TWI777451B - Crystal ingot slicing device and crystal ingot slicing method - Google Patents

Crystal ingot slicing device and crystal ingot slicing method Download PDF

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TWI777451B
TWI777451B TW110109067A TW110109067A TWI777451B TW I777451 B TWI777451 B TW I777451B TW 110109067 A TW110109067 A TW 110109067A TW 110109067 A TW110109067 A TW 110109067A TW I777451 B TWI777451 B TW I777451B
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ingot
cutting
sacrificial materials
crystal rod
sacrificial
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TW110109067A
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TW202237363A (en
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張正謙
徐耀豐
陳俊合
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環球晶圓股份有限公司
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Priority to CN202210031078.4A priority patent/CN115070967A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/04Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
    • B28D5/045Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/0058Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/0058Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
    • B28D5/0082Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for supporting, holding, feeding, conveying or discharging work

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)

Abstract

A crystal ingot slicing device and a crystal ingot slicing method are provided. The crystal ingot slicing method is used to implement the crystal ingot slicing device and is configured to cut a crystal ingot into multiple wafers. The crystal ingot slicing device includes two sacrificial members, a plurality of rollers, and at least one cutting line movably wound around the plurality of rollers. The two sacrificial members each have a groove and a top surface, and the two grooves are respectively configured to receive and abut on opposite sides of the crystal ingot. In a cross section view of the two sacrificial members and the crystal ingot, each of the two grooves corresponding to a central axis of the crystal ingot forms a central angle between 60 degrees and 180 degrees. When the at least one cutting line cuts the crystal ingot and the two sacrificial members, the at least one cutting line starts to cut from the top surface of one of the sacrificial members, and then cuts the crystal ingot to form the plurality of wafers.

Description

晶棒切片裝置及晶棒切片方法Crystal rod slicing device and crystal rod slicing method

本發明涉及一種晶棒切片裝置及一種晶棒切片方法,特別是涉及一種以細線徑切割線切割的晶棒切片裝置以及一種以細線徑切割線切割的晶棒切片方法。The present invention relates to a crystal ingot slicing device and a crystal ingot slicing method, in particular to a crystal ingot slicing device and a crystal ingot slicing method that are cut with a thin diameter cutting line.

現有的晶棒切片機通常是採用粗線徑(線徑≧120μm)的切割線,並且目前業界多數採用的線徑為120um。惟,在上述切割線切割晶棒時,容易因為線徑過粗而使晶棒被割除的材料過多,進而導致生產成本增加。因此,現今也有晶棒切片機採用細線徑(線徑<120μm)的切割線對晶棒進行切割以克服上述問題。Existing ingot slicers usually use a cutting wire with a thick wire diameter (wire diameter ≧120 μm), and most of the wire diameters currently used in the industry are 120 μm. However, when the ingot is cut by the above-mentioned cutting wire, too much material is easily cut from the ingot because the wire diameter is too thick, which in turn leads to an increase in production cost. Therefore, there are also ingot slicers today that use a cutting line with a thin wire diameter (wire diameter < 120 μm) to cut the ingot to overcome the above problems.

然而,現有的晶棒切片機若改採細線徑的切割線,則晶棒在被切割時,切割線容易因為其線徑較細而晃動,使晶棒在切割後產生的多個薄晶片,其開切端與黏膠面處均會產生凹凸晃動的線痕,進而導致薄晶片的形貌以及幾何形狀不佳。However, if the existing ingot slicing machine adopts a cutting wire with a fine wire diameter, when the ingot is cut, the cutting wire is easy to shake due to the thin wire diameter, so that the many thin wafers produced after the ingot is cut, the Both the cut end and the adhesive surface will produce wobbly line marks, resulting in poor topography and geometry of thin wafers.

針對上述缺陷,現有技術(如:中國專利號CN203004087U)主要是透過提供能讓晶棒放置的一切割墊條,或者透過減少切割線的震動狀況,以避免生產出來的晶片在切割過程中掉落。進一步地說,以中國專利號CN203004087U為例,其是藉由“在切割墊條的墊條衬底設置U形槽”的技術手段,避免在晶棒切割過程中出現晶片脫落的狀況,續而導致碎片的產生;以中國專利號CN102059750A為例,其是藉由“在鑽石線切割設備的導輪部分的兩個主槽輪之間增加一個直徑小於主槽輪的小槽輪”的技術手段,減少了鑽石線鋸在切割過程中鋼線的抖動,提高了矽片的加工質量。Aiming at the above-mentioned defects, the prior art (eg, Chinese Patent No. CN203004087U) mainly provides a dicing pad for placing the ingot, or reduces the vibration of the dicing line, so as to prevent the produced chip from falling off during the dicing process . Further, taking Chinese Patent No. CN203004087U as an example, it is by the technical means of "arranging a U-shaped groove on the pad substrate of the cutting pad" to avoid the situation that the wafer falls off during the cutting process of the ingot. Continued Lead to the generation of debris; take Chinese Patent No. CN102059750A as an example, which is by the technical means of "adding a small sheave with a diameter smaller than the main sheave between the two main sheaves of the guide wheel part of the diamond wire cutting equipment" , reducing the vibration of the steel wire during the cutting process of the diamond wire saw, and improving the processing quality of the silicon wafer.

然,雖然現有技術中已有揭露用來減少晶片碎裂、晶片線痕的技術手段,但該些技術手段並不是應用於“以細線徑的鑽石切割線對晶棒進行切割”的情況,導致若要以現有技術生產薄晶片時,仍然會產生凹凸晃動的線痕。故,如何通過對現有晶棒切片機的結構設計的改良,來克服上述的缺陷,已成為該項事業所欲解決的重要課題之一。Of course, although the prior art has disclosed technical means for reducing wafer chipping and wafer line marks, these technical means are not applied to the situation of "cutting the ingot with a fine-diameter diamond cutting wire", resulting in When thin wafers are to be produced by the prior art, the line marks that are wobbly will still be produced. Therefore, how to overcome the above-mentioned defects by improving the structural design of the existing ingot slicer has become one of the important issues to be solved by this business.

