TWI779068B - Method for reducing residual stress of glass substrate and device for reducing residual stress of glass substrate - Google Patents

Method for reducing residual stress of glass substrate and device for reducing residual stress of glass substrate Download PDF

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TWI779068B
TWI779068B TW107126219A TW107126219A TWI779068B TW I779068 B TWI779068 B TW I779068B TW 107126219 A TW107126219 A TW 107126219A TW 107126219 A TW107126219 A TW 107126219A TW I779068 B TWI779068 B TW I779068B
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glass substrate
residual stress
laser
laser light
heating
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TW107126219A
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TW201912594A (en
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八幡恵輔
小田晃一
村上政直
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日商三星鑽石工業股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B29/00Reheating glass products for softening or fusing their surfaces; Fire-polishing; Fusing of margins
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B25/00Annealing glass products
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

Abstract

本發明能降低與樹脂等耐熱性較低之材料形成為一體之玻璃基板之殘留應力。又,即便對因較高之殘留應力而通常於數十分鐘以內發生破壞之玻璃基板,亦能於破壞發生前降低殘留應力。 降低玻璃基板G之殘留應力之方法包含:雷射光照射步驟,其係對玻璃基板G之殘留應力較高之部分照射雷射光而進行加熱;及冷卻步驟,其係將被照射雷射光而加熱後之部分冷卻。The invention can reduce the residual stress of the glass substrate integrally formed with materials with low heat resistance such as resin. In addition, even for glass substrates that usually break within tens of minutes due to high residual stress, the residual stress can be reduced before the breakage occurs. The method for reducing the residual stress of the glass substrate G includes: a laser light irradiation step, which is to irradiate a part of the glass substrate G with a high residual stress with laser light to heat; and a cooling step, which is to irradiate the laser light and heat part of the cooling.

Description

降低玻璃基板之殘留應力之方法及降低玻璃基板之殘留應力之裝置Method for reducing residual stress of glass substrate and device for reducing residual stress of glass substrate

本發明係關於一種降低玻璃基板之殘留應力之方法及降低玻璃基板之殘留應力之裝置。The invention relates to a method for reducing the residual stress of a glass substrate and a device for reducing the residual stress of the glass substrate.

為了將玻璃之基板按製品尺寸切出,而藉由刀輪於玻璃基板上形成劃線,然後將玻璃基板彎折,藉此沿著劃線將玻璃基板分斷(例如,參照專利文獻1)。 但藉由刀輪刃所施加之力及分斷時所施加之應力會導致劃線上有殘留應力殘留。因此,容易於玻璃基板之表面沿著水平方向自然地發生龜裂,又,隨著時間經過,龜裂會藉由濕氣等進一步擴大。In order to cut out the glass substrate according to the size of the product, a scribing line is formed on the glass substrate by a knife wheel, and then the glass substrate is bent to divide the glass substrate along the scribing line (for example, refer to Patent Document 1) . However, the force applied by the blade of the cutter wheel and the stress applied during breaking will cause residual stress to remain on the scribing line. Therefore, cracks tend to naturally occur along the horizontal direction on the surface of the glass substrate, and the cracks are further expanded by moisture or the like as time passes.

又,已知有如下技術:對玻璃基板之端面(邊緣)照射雷射光,進行熔融倒角,藉此提高玻璃基板之端面之強度(例如,參照專利文獻2)。藉由該熔融倒角,基板邊緣之微細龜裂消失,端面強度提高。 但於該方法中,熔融部附近會產生殘留應力。而且,由於殘留應力,基板斷裂之可能性增大。具體而言,發生內部缺陷之經時成長或後發之損失導致之破壞的可能性增大,根據殘留應力之大小,有時會於數十分鐘以內發生破壞。 [先前技術文獻] [專利文獻]In addition, a technique is known in which the strength of the end surface of the glass substrate is increased by irradiating laser light to the end surface (edge) of the glass substrate to perform fusion chamfering (for example, refer to Patent Document 2). With this fusion chamfering, the fine cracks on the edge of the substrate disappear, and the strength of the end surface is improved. However, in this method, residual stress is generated near the melting portion. Also, the possibility of cracking of the substrate increases due to the residual stress. Specifically, the possibility of failure due to the growth of internal defects over time or subsequent loss increases, and depending on the magnitude of the residual stress, failure may occur within several tens of minutes. [Prior Art Document] [Patent Document]

[專利文獻1]日本專利特開平6-144875號公報 [專利文獻2]日本專利第5245819號公報[Patent Document 1] Japanese Patent Laid-Open No. 6-144875 [Patent Document 2] Japanese Patent No. 5245819

[發明所欲解決之問題][Problem to be solved by the invention]

考慮到以上情況,先前便開發出了降低玻璃基板之邊緣之殘留應力之方法。例如,於降低玻璃基板之殘留應力之方法中,先升溫,然後再進行徐冷。具體而言,首先,將玻璃基板整體均勻地加熱至玻璃轉移點以上之溫度,其次,以該溫度保持固定時間,最後,將玻璃基板整體徐冷至常溫。一般而言,加熱、保持、徐冷之步驟需耗費數個小時以上之時間。 於該方法中,具有能將玻璃基板之邊緣之殘留應力大致完全地去除之優點。又,具有能於爐內同時處理複數個玻璃基板之優點。In consideration of the above circumstances, methods for reducing the residual stress at the edge of the glass substrate have been previously developed. For example, in the method of reducing the residual stress of the glass substrate, the temperature is raised first, and then slowly cooled. Specifically, first, the entire glass substrate is uniformly heated to a temperature above the glass transition point, secondly, the temperature is maintained for a fixed time, and finally, the entire glass substrate is slowly cooled to normal temperature. Generally speaking, the steps of heating, holding, and slow cooling take several hours or more. In this method, there is an advantage that the residual stress at the edge of the glass substrate can be almost completely removed. Also, it has the advantage that multiple glass substrates can be processed simultaneously in the furnace.

但因要將基板整體加熱至玻璃轉移點以上,故無法對與例如樹脂等耐熱性較低之材料形成為一體之玻璃製品加以應用。於圖30中,表示出了於玻璃基板G一體地形成有樹脂材料P1、P2之玻璃製品。 又,因1次殘留應力降低處理需耗費數個小時以上之時間,故無法於產生殘留應力後立即降低殘留應力。因此,難以對因較高之殘留應力而於數十分鐘以內發生破壞之概率較高的玻璃基板加以應用。However, since the entire substrate needs to be heated above the glass transition point, it cannot be applied to glass products integrated with materials with low heat resistance such as resin. In FIG. 30 , a glass product in which resin materials P1 and P2 are integrally formed on a glass substrate G is shown. Also, since it takes several hours or more to reduce the residual stress once, it is impossible to reduce the residual stress immediately after the generation of the residual stress. Therefore, it is difficult to apply to glass substrates that have a high probability of being broken within tens of minutes due to high residual stress.

本發明之第一目的在於,能降低與樹脂等耐熱性較低之材料形成為一體之玻璃基板之殘留應力。 本發明之第二目的在於,即便對因較高之殘留應力而通常於數十分鐘以內發生破壞之玻璃基板,亦能於破壞發生前降低殘留應力。 [解決問題之技術手段]A first object of the present invention is to reduce the residual stress of a glass substrate integrated with a material having low heat resistance such as resin. The second object of the present invention is to reduce the residual stress before the damage occurs even for a glass substrate that usually breaks within tens of minutes due to high residual stress. [Technical means to solve the problem]

以下,作為解決問題之技術手段,對複數個態樣進行說明。該等態樣可視需要而任意組合。Hereinafter, a plurality of aspects will be described as technical means for solving the problems. These aspects can be combined arbitrarily as needed.

