TWI783261B - Variable swing angle independent temperature control color tester - Google Patents
Variable swing angle independent temperature control color tester Download PDFInfo
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- TWI783261B TWI783261B TW109128269A TW109128269A TWI783261B TW I783261 B TWI783261 B TW I783261B TW 109128269 A TW109128269 A TW 109128269A TW 109128269 A TW109128269 A TW 109128269A TW I783261 B TWI783261 B TW I783261B
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Abstract
一可變搖擺角度獨立溫控試色機,包含一承載盤承載有數試色杯組,一控制單元指令控制一前後搖擺傳動單元、左右搖擺傳動單元動作,驅動試色杯組形成搖擺角度變化和時序變化,令試色杯組內試色杯的染液和胚布有不同程度的接觸、衝擊強度和混合,達到胚布均勻染色和平整的表面效果;試色杯組為獨立溫控模組化,可以無限延伸,擴充設置輸送裝置、機械手臂,使獨立機台任意擴充與串接形成模組化,達到操作無人化、自動裝填試色杯,使色樣可以少量多樣,解決紡織品顏色快速流行趨勢的問題。 An independently temperature-controlled color testing machine with variable swing angle, including a carrier plate carrying several color test cup groups, a control unit commanding a front and rear swing transmission unit, and a left and right swing transmission unit to drive the color test cup group to form a swing angle change and The time series changes, so that the dyeing solution of the test cups in the test cup group and the gray cloth have different degrees of contact, impact strength and mixing, so as to achieve uniform dyeing and smooth surface effect of the gray cloth; the test cup group is an independent temperature control module It can be extended indefinitely, and the conveying device and mechanical arm can be expanded to make the independent machine expand and connect in series to form a modularization, so as to achieve unmanned operation, automatic filling of color test cups, so that the color samples can be small and diverse, and solve the problem of rapid textile color. The question of fashion trends.
Description
本發明係有關於一種試色機,特別是指其為一種與傳統試色機的傳動方式不同,可使試色杯形成搖擺角度變化,能達到染液與胚布纖維充分混合之可變搖擺角度獨立溫控試色機。 The present invention relates to a color testing machine, in particular, it is a transmission method different from the traditional color testing machine, which can make the swing angle of the color testing cup change, and can achieve the variable swing of fully mixing the dye solution and the gray cloth fiber. Angle independent temperature control color tester.
紡織品在大量生產之前,必須在化驗室應用試色機進行試色的工作,藉由試色工作獲得染料與各種化學品的正確比例,轉移到大量生產時候可以獲得正確的顏色和效果。 Before mass production of textiles, it is necessary to use a color testing machine for color testing in the laboratory. The correct ratio of dyes and various chemicals can be obtained through color testing, and the correct color and effect can be obtained when transferring to mass production.
一般染整廠化驗室試色機試顏色的過程,都存在有以下之共同問題: Generally, there are the following common problems in the color test process of the color test machine in the laboratory of the dyeing and finishing factory:
1、其中第一種試色機其試色杯與水平方向呈「固定」90度轉動: 1. In the first type of color tester, the color test cup is "fixed" and rotated at 90 degrees to the horizontal direction:
這種方式雖然可以達到部分混合衝擊效果,但是會有如下缺點: Although this method can achieve partial mixed impact effects, it has the following disadvantages:
(1)為轉盤式的試色機,這種將試色杯放在轉盤上轉動的方式,是在試色杯轉動時,利用重力讓染液在試色杯內流動。但是因轉動時有離心力因素,所以轉動速太快,則染液受離心力作用集中在試色杯一端,不能流動;轉動太慢則染液會因循環不夠,影響試色杯內色樣纖維染色的均勻性,其使用範圍受限。 (1) It is a turntable color tester. This method of placing the test cup on the turntable and rotating it is to use gravity to let the dye solution flow in the test cup when the test cup is rotating. However, due to the centrifugal force factor during rotation, if the rotation speed is too fast, the dye solution will be concentrated at one end of the test cup due to the centrifugal force and cannot flow; if the rotation is too slow, the dye solution will be affected by insufficient circulation, which will affect the color sample fiber dyeing in the test cup. Uniformity, its scope of use is limited.
