TWI777451B - Crystal ingot slicing device and crystal ingot slicing method - Google Patents
Crystal ingot slicing device and crystal ingot slicing method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/04—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
- B28D5/045—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
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Abstract
Description
本發明涉及一種晶棒切片裝置及一種晶棒切片方法,特別是涉及一種以細線徑切割線切割的晶棒切片裝置以及一種以細線徑切割線切割的晶棒切片方法。The present invention relates to a crystal ingot slicing device and a crystal ingot slicing method, in particular to a crystal ingot slicing device and a crystal ingot slicing method that are cut with a thin diameter cutting line.
現有的晶棒切片機通常是採用粗線徑(線徑≧120μm)的切割線,並且目前業界多數採用的線徑為120um。惟,在上述切割線切割晶棒時,容易因為線徑過粗而使晶棒被割除的材料過多,進而導致生產成本增加。因此,現今也有晶棒切片機採用細線徑(線徑<120μm)的切割線對晶棒進行切割以克服上述問題。Existing ingot slicers usually use a cutting wire with a thick wire diameter (wire diameter ≧120 μm), and most of the wire diameters currently used in the industry are 120 μm. However, when the ingot is cut by the above-mentioned cutting wire, too much material is easily cut from the ingot because the wire diameter is too thick, which in turn leads to an increase in production cost. Therefore, there are also ingot slicers today that use a cutting line with a thin wire diameter (wire diameter < 120 μm) to cut the ingot to overcome the above problems.
然而,現有的晶棒切片機若改採細線徑的切割線,則晶棒在被切割時,切割線容易因為其線徑較細而晃動,使晶棒在切割後產生的多個薄晶片,其開切端與黏膠面處均會產生凹凸晃動的線痕,進而導致薄晶片的形貌以及幾何形狀不佳。However, if the existing ingot slicing machine adopts a cutting wire with a fine wire diameter, when the ingot is cut, the cutting wire is easy to shake due to the thin wire diameter, so that the many thin wafers produced after the ingot is cut, the Both the cut end and the adhesive surface will produce wobbly line marks, resulting in poor topography and geometry of thin wafers.
針對上述缺陷,現有技術(如:中國專利號CN203004087U)主要是透過提供能讓晶棒放置的一切割墊條,或者透過減少切割線的震動狀況,以避免生產出來的晶片在切割過程中掉落。進一步地說,以中國專利號CN203004087U為例,其是藉由“在切割墊條的墊條衬底設置U形槽”的技術手段,避免在晶棒切割過程中出現晶片脫落的狀況,續而導致碎片的產生;以中國專利號CN102059750A為例,其是藉由“在鑽石線切割設備的導輪部分的兩個主槽輪之間增加一個直徑小於主槽輪的小槽輪”的技術手段,減少了鑽石線鋸在切割過程中鋼線的抖動,提高了矽片的加工質量。Aiming at the above-mentioned defects, the prior art (eg, Chinese Patent No. CN203004087U) mainly provides a dicing pad for placing the ingot, or reduces the vibration of the dicing line, so as to prevent the produced chip from falling off during the dicing process . Further, taking Chinese Patent No. CN203004087U as an example, it is by the technical means of "arranging a U-shaped groove on the pad substrate of the cutting pad" to avoid the situation that the wafer falls off during the cutting process of the ingot. Continued Lead to the generation of debris; take Chinese Patent No. CN102059750A as an example, which is by the technical means of "adding a small sheave with a diameter smaller than the main sheave between the two main sheaves of the guide wheel part of the diamond wire cutting equipment" , reducing the vibration of the steel wire during the cutting process of the diamond wire saw, and improving the processing quality of the silicon wafer.
然,雖然現有技術中已有揭露用來減少晶片碎裂、晶片線痕的技術手段,但該些技術手段並不是應用於“以細線徑的鑽石切割線對晶棒進行切割”的情況,導致若要以現有技術生產薄晶片時,仍然會產生凹凸晃動的線痕。故,如何通過對現有晶棒切片機的結構設計的改良,來克服上述的缺陷,已成為該項事業所欲解決的重要課題之一。Of course, although the prior art has disclosed technical means for reducing wafer chipping and wafer line marks, these technical means are not applied to the situation of "cutting the ingot with a fine-diameter diamond cutting wire", resulting in When thin wafers are to be produced by the prior art, the line marks that are wobbly will still be produced. Therefore, how to overcome the above-mentioned defects by improving the structural design of the existing ingot slicer has become one of the important issues to be solved by this business.