本發明所要解決的技術問題在於,針對現有技術的不足提供一種晶棒切片裝置,用來將一晶棒切割成多個晶片,所述晶棒切片裝置包括:兩個犧牲材,各具有一凹槽及相對於所述凹槽的一頂面,並且兩個所述犧牲材的兩個所述凹槽用來分別容納並抵接於所述晶棒的相反兩側部位;其中,在兩個所述犧牲材與所述晶棒的一橫截面中,每個所述犧牲材的所述凹槽對應於所述晶棒的一中軸線形成介於60度~180度的一圓心角;多個滾輪,彼此間隔地設置;以及至少一個切割線,可移動地繞設於多個所述滾輪,並且至少一個所述切割線的線徑介於60微米(μm)~100微米;其中,當至少一個所述切割線用來切割所述晶棒與兩個所述犧牲材時,至少一個所述切割線自其中一個所述犧牲材的所述頂面開始切割,續而對所述晶棒切割以形成多個所述晶片。The technical problem to be solved by the present invention is to provide a crystal ingot slicing device for cutting a crystal ingot into a plurality of wafers in view of the deficiencies of the prior art. The crystal ingot slicing device includes: two sacrificial materials, each with a concave a groove and a top surface opposite to the groove, and the two grooves of the two sacrificial materials are used to respectively accommodate and abut the opposite sides of the crystal rod; wherein, in the two In a cross section of the sacrificial material and the crystal rod, the groove of each sacrificial material forms a central angle ranging from 60 degrees to 180 degrees corresponding to a central axis of the crystal rod; a plurality of rollers, arranged at intervals from each other; and at least one cutting line, movably wound around the plurality of the rollers, and the wire diameter of the at least one cutting line is between 60 micrometers (μm) and 100 micrometers; wherein, when When at least one of the cutting lines is used to cut the ingot and the two sacrificial materials, at least one of the cutting lines starts cutting from the top surface of one of the sacrificial materials, and continues to cut the ingot. Dicing to form a plurality of the wafers.

為了解決上述的技術問題,本發明所採用的其中一技術方案是提供一種晶棒切片方法,包括:一保護步驟:將兩個犧牲材分別設置於一晶棒的外表面;其中,兩個所述犧牲材各具有一凹槽及相對於所述凹槽的一頂面,並且兩個所述犧牲材的兩個所述凹槽用來分別容納並抵接於所述晶棒的相反兩側部位;其中,在兩個所述犧牲材與所述晶棒的一橫截面中,每個所述犧牲材的所述凹槽對應於所述晶棒的一中軸線形成介於60度~180度的一圓心角;以及一切割步驟:利用至少一個切割線自任一個所述犧牲材的所述頂面切割,續而切割兩個所述犧牲材與所述晶棒,以使所述晶棒形成多個所述晶片;其中,至少一個所述切割線的線徑介於60微米(μm)~100微米。In order to solve the above-mentioned technical problems, one of the technical solutions adopted by the present invention is to provide a method for slicing a crystal rod, which includes: a protection step: disposing two sacrificial materials on the outer surface of a crystal rod respectively; Each of the sacrificial materials has a groove and a top surface opposite to the groove, and the two grooves of the two sacrificial materials are used to respectively accommodate and abut on opposite sides of the ingot. Wherein, in a cross section of the two sacrificial materials and the crystal rod, the groove of each sacrificial material is formed between 60 degrees and 180 degrees corresponding to a central axis of the crystal rod. and a cutting step: using at least one cutting line to cut from the top surface of any one of the sacrificial materials, and then cutting two of the sacrificial materials and the ingot, so that the ingot is forming a plurality of the wafers; wherein, the diameter of at least one of the cutting lines ranges from 60 micrometers (μm) to 100 micrometers.

本發明的其中一有益效果在於,本發明所提供的晶棒切片裝置及所述晶棒切片方法,其能通過“兩個所述犧牲材的兩個所述凹槽用來分別容納並抵接於所述晶棒的相反兩側部位”以及“在兩個所述犧牲材與所述晶棒的所述橫截面中,每個所述犧牲材的所述凹槽對應於所述晶棒的所述中軸線形成介於60度~180度的所述圓心角”的技術方案,以改善所述晶片的開切端及黏膠面的凹凸線痕,並改善所述晶片的形貌及所述晶片的幾何形狀。One of the beneficial effects of the present invention is that in the ingot slicing device and the ingot slicing method provided by the present invention, the two grooves of the two sacrificial materials can be used to respectively accommodate and abut On opposite sides of the crystal rod” and “in the cross-sections of the two sacrificial materials and the crystal rod, the grooves of each of the sacrificial materials correspond to the grooves of the crystal rod. The technical solution that the central axis forms the central angle between 60 degrees and 180 degrees” can improve the cut end of the wafer and the concave-convex line marks on the adhesive surface, and improve the morphology of the wafer and the Wafer geometry.

為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與圖式,然而所提供的圖式僅用於提供參考與說明,並非用來對本發明加以限制。For a further understanding of the features and technical content of the present invention, please refer to the following detailed descriptions and drawings of the present invention. However, the drawings provided are only for reference and description, and are not intended to limit the present invention.

以下是通過特定的具體實施例來說明本發明所公開有關“晶棒切片裝置及晶棒切片方法”的實施方式,本領域技術人員可由本說明書所公開的內容瞭解本發明的優點與效果。本發明可通過其他不同的具體實施例加以施行或應用,本說明書中的各項細節也可基於不同觀點與應用,在不背離本發明的構思下進行各種修改與變更。另外,本發明的附圖僅為簡單示意說明,並非依實際尺寸的描繪,事先聲明。以下的實施方式將進一步詳細說明本發明的相關技術內容,但所公開的內容並非用以限制本發明的保護範圍。The following are specific examples to illustrate the embodiments of the "ingot slicing device and ingot slicing method" disclosed in the present invention. Those skilled in the art can understand the advantages and effects of the present invention from the content disclosed in this specification. The present invention can be implemented or applied through other different specific embodiments, and various details in this specification can also be modified and changed based on different viewpoints and applications without departing from the concept of the present invention. In addition, the drawings of the present invention are merely schematic illustrations, and are not drawn according to the actual size, and are stated in advance. The following embodiments will further describe the related technical contents of the present invention in detail, but the disclosed contents are not intended to limit the protection scope of the present invention.

應當可以理解的是,雖然本文中可能會使用到“第一”、“第二”、“第三”等術語來描述各種元件或者信號,但這些元件或者信號不應受這些術語的限制。這些術語主要是用以區分一元件與另一元件,或者一信號與另一信號。另外,本文中所使用的術語“或”,應視實際情況可能包括相關聯的列出項目中的任一個或者多個的組合。It should be understood that although terms such as "first", "second" and "third" may be used herein to describe various elements or signals, these elements or signals should not be limited by these terms. These terms are primarily used to distinguish one element from another element, or a signal from another signal. In addition, the term "or", as used herein, should include any one or a combination of more of the associated listed items, as the case may be.

[第一實施例][First Embodiment]

參閱圖1至圖3所示,本發明第一實施例提供一種晶棒切片裝置100,用來將一晶棒200切割成多個晶片,並且所述晶棒200的尺寸為3~4吋,但本發明並不限於此。舉例來說,於本發明未繪示的其他實施例中,所述晶棒200也可以替換成一晶錠。Referring to FIGS. 1 to 3 , the first embodiment of the present invention provides an ingot slicing device 100 for slicing an ingot 200 into a plurality of wafers, and the size of the ingot 200 is 3-4 inches. However, the present invention is not limited to this. For example, in other embodiments not shown in the present invention, the crystal rod 200 can also be replaced with a crystal ingot.

