TWI780526B - High-functional foaming resin composition and manufacturing method thereof - Google Patents

High-functional foaming resin composition and manufacturing method thereof Download PDF

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TWI780526B
TWI780526B TW109142133A TW109142133A TWI780526B TW I780526 B TWI780526 B TW I780526B TW 109142133 A TW109142133 A TW 109142133A TW 109142133 A TW109142133 A TW 109142133A TW I780526 B TWI780526 B TW I780526B
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foaming
weight
parts
resin composition
ethylene
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TW202130725A (en
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李在赫
康喆伊
裵晟洙
李相振
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南韓商韓華思路信股份有限公司
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Abstract

本發明涉及一種高功能發泡用樹脂組合物及其製備方法,尤其是,涉及能夠在製備例如內底(insole)、中底(midsole)、外底(outsole)等制鞋材料時提供高剖層撕裂強度(split tear strength)和高回彈性的高功能發泡用樹脂組合物及其製備方法。The present invention relates to a resin composition for high-function foaming and a preparation method thereof, in particular, relates to the ability to provide high-profile foaming materials such as insoles, midsoles, and outsoles, etc. A high-function foaming resin composition with split tear strength and high resilience and a preparation method thereof.

Description

高功能發泡用樹脂組合物及其製備方法Resin composition for high-function foaming and preparation method thereof

本發明涉及一種高功能發泡用樹脂組合物及其製備方法,具體涉及能夠在製造制鞋材料,例如,內底(insole)、中底(midsole)、外底(outsole)等時提供高剖層撕裂強度(split tear strength)和高回彈性的高功能發泡用樹脂組合物及其製備方法。 The present invention relates to a high-function foaming resin composition and a preparation method thereof, in particular to the ability to provide high-profile foams when manufacturing shoe-making materials, such as insoles, midsoles, and outsoles. Resin composition for high function foaming with split tear strength and high resilience and its preparation method.

高分子發泡體是指氣泡共存於固態高分子內的雙重狀態的物體,被廣泛用於吸水性材料、緩衝材料、隔熱材料、吸聲材料、電路基板等各種基板、支座等多種用途。歷來被廣泛使用的纖維、皮革等大多為高分子材料且為多孔性材料。首個人工製造的發泡體是天然膠乳發泡體,之後,合成膠乳等被用作發泡體的原料。近來,正朝著聚乙烯(PE)、聚丙烯(PP)、聚氯乙烯(PVC)等具有彈性的各種塑膠發泡體發展,並且對發泡體種類及其發泡技術的研究正在活躍地進行。聚烯烴發泡體因其優秀的輕量性、耐化學性、衝擊吸收性能、隔熱及隔音等,被用於汽車、包裝、建築、海洋、醫藥、體育、休閒產業,其中,乙烯-乙酸乙烯(ethylene vinyl acetate,EVA)的柔韌性、衝擊強度、透明性、加工性、耐臭氧性等優秀,因此,被廣泛用於汽車工業及電氣電子產品等,尤其是,發泡體因較低的比重和柔軟的觸感以及適當的強度和衝擊特性,被廣泛用於作為制鞋工業中的緩衝材料的內底(insole)和中底(midsole)。 Polymer foam refers to a dual-state object in which air bubbles coexist in solid polymers. It is widely used in various applications such as water-absorbing materials, cushioning materials, heat-insulating materials, sound-absorbing materials, circuit boards, and various substrates and supports. . Most of the fibers and leathers that have been widely used in the past are polymer materials and porous materials. The first artificially produced foam was natural latex foam, and later, synthetic latex, etc. were used as raw materials for foam. Recently, various elastic plastic foams such as polyethylene (PE), polypropylene (PP) and polyvinyl chloride (PVC) are developing, and the research on the types of foams and their foaming technology is actively conduct. Polyolefin foam is used in automobiles, packaging, construction, marine, medicine, sports, and leisure industries because of its excellent light weight, chemical resistance, impact absorption, heat insulation, and sound insulation. Among them, ethylene-acetic acid Ethylene (ethylene vinyl Acetate, EVA) has excellent flexibility, impact strength, transparency, processability, ozone resistance, etc., so it is widely used in the automotive industry and electrical and electronic products, etc., especially because of the low specific gravity and softness of the foam Its tactility and appropriate strength and impact characteristics are widely used as insoles and midsoles as cushioning materials in the shoe industry.

通常,高分子發泡體的物性受發泡體的基礎樹脂的機械性能和開孔含量、尺寸、尺寸分佈、形態等泡孔結構等的影響,還受諸如交聯劑的濃度、成核劑等添加劑和加工技術以及加工條件等多種變數的影響,正對此進行大量的研究。 Generally, the physical properties of polymer foams are affected by the mechanical properties of the base resin of the foam and the cell structure such as open cell content, size, size distribution, and morphology, and are also affected by the concentration of crosslinking agents, nucleating agents, etc. A lot of research is being done on the influence of various variables such as additives and processing technology and processing conditions.

例如,韓國專利第10-2017-0081949號公開了一種微孔發泡納米複合材料及其製備方法,該微孔發泡納米複合材料包含高分子彈性體、納米填充劑、至少兩種兩親性高分子、化學發泡劑、發泡促進劑以及交聯劑,能夠提供微孔發泡納米複合材料的增強的物理性質,並能夠進行大規模商業生產。 For example, Korean Patent No. 10-2017-0081949 discloses a microporous foamed nanocomposite material and a preparation method thereof. Polymers, chemical blowing agents, foam accelerators, and cross-linking agents can provide enhanced physical properties of microcellular foamed nanocomposites and enable large-scale commercial production.

另外,日本授權專利第6026895號公開了一種發泡體樹脂組合物,該發泡體樹脂組合物包含生物降解性樹脂、聚丙烯樹脂、柔性聚合物和核劑,能夠提供高發泡率、優秀的強度、柔韌性以及恢復力,其中,所述生物降解性樹脂包含澱粉。 In addition, Japanese Patent No. 6026895 discloses a foam resin composition comprising a biodegradable resin, a polypropylene resin, a flexible polymer and a nucleating agent, capable of providing a high foaming rate, excellent Strength, flexibility and resilience, wherein the biodegradable resin comprises starch.

另外,日本公開專利第2013-159632號提供了包含乙烯-乙酸乙烯共聚物、二烯類化合物和烯烴共聚物的熱塑性彈性體組合物,以提供具有優秀的柔韌性、成型加工性、強度等的發泡體。 In addition, Japanese Laid-Open Patent No. 2013-159632 provides a thermoplastic elastomer composition comprising an ethylene-vinyl acetate copolymer, a diene compound, and an olefin copolymer to provide a thermoplastic elastomer having excellent flexibility, moldability, strength, etc. Foam.

如上所述,對於旨在提供優秀的物性的發泡體組合物的 開發正在活躍地進行,並且為了提供更優的物性,仍需要進行開發研究。鑒於上述內容,完成了本發明,尤其是,通過調節高分子發泡體所包含的成核劑的種類及尺寸來提供剖層撕裂強度及回彈性優秀的高功能發泡用組合物。 As mentioned above, for the foam composition intended to provide excellent physical properties Development is being actively carried out, and development research is still required in order to provide better physical properties. In view of the foregoing, the present invention has been accomplished to provide a highly functional foaming composition excellent in split tear strength and resiliency, particularly by adjusting the type and size of a nucleating agent contained in a polymer foam.

[在先技術文獻] [Prior Art Literature]

(專利文獻1) 韓國公開專利公報第10-2017-0081949號(2017.07.13) (Patent Document 1) Korean Laid-Open Patent Publication No. 10-2017-0081949 (2017.07.13)

(專利文獻2) 日本授權專利公報第6026895號(2016.11.16) (Patent Document 2) Japanese Granted Patent Publication No. 6026895 (2016.11.16)

(專利文獻3) 日本公開專利公報第2013-159632號(2013.08.19) (Patent Document 3) Japanese Laid-Open Patent Publication No. 2013-159632 (2013.08.19)

本發明的目的在於,解決上述的所有問題。 The object of the present invention is to solve all the problems mentioned above.

