a method for preparing silicon carbide by combining environmentally friendly carbon black with a silicon source. Please refer to Figures 1, 2, and 5. The method for preparing silicon carbide with environmentally friendly carbon black combined with silicon sources in a preferred embodiment of the present invention includes step S1: first, for example, use the silicon source material 2 by appropriate technical means. Mechanical grinding is performed in the grinding unit 42 to obtain a silicon source powder 20 .

請再參照第1、2及5圖所示,本發明較佳實施例之以環保碳黑結合矽源製備碳化矽方法包含步驟S2:接著,舉例而言,以適當技術手段將該碳黑材料1於該純化單元41進行純化處理,以獲得該已純化碳黑材料1a或一奈米級材料。 Please refer to Figures 1, 2 and 5 again. The method for preparing silicon carbide with environmentally friendly carbon black combined with silicon sources in a preferred embodiment of the present invention includes step S2: Then, for example, the carbon black material is prepared by appropriate technical means 1. Perform purification treatment in the purification unit 41 to obtain the purified carbon black material 1a or a nanoscale material.

請再參照第1、2及5圖所示,本發明較佳實施例之以環保碳黑結合矽源製備碳化矽方法包含步驟S3:接著,舉例而言,以適當技術手段將該已純化碳黑材料1a於該研磨單元42進行機械研磨處理,以獲得一碳黑粉末10或一奈米級材料。 Please refer to Figures 1, 2 and 5 again. The method for preparing silicon carbide with environmentally friendly carbon black combined with silicon sources in a preferred embodiment of the present invention includes step S3: then, for example, the purified carbon The black material 1a is mechanically ground in the grinding unit 42 to obtain a carbon black powder 10 or a nanoscale material.

請再參照第1、2及5圖所示,本發明較佳實施例之以環保碳黑結合矽源製備碳化矽方法包含步驟S4:接著,舉例而言,以適當技術手段將該碳黑粉末10及矽源粉末20於該熱活化單元43以碳熱還原法進行反應一預定 時間〔例如:2小時至6小時或其它時間〕,以便形成該碳化矽材料3或一奈米級材料。 Please refer to Figures 1, 2 and 5 again. The method for preparing silicon carbide with environmentally friendly carbon black combined with silicon sources in a preferred embodiment of the present invention includes step S4: then, for example, the carbon black powder is powdered by appropriate technical means 10 and silicon source powder 20 are reacted in the thermal activation unit 43 by carbothermal reduction method. time [for example: 2 hours to 6 hours or other time], so as to form the silicon carbide material 3 or a nanoscale material.

第6圖揭示本發明另一較佳實施例之以環保碳黑結合矽源製備碳化矽系統所產生環保碳化矽材料之方塊示意圖。請參照第6圖所示,本發明另一較佳實施例之環保碳化矽材料包含至少一碳黑材料1及至少一矽源材料2,並將該碳黑材料1及矽源材料2進行機械研磨處理,以獲得一奈米級碳黑粉末10a及一奈米級矽源粉末20a,且將該奈米級碳黑粉末10a及奈米級矽源粉末20a以適當技術手段製成至少一奈米級碳化矽材料3a。 Fig. 6 shows a schematic block diagram of an environmentally friendly silicon carbide material produced by a silicon carbide system using environmentally friendly carbon black combined with a silicon source according to another preferred embodiment of the present invention. Please refer to shown in Figure 6, the environmentally friendly silicon carbide material of another preferred embodiment of the present invention includes at least one carbon black material 1 and at least one silicon source material 2, and the carbon black material 1 and silicon source material 2 are mechanically processed Grinding treatment to obtain a nano-scale carbon black powder 10a and a nano-scale silicon source powder 20a, and the nano-scale carbon black powder 10a and nano-scale silicon source powder 20a are made into at least one nanometer by appropriate technical means Meter-scale silicon carbide material 3a.

前述較佳實施例僅舉例說明本發明及其技術特徵,該實施例之技術仍可適當進行各種實質等效修飾及/或替換方式予以實施;因此,本發明之權利範圍須視後附申請專利範圍所界定之範圍為準。本案著作權限制使用於中華民國專利申請用途。 The above-mentioned preferred embodiments only illustrate the present invention and its technical characteristics, and the technology of this embodiment can still be implemented in various substantially equivalent modifications and/or replacements; therefore, the scope of rights of the present invention depends on the appended patent application The scope defined by the scope shall prevail. The copyright in this case is restricted to be used for patent applications in the Republic of China.