本發明之一觀點之降低玻璃基板之殘留應力之方法包含下述步驟。 ◎雷射光照射步驟,其係對玻璃基板之殘留應力較高之部分照射雷射光而進行加熱。 ◎冷卻步驟,其係將被照射雷射光而加熱後之部分冷卻。 於該方法中,玻璃基板之殘留應力較高之部分被加熱,故而能降低與樹脂等耐熱性較低之材料形成為一體之玻璃基板之殘留應力。其理由在於,並非玻璃基板整體被加熱,故而對樹脂等難以造成熱之影響。 又,於該方法中,將玻璃基板加熱1微微秒~100秒鐘左右,藉此,於加熱區,殘留應力降低,故而,即便對通常於數十分鐘以內發生破壞之玻璃基板,亦能於破壞發生前降低殘留應力。 所謂「殘留應力較高之部分被加熱」,表示玻璃基板上存在不被加熱之部分。 所謂「降低殘留應力」,表示內部缺陷之經時成長得到抑制,並將殘留應力降低至未被施加外力之玻璃基板於既定時間內不會斷裂之程度。 於該方法中,被照射雷射光而加熱後之區域被冷卻,故而,即便以相對較短之時間間隔逐次進行對近接區域之加熱,亦能於該等複數個加熱區域,降低殘留應力。其理由在於,藉由進行冷卻,將成為高溫之區域不會於複數個加熱區域之延伸方向上擴大,因此殘留應力降低效果得以維持。其結果,產距時間縮短。 冷卻可始終進行,亦可於雷射光照射之後進行。 冷卻部位可為僅經加熱後之部分,亦可為包括經加熱後之部分在內之玻璃基板整體。A method of reducing the residual stress of a glass substrate according to an aspect of the present invention includes the following steps. ◎Laser light irradiation step, which is to irradiate the part of the glass substrate with high residual stress to heat with laser light. ◎The cooling step is to cool the part heated by irradiation with laser light. In this method, since the portion with high residual stress of the glass substrate is heated, the residual stress of the glass substrate integrally formed with a material having low heat resistance such as resin can be reduced. The reason for this is that since the entire glass substrate is not heated, it is difficult to exert thermal influence on resin and the like. In addition, in this method, the glass substrate is heated for about 1 picosecond to 100 seconds, thereby reducing the residual stress in the heating zone, so even for a glass substrate that usually breaks within tens of minutes, it can be Reduce residual stress before failure occurs. The so-called "the portion with high residual stress is heated" means that there is a portion on the glass substrate that is not heated. The so-called "reducing residual stress" means that the growth of internal defects over time is suppressed, and the residual stress is reduced to such an extent that the glass substrate without external force will not break within a predetermined period of time. In this method, the heated area irradiated with laser light is cooled. Therefore, even if the adjacent areas are heated successively at relatively short time intervals, the residual stress can be reduced in the plurality of heated areas. The reason for this is that, by cooling, the region to become high temperature does not expand in the extending direction of the plurality of heated regions, so the effect of reducing the residual stress is maintained. As a result, lead times are shortened. Cooling can be carried out all the time or after laser light irradiation. The cooled portion may be only a heated portion, or may be the entirety of the glass substrate including the heated portion.

雷射光照射步驟亦可為將複數道雷射光同時照射至複數處。 於該方法中,能以短時間實現殘留應力降低。The step of irradiating laser light can also be irradiating multiple laser beams to multiple places at the same time. In this method, reduction of residual stress can be achieved in a short time.

上述雷射光照射步驟亦可為反覆執行將雷射光照射至不同之處。 於該方法中,被雷射照射之區域增加之結果,殘留應力降低之區域之面積增加。The above-mentioned step of irradiating laser light may also be performed repeatedly to irradiate laser light to different locations. In this method, as a result of the increase in the area irradiated with laser light, the area of the area where the residual stress is reduced increases.

本發明之另一觀點之降低玻璃基板之殘留應力之裝置具備雷射裝置及冷卻裝置。 雷射裝置對玻璃基板之殘留應力較高之部分照射雷射光而進行加熱。 冷卻裝置將被照射雷射光而加熱後之部分冷卻。 於該裝置中,玻璃基板之殘留應力較高之部分被加熱,故而能降低與樹脂等耐熱性較低之材料形成為一體之玻璃基板之殘留應力。其理由在於,並非玻璃基板整體被加熱,故而對樹脂等難以造成熱之影響。 又,於該裝置中,將玻璃基板加熱1微微秒~100秒鐘左右,藉此,於加熱區,殘留應力降低,故而,即便對通常於數十分鐘以內發生破壞之玻璃基板,亦能於破壞發生前降低殘留應力。 於該裝置中,被照射雷射光而加熱後之區域被冷卻,故而,即便以相對較短之時間間隔逐次進行對近接區域之加熱,亦能於該等複數個加熱區域,降低殘留應力。其理由在於,藉由進行冷卻,將成為高溫之區域不會於複數個加熱區域之延伸方向上擴大,因此殘留應力降低效果得以維持。其結果,產距時間縮短。 冷卻可始終進行,亦可於雷射光照射之後進行。 冷卻部位可為僅經加熱後之部分,亦可為包括經加熱後之部分在內之玻璃基板整體。A device for reducing residual stress of a glass substrate according to another aspect of the present invention includes a laser device and a cooling device. A laser device heats a portion of a glass substrate having a high residual stress by irradiating laser light. The cooling device cools the part heated by irradiation with laser light. In this device, the portion with high residual stress of the glass substrate is heated, so that the residual stress of the glass substrate integrally formed with a material having low heat resistance such as resin can be reduced. The reason for this is that since the entire glass substrate is not heated, it is difficult to exert thermal influence on resin and the like. In addition, in this device, the glass substrate is heated for about 1 picosecond to 100 seconds, thereby reducing the residual stress in the heating zone, so even for a glass substrate that usually breaks within tens of minutes, it can be Reduce residual stress before failure occurs. In this device, the heated area irradiated with laser light is cooled. Therefore, even if the adjacent areas are heated successively at relatively short time intervals, the residual stress can be reduced in the plurality of heated areas. The reason for this is that, by cooling, the region to become high temperature does not expand in the extending direction of the plurality of heated regions, so the effect of reducing the residual stress is maintained. As a result, lead times are shortened. Cooling can be carried out all the time or after laser light irradiation. The cooled portion may be only a heated portion, or may be the entirety of the glass substrate including the heated portion.

雷射裝置亦可將複數道雷射光同時照射至複數處。 於該裝置中,能以短時間實現殘留應力降低。The laser device can also irradiate multiple laser beams to multiple places at the same time. In this device, residual stress can be reduced in a short time.

雷射裝置亦可反覆執行將雷射光照射至不同之處。 於該裝置中,被雷射照射之區域增加之結果,殘留應力降低之區域之面積增加。 [發明之效果]The laser device can also repeatedly irradiate the laser light to different places. In this device, as a result of the increase in the area irradiated with laser light, the area of the area where the residual stress is reduced increases. [Effect of Invention]

根據本發明,能降低與樹脂等耐熱性較低之材料形成為一體之玻璃基板之殘留應力。其理由在於,並非玻璃基板整體被加熱,故而對樹脂等難以造成熱之影響。進而,根據本發明,即便對因較高之殘留應力而通常於數十分鐘以內發生破壞之玻璃基板,亦能於破壞發生前降低殘留應力。其理由在於,將玻璃基板之1處或複數處加熱1微微秒~100秒鐘左右,執行1次該加熱或將加熱位置錯開而執行複數次該加熱,藉此,於加熱區,殘留應力降低。According to the present invention, it is possible to reduce the residual stress of a glass substrate integrated with a material having low heat resistance such as resin. The reason for this is that since the entire glass substrate is not heated, it is difficult to exert thermal influence on resin and the like. Furthermore, according to the present invention, the residual stress can be reduced before the fracture occurs even for a glass substrate that usually breaks within tens of minutes due to high residual stress. The reason for this is to heat one or several places of the glass substrate for about 1 picosecond to 100 seconds, and perform the heating once or perform the heating multiple times with the heating position shifted, thereby reducing the residual stress in the heated area. .

1.第1實施形態 (1)雷射照射裝置 圖1表示本發明之一實施形態之雷射照射裝置1之整體構成。圖1係本發明之第1實施形態之雷射照射裝置之模式圖。 雷射照射裝置1具有藉由將玻璃基板G之殘留應力較高之部分加熱而降低端面附近部分之殘留應力之功能。1. First Embodiment (1) Laser Irradiation Apparatus Fig. 1 shows the overall configuration of a laser irradiation apparatus 1 according to an embodiment of the present invention. Fig. 1 is a schematic diagram of a laser irradiation device according to a first embodiment of the present invention. The laser irradiation device 1 has a function of reducing the residual stress of the portion near the end surface by heating the portion of the glass substrate G where the residual stress is high.

玻璃基板G包括僅由玻璃形成者、使玻璃組合樹脂等其他構件而成者。作為玻璃之種類之具有代表性之例,可列舉用於顯示器或儀錶面板等之鈉玻璃、無鹼玻璃,但種類並不限定於其等。關於玻璃之厚度,具體而言,為3 mm以下,例如為0.004~3 mm之範圍,較佳為0.2~0.4 mm之範圍。The glass substrate G includes glass forming only and glass combining other members such as resin. Typical examples of the types of glass include soda glass and non-alkali glass used for displays, instrument panels, and the like, but the types are not limited thereto. Specifically, the thickness of the glass is 3 mm or less, for example, in the range of 0.004 to 3 mm, preferably in the range of 0.2 to 0.4 mm.

雷射照射裝置1具備雷射裝置3。雷射裝置3具有用以對玻璃基板G照射雷射光之雷射振盪器15、雷射控制部17。雷射控制部17能控制雷射振盪器15之驅動及雷射功率。The laser irradiation device 1 includes a laser device 3 . The laser device 3 has a laser oscillator 15 for irradiating the glass substrate G with laser light, and a laser control unit 17 . The laser control unit 17 can control the driving of the laser oscillator 15 and the laser power.

雷射裝置3具有將雷射光傳輸至下述機械驅動系統側之傳輸光學系統5。傳輸光學系統5例如具有聚光透鏡19、複數個反射鏡(未圖示)、稜鏡(未圖示)等。 雷射照射裝置1具有藉由使聚光透鏡19之位置沿著光軸方向移動,而變更雷射光點之大小之驅動機構11。The laser device 3 has a transmission optical system 5 that transmits laser light to the mechanical drive system side described below. The transmission optical system 5 includes, for example, a condenser lens 19 , a plurality of reflection mirrors (not shown), a mirror (not shown), and the like. The laser irradiation device 1 has a drive mechanism 11 for changing the size of the laser spot by moving the position of the condenser lens 19 along the optical axis direction.