如圖1所示,所述晶棒切片裝置100包括安裝於所述晶棒200的兩個犧牲材1、位置對應於所述晶棒200並且彼此間隔地設置的多個滾輪2、以及可移動地繞設於多個所述滾輪2的至少一個切割線3。需額外說明的是,所述犧牲材1於本實施例中是以搭配於上述滾輪2與至少一個所述切割線3來說明,但在本發明未繪示的其他實施例中,所述犧牲材1也可以是單獨地應用(如:販賣)或是搭配其他構件使用。As shown in FIG. 1 , the ingot slicing device 100 includes two sacrificial materials 1 mounted on the ingot 200 , a plurality of rollers 2 located at intervals corresponding to the ingot 200 , and movable At least one cutting line 3 is provided around the plurality of rollers 2 . It should be noted that the sacrificial material 1 is described as being matched with the above-mentioned roller 2 and at least one of the cutting lines 3 in this embodiment, but in other embodiments not shown in the present invention, the sacrificial material 1 is Material 1 can also be used alone (eg, sold) or used with other components.

如圖1所示,兩個所述犧牲材1各具有一凹槽11及相對於所述凹槽11的一頂面12。換個角度來說,於本實施例中,兩個所述犧牲材1呈長方體,其長度與所述晶棒200的長度相同,並且兩個所述犧牲材1的任意一側各具有所述凹槽11。其中,兩個所述犧牲材1的構造相對於所述晶棒200的一中軸線202(為方便繪示,所述中軸線202於圖1中呈點狀)呈鏡像對稱,每個所述犧牲材1的組成材料包含樹脂,並且每個所述犧牲材1的硬度小於所述晶棒200的硬度,但本發明並不限於此。舉例來說,於本發明未繪示的其他實施例中,兩個所述犧牲材1的構造相對於所述中軸線202也可以不呈鏡像對稱,並且兩個所述犧牲材1的長度也可以不與所述晶棒200的長度相同。As shown in FIG. 1 , each of the two sacrificial materials 1 has a groove 11 and a top surface 12 opposite to the groove 11 . To put it another way, in this embodiment, the two sacrificial materials 1 are rectangular parallelepipeds whose length is the same as the length of the ingot 200 , and either side of the two sacrificial materials 1 has the concave shape. Slot 11. Wherein, the structures of the two sacrificial materials 1 are mirror-symmetrical with respect to a central axis 202 of the ingot 200 (for the convenience of illustration, the central axis 202 is in the shape of a point in FIG. 1 ). The constituent material of the sacrificial material 1 contains resin, and the hardness of each of the sacrificial materials 1 is smaller than that of the crystal rod 200 , but the present invention is not limited thereto. For example, in other embodiments not shown in the present invention, the structures of the two sacrificial materials 1 may not be mirror-symmetrical with respect to the central axis 202 , and the lengths of the two sacrificial materials 1 may also be different. It may not be the same length as the ingot 200 .

更詳細地說,兩個所述犧牲材1的兩個所述凹槽11用來分別容納並抵接於所述晶棒200的相反兩側部位。其中,在兩個所述犧牲材1與所述晶棒200的一橫截面中,每個所述犧牲材1的所述凹槽11對應於所述晶棒200的所述中軸線202形成介於60度~180度的一圓心角θ。In more detail, the two grooves 11 of the two sacrificial materials 1 are used to respectively accommodate and abut the opposite sides of the ingot 200 . Wherein, in a cross-section of the two sacrificial materials 1 and the crystal rod 200 , the groove 11 of each sacrificial material 1 corresponds to the central axis 202 of the crystal rod 200 to form a gap. A central angle θ between 60 degrees and 180 degrees.

進一步地說,於本實施例中,所述凹槽11的所述圓心角θ較佳介於70度~120度之間,並且兩個所述犧牲材1的兩個所述凹槽11的兩個所述圓心角θ相等,但本發明並不限於此。舉例來說,於本發明未繪示的其他實施例中,兩個所述犧牲材1的兩個所述凹槽11的兩個所述圓心角θ也可以不相等。Further, in this embodiment, the central angle θ of the groove 11 is preferably between 70 degrees and 120 degrees, and the two grooves 11 of the two sacrificial materials 1 have two The central angles θ are equal to each other, but the present invention is not limited thereto. For example, in other embodiments not shown in the present invention, the two central angles θ of the two grooves 11 of the two sacrificial materials 1 may also be unequal.

需要說明的是,假設所述圓心角θ小於70度,則兩個所述犧牲材1包覆所述晶棒200的面積不夠,導致所述晶棒200在切割時將容易產生嚴重的線痕問題;假設所述圓心角θ大於120度,則所述晶棒200在切割時的切片效率將大幅降低,並且為使所述圓心角θ大於120度,兩個所述犧牲材1的體積需要更大,其使用的材料將需要更多,導致所述晶棒切片裝置100的整體成本大幅提升。It should be noted that, if the central angle θ is less than 70 degrees, the area of the two sacrificial materials 1 covering the ingot 200 is not enough, so that the ingot 200 will be prone to serious line marks during cutting Problem: Assuming that the central angle θ is greater than 120 degrees, the slicing efficiency of the ingot 200 during cutting will be greatly reduced, and in order to make the central angle θ greater than 120 degrees, the volume of two sacrificial materials 1 needs to be If it is larger, more materials will be required, resulting in a substantial increase in the overall cost of the ingot slicing device 100 .

如表1所示,下表分別包含有實驗組1、對照組1、實驗組2、以及對照組2。其中,在實驗組1以及對照組1中,由所述晶棒200切割出來的所述晶片的尺寸為3吋;在實驗組2以及對照組2中,由所述晶棒200切割出來的所述晶片的尺寸為4吋。As shown in Table 1, the following table includes experimental group 1, control group 1, experimental group 2, and control group 2, respectively. Among them, in the experimental group 1 and the control group 1, the size of the wafers cut from the crystal rod 200 is 3 inches; in the experimental group 2 and the control group 2, the size of the wafers cut from the crystal rod 200 The size of the wafer is 4 inches.