本發明所要解決的技術問題在於,針對現有技術的不足提供一種晶棒切片裝置,用來將一晶棒切割成多個晶片,所述晶棒切片裝置包括:兩個犧牲材,各具有一凹槽及相對於所述凹槽的一頂面,並且兩個所述犧牲材的兩個所述凹槽用來分別容納並抵接於所述晶棒的相反兩側部位;其中,在兩個所述犧牲材與所述晶棒的一橫截面中,每個所述犧牲材的所述凹槽對應於所述晶棒的一中軸線形成介於60度~180度的一圓心角;多個滾輪,彼此間隔地設置;以及至少一個切割線,可移動地繞設於多個所述滾輪,並且至少一個所述切割線的線徑介於60微米(μm)~100微米;其中,當至少一個所述切割線用來切割所述晶棒與兩個所述犧牲材時,至少一個所述切割線自其中一個所述犧牲材的所述頂面開始切割,續而對所述晶棒切割以形成多個所述晶片。The technical problem to be solved by the present invention is to provide a crystal ingot slicing device for cutting a crystal ingot into a plurality of wafers in view of the deficiencies of the prior art. The crystal ingot slicing device includes: two sacrificial materials, each with a concave a groove and a top surface opposite to the groove, and the two grooves of the two sacrificial materials are used to respectively accommodate and abut the opposite sides of the crystal rod; wherein, in the two In a cross section of the sacrificial material and the crystal rod, the groove of each sacrificial material forms a central angle ranging from 60 degrees to 180 degrees corresponding to a central axis of the crystal rod; a plurality of rollers, arranged at intervals from each other; and at least one cutting line, movably wound around the plurality of the rollers, and the wire diameter of the at least one cutting line is between 60 micrometers (μm) and 100 micrometers; wherein, when When at least one of the cutting lines is used to cut the ingot and the two sacrificial materials, at least one of the cutting lines starts cutting from the top surface of one of the sacrificial materials, and continues to cut the ingot. Dicing to form a plurality of the wafers.
為了解決上述的技術問題,本發明所採用的其中一技術方案是提供一種晶棒切片方法,包括:一保護步驟:將兩個犧牲材分別設置於一晶棒的外表面;其中,兩個所述犧牲材各具有一凹槽及相對於所述凹槽的一頂面,並且兩個所述犧牲材的兩個所述凹槽用來分別容納並抵接於所述晶棒的相反兩側部位;其中,在兩個所述犧牲材與所述晶棒的一橫截面中,每個所述犧牲材的所述凹槽對應於所述晶棒的一中軸線形成介於60度~180度的一圓心角;以及一切割步驟:利用至少一個切割線自任一個所述犧牲材的所述頂面切割,續而切割兩個所述犧牲材與所述晶棒,以使所述晶棒形成多個所述晶片;其中,至少一個所述切割線的線徑介於60微米(μm)~100微米。In order to solve the above-mentioned technical problems, one of the technical solutions adopted by the present invention is to provide a method for slicing a crystal rod, which includes: a protection step: disposing two sacrificial materials on the outer surface of a crystal rod respectively; Each of the sacrificial materials has a groove and a top surface opposite to the groove, and the two grooves of the two sacrificial materials are used to respectively accommodate and abut on opposite sides of the ingot. Wherein, in a cross section of the two sacrificial materials and the crystal rod, the groove of each sacrificial material is formed between 60 degrees and 180 degrees corresponding to a central axis of the crystal rod. and a cutting step: using at least one cutting line to cut from the top surface of any one of the sacrificial materials, and then cutting two of the sacrificial materials and the ingot, so that the ingot is forming a plurality of the wafers; wherein, the diameter of at least one of the cutting lines ranges from 60 micrometers (μm) to 100 micrometers.