本發明的目的在於,提供剖層撕裂強度及回彈性優秀的高功能發泡用組合物。尤其是,其目的在於,調節高分子發泡體所包含的成核劑的種類及尺寸,以改善機械性能。 An object of the present invention is to provide a highly functional foaming composition excellent in split tear strength and resilience. In particular, the purpose is to adjust the type and size of the nucleating agent contained in the polymer foam to improve mechanical properties.

本發明的目的在於,提供高功能發泡用組合物作為制鞋材料。 An object of the present invention is to provide a highly functional foaming composition as a shoemaking material.

旨在達成上述本發明的目的並實現後述的本發明的特徵效果的本發明的特徵構成如下。 The characteristic configuration of the present invention aimed at achieving the object of the present invention described above and achieving the characteristic effects of the present invention described later is as follows.

根據本發明的一實施例,提供一種發泡用樹脂組合物,相對於100重量份的共混樹脂,所述發泡用樹脂組合物包含0.1~10重量份的二氧化矽成核劑、0.1~5重量份的交聯劑、1~20重量份的發泡劑以及1~10重量份的發泡助劑。 According to an embodiment of the present invention, a resin composition for foaming is provided. With respect to 100 parts by weight of the blended resin, the resin composition for foaming includes 0.1 to 10 parts by weight of a silicon dioxide nucleating agent, 0.1 ~5 parts by weight of crosslinking agent, 1~20 parts by weight of foaming agent and 1~10 parts by weight of foaming aid.

根據本發明的一實施例,共混樹脂中,相對於20~80重量份的乙烯-乙酸乙烯共聚物(EVA),包含20~80重量份的烯烴類彈性體。 According to an embodiment of the present invention, the blended resin contains 20-80 parts by weight of olefinic elastomer relative to 20-80 parts by weight of ethylene-vinyl acetate copolymer (EVA).

根據本發明的一實施例,提供一種包含所述發泡用樹脂組合物的材料,其能夠用於制鞋材料。 According to an embodiment of the present invention, there is provided a material comprising the resin composition for foaming, which can be used for shoemaking materials.

根據本發明的一實施例,提供一種發泡用樹脂組合物的製備方法,該方法包括以下步驟:步驟(a),製備包含乙烯-乙酸乙烯共聚物(EVA)及烯烴類彈性體的共混樹脂;步驟(b),向所述共混樹脂投入二氧化矽成核劑,並進行第一次捏合;步驟(c),向所述共混樹脂加入交聯劑、發泡劑以及發泡助劑,並進行第二次捏合。 According to an embodiment of the present invention, there is provided a method for preparing a foaming resin composition, the method comprising the following steps: step (a), preparing a blend comprising ethylene-vinyl acetate copolymer (EVA) and an olefinic elastomer Resin; step (b), drop into silicon dioxide nucleating agent to described blended resin, and carry out kneading for the first time; Step (c), add crosslinking agent, blowing agent and foaming agent to described blended resin Auxiliary, and carry out the second kneading.

根據本發明的一實施例,所述製備方法採用熔融共混法,可使用選自擠出機、捏合機(Kneader)、布拉本德塑化儀(Brabender Plasticorder)、混煉機(Mixing Roll)以及混合機中的至少一種。 According to an embodiment of the present invention, the preparation method adopts a melt blending method, which can be selected from an extruder, a kneader (Kneader), a Brabender Plasticorder (Brabender Plasticorder), a mixer (Mixing Roll) ) and at least one of mixers.

根據本發明的發泡用樹脂組合物,能夠在進行發泡加工時提供優秀的剖層撕裂強度和回彈性。另外,能夠提供優秀的硬度、密度和能量損失係數,從而用作制鞋材料。 According to the resin composition for foaming of the present invention, excellent split tear strength and resilience can be provided during foaming processing. In addition, it can provide excellent hardness, density and energy loss coefficient, so it can be used as a shoemaking material.

包含本發明的發泡用樹脂組合物的制鞋材料能夠提供優秀的耐磨性、耐衝擊性以及輕量性。 A shoemaking material comprising the foamable resin composition of the present invention can provide excellent abrasion resistance, impact resistance, and light weight.

圖1示出了本發明的比較例1的發泡組合物的掃描電子顯微鏡(SEM)照片。 FIG. 1 shows a scanning electron microscope (SEM) photograph of the foaming composition of Comparative Example 1 of the present invention.

圖2示出了本發明的實施例1的發泡組合物的掃描電子顯微鏡(SEM)照片。 Fig. 2 shows a scanning electron microscope (SEM) photograph of the foaming composition of Example 1 of the present invention.

後述的對本發明的詳細說明將參照能夠實施本發明的特定實施例作為示例。詳細說明這些實施例,以使本領域技術人員能夠足以實施本發明。本發明的多種實施例彼此不同但不必互斥。例如,記載於此的特定性狀、結構以及特性能夠與一實施例相關聯,在不脫離本發明的精神及範圍內,能夠以其他實施例實現。另外,應當理解所公開的各個實施例內的個別構成要素的位置或配置能夠在不脫離本發明的精神及範圍內進行變更。因此,後述的詳細說明並非旨在採用限定性的含義,只要恰當地說明,本發明的範圍僅由所附的權利要求書及其等同範圍限定。 The detailed description of the invention that follows will refer to specific embodiments in which the invention can be practiced. These embodiments are described in detail so as to enable those skilled in the art to practice the present invention. The various embodiments of the invention differ from each other but are not necessarily mutually exclusive. For example, specific properties, structures, and characteristics described herein can be associated with one embodiment, and can be implemented in other embodiments without departing from the spirit and scope of the present invention. In addition, it should be understood that the position or arrangement of individual constituent elements in each of the disclosed embodiments may be changed without departing from the spirit and scope of the invention. Therefore, the following detailed description is not intended to be limiting, and the scope of the present invention is only limited by the appended claims and their equivalents as long as it is properly stated.

以下,參照本發明的多個優選實施例進行詳細說明,以使本領域技術人員能夠容易地實施本發明。 Hereinafter, a detailed description will be given with reference to several preferred embodiments of the present invention, so that those skilled in the art can easily implement the present invention.

根據本發明,提供高功能發泡用樹脂組合物及其製備方法。 According to the present invention, a highly functional foaming resin composition and a method for producing the same are provided.

根據本發明的一實施例,共混樹脂(blend resin)包含乙烯-乙酸乙烯共聚物(EVA)和烯烴類彈性體。 According to an embodiment of the present invention, the blend resin includes ethylene-vinyl acetate copolymer (EVA) and olefinic elastomer.

根據本發明的一實施例,共混樹脂中,相對於20~80重量份的乙烯-乙酸乙烯共聚物(EVA),包含80~20重量份的烯烴類彈性體。在共混樹脂中,當烯烴類彈性體的比例小於20重量份時,樹脂的結晶度增加,導致樹脂的彈性降低,當大於80重量份時,加工性降低,並且諸如發泡倍率或剖層撕裂強度(STS)的物性降低。 According to an embodiment of the present invention, the blended resin contains 80-20 parts by weight of olefin-based elastomer relative to 20-80 parts by weight of ethylene-vinyl acetate copolymer (EVA). In the blended resin, when the proportion of olefinic elastomer is less than 20 parts by weight, the crystallinity of the resin increases, resulting in a decrease in the elasticity of the resin, and when it is greater than 80 parts by weight, the processability decreases, and problems such as expansion ratio or split layer The physical properties of tear strength (STS) decreased.

