TWI772393B - Film with conductive layer and touch panel - Google Patents
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- TWI772393B TWI772393B TW107110385A TW107110385A TWI772393B TW I772393 B TWI772393 B TW I772393B TW 107110385 A TW107110385 A TW 107110385A TW 107110385 A TW107110385 A TW 107110385A TW I772393 B TWI772393 B TW I772393B
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- B32B27/00—Layered products comprising a layer of synthetic resin
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- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1057—Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain
- C08G73/106—Polyimides containing other atoms than carbon, hydrogen, nitrogen or oxygen in the main chain containing silicon
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- C09D171/00—Coating compositions based on polyethers obtained by reactions forming an ether link in the main chain; Coating compositions based on derivatives of such polymers
- C09D171/08—Polyethers derived from hydroxy compounds or from their metallic derivatives
- C09D171/10—Polyethers derived from hydroxy compounds or from their metallic derivatives from phenols
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- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
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- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
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- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/14—Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
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Abstract
本發明提供一種帶導電層膜,其在包含由下述(I)式定義的醯亞胺基濃度為20.0%以上、36.5%以下的聚醯亞胺的樹脂膜上,具有含有導電性粒子的導電層,且在該些樹脂膜與導電層之間具有氣體阻隔層。該帶導電層膜例如適用於觸控面板。該帶導電層膜的製造方法例如適用於觸控面板的製造方法。 The present invention provides a film with a conductive layer, which has a conductive particle-containing resin film on a resin film containing a polyimide having an imide group concentration defined by the following formula (I) of 20.0% or more and 36.5% or less. A conductive layer with a gas barrier layer between the resin films and the conductive layer. This film with a conductive layer is suitable for use in, for example, a touch panel. The manufacturing method of this film with a conductive layer is suitable for the manufacturing method of a touch panel, for example.
(醯亞胺基部分的分子量)/(聚醯亞胺的重複單元的分子量)×100[%] (I) (Molecular weight of imide moiety)/(Molecular weight of repeating unit of polyimide)×100[%] (I)
Description
本發明是有關於一種帶導電層膜、觸控面板、帶導電層膜的製造方法及觸控面板的製造方法。 The present invention relates to a film with a conductive layer, a touch panel, a method for manufacturing the film with a conductive layer, and a method for manufacturing the touch panel.
近年來,在行動電話(mobile)或輸入板(tablet)等設備中,就設計性、便利性、耐久性的觀點而言,可撓化受到期待。然而,設備的可撓化中存在各種課題,尚未達成實用。 In recent years, in devices such as mobile phones and tablets, flexibility has been expected from the viewpoint of design, convenience, and durability. However, there are various problems in the flexibility of the device, and practical use has not yet been achieved.
其中,主要的課題為設備中所使用的帶導電層膜的耐彎曲性、視認性及導電性的提高。先前,作為帶導電層膜,就提高視認性的觀點而言廣泛使用的是包含氧化銦錫(indium tin oxide,ITO)等透明導電金屬的薄膜。例如,在專利文獻1、專利文獻2中揭示了一種在耐熱性優異的聚醯亞胺膜上形成包含ITO的薄膜而成的透明導電性膜。藉由利用蝕刻對所述薄膜進行圖案加工,可獲得視認性與導電性優異的帶導電層膜。然而,ITO配線剛直且為脆性的,因此耐彎曲性低,存在當彎曲時會產生龜裂的課題。
Among them, the main subject is the improvement of bending resistance, visibility, and conductivity of the film with a conductive layer used in the device. Conventionally, as a film with a conductive layer, a thin film containing a transparent conductive metal such as indium tin oxide (ITO) has been widely used from the viewpoint of improving visibility. For example,
因此,作為代替ITO的透明導電層,提出了金屬網格配線、金屬奈米線配線、碳奈米管配線等各種配線技術。其中,作為兼具耐彎曲性、視認性、高導電性的透明導電層,金屬網格配線備受矚目。 Therefore, various wiring techniques such as metal mesh wiring, metal nanowire wiring, and carbon nanotube wiring have been proposed as a transparent conductive layer that replaces ITO. Among them, metal mesh wiring is attracting attention as a transparent conductive layer that combines bending resistance, visibility, and high conductivity.
金屬網格配線可藉由將細至無法視認的程度的金屬配線形成為網格圖案而獲得。例如,藉由使用金、銀、銅等電阻值小的金屬,可獲得導電性良好的配線。進而,藉由使配線中適量含有可進行藉由光微影(photolithography)的圖案加工、且柔軟性優異的有機成分,可使配線的耐彎曲性提高。此種金屬網格配線亦可充分應對可撓化。 The metal mesh wiring can be obtained by forming the metal wiring so thin that it cannot be seen as a mesh pattern. For example, by using a metal having a small resistance value such as gold, silver, and copper, a wiring having good conductivity can be obtained. Furthermore, by containing an appropriate amount of an organic component capable of being patterned by photolithography and having excellent flexibility in the wiring, the bending resistance of the wiring can be improved. Such metal mesh wiring can also sufficiently cope with flexibility.
作為此種金屬網格配線的形成方法,例如可列舉如下方法:使用包含導電性的金屬粒子(以下適宜稱為導電性粒子)與有機成分的導電膏,藉由網版印刷、噴墨、光微影等進行圖案化。然而,為了形成無法視認的程度的微細圖案,需要將導電性粒子的粒徑減小至奈米尺寸。此種導電性粒子具有在室溫下亦熔接而容易凝聚的問題。另外,具有導電性粒子的表面與有機成分反應而使導電膏的保存穩定性降低的問題。進而,在使用光微影進行圖案加工的情況下,導電性粒子具有光反射性,此會使曝光光散射,因此具有難以形成微細圖案的問題。 As a method of forming such a metal mesh wiring, for example, a method of using a conductive paste containing conductive metal particles (hereinafter referred to as conductive particles as appropriate) and an organic component, by screen printing, inkjet, optical lithography, etc. for patterning. However, it is necessary to reduce the particle diameter of the electroconductive particle to a nanometer size in order to form a fine pattern which cannot be visually recognized. Such electroconductive particles have a problem that they are fused and easily aggregated even at room temperature. Moreover, there exists a problem that the surface of an electroconductive particle reacts with an organic component, and the storage stability of an electroconductive paste falls. Furthermore, in the case of patterning using photolithography, the electroconductive particles have light reflectivity, which scatters the exposure light, so there is a problem that it is difficult to form a fine pattern.
針對於此,揭示了一種使用具有被覆層的導電性粒子來解決上述問題的方法(例如,參照專利文獻3)。藉由被覆層使導電性粒子的表面活性降低,可抑制導電性粒子彼此的反應及導電性粒子彼此與有機成分的反應中的至少一者。另外,在使用光微影的情況下,亦可抑制曝光光的散射,以高精度對配線進行圖案加工。經被覆的導電性粒子可藉由以200℃左右的高溫進行加熱而容易地將被覆層去除。因此,配線中可顯現出充分的導電性。 In view of this, a method for solving the above-mentioned problems using electroconductive particles having a coating layer has been disclosed (for example, refer to Patent Document 3). By reducing the surface activity of the electroconductive particles by the coating layer, at least one of the reaction between the electroconductive particles and the reaction between the electroconductive particles and the organic component can be suppressed. In addition, in the case of using photolithography, it is also possible to suppress the scattering of exposure light and to pattern the wiring with high precision. The coating layer can be easily removed by heating the coated conductive particles at a high temperature of about 200°C. Therefore, sufficient conductivity can be exhibited in the wiring.
[現有技術文獻] [Prior Art Literature]
[專利文獻] [Patent Literature]
[專利文獻1]日本專利特開2016-186936號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2016-186936
[專利文獻2]日本專利第5773090號公報 [Patent Document 2] Japanese Patent No. 5773090
[專利文獻3]日本專利特開2013-196997號公報 [Patent Document 3] Japanese Patent Laid-Open No. 2013-196997
然而,專利文獻3中揭示的技術為了去除導電性粒子的被覆層而需要在氧的存在下進行200℃左右的加熱。因此,對基板要求高的耐熱性及耐氧化性,實質上僅玻璃基板能夠適用。使用玻璃基板來應對可撓化當然困難。進而,即便在使用耐熱性優異的膜的情況下,亦具有因氧的存在下的加熱所引起的膜的著色而色調降低的問題、或膜的尺寸精度降低而發生位置偏移並產生被稱為雲紋(moiré)的外觀不良的問題。
However, the technique disclosed in
本發明是鑒於上述情況而成,其目的在於提供一種抑制形成導電層時的黃變、且導電層的尺寸精度優異的帶導電層膜、觸控面板、帶導電層膜的製造方法及觸控面板的製造方法。 The present invention has been made in view of the above-mentioned circumstances, and an object of the present invention is to provide a film with a conductive layer, a touch panel, a method for producing a film with a conductive layer, and a touch control, which suppress yellowing when forming a conductive layer and are excellent in dimensional accuracy of the conductive layer. Method of manufacturing the panel.
本發明者等人進行了努力研究,結果發現,藉由設為在包含醯亞胺基濃度為特定範圍的聚醯亞胺的樹脂膜(聚醯亞胺樹脂膜)與導電層之間具有氣體阻隔層的構成,可防止在導電層的加熱時聚醯亞胺樹脂膜與氧接觸,從而可抑制聚醯亞胺樹脂膜的 色調及尺寸精度的降低。 As a result of diligent research conducted by the present inventors, the inventors have found that by providing a resin film (polyimide resin film) containing polyimide with a concentration of imide groups in a specific range, a gas is provided between the conductive layer and the The structure of the barrier layer can prevent the polyimide resin film from contacting with oxygen when the conductive layer is heated, thereby suppressing the polyimide resin film. Reduced color tone and dimensional accuracy.
即,為解決上述課題以達成目的,本發明的帶導電層膜在包含由下述(I)式定義的醯亞胺基濃度為20.0%以上、36.5%以下的聚醯亞胺的樹脂膜上,具有含有導電性粒子的導電層,所述帶導電層膜的特徵在於:在所述樹脂膜與所述導電層之間具有氣體阻隔層。 That is, in order to solve the above-mentioned problems and achieve the object, the film with a conductive layer of the present invention is provided on a resin film containing a polyimide having an imide group concentration defined by the following formula (I) of 20.0% or more and 36.5% or less. , which has a conductive layer containing conductive particles, and the film with a conductive layer is characterized by having a gas barrier layer between the resin film and the conductive layer.
(醯亞胺基部分的分子量)/(聚醯亞胺的重複單元的分子量)×100[%]…(I) (Molecular weight of imide moiety)/(Molecular weight of repeating unit of polyimide)×100[%]…(I)
另外,本發明的帶導電層膜的特徵在於:在上述發明中,所述樹脂膜的玻璃轉移溫度為250℃以上。 Moreover, in the film with a conductive layer of the present invention, in the above invention, the glass transition temperature of the resin film is 250° C. or higher.
另外,本發明的帶導電層膜的特徵在於:在上述發明中,所述聚醯亞胺包含下述通式(1)所表示的結構單元。 Further, in the film with a conductive layer of the present invention, in the above-mentioned invention, the polyimide includes a structural unit represented by the following general formula (1).
(通式(1)中,R1表示具有單環式或縮合多環式的脂環結構的碳數4~40的四價有機基、或者具有單環式的脂環結構的有機基直接或經由交聯結構相互連結而成的碳數4~40的四價有機 基;R2表示碳數4~40的二價有機基) (In the general formula (1), R 1 represents a tetravalent organic group having 4 to 40 carbon atoms having a monocyclic or condensed polycyclic alicyclic structure, or an organic group having a monocyclic alicyclic structure directly or A tetravalent organic group with a carbon number of 4~40 connected to each other through a cross-linking structure; R 2 represents a divalent organic group with a carbon number of 4~40)
另外,本發明的帶導電層膜的特徵在於:在上述發明中,所述聚醯亞胺包含下述通式(2)所表示的結構單元。 Further, in the film with a conductive layer of the present invention, in the above-mentioned invention, the polyimide includes a structural unit represented by the following general formula (2).
