TWI777753B - Manufacturing method of display body - Google Patents
Manufacturing method of display body Download PDFInfo
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- TWI777753B TWI777753B TW110131973A TW110131973A TWI777753B TW I777753 B TWI777753 B TW I777753B TW 110131973 A TW110131973 A TW 110131973A TW 110131973 A TW110131973 A TW 110131973A TW I777753 B TWI777753 B TW I777753B
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J4/00—Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
- C09J4/06—Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1808—C8-(meth)acrylate, e.g. isooctyl (meth)acrylate or 2-ethylhexyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/10—Homopolymers or copolymers of methacrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2310/00—Treatment by energy or chemical effects
- B32B2310/08—Treatment by energy or chemical effects by wave energy or particle radiation
- B32B2310/0806—Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation
- B32B2310/0831—Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation using UV radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
Abstract
本發明之課題,係提供一種黏著劑層的被膜強度較高且段差追隨性及耐起泡性的雙方優異之黏著板片、段差追隨性及耐起泡性的雙方優異之顯示體、以及該等物品之製造方法。 本發明之解決手段,係提供一種黏著板片1,其係具備用以將一顯示體構成構件21與其它顯示體構成構件22貼合的黏著劑層11之黏著板片1,該黏著劑層11係具有由(甲基)丙烯酸酯共聚物(A)及熱交聯劑(B)所構成的交聯結構之同時,由含有紫外線硬化性成分(C)、及在濃度0.1質量%的乙腈溶液之波長380nm的吸光度為0.3以上之光聚合起始劑(D)之紫外線硬化性黏著劑所構成。The subject of the present invention is to provide an adhesive sheet having high film strength of the adhesive layer and excellent in both step followability and blister resistance, a display body excellent in both step followability and blister resistance, and the and other manufacturing methods. The solution of the present invention is to provide an adhesive sheet 1, which is an adhesive sheet 1 provided with an adhesive layer 11 for attaching a display body constituent member 21 to another display body constituent member 22. The adhesive layer 11 series has a crosslinked structure composed of a (meth)acrylate copolymer (A) and a thermal crosslinking agent (B), and is composed of an ultraviolet curable component (C) and acetonitrile at a concentration of 0.1% by mass. The solution is composed of a photopolymerization initiator (D) with an absorbance of 0.3 or more at a wavelength of 380 nm and an ultraviolet curable adhesive.
Description
本發明係關於一種用以將顯示體構成構件貼合之黏著板片、及將顯示體構成構件貼合而成之顯示體、以及該等物品之製造方法。The present invention relates to an adhesive sheet for laminating display body constituent members, a display body formed by laminating display body constituent members, and a manufacturing method of these articles.
近年來,行動電話、智慧型手機、平板電腦終端設備等的各種可移動式電子機器,係使用具有液晶元件、發光二極體(LED元件)、有機電激發光(有機EL)元件等的顯示體模組之顯示體(顯示器)。In recent years, various portable electronic devices such as mobile phones, smart phones, and tablet terminal devices have used displays including liquid crystal elements, light emitting diodes (LED elements), organic electroluminescence (organic EL) elements, and the like. The display body (display) of the body module.
在此種顯示器,係通常在顯示體模組的表面側設置有保護面板。在保護面板與顯示體模組之間,係以即便因外力而使保護面板產生變形時,變形後的保護面板亦不會碰撞顯示體模組之方式設置有空隙。In such a display, a protective panel is usually provided on the surface side of the display module. Between the protection panel and the display module, a gap is provided in such a way that even if the protection panel is deformed by an external force, the deformed protection panel will not collide with the display module.
但是,存在如上述的空隙、亦即空氣層時,起因於保護面板與空氣層之折射率差、及空氣層與顯示體模組的折射率差引起之光線的反射損失較大,而有顯示器的畫質低落之問題。However, when there is a gap as described above, that is, the air layer, the reflection loss of light caused by the difference in refractive index between the protective panel and the air layer and the refractive index difference between the air layer and the display module is relatively large, and there are displays The problem of low picture quality.
因此,有提案揭示藉由使用黏著劑層將保護面板與顯示體模組之間的空隙填埋,來使顯示器的畫質提升。但是,在保護面板的顯示體模組側,框狀的印刷層係以段差的方式存在。黏著劑層未追隨該段差時,黏著劑層在段差附近產生浮起且因此而產生光線的反射損失。因此上述的黏著劑層係被要求段差追隨性。Therefore, there are proposals to improve the image quality of the display by filling the gap between the protective panel and the display module with an adhesive layer. However, on the display module side of the protective panel, the frame-shaped printed layer exists as a level difference. When the adhesive layer does not follow the step, the adhesive layer floats in the vicinity of the step, thereby causing a reflection loss of light. Therefore, the above-mentioned adhesive layer system is required to be step-following.
為了解決上述的課題,專利文獻1係揭示一種紫外線交聯性黏著板片,其係含有單體的(甲基)丙烯酸共聚物而成,其中該單體係含有具有紫外線交聯性部位(二苯基酮結構)之(甲基)丙烯酸酯,且規定紫外線交聯前後的儲存彈性模數。此種紫外線交聯性黏著板片係在貼合被黏著物後,藉由進行紫外線照射,使交聯反應進行而提高凝聚力。該紫外線交聯性黏著板片,係因為在貼附在被黏著物之階段、亦即在紫外線交聯前的階段,儲存彈性模數較低,所以容易追隨被黏著物的段差。
先前技術文獻
專利文獻In order to solve the above-mentioned problems,
[專利文獻1] 日本特開2011-184582號公報[Patent Document 1] Japanese Patent Laid-Open No. 2011-184582
發明欲解決之課題The problem to be solved by the invention
但是,在專利文獻1的紫外線交聯性黏著板片所使用之(甲基)丙烯酸共聚物,因為在紫外線交聯前之交聯密度及凝聚力較低,所以在該紫外線交聯性黏著板片的裁斷加工時等,有(甲基)丙烯酸共聚物附著在刀刃、或在紫外線交聯性黏著板片的保管時等,有(甲基)丙烯酸共聚物從該紫外線交聯性黏著板片滲出之情形。如此,專利文獻上的紫外線交聯性黏著板片之被膜強度較低。However, the (meth)acrylic copolymer used in the ultraviolet crosslinkable adhesive sheet of
另一方面,在如上述的紫外線交聯性黏著板片,使用含有通常的光聚合起始劑之紫外線硬化性黏著劑時,依照保護面板的種類而有紫外線硬化性黏著劑未充分地硬化,而在耐久條件下產生問題。例如在施行高溫高濕條件時,在段差附近產生氣泡、或是從保護面板之塑膠板產生排氣且產生氣泡、浮起、剝落等的起泡。On the other hand, when an ultraviolet-curable adhesive containing a usual photopolymerization initiator is used for the above-mentioned ultraviolet cross-linkable adhesive sheet, the ultraviolet-curable adhesive may not be sufficiently cured depending on the type of the protective panel. Problems arise in durable conditions. For example, when high temperature and high humidity conditions are applied, air bubbles are generated in the vicinity of the level difference, or exhaust gas is generated from the plastic plate of the protective panel, and foaming such as air bubbles, floating, and peeling occurs.
本發明係鑒於此種實際情形而進行,其目的係提供一種黏著劑層的被膜強度較高且段差追隨性及耐起泡性的雙方優異之黏著板片、段差追隨性及耐起泡性的雙方優異之顯示體、以及該等物品之製造方法。 用以解決課題之手段The present invention has been made in view of such a situation, and an object of the present invention is to provide an adhesive sheet having a high film strength of an adhesive layer and excellent in both step followability and blister resistance. Excellent displays of both parties, and methods of manufacturing such items. means of solving problems
為了達成上述目的,本發明第1係提供一種黏著板片,其係具備用以將一顯示體構成構件與其它顯示體構成構件貼合之黏著劑層之黏著板片,其特徵在於:前述黏著劑層係具有由(甲基)丙烯酸酯共聚物(A)及熱交聯劑(B)所構成的交聯結構之同時,由含有紫外線硬化性成分(C)、及在濃度0.1質量%的乙腈溶液之波長380nm的吸光度為0.3以上之光聚合起始劑(D)之紫外線硬化性黏著劑所構成(發明1)。In order to achieve the above object, a first aspect of the present invention provides an adhesive sheet, which is an adhesive sheet provided with an adhesive layer for laminating a display component member and another display component member, characterized in that the above-mentioned adhesive The agent layer has a cross-linked structure composed of a (meth)acrylate copolymer (A) and a thermal cross-linking agent (B), and is composed of an ultraviolet curable component (C) and a concentration of 0.1 mass %. The photopolymerization initiator (D) having an absorbance at a wavelength of 380 nm of an acetonitrile solution of 0.3 or more is composed of an ultraviolet curable adhesive (Invention 1).
在上述發明(發明1)之黏著板片,因為構成黏著劑層之黏著劑係被熱交聯著,所以黏著劑層被膜強度較高。又,藉由黏著劑層為含有特定的光聚合起始劑(D),所以即便一顯示體構成構件及/或其它顯示體構成構件係含有紫外線吸收劑時,黏著劑層亦能夠藉由紫外線照射而充分地硬化且成具有優異的段差追隨性及耐起泡性者。In the adhesive sheet of the above invention (Invention 1), since the adhesive constituting the adhesive layer is thermally cross-linked, the film strength of the adhesive layer is high. In addition, since the adhesive layer contains a specific photopolymerization initiator (D), even when a display component and/or other display components contain an ultraviolet absorber, the adhesive layer can be absorbed by ultraviolet light. It is sufficiently hardened by irradiation and has excellent step followability and blister resistance.
在上述發明(發明1),前述黏著劑的凝膠分率係以30%以上且70%以下為佳(發明2)。In the above invention (Invention 1), the gel fraction of the adhesive is preferably 30% or more and 70% or less (Invention 2).
在上述發明(發明1、2),前述一顯示體構成構件及前述其它顯示體構成構件之至少一方,係以含有紫外線吸收劑為佳(發明3)。In the above inventions (
在上述發明(發明1~3),前述一顯示體構成構件係以至少在被貼合側的面具有段差為佳(發明4)。In the above inventions (
在上述發明(發明1~4),前述黏著板片係具備2片剝離片,前述黏著劑層係以與前述2片的剝離片之剝離面接觸之方式被前述剝離片挾持為佳(發明5)。In the above inventions (
本發明第2係提供一種黏著板片的製造方法,其係具備用以將一顯示體構成構件與其它顯示體構成構件貼合之黏著劑層之黏著板片的製造方法,其特徵在於:藉由將含有(甲基)丙烯酸酯共聚物(A)、熱交聯劑(B)、紫外線硬化性成分(C)、在濃度0.1質量%的乙腈溶液之波長380nm的吸光度為0.3以上之光聚合起始劑(D)之黏著性組成物塗佈且進行熱交聯,來形成紫外線硬化性黏著劑層(發明6)。The second aspect of the present invention provides a method for manufacturing an adhesive sheet, which is a method for manufacturing an adhesive sheet including an adhesive layer for laminating one display component member and another display component member, characterized in that: By photopolymerization containing a (meth)acrylate copolymer (A), a thermal crosslinking agent (B), an ultraviolet curable component (C), and an acetonitrile solution with a concentration of 0.1 mass % having an absorbance of 0.3 or more at a wavelength of 380 nm The adhesive composition of the initiator (D) is coated and thermally cross-linked to form a UV-curable adhesive layer (Invention 6).
本發明第3係提供一種顯示體,其係具備一顯示體構成構件、其它顯示體構成構件、及將前述一顯示體構成構件與前述其它顯示體構成構件互相貼合之硬化後黏著劑層之顯示體,其特徵在於:前述硬化後黏著劑層係具有由(甲基)丙烯酸酯共聚物(A)及熱交聯劑(B)所構成的交聯結構之同時,由含有紫外線硬化性成分(C)、及在濃度0.1質量%的乙腈溶液之波長380nm的吸光度為0.3以上之光聚合起始劑(D)之黏著劑所構成(發明7)。The third aspect of the present invention is to provide a display including a display constituent member, another display constituent member, and a cured adhesive layer that adheres the one display constituent member and the other display constituent member to each other. A display body, characterized in that the cured adhesive layer has a cross-linked structure composed of a (meth)acrylate copolymer (A) and a thermal cross-linking agent (B), and also contains an ultraviolet curable component. (C) and the adhesive of the photopolymerization initiator (D) whose absorbance at a wavelength of 380 nm in an acetonitrile solution having a concentration of 0.1% by mass is 0.3 or more (Invention 7).
本發明第4係提供一種顯示體,其係具備一顯示體構成構件、其它顯示體構成構件、及將前述一顯示體構成構件與前述其它顯示體構成構件互相貼合之硬化後黏著劑層之顯示體,其特徵在於:前述硬化後黏著劑層係具有由(甲基)丙烯酸酯共聚物(A)及熱交聯劑(B)所構成的交聯結構之同時,由含有紫外線硬化性成分(C)之黏著劑所構成,前述硬化後黏著劑層的凝膠分率為40%以上且95%以下(發明8)。A fourth aspect of the present invention provides a display including a display constituent member, another display constituent member, and a cured adhesive layer for bonding the one display constituent member and the other display constituent member to each other. A display body, characterized in that the cured adhesive layer has a cross-linked structure composed of a (meth)acrylate copolymer (A) and a thermal cross-linking agent (B), and also contains an ultraviolet curable component. (C) consists of the adhesive agent, and the gel fraction of the said adhesive agent layer after hardening is 40% or more and 95% or less (Invention 8).
本發明第5係提供一種顯示體的製造方法,其特徵在於:透過前述黏著板片(發明1~5)的黏著劑層而製造將一顯示體構成構件與其它顯示體構成構件貼合而成之積層體,且對前述積層體的前述黏著劑層照射紫外線使前述黏著劑層而成為硬化後黏著劑層(發明9)。
發明效果A fifth aspect of the present invention provides a method for manufacturing a display, characterized in that a display component is produced by laminating one display component and another display component through the adhesive layer of the above-mentioned adhesive sheet (
本發明之黏著板片之黏著劑層的被膜強度較高、且段差追隨性及耐起泡性的雙方優異。又,本發明之顯示體之段差追隨性及耐起泡性的雙方優異。而且,依照本發明之方法,能夠製造該等黏著板片及顯示體。The adhesive layer of the adhesive sheet of the present invention has high film strength, and is excellent in both step followability and foam resistance. In addition, the display body of the present invention is excellent in both step followability and foam resistance. Furthermore, according to the method of the present invention, the adhesive sheets and the display body can be manufactured.
用以實施發明之形態Form for carrying out the invention
以下,說明本發明的實施形態。 (黏著板片) 本實施形態之黏著板片,係具備以將一顯示體構成構件與其它顯示體構成構件貼合的黏著劑層之黏著板片。針對顯示體及顯示體構成構件係後述。Hereinafter, embodiments of the present invention will be described. (adhesive board) The adhesive sheet of the present embodiment is an adhesive sheet provided with an adhesive layer for bonding one display body constituent member and another display body constituent member. The display body and the display body constituent members will be described later.