需要說明的是,上述各實驗組與各對照組的主要差異在於,所述晶片的尺寸以及任一個所述犧牲材1包覆所述晶棒200的比例。為方便說明與理解,以下將先對實驗組1以及實驗組2進行說明,後續再介紹對照組1以及對照組2。 表1 實驗組1 對照組1 實驗組2 對照組2 晶片厚度 160um≦厚度≦400μm 160um≦厚度≦400μm 160um≦厚度≦400μm 160um≦厚度≦400μm 晶片尺寸 3吋 3吋 4吋 4吋 線徑 60μm-80μm 60μm-80μm 60μm-80μm 60μm-80μm 張力 8N-14N 8N-14N 8N-14N 8N-14N 犧牲材材質 樹脂 樹脂 樹脂 樹脂 任一個犧牲材包覆晶棒比例 1/6圓弧長-1/2圓弧長 <1/6圓弧長 1/6圓弧長-1/2圓弧長 <1/6圓弧長 晶片製造線痕不良率% ≦1% 50% ≦1% 20% It should be noted that the main differences between the above experimental groups and the control groups lie in the size of the wafer and the ratio of any one of the sacrificial materials 1 covering the ingot 200 . For the convenience of explanation and understanding, the experimental group 1 and the experimental group 2 will be explained first, and then the control group 1 and the control group 2 will be introduced later. Table 1 Experimental group 1 control group 1 Experimental group 2 control group 2 Wafer thickness 160um≦Thickness≦400μm 160um≦Thickness≦400μm 160um≦Thickness≦400μm 160um≦Thickness≦400μm wafer size 3 inches 3 inches 4 inches 4 inches wire diameter 60μm-80μm 60μm-80μm 60μm-80μm 60μm-80μm tension 8N-14N 8N-14N 8N-14N 8N-14N sacrificial material resin resin resin resin The ratio of any sacrificial material to clad ingots 1/6 arc length - 1/2 arc length <1/6 arc length 1/6 arc length - 1/2 arc length <1/6 arc length Wafer manufacturing line mark defect rate% ≦1% 50% ≦1% 20%

如圖1以及表1所示,在兩個所述犧牲材1與所述晶棒200的所述橫截面中,當所述圓心角θ的角度介於60度~180度時,實驗組1以及實驗組2中的所述晶棒200被任一個所述犧牲材1包覆的比例為1/6~1/2的所述晶棒200的圓弧長。進一步地說,在實驗組1中,任一個所述犧牲材1包覆所述晶棒200的比例,其較佳為1/4的所述晶棒200的圓弧長;在實驗組2中,任一個所述犧牲材1包覆所述晶棒200的比例,其較佳為1/5的所述晶棒200的圓弧長。其中,當所述圓心角θ的角度小於60度時,對照組1以及對照組2中的所述晶棒200被任一個所述犧牲材1包覆的比例小於1/6的所述晶棒200的圓弧長。As shown in FIG. 1 and Table 1, in the cross sections of the two sacrificial materials 1 and the ingot 200, when the angle of the central angle θ is between 60 degrees and 180 degrees, the experimental group 1 And the ratio of the ingot 200 covered by any one of the sacrificial materials 1 in the experimental group 2 is 1/6 to 1/2 of the arc length of the ingot 200 . Further, in the experimental group 1, the ratio of any one of the sacrificial materials 1 covering the ingot 200 is preferably 1/4 of the arc length of the ingot 200; in the experimental group 2 , the ratio of any one of the sacrificial materials 1 covering the ingot 200 is preferably 1/5 of the arc length of the ingot 200 . Wherein, when the angle of the central angle θ is less than 60 degrees, the ratio of the ingots 200 in the control group 1 and the control group 2 to be covered by any one of the sacrificial materials 1 is less than 1/6 of the ingots 200 arc length.

需要說明的是,如表1所示,以實驗組1的條件所製成的多個所述晶片的晶片製造線痕不良率不大於1%,而相比於實驗組1,以對照組1的條件所製成的多個所述晶片的晶片製造線痕不良率為50%;以實驗組2的條件所製成的多個所述晶片的晶片製造線痕不良率不大於1%,而相比於實驗組2,以對照組2的條件所製成的多個所述晶片的晶片製造線痕不良率為20%。It should be noted that, as shown in Table 1, the wafer manufacturing line defect rate of a plurality of the wafers prepared under the conditions of the experimental group 1 is not more than 1%, and compared with the experimental group 1, the control group 1 The defective rate of wafer manufacturing line marks of a plurality of the wafers prepared under the conditions of experimental group 2 is 50%; the defective rate of wafer manufacturing line marks of a plurality of the wafers prepared under the conditions of experimental group 2 is not more than 1%, and Compared with the experimental group 2, the wafer manufacturing line defect rate of a plurality of the wafers produced under the conditions of the control group 2 was 20%.

承上所述,可知所述晶棒切片裝置100及晶棒切片方法能通過“當所述圓心角θ的角度介於60度~180度時,所述晶棒200被任一個所述犧牲材1包覆的比例為1/6~1/2的所述晶棒200的圓弧長”的技術方案,以改善所述晶片的開切端及黏膠面的凹凸線痕,並降低多個所述晶片的晶片製造線痕不良率。Based on the above, it can be seen that the ingot slicing device 100 and the ingot slicing method can pass “when the angle of the central angle θ is between 60 degrees and 180 degrees, the ingot 200 is cut by any of the sacrificial materials. 1. The technical solution that the ratio of cladding is 1/6-1/2 of the arc length of the ingot 200, so as to improve the cut end of the wafer and the concave-convex line marks on the adhesive surface, and reduce the number of The wafer manufacturing line defect rate of the wafers.

當所述晶棒200被任一個所述犧牲材1包覆的比例越高,所述晶棒200在切割時的穩定性就越高,而所述晶片的開切端及黏膠面的凹凸線痕的改善程度越大。When the ratio of the ingot 200 covered by any of the sacrificial materials 1 is higher, the stability of the ingot 200 during cutting is higher. The greater the improvement in marks.

需要說明的是,在兩個所述犧牲材1與所述晶棒200的所述橫截面中,每個所述犧牲材1的所述頂面12相對於所述晶棒200的外表面201之間的最短距離定義為一第一距離D1,其不小於6毫米(mm),並且所述第一距離D1較佳介於8毫米~10毫米。It should be noted that, in the cross sections of the two sacrificial materials 1 and the crystal rod 200 , the top surface 12 of each sacrificial material 1 is relative to the outer surface 201 of the crystal rod 200 . The shortest distance between them is defined as a first distance D1, which is not less than 6 millimeters (mm), and the first distance D1 is preferably between 8 mm and 10 mm.

具體來說,假設所述第一距離D1小於6毫米,所述犧牲材1在切割時就容易因為至少一個所述切割線3在切割時的震動而斷裂,導致所述晶棒200在切割時容易產生線痕,並使所述晶棒切片裝置100對所述晶棒200的加工難度提升;假設所述第一距離D1大於10毫米,則製作所述犧牲材1的材料用量將提高,並且所述犧牲材1在被切割時需要花費更多時間,導致所述晶棒切片裝置100的整體成本大幅提升,並使所述晶棒切片裝置100的切割效率大幅下降。Specifically, assuming that the first distance D1 is less than 6 mm, the sacrificial material 1 is easily broken during cutting due to the vibration of at least one of the cutting wires 3 during cutting, resulting in the ingot 200 being cut during cutting Line marks are easily generated, and the processing difficulty of the ingot 200 by the ingot slicing device 100 is increased; if the first distance D1 is greater than 10 mm, the amount of material for making the sacrificial material 1 will increase, and It takes more time for the sacrificial material 1 to be cut, resulting in a substantial increase in the overall cost of the ingot slicing device 100 and a significant decrease in the cutting efficiency of the ingot slicing device 100 .

