TWI783373B - Double-stage vacuum printing device and method thereof - Google Patents
Double-stage vacuum printing device and method thereof Download PDFInfo
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Abstract
本發明係揭露一種雙檯面真空印刷裝置及其方法,藉由第一輸送單元與第二輸送單元的交替輸送運作,使第一工作檯面與第二工作檯面於進出料容置空間、第一真空腔體與第二真空腔體循環交替進行二工件的進出料與真空印刷運作,藉由連續印刷方式可有效提升產能。此外,本發明除了可利用對位調整模組對網框位置進行調整,使裝設於網框上的網版能精準對位工件的待印刷位置之外,更可利用定位結構設計以提升第一工作檯面與第二工作檯面運作時的穩定性,據以提升產品品質良率。The present invention discloses a double-table vacuum printing device and its method. Through the alternate conveying operation of the first conveying unit and the second conveying unit, the first worktable and the second workbench are placed in the storage space for materials in and out, and the first vacuum The cavity and the second vacuum cavity circulate alternately to carry out the feeding and discharging of the two workpieces and the vacuum printing operation, and the continuous printing method can effectively increase the production capacity. In addition, the present invention can not only adjust the position of the screen frame by using the alignment adjustment module, so that the screen plate installed on the screen frame can accurately align the position of the workpiece to be printed, but also can use the positioning structure design to improve the position of the second screen frame. The stability of the operation of the first work surface and the second work surface improves the product quality and yield.
Description
本發明是有關於一種雙檯面真空印刷裝置及其方法,特別是一種可利用雙檯面的交替循環工件操作以提升產能,且可透過微調與定位方式讓印刷過程中更加精準校正印刷與具備高穩定性之技術領域。 The present invention relates to a double-table vacuum printing device and its method, in particular to a double-table alternate cycle workpiece operation to increase production capacity, and can make the printing process more accurate and highly stable through fine-tuning and positioning. The technical field of sex.
按,樹脂填孔的技術在印刷電路板的產業越來越廣泛,例如POFV製程(via on pad),樹脂填孔的技術是指印刷電路板以真空印刷裝置在真空狀態下,藉由壓力差使樹脂填充於貫孔的技術。 By the way, resin hole filling technology is becoming more and more widely used in the printed circuit board industry, such as POFV process (via on pad). Technology that fills through-holes with resin.
續就現有的印刷裝置具有單檯面印刷裝置與雙檯面印刷裝置。以單檯面印刷裝置來說,雖然可以在真空腔體中進行真空印刷作業,但於工件換料時,則必須破真空取出已印刷工件後,再置入新的待加工工件,並抽真空進行真空印刷,此製作方式不僅換料過程中造成裝置閒置時間冗長,且需要抽空間與破真空操作上也相對複雜,使得生產效率差。再者,工件放置在工作檯上輸送過程中,易產生偏移狀況,使得工件印刷精準度差而嚴重影響到生產良率,雖然可以在工作檯面上裝設微調裝置,但是會提高結構的複雜度。 Continuing, the existing printing device has a single-table printing device and a double-table printing device. For a single-table printing device, although vacuum printing can be carried out in the vacuum chamber, when refueling the workpiece, it is necessary to break the vacuum to take out the printed workpiece, then insert a new workpiece to be processed, and vacuumize it. Vacuum printing, this production method not only causes a long idle time of the device during the refueling process, but also requires relatively complicated operations for space extraction and vacuum breaking, resulting in poor production efficiency. Furthermore, when the workpiece is placed on the workbench during transportation, it is easy to produce deviation, which makes the printing accuracy of the workpiece poor and seriously affects the production yield. Although a fine-tuning device can be installed on the workbench, it will increase the complexity of the structure. Spend.
又如雙檯面印刷裝置,雖然可以利用兩個工作檯往返移載工件,以解決換料過程中造成裝置閒置時間冗長問題,但是仍存在工件放置在工作檯上輸送過程中易產生偏移狀況發生。若要在雙檯面印刷裝置的真空環境中裝設微調裝置,則必須在兩個工作檯皆裝設一組微調裝置,因要有足夠空間裝設微調裝置與考量線路配置問題,使得兩個工作檯的相對配 置距離變得很大,不僅結構變得相當複雜且配線問題也存在著極高困難度而難以完成,此外雙檯面印刷裝置整體體積也會變得相當龐大而占用生產製造空間。因此,如何簡化雙檯面印刷裝置的整體結構複雜度與降低裝設微調裝置的困難度,並達到精準校正與提升生產效能、品質良率是亟待解決的問題。 Another example is a double-table printing device. Although the two worktables can be used to transfer workpieces back and forth to solve the problem of long idle time during the refueling process, there is still a tendency for workpieces to shift when they are placed on the workbench during transportation. . If you want to install the fine-tuning device in the vacuum environment of the double-table printing device, you must install a set of fine-tuning devices on both workbenches, because there must be enough space to install the fine-tuning device and consider the problem of circuit configuration, so that the two work relative match If the placement distance becomes very large, not only the structure becomes quite complicated, but also the wiring problem is extremely difficult to complete, and the overall volume of the double-table printing device will also become quite large, occupying manufacturing space. Therefore, how to simplify the overall structural complexity of the double-table printing device and reduce the difficulty of installing the fine-tuning device, so as to achieve precise calibration and improve production efficiency and quality yield is an urgent problem to be solved.
有鑑於上述習知技藝之問題,本發明之主要目的就是提供一種可調整網框的對位調整模組,可對網框位置進行X軸向、Y軸向與水平旋轉的調整模式,使網框上的網版能校正對位工件的待印刷位置,以提高印刷的精準度而有效提升產品良率。 In view of the above-mentioned problems in the prior art, the main purpose of the present invention is to provide an alignment adjustment module that can adjust the screen frame, which can adjust the position of the screen frame in the X-axis, Y-axis and horizontal rotation adjustment modes, so that the screen The screen on the frame can correct the position of the alignment workpiece to be printed, so as to improve the printing accuracy and effectively improve the product yield.
本發明之次要目的就是提供一種定位結構能夠提升工作檯面於輸送過程中的穩定性。 A secondary purpose of the present invention is to provide a positioning structure capable of improving the stability of the worktable during transportation.
本發明之再一目的就是提供一種具有強化頂撐功能的結構設計,強化頂撐印刷時對工作檯面的受力程度,能有效避免工件印刷時所產生的中央部分凹陷問題。 Another object of the present invention is to provide a structural design with the function of strengthening the support, which can strengthen the stress on the worktable during the support printing, and can effectively avoid the problem of the central part of the workpiece being sunken during printing.
本發明之另一目的就是提供一種透過不同高度與寬度配置的兩個輸送單元分別輸送兩個真空工作檯,循環交替進行二工件的進出料與真空印刷運作,並共用換料升降模組以進行氣密換料,可有效節省製造成本與解決裝置閒置時間,據以提升產能效率。 Another object of the present invention is to provide a way to transport two vacuum workbenches respectively through two conveying units configured with different heights and widths, and carry out the feeding and discharging of the two workpieces and the vacuum printing operation alternately in a cycle, and share the refueling and lifting module to carry out Airtight refueling can effectively save manufacturing costs and solve device idle time, so as to improve production efficiency.
根據本發明之目的,提出一種雙檯面真空印刷裝置,包括一第一真空工作檯、一第二真空工作檯、一輸送模組、一對位調整模組以及一真空控制模組。第一真空工作檯包括一第一工作檯面、連接於第一工作檯面的一進出料模組與一第一真空腔體。進出料模組包括一進出料容置空間,進出料容置 空間與第一真空腔體相連通。第二真空工作檯連接第一真空工作檯,第二真空工作檯包括一第二工作檯面、一印刷模組與一第二真空腔體。印刷模組位於第二工作檯面上方,第二真空腔體與第一真空腔體相連通。輸送模組是設置於第一真空工作檯與第二真空工作檯內,輸送模組包括不同高度與寬度配置的一第一輸送單元與一第二輸送單元。第一輸送單元用以往返輸送第一工作檯面運作,第二輸送單元用以往返輸送第二工作檯面運作。對位調整模組設置於第二工作檯面與印刷模組之間。對位調整模組包括一本體、至少三組XY軸調整組件與一網框。三組XY軸調整組件分別設置於本體不同位置的側部,網框裝設於本體上,三組XY軸調整組件用以調整網框的X軸向、Y軸向線性位移與水平旋轉,網框用以裝設一網版。真空控制模組設置於第一真空工作檯與第二真空工作檯之間。真空控制模組用以控制進出料容置空間內部呈真空狀態與破真空狀態以及第一真空腔體與第二真空腔體維持真空狀態。其中,藉由第一輸送單元與第二輸送單元的交替輸送運作,使第一工作檯面與第二工作檯面於進出料容置空間、第一真空腔體與第二真空腔體循環交替進行二工件的進出料與印刷運作。 According to the purpose of the present invention, a double-table vacuum printing device is proposed, which includes a first vacuum table, a second vacuum table, a conveying module, an alignment adjustment module and a vacuum control module. The first vacuum workbench includes a first workbench, a feeding and discharging module connected to the first workbench and a first vacuum cavity. The inlet and outlet module includes an inlet and outlet accommodation space, and the inlet and outlet accommodation The space communicates with the first vacuum cavity. The second vacuum workbench is connected with the first vacuum workbench, and the second vacuum workbench includes a second workbench, a printing module and a second vacuum cavity. The printing module is located above the second working table, and the second vacuum chamber communicates with the first vacuum chamber. The conveying module is arranged in the first vacuum workbench and the second vacuum workbench, and the conveying module includes a first conveying unit and a second conveying unit configured with different heights and widths. The first conveying unit is used for conveying the first working surface to and fro, and the second conveying unit is used for conveying the second working surface to and fro. The alignment adjustment module is arranged between the second worktable and the printing module. The alignment adjustment module includes a body, at least three sets of XY axis adjustment components and a screen frame. Three sets of XY axis adjustment components are respectively installed on the side of the body at different positions. The screen frame is installed on the body. The three sets of XY axis adjustment components are used to adjust the X axis, Y axis linear displacement and horizontal rotation of the screen frame. The frame is used to install a screen version. The vacuum control module is disposed between the first vacuum table and the second vacuum table. The vacuum control module is used to control the vacuum state and vacuum breaking state inside the material-in and out-feed accommodating space, and maintain the vacuum state of the first vacuum chamber and the second vacuum chamber. Wherein, through the alternate conveying operation of the first conveying unit and the second conveying unit, the first working surface and the second working surface are alternately carried out in the feeding and discharging accommodating space, the first vacuum chamber and the second vacuum chamber. The incoming and outgoing materials and printing operations.