如第1圖顯示,作為一個例子之本實施形態之黏著板片1,係由下列所構成:2片剝離片12a、12b;及以與該等2片剝離片12a、12b的剝離面接觸之方式被該2片剝離片12a、12b挾持之黏著劑層11。又,在本說明書之所謂剝離片的剝離面,係指在剝離片之具有剝離性的面,包含經施行剝離處理之面及未施行剝離處理亦顯示剝離性之面的任一者。As shown in FIG. 1, as an example, the
1.黏著劑層
上述黏著劑層11,係具有由(甲基)丙烯酸酯共聚物(A)及熱交聯劑(B)所構成的交聯結構之同時,由含有紫外線硬化性成分(C)、及在濃度0.1質量%的乙腈溶液之波長380nm的吸光度為0.3以上之光聚合起始劑(D)之紫外線硬化性黏著劑所構成。換言之,上述黏著劑層11係由將含有(甲基)丙烯酸酯共聚物(A)、熱交聯劑(B)、紫外線硬化性成分(C)、及在濃度0.1質量%的乙腈溶液之波長380nm的吸光度為0.3以上之光聚合起始劑(D)之黏著性組成物(以下有稱為「黏著性組成物P」之情形)熱交聯而成之紫外線硬化性黏著劑所構成。又,在本說明書,所謂(甲基)丙烯酸,係意味著丙烯酸及甲基丙烯酸之雙方。其它類似用語亦同樣。1. Adhesive layer
The above-mentioned
如上述,在黏著板片1之黏著劑層11,係由將黏著性組成物P熱交聯而成之黏著劑所構成,該黏著劑係具有由(甲基)丙烯酸酯共聚物(A)及熱交聯劑(B)所構成之交聯結構。另一方面,紫外線硬化性成分(C)係尚未硬化且在被調配在黏著性組成物P後的狀態下存在黏著劑中。該紫外線硬化性成分(C),係在黏著板片1的使用時(貼合被黏著物後),黏著劑層11被照射紫外線時進行聚合而硬化。As mentioned above, the
在本實施形態之黏著板片1,構成黏著劑層11之黏著劑係被熱交聯著,因為具有某種程度的交聯密度以及預定凝聚力,所以黏著劑層11被膜強度較高。因而,例如在將黏著板片裁斷加工等時,能夠抑制產生黏著劑附著在刀刃等之問題。又,在黏著板片1的保管時等,亦能夠抑制黏著劑從黏著劑層11滲出。In the
又,在本實施形態之黏著板片1之黏著劑層11,因為在藉由紫外線照射而硬化前之階段較柔軟,所以在將黏著板片1貼附在具有段差之顯示體構成構件時,黏著劑層11容易追隨段差,而能夠抑制在段差附近產生間隙、浮起等。In addition, since the
另一方面,使用本實施形態之黏著板片1時,在藉由黏著板片1的黏著劑層11將一顯示體構成構件與其它顯示體構成構件貼合後,透過一顯示體構成構件或其它顯示體構成構件而對黏著劑層11照射紫外線且使黏著劑層11硬化而成為硬化後黏著劑層(在後述的第2圖中,為硬化後黏著劑層11’)。藉此,即便將所得到的積層體(顯示體)在高溫高濕條件下、例如85℃、85%RH條件下放置72小時時,亦能夠抑制在段差附近產生氣泡、浮起、剝落等。而且,能夠抑制在顯示體構成構件與硬化後黏著劑層的界面產生氣泡、浮起、剝落等的起泡。亦即,本實施形態之黏著板片1係初期段差追隨性、以及在高溫高濕條件下的段差追隨性及耐起泡性均優異。On the other hand, when the
在此,在上述一顯示體構成構件及/或其它顯示體構成構件係含有紫外線吸收劑時,將先前的光聚合起始劑、例如1-羥基環己基苯基酮使用在黏著劑時,透過上述一顯示體構成構件或其它顯示體構成構件而對黏著劑層照射紫外線時,用以使上述光聚合起始劑開裂的波長之紫外線係在顯示體構成構件中被紫外線吸收劑吸收,致使光聚合起始劑的開裂受到阻礙。其結果,紫外線硬化性成分的硬化反應無法良好地進行且黏著劑層的硬化變為不充分。因此,黏著劑層係成為在高溫高濕條件下的段差追隨性及耐起泡性較差者。相對於此,在本實施形態之黏著板片1之黏著劑層11,係含有在濃度0.1質量%的乙腈溶液之波長380nm的吸光度為0.3以上之光聚合起始劑(D)。此時,即使透過含有紫外線吸收劑的顯示體構成構件而對黏著劑層11照射紫外線,用以使光聚合起始劑(D)開裂的波長(長波長)之紫外線係不會被顯示體構成構件中的紫外線吸收劑吸收,所以光聚合起始劑(D)係無問題地開裂。其結果,紫外線硬化性成分(C)的硬化反應為良好地進行且黏著劑層11為充分地硬化。藉此,所得到的積層體(顯示體),係成為在高溫高濕條件下具有優異的段差追隨性及耐起泡性者。亦即,使用本實施形態之黏著板片1時,即便一顯示體構成構件及/或其它顯示體構成構件含有紫外線吸收劑時,在高溫高濕條件下亦具有優異的段差追隨性及耐起泡性。Here, when the above-mentioned one display component and/or other display component contains an ultraviolet absorber, when a previous photopolymerization initiator such as 1-hydroxycyclohexyl phenyl ketone is used as an adhesive, the When the adhesive layer is irradiated with ultraviolet rays by the above-mentioned one display element constituting member or other display element constituting members, the ultraviolet rays of the wavelengths used to crack the above-mentioned photopolymerization initiator are absorbed by the ultraviolet absorber in the display element constituting member, so that light is emitted. Cracking of the polymerization initiator is hindered. As a result, the curing reaction of the ultraviolet curable component does not proceed favorably, and the curing of the adhesive layer becomes insufficient. Therefore, the adhesive layer is inferior in step followability and foaming resistance under high temperature and high humidity conditions. On the other hand, the
(1)(甲基)丙烯酸酯共聚物(A)
(甲基)丙烯酸酯共聚物(A)係作為構成該聚合物之單體單元,以含有在分子內具有與熱交聯劑(B)反應的反應性基之含反應性基的單體為佳。源自該含反應性基的單體之反應性基,係能夠與熱交聯劑(B)反應而形成交聯結構(三維網狀結構)來形成被膜強度較高之黏著劑層11。(1) (Meth)acrylate copolymer (A)
The (meth)acrylate copolymer (A) is a monomer unit constituting the polymer, and a reactive group-containing monomer having a reactive group reactive with the thermal crosslinking agent (B) in the molecule is used as good. The reactive group derived from the reactive group-containing monomer can react with the thermal crosslinking agent (B) to form a crosslinked structure (three-dimensional network structure) to form the
作為上述含反應性基的單體,可列舉出在分子內具有羥基之單體(含羥基的單體)、在分子內具有羧基之單體(含羧基的單體)、在分子內具有胺基的單體(含胺基的單體)等為佳。該等之中,以與熱交聯劑(B)的反應性優異且對被黏著物的不良影響較少之含羥基的單體為特佳。又,從即便(甲基)丙烯酸酯共聚物(A)的重量平均分子量較低亦能夠發揮所需要的凝聚力的觀點而言,係以含羧基的單體為佳。Examples of the reactive group-containing monomer include monomers having a hydroxyl group in the molecule (hydroxyl-containing monomer), monomers having a carboxyl group in the molecule (carboxyl group-containing monomer), and amines having an amine in the molecule. group-based monomers (amine group-containing monomers) and the like are preferred. Among these, hydroxyl-containing monomers which are excellent in reactivity with the thermal crosslinking agent (B) and have less adverse effects on the adherend are particularly preferred. Moreover, even if the weight average molecular weight of the (meth)acrylate copolymer (A) is low, it is preferable to use a carboxyl group-containing monomer from the viewpoint of exhibiting the required cohesive force.
作為含羥基的單體,例如可舉出(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸3-羥基丁酯、(甲基)丙烯酸4-羥基丁酯等的(甲基)丙烯酸羥基烷酯等。尤其是從與在得到的(甲基)丙烯酸酯共聚物(A)之羥基的熱交聯劑(B)的反應性、及與其它單體的共聚合性而言,係以(甲基)丙烯酸2-羥基乙酯及(甲基)丙烯酸4-羥基丁酯為佳,以(甲基)丙烯酸2-羥基乙酯為特佳。該等可單獨使用,亦可組合2種以上而使用。Examples of the hydroxyl group-containing monomer include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 3-hydroxypropyl (meth)acrylate, and 2-hydroxypropyl (meth)acrylate. -Hydroxyalkyl (meth)acrylate such as hydroxybutyl, 3-hydroxybutyl (meth)acrylate, 4-hydroxybutyl (meth)acrylate, and the like. Especially in terms of reactivity with the thermal crosslinking agent (B) in the hydroxyl group of the obtained (meth)acrylate copolymer (A) and copolymerizability with other monomers, (methyl) 2-hydroxyethyl acrylate and 4-hydroxybutyl (meth)acrylate are preferred, and 2-hydroxyethyl (meth)acrylate is particularly preferred. These may be used alone or in combination of two or more.
作為含羧基的單體,例如可舉出丙烯酸、甲基丙烯酸、巴豆酸、順丁烯二酸、伊康酸、檸康酸等的乙烯性不飽和羧酸。尤其是從與在所得到的(甲基)丙烯酸酯共聚物(A)之羧基的熱交聯劑(B)的反應性、及與其它單體的共聚合性而言,以丙烯酸為佳。該等可單獨使用,亦可組合2種以上而使用。Examples of the carboxyl group-containing monomer include ethylenically unsaturated carboxylic acids such as acrylic acid, methacrylic acid, crotonic acid, maleic acid, itaconic acid, and citraconic acid. In particular, acrylic acid is preferable in terms of reactivity with the thermal crosslinking agent (B) in the carboxyl group of the obtained (meth)acrylate copolymer (A) and copolymerizability with other monomers. These may be used alone or in combination of two or more.
作為含胺基的單體,例如可舉出(甲基)丙烯酸胺基乙酯、(甲基)丙烯酸正丁酯胺基乙酯等。該等可單獨使用,亦可組合2種以上而使用。As an amino group-containing monomer, aminoethyl (meth)acrylate, n-butyl (meth)acrylate aminoethyl, etc. are mentioned, for example. These may be used alone or in combination of two or more.
(甲基)丙烯酸酯共聚物(A),作為構成該聚合物之單體單元、含羥基的單體作為下限值,係以含有3質量%以上為佳,以含有10質量%以上為特佳,進而以含有15質量%以上為佳。又,(甲基)丙烯酸酯共聚物(A),作為上限值,係以含有35質量%以下之含羥基的單體作為該聚合物之單體單元為佳,以含有30質量%以下為特佳,進而以含有25質量%以下為佳。(甲基)丙烯酸酯共聚物(A)係以上述量含有含羥基的單體作為單體單元時,在所得到的黏著劑,能夠形成良好的交聯結構且得到被膜強度較高的黏著劑層11之同時,預定量的羥基係殘留在黏著劑中。羥基為親水性基,此種親水性基為預定量存在黏著劑中時,即便黏著劑被放置在高溫高濕條件下時,在該高溫高濕條件下與侵入黏著劑的水分之相溶性良好,其結果,在使其返回常溫常濕時,能夠抑制黏著劑產生白化(具有優異的耐濕熱白化性)。The lower limit of the (meth)acrylate copolymer (A) as a monomer unit constituting the polymer and a hydroxyl group-containing monomer is preferably 3% by mass or more, particularly 10% by mass or more Preferably, it is more preferable to contain 15 mass % or more. In addition, the upper limit of the (meth)acrylate copolymer (A) is preferably 35% by mass or less of a hydroxyl group-containing monomer as the monomer unit of the polymer, and 30% by mass or less is preferably contained as the monomer unit of the polymer. It is especially preferable, and it is more preferable to contain 25 mass % or less. When the (meth)acrylate copolymer (A) contains the hydroxyl group-containing monomer in the above amount as a monomer unit, the obtained adhesive can form a favorable cross-linked structure and obtain an adhesive with high film strength While layering 11, a predetermined amount of hydroxyl groups remains in the adhesive. The hydroxyl group is a hydrophilic group. When the hydrophilic group exists in the adhesive in a predetermined amount, even if the adhesive is placed under high temperature and high humidity conditions, the compatibility with the water entering the adhesive is good under the high temperature and high humidity conditions. As a result, when returning to normal temperature and normal humidity, whitening of the adhesive can be suppressed (it has excellent wet-heat whitening resistance).
(甲基)丙烯酸酯共聚物(A)係含有含羧基的單體作為構成該聚合物之單體單元時,(甲基)丙烯酸酯共聚物(A),作為下限值,係以含有5質量%以上之該含羧基的單體為佳,以含有7質量%以上為佳,進而以含有10質量%以上為佳。又,(甲基)丙烯酸酯共聚物(A),作為上限值,係以含有30質量%以下之含羧基的單體作為構成該聚合物之單體單元為佳,以含有20質量%以下為佳,進而以含有15質量%以下為佳。(甲基)丙烯酸酯共聚物(A)係以上述量含有含羧基的單體作為單體單元時,在所得到的黏著劑能夠形成良好交聯結構且得到被膜強度較高的黏著劑層11。When the (meth)acrylate copolymer (A) contains a carboxyl group-containing monomer as a monomer unit constituting the polymer, the (meth)acrylate copolymer (A) is a lower limit value containing 5 The carboxyl group-containing monomer is preferably contained in an amount of at least 7% by mass, preferably at least 7% by mass, and more preferably at least 10% by mass. In addition, the upper limit of the (meth)acrylate copolymer (A) is preferably 30 mass % or less of a carboxyl group-containing monomer as a monomer unit constituting the polymer, and 20 mass % or less is preferably contained More preferably, it is more preferable to contain 15 mass % or less. When the (meth)acrylate copolymer (A) contains a carboxyl group-containing monomer in the above amount as a monomer unit, the obtained adhesive can form a favorable cross-linked structure and obtain an
又,(甲基)丙烯酸酯共聚物(A),不含有含羧基的單體作為構成該聚合物之單體單元亦佳。因為羧基為酸成分,藉由不含有含羧基的單體,能夠抑制在黏著劑貼附對象因酸而產生的不良,例如即便存在氧化銦錫(ITO)等的透明導電膜、金屬膜等的情況,亦能夠抑制因酸引起的該等不良(腐蝕、電阻值變化等)。但是,依照不產生此種不良之程度,亦能夠容許預定量含有含羧基的單體。具體而言,在(甲基)丙烯酸酯共聚物(A)中,就單體單元而言,可容許小於5質量%之含羧基的單體、較佳為2質量%以下、特佳為0.1質量%以下的量。Moreover, it is also preferable that the (meth)acrylate copolymer (A) does not contain a carboxyl group-containing monomer as a monomer unit constituting the polymer. Since the carboxyl group is an acid component, by not containing a carboxyl group-containing monomer, it is possible to suppress defects caused by acid on the adhesive attachment object, such as transparent conductive films such as indium tin oxide (ITO), metal films, etc. In some cases, such defects (corrosion, change in resistance value, etc.) due to acid can also be suppressed. However, a predetermined amount of the carboxyl group-containing monomer can be tolerated to such an extent that such a defect does not occur. Specifically, in the (meth)acrylate copolymer (A), the monomer unit can tolerate less than 5 mass % of the carboxyl group-containing monomer, preferably 2 mass % or less, particularly preferably 0.1 mass % or less.
(甲基)丙烯酸酯共聚物(A),係藉由含有烷基的碳數為1~20的(甲基)丙烯酸烷酯作為構成該聚合物之單體單元,能夠顯現較佳黏著性。作為烷基的碳數為1~20的(甲基)丙烯酸烷酯,例如可舉出(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸正己酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸正葵酯、(甲基)丙烯酸正十二酯、(甲基)丙烯酸肉豆蔻酯、(甲基)丙烯酸棕櫚酯、(甲基)丙烯酸硬脂醯酯等。尤其是從使黏著性提升的觀點而言,係以烷基的碳數為1~8的(甲基)丙烯酸酯為佳,以(甲基)丙烯酸正丁酯或(甲基)丙烯酸2-乙基己酯為特佳。又,該等可單獨使用,亦可組合2種以上而使用。The (meth)acrylate copolymer (A) can exhibit better adhesion by using alkyl (meth)acrylate having an alkyl group of 1 to 20 carbon atoms as a monomer unit constituting the polymer. Examples of alkyl (meth)acrylates having 1 to 20 carbon atoms in the alkyl group include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, and (meth)acrylate. ) n-butyl acrylate, n-pentyl (meth)acrylate, n-hexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, isooctyl (meth)acrylate, n-(meth)acrylate Decyl ester, n-dodecyl (meth)acrylate, myristyl (meth)acrylate, palmityl (meth)acrylate, stearyl (meth)acrylate and the like. In particular, from the viewpoint of improving adhesiveness, (meth)acrylates having 1 to 8 carbon atoms in the alkyl group are preferred, and n-butyl (meth)acrylates or 2-(meth)acrylates are preferred. Ethylhexyl ester is particularly preferred. Moreover, these may be used individually or in combination of 2 or more types.
(甲基)丙烯酸酯共聚物(A),係含有40質量%以上之烷基的碳數為1~20的(甲基)丙烯酸烷酯作為構成該聚合物之單體單元為佳,以有50質量%以上為特佳、進而以含有60質量%以上為佳。含有40質量%以上的(甲基)丙烯酸烷酯時,能夠對(甲基)丙烯酸酯共聚物(A)賦予適合的黏著性。又,以含有90質量%以下之烷基碳數為1~20的(甲基)丙烯酸烷酯為佳,以含有80質量%以下為特佳,進而以含有70質量%為佳。藉由使(甲基)丙烯酸烷酯的含量成為90質量%以下,能夠將所需要量的其它單體成分導入至(甲基)丙烯酸酯共聚物(A)中。The (meth)acrylate copolymer (A) is preferably an alkyl (meth)acrylate having 1 to 20 carbon atoms containing 40% by mass or more of an alkyl group as a monomer unit constituting the polymer. 50 mass % or more is especially preferable, and it is more preferable to contain 60 mass % or more. When 40 mass % or more of alkyl (meth)acrylates are contained, suitable adhesiveness can be imparted to the (meth)acrylate copolymer (A). Moreover, it is preferable to contain 90 mass % or less of alkyl (meth)acrylates with an alkyl carbon number of 1-20, it is especially preferable to contain 80 mass % or less, and it is more preferable to contain 70 mass %. By making content of alkyl (meth)acrylate 90 mass % or less, the other monomer component of a required amount can be introduce|transduced into (meth)acrylate copolymer (A).