(通式(2)中,R3表示碳數4~40的四價有機基;R4表示具有單環式或縮合多環式的脂環結構的碳數4~40的二價有機基、具有單環式的脂環結構的有機基直接或經由交聯結構相互連結而成的碳數4~40的二價有機基、或者下述通式(3)所表示的二價有機基) (In the general formula (2), R 3 represents a tetravalent organic group with 4 to 40 carbon atoms; R 4 represents a divalent organic group with 4 to 40 carbon atoms having a monocyclic or condensed polycyclic alicyclic structure, A divalent organic group having 4 to 40 carbon atoms in which organic groups having a monocyclic alicyclic structure are linked directly or via a cross-linking structure, or a divalent organic group represented by the following general formula (3))
[化3]-Ar1-X1-Ar2- (3) [Chemical 3]-Ar 1 -X 1 -Ar 2 - (3)
(通式(3)中,X1為可經鹵素原子取代的碳數1~3的二價烴基;Ar1及Ar2分別獨立地表示碳數4~40的二價芳香族基) (In the general formula (3), X 1 is a divalent hydrocarbon group having 1 to 3 carbon atoms which may be substituted by a halogen atom; Ar 1 and Ar 2 each independently represent a divalent aromatic group having 4 to 40 carbon atoms)
另外,本發明的帶導電層膜的特徵在於:在上述發明 中,所述聚醯亞胺將下述通式(4)所表示的結構單元作為主成分,且包含所有結構單元中佔5mol%以上、30mol%以下的下述通式(5)所表示的結構單元。 In addition, the film with a conductive layer of the present invention is characterized in that in the above-mentioned invention Among them, the polyimide has a structural unit represented by the following general formula (4) as a main component, and contains 5 mol% or more and 30 mol% or less of all structural units represented by the following general formula (5). Structural units.
(通式(4)、通式(5)中,R1表示具有單環式或縮合多環式的脂環結構的碳數4~40的四價有機基、或者具有單環式的脂環結構的有機基直接或經由交聯結構相互連結而成的碳數4~40的四價有機基;R13表示下述通式(6)所表示的二價有機基;R14為下述結構式(7)或下述結構式(8)所表示的結構)
(In general formula (4) and general formula (5), R 1 represents a tetravalent organic group having 4 to 40 carbon atoms having a monocyclic or condensed polycyclic alicyclic structure, or a monocyclic alicyclic group A tetravalent organic group of
[化5]
(通式(6)中,R15~R22分別獨立地表示氫原子、鹵素原子、或可經鹵素原子取代的碳數1~3的一價有機基;X2為選自直接鍵、氧原子、硫原子、磺醯基、可經鹵素原子取代的碳數1~3的二價有機基、酯鍵、醯胺鍵、及硫醚鍵中的結構) (in the general formula (6), R 15 ~ R 22 independently represent a hydrogen atom, a halogen atom, or a monovalent organic group with 1 to 3 carbon atoms that can be substituted by a halogen atom; X 2 is selected from a direct bond, oxygen structure of atoms, sulfur atoms, sulfonyl groups, divalent organic groups having 1 to 3 carbon atoms that may be substituted by halogen atoms, ester bonds, amide bonds, and thioether bonds)
另外,本發明的帶導電層膜的特徵在於:在上述發明中,所述聚醯亞胺在構成所述聚醯亞胺的酸二酐殘基及二胺殘基中的至少一者中,含有下述通式(9)所表示的重複結構。 Further, in the film with a conductive layer of the present invention, in the above-mentioned invention, the polyimide is characterized in that in at least one of an acid dianhydride residue and a diamine residue constituting the polyimide, It contains a repeating structure represented by the following general formula (9).
[化7]
(通式(9)中,R23及R24分別獨立地表示碳數1~20的一價有機基;m為3~200的整數) (In the general formula (9), R 23 and R 24 each independently represent a monovalent organic group having 1 to 20 carbon atoms; m is an integer of 3 to 200)
另外,本發明的帶導電層膜的特徵在於:在上述發明中,所述聚醯亞胺包含三胺骨架。 In addition, in the film with a conductive layer of the present invention, in the above-mentioned invention, the polyimide includes a triamine skeleton.
另外,本發明的帶導電層膜的特徵在於:在上述發明中,所述氣體阻隔層包含矽氧化物、矽氮化物、矽氧氮化物及矽碳氮化物中的至少一者。 In addition, in the film with a conductive layer of the present invention, in the above-mentioned invention, the gas barrier layer includes at least one of silicon oxide, silicon nitride, silicon oxynitride, and silicon carbonitride.
另外,本發明的帶導電層膜的特徵在於:在上述發明中,所述氣體阻隔層包含SiOxNy(x、y為滿足0<x≦1、0.55≦y≦1及0≦x/y≦1的值)所表示的成分。 In addition, the film with a conductive layer of the present invention is characterized in that in the above-mentioned invention, the gas barrier layer contains SiOxNy (x, y satisfy 0<x≦1, 0.55≦y≦1, and 0≦x/y≦1 value) of the components represented.
另外,本發明的帶導電層膜的特徵在於:在上述發明中,所述氣體阻隔層為積層兩層以上而成的無機膜,所述無機膜中與所述導電層相接的層由SiOz(z為滿足0.5≦z≦2的值)所表示的成分形成。 In addition, the film with a conductive layer of the present invention is characterized in that in the above-mentioned invention, the gas barrier layer is an inorganic film formed by laminating two or more layers, and a layer of the inorganic film in contact with the conductive layer is made of SiOz (z is a value that satisfies 0.5≦z≦2) represented by the composition.
另外,本發明的帶導電層膜的特徵在於:在上述發明中,所述導電性粒子為銀粒子。 Moreover, in the film with a conductive layer of the present invention, in the above-mentioned invention, the conductive particles are silver particles.
另外,本發明的帶導電層膜的特徵在於:在上述發明中,在所述導電層上具有由包含卡多系樹脂的鹼可溶性樹脂形成 的絕緣層,所述卡多系樹脂具有兩個以上的下述結構式(10)所表示的結構。 In addition, the film with a conductive layer of the present invention is characterized in that in the above-mentioned invention, the conductive layer has a film formed of an alkali-soluble resin including a cardo-based resin on the conductive layer. the insulating layer, the cardo-based resin has two or more structures represented by the following structural formula (10).
另外,本發明的觸控面板的特徵在於:具有如上述發明的任一項所記載的帶導電層膜,且所述導電層為配線層。 Moreover, the touch panel of this invention has the film with a conductive layer as described in any one of said inventions, and the said conductive layer is a wiring layer, It is characterized by the above-mentioned.
另外,本發明的帶導電層膜的製造方法的特徵在於至少包括:樹脂膜形成步驟,在支撐基板上形成包含聚醯亞胺的樹脂膜;氣體阻隔層形成步驟,在所述樹脂膜上形成氣體阻隔層;導電層形成步驟,在所述氣體阻隔層上形成導電層;以及剝離步驟,自所述支撐基板將所述樹脂膜剝離。 In addition, the method for producing a film with a conductive layer of the present invention is characterized by at least including: a resin film forming step of forming a resin film containing polyimide on a support substrate; and a gas barrier layer forming step of forming a gas barrier layer on the resin film a gas barrier layer; a conductive layer forming step of forming a conductive layer on the gas barrier layer; and a peeling step of peeling the resin film from the support substrate.
另外,本發明的帶導電層膜的製造方法的特徵在於:在上述發明中,所述導電層形成步驟使用含有在表面的至少一部分中具有被覆層的導電性粒子的導電性組成物來形成所述導電層。 Further, in the method for producing a film with a conductive layer of the present invention, in the above-mentioned invention, the conductive layer forming step is characterized in that the conductive layer is formed using a conductive composition containing conductive particles having a coating layer on at least a part of the surface. the conductive layer.
另外,本發明的帶導電層膜的製造方法的特徵在於:在上述發明中,所述樹脂膜形成步驟在氧濃度為1000ppm以下的環 境下以300℃以上、500℃以下的溫度對所述支撐基板上的聚醯亞胺樹脂組成物進行加熱,以形成所述樹脂膜,所述導電層形成步驟在氧濃度為15%以上的環境下以100℃以上、300℃以下的溫度對所述氣體阻隔層上的導電性組成物進行加熱,以形成所述導電層。 In addition, in the method for producing a film with a conductive layer of the present invention, in the above-mentioned invention, the resin film forming step is characterized in that the oxygen concentration is 1000 ppm or less in a ring environment. The polyimide resin composition on the support substrate is heated at a temperature of 300°C or more and 500°C or less under ambient conditions to form the resin film, and the conductive layer forming step is performed at an oxygen concentration of 15% or more. The conductive composition on the gas barrier layer is heated at a temperature of 100° C. or higher and 300° C. or lower in an environment to form the conductive layer.
另外,本發明的觸控面板的製造方法使用了如上述發明的任一項所記載的帶導電層膜的製造方法,所述觸控面板的製造方法的特徵在於:所述導電層形成步驟為形成配線層來作為所述導電層的步驟。 In addition, the method for producing a touch panel of the present invention uses the method for producing a film with a conductive layer according to any one of the above inventions, and the method for producing a touch panel is characterized in that the step of forming the conductive layer is: The step of forming a wiring layer as the conductive layer.
根據本發明,起到可提供一種抑制形成導電層時的黃變、且導電層的尺寸精度優異的帶導電層膜、觸控面板、帶導電層膜的製造方法及觸控面板的製造方法的效果。 According to the present invention, it is possible to provide a film with a conductive layer, a touch panel, a method for producing a film with a conductive layer, and a method for producing a touch panel, which suppress yellowing during formation of the conductive layer and are excellent in dimensional accuracy of the conductive layer. Effect.
1:樹脂膜 1: Resin film
2:氣體阻隔層 2: Gas barrier layer
3:第一配線層 3: The first wiring layer
3A:導電層 3A: Conductive layer
4:第一絕緣層 4: The first insulating layer
5:第二配線層 5: Second wiring layer
6:第二絕緣層 6: Second insulating layer
7:支撐基板 7: Support substrate
8:切割端面 8: Cut the end face
10:觸控面板 10: Touch panel
11:帶導電層膜 11: Film with conductive layer
I-I':虛線 I-I': dotted line
S1~S7:狀態 S1~S7: Status
圖1是表示本發明實施形態的帶導電層膜的一構成例的示意剖面圖。 FIG. 1 is a schematic cross-sectional view showing a configuration example of a film with a conductive layer according to an embodiment of the present invention.
圖2是表示本發明實施形態的包括帶導電層膜的觸控面板的一構成例的平面圖。 2 is a plan view showing a configuration example of a touch panel including a film with a conductive layer according to an embodiment of the present invention.
圖3是表示本發明實施形態的包括帶導電層膜的觸控面板的一構成例的示意剖面圖。 3 is a schematic cross-sectional view showing a configuration example of a touch panel including a film with a conductive layer according to an embodiment of the present invention.
圖4是表示本發明實施形態的包括帶導電層膜的觸控面板的 製造方法的一例的步驟圖。 FIG. 4 is a diagram showing a touch panel including a film with a conductive layer according to an embodiment of the present invention. A step diagram of an example of a manufacturing method.
以下,關於本發明的帶導電層膜、觸控面板、帶導電層膜的製造方法及觸控面板的製造方法,對較佳的實施形態進行詳細說明。但本發明並不限定於以下實施形態,可根據目的或用途進行各種變更來實施。 Hereinafter, preferred embodiments will be described in detail about the film with a conductive layer, the touch panel, the method for producing the film with a conductive layer, and the method for producing a touch panel of the present invention. However, the present invention is not limited to the following embodiments, and can be implemented with various modifications according to the purpose or application.
