TWI774585B - Method and equipment of evaluating coal gas oven pressure - Google Patents
Method and equipment of evaluating coal gas oven pressure Download PDFInfo
- Publication number
- TWI774585B TWI774585B TW110138487A TW110138487A TWI774585B TW I774585 B TWI774585 B TW I774585B TW 110138487 A TW110138487 A TW 110138487A TW 110138487 A TW110138487 A TW 110138487A TW I774585 B TWI774585 B TW I774585B
- Authority
- TW
- Taiwan
- Prior art keywords
- wall
- furnace
- pressure
- temperature
- coal
- Prior art date
Links
Images
Landscapes
- Measuring Fluid Pressure (AREA)
- Investigating Or Analyzing Materials Using Thermal Means (AREA)
Abstract
Description
本揭露是有關於一種煉焦技術,且特別是有關於一種煤氣爐壓之評估方法與設備。The present disclosure relates to a coking technology, and in particular, to a method and equipment for evaluating gas furnace pressure.
煉焦爐生產焦炭時,先將一種或數種單獨煤混合後加入煉焦爐室中,再利用加熱牆以約1200℃的高溫加熱混合煤。混合煤受熱升溫後,會進行脫水、裂解、聚合等反應。舉例而言,當混合煤之溫度升至約350℃時,會釋放揮發分物質,混合冶金煤會隨之收縮。而當溫度持續升高時,混合冶金煤會產生軟化、熔融、與膨脹現象。當溫度升高到約550℃時,混合冶金煤會固化,此時之固化物質稱作半焦。當溫度升高到約900℃時,混合煤焦化完成。通常再經2.5小時的置焦時間,就可進行推焦作業,產出焦炭。When a coke oven produces coke, one or more individual coals are first mixed and then added to the coke oven chamber, and then the mixed coal is heated at a high temperature of about 1200°C by using a heating wall. After the mixed coal is heated, it will undergo reactions such as dehydration, cracking, and polymerization. For example, when the temperature of the blended coal rises to about 350°C, volatile substances are released, and the blended metallurgical coal shrinks accordingly. When the temperature continues to rise, the mixed metallurgical coal will soften, melt, and expand. When the temperature rises to about 550°C, the mixed metallurgical coal will solidify, and the solidified material at this time is called semi-coke. When the temperature rises to about 900°C, the coking of the mixed coal is completed. Usually, after 2.5 hours of coke setting time, the coke pushing operation can be carried out to produce coke.
國外曾有焦爐因使用危險煤而導致焦爐加熱牆受損的情況,因此危險煤不能使用於焦爐。西班牙目前使用兩種方法來評估危險煤。其中一種方法是使用移動牆實驗焦爐,另一種方法為考伯斯式INCAR測試(Koppers-INCAR test)。第一種方法係測量爐牆壓力,當爐牆壓力大於10kPa時,便判斷所實驗的煤是危險煤。第二種方法則仍需透過第一種方法來確認。In foreign countries, the heating wall of the coke oven was damaged due to the use of dangerous coal, so the dangerous coal cannot be used in the coke oven. Spain currently uses two methods to assess hazardous coal. One of these methods is the experimental coke oven using a moving wall, and the other method is the Koppers-INCAR test. The first method is to measure the furnace wall pressure. When the furnace wall pressure is greater than 10kPa, the tested coal is judged to be dangerous coal. The second method still needs to be confirmed by the first method.
由於焦化過程中爐牆壓力大的主要原因是焦餅與爐牆之間的間隙小,產生的煤氣無法有效排出所導致。因此,於焦化完成後,焦餅與爐牆之間的間隙小。故,於推焦時,焦餅可能會碰到爐牆,而導致推焦電流上升,造成推焦困難塞爐。此時,需透過人工耙焦的方式,來移出焦炭。更甚者,可能造成焦爐加熱牆破損,而需中斷生產來進行檢修。The main reason for the high pressure of the furnace wall during the coking process is that the gap between the coke cake and the furnace wall is small, and the generated gas cannot be effectively discharged. Therefore, after the coking is completed, the gap between the coke cake and the furnace wall is small. Therefore, when pushing coke, the coke cake may hit the furnace wall, which will cause the coke pushing current to rise, making it difficult to push coke and plug the furnace. At this time, the coke needs to be removed by manual coke raking. What's more, the heating wall of the coke oven may be damaged, and the production needs to be interrupted for maintenance.
因此,本揭露之一目的就是在提供一種煤氣爐壓之評估方法與設備,可有效評估出單獨煤或混合煤之煤氣爐壓狀況,而可排除危險煤的使用,進而可避免焦爐於煉焦製程中受損。Therefore, one of the objectives of the present disclosure is to provide a method and equipment for evaluating the gas furnace pressure, which can effectively evaluate the gas furnace pressure status of single coal or mixed coal, and can exclude the use of dangerous coal, thereby avoiding the use of coke ovens in coking. damaged in the process.
本揭露之另一目的就是在提供一種煤氣爐壓之評估方法與設備,可測得低的煤氣爐壓,因此可應用於低煤氣爐壓煤的評估。Another object of the present disclosure is to provide a gas furnace pressure evaluation method and equipment, which can measure the low gas furnace pressure, and thus can be applied to the evaluation of coal pressing in the low gas furnace.