承上所述,所述晶棒切片裝置100能通過“每個所述犧牲材1的所述頂面12相對於所述晶棒200的所述外表面201之間的所述第一距離D1不小於6毫米“的技術手段,使所述犧牲材1不易斷裂並能穩固地抵接於所述晶棒200的相反兩側部位。Based on the above, the ingot slicing device 100 can pass through “the first distance D1 between the top surface 12 of each sacrificial material 1 and the outer surface 201 of the ingot 200 . The technical means of not less than 6 mm” make the sacrificial material 1 not easily broken and can firmly abut on the opposite sides of the crystal rod 200 .

如圖1所示,當多個所述滾輪2轉動時,至少一個所述切割線3被多個所述滾輪2帶動並具有近似於鏈鋸的切割功能。其中,多個所述滾輪2於本實施例中的數量為兩個,但本發明並不限於此。舉例來說,於本發明未繪示的其他實施例中,多個所述滾輪2的數量也可以是三個以上。As shown in FIG. 1 , when the plurality of rollers 2 rotate, at least one of the cutting wires 3 is driven by the plurality of rollers 2 and has a cutting function similar to that of a chainsaw. Wherein, the number of the plurality of rollers 2 in this embodiment is two, but the present invention is not limited to this. For example, in other embodiments not shown in the present invention, the number of the plurality of rollers 2 may also be more than three.

需要說明的是,於本實施例中,兩個所述滾輪2不移動,相對的,所述晶棒200以及兩個所述犧牲材1能沿一切割方向C移動,續而使所述晶棒200接近至少一個所述切割線3並被其切割,但本發明並不限於此。舉例來說,於本發明的未繪示的其他實施例中,所述晶棒200可以不移動,並且兩個所述滾輪2也可以沿所述切割方向C移動,續而使至少一個所述切割線3接近並切割所述晶棒200。It should be noted that, in this embodiment, the two rollers 2 do not move. On the contrary, the crystal rod 200 and the two sacrificial materials 1 can move along a cutting direction C, so that the crystal rod 200 and the two sacrificial materials 1 can move along a cutting direction C. The rod 200 is close to and cut by at least one of the cutting lines 3, but the invention is not limited thereto. For example, in other embodiments not shown in the present invention, the ingot 200 may not move, and the two rollers 2 may also move along the cutting direction C, so that at least one of the The cutting line 3 approaches and cuts the ingot 200 .

需要說明的是,如圖3所示,當多個所述滾輪2上繞設有至少一個所述切割線3時,至少一個所述切割線3包含有面向其中一個所述犧牲材1且彼此平行的多個切割段31,相鄰的任兩個所述切割段31之間的一距離定義為一第二距離D2,其介於235微米(μm)~495微米之間,並且所述第二距離D2較佳介於275微米~415微米之間。It should be noted that, as shown in FIG. 3 , when at least one of the cutting lines 3 is wound around a plurality of the rollers 2 , at least one of the cutting lines 3 includes a surface facing one of the sacrificial materials 1 and each other. A plurality of parallel cutting sections 31, a distance between any two adjacent cutting sections 31 is defined as a second distance D2, which is between 235 microns (μm) and 495 microns, and the first The two distances D2 are preferably between 275 microns and 415 microns.

承上所述,所述晶棒切片裝置100能通過“至少一個所述切割線3包含有面向其中一個所述犧牲材1且彼此平行的多個所述切割段31,相鄰的任兩個所述切割段31之間的所述第二距離D2介於235微米~495微米之間“的技術手段,使所述晶棒200被至少一個所述切割線3切割後能形成厚度介於160微米~400微米的多個所述晶片。Based on the above, the ingot slicing device 100 can pass through "at least one of the cutting lines 3 includes a plurality of the cutting segments 31 facing one of the sacrificial materials 1 and parallel to each other, and any two adjacent to each other. The second distance D2 between the cutting sections 31 is between 235 μm and 495 μm”, so that the crystal rod 200 can be cut by at least one of the cutting lines 3 to a thickness of 160 μm. A plurality of the wafers ranging from microns to 400 microns.

進一步地說,當所述第二距離D2介於275微米~415微米之間時,所述晶棒200能被至少一個所述切割線3切割後能形成厚度介於200微米~320微米的多個所述晶片。Further, when the second distance D2 is between 275 μm and 415 μm, the crystal rod 200 can be cut by at least one of the cutting lines 3 to form a plurality of thicknesses between 200 μm and 320 μm. one of the wafers.

如圖2所示,至少一個所述切割線3的線徑3R介於60微米~100微米,而所述線徑3R較佳介於60微米~80微米,並且至少一個所述切割線3的張力範圍與至少一個所述切割線3的線徑範圍呈正相關。其中,至少一個所述切割線3的所述張力範圍介於8牛頓~14牛頓(N),並且所述張力範圍較佳介於10牛頓~12牛頓,以使至少一個所述切割線3在切割所述晶棒200時,至少一個所述切割線3發生震動的機率下降。As shown in FIG. 2 , the wire diameter 3R of at least one of the cutting wires 3 is between 60 μm and 100 μm, and the wire diameter 3R is preferably between 60 μm and 80 μm, and the tension of at least one of the cutting wires 3 is The range is positively correlated with the wire diameter range of at least one of the cutting wires 3 . Wherein, the tension range of at least one of the cutting wires 3 is between 8 Newtons and 14 Newtons (N), and the tension range is preferably between 10 Newtons and 12 Newtons, so that at least one of the cutting wires 3 can cut When the ingot 200 is placed, the probability of vibration of at least one of the cutting lines 3 is reduced.

需要說明的是,以所述切割線3的數量為一個為例,所述切割線3包含一線體32以及設置於所述線體32上的多個鑽石片33,而所述切割線3的所述線徑3R為所述線體32的線徑,並非是包含多個所述鑽石片33的整體所述切割線3的線徑。It should be noted that, taking the number of the cutting lines 3 as an example, the cutting line 3 includes a line body 32 and a plurality of diamond pieces 33 arranged on the line body 32, and the cutting line 3 has a The wire diameter 3R is the wire diameter of the wire body 32 , not the wire diameter of the entire cutting wire 3 including a plurality of the diamond pieces 33 .