本發明的其中一有益效果在於,本發明所提供的晶棒切片裝置及所述晶棒切片方法,其能通過“兩個所述犧牲材的兩個所述凹槽用來分別容納並抵接於所述晶棒的相反兩側部位”以及“在兩個所述犧牲材與所述晶棒的所述橫截面中,每個所述犧牲材的所述凹槽對應於所述晶棒的所述中軸線形成介於60度~180度的所述圓心角”的技術方案,以改善所述晶片的開切端及黏膠面的凹凸線痕,並改善所述晶片的形貌及所述晶片的幾何形狀。One of the beneficial effects of the present invention is that in the ingot slicing device and the ingot slicing method provided by the present invention, the two grooves of the two sacrificial materials can be used to respectively accommodate and abut On opposite sides of the crystal rod” and “in the cross-sections of the two sacrificial materials and the crystal rod, the grooves of each of the sacrificial materials correspond to the grooves of the crystal rod. The technical solution that the central axis forms the central angle between 60 degrees and 180 degrees” can improve the cut end of the wafer and the concave-convex line marks on the adhesive surface, and improve the morphology of the wafer and the Wafer geometry.
為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。For a further understanding of the features and technical content of the present invention, please refer to the following detailed descriptions and drawings of the present invention. However, the drawings provided are only for reference and description, and are not intended to limit the present invention.
以下是通過特定的具體實施例來說明本發明所公開有關“晶棒切片裝置及晶棒切片方法”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。The following are specific examples to illustrate the embodiments of the "ingot slicing device and ingot slicing method" disclosed in the present invention. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are merely schematic illustrations, and are not drawn according to the actual size, and are stated in advance. The following embodiments will further describe the related technical contents of the present invention in detail, but the disclosed contents are not intended to limit the protection scope of the present invention.
應當可以理解的是,雖然本文中可能會使用到“第一”、“第二”、“第三”等術語來描述各種元件或者信號,但這些元件或者信號不應受這些術語的限制。這些術語主要是用以區分一元件與另一元件,或者一信號與另一信號。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。It should be understood that although terms such as "first", "second" and "third" may be used herein to describe various elements or signals, these elements or signals should not be limited by these terms. These terms are primarily used to distinguish one element from another element, or a signal from another signal. In addition, the term "or", as used herein, should include any one or a combination of more of the associated listed items, as the case may be.
[第一實施例][First Embodiment]