根據本揭露之上述目的,提出一種煤氣爐壓之評估方法。在此方法中,將待評估煤置入移動牆焦爐之焦化室中,其中移動牆焦爐包含彼此相對之固定加熱牆與移動加熱牆。對待評估煤進行煉焦製程。進行煉焦製程時包含測量並記錄移動牆焦爐之爐中心溫度變化、爐壁溫度變化、與移動加熱牆之爐牆壓力變化。根據爐中心溫度變化、爐壁溫度變化、與爐牆壓力變化,評估待評估煤之煤氣爐壓狀況。當於煉焦製程之焦化中期,且爐牆壓力變化在移動牆焦爐之爐中心溫度為600℃至900℃期間呈快速升至最高爐牆壓力而後減少的情況時,評估待評估煤之煤氣爐壓狀況為有煤氣爐壓。According to the above purpose of the present disclosure, a method for evaluating gas furnace pressure is proposed. In this method, the coal to be evaluated is placed in the coking chamber of a moving wall coke oven, wherein the moving wall coke oven comprises a fixed heating wall and a moving heating wall opposite each other. The coal to be evaluated is subjected to a coking process. During the coking process, it includes measuring and recording the temperature change of the furnace center of the moving wall coke oven, the temperature change of the furnace wall, and the pressure change of the furnace wall of the moving heating wall. According to the changes of furnace center temperature, furnace wall temperature, and furnace wall pressure, the gas furnace pressure of the coal to be evaluated is evaluated. When in the middle of coking process of coking process, and the furnace wall pressure change rapidly rises to the highest furnace wall pressure and then decreases during the furnace center temperature of the moving wall coke oven from 600°C to 900°C, the gas furnace of the coal to be evaluated shall be evaluated. The pressure condition is gas furnace pressure.
依據本揭露之一實施例,上述之待評估煤包含單獨煤或混合煤。According to an embodiment of the present disclosure, the above-mentioned coal to be evaluated includes single coal or mixed coal.
依據本揭露之一實施例,於將待評估煤置入移動牆焦爐之焦化室前,上述煤氣爐壓之評估方法更包含將移動牆焦爐之爐壁溫度從室溫升溫至850℃,並測量與記錄移動牆焦爐之空爐爐中心溫度變化、空爐爐壁溫度變化、與移動加熱牆之空爐爐牆壓力變化。According to an embodiment of the present disclosure, before placing the coal to be evaluated into the coking chamber of the moving wall coke oven, the method for evaluating the gas furnace pressure further comprises raising the temperature of the furnace wall of the moving wall coke oven from room temperature to 850°C, And measure and record the temperature change of the empty furnace center of the moving wall coke oven, the temperature change of the empty furnace wall, and the pressure change of the empty furnace wall of the moving heating wall.
依據本揭露之一實施例,上述煤氣爐壓之評估方法更包含基於空爐爐中心溫度變化、空爐爐壁溫度變化、與空爐爐牆壓力變化取得觀察結果來供評估待評估煤之煤氣爐壓狀況時參考,其中觀察結果包含移動加熱牆之爐牆壓力與溫度效應有關,且具有延遲效應。According to an embodiment of the present disclosure, the method for evaluating the gas furnace pressure further includes obtaining observation results based on the change of the center temperature of the empty furnace, the temperature change of the empty furnace wall, and the change of the pressure of the empty furnace wall for evaluating the gas of the coal to be evaluated. Reference is made to furnace pressure conditions, where observations include the furnace wall pressure of the moving heating wall, which is related to temperature effects and has a delayed effect.
依據本揭露之一實施例,上述測量移動加熱牆之爐牆壓力包含利用爐牆壓力監測裝置。此爐牆壓力監測裝置包含荷重計以及力量傳輸棒。荷重計設於固定牆上。力量傳輸棒具有彼此相對之第一端與第二端,第一端抵在移動加熱牆上,第二端抵在荷重計上。According to an embodiment of the present disclosure, the above-mentioned measuring the furnace wall pressure of the mobile heating wall includes using a furnace wall pressure monitoring device. This furnace wall pressure monitoring device includes a load cell and a force transmission rod. The load cell is designed on the fixed wall. The force transmission rod has a first end and a second end opposite to each other, the first end is pressed against the moving heating wall, and the second end is pressed against the load meter.
根據本揭露之上述目的,另提出一種煤氣爐壓之評估設備,適用以評估在移動牆焦爐中之待評估煤之煤氣爐壓狀況。移動牆焦爐包含焦化室、以及位於焦化室之相對二側之固定加熱牆與移動加熱牆。煤氣爐壓之評估設備包含第一溫度計、第二溫度計、荷重計、以及力量傳輸棒。第一溫度計設於焦化室中,且配置以測量移動牆焦爐之爐中心溫度。第二溫度計設於固定加熱牆或移動加熱牆上,且配置以測量移動牆焦爐之爐壁溫度。荷重計設於固定牆上,且配置以測量移動加熱牆之爐牆壓力。力量傳輸棒具有彼此相對之第一端與第二端,第一端抵在移動加熱牆上,第二端抵在荷重計上。According to the above purpose of the present disclosure, another apparatus for evaluating gas furnace pressure is proposed, which is suitable for evaluating the gas furnace pressure status of coal to be evaluated in a moving wall coke oven. The moving wall coke oven includes a coking chamber, and fixed heating walls and moving heating walls located on opposite sides of the coking chamber. The gas furnace pressure evaluation equipment includes a first thermometer, a second thermometer, a load gauge, and a power transmission rod. The first thermometer is arranged in the coking chamber and is configured to measure the oven center temperature of the moving wall coke oven. The second thermometer is designed on the fixed heating wall or the moving heating wall, and is configured to measure the temperature of the furnace wall of the moving wall coke oven. The load cell is designed on the fixed wall and configured to measure the furnace wall pressure of the mobile heating wall. The force transmission rod has a first end and a second end opposite to each other, the first end is pressed against the moving heating wall, and the second end is pressed against the load meter.