承上所述,所述晶棒切片裝置100能通過“至少一個所述切割線3的所述線徑3R介於60微米~100微米,而至少一個所述切割線3的張力範圍與至少一個所述切割線3的線徑範圍呈正相關,並且至少一個所述切割線3的所述張力範圍介於8牛頓~14牛頓(N)“的技術手段,使至少一個所述切割線3在切割所述晶棒200時,至少一個所述切割線3發生震動的機率下降,續而改善所述晶片的開切端及黏膠面的凹凸線痕。Based on the above, the ingot slicing device 100 can pass “the wire diameter 3R of at least one of the cutting wires 3 is between 60 μm and 100 μm, and the tension range of at least one of the cutting wires 3 is the same as that of the at least one cutting wire 3 . The wire diameter range of the cutting wire 3 is positively correlated, and the tension range of at least one of the cutting wires 3 is between 8 Newtons and 14 Newtons (N)” technical means, so that at least one of the cutting wires 3 is cutting When the ingot 200 is placed, the probability of at least one of the dicing lines 3 vibrating is reduced, and the concave-convex line marks on the cut end of the wafer and the adhesive surface are further improved.

具體來說,所述晶棒切片裝置100能通過“使用細線徑的至少一個所述切割線3(所述線徑3R介於60微米~100微米)”以及“在兩個所述犧牲材1與所述晶棒200的所述橫截面中,每個所述犧牲材1的所述凹槽11包覆於所述晶棒200的比例為所述晶棒200的1/6圓弧長~1/2圓弧長”的技術手段,使所述晶棒200被至少一個所述切割線3切割後能形成厚度介於160微米~400微米的多個所述晶片,並改善每個所述晶片的開切端及黏膠面的凹凸線痕問題,進而改善每個所述晶片的形貌及每個所述晶片的幾何形狀。Specifically, the ingot slicing device 100 can use at least one of the cutting wires 3 with a thin wire diameter (the wire diameter 3R is between 60 μm and 100 μm)” and “in two of the sacrificial materials 1 In the cross section of the crystal rod 200 , the ratio of the groove 11 of each sacrificial material 1 covering the crystal rod 200 is 1/6 of the arc length of the crystal rod 200 ~ 1/2 arc length” technical means, so that after the ingot 200 is cut by at least one of the cutting lines 3, a plurality of the wafers with a thickness ranging from 160 μm to 400 μm can be formed, and each of the The problem of concave-convex line marks on the open end of the wafer and the adhesive surface, thereby improving the topography of each of the wafers and the geometry of each of the wafers.

需要說明的是,當至少一個所述切割線3用來切割所述晶棒200與兩個所述犧牲材1時,至少一個所述切割線3自其中一個所述犧牲材1的所述頂面12開始切割,續而對所述晶棒200切割以形成多個所述晶片。其中,鄰近至少一個所述切割線3的所述犧牲材1的所述頂面12與一水平面呈平行,而相對遠離至少一個所述切割線3的另一個所述犧牲材1的所述頂面12與所述水平面也呈平行,但本發明並不限於此。舉例來說,於本發明未繪示的其他實施例中,鄰近至少一個所述切割線3的所述犧牲材1的所述頂面12與所述水平面也可以呈非平行。It should be noted that when at least one of the cutting lines 3 is used to cut the ingot 200 and the two sacrificial materials 1 , at least one of the cutting lines 3 is cut from the top of one of the sacrificial materials 1 . The face 12 is diced and the ingot 200 is diced to form a plurality of the wafers. Wherein, the top surface 12 of the sacrificial material 1 adjacent to at least one of the cutting lines 3 is parallel to a horizontal plane, and the top surface 12 of the other sacrificial material 1 that is relatively far away from at least one of the cutting lines 3 is parallel to a horizontal plane. The plane 12 is also parallel to the horizontal plane, but the invention is not limited to this. For example, in other embodiments not shown in the present invention, the top surface 12 of the sacrificial material 1 adjacent to at least one of the cutting lines 3 and the horizontal plane may also be non-parallel.

[第二實施例][Second Embodiment]

請參閱圖4所示,其為本發明的第二實施例,需先說明的是,本實施例類似於上述實施例一,所以兩個實施例的相同處則不再加以贅述(如:所述犧牲材1);再者,本實施例對應附圖所提及的相關數量與外型,僅用來具體地說明本發明的實施方式,以便於了解本發明的內容,而非用來侷限本發明的保護範圍。Please refer to FIG. 4 , which is the second embodiment of the present invention. It should be noted that this embodiment is similar to the above-mentioned first embodiment, so the similarities between the two embodiments will not be repeated. The sacrificial material 1); in addition, this embodiment corresponds to the relevant quantity and appearance mentioned in the accompanying drawings, and is only used to specifically describe the embodiment of the present invention, so as to facilitate the understanding of the content of the present invention, rather than to limit it. protection scope of the present invention.

如圖4所示,本發明第二實施例提供一種晶棒切片方法,其用來配合本發明第一實施例提供的所述晶棒切片裝置100實施,所述晶棒切片方法至少依序包括下列幾個步驟:一保護步驟S101以及一切割步驟S103。As shown in FIG. 4 , a second embodiment of the present invention provides a method for slicing an ingot, which is used to implement the ingot slicing device 100 provided in the first embodiment of the present invention. The method for slicing an ingot at least sequentially includes: The following steps are: a protecting step S101 and a cutting step S103.

在所述保護步驟S101的執行過程中,兩個犧牲材1分別設置於所述晶棒200的所述外表面201。其中,兩個所述犧牲材1各具有所述凹槽11及相對於所述凹槽11的所述頂面12,並且兩個所述犧牲材1的兩個所述凹槽11用來分別容納並抵接於所述晶棒200的相反兩側部位。其中,在兩個所述犧牲材1與所述晶棒200的所述橫截面中,每個所述犧牲材1的所述凹槽11對應於所述晶棒200的所述中軸線202形成介於60度~180度的所述圓心角θ。During the execution of the protecting step S101 , two sacrificial materials 1 are respectively disposed on the outer surface 201 of the crystal rod 200 . Wherein, each of the two sacrificial materials 1 has the groove 11 and the top surface 12 opposite to the groove 11 , and the two grooves 11 of the two sacrificial materials 1 are used to respectively It is accommodated and abutted against the opposite sides of the ingot 200 . Wherein, in the cross sections of the two sacrificial materials 1 and the crystal rod 200 , the groove 11 of each sacrificial material 1 is formed corresponding to the central axis 202 of the crystal rod 200 The central angle θ is between 60 degrees and 180 degrees.

在所述切割步驟S103的執行過程中,利用至少一個切割線3自任一個所述犧牲材1的所述頂面12切割,續而切割兩個所述犧牲材1與所述晶棒200,以使所述晶棒200形成多個所述晶片。其中,至少一個所述切割線3的所述線徑3R介於60微米~100微米,並且所述線徑3R較佳介於60微米~80微米。During the execution of the cutting step S103, at least one cutting line 3 is used to cut from the top surface 12 of any one of the sacrificial materials 1, and then two of the sacrificial materials 1 and the ingot 200 are cut to cut The ingot 200 is formed into a plurality of the wafers. Wherein, the wire diameter 3R of at least one of the cutting wires 3 is between 60 μm and 100 μm, and the wire diameter 3R is preferably between 60 μm and 80 μm.