(2)色樣比較容易皺成一球狀,不容易平整,有皺褶之處染色不容易均勻。 (2) The color sample is easy to wrinkle into a ball, and it is not easy to be flat, and the dyeing is not easy to be even when there are wrinkles.
(3)色樣衝擊過度可能破壞布面組織。 (3) Excessive impact of the color sample may damage the fabric surface.
2、其中第二種試色機其試色杯與水平方向呈「固定」約45度轉動: 2. In the second type of color tester, the color test cup is "fixed" with the horizontal direction and rotated at about 45 degrees:
這種試色機可以改善第一種試色機部分缺點,但是試色杯角度「固定」約45度,無法適用色樣布種的多樣性變化。 This kind of color test machine can improve some of the shortcomings of the first color test machine, but the angle of the color test cup is "fixed" at about 45 degrees, which cannot be applied to the diversity of color sample fabrics.
3、其中第三種試色機其試色杯是位置固定狀,應用馬達帶動葉片攪動試色杯內染液,或者是應用磁力或拉桿攪動試色杯內染液,或者是應用幫浦(PUMP)將試色杯內染液進行循環。 3. In the third type of color testing machine, the color test cup is in a fixed position, and the motor is used to drive the blade to stir the dye solution in the test cup, or the magnetic force or pull rod is used to stir the dye solution in the test cup, or the pump ( PUMP) to circulate the dye solution in the test cup.
這第三種試色機雖然也可以達到試色杯內染液混合衝擊效果,但是會有如下缺點: Although this third type of color tester can also achieve the effect of mixing and impacting the dye solution in the color test cup, it has the following disadvantages:
(1)水量如果太少,循環不足,染色不均;水量如果太多,浴比太大,和實際大量生產條件差太多。 (1) If the amount of water is too small, the circulation will be insufficient and the dyeing will be uneven; if the amount of water is too much, the bath ratio will be too high, which is too different from the actual mass production conditions.
(2)機構複雜,體積太大,投資成本高。 (2) The mechanism is complicated, the volume is too large, and the investment cost is high.
(3)如果胚布纖維固定不動,只有染液循環,則染液穿透力將不足以穿過胚布之多層纖維布料,影響胚布染色的均勻性。 (3) If the fabric fibers are fixed and only the dye solution circulates, the penetration of the dye solution will not be enough to pass through the multi-layer fiber fabrics of the fabric, which will affect the uniformity of the fabric dyeing.
上述習知染整廠化驗室試色機存在有上述之問題,確實有待克服。 There are above-mentioned problems in the above-mentioned known color testing machine in the laboratory of dyeing and finishing factory, and it really needs to be overcome.
爰是,本發明人基於創新之理念,乃本著多年從事該項技術領域設備開發之專業實務經驗,以及積極潛心研發思考,經由無數次之實際設計實驗,致有本發明之產生。 Yes, the inventor is based on the concept of innovation, based on years of professional practical experience in the development of equipment in this technical field, and actively concentrating on research and development thinking, through countless actual design experiments, resulting in the generation of the present invention.
本發明係在提供一種使試色杯形成任意搖擺角度變化和時序變化,能達到染液與胚布纖維充分混合,且可模組化無限延伸,擴充設置輸送裝置、機械手臂,使獨立機台任意擴充與串接形成模組化,達到操作無人化、自動裝填試色杯,使其色樣可以少量多樣,因應配合紡織品顏色快速流行趨勢之可變搖擺角度獨立溫控試色機。 The present invention is to provide a method for making the color test cup form any swing angle change and timing change, which can fully mix the dyeing liquid and the gray cloth fiber, and can be modularized and extended infinitely. Arbitrary expansion and series connection form modularization, achieve unmanned operation, automatic filling of color test cups, so that the color samples can be small and diverse, and the variable swing angle independent temperature control color test machine is in response to the rapid fashion trend of textile colors.