依據本揭露之一實施例,上述之力量傳輸棒包含不鏽鋼棒,且此不鏽鋼棒之長度可調整。According to an embodiment of the present disclosure, the above-mentioned force transmission rod includes a stainless steel rod, and the length of the stainless steel rod can be adjusted.
依據本揭露之一實施例,上述煤氣爐壓之評估設備更包含記錄器。此記錄器與第一溫度計、第二溫度計、以及荷重計訊號連接,且配置以接收並記錄分別自第一溫度計、第二溫度計、以及荷重計傳來之數個爐中心溫度值、數個爐壁溫度值、以及移動加熱牆之數個爐牆壓力值。According to an embodiment of the present disclosure, the apparatus for evaluating the gas furnace pressure further includes a recorder. The recorder is connected to the signals of the first thermometer, the second thermometer, and the load meter, and is configured to receive and record a plurality of furnace center temperature values, a plurality of furnace temperature values respectively transmitted from the first thermometer, the second thermometer, and the load meter. Wall temperature value, and several furnace wall pressure values for moving heated walls.
依據本揭露之一實施例,上述煤氣爐壓之評估設備更包含電腦。電腦與記錄器訊號連接,以接收並處理記錄器所傳來之爐中心溫度值、爐壁溫度值、以及移動加熱牆之爐牆壓力值。According to an embodiment of the present disclosure, the apparatus for evaluating the gas furnace pressure further includes a computer. The computer is connected with the recorder signal to receive and process the furnace center temperature value, the furnace wall temperature value, and the furnace wall pressure value of the moving heating wall transmitted from the recorder.
依據本揭露之一實施例,上述之電腦更配置以根據爐中心溫度值、爐壁溫度值、以及移動加熱牆之爐牆壓力值繪製待評估煤之爐中心溫度變化曲線、爐壁溫度變化曲線、與爐牆壓力變化曲線,以及根據爐中心溫度變化曲線、爐壁溫度變化曲線、與爐牆壓力變化曲線進行待評估煤之煤氣爐壓狀況的評估。According to an embodiment of the present disclosure, the above-mentioned computer is further configured to draw the furnace center temperature change curve and the furnace wall temperature change curve of the coal to be evaluated according to the furnace center temperature value, the furnace wall temperature value, and the furnace wall pressure value of the moving heating wall , and the furnace wall pressure change curve, and according to the furnace center temperature change curve, the furnace wall temperature change curve, and the furnace wall pressure change curve to evaluate the gas furnace pressure status of the coal to be evaluated.
請參照圖1與圖2,其中圖1係繪示依照本揭露之一實施方式的一種煤氣爐壓之評估方法的流程圖,圖2係繪示依照本揭露之一實施方式的一種評估待評估煤之煤氣爐壓狀況時的裝置示意圖。在本實施方式中,評估在移動牆焦爐200中之待評估煤之煤氣爐壓狀況時,可利用圖2之煤氣爐壓之評估設備300來進行。移動牆焦爐200主要可包含焦化室210,以及位於此焦化室210之相對二側的固定加熱牆220與移動加熱牆230。焦化室210上設有加料口212,待評估煤可從加料口212加入焦化室210中。固定加熱牆220不會移動,而移動加熱牆230可相對於固定加熱牆220移動。Please refer to FIG. 1 and FIG. 2 , wherein FIG. 1 is a flowchart illustrating a method for evaluating gas furnace pressure according to an embodiment of the present disclosure, and FIG. 2 illustrates an evaluation to be evaluated according to an embodiment of the present disclosure. Schematic diagram of the device at the state of coal gas furnace pressure. In this embodiment, when evaluating the gas furnace pressure status of the coal to be evaluated in the moving
煤氣爐壓之評估設備300主要可包含第一溫度計310、第二溫度計320、以及爐牆壓力監測裝置330。第一溫度計310設於焦化室210中。舉例而言,將待評估煤加入焦化室210內時,可先將第一溫度計310插設在焦化室210之爐中心。因此,第一溫度計310可用以測量移動牆焦爐200之爐中心溫度。第二溫度計320配置以量測移動牆焦爐200之爐壁溫度。第二溫度計320可例如設於固定加熱牆220或移動加熱牆230上。The gas furnace
爐牆壓力監測裝置330可用以測量移動加熱牆230之爐牆壓力。在一些例子中,爐牆壓力監測裝置330包含荷重計332與力量傳輸棒334。荷重計332可用以測量移動加熱牆230之爐牆壓力。舉例而言,荷重計332設於移動加熱牆230之外側的固定牆400上。力量傳輸棒334設於荷重計332與移動加熱牆230之間。力量傳輸棒334具有彼此相對之第一端334a與第二端334b,其中第一端334a抵在移動加熱牆230上,第二端334b抵在荷重計332上,即第二端334b與荷重計332接觸。在一些例子中,力量傳輸棒334實質垂直於移動加熱牆230與荷重計332。透過力量傳輸棒334與荷重計332,可測量移動加熱牆230的爐牆壓力。力量傳輸棒334可為鋼棒,例如不鏽鋼棒。此外,力量傳輸棒334之長度可根據實際應用需求而調整。The furnace wall