依據上述技術特徵,其中該三組XY軸調整組件中包括有一個X軸向的XY軸調整組件與兩個Y軸向的XY軸調整組件,X軸向與Y軸向的XY軸調整組件設置於本體的同側部與相對兩端,兩個Y軸向分別設置於本體的對角線位置側部。 According to the above technical features, the three sets of XY axis adjustment assemblies include one XY axis adjustment assembly in the X axis and two XY axis adjustment assemblies in the Y axis, the XY axis adjustment assemblies in the X axis and the Y axis are set On the same side and opposite ends of the main body, the two Y-axes are respectively arranged on the diagonal side of the main body.
依據上述技術特徵,其中該XY軸調整組件為四組時,區分為兩個X軸向與兩個Y軸向的XY軸調整組件。前述XY軸調整組件分別設置於本體的四個側部,兩個X軸向分別設置於本體的對角線位置側部,兩個Y軸向分別設置於本體的對角線位置側部,X軸向與Y軸向的XY軸調整組件設置於本體的同側部與相對兩端。 According to the above-mentioned technical features, when the XY-axis adjustment components are in four groups, they are divided into two XY-axis adjustment components in the X-axis and two X-axis adjustment components in the Y-axis. The aforementioned XY axis adjustment components are respectively arranged on the four sides of the body, two X axes are respectively arranged on the side of the diagonal position of the body, and two Y axes are respectively arranged on the side of the diagonal position of the body, X The XY axis adjustment components of the axial direction and the Y axis are disposed on the same side and opposite ends of the body.
依據上述技術特徵,其中該XY軸調整組件包括一X軸滑軌、一Y軸滑軌以及一樞轉件。X軸滑軌上裝設有一X軸滑動件、一第一軸件與一第一驅動器。第一驅動器耦接第一軸件,X軸滑動件連接第一軸件,第一驅動器用以驅動第一軸件移動並帶動X軸滑動件於X軸滑軌上沿著X軸向滑動位移。Y軸滑軌上裝設有一Y軸滑動件、一第二軸件與一第二驅動器。第二驅動器耦接第二軸件,Y軸滑動件連接第二軸件,第二驅動器用以驅動第二軸件移動並帶動Y軸滑動件於Y軸滑軌上沿著Y軸向滑動位移。樞轉件是軸接X軸滑動件與Y軸滑動件,樞轉件是根據X軸滑動件與Y軸滑動件之滑動位移而相應樞轉運作。 According to the above technical feature, the XY axis adjustment assembly includes an X-axis slide rail, a Y-axis slide rail and a pivoting member. An X-axis slide member, a first shaft member and a first driver are installed on the X-axis slide rail. The first driver is coupled to the first shaft, and the X-axis slider is connected to the first shaft. The first driver is used to drive the first shaft to move and drive the X-axis slider to slide along the X-axis on the X-axis slide rail. . A Y-axis slide member, a second shaft member and a second driver are installed on the Y-axis slide rail. The second driver is coupled to the second shaft, and the Y-axis slider is connected to the second shaft. The second driver is used to drive the second shaft to move and drive the Y-axis slider to slide along the Y-axis on the Y-axis slide rail. . The pivoting part is pivotally connected to the X-axis sliding part and the Y-axis sliding part, and the pivoting part is correspondingly pivoted according to the sliding displacement of the X-axis sliding part and the Y-axis sliding part.
依據上述技術特徵,其中該網框包括一網版夾持模組,網版夾持模組包括一夾持件與一夾持調整件。夾持調整件連接夾持件,夾持件用以夾持網版,夾持調整件用以調整夾持件夾持網版的鬆緊度。 According to the above technical features, the screen frame includes a screen clamping module, and the screen clamping module includes a clamping part and a clamping adjustment part. The clamping adjusting part is connected with the clamping part, the clamping part is used for clamping the screen plate, and the clamping adjusting part is used for adjusting the tightness of the clamping part clamping the screen plate.
依據上述技術特徵,其中該對位調整模組進一步包括一網框固定單元,網框固定單元設置於本體與網框之間。網框固定單元包括一網框驅動件、一網框定位件以及一定位調整件。網框驅動件設置於該本體上。網框定位件設置於網框上。定位調整件樞接於網框定位件與網框驅動件,定位調整件是根據網框驅動件之驅動以相應調整網框定位件於本體上的鬆緊度 According to the above technical features, the alignment adjustment module further includes a screen frame fixing unit, and the screen frame fixing unit is arranged between the main body and the screen frame. The screen frame fixing unit includes a screen frame driving part, a screen frame positioning part and a positioning adjusting part. The screen frame driver is arranged on the body. The screen frame positioning part is arranged on the screen frame. The positioning adjusting part is pivotally connected to the screen frame positioning part and the screen frame driving part, and the positioning adjusting part is to adjust the tightness of the screen frame positioning part on the body according to the drive of the screen frame driving part
依據上述技術特徵,雙檯面真空印刷裝置進一步包括一換料升降模組,換料升降模組設置於第一真空工作檯。換料升降模組用以抬升第一工作檯面與第二工作檯面至進出料容置空間中,以及換料升降模組用以下降第一工作檯面與第二工作檯面自進出料容置空間移動至第一真空腔體中。 According to the above technical features, the double-table vacuum printing device further includes a refueling lifting module, and the refueling lifting module is arranged on the first vacuum workbench. The refueling lifting module is used to lift the first working surface and the second working surface to the material inlet and outlet accommodating space, and the refueling lifting module is used to lower the first working surface and the second working surface to move from the material feeding and discharging accommodating space into the first vacuum chamber.
依據上述技術特徵,其中該進出料模組進一步包括一蓋體、一開口與一延伸部。延伸部設置於進出料容置空間的外周緣,開口與進出料容置空間相連通。蓋體用以覆蓋開口,第一工作檯面上環設有一第一密封件,第二工作檯面上環設有一第二密封件。第一密封件與第二密封件的位置是對應延伸 部,藉由第一密封件與第二密封件與延伸部間的緊密抵靠,以使進出料容置空間與第一真空腔體呈互不相連通的氣密狀態。 According to the above technical features, the feeding and discharging module further includes a cover, an opening and an extension. The extension part is arranged on the outer periphery of the material inlet and outlet accommodating space, and the opening communicates with the material inlet and outlet accommodating space. The cover body is used to cover the opening, a first sealing member is arranged on the first working table, and a second sealing member is arranged on the second working table. The positions of the first seal and the second seal are corresponding extensions part, through the tight contact between the first sealing member and the second sealing member and the extension part, the material-in and out-of-outlet accommodating space and the first vacuum cavity are in an airtight state that is not communicated with each other.
依據上述技術特徵,其中該印刷模組包括一印刷件、一印刷升降模組與一印刷傳動器。印刷升降模組用以控制印刷件的移動升降運作,印刷傳動器用以控制印刷件的印刷擺動運作。 According to the above technical features, the printing module includes a printing element, a printing lifting module and a printing actuator. The printing lifting module is used to control the moving and lifting operation of the printed parts, and the printing actuator is used to control the printing swinging operation of the printed parts.
根據本發明之再一目的,提出一種雙檯面真空印刷方法,包括提供相連接的一第一真空工作檯與一第二真空工作檯,第一真空工作檯的一第一真空腔體與第二真空工作檯的一第二真空腔體相連通。提供用以調整一網框位置的一對位調整模組,對位調整模組位於第二真空腔體(23)中。放置一第一工件於第一真空工作檯的一第一工作檯面上,第二真空工作檯的一第二工作檯面位於一印刷模組下方,印刷模組位於第二真空腔體(23)中。移動第一工作檯面至印刷模組的下方,同時第二工作檯面移動至第一真空腔體的一進出料模組下方。調整網框位置以對位第一工件的待印刷位置,網框裝設有一網板,同時放置一第二工件於第二工作檯面(21)上。於印刷第一工件後,移動交換第一工作檯面與第二工作檯面的位置。進行印刷第二工件,同時對第一工作檯面上的第一工件進行換料,並回到放置一第一工件於第一真空工作檯的一第一工作檯面上的步驟,循續各步驟重複執行。 According to another object of the present invention, a double-table vacuum printing method is proposed, which includes providing a first vacuum workbench and a second vacuum workbench connected, a first vacuum chamber and a second vacuum workbench of the first vacuum workbench A second vacuum chamber of the vacuum table is connected. A pair of alignment adjustment modules for adjusting the position of a screen frame is provided, and the alignment adjustment modules are located in the second vacuum cavity (23). A first workpiece is placed on a first worktable of the first vacuum workbench, a second workbench of the second vacuum workbench is located under a printing module, and the printing module is located in the second vacuum cavity (23) . The first working table is moved to the bottom of the printing module, and the second working table is moved to the bottom of a feeding and discharging module of the first vacuum cavity. The position of the screen frame is adjusted to align the position of the first workpiece to be printed. The screen frame is equipped with a screen plate, and a second workpiece is placed on the second working table (21) at the same time. After the first workpiece is printed, the positions of the first working table and the second working table are moved and exchanged. Print the second workpiece, and at the same time refuel the first workpiece on the first worktable, and return to the step of placing a first workpiece on a first worktable on the first vacuum table, and repeat the steps implement.