參閱圖1至圖3所示,本發明第一實施例提供一種晶棒切片裝置100,用來將一晶棒200切割成多個晶片,並且所述晶棒200的尺寸為3~4吋,但本發明並不限於此。舉例來說,於本發明未繪示的其他實施例中,所述晶棒200也可以替換成一晶錠。Referring to FIGS. 1 to 3 , the first embodiment of the present invention provides an
如圖1所示,所述晶棒切片裝置100包括安裝於所述晶棒200的兩個犧牲材1、位置對應於所述晶棒200並且彼此間隔地設置的多個滾輪2、以及可移動地繞設於多個所述滾輪2的至少一個切割線3。需額外說明的是,所述犧牲材1於本實施例中是以搭配於上述滾輪2與至少一個所述切割線3來說明,但在本發明未繪示的其他實施例中,所述犧牲材1也可以是單獨地應用(如:販賣)或是搭配其他構件使用。As shown in FIG. 1 , the
如圖1所示,兩個所述犧牲材1各具有一凹槽11及相對於所述凹槽11的一頂面12。換個角度來說,於本實施例中,兩個所述犧牲材1呈長方體,其長度與所述晶棒200的長度相同,並且兩個所述犧牲材1的任意一側各具有所述凹槽11。其中,兩個所述犧牲材1的構造相對於所述晶棒200的一中軸線202(為方便繪示,所述中軸線202於圖1中呈點狀)呈鏡像對稱,每個所述犧牲材1的組成材料包含樹脂,並且每個所述犧牲材1的硬度小於所述晶棒200的硬度,但本發明並不限於此。舉例來說,於本發明未繪示的其他實施例中,兩個所述犧牲材1的構造相對於所述中軸線202也可以不呈鏡像對稱,並且兩個所述犧牲材1的長度也可以不與所述晶棒200的長度相同。As shown in FIG. 1 , each of the two
更詳細地說,兩個所述犧牲材1的兩個所述凹槽11用來分別容納並抵接於所述晶棒200的相反兩側部位。其中,在兩個所述犧牲材1與所述晶棒200的一橫截面中,每個所述犧牲材1的所述凹槽11對應於所述晶棒200的所述中軸線202形成介於60度~180度的一圓心角θ。In more detail, the two
進一步地說,於本實施例中,所述凹槽11的所述圓心角θ較佳介於70度~120度之間,並且兩個所述犧牲材1的兩個所述凹槽11的兩個所述圓心角θ相等,但本發明並不限於此。舉例來說,於本發明未繪示的其他實施例中,兩個所述犧牲材1的兩個所述凹槽11的兩個所述圓心角θ也可以不相等。Further, in this embodiment, the central angle θ of the
需要說明的是,假設所述圓心角θ小於70度,則兩個所述犧牲材1包覆所述晶棒200的面積不夠,導致所述晶棒200在切割時將容易產生嚴重的線痕問題;假設所述圓心角θ大於120度,則所述晶棒200在切割時的切片效率將大幅降低,並且為使所述圓心角θ大於120度,兩個所述犧牲材1的體積需要更大,其使用的材料將需要更多,導致所述晶棒切片裝置100的整體成本大幅提升。It should be noted that, if the central angle θ is less than 70 degrees, the area of the two
如表1所示,下表分別包含有實驗組1、對照組1、實驗組2、以及對照組2。其中,在實驗組1以及對照組1中,由所述晶棒200切割出來的所述晶片的尺寸為3吋;在實驗組2以及對照組2中,由所述晶棒200切割出來的所述晶片的尺寸為4吋。As shown in Table 1, the following table includes
需要說明的是,上述各實驗組與各對照組的主要差異在於,所述晶片的尺寸以及任一個所述犧牲材1包覆所述晶棒200的比例。為方便說明與理解,以下將先對實驗組1以及實驗組2進行說明,後續再介紹對照組1以及對照組2。
表1
如圖1以及表1所示,在兩個所述犧牲材1與所述晶棒200的所述橫截面中,當所述圓心角θ的角度介於60度~180度時,實驗組1以及實驗組2中的所述晶棒200被任一個所述犧牲材1包覆的比例為1/6~1/2的所述晶棒200的圓弧長。進一步地說,在實驗組1中,任一個所述犧牲材1包覆所述晶棒200的比例,其較佳為1/4的所述晶棒200的圓弧長;在實驗組2中,任一個所述犧牲材1包覆所述晶棒200的比例,其較佳為1/5的所述晶棒200的圓弧長。其中,當所述圓心角θ的角度小於60度時,對照組1以及對照組2中的所述晶棒200被任一個所述犧牲材1包覆的比例小於1/6的所述晶棒200的圓弧長。As shown in FIG. 1 and Table 1, in the cross sections of the two
需要說明的是,如表1所示,以實驗組1的條件所製成的多個所述晶片的晶片製造線痕不良率不大於1%,而相比於實驗組1,以對照組1的條件所製成的多個所述晶片的晶片製造線痕不良率為50%;以實驗組2的條件所製成的多個所述晶片的晶片製造線痕不良率不大於1%,而相比於實驗組2,以對照組2的條件所製成的多個所述晶片的晶片製造線痕不良率為20%。It should be noted that, as shown in Table 1, the wafer manufacturing line defect rate of a plurality of the wafers prepared under the conditions of the
承上所述,可知所述晶棒切片裝置100及晶棒切片方法能通過“當所述圓心角θ的角度介於60度~180度時,所述晶棒200被任一個所述犧牲材1包覆的比例為1/6~1/2的所述晶棒200的圓弧長”的技術方案,以改善所述晶片的開切端及黏膠面的凹凸線痕,並降低多個所述晶片的晶片製造線痕不良率。Based on the above, it can be seen that the
當所述晶棒200被任一個所述犧牲材1包覆的比例越高,所述晶棒200在切割時的穩定性就越高,而所述晶片的開切端及黏膠面的凹凸線痕的改善程度越大。When the ratio of the