(甲基)丙烯酸酯共聚物(A)係含有在分子內具有脂環式結構之單體(含脂環式結構的單體)作為構成該共聚物之單體單元亦佳。因為含脂環式結構的單元為體積較高,推定藉由使其存在聚合物中,能夠將聚合物之間的間隔擴大,而能夠使所得到的黏著劑具有優異的柔軟性。因而,(甲基)丙烯酸酯聚合物(A)係將含脂環式結構的單體作為構成單體單元,使黏著性組成物P交聯而得到的黏著劑,係成為具有更優異的初期段差追隨性者。The (meth)acrylate copolymer (A) preferably contains a monomer having an alicyclic structure in the molecule (an alicyclic structure-containing monomer) as a monomer unit constituting the copolymer. Since the unit containing an alicyclic structure has a high volume, it is presumed that by making it exist in the polymer, the distance between the polymers can be widened, and the resulting adhesive can be provided with excellent flexibility. Therefore, the (meth)acrylate polymer (A) is an adhesive obtained by crosslinking the adhesive composition P using an alicyclic structure-containing monomer as a constituent monomer unit, and has a more excellent initial stage. Stage difference follower.
在含脂環式結構的單體之脂環式結構的碳環,可為飽和結構者,亦可為在一部分具有不飽和鍵者。又,脂環式結構可為單環的脂環式結構,亦可為二環、三環等多環的脂環式結構。從將所得到的(甲基)丙烯酸酯共聚物(A)之相互間的距離擴大且使黏著劑的柔軟性有效地發揮之觀點而言,上述脂環式結構係以多環的脂環式結構(多環結構)為佳。而且,考慮(甲基)丙烯酸酯共聚物(A)與其它成分之相溶性,上述多環結構,係以二環至四環為特佳。又,與上述同樣地,從使黏著劑的柔軟性作用有效地發揮之觀點而言,脂環式結構的碳數(係指形成環之部分的全部碳數,複數個環獨立而存在時,係指其合計碳數)係通常以5以上為佳,以7以上為特佳。另一方面,脂環式結構的碳數之上限係沒有特別限制,與上述同樣地,從相溶性的觀點而言,係以15以下為佳,以10以下為特佳。The carbocycle of the alicyclic structure of the alicyclic structure-containing monomer may be a saturated structure or may have an unsaturated bond in a part. In addition, the alicyclic structure may be a monocyclic alicyclic structure, or may be a polycyclic alicyclic structure such as bicyclic and tricyclic. The above-mentioned alicyclic structure is a polycyclic alicyclic structure from the viewpoint of increasing the distance between the obtained (meth)acrylate copolymers (A) and effectively exhibiting the flexibility of the adhesive. structure (polycyclic structure) is preferred. Furthermore, considering the compatibility between the (meth)acrylate copolymer (A) and other components, the above-mentioned polycyclic structure is particularly preferred to be bicyclic to tetracyclic. Also, in the same manner as above, from the viewpoint of effectively exerting the softening effect of the adhesive, the number of carbon atoms in the alicyclic structure (referring to the total number of carbon atoms in the part forming the ring, and when a plurality of rings exist independently, Refers to the total carbon number) is usually 5 or more preferably, and particularly preferably 7 or more. On the other hand, the upper limit of the number of carbon atoms in the alicyclic structure is not particularly limited, but in the same manner as described above, from the viewpoint of compatibility, it is preferably 15 or less, and particularly preferably 10 or less.
作為脂環式結構,例如可舉出含有環己基骨架、二環戊二烯骨架、金剛烷骨架、異莰基骨架、環烷骨架(環庚烷骨架、環辛烷骨架、環壬烷骨架、環癸烷骨架、環十一烷骨架、環十二烷骨架等)、環烯骨架(環庚烯骨架、環辛烯骨架等)、降莰烯骨架、降莰烷二烯骨架、立方烷(cubane)骨架、籃烷(Basketane)骨架、房烷(Housane)骨架、螺骨架等者,尤其是以含有發揮更優異的耐久性之二環戊二烯骨架(脂環式結構的碳數:10)、金剛烷骨架(脂環式結構的碳數:10)或異莰基骨架(脂環式結構的碳數:7)者為佳,以含有異莰基骨架者為特佳。The alicyclic structure includes, for example, a cyclohexyl skeleton, a dicyclopentadiene skeleton, an adamantane skeleton, an isocamphenyl skeleton, a cycloalkane skeleton (cycloheptane skeleton, cyclooctane skeleton, cyclononane skeleton, Cyclodecane skeleton, cycloundecane skeleton, cyclododecane skeleton, etc.), cycloalkene skeleton (cycloheptene skeleton, cyclooctene skeleton, etc.), norbornene skeleton, norbornanediene skeleton, cubic alkane ( cubane) skeleton, basketane (Basketane) skeleton, house alkane (Housane) skeleton, spiro skeleton, etc., especially those containing dicyclopentadiene skeleton (alicyclic structure carbon number: 10) which exhibits more excellent durability ), adamantane skeleton (carbon number of alicyclic structure: 10), or isocamphenyl skeleton (carbon number of alicyclic structure: 7), and those containing an isocamphenyl skeleton are particularly preferred.
上述含脂環式結構的單體,係以含有上述的骨架之(甲基)丙烯酸酯單體為佳,具體而言,可舉出(甲基)丙烯酸環己酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸金剛烷酯、(甲基)丙烯酸異莰酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸二環戊烯氧基乙酯等,尤其是以發揮更優異的耐久性之(甲基)丙烯酸二環戊酯、(甲基)丙烯酸金剛烷酯或(甲基)丙烯酸異莰酯為佳,以(甲基)丙烯酸異莰酯為特佳。該等可單獨使用1種、亦可組合2種以上而使用。The above-mentioned alicyclic structure-containing monomer is preferably a (meth)acrylate monomer containing the above-mentioned skeleton, and specific examples thereof include cyclohexyl (meth)acrylate and di(meth)acrylate. Cyclopentyl, adamantyl (meth)acrylate, isobornyl (meth)acrylate, dicyclopentenyl (meth)acrylate, dicyclopentenyloxyethyl (meth)acrylate, etc., especially Dicyclopentyl (meth)acrylate, adamantyl (meth)acrylate or isobornyl (meth)acrylate are preferred, and isobornyl (meth)acrylate is particularly preferred . These may be used individually by 1 type, and may be used in combination of 2 or more types.
(甲基)丙烯酸酯共聚物(A),係含有含脂環式結構的單體作為構成該聚合物之單體單元時,(甲基)丙烯酸酯共聚物(A)係以含有5質量%以上之含脂環式結構的單元為佳,以含有8質量%以上為特佳,進而以含有10質量%以上為佳。又,(甲基)丙烯酸酯共聚物(A),係以含有40質量%以下之含脂環式結構的單體作為構成該聚合物之單體單元為佳,以含有30質量%以下為特佳,進而以含有20質量%以下為佳。藉由含脂環式結構的單元之含量為上述範圍,所得到的黏著劑之初期段差追隨性係成為更優異者。When the (meth)acrylate copolymer (A) contains an alicyclic structure-containing monomer as a monomer unit constituting the polymer, the (meth)acrylate copolymer (A) contains 5 mass % The above units containing an alicyclic structure are preferably contained, particularly preferably 8% by mass or more, and more preferably 10% by mass or more. In addition, the (meth)acrylate copolymer (A) preferably contains 40 mass % or less of an alicyclic structure-containing monomer as a monomer unit constituting the polymer, particularly 30 mass % or less. It is preferable, and it is more preferable to contain 20 mass % or less. When the content of the unit containing an alicyclic structure is in the above-mentioned range, the initial step followability of the obtained adhesive becomes more excellent.
(甲基)丙烯酸酯共聚物(A),係含有在分子內具有氮原子之單體(含氮原子的單體)作為構成該共聚物之單體單元亦佳。又,已例示作為含反應性基的單體之含胺基的單體,係設作被從該含氮原子的單體除去者。藉由使聚合物中存在含氮原子的單體作為結構單元,能夠促進丙烯酸酯共聚物(A)與熱交聯劑(B)的反應、或對黏著劑賦予極性且提高黏著劑本身的凝聚力。The (meth)acrylate copolymer (A) preferably contains a monomer having a nitrogen atom in the molecule (a nitrogen atom-containing monomer) as a monomer unit constituting the copolymer. In addition, the amine group-containing monomer exemplified as the reactive group-containing monomer is assumed to be removed from the nitrogen atom-containing monomer. By having a nitrogen atom-containing monomer in the polymer as a structural unit, the reaction between the acrylate copolymer (A) and the thermal crosslinking agent (B) can be accelerated, or the adhesive can be imparted with polarity and the cohesive force of the adhesive itself can be improved. .
作為上述含氮原子的單體,可舉出具有第3級胺基之單體,具有醯胺基之單體,具有含氮雜環之單體等,尤其是以具有含氮雜環之單體為佳。Examples of the above-mentioned nitrogen atom-containing monomers include monomers having a tertiary amine group, monomers having an amide group, monomers having a nitrogen-containing heterocycle, and the like, especially monomers having a nitrogen-containing heterocycle. Body is good.
作為具有含氮雜環之單體,例如可舉出N-(甲基)丙烯醯基嗎福林、N-乙烯基-2-吡咯啶酮、N-(甲基)丙烯醯基吡咯啶酮、N-(甲基)丙烯醯基哌啶、N-(甲基)丙烯醯基吡咯啶、N-(甲基)丙烯醯基吖環丙烷、(甲基)丙烯酸吖環丙烷基乙酯、2-乙烯基吡啶、4-乙烯基吡啶、2-乙烯基吡嗪、1-乙烯基咪唑、N-乙烯基咔唑、N-乙烯基酞醯亞胺等,尤其是以發揮更優異的黏著力之N-(甲基)丙烯醯基嗎福林為佳,以N-丙烯醯基嗎福林為等佳。As the monomer having a nitrogen-containing heterocycle, for example, N-(meth)acryloyl morpholinone, N-vinyl-2-pyrrolidone, and N-(meth)acryloylpyrrolidone can be mentioned. , N-(meth)acryloylpiperidine, N-(meth)acryloylpyrrolidine, N-(meth)acryloylaziridine, (meth)acryloyl ethyl aziridine, 2-vinylpyridine, 4-vinylpyridine, 2-vinylpyrazine, 1-vinylimidazole, N-vinylcarbazole, N-vinylphthalimide, etc., especially for better adhesion N-(meth)acryloyl molyfrin is preferable, and N-acrylo molyfrin is preferable.
又,作為具有前述的含氮雜環之單體以外的含氮原子的單體,例如亦能夠使用(甲基)丙烯醯胺、N-甲基(甲基)丙烯醯胺、N-羥甲基(甲基)丙烯醯胺、N-第三丁基(甲基)丙烯醯胺、N,N-二甲基(甲基)丙烯醯胺、N,N-乙基(甲基)丙烯醯胺、N,N-二甲胺基丙基(甲基)丙烯醯胺、N-異丙基(甲基)丙烯醯胺、N-苯基(甲基)丙烯醯胺、二甲胺基丙基(甲基)丙烯醯胺、N-乙烯基己內醯胺、(甲基)丙烯酸二甲基胺乙基等。 以上之含氮原子的單體,可單獨使用1種、亦可組合2種以上而使用。In addition, as a nitrogen atom-containing monomer other than the above-mentioned nitrogen-containing heterocyclic monomer, for example, (meth)acrylamide, N-methyl(meth)acrylamide, N-methylol can also be used Ethyl(meth)acrylamide, N-tert-butyl(meth)acrylamide, N,N-dimethyl(meth)acrylamide, N,N-ethyl(meth)acrylamide Amine, N,N-Dimethylaminopropyl (meth)acrylamide, N-isopropyl (meth)acrylamide, N-phenyl (meth)acrylamide, dimethylaminopropyl (meth)acrylamide, N-vinylcaprolactam, (meth)acrylate dimethylamine ethyl, etc. The above nitrogen atom-containing monomers may be used alone or in combination of two or more.
(甲基)丙烯酸酯共聚物(A)係含有含氮原子的單體作為構成該聚合物之單體單元時,(甲基)丙烯酸酯共聚物(A)係以含有1質量%以上之含氮原子的單體為佳,以含有2質量%以上為特佳,進而以有5質量%以上為佳。又,(甲基)丙烯酸酯共聚物(A),係以含有40質量%以下之含氮原子的單體作為構成該聚合物之單體單元為佳,以含有25質量%以下為特佳,進而以含有15質量%以下為佳。含氮原子的單體的含量為上述範圍內時,所得到的黏著劑之凝聚力係有效地提升。When the (meth)acrylate copolymer (A) contains a nitrogen atom-containing monomer as a monomer unit constituting the polymer, the (meth)acrylate copolymer (A) contains 1 mass % or more of the The monomer of nitrogen atom is preferable, and it is especially preferable to contain 2 mass % or more, and it is more preferable to contain 5 mass % or more. In addition, the (meth)acrylate copolymer (A) preferably contains 40 mass % or less of a nitrogen atom-containing monomer as a monomer unit constituting the polymer, particularly preferably 25 mass % or less, Furthermore, it is preferable to contain 15 mass % or less. When the content of the nitrogen atom-containing monomer is within the above range, the cohesive force of the obtained adhesive is effectively improved.
(甲基)丙烯酸酯共聚物(A),亦可依照需要而含有其它單體作為構成該聚合物之單體單元。作為其它單體,係以含有不具有反應性的官能基之單體為佳。作為此種其它單體,例如可舉出(甲基)丙烯酸甲氧基乙酯、(甲基)丙烯酸乙氧基乙酯等的(甲基)丙烯酸烷氧基烷酯、乙酸乙烯酯、苯乙烯等。該等可單獨使用,亦可組合2種以上而使用。The (meth)acrylate copolymer (A) may contain other monomers as a monomer unit constituting the polymer as needed. As other monomers, those containing a non-reactive functional group are preferable. Examples of such other monomers include alkoxyalkyl (meth)acrylates such as methoxyethyl (meth)acrylate and ethoxyethyl (meth)acrylate, vinyl acetate, benzene Ethylene etc. These may be used alone or in combination of two or more.
(甲基)丙烯酸酯共聚物(A)的聚合態樣可為隨機共聚物,亦可為嵌段共聚物。The polymerization aspect of the (meth)acrylate copolymer (A) may be a random copolymer or a block copolymer.
(甲基)丙烯酸酯聚合物(A)的重量平均分子量,作為下限值,係以10萬以上為佳,以20萬以上為特佳,進而30萬以上為佳。(甲基)丙烯酸酯聚合物(A)的重量平均分子量之下限值為上述以上時,所得到的黏著劑之被膜強度係成為較高者。又,(甲基)丙烯酸酯聚合物(A)的重量平均分子量,作為上限值,係以90萬以下為佳,以80萬以下為特佳,進而以70萬以下為佳。(甲基)丙烯酸酯聚合物(A)的重量平均分子量之上限值為上述以下時,所得到的黏著劑之段差追隨性係成為更優異者。又,在本說明書之重量平均分子量,係藉由凝膠滲透層析法(GPC)法而測定之標準聚苯乙烯換算之值。The lower limit of the weight average molecular weight of the (meth)acrylate polymer (A) is preferably 100,000 or more, particularly preferably 200,000 or more, and more preferably 300,000 or more. When the lower limit value of the weight average molecular weight of the (meth)acrylate polymer (A) is the above or more, the film strength of the obtained adhesive becomes the higher one. The upper limit of the weight average molecular weight of the (meth)acrylate polymer (A) is preferably 900,000 or less, particularly preferably 800,000 or less, and more preferably 700,000 or less. When the upper limit of the weight average molecular weight of the (meth)acrylate polymer (A) is the above-mentioned or less, the step followability of the obtained adhesive becomes more excellent. In addition, the weight average molecular weight in this specification is the value in terms of standard polystyrene measured by the gel permeation chromatography (GPC) method.
又,在黏著性組成物P,(甲基)丙烯酸酯共聚物(A)可單獨使用1種,亦可組合2種以上而使用。Moreover, in the adhesive composition P, (meth)acrylate copolymer (A) may be used individually by 1 type, and may be used in combination of 2 or more types.