在一些例子中,煤氣爐壓的評估設備300可選擇性地包含記錄器340。記錄器340可透過有線傳輸或無線傳輸方式與第一溫度計310、第二溫度計320、以及荷重計332訊號連接。舉例而言,在圖2所示之例子中,記錄器340分別透過連接線342、344、以及346與第一溫度計310、第二溫度計320、以及荷重計332訊號連接。記錄器340可接收分別從第一溫度計310、該二溫度計320、以及荷重計332所傳來之數個爐中心溫度值、數個爐壁溫度值、以及移動加熱牆230之數個爐牆壓力值,並加以記錄儲存。In some examples, the gas furnace
在一些例子中,煤氣爐壓的評估設備300更可選擇性地包含電腦350。電腦350可透過有線傳輸或無線傳輸方式與記錄器340訊號連接。舉例而言,在圖2所示之例子中,電腦350透過連接線352與記錄器340訊號連接。在另一些例子中,電腦350可透過藍牙、網路等無線傳輸技術與記錄器340訊號連接。電腦350可接收記錄器340所傳來之爐中心溫度值、爐壁溫度值、以及移動加熱牆230之爐牆壓力值。In some examples, the gas furnace
電腦350可對所接收之爐中心溫度值、爐壁溫度值、以及移動加熱牆230之爐牆壓力值進行處理,而轉換成適合的呈現資訊。舉例而言,電腦350可根據這些爐中心溫度值、爐壁溫度值、以及移動加熱牆230之爐牆壓力值繪製待評估煤之爐中心溫度變化曲線、爐壁溫度變化曲線、與爐牆壓力變化曲線。在一些例子中,電腦350可進一步根據爐中心溫度變化曲線、爐壁溫度變化曲線、與爐牆壓力變化曲線,來進行待評估煤之煤氣爐壓狀況的評估。The
請再次參照圖1與圖2,進行待評估煤之煤氣爐壓的評估時,可先進行步驟100,以將待評估煤放入移動牆焦爐200之焦化室210中。待評估煤可包含單獨煤或混合煤。在一些選擇性例子中,將待評估煤投入焦化室210中前,可於空爐狀態,將移動牆焦爐200之爐壁溫度從室溫升溫至850℃。在此期間,利用第一溫度計310測量與記錄移動牆焦爐200之空爐爐中心溫度變化,利用第二溫度計320測量與記錄移動牆焦爐200之空爐爐壁溫度變化,且利用荷重計332測量與記錄移動加熱牆230之空爐爐牆壓力變化。在這樣的例子中,可基於空爐爐中心溫度變化、空爐爐壁溫度變化、與空爐爐牆壓力變化,而取得觀察結果,並可將觀察結果作為評估待評估煤之煤氣爐壓狀況時的參考。Referring to FIGS. 1 and 2 again, when evaluating the gas furnace pressure of the coal to be evaluated,
舉例而言,請先參考圖3,其係繪示移動牆焦爐空爐時之爐中心溫度變化曲線圖、爐壁溫度變化曲線圖、與移動加熱牆之爐牆壓力變化曲線圖。利用荷重計332測量移動牆焦爐200之爐牆壓力,並利用記錄器340記錄所測量到之爐牆壓力。發明人根據所記錄之爐牆壓力,發現爐牆壓力的分布差異不明顯。發明人亦發現空爐爐溫保持850℃時,荷重計332之讀數在約100kg內波動,因此判斷此爐牆壓力是因溫度效應所產生。在一試驗例子中,將移動牆焦爐200之爐壁溫度從室溫升溫至850℃時,設定條件為0.5小時將爐壁溫度從室溫升高到爐壁溫度200℃,並於200℃下持溫1小時,而後設定26小時升溫至850℃。由圖3可看到,爐牆壓力增加約12kPa,且爐壁溫度增加到850℃時,爐牆壓力並未馬上增加到12kPa,顯示爐牆壓力有延遲效應。因此,觀察結果可包含移動加熱牆230之爐牆壓力與溫度效應有關,且爐牆壓力具有延遲效應。For example, please refer to FIG. 3 first, which is a graph showing the temperature change curve of the furnace center, the furnace wall temperature change curve, and the furnace wall pressure change curve of the moving heating wall when the moving wall coke oven is empty. The furnace wall pressure of the moving-
接著,可進行步驟110,而對焦化室210內之待評估煤加熱,來進行煉焦製程。進行煉焦製程時,可分別利用第一溫度計310、第二溫度計320、與荷重計332測量移動牆焦爐200之爐中心溫度、爐壁溫度、與移動加熱牆230之爐牆壓力。接下來,可利用記錄器340來記錄所測量到之移動牆焦爐200之爐中心溫度及變化、爐壁溫度及變化、與移動加熱牆230之爐牆壓力及變化。Next,
隨後,可進行步驟120,以根據所測量與記錄之爐中心溫度變化、爐壁溫度變化、與爐牆壓力變化,來評估待評估煤之煤氣爐壓狀況。待評估煤之煤氣爐壓狀況可包含待評估煤是否有煤氣爐壓、待評估煤之煤氣爐壓是否高於出焦爐壓等。在一些例子中,可利用電腦350來處理記錄器340所記錄之爐中心溫度變化、爐壁溫度變化、與爐牆壓力變化,並根據爐中心溫度變化、爐壁溫度變化、與爐牆壓力變化來評估待評估煤之煤氣爐壓狀況。Then, step 120 may be performed to evaluate the gas furnace pressure condition of the coal to be evaluated according to the measured and recorded changes in furnace center temperature, furnace wall temperature changes, and furnace wall pressure changes. The gas furnace pressure status of the coal to be assessed may include whether the coal to be assessed has gas furnace pressure, whether the gas furnace pressure of the coal to be assessed is higher than the coke oven pressure, etc. In some examples, the
在一些示範例子中,當於煉焦製程之焦化中期,且爐牆壓力變化在移動牆焦爐之爐中心溫度為600℃至900℃期間呈快速升至最高爐牆壓力而後減少的情況時,電腦350或評估者可評估待評估煤之煤氣爐壓狀況為有煤氣爐壓。In some demonstration examples, when in the middle stage of the coking process, and the furnace wall pressure change rapidly increases to the maximum furnace wall pressure and then decreases during the period when the central temperature of the moving wall coke oven is 600°C to 900°C, the
以下列舉多個實施例來更具體說明本揭露之煤氣爐壓之評估方法的技術內容,然其並非用以限定本揭露。Several embodiments are listed below to describe the technical content of the gas furnace pressure evaluation method of the present disclosure in more detail, but they are not intended to limit the present disclosure.