依據上述技術特徵,其中於調整該網框位置以對位第一工件的待印刷位置的步驟中,是利用一電荷耦合元件(CCD)對位系統檢測第一工件的待印刷位置以生成一對位訊號,並傳送對位訊號至一外部裝置,由外部裝置根據對位訊號相應控制對位調整模組進行調整網框位置。 According to the above technical features, wherein in the step of adjusting the position of the screen frame to align the position to be printed of the first workpiece, a charge-coupled device (CCD) alignment system is used to detect the position to be printed of the first workpiece to generate a pair of The alignment signal is sent to an external device, and the external device controls the alignment adjustment module to adjust the position of the screen frame according to the alignment signal.
依據上述技術特徵,其中該對位調整模組包括有對網框位置進行X軸向、Y軸向與水平旋轉的調整模式。 According to the above technical features, the alignment adjustment module includes adjustment modes for X-axis, Y-axis and horizontal rotation of the screen frame position.
依據上述技術特徵,其中於進行印刷第二工件的步驟中,印刷的時間是大於或等於換料的時間。 According to the above technical feature, wherein in the step of printing the second workpiece, the printing time is greater than or equal to the refill time.
依據上述技術特徵,其中於對第一工作檯面上的第一工件進行換料的步驟中,第一工件於換料時,進一步包括一破真空步驟,進出料模組具有一進出料容置空間,利用第一工作檯面阻隔進出料容置空間與第一真空腔體,使第一工件於進出料容置空間中呈現破真空狀態下進行換料,第一真空腔體與第二真空腔體維持真空狀態。 According to the above technical features, in the step of refueling the first workpiece on the first worktable, the first workpiece further includes a vacuum breaking step when refueling, and the feeding and discharging module has a feeding and discharging accommodating space , using the first worktable to block the material inlet and outlet accommodating space and the first vacuum chamber, so that the first workpiece can be refueled in a vacuum state in the material inlet and outlet accommodating space, the first vacuum chamber and the second vacuum chamber Maintain a vacuum.
根據本發明之再一目的,提出一種雙檯面真空印刷裝置,包括包括一第一真空工作檯、一第二真空工作檯、一輸送模組、一真空控制模組、一第一工作檯傳動模組以及一第二工作檯傳動模組。第一真空工作檯包括一第一工作檯面、連接於第一工作檯面的一進出料模組與一第一真空腔體。進出料模組包括一進出料容置空間,進出料容置空間與第一真空腔體相連通。第一工作檯面之底部具有一第一定位部。第二真空工作檯連接第一真空工作檯,第二真空工作檯包括一第二工作檯面、一印刷模組與一第二真空腔體。印刷模組位於第二工作檯面上方,第二真空腔體與第一真空腔體相連通。第二工作檯面之底部具有一第二定位部。輸送模組是設置於第一真空工作檯與第二真空工作檯內,輸送模組包括不同高度與寬度配置的一第一輸送單元與一第二輸送單元。第一輸送單元用以往返輸送第一工作檯面運作,第二輸送單元用以往返輸送第二工作檯面運作。真空控制模組設置於第一真空工作檯與第二真空工作檯之間。真空控制模組用以控制進出料容置空間內部呈真空狀態與破真空狀態以及第一真空腔體與第二真空腔體維持真空狀態。第一工作檯傳動模組設置於第一輸送單元上,第一工作檯傳動模組用以承載第一工作檯面,第一工作檯傳動模組具有一第三定位部。第三定位部與第一定位部相配合,用以互相對接定位。第二工作檯傳動模組設置於第二輸送單元上,第二工作檯傳動模組用以承載第 二工作檯面,第二工作檯傳動模組具有一第四定位部。第四定位部與第二定位部相配合,用以互相對接定位。其中,藉由第一輸送單元與第二輸送單元的交替輸送運作,使第一工作檯面與第二工作檯面於進出料容置空間、第一真空腔體與第二真空腔體循環交替進行二工件的進出料與印刷運作。 According to another object of the present invention, a double-table vacuum printing device is proposed, including a first vacuum table, a second vacuum table, a conveying module, a vacuum control module, and a first table transmission module. group and a second workbench transmission module. The first vacuum workbench includes a first workbench, a feeding and discharging module connected to the first workbench and a first vacuum cavity. The material inlet and outlet module includes a material inlet and outlet accommodating space, and the material inlet and outlet accommodating space communicates with the first vacuum cavity. The bottom of the first working surface has a first positioning portion. The second vacuum workbench is connected with the first vacuum workbench, and the second vacuum workbench includes a second workbench, a printing module and a second vacuum cavity. The printing module is located above the second working table, and the second vacuum chamber communicates with the first vacuum chamber. The bottom of the second working surface has a second positioning portion. The conveying module is arranged in the first vacuum workbench and the second vacuum workbench, and the conveying module includes a first conveying unit and a second conveying unit configured with different heights and widths. The first conveying unit is used for conveying the first working surface to and fro, and the second conveying unit is used for conveying the second working surface to and fro. The vacuum control module is disposed between the first vacuum table and the second vacuum table. The vacuum control module is used to control the vacuum state and vacuum breaking state inside the material-in and out-feed accommodating space, and maintain the vacuum state of the first vacuum chamber and the second vacuum chamber. The first worktable transmission module is arranged on the first conveying unit. The first worktable transmission module is used to carry the first worktable. The first worktable transmission module has a third positioning part. The third positioning part cooperates with the first positioning part for mutual docking and positioning. The transmission module of the second workbench is arranged on the second conveying unit, and the transmission module of the second workbench is used to carry the Two working tables, the transmission module of the second working table has a fourth positioning part. The fourth positioning part cooperates with the second positioning part for mutual docking and positioning. Wherein, through the alternate conveying operation of the first conveying unit and the second conveying unit, the first working surface and the second working surface are alternately carried out in the feeding and discharging accommodating space, the first vacuum chamber and the second vacuum chamber. The incoming and outgoing materials and printing operations.
依據上述技術特徵,其中該換料升降模組包括一換料升降驅動器與一換料承載件。換料承載件具有一第五定位部,第五定位部與第一定位部、第二定位部相配合,用以互相對接定位。換料升降驅動器耦接換料承載件,換料升降驅動器用以驅動換料承載件抬升與下降的運作,換料承載件用以承載第一工作檯面與第二工作檯面。 According to the above technical features, the refueling lifting module includes a refueling lifting driver and a refueling carrier. The refueling carrier has a fifth positioning part, and the fifth positioning part cooperates with the first positioning part and the second positioning part for mutual docking and positioning. The refueling lifting driver is coupled to the refueling carrier, and the refueling lifting driver is used to drive the refueling carrier to lift and descend. The refueling carrier is used to carry the first working surface and the second working surface.
依據上述技術特徵,雙檯面真空印刷裝置進一步包括一強化升降模組。強化升降模組設置於第二真空工作檯的第二真空腔體中,強化升降模組包括一強化升降驅動器與一頂撐件。強化升降驅動器耦接頂撐件,強化升降驅動器用以驅動頂撐件抬升與下降的運作,頂撐件用以頂撐第一工作檯面與第二工作檯面的底部。 According to the above technical features, the double-table vacuum printing device further includes a strengthening lifting module. The enhanced lifting module is arranged in the second vacuum chamber of the second vacuum workbench, and the enhanced lifting module includes an enhanced lifting driver and a top support. The enhanced lifting driver is coupled to the top support, and the enhanced lifting driver is used to drive the operation of lifting and lowering the top support, and the top support is used to prop up the bottom of the first work surface and the second work surface.