(2)熱交聯劑(B)
將含有熱交聯劑(B)之黏著性組成物P加熱時,熱交聯劑(B)係將(甲基)丙烯酸酯共聚物(A)交聯且形成三維網狀結構。藉此,能夠得到被膜強度較高之黏著劑層11。(2) Thermal crosslinking agent (B)
When the adhesive composition P containing the thermal crosslinking agent (B) is heated, the thermal crosslinking agent (B) crosslinks the (meth)acrylate copolymer (A) and forms a three-dimensional network structure. Thereby, the
作為上述熱交聯劑(B),係與(甲基)丙烯酸酯共聚物(A)所具有之反應性基反應者即可,例如可舉出異氰酸酯系交聯劑、環氧系交聯劑、胺系交聯劑、三聚氰胺系交聯劑、吖環丙烷系交聯劑、肼系交聯劑、醛系交聯劑、㗁唑啉系交聯劑、金屬烷氧化物系交聯劑、金屬鉗合物系交聯劑、金屬鹽系交聯劑、銨系交聯等。上述之中,(甲基)丙烯酸酯共聚物(A)所具有之反應性基為羥基時,係以使用與羥基具有優異的反應性之異氰酸酯系交聯劑為佳,(甲基)丙烯酸酯共聚物(A)所具有之反應性基為羧基時,係以使用與羧基具有優異的反應性之環氧系交聯劑為佳。又,熱交聯劑(B)能夠單獨1種、或組合2種以上而使用。As said thermal crosslinking agent (B), what is necessary is just to react with the reactive group which the (meth)acrylate copolymer (A) has, for example, an isocyanate type crosslinking agent and an epoxy type crosslinking agent are mentioned. , Amine-based cross-linking agent, melamine-based cross-linking agent, aziridine-based cross-linking agent, hydrazine-based cross-linking agent, aldehyde-based cross-linking agent, oxazoline-based cross-linking agent, metal alkoxide-based cross-linking agent, Metal chelate-based cross-linking agents, metal salt-based cross-linking agents, ammonium-based cross-linking agents, etc. Among the above, when the reactive group possessed by the (meth)acrylate copolymer (A) is a hydroxyl group, it is preferable to use an isocyanate-based crosslinking agent having excellent reactivity with the hydroxyl group. When the reactive group which the copolymer (A) has is a carboxyl group, it is preferable to use an epoxy-based crosslinking agent having excellent reactivity with the carboxyl group. Moreover, a thermal crosslinking agent (B) can be used individually by 1 type, or in combination of 2 or more types.
異氰酸酯系交聯劑係至少含有聚異氰酸酯化合物者。作為聚異氰酸酯化合物,例如可舉出甲苯二異氰酸酯、二苯基甲烷二異氰酸酯、苯二甲基二異氰酸酯等的芳香族聚異氰酸酯、六亞甲基二異氰酸酯等的脂肪族聚異氰酸酯、異佛爾酮二異氰酸酯、氫化二苯基甲烷二異氰酸酯等的脂環式聚異氰酸酯等、及該等的縮二脲體、三聚異氰酸酯體、進而乙二醇、丙二醇、新戊四醇、三羥甲基丙烷、蓖麻油等與含低分子活性氫化合物的反應物之加成物等。尤其是從與羥基的反應性之觀點而言,係以三羥甲基丙烷改性的芳香族聚異氰酸酯、特別是三羥甲基丙烷改性甲苯二異氰酸酯及三羥甲基丙烷改性苯二甲基二異氰酸酯為佳。The isocyanate-based crosslinking agent contains at least a polyisocyanate compound. Examples of the polyisocyanate compound include aromatic polyisocyanates such as toluene diisocyanate, diphenylmethane diisocyanate, and xylylene diisocyanate, aliphatic polyisocyanates such as hexamethylene diisocyanate, and isophorone. Alicyclic polyisocyanates such as diisocyanates and hydrogenated diphenylmethane diisocyanates, etc., and biuret compounds and triisocyanate compounds thereof, and further ethylene glycol, propylene glycol, neopentylerythritol, and trimethylolpropane , castor oil, etc. and the adducts of reactants containing low molecular active hydrogen compounds, etc. In particular, from the viewpoint of reactivity with hydroxyl groups, aromatic polyisocyanates modified with trimethylolpropane, especially trimethylolpropane-modified toluene diisocyanate and trimethylolpropane-modified benzene diisocyanates. Methyl diisocyanate is preferred.
作為環氧系交聯劑,例如可舉出1,3-雙(N,N-二環氧丙胺甲基)環己烷、N,N,N’,N’-四環氧丙基-間苯二甲胺、乙二醇二環氧丙基醚、1,6-己二醇二環氧丙基醚、三羥甲基丙烷二環氧丙基醚、二環氧丙基苯胺、二環氧丙胺等。尤其是從與羧基的反應性之觀點而言,係以1,3-雙(N,N-二環氧丙胺甲基)環己烷為佳。Examples of epoxy-based crosslinking agents include 1,3-bis(N,N-diglycidaminomethyl)cyclohexane, N,N,N',N'-tetraglycidyl-m Xylylenediamine, Ethylene Glycol Diglycidyl Ether, 1,6-Hexanediol Diglycidyl Ether, Trimethylolpropane Diglycidyl Ether, Diglycidylaniline, Bicyclo Oxypropylamine, etc. In particular, from the viewpoint of reactivity with a carboxyl group, 1,3-bis(N,N-diglycidaminomethyl)cyclohexane is preferable.
相對於(甲基)丙烯酸酯共聚物(A)100質量份,在黏著性組成物P中之熱交聯劑(B)的含量,係以0.01質量份以上為佳,以0.05質量份以上為特佳,進而以0.1質量份以上為佳。又,該含量係以10質量份以下為佳,以5質量份以下為特佳,進而以0.4質量份以下為佳。藉由熱交聯劑(B)的含量為上述範圍,所得到的黏著劑係具有充分的柔軟性之同時,能夠發揮良好的凝聚力且得到被膜強度較高黏著劑層11。With respect to 100 parts by mass of the (meth)acrylate copolymer (A), the content of the thermal crosslinking agent (B) in the adhesive composition P is preferably 0.01 part by mass or more, preferably 0.05 part by mass or more Particularly preferred, and more preferably 0.1 part by mass or more. Moreover, this content is preferably 10 parts by mass or less, particularly preferably 5 parts by mass or less, and more preferably 0.4 parts by mass or less. When the content of the thermal crosslinking agent (B) is in the above-mentioned range, the obtained adhesive system has sufficient flexibility, exhibits good cohesive force, and can obtain the
(3)紫外線硬化性成分(C)
藉由黏著性組成物P係含有紫外線硬化性成分(C),所形成之黏著劑層11係成為紫外線硬化性黏著劑層。該黏著劑層11係貼附被黏著物後,藉由照射紫外線而硬化,而且推定紫外線硬化性成分(C)係互相聚合且其聚合後的紫外線硬化性成分(C)係纏結在(甲基)丙烯酸酯共聚物(A)的交聯結構(三維網狀結構)。具有此種高維結構之黏著劑,係成為在高溫高濕條件下具有優異的段差追隨性及耐起泡性者。(3) UV curable component (C)
When the adhesive composition P contains the ultraviolet curable component (C), the formed
紫外線硬化性成分(C),係藉由在後述之光聚合起始劑(D)的存在下照射紫外線而硬化,只要能夠得到上述的效果之成分,就沒有特別限制,可為單體、寡聚物或聚合物的任一者,亦可為該等的混合物。尤其是能夠適合舉出與(甲基)丙烯酸酯共聚物(A)等具有優異的相溶性之分子量小於1,000的多官能丙烯酸酯系單體。The ultraviolet curable component (C) is cured by irradiating ultraviolet rays in the presence of a photopolymerization initiator (D) described later, and is not particularly limited as long as it can obtain the above-mentioned effects, and may be monomeric, oligomeric Either the polymer or the polymer may be a mixture of these. In particular, a polyfunctional acrylate-based monomer having a molecular weight of less than 1,000 and having excellent compatibility with the (meth)acrylate copolymer (A) and the like can be suitably used.
作為分子量小於1000的多官能丙烯酸酯系單體,例如可舉出1,4-丁二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、新戊二醇己二酸二(甲基)丙烯酸酯、羥基三甲基乙酸新戊二醇二(甲基)丙烯酸酯、二環戊烯基二(甲基)丙烯酸酯、己內酯改性二環戊烯二(甲基)丙烯酸酯、環氧乙烷改性磷酸二(甲基)丙烯酸酯、二(丙烯醯氧基乙基)三聚異氰酸酯、烯丙基化環己基二(甲基)丙烯酸酯、乙氧基化雙酚A二丙烯酸酯、9,9-雙[4-(2-丙烯醯氧基乙氧基)苯基]茀等的2官能型;三羥甲基丙烷三(甲基)丙烯酸酯、二新戊四醇三(甲基)丙烯酸酯、丙酸改性二新戊四醇三(甲基)丙烯酸酯、新戊四醇三(甲基)丙烯酸酯、環氧丙烷改性三羥甲基丙烷三(甲基)丙烯酸酯、三聚異氰酸參(丙烯醯氧基乙基)酯、ε-己內酯改性三聚異氰酸參(2-(甲基)丙烯醯氧基乙基)酯等的3官能型;雙甘油四(甲基)丙烯酸酯、新戊四醇四(甲基)丙烯酸酯等的4官能型;丙酸改性二新戊四醇五(甲基)丙烯酸酯等的5官能型;二新戊四醇六(甲基)丙烯酸酯、己內酯改性二新戊四醇六(甲基)丙烯酸酯等的6官能型等。上述之中,從所得到的黏著劑在高溫高濕條件下之段差追隨性及耐起泡性的觀點而言,係以二(丙烯醯氧基乙基)三聚異氰酸酯、參(丙烯醯氧基乙基)三聚異氰酸酯、ε-己內酯改性參(2-(甲基)丙烯醯氧基乙基)三聚異氰酸酯等在分子內含有三聚異氰酸酯結構之多官能丙烯酸酯系單體為佳,以3官能以上且在分子內含有三聚異氰酸酯結構之多官能丙烯酸酯系單體為較佳,以ε-己內酯改性三聚異氰酸參(2-(甲基)丙烯醯氧基乙基)酯為特佳。該等可單獨使用1種、亦可組合2種以上而使用。Examples of polyfunctional acrylate-based monomers having a molecular weight of less than 1,000 include 1,4-butanediol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, neopentyldiol Alcohol di(meth)acrylate, polyethylene glycol di(meth)acrylate, neopentyl glycol adipate di(meth)acrylate, hydroxytrimethylacetate neopentyl glycol di(meth)acrylate Acrylate, dicyclopentenyl di(meth)acrylate, caprolactone modified dicyclopentene di(meth)acrylate, ethylene oxide modified phosphoric acid di(meth)acrylate, di(meth)acrylate Acryloyloxyethyl) isocyanate, allyl cyclohexyl di(meth)acrylate, ethoxylated bisphenol A diacrylate, 9,9-bis[4-(2-propenyloxy) 2-functional type of ethoxy) phenyl] stilbene, etc.; trimethylolpropane tri(meth)acrylate, dipivalerythritol tri(meth)acrylate, propionic acid-modified dipivalerythritol Tri(meth)acrylate, neotaerythritol tri(meth)acrylate, propylene oxide modified trimethylolpropane tri(meth)acrylate, trimeric isocyanate (acryloyloxyethyl) Tri-functional type such as bis(2-(meth)acryloyloxyethyl) ester, ε-caprolactone-modified trimeric isocyanate (2-(meth)acryloyloxyethyl)ester; diglycerol tetra(meth)acrylate, neopentyl Four-functional type such as tetraol tetra(meth)acrylate; 5-functional type such as propionic acid-modified dipivalerythritol penta(meth)acrylate; dipivalerythritol hexa(meth)acrylate, Caprolactone-modified dipivoerythritol hexa(meth)acrylate etc. hexafunctional type etc. Among the above, from the viewpoint of step followability and foaming resistance of the obtained adhesive under high temperature and high humidity conditions, it is based on bis(acryloyloxyethyl) isocyanate, ginseng (acrylooxyethyl) Polyfunctional acrylate-based monomers containing a trimeric isocyanate structure in the molecule, such as ethyl) isocyanate and ε-caprolactone-modified gins (2-(meth)acrylooxyethyl) isocyanate Preferably, the polyfunctional acrylate-based monomer with more than 3 functions and a trimeric isocyanate structure in the molecule is preferable, and ε-caprolactone modified trimeric isocyanate (2-(meth)propylene) is preferred. Acetyloxyethyl) esters are particularly preferred. These may be used individually by 1 type, and may be used in combination of 2 or more types.
作為紫外線硬化性成分(C),能夠使用紫外線硬化型的丙烯酸酯系寡聚物。該丙烯酸酯系寡聚物係以重量平均分子量50,000以下者為佳。作為此種丙烯酸酯系寡聚物的例子,可舉出聚酯丙烯酸酯系、環氧丙烯酸酯系、胺甲酸乙酯丙烯酸酯系、聚醚丙烯酸酯系、聚丁二烯丙烯酸酯系、聚矽氧丙烯酸酯系等。As the ultraviolet curable component (C), an ultraviolet curable acrylate-based oligomer can be used. The acrylate-based oligomer preferably has a weight average molecular weight of 50,000 or less. Examples of such acrylate oligomers include polyester acrylate, epoxy acrylate, urethane acrylate, polyether acrylate, polybutadiene acrylate, poly Silicone acrylate, etc.
上述丙烯酸酯系寡聚物的重量平均分子量,係以50,000以下為佳,以500~50,000為佳,進而以3,000~40,000為佳。該等丙烯酸酯系寡聚物可單獨使用1種、亦可組合2種以上而使用。The weight average molecular weight of the acrylate-based oligomer is preferably 50,000 or less, preferably 500 to 50,000, and more preferably 3,000 to 40,000. These acrylate-based oligomers may be used alone or in combination of two or more.
又,作為紫外線硬化性成分(C),亦能夠使用將具有(甲基)丙烯醯基之基導入至側鏈而成之加成丙烯酸酯系聚合物。此種加成丙烯酸酯系聚合物,係能夠藉由使用(甲基)丙烯酸酯、與在分子內具有交聯性官能基的單體之共聚物,而且使具有與(甲基)丙烯醯基及交聯性官能基反應之基之化合物,對該共聚物的交聯性官能基的一部分進行反應來得到。Moreover, as an ultraviolet curable component (C), the addition acrylate type polymer which introduced the group which has a (meth)acryloyl group to a side chain can also be used. Such an addition acrylate-based polymer can be obtained by using a (meth)acrylate and a copolymer of a monomer having a crosslinkable functional group in the molecule, and further having a (meth)acryloyl group. The compound which reacts with the crosslinkable functional group is obtained by reacting a part of the crosslinkable functional group of the copolymer.
上述加成丙烯酸酯系聚合物的重量平均分子量,係以5萬~90萬左右為佳,以10萬~50萬左右為特佳。The weight average molecular weight of the above-mentioned addition acrylate polymer is preferably about 50,000 to 900,000, and particularly preferably about 100,000 to 500,000.
紫外線硬化性成分(C),係能夠從前述的多官能丙烯酸酯系單體、丙烯酸酯系寡聚物及加成丙烯酸酯系聚合物之中,單獨選擇1種而使用,亦能夠組合2種以上而使用,亦能夠與該等以外的紫外線硬化性成分組合而使用。The ultraviolet curable component (C) can be used singly selected from the above-mentioned polyfunctional acrylate-based monomers, acrylate-based oligomers, and addition acrylate-based polymers, or two types can be combined. The above-mentioned use can also be used in combination with ultraviolet curable components other than these.
在黏著性組成物P中之紫外線硬化性成分(C)的含量,係從所得到的黏著劑成為在高溫高濕條件下具有優異的段差追隨性及耐起泡性者之觀點而言,相對於(甲基)丙烯酸酯共聚物(A)100質量份,係以1質量份以上為佳,以2質量份以上為較佳,以3質量份以上為特佳。另一方面,從防止交聯變為太緊密致使黏著力低且耐久性變差之觀點而言,上述含量係以30質量份以下為佳,以15質量份以下為較佳,以10質量份以下為特佳。The content of the ultraviolet curable component (C) in the adhesive composition P is relatively high from the viewpoint that the obtained adhesive has excellent step followability and foaming resistance under high temperature and high humidity conditions. With respect to 100 parts by mass of the (meth)acrylate copolymer (A), it is preferably 1 part by mass or more, more preferably 2 parts by mass or more, and particularly preferably 3 parts by mass or more. On the other hand, from the viewpoint of preventing the cross-linking from becoming too tight, resulting in low adhesion and poor durability, the above-mentioned content is preferably 30 parts by mass or less, more preferably 15 parts by mass or less, and 10 parts by mass The following are excellent.