為達上述,本發明試色機包含一機台、一承載盤、一前後搖擺傳動單元、一左右搖擺傳動單元、一控制單元,其中,該承載盤二側活動樞接於該機台,該承載盤包括有至少一試色杯組,該試色杯組包含一試色杯;該前後搖擺傳動單元用以驅動該承載盤形成至少前後搖擺動作;該左右搖擺傳動單元用以驅動該試色杯組形成至少左右搖擺動作;該控制單元電性連接該試色杯組、該前後搖擺傳動單元及該左右搖擺傳動單元,該前後搖擺傳動單元、該左右搖擺傳動單元依據該控制單元設定之參數指令控制,帶動該試色杯組形成至少前後、左右搖擺角度變化。 In order to achieve the above, the color testing machine of the present invention includes a machine platform, a carrying plate, a front and rear swinging transmission unit, a left and right swinging transmission unit, and a control unit, wherein the two sides of the carrying plate are movably pivoted to the machine platform, and the The carrying plate includes at least one color test cup set, and the color test cup set includes a color test cup; the front and rear swing transmission unit is used to drive the support plate to form at least a forward and backward swing movement; the left and right swing transmission unit is used to drive the color test The cup set forms at least a left and right swinging action; the control unit is electrically connected to the color test cup set, the front and rear swing transmission unit and the left and right swing transmission unit, and the front and rear swing transmission unit and the left and right swing transmission unit are based on the parameters set by the control unit Command control drives the color test cup set to form at least front and rear, left and right swing angle changes.
本發明試色機可驅動試色杯組形成搖擺角度變化和時序變化,令試色杯組內試色杯的染液和胚布有不同程度的接觸、衝擊強度和混合,達到色樣均勻染色和平整的表面效果。 The color testing machine of the present invention can drive the color testing cup group to form swing angle changes and timing changes, so that the dyeing solution and gray cloth of the color testing cups in the color testing cup group have different degrees of contact, impact strength and mixing, so as to achieve uniform dyeing of color samples and flat surface effect.
有益效果包括: Beneficial effects include:
1、藉控制單元、前後搖擺傳動單元、左右搖擺傳動單元驅動試色杯組形成前後、左右搖擺角度變化之作用,讓染整廠化驗室的試色機更能配合大量生產條件精確染出色樣。 1. By means of the control unit, front and rear swing transmission unit, and left and right swing transmission unit to drive the color test cup group to form a change in front and rear, left and right swing angles, the color test machine in the laboratory of the dyeing and finishing factory can better match the mass production conditions and accurately dye color samples .
2、試色杯組為獨立溫控模組且可以無限延伸,使試色杯內 的色樣可以少量多樣,解決紡織品顏色快速流行趨勢的問題。 2. The color test cup set is an independent temperature control module and can be extended infinitely, so that the color test cup The color samples can be varied in small quantities to solve the problem of rapid fashion trends in textile colors.
3、在一些實施例中藉由擴充設置輸送裝置、機械手臂,使獨立機台任意擴充與串接形成模組化,達到操作無人化、自動裝填試色杯。 3. In some embodiments, by expanding the delivery device and the mechanical arm, the independent machines can be expanded and connected in series to form modularization, so as to achieve unmanned operation and automatic filling of color test cups.
本發明與先前技術手段比較優勢如下: The comparative advantages of the present invention and prior technical means are as follows:
以下僅藉由具體實施例,且佐以圖式作詳細之說明,俾使貴審查委員能對於本發明之各項功能、特點,有更進一步之了解與認識。 The following is only a detailed description based on specific embodiments and drawings, so that your review committee can have a further understanding and understanding of the various functions and characteristics of the present invention.