雷射照射裝置1具有載置玻璃基板G之加工台7。加工台7係藉由台驅動部13而移動。台驅動部13具有使加工台7相對於加工頭(未圖示)沿著水平方向移動之移動裝置(未圖示)。移動裝置係具有導軌、馬達等之公知機構。The laser irradiation apparatus 1 has the processing table 7 on which the glass substrate G is mounted. The processing table 7 is moved by the table drive unit 13 . The table drive unit 13 has a moving device (not shown) that moves the processing table 7 in the horizontal direction relative to the processing head (not shown). The moving device has known mechanisms such as guide rails and motors.

雷射照射裝置1具備控制部9。控制部9係具有處理器(例如,CPU(Central Processing Unit,中央處理單元))、記憶裝置(例如,ROM(Read Only Memory,唯讀記憶體)、RAM(Random Access Memory,隨機存取記憶體)、HDD(Hard Disk Drive,硬碟驅動器)、SSD(Solid State Drives,固態驅動器)等)、各種介面(例如,A/D轉換器、D/A轉換器、通信介面等)之電腦系統。控制部9藉由執行記憶部(對應於記憶裝置之記憶區域之一部分或全部)中所保存之程式,而執行各種控制動作。 控制部9可包含單個處理器,亦可包含用於各控制之獨立之複數個處理器。The laser irradiation device 1 includes a control unit 9 . The control section 9 has a processor (for example, CPU (Central Processing Unit, central processing unit)), memory device (for example, ROM (Read Only Memory, read-only memory), RAM (Random Access Memory, random access memory) ), HDD (Hard Disk Drive, hard disk drive), SSD (Solid State Drives, solid state drive), etc.), computer systems with various interfaces (eg, A/D converter, D/A converter, communication interface, etc.). The control unit 9 executes various control actions by executing the programs stored in the memory unit (corresponding to a part or all of the memory area of the memory device). The control unit 9 may include a single processor, or may include a plurality of independent processors for each control.

控制部9能控制雷射控制部17。控制部9能控制驅動機構11。控制部9能控制台驅動部13。 於控制部9,連接有檢測玻璃基板G之大小、形狀及位置之感測器,用以檢測各裝置之狀態之感測器及開關,以及資訊輸入裝置;但對此並未圖示。The control unit 9 can control the laser control unit 17 . The control unit 9 can control the drive mechanism 11 . The control unit 9 can control the drive unit 13 . A sensor for detecting the size, shape and position of the glass substrate G, a sensor and a switch for detecting the status of each device, and an information input device are connected to the control part 9; however, this is not shown in the figure.

於圖1中,表示出了自玻璃基板G之正側或背側以噴射氣體將基板冷卻之基板冷卻裝置35。基板冷卻裝置35由控制部9控制動作。再者,用於冷卻之冷卻媒體並不特別限定。 基板冷卻裝置亦可藉由將放置玻璃之平台設定為水冷台而實現。 亦可於雷射照射裝置1搭載基板冷卻機構。In FIG. 1, the substrate cooling apparatus 35 which cools a substrate by injecting gas from the front side or the back side of the glass substrate G is shown. The operation of the substrate cooling device 35 is controlled by the control unit 9 . Furthermore, the cooling medium used for cooling is not particularly limited. The substrate cooling device can also be realized by setting the platform on which the glass is placed as a water cooling platform. A substrate cooling mechanism may also be mounted on the laser irradiation apparatus 1 .

(2)熔融倒角動作 作為於玻璃基板G產生殘留應力之加工之例,使用圖2~圖4,說明對玻璃基板G之端面進行熔融倒角之動作。圖2係表示雷射光點之移動之玻璃基板之模式圖。圖3係經熔融倒角後之玻璃基板之截面照片。圖4係表示自經熔融倒角後之玻璃基板之端面朝向中央側的阻滯之變化之曲線圖。 如圖2所示,對著玻璃基板G,將雷射光照射至玻璃基板G之端面附近部分21,進而,沿著玻璃基板G之端面20掃描雷射光點S。此時,雷射光點S係以自玻璃基板G之端面20朝向基板內側(中央側)移動至相距例如10 μm~150 μm之位置之方式設置。(2) Fusion chamfering operation As an example of processing in which residual stress is generated on the glass substrate G, the operation of fusing and chamfering the end surface of the glass substrate G will be described using FIGS. 2 to 4 . Fig. 2 is a schematic diagram of a glass substrate showing movement of a laser spot. Fig. 3 is a cross-sectional photo of a glass substrate after melting and chamfering. Fig. 4 is a graph showing the change in retardation from the end surface toward the center side of the glass substrate after melting and chamfering. As shown in FIG. 2 , facing the glass substrate G, the laser light is irradiated to the portion 21 near the end surface of the glass substrate G, and then the laser spot S is scanned along the end surface 20 of the glass substrate G. At this time, the laser spot S is set so as to move from the end surface 20 of the glass substrate G toward the inner side (central side) of the substrate to a position at a distance of, for example, 10 μm to 150 μm.

藉由如上之雷射光點S之照射及掃描,玻璃基板G之端面附近部分21被加熱。尤其是,藉由照射中紅外光之雷射光,雷射光一面透射至玻璃基板G之內部一面被吸收。因此,玻璃基板G之端面20不僅雷射光之照射面即正面側被相對較為均勻地加熱,甚至玻璃基板G之內部及背面側整體亦被相對較為均勻地加熱。故而,玻璃基板G之端面20會以基板厚度之中央部向外側鼓起之方式熔融,其結果,如圖3所示,端面20被倒角。By irradiation and scanning of the laser spot S as described above, the portion 21 near the end face of the glass substrate G is heated. In particular, by irradiating the laser light of the mid-infrared light, the laser light is absorbed while being transmitted to the inside of the glass substrate G. Therefore, the end surface 20 of the glass substrate G is heated relatively uniformly not only on the front side, which is the irradiation surface of the laser light, but also on the inside and the entire rear side of the glass substrate G relatively uniformly. Therefore, the end surface 20 of the glass substrate G is melted so that the central portion of the substrate thickness bulges outward, and as a result, the end surface 20 is chamfered as shown in FIG. 3 .

以上之結果,如圖4所示,於玻璃基板G之端面附近部分(例如,與端面20相距200 μm之區域),阻滯(nm)增大。阻滯係透過物體後之光所產生之相位差,係與於物體內作用之應力成正比之值。所謂未被施加外力之物體之阻滯較高,表示殘留應力較高。As a result of the above, as shown in FIG. 4 , the retardation (nm) increased in the vicinity of the end surface of the glass substrate G (for example, a region 200 μm away from the end surface 20 ). Retardation is the phase difference produced by the light passing through the object, and it is a value proportional to the stress acting on the object. The so-called higher retardation of an object to which no external force is applied indicates higher residual stress.

(3)殘留應力降低處理 使用圖5~圖8,對殘留應力降低處理進行說明。圖5~圖8係表示第1實施形態之雷射光點之移動的玻璃基板之模式圖。(3) Residual stress reduction treatment The residual stress reduction treatment will be described using FIGS. 5 to 8 . 5 to 8 are schematic views of the glass substrate showing the movement of the laser spot according to the first embodiment.

於圖5中,雷射光點S1照射至端面附近部分21之一點。 於圖6中,雷射光點S2照射至端面附近部分21之不同位置之另一點。 於圖7中,雷射光點S3照射至端面附近部分21之不同位置之又另一點。 於圖8中,雷射光點S4照射至端面附近部分21之不同位置之再另一點。In FIG. 5 , the laser spot S1 is irradiated to one point of the portion 21 near the end surface. In FIG. 6 , the laser spot S2 is irradiated to another point at a different position of the portion 21 near the end face. In FIG. 7 , the laser spot S3 is irradiated to yet another point at a different position of the portion 21 near the end surface. In FIG. 8 , the laser spot S4 is irradiated to yet another point at a different position of the portion 21 near the end face.

若使雷射光點對殘留應力產生區域Z上之1點照射特定時間而將其加熱至玻璃轉移點以上之溫度,則於該區域,殘留應力降低。因此,自圖5~圖8可知,藉由逐次進行將1點加熱特定時間之動作,雷射光點S1~S4照射至於端面方向上連續且鄰接之位置,作為結果,端面附近部分21整體被照射。 其中,雷射光點之個數、位置、照射順序、於端面附近部分21中所占之比率並不限定於該實施形態。If the laser spot is irradiated to a point on the residual stress generating region Z for a certain period of time and heated to a temperature above the glass transition point, the residual stress will decrease in this region. Therefore, as can be seen from FIGS. 5 to 8 , by sequentially heating one point for a specific time, the laser spots S1 to S4 are irradiated to consecutive and adjacent positions in the direction of the end face. As a result, the entire portion 21 near the end face is irradiated. . However, the number, position, irradiation order, and ratio of the laser spots in the portion near the end surface 21 are not limited to this embodiment.