請參照圖4,其係繪示3633K單獨煤之煉焦過程與出焦後空爐之爐中心溫度變化曲線圖、爐壁溫度變化曲線圖、與移動加熱牆之爐牆壓力變化曲線圖。圖4顯示出在煉焦過程中,爐壁溫度從850℃升高至1069℃,斷電後打開爐門出焦。由圖4可知,出焦時之爐中心溫度為998℃。當焦化開始時,爐牆壓力下降至-2kPa,而後逐漸增加,在出焦時升至最大為4kPa。在圖4中可看到爐中心溫度一開始快速下降至室溫,推測應是室溫煤加入冷卻爐中心溫度計所致。隨後,爐中心溫度在約100℃維持數小時,推測應是煤中之水分蒸發所致。Please refer to FIG. 4 , which shows the coking process of 3633K coal alone and the temperature change curve of the furnace center, the furnace wall temperature change curve, and the furnace wall pressure change curve of the moving heating wall after coking. Figure 4 shows that during the coking process, the furnace wall temperature increased from 850 °C to 1069 °C, and the furnace door was opened to release coke after the power was cut off. It can be seen from Figure 4 that the furnace center temperature is 998°C when the coke is released. When coking begins, the furnace wall pressure drops to -2kPa, and then increases gradually, reaching a maximum of 4kPa at the time of coking. In Figure 4, it can be seen that the temperature of the furnace center rapidly dropped to room temperature at the beginning, which is presumed to be caused by the addition of room temperature coal to the thermometer in the center of the cooling furnace. Subsequently, the furnace center temperature was maintained at about 100°C for several hours, presumably due to the evaporation of moisture in the coal.
完成煉焦製程,並將焦炭全部推至淬火車後,將爐門關緊,再通電啟動焦爐降溫程式,設定6小時降溫至850℃。圖4中右側記錄空爐時之爐壁溫度、爐中心溫度、與爐牆壓力的變化。圖4顯示當爐門關上後,爐牆壓力增加至最大為5.4kPa,而後下降。當爐壁溫度降至850℃數小時後,爐壓降至約0至1kPa。這樣的現象再次顯示出爐牆壓力受爐壁溫度影響,且有延遲效應。發明人經觀察後,發現焦餅與爐壁之間有間隙,表示焦化後期,爐牆壓力漸增是受到爐壁溫度影響。After completing the coking process, push all the coke to the quenching train, close the furnace door tightly, then turn on the power to start the coke oven cooling program, and set the temperature to 850 ° C for 6 hours. The right side of Figure 4 records the changes of the furnace wall temperature, furnace center temperature, and furnace wall pressure when the furnace is empty. Figure 4 shows that when the furnace door is closed, the furnace wall pressure increases to a maximum of 5.4kPa and then decreases. When the furnace wall temperature dropped to 850°C for several hours, the furnace pressure dropped to about 0 to 1 kPa. This phenomenon again shows that the furnace wall pressure is affected by the furnace wall temperature, with a delayed effect. After observation, the inventor found that there was a gap between the coke cake and the furnace wall, indicating that in the late stage of coking, the furnace wall pressure was gradually increased due to the influence of the furnace wall temperature.
請參照圖5,其係繪示3645P單獨煤之煉焦過程之爐中心溫度變化曲線圖、爐壁溫度變化曲線圖、與移動加熱牆之爐牆壓力變化曲線圖。圖5顯示在煉焦過程中,爐壁溫度從850℃升至1081℃,然後斷電,再打開爐門出焦。由圖5可看出焦之爐中心溫度為1026℃。當焦化開始時,爐牆壓力下降至-2kPa,而後逐漸增加,在出焦時升至最大為4.5kPa。Please refer to FIG. 5 , which shows the temperature change curve of the furnace center, the furnace wall temperature change curve, and the furnace wall pressure change curve of the moving heating wall in the coking process of 3645P single coal. Figure 5 shows that during the coking process, the furnace wall temperature increased from 850 °C to 1081 °C, then the power was cut off, and the furnace door was opened again to produce coke. It can be seen from Figure 5 that the central temperature of the coke oven is 1026°C. When coking starts, the furnace wall pressure drops to -2kPa, and then gradually increases, reaching a maximum of 4.5kPa when coking is released.
請參照圖6,其係繪示3653S煤之煉焦過程之爐中心溫度變化曲線圖、爐壁溫度變化曲線圖、與移動加熱牆之爐牆壓力變化曲線圖。圖6顯示煉焦過程之爐壁溫度從850℃升至1081℃,再斷電並打開爐門出焦。出焦時爐中心溫度為1023℃。當焦化開始時,爐牆壓力為0kPa,而後逐漸增加。而在焦化中期,爐中心溫度為600℃至900℃時,爐牆壓力快速升至最高6.8kPa而後減少至4.4kPa,之後再緩慢增加直至出焦6.9 kPa。因此,3653S單獨煤在焦化中期有測得煤氣爐壓,但所測得之煤氣爐壓小於出焦爐壓。Please refer to FIG. 6 , which shows the temperature change curve of the furnace center, the furnace wall temperature change curve, and the furnace wall pressure change curve of the moving heating wall in the coking process of 3653S coal. Figure 6 shows that the furnace wall temperature in the coking process increased from 850 °C to 1081 °C, then the power was cut off and the furnace door was opened to produce coke. The furnace center temperature was 1023°C when the coke was released. When coking started, the furnace wall pressure was 0 kPa and then gradually increased. In the middle stage of coking, when the furnace center temperature is 600 ℃ to 900 ℃, the furnace wall pressure rises rapidly to a maximum of 6.8 kPa, then decreases to 4.4 kPa, and then slowly increases until the coke is released to 6.9 kPa. Therefore, 3653S single coal has gas furnace pressure measured in the middle stage of coking, but the measured gas furnace pressure is lower than the coke oven pressure.