根據本發明之再一目的,提出一種雙檯面真空印刷方法,包括提供相連接的一第一真空工作檯與一第二真空工作檯,第一真空工作檯的一第一真空腔體與第二真空工作檯的一第二真空腔體相連通。提供一第一工作檯傳動模組與一第二工作檯傳動模組,分別承載與定位第一工作檯面與第二工作檯面。放置一第一工件於第一真空工作檯的一第一工作檯面上,第二真空工作檯的一第二工作檯面位於一印刷模組下方,印刷模組位於第二真空腔體中。移動第一工作檯傳動模組至印刷模組的下方,同時第二工作檯傳動模組移動至第一真空腔體的一進出料模組下方。於印刷第一工件時,同時放置一第二工件於第二工作檯面上。於印刷第一工件後,移動交換第一工作檯面與第二工作檯面的位置。進行印刷第二工件,同時對第一工作檯面上的第一工件進行換料,並回 到放置一第一工件於第一真空工作檯的一第一工作檯面上的步驟,循續各步驟重複執行。 According to another object of the present invention, a double-table vacuum printing method is proposed, which includes providing a first vacuum workbench and a second vacuum workbench connected, a first vacuum chamber and a second vacuum workbench of the first vacuum workbench A second vacuum chamber of the vacuum table is connected. A first workbench transmission module and a second workbench transmission module are provided to carry and position the first workbench and the second workbench respectively. A first workpiece is placed on a first working table of the first vacuum table, a second working table of the second vacuum table is located under a printing module, and the printing module is located in the second vacuum chamber. The first worktable transmission module is moved to the bottom of the printing module, and the second worktable transmission module is moved to the bottom of a feeding and discharging module of the first vacuum cavity. When printing the first workpiece, a second workpiece is placed on the second working table at the same time. After the first workpiece is printed, the positions of the first working table and the second working table are moved and exchanged. Print the second workpiece, and at the same time refuel the first workpiece on the first worktable, and return to the From the step of placing a first workpiece on a first worktable of the first vacuum workbench, each step is repeated.
依據上述技術特徵,其中於提供第一工作檯傳動模組與第二工作檯傳動模組的步驟之後,進一步包括一換料升降定位步驟,利用一換料升降模組對應第一工作檯面或第二工作檯面進行定位固定。 According to the above technical features, after the step of providing the first workbench transmission module and the second workbench transmission module, it further includes a refueling, lifting and positioning step, using a refueling and lifting module to correspond to the first worktable or the second worktable. The second worktable is positioned and fixed.
依據上述技術特徵,其中於印刷第一工件的步驟之前,進一步包括一強化頂撐步驟,強化頂撐印刷時對第一工作檯面與第二工作檯面的受力程度。 According to the above technical features, before the step of printing the first workpiece, it further includes a step of strengthening the support to strengthen the stress on the first work surface and the second work surface during the support printing.
根據本發明之目的,提出一種雙檯面真空印刷裝置,包括一第一真空工作檯、一第二真空工作檯、一輸送模組、一對位調整模組、一真空控制模組、一第一工作檯傳動模組以及一第二工作檯傳動模組。第一真空工作檯包括一第一工作檯面、連接於第一工作檯面的一進出料模組與一第一真空腔體。進出料模組包括一進出料容置空間,進出料容置空間與第一真空腔體相連通。第一工作檯面之底部具有一第一定位部。第二真空工作檯連接第一真空工作檯,第二真空工作檯包括一第二工作檯面、一印刷模組與一第二真空腔體。印刷模組位於第二工作檯面上方,第二真空腔體與第一真空腔體(13)相連通。第二工作檯面之底部具有一第二定位部。輸送模組是設置於第一真空工作檯與第二真空工作檯內,輸送模組包括不同高度與寬度配置的一第一輸送單元與一第二輸送單元。第一輸送單元用以往返輸送第一工作檯面運作,第二輸送單元用以往返輸送第二工作檯面運作。對位調整模組設置於第二工作檯面與印刷模組之間。對位調整模組包括一本體、至少三組XY軸調整組件與一網框。三組XY軸調整組件分別設置於本體不同位置的側部,網框裝設於本體上,三組XY軸調整組件用以調整網框的X軸向、Y軸向線性位移與水平旋轉,網框用以裝設一網版。真空控制模組設置於第一真空工作檯與第二真空工作檯之間。真空控制模組用 以控制進出料容置空間內部呈真空狀態與破真空狀態以及第一真空腔體與第二真空腔體維持真空狀態。第一工作檯傳動模組設置於第一輸送單元上,第一工作檯傳動模組用以承載第一工作檯面,第一工作檯傳動模組具有一第三定位部。第三定位部與第一定位部相配合,用以互相對接定位。第二工作檯傳動模組設置於第二輸送單元上,第二工作檯傳動模組用以承載第二工作檯面,第二工作檯傳動模組具有一第四定位部。第四定位部與第二定位部相配合,用以互相對接定位。其中,藉由第一輸送單元與第二輸送單元的交替輸送運作,使第一工作檯面與第二工作檯面於進出料容置空間、第一真空腔體與第二真空腔體循環交替進行二工件的進出料與印刷運作。 According to the purpose of the present invention, a double-table vacuum printing device is proposed, including a first vacuum table, a second vacuum table, a conveying module, a position adjustment module, a vacuum control module, a first A worktable transmission module and a second worktable transmission module. The first vacuum workbench includes a first workbench, a feeding and discharging module connected to the first workbench and a first vacuum cavity. The material inlet and outlet module includes a material inlet and outlet accommodating space, and the material inlet and outlet accommodating space communicates with the first vacuum cavity. The bottom of the first working surface has a first positioning portion. The second vacuum workbench is connected with the first vacuum workbench, and the second vacuum workbench includes a second workbench, a printing module and a second vacuum cavity. The printing module is located above the second working table, and the second vacuum chamber communicates with the first vacuum chamber (13). The bottom of the second working surface has a second positioning portion. The conveying module is arranged in the first vacuum workbench and the second vacuum workbench, and the conveying module includes a first conveying unit and a second conveying unit configured with different heights and widths. The first conveying unit is used for conveying the first working surface to and fro, and the second conveying unit is used for conveying the second working surface to and fro. The alignment adjustment module is arranged between the second worktable and the printing module. The alignment adjustment module includes a body, at least three sets of XY axis adjustment components and a screen frame. Three sets of XY axis adjustment components are respectively installed on the side of the body at different positions. The screen frame is installed on the body. The three sets of XY axis adjustment components are used to adjust the X axis, Y axis linear displacement and horizontal rotation of the screen frame. The frame is used to install a screen version. The vacuum control module is disposed between the first vacuum table and the second vacuum table. For vacuum control module To control the vacuum state and vacuum breaking state inside the material-in-out accommodation space and maintain the vacuum state in the first vacuum cavity and the second vacuum cavity. The first worktable transmission module is arranged on the first conveying unit. The first worktable transmission module is used to carry the first worktable. The first worktable transmission module has a third positioning part. The third positioning part cooperates with the first positioning part for mutual docking and positioning. The second worktable transmission module is arranged on the second conveying unit, and the second worktable transmission module is used for carrying the second worktable, and the second worktable transmission module has a fourth positioning part. The fourth positioning part cooperates with the second positioning part for mutual docking and positioning. Wherein, through the alternate conveying operation of the first conveying unit and the second conveying unit, the first working surface and the second working surface are alternately carried out in the feeding and discharging accommodating space, the first vacuum chamber and the second vacuum chamber. The incoming and outgoing materials and printing operations.
根據本發明之再一目的,提出一種雙檯面真空印刷方法,包括提供相連接的一第一真空工作檯與一第二真空工作檯,第一真空工作檯的一第一真空腔體與第二真空工作檯的一第二真空腔體相連通。提供一第一工作檯傳動模組與一第二工作檯傳動模組,分別承載與定位第一工作檯面與第二工作檯面。提供用以調整一網框位置的一對位調整模組,對位調整模組位於第二真空腔體中。放置一第一工件於第一真空工作檯的一第一工作檯面上,第二真空工作檯的一第二工作檯面位於一印刷模組下方,印刷模組位於第二真空腔體中。移動第一工作檯傳動模組至印刷模組的下方,同時第二工作檯傳動模組移動至第一真空腔體的一進出料模組下方。調整網框位置以對位第一工件的待印刷位置,網框裝設有一網板,同時放置一第二工件於第二工作檯面上。於印刷第一工件後,移動交換第一工作檯傳動模組與第二工作檯傳動模組的位置。進行印刷第二工件,同時對第一工作檯面上的第一工件進行換料,並回到放置一第一工件於第一真空工作檯的一第一工作檯面上的步驟,循續各步驟重複執行。 According to another object of the present invention, a double-table vacuum printing method is proposed, which includes providing a first vacuum workbench and a second vacuum workbench connected, a first vacuum chamber and a second vacuum workbench of the first vacuum workbench A second vacuum chamber of the vacuum table is connected. A first workbench transmission module and a second workbench transmission module are provided to carry and position the first workbench and the second workbench respectively. A pair of alignment adjustment modules for adjusting the position of a screen frame is provided, and the alignment adjustment modules are located in the second vacuum cavity. A first workpiece is placed on a first working table of the first vacuum table, a second working table of the second vacuum table is located under a printing module, and the printing module is located in the second vacuum cavity. The first worktable transmission module is moved to the bottom of the printing module, and the second worktable transmission module is moved to the bottom of a feeding and discharging module of the first vacuum cavity. The position of the screen frame is adjusted to align the position of the first workpiece to be printed. The screen frame is equipped with a screen plate, and a second workpiece is placed on the second worktable. After the first workpiece is printed, the positions of the first worktable transmission module and the second worktable transmission module are moved and exchanged. Print the second workpiece, and at the same time refuel the first workpiece on the first worktable, and return to the step of placing a first workpiece on a first worktable on the first vacuum table, and repeat the steps implement.