於該實施形態中,藉由反覆進行將1點加熱特定時間之動作,及錯開位置而將1點加熱特定時間之動作,而使殘留應力產生區域Z(斜線區域)達到玻璃轉移點以上之溫度,降低端面附近部分21整體之殘留應力。 於該實施形態中,雷射光點S最終照射至端面附近部分21整體,而降低端面附近部分21整體之殘留應力。但於僅要使端面附近部分21之一部分區域中之殘留應力降低之情形時,雷射光點S亦可僅照射至端面附近部分21之特定區域,或可僅照射至端面附近部分21整體之一半左右之區域。In this embodiment, by repeating the operation of heating one point for a specific time and the operation of heating one point for a specific time by shifting the position, the residual stress generation region Z (hatched region) reaches a temperature equal to or higher than the glass transition point , to reduce the residual stress of the entire portion 21 near the end face. In this embodiment, the laser spot S is finally irradiated to the entire portion 21 near the end face, thereby reducing the residual stress in the entire portion 21 near the end face. However, when it is only necessary to reduce the residual stress in a part of the portion 21 near the end face, the laser spot S can also be irradiated only to a specific area of the portion 21 near the end face, or can only be irradiated to half of the entire portion 21 near the end face. left and right areas.

(4)殘留應力降低處理中之雷射光點之形狀 本發明人等基於實驗,獲得了如下發現,從而想到了本發明,所謂發現即,於殘留應力降低處理中,需將會成為高溫之區域抑制於沿著端面20之方向之狹窄範圍內。 於該實施形態中,將端面附近部分21之中之1點加熱特定時間,藉此降低經加熱後之區域之殘留應力。圖9、圖10及圖11係表示雷射光點S之形狀之變化之模式性俯視圖。 於圖9中,表示出了圓形之雷射光點S100、於與端面20正交之方向上較長之橢圓形之雷射光點S101。於圖10中,表示出了沿著端面20而較長之橢圓形之雷射光點S102、S103。於圖11中,表示出了覆蓋端面20整體且沿著端面20而較長之形狀之雷射光點S104。於使用雷射光點S100、S101、S102、S103之情形時,若調整雷射輸出及用於加熱之特定時間,則加熱區域中之殘留應力降低。其中,殘留應力降低效果之高低順序為S100≒S101>S102>S103。於使用雷射光點S104之情形時,即便調整雷射輸出及用於加熱之特定時間,殘留應力亦不降低。 鑒於以上所示之實驗結果,本發明人等獲得了如下發現,從而想到了本發明,所謂發現即,於殘留應力降低處理中,需將會成為高溫之區域抑制於在沿著端面20之方向上狹窄之範圍內。(4) The shape of the laser spot in the residual stress reduction process The present inventors obtained the following findings based on experiments, and thus conceived the present invention. The so-called discovery means that in the residual stress reduction process, a region that will become a high temperature is required. Contained within a narrow range along the direction of the end face 20 . In this embodiment, one point of the portion 21 in the vicinity of the end face is heated for a specific time, thereby reducing the residual stress in the heated region. 9, 10 and 11 are schematic plan views showing changes in the shape of the laser spot S. FIG. In FIG. 9 , a circular laser spot S100 and an elliptical laser spot S101 elongated in a direction perpendicular to the end face 20 are shown. In FIG. 10 , elliptical laser spots S102 and S103 extending along the end face 20 are shown. In FIG. 11, the laser spot S104 which covers the whole end surface 20 and is long along the end surface 20 is shown. In the case of using the laser spots S100, S101, S102, S103, if the laser output and the specific time for heating are adjusted, the residual stress in the heated area is reduced. Wherein, the order of the residual stress reducing effect is S100≒S101>S102>S103. In the case of using the laser spot S104, even if the laser output and the specific time for heating are adjusted, the residual stress does not decrease. In view of the experimental results shown above, the present inventors came up with the present invention by finding that, in the residual stress reduction process, it is necessary to suppress the region that will become high temperature in the direction along the end surface 20 within a narrow range.

於雷射光點S為圓形之情形時,例如,直徑較佳為4 μm~20 mm。雷射光點S之直徑越大,則每1次加熱之處理面積越大,降低特定面積之殘留應力所需之時間越短。 如圖9及圖10所示,雷射光點S亦可為橢圓形。其中,雷射光點S之沿著端面20之方向之寬度相對於雷射光點S之與端面20交叉之方向之寬度越長,則殘留應力降低效果越低。雷射光點S之沿著端面20之方向之寬度較佳為雷射光點S之與端面20交叉之方向之寬度的10倍以下。When the laser spot S is circular, for example, the diameter is preferably 4 μm to 20 mm. The larger the diameter of the laser spot S, the larger the treatment area per heating, and the shorter the time required to reduce the residual stress of a specific area. As shown in FIGS. 9 and 10 , the laser spot S can also be elliptical. Wherein, the longer the width of the laser spot S along the direction of the end surface 20 is relative to the width of the laser spot S in the direction intersecting the end surface 20 , the lower the effect of reducing residual stress. The width of the laser spot S along the direction of the end surface 20 is preferably less than 10 times the width of the laser spot S in the direction intersecting the end surface 20 .

用於加熱之特定時間取決於加熱中之加熱區之溫度。即,以越高輸出進行加熱,則加熱區之溫度變得越高,殘留應力以越短時間降低。以越高輸出進行加熱,用於加熱之特定時間可越短,產距時間越短。 用於加熱之特定時間例如較佳為1微微秒~100秒左右。最小之特定時間為被認知為玻璃之構造緩和所需之時間(緩和時間)之最小值的1微微秒。加熱區之溫度越低,則緩和時間越長,於加熱區之溫度為玻璃轉移點左右之情形時,較佳為將用於加熱之特定時間設定為作為緩和時間之100秒左右。 若欲使用於加熱之特定時間極短,則需於短時間內將玻璃基板G加熱至高溫,所需之輸出會大幅度增加,因此,於實用上,要兼顧產距時間縮短之優點與輸出上升導致之成本增加而決定加熱條件。The specific time for heating depends on the temperature of the heating zone being heated. That is, as the heating is performed with a higher output, the temperature of the heating zone becomes higher, and the residual stress decreases in a shorter time. The higher the output for heating, the shorter the specific time for heating can be, and the shorter the lead time. The specific time for heating is preferably about 1 picosecond to 100 seconds, for example. The minimum specified time is 1 picosecond which is recognized as the minimum time required for the structure of glass to relax (relaxation time). The lower the temperature of the heating zone, the longer the relaxation time. When the temperature of the heating zone is around the glass transition point, it is preferable to set the specific time for heating to about 100 seconds as the relaxation time. If the specific time for heating is to be extremely short, the glass substrate G needs to be heated to a high temperature in a short time, and the required output will be greatly increased. Therefore, in practice, it is necessary to take into account the advantages of shortening the production time and the output. The heating conditions are determined by the cost increase caused by the rise.

雷射輸出需為能加熱至玻璃轉移點以上之值。其係根據雷射光點之尺寸、雷射波長、玻璃之種類或板厚而適當設定。再者,於玻璃基板G之加熱部之溫度為玻璃轉移點左右之情形時,幾乎確認不到加熱部之變形。於加熱部之溫度更高之情形時,加熱部熔融,而形狀變化。雷射輸出越高,則加熱部之黏度越低,於越短時間內大幅變形。根據本發明,即便於雷射輸出較高,而玻璃基板G之形狀變形之情形時,殘留應力亦降低。其中,於對玻璃基板G之容許變形量上具有制約之製品應用本發明之情形時,應對雷射輸出設定上限,以免玻璃基板G之黏度下降而導致變形量超過容許值。 將厚度為200 μm之無鹼玻璃作為對象,對特定時間加熱之條件例進行說明。使用光點尺寸為4 mm之CO2 雷射(波長為10.6 μm),且條件為:3 W,20 s。條件亦可為:4 W,4 s。條件亦可為:6 W,2 s。The laser output needs to be of a value capable of heating above the glass transition point. It is properly set according to the size of the laser spot, the laser wavelength, the type of glass or the thickness of the plate. In addition, when the temperature of the heating part of the glass substrate G is about a glass transition point, deformation|transformation of a heating part is hardly recognized. When the temperature of the heating part is higher, the heating part melts and the shape changes. The higher the laser output is, the lower the viscosity of the heating part is, and the deformation will be large in a shorter time. According to the present invention, even when the laser output is high and the shape of the glass substrate G is deformed, the residual stress is reduced. Wherein, when the present invention is applied to a product that has restrictions on the allowable deformation of the glass substrate G, an upper limit should be set for the laser output, so as to prevent the viscosity of the glass substrate G from decreasing and causing the deformation to exceed the allowable value. An example of heating conditions for a specific time will be described for an alkali-free glass with a thickness of 200 μm. A CO 2 laser with a spot size of 4 mm (wavelength of 10.6 μm) was used, and the conditions were: 3 W, 20 s. Conditions can also be: 4 W, 4 s. Conditions can also be: 6 W, 2 s.