本發明的所述乙烯-乙酸乙烯共聚物(ethylene-vinyl acetate,EVA)是指由乙烯(ethylene)和乙酸乙烯(vinyl acetate)單體共聚而成的聚合物,通常,具有由乙烯單體製備而成的聚乙烯產品的基本性質與乙酸乙烯的性質的特性。與乙烯單體相比,乙酸乙烯單體包含乙醯氧基(acetoxy),因此其含量越高,極性(polar)性質越強。隨著乙酸乙烯的含量增加,光學性質(光澤度)被改善,密度增加,但是因結晶度降低而柔韌性增加。另外,在共混樹脂中,利用交聯劑的交聯反應性受分子結構的影響,官能團越多,交聯反應性越強。 The ethylene-vinyl acetate copolymer (ethylene-vinyl acetate, EVA) of the present invention refers to the polymer formed by the copolymerization of ethylene (ethylene) and vinyl acetate (vinyl acetate) monomers, usually, has The characteristics of the basic properties of the resulting polyethylene products and the properties of vinyl acetate. Compared with vinyl monomer, vinyl acetate monomer contains acetoxy, so the higher its content, the stronger the polar property. As the vinyl acetate content increases, optical properties (gloss) are improved, density increases, but flexibility increases due to decreased crystallinity. In addition, in the blended resin, the crosslinking reactivity of the crosslinking agent is affected by the molecular structure, and the more functional groups, the stronger the crosslinking reactivity.

所述乙烯-乙酸乙烯共聚物(EVA)中的乙酸乙烯(VA)的含有率為10~50重量%。當含量小於10重量%時,難以加工,當大於50重量%時,對結晶度不利。另外,乙烯-乙酸乙烯共聚物 的乙醯氧基(acetoxy)的含量越大,交聯反應性越好,但過多時需要在工藝中進行防止交聯的控制,因此,優選上述範圍。 The content of vinyl acetate (VA) in the ethylene-vinyl acetate copolymer (EVA) is 10 to 50% by weight. When the content is less than 10% by weight, it is difficult to process, and when it is more than 50% by weight, it is unfavorable for crystallinity. In addition, ethylene-vinyl acetate copolymer The greater the content of acetoxy (acetoxy), the better the crosslinking reactivity, but when it is too much, it is necessary to control the prevention of crosslinking in the process, so the above range is preferable.

所述乙烯-乙酸乙烯共聚物(EVA)的所述熔流指數可以是1至10,粘度分析方法為熔融指數(Melt Index),單位為g/10min。當熔流指數小於1時,因流動性降低而反應所需時間延長,而當大於10時,彈性和恢復力降低。 The melt flow index of the ethylene-vinyl acetate copolymer (EVA) may be 1 to 10, and the viscosity analysis method is melt index (Melt Index), and the unit is g/10min. When the melt flow index is less than 1, the time required for the reaction is prolonged due to decreased fluidity, and when it is greater than 10, the elasticity and restoring force are decreased.

本發明的所述烯烴類彈性體的目的可以是在樹脂組合物的發泡時保持樹脂的熔體強度(Melt Strength)。此時,以125℃為基準,所述烯烴類彈性體的門尼粘度為25~75。門尼粘度(Mooney viscosity)為表示橡膠的粘度的值,會對橡膠的加工性以及加硫後的橡膠的物性產生影響。通過提供滿足上述範圍的烯烴類彈性體,能夠防止在發泡加工中因高熔體強度而導致發泡加工性降低的問題,並能夠提供優秀的柔韌性和加工性。 The purpose of the olefin-based elastomer in the present invention may be to maintain the melt strength (Melt Strength) of the resin during foaming of the resin composition. At this time, based on 125°C, the Mooney viscosity of the olefinic elastomer is 25-75. Mooney viscosity (Mooney viscosity) is a value indicating the viscosity of rubber, and affects the processability of rubber and the physical properties of rubber after vulcanization. By providing the olefin-based elastomer satisfying the above-mentioned range, it is possible to prevent the problem of a decrease in foaming processability due to high melt strength during foaming processing, and to provide excellent flexibility and processability.

根據本發明的一實施例,以ASTM D1238為基準,所述烯烴類彈性體的熔融指數(MI)在190℃的2.16kg下為0.1~30g/10min,烯烴類彈性體的重均分子量為10,000~800,000g/mol。 According to an embodiment of the present invention, based on ASTM D1238, the melt index (MI) of the olefinic elastomer is 0.1~30g/10min under 2.16kg at 190°C, and the weight average molecular weight of the olefinic elastomer is 10,000 ~800,000g/mol.

根據本發明的一實施例,所述烯烴類彈性體包含選自C2~C20 α-烯烴及乙烯-丙烯共聚物橡膠中的至少一種。所述C2~C20 α-烯烴可以優選乙烯,此時,可以包含40~90重量%的乙烯。當包含40~90重量%範圍的乙烯時,能夠提供適當的硬鏈段(hard segment),因此,能夠提供優秀的強度和成型加工性。 According to an embodiment of the present invention, the olefinic elastomer includes at least one selected from C 2 ~C 20 α-olefins and ethylene-propylene copolymer rubber. The C 2 -C 20 α-olefin is preferably ethylene, and in this case, it may contain 40-90% by weight of ethylene. When ethylene is included in a range of 40 to 90% by weight, an appropriate hard segment can be provided, and therefore, excellent strength and moldability can be provided.

根據本發明的一實施例,所述乙烯-丙烯共聚物橡膠可以 包括選自乙丙橡膠(EPR)及三元乙丙橡膠(EPDM)中的至少一種,可以優選三元乙丙橡膠(EPDM)。 According to an embodiment of the present invention, the ethylene-propylene copolymer rubber can be It includes at least one selected from ethylene-propylene rubber (EPR) and ethylene-propylene-diene rubber (EPDM), and ethylene-propylene-diene rubber (EPDM) may be preferred.

根據本發明的一實施例,所述三元乙丙橡膠(EPDM)包含乙烯、丙烯以及亞乙基降冰片烯(ENB)。此時,包含40~80重量%的乙烯、10~50重量%的丙烯以及0.5~10重量%的亞乙基降冰片烯。 According to an embodiment of the present invention, the ethylene propylene diene rubber (EPDM) includes ethylene, propylene and ethylidene norbornene (ENB). In this case, 40 to 80% by weight of ethylene, 10 to 50% by weight of propylene, and 0.5 to 10% by weight of ethylidene norbornene are contained.

根據本發明的一實施例,提供一種發泡用樹脂組合物,相對於100重量份的所述共混樹脂,包含0.1~10重量份的二氧化矽成核劑、0.1~5重量份的交聯劑、1~20重量份的發泡劑以及1~10重量份的發泡助劑。 According to an embodiment of the present invention, there is provided a resin composition for foaming, which contains 0.1-10 parts by weight of silica nucleating agent, 0.1-5 parts by weight of Joint agent, 1-20 parts by weight of foaming agent and 1-10 parts by weight of foaming aid.

更詳細地,所述共混樹脂中,相對於20~80重量份的乙烯-乙酸乙烯共聚物(EVA),可以包含80~20重量份的烯烴類彈性體,優選相對於40~60重量份的乙烯-乙酸乙烯共聚物(EVA),包含60~40重量份的三元乙丙橡膠(EPDM),以使發泡體充分地進行發泡,並且能夠提供發泡組合物的優秀的彈性和恢復力。 More specifically, the blended resin may contain 80 to 20 parts by weight of olefinic elastomer relative to 20 to 80 parts by weight of ethylene-vinyl acetate copolymer (EVA), preferably relative to 40 to 60 parts by weight The ethylene-vinyl acetate copolymer (EVA) contains 60~40 parts by weight of ethylene-propylene-diene rubber (EPDM), so that the foam can be fully foamed, and can provide excellent elasticity and foaming composition Resilience.

