TWI778818B - Pipe bend die core assembly and method for manufacturing the pipe bend structure - Google Patents
Pipe bend die core assembly and method for manufacturing the pipe bend structure Download PDFInfo
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Abstract
一種彎管模芯組件,包含一第一模芯、一第二模芯及一圓角模芯。第一模芯包括一第一長直段及一第一彎弧段。第一彎弧段具有一第一外弧側以及一第一內弧側。第一彎弧段的末端具有一第一嵌接斜面。第二模芯包括一第二長直段及一第二彎弧段。第二彎弧段具有一第二外弧側以及一第二內弧側。第二彎弧段的末端具有一第二嵌接斜面。圓角模芯包括一嵌接主體,嵌接主體具有一平直外緣及一凹弧外緣。當第一模芯及第二模芯密合時,第一嵌接斜面的一部份密合於第二嵌接斜面,圓角模芯嵌設於第一模芯與該第二模芯之間,凹弧外緣與第一內弧側、該第二內弧側配合界定一用於形塑彎管結構的連續弧面。An elbow mold core assembly includes a first mold core, a second mold core and a fillet mold core. The first mold core includes a first long straight section and a first curved arc section. The first curved arc segment has a first outer arc side and a first inner arc side. The end of the first curved arc segment has a first chamfered surface. The second mold core includes a second long straight section and a second curved arc section. The second curved arc segment has a second outer arc side and a second inner arc side. The end of the second curved arc segment has a second embedded inclined surface. The fillet mold core includes an embedded body, and the embedded body has a straight outer edge and a concave arc outer edge. When the first mold core and the second mold core are in close contact with each other, a part of the first embedded inclined surface is closely attached to the second embedded inclined surface, and the rounded mold core is embedded between the first mold core and the second mold core. During the time, the outer edge of the concave arc cooperates with the first inner arc side and the second inner arc side to define a continuous arc surface for forming the elbow structure.
Description
本發明是有關於一種模芯組件及製造方法,特別是指一種用於製作彎管結構的彎管模芯組件及運用該彎管模芯組件的製造方法。The present invention relates to a mold core assembly and a manufacturing method, in particular to a bent pipe mold core assembly for making a bent pipe structure and a manufacturing method using the bent pipe mold core assembly.
一般的中空塑膠彎管,通常是由成形模具配合模芯藉由塑膠射出成形技術製作而成。上述模芯是用於塑造塑膠彎管的內部形狀,且通常會將模芯配裝為兩截可分拆組裝的結構,因而在進行塑膠彎管的射出成形過程中能將兩截結構組合為一體,並在完成製作後能將兩截結構分離以從中空的塑膠彎管中移出。為了讓模芯的兩截結構在從塑膠彎管中退出時不會傷及已成形的塑膠彎管的內壁,通常會將模芯的兩截結構的內端緣配置為直線狀的結構,但這樣將兩截結構接合後會在彎曲轉角處形成尖銳的尖角,該尖角在塑造塑膠彎管的內部構造的過程中會形成角度互補的尖銳結構。由於該尖銳結構是從塑膠彎管內壁凸出,因此會對流過的水流造成阻礙而導致水壓降低,而且尖銳結構是結構應力集中部位而較容易發生損傷。Ordinary hollow plastic elbows are usually made by plastic injection molding technology with forming molds and cores. The above-mentioned mold core is used to shape the internal shape of the plastic elbow, and the core is usually assembled into two structures that can be disassembled and assembled. Therefore, during the injection molding process of the plastic elbow, the two structures can be combined as One piece, and the two sections can be separated to remove from the hollow plastic elbow after the production is completed. In order to prevent the two-section structure of the mold core from damaging the inner wall of the plastic elbow when it is withdrawn from the plastic elbow, the inner edge of the two-section structure of the mold core is usually configured as a linear structure. However, after joining the two structures in this way, a sharp corner will be formed at the bending corner, and the sharp corner will form a sharp structure with complementary angles during the process of shaping the internal structure of the plastic elbow. Since the sharp structure protrudes from the inner wall of the plastic elbow, it will hinder the flow of water and reduce the water pressure, and the sharp structure is the part where the structural stress is concentrated and is more likely to be damaged.