雷射之種類(波長)並不特別限定。 朝向玻璃基板G出入熱之方向並不特別限定。可自玻璃基板G之正面輸入熱,亦可自背面輸入熱,或可自端面20輸入熱。 於上述實施形態中,熔融倒角結束後才進行殘留應力降低處理,但亦可於一個玻璃基板G上並行實施熔融倒角加工與殘留應力降低處理。具體而言,藉由使用2道雷射光束,而於熔融倒角動作之中途開始殘留應力降低處理,自此以後兩個處理便同時進行。於該情形時,整體之處理時間縮短。 再者,為使用複數道雷射光束,可準備複數個雷射振盪器,亦可使雷射光束自1個雷射振盪器分支。The type (wavelength) of the laser is not particularly limited. The direction in which heat is taken in and out toward the glass substrate G is not particularly limited. Heat can be input from the front side of the glass substrate G, heat can also be input from the back side, or heat can be input from the end surface 20 . In the above embodiment, the residual stress reduction treatment is performed after the fusion chamfering is completed, but the fusion chamfering process and the residual stress reduction treatment may be performed on one glass substrate G in parallel. Specifically, by using two laser beams, the residual stress reduction process was started in the middle of the melting and chamfering operation, and the two processes were performed simultaneously thereafter. In this case, the overall processing time is shortened. Furthermore, in order to use a plurality of laser beams, a plurality of laser oscillators may be prepared, and the laser beams may be branched from one laser oscillator.

以上之結果,玻璃基板G之端面附近部分21(即,殘留應力產生區域Z)被加熱至玻璃轉移點以上,其結果,殘留應力降低。 於該方法中,玻璃基板G之端面附近部分21被加熱(即,並非玻璃基板G整體被加熱),故而能降低與樹脂等耐熱性較低之材料形成為一體的玻璃基板G之端面附近部分21之殘留應力。其理由在於,對樹脂等難以造成熱之影響。進而,將玻璃基板加熱1微微秒~100秒鐘左右,執行1次該加熱或將位置錯開而執行複數次該加熱,藉此,於加熱區,殘留應力降低,因此即便對因較高之殘留應力而通常於數十分鐘以內發生破壞之玻璃基板,亦能於破壞發生前降低殘留應力。As a result of the above, the portion 21 near the end surface of the glass substrate G (that is, the residual stress generating region Z) is heated to a temperature equal to or higher than the glass transition point, and as a result, the residual stress is reduced. In this method, the portion 21 near the end surface of the glass substrate G is heated (that is, the entirety of the glass substrate G is not heated), so that the portion 21 near the end surface of the glass substrate G integrally formed with a material with low heat resistance such as resin can be reduced. 21 residual stress. The reason for this is that it is difficult to affect the resin or the like by heat. Furthermore, the glass substrate is heated for about 1 picosecond to 100 seconds, and the heating is performed once or the heating is performed multiple times with the position staggered. In this way, the residual stress in the heating area is reduced, so even for high residual stress The glass substrate, which usually breaks within tens of minutes due to stress, can also reduce the residual stress before the breakage occurs.

(5)藉由冷卻實現之產距時間之縮短 於將位置錯開而執行上述特定時間加熱方式之情形時,以實施第1次加熱、錯開而實施第2次加熱、錯開而實施第3次加熱…之方式,逐次進行特定時間加熱。此時,若欲縮短產距時間,則需縮短加熱動作彼此之時間間隔。但於例如圖12所示之加熱位置之順序中,與前一個加熱區域緊緊鄰接之區域成為下一個加熱區域。於該情形時,例如第2次加熱需等待至第1次加熱部之溫度降低方可執行。其理由在於,例如第2次加熱區域與第1次加熱區域重疊,對應於上述「將玻璃基板G之端面附近部分加熱之情形中的高溫部沿著端面變長之情形」。(5) The shortening of the lead time achieved by cooling In the situation where the position is staggered and the above-mentioned specific time heating method is performed, the first heating is carried out, the second heating is carried out by staggering, and the third heating is carried out by staggering …by heating for a specific time one after another. At this time, if you want to shorten the lead time, you need to shorten the time interval between heating operations. However, in the sequence of heating positions as shown in FIG. 12, for example, the area immediately adjacent to the previous heating area becomes the next heating area. In this case, for example, the second heating needs to wait until the temperature of the first heating part drops. The reason for this is that, for example, the second heating region overlaps with the first heating region, corresponding to the above-mentioned "when the portion near the end surface of the glass substrate G is heated, the high temperature portion becomes longer along the end surface".

於進行上述錯開照射之情形時,能藉由進行基板之冷卻,而縮短加熱動作彼此之時間間隔。於圖1中,表示出了自玻璃基板G之正側或背側以噴射氣體將基板冷卻之基板冷卻裝置35。 於該情形時,將第1次加熱區域以空冷等方式冷卻後再進行第2次加熱。藉此,即便於以圖12所示之順序進行加熱之情形時,亦能縮短時間間隔。In the case of performing the above-mentioned staggered irradiation, the time interval between heating operations can be shortened by cooling the substrate. In FIG. 1, the substrate cooling apparatus 35 which cools a substrate by injecting gas from the front side or the back side of the glass substrate G is shown. In this case, the second heating is performed after the first heating area is cooled by air cooling or the like. Thereby, even when heating is performed in the order shown in FIG. 12, time intervals can be shortened.

如上所述般能縮短時間間隔之理由在於,被照射雷射光而加熱後之部分係於冷卻後再被照射下一次雷射光,故而,即便對方才已被加熱之部分附近照射下一次雷射光,將成為高溫之區域亦不會因冷卻而於沿著端面之方向上擴大。即,其理由在於,於該情形時,對應於上述「將玻璃基板G之端面附近部分加熱之情形中的高溫部沿著端面被抑制得較窄之情形」。 冷卻可始終進行,亦可於雷射光照射之後進行。The reason why the time interval can be shortened as described above is that the part heated by irradiation with laser light is irradiated with laser light again after cooling down. Therefore, even if the next time laser light is irradiated near the heated part, The area that will become high temperature will not expand in the direction along the end surface due to cooling. That is, the reason is that, in this case, it corresponds to the above-mentioned "case where the high temperature portion is suppressed to be narrow along the end surface in the case of heating the portion near the end surface of the glass substrate G". Cooling can be carried out all the time or after laser light irradiation.

再者,用於冷卻之冷卻媒體並不特別限定。 基板冷卻裝置亦可藉由將放置玻璃之平台設定為水冷台而實現。 亦可於雷射照射裝置1搭載基板冷卻機構。Furthermore, the cooling medium used for cooling is not particularly limited. The substrate cooling device can also be realized by setting the platform on which the glass is placed as a water cooling platform. A substrate cooling mechanism may also be mounted on the laser irradiation apparatus 1 .

2.第2實施形態 第1實施形態之特定時間照射方式係採用對每1點逐一進行雷射照射之一點加熱方式,但雷射照射亦可為同時照射多點。 使用圖13~圖16,將如此之例作為第2實施形態而進行說明。於該多點同時照射方式中,實質之處理速度變快。圖13~圖16係表示第2實施形態之雷射光點之移動的玻璃基板之模式圖。2. Second Embodiment The specific-time irradiation method of the first embodiment is a point heating method in which laser irradiation is performed one by one for each point, but laser irradiation may also be applied to multiple points at the same time. Such an example will be described as a second embodiment using FIGS. 13 to 16 . In this multi-point simultaneous irradiation method, the substantial processing speed becomes faster. 13 to 16 are schematic diagrams of a glass substrate showing the movement of the laser spot according to the second embodiment.

於圖13中,離散之2個雷射光點S1照射至端面附近部分21。 於圖14中,表示出了如下狀況,即,藉由圖13之動作,於端面附近部分21,殘留應力降低。In FIG. 13 , two discrete laser spots S1 are irradiated to the portion 21 near the end face. In FIG. 14 , it is shown that the residual stress is reduced in the portion 21 near the end face by the operation of FIG. 13 .

於圖15中,離散之2個雷射光點S2照射至端面附近部分21。此時,2個雷射光點S2照射至與上文之2個雷射光點S1不同之位置,即與之錯開而照射。又,2個雷射光點S2對應於剩餘之殘留應力產生區域Z。 於圖16中,表示出了如下狀況,即,藉由圖15之動作,於端面附近部分21,殘留應力降低。In FIG. 15 , two discrete laser spots S2 are irradiated to the portion 21 near the end face. At this time, the two laser spots S2 are irradiated to positions different from the above two laser spots S1 , that is, they are irradiated while being offset therefrom. Also, the two laser spots S2 correspond to the remaining residual stress generation region Z. In FIG. 16 , it is shown that the residual stress is reduced in the portion 21 near the end face by the operation of FIG. 15 .

於多點同時加熱方式中,加熱區域之數為n點之情形時,與第1實施形態之一點加熱方式相比,需要n倍之輸出。又,於下述遮蔽方式中,對應於遮蔽部之面積,需要更高輸出。 每1點之加熱條件與第1實施形態相同。In the multi-point simultaneous heating method, when the number of heating regions is n points, an output that is n times higher than that of the one-point heating method in the first embodiment is required. Also, in the shielding method described below, a higher output is required corresponding to the area of the shielding portion. The heating conditions per point are the same as those in the first embodiment.