<帶導電層膜> <Film with conductive layer>
本發明實施形態的帶導電層膜為在包含聚醯亞胺的樹脂膜上具有含有導電性粒子的導電層的帶導電層膜,且在該些樹脂膜與導電層之間具有氣體阻隔層。本實施形態中,該樹脂膜為包含由下述(I)式定義的醯亞胺基濃度為20.0%以上、36.5%以下的聚醯亞胺者。 The film with a conductive layer according to the embodiment of the present invention is a film with a conductive layer having a conductive layer containing conductive particles on a resin film containing polyimide, and has a gas barrier layer between the resin film and the conductive layer. In the present embodiment, the resin film contains a polyimide having an imide group concentration defined by the following formula (I) of 20.0% or more and 36.5% or less.
(醯亞胺基部分的分子量)/(聚醯亞胺的重複單元的分子量)×100[%]…(I) (Molecular weight of imide moiety)/(Molecular weight of repeating unit of polyimide)×100[%]…(I)
圖1是表示本發明實施形態的帶導電層膜的一構成例的示意剖面圖。如圖1所示,該帶導電層膜11具備樹脂膜1、氣體阻隔層2以及導電層3A。樹脂膜1如上所述般為包含由(I)式定義的醯亞胺基濃度為20.0%以上、36.5%以下的聚醯亞胺的聚醯亞胺樹脂膜。氣體阻隔層2形成於樹脂膜1上。導電層3A為含有導電性粒子的導電性的層,且形成於氣體阻隔層2上。
FIG. 1 is a schematic cross-sectional view showing a configuration example of a film with a conductive layer according to an embodiment of the present invention. As shown in FIG. 1 , the
在具有此種構成的帶導電層膜11中,如圖1所示,氣體阻隔層2介隔存在於樹脂膜1與導電層3A之間。藉此,氣體阻
隔層2可防止加熱形成導電層3A時的氧與樹脂膜1接觸。其結果,因氧存在下的加熱所引起的樹脂膜1的色調的降低(例如黃變所引起的色調的降低)得到抑制。雖圖1中未特別示出,但帶導電層膜11可在導電層3A上進一步具備絕緣層。
In the
圖2是表示本發明實施形態的包括帶導電層膜的觸控面板的一構成例的平面圖。圖3是表示本發明實施形態的包括帶導電層膜的觸控面板的一構成例的示意剖面圖。圖3中示出了圖2中的虛線I-I'處的觸控面板10的剖面圖。該觸控面板10為包括本實施形態的帶導電層膜11的觸控面板。如圖2、圖3所示,觸控面板10具備樹脂膜1、氣體阻隔層2、第一配線層3、第一絕緣層4、第二配線層5以及第二絕緣層6。
2 is a plan view showing a configuration example of a touch panel including a film with a conductive layer according to an embodiment of the present invention. 3 is a schematic cross-sectional view showing a configuration example of a touch panel including a film with a conductive layer according to an embodiment of the present invention. FIG. 3 shows a cross-sectional view of the
樹脂膜1及氣體阻隔層2與圖1所示的帶導電層膜11相同。第一配線層3為帶導電層膜11的導電層3A的一應用例。即,觸控面板10包括樹脂膜1、氣體阻隔層2以及第一配線層3作為帶導電層膜11。
The
如圖2、圖3所示,第一配線層3以在樹脂膜1上的氣體阻隔層2上形成所期望的配線圖案的方式形成。第一絕緣層4以覆蓋第一配線層3中的電極部分以外的方式形成於第一配線層3及氣體阻隔層2上。第二配線層5為與第一配線層3不同的配線層,且以在第一絕緣層4及氣體阻隔層2上形成所期望的配線圖案的方式形成。在觸控面板10中,第一配線層3與第二配線層5藉由第一絕緣層4而絕緣。第二絕緣層6以覆蓋第二配線層5中
的電極部分以外的方式形成於第二配線層5及第一絕緣層4上。
As shown in FIGS. 2 and 3 , the
(樹脂膜(聚醯亞胺樹脂膜)) (Resin film (polyimide resin film))
本發明實施形態的帶導電層膜中所使用的樹脂膜(例如圖1所示的樹脂膜1)包含由所述(I)式定義的醯亞胺基濃度為20.0%以上、36.5%以下的聚醯亞胺。
The resin film (for example, the
聚醯亞胺可使二胺與四羧酸二酐進行反應而獲得,因此,若各單體(二胺及四羧酸二酐)的分子量變大,則所獲得的聚醯亞胺的醯亞胺基濃度變小。若醯亞胺基濃度變得低於20.0%,則醯亞胺基所形成的聚醯亞胺分子間的相互作用變弱,聚醯亞胺的玻璃轉移溫度(Tg)降低。在帶導電層膜中,若作為基板的樹脂膜(聚醯亞胺樹脂膜)的玻璃轉移溫度低,則該樹脂膜無法耐受氣體阻隔層及導電層的形成時所施加的熱。其結果,無法獲得帶導電層膜的充分的尺寸精度(例如導電層的尺寸精度)。另外,若醯亞胺基濃度變得大於36.5%,則醯亞胺基所形成的聚醯亞胺分子間的相互作用變得過強,因此聚醯亞胺分子在樹脂膜中結晶化。其結果,帶導電層膜的視認性變差。 Polyimide can be obtained by reacting diamine and tetracarboxylic dianhydride. Therefore, when the molecular weight of each monomer (diamine and tetracarboxylic dianhydride) increases, the polyimide obtained will have a higher molecular weight. The imine group concentration becomes smaller. When the imide group concentration is less than 20.0%, the interaction between the polyimide molecules formed by the imide groups becomes weak, and the glass transition temperature (Tg) of the polyimide decreases. In the film with a conductive layer, if the glass transition temperature of the resin film (polyimide resin film) serving as the substrate is low, the resin film cannot withstand the heat applied during formation of the gas barrier layer and the conductive layer. As a result, sufficient dimensional accuracy of the film with a conductive layer (eg, dimensional accuracy of the conductive layer) cannot be obtained. In addition, when the imide group concentration becomes greater than 36.5%, the interaction between the polyimide molecules formed by the imide groups becomes too strong, so that the polyimide molecules are crystallized in the resin film. As a result, the visibility of the film with a conductive layer deteriorates.
本發明中,藉由將醯亞胺基濃度設為20.0%以上、36.5%以下的範圍內的濃度,可獲得取得了耐熱性與透明性的平衡的聚醯亞胺樹脂(構成帶導電層膜的樹脂膜的聚醯亞胺)。醯亞胺基濃度為藉由以下方法進行計算而求出的值。 In the present invention, by setting the imide group concentration to a concentration within a range of 20.0% or more and 36.5% or less, a polyimide resin (constituting a film with a conductive layer) having a balance between heat resistance and transparency can be obtained resin film of polyimide). The imide group concentration is a value calculated by the following method.
醯亞胺基部分的分子量為聚醯亞胺的重複單元中所包含的(-CO-N-CO-)部分的分子量。每一個醯亞胺基的分子量為 70.03。另外,聚醯亞胺的重複單元的分子量為源自構成一個重複單元的四羧酸二酐及二胺的部分的分子量。根據所述情況,可基於所述(I)式來算出醯亞胺基濃度。在聚醯亞胺中存在多個重複單元的情況下,將如下所述的值設為聚醯亞胺的醯亞胺基濃度:將求出各個重複單元的醯亞胺基濃度後與各重複單元的含有比例相乘而得者彼此相加所得的值。 The molecular weight of the imide moiety is the molecular weight of the (-CO-N-CO-) moiety contained in the repeating unit of the polyimide. The molecular weight of each imide group is 70.03. In addition, the molecular weight of the repeating unit of polyimide is the molecular weight of the part derived from the tetracarboxylic dianhydride and diamine which comprise one repeating unit. In this case, the imide group concentration can be calculated based on the formula (I). When a plurality of repeating units are present in the polyimide, the following value is defined as the imide group concentration of the polyimide: The value obtained by adding the contents of the cells to each other by multiplying them.
例如,在為下述結構式(A)所表示的聚醯亞胺的情況下,醯亞胺基的分子量為點線所包圍部位的分子量。該情況下,醯亞胺基部分的分子量為140.06(=70.03×2)。另外,重複單元的分子量為372.11。因此,基於所述(I)式,醯亞胺基濃度為37.8%(=(140.06/372.11)×100)。 For example, in the case of polyimide represented by the following structural formula (A), the molecular weight of the imide group is the molecular weight of the portion surrounded by the dotted line. In this case, the molecular weight of the imide moiety was 140.06 (=70.03×2). In addition, the molecular weight of the repeating unit was 372.11. Therefore, based on the formula (I), the imide group concentration was 37.8% (=(140.06/372.11)×100).
另外,在為存在多個重複單元的下述結構式(B)所表示的聚醯亞胺的情況下,基於所述(I)式,重複單元G1的醯亞胺基濃度為37.8%(=(140.06)/(372.11)×100)。基於所述(I)式,重複單元G2的醯亞胺基濃度為23.4%(=(140.06)/(598.66)×100)。 另外,重複單元G1的含有數m與重複單元G2的含有數n存在m:n=90:10的關係。因此,聚醯亞胺的醯亞胺基濃度為36.4%(=37.8%×0.90+23.4%×0.10)。 In addition, in the case of a polyimide represented by the following structural formula (B) having a plurality of repeating units, based on the formula (I), the repeating unit G1 has an imide group concentration of 37.8% (= (140.06)/(372.11)×100). Based on the formula (I), the concentration of the imide group of the repeating unit G2 was 23.4% (=(140.06)/(598.66)×100). In addition, the number m contained in the repeating unit G1 and the number n contained in the repeating unit G2 have a relationship of m:n=90:10. Therefore, the imide group concentration of polyimide is 36.4% (=37.8%×0.90+23.4%×0.10).
本發明中,包含聚醯亞胺的樹脂膜的玻璃轉移溫度(Tg)較佳為250℃以上。其原因在於:於在樹脂膜上形成氣體阻隔層或導電層時的加熱步驟中,該樹脂膜的變形得到抑制,其結果,導電層的加工時的尺寸精度進一步提高。包含聚醯亞胺的樹脂膜的玻璃轉移溫度更佳為300℃以上,尤佳為350℃以上。 In this invention, it is preferable that the glass transition temperature (Tg) of the resin film containing polyimide is 250 degreeC or more. This is because the deformation of the resin film is suppressed in the heating step when the gas barrier layer or the conductive layer is formed on the resin film, and as a result, the dimensional accuracy during processing of the conductive layer is further improved. The glass transition temperature of the resin film containing polyimide is more preferably 300°C or higher, and particularly preferably 350°C or higher.
作為樹脂膜的玻璃轉移溫度的測定方法,可列舉使用熱機械分析裝置的測定法(熱機械分析(Thermomachanical Analysis,TMA)法)。本發明中,將膜厚為10μm~20μm、寬度為15mm、長度為30mm的樹脂膜小片沿長度方向捲起而製成直徑為3mm、高度為15mm的圓筒狀的樣本,將在氮氣流下以壓縮模式、且以5℃/min的昇溫速率對該樣本進行加熱時的TMA曲線的反曲點設為樹脂膜的玻璃轉移溫度。 As a measurement method of the glass transition temperature of a resin film, the measurement method (Thermomachanical Analysis (TMA) method) using a thermomechanical analyzer is mentioned. In the present invention, a small piece of resin film with a film thickness of 10 μm to 20 μm, a width of 15 mm, and a length of 30 mm is rolled up in the longitudinal direction to form a cylindrical sample with a diameter of 3 mm and a height of 15 mm. The inflection point of the TMA curve when the sample was heated in the compression mode at a temperature increase rate of 5°C/min was set as the glass transition temperature of the resin film.
本發明中,帶導電層膜的樹脂膜中所使用的聚醯亞胺較佳為包含下述通式(1)所表示的結構單元。 In the present invention, the polyimide used for the resin film with a conductive layer film preferably contains a structural unit represented by the following general formula (1).