1:可變搖擺角度獨立溫控試色機 1: variable swing angle independent temperature control color tester
10:機台 10: machine
20:承載盤 20: carrying plate
21:轉軸組 21: Shaft group
22:連桿組 22: Connecting rod group
23:軸承 23: Bearing
30:前後搖擺傳動單元 30: front and rear swing transmission unit
31:馬達 31: motor
32:皮帶 32: belt
33:皮帶輪 33: pulley
40:左右搖擺傳動單元 40: left and right swing transmission unit
41:馬達 41: motor
42:曲柄 42: Crank
43:連桿 43: Connecting rod
44:移動桿 44:Move bar
441:套柱 441: set column
45:桿架 45: rod holder
50:控制單元 50: Control unit
51:控制線 51: Control line
60:試色杯組 60: Color test cup set
61:試色杯 61: Color test cup
62:杯座 62: cup holder
63:加熱單元 63: Heating unit
64:散熱風扇 64: cooling fan
65:感溫單元 65:Temperature sensing unit
66:轉軸 66: Shaft
67:連接桿 67: connecting rod
70:機器手臂 70:Robot Arm
〔圖1〕係本發明之立體圖。 [Fig. 1] is a perspective view of the present invention.
〔圖2A〕係本發明前後搖擺機構之前視圖。 [Fig. 2A] is the front view of the front and rear rocking mechanism of the present invention.
〔圖2B〕係本發明前後搖擺機構之側視圖。 [Fig. 2B] is a side view of the front and rear rocking mechanism of the present invention.
〔圖2C〕係本發明前後搖擺機構之立體圖。 [Fig. 2C] is a perspective view of the front and rear rocking mechanism of the present invention.
〔圖3〕係本發明承載盤和試色杯組之立體分解圖。 [Fig. 3] is a three-dimensional exploded view of the carrier plate and the color test cup set of the present invention.
〔圖4A〕係本發明前後搖擺傳動單元使試色杯向前擺動之使用例前視圖。 [Fig. 4A] is a front view of an example of use of the forward and backward swing transmission unit of the present invention to make the color test cup swing forward.
〔圖4B〕係本發明前後搖擺傳動單元使試色杯向前擺動之使用例側視圖。 [Fig. 4B] is a side view of an example of use of the forward and backward swing transmission unit of the present invention to make the color test cup swing forward.
〔圖4C〕係本發明前後搖擺傳動單元使試色杯向前擺動之使用例立體圖。 [Fig. 4C] is a perspective view of an example of use of the forward and backward swing transmission unit of the present invention to make the color test cup swing forward.
〔圖5A〕係本發明前後搖擺傳動單元使試色杯向後擺動之使用例前視圖。 [Fig. 5A] is the front view of the use example of the swinging transmission unit of the present invention to make the color test cup swing backward.
〔圖5B〕係本發明前後搖擺傳動單元使試色杯向後擺動之使用例側視圖。 [Fig. 5B] is a side view of an example of using the front and rear swing transmission unit of the present invention to make the color test cup swing backward.
〔圖5C〕係本發明前後搖擺傳動單元使試色杯向後擺動之使用例立體圖。 [FIG. 5C] is a perspective view of an example of use of the forward and backward swing transmission unit of the present invention to make the color test cup swing backward.
〔圖6A〕係本發明左右搖擺機構之立體圖。 [Fig. 6A] is a perspective view of the left and right swing mechanism of the present invention.
〔圖6B〕係本發明左右搖擺機構之上視圖。 [Fig. 6B] is the top view of the swing mechanism of the present invention.
〔圖6C〕係本發明左右搖擺機構之前視圖。 [Fig. 6C] is the front view of the left and right swing mechanism of the present invention.
〔圖7A〕係本發明係左右搖擺傳動單元使試色杯向左擺動之使用例立體圖。 [FIG. 7A] is a perspective view of an example of using the left and right swing transmission unit of the present invention to make the color test cup swing to the left.
〔圖7B〕係本發明係左右搖擺傳動單元使試色杯向左擺動之使用例上視圖。 [Fig. 7B] is the upper view of the usage example of the present invention, which swings the transmission unit left and right to make the color test cup swing to the left.