因此,本發明之其中一目的,即在提供一種能解決前述問題的彎管模芯組件。Therefore, one of the objectives of the present invention is to provide an elbow mold core assembly that can solve the aforementioned problems.
於是,本發明彎管模芯組件在一些實施態樣中,適用於設置在一成形模具的一模穴中,以跟該成形模具配合製作一彎管結構。該彎管模芯組件包含一第一模芯、一第二模芯及一圓角模芯。該第一模芯包括一第一長直段及一連接該第一長直段的一端且未凸出於該第一長直段之周緣外的第一彎弧段。該第一彎弧段具有一第一外弧側以及一與該第一外弧側位於相反側且延伸長度較短的第一內弧側。該第一彎弧段之遠離該第一長直段的末端具有一連接該第一外弧側及該第一內弧側的第一嵌接斜面。該第二模芯能與該第一模芯銜接,且包括一第二長直段及一連接該第二長直段的一端且未凸出於該第二長直段之周緣外的第二彎弧段。該第二彎弧段具有一第二外弧側以及一與該第二外弧側位於相反側且延伸長度較短的第二內弧側。該第二彎弧段之遠離該第二長直段的末端具有一連接該第二外弧側及第二內弧側的第二嵌接斜面。該圓角模芯用於銜接該第一模芯及該第二模芯,且包括一呈扁平狀且不同面能夠分別觸抵該第一嵌接斜面及該第二嵌接斜面的嵌接主體。該嵌接主體具有位於相反側的一平直外緣及一凹弧外緣,該嵌接主體的厚度從該平直外緣至該凹弧外緣漸厚。其中,當該第一模芯及該第二模芯密合時,該第一嵌接斜面的一部份密合於該第二嵌接斜面,該圓角模芯嵌設於該第一模芯與該第二模芯之間,該平直外緣對應於該第一外弧側及該第二外弧側,該凹弧外緣與該第一內弧側、該第二內弧側配合界定一能形塑該彎管結構之內部形貌的連續弧面。Therefore, in some embodiments, the elbow die core assembly of the present invention is suitable for being disposed in a cavity of a forming die, so as to cooperate with the forming die to manufacture an elbow structure. The elbow mold core assembly includes a first mold core, a second mold core and a fillet mold core. The first mold core includes a first long straight section and a first curved arc section which is connected to one end of the first long straight section and does not protrude out of the periphery of the first long straight section. The first curved arc segment has a first outer arc side and a first inner arc side opposite to the first outer arc side and having a shorter extension length. The end of the first curved arc segment away from the first long straight segment has a first embedded slope connecting the first outer arc side and the first inner arc side. The second mold core can be connected with the first mold core, and includes a second long straight section and a second long straight section connected to one end of the second long straight section and not protruding out of the periphery of the second long straight section Arc segment. The second curved arc segment has a second outer arc side and a second inner arc side opposite to the second outer arc side and having a shorter extension length. The end of the second curved arc segment away from the second long straight segment has a second embedded slope connecting the second outer arc side and the second inner arc side. The rounded mold core is used for connecting the first mold core and the second mold core, and includes a flat-shaped embedding body with different surfaces capable of abutting against the first embedding inclined surface and the second embedding inclined surface respectively . The embedding body has a straight outer edge and a concave arc outer edge located on opposite sides, and the thickness of the embedding body gradually increases from the straight outer edge to the concave arc outer edge. Wherein, when the first mold core and the second mold core are in close contact, a part of the first inlaid inclined surface is in close contact with the second inlaid inclined surface, and the rounded mold core is embedded in the first mold Between the core and the second mold core, the straight outer edge corresponds to the first outer arc side and the second outer arc side, and the concave arc outer edge corresponds to the first inner arc side and the second inner arc side The combination defines a continuous arc surface capable of shaping the internal topography of the elbow structure.