100、200、300:雙檯面真空印刷裝置 100, 200, 300: double table vacuum printing device
10:第一真空工作檯 10: The first vacuum table
11:第一工作檯面 11: First work surface
111:第一密封件 111: first seal
112:第一定位部 112: The first positioning department
12:進出料模組 12: Inlet and outfeed module
121:進出料容置空間 121: storage space for material in and out
122:蓋體 122: cover body
123:開口 123: opening
124:延伸部 124: Extension
125:啟閉模組 125: Opening and closing module
13:第一真空腔體 13: The first vacuum chamber
20:第二真空工作檯 20: The second vacuum table
21:第二工作檯面 21: Second work surface
211:第二密封件 211:Second seal
212:第二定位部 212: The second positioning department
22:印刷模組 22: Printing module
221:印刷件 221: Printed parts
222:印刷升降模 222: Printing Lifting Die
223:印刷傳動器 223: Printing drive
23:第二真空腔體 23: The second vacuum chamber
30:輸送模組 30: Conveyor module
31:第一輸送單元 31: The first conveying unit
32:第二輸送單元 32: Second conveying unit
40:對位調整模組 40: Alignment adjustment module
41:本體 41: Ontology
42:XY軸調整組件 42: XY axis adjustment components
421:X軸向 421: X axis
422:Y軸向 422: Y axis
423:X軸滑軌 423: X-axis slide rail
4231:X軸滑動件 4231: X-axis slider
4232:第一軸件 4232: the first shaft
4233:第一驅動器 4233:First drive
424:Y軸滑軌 424: Y-axis slide rail
4241:Y軸滑動件 4241: Y-axis slider
4242:第二軸件 4242: Second shaft
4243:第二驅動器 4243: Second drive
425:樞轉件 425: Pivot
43:網框 43: screen frame
431:網版夾持模組 431: Screen clamping module
4311:夾持件 4311: clamp
4312:夾持調整件 4312: Clamping Adjustment
44:網框固定單元 44: Net frame fixing unit
441:網框驅動件 441: Screen frame driver
442:網框定位件 442: Frame positioning part
443:定位調整件 443: Positioning adjustment piece
50:真空控制模組 50: Vacuum control module
60:換料升降模組 60: Refueling lift module
61:換料升降驅動器 61: Refueling lift drive
62:換料承載件 62: Refueling carrier
621:第五定位部 621: Fifth Positioning Department
70:第一工作檯傳動模組 70: The first workbench transmission module
71:第三定位部 71: The third positioning department
80:第二工作檯傳動模組 80: Second workbench transmission module
81:第四定位部 81: The fourth positioning department
90:強化升降模組 90:Enhanced lifting module
91:強化升降驅動器 91:Enhanced lifting drive
92:頂撐件 92: top support
S:網版 S: screen version
A:位置 A: location
P1:第一工件 P1: first workpiece
P2:第二工件 P2: Second workpiece
S10、S11、S12、S13、S14、S15、S16:步驟 S10, S11, S12, S13, S14, S15, S16: steps
S20、S21、S22、S23、S24、S25、S26:步驟 S20, S21, S22, S23, S24, S25, S26: steps
S30、S31、S32、S33、S34、S35、S36、S37:步驟 S30, S31, S32, S33, S34, S35, S36, S37: steps
第1圖為本發明之外觀結構示意圖。 Figure 1 is a schematic diagram of the appearance structure of the present invention.
第2圖為本發明之第一實施例的結構剖視圖。 Fig. 2 is a structural sectional view of the first embodiment of the present invention.
第3圖為本發明之第一實施例的立體結構圖。 Fig. 3 is a three-dimensional structure diagram of the first embodiment of the present invention.
第4圖為本發明之第一實施例的雙檯面結構示意圖。 FIG. 4 is a schematic diagram of the double-mesa structure of the first embodiment of the present invention.
第5圖為本發明之對位調整模組的結構示意圖。 Fig. 5 is a structural schematic diagram of the alignment adjustment module of the present invention.
第6圖為本發明之對位調整模組中的X軸向結構放大圖。 Figure 6 is an enlarged view of the X-axis structure in the alignment adjustment module of the present invention.
第7圖為本發明之對位調整模組中的Y軸向結構放大圖。 Fig. 7 is an enlarged view of the Y-axis structure in the alignment adjustment module of the present invention.
第8圖為本發明之對位調整模組的局部結構分解圖。 Figure 8 is an exploded view of the partial structure of the alignment adjustment module of the present invention.
第9圖為本發明之對位調整模組中局部結構分解的放大圖。 Fig. 9 is an enlarged view of partial structural decomposition of the alignment adjustment module of the present invention.
第10圖為本發明調整網框位置的示意圖。 Fig. 10 is a schematic diagram of adjusting the position of the screen frame according to the present invention.
第11圖為本發明之第一實施例的步驟流程圖。 Fig. 11 is a flowchart of steps of the first embodiment of the present invention.
第12圖為本發明之第一實施例的運作狀態示意圖。 Fig. 12 is a schematic diagram of the operating state of the first embodiment of the present invention.
第13圖為本發明之第一實施例的運作狀態示意圖。 Fig. 13 is a schematic diagram of the operating state of the first embodiment of the present invention.
第14圖為本發明之第一實施例的運作狀態示意圖。 Fig. 14 is a schematic diagram of the operating state of the first embodiment of the present invention.
第15圖為本發明之第一實施例的運作狀態示意圖。 Fig. 15 is a schematic diagram of the operating state of the first embodiment of the present invention.
第16圖為本發明之第一實施例的運作狀態示意圖。 Fig. 16 is a schematic diagram of the operating state of the first embodiment of the present invention.
第17圖為本發明之第二實施例的結構剖視圖。 Fig. 17 is a cross-sectional view of the structure of the second embodiment of the present invention.
第18圖為本發明之雙工作檯傳動模組結構示意圖。 Fig. 18 is a schematic diagram of the structure of the double-table transmission module of the present invention.
第19圖為本發明之第二實施例的雙檯面結構示意圖。 FIG. 19 is a schematic diagram of the double-mesa structure of the second embodiment of the present invention.
第20圖為本發明之第二實施例的換料升降模組結構示意圖。 Fig. 20 is a schematic diagram of the structure of the refueling lifting module according to the second embodiment of the present invention.
第21圖為本發明之第二實施例的強化升降模組結構示意圖。 Fig. 21 is a schematic diagram of the structure of the enhanced lifting module according to the second embodiment of the present invention.
第22圖為本發明之第二實施例的步驟流程圖。 Fig. 22 is a flowchart of the steps of the second embodiment of the present invention.
第23圖為本發明之第三實施例的結構剖視圖。 Fig. 23 is a structural sectional view of the third embodiment of the present invention.
第24圖為本發明之第三實施例的步驟流程圖。 Fig. 24 is a flowchart of the steps of the third embodiment of the present invention.
為利 貴審查員瞭解本發明之技術特徵、內容與優點及其所能達成之功效,茲將本發明配合附圖,並以實施例之表達形式詳細說明如下,而其中所使用之圖式,其主旨僅為示意及輔助說明書之用,未必為本發明實施後之真實比例與精準配置,故不應就所附之圖式的比例與配置關係解讀、侷限本發明於實際實施上的權利範圍,合先敘明。 For the benefit of the examiner to understand the technical features, content and advantages of the present invention and the effects that can be achieved, the present invention is hereby described in detail in the form of embodiments in conjunction with the accompanying drawings, and the drawings used therein, its The subject matter is only for illustration and auxiliary instructions, and not necessarily the true proportion and precise configuration of the present invention after implementation, so it should not be interpreted based on the proportion and configuration relationship of the attached drawings, and limit the scope of rights of the present invention in actual implementation. Together first describe.