請參照圖7,其係繪示3647G煤之煉焦過程之爐中心溫度變化曲線圖、爐壁溫度變化曲線圖、與移動加熱牆之爐牆壓力變化曲線圖。圖7顯示煉焦過程之爐壁溫度從850℃升至1099℃,再斷電打開爐門出焦。出焦時之爐中心溫度為1040℃。焦化開始時,爐牆壓力為0kPa,而後逐漸增加。在焦化中期,爐中心溫度為600℃至900℃時,爐牆壓力快速升至最高23kPa,而後減少至6kPa,之後再緩慢增加至出焦6.9kPa。由圖7可知,3647G單獨煤有測得煤氣爐壓,且最大爐壓為焦化中期的23kPa。Please refer to FIG. 7 , which shows the temperature change curve of the furnace center, the furnace wall temperature change curve, and the furnace wall pressure change curve of the moving heating wall in the coking process of 3647G coal. Figure 7 shows that the furnace wall temperature in the coking process rises from 850°C to 1099°C, and then the power is turned off and the furnace door is opened to produce coke. The furnace center temperature is 1040℃ when the coke is released. At the beginning of coking, the furnace wall pressure was 0 kPa, and then gradually increased. In the middle stage of coking, when the furnace center temperature is 600℃ to 900℃, the furnace wall pressure rises rapidly to a maximum of 23kPa, then decreases to 6kPa, and then slowly increases to 6.9kPa for coking. It can be seen from Figure 7 that the 3647G coal alone has a measured gas furnace pressure, and the maximum furnace pressure is 23kPa in the middle stage of coking.
請參照圖8,其係繪示3658混合煤之煉焦過程之爐中心溫度變化曲線圖、爐壁溫度變化曲線圖、與移動加熱牆之爐牆壓力變化曲線圖。3658混合煤是將10種單獨煤混合均勻後加入焦爐煉焦。圖8顯示出煉焦過程之爐壁溫度從850℃升至1080℃,然後斷電打開爐門出焦。出焦時之爐中心溫度為1031℃。焦化開始時,爐牆壓力下降至-1kPa,而後逐漸增加,在出焦時升至最大為5.5kPa。Please refer to FIG. 8 , which shows the temperature change curve of the furnace center, the furnace wall temperature change curve, and the furnace wall pressure change curve of the moving heating wall in the coking process of 3658 mixed coal. 3658 mixed coal is to mix 10 kinds of individual coals evenly and then add them to coke oven for coking. Figure 8 shows that the furnace wall temperature in the coking process rises from 850 °C to 1080 °C, and then the furnace door is turned off and coke is released. The furnace center temperature was 1031°C when the coke was released. At the beginning of coking, the furnace wall pressure dropped to -1kPa, and then gradually increased, reaching a maximum of 5.5kPa at the time of coking.
請參照圖9,其係繪示3620混合煤之煉焦過程之爐中心溫度變化曲線圖、爐壁溫度變化曲線圖、與移動加熱牆之爐牆壓力變化曲線圖。圖9顯示出煉焦過程之爐壁溫度從850℃升至1063℃,再斷電後打開爐門出焦。出焦時之爐中心溫度為1039℃。焦化開始時,爐牆壓力為0kPa,而後逐漸增加。在焦化中期,爐中心溫度600℃至900℃時,爐牆壓力快速升至最高11kPa而後減少至6.9kPa,之後再緩慢增加至出焦時的8.6 kPa。由此可知,3620混合煤在焦化中期有測得煤氣爐壓,且所測得之煤氣爐壓大於出焦爐壓。Please refer to FIG. 9 , which shows the temperature change curve of the furnace center, the furnace wall temperature change curve, and the furnace wall pressure change curve of the moving heating wall in the coking process of 3620 mixed coal. Figure 9 shows that the furnace wall temperature in the coking process increased from 850 °C to 1063 °C, and the furnace door was opened to release coke after the power was turned off. The furnace center temperature was 1039°C when the coke was released. At the beginning of coking, the furnace wall pressure was 0 kPa, and then gradually increased. In the middle stage of coking, when the furnace center temperature is 600℃ to 900℃, the furnace wall pressure rises rapidly to a maximum of 11kPa, then decreases to 6.9kPa, and then slowly increases to 8.6kPa at the time of coking. It can be seen that the gas furnace pressure of 3620 mixed coal is measured in the middle stage of coking, and the measured gas furnace pressure is greater than the coke oven pressure.
發明人根據上述之試驗測量,將煤氣爐壓定義為,當焦化中期,爐中心溫度600℃至900℃時,爐牆壓力快速升至最高,而後減少。另,將上述之單獨煤與混合煤之最大爐壓與出焦之爐壓整理比較,列示於下表1。其中,無煤氣爐壓者,最大爐壓等於出焦爐壓,這是爐壁溫度所產生;而有煤氣爐壓者,最大爐壓等於煤氣爐壓或出焦爐壓。由上述試驗結果可知,本揭露之測量評估方法可測得低的煤氣爐壓,例如3653S單獨煤之煤氣爐壓小於出焦爐壓。
表1
由上述之實施方式可知,本揭露之一優點就是因為本揭露之煤氣爐壓之評估方法與設備可有效評估出單獨煤或混合煤之煤氣爐壓狀況,而可排除危險煤的使用,進而可避免焦爐於煉焦製程中受損。It can be seen from the above-mentioned embodiments that one of the advantages of the present disclosure is that the gas furnace pressure evaluation method and device of the present disclosure can effectively evaluate the gas furnace pressure status of individual coal or mixed coal, and can exclude the use of dangerous coal, thereby enabling Avoid damage to the coke oven during the coking process.