在一些實施態樣中,該第一嵌接斜面具有相連接的一第一接合區及一第一嵌接區,該第一接合區對應於該第一外弧側,該第一嵌接區對應於該第一內弧側且能觸抵該嵌接主體的其中一面,在該第一長直段的延伸方向上該第一嵌接區的傾斜程度大於該第一接合區。該第二嵌接斜面具有相連接的一第二接合區及一第二嵌接區,該第二接合區對應於該第二外弧側且能觸抵該第一嵌接斜面的該第一接合區,該第二嵌接區對應於該第二內弧側且能觸抵該嵌接主體的另一面。當第一模芯及該第二模芯密合時,該第一嵌接區及該第二嵌接區相互間隔而形成一供該嵌接主體嵌入其中的空間,且該嵌接主體的兩相反面分別觸抵該第一嵌接區及該第二嵌接區。In some embodiments, the first embedding slope has a first bonding region and a first bonding region connected to each other, the first bonding region corresponds to the first outer arc side, and the first bonding region Corresponding to one side of the first inner arc side and capable of abutting against the embedding body, the inclination of the first embedding area is greater than that of the first bonding area in the extending direction of the first long straight section. The second embedment slope has a second joint area and a second embedment area connected to each other, the second joint area corresponds to the second outer arc side and can abut against the first embedment slope of the first embedment slope a joint area, the second embedment area corresponds to the second inner arc side and can abut against the other side of the embedment body. When the first mold core and the second mold core are in close contact, the first embedding area and the second embedding area are spaced apart from each other to form a space for the embedding body to be embedded therein, and the two The opposite surfaces contact the first embedment area and the second embedment area respectively.
在一些實施態樣中,該第一嵌接區凹陷形成一凹槽,該凹槽內具有一定位柱。該第二嵌接區凹陷形成一導引槽。該圓角模芯還包括形成於該嵌接主體的不同面的一延伸結構及一導引結構,該延伸結構伸入該凹槽中,且形成一用於穿設在該定位柱的限位孔,而使該圓角模芯能相對於該第一模芯平移、轉動而不脫離該第一模芯。該導引結構從該嵌接主體凸伸且末端朝向該凹弧外緣。該彎管模芯組件還包含一彈性復位結構,該彈性復位結構的一端連接該嵌接主體及該延伸結構的其中一者,且該彈性復位結構的另一端連接於該凹槽內。當該第一模芯與該第二模芯逐漸密合時,該導引結構伸入該導引槽中且觸抵該導引槽的內壁,且該嵌接主體被該第一嵌接斜面及該第二嵌接斜面壓抵而逐漸移動,至該平直外緣對準該第一接合區及該第一嵌接區的交界處以及該第二接合區及該第二嵌接區的交接處,且該凹弧外緣對準該第一內弧側及該第二內弧側。當該第一模芯與該第二模芯逐漸分離時,該彈性復位結構帶動該圓角模芯移動,使該嵌接主體逐漸遠離該第一嵌接斜面並往該第一外弧側移動,且該導引結構逐漸自該導引槽中移出。In some embodiments, the first embedding region is recessed to form a groove, and the groove has a positioning post therein. The second embedding region is recessed to form a guide groove. The fillet mold core further includes an extension structure and a guide structure formed on different surfaces of the embedding body. The extension structure extends into the groove and forms a limiter for passing through the positioning post hole, so that the fillet mold core can translate and rotate relative to the first mold core without being separated from the first mold core. The guiding structure protrudes from the embedding body and has a distal end facing the outer edge of the concave arc. The elbow mold core assembly further includes an elastic reset structure, one end of the elastic reset structure is connected to one of the embedding body and the extension structure, and the other end of the elastic reset structure is connected to the groove. When the first mold core and the second mold core gradually close, the guide structure extends into the guide groove and touches the inner wall of the guide groove, and the engaging body is engaged by the first The inclined surface and the second embedding inclined surface are pressed against each other and gradually moved until the straight outer edge is aligned with the junction of the first bonding area and the first embedding area and the second bonding area and the second embedding area junction, and the outer edge of the concave arc is aligned with the first inner arc side and the second inner arc side. When the first mold core and the second mold core are gradually separated, the elastic reset structure drives the rounded mold core to move, so that the embedding body gradually moves away from the first embedding slope and moves toward the first outer arc side , and the guiding structure gradually moves out of the guiding groove.