〔圖7C〕係本發明係左右搖擺傳動單元使試色杯向左擺動之使 用例前視圖。 [Fig. 7C] is the system of the present invention which swings the transmission unit left and right to make the color test cup swing to the left Front view of the use case.
〔圖8A〕係本發明左右搖擺傳動單元使試色杯向右擺動之使用例立體圖。 [Fig. 8A] is a perspective view of an example of use of the left and right swing transmission unit of the present invention to make the color test cup swing to the right.
〔圖8B〕係本發明左右搖擺傳動單元使試色杯向右擺動之使用例上視圖。 [Fig. 8B] is the upper view of the use example of the present invention, which swings the transmission unit left and right to make the color test cup swing to the right.
〔圖8C〕係本發明左右搖擺傳動單元使試色杯向右擺動之使用例前視圖。 [Fig. 8C] is the front view of the usage example of the left and right swing transmission unit of the present invention to make the color test cup swing to the right.
〔圖9〕係本發明試色杯為「可變角度」而呈現各種角度變化之示意圖。 [Fig. 9] is a schematic diagram showing various angle changes of the color test cup of the present invention as "variable angle".
〔圖10A〕係本發明試色杯組之前視圖。 [Fig. 10A] is the front view of the color test cup set of the present invention.
〔圖10B〕係本發明試色杯組之剖面圖。 [Fig. 10B] is a sectional view of the color test cup set of the present invention.
〔圖10C〕係本發明試色杯組之立體圖。 [Fig. 10C] is a perspective view of the color test cup set of the present invention.
〔圖11〕係本發明試色杯組之立體分解圖 [Fig. 11] is a three-dimensional exploded view of the color test cup set of the present invention
〔圖12〕係本發明另一構造設置數個機台及機器手臂之示意圖。 [Fig. 12] is a schematic diagram of another configuration of the present invention with several machines and robotic arms.
請參閱圖1、第圖2A、圖2B、圖2C所示,本發明可變搖擺角度獨立溫控試色機1包含一機台10、一承載盤20、一前後搖擺傳動單元30、一左右搖擺傳動單元40、一控制單元50。下文將詳細說明之:
Please refer to Fig. 1, Fig. 2A, Fig. 2B, and Fig. 2C, the variable swing angle independent temperature control color tester 1 of the present invention includes a machine table 10, a
該承載盤20二側活動樞接於該機台10,該承載盤20包括至少一試色杯組60,該試色杯組60包含一試色杯61,該試色杯組60在實施例圖中係設於該承載盤20一側,該試色杯61用以裝填例如包括染液和織物、
纖維、紡織品或胚布等布料的各種色樣之任一種。
Both sides of the
該前後搖擺傳動單元30連接該承載盤20一側,用以驅動該承載盤20形成至少前後搖擺動作。
The back and forth
該左右搖擺傳動單元40連接該試色杯組60一側,用以驅動該試色杯組60形成至少左右搖擺動作,在實施例圖中,該左右搖擺傳動單元40和該試色杯組60係同時設於該承載盤20一側。
The left and right
該控制單元50電性連接該試色杯組60、該前後搖擺傳動單元30、該左右搖擺傳動單元40,該前後搖擺傳動單元30、該左右搖擺傳動單元40依據該控制單元50設定之參數指令控制,用以帶動該試色杯組60形成例如至少前後、左右搖擺角度變化,藉此達到該試色杯組60改變任意搖擺角度和時序變化,試色杯組內試色杯的染液和胚布有不同程度的接觸、衝擊強度和混合,達到胚布均勻染色和平整的表面效果。
The