加熱區域間之間隔較佳為加熱區域1點之寬度之0.5倍以上。於加熱區域間之間隔過窄之情形時,複數個加熱區相連,等同於照射沿著殘留應力產生區域Z而較長之1個雷射光點。即,對應於上述「加熱區之形狀沿著殘留應力產生區域Z而變長之情形」,殘留應力降低效果下降。使用圖17及圖18,表示與加熱區域之形狀之間隔之變化。圖17及圖18係表示加熱區域之形狀及間隔之變化之模式性俯視圖。The interval between the heating regions is preferably at least 0.5 times the width of one point of the heating region. When the interval between the heating regions is too narrow, connecting multiple heating regions is equivalent to irradiating one laser spot that is longer along the residual stress generation region Z. That is, corresponding to the above-mentioned "the shape of the heating zone is elongated along the residual stress generating region Z", the effect of reducing the residual stress decreases. Using Fig. 17 and Fig. 18, the change of the distance from the shape of the heating region is shown. 17 and 18 are schematic plan views showing changes in the shape and spacing of heating regions.

於圖17中,表示出了3點圓形之雷射光點S105。雷射光點S105之形狀與圖9之雷射光點S100相同,殘留應力降低效果較高。又,雷射光點S105之間隔設定為與雷射光點S105之寬度相同之程度。 於圖18中,表示出了於與端面20交叉之方向上較長之橢圓形之3點雷射光點S106。雷射光點S106之形狀與圖9之雷射光點S101相同,殘留應力降低效果較高。又,雷射光點S106之間隔設定為與雷射光點S106之寬度相同之程度。 雷射光點之形狀與間隔之組合除上述以外尚有許多。In FIG. 17, three circular laser spots S105 are shown. The shape of the laser spot S105 is the same as that of the laser spot S100 in FIG. 9 , and the effect of reducing residual stress is high. Also, the interval between the laser spots S105 is set to be about the same as the width of the laser spots S105. In FIG. 18 , three oval-shaped laser spots S106 that are longer in the direction intersecting the end face 20 are shown. The shape of the laser spot S106 is the same as that of the laser spot S101 in FIG. 9 , and the effect of reducing residual stress is high. Also, the interval between the laser spots S106 is set to be about the same as the width of the laser spots S106. There are many combinations of shapes and intervals of laser spots besides the above.

殘留應力降低處理之處理速度視加熱區域之數值而變。例如,於加熱區域之寬度為8 mm,10點同時加熱,加熱時間為1 s,每1個加熱區域之殘留應力降低幅度為4 mm之情形時,1次照射之處理速度為4 mm×10/1 s=40 mm/s。The processing speed of the residual stress reduction treatment varies depending on the value of the heating zone. For example, when the width of the heating area is 8 mm, 10 points are heated at the same time, the heating time is 1 s, and the residual stress reduction range of each heating area is 4 mm, the processing speed of one irradiation is 4 mm×10 /1 s = 40 mm/s.

使用圖19及圖20,對使用光分支元件進行多點同時加熱之方式進行說明。圖19係表示使用繞射光學元件或透射型空間光調變器之雷射光點之分支之模式圖。圖20係表示使用反射型空間光調變器之雷射光點之分支之模式圖。 於圖19中,表示出了繞射光學元件(Diffractive Optical Element,DOE)31、或透射型空間光調變器(Spatial Light Modulator,SLM)31。 於圖20中,表示出了反射型空間光調變器(SLM)33。又,亦表示出了2個反射鏡34。Using FIGS. 19 and 20 , a method of performing multi-point simultaneous heating using an optical branching element will be described. Fig. 19 is a schematic diagram showing branching of laser spots using a diffractive optical element or a transmission type spatial light modulator. Fig. 20 is a schematic diagram showing branching of laser spots using reflective spatial light modulators. In FIG. 19 , a diffractive optical element (Diffractive Optical Element, DOE) 31 or a transmissive spatial light modulator (Spatial Light Modulator, SLM) 31 is shown. In FIG. 20, a reflective spatial light modulator (SLM) 33 is shown. In addition, two reflecting mirrors 34 are also shown.

於如圖13~圖16所示般,將位置錯開而執行多點同時加熱方式之情形時,以實施第1次加熱、錯開而實施第2次加熱、錯開而實施第3次加熱…之方式,逐次進行特定時間加熱。此時,若欲縮短產距時間,則需縮短加熱動作彼此之時間間隔。但於例如複數處之第2次加熱區域之任一者成為與複數處之第1次加熱區域之任一者鄰接之區域之情形時,該第2次加熱需等待至第1次加熱部之溫度降低方可執行。其理由在於,例如第2次加熱區域與第1次加熱區域重疊,對應於上述「將玻璃基板G之端面附近部分加熱之情形中的高溫部沿著端面變長之情形」。As shown in Figures 13 to 16, when the position is staggered and multi-point simultaneous heating is performed, the method of implementing the first heating, staggering the second heating, and staggering the third heating... , heating for a specific time one after another. At this time, if you want to shorten the lead time, you need to shorten the time interval between heating operations. However, for example, when any one of the second heating regions at multiple places is adjacent to any one of the first heating regions at multiple places, the second heating needs to wait until the first heating part It can only be executed when the temperature is lowered. The reason for this is that, for example, the second heating region overlaps with the first heating region, corresponding to the above-mentioned "when the portion near the end surface of the glass substrate G is heated, the high temperature portion becomes longer along the end surface".

於進行上述錯開照射之情形時,能藉由進行基板之冷卻,而縮短加熱動作彼此之時間間隔。對於冷卻,如第1實施形態之圖1所示,使用自玻璃基板G之正側或背側以噴射氣體將基板冷卻之基板冷卻裝置35。於該情形時,將第1次加熱區域以空冷等方式冷卻後再進行第2次加熱。藉此,例如即便於第2次加熱區域成為與第1次加熱區域鄰接之區域之情形時,亦能縮短時間間隔。In the case of performing the above-mentioned staggered irradiation, the time interval between heating operations can be shortened by cooling the substrate. For cooling, as shown in FIG. 1 of the first embodiment, a substrate cooling device 35 that cools the substrate by injecting gas from the front side or the back side of the glass substrate G is used. In this case, the second heating is performed after the first heating area is cooled by air cooling or the like. Thereby, even in the case where, for example, the second heating region is a region adjacent to the first heating region, the time interval can be shortened.

如上所述般能縮短時間間隔之理由在於,被照射雷射光而加熱後之部分係於冷卻後再被照射下一次雷射光,故而,即便對方才已被加熱之部分附近照射下一次雷射光,將成為高溫之區域亦不會因冷卻而於沿著端面之方向上擴大。即,其理由在於,於該情形時,對應於上述「將玻璃基板G之端面附近部分加熱之情形中的高溫部沿著端面被抑制得較窄之情形」。 冷卻可始終進行,亦可於雷射光照射之後進行。 與第1實施形態同樣地,冷卻裝置之構成、冷卻方法、配置位置並不特別限定。The reason why the time interval can be shortened as described above is that the part heated by irradiation with laser light is irradiated with laser light again after cooling down. Therefore, even if the next time laser light is irradiated near the heated part, The area that will become high temperature will not expand in the direction along the end surface due to cooling. That is, the reason is that, in this case, it corresponds to the above-mentioned "case where the high temperature portion is suppressed to be narrow along the end surface in the case of heating the portion near the end surface of the glass substrate G". Cooling can be carried out all the time or after laser light irradiation. Similar to the first embodiment, the configuration, cooling method, and arrangement position of the cooling device are not particularly limited.

(1)第1變化例 於第2實施形態中,對使用光分支元件進行多點同時加熱之方式進行了說明,但亦能以遮蔽方式進行多點同時加熱。使用圖21~圖25,將以遮蔽方式進行多點同時加熱之方法作為第1變化例進行說明。圖21係表示利用柱面透鏡之光束形成之模式圖。圖22係表示利用檢流計式掃描器之光束形成之模式圖。圖23係表示利用多面鏡之光束形成之模式圖。圖24係表示遮蔽板與玻璃基板之位置關係之模式性俯視圖。圖25係表示遮蔽板與玻璃基板之位置關係之模式性前視圖。 利用柱面透鏡41(圖21)、檢流計式掃描器43(圖22)或多面鏡45(圖23)等,形成沿著端面20之細長形狀之光束。(1) First Variation In the second embodiment, the method of performing multi-point simultaneous heating using the light splitting element was described, but multi-point simultaneous heating can also be performed by a shielding method. Using FIGS. 21 to 25 , a method of performing multi-point simultaneous heating by a shielding method will be described as a first modification example. Fig. 21 is a schematic diagram showing beam formation by a cylindrical lens. Fig. 22 is a schematic diagram showing beam formation using a galvanometer scanner. Fig. 23 is a schematic diagram showing beam formation using a polygon mirror. Fig. 24 is a schematic plan view showing the positional relationship between the shielding plate and the glass substrate. Fig. 25 is a schematic front view showing the positional relationship between the shielding plate and the glass substrate. A beam of elongated shape along the end surface 20 is formed by a cylindrical lens 41 ( FIG. 21 ), a galvanometer scanner 43 ( FIG. 22 ), a polygon mirror 45 ( FIG. 23 ), or the like.