(4)光聚合起始劑(D)
在本實施形態之光聚合起始劑(D),係在濃度0.1質量%的乙腈溶液之波長380nm的吸光度為0.3以上者。藉由構成黏著劑層11之黏著劑係含有此種光聚合起始劑(D),即便透過含有紫外線吸收劑之顯示體構成構件而對黏著劑層11照射紫外線時,黏著劑層11(紫外線硬化性成分(C))係良好地硬化且成為在高溫高濕條件下具有優異的段差追隨性及耐起泡性者。(4) Photopolymerization initiator (D)
In the photopolymerization initiator (D) of the present embodiment, the absorbance at a wavelength of 380 nm of an acetonitrile solution having a concentration of 0.1 mass % is 0.3 or more. Since the adhesive constituting the
從上述的觀點而言,光聚合起始劑(D)之波長380nm的吸光度,係以0.5以上為佳,以1.0以上為特佳。該吸光度的上限值係沒有特別限定,通常以2.5以下為佳,以2.0以下為特佳。吸光度大於2.5時,在黏著板片形成時或保管時,依照螢光燈等的環境光線,因光聚合起始劑(D)引起紫外線硬化性成分(C)進行硬化反應,隨後在使用時有段差追隨性低落之情形。在此,光聚合起始劑(D)的吸光度之測定方法,係如後述的試驗例所揭示。From the above-mentioned viewpoints, the absorbance at a wavelength of 380 nm of the photopolymerization initiator (D) is preferably 0.5 or more, particularly preferably 1.0 or more. The upper limit of the absorbance is not particularly limited, but usually 2.5 or less is preferable, and 2.0 or less is particularly preferable. When the absorbance is greater than 2.5, the ultraviolet curable component (C) undergoes a curing reaction due to the photopolymerization initiator (D) in accordance with the ambient light of a fluorescent lamp during the formation or storage of the adhesive sheet, and then there is a A situation where the step followability is low. Here, the method for measuring the absorbance of the photopolymerization initiator (D) is disclosed in the test example described later.
又,光聚合起始劑(D),係在濃度0.1質量%的乙腈溶液之波長200~500nm的吸光度之吸收極大波長,以350nm以上為佳,以370nm以上為特佳,進而以380nm以上為佳。又,波長200~500nm的吸光度之吸收極大波長為存在複數個時,至少一個吸收極大波長在上述範圍即可。藉此,在透過含有紫外線吸收劑之顯示體構成構件而對黏著劑層11照射紫外線時,黏著劑層11(紫外線硬化性成分(C))的硬化性為進一步提升且成為在高溫高濕條件下具有更優異的段差追隨性及耐起泡性者。另一方面,上述吸收極大波長的上限值係沒有特別限制,從將黏著劑層11在環境光線中保管時防止進行硬化反應之觀點而言,以450nm以下為佳,以410nm以下為特佳、進而以405nm以下為佳。In addition, the photopolymerization initiator (D) is the absorption maximum wavelength of the absorbance at the wavelength of 200 to 500 nm of the acetonitrile solution with a concentration of 0.1 mass %, preferably 350 nm or more, particularly preferably 370 nm or more, and more preferably 380 nm or more. good. In addition, when there are plural absorption maximum wavelengths of absorbance at a wavelength of 200 to 500 nm, at least one absorption maximum wavelength may be within the above-mentioned range. Thereby, when the
作為此種光聚合起始劑(D),例如可舉出2,4,6-三甲基苯甲醯基-二苯基-氧化膦、雙(2,4,6-三甲基苯甲醯基)-苯基氧化膦等。該等可單獨使用,亦可組合2種以上而使用。Examples of such a photopolymerization initiator (D) include 2,4,6-trimethylbenzyl-diphenyl-phosphine oxide, bis(2,4,6-trimethylbenzyl) acyl)-phenylphosphine oxide, etc. These may be used alone or in combination of two or more.
又,在本實施形態之黏著劑(黏著性組成物P),亦可將上述光聚合起始劑(D)、及在濃度0.1質量%的乙腈溶液之波長380nm的吸光度小於0.3之光聚合起始劑(以下有稱為「光聚合起始劑(ND)」之情形)併用。此種作為光聚合起始劑(ND),例如可舉出2-羥基-2-甲基-1-苯基丙烷-1-酮、1-羥基環己基苯基酮、2,2-二甲氧基-1,2-二苯基乙烷-1-酮等。此時,相對於光聚合起始劑(D)100質量份,光聚合起始劑(ND)的比例,以50~150質量份為佳,以75~125質量份為特佳,進而以80~120質量份為佳。In addition, in the adhesive (adhesive composition P) of the present embodiment, the photopolymerization initiator (D) and the photopolymerization initiator (D) having an absorbance at a wavelength of 380 nm at a concentration of 0.1 mass % of an acetonitrile solution of less than 0.3 may be photopolymerized. An initiator (hereinafter referred to as "photopolymerization initiator (ND)") is used together. Such a photopolymerization initiator (ND) includes, for example, 2-hydroxy-2-methyl-1-phenylpropan-1-one, 1-hydroxycyclohexyl phenyl ketone, 2,2-dimethyl ketone Oxy-1,2-diphenylethan-1-one, etc. In this case, the ratio of the photopolymerization initiator (ND) is preferably 50 to 150 parts by mass, particularly preferably 75 to 125 parts by mass, and further preferably 80 parts by mass relative to 100 parts by mass of the photopolymerization initiator (D). ~120 parts by mass is preferred.
相對於紫外線硬化性成分(C)100質量份,光聚合起始劑(D)為2~15質量份,以4~12質量份的範圍之量使用為特佳。The photopolymerization initiator (D) is used in an amount of 2 to 15 parts by mass with respect to 100 parts by mass of the ultraviolet curable component (C), and is particularly preferably used in an amount in the range of 4 to 12 parts by mass.
(5)矽烷偶合劑(E) 黏著性組成物P,係以進一步含有矽烷偶合劑(E)為佳。藉此,在被黏著物有玻璃構件時,所得到的黏著劑與該玻璃構件之密著性提升。又,即便被黏著物為塑膠板,所得到的黏著劑係與塑膠板密著性提升。藉此,所得到的黏著劑,係成為在高溫高濕條件下具有更優異的段差追隨性者。(5) Silane coupling agent (E) The adhesive composition P preferably further contains a silane coupling agent (E). Thereby, when the to-be-adhered object has a glass member, the adhesiveness of the obtained adhesive agent and this glass member improves. In addition, even if the adherend is a plastic board, the obtained adhesive system has improved adhesion to the plastic board. Thereby, the obtained adhesive becomes one which has more excellent step followability under high temperature and high humidity conditions.
作為矽烷偶合劑(E),係在分子內具有至少1個烷氧基矽烷基之有機矽化合物,以與(甲基)丙烯酸酯共聚物(A)的相溶性良好且具有光透射性者為佳。The silane coupling agent (E) is an organosilicon compound having at least one alkoxysilyl group in the molecule, and one having good compatibility with the (meth)acrylate copolymer (A) and having light transmittance is good.
作為此種矽烷偶合劑(E),例如可舉出乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、甲基丙烯醯氧基丙基三甲氧基矽烷等含有聚合性不飽和基的矽化合物、3-環氧丙氧基丙基三甲氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷等具有環氧結構的矽化合物、3-氫硫基丙基三甲氧基矽烷、3-氫硫基丙基三乙氧基矽烷、3-氫硫基丙基二甲氧基甲基矽烷等含有氫硫基的矽化合物、3-胺丙基三甲氧基矽烷、N-(2-胺乙基)-3-胺丙基三甲氧基矽烷、N-(2-胺乙基)-3-胺丙基甲基二甲氧基矽烷等含有胺基的矽化合物、3-氯丙基三甲氧基矽烷、3-異氰酸酯丙基三乙氧基矽烷、或該等至少1種、與甲基三乙氧基矽烷、乙基三乙氧基矽烷、甲基三甲氧基矽烷、乙基三甲氧基矽烷等含有烷基的矽化合物之縮合物等。該等可單獨使用1種、亦可組合2種以上而使用。Examples of such a silane coupling agent (E) include polymerizable unsaturated group-containing silicon such as vinyltrimethoxysilane, vinyltriethoxysilane, and methacryloyloxypropyltrimethoxysilane. Compounds, 3-glycidoxypropyltrimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane and other silicon compounds with epoxy structure, 3-hydrothiopropyl Trimethoxysilane, 3-mercaptopropyltriethoxysilane, 3-mercaptopropyldimethoxymethylsilane and other silicon compounds containing mercapto, 3-aminopropyltrimethoxysilane , N-(2-aminoethyl)-3-aminopropyltrimethoxysilane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane and other silicon compounds containing amino groups , 3-chloropropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, or at least one of these, together with methyltriethoxysilane, ethyltriethoxysilane, methyltrimethoxysilane Condensates of alkyl-containing silicon compounds such as ethyl silane, ethyl trimethoxy silane, etc. These may be used individually by 1 type, and may be used in combination of 2 or more types.
在黏著性組成物P中之矽烷偶合劑(E)的含量,係相對於(甲基)丙烯酸酯共聚物(A)100質量份,以0.01質量份以上為佳,以0.05質量份以上為特佳,進而以0.1質量份以上為佳。又,該含量係以1質量份以下為佳,以0.5質量份以下為特佳,進而以0.3質量份以下為佳。The content of the silane coupling agent (E) in the adhesive composition P is based on 100 parts by mass of the (meth)acrylate copolymer (A), preferably 0.01 part by mass or more, particularly 0.05 part by mass or more Preferably, it is more preferably 0.1 part by mass or more. Moreover, this content is preferably 1 part by mass or less, particularly preferably 0.5 part by mass or less, and more preferably 0.3 part by mass or less.
(6)各種添加劑 在黏著性組成物P,係能夠需要而添加在丙烯酸系黏著劑通常被使用之各種添加劑、例如紫外線吸收劑、抗靜電劑、黏著賦予劑、抗氧化劑、光安定劑、軟化劑、填充劑、折射率調整劑等。又,後述聚合溶劑和稀釋溶劑,係設作不被包含在構成黏著性組成物P之添加劑。(6) Various additives In the adhesive composition P, various additives commonly used in acrylic adhesives, such as ultraviolet absorbers, antistatic agents, adhesion imparting agents, antioxidants, light stabilizers, softeners, fillers, Refractive index modifier, etc. In addition, the polymerization solvent and diluting solvent mentioned later are assumed to be additives that are not included in the adhesive composition P.
(7)黏著性組成物的製造 黏著性組成物P,係製造(甲基)丙烯酸酯共聚物(A),在將所得到的(甲基)丙烯酸酯共聚物(A)、熱交聯劑(B)、紫外線硬化性成分(C)、及光聚合起始劑(D)進行混合之同時,亦能夠依照需要,藉由添加矽烷偶合劑(E)及/或添加劑而製造。(7) Manufacture of adhesive composition Adhesive composition P is produced by (meth)acrylate copolymer (A), and the obtained (meth)acrylate copolymer (A), thermal crosslinking agent (B), ultraviolet curable component ( It can also be manufactured by adding a silane coupling agent (E) and/or an additive as needed while mixing C) and the photopolymerization initiator (D).
(甲基)丙烯酸酯共聚物(A),係能夠藉由將構成聚合物之單體的混合物藉由通常的自由基聚合法進行聚合來製造。(甲基)丙烯酸酯共聚物(A)的聚合,係能夠依照需要使用聚合起始劑且藉由溶液聚合法等來進行。作為聚合溶劑,例如可舉出乙酸乙酯、乙酸正丁酯、乙酸異丁酯、甲苯、丙酮、己烷、甲基乙基酮等,亦可將2種類以上併用。The (meth)acrylate copolymer (A) can be produced by polymerizing a mixture of monomers constituting the polymer by a normal radical polymerization method. The polymerization of the (meth)acrylate copolymer (A) can be performed by a solution polymerization method or the like using a polymerization initiator as necessary. As a polymerization solvent, ethyl acetate, n-butyl acetate, isobutyl acetate, toluene, acetone, hexane, methyl ethyl ketone, etc. are mentioned, for example, You may use 2 or more types together.
作為聚合起始劑,可舉出偶氮系化合物、有機過氧化物等,亦可併用2種類以上。作為偶氮系化合物,例如可舉出2,2’-偶氮雙異丁腈、2,2’-偶氮雙(2-甲基丁腈)、1,1’-偶氮雙(環己烷1-腈)、2,2’-偶氮雙(2,4-二甲基戊腈)、2,2’-偶氮雙(2,4-二甲基-4-甲氧基戊腈)、二甲基2,2’-偶氮雙(2-甲基丙酸酯)、4,4’-偶氮雙(4-氰基戊酸)、2,2’-偶氮雙(2-羥甲基丙腈)、2,2’-偶氮雙[2-(2-咪唑啉-2-基)丙烷]等。As a polymerization initiator, an azo compound, an organic peroxide, etc. are mentioned, You may use 2 or more types together. Examples of the azo compound include 2,2'-azobisisobutyronitrile, 2,2'-azobis(2-methylbutyronitrile), 1,1'-azobis(cyclohexane Alkane 1-carbonitrile), 2,2'-azobis(2,4-dimethylvaleronitrile), 2,2'-azobis(2,4-dimethyl-4-methoxyvaleronitrile) ),
作為有機過氧化物,例如可舉出過氧化苯甲醯基、過氧化苯甲酸第三丁酯、異丙苯過氧化氫、過氧化二碳酸二異丙酯、過氧化二碳酸二正丙酯、過氧化二碳酸二(2-乙氧基乙基)酯、過氧化新癸酸第三丁酯、過氧化三甲基乙酸第三丁酯、過氧化(3,5,5-三甲基己醯)、過氧化二丙醯、過氧化二乙醯等。Examples of organic peroxides include benzyl peroxide, tert-butyl peroxybenzoate, cumene hydroperoxide, diisopropyl peroxydicarbonate, and di-n-propyl peroxydicarbonate. , Di(2-ethoxyethyl) peroxydicarbonate, 3-butyl peroxyneodecanoate, 3-butyl peroxytrimethyl acetate, (3,5,5-trimethyl peroxide) Hexyl alcohol), dipropylene peroxide, diacetyl peroxide, etc.
又,在上述聚合步驟,藉由調配2-氫硫基乙醇等的鏈轉移劑,能夠調節所得到的聚合物之重量平均分子量。In addition, in the above-mentioned polymerization step, the weight average molecular weight of the obtained polymer can be adjusted by blending a chain transfer agent such as 2-hydrothioethanol.
得到(甲基)丙烯酸酯共聚物(A)後,係藉由在(甲基)丙烯酸酯共聚物(A)的溶液添加熱交聯劑(B)、紫外線硬化性成分(C)、光聚合起始劑(D)、及依照需要之矽烷偶合劑(E)、添加劑且充分地混合,來得到黏著性組成物P。After the (meth)acrylate copolymer (A) is obtained, the thermal crosslinking agent (B), the ultraviolet curable component (C), and the photopolymerization are added to the solution of the (meth)acrylate copolymer (A). The starting agent (D), the silane coupling agent (E) and the additives according to need are sufficiently mixed to obtain the adhesive composition P.
(8)黏著劑層的形成
黏著劑層11係將黏著性組成物P熱交聯而成者。亦即,黏著性組成物P的交聯係藉由加熱處理來進行。又,亦能夠在黏著性組成物P之塗佈後的乾燥處理兼進行該加熱處理。(8) Formation of the adhesive layer
The
加熱處理的加熱溫度係以50~150℃為佳,以70~120℃為特佳。又,加熱時間係以10秒~10分鐘為佳,以50秒~2分鐘為特佳。而且,以在加熱處理後,設置於常溫(例如、23℃、50%RH)1~2星期左右的熟化期間為特佳。The heating temperature of the heat treatment is preferably 50 to 150°C, and particularly preferably 70 to 120°C. In addition, the heating time is preferably 10 seconds to 10 minutes, and particularly preferably 50 seconds to 2 minutes. Furthermore, it is particularly preferable to set the aging period at room temperature (for example, 23° C., 50% RH) for about 1 to 2 weeks after the heat treatment.
藉由上述的加熱處理(及熟化),能夠透過熱交聯劑(B)而將(甲基)丙烯酸酯共聚物(A)良好地交聯。By the above-mentioned heat treatment (and aging), the (meth)acrylate copolymer (A) can be favorably crosslinked through the thermal crosslinking agent (B).