在一些實施態樣中,該凹槽內還具有一軸柱;該彈性復位結構是一伸縮彈簧,該伸縮彈簧的一端設置於該軸柱且能以該軸柱為軸心旋轉,該伸縮彈簧的另一端設置於該延伸結構。In some embodiments, the groove further has a shaft column; the elastic restoring structure is a telescopic spring, one end of the telescopic spring is disposed on the shaft column and can rotate with the shaft column as the axis. The other end is arranged on the extension structure.
在一些實施態樣中,該嵌接主體還具有兩個位於相反側且連接該平直外緣及該凹弧外緣的凸弧外緣,當第一模芯及該第二模芯密合時,該等凸弧外緣對準該第一模芯及該第二模芯的周緣。In some embodiments, the embedding body further has two convex arc outer edges located on opposite sides and connecting the straight outer edge and the concave arc outer edge. When the first mold core and the second mold core are in close contact When the outer edges of the convex arcs are aligned with the peripheries of the first mold core and the second mold core.
本發明的另一目的,在提出一種彎管結構的製造方法。該製造方法一成形模具及一如前述之彎管模芯組件配合進行,並包含以下步驟:(A)將該彎管模芯組件置於該成形模具的一模穴中,並使該第一模芯與該第二模芯以該第一嵌接斜面及該第二嵌接斜面對準的狀態逐漸靠近;(B)將該第一模芯及該第二模芯密合而使該第一嵌接斜面的一部份貼靠於該第二嵌接斜面,並讓該圓角模芯嵌設於該第一模芯與該第二模芯之間,使該平直外緣對應於該第一外弧側及該第二外弧側,且該凹弧外緣與該第一內弧側、該第二內弧側配合界定一能形塑該彎管結構之內部形貌的連續弧面;(C)灌注塑形材料於該模穴中,由該模穴的內壁面及該彎管模芯組件的外表面共同形塑該彎管結構的內外形貌;及(D)將該第一模芯連同該圓角模芯沿該第一長直段的延伸方向移出該彎管結構,並將該第二模芯沿該第二長直段的延伸方向移出該彎管結構。Another object of the present invention is to provide a method for manufacturing a bent pipe structure. The manufacturing method is performed in cooperation with a forming mold and an elbow core assembly as described above, and includes the following steps: (A) placing the elbow core assembly in a cavity of the forming mold, and making the first The mold core and the second mold core are gradually approached in a state in which the first embedded bevel and the second embedded bevel are aligned; (B) the first mold core and the second mold core are closely sealed to make the first mold core and the second mold core close together. A part of an inlaid inclined surface is abutted against the second inlaid inclined surface, and the rounded mold core is embedded between the first mold core and the second mold core, so that the straight outer edge corresponds to The first outer arc side and the second outer arc side, and the outer edge of the concave arc cooperates with the first inner arc side and the second inner arc side to define a continuous shape that can shape the inner shape of the elbow structure arc surface; (C) pouring molding material into the mold cavity, and the inner and outer appearance of the elbow structure are jointly formed by the inner wall surface of the mold cavity and the outer surface of the elbow mold core assembly; and (D) the The first mold core and the rounded mold core are moved out of the elbow structure along the extension direction of the first long straight section, and the second mold core is moved out of the elbow structure along the extension direction of the second long straight section.
本發明至少具有以下功效:藉由該圓角模芯的設置,能讓該第一模芯、該第二模芯及該圓角模芯接合後製作出具有完整圓弧形貌的彎管結構,尤其是在該彎管結構對應該第一內弧側、該第二內弧側及該凹弧外緣的部分不會形成尖銳結構,因此能避免對流體壓力的影響,也有助於提升該彎管結構的結構強度。The present invention has at least the following effects: through the setting of the rounded mold core, the first mold core, the second mold core and the rounded mold core can be joined to produce a curved pipe structure with a complete arc shape , especially the elbow structure will not form a sharp structure on the part of the first inner arc side, the second inner arc side and the outer edge of the concave arc, so it can avoid the influence on the fluid pressure, and also help to improve the Structural strength of elbow structures.