本揭露之另一優點就是因為本揭露之煤氣爐壓之評估方法與設備可測得低的煤氣爐壓,因此可應用於低煤氣爐壓煤的評估。Another advantage of the present disclosure is that because the method and apparatus for evaluating the gas furnace pressure of the present disclosure can measure low gas furnace pressures, it can be applied to the evaluation of coal briquetting in low gas furnaces.
雖然本揭露已以實施例揭示如上,然其並非用以限定本揭露,任何在此技術領域中具有通常知識者,在不脫離本揭露之精神和範圍內,當可作各種之更動與潤飾,因此本揭露之保護範圍當視後附之申請專利範圍所界定者為準。Although the present disclosure has been disclosed above with examples, it is not intended to limit the present disclosure. Anyone with ordinary knowledge in this technical field can make various changes and modifications without departing from the spirit and scope of the present disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the appended patent application.
100:步驟
110:步驟
120:步驟
200:移動牆焦爐
210:焦化室
212:加料口
220:固定加熱牆
230:移動加熱牆
300:評估設備
310:第一溫度計
320:第二溫度計
330:爐牆壓力監測裝置
332:荷重計
334:力量傳輸棒
334a:第一端
334b:第二端
340:記錄器
342:連接線
344:連接線
346:連接線
350:電腦
352:連接線
400:固定牆100: Steps
110: Steps
120: Steps
200: Mobile Wall Coke Oven
210: Coking Room
212: Feeding port
220: Fixed heated wall
230: Mobile Heating Wall
300: Evaluation Equipment
310: First Thermometer
320: Second Thermometer
330: Furnace wall pressure monitoring device
332: Load Gauge
334:
為讓本揭露之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之說明如下: [圖1]係繪示依照本揭露之一實施方式的一種煤氣爐壓之評估方法的流程圖; [圖2]係繪示依照本揭露之一實施方式的一種評估待評估煤之煤氣爐壓狀況時的裝置示意圖; [圖3]係繪示移動牆焦爐空爐時之爐中心溫度變化曲線圖、爐壁溫度變化曲線圖、與移動加熱牆之爐牆壓力變化曲線圖; [圖4]係繪示3633K單獨煤之煉焦過程與出焦後空爐之爐中心溫度變化曲線圖、爐壁溫度變化曲線圖、與移動加熱牆之爐牆壓力變化曲線圖; [圖5]係繪示3645P單獨煤之煉焦過程之爐中心溫度變化曲線圖、爐壁溫度變化曲線圖、與移動加熱牆之爐牆壓力變化曲線圖; [圖6]係繪示3653S煤之煉焦過程之爐中心溫度變化曲線圖、爐壁溫度變化曲線圖、與移動加熱牆之爐牆壓力變化曲線圖; [圖7]係繪示3647G煤之煉焦過程之爐中心溫度變化曲線圖、爐壁溫度變化曲線圖、與移動加熱牆之爐牆壓力變化曲線圖; [圖8]係繪示3658混合煤之煉焦過程之爐中心溫度變化曲線圖、爐壁溫度變化曲線圖、與移動加熱牆之爐牆壓力變化曲線圖;以及 [圖9]係繪示3620混合煤之煉焦過程之爐中心溫度變化曲線圖、爐壁溫度變化曲線圖、與移動加熱牆之爐牆壓力變化曲線圖。 In order to make the above and other objects, features, advantages and embodiments of the present disclosure more clearly understood, the accompanying drawings are described as follows: [FIG. 1] is a flowchart illustrating a method for evaluating gas furnace pressure according to an embodiment of the present disclosure; [ Fig. 2 ] is a schematic diagram of a device for evaluating the gas furnace pressure of the coal to be evaluated according to an embodiment of the present disclosure; [Fig. 3] shows the temperature change curve of the furnace center, the furnace wall temperature change curve, and the furnace wall pressure change curve of the moving heating wall when the moving wall coke oven is empty; [Fig. 4] is a graph showing the coking process of 3633K single coal and the temperature change curve of the furnace center, the furnace wall temperature change curve, and the furnace wall pressure change curve of the mobile heating wall after coking; [Fig. 5] is a graph showing the temperature change curve of the furnace center, the furnace wall temperature change curve, and the furnace wall pressure change curve of the moving heating wall in the coking process of 3645P single coal; [Fig. 6] is a graph showing the temperature change curve of the furnace center, the furnace wall temperature change curve, and the furnace wall pressure change curve of the moving heating wall in the coking process of 3653S coal; [Fig. 7] is a graph showing the temperature change curve of the furnace center, the furnace wall temperature change curve, and the furnace wall pressure change curve of the moving heating wall in the coking process of 3647G coal; [Fig. 8] is a graph showing the temperature change curve of the furnace center, the furnace wall temperature change curve, and the furnace wall pressure change curve of the moving heating wall in the coking process of 3658 mixed coal; and [Fig. 9] is a graph showing the temperature change curve of the furnace center, the furnace wall temperature change curve, and the furnace wall pressure change curve of the moving heating wall in the coking process of 3620 mixed coal.