通式(1)中,R1表示具有單環式或縮合多環式的脂環結構的碳數4~40的四價有機基、或者具有單環式的脂環結構的有機基直接或經由交聯結構相互連結而成的碳數4~40的四價有機基。R2表示碳數4~40的二價有機基。 In the general formula (1), R 1 represents a tetravalent organic group having 4 to 40 carbon atoms having a monocyclic or condensed polycyclic alicyclic structure, or an organic group having a monocyclic alicyclic structure directly or via A tetravalent organic group with a carbon number of 4 to 40 formed by a cross-linked structure. R 2 represents a divalent organic group having 4 to 40 carbon atoms.
藉由聚醯亞胺包含通式(1)所表示的結構單元,聚醯亞胺的熱膨脹係數(coefficient of thermal expansion,CTE)變低。因此,當為了進行導電層形成等製程而在支撐基板上對聚醯亞胺進行製膜時,聚醯亞胺的翹曲變小,可在導電層的加工中使尺寸精度提高。 When the polyimide contains the structural unit represented by the general formula (1), the coefficient of thermal expansion (CTE) of the polyimide becomes low. Therefore, when a polyimide film is formed on a support substrate for processes such as formation of a conductive layer, the warpage of the polyimide is reduced, and the dimensional accuracy can be improved in the processing of the conductive layer.
通式(1)中的R1表示酸成分的結構。R1中的脂環結構中,一部分氫原子可經鹵素取代。具有脂環結構的酸二酐並無特別限定,可例示:1,2,3,4-環丁烷四羧酸二酐、1,2,3,4-環戊烷四羧酸二酐、1,2,4,5-環己烷四羧酸二酐、1,2,4,5-環戊烷四羧酸二酐、 1,2,3,4-四甲基-1,2,3,4-環丁烷四羧酸二酐、1,2-二甲基-1,2,3,4-環丁烷四羧酸二酐、1,3-二甲基-1,2,3,4-環丁烷四羧酸二酐、2,3,5-三羧基環戊基乙酸二酐、1,2,3,4-環庚烷四羧酸二酐、2,3,4,5-四氫呋喃四羧酸二酐、3,4-二羧基-1-環己基琥珀酸二酐、3,4-二羧基-1,2,3,4-四氫-1-萘琥珀酸二酐、雙環[3.3.0]辛烷-2,4,6,8-四羧酸二酐、雙環[4.3.0]壬烷-2,4,7,9-四羧酸二酐、雙環[4.4.0]癸烷-2,4,7,9-四羧酸二酐、雙環[4.4.0]癸烷-2,4,8,10-四羧酸二酐、三環[6.3.0.0<2,6>]十一烷-3,5,9,11-四羧酸二酐、雙環[2.2.2]辛烷-2,3,5,6-四羧酸二酐、雙環[2.2.2]辛-7-烯-2,3,5,6-四羧酸二酐、雙環[2.2.1]庚烷四羧酸二酐、雙環[2.2.1]庚烷-5-羧甲基-2,3,6-三羧酸二酐、7-氧雜雙環[2.2.1]庚烷-2,4,6,8-四羧酸二酐、八氫萘-1,2,6,7-四羧酸二酐、十四氫蒽-1,2,8,9-四羧酸二酐、3,3',4,4'-二環己烷四羧酸二酐、3,3',4,4'-氧基二環己烷四羧酸二酐、5-(2,5-二氧代四氫-3-呋喃基)-3-甲基-3-環己烯-1,2-二羧酸酐、「理化酸(RIKACID)」(註冊商標)BT-100(以上為商品名,新日本理化公司製造)、及該些的衍生物等。 R 1 in the general formula (1) represents the structure of the acid component. In the alicyclic structure in R 1 , a part of hydrogen atoms may be substituted with halogen. The acid dianhydride having an alicyclic structure is not particularly limited, and examples thereof include 1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,2,3,4-cyclopentanetetracarboxylic dianhydride, 1,2,4,5-cyclohexanetetracarboxylic dianhydride, 1,2,4,5-cyclopentanetetracarboxylic dianhydride, 1,2,3,4-tetramethyl-1,2, 3,4-cyclobutanetetracarboxylic dianhydride, 1,2-dimethyl-1,2,3,4-cyclobutanetetracarboxylic dianhydride, 1,3-dimethyl-1,2, 3,4-cyclobutanetetracarboxylic dianhydride, 2,3,5-tricarboxycyclopentylacetic acid dianhydride, 1,2,3,4-cycloheptanetetracarboxylic dianhydride, 2,3,4 ,5-tetrahydrofuran tetracarboxylic dianhydride, 3,4-dicarboxy-1-cyclohexyl succinic acid dianhydride, 3,4-dicarboxy-1,2,3,4-tetrahydro-1-naphthalene succinic acid di anhydride, bicyclo[3.3.0]octane-2,4,6,8-tetracarboxylic dianhydride, bicyclo[4.3.0]nonane-2,4,7,9-tetracarboxylic dianhydride, bicyclo[ 4.4.0] Decane-2,4,7,9-tetracarboxylic dianhydride, bicyclo[4.4.0]decane-2,4,8,10-tetracarboxylic dianhydride, tricyclo[6.3.0.0 <2,6>]undecane-3,5,9,11-tetracarboxylic dianhydride, bicyclo[2.2.2]octane-2,3,5,6-tetracarboxylic dianhydride, bicyclo[2.2 .2] Oct-7-ene-2,3,5,6-tetracarboxylic dianhydride, bicyclo[2.2.1]heptanetetracarboxylic dianhydride, bicyclo[2.2.1]heptane-5-carboxymethyl base-2,3,6-tricarboxylic dianhydride, 7-oxabicyclo[2.2.1]heptane-2,4,6,8-tetracarboxylic dianhydride, octahydronaphthalene-1,2,6 ,7-Tetracarboxylic dianhydride, Tetrahydroanthracene-1,2,8,9-tetracarboxylic dianhydride, 3,3',4,4'-bicyclohexanetetracarboxylic dianhydride, 3, 3',4,4'-Oxybicyclohexanetetracarboxylic dianhydride, 5-(2,5-dioxotetrahydro-3-furyl)-3-methyl-3-cyclohexene- 1,2-Dicarboxylic acid anhydride, "RIKACID" (registered trademark) BT-100 (the above are trade names, manufactured by Nippon Chemical Co., Ltd.), derivatives thereof, and the like.
通式(1)中的R1較佳為選自下述結構式(11)~結構式(16)所表示的6個結構中的一種以上。 R 1 in the general formula (1) is preferably at least one selected from the group consisting of six structures represented by the following structural formulae (11) to (16).
[化12]
所述6個結構中,就已市售而容易獲取的觀點及與二胺化合物的反應性的觀點而言,R1更佳為下述結構式(17)~結構式(19)所表示的結構。作為可對R1提供該些結構的酸二酐,例如可列舉1S,2S,4R,5R-環己烷四羧酸二酐(例如和光純藥工業公司製造,產品名「PMDA-HH」)、1R,2S,4S,5R-環己烷四羧酸二酐(例如和光純藥工業公司製造,產品名「PMDA-HS」)、1,2,3,4-環丁烷四羧酸二酐等。再者,該些酸二酐可單獨或組合使用兩種以上。 Among the above-mentioned six structures, R 1 is more preferably represented by the following structural formulas (17) to (19) from the viewpoint of being commercially available and easy to obtain and from the viewpoint of reactivity with the diamine compound structure. Examples of acid dianhydrides that can provide these structures to R 1 include 1S,2S,4R,5R-cyclohexanetetracarboxylic dianhydride (for example, manufactured by Wako Pure Chemical Industries, Ltd., product name "PMDA-HH") , 1R,2S,4S,5R-cyclohexanetetracarboxylic dianhydride (for example, manufactured by Wako Pure Chemical Industries, product name "PMDA-HS"), 1,2,3,4-cyclobutanetetracarboxylic acid two Anhydride etc. In addition, these acid dianhydrides can be used individually or in combination of 2 or more types.
通式(1)中,R2表示二胺成分的結構。R2中所使用的二胺化合物並無特別限定,可列舉:芳香族二胺化合物、脂環式二胺化合物、或脂肪族二胺化合物。 In the general formula (1), R 2 represents the structure of the diamine component. The diamine compound used for R 2 is not particularly limited, and examples thereof include an aromatic diamine compound, an alicyclic diamine compound, or an aliphatic diamine compound.
芳香族二胺化合物並無特別限定,可列舉:1,4-雙(4-胺基苯氧基)苯、間苯二胺、對苯二胺、1,5-萘二胺、2,6-萘二胺、雙{4-(4-胺基苯氧基苯基)}碸、雙{4-(3-胺基苯氧基苯基)}碸、雙(4-胺基苯氧基)聯苯、雙{4-(4-胺基苯氧基)苯基}醚、9,9-雙(4-胺基苯基)茀、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]六氟丙烷、3-胺基苯基-4-胺基苯磺酸酯、4-胺基苯基-4-胺基苯磺酸酯、或由烷基、烷氧基、鹵素原子等對該些化合物的芳香族環的一部分進行了取代的二胺化合物。 The aromatic diamine compound is not particularly limited, and examples thereof include 1,4-bis(4-aminophenoxy)benzene, m-phenylenediamine, p-phenylenediamine, 1,5-naphthalenediamine, 2,6 -Naphthalenediamine, bis{4-(4-aminophenoxyphenyl)}sine, bis{4-(3-aminophenoxyphenyl)}sine, bis(4-aminophenoxyphenyl) ) biphenyl, bis{4-(4-aminophenoxy)phenyl} ether, 9,9-bis(4-aminophenyl)pyridine, 2,2-bis[4-(4-aminophenyl) Phenoxy)phenyl]propane, 2,2-bis[4-(4-aminophenoxy)phenyl]hexafluoropropane, 3-aminophenyl-4-aminobenzenesulfonate, 4 -Aminophenyl-4-aminobenzenesulfonate, or a diamine compound in which a part of the aromatic ring of these compounds is substituted with an alkyl group, an alkoxy group, a halogen atom, or the like.