參閱圖1、圖6及圖10,本發明彎管模芯組件100適用於如圖6、圖10般設置於一成形模具200的一模穴201中,以跟該成形模具200配合製作一彎管結構300。要說明的是,在圖6、圖8及圖10所揭示之立體圖中,該成形模具200是以截半的態樣示例而僅繪製下半部,以便於檢視各結構之間的相對關係。Referring to FIGS. 1 , 6 and 10 , the bending
參閱圖1至圖5,該彎管模芯組件100包含一第一模芯1、一第二模芯2、一圓角模芯3及一彈性復位結構4。該第一模芯1、該第二模芯2及該圓角模芯3可如圖1般處於分離狀態,也可以如圖3般在製作該彎管結構300時以接合狀態實施。Referring to FIG. 1 to FIG. 5 , the elbow
該第一模芯1概呈圓柱狀,且包括一第一長直段11及一連接該第一長直段11的一端且未凸出於該第一長直段11之周緣外的第一彎弧段12。該第一彎弧段12雖然具有彎弧外形,但因未凸出於該第一長直段11之周緣外,因此在如圖11般該彎管結構300製作完成後,該第一模芯1沿該第一長直段11的延伸方向(圖11中為左右方向)移出該彎管結構300時,該第一彎弧段12不會接觸到該彎管結構300的內部構造,以避免對該彎管結構300的內部構造造成損傷。該第一彎弧段12具有一第一外弧側121以及一與該第一外弧側121位於相反側且延伸長度較短的第一內弧側122。該第一彎弧段12之遠離該第一長直段11的末端具有一連接該第一外弧側121及該第一內弧側122的第一嵌接斜面123。該第一嵌接斜面123的輪廓為橢圓狀,且具有相連接的一第一接合區124及一第一嵌接區125。該第一接合區124對應於該第一外弧側121,該第一嵌接區125對應於該第一內弧側122且能觸抵該圓角模芯3的其中一側。在該第一長直段11的延伸方向上,該第一嵌接區125的傾斜程度大於該第一接合區124。該第一嵌接區125凹陷形成一凹槽126,該凹槽126沿該第一長直段11的延伸方向延伸,且內部如圖7所示具有一定位柱127及一軸柱128,該定位柱127及該軸柱128分別可供該圓角模芯3及該彈性復位結構4樞設其上。The
該第二模芯2概呈圓柱狀且能與該第一模芯1銜接,並包括一第二長直段21及一連接該第二長直段21的一端且未凸出於該第二長直段21之周緣外的第二彎弧段22。該第二彎弧段22具有一第二外弧側221以及一與該第二外弧側221位於相反側且延伸長度較短的第二內弧側222,該第二彎弧段22之遠離該第二長直段21的末端具有一連接該第二外弧側221及第二內弧側222的第二嵌接斜面223。該第二嵌接斜面223具有相連接的一第二接合區224及一第二嵌接區225,該第二接合區224對應於該第二外弧側221且能觸抵該第一嵌接斜面123的該第一接合區124,該第二嵌接區225對應於該第二內弧側222且能觸抵該圓角模芯3的另一側。在該第二長直段21的延伸方向上,該第二嵌接區225的傾斜程度大於該第二接合區224。該第二嵌接區225凹陷形成一用於導引該圓角模芯3移動的導引槽。The
該圓角模芯3用於銜接該第一模芯1及該第二模芯2,且包括一呈扁平狀且不同面能夠分別觸抵該第一嵌接區125及該第二嵌接區225的嵌接主體31,以及形成於該嵌接主體31的不同面的一延伸結構32及一導引結構33。該嵌接主體31具有位於相反側的一平直外緣311及一凹弧外緣312,以及兩個位於相反側且連接該平直外緣311及該凹弧外緣312的凸弧外緣313。本實施例中,該嵌接主體31的厚度從該平直外緣311至該凹弧外緣312漸厚,該平直外緣311呈直線狀,該凹弧外緣312呈凹入的弧形,該等凸弧外緣313呈往相反側凸出的弧形。藉由上述結構配置,能讓該嵌接主體31與該第一嵌接區125、該第二嵌接區225的外緣輪廓完全吻合,使得該圓角模芯3、該第一模芯1及該第二模芯2接合後能夠形成一完整的圓弧彎管形狀。該延伸結構32伸入該凹槽126中,且形成一用於穿設在該定位柱127的限位孔321,而使該圓角模芯3能相對於該第一模芯1平移、轉動但不脫離該第一模芯1,且在該第一模芯1移動時會隨之移動。該導引結構33從該嵌接主體31凸伸且末端朝向該凹弧外緣312,在該第二模芯2接合於該圓角模芯3的過程中會穿入該導引槽226中並頂抵該導引槽226的內壁,使該第二模芯2與該圓角模芯3能在該導引槽226沿該導引槽226的內壁滑移時逐漸靠近至預定位置而順利嵌合。該彈性復位結構4的一端連接該嵌接主體31及該延伸結構32的其中一者,且該彈性復位結構4的另一端連接於該凹槽126內。具體來說,本實施例中該彈性復位結構4是一伸縮彈簧,該伸縮彈簧的一端設置於該軸柱128且能以該軸柱128為軸心旋轉,該伸縮彈簧的另一端設置於該延伸結構32。在該圓角模芯3未被壓抵時,該彈性復位結構4的彈性力會將該圓角模芯3維持在如圖1之整體較靠近該第一外弧側121且介於該第一外弧側121及該第一內弧側122之間的位置,而在如圖11般該彎管結構300成形後,讓該圓角模芯3能隨該第一模芯1移出該彎管結構300外而不會觸及該彎管結構300的內部構造,以避免對該彎管結構300造成損傷。The
參閱圖1、圖6至圖11,以下說明藉由該彎管模芯組件100配合該成形模具200製造該彎管結構300的方法。Referring to FIG. 1 , FIG. 6 to FIG. 11 , the following describes a method of manufacturing the