黏著劑層11的厚度(依據JIS K7130所測得的值),作為下限值,係以20μm以上為佳,以25μm以上為較佳,以30μm以上為特佳,進而50μm以上為佳。黏著劑層11的厚度之下限值為20μm以上時,容易發揮所需要的黏著力。又,黏著劑層11的厚度之下限值為30μm以上時,能夠對顯示體構成構件之通常的段差確保充分的段差追隨性。The thickness of the adhesive layer 11 (value measured according to JIS K7130) is preferably 20 μm or more, more preferably 25 μm or more, particularly preferably 30 μm or more, and more preferably 50 μm or more as the lower limit. When the lower limit value of the thickness of the
又,黏著劑層11的厚度,作為上限值,係以500μm以下為佳,以400μm以下為較佳,以300μm以下為特佳。黏著劑層11的厚度之上限值為上述以下時,係成為加工性良好者。又,黏著劑層11可由單層形成,亦能夠將複數層層積而形成。In addition, as an upper limit, the thickness of the
(9)凝膠分率(紫外線照射前)
構成黏著劑層11之黏著劑(紫外線照射前)的凝膠分率,作為下限值,係以30%以上為佳,以40%以上為較佳,以50%以上為特佳。紫外線照射前之黏著劑的凝膠分率的下限值為上述以上時,黏著劑層11的凝聚力提升且成為被膜強度較高者。又,紫外線照射前之黏著劑的凝膠分率,作為上限值,係以70%以下為佳,以65%以下為特佳,進而以60%以下為佳。紫外線照射前之黏著劑的凝膠分率的上限值為上述以下時,黏著劑不過度變硬且初期的段差追隨性成為更優異者。該黏著劑(紫外線照射前)的凝膠分率之測定方法,係如後述之試驗例所揭示。(9) Gel fraction (before UV irradiation)
The lower limit of the gel fraction of the adhesive (before ultraviolet irradiation) constituting the
2.剝離片
作為剝離片12a、12b,例如能夠使用聚乙烯薄膜、聚丙烯薄膜、聚丁烯薄膜、聚丁二烯薄膜、聚甲基戊烯薄膜、聚氯乙烯薄膜、氯乙烯共聚物薄膜、聚對苯二甲酸乙二酯薄膜、聚萘二甲酸乙二酯薄膜、聚對苯二甲酸丁二酯薄膜、聚胺酯薄膜、乙烯乙酸乙烯酯薄膜、離子聚合物樹脂薄膜、乙烯‧(甲基)丙烯酸共聚物薄膜、乙烯‧(甲基)丙烯酸酯共聚物薄膜、聚苯乙烯薄膜、聚碳酸酯薄膜、聚醯亞胺薄膜、氟樹脂薄膜等。又,亦可使用該等的交聯薄膜。而且,亦可為該等的積層薄膜。2. Peel off sheet
As the
以對上述剝離片12a、12b的剝離面(特別是與黏著劑層11接觸之面)施行剝離處理為佳。作為使用在剝離處理之剝離劑,例如可舉出醇酸系、聚矽氧系、氟系、不飽和聚酯系、聚烯烴系、蠟系的剝離劑。又,剝離片12a、12b之中,係以將一方的剝離片設作剝離力較大的重剝離型剝離片且將另一方面的剝離片設作剝離力較小的輕剝離型剝離片為佳。It is preferable to perform a peeling process on the peeling surface (especially the surface contacting the adhesive layer 11) of the said
針對剝離片12a、12b的厚度係沒有特別限制,通常為20~150μm左右。The thickness of the
3.黏著板片製造
作為黏著板片1的一個製造例,係將上述黏著性組成物P的塗佈液塗佈在一方的剝離片12a(或12b)之剝離面,進行加熱處理而使黏著性組成物P熱交聯來形成塗佈層後,將另一方的剝離片12b(或12a)之剝離面疊合在該塗佈層。上述塗佈層需要熟化期間時係藉由放置熟化期間、不需要熟化期間時係直接成為黏著劑層11。藉此,能夠得到上述黏著板片1。針對加熱處理及熟化的條件下,係如前述。3. Adhesive sheet manufacturing
As one production example of the
作為黏著板片1的其它製造例,係將上述黏著性組成物P的塗佈液塗佈在一方的剝離片12a之剝離面,進行加熱處理而使黏著性組成物P熱交聯來形成塗佈層而得到附塗佈層的剝離片12a。而且,將上述黏著性組成物P的塗佈液塗佈在另一方的剝離片12b之剝離面,進行加熱處理而使黏著性組成物P熱交聯來形成塗佈層而得到附塗佈層的剝離片12b。然後,將附塗佈層的剝離片12a及附塗佈層的剝離片12b,以兩塗佈層互相接觸之方式貼合。上述層積而成的塗佈層需要熟化期間時係藉由放置熟化期間、不需要熟化期間時係直接成為黏著劑層11。藉此,能夠得到上述黏著板片1。依照該製造例,即便黏著劑層11較厚時,亦能夠穩定地製造。As another production example of the
作為塗佈上述黏著性組成物P的塗佈液之方法,例如能夠利用棒塗佈法、刮刀塗佈法、輥塗佈法、刮板塗佈法、模塗佈法、凹版塗佈法等。As a method of applying the coating liquid of the above-mentioned adhesive composition P, for example, a bar coating method, a blade coating method, a roll coating method, a blade coating method, a die coating method, a gravure coating method, etc. can be used. .
本實施形態之黏著板片1,係因為黏著劑層11的被膜強度較高,所以在將黏著板片1進行裁斷加工等時,能夠抑制黏著劑在截面擠出而產生黏著劑附著在刀刃等的問題。而且,黏著板片1的保管時等亦能夠抑制黏著劑從黏著劑層11滲出。In the
[顯示體]
如第2圖顯示,本實施形態之顯示體2係具備下列而構成:第1顯示體構成構件21(一顯示體構成構件),其至少在被貼合側的面具有段差;第2顯示體構成構件22(其它顯示體構成構件);及硬化後黏著劑層11’,其係位於該等之間且將第1顯示體構成構件21及第2顯示體構成構件22互相貼合。在本實施形態之顯示體2,其第1顯示體構成構件21係在硬化後黏著劑層11’側的面具有段差,具體而言係具有印刷層3形成的段差。[display body]
As shown in FIG. 2, the
在上述顯示體2之硬化後黏著劑層11’,係藉由紫外線照射使前述黏著板片1的黏著劑層11硬化而成者。該硬化後黏著劑層11’係第1是具有由(甲基)丙烯酸酯共聚物(A)及熱交聯劑(B)所構成的交聯結構之同時,由含有紫外線硬化性成分(C)的硬化物(聚合物)、及光聚合起始劑(D)之黏著劑所構成。推定聚合後的紫外線硬化性成分(C),係纏結在由(甲基)丙烯酸酯共聚物(A)及熱交聯劑(B)所構成之交聯結構。The adhesive layer 11' of the above-mentioned
在構成上述硬化後黏著劑層11’之黏著劑所含有的光聚合起始劑(D),其在黏著性組成物P所含有之光聚合起始劑(D),係即便紫外線照射亦不開裂而殘留。因而,其含量不多,通常在黏著劑中為0.00001質量%以上且0.1質量%以下,以0.0001質量%以上且0.01質量%以下為佳。The photopolymerization initiator (D) contained in the adhesive constituting the above-mentioned cured
上述硬化後黏著劑層11’係第2是具有由(甲基)丙烯酸酯共聚物(A)及熱交聯劑(B)所構成的交聯結構之同時,由含有紫外線硬化性成分(C)的硬化物之黏著劑所構成,該黏著劑(紫外線照射後)的凝膠分率係以40%以上且95%以下為佳。相較於構成紫外線硬化前的黏著劑層11之黏著劑的凝膠分率,構成硬化後黏著劑層11’之黏著劑的凝膠分率,係紫外線硬化性成分(C)藉由紫外線硬化而變為較高。The said cured
越過不含有紫外線吸收劑之顯示體構成構件而對黏著劑層11進行紫外線照射時,構成硬化後黏著劑層11’之黏著劑的凝膠分率,作為下限值係以65%以上為佳,以70%以上為特佳。又,越過含有紫外線吸收劑之顯示體構成構件而對黏著劑層11進行紫外線照射時,構成硬化後黏著劑層11’之黏著劑的凝膠分率,作為下限值係以40%以上為佳,以60%以上為較佳、以62%以上為特佳。紫外線照射後的黏著劑的凝膠分率之下限值為上述以上時,在顯示體2的硬化後黏著劑層11’之高溫高濕條件下的段差追隨性及耐起泡性係成為較優異者。When the
另一方面,越過不含有紫外線吸收劑之顯示體構成構件而對黏著劑層11進行紫外線照射時,構成硬化後黏著劑層11’之黏著劑的凝膠分率,作為上限值係以90%以下為佳,以85%以下為特佳,進而80%以下為佳。又,越過含有紫外線吸收劑之顯示體構成構件而對黏著劑層11進行紫外線照射時,構成硬化後黏著劑層11’之黏著劑的凝膠分率,作為上限值係以90%以下為佳,以80%以下為特佳、進而以75%以下為佳。紫外線照射後的黏著劑的凝膠分率之上限值為上述以下時,能夠防止硬化後黏著劑層11’的黏著力低落且耐久性變差。該黏著劑(紫外線照射後)的凝膠分率之測定方法,係如在後述的試驗例所揭示。On the other hand, when the
硬化後黏著劑層11’之下述式顯示之段差追隨率(%),作為下限值,係以20%以上為佳,以25%以上為特佳,進而以30%以上為佳。又,作為段差追隨率的上限值,係沒有特別限定,通常係以80%以下為佳,以70%以下為特佳。 段差追隨率(%)={(預定耐久試驗後,無氣泡、浮起、剝落等且能夠維持填埋的狀態之段差高度(μm))/(黏著劑層的厚度)}×100 又,段差追隨率的試驗方法係如在後述的試驗例所揭示。The step following rate (%) represented by the following formula of the adhesive layer 11' after curing is preferably 20% or more, particularly preferably 25% or more, and more preferably 30% or more as the lower limit. In addition, the upper limit value of the step tracking rate is not particularly limited, but is usually preferably 80% or less, and particularly preferably 70% or less. Step follow-up rate (%)={(After the scheduled durability test, there is no bubble, floating, peeling, etc., and the step height (μm) can be maintained in a buried state)/(The thickness of the adhesive layer)}×100 In addition, the test method of the step following rate is disclosed as a test example to be described later.
藉由硬化後黏著劑層11’的段差追隨率為上述範圍,該硬化後黏著劑層11’係經過耐久試驗亦良好地追隨顯示體構成構件(第1顯示體構成構件21)的段差且能夠抑制在段差附近產生氣泡、浮起、剝落等,能夠抑制由此產生的光線產生反射損失。With the step following ratio of the
作為顯示體2,例如可舉出液晶(LCD)顯示器、發光二極體(LED)顯示器、有機電激發光(有機EL)顯示器、電子紙等,亦可為觸控面板。又,作為顯示體2,亦可為構成該等的一部分之構件。As the
第1顯示體構成構件21,係除了玻璃板、塑膠板等以外,係以由包含該等之積層體等所構成之保護面板為佳。此時,通常係將印刷層3框狀地形成在第1顯示體構成構件21之硬化後黏著劑層11’側。In addition to a glass plate, a plastic plate, and the like, the first display
第1顯示體構成構件21,特別是作為保護面板之第1顯示體構成構件21,係以含有紫外線吸收劑為佳。此時,顯示體2係成為具有優異的耐光性者,即便從第1顯示體構成構件21側使紫外線對製造後的顯示體2曝露,亦能夠抑制硬化後黏著劑層11’及其下層的第2顯示體構成構件22產生劣化。特別是在硬化後黏著劑層11’係能夠良好地維持優異的段差追隨性及耐起泡性。The first display
作為上述玻璃板,係沒有特別限定,例如可舉出化學強化玻璃、無鹼玻璃、石英玻璃、鈉鈣玻璃、含鋇‧鍶玻璃、鋁矽酸鹽玻璃、鉛玻璃、硼矽玻璃、鋇硼矽玻璃等。玻璃板的厚度係沒有特別限定,通常為0.1~5mm,較佳為0.2~2mm。The glass plate is not particularly limited, and examples thereof include chemically strengthened glass, alkali-free glass, quartz glass, soda lime glass, barium-strontium-containing glass, aluminosilicate glass, lead glass, borosilicate glass, barium boron Silicon glass etc. The thickness of the glass plate is not particularly limited, but is usually 0.1 to 5 mm, preferably 0.2 to 2 mm.
作為上述塑膠版,係沒有特別是限定,例如可舉出壓克力板、聚碳酸酯板等。塑膠板的厚度係沒有特別限定,通常為0.2~5mm,較佳為0.4~3mm。Although it does not specifically limit as said plastic plate, For example, an acrylic board, a polycarbonate board, etc. are mentioned. The thickness of the plastic plate is not particularly limited, but is usually 0.2 to 5 mm, preferably 0.4 to 3 mm.
又,在上述玻璃板和塑膠板的一面或兩面,亦可設置各種的功能層(透明導電膜、金屬層、氧化矽層、硬塗層、防眩層等),亦可層積光學構件。又,亦可將透明導電膜及金屬層圖案化。In addition, various functional layers (transparent conductive films, metal layers, silicon oxide layers, hard coat layers, anti-glare layers, etc.) may be provided on one or both surfaces of the glass plate and the plastic plate, and optical members may be laminated. Moreover, a transparent conductive film and a metal layer may be patterned.
第2顯示體構成構件22,係預定被貼附在第1顯示體構成構件21之光學構件,係以顯示體模組(例如、液晶(LCD)模組、發光二極體(LED)模組、有機電激發光(有機EL)模組等)、作為顯示體模組的一部分之光學構件、或包含顯示體模組之積層體為佳。又,顯示體模組係通常不透射紫外線。The second display
作為上述光學構件,例如可舉出抗飛散薄膜、偏光板(偏光薄膜)、偏光鏡、相位差板(相位差膜)、視野角補償薄膜、亮度提升薄膜、對比提升薄膜、液晶聚合物薄膜、擴散薄膜、半透射反射薄膜、透明導電性薄膜等。作為抗飛散薄膜,可例示在基材薄膜的一面形成硬塗層而成之硬塗薄膜等。上述光學構件亦可含有紫外線吸收劑。Examples of the optical member include anti-scattering films, polarizers (polarizing films), polarizers, retardation films (retardation films), viewing angle compensation films, brightness enhancement films, contrast enhancement films, liquid crystal polymer films, Diffusion film, semi-transmissive reflection film, transparent conductive film, etc. As an anti-scattering film, the hard-coat film etc. which formed a hard-coat layer on one surface of a base film can be illustrated. The said optical member may contain an ultraviolet absorber.
構成印刷層3之材料,係無特別限定,能夠使用印刷用習知的材料。印刷層3的厚度亦即段差的高度之下限值,係以3μm以上為佳,以5μm以上為較佳,以7μm以上為特佳,以10μm以上為最佳。藉由下限值為上述以上,能夠充分地確保無法從視認者側觀看到電路等的遮蔽性。又,上限值係以50μm以下為佳,以35μm以下為較佳,以25μm以下為特佳,以20μm以下為更佳。藉由上限值為上述以下,能夠防止硬化後黏著劑層11’對該印刷層3之段差追隨性變差。The material constituting the
顯示體2的最佳態樣,係第1顯示體構成構件21為包含含有紫外線吸收劑的塑膠板之保護面板,而第2顯示體構成構件22為不透射紫外線的顯示體模組之觸控面板。又,經圖案化之透明導電膜和金屬層可存在任一部位。此種顯示體2係耐光性、段差追隨性及耐起泡性之全部為優異。In the best form of the
製造上述顯示體2,作為一個例子,係將黏著板片1一方的剝離片12a剝離,而將黏著板片1之露出的黏著劑層11貼合在第1顯示體構成構件21之印刷層3存在側的面。此時,因為黏著劑層11係具有優異的初期段差追隨性,所以能夠抑制在印刷層3引起的段差附近產生間隙和浮起。The above-mentioned
其次,將黏著板片1之黏著劑層11之另一方的剝離片12b剝離,而將黏著板片1之露出的黏著劑層11與第2顯示體構成構件22貼合而得到積層體。又,作為其它的例子,亦可將第1顯示體構成構件21及第2顯示體構成構件22的貼合順序改變。Next, the
隨後,對上述積層體中的黏著劑層11照射紫外線。藉此,黏著劑層11中的紫外線硬化性成分(C)進行聚合且黏著劑層11硬化而成為硬化後黏著劑層11’。對黏著劑層11照射紫外線,係通常越過第1顯示體構成構件21或第2顯示體構成構件22的任一方而進行,較佳是越過作為保護面板之第1顯示體構成構件21而進行。在此,紫外線照射側的顯示體構成構件(較佳是作為保護面板之第1顯示體構成構件21)係即便含有紫外線吸收劑時,因為構成黏著劑層11之黏著劑所含有的光聚合起始劑(D),係波長380nm的吸光度為0.3以上者,所以用以使光聚合起始劑(D)開裂之波長的紫外線係不被顯示體構成構件中的紫外線吸收劑吸收,使得光聚合起始劑(D)無問題地開裂。其結果,紫外線硬化性成分(C)的硬化反應係良好地進行且黏著劑層11充分地硬化。藉此,所得到的顯示體2係成為在高溫高濕條件下具有優異的段差追隨性及耐起泡性者。Subsequently, ultraviolet rays are irradiated to the
紫外線的照射,係能夠使用高壓水銀燈、光固化H燈(Fusion H lamp)、氙燈等而進行,紫外線的照射量之照度係以50~1000mW/cm2 左右為佳。又,光量係以50~10000mJ/cm2 為佳,以80~5000mJ/cm2 為較佳,以200~2000mJ/cm2 為特佳。The irradiation of ultraviolet rays can be performed using a high-pressure mercury lamp, a Fusion H lamp, a xenon lamp, or the like, and the illuminance of the irradiation amount of ultraviolet rays is preferably about 50 to 1000 mW/cm 2 . In addition, the amount of light is preferably 50 to 10000 mJ/cm 2 , preferably 80 to 5000 mJ/cm 2 , and particularly preferably 200 to 2000 mJ/cm 2 .