尤其是,根據本發明的一實施例,相對於100重量份的所述共混樹脂,可以包含0.1~10重量份的二氧化矽成核劑,可以優選包含0.1~5重量份。鑒於後述的實施例的表2的結果,能夠確認由包含0.1~5重量份的二氧化矽成核劑的發泡用組合物製備而成的飛綸(phylon)的物性總體提高。尤其是,鑒於剖層撕裂強度(STS)、回彈性、能量損失係數,能夠期待優秀的耐磨性、耐衝擊性,並且鑒於硬度和密度值,能夠期待優秀的輕量性。 In particular, according to an embodiment of the present invention, relative to 100 parts by weight of the blended resin, the silicon dioxide nucleating agent may contain 0.1-10 parts by weight, preferably 0.1-5 parts by weight. In view of the results in Table 2 of Examples described later, it can be confirmed that the physical properties of phylon prepared from a foaming composition containing 0.1 to 5 parts by weight of a silica nucleating agent are generally improved. In particular, excellent abrasion resistance and impact resistance can be expected in view of split tear strength (STS), resilience, and energy loss coefficient, and excellent lightness can be expected in view of hardness and density values.

根據本發明的一實施例,所述二氧化矽成核劑包括選自氣相二氧化矽(fumed silica)、熔融石英(fused silica)、沉澱二氧化矽(precipitated silica)、矽膠(silica gel)、矽溶膠(colloidal silica)以及結晶二氧化矽(crystalline silica)中的至少一種,可以優選氣相二氧化矽(fumed silica)。鑒於後述的實施例的表2的結果,當提供納米尺寸的二氧化矽成核劑時,能夠在發泡用組合物形成泡沫(foam)時提供優秀的物性,尤其是,能夠提供剖層撕裂強度(STS)和回彈性同時優秀且硬度優秀的發泡用組合物。 According to an embodiment of the present invention, the silicon dioxide nucleating agent includes fumed silica, fused silica, precipitated silica, silica gel At least one of silica sol (colloidal silica) and crystalline silica (crystalline silica), preferably fumed silica. In view of the results in Table 2 of the examples described later, when a nano-sized silica nucleating agent is provided, excellent physical properties can be provided when the foaming composition forms a foam (foam), especially, a split tear can be provided. A foaming composition that is excellent in both burst strength (STS) and resilience, and excellent in hardness.

根據本發明的一實施例,所述二氧化矽成核劑的平均粒徑為1~50nm,優選7~40nm的範圍。 According to an embodiment of the present invention, the average particle size of the silicon dioxide nucleating agent is in the range of 1-50 nm, preferably 7-40 nm.

通常,成核劑的粒徑越小,則比表面積(BET)越大,比表面積越大,則成核效果越強,從而生成更多的微氣泡。在生成均勻的微氣泡的情況下,能夠改善發泡時泡沫(foam)的機械性能。因此,為了形成均勻的微氣泡,可以提供7~40nm的二氧化矽成核劑,以改變泡孔形態(Cell morphology),從而形成微氣泡,並提高泡沫(foam)的機械性能。當小於7nm時,比表面積增加並且表面能(Surface Energy)提高,會導致SiO2的凝結,當大於40nm時,難以提供均勻的微氣泡,因此,優選上述範圍。鑒於後述的表2的結果,能夠確認根據成核劑的尺寸而改善泡沫(foam)機械性能值。 Generally, the smaller the particle size of the nucleating agent, the larger the specific surface area (BET), and the larger the specific surface area, the stronger the nucleating effect, thereby generating more microbubbles. In the case of generating uniform microbubbles, it is possible to improve the mechanical properties of the foam during foaming. Therefore, in order to form uniform microbubbles, a 7~40nm silica nucleating agent can be provided to change the cell morphology, thereby forming microbubbles and improving the mechanical properties of the foam. When it is less than 7nm, the specific surface area increases and the surface energy (Surface Energy) increases, which will cause the condensation of SiO2 . When it is greater than 40nm, it is difficult to provide uniform microbubbles. Therefore, the above range is preferred. In view of the results of Table 2 described later, it can be confirmed that the foam mechanical property values are improved depending on the size of the nucleating agent.

根據本發明的一實施例,所述交聯劑可以是有機過氧化物,通常可以是二烷基有機過氧化物。例如,可以是選自1,1-二叔 丁基過氧化-3,3,5-三甲基環己烷、過氧化叔丁基異丙苯、過氧化二異丙苯(DCP)、2,5-二甲基-2,5-二(叔丁基過氧基)己烷以及1,3-雙(叔丁基過氧異丙基)苯中的至少一種,可以優選過氧化二異丙苯(DCP)。 According to an embodiment of the present invention, the crosslinking agent may be an organic peroxide, usually a dialkyl organic peroxide. For example, it can be selected from 1,1-ditertiary Butyl peroxide-3,3,5-trimethylcyclohexane, tert-butyl cumene peroxide, dicumyl peroxide (DCP), 2,5-dimethyl-2,5-di At least one of (tert-butylperoxy)hexane and 1,3-bis(tert-butylperoxyisopropyl)benzene, preferably dicumyl peroxide (DCP).

尤其是,有機過氧化物中所包含的過氧化物被活化,以便提供用於從聚合物骨架提取氫原子並進行交聯的位點,從而引發交聯工藝。在發泡過程中通過這種方式對發泡體進行交聯,從而能夠提供具有經改善的物理性質的發泡成型品。尤其是,交聯劑能夠賦予發泡所需的優選的粘彈性。另外,為了進行交聯發泡,優選乙烯-乙酸乙烯共聚物(EVA)最先通過交聯劑的分解而進行交聯以獲得適當的粘彈性,之後,發泡劑分解,從而形成氣泡。發泡倍率基本上由發泡劑的添加量決定,乙烯-乙酸乙烯共聚物(EVA)的彈性與氣泡的形成存在較大的關係,因此,當相對於100重量份的共混樹脂包含0.1~5重量份的交聯劑時,能夠提供令人滿意的最終產品的物性。 In particular, peroxides contained in organic peroxides are activated to provide sites for abstracting hydrogen atoms from the polymer backbone and performing crosslinking, thereby initiating the crosslinking process. The foam is crosslinked in this way during the foaming process, thereby making it possible to provide foam molded articles with improved physical properties. In particular, the crosslinking agent can impart the preferred viscoelasticity required for foaming. In addition, for cross-linking and foaming, it is preferable that ethylene-vinyl acetate copolymer (EVA) is firstly cross-linked by decomposition of a cross-linking agent to obtain proper viscoelasticity, and then, the blowing agent is decomposed to form cells. The expansion ratio is basically determined by the amount of blowing agent added, and the elasticity of ethylene-vinyl acetate copolymer (EVA) has a large relationship with the formation of bubbles. Therefore, when the blended resin contains 0.1~ When the cross-linking agent is 5 parts by weight, satisfactory physical properties of the final product can be provided.

根據本發明的一實施例,所述發泡劑為用於使氣泡包含於橡膠或塑膠等樹脂內的添加劑,化學發泡劑可以提供有機發泡劑。例如,有機發泡劑可以包括選自偶氮二甲醯胺、二亞硝基五亞甲基四胺、P,P’-氧代雙苯磺醯肼中的至少一種,可以優選偶氮二甲醯胺,還可以是變性的偶氮二甲醯胺。例如,可以提供能夠通過商業管道獲取的JTR-M。 According to an embodiment of the present invention, the foaming agent is an additive used to contain air bubbles in a resin such as rubber or plastic, and the chemical foaming agent can provide an organic foaming agent. For example, the organic foaming agent may include at least one selected from azodicarbonylamide, dinitrosopentamethylenetetramine, P,P'-oxobisbenzenesulfonylhydrazine, preferably azobis Formamide can also be denatured azodicarbonamide. For example, JTR-M is available commercially available.