[實施例的有益效果][Advantageous effects of the embodiment]

本發明的其中一有益效果在於,本發明所提供的晶棒切片裝置100及晶棒切片方法,其能通過“兩個所述犧牲材1的兩個所述凹槽11用來分別容納並抵接於所述晶棒200的相反兩側部位”以及“在兩個所述犧牲材1與所述晶棒200的所述橫截面中,每個所述犧牲材1的所述凹槽11對應於所述晶棒200的所述中軸線202形成介於60度~180度的所述圓心角θ”的技術方案,以改善所述晶片的開切端及黏膠面的凹凸線痕,並改善所述晶片的形貌及所述晶片的幾何形狀。One of the beneficial effects of the present invention is that in the ingot slicing device 100 and the ingot slicing method provided by the present invention, the two grooves 11 of the two sacrificial materials 1 can be used to respectively accommodate and Connected to the opposite sides of the crystal rod 200” and “In the cross-sections of the two sacrificial materials 1 and the crystal rod 200, the grooves 11 of each of the sacrificial materials 1 correspond to The technical solution of forming the central angle θ" between 60 degrees and 180 degrees on the central axis 202 of the ingot 200 is to improve the cut end of the wafer and the concave-convex line marks on the adhesive surface, and improve the The topography of the wafer and the geometry of the wafer.

更進一步來說,本發明所提供的晶棒切片裝置100能通過“在兩個所述犧牲材1與所述晶棒200的所述橫截面中,每個所述犧牲材1的所述頂面12相對於所述晶棒200的所述外表面201之間的所述第一距離D1不小於6毫米”的技術方案,使所述犧牲材1不易斷裂並能穩固地抵接於所述晶棒200的相反兩側部位。Furthermore, the crystal rod slicing device 100 provided by the present invention can pass through "in the cross-sections of the two sacrificial materials 1 and the crystal rod 200, the top of each of the sacrificial materials 1 The technical solution that the first distance D1 between the surface 12 and the outer surface 201 of the crystal rod 200 is not less than 6 mm”, so that the sacrificial material 1 is not easy to break and can firmly abut on the Opposite sides of the ingot 200 .

更進一步來說,本發明所提供的晶棒切片裝置100能通過“至少一個所述切割線3的所述線徑3R介於60微米~100微米”以及“至少一個所述切割線3的張力範圍與至少一個所述切割線3的線徑範圍呈正相關,並且至少一個所述切割線3的所述張力範圍介於8牛頓~14牛頓(N)”的技術方案,使至少一個所述切割線3在切割所述晶棒200時,至少一個所述切割線3發生震動的機率下降,續而改善所述晶片的開切端及黏膠面的凹凸線痕。Furthermore, the ingot slicing device 100 provided by the present invention can pass “the wire diameter 3R of at least one of the cutting lines 3 is between 60 μm and 100 μm” and “the tension of at least one of the cutting lines 3 ” The range is positively related to the wire diameter range of at least one of the cutting wires 3, and the tension range of at least one of the cutting wires 3 is between 8 Newtons and 14 Newtons (N)”. When the wire 3 is cutting the ingot 200 , the probability of at least one of the cutting wires 3 vibrating is reduced, which in turn improves the cut end of the wafer and the concave-convex line marks on the adhesive surface.

更進一步來說,本發明所提供的晶棒切片裝置100能通過“至少一個所述切割線3包含有面向其中一個所述犧牲材1且彼此平行的多個所述切割段31,相鄰的任兩個所述切割段31之間的所述第二距離D2介於235微米~495微米之間”的技術方案,使所述晶棒200被至少一個所述切割線3切割後能形成厚度介於160微米~400微米的多個所述晶片。Furthermore, the ingot slicing device 100 provided by the present invention can pass through “at least one of the cutting lines 3 includes a plurality of the cutting segments 31 facing one of the sacrificial materials 1 and parallel to each other, and the adjacent ones The technical solution that the second distance D2 between any two cutting segments 31 is between 235 microns and 495 microns” enables the ingot 200 to be cut by at least one of the cutting lines 3 to form a thickness A plurality of the wafers ranging from 160 microns to 400 microns.

以上所公開的內容僅為本發明的優選可行實施例,並非因此侷限本發明的申請專利範圍,所以凡是運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的申請專利範圍內。The contents disclosed above are only preferred feasible embodiments of the present invention, and are not intended to limit the scope of the present invention. Therefore, any equivalent technical changes made by using the contents of the description and drawings of the present invention are included in the application of the present invention. within the scope of the patent.

100:晶棒切片裝置 1:犧牲材 11:凹槽 12:頂面 2:滾輪 3:切割線 31:切割段 32:線體 33:鑽石片 3R:線徑 200:晶棒 201:外表面 202:中軸線 θ:圓心角 C:切割方向 D1:第一距離 D2:第二距離 S101:保護步驟 S103:切割步驟100: Ingot Slicing Device 1: sacrificial material 11: Groove 12: Top surface 2: Roller 3: Cutting line 31: Cutting Segments 32: Line body 33: Diamond Piece 3R: wire diameter 200: crystal rod 201: External Surface 202: Central axis θ: central angle C: cutting direction D1: first distance D2: Second distance S101: Protection step S103: Cutting step

圖1為本發明第一實施例的晶棒切片裝置切割晶棒的動作示意圖。FIG. 1 is a schematic diagram of the operation of the ingot slicing device for cutting the ingot according to the first embodiment of the present invention.

圖2為本發明第一實施例的切割線的剖面示意圖。FIG. 2 is a schematic cross-sectional view of the cutting line according to the first embodiment of the present invention.

圖3為本發明第一實施例的切割線繞設於兩個滾輪的立體示意圖。FIG. 3 is a three-dimensional schematic view of the cutting line wound around two rollers according to the first embodiment of the present invention.

圖4為本發明第二實施例的晶棒切片方法的步驟流程示意圖。FIG. 4 is a schematic flow chart of steps of a method for slicing an ingot according to a second embodiment of the present invention.