於一實施例,該承載盤20包括數個試色杯組60,該些試色杯組60間隔地分部在承載盤20一側。
In one embodiment, the
於一實施例,該控制單元50包括電腦、微電腦、計算機或控制電路之任一種。該控制單元50藉一控制線51與機台10連接及其各單元電性信連接,該控制線51也提供了該控制單元50可便於與該機台10分離之功能。
In one embodiment, the
據此,使用者可於控制單元50內設定染色程序,包括記錄試色過程相關溫度、I/O等資料,方便日後查詢紀錄,並可將機台10目前狀態上傳到染色作業之中控系統,讓染色作業之中控系統分析及判斷有哪些試色機台10內有哪些試色杯組60空杯位可用,或者哪些試色杯61已完成等
待取出。
According to this, the user can set the dyeing program in the
於一實施例,該承載盤20二側藉由具有軸承之轉軸組21,該轉軸組21活動樞接於該機台10,該前後搖擺傳動單元30設於該機台10,該前後搖擺傳動單元30包括一馬達31,該馬達31之轉軸藉一皮帶32連動一皮帶輪33,該皮帶輪33與該承載盤20其中一側之轉軸組21相連接,所述馬達31包括例如伺服馬達、步進馬達、AC馬達或DC馬達之任一種。
In one embodiment, the two sides of the
據此,可利用馬達31之正轉、反轉並經由皮帶輪33、其中一側之轉軸組21而帶動承載盤20依據二側之轉軸組21為支點形成前後搖擺動作,且可藉由控制馬達31正、反轉時間達到設定之前後擺動角度與速率。
Accordingly, the forward rotation and reverse rotation of the
請參閱圖2A、圖2C、圖4A、圖4C、圖5A、圖5C所示,於一實施例,該試色機1包括數個承載盤20,該承載盤20呈多層狀上下排列,下層之承載盤20其中另一側之轉軸組21藉一連桿組22連接上層之承載盤20另一側之轉軸組21。
Please refer to FIG. 2A, FIG. 2C, FIG. 4A, FIG. 4C, FIG. 5A, and FIG. 5C. In one embodiment, the color tester 1 includes
據此,當該前後搖擺傳動單元30之馬達31正轉、反轉時,可藉連桿組22帶動上下多層狀承載盤20同步前後擺動。
Accordingly, when the
請參閱圖3所示,於一實施例,該左右搖擺傳動單元40設於該承載盤20,該左右搖擺傳動單元40包括一馬達41、一曲柄42、一連桿43、一移動桿44、一桿架45,該馬達41之轉軸藉該曲柄42連動該連桿43,該連桿43一端活動連接一該移動桿44,該移動桿44以可水平移動狀穿設二側之桿架45,該桿架45設於該承載盤20,可利用馬達41之正轉、反轉並經由該曲柄42、連桿43之左右擺動而帶動該移動桿44於桿架45左右移動。
Please refer to FIG. 3 , in one embodiment, the left-right
請配合參閱圖3、圖10A、圖10B、圖10C所示,所述移動桿
44具有一套柱441,該試色杯組60下側以一轉軸66活動狀設置於該承載盤20之軸承23,該轉軸66具有一連接桿67,該連接桿67在實施例圖中係從該轉軸66水平一側突伸,該連接桿67一端可活動套接於該移動桿44上之套柱441,當該移動桿44左右移動時經由該連接桿67可活動地帶動該試色杯組60依據該轉軸66為支點形成左右搖擺動作。
Please refer to Figure 3, Figure 10A, Figure 10B, and Figure 10C, the moving
上述為本發明之各部組成介紹,接著再將本發明之各種實施例、特點、效益介紹如下: The above is the introduction of each part of the present invention, and then various embodiments, characteristics and benefits of the present invention are introduced as follows:
於一實施例,前述試色機1包括數個承載盤20,請參閱圖2A、圖2B、圖2C及圖4A、圖4B、圖4C所示,當該前後搖擺傳動單元30之馬達31正轉時可經由皮帶輪33帶動下層承載盤20依據二側之轉軸組21為支點而向前擺動,且下層承載盤20同時可藉一側連桿組22帶動上層承載盤20同步向前擺動,亦即試色杯組60、試色杯61向前擺動。
In one embodiment, the aforementioned color testing machine 1 includes
請參閱圖5A、圖5B、圖5C所示,當該前後搖擺傳動單元30之馬達31反轉時可經由皮帶輪33帶動下層承載盤20依據二側之轉軸組21為支點而向後擺動,且下層承載盤20同時可藉一側連桿組22帶動上層承載盤20同步向後擺動,亦即試色杯組60、試色杯61向後擺動。
Please refer to Fig. 5A, Fig. 5B, and Fig. 5C, when the
請參閱圖6A、圖6B、圖6C及圖7A、圖7B、圖7C所示,當該左右搖擺傳動單元40之馬達41正轉時可經由曲柄42、連桿43向右擺動而帶動該移動桿44向右移動,當該移動桿44向右移動時即可帶動該試色杯組60向左擺動,亦即試色杯61向左擺動。