脂環式二胺化合物並無特別限定,可列舉:環丁烷二胺、異佛爾酮二胺、雙環[2.2.1]庚烷雙甲基胺、三環[3.3.1.13,7]癸烷-1,3-二胺、1,2-環己基二胺、1,3-環己基二胺、1,4-環己基二胺、4,4'-二胺基二環己基甲烷、3,3'-二甲基-4,4'-二胺基二環己基甲烷、3,3'-二乙基-4,4'-二胺基二環己基甲烷、3,3',5,5'-四甲基-4,4'-二胺基二環己基甲烷、3,3',5,5'-四乙基-4,4'-二胺基二環己基甲烷、3,5-二乙基-3',5'-二甲基-4,4'-二胺基二環己基甲烷、4,4'-二胺基二環己基醚、3,3'-二甲基-4,4'-二胺基二環己基醚、3,3'-二乙基-4,4'-二胺基二環己基醚、3,3',5,5'-四甲基-4,4'-二胺基二環己基醚、3,3',5,5'-四乙基-4,4'-二胺基二環己基醚、3,5-二乙基-3',5'-二甲基-4,4'-二胺基二環己基醚、2,2-雙(4-胺基環己基)丙烷、2,2-雙(3-甲基-4-胺基環己基)丙烷、2,2-雙(3-乙基-4-胺基環己基)丙烷、2,2-雙(3,5-二甲基-4-胺基環己基)丙烷、2,2-雙(3,5-二乙基-4-胺基環己基)丙烷、2,2-(3,5-二乙基-3',5'-二甲基-4,4'-二胺基二環己基) 丙烷、2,2'-雙(4-胺基環己基)六氟丙烷、2,2'-二甲基-4,4'-二胺基雙環己烷、2,2'-雙(三氟甲基)-4,4'-二胺基雙環己烷、或由烷基、烷氧基、鹵素原子等對該些化合物的脂肪族環的一部分進行了取代的二胺化合物。 The alicyclic diamine compound is not particularly limited, and examples thereof include cyclobutanediamine, isophoronediamine, bicyclo[2.2.1]heptanebismethylamine, and tricyclo[3.3.1.13,7]decane Alkane-1,3-diamine, 1,2-cyclohexyldiamine, 1,3-cyclohexyldiamine, 1,4-cyclohexyldiamine, 4,4'-diaminodicyclohexylmethane, 3 ,3'-Dimethyl-4,4'-diaminodicyclohexylmethane, 3,3'-diethyl-4,4'-diaminodicyclohexylmethane, 3,3',5, 5'-tetramethyl-4,4'-diaminodicyclohexylmethane, 3,3',5,5'-tetraethyl-4,4'-diaminodicyclohexylmethane, 3,5 -Diethyl-3',5'-dimethyl-4,4'-diaminodicyclohexylmethane, 4,4'-diaminodicyclohexyl ether, 3,3'-dimethyl- 4,4'-Diaminodicyclohexyl ether, 3,3'-diethyl-4,4'-diaminodicyclohexyl ether, 3,3',5,5'-tetramethyl-4 ,4'-diaminodicyclohexyl ether, 3,3',5,5'-tetraethyl-4,4'-diaminodicyclohexyl ether, 3,5-diethyl-3', 5'-Dimethyl-4,4'-diaminodicyclohexyl ether, 2,2-bis(4-aminocyclohexyl)propane, 2,2-bis(3-methyl-4-amino) Cyclohexyl)propane, 2,2-bis(3-ethyl-4-aminocyclohexyl)propane, 2,2-bis(3,5-dimethyl-4-aminocyclohexyl)propane, 2, 2-bis(3,5-diethyl-4-aminocyclohexyl)propane, 2,2-(3,5-diethyl-3',5'-dimethyl-4,4'-di aminodicyclohexyl) Propane, 2,2'-bis(4-aminocyclohexyl)hexafluoropropane, 2,2'-dimethyl-4,4'-diaminobicyclohexane, 2,2'-bis(trifluoropropane) methyl)-4,4'-diaminobicyclohexane, or a diamine compound in which a part of the aliphatic ring of these compounds is substituted with an alkyl group, an alkoxy group, a halogen atom, or the like.
脂肪族二胺化合物並無特別限定,可列舉:乙二胺、1,3-二胺基丙烷、1,4-二胺基丁烷、1,5-二胺基戊烷、1,6-二胺基己烷、1,7-二胺基庚烷、1,8-二胺基辛烷、1,9-二胺基壬烷、1,10-二胺基癸烷等伸烷基二胺類;雙(胺基甲基)醚、雙(2-胺基乙基)醚、雙(3-胺基丙基)醚等乙二醇二胺類;及1,3-雙(3-胺基丙基)四甲基二矽氧烷、1,3-雙(4-胺基丁基)四甲基二矽氧烷、α,ω-雙(3-胺基丙基)聚二甲基矽氧烷等矽氧烷二胺類。 The aliphatic diamine compound is not particularly limited, and examples thereof include ethylenediamine, 1,3-diaminopropane, 1,4-diaminobutane, 1,5-diaminopentane, and 1,6-diaminopentane. Diaminohexane, 1,7-diaminoheptane, 1,8-diaminooctane, 1,9-diaminononane, 1,10-diaminodecane and other alkylene diamines Amines; ethylene glycol diamines such as bis(aminomethyl)ether, bis(2-aminoethyl)ether, bis(3-aminopropyl)ether; and 1,3-bis(3- Aminopropyl) tetramethyldisiloxane, 1,3-bis(4-aminobutyl)tetramethyldisiloxane, α,ω-bis(3-aminopropyl)polydimethyl Siloxane diamines such as base siloxane.
該些芳香族二胺化合物、脂環式二胺化合物、及脂肪族二胺化合物可單獨或組合使用兩種以上。 These aromatic diamine compounds, alicyclic diamine compounds, and aliphatic diamine compounds may be used alone or in combination of two or more.
另外,本發明中,帶導電層膜的樹脂膜中所使用的聚醯亞胺較佳為包含下述通式(2)所表示的結構單元。 Moreover, in this invention, it is preferable that the polyimide used for the resin film with a conductive layer film contains the structural unit represented by following General formula (2).
通式(2)中,R3表示碳數4~40的四價有機基。R4表示具有單環式或縮合多環式的脂環結構的碳數4~40的二價有機基、具有單環式的脂環結構的有機基直接或經由交聯結構相互連結而成的碳數4~40的二價有機基、或者下述通式(3)所表示的二價有機基。 In the general formula (2), R 3 represents a tetravalent organic group having 4 to 40 carbon atoms. R 4 represents a divalent organic group having 4 to 40 carbon atoms having a monocyclic or condensed polycyclic alicyclic structure, and organic groups having a monocyclic alicyclic structure are connected to each other directly or via a crosslinking structure A divalent organic group having 4 to 40 carbon atoms, or a divalent organic group represented by the following general formula (3).
[化15]-Ar1-X1-Ar2- (3) [Chemical 15]-Ar 1 -X 1 -Ar 2 - (3)
通式(3)中,X1為可經鹵素原子取代的碳數1~3的二價烴基。Ar1及Ar2分別獨立地表示碳數4~40的二價芳香族基。 In the general formula (3), X 1 is a divalent hydrocarbon group having 1 to 3 carbon atoms which may be substituted by a halogen atom. Ar 1 and Ar 2 each independently represent a divalent aromatic group having 4 to 40 carbon atoms.
藉由聚醯亞胺包含通式(2)所表示的結構單元,聚醯亞胺的熱膨脹係數變低。因此,當為了進行導電層形成等製程而在支撐基板上對聚醯亞胺進行製膜時,聚醯亞胺的翹曲變小,可在導電層的加工中使尺寸精度提高。 When the polyimide contains the structural unit represented by the general formula (2), the thermal expansion coefficient of the polyimide becomes low. Therefore, when a polyimide film is formed on a support substrate for processes such as formation of a conductive layer, the warpage of the polyimide is reduced, and the dimensional accuracy can be improved in the processing of the conductive layer.
通式(2)中的R3表示酸成分的結構。R3中所使用的酸二酐並無特別限定,除所述具有脂環結構的酸二酐以外,亦可列舉芳香族酸二酐及脂肪族酸二酐。 R 3 in the general formula (2) represents the structure of an acid component. The acid dianhydride used for R 3 is not particularly limited, and other than the acid dianhydride having the above-mentioned alicyclic structure, aromatic acid dianhydrides and aliphatic acid dianhydrides may also be mentioned.
芳香族酸二酐並無特別限定,可列舉:均苯四甲酸二酐、3,3',4,4'-聯苯四羧酸二酐、2,3,3',4'-聯苯四羧酸二酐、2,2',3,3'-聯苯四羧酸二酐、3,3',4,4'-三聯苯四羧酸二酐、3,3',4,4'-氧基鄰苯 二甲酸二酐、2,3,3',4'-氧基鄰苯二甲酸二酐、2,3,2',3'-氧基鄰苯二甲酸二酐、二苯基碸-3,3',4,4'-四羧酸二酐、二苯甲酮-3,3',4,4'-四羧酸二酐、2,2-雙(3,4-二羧基苯基)丙烷二酐、2,2-雙(2,3-二羧基苯基)丙烷二酐、1,1-雙(3,4-二羧基苯基)乙烷二酐、1,1-雙(2,3-二羧基苯基)乙烷二酐、雙(3,4-二羧基苯基)甲烷二酐、雙(2,3-二羧基苯基)甲烷二酐、雙(3,4-二羧基苯基)醚二酐、雙(1,3-二氧代-1,3-二氫異苯并呋喃-5-羧酸)1,4-苯、2,2-雙(4-(4-胺基苯氧基)苯基)丙烷、1,2,5,6-萘四羧酸二酐、2,3,6,7-萘四羧酸二酐、2,3,5,6-吡啶四羧酸二酐、3,4,9,10-苝四羧酸二酐、2,2-雙(3,4-二羧基苯基)六氟丙烷二酐、2,2-雙(4-(3,4-二羧基苯氧基)苯基)六氟丙烷二酐、2,2-雙(4-(3,4-二羧基苯甲醯基氧基)苯基)六氟丙烷二酐、1,6-二氟均苯四甲酸二酐、1-三氟甲基均苯四甲酸二酐、1,6-二-三氟甲基均苯四甲酸二酐、2,2'-雙(三氟甲基)-4,4'-雙(3,4-二羧基苯氧基)聯苯基二酐、9,9-雙[4-(3,4-二羧基苯氧基)苯基]茀二酐、4,4'-((9H-茀基)雙(4,1-伸苯基氧基羰基))二鄰苯二甲酸二酐、「理化酸(RIKACID)」(註冊商標)TMEG-100(商品名,新日本理化公司製造)等芳香族四羧酸二酐、及該些的衍生物等。 The aromatic acid dianhydride is not particularly limited, and examples thereof include pyromellitic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, and 2,3,3',4'-biphenyl Tetracarboxylic dianhydride, 2,2',3,3'-biphenyltetracarboxylic dianhydride, 3,3',4,4'-terphenyltetracarboxylic dianhydride, 3,3',4,4 '-Oxyphthalene Dicarboxylic acid dianhydride, 2,3,3',4'-oxyphthalic acid dianhydride, 2,3,2',3'-oxyphthalic acid dianhydride, diphenyl-3, 3',4,4'-tetracarboxylic dianhydride, benzophenone-3,3',4,4'-tetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl) Propane dianhydride, 2,2-bis(2,3-dicarboxyphenyl)propane dianhydride, 1,1-bis(3,4-dicarboxyphenyl)ethane dianhydride, 1,1-bis(2 ,3-Dicarboxyphenyl)ethanedianhydride,bis(3,4-dicarboxyphenyl)methane dianhydride,bis(2,3-dicarboxyphenyl)methane dianhydride,bis(3,4-dicarbonate) Carboxyphenyl) ether dianhydride, bis(1,3-dioxo-1,3-dihydroisobenzofuran-5-carboxylic acid) 1,4-benzene, 2,2-bis(4-(4) -Aminophenoxy)phenyl)propane, 1,2,5,6-naphthalenetetracarboxylic dianhydride, 2,3,6,7-naphthalenetetracarboxylic dianhydride, 2,3,5,6- Pyridine tetracarboxylic dianhydride, 3,4,9,10-perylene tetracarboxylic dianhydride, 2,2-bis(3,4-dicarboxyphenyl)hexafluoropropane dianhydride, 2,2-bis(4 -(3,4-Dicarboxyphenoxy)phenyl)hexafluoropropane dianhydride, 2,2-bis(4-(3,4-dicarboxybenzyloxy)phenyl)hexafluoropropanedi Anhydride, 1,6-difluoropyromellitic dianhydride, 1-trifluoromethylpyromellitic dianhydride, 1,6-di-trifluoromethylpyromellitic dianhydride, 2,2'- Bis(trifluoromethyl)-4,4'-bis(3,4-dicarboxyphenoxy)biphenyl dianhydride, 9,9-bis[4-(3,4-dicarboxyphenoxy) Phenyl]perylene dianhydride, 4,4'-((9H-phenylene)bis(4,1-phenyleneoxycarbonyl))diphthalic dianhydride, "RIKACID" (registered Aromatic tetracarboxylic dianhydrides such as trademark) TMEG-100 (trade name, manufactured by Nippon Chemical Co., Ltd.), derivatives thereof, and the like.
脂肪族酸二酐並無特別限定,可列舉:1,2,3,4-丁烷四羧酸二酐、1,2,3,4-戊烷四羧酸二酐、及該些的衍生物等。 The aliphatic acid dianhydride is not particularly limited, and examples thereof include 1,2,3,4-butanetetracarboxylic dianhydride, 1,2,3,4-pentanetetracarboxylic dianhydride, and derivatives thereof things etc.