1:碳黑材料 1: carbon black material

1a:已純化碳黑材料 1a: Purified carbon black material

10:碳黑粉末 10: carbon black powder

2:矽源材料 2: Silicon source material

20:矽源粉末 20: Silicon source powder

3:碳化矽材料 3: Silicon carbide material

Claims (10)

一種以環保碳黑結合矽源製備碳化矽方法,其包含:一製備碳化矽系統包含至少一純化單元、至少一研磨單元及至少一熱活化單元,且該純化單元、研磨單元及熱活化單元組成該製備碳化矽系統;步驟1、於該製備碳化矽系統之純化單元將一碳黑材料進行純化處理,以獲得一已純化碳黑材料;步驟2、於該製備碳化矽系統之研磨單元將該已純化碳黑材料進行機械研磨處理,以獲得一已純化碳黑粉末;步驟3、於該製備碳化矽系統之研磨單元將一矽源材料進行機械研磨處理,以獲得一矽源粉末;及步驟4、於該製備碳化矽系統之熱活化單元將該已純化碳黑粉末及矽源粉末以碳熱還原法進行反應,以便形成一已純化碳化矽材料。 A method for preparing silicon carbide by combining environmentally friendly carbon black with a silicon source, which includes: a system for preparing silicon carbide includes at least one purification unit, at least one grinding unit, and at least one thermal activation unit, and the purification unit, grinding unit, and thermal activation unit are composed of The silicon carbide preparation system; step 1, purifying a carbon black material in the purification unit of the silicon carbide preparation system to obtain a purified carbon black material; step 2, the grinding unit of the silicon carbide preparation system The purified carbon black material is mechanically ground to obtain a purified carbon black powder; step 3, a silicon source material is mechanically ground in the grinding unit of the silicon carbide preparation system to obtain a silicon source powder; and the step 4. The purified carbon black powder and silicon source powder are reacted by carbothermal reduction in the heat activation unit of the silicon carbide preparation system, so as to form a purified silicon carbide material. 一種以環保碳黑結合矽源製備碳化矽方法,其包含:一製備碳化矽系統包含至少一純化單元、至少一研磨單元及至少一熱活化單元,且該純化單元、研磨單元及熱活化單元組成該製備碳化矽系統;步驟1、於該製備碳化矽系統之研磨單元將一矽源材料進行機械研磨處理,以獲得一矽源粉末;步驟2、於該製備碳化矽系統之純化單元將一碳黑材料進行純化處理,以獲得一已純化碳黑材料;步驟3、於該製備碳化矽系統之研磨單元將該已純化碳黑材料進行機械研磨處理,以獲得一已純化碳黑粉末;及步驟4、於該製備碳化矽系統之熱活化單元將該已純化碳黑粉末及矽源粉末以碳熱還原法進行反應,以便形成一已純化碳化矽材料。 A method for preparing silicon carbide by combining environmentally friendly carbon black with a silicon source, which includes: a system for preparing silicon carbide includes at least one purification unit, at least one grinding unit, and at least one thermal activation unit, and the purification unit, grinding unit, and thermal activation unit are composed of The silicon carbide preparation system; step 1, mechanically grinding a silicon source material in the grinding unit of the silicon carbide preparation system to obtain a silicon source powder; step 2, grinding a carbon powder in the purification unit of the silicon carbide preparation system Purifying the black material to obtain a purified carbon black material; step 3, performing mechanical grinding on the purified carbon black material in the grinding unit of the silicon carbide preparation system to obtain a purified carbon black powder; and step 4. Reacting the purified carbon black powder and silicon source powder in the heat activation unit of the silicon carbide preparation system by carbothermal reduction to form a purified silicon carbide material. 依申請專利範圍第1或2項所述之以環保碳黑結合矽源製備碳化矽方法,其中該已純化碳黑粉末及矽源粉末採用一碳熱還原溫度,以便以碳熱還原法進行反應,且該碳 熱還原溫度為1400℃至1700℃。 According to the method of preparing silicon carbide by combining environmentally friendly carbon black with silicon source as described in item 1 or 2 of the scope of the patent application, the purified carbon black powder and silicon source powder adopt a carbothermal reduction temperature so that the reaction can be carried out by carbothermal reduction method , and the carbon The thermal reduction temperature is 1400°C to 1700°C. 