請同時參閱第1圖、第2圖與第3圖,第1圖為本發明之外觀結構示意圖;第2圖為本發明之第一實施例的結構剖視圖;第3圖為本發明之第一實施例的立體結構圖。雙檯面真空印刷裝置100包括一第一真空工作檯10、一第二真空工作檯20、一輸送模組30、一對位調整模組40以及一真空控制模組50。第二真空工作檯20連接第一真空工作檯10,輸送模組30是設置於第一真空工作檯10與第二真空工作檯20內,對位調整模組40位於第二真空工作檯20內。真空控制模組50設置於第一真空工作檯10與第二真空工作檯20之間。
Please refer to Fig. 1, Fig. 2 and Fig. 3 at the same time. Fig. 1 is a schematic view of the appearance structure of the present invention; Fig. 2 is a structural cross-sectional view of the first embodiment of the present invention; Fig. 3 is a first embodiment of the present invention Stereoscopic structure diagram of the embodiment. The double-stage
第一真空工作檯10包括一第一工作檯面11、連接於第一工作檯面11的一進出料模組12與一第一真空腔體13。進出料模組12包括一進出料容置空間121,進出料容置空間121與第一真空腔體13相連通。具體來說,進出料模組12進一步包括一蓋體122、一開口123與一延伸部124。延伸部124設置於進出料容置空間121的外周緣,開口123與進出料容置空間121相連通。其中第一真空工作檯10更包括一啟閉模組125,用以開啟與關閉蓋體122,啟閉模組125可為滑軌結構、鎖固結構、卡合結構等,在第一實施例中以滑軌結構為例,利用滑軌的線性移動,使蓋體122在滑軌上滑動而開啟或關閉,本發明在此不加以侷限啟閉模組125之結構設計類型,只要可開啟與關閉蓋體122的啟閉模組125皆屬於本專利範圍保護範疇。
The
第二真空工作檯20包括一第二工作檯面21、一印刷模組22與一第二真空腔體23。印刷模組22位於第二工作檯面21上方,第二真空腔體23與第一真空腔體13相連通。印刷模組22包括一印刷件221、一印刷升降模組222與一印刷傳動器223。印刷升降模組222用以控制印刷件221的移動升降運作,印刷傳動器223用以控制印刷件221的印刷擺動運作,印刷件221可為刮刀、刮板、刮膠等任何材質的扁平平整板體。
The
輸送模組30包括不同高度與寬度配置的一第一輸送單元31與一第二輸送單元32。由於第一輸送單元31與一第二輸送單元32的輸送範圍是橫跨在第二真空腔體23、第一真空腔體13內,使得第一工作檯面11與第二工作檯面21能夠交替循環在第二真空腔體23、第一真空腔體13中往返運作。第一輸送單元31用以往返輸送第一工作檯面11運作,第二輸送單元32用以往返輸送第二工作檯面21運作。進一步詳述說明請同時參閱第4圖,為本發明之第一實施例的雙檯面結構示意圖。第一輸送單元31與第二輸送單元32在第一實施中是使用雙軌道輸送結構,且因高度配置不同,使得第一工作檯面11大於第二工作檯面21的輸送運作高度,且為了簡化整體的結構設計,同時降低製作成本與提高生產效率,本發明的第一工作檯面11與第二工作檯面21是共用一組換料升降模組60。換料升降模組60設置於第一真空工作檯10,利用第一輸送單元31與第二輸送單元32的寬度配置不同,不僅讓第一工作檯面11橫跨在雙軌道上的第一輸送單元31軌徑寬度會大於第二工作檯面21的軌徑寬度,且在第一真空腔體13中要進行換料抬升時,藉由換料升降模組60之抬升運作,讓第二工作檯面21可以穿過第一輸送單元31抵達進出料容置空間121。其中,換料升降模組60用以抬升第一工作檯面11與第二工作檯面21至進出料容置空間121中,以及用以下降第一工作檯面11與第二工作檯面21自進出料容置空間121移動至第一真空腔體13中。
The conveying
續就上述運作原理,為能達到在真空狀態下連續印刷功效,必須在換料的同時不會破壞第一真空腔體13與第二真空腔體23內的真空狀態,故第一工作檯面11上環設有一第一密封件111,第一密封件111的位置是對應延伸部124。第二工作檯面21上環設有一第二密封件211,第二密封件211的位置是對應延伸部124。換料升降模組60抬升第二工作檯面21直至第二密封件211緊密抵靠延伸部124,以使進出料容置空間121與第一真空腔體13、第二真空腔體23呈互不相連通氣密封閉狀態,讓進出料容置空間121形成一個獨立的真空空間,而第一真空腔體13與第二真空腔體23為另一個獨立的真空空間。同理,換料升降模組60抬升第一工作檯面11直至第一密封件111緊密抵靠延伸部124時,同樣具有進出料容置空間121與第一真空腔體13、第二真空腔體23呈互不相連通氣密封閉狀態。
Continuing with the above operating principle, in order to achieve the continuous printing effect in a vacuum state, the vacuum state in the
真空控制模組50用以控制進出料容置空間121內部呈真空狀態與破真空狀態,以及第一真空腔體13與第二真空腔體23維持真空狀態。具體來說,換料時,利用第一工作檯面11或第二工作檯面21形成兩個獨立空間的真空空間之後,真空控制模組50控制第一真空腔體13與第二真空腔體23維持真空狀態,並開啟蓋體122以使進出料容置空間121與外界氣壓達到一致而形成破真空狀態,此時透過開口123可進行換料作業。換料後再將蓋體122覆蓋於開口123,並利用真空控制模組50對進出料容置空間121進行抽真空運作,直到進出料容置空間121的真空度與第一真空腔體13、第二真空腔體23內的真空度達到一致之後,再透過換料升降模組60下降第一工作檯面11或第二工作檯面21自進出料容置空間121移動至第一真空腔體13中。如此一來,藉由第一輸送單元31與第二輸送單元32的交替輸送運作,使第一工作檯面11與第二工作檯面21於進出料容置空間121、第一真空腔體13與第二真空腔體23循環交替進行二工件的進出料與印刷運作,容後詳述。
The
對位調整模組40設置於第二工作檯面21與該刷模組22之間。對位調整模組40包括一本體41、至少三組XY軸調整組件42與一網框43。三組XY軸調
整組件42分別設置於本體41不同位置的側部,網框43裝設於本體41上,三組XY軸調整組件42用以調整網框43的X軸向、Y軸向線性位移與水平旋轉,網框43用以裝設一網版S。對位調整模組40的目的在於可對網框位置進行調整,使裝設於網框上的網版能精準對位工件的待印刷位置。首先,先詳述本發明新穎對位調整模組40的結構設計,請同時參閱第5圖至第9圖。如第5圖所示,為本發明之對位調整模組的結構示意圖。三組XY軸調整組件42中包括有一個為X軸向421的XY軸調整組件與兩個Y軸向422的XY軸調整組件。X軸向421與Y軸向422的XY軸調整組件設置於本體41的同側部與相對兩端,兩個Y軸向422分別設置於本體41的對角線位置側部。除了設置三組XY軸調整組件42之外,亦可在本體41上的四個側部分別都設置有XY軸調整組件42,例如XY軸調整組件42為四組是區分為兩個X軸向421與兩個Y軸向422的XY軸調整組件。兩個X軸向421分別設置於本體41的對角線位置側部,兩個Y軸向422分別設置於本體41的對角線位置側部,X軸向421與Y軸向422的XY軸調整組件設置於本體41的同側部與相對兩端。不論是設置三組或四組XY軸調整組件42皆可達到相同效果,在第一實施例中以使用四組為例說明,值得注意的是,同一軸向必須裝設於對角線位置側部,這樣才能達到X軸向、Y軸向與水平旋轉的調整模式。
The
承接上段,每一組XY軸調整組件42的結構設計原理都相同,差異在於區分為X軸向與Y軸向的驅動方式。先以整體XY軸調整組件42結構說明,請同時參閱第6圖與第7圖,第6圖為本發明之對位調整模組中的X軸向結構放大圖;第7圖為本發明之對位調整模組中的Y軸向結構放大圖。XY軸調整組件42包括一X軸滑軌423、一Y軸滑軌424以及一樞轉件425。X軸滑軌423裝設有一X軸滑動件4231、一第一軸件4232與一第一驅動器4233。第一驅動器4233耦接第一軸件4232,X軸滑動件4231連接第一軸件4232,第一驅動器4233用以驅動第一軸件4232移動並帶動X軸滑動件4231於X軸滑軌423上沿著X軸向滑動位移。Y軸滑軌424上
裝設有一Y軸滑動件4241、一第二軸件4242與一第二驅動器4243。第二驅動器4243耦接該第二軸件4242,Y軸滑動件4241連接第二軸件4242,第二驅動器4243用以驅動第二軸件4242移動並帶動Y軸滑動件4241於Y軸滑軌424上沿著Y軸向滑動位移。其中,X軸滑軌423與Y軸滑軌424是呈交錯上下設置,故不會彼此干涉軸向移動,X軸滑動件4231與Y軸滑動件4241同樣是呈交錯上下設置,並可在滑軌上進行線性運動。樞轉件425軸接X軸滑動件4231與Y軸滑動件4241。樞轉件425是根據X軸滑動件4231與Y軸滑動件4241之滑動位移而相應樞轉運作。
Continuing from the previous paragraph, the structural design principles of each group of XY
再如第8圖所示,為本發明之對位調整模組的局部結構分解圖。網框43包括一網版夾持模組431。網版夾持模組431包括一夾持件4311與一夾持調整件4312。夾持調整件4312連接夾持件4311,夾持件4311用以夾持網版S,由於網版S的類型與厚薄度都不盡相同,可利用夾持調整件4312以調整夾持件4311夾持網版S的鬆緊度以達到穩固性,不僅符合可因應所有網版S類型,也方便操作更換網版S之功效。
As shown in Fig. 8, it is an exploded view of the partial structure of the alignment adjustment module of the present invention. The
再如第9圖所示,為本發明之對位調整模組中局部結構分解的放大圖。對位調整模組40進一步包括一網框固定單元44。網框固定單元44設置於本體41與網框43之間。網框固定單元44包括一網框驅動件441、一網框定位件442以及一定位調整件443。網框驅動件441設置於本體(41)上,網框定位件442設置於網框43上,定位調整件443樞接於網框定位件442與網框驅動件441。定位調整件443是根據網框驅動件441之驅動以相應調整網框定位件442於本體41上的鬆緊度。具體來說,欲對網框43進行微調時,利用網框驅動件441,如氣缸驅動定位調整件443遠離網框定位件442,使網框43與本體41具有調整活動欲度。反之,若網框43完成微調整後,為了避免運作過程中網框產生偏移情況發生,故再利用網框驅動件441驅動定位調整件443緊密抵靠在網框定位件442上,使網框43與本體41形成固定狀態,如此可提升精準定位的功效。
As shown in Fig. 9, it is an enlarged view of the partial structural decomposition of the alignment adjustment module of the present invention. The
由上述了解對位調整模組40的結構組成與操作之後,對位調整模組40為能更清楚本發明實際運作方式,請同時參閱第10圖,為本發明調整網框位置的示意圖。本發明是利用一電荷耦合元件(CCD)對位系統檢測工件P的待印刷位置以生成一對位訊號,並傳送對位訊號至一外部裝置(如電腦、智慧型電子裝置),由外部裝置根據對位訊號相應控制對位調整模組40進行調整網框43位置。舉例來說,工件的待印刷位置為A圖案,預設網版印刷位置的圖案與A之間偏移了2mm,故驅動兩個X軸向421、421’的XY軸調整組件42進行調整,要向左邊調整2mm。X軸向421的第一驅動器4233驅動第一軸件4232逆時針樞轉,以帶動X軸滑動件4231在X軸滑軌423上沿著X軸向向左滑動位移;位於對角線位置側部的X軸向421’,則第一驅動器4233驅動第一軸件4232順時針樞轉,以帶動X軸滑動件4231在X軸滑軌423上沿著X軸向向左滑動位移,如此即可調整到與待印刷位置A一致。當然,要進行當然Y軸向的調整也是相同的操作原理。值得注意的是,若工件的待印刷圖案與網版印刷圖案有角度上的差異,也可以進行水平旋轉的微調整,將同軸向的X與Y同時順時針旋轉驅動或是同時逆時針旋轉驅動,樞轉件425即可根據X軸滑動件4231與Y軸滑動件4241之滑動位移而相應樞轉運作,達到水平旋轉的效果。
After understanding the structure and operation of the
請同時參閱第11圖與第12圖至第16圖,第11圖為本發明之第一實施例的步驟流程圖;第12圖至第16圖為本發明之第一實施例的運作狀態示意圖。如步驟S10,提供相連接的一第一真空工作檯10與一第二真空工作檯20,第一真空工作檯10的一第一真空腔體13與第二真空工作檯20的一第二真空腔體23相連通。如步驟S11,提供用以調整一網框43位置的一對位調整模組40,對位調整模組40位於第二真空腔體23中。同配合第1圖與第12圖、第13圖,如步驟S12,透過換料升降模組60抬升第一工作檯面11至進出料容置空間121,利用第一工作檯面11的第一密封件111緊密抵靠延伸部124,使進出料容置空間121與第一真空腔體