國內寄存資訊(請依寄存機構、日期、號碼順序註記) 無 國外寄存資訊(請依寄存國家、機構、日期、號碼順序註記) 無 Domestic storage information (please note in the order of storage institution, date and number) none Foreign deposit information (please note in the order of deposit country, institution, date and number) none
200:移動牆焦爐 200: Mobile Wall Coke Oven
210:焦化室 210: Coking Room
212:加料口 212: Feeding port
220:固定加熱牆 220: Fixed heated wall
230:移動加熱牆 230: Mobile Heating Wall
300:評估設備 300: Evaluation Equipment
310:第一溫度計 310: First Thermometer
320:第二溫度計 320: Second Thermometer
330:爐牆壓力監測裝置 330: Furnace wall pressure monitoring device
332:荷重計 332: Load Gauge
334:力量傳輸棒 334: Power Transmission Rod
334a:第一端 334a: first end
334b:第二端 334b: second end
340:記錄器 340: Recorder
342:連接線 342: connecting line
344:連接線 344: connecting line
346:連接線 346: connecting line
350:電腦 350: Computer
352:連接線 352: connecting line
400:固定牆 400: Fixed Wall
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW110138487A TWI774585B (en) | 2021-10-18 | 2021-10-18 | Method and equipment of evaluating coal gas oven pressure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW110138487A TWI774585B (en) | 2021-10-18 | 2021-10-18 | Method and equipment of evaluating coal gas oven pressure |
Publications (2)
Publication Number | Publication Date |
---|---|
TWI774585B true TWI774585B (en) | 2022-08-11 |
TW202317743A TW202317743A (en) | 2023-05-01 |
Family
ID=83807367
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW110138487A TWI774585B (en) | 2021-10-18 | 2021-10-18 | Method and equipment of evaluating coal gas oven pressure |
Country Status (1)
Country | Link |
---|---|
TW (1) | TWI774585B (en) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4212652A (en) * | 1978-04-05 | 1980-07-15 | Dupont Anthony A | Apparatus and system for producing coal gas |
CN102314184A (en) * | 2010-07-09 | 2012-01-11 | 宝山钢铁股份有限公司 | Temperature and pressure control method of dry quenched coke circulating system |
CN203433377U (en) * | 2013-08-15 | 2014-02-12 | 甘肃酒钢集团宏兴钢铁股份有限公司 | Mixed coal gas pressurization station machine rear pressure control system based on feedforward-feedback control |
TW201522926A (en) * | 2013-12-11 | 2015-06-16 | China Steel Corp | Method for determining temperature distribution of a coke oven |
CN112662407A (en) * | 2020-12-27 | 2021-04-16 | 中冶焦耐(大连)工程技术有限公司 | Coke oven carbonization chamber pressure stabilizing system and method |
-
2021
- 2021-10-18 TW TW110138487A patent/TWI774585B/en active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4212652A (en) * | 1978-04-05 | 1980-07-15 | Dupont Anthony A | Apparatus and system for producing coal gas |
CN102314184A (en) * | 2010-07-09 | 2012-01-11 | 宝山钢铁股份有限公司 | Temperature and pressure control method of dry quenched coke circulating system |
CN203433377U (en) * | 2013-08-15 | 2014-02-12 | 甘肃酒钢集团宏兴钢铁股份有限公司 | Mixed coal gas pressurization station machine rear pressure control system based on feedforward-feedback control |
TW201522926A (en) * | 2013-12-11 | 2015-06-16 | China Steel Corp | Method for determining temperature distribution of a coke oven |
CN112662407A (en) * | 2020-12-27 | 2021-04-16 | 中冶焦耐(大连)工程技术有限公司 | Coke oven carbonization chamber pressure stabilizing system and method |
Also Published As
Publication number | Publication date |
---|---|
TW202317743A (en) | 2023-05-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US9340740B2 (en) | Method for evaluating thermal plasticity of coals and caking additives, and method for producing coke | |
CN203461999U (en) | High-efficiency testing coke oven | |
TWI774585B (en) | Method and equipment of evaluating coal gas oven pressure | |
CN217986671U (en) | Detection apparatus for circumference heating smoking set heat transfer performance | |
EP3124574A1 (en) | Coal mixture, method for producing coal mixture, and method for producing coke | |
CN111561963A (en) | Novel method for evaluating coking property and coke thermal strength of coking coal and correlating coking coal with coking coal thermal strength | |
CN104807817B (en) | The apparatus and method for detecting coal Coking Process characteristic in coke oven | |
CN113322085A (en) | Coal cake production method for tamping coking | |
WO2012168802A1 (en) | The method of a coal or coal blend expansion pressure determination and the device for the method | |
CN105784545B (en) | A kind of expansion of coal and shrinkage evaluation method | |
JP2016183286A (en) | Method for preparing blended coal and method for producing coke | |
CN109187851B (en) | System for inspecting heat pumpability of refractory material and use method thereof | |
CN106226164A (en) | Resin sand high-temperature behavior tester | |
CN113881447B (en) | Method for detecting expansion pressure of tamping coal | |
AU2013257418B2 (en) | Method of producing coke | |
CN204008512U (en) | A kind of refractoriness auto testing instrument | |
WO2024041507A1 (en) | Method for detecting heat transfer performance of circumferential heating smoking device | |
JP2001214167A (en) | Method for evaluating of blended coal of raw material for blast furnace coke preparation | |
JPH04272992A (en) | Method for predicting expansion pressure in process of coke production | |
WO2024041506A1 (en) | Sand bath standard test piece, and detection method for heat transfer performance of central heating cigarette utensil | |
CN117907380A (en) | Method for measuring calorific value of comprehensive utilization raw materials | |
JP2564496B2 (en) | Judgment method of variation of fire time in coke oven | |
JPH11349957A (en) | Estimation of coke strength | |
CN116465779A (en) | Method and device for testing thermal shock resistance of phase-change heat storage material | |
PL224998B1 (en) | Device for determining the expansion pressure of coal |