另外,相對於100重量份的共混樹脂,可包含1~20重 量份的發泡劑,從而提供輕量性、緩衝性、隔熱性等物性,尤其是,在應用於制鞋材料的情況下,能夠在劇烈的運動或步行時提供吸收所發生的衝擊的作用。另外,當分解溫度小於130℃時,所述發泡劑存在反應初期進行發泡的問題,而當大於200℃時,發泡時間過長,生產性存在問題,因此,優選130℃~200℃的範圍。 In addition, with respect to 100 parts by weight of the blended resin, 1 to 20 parts by weight can be included A large amount of foaming agent, so as to provide light weight, cushioning, heat insulation and other physical properties, especially, in the case of shoe-making materials, it can provide shock absorption during strenuous exercise or walking effect. In addition, when the decomposition temperature is less than 130°C, the foaming agent has the problem of foaming at the initial stage of the reaction, and when it is greater than 200°C, the foaming time is too long and there is a problem in productivity. Therefore, it is preferably 130°C~200°C range.

根據本發明的一實施例,所述發泡助劑為金屬氧化物,可以包括選自氧化鋅、氧化鈣、氧化鎂、氧化錫、氧化鎘以及氧化鉛中的至少一種,可以優選氧化鋅。相對於100重量份的共混樹脂,可包含1~10重量份的所述發泡助劑,從而調節樹脂組合物的發泡速度,並提高發泡率,調節發泡層內部的發泡密度。例如,可以提供BUWON公司的B-50 ZnO M/B。 According to an embodiment of the present invention, the foaming aid is a metal oxide, which may include at least one selected from zinc oxide, calcium oxide, magnesium oxide, tin oxide, cadmium oxide and lead oxide, and may be preferably zinc oxide. With respect to 100 parts by weight of the blended resin, 1 to 10 parts by weight of the foaming aid can be included, thereby adjusting the foaming speed of the resin composition, increasing the foaming rate, and adjusting the foaming density inside the foamed layer . For example, B-50 ZnO M/B of BUWON Corporation can be provided.

根據本發明的一實施例,除了所述發泡劑及發泡助劑以外,可進一步添加氣泡生成促進劑、表面活性劑,以便能夠對樹脂內氣泡的生成產生影響。另外,可根據需要而包括選自穩定劑、抗氧化劑、填充劑以及著色劑中的至少一種,以調節物性,但不限於此。 According to an embodiment of the present invention, in addition to the foaming agent and foaming aid, a bubble generation accelerator and a surfactant may be further added so as to be able to affect the formation of bubbles in the resin. In addition, at least one selected from stabilizers, antioxidants, fillers, and colorants may be included as needed to adjust physical properties, but is not limited thereto.

根據本發明的一實施例,提供包含發泡用樹脂組合物的材料。材料能夠應用於電子元器件材料、機械零件材料、汽車零部件材料、建築材料、包裝材料等,優選用於制鞋材料。能夠用於要求超輕量化的中底(midsole)和內底(insole),還能夠用於要求耐磨性及衝擊吸收性的鞋面(upper)和外底(outsole),還能夠用於鞋跟、拖鞋鞋底等,但不限於此。 According to an embodiment of the present invention, a material including a resin composition for foaming is provided. The material can be applied to electronic component materials, machine parts materials, automobile parts materials, construction materials, packaging materials, etc., and is preferably used for shoemaking materials. It can be used for midsoles and insoles that require ultra-light weight, as well as uppers and outsoles that require abrasion resistance and impact absorption, and shoes. Heels, slippers soles, etc., but not limited to.

另一方面,根據本發明的一實施例,提供一種發泡用樹脂組合物的製備方法,該方法包括以下步驟:步驟(a),製備包含乙烯-乙酸乙烯共聚物(EVA)及烯烴類彈性體樹脂的共混樹脂;步驟(b),向所述共混樹脂投入二氧化矽成核劑,並進行第一次捏合;步驟(c),向所述共混樹脂加入交聯劑、發泡劑以及發泡助劑,並進行第二次捏合。此時,製備方法為熔融共混法。以下,製備方法中所包括的組合物能夠適用與前述的樹脂組合物和配比相同的內容,且省略重複說明。 On the other hand, according to an embodiment of the present invention, there is provided a method for preparing a resin composition for foaming, the method comprising the following steps: step (a), preparing a foam containing ethylene-vinyl acetate copolymer (EVA) and an olefinic elastomer A blended resin of bulk resin; step (b), drop into the blended resin with a silicon dioxide nucleating agent, and carry out the first kneading; step (c), add a crosslinking agent, hair to the blended resin Foaming agent and foaming aid, and kneading for the second time. At this time, the preparation method is a melt blending method. Hereinafter, the composition included in the preparation method can apply the same content as the above-mentioned resin composition and proportion, and repeated explanations will be omitted.

根據本發明的一實施例,在所述步驟(a)中,相對於20~80重量份的乙烯-乙酸乙烯共聚物(EVA),共混樹脂包含20~80重量份的烯烴類彈性體。另外,烯烴類彈性體可以包含選自C2~C20 α-烯烴及乙烯-丙烯共聚物橡膠中的至少一種。此時,可以包含所述乙烯-丙烯共聚物。相對於40~60重量份的所述乙烯-乙酸乙烯共聚物(EVA),優選包含60~40重量份的三元乙丙橡膠(EPDM)。此時,包含40~80重量%的乙烯、10~50重量%的丙烯以及0.5~10重量%的亞乙基降冰片烯。 According to an embodiment of the present invention, in the step (a), relative to 20-80 parts by weight of ethylene-vinyl acetate copolymer (EVA), the blended resin contains 20-80 parts by weight of olefinic elastomer. In addition, the olefin-based elastomer may contain at least one selected from C 2 -C 20 α-olefins and ethylene-propylene copolymer rubbers. At this time, the ethylene-propylene copolymer may be contained. Preferably, 60-40 parts by weight of ethylene-propylene-diene rubber (EPDM) is included with respect to 40-60 parts by weight of the ethylene-vinyl acetate copolymer (EVA). In this case, 40 to 80% by weight of ethylene, 10 to 50% by weight of propylene, and 0.5 to 10% by weight of ethylidene norbornene are contained.

根據本發明的一實施例,在所述步驟(b)中,相對於100重量份的共混樹脂,包含0.1~10重量份的二氧化矽成核劑,並且二氧化矽成核劑的平均粒徑為1~50nm,可以優選7~40nm。對於二氧化矽成核劑的含量和尺寸的說明與前述的內容相同。 According to an embodiment of the present invention, in the step (b), relative to 100 parts by weight of the blended resin, 0.1 to 10 parts by weight of a silicon dioxide nucleating agent is included, and the average value of the silicon dioxide nucleating agent The particle size is 1 to 50 nm, preferably 7 to 40 nm. The content and size of the silica nucleating agent are the same as those described above.

根據本發明的一實施例,在所述步驟(b)中,投入二氧化矽成核劑並進行第一次捏合的步驟可以在100℃~150℃下進行。 可以優選100℃~110℃,並且優選比其他添加組合物先投入不具有反應性的成核劑。 According to an embodiment of the present invention, in the step (b), the step of adding a silicon dioxide nucleating agent and performing the first kneading can be performed at 100° C. to 150° C. It can preferably be 100°C to 110°C, and it is preferable to add a non-reactive nucleating agent before other additive compositions.

根據本發明的一實施例,在所述步驟(c)中,相對於100重量份的共混樹脂,包含0.1~5重量份的交聯劑、1~20重量份的發泡劑以及1~10重量份的發泡助劑,並進行第二次捏合的步驟。溫度與步驟(b)相同,並且可以進行5分鐘~15分鐘。 According to an embodiment of the present invention, in the step (c), relative to 100 parts by weight of the blended resin, 0.1 to 5 parts by weight of a crosslinking agent, 1 to 20 parts by weight of a foaming agent and 1 to 2 parts by weight are included. 10 parts by weight of the foaming aid, and carry out the second kneading step. The temperature is the same as step (b), and can be carried out for 5 minutes to 15 minutes.