首先,可如圖6、圖7般,將該彎管模芯組件100置於該成形模具200的該模穴201中,並使該第一模芯1與該第二模芯2以該第一嵌接斜面123及該第二嵌接斜面223對準的狀態逐漸靠近。當該第一模芯1與該第二模芯2逐漸密合時,該圓角模芯3的該導引結構33會伸入該第二模芯2的該導引槽226中且觸抵該導引槽226的內壁,且該嵌接主體31會被該第一嵌接斜面123及該第二嵌接斜面223壓抵而逐漸移動,至該平直外緣311對準該第一接合區124及該第一嵌接區125的交界處以及該第二接合區224及該第二嵌接區225的交接處,且該凹弧外緣312對準該第一內弧側122及該第二內弧側222,而形成如圖8、圖9的狀態。當該第一模芯1及該第二模芯2完全密合時,該第一嵌接斜面123的一部份貼靠於該第二嵌接斜面223(即該第一接合區124貼靠該第二接合區224),該第一嵌接區125及該第二嵌接區225因傾斜程度大於該第一接合區124、該第二接合區224而會相互間隔,形成一供該嵌接主體31嵌入其中的空間,且該嵌接主體31的兩相反面分別觸抵該第一嵌接區125及該第二嵌接區225,使得該圓角模芯3完整地嵌設於該第一模芯1與該第二模芯2之間,並由該平直外緣311對應於該第一外弧側121及該第二外弧側221之側,該等凸弧外緣313對準該第一嵌接區125、該第二嵌接區225的側緣,且該凹弧外緣312與該第一內弧側122、該第二內弧側222配合界定一能形塑該彎管結構300之內部形貌的連續弧面。此時,該第一模芯1、該第二模芯2及該圓角模芯3完全密合而形成一彎折圓柱狀結構,例如於本實施例是以彎折90度的L形彎折圓柱示例,但可根據需要調整該第一彎弧段12、第二彎弧段22的角度配置而讓接合後的整體結構呈現為大於或小於90度的彎折圓柱狀結構。First, as shown in FIG. 6 and FIG. 7 , the elbow
隨後,可如圖10、圖11般灌注塑形材料於該模穴201中,由該模穴201的內壁面及該彎管模芯組件100的外表面共同形塑該彎管結構300的內外形貌,具體來說會由該第一長直段11、該第二長直段21形塑該彎管結構300的兩個彎管長直段301的內部形貌,並由該第一彎弧段12、該嵌接主體31、該第二彎弧段22共同形塑該彎管結構300的彎管彎弧段302的內部形貌。待該彎管結構300成形後,便可將該第一模芯1連同該圓角模芯3沿該第一長直段11的延伸方向移出該彎管結構300,並將該第二模芯2沿該第二長直段21的延伸方向移出該彎管結構300。在上述過程中,當該第一模芯1與該第二模芯2逐漸分離時,該彈性復位結構4會帶動該圓角模芯3移動,使該嵌接主體31逐漸遠離該第一嵌接斜面123並往該第一外弧側121移動,且該導引結構33逐漸自該導引槽226中移出,如此該圓角模芯3就不會突出於該第一長直段11的周緣外,因而不會觸及該彎管結構300的內部結構,以避免造成損傷。特別要說明的是,該圓角模芯3的該凹弧外緣312在該圓角模芯3接合於該第一模芯1時雖然能因其圓弧形狀而突出於該第一長直段11的周緣外,藉以將該彎管結構300對應該凹弧外緣312的部位形塑為圓弧狀,以避免該彎管結構300的內壁面形成尖銳狀的結構,但由於該圓角模芯3在未被該第二模芯2壓抵時,能在該彈性復位結構4的帶動下往該第一外弧側121的方向移動,便能使該凹弧外緣312轉變為未突出於該第一長直段11的周緣外的狀態,如此在移動時該凹弧外緣312便不會對該彎管結構300的內部造成損傷。最終,將該第一模芯1、該第二模芯2及該圓角模芯3都從該彎管結構300中移出後,便可將該彎管結構300從該模穴201中取出,以完成整體製作過程。Then, as shown in FIG. 10 and FIG. 11 , a molding material can be poured into the
綜合上述說明,本發明彎管模芯組件100藉由該圓角模芯3的設置,能讓該第一模芯1、該第二模芯2及該圓角模芯3接合後製作出具有完整圓弧形貌的彎管結構300,尤其是在該彎管結構300對應該第一內弧側122、該第二內弧側222及該凹弧外緣312的部分不會形成尖銳結構,因此能避免對水壓的影響,也有助於提升該彎管結構300的結構強度。除此之外,在該彈性復位結構4的牽引下,該圓角模芯3能在未受力時維持在不突出於該第一長直段11之周緣的狀態,因此可以避免對成形後的該彎管結構300造成損傷,有利於提高製造良率。因此,本發明彎管模芯組件100及使用該彎管模芯組件100製造該彎管結構300的製造方法,確實能達成本發明的目的。To sum up the above description, the elbow
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention, and should not limit the scope of the present invention. Any simple equivalent changes and modifications made according to the scope of the application for patent of the present invention and the content of the patent specification are still within the scope of the present invention. within the scope of the invention patent.