通式(2)中,R4表示二胺成分的結構。R4中所使用的二胺化合物、即具有脂環結構的二胺化合物並無特別限定,可列舉:環丁烷二胺、異佛爾酮二胺、雙環[2.2.1]庚烷雙甲基胺、三環 [3.3.1.13,7]癸烷-1,3-二胺、1,2-環己基二胺、1,3-環己基二胺、1,4-環己基二胺、4,4'-二胺基二環己基甲烷、3,3'-二甲基-4,4'-二胺基二環己基甲烷、3,3'-二乙基-4,4'-二胺基二環己基甲烷、3,3',5,5'-四甲基-4,4'-二胺基二環己基甲烷、3,3',5,5'-四乙基-4,4'-二胺基二環己基甲烷、3,5-二乙基-3',5'-二甲基-4,4'-二胺基二環己基甲烷、4,4'-二胺基二環己基醚、3,3'-二甲基-4,4'-二胺基二環己基醚、3,3'-二乙基-4,4'-二胺基二環己基醚、3,3',5,5'-四甲基-4,4'-二胺基二環己基醚、3,3',5,5'-四乙基-4,4'-二胺基二環己基醚、3,5-二乙基-3',5'-二甲基-4,4'-二胺基二環己基醚、2,2-雙(4-胺基環己基)丙烷、2,2-雙(3-甲基-4-胺基環己基)丙烷、2,2-雙(3-乙基-4-胺基環己基)丙烷、2,2-雙(3,5-二甲基-4-胺基環己基)丙烷、2,2-雙(3,5-二乙基-4-胺基環己基)丙烷、2,2-(3,5-二乙基-3',5'-二甲基-4,4'-二胺基二環己基)丙烷、2,2'-雙(4-胺基環己基)六氟丙烷、2,2'-二甲基-4,4'-二胺基雙環己烷、2,2'-雙(三氟甲基)-4,4'-二胺基雙環己烷、或由烷基、烷氧基、鹵素原子等對該些化合物的脂肪族環的一部分進行了取代的二胺化合物。 In the general formula (2), R 4 represents the structure of the diamine component. The diamine compound used for R 4 , that is, the diamine compound having an alicyclic structure is not particularly limited, and examples thereof include cyclobutanediamine, isophoronediamine, and bicyclo[2.2.1]heptanebismethyl. base amine, tricyclo[3.3.1.13,7]decane-1,3-diamine, 1,2-cyclohexyldiamine, 1,3-cyclohexyldiamine, 1,4-cyclohexyldiamine, 4 ,4'-Diaminodicyclohexylmethane, 3,3'-dimethyl-4,4'-diaminodicyclohexylmethane, 3,3'-diethyl-4,4'-diamine Dicyclohexylmethane, 3,3',5,5'-tetramethyl-4,4'-diaminodicyclohexylmethane, 3,3',5,5'-tetraethyl-4,4 '-Diaminodicyclohexylmethane, 3,5-diethyl-3',5'-dimethyl-4,4'-diaminodicyclohexylmethane, 4,4'-diaminodicyclohexane Cyclohexyl ether, 3,3'-dimethyl-4,4'-diaminodicyclohexyl ether, 3,3'-diethyl-4,4'-diaminodicyclohexyl ether, 3, 3',5,5'-tetramethyl-4,4'-diaminodicyclohexyl ether, 3,3',5,5'-tetraethyl-4,4'-diaminodicyclohexyl ether, 3,5-diethyl-3',5'-dimethyl-4,4'-diaminodicyclohexyl ether, 2,2-bis(4-aminocyclohexyl)propane, 2, 2-bis(3-methyl-4-aminocyclohexyl)propane, 2,2-bis(3-ethyl-4-aminocyclohexyl)propane, 2,2-bis(3,5-dimethyl) yl-4-aminocyclohexyl)propane, 2,2-bis(3,5-diethyl-4-aminocyclohexyl)propane, 2,2-(3,5-diethyl-3', 5'-dimethyl-4,4'-diaminodicyclohexyl)propane, 2,2'-bis(4-aminocyclohexyl)hexafluoropropane, 2,2'-dimethyl-4, 4'-diaminobicyclohexane, 2,2'-bis(trifluoromethyl)-4,4'-diaminobicyclohexane, or by an alkyl group, an alkoxy group, a halogen atom, etc. A diamine compound in which a part of the aliphatic ring of the compound is substituted.
提供通式(3)所表示的結構的二胺並無特別限定,可列舉:2,2-雙(3-胺基苯基)丙烷、2,2-雙[4-(4-胺基苯氧基)苯基]丙烷、2,2-雙(3-胺基苯基)六氟丙烷、2,2-雙(3-胺基-4-羥基苯基)六氟丙烷、2,2-雙[3-(3-胺基苯甲醯胺)-4-羥基苯基]六氟丙烷等。 The diamine that provides the structure represented by the general formula (3) is not particularly limited, and examples thereof include 2,2-bis(3-aminophenyl)propane, 2,2-bis[4-(4-aminobenzene) Oxy)phenyl]propane, 2,2-bis(3-aminophenyl)hexafluoropropane, 2,2-bis(3-amino-4-hydroxyphenyl)hexafluoropropane, 2,2- Bis[3-(3-aminobenzamide)-4-hydroxyphenyl]hexafluoropropane, etc.
本發明中,帶導電層膜的樹脂膜中所使用的聚醯亞胺較佳為將下述通式(4)所表示的結構單元作為主成分,且包含該聚 醯亞胺的所有結構單元中佔5mol%以上、30mol%以下的下述通式(5)所表示的結構單元。 In the present invention, the polyimide used in the resin film with a conductive layer film preferably has a structural unit represented by the following general formula (4) as a main component, and contains the polyimide The structural unit represented by the following general formula (5) accounts for 5 mol % or more and 30 mol % or less in all structural units of the imide.
通式(4)、通式(5)中,R1表示具有單環式或縮合多環式的脂環結構的碳數4~40的四價有機基、或者具有單環式的脂環結構的有機基直接或經由交聯結構相互連結而成的碳數4~40的四價有機基。R13表示下述通式(6)所表示的二價有機基。R14為下述結構式(7)或下述結構式(8)所表示的結構。 In general formula (4) and general formula (5), R 1 represents a tetravalent organic group having 4 to 40 carbon atoms having a monocyclic or condensed polycyclic alicyclic structure, or a monocyclic alicyclic structure A tetravalent organic group with a carbon number of 4 to 40 in which the organic groups are connected directly or via a cross-linking structure. R 13 represents a divalent organic group represented by the following general formula (6). R 14 is a structure represented by the following structural formula (7) or the following structural formula (8).
[化17]
通式(6)中,R15~R22分別獨立地表示氫原子、鹵素原子、或可經鹵素原子取代的碳數1~3的一價有機基。X2為選自直接鍵、氧原子、硫原子、磺醯基、可經鹵素原子取代的碳數1~3的二價有機基、酯鍵、醯胺鍵、及硫醚鍵中的結構。 In the general formula (6), R 15 to R 22 each independently represent a hydrogen atom, a halogen atom, or a monovalent organic group having 1 to 3 carbon atoms which may be substituted by a halogen atom. X 2 is a structure selected from a direct bond, an oxygen atom, a sulfur atom, a sulfonyl group, a divalent organic group having 1 to 3 carbon atoms which may be substituted by a halogen atom, an ester bond, an amide bond, and a thioether bond.
再者,結構式(8)中的噁唑環是由結構式(7)所表示的結構進行脫水閉環而生成。 In addition, the oxazole ring in structural formula (8) is produced by dehydration ring closure of the structure represented by structural formula (7).
此處,所謂「將通式(4)所表示的結構單元作為主成分」,是指在聚醯亞胺的所有結構單元的合計量中具有50mol%以上的通式(4)所表示的結構單元。藉由聚醯亞胺將通式(4)所表示的結構單元作為主成分,聚醯亞胺的熱膨脹係數變低。因此, 當為了進行導電層形成等製程而在支撐基板上對聚醯亞胺進行製膜時,聚醯亞胺的翹曲變小,可在導電層的加工中使尺寸精度提高。 Here, "the structural unit represented by the general formula (4) as a main component" means that the structure represented by the general formula (4) has 50 mol% or more in the total amount of all the structural units of the polyimide. unit. When the structural unit represented by the general formula (4) is used as the main component in the polyimide, the thermal expansion coefficient of the polyimide becomes low. therefore, When a polyimide film is formed on a support substrate for processes such as formation of a conductive layer, the warpage of the polyimide is reduced, and the dimensional accuracy can be improved in the processing of the conductive layer.
再者,所謂聚醯亞胺的所有結構單元的合計量,具體而言為通式(4)及通式(5)所表示的結構單元的合計量(mol基準)。在聚醯亞胺包含通式(4)及通式(5)所表示的結構單元以外的結構的情況下,所謂所述合計量,為通式(4)及通式(5)所表示的結構單元與通式(4)及通式(5)所表示的結構單元以外的結構的合計量(mol基準)。 In addition, the total amount of all the structural units of the polyimide is specifically the total amount (mol basis) of the structural units represented by the general formula (4) and the general formula (5). When the polyimide contains a structure other than the structural unit represented by the general formula (4) and the general formula (5), the total amount is represented by the general formula (4) and the general formula (5). The total amount (on a mol basis) of the structural unit and the structure other than the structural unit represented by the general formula (4) and the general formula (5).
本發明中,通式(4)所表示的結構單元的含量更佳為在聚醯亞胺的所有結構單元中佔70mol%以上。 In the present invention, the content of the structural unit represented by the general formula (4) is more preferably 70 mol % or more in all the structural units of the polyimide.
另外,藉由聚醯亞胺包含所有結構單元中佔5mol%以上、30mol%以下的通式(5)所表示的結構單元,可在使樹脂膜的透明性提高的同時將聚醯亞胺的熱膨脹係數保持得低。藉此,可在保持導電層的圖案加工性的同時改善帶導電層膜(進而包括其的觸控面板)的色調。聚醯亞胺中的通式(5)所表示的結構單元(重複結構單元)的含量更佳為在聚醯亞胺的所有結構單元中佔10mol%以上、25mol%以下。 In addition, when the polyimide contains the structural unit represented by the general formula (5) accounting for 5 mol % or more and 30 mol % or less in all structural units, the transparency of the resin film can be improved, and the polyimide can be improved. The thermal expansion coefficient is kept low. Thereby, the color tone of the film with a conductive layer (and thus a touch panel including the same) can be improved while maintaining the pattern processability of the conductive layer. The content of the structural unit (repeating structural unit) represented by the general formula (5) in the polyimide is more preferably 10 mol % or more and 25 mol % or less in all the structural units of the polyimide.
通式(4)及通式(5)中的R1與通式(1)中的R1相同,表示具有脂環結構的酸成分的結構。R1的較佳具體例如上所述。通式(4)中的R13及通式(5)中的R14表示二胺成分的結構。 R 1 in general formula (4) and general formula (5) is the same as R 1 in general formula (1), and represents the structure of an acid component having an alicyclic structure. Preferred specific examples of R 1 are as described above. R 13 in the general formula (4) and R 14 in the general formula (5) represent the structure of the diamine component.