根據本發明的一實施例,熔融共混法指的是加熱至待共混(Blend)的高分子材料的熔融溫度以上而使其熔化之後,利用機械力製備新的物質,在本發明中,可以在樹脂的熔融溫度下熔融之後進行壓縮。 According to an embodiment of the present invention, the melt blending method refers to heating above the melting temperature of the polymer material to be blended (Blend) to melt it, and then using mechanical force to prepare a new substance. In the present invention, Compression may be performed after melting at the melting temperature of the resin.

根據本發明的一實施例,所述熔融共混法可以使用選自擠出機、捏合機(Kneader)、布拉本德塑化儀(Brabender Plasticorder)、混煉機(Mixing Roll)以及混合機中的至少一種。 According to an embodiment of the present invention, the melt blending method can be selected from an extruder, a kneader (Kneader), a Brabender plasticizer (Brabender Plasticorder), a mixer (Mixing Roll) and a mixer at least one of the

根據本發明的一實施例,所述擠出機優選熔融擠出機,能夠根據在熔融工藝中投入的各種原材料而優化工藝條件,並實施工藝。在熔融工藝中,熔融溫度可以是100℃~300℃,可以優選150℃~230℃。此時,熔流指數可以是0.1至60,粘度分析方法為熔融指數(Melt Index),單位是g/10min。 According to an embodiment of the present invention, the extruder is preferably a melting extruder, which can optimize the process conditions and implement the process according to various raw materials input in the melting process. In the melting process, the melting temperature may be 100°C to 300°C, preferably 150°C to 230°C. At this time, the melt flow index can be 0.1 to 60, and the viscosity analysis method is melt index (Melt Index), and the unit is g/10min.

根據本發明的一實施例,所述擠出機可以是選自單軸擠出機、雙軸擠出機、單螺杆擠出機及雙螺杆擠出機中的任一種,可以優選雙軸擠出機。 According to an embodiment of the present invention, the extruder can be any one selected from a single-screw extruder, a twin-screw extruder, a single-screw extruder and a twin-screw extruder, and a twin-screw extruder can be preferred. Exit.

以下,通過本發明的優選實施例,對本發明的構成及作用 進行更詳細說明。只是,這是本發明的優選的示例,無論以何種含義都不能夠解釋為本發明限定於此。 Below, through preferred embodiment of the present invention, to the constitution of the present invention and effect Describe in more detail. However, this is a preferred example of the present invention, and it should not be interpreted that the present invention is limited thereto in any sense.

未記載於此的內容為本領域技術人員能夠充分推導的內容,因此省略其說明。 Contents not described here are those that can be sufficiently deduced by those skilled in the art, and therefore explanations thereof are omitted.

製備例1:發泡用樹脂組合物的製備Preparation Example 1: Preparation of Foaming Resin Composition

使用萊斯特瑞茲(Leistritz)公司的雙螺杆擠出機(twin screw extruder)(27mm Φ),加工溫度為140~160℃,以製備共混(Blend)樹脂。螺杆轉速(Screw speed)為200~250rpm,餵料(feeding)速度為8~9kg/h。 A twin screw extruder (27 mm Φ) from Leistritz was used, and the processing temperature was 140-160° C. to prepare a blended (Blend) resin. The screw speed is 200~250rpm, and the feeding speed is 8~9kg/h.

之後,在二輥軋機(Two Roll-mill)中,以100~110℃的溫度先投入不具有反應性的成核劑,並進行第一次捏合,之後,加入交聯劑、發泡劑以及發泡助劑,並進一步捏合5分鐘,從而最大限度地減少在製備共混物的過程中可能發生的發泡劑的早期分解,並製備發泡用樹脂組合物。 After that, in the Two Roll-mill (Two Roll-mill), put in a non-reactive nucleating agent at a temperature of 100~110°C, and knead for the first time, and then add a crosslinking agent, a foaming agent and foaming aid, and further kneaded for 5 minutes, thereby minimizing the early decomposition of the foaming agent that may occur in the process of preparing the blend, and preparing a resin composition for foaming.

製備例2:泡沫(預製體(Pre-Form))及飛綸(phylon)的製備Preparation Example 2: Preparation of Foam (Pre-Form) and Phylon

將87g的片狀(Sheet)的發泡用樹脂組合物放入對應的發泡模具,並在150kg/cm2、165℃的條件下,交聯/發泡10分鐘,從而製備預製體(Pre-Form)(發泡倍率為180%)。物性測量用的10mm厚度試樣是通過利用切片機(Slicer)對預製體(Pre-Form)進行切割(Cutting)之後進行壓縮,從而製成飛綸(phylon)形態。將預製體(Pre-Form)切割成80×180×18(W×L×H,mm)的尺寸 並放入飛綸成型模具,在165℃下加熱380秒之後,冷卻380秒,壓縮成型為10mm厚度,從而製備飛綸。 Put 87g of sheet-shaped (Sheet) resin composition for foaming into the corresponding foaming mold, and under the conditions of 150kg/cm 2 and 165°C, crosslink/foam for 10 minutes to prepare a preform (Pre -Form) (180% expansion ratio). The 10mm-thick sample for physical property measurement was made into a phylon form by cutting (Cutting) the preform (Pre-Form) with a slicer (Slicer) and then compressing it. Cut the preform (Pre-Form) into a size of 80×180×18 (W×L×H, mm) and put it into a phylon molding mold. After heating at 165°C for 380 seconds, cooling for 380 seconds, compression molding is 10mm thickness to prepare phylon.

實施例1Example 1

製備例1中提供的樹脂為共混樹脂,相對於50重量份的乙烯-乙酸乙烯共聚物(EVA)及50重量份的三元乙丙橡膠(EPDM),包含5重量份的二氧化矽成核劑、0.6重量份的交聯劑(DCP)、10.4重量份的發泡劑(JRT-M)以及3重量份的發泡助劑(MB)。 The resin provided in Preparation Example 1 is a blended resin, which contains 5 parts by weight of silicon dioxide with respect to 50 parts by weight of ethylene-vinyl acetate copolymer (EVA) and 50 parts by weight of ethylene-propylene-diene rubber (EPDM). Nucleating agent, 0.6 parts by weight of crosslinking agent (DCP), 10.4 parts by weight of foaming agent (JRT-M) and 3 parts by weight of foaming aid (MB).

此時,所述成核劑為二氧化矽成核劑(OCI KONASIL K-300),尺寸為7~40nm。 At this time, the nucleating agent is silicon dioxide nucleating agent (OCI KONASIL K-300), with a size of 7-40nm.

按照製備例2,將製備例1的發泡用樹脂組合物製成預製體(Pre-Form),並將按照下表1的實驗例進行試驗的結果示於表2中。 According to Preparation Example 2, the foaming resin composition of Preparation Example 1 was made into a preform (Pre-Form), and the results of the test according to the experimental example in Table 1 below are shown in Table 2.

比較例1Comparative example 1

除了成核劑為二氧化矽成核劑(DEUREX S3012M)且尺寸為12μm以下以外,以與實施例1相同的方式進行。 It carried out in the same manner as Example 1 except that the nucleating agent was a silica nucleating agent (DEUREX S3012M) and the size was 12 μm or less.

比較例2Comparative example 2

除了成核劑為二氧化矽成核劑(DEUREX S3017M)且尺寸為17μm以下以外,以與實施例1相同的方式進行。 It carried out in the same manner as Example 1 except that the nucleating agent was a silica nucleating agent (DEUREX S3017M) and the size was 17 μm or less.

比較例3Comparative example 3

除了成核劑提供二氧化矽成核劑(ABC Nanotech SILNOS 230)且尺寸為2~4μm以下以外,以與實施例1相同的方式進行。 The procedure was carried out in the same manner as in Example 1, except that a silicon dioxide nucleating agent (ABC Nanotech SILNOS 230) was provided as the nucleating agent and the size was 2-4 μm or less.