在以上的顯示體2,因為硬化後黏著劑層11’係即便在高溫高濕條件下亦具有優異的段差追隨性,所以顯示體2即便放置在高溫高濕條件下(例如85℃、85%RH、72小時),亦能夠抑制在段差附近產生氣泡、浮起、剝落等。In the
又,在上述顯示體2,因為硬化後黏著劑層11’具有優異的耐起泡性,所以顯示體2被放置在高溫高濕條件下(例如、85℃、85%RH、72小時),即便從由塑膠版等所構成之顯示體構成構件產生排氣時,亦能夠抑制在硬化後黏著劑層11’與顯示體構成構件21、22的界面產生氣泡、浮起、剝落等的起泡。In addition, in the above-mentioned
以上已說明的實施形態,係為了容易地理解本發明而記載,而不是用以限定本發明而記載。因而,在上述實施形態所揭示之各要素,其宗旨亦包含屬於本發明的技術範圍之全部的設計變更和均等物。The embodiments described above are described in order to facilitate understanding of the present invention, and are not described to limit the present invention. Therefore, the gist of each element disclosed in the above-described embodiment also includes all design changes and equivalents that belong to the technical scope of the present invention.
例如亦可將在黏著板片1之剝離片12a、12b的任一方省略。又,第1顯示體構成構件21亦可為具有印刷層3以外的段差者,亦可不具有段差。而且,不僅是第1顯示體構成構件21,第2顯示體構成構件22亦可為在硬化後黏著劑層11’側具有段差者。
[實施例]For example, either of the
以下,藉由實施例等而更具體地說明本發明,但是本發明的範圍係不被該等實施例等限定。Hereinafter, the present invention will be described more specifically with reference to Examples and the like, but the scope of the present invention is not limited by these Examples and the like.
[實施例1] 1.(甲基)丙烯酸酯共聚物的調製 使丙烯酸2-乙基己酯60質量份、丙烯酸異莰酯10質量份、N-丙烯醯基嗎福林10質量份、及丙烯酸2-羥基乙酯20質量份共聚合而調製(甲基)丙烯酸酯共聚物(A)。使用後述的方法測定該(甲基)丙烯酸酯共聚物(A)的分子量時,重量平均分子量(Mw)為50萬。[Example 1] 1. Preparation of (meth)acrylate copolymer (Methyl) was prepared by copolymerizing 60 parts by mass of 2-ethylhexyl acrylate, 10 parts by mass of isobornyl acrylate, 10 parts by mass of N-acrylomorphine, and 20 parts by mass of 2-hydroxyethyl acrylate Acrylate copolymer (A). When the molecular weight of this (meth)acrylate copolymer (A) was measured by the method mentioned later, the weight average molecular weight (Mw) was 500,000.
2.黏著性組成物的調製 將上述步驟1所得到的(甲基)丙烯酸酯共聚物(A)100質量份(固體成分換算值;以下相同)、作為熱交聯劑(B)之三羥甲基丙烷改性甲苯二異氰酸酯0.2質量份、作為紫外線硬化性成分(C)之ε-己內酯改性參(2-丙烯醯氧基乙基)三聚異氰酸酯5.0質量份、作為光聚合起始劑(D)之2,4,6-三甲基苯甲醯基-二苯基-氧化膦0.5質量份、及作為矽烷偶合劑(E)之3-環氧丙氧基丙基三甲氧基矽烷(信越化學工業公司製、製品名「KBM-403」)0.3質量份混合且充分地攪拌,而且藉由使用甲基乙基酮稀釋,來得到固體成分濃度50質量%之黏著性組成物的塗佈溶液。2. Preparation of adhesive composition 100 parts by mass of the (meth)acrylate copolymer (A) obtained in the above step 1 (solid content conversion value; the same below), trimethylolpropane-modified toluene diisocyanate as the thermal crosslinking agent (B) 0.2 parts by mass, ε-caprolactone-modified ginseng (2-propenyloxyethyl) isocyanate as ultraviolet curable component (C), 5.0 parts by mass, 2, as photopolymerization initiator (D) 0.5 parts by mass of 4,6-trimethylbenzyl-diphenyl-phosphine oxide, and 3-glycidoxypropyltrimethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd.) as a silane coupling agent (E) , product name "KBM-403") 0.3 parts by mass, mixed with sufficient stirring, and diluted with methyl ethyl ketone to obtain a coating solution of an adhesive composition with a solid content concentration of 50 mass %.
3.黏著板片的製造 將所得到的黏著性組成物之塗佈溶液,使用刮刀塗佈機塗佈在重剝離型剝離片(LINTEC公司製、製品名「SP-PET752150」)的剝離處理面,其中該重剝離型剝離片係使用聚矽氧系剝離劑將聚對苯二甲酸乙二酯薄膜的一面進行剝離處理而成。然後,對塗佈層於90℃加熱處理1分鐘而形成塗佈層。3. Manufacture of adhesive sheets The obtained coating solution of the adhesive composition was coated on the peeling-treated surface of a heavy-peeling release sheet (manufactured by LINTEC, product name "SP-PET752150") using a knife coater, wherein the heavy-peeling peeling The sheet is obtained by peeling off one side of a polyethylene terephthalate film using a polysiloxane-based release agent. Then, the coating layer was heat-treated at 90° C. for 1 minute to form a coating layer.
其次,將上述所得到的重剝離型剝離片上之塗佈層、與使用聚矽氧系剝離劑將聚對苯二甲酸乙二酯薄膜的一面進行剝離處理而成之輕剝離型剝離片(LINTEC公司製、製品名「SP-PET382120」),以該輕剝離型剝離片剝離處理面係接觸塗佈層之方式貼合,而且藉由在23℃、50%RH的條件下熟化7天,而製造具有厚度50μm的黏著劑層之黏著板片、亦即由重剝離型剝離片/黏著劑層(厚度:50μm)/輕剝離型剝離片之構成所構成的黏著板片。又,黏著劑層的厚度係依據JIS K7130且使用定壓厚度測定器(Teclock公司製、製品名「PG-02」)而測得的值。Next, the coating layer on the heavy release type release sheet obtained above, and the light release type release sheet (LINTEC The company's product, product name "SP-PET382120"), the peeling treatment surface of the light peeling type release sheet is attached so that the peeled surface is in contact with the coating layer, and by aging at 23 ° C and 50% RH for 7 days, and An adhesive sheet having an adhesive layer with a thickness of 50 μm, that is, an adhesive sheet consisting of a heavy release type release sheet/adhesive layer (thickness: 50 μm)/light release type release sheet was produced. In addition, the thickness of the adhesive layer is a value measured using a constant pressure thickness measuring device (manufactured by Teclock, product name "PG-02") in accordance with JIS K7130.
在此,將(甲基)丙烯酸酯共聚物(A)設作100質量份(固體成分換算值)時之黏著性組成物的各調配(固體成分換算值)顯示在表1。又,表1記載的略號等的詳細係如以下。 [(甲基)丙烯酸酯共聚物(A)] 2EHA:丙烯酸2-乙基己酯 IBXA:丙烯酸異莰酯 ACMO:N-丙烯醯基嗎福林 HEA:丙烯酸2-羥基乙酯 BA:丙烯酸正丁酯 AA:丙烯酸 [熱交聯劑(B)] TDI系:三羥甲基丙烷改性甲苯二異氰酸酯 環氧系:1,3-雙(N,N-二環氧丙胺甲基)環己烷 [光聚合起始劑(D)] D1:2,4,6-三甲基苯甲醯基-二苯基-氧化膦 D2:雙(2,4,6-三甲基苯甲醯基)-苯基氧化膦 D3:將2,4,6-三甲基苯甲醯基-二苯基-氧化膦、及2-羥基-2-甲基-1-苯基丙烷-1-酮以1:1的質量比混合而成 D4:1-羥基環己基苯基酮Here, Table 1 shows each formulation (solid content conversion value) of the adhesive composition when the (meth)acrylate copolymer (A) is taken as 100 parts by mass (solid content conversion value). In addition, the details of the abbreviations etc. described in Table 1 are as follows. [(Meth)acrylate Copolymer (A)] 2EHA: 2-ethylhexyl acrylate IBXA: Isobornyl Acrylate ACMO: N-acryloyl molyfrin HEA: 2-hydroxyethyl acrylate BA: n-butyl acrylate AA: Acrylic [Thermal crosslinking agent (B)] TDI series: Trimethylolpropane modified toluene diisocyanate Epoxy system: 1,3-bis(N,N-diglycidamine methyl)cyclohexane [Photopolymerization initiator (D)] D1: 2,4,6-Trimethylbenzyl-diphenyl-phosphine oxide D2: bis(2,4,6-trimethylbenzyl)-phenylphosphine oxide D3: 2,4,6-trimethylbenzyl-diphenyl-phosphine oxide and 2-hydroxy-2-methyl-1-phenylpropan-1-one in a mass ratio of 1:1 mixed D4: 1-Hydroxycyclohexyl phenyl ketone
[實施例2~5、比較例1~2] 除了將構成(甲基)丙烯酸酯共聚物(A)之各單體的種類及比例、熱交聯劑(B)的種類及調配量、紫外線硬化性成分(C)的調配量、以及光聚合起始劑(D)的種類及調配量如表1顯示變更以外,係與實施例1同樣地進行而製造黏著板片。[Examples 2 to 5, Comparative Examples 1 to 2] In addition to the types and proportions of the monomers constituting the (meth)acrylate copolymer (A), the types and amounts of the thermal crosslinking agent (B), the amount of ultraviolet curable components (C), and photopolymerization An adhesive sheet was produced in the same manner as in Example 1 except that the type and compounding amount of the initiator (D) were changed as shown in Table 1.
在此,前述的重量平均分子量(Mw),係使用凝膠滲透層析法(GPC)且在以下的條件下測定(GPC測定)之標準聚苯乙烯換算的重量平均分子量。 <測定條件> ‧GPC測定裝置:TOSOH公司製、HLC-8020 ‧GPC管柱(依照以下的順序通過):TOSOH公司製 TSK guard column HXL-H TSK gel GMHXL(×2) TSK gel G2000HXL ‧測定溶劑:四氫呋喃 ‧測定溫度:40℃Here, the above-mentioned weight average molecular weight (Mw) is the weight average molecular weight in terms of standard polystyrene measured under the following conditions using gel permeation chromatography (GPC). <Measurement conditions> ‧GPC measurement device: HLC-8020 manufactured by TOSOH Corporation ‧GPC column (passed in the following order): manufactured by TOSOH TSK guard column HXL-H TSK gel GMHXL (×2) TSK gel G2000HXL ‧Measurement solvent: tetrahydrofuran ‧Measurement temperature: 40℃
[試驗例1](吸光度的測定) 調製在實施例及比較例所使用的光聚合起始劑之濃度0.1質量%的乙腈溶液,使用該溶液之波長200~500nm的範圍之吸光度(島津製作所公司製、製品名「UV-3600」)而測定。基於其結果,而導出在波長380nm的吸光度、及波長200~500nm的吸光度之吸收極大波長(nm)。將結果顯示在表1。[Test Example 1] (Measurement of absorbance) An acetonitrile solution with a concentration of 0.1 mass % of the photopolymerization initiator used in the examples and comparative examples was prepared, and the absorbance in the wavelength range of 200 to 500 nm was used for the solution (manufactured by Shimadzu Corporation, product name "UV-3600") And measure. Based on the results, the absorption maximum wavelength (nm) of the absorbance at a wavelength of 380 nm and the absorbance at a wavelength of 200 to 500 nm was derived. The results are shown in Table 1.
[試驗例2](凝膠分率的測定) 將實施例及比較例所得到的黏著板片裁斷成為80mm×80mm的大小,在聚酯製網狀物(網眼尺寸200)將其黏著劑層包住且使用精密天秤稱量其質量,藉由減去上述網狀物單獨的質量,而算出只有黏著劑的質量。將此時的質量設作M1。[Test Example 2] (Measurement of gel fraction) The adhesive sheets obtained in the Examples and Comparative Examples were cut into a size of 80 mm × 80 mm, the adhesive layer was wrapped in a polyester mesh (mesh size 200), and the mass was weighed using a precision balance. The mass of the adhesive alone is calculated by subtracting the mass of the above mesh alone. Let the mass at this time be M1.
其次,使被上述聚酯製網狀物包住之黏著劑,於室溫下(23℃)浸漬在乙酸乙酯72小時。隨後,將黏著劑取出使其於溫度23℃、相對濕度50%的環境下風乾24小時,進而使其在80℃的烘箱中乾燥12小時。乾燥後,使用精密天秤稱量其質量,藉由減去上述網狀物單獨的質量,而算出只有黏著劑的質量。將此時的質量設作M2。凝膠分率(%)係以(M2/M1)×100表示。藉此,導出黏著劑的凝膠分率(紫外線照射前)。將結果顯示在表2。Next, the adhesive covered by the polyester mesh was immersed in ethyl acetate at room temperature (23° C.) for 72 hours. Then, the adhesive was taken out and air-dried in an environment with a temperature of 23° C. and a relative humidity of 50% for 24 hours, and was further dried in an oven at 80° C. for 12 hours. After drying, the mass is weighed using a precision balance, and the mass of the adhesive alone is calculated by subtracting the mass of the above mesh alone. Let the mass at this time be M2. The gel fraction (%) is represented by (M2/M1)×100. Thereby, the gel fraction of the adhesive (before ultraviolet irradiation) was derived. The results are shown in Table 2.
另一方面,將輕剝離型剝離片從實施例及比較例所得到的黏著板片剝離,對露出的黏著劑層,在下述的條件下直接照射紫外線,使黏著劑層硬化而成為硬化後黏著劑層。針對該硬化後黏著劑層的黏著劑,與上述同樣地進行而導出凝膠分率(紫外線照射後;直接照射)。將結果顯示在表2。On the other hand, a light peeling type release sheet was peeled off from the adhesive sheets obtained in the examples and comparative examples, and the exposed adhesive layer was directly irradiated with ultraviolet rays under the following conditions to harden the adhesive layer to form a post-hardening adhesive agent layer. The gel fraction (after ultraviolet irradiation; direct irradiation) was derived in the same manner as above with respect to the adhesive of the adhesive layer after curing. The results are shown in Table 2.
又,將輕剝離型剝離片從實施例及比較例所得到的黏著板片剝離,將露出的黏著劑層,貼合在具有聚甲基丙烯酸甲酯層及聚碳酸酯層之樹脂板(三菱氣體化學公司製、製品名「UPILON‧SHEET MR-58U」、厚度:0.8mm、含有紫外線吸收劑)的聚碳酸酯層側之面。其次,越過上述樹脂板在下述的條件下對上述黏著劑層照射紫外線,使黏著劑層硬化而成為硬化後黏著劑層。針對該硬化後黏著劑層的黏著劑,與上述同樣地進行而導出凝膠分率(紫外線照射後;越過樹脂板而照射)。又,算出從直接照射之紫外線照射後的凝膠分率減去越過樹脂板而照射之紫外線照射後的凝膠分率之值。將結果顯示在表2。In addition, the light peeling type release sheet was peeled off from the adhesive sheets obtained in Examples and Comparative Examples, and the exposed adhesive layer was attached to a resin sheet (Mitsubishi) having a polymethyl methacrylate layer and a polycarbonate layer. The polycarbonate layer side surface of Gas Chemical Co., Ltd., product name "UPILON·SHEET MR-58U", thickness: 0.8mm, containing UV absorber). Next, the above-mentioned adhesive layer was irradiated with ultraviolet rays under the following conditions over the above-mentioned resin plate, and the adhesive layer was hardened to form a post-hardening adhesive layer. With respect to the adhesive of the adhesive layer after curing, the gel fraction was derived in the same manner as described above (after ultraviolet irradiation; irradiation over the resin plate). Moreover, the value obtained by subtracting the gel fraction after ultraviolet irradiation irradiated over the resin plate from the gel fraction after direct irradiation with ultraviolet rays was calculated. The results are shown in Table 2.