對R13提供通式(6)所表示的結構的二胺並無特別限 定,可列舉:3,4'-二胺基二苯基醚、4,4'-二胺基二苯基醚、3,4-二胺基二苯基甲烷、4,4'-二胺基二苯基甲烷、3,3'-二胺基二苯基碸、4,4'-二胺基二苯基碸、2,2-雙(4-胺基苯基)六氟丙烷、2,2-雙(3-胺基-4-甲基苯基)六氟丙烷、2,2-雙(3-胺基-4-羥基苯基)六氟丙烷、3,3'-二胺基二苯基硫醚、4,4'-二胺基二苯基硫醚、聯苯胺、2,2'-雙(三氟甲基)聯苯胺、3,3'-雙(三氟甲基)聯苯胺、2,2'-二甲基聯苯胺、3,3'-二甲基聯苯胺、2,2',3,3'-四甲基聯苯胺、4,4-二胺基苯甲醯苯胺、4-胺基苯甲酸-4-胺基苯基酯、3,4-二胺基苯甲醯苯胺、4,4-二胺基二苯甲酮、3,3-二胺基二苯甲酮、或由烷基、烷氧基、鹵素原子等對該些化合物的芳香族環的一部分進行了取代的二胺化合物。 The diamine that provides the structure represented by the general formula (6) for R 13 is not particularly limited, and examples thereof include 3,4'-diaminodiphenyl ether, 4,4'-diaminodiphenyl ether, 3,4-Diaminodiphenylmethane, 4,4'-Diaminodiphenylmethane, 3,3'-Diaminodiphenylmethane, 4,4'-Diaminodiphenylmethane , 2,2-bis(4-aminophenyl)hexafluoropropane, 2,2-bis(3-amino-4-methylphenyl)hexafluoropropane, 2,2-bis(3-aminophenyl) -4-Hydroxyphenyl) hexafluoropropane, 3,3'-diaminodiphenyl sulfide, 4,4'-diaminodiphenyl sulfide, benzidine, 2,2'-bis(triphenylene) Fluoromethyl)benzidine, 3,3'-bis(trifluoromethyl)benzidine, 2,2'-dimethylbenzidine, 3,3'-dimethylbenzidine, 2,2',3 ,3'-tetramethylbenzidine, 4,4-diaminobenzylaniline, 4-aminobenzoic acid-4-aminophenyl ester, 3,4-diaminobenzylaniline, 4 ,4-diaminobenzophenone, 3,3-diaminobenzophenone, or diaminobenzophenone substituted with an alkyl group, an alkoxy group, a halogen atom, etc. Amine compounds.
就獲取的容易性、透明性、減小聚醯亞胺的熱膨脹係數的觀點而言,R13例如較佳為選自下述結構式(20)~結構式(23)所表示的四個結構中的一種以上。 From the viewpoints of easiness of acquisition, transparency, and reduction of the thermal expansion coefficient of polyimide, R 13 is preferably selected from, for example, four structures represented by the following structural formulas (20) to (23) more than one of them.
本發明中,帶導電層膜的樹脂膜中所使用的聚醯亞胺可在不妨礙本發明的效果的範圍內包含其他結構單元。作為其他結 構單元,可列舉作為聚醯胺酸的脫水閉環體的聚醯亞胺、作為聚羥基醯胺的脫水閉環體的聚苯并噁唑等。作為其他結構單元中所使用的酸二酐,可列舉所述芳香族酸二酐或脂肪族酸二酐。 In the present invention, the polyimide used for the resin film with a conductive layer film may contain other structural units within a range that does not inhibit the effects of the present invention. as other knots As a structural unit, polyimide which is a dehydration ring-closed body of polyamide acid, polybenzoxazole which is a dehydration ring-closed body of polyhydroxyamide, etc. are mentioned. As an acid dianhydride used for another structural unit, the said aromatic acid dianhydride or aliphatic acid dianhydride is mentioned.
另外,本發明中,帶導電層膜的樹脂膜中所使用的聚醯亞胺較佳為在構成該聚醯亞胺的酸二酐殘基及二胺殘基中的至少一者中,含有下述通式(9)所表示的重複結構。 Moreover, in this invention, it is preferable that the polyimide used in the resin film with a conductive layer film contains at least one of the acid dianhydride residue and the diamine residue constituting the polyimide. A repeating structure represented by the following general formula (9).
通式(9)中,R23及R24分別獨立地表示碳數1~20的一價有機基。m為3~200的整數。 In the general formula (9), R 23 and R 24 each independently represent a monovalent organic group having 1 to 20 carbon atoms. m is an integer from 3 to 200.
藉由聚醯亞胺在酸二酐殘基及二胺殘基中的至少一者中包含通式(9)所表示的結構,當為了進行導電層形成等製程而在支撐基板上對該聚醯亞胺進行製膜時,聚醯亞胺樹脂膜的殘留應力降低。因此,聚醯亞胺的翹曲變小,可在導電層的加工中使尺寸精度提高。 Since the polyimide contains the structure represented by the general formula (9) in at least one of the acid dianhydride residue and the diamine residue, the polyimide is placed on the support substrate for processes such as conductive layer formation. The residual stress of the polyimide resin film is reduced when the film is formed from imide. Therefore, the warpage of the polyimide is reduced, and the dimensional accuracy can be improved in the processing of the conductive layer.
但是,帶導電層膜中具有在膜上產生靜電而產生由靜電放電(electro-static discharge,ESD)引起的斷線的問題。相對於此,包含通式(9)所表示的結構的聚醯亞胺的介電常數低,因此, 就具備包含此種聚醯亞胺的樹脂膜的帶導電層膜而言,在使用其的觸控面板等裝置中電荷難以蓄積,ESD耐性變高。因此,帶導電層膜的樹脂膜中所使用的聚醯亞胺如上所述般較佳為包含通式(9)所表示的重複結構。 However, the film with a conductive layer has a problem that static electricity is generated on the film and disconnection due to electrostatic discharge (ESD) occurs. On the other hand, since the dielectric constant of the polyimide containing the structure represented by the general formula (9) is low, A film with a conductive layer including a resin film containing such a polyimide is difficult to accumulate electric charges in devices such as a touch panel using the same, and ESD resistance becomes high. Therefore, it is preferable that the polyimide used for the resin film with a conductive layer film contains the repeating structure represented by General formula (9) as mentioned above.
作為由通式(9)中的R23及R24表示的碳數1~20的一價有機基,例如可列舉:碳數1~20的一價烴基、碳數1~20的一價胺基烷基、烷氧基、環氧基等。 Examples of the monovalent organic group having 1 to 20 carbon atoms represented by R 23 and R 24 in the general formula (9) include a monovalent hydrocarbon group having 1 to 20 carbon atoms, and a monovalent amine having 1 to 20 carbon atoms. Alkyl, alkoxy, epoxy, etc.
作為碳數1~20的一價烴基,可列舉:碳數1~20的烷基、碳數3~20的環烷基、碳數6~20的芳基等。作為碳數1~20的烷基,較佳為碳數1~10的烷基,具體而言可列舉:甲基、乙基、丙基、異丙基、丁基、異丁基、第三丁基、戊基、己基等。作為碳數3~20的環烷基,較佳為碳數3~10的環烷基,具體而言可列舉環戊基、環己基等。作為碳數6~20的芳基,較佳為碳數6~12的芳基,具體而言可列舉:苯基、甲苯基、萘基等。 Examples of the monovalent hydrocarbon group having 1 to 20 carbon atoms include an alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 20 carbon atoms, and an aryl group having 6 to 20 carbon atoms. The alkyl group having 1 to 20 carbon atoms is preferably an alkyl group having 1 to 10 carbon atoms, and specifically, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, tertiary Butyl, pentyl, hexyl, etc. The cycloalkyl group having 3 to 20 carbon atoms is preferably a cycloalkyl group having 3 to 10 carbon atoms, and specific examples thereof include a cyclopentyl group, a cyclohexyl group, and the like. The aryl group having 6 to 20 carbon atoms is preferably an aryl group having 6 to 12 carbon atoms, and specific examples thereof include a phenyl group, a tolyl group, and a naphthyl group.
作為碳數1~20的一價烷氧基,可列舉:甲氧基、乙氧基、丙氧基、異丙基氧基、丁氧基、苯氧基、丙烯基氧基及環己基氧基等。 Examples of the monovalent alkoxy group having 1 to 20 carbon atoms include a methoxy group, an ethoxy group, a propoxy group, an isopropyloxy group, a butoxy group, a phenoxy group, a propenyloxy group, and a cyclohexyloxy group. Base et al.
該些中,R23及R24較佳為碳數1~3的一價脂肪族烴基、或碳數6~10的芳香族基。其原因在於:所獲得的聚醯亞胺樹脂膜的耐熱性更高、殘留應力更低。此處,碳數1~3的一價脂肪族烴基尤佳為甲基。碳數6~10的芳香族基尤佳為苯基。 Among these, R 23 and R 24 are preferably a monovalent aliphatic hydrocarbon group having 1 to 3 carbon atoms or an aromatic group having 6 to 10 carbon atoms. The reason for this is that the obtained polyimide resin film has higher heat resistance and lower residual stress. Here, the monovalent aliphatic hydrocarbon group having 1 to 3 carbon atoms is particularly preferably a methyl group. The aromatic group having 6 to 10 carbon atoms is preferably a phenyl group.
通式(9)中的m較佳為10~200的整數,更佳為20~ 150的整數,進而佳為30~100的整數,尤佳為35~80的整數。在m為3以上的情況下,容易減小聚醯亞胺樹脂膜的殘留應力。在m為200以下的情況下,可抑制用以獲得聚醯亞胺的組成物即包含聚醯亞胺前驅物與溶媒的清漆的白濁。 m in the general formula (9) is preferably an integer of 10 to 200, more preferably 20 to 20 The integer of 150 is more preferably an integer of 30 to 100, and the integer of 35 to 80 is particularly preferred. When m is 3 or more, it becomes easy to reduce the residual stress of a polyimide resin film. When m is 200 or less, cloudiness of the varnish containing a polyimide precursor and a solvent which is a composition for obtaining polyimide can be suppressed.
包含通式(9)所表示的重複結構的酸二酐的具體例並無特別限定,可列舉:X22-168AS(信越化學公司製造,數量平均分子量1,000)、X22-168A(信越化學公司製造,數量平均分子量2,000)、X22-168B(信越化學公司製造,數量平均分子量3,200)、X22-168-P5-B(信越化學公司製造,數量平均分子量4,200)、DMS-Z21(蓋勒斯特(Gelest)公司製造,數量平均分子量600~800)等。 Specific examples of the acid dianhydride containing the repeating structure represented by the general formula (9) are not particularly limited, and examples thereof include X22-168AS (manufactured by Shin-Etsu Chemical Co., Ltd., number average molecular weight 1,000), X22-168A (manufactured by Shin-Etsu Chemical Co., Ltd., Number average molecular weight 2,000), X22-168B (manufactured by Shin-Etsu Chemical Co., Ltd., number average molecular weight 3,200), X22-168-P5-B (manufactured by Shin-Etsu Chemical Co., Ltd., number average molecular weight 4,200), DMS-Z21 (Gelest (Gelest) ) company, the number average molecular weight 600~800) and so on.
包含通式(9)所表示的重複結構的二胺的具體例並無特別限定,可列舉:兩末端胺基改質甲基苯基矽酮(信越化學公司製造;X22-1660B-3(數量平均分子量4,400)、X22-9409(數量平均分子量1,300))、兩末端胺基改質二甲基矽酮(信越化學公司製造;X22-161A(數量平均分子量1,600)、X22-161B(數量平均分子量3,000)、KF8012(數量平均分子量4,400),東麗道康寧(TORAY Dow Corning)公司製造;BY16-835U(數量平均分子量900),智索(Chisso)公司製造;塞拉普蘭(Silaplane)FM3311(數量平均分子量1000))等。 Specific examples of the diamine containing the repeating structure represented by the general formula (9) are not particularly limited, and examples include: both-terminal amino group-modified methylphenyl silicone (manufactured by Shin-Etsu Chemical Co., Ltd.; X22-1660B-3 (quantity). Average molecular weight 4,400), X22-9409 (number average molecular weight 1,300)), two-terminal amino group-modified dimethyl silicone (manufactured by Shin-Etsu Chemical Co., Ltd.; X22-161A (number average molecular weight 1,600), X22-161B (number average molecular weight) 3,000), KF8012 (number average molecular weight 4,400), manufactured by TORAY Dow Corning; BY16-835U (number average molecular weight 900), manufactured by Chisso Corporation; Silaplane FM3311 (number average molecular weight) Molecular weight 1000)) and so on.