比較例4Comparative example 4

除了成核劑為碳酸鈣成核劑(BUWON B-50 M/B)且尺寸為50μm以下以外,以與實施例1相同的方式進行。 It carried out in the same manner as in Example 1 except that the nucleating agent was a calcium carbonate nucleating agent (BUWON B-50 M/B) and the size was 50 μm or less.

比較例5Comparative Example 5

除了成核劑為滑石(KOCH KC-5000C)且尺寸為3.5±0.5μm以外,以與實施例1相同的方式進行。 It was performed in the same manner as in Example 1 except that the nucleating agent was talc (KOCH KC-5000C) and the size was 3.5±0.5 μm.

比較例6Comparative example 6

除了成核劑為滑石(KOCH KCNAP-400)且尺寸為11.0±2.0μm以外,以與實施例1相同的方式進行。 It was performed in the same manner as in Example 1 except that the nucleating agent was talc (KOCH KCNAP-400) and the size was 11.0±2.0 μm.

實施例2~實施例6Example 2~Example 6

除了實施例2中包含0.1重量份的成核劑,實施例3中包含0.3重量份的成核劑,實施例4中包含0.7重量份的成核劑,實施例5中包含1重量份的成核劑,實施例6中包含3重量份的成核劑以外,以與實施例1相同的方式進行。 In addition to the nucleating agent comprising 0.1 parts by weight in Example 2, the nucleating agent comprising 0.3 parts by weight in Example 3, the nucleating agent comprising 0.7 parts by weight in Example 4, and the nucleating agent comprising 1 part by weight in Example 5 The nucleating agent was carried out in the same manner as in Example 1 except that 3 parts by weight of the nucleating agent was included in Example 6.

比較例7Comparative Example 7

除了不包含成核劑以外,以與實施例1相同的方式進行。 It was performed in the same manner as in Example 1 except that the nucleating agent was not included.

實驗例:物性評價Experimental example: physical property evaluation

如下表1所示,對於按照上述實施例和比較例製備的泡沫(預製體(Pre-Form))和飛綸(phylon)進行物性評價。 As shown in Table 1 below, physical property evaluations were performed on the foams (Pre-Forms) and phylons prepared in accordance with the above Examples and Comparative Examples.

Figure 109142133-A0305-02-0018-1
Figure 109142133-A0305-02-0018-1

Figure 109142133-A0305-02-0019-2
Figure 109142133-A0305-02-0019-2

查看作為表1的物性評價結果的表2,能夠確認在二氧化矽成核劑的尺寸為7~40nm的實施例1中,能夠在形成泡沫(foam)時,改變泡孔形態(Cell morphology),形成微氣泡,並因此提高泡沫(foam)的機械性能。 Looking at Table 2, which is the evaluation results of physical properties in Table 1, it can be confirmed that in Example 1 in which the size of the silica nucleating agent is 7 to 40 nm, the cell morphology can be changed when forming foam (foam) , forming microbubbles and thus improving the mechanical properties of the foam.

查看表2,能夠確認在不同含量的成核劑的飛綸(phylon)物性測量值中,所包含的納米尺寸的二氧化矽成核劑越多,則剖層撕裂強度(STS)越大,但回彈性越小。因此,能夠確認實施例3是最優的數值,在實施例3中,在提供2.0kgf/cm以上的適當的剖層撕裂強度(STS)的同時,回彈性及能量損失係數均優秀。 Looking at Table 2, it can be confirmed that in the measured values of phylon physical properties of different nucleating agents, the more nano-sized silica nucleating agent is contained, the greater the split tear strength (STS) , but the resilience is smaller. Therefore, it can be confirmed that Example 3 is the optimum numerical value, and in Example 3, while providing an appropriate split tear strength (STS) of 2.0 kgf/cm or more, both the rebound resilience and the energy loss coefficient are excellent.

即,通過試驗能夠確認粒徑對成核效果產生的影響最大,並且納米尺寸的粒子狀的成核劑因其大比表面積而改善成核效果,從而提供具有微氣泡的發泡體,進而能夠提供剖層撕裂強度(STS)與回彈性均優秀且彈性和硬度等優秀的發泡用組合物。 That is, it can be confirmed through experiments that the particle size has the greatest influence on the nucleating effect, and the nucleating agent of nano-sized particles improves the nucleating effect because of its large specific surface area, thereby providing a foam with microbubbles, and then can We provide foaming compositions that are excellent in both split tear strength (STS) and resilience, and are excellent in elasticity and hardness.

因此,能夠確認通過提供本發明的發泡用組合物,能夠提供剖層撕裂強度及回彈性優秀的高功能組合物,並能夠將其用於制鞋材料。 Therefore, it was confirmed that by providing the foaming composition of the present invention, a high-function composition excellent in split tear strength and resilience can be provided, and it can be used as a shoemaking material.

以上,通過諸如具體的構成要素等特定事項和經限定的實施例對本發明進行了說明,但這僅用於更全面地理解本發明,本發明不限於上述多個實施例,本領域技術人員能夠從這些記載進行多種修改及變形。 Above, the present invention has been described through specific items such as specific constituent elements and limited embodiments, but this is only for a more comprehensive understanding of the present invention. The present invention is not limited to the above-mentioned multiple embodiments, and those skilled in the art can Various modifications and variations are made from these descriptions.

因此,本發明的思想不限於上述說明的實施例,所附的權利要求書及其等同物或等價物均屬於本發明的思想的範疇。 Therefore, the idea of the present invention is not limited to the embodiments described above, and the appended claims and their equivalents or equivalents all belong to the category of the idea of the present invention.

Claims (20)