依申請專利範圍第1或2項所述之以環保碳黑結合矽源製備碳化矽方法,其中該碳黑材料選擇回收自一廢輪胎材料或一電子廢棄物材料。 According to the method for preparing silicon carbide by using environment-friendly carbon black combined with silicon source as described in item 1 or 2 of the scope of the patent application, the carbon black material is selected to be recovered from a waste tire material or an electronic waste material. 依申請專利範圍第1或2項所述之以環保碳黑結合矽源製備碳化矽方法,其中該矽源材料選擇回收自一廢稻穀材料、一廢玻璃材料、一低污染土矽源材料或其任意組合。 According to the method for preparing silicon carbide by combining environmentally friendly carbon black with silicon source as described in item 1 or 2 of the patent application, the silicon source material is selected from a waste rice material, a waste glass material, a low-pollution soil silicon source material or any combination thereof. 依申請專利範圍第1或2項所述之以環保碳黑結合矽源製備碳化矽方法,其中該已純化碳黑材料及矽源材料在進行機械研磨處理時,選擇添加至少一研磨溶液,且該研磨溶液選自一含乙醇之溶液。 According to the method for preparing silicon carbide by using environmentally friendly carbon black combined with silicon source as described in item 1 or 2 of the scope of the patent application, wherein the purified carbon black material and silicon source material are mechanically ground, at least one grinding solution is selected, and The milling solution is selected from a solution containing ethanol. 一種以環保碳黑結合矽源製備碳化矽系統,其包含:至少一純化單元,其用以將一碳黑材料進行純化處理,以獲得一已純化碳黑材料;至少一研磨單元,其用以將該已純化碳黑材料進行機械研磨處理,以獲得一已純化碳黑粉末,另將一矽源材料進行機械研磨處理,以獲得一矽源粉末;及至少一熱活化單元,其用以容置該已純化碳黑粉末及矽源粉末;其中該純化單元、研磨單元及熱活化單元組成一製備碳化矽系統;及其中將該已純化碳黑粉末及矽源粉末於該熱活化單元內以碳熱還原法進行反應,以便形成一已純化碳化矽材料。 A system for preparing silicon carbide by combining environmentally friendly carbon black with a silicon source, which includes: at least one purification unit, which is used to purify a carbon black material to obtain a purified carbon black material; at least one grinding unit, which is used for The purified carbon black material is mechanically ground to obtain a purified carbon black powder, and a silicon source material is mechanically ground to obtain a silicon source powder; and at least one thermal activation unit is used to contain Place the purified carbon black powder and silicon source powder; wherein the purification unit, grinding unit and thermal activation unit form a silicon carbide preparation system; and wherein the purified carbon black powder and silicon source powder are placed in the thermal activation unit to Carbothermal reduction reacts to form a purified silicon carbide material. 依申請專利範圍第7項所述之以環保碳黑結合矽源製備碳化矽系統,其中該純化單元選自一酸純化裝置、一鹼純化裝置或一酸純化及鹼純化裝置。 According to item 7 of the scope of application for the preparation of silicon carbide system using environmentally friendly carbon black combined with silicon source, wherein the purification unit is selected from an acid purification device, an alkali purification device or an acid purification and alkali purification device. 依申請專利範圍第7項所述之以環保碳黑結合矽源製備碳化矽系統,其中該研磨單元選自一機械研磨裝置。 According to the seventh item of the patent application, the silicon carbide system is prepared by combining environmentally friendly carbon black with a silicon source, wherein the grinding unit is selected from a mechanical grinding device. 依申請專利範圍第7項所述之以環保碳黑結合矽源製備碳化矽系統,其中該熱活化單元選自一高溫爐。 According to item 7 of the patent application, the silicon carbide system is prepared by combining environmentally friendly carbon black with a silicon source, wherein the thermal activation unit is selected from a high-temperature furnace.
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