13、第二真空腔體23呈互不相連通氣密封閉狀態,開啟蓋體122,透過開口123放置一第一工件P1於第一真空工作檯10的一第一工作檯面11上,此時第二真空工作檯20的一第二工作檯面21位於一印刷模組22下方,印刷模組22位於第二真空腔體23中。接著,將蓋體122覆蓋於開口123,並利用真空控制模組50對進出料容置空間121進行抽真空運作,直到進出料容置空間121的真空度與第一真空腔體13、第二真空腔體23內的真空度達到一致之後,再透過換料升降模組60下降第一工作檯面11自進出料容置空間121移動至第一真空腔體13中。
Please refer to Fig. 11 and Fig. 12 to Fig. 16 at the same time. Fig. 11 is a flow chart of the steps of the first embodiment of the present invention; Fig. 12 to Fig. 16 is a schematic diagram of the operating state of the first embodiment of the present invention . As in step S10, a
如第14圖與步驟S13,利用第一輸送單元31與第二輸送單元32將第一工作檯面11與第二工作檯面21進行交替位置的運作,移動第一工作檯面11至印刷模組22的下方,同時第二工作檯面21移動至第一真空腔體13的一進出料模組12下方。
As shown in FIG. 14 and step S13, use the first conveying
如第15圖與步驟S14,調整網框43位置以對位第一工件P1的待印刷位置,網框43裝設有一網板S,同時放置一第二工件P2於第二工作檯面(21)上。如步驟S15,於印刷該第一工件P1後,移動交換第一工作檯面11與第二工作檯面21的位置。如第16圖與步驟S16,進行印刷第二工件P2,同時對第一工作檯面11上的第一工件P1進行換料,並回到步驟S12,循續各步驟重複執行。
As in Figure 15 and step S14, adjust the position of the
接續請再同時參閱第17圖、第18圖與第19圖,第17圖為本發明之第二實施例的結構剖視圖;第18圖為本發明之雙工作檯傳動模組結構示意圖;第19圖為本發明之第二實施例的雙檯面結構示意圖。由於在第一實施例中已經詳細說明種雙檯面真空印刷裝置的組成元件、組裝方式與運作原理,故第二實施例與第一實施例具有相同的元件與相同的標號,且相同的部份不再贅述,在此僅說明差異之處。第二實施例並未裝設有對位調整模組40,而是針對定位功能的結構設計。第一真空工作檯10與第二真空工作檯20與第一實施例的結構相同,差異在於第一工作檯面11之底部具有一第一定位部112,第二工作檯面21
之底部具有一第二定位部212。雙檯面真空印刷裝置200包括有一第一工作檯傳動模組70與一第二工作檯傳動模組80。第一工作檯傳動模組70設置於第一輸送單元31上,第一工作檯傳動模組70用以承載第一工作檯面11。第一工作檯傳動模組70具有一第三定位部71,第三定位部71與第一定位部112相配合,用以互相對接定位。第二工作檯傳動模組80設置於第二輸送單元32上,第二工作檯傳動模組80用以承載該第二工作檯面21。第二工作檯傳動模組80具有一第四定位部81,第四定位部81與第二定位部212相配合,用以互相對接定位。藉由第一輸送單元31與第二輸送單元32的交替輸送運作,使第一工作檯面11與第二工作檯面21於進出料容置空間121、第一真空腔體13與第二真空腔體23循環交替進行二工件的進出料與印刷運作。
Please refer to Fig. 17, Fig. 18 and Fig. 19 for continuation. Fig. 17 is a structural sectional view of the second embodiment of the present invention; Fig. 18 is a schematic structural view of the transmission module of the present invention; Fig. 19 The figure is a schematic diagram of the double-mesa structure of the second embodiment of the present invention. Since the components, assembly method and operating principle of the double-stage vacuum printing device have been described in detail in the first embodiment, the second embodiment has the same components and the same reference numerals as the first embodiment, and the same parts No more details, only the differences are described here. The second embodiment is not equipped with the
再如第20圖所示,為本發明之第二實施例的換料升降模組結構示意圖。換料升降模組60包括一換料升降驅動器61與一換料承載件62。換料承載件62具有一第五定位部621,第五定位部621與第一定位部112、第二定位部212相配合,用以互相對接定位。由於第一工作檯面(11)與第二工作檯面(21)是共用換料升降模組60,為了能搭配使用並簡化結構設計的複雜度,第五定位部621的結構設計是與第三定位部71、第四定位部81相同,例如,第一定位部112、第二定位部212為凹部,則第五定位部621、第三定位部71、第四定位部81為凸部,藉由凹凸的卡掣方是能夠提高定位的穩定性,使得第一工作檯面11與第二工作檯面21在輸送過程中不會發生傾協或是偏移的問題。換料升降驅動器61耦接換料承載件62,換料升降驅動器61用以驅動換料承載件62抬升與下降的運作,換料承載件62用以承載第一工作檯面11與第二工作檯面21。
As shown in Fig. 20, it is a structural schematic diagram of the refueling lifting module according to the second embodiment of the present invention. The
再如第21圖所示,為本發明之第二實施例的強化升降模組結構示意圖。雙檯面真空印刷裝置200進一步包括一強化升降模組90,設置於第二真空工作檯20的第二真空腔體23中。強化升降模組90包括一強化升降驅動器91與一頂
撐件92。強化升降驅動器91耦接頂撐件92,強化升降驅動器91用以驅動頂撐件92抬升與下降的運作,頂撐件92用以頂撐第一工作檯面11與第二工作檯面21的底部。由於第一輸送單元31與第二輸送單元32的寬度配置不同,讓第一工作檯面11橫跨在雙軌道上的第一輸送單元31軌徑寬度會大於第二工作檯面21的軌徑寬度,故利用強化升降驅動器91的頂撐件92作為強化頂撐印刷時對工作檯面的受力程度,能有效避免工件印刷時所產生的中央部分凹陷問題。
As shown in Fig. 21, it is a schematic structural diagram of the enhanced lifting module according to the second embodiment of the present invention. The double-stage
承接上述第二實施例的雙檯面真空印刷裝置200的結構組成與運作原理,請同時搭配第21圖,為本發明之第二實施例的步驟流程圖。如步驟S20,提供相連接的一第一真空工作檯10與一第二真空工作檯20,第一真空工作檯10的一第一真空腔體13與第二真空工作檯20的一第二真空腔體23相連通。如步驟S21,提供一第一工作檯傳動模組70與一第二工作檯傳動模組80,分別承載與定位第一工作檯面11與第二工作檯面21。如步驟S22,放置一第一工件P1於第一真空工作檯10的一第一工作檯面11上之前,先利用換料升降模組60對應第一工作檯面11進行定位固定;第二真空工作檯20的一第二工作檯面21位於一印刷模組22下方,印刷模組22位於第二真空腔體23中。如步驟S23,移動第一工作檯傳動模組70至印刷模組22的下方,同時第二工作檯傳動模組80移動至第一真空腔體13的一進出料模組12下方。如步驟S24,於印刷第一工件P1時,可利用強化升降驅動器91驅動頂撐件92抬升頂撐於第一工作檯面11,強化頂撐印刷時對第一工作檯面的受力程度。此時,第二工作檯面21移動至第一真空腔體13的一進出料模組12下方,同時放置一第二工件P2於第二工作檯面21上。如步驟S25,於印刷第一工件P1後,移動交換第一工作檯傳動模組70與第二工作檯傳動模組80的位置。如步驟S26,進行印刷第二工件P2,同時對第一工作檯面11上的第一工件P1進行換料,並回到步驟S22,循續各步驟重複執行。
The structural composition and operating principle of the double-table
接續請同時參閱第23圖與第24圖,第22圖為本發明之第三實施例的結構剖視圖;第23圖為本發明之第三實施例的步驟流程圖。第三實施例是結合第一實施例與第二實施例的結構與功能性,雙檯面真空印刷裝置300可因應產業需求而進行整合功能性的應用。第三實施例包括有對位調整模組可對網框位置進行X軸向、Y軸向與水平旋轉的調整模式,以及定位結構能夠提升工作檯面於輸送過程中的穩定性。由於在第一實施例與第二實施例中以詳細說明所有元件組成與相應的操作原理與功效,故第三實施例、第二實施例、第一實施例具有相同的元件與相同的標號,且相同的部份不再贅述。為具體說明第三實施例功能性整合後之應用方式,故在本此僅說明實際運作的步驟流程。雙檯面真空印刷方法包括步驟S30,提供相連接的一第一真空工作檯10與一第二真空工作檯20,第一真空工作檯10的一第一真空腔體13與第二真空工作檯20的一第二真空腔體23相連通。如步驟S31,提供一第一工作檯傳動模組70與一第二工作檯傳動模組80,分別承載與定位第一工作檯面11與第二工作檯面21。
Continue please refer to Fig. 23 and Fig. 24 at the same time. Fig. 22 is a structural sectional view of the third embodiment of the present invention; Fig. 23 is a flow chart of the steps of the third embodiment of the present invention. The third embodiment combines the structures and functions of the first embodiment and the second embodiment, and the double-stage
如步驟S32,提供用以調整一網框43位置的一對位調整模組40,對位調整模組40位於第二真空腔體23中。如步驟S33,放置一第一工件P1於第一真空工作檯10的一第一工作檯面11上之前,先利用換料升降模組60對應第一工作檯面11進行定位固定;第二真空工作檯20的一第二工作檯面21位於一印刷模組22下方,印刷模組22位於第二真空腔體23中。如步驟S34,移動第一工作檯傳動模組70至印刷模組22的下方,同時第二工作檯傳動模組80移動至第一真空腔體13的一進出料模組12下方。
In step S32 , a pair of
如步驟S35,利用電荷耦合元件(CCD)對位系統檢測第一工件P1的待印刷位置以生成一對位訊號,並傳送對位訊號至外部裝置,由外部裝置根據對位訊號相應控制對位調整模組40進行調整網框43位置,以對位第一工件P1的待印刷位置,網框43裝設有一網板S,藉由調整讓第一工件P1的待印刷圖案與
網版印刷圖案一致,同時放置一第二工件P2於第二工作檯面21上。如步驟S36,於印刷第一工件P1時,可利用強化升降驅動器91驅動頂撐件92抬升頂撐於第一工作檯面11,強化頂撐印刷時對第一工作檯面的受力程度。於印刷第一工件P1後,移動交換第一工作檯傳動模組70與第二工作檯傳動模組80的位置。如步驟S37,進行印刷第二工件P2,同時對第一工作檯面11上的第一工件P1進行換料,並回到步驟S33,循續各步驟重複執行。
As in step S35, use a charge-coupled device (CCD) alignment system to detect the position to be printed on the first workpiece P1 to generate an alignment signal, and transmit the alignment signal to an external device, and the external device controls the alignment accordingly according to the alignment signal The