需要說明的是,在兩個所述犧牲材1與所述晶棒200的所述橫截面中,每個所述犧牲材1的所述頂面12相對於所述晶棒200的外表面201之間的最短距離定義為一第一距離D1,其不小於6毫米(mm),並且所述第一距離D1較佳介於8毫米~10毫米。It should be noted that, in the cross sections of the two
具體來說,假設所述第一距離D1小於6毫米,所述犧牲材1在切割時就容易因為至少一個所述切割線3在切割時的震動而斷裂,導致所述晶棒200在切割時容易產生線痕,並使所述晶棒切片裝置100對所述晶棒200的加工難度提升;假設所述第一距離D1大於10毫米,則製作所述犧牲材1的材料用量將提高,並且所述犧牲材1在被切割時需要花費更多時間,導致所述晶棒切片裝置100的整體成本大幅提升,並使所述晶棒切片裝置100的切割效率大幅下降。Specifically, assuming that the first distance D1 is less than 6 mm, the
承上所述,所述晶棒切片裝置100能通過“每個所述犧牲材1的所述頂面12相對於所述晶棒200的所述外表面201之間的所述第一距離D1不小於6毫米“的技術手段,使所述犧牲材1不易斷裂並能穩固地抵接於所述晶棒200的相反兩側部位。Based on the above, the
如圖1所示,當多個所述滾輪2轉動時,至少一個所述切割線3被多個所述滾輪2帶動並具有近似於鏈鋸的切割功能。其中,多個所述滾輪2於本實施例中的數量為兩個,但本發明並不限於此。舉例來說,於本發明未繪示的其他實施例中,多個所述滾輪2的數量也可以是三個以上。As shown in FIG. 1 , when the plurality of
需要說明的是,於本實施例中,兩個所述滾輪2不移動,相對的,所述晶棒200以及兩個所述犧牲材1能沿一切割方向C移動,續而使所述晶棒200接近至少一個所述切割線3並被其切割,但本發明並不限於此。舉例來說,於本發明的未繪示的其他實施例中,所述晶棒200可以不移動,並且兩個所述滾輪2也可以沿所述切割方向C移動,續而使至少一個所述切割線3接近並切割所述晶棒200。It should be noted that, in this embodiment, the two
需要說明的是,如圖3所示,當多個所述滾輪2上繞設有至少一個所述切割線3時,至少一個所述切割線3包含有面向其中一個所述犧牲材1且彼此平行的多個切割段31,相鄰的任兩個所述切割段31之間的一距離定義為一第二距離D2,其介於235微米(μm)~495微米之間,並且所述第二距離D2較佳介於275微米~415微米之間。It should be noted that, as shown in FIG. 3 , when at least one of the
承上所述,所述晶棒切片裝置100能通過“至少一個所述切割線3包含有面向其中一個所述犧牲材1且彼此平行的多個所述切割段31,相鄰的任兩個所述切割段31之間的所述第二距離D2介於235微米~495微米之間“的技術手段,使所述晶棒200被至少一個所述切割線3切割後能形成厚度介於160微米~400微米的多個所述晶片。Based on the above, the
進一步地說,當所述第二距離D2介於275微米~415微米之間時,所述晶棒200能被至少一個所述切割線3切割後能形成厚度介於200微米~320微米的多個所述晶片。Further, when the second distance D2 is between 275 μm and 415 μm, the
如圖2所示,至少一個所述切割線3的線徑3R介於60微米~100微米,而所述線徑3R較佳介於60微米~80微米,並且至少一個所述切割線3的張力範圍與至少一個所述切割線3的線徑範圍呈正相關。其中,至少一個所述切割線3的所述張力範圍介於8牛頓~14牛頓(N),並且所述張力範圍較佳介於10牛頓~12牛頓,以使至少一個所述切割線3在切割所述晶棒200時,至少一個所述切割線3發生震動的機率下降。As shown in FIG. 2 , the
需要說明的是,以所述切割線3的數量為一個為例,所述切割線3包含一線體32以及設置於所述線體32上的多個鑽石片33,而所述切割線3的所述線徑3R為所述線體32的線徑,並非是包含多個所述鑽石片33的整體所述切割線3的線徑。It should be noted that, taking the number of the
承上所述,所述晶棒切片裝置100能通過“至少一個所述切割線3的所述線徑3R介於60微米~100微米,而至少一個所述切割線3的張力範圍與至少一個所述切割線3的線徑範圍呈正相關,並且至少一個所述切割線3的所述張力範圍介於8牛頓~14牛頓(N)“的技術手段,使至少一個所述切割線3在切割所述晶棒200時,至少一個所述切割線3發生震動的機率下降,續而改善所述晶片的開切端及黏膠面的凹凸線痕。Based on the above, the
具體來說,所述晶棒切片裝置100能通過“使用細線徑的至少一個所述切割線3(所述線徑3R介於60微米~100微米)”以及“在兩個所述犧牲材1與所述晶棒200的所述橫截面中,每個所述犧牲材1的所述凹槽11包覆於所述晶棒200的比例為所述晶棒200的1/6圓弧長~1/2圓弧長”的技術手段,使所述晶棒200被至少一個所述切割線3切割後能形成厚度介於160微米~400微米的多個所述晶片,並改善每個所述晶片的開切端及黏膠面的凹凸線痕問題,進而改善每個所述晶片的形貌及每個所述晶片的幾何形狀。Specifically, the