100:晶棒切片裝置 100: Ingot Slicing Device

1:犧牲材 1: sacrificial material

11:凹槽 11: Groove

12:頂面 12: Top surface

2:滾輪 2: Roller

3:切割線 3: Cutting line

200:晶棒 200: crystal rod

201:外表面 201: External Surface

202:中軸線 202: Central axis

θ:圓心角 θ: central angle

C:切割方向 C: cutting direction

D1:第一距離 D1: first distance

Claims (10)

一種晶棒切片裝置,用來將一晶棒切割成多個晶片,所述晶棒切片裝置包括: 兩個犧牲材,各具有一凹槽及相對於所述凹槽的一頂面,並且兩個所述犧牲材的兩個所述凹槽用來分別容納並抵接於所述晶棒的相反兩側部位;其中,在兩個所述犧牲材與所述晶棒的一橫截面中,每個所述犧牲材的所述凹槽對應於所述晶棒的一中軸線形成介於60度~180度的一圓心角; 多個滾輪,彼此間隔地設置;以及 至少一個切割線,可移動地繞設於多個所述滾輪,並且至少一個所述切割線的線徑介於60微米(μm)~100微米;其中,當至少一個所述切割線用來切割所述晶棒與兩個所述犧牲材時,至少一個所述切割線自其中一個所述犧牲材的所述頂面開始切割,續而對所述晶棒切割以形成多個所述晶片。 A crystal rod slicing device for cutting a crystal rod into a plurality of wafers, the crystal rod slicing device comprising: Two sacrificial materials, each with a groove and a top surface opposite to the groove, and the two grooves of the two sacrificial materials are used to respectively accommodate and abut the opposite sides of the ingot. Both sides; wherein, in a cross section of the two sacrificial materials and the crystal rod, the groove of each sacrificial material is formed between 60 degrees corresponding to a central axis of the crystal rod A central angle of ~180 degrees; a plurality of rollers, spaced apart from each other; and At least one cutting line is movably wound around a plurality of the rollers, and the diameter of the at least one cutting line is between 60 micrometers (μm) and 100 micrometers; wherein, when the at least one cutting line is used for cutting When the ingot and the two sacrificial materials are used, at least one of the cutting lines starts to cut from the top surface of one of the sacrificial materials, and then the ingot is cut to form a plurality of the wafers. 如請求項1所述的晶棒切片裝置,其中,兩個所述犧牲材的構造相對於所述中軸線呈鏡像對稱。The ingot slicing device according to claim 1, wherein the structures of the two sacrificial materials are mirror-symmetrical with respect to the central axis. 如請求項1所述的晶棒切片裝置,其中,每個所述犧牲材的組成材料包含樹脂,並且每個所述犧牲材的硬度小於所述晶棒的硬度。The crystal ingot slicing device according to claim 1, wherein a constituent material of each of the sacrificial materials contains resin, and the hardness of each of the sacrificial materials is smaller than that of the crystal ingot. 如請求項1所述的晶棒切片裝置,其中,在兩個所述犧牲材與所述晶棒的所述橫截面中,每個所述犧牲材的所述頂面相對於所述晶棒的外表面之間的最短距離不小於6毫米(mm)。The crystal rod slicing device according to claim 1, wherein, in the cross-sections of the two sacrificial materials and the crystal rod, the top surface of each of the sacrificial materials is relative to the crystal rod. The shortest distance between the outer surfaces is not less than 6 millimeters (mm). 如請求項1所述的晶棒切片裝置,其中,鄰近至少一個所述切割線的所述犧牲材的所述頂面與一水平面呈非平行,而相對遠離至少一個所述切割線的另一個所述犧牲材的所述頂面與所述水平面呈平行。The ingot slicing device of claim 1, wherein the top surface of the sacrificial material adjacent to at least one of the cutting lines is non-parallel to a horizontal plane, and is relatively far from the other one of the at least one cutting line The top surface of the sacrificial material is parallel to the horizontal plane. 如請求項1所述的晶棒切片裝置,其中,所述凹槽的所述圓心角介於70度~120度之間。The ingot slicing device according to claim 1, wherein the central angle of the groove is between 70 degrees and 120 degrees. 如請求項1所述的晶棒切片裝置,其中,兩個所述犧牲材的所述凹槽的所述圓心角相等。The ingot slicing device according to claim 1, wherein the central angles of the grooves of the two sacrificial materials are equal. 如請求項1所述的晶棒切片裝置,其中,至少一個所述切割線的張力範圍與至少一個所述切割線的線徑範圍呈正相關,並且至少一個所述切割線的所述張力範圍介於8牛頓~14牛頓(N)。The ingot slicing device according to claim 1, wherein the tension range of at least one cutting line is positively correlated with the wire diameter range of at least one cutting line, and the tension range of at least one cutting line is between At 8 Newtons to 14 Newtons (N). 如請求項1所述的晶棒切片裝置,其中,至少一個所述切割線包含有面向其中一個所述犧牲材且彼此平行的多個切割段,相鄰的任兩個所述切割段之間的一距離介於235微米(um)~495微米之間,使所述晶棒被至少一個所述切割線切割後能形成厚度介於160微米~400微米的多個所述晶片。The ingot slicing device according to claim 1, wherein at least one of the cutting lines includes a plurality of cutting sections facing one of the sacrificial materials and parallel to each other, and between any two adjacent cutting sections A distance between 235 micrometers (um) and 495 micrometers, so that after the crystal rod is cut by at least one of the cutting lines, a plurality of the wafers with a thickness of 160 micrometers to 400 micrometers can be formed. 一種晶棒切片方法,包括: 一保護步驟:將兩個犧牲材分別設置於一晶棒的外表面;其中,兩個所述犧牲材各具有一凹槽及相對於所述凹槽的一頂面,並且兩個所述犧牲材的兩個所述凹槽用來分別容納並抵接於所述晶棒的相反兩側部位;其中,在兩個所述犧牲材與所述晶棒的一橫截面中,每個所述犧牲材的所述凹槽對應於所述晶棒的一中軸線形成介於60度~180度的一圓心角;以及 一切割步驟:利用至少一個切割線自任一個所述犧牲材的所述頂面切割,續而切割兩個所述犧牲材與所述晶棒,以使所述晶棒形成多個所述晶片;其中,至少一個所述切割線的線徑介於60微米(μm)~100微米。 A method for slicing a crystal rod, comprising: A protection step: disposing two sacrificial materials on the outer surface of an ingot, respectively; wherein each of the two sacrificial materials has a groove and a top surface opposite to the groove, and the two sacrificial materials have The two grooves of the material are used to respectively accommodate and abut the opposite sides of the crystal rod; wherein, in a cross section of the two sacrificial materials and the crystal rod, each of the The groove of the sacrificial material forms a central angle between 60 degrees and 180 degrees corresponding to a central axis of the ingot; and a cutting step: using at least one cutting line to cut from the top surface of any one of the sacrificial materials, and then cutting two of the sacrificial materials and the crystal rod, so that the crystal rods form a plurality of the wafers; Wherein, the diameter of at least one of the cutting lines ranges from 60 micrometers (μm) to 100 micrometers.
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TW201404952A (en) * 2012-07-20 2014-02-01 Sino American Silicon Prod Inc Improved process for solar wafer and solar wafer
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CN107097362A (en) * 2016-02-19 2017-08-29 友达晶材股份有限公司 Wafer slicing machine, wheel set structure thereof and wafer slicing method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TW201404952A (en) * 2012-07-20 2014-02-01 Sino American Silicon Prod Inc Improved process for solar wafer and solar wafer
EP2711151A1 (en) * 2012-09-24 2014-03-26 Meyer Burger AG Method of making wafers
CN107097362A (en) * 2016-02-19 2017-08-29 友达晶材股份有限公司 Wafer slicing machine, wheel set structure thereof and wafer slicing method

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