然後,如圖24及圖25所示,使用遮蔽板47,將雷射光束B部分遮蔽,藉此形成複數個雷射光點S。遮蔽板47具有於端面方向上空開間隙而配置之複數個遮蔽部47a。 遮蔽板47需反射或吸收雷射光。於吸收雷射光之情形時,需具有耐熱性。於雖吸收雷射光但無充足耐熱性之情形時,需具備遮蔽板之強制冷卻機構。 再者,亦可設置使遮蔽板47沿著玻璃基板G之端面附近部分21移動之機構(未圖示)。於該情形時,能變更複數個雷射光點S之位置,藉由反覆變更位置,能對端面附近部分21整體照射雷射光點S。 於第2實施形態之第1變化例中,亦將第1次加熱區域以空冷等方式冷卻後再進行第2次加熱,藉此能縮短加熱動作彼此之時間間隔,且能縮短殘留應力降低處理之產距時間。Then, as shown in FIGS. 24 and 25 , a plurality of laser spots S are formed by partially shielding the laser beam B using a shielding plate 47 . The shielding plate 47 has a plurality of shielding portions 47a arranged with gaps in the end face direction. The shielding plate 47 needs to reflect or absorb the laser light. In the case of absorbing laser light, heat resistance is required. In the case of absorbing laser light but not having sufficient heat resistance, a forced cooling mechanism for the shielding plate is required. Furthermore, a mechanism (not shown) for moving the shielding plate 47 along the portion 21 near the end surface of the glass substrate G may be provided. In this case, the positions of the plurality of laser spots S can be changed, and the laser spots S can be irradiated to the entire portion near the end surface 21 by repeatedly changing the positions. In the first modification of the second embodiment, the first heating area is also cooled by air cooling or the like before the second heating, thereby shortening the time interval between heating operations and shortening the residual stress reduction treatment production interval time.

(2)第2變化例 於第2實施形態中,對使用光分支元件進行多點同時加熱之方式進行了說明,但亦能以逐一脈衝地掃描雷射光之方式進行多點同時加熱。使用圖26~圖29,將以逐一脈衝地掃描雷射光之方式進行多點同時加熱之方法作為第2變化例進行說明。圖26係第2實施形態之第2變化例之雷射照射裝置之模式性俯視圖。圖27係雷射照射裝置之模式性前視圖。圖28係表示使用檢流計式掃描器43之3點雷射光點之形成之模式圖。圖29係表示雷射脈衝及光線角度相對於時間之變化之曲線圖。 如圖26及圖27所示,雷射照射裝置1A具有雷射振盪器15、擴束器49、聚光透鏡19、檢流計式掃描器43。而且,雷射照射裝置1A使用檢流計式掃描器43,雷射光之逐一脈衝地控制照射位置,將雷射光近似於同時地照射至複數處,而形成多點被同時加熱之狀態。(2) Second Modification In the second embodiment, the method of performing multi-point simultaneous heating using the optical branching element was described, but multi-point simultaneous heating can also be performed by scanning the laser light pulse by pulse. Using FIGS. 26 to 29 , a method of simultaneously heating multiple points by scanning laser light pulse by pulse will be described as a second modification. Fig. 26 is a schematic plan view of a laser irradiation device according to a second modification example of the second embodiment. Fig. 27 is a schematic front view of a laser irradiation device. FIG. 28 is a schematic diagram showing the formation of three laser spots using a galvanometer scanner 43 . Figure 29 is a graph showing changes in laser pulse and ray angle with respect to time. As shown in FIGS. 26 and 27 , the laser irradiation device 1A includes a laser oscillator 15 , a beam expander 49 , a condenser lens 19 , and a galvanometer scanner 43 . In addition, the laser irradiation device 1A uses a galvanometer scanner 43 to control the irradiation position of the laser light pulse by pulse, and irradiates the laser light to multiple places approximately simultaneously, thereby forming a state in which multiple points are heated simultaneously.

於圖28之例中,利用檢流計式掃描器將雷射光束之光線角度改變1° ,藉此,於試樣面,雷射光點之位置會移動10 mm。於如圖29所示,同步於以500 Hz振盪之雷射脈衝而改變光線角度之情形時,雷射光以12毫秒之週期於20 mm之區域內有1個往返,3點雷射光點各自僅以1週期(12毫秒)中之2毫秒鐘照射雷射光。又,對3點雷射光點彼此之間之區域,不照射雷射光。於該情形時,因掃描雷射光之週期非常短,故若以特定時間(例如1秒鐘)反覆不斷地執行該動作,則3點僅被以特定時間同時加熱。 於第2實施形態之第2變化例中,亦將第1次加熱區域以空冷等方式冷卻後再進行第2次加熱,藉此能縮短加熱動作彼此之時間間隔,且能縮短殘留應力降低處理之產距時間。In the example of Fig. 28, a galvanometer scanner is used to change the beam angle of the laser beam by 1°, whereby the position of the laser spot on the sample surface will move by 10 mm. As shown in Figure 29, when the angle of the light is changed synchronously with the laser pulse oscillating at 500 Hz, the laser light has a round trip in the area of 20 mm at a period of 12 milliseconds, and each of the three laser spots is only Laser light is irradiated for 2 milliseconds in one cycle (12 milliseconds). Also, no laser light is irradiated to the area between the three laser spots. In this case, since the cycle of scanning the laser light is very short, if this action is repeatedly performed for a specific time (for example, 1 second), the three points will be heated simultaneously for a specific time. In the second modification of the second embodiment, the first heating area is also cooled by air cooling or the like before the second heating, thereby shortening the time interval between heating operations and shortening the residual stress reduction treatment production interval time.

3.其他實施形態 以上,對本發明之複數個實施形態進行了說明,但本發明並不限定於上述實施形態,而可於不脫離發明之主旨之範圍內實施各種變更。尤其是,本說明書中所述之複數個實施形態及變化例可視需要而任意組合。 本發明亦會被應用於未進行熔融倒角之情形。 本發明亦會被應用於殘留應力產生區域並非為玻璃基板G之端面附近部分之情形、例如為中央部分之情形。 [產業上之可利用性]3. Other Embodiments As mentioned above, several embodiments of the present invention have been described, but the present invention is not limited to the above embodiments, and various changes can be made within the scope not departing from the gist of the invention. In particular, the plural embodiments and modifications described in this specification can be combined arbitrarily as needed. The present invention can also be applied to situations where fusion chamfering is not performed. The present invention can also be applied to a case where the residual stress generation region is not a portion near the end surface of the glass substrate G, for example, a central portion. [Industrial availability]

本發明可廣泛應用於降低玻璃基板之殘留應力之方法及降低玻璃基板之殘留應力之裝置。The invention can be widely applied to the method for reducing the residual stress of the glass substrate and the device for reducing the residual stress of the glass substrate.

1‧‧‧雷射照射裝置1A‧‧‧雷射照射裝置3‧‧‧雷射裝置5‧‧‧傳輸光學系統7‧‧‧加工台9‧‧‧控制部11‧‧‧驅動機構13‧‧‧台驅動部15‧‧‧雷射振盪器17‧‧‧雷射控制部19‧‧‧聚光透鏡20‧‧‧端面21‧‧‧端面附近部分31‧‧‧繞射光學元件或透射型空間光調變器33‧‧‧反射型空間光調變器34‧‧‧反射鏡35‧‧‧基板冷卻裝置41‧‧‧柱面透鏡43‧‧‧檢流計式掃描器45‧‧‧多面鏡47‧‧‧遮蔽板47a‧‧‧遮蔽部49‧‧‧擴束器B‧‧‧雷射光束G‧‧‧玻璃基板P1‧‧‧樹脂材料P2‧‧‧樹脂材料S‧‧‧雷射光點S1‧‧‧雷射光點S2‧‧‧雷射光點S3‧‧‧雷射光點S4‧‧‧雷射光點S100‧‧‧雷射光點S101‧‧‧雷射光點S102‧‧‧雷射光點S103‧‧‧雷射光點S104‧‧‧雷射光點S105‧‧‧雷射光點S106‧‧‧雷射光點Z‧‧‧殘留應力產生區域1‧‧‧Laser irradiation device 1A‧‧‧Laser irradiation device 3‧‧‧Laser device 5‧‧‧Transmission optical system 7‧‧‧Processing table 9‧‧‧Control part 11‧‧‧Drive mechanism 13‧ ‧‧Table Drive Unit 15‧‧‧Laser Oscillator 17‧‧‧Laser Control Unit 19‧‧‧Concentrating Lens 20‧‧‧End Face 21‧‧‧Part near End Face 31‧‧‧Diffractive Optical Element or Transmission type spatial light modulator 33‧‧‧reflective spatial light modulator 34‧‧‧mirror 35‧‧‧substrate cooling device 41‧‧‧cylindrical lens 43‧‧‧galvanometer scanner 45‧‧ ‧Polygon mirror 47‧‧‧Shading plate 47a‧‧‧Shading part 49‧‧‧Beam expander B‧‧‧Laser beam G‧‧‧Glass substrate P1‧‧‧Resin material P2‧‧‧Resin material S‧‧ ‧Laser spot S1‧‧‧Laser spot S2‧‧‧Laser spot S3‧‧‧Laser spot S4‧‧‧Laser spot S100‧‧‧Laser spot S101‧‧‧Laser spot S102‧‧‧ Laser spot S103‧‧‧Laser spot S104‧‧‧Laser spot S105‧‧‧Laser spot S106‧‧‧Laser spot Z‧‧‧Residual stress generation area