需要說明的是,當至少一個所述切割線3用來切割所述晶棒200與兩個所述犧牲材1時,至少一個所述切割線3自其中一個所述犧牲材1的所述頂面12開始切割,續而對所述晶棒200切割以形成多個所述晶片。其中,鄰近至少一個所述切割線3的所述犧牲材1的所述頂面12與一水平面呈平行,而相對遠離至少一個所述切割線3的另一個所述犧牲材1的所述頂面12與所述水平面也呈平行,但本發明並不限於此。舉例來說,於本發明未繪示的其他實施例中,鄰近至少一個所述切割線3的所述犧牲材1的所述頂面12與所述水平面也可以呈非平行。It should be noted that when at least one of the
[第二實施例][Second Embodiment]
請參閱圖4所示,其為本發明的第二實施例,需先說明的是,本實施例類似於上述實施例一,所以兩個實施例的相同處則不再加以贅述(如:所述犧牲材1);再者,本實施例對應附圖所提及的相關數量與外型,僅用來具體地說明本發明的實施方式,以便於了解本發明的內容,而非用來侷限本發明的保護範圍。Please refer to FIG. 4 , which is the second embodiment of the present invention. It should be noted that this embodiment is similar to the above-mentioned first embodiment, so the similarities between the two embodiments will not be repeated. The sacrificial material 1); in addition, this embodiment corresponds to the relevant quantity and appearance mentioned in the accompanying drawings, and is only used to specifically describe the embodiment of the present invention, so as to facilitate the understanding of the content of the present invention, rather than to limit it. protection scope of the present invention.
如圖4所示,本發明第二實施例提供一種晶棒切片方法,其用來配合本發明第一實施例提供的所述晶棒切片裝置100實施,所述晶棒切片方法至少依序包括下列幾個步驟:一保護步驟S101以及一切割步驟S103。As shown in FIG. 4 , a second embodiment of the present invention provides a method for slicing an ingot, which is used to implement the
在所述保護步驟S101的執行過程中,兩個犧牲材1分別設置於所述晶棒200的所述外表面201。其中,兩個所述犧牲材1各具有所述凹槽11及相對於所述凹槽11的所述頂面12,並且兩個所述犧牲材1的兩個所述凹槽11用來分別容納並抵接於所述晶棒200的相反兩側部位。其中,在兩個所述犧牲材1與所述晶棒200的所述橫截面中,每個所述犧牲材1的所述凹槽11對應於所述晶棒200的所述中軸線202形成介於60度~180度的所述圓心角θ。During the execution of the protecting step S101 , two
在所述切割步驟S103的執行過程中,利用至少一個切割線3自任一個所述犧牲材1的所述頂面12切割,續而切割兩個所述犧牲材1與所述晶棒200,以使所述晶棒200形成多個所述晶片。其中,至少一個所述切割線3的所述線徑3R介於60微米~100微米,並且所述線徑3R較佳介於60微米~80微米。During the execution of the cutting step S103, at least one
[實施例的有益效果][Advantageous effects of the embodiment]
本發明的其中一有益效果在於,本發明所提供的晶棒切片裝置100及晶棒切片方法,其能通過“兩個所述犧牲材1的兩個所述凹槽11用來分別容納並抵接於所述晶棒200的相反兩側部位”以及“在兩個所述犧牲材1與所述晶棒200的所述橫截面中,每個所述犧牲材1的所述凹槽11對應於所述晶棒200的所述中軸線202形成介於60度~180度的所述圓心角θ”的技術方案,以改善所述晶片的開切端及黏膠面的凹凸線痕,並改善所述晶片的形貌及所述晶片的幾何形狀。One of the beneficial effects of the present invention is that in the
更進一步來說,本發明所提供的晶棒切片裝置100能通過“在兩個所述犧牲材1與所述晶棒200的所述橫截面中,每個所述犧牲材1的所述頂面12相對於所述晶棒200的所述外表面201之間的所述第一距離D1不小於6毫米”的技術方案,使所述犧牲材1不易斷裂並能穩固地抵接於所述晶棒200的相反兩側部位。Furthermore, the crystal
更進一步來說,本發明所提供的晶棒切片裝置100能通過“至少一個所述切割線3的所述線徑3R介於60微米~100微米”以及“至少一個所述切割線3的張力範圍與至少一個所述切割線3的線徑範圍呈正相關,並且至少一個所述切割線3的所述張力範圍介於8牛頓~14牛頓(N)”的技術方案,使至少一個所述切割線3在切割所述晶棒200時,至少一個所述切割線3發生震動的機率下降,續而改善所述晶片的開切端及黏膠面的凹凸線痕。Furthermore, the
更進一步來說,本發明所提供的晶棒切片裝置100能通過“至少一個所述切割線3包含有面向其中一個所述犧牲材1且彼此平行的多個所述切割段31,相鄰的任兩個所述切割段31之間的所述第二距離D2介於235微米~495微米之間”的技術方案,使所述晶棒200被至少一個所述切割線3切割後能形成厚度介於160微米~400微米的多個所述晶片。Furthermore, the