綜觀上述,可見本發明在突破先前之技術下,提供一種雙檯面真空印刷裝置及其方法,設計出新穎的對位調整模組,可對網框位置進行X軸向、Y軸向與水平旋轉的調整模式,使網框上的網版能校正對位工件的待印刷位置,以提高印刷的精準度而有效提升產品良率。利用在網框上進行微調整,無須在真空腔體中占用配置空間,也無須考量技術難度高的配線問題,不僅可有效降低製作成本與提高操作簡易度之外,本發明利用電控系統來控制對位調整模組的運作,同時能夠記憶先前的校正紀錄而使得應用上更具智能。 Looking at the above, it can be seen that the present invention breaks through the previous technology, provides a double-table vacuum printing device and its method, and designs a novel alignment adjustment module, which can perform X-axis, Y-axis and horizontal rotation on the position of the screen frame The adjustment mode enables the screen plate on the screen frame to correct the position of the alignment workpiece to be printed, so as to improve the printing accuracy and effectively improve the product yield. By making fine adjustments on the screen frame, there is no need to occupy the configuration space in the vacuum chamber, and there is no need to consider the wiring problem with high technical difficulty, which can not only effectively reduce the production cost and improve the ease of operation, but the present invention uses the electronic control system to Control the operation of the alignment adjustment module, and at the same time remember the previous calibration records to make the application more intelligent.
再者,本發明為全盤結構設改良以達到運作的穩定性與精確性,更設計有定位結構能夠提升工作檯面於輸送過程中的穩定性,以及具有強化頂撐功能的結構設計,強化頂撐印刷時對工作檯面的受力程度,能有效避免工件印刷時所產生的中央部分凹陷問題。更進一步而言,透過不同高度與寬度配置的兩個輸送單元分別輸送兩個真空工作檯,循環交替進行二工件的進出料與真空印刷運作,並共用換料升降模組以進行氣密換料,以及印刷的時間是大於或等於換料的時間,可有效節省製造成本與解決裝置閒置時間,據以提升產能效率。本發明不僅提升應用靈活性也具備多種功能性,確實已達到所欲增進之功效,且也非熟悉該項技藝者所易於思及。再者,本發明申請前未曾公開,且其所具之進步性、實用性,顯已符合專利之申請要件,爰 依法提出專利申請,懇請 貴局核准本件發明專利申請案,以勵發明,至感德便。 Furthermore, the present invention improves the overall structure to achieve operational stability and accuracy. It also designs a positioning structure that can improve the stability of the worktable during transportation, and has a structural design that strengthens the function of supporting the supporting structure. The degree of stress on the worktable during printing can effectively avoid the problem of the central part of the workpiece being sunken during printing. Furthermore, two conveying units with different heights and widths are used to convey two vacuum workbenches respectively, and the two workpieces are fed in and out and vacuum printed in an alternate cycle, and the refueling lifting module is shared for airtight refueling , and the printing time is greater than or equal to the material replacement time, which can effectively save manufacturing costs and solve device idle time, thereby improving production efficiency. The present invention not only enhances the application flexibility but also possesses multiple functions. It has indeed achieved the desired effect, and it is not easy for those who are familiar with this technology to think about it. Furthermore, the invention has not been published before the application, and its progressiveness and practicality obviously meet the requirements for patent application. I file a patent application in accordance with the law, and I sincerely ask your bureau to approve this application for a patent for invention, so as to encourage invention, and I am grateful for it.
以上所述之實施例僅係為說明本發明之技術思想及特點,其目的在使熟習此項技藝之人士能夠瞭解本發明之內容並據以實施,當不能以之限定本發明之專利範圍,即大凡依本發明所揭示之精神所作之均等變化或修飾,仍應涵蓋在本發明之專利範圍內。 The above-described embodiments are only to illustrate the technical ideas and characteristics of the present invention, and its purpose is to enable those skilled in this art to understand the content of the present invention and implement it accordingly, and should not limit the patent scope of the present invention. That is to say, all equivalent changes or modifications made according to the spirit disclosed in the present invention should still be covered by the patent scope of the present invention.
100:雙檯面真空印刷裝置100:Double table vacuum printing device
10:第一真空工作檯10: The first vacuum table
11:第一工作檯面11: First work surface
111:第一密封件111: first seal
12:進出料模組12: Inlet and outfeed module
121:進出料容置空間121: storage space for material in and out
122:蓋體122: cover body
123:開口123: opening
124:延伸部124: Extension
13:第一真空腔體13: The first vacuum chamber
20:第二真空工作檯20: The second vacuum table
21:第二工作檯面21: Second work surface
211:第二密封件211:Second seal
22:印刷模組22: Printing module
221:印刷件221: Printed parts
222:印刷升降模222: Printing Lifting Die
223:印刷傳動器223: Printing drive
23:第二真空腔體23: The second vacuum chamber
30:輸送模組30: Conveyor module
31:第一輸送單元31: The first conveying unit
32:第二輸送單元32: Second conveying unit
40:對位調整模組40: Alignment adjustment module
41:本體41: Ontology
42:XY軸調整組件42: XY axis adjustment components
43:網框43: screen frame
50:真空控制模組50: Vacuum control module
60:換料升降模組60: Refueling lift module
Claims (9)
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TW109133961 | 2020-09-29 |
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TW542104U (en) * | 2002-11-18 | 2003-07-11 | Lenstar Prec Machinery Co Ltd | Shuang serigraphy machine configuratio |
TWI267330B (en) * | 2002-01-15 | 2006-11-21 | Nodashi Clin Co Ltd | Vacuum printing area |
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TWI267330B (en) * | 2002-01-15 | 2006-11-21 | Nodashi Clin Co Ltd | Vacuum printing area |
TW542104U (en) * | 2002-11-18 | 2003-07-11 | Lenstar Prec Machinery Co Ltd | Shuang serigraphy machine configuratio |
CN202805899U (en) * | 2012-05-09 | 2013-03-20 | 华南理工大学 | Full-automatic visual silicon chip printing device with double platforms |
US20170348786A1 (en) * | 2016-06-01 | 2017-12-07 | Panasonic Intellectual Property Management Co., Ltd. | Printing device, solder management system, and printing managing method |
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