<紫外線照射條件> ‧使用高壓水銀燈 ‧照度200mW/cm2 、光量2000mJ/cm2 ‧UV照度‧光量計係使用EYEGRAPHICS公司製「UVPF-A1」<Ultraviolet irradiation conditions> ‧Using high pressure mercury lamp ‧Illumination 200mW/cm 2 , light intensity 2000mJ/cm 2 ‧UV illuminance
[試驗例3] (耐起泡性的評價) 將實施例及比較例所得到的黏著板片黏著劑層,使用在一面設置有由氧化銦錫(ITO)所構成的透明導電膜之聚對苯二甲酸乙二酯薄膜(尾池工業公司製、ITO薄膜、厚度:125μm)的透明導電膜、及具有聚甲基丙烯酸甲酯層及聚碳酸酯層之樹脂板(三菱氣體化學公司製、製品名「UPILON‧SHEET MR-58U」、厚度:0.8mm、含有紫外線吸收劑)之聚碳酸酯層側的面夾住。隨後,在50℃、0.5MPa的條件下進行高壓釜處理30分鐘,在常壓、23℃、50%RH放置24小時。[Test Example 3] (Evaluation of foaming resistance) A polyethylene terephthalate film (manufactured by Oike Kogyo Co., Ltd.) provided with a transparent conductive film made of indium tin oxide (ITO) on one side of the adhesive layer of the adhesive sheets obtained in the examples and comparative examples was used. , ITO film, transparent conductive film of thickness: 125μm), and resin plate with polymethyl methacrylate layer and polycarbonate layer (manufactured by Mitsubishi Gas Chemical Co., Ltd., product name "UPILON·SHEET MR-58U", thickness: 0.8mm, the surface on the polycarbonate layer side containing the ultraviolet absorber) is sandwiched. Subsequently, autoclave treatment was performed under the conditions of 50° C. and 0.5 MPa for 30 minutes, and left to stand at normal pressure, 23° C., and 50% RH for 24 hours.
越過上述樹脂板,在與試驗例2同樣的條件對所得到的積層體之黏著劑層照射紫外線,使黏著劑層硬化而成為硬化後黏著劑層。其次,在85℃、85%RH的高溫高濕條件下保管72小時。隨後,目視確認在硬化後黏著劑層與被黏著物的界面之狀態,依照以下的基準而進行評價耐起泡性。將結果顯示在表2。 ○…不產生氣泡及浮起‧剝落 ×…產生氣泡、氣泡痕跡或浮起‧剝落The adhesive layer of the obtained laminated body was irradiated with ultraviolet rays under the same conditions as in Test Example 2 beyond the above-mentioned resin plate, and the adhesive layer was hardened to form a post-hardening adhesive layer. Next, it was stored for 72 hours under high temperature and high humidity conditions of 85°C and 85% RH. Then, the state of the interface between the adhesive layer and the adherend after curing was visually confirmed, and the foaming resistance was evaluated according to the following criteria. The results are shown in Table 2. ○...No bubbles, floating and peeling ×…Bubble, bubble trace or floating・Peeling
[試驗例4](段差追隨率的測定1)
在玻璃板(NSG PRECISION公司製、製品名「Corning玻璃 EAGLE XG」、縱向90mm×橫向50mm×厚度0.5mm)的表面,將紫外線硬化型油墨(帝國INK公司製、製品名「POS-911墨」),以塗佈厚度成為25μm、30μm及40μm的任一者之方式網版印刷成為框狀(外形:縱向90mm×橫向50mm、寬度5mm)。其次,照射紫外線(80W/cm2
、鹵化金屬燈2燈、燈高度15cm、運送帶速度10~15m/分鐘)使印刷後的上述紫外線硬化型油墨硬化,來製造藉由印刷而具有段差(段差的高度:25μm、30μm及40μm之任一者)之附段差的玻璃板。[Test Example 4] (
將輕剝離型剝離片從實施例及比較例所得到的黏著板片剝下,將露出的黏著劑層,貼合在具有易接著層之聚對苯二甲酸乙二酯薄膜(東洋紡公司製、製品名「PET A4300」、厚度:100μm)的易接著層。其次,將重剝離型剝離片剝下而使黏著劑層表面露出,使用貼合機(Fujipla公司製、製品名「LPD3214」)以黏著劑層為覆蓋框狀印刷全面之方式貼合在各附段差的玻璃板貼合。隨後,在50℃、0.5MPa的條件下進行高壓釜處理30分鐘且在常壓、23℃、50%RH放置24小時。The light peeling type release sheet was peeled off from the adhesive sheets obtained in Examples and Comparative Examples, and the exposed adhesive layer was attached to a polyethylene terephthalate film (manufactured by Toyobo Co., Ltd., Product name "PET A4300", thickness: 100 μm) easily bonding layer. Next, peel off the heavy peeling type release sheet to expose the surface of the adhesive layer, and use a laminating machine (manufactured by Fujipla, product name "LPD3214") to cover the entire surface of the adhesive layer with the adhesive layer. The glass plate of the step difference is attached. Subsequently, autoclave treatment was performed under the conditions of 50° C., 0.5 MPa for 30 minutes and left to stand at normal pressure, 23° C., 50% RH for 24 hours.
對所得到的積層體之黏著劑層,越過上述聚對苯二甲酸乙二酯薄膜在與試驗例2同樣的條件下照射紫外線,使黏著劑層硬化而成為硬化後黏著劑層。其次,在85℃、85%RH的高溫高濕條件下保管72小時(耐久試驗),隨後,進行評價段差追隨性。段差追隨性係藉由硬化後黏著劑層是否將印刷段差完全地填埋而判斷,能夠在印刷段差與硬化後黏著劑層的界面觀察到氣泡、浮起、剝落等時,判斷為無法追隨印刷段差。在此,段差追隨性係設作下述式表示之段差追隨率(%)而評價。將結果顯示在表2。又,將無法滿足段差追隨率50%的情況記載為×。 段差追隨率(%)={(耐久試驗後無氣泡、浮起、剝落等且能夠維持填埋的狀態之段差的高度(μm))/(黏著劑層的厚度:50μm)}×100The adhesive layer of the obtained laminate was irradiated with ultraviolet rays under the same conditions as in Test Example 2 over the polyethylene terephthalate film to harden the adhesive layer to obtain a post-hardening adhesive layer. Next, it was stored for 72 hours under high temperature and high humidity conditions of 85° C. and 85% RH (endurance test), and then, the step followability was evaluated. The level difference followability is judged by whether the adhesive layer after curing completely fills the printing level difference. When air bubbles, floating, peeling, etc. can be observed at the interface between the printing level difference and the cured adhesive layer, it is judged that the printing level difference cannot be followed. Segment difference. Here, the level difference followability was evaluated as a level difference follow rate (%) represented by the following formula. The results are shown in Table 2. In addition, the case where the level difference following rate of 50% cannot be satisfied is described as ×. Step follow-up rate (%)={(Height of step (μm) without air bubbles, floating, peeling, etc. and can maintain the buried state after durability test) / (thickness of adhesive layer: 50μm)}×100
[試驗例5] (段差追隨率的測定2) 與試驗例4同樣地,得到將在實施例及比較例所得到的黏著板片黏著劑層,使用上述附段差的玻璃板與上述聚對苯二甲酸乙二酯薄膜挾持而成之積層體。在所得到的積層體(上述高壓釜處理後,在常壓、23℃、50%RH放置24小時完畢者)的聚對苯二甲酸乙二酯薄膜上,將具有聚甲基丙烯酸甲酯層及聚碳酸酯層之樹脂板(三菱GAS化學公司製、製品名「UPILON‧SHEET MR-58U」、厚度:0.8mm、含有紫外線吸收劑)以其聚碳酸酯層側的面與上述聚對苯二甲酸乙二酯薄膜面接觸之方式設置。然後,越過上述樹脂板及聚對苯二甲酸乙二酯薄膜且在與試驗例2同樣的條件下對上述黏著劑層照射紫外線使黏著劑層硬化而成為硬化後黏著劑層。隨後,將上述樹脂板除去且進行與試驗例4同樣的耐久試驗及評價。將結果顯示在表2。[Test Example 5] (Measurement of step follow rate 2) In the same manner as in Test Example 4, a laminate obtained by sandwiching the adhesive sheet adhesive layers obtained in Examples and Comparative Examples using the above-mentioned glass plate with step and the above-mentioned polyethylene terephthalate film was obtained. On the polyethylene terephthalate film of the obtained laminated body (after the above autoclave treatment, it was left at normal pressure, 23° C., and 50% RH for 24 hours) with a polymethyl methacrylate layer on the polyethylene terephthalate film. and the polycarbonate layer of the resin sheet (manufactured by Mitsubishi Gas Chemical Co., Ltd., product name "UPILON·SHEET MR-58U", thickness: 0.8mm, containing an ultraviolet absorber) and its polycarbonate layer side surface and the above-mentioned polyparaphenylene Set in the way of surface contact of ethylene diformate film. Then, the above-mentioned adhesive layer was irradiated with ultraviolet rays under the same conditions as in Test Example 2 over the resin plate and the polyethylene terephthalate film to harden the adhesive layer to obtain a post-hardening adhesive layer. Subsequently, the above-mentioned resin plate was removed, and the same durability test and evaluation as in Test Example 4 were performed. The results are shown in Table 2.
[試驗例6](耐光性的評價) 使用在實施例所得到的黏著板片,與試驗例3同樣地進行而製造積層體。對所得到積層體的黏著劑層,越過上述樹脂板且在與試驗例2同樣的條件下照射紫外線,使黏著劑層硬化而成為硬化後黏著劑層。隨後,投入至耐光性試驗機(SUGA試驗機公司製、製品名「紫外線Fade Meter U48」、光源:碳弧燈)且從樹脂板側照射紫外線(照度:50mW/cm2 )100小時。隨後,目視確認在積層體之透明導電膜的狀態時,在透明導電膜未觀察到任何變化。[Test Example 6] (Evaluation of Light Resistance) A laminate was produced in the same manner as in Test Example 3 using the adhesive sheet obtained in the Example. The adhesive layer of the obtained laminate was irradiated with ultraviolet rays under the same conditions as in Test Example 2 over the above-mentioned resin plate to harden the adhesive layer to obtain a post-hardening adhesive layer. Subsequently, it was put into a light resistance tester (manufactured by SUGA Testing Machine Co., Ltd., product name "Ultraviolet Fade Meter U48", light source: carbon arc lamp) and irradiated with ultraviolet rays (illuminance: 50 mW/cm 2 ) from the resin plate side for 100 hours. Then, when the state of the transparent conductive film of the laminated body was visually confirmed, no change was observed in the transparent conductive film.
另一方面,除了使用比較例2的黏著板片且將樹脂板變更成為不含有紫外線吸收劑之聚碳酸酯樹脂板(三菱氣體化學公司製、製品名「HMRS51T」)以外,係與試驗例3同樣地進行而製造積層體。對所得到的積層體之黏著劑層,越過上述樹脂板且在與試驗例2同樣的條件下照射紫外線,使黏著劑層硬化而成為硬化後黏著劑層。隨後,投入至耐光性試驗機(SUGA試驗機公司製、製品名「紫外線Fade Meter U48」、光源:碳弧燈),從樹脂板側照射紫外線(照度:50mW/cm2 )100小時。隨後,目視確認在積層體之透明導電膜的狀態時,能夠在透明導電膜觀察到褪色。On the other hand, except that the adhesive sheet of Comparative Example 2 was used and the resin sheet was changed to a polycarbonate resin sheet (manufactured by Mitsubishi Gas Chemical Co., Ltd., product name "HMRS51T") that did not contain an ultraviolet absorber, it was the same as that of Test Example 3. In the same manner, a layered body was produced. The adhesive layer of the obtained laminate was irradiated with ultraviolet rays under the same conditions as in Test Example 2 over the above-mentioned resin plate to cure the adhesive layer to obtain a post-curing adhesive layer. Subsequently, it was put into a light resistance tester (manufactured by SUGA Testing Machine Co., Ltd., product name "Ultraviolet Fade Meter U48", light source: carbon arc lamp), and irradiated with ultraviolet rays (illuminance: 50 mW/cm 2 ) from the resin plate side for 100 hours. Then, when the state of the transparent conductive film of the laminated body was visually confirmed, discoloration was observed in the transparent conductive film.
[表1] [Table 1]
[表2] [Table 2]
從表2能夠得知,實施例得到的黏著劑層係即便越過含有紫外線吸收劑之樹脂板而照射紫外線時,作為硬化後黏著劑層,係在高溫高濕條件下的段差追隨性及耐起泡性之雙方為優異的。 產業上之可利用性As can be seen from Table 2, even when the adhesive layer obtained in the Example is irradiated with ultraviolet rays over the resin plate containing the ultraviolet absorber, as the adhesive layer after curing, the step followability and the lifting resistance under high temperature and high humidity conditions are Both foaming properties are excellent. industrial availability
本發明的黏著板片,係能夠適合使用於例如具有段差且含有紫外線吸收劑之保護面板、與所需要的顯示體構成構件之貼合。The adhesive sheet of the present invention can be suitably used, for example, for lamination of a protective panel having a step and containing an ultraviolet absorber and a desired display body constituent member.
1:黏著板片
11:黏著劑層
12a,12b:剝離片
2:顯示體
11’:硬化後黏著劑層
21:第1顯示體構成構件
22:第2顯示體構成構件
3:印刷層1: Adhesive board
11:
第1圖係本發明的一實施形態之黏著板片的剖面圖。 第2圖係本發明的一實施形態之積層體的剖面圖。Fig. 1 is a cross-sectional view of an adhesive sheet according to an embodiment of the present invention. Fig. 2 is a cross-sectional view of a laminate according to an embodiment of the present invention.
1:黏著板片 1: Adhesive board
11:黏著劑層 11: Adhesive layer
12a,12b:剝離片 12a, 12b: release sheet
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JP6866880B2 (en) * | 2017-08-08 | 2021-04-28 | 三菱ケミカル株式会社 | Photo-curable adhesive sheet |
TWI822414B (en) * | 2017-08-08 | 2023-11-11 | 日商三菱化學股份有限公司 | Photocurable adhesive sheet laminated body, manufacturing method of photocurable adhesive sheet laminated body, and image display panel laminated body manufacturing method |
JP6866881B2 (en) * | 2017-08-08 | 2021-04-28 | 三菱ケミカル株式会社 | Method for manufacturing photo-curable adhesive sheet laminate, photo-curable adhesive sheet laminate, and method for manufacturing image display panel laminate |
JP6744850B2 (en) * | 2017-08-30 | 2020-08-19 | リンテック株式会社 | STRUCTURE AND ITS MANUFACTURING METHOD, DISPLAY, AND OPTICAL ADHESIVE SHEET |
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JP7132702B2 (en) * | 2017-08-30 | 2022-09-07 | リンテック株式会社 | DISPLAY BODY AND METHOD OF MANUFACTURING DISPLAY BODY |
JP2019044024A (en) * | 2017-08-30 | 2019-03-22 | リンテック株式会社 | Adhesive sheet, display body and method for manufacturing display body |
JP7116545B2 (en) * | 2017-12-21 | 2022-08-10 | リンテック株式会社 | Adhesives, Adhesive Sheets and Display Materials |
CN108059928B (en) * | 2018-01-02 | 2019-12-03 | 厦门致力金刚石科技股份有限公司 | A kind of sheet material glue and its gluing method |
JP7184528B2 (en) * | 2018-03-22 | 2022-12-06 | リンテック株式会社 | Display body manufacturing method |
CN109135588B (en) * | 2018-08-01 | 2020-12-04 | 中国乐凯集团有限公司 | Adhesive and application thereof |
DE102018216865A1 (en) * | 2018-10-01 | 2020-04-02 | Tesa Se | Use of a thickened alcoholic composition for vertical, bubble-free bonding of substrates and method for vertical joining of two substrates |
JP7253903B2 (en) * | 2018-11-21 | 2023-04-07 | 日東電工株式会社 | Adhesive sheet, method for producing same, and method for producing image display device |
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