以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。The contents disclosed above are only preferred feasible embodiments of the present invention, and are not intended to limit the scope of the present invention. Therefore, any equivalent technical changes made by using the contents of the description and drawings of the present invention are included in the application of the present invention. within the scope of the patent.
100:晶棒切片裝置
1:犧牲材
11:凹槽
12:頂面
2:滾輪
3:切割線
31:切割段
32:線體
33:鑽石片
3R:線徑
200:晶棒
201:外表面
202:中軸線
θ:圓心角
C:切割方向
D1:第一距離
D2:第二距離
S101:保護步驟
S103:切割步驟100: Ingot Slicing Device
1: sacrificial material
11: Groove
12: Top surface
2: Roller
3: Cutting line
31: Cutting Segments
32: Line body
33:
圖1為本發明第一實施例的晶棒切片裝置切割晶棒的動作示意圖。FIG. 1 is a schematic diagram of the operation of the ingot slicing device for cutting the ingot according to the first embodiment of the present invention.
圖2為本發明第一實施例的切割線的剖面示意圖。FIG. 2 is a schematic cross-sectional view of the cutting line according to the first embodiment of the present invention.
圖3為本發明第一實施例的切割線繞設於兩個滾輪的立體示意圖。FIG. 3 is a three-dimensional schematic view of the cutting line wound around two rollers according to the first embodiment of the present invention.
圖4為本發明第二實施例的晶棒切片方法的步驟流程示意圖。FIG. 4 is a schematic flow chart of steps of a method for slicing an ingot according to a second embodiment of the present invention.
100:晶棒切片裝置 100: Ingot Slicing Device
1:犧牲材 1: sacrificial material
11:凹槽 11: Groove
12:頂面 12: Top surface
2:滾輪 2: Roller
3:切割線 3: Cutting line
200:晶棒 200: crystal rod
201:外表面 201: External Surface
202:中軸線 202: Central axis
θ:圓心角 θ: central angle
C:切割方向 C: cutting direction
D1:第一距離 D1: first distance
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TW201404952A (en) * | 2012-07-20 | 2014-02-01 | Sino American Silicon Prod Inc | Improved process for solar wafer and solar wafer |
EP2711151A1 (en) * | 2012-09-24 | 2014-03-26 | Meyer Burger AG | Method of making wafers |
CN107097362A (en) * | 2016-02-19 | 2017-08-29 | 友达晶材股份有限公司 | Wafer slicing machine, wheel set structure thereof and wafer slicing method |
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TW201404952A (en) * | 2012-07-20 | 2014-02-01 | Sino American Silicon Prod Inc | Improved process for solar wafer and solar wafer |
EP2711151A1 (en) * | 2012-09-24 | 2014-03-26 | Meyer Burger AG | Method of making wafers |
CN107097362A (en) * | 2016-02-19 | 2017-08-29 | 友达晶材股份有限公司 | Wafer slicing machine, wheel set structure thereof and wafer slicing method |
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