Please refer to Fig. 6A, Fig. 6B, Fig. 6C and Fig. 7A, Fig. 7B, Fig. 7C, when the
請參閱圖8A、圖8B、圖8C所示,當該左右搖擺傳動單元40之馬達41正轉時可經由曲柄42、連桿43向左擺動而帶動該移動桿44向左移
動,當該移動桿44向左移動時即可帶動該試色杯組60向右擺動,亦即試色杯61向右擺動。
Please refer to Fig. 8A, Fig. 8B, and Fig. 8C, when the
請參閱圖9所示,本發明應用試色杯61之前後、左右搖擺改變任意角度和時序變化,可使試色杯61的纖維織物和染液得到充分的「接觸」、「衝擊」和「翻轉」的混合力量,以適應不同類型厚薄織物的需求,且達到纖維織物均勻染色和平整的表面效果。
Please refer to Fig. 9, the present invention uses the
於一實施例,使用者依據胚布布種不同,設定試色杯61不同的前後、左右搖擺之角度、速率,如厚布需要較大衝擊力使染液和胚布混和則可設定較大的角度與速率,軟薄布則設定較小的的角度與速率,避免衝擊力使布產生破壞;如果設定每分鐘左右搖擺40度角5次、前後搖擺50度角20次,則當開始運作時,試色杯61左右方向以中心往左或右20度角,前後方向以中心往前或後25度角方向移動並開始每分鐘左右5次搖擺、前後20次搖擺。
In one embodiment, the user can set different front and rear, left and right swing angles and speeds of the
據此,染液和胚布在試色杯61內不同處接觸、混和,有別於傳統轉盤式的試色機染液受離心力作用集中在染杯一端以及優於固定角度色樣布種受限的問題。
Accordingly, the dyeing liquid and the gray cloth contact and mix at different places in the
請參閱圖10A、圖10B、圖10C及圖11所示,於一實施例,本發明試色杯組60為獨立溫控模組,該試色杯組60包含一杯座62、一加熱單元63、一散熱風扇64、一感溫單元65,該杯座62用以活動設置該試色杯61,在一些實施例中,該杯座62可以包括有隔板構造以形成隔熱作用,避免熱氣散發、輻射而影響其它試色杯組60之溫控,該加熱單元63設於該試色杯61下方,對該試色杯61加熱,用以感應該試色杯61內部溫度的感溫單
元65設於該試色杯61一端,並藉由控制單元50依設定升降溫之曲線進行升降溫控制,用以調控該試色杯61溫度的散熱風扇64設於該加熱單元63下方,藉此每一試色杯組60可以獨立進行升降溫控制。
Please refer to FIG. 10A, FIG. 10B, FIG. 10C and FIG. 11. In one embodiment, the color test cup set 60 of the present invention is an independent temperature control module. The color test cup set 60 includes a
於一實施例,該加熱單元63包括加熱燈管、電阻發熱器或其他加熱裝置等之任一種。
In one embodiment, the
於一實施例,該感溫單元65包括熱電偶感溫棒(PT感溫棒)、紅外線感溫器或微波感溫器或其他感溫裝置皆可。
In one embodiment, the
請再參閱圖2A、圖2B、圖2C所示,於一實施例,因為每個試色杯組60為獨立溫控模組可以獨立進行升降溫控制,所以可以在承載盤20上任意擴充該試色杯組60數量,並依市場需求可垂直擴增承載盤20數量,以及每一承載盤20橫向擴增試色杯組60數量,以提供試色機1染色的色樣少量多樣,同時迅速地完成染色,提供紡織品顏色快速流行趨勢的需求。
Please refer to FIG. 2A, FIG. 2B, and FIG. 2C again. In one embodiment, because each color test cup set 60 is an independent temperature control module that can independently control the temperature rise and fall, it can be arbitrarily expanded on the
於一實施例,客戶量能較少,只需要10個試色杯61,則可採單層承載盤20及10個試色杯組60,每個試色杯組60,都可以放置300cc試色杯61或500cc較大的試色杯61。
In one embodiment, the quantity of customers is small, and only 10
若客戶量能較大,需要40杯試色杯61,則可採上下多層(4層)承載盤20各10個試色杯組60的方式,以因應客戶不同需求。
If the customer's capacity is large and needs 40 color test cups 61, then the upper and lower multi-layer (4 layers) carrying