一種發泡用樹脂組合物,其特徵在於,相對於100重量份的共混樹脂,包含0.1~10重量份的二氧化矽成核劑、0.1~5重量份的交聯劑、1~20重量份的發泡劑以及1~10重量份的發泡助劑,所述共混樹脂中,相對於20~80重量份的乙烯-乙酸乙烯共聚物(EVA),包含80~20重量份的烯烴類彈性體,所述乙烯-乙酸乙烯共聚物(EVA)中的乙酸乙烯(VA)的含有率為10~50重量%。 A resin composition for foaming, characterized in that, relative to 100 parts by weight of the blended resin, it comprises 0.1 to 10 parts by weight of a silicon dioxide nucleating agent, 0.1 to 5 parts by weight of a crosslinking agent, 1 to 20 parts by weight of Parts of foaming agent and 1 to 10 parts by weight of foaming aid, in the blended resin, relative to 20 to 80 parts by weight of ethylene-vinyl acetate copolymer (EVA), 80 to 20 parts by weight of olefin Elastomer, the content of vinyl acetate (VA) in the ethylene-vinyl acetate copolymer (EVA) is 10 to 50% by weight. 根據請求項1所述的發泡用樹脂組合物,其特徵在於,所述共混樹脂中,相對於40~60重量份的乙烯-乙酸乙烯共聚物(EVA),包含60~40重量份的三元乙丙橡膠(EPDM)。 The foaming resin composition according to claim 1, wherein, in the blended resin, 60 to 40 parts by weight of ethylene-vinyl acetate copolymer (EVA) is included in 40 to 60 parts by weight of Ethylene Propylene Diene Monomer (EPDM). 根據請求項1所述的發泡用樹脂組合物,其特徵在於,所述烯烴類彈性體包含選自C2~C20 α-烯烴及乙烯-丙烯共聚物橡膠中的至少一種。 The foaming resin composition according to claim 1, wherein the olefinic elastomer comprises at least one selected from C 2 to C 20 α-olefins and ethylene-propylene copolymer rubbers. 根據請求項3所述的發泡用樹脂組合物,其特徵在於,所述乙烯-丙烯共聚物橡膠包括選自乙丙橡膠(EPR)及三元乙丙橡膠(EPDM)中的至少一種。 The foaming resin composition according to claim 3, wherein the ethylene-propylene copolymer rubber includes at least one selected from ethylene-propylene rubber (EPR) and ethylene-propylene-diene rubber (EPDM). 根據請求項4所述的發泡用樹脂組合物,其特徵在於,所述三元乙丙橡膠(EPDM)包含40~80重量%的乙烯、10~50重量%的丙烯以及0.5~10重量%的亞乙基降冰片烯。 The foaming resin composition according to claim 4, wherein the ethylene-propylene-diene rubber (EPDM) comprises 40 to 80% by weight of ethylene, 10 to 50% by weight of propylene, and 0.5 to 10% by weight of ethylidene norbornene. 根據請求項1所述的發泡用樹脂組合物,其特徵在於,以125℃為基準,所述烯烴類彈性體的門尼粘度(Mooney viscosity)為10~100。 The resin composition for foaming according to Claim 1, wherein the olefinic elastomer has a Mooney viscosity of 10-100 based on 125°C. 根據請求項1所述的發泡用樹脂組合物,其特徵在於,所述二氧化矽成核劑的平均粒徑為1~50nm。 The resin composition for foaming according to claim 1, wherein the average particle diameter of the silica nucleating agent is 1 to 50 nm. 根據請求項1所述的發泡用樹脂組合物,其特徵在於,所述二氧化矽成核劑包括選自氣相二氧化矽、熔融石英、沉澱二氧化矽、矽膠、矽溶膠、結晶二氧化矽中的至少一種。 According to the resin composition for foaming according to claim 1, it is characterized in that, the silica nucleating agent comprises fumed silica, fused silica, precipitated silica, silica gel, silica sol, crystallized silica At least one of silicon oxide. 根據請求項1所述的發泡用樹脂組合物,其特徵在於,所述交聯劑包括選自1,1-二叔丁基過氧化-3,3,5-三甲基環己烷、過氧化叔丁基異丙苯、過氧化二異丙苯(DCP)、2,5-二甲基-2,5-二(叔丁基過氧基)己烷以及1,3-雙(叔丁基過氧異丙基)苯中的至少一種。 According to the foaming resin composition described in Claim 1, it is characterized in that the crosslinking agent comprises 1,1-di-tert-butylperoxy-3,3,5-trimethylcyclohexane, tert-butylcumene peroxide, dicumyl peroxide (DCP), 2,5-dimethyl-2,5-bis(tert-butylperoxy)hexane and 1,3-bis(tert- At least one of butylperoxyisopropyl)benzene. 根據請求項1所述的發泡用樹脂組合物,其特徵在於,所述發泡劑包括選自偶氮二甲醯胺、二亞硝基五亞甲基四胺、P,P’-氧代雙苯磺醯肼中的至少一種。 According to the foaming resin composition described in claim 1, it is characterized in that the foaming agent comprises azodicarbonamide, dinitrosopentamethylenetetramine, P,P'-oxygen At least one of the two phenylsulfonyl hydrazines. 根據請求項1所述的發泡用樹脂組合物,其特徵在於,所述發泡助劑包括選自氧化鋅、氧化鈣、氧化鎂、氧化錫、氧化鎘以及氧化鉛中的至少一種。 The foaming resin composition according to claim 1, wherein the foaming aid includes at least one selected from zinc oxide, calcium oxide, magnesium oxide, tin oxide, cadmium oxide and lead oxide. 一種包含發泡用樹脂組合物的材料,其特徵在於,包含根據請求項1至11中任一項所述的發泡用樹脂組合物。 A material comprising a foaming resin composition, characterized by comprising the foaming resin composition according to any one of claims 1 to 11. 根據請求項12所述的包含發泡用樹脂組合物的材料,其特徵在於,所述材料能夠應用於選自電子元器件材料、機械零件材料、汽車零部件材料、建築材料、包裝材料以及制鞋材料中的至少一種。 The material comprising the foaming resin composition according to claim 12 is characterized in that the material can be applied to materials selected from electronic component materials, mechanical parts materials, auto parts materials, building materials, packaging materials and manufacturing At least one of the shoe materials. 一種發泡用樹脂組合物的製備方法,其特徵在於,包括以下步驟:步驟(a),製備包含乙烯-乙酸乙烯共聚物(EVA)及烯烴類彈性體的共混樹脂;步驟(b),向所述共混樹脂投入二氧化矽成核劑,並進行第一次捏合;以及步驟(c),向所述共混樹脂加入交聯劑、發泡劑以及發泡助劑,並進行第二次捏合,所述乙烯-乙酸乙烯共聚物(EVA)中的乙酸乙烯(VA)的含有率為10~50重量%。 A kind of preparation method of resin composition for foaming, is characterized in that, comprises the following steps: Step (a), prepares the blended resin that comprises ethylene-vinyl acetate copolymer (EVA) and olefinic elastomer; Step (b), Putting a silicon dioxide nucleating agent into the blended resin, and performing the first kneading; and step (c), adding a crosslinking agent, a foaming agent and a foaming aid to the blended resin, and performing the second For secondary kneading, the content of vinyl acetate (VA) in the ethylene-vinyl acetate copolymer (EVA) is 10 to 50% by weight. 根據請求項14所述的發泡用樹脂組合物的製備方法,其特徵在於,在所述步驟(a)的共混樹脂中,相對於20~80重量份的乙烯-乙酸乙烯共聚物(EVA),包含20~80重量份的烯烴類彈性體。 According to the preparation method of the foaming resin composition described in claim 14, it is characterized in that, in the blended resin of the step (a), relative to 20 to 80 parts by weight of ethylene-vinyl acetate copolymer (EVA ), comprising 20 to 80 parts by weight of an olefinic elastomer. 根據請求項14所述的發泡用樹脂組合物的製備方法,其特徵在於,在所述步驟(b)中,相對於100重量份的共混樹脂,包含0.1~10重量份的二氧化矽成核劑。 According to the preparation method of the foaming resin composition described in claim 14, it is characterized in that, in the step (b), relative to 100 parts by weight of the blended resin, 0.1 to 10 parts by weight of silicon dioxide are included Nucleating agent. 根據請求項14所述的發泡用樹脂組合物的製備方法,其特徵在於,在所述步驟(b)中,二氧化矽成核劑的平均粒徑為1~50nm。 According to the preparation method of the foaming resin composition described in Claim 14, it is characterized in that, in the step (b), the average particle diameter of the silica nucleating agent is 1-50 nm. 根據請求項14所述的發泡用樹脂組合物的製備方法,其特徵在於,所述步驟(b)在100℃~150℃下進行。 According to the preparation method of the foaming resin composition described in Claim 14, it is characterized in that the step (b) is carried out at 100°C to 150°C. 根據請求項14所述的發泡用樹脂組合物的製備方法,其特徵在於,在所述步驟(c)中,相對於100重量份的共混樹脂,包含0.1~5重量份的交聯劑、1~20重量份的發泡劑以及1~10重量份的發泡助劑。 According to the preparation method of the foaming resin composition described in claim 14, it is characterized in that, in the step (c), relative to 100 parts by weight of the blended resin, 0.1 to 5 parts by weight of a crosslinking agent are included , 1-20 parts by weight of foaming agent and 1-10 parts by weight of foaming aid. 根據請求項14所述的發泡用樹脂組合物的製備方法,其特徵在於,所述製備方法採用熔融共混法,使用選自擠出機、捏合機(Kneader)、布拉本德塑化儀(Brabender Plasticorder)、混煉機(Mixing Roll)以及混合機中的至少一種。 According to the preparation method of the foaming resin composition described in claim 14, it is characterized in that, the preparation method adopts a melt blending method, using a compound selected from extruder, kneader (Kneader), Brabender plasticizing At least one of a Brabender Plasticorder, a Mixing Roll and a mixer.
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