100:彎管模芯組件 200:成形模具 201:模穴 300:彎管結構 301:彎管長直段 302:彎管彎弧段 1:第一模芯 11:第一長直段 12:第一彎弧段 121:第一外弧側 122:第一內弧側 123:第一嵌接斜面 124:第一接合區 125:第一嵌接區 126:凹槽 127:定位柱 128:軸柱 2:第二模芯 21:第二長直段 22:第二彎弧段 221:第二外弧側 222:第二內弧側 223:第二嵌接斜面 224:第二接合區 225:第二嵌接區 226:導引槽 3:圓角模芯 31:嵌接主體 311:平直外緣 312:凹弧外緣 313:凸弧外緣 32:延伸結構 321:軸孔 33:導引結構 4:彈性復位結構 100: Bend tube core assembly 200: Forming Die 201: Mould cavity 300: Elbow structure 301: Long straight section of elbow 302: Bend arc section of elbow 1: The first core 11: The first long straight section 12: The first arc segment 121: First outer arc side 122: First inner arc side 123: The first inlaid bevel 124: First junction area 125: First Embedding Region 126: Groove 127: Positioning post 128: Axle column 2: The second core 21: The second longest straight section 22: The second arc segment 221: Second outer arc side 222: Second inner arc side 223: Second inlay bevel 224: Second junction area 225: Second Embedding Region 226: Guide slot 3: fillet core 31: Embedded body 311: Straight outer edge 312: Outer edge of concave arc 313: Outer edge of convex arc 32: Extended structure 321: Shaft hole 33: Guide structure 4: Elastic reset structure
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一俯視分解圖,說明本發明彎管模芯組件的一實施例; 圖2是該彎管模芯組件的俯視組合圖; 圖3是一立體圖,說明該彎管模芯組件的第一模芯的實施態樣; 圖4是一立體圖,說明該彎管模芯組件的第二模芯的實施態樣; 圖5是一立體圖,說明該彎管模芯組件的圓角模芯的實施態樣; 圖6是一不完整的立體圖,說明該彎管模芯組件在接合前置於一成形模具的一模穴中的實施態樣; 圖7是沿圖6的VII-VII線的剖視圖; 圖8是一類似於圖6的視圖,說明該彎管模芯組件接合後的態樣; 圖9是沿圖8的IX-IX線的剖視圖; 圖10是一類似於圖6、圖8的視圖,說明該彎管模芯組件及該成形模具配合製作一彎管結構的實施態樣;及 圖11是沿圖10的XI-XI線的剖視圖。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, wherein: FIG. 1 is a top exploded view illustrating one embodiment of the elbow core assembly of the present invention; Fig. 2 is the top combined view of this elbow mold core assembly; 3 is a perspective view illustrating an embodiment of the first core of the elbow core assembly; 4 is a perspective view illustrating an embodiment of the second core of the elbow core assembly; 5 is a perspective view illustrating an embodiment of a fillet core of the elbow core assembly; 6 is a fragmentary perspective view illustrating an embodiment of the elbow core assembly placed in a cavity of a forming die prior to joining; Fig. 7 is a sectional view along line VII-VII of Fig. 6; Fig. 8 is a view similar to Fig. 6, illustrating the state of the elbow mandrel assembly after engagement; Fig. 9 is a sectional view along line IX-IX of Fig. 8; FIG. 10 is a view similar to FIG. 6 and FIG. 8 , illustrating an embodiment of the elbow core assembly and the forming die to cooperate to make a elbow structure; and FIG. 11 is a cross-sectional view taken along line XI-XI of FIG. 10 .