進一步說明:每一個試色杯組60可設定自己的染色控制條件及獨立溫控等作用,該些試色杯組60可以一次分別試驗多種試(色)樣,色樣可包括例如紡織品的配件、拉鍊鈕扣、各種織物、紗線、薄膜、纖維或胚布等各種布料,色樣可以少量多樣,可以解決紡織品顏色快速流行趨勢的問題。 Further explanation: each color test cup set 60 can set its own dyeing control conditions and independent temperature control functions. These color test cup sets 60 can test multiple test (color) samples at one time, and the color samples can include accessories such as textiles. , zipper buttons, various fabrics, yarns, films, fibers or gray fabrics, etc., the color samples can be small and diverse, which can solve the problem of rapid fashion trends in textile colors.
請參閱圖12所示,於一實施例,該機台10可設置數個,藉由輸送裝置,使原本獨立狀之機台10可以任意擴充與串接形成模組化。
Please refer to FIG. 12 , in one embodiment,
於一實施例,該輸送裝置係為該機台10分段裝設搭配軌道或者AGV(Auto Guided Vehicle)自走車,而使該機台10擴充與串接。
In one embodiment, the conveying device installs matching rails or AGV (Auto Guided Vehicle) self-propelled vehicles for the
於一實施例,該機台10配合設置於自動取放試色杯61的機器手臂70或者XYZ三軸取杯機構,達到無人化自動進杯、取杯作用。
In one embodiment, the
以上為本案所舉之實施例,僅為便於說明而設,當不能以此限制本案之意義,即大凡依所列申請專利範圍所為之各種變換設計,均應包含在本案之專利範圍中。 The above is the embodiment of this case, which is only for the convenience of explanation, and should not limit the meaning of this case, that is, all kinds of transformation designs made according to the scope of the listed patent application should be included in the scope of the patent of this case.
10:機台 10: machine
31:馬達 31: motor
33:皮帶輪 33: pulley
50:控制單元 50: Control unit
51:控制線 51: Control line
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2467545Y (en) * | 2001-03-14 | 2001-12-26 | 郭伦山 | Swinging infrared high temperature machine for dyeing samples |
CN102535067A (en) * | 2011-09-06 | 2012-07-04 | 贺锦辉 | Hand sample dyeing machine with automatic quantitive auxiliary adding function |
CN206189077U (en) * | 2016-10-11 | 2017-05-24 | 广东溢达纺织有限公司 | Add alkali equipment and dye color system all including what this added alkali equipment |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2467545Y (en) * | 2001-03-14 | 2001-12-26 | 郭伦山 | Swinging infrared high temperature machine for dyeing samples |
CN102535067A (en) * | 2011-09-06 | 2012-07-04 | 贺锦辉 | Hand sample dyeing machine with automatic quantitive auxiliary adding function |
CN206189077U (en) * | 2016-10-11 | 2017-05-24 | 广东溢达纺织有限公司 | Add alkali equipment and dye color system all including what this added alkali equipment |
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