圖1係本發明之第1實施形態之雷射照射裝置之模式圖。 圖2係表示雷射光點之移動之玻璃基板之模式圖。 圖3係經熔融倒角後之玻璃基板之截面照片。 圖4係表示自經熔融倒角後之玻璃基板之端面朝向中央側的阻滯之變化之曲線圖。 圖5係表示雷射光點之移動之玻璃基板之模式圖。 圖6係表示雷射光點之移動之玻璃基板之模式圖。 圖7係表示雷射光點之移動之玻璃基板之模式圖。 圖8係表示雷射光點之移動之玻璃基板之模式圖。 圖9係表示雷射光點之形狀之變化之模式性俯視圖。 圖10係表示雷射光點之形狀之變化之模式性俯視圖。 圖11係表示雷射光點之形狀之變化之模式性俯視圖。 圖12係表示雷射光點之移動之玻璃基板之模式圖。 圖13係表示第2實施形態之雷射光點之移動的玻璃基板之模式圖。 圖14係表示雷射光點之移動之玻璃基板之模式圖。 圖15係表示雷射光點之移動之玻璃基板之模式圖。 圖16係表示雷射光點之移動之玻璃基板之模式圖。 圖17係表示加熱區域之形狀及間隔之變化之模式性俯視圖。 圖18係表示加熱區域之形狀及間隔之變化之模式性俯視圖。 圖19係表示使用繞射光學元件或透射型空間光調變器之雷射光點之分支之模式圖。 圖20係表示使用反射型空間光調變器之雷射光點之分支之模式圖。 圖21係表示利用柱面透鏡之光束形成之模式圖。 圖22係表示利用檢流計式掃描器之光束形成之模式圖。 圖23係表示利用多面鏡之光束形成之模式圖。 圖24係表示遮蔽板與玻璃基板之位置關係之模式性俯視圖。 圖25係表示遮蔽板與玻璃基板之位置關係之模式性前視圖。 圖26係第2實施形態之第2變化例之雷射照射裝置之模式性俯視圖。 圖27係雷射照射裝置之模式性前視圖。 圖28係表示3點光束之形成之模式圖。 圖29係表示雷射脈衝及光線角度相對於時間之變化之曲線圖。 圖30係與耐熱性較低之材料形成為一體的先前之玻璃製品之模式性俯視圖。Fig. 1 is a schematic diagram of a laser irradiation device according to a first embodiment of the present invention. Fig. 2 is a schematic diagram of a glass substrate showing movement of a laser spot. Fig. 3 is a cross-sectional photo of a glass substrate after melting and chamfering. Fig. 4 is a graph showing the change in retardation from the end surface toward the center side of the glass substrate after melting and chamfering. Fig. 5 is a schematic diagram of a glass substrate showing movement of a laser spot. Fig. 6 is a schematic diagram of a glass substrate showing movement of a laser spot. Fig. 7 is a schematic diagram of a glass substrate showing movement of a laser spot. Fig. 8 is a schematic diagram of a glass substrate showing movement of a laser spot. Fig. 9 is a schematic plan view showing changes in the shape of the laser spot. Fig. 10 is a schematic plan view showing changes in the shape of the laser spot. Fig. 11 is a schematic plan view showing changes in the shape of the laser spot. Fig. 12 is a schematic diagram of a glass substrate showing movement of a laser spot. Fig. 13 is a schematic diagram of a glass substrate showing movement of a laser spot according to a second embodiment. Fig. 14 is a schematic diagram of a glass substrate showing movement of a laser spot. Fig. 15 is a schematic diagram of a glass substrate showing movement of a laser spot. Fig. 16 is a schematic diagram of a glass substrate showing movement of a laser spot. Fig. 17 is a schematic plan view showing changes in the shape and interval of heating regions. Fig. 18 is a schematic plan view showing changes in the shape and interval of heating regions. Fig. 19 is a schematic diagram showing branching of laser spots using a diffractive optical element or a transmission type spatial light modulator. Fig. 20 is a schematic diagram showing branching of laser spots using reflective spatial light modulators. Fig. 21 is a schematic diagram showing beam formation by a cylindrical lens. Fig. 22 is a schematic diagram showing beam formation using a galvanometer scanner. Fig. 23 is a schematic diagram showing beam formation using a polygon mirror. Fig. 24 is a schematic plan view showing the positional relationship between the shielding plate and the glass substrate. Fig. 25 is a schematic front view showing the positional relationship between the shielding plate and the glass substrate. Fig. 26 is a schematic plan view of a laser irradiation device according to a second modification example of the second embodiment. Fig. 27 is a schematic front view of a laser irradiation device. Fig. 28 is a schematic diagram showing the formation of three beams. Figure 29 is a graph showing changes in laser pulse and ray angle with respect to time. Fig. 30 is a schematic top view of a conventional glass product integrally formed with a material having low heat resistance.

1‧‧‧雷射照射裝置 1‧‧‧Laser irradiation device

3‧‧‧雷射裝置 3‧‧‧Laser device

5‧‧‧傳輸光學系統 5‧‧‧Transmission optical system

7‧‧‧加工台 7‧‧‧Processing table

9‧‧‧控制部 9‧‧‧Control Department

11‧‧‧驅動機構 11‧‧‧Drive Mechanism

13‧‧‧台驅動部 13‧‧‧Taiwan drive unit

15‧‧‧雷射振盪器 15‧‧‧Laser oscillator

17‧‧‧雷射控制部 17‧‧‧Laser Control Department

19‧‧‧聚光透鏡 19‧‧‧condensing lens

35‧‧‧基板冷卻裝置 35‧‧‧substrate cooling device

G‧‧‧玻璃基板 G‧‧‧Glass Substrate

Claims (6)

一種降低玻璃基板之殘留應力之方法,其係將玻璃基板之殘留應力降低之方法,且包含:雷射光照射步驟,其係對上述玻璃基板之殘留應力較高之部分之一部分照射雷射光而進行加熱;及冷卻步驟,其係將被照射上述雷射光而加熱後之部分冷卻,其中上述雷射光照射步驟係逐次執行將1道或複數道雷射光照射至不同之處,上述冷卻步驟係於各雷射光照射步驟後逐次執行將上述被加熱後之部分冷卻。 A method for reducing residual stress of a glass substrate, which is a method for reducing residual stress of a glass substrate, and includes: a laser light irradiation step, which is performed by irradiating laser light to a part of the above-mentioned glass substrate where the residual stress is high Heating; and a cooling step, which is to cool the part heated by irradiating the above-mentioned laser light, wherein the above-mentioned laser light irradiation step is to irradiate one or more laser light to different places successively, and the above-mentioned cooling step is in each After the step of irradiating laser light, the above-mentioned heated part is cooled one by one. 如請求項1之降低玻璃基板之殘留應力之方法,其中上述雷射光照射步驟係使用繞射光學元件、透射型空間光調變器或反射型空間光調變器而將經分支之雷射光作為上述複數道雷射光同時照射至複數處。 The method for reducing the residual stress of a glass substrate as claimed in claim 1, wherein the laser light irradiation step uses a diffractive optical element, a transmission-type spatial light modulator or a reflective spatial light modulator to use the branched laser light as The plurality of laser beams are irradiated to the plurality of places at the same time. 如請求項1或2之降低玻璃基板之殘留應力之方法,其中上述玻璃基板係與樹脂形成為一體之玻璃基板。 The method for reducing the residual stress of a glass substrate according to claim 1 or 2, wherein the glass substrate is a glass substrate integrated with a resin. 一種降低玻璃基板之殘留應力之裝置,其係將玻璃基板之殘留應力降低之裝置,且具備:雷射裝置,其對上述玻璃基板之殘留應力較高之部分之一部分照射雷射光而進行加熱;及 冷卻裝置,其將被照射上述雷射光而加熱後之部分冷卻,其中上述雷射裝置係逐次執行將1道或複數道雷射光照射至不同之處,上述冷卻裝置係於逐次執行將上述雷射光照射至不同之處後,逐次冷卻被照射上述雷射光之部分。 A device for reducing the residual stress of a glass substrate, which is a device for reducing the residual stress of a glass substrate, and includes: a laser device, which irradiates a part of the glass substrate with a high residual stress with laser light to heat; and A cooling device, which cools the part heated by irradiation of the above-mentioned laser light, wherein the above-mentioned laser device irradiates one or more laser light to different places successively, and the above-mentioned cooling device is sequentially irradiating the above-mentioned laser light After irradiating to different parts, cool down the part irradiated with the above-mentioned laser light one by one. 如請求項4之降低玻璃基板之殘留應力之裝置,其中上述雷射裝置使用繞射光學元件、透射型空間光調變器或反射型空間光調變器而將經分支之雷射光作為上述複數道雷射光同時照射至複數處。 The device for reducing the residual stress of a glass substrate according to claim 4, wherein the laser device uses a diffractive optical element, a transmission-type spatial light modulator, or a reflective-type spatial light modulator to use the branched laser light as the complex number A laser beam is irradiated to multiple places at the same time. 如請求項4或5之降低玻璃基板之殘留應力之裝置,其中上述玻璃基板係與樹脂形成為一體之玻璃基板。The device for reducing the residual stress of a glass substrate according to claim 4 or 5, wherein the glass substrate is a glass substrate integrated with a resin.
TW107126219A 2017-09-06 2018-07-27 Method for reducing residual stress of glass substrate and device for reducing residual stress of glass substrate TWI779068B (en)

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