100:彎管模芯組件 100: Bend tube core assembly
1:第一模芯 1: The first core
11:第一長直段 11: The first long straight section
12:第一彎弧段 12: The first arc segment
121:第一外弧側 121: First outer arc side
122:第一內弧側 122: First inner arc side
123:第一嵌接斜面 123: The first inlaid bevel
126:凹槽 126: Groove
2:第二模芯 2: The second core
21:第二長直段 21: The second longest straight section
22:第二彎弧段 22: The second arc segment
221:第二外弧側 221: Second outer arc side
222:第二內弧側 222: Second inner arc side
223:第二嵌接斜面 223: Second inlay bevel
226:導引槽 226: Guide slot
3:圓角模芯 3: fillet core
31:嵌接主體 31: Embedded body
312:凹弧外緣 312: Outer edge of concave arc
32:延伸結構 32: Extended structure
33:導引結構 33: Guide structure
4:彈性復位結構 4: Elastic reset structure
Claims (5)
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030064128A1 (en) * | 2001-09-07 | 2003-04-03 | Byrnes Dennis S. | Mold with contoured cooling channels |
US8117679B2 (en) * | 2006-03-22 | 2012-02-21 | Fox Head, Inc. | Molded articles and molding methods particularly for a protective helmet |
TW201912389A (en) * | 2017-08-21 | 2019-04-01 | 大葉大學 | Method for manufacturing hollow member comprising a mold core that is made of a metallic material having a low melting point that is higher than a first temperature at which a composite material is molded between the mold core and a mold |
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- 2021-09-30 TW TW110136502A patent/TWI778818B/en active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030064128A1 (en) * | 2001-09-07 | 2003-04-03 | Byrnes Dennis S. | Mold with contoured cooling channels |
US8117679B2 (en) * | 2006-03-22 | 2012-02-21 | Fox Head, Inc. | Molded articles and molding methods particularly for a protective helmet |
TW201912389A (en) * | 2017-08-21 | 2019-04-01 | 大葉大學 | Method for manufacturing hollow member comprising a mold core that is made of a metallic material having a low melting point that is higher than a first temperature at which a composite material is molded between the mold core and a mold |
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