另外,本發明中,帶導電層膜的樹脂膜中所使用的聚醯亞胺較佳為包含三胺骨架。藉由聚醯亞胺包含三胺骨架,可使該 聚醯亞胺的強韌性提高,從而可使後續步驟的產率提高。 Moreover, in this invention, it is preferable that the polyimide used for the resin film with a conductive layer film contains a triamine skeleton. By including the triamine backbone in the polyimide, the The toughness of the polyimide is improved, thereby enabling the yield of subsequent steps to be improved.
三胺化合物的具體例中,作為不具有脂肪族基者,可列舉:2,4,4'-三胺基二苯基醚(2,4,4'-triamino diphenyl ether,TAPE)、1,3,5-三(4-胺基苯氧基)苯(1,3,5-tris(4-aminophenoxy)benzene,TAPOB)、三(4-胺基苯基)胺、1,3,5-三(4-胺基苯基)苯、3,4,4'-三胺基二苯基醚等。另外,三胺化合物的具體例中,作為具有脂肪族基者,可列舉:三(2-胺基乙基)胺(tris(2-aminoethyl)amine,TAEA)、三(3-胺基丙基)胺等。該些中,尤其就耐熱性提高的觀點而言,較佳為使用2,4,4'-三胺基二苯基醚、1,3,5-三(4-胺基苯氧基)苯。 Among the specific examples of the triamine compound, those having no aliphatic group include 2,4,4'-triamino diphenyl ether (2,4,4'-triamino diphenyl ether, TAPE), 1,4'-triamino diphenyl ether (TAPE), 3,5-Tris(4-aminophenoxy)benzene (1,3,5-tris(4-aminophenoxy)benzene, TAPOB), Tris(4-aminophenyl)amine, 1,3,5- Tris(4-aminophenyl)benzene, 3,4,4'-triaminodiphenyl ether, etc. In addition, among specific examples of the triamine compound, those having an aliphatic group include tris(2-aminoethyl)amine (TAEA), tris(3-aminopropyl) ) amine, etc. Among these, it is preferable to use 2,4,4'-triaminodiphenyl ether and 1,3,5-tris(4-aminophenoxy)benzene from the viewpoint of heat resistance improvement. .
就使帶導電層膜的強韌性(進而觸控面板的強韌性)提高的觀點而言,本發明的帶導電層膜中所使用的樹脂膜的厚度較佳為1μm以上,更佳為2μm以上,進而佳為5μm以上。另一方面,就使帶導電層膜的透明性進一步提高的觀點而言,樹脂膜的厚度較佳為50μm以下,更佳為40μm以下,進而佳為30μm以下。 From the viewpoint of improving the toughness of the film with a conductive layer (and thus the toughness of the touch panel), the thickness of the resin film used for the film with a conductive layer of the present invention is preferably 1 μm or more, more preferably 2 μm or more , and more preferably 5 μm or more. On the other hand, from the viewpoint of further improving the transparency of the film with a conductive layer, the thickness of the resin film is preferably 50 μm or less, more preferably 40 μm or less, and still more preferably 30 μm or less.
就使觸控面板的畫質提高的觀點而言,本發明的帶導電層膜中所使用的樹脂膜的在波長450nm下的透射率較佳為85%以上。另外,以150℃~350℃進行了熱處理後的樹脂膜的在波長450nm下的透射率較佳為80%以上。 From the viewpoint of improving the image quality of the touch panel, the transmittance at a wavelength of 450 nm of the resin film used for the film with a conductive layer of the present invention is preferably 85% or more. Moreover, it is preferable that the transmittance|permeability in wavelength 450nm of the resin film after heat-processing at 150 degreeC - 350 degreeC is 80 % or more.
本發明的帶導電層膜中所使用的樹脂膜可使用在所述聚醯亞胺或其前驅物中視需要調配有機溶劑、界面活性劑、調平 劑、密接改良劑、黏度調整劑、抗氧化劑、無機顏料、有機顏料、染料等而成的樹脂組成物來形成。 The resin film used in the film with a conductive layer of the present invention can be used in the polyimide or its precursor, and an organic solvent, a surfactant, a leveling agent can be prepared as necessary. It is formed by a resin composition consisting of an agent, an adhesion improver, a viscosity modifier, an antioxidant, an inorganic pigment, an organic pigment, a dye, and the like.
獲得本發明的帶導電層膜中所使用的樹脂膜的方法之一為:使與所欲獲得的聚醯亞胺對應的前驅物即聚醯胺酸進行醯亞胺閉環。醯亞胺化的方法並無特別限定,可列舉熱醯亞胺化或化學醯亞胺化。其中,就聚醯亞胺樹脂膜的耐熱性、可見光區域中的透明性的觀點而言,較佳為熱醯亞胺化。 One of the methods of obtaining the resin film used for the film with a conductive layer of the present invention is to subject polyimide to ring-closure with polyimide, which is a precursor corresponding to the polyimide to be obtained. The method of imidization is not particularly limited, and thermal imidization or chemical imidization can be mentioned. Among them, thermal imidization is preferable from the viewpoint of the heat resistance of the polyimide resin film and the transparency in the visible light region.
聚醯胺酸、聚醯胺酸酯、聚醯胺酸矽烷基酯等聚醯亞胺前驅物可藉由二胺化合物與酸二酐或其衍生物的聚合反應來合成。作為酸二酐的衍生物,可列舉:酸二酐的四羧酸、該四羧酸的單酯、二酯、三酯或四酯、氯氧化物等。具體而言,作為酸二酐的衍生物,可列舉利用甲基、乙基、正丙基、異丙基、正丁基、第二丁基、第三丁基等進行酯化而成的結構。所述聚合反應的反應方法只要可製造目標聚醯亞胺前驅物則並無特別限制,可使用公知的反應方法。 Polyimide precursors such as polyamide, polyamide ester, polyamide silyl ester, etc. can be synthesized by the polymerization reaction of diamine compound and acid dianhydride or its derivatives. As a derivative of an acid dianhydride, the tetracarboxylic acid of an acid dianhydride, the monoester, diester, triester, or tetraester of this tetracarboxylic acid, oxychloride, etc. are mentioned. Specifically, examples of derivatives of acid dianhydrides include those obtained by esterification with methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, and the like. . The reaction method of the polymerization reaction is not particularly limited as long as the target polyimide precursor can be produced, and a known reaction method can be used.
作為所述聚合反應的具體的反應方法,可列舉如下方法等:將既定量的所有二胺成分及溶劑裝入反應器中,使二胺溶解後,裝入既定量的酸二酐成分,在室溫~80℃下攪拌0.5小時~30小時。 As a specific reaction method of the polymerization reaction, there may be mentioned a method in which a predetermined amount of all the diamine components and the solvent are put into a reactor, after dissolving the diamine, a predetermined amount of the acid dianhydride component is charged, and the Stir at room temperature to 80°C for 0.5 hours to 30 hours.
本發明中,帶導電層膜的樹脂膜中所使用的聚醯亞胺及聚醯亞胺前驅物為了將分子量調整為較佳的範圍,可藉由封端劑將兩末端封閉。作為與酸二酐反應的封端劑,可列舉單胺或一價 的醇等。另外,作為與二胺化合物反應的封端劑,可列舉:酸酐、單羧酸、單醯氯化合物、單活性酯化合物、二碳酸酯類、乙烯基醚類等。另外,藉由使封端劑在聚醯亞胺或聚醯亞胺前驅物的兩末端進行反應,可在該些的兩末端導入作為末端基的各種有機基。封端劑可使用公知的化合物。 In the present invention, both ends of the polyimide and the polyimide precursor used in the resin film with a conductive layer film may be blocked by a blocking agent in order to adjust the molecular weight to a suitable range. As the end-capping agent to be reacted with acid dianhydride, monoamine or monovalent alcohol etc. Moreover, as a blocking agent which reacts with a diamine compound, an acid anhydride, a monocarboxylic acid, a monochloride compound, a monoactive ester compound, a dicarbonate, vinyl ether, etc. are mentioned. In addition, by reacting an end-capping agent at both ends of the polyimide or polyimide precursor, various organic groups as end groups can be introduced at both ends of these. A known compound can be used as a blocking agent.
相對於酸二酐成分,酸酐基側的封端劑的導入比例較佳為0.1莫耳%~60莫耳%的範圍內,更佳為0.5莫耳%~50莫耳%的範圍內。另外,相對於二胺成分,胺基側的封端劑的導入比例較佳為0.1莫耳%~100莫耳%的範圍內,更佳為0.5莫耳%~70莫耳%的範圍內。亦可藉由使多個封端劑在聚醯亞胺或聚醯亞胺前驅物的兩末端進行反應而在該些的兩末端導入多個不同的末端基。 The introduction ratio of the end-capping agent on the acid anhydride group side is preferably in the range of 0.1 mol % to 60 mol %, more preferably in the range of 0.5 mol % to 50 mol %, relative to the acid dianhydride component. In addition, the introduction ratio of the blocking agent on the amine group side is preferably in the range of 0.1 mol % to 100 mol % relative to the diamine component, and more preferably in the range of 0.5 mol % to 70 mol %. It is also possible to introduce a plurality of different end groups at both ends of the polyimide or polyimide precursor by reacting a plurality of end capping agents at both ends of the polyimide or polyimide precursor.
導入至聚醯亞胺前驅物或聚醯亞胺的封端劑可藉由以下方法而容易地檢測到。例如,將導入有封端劑的聚合物溶解於酸性溶液中,分解為作為聚合物的構成單元的胺成分與酸酐成分。使用氣相層析法(gas chromatography,GS)或核磁共振(nuclear magnetic resonance,NMR)對該些進行測定,藉此可容易地檢測到封端劑。此外,將導入有封端劑的聚合物直接供至熱分解氣相層析法(pyrolysis gas chromatography,PGC)或紅外光譜、1H NMR光譜及13C NMR光譜等的測定,亦可容易地檢測到封端劑。 The capping agent introduced into the polyimide precursor or polyimide can be easily detected by the following method. For example, the polymer into which the terminal blocking agent has been introduced is dissolved in an acidic solution and decomposed into an amine component and an acid anhydride component which are structural units of the polymer. These are determined using gas chromatography (GS) or nuclear magnetic resonance (NMR), whereby the capping agent can be easily detected. In addition, the polymer into which the end-capping agent has been introduced is directly subjected to measurement by pyrolysis gas chromatography (PGC), infrared spectroscopy, 1 H NMR spectroscopy, and 13 C NMR spectroscopy, etc., and can also be easily detected. to the capping agent.
用以獲得包含聚醯亞胺的樹脂膜的組成物(以下稱為「聚醯亞胺樹脂組成物」)中除聚醯亞胺或聚醯亞胺前驅物以外, 亦可包含適當的成分。聚醯亞胺樹脂組成物中可包含的成分並無特別限定,可列舉:紫外線吸收劑、熱交聯劑、無機填料、界面活性劑、內部剝離劑、著色劑等。該些分別可使用公知的化合物。 In addition to the polyimide or polyimide precursor in the composition for obtaining the resin film containing polyimide (hereinafter referred to as "polyimide resin composition"), Appropriate ingredients may also be included. Components that can be included in the polyimide resin composition are not particularly limited, and examples thereof include ultraviolet absorbers, thermal crosslinking agents, inorganic fillers, surfactants, internal release agents, colorants, and the like. For each of these, known compounds can be used.
本發明中,例如所謂「碳數4~40的四價有機基」,是指碳數為4~40的四價有機基。關於對碳數作出了規定的其他基團,亦與此相同。 In the present invention, for example, the term "tetravalent organic group having 4 to 40 carbon atoms" means a tetravalent organic group having 4 to 40 carbon atoms. The same applies to other groups whose carbon numbers are specified.
(氣體阻隔層) (gas barrier layer)
如圖1中示出的氣體阻隔層2所例示,本發明實施形態的帶導電層膜具有氣體阻隔層。本發明中的所謂氣體阻隔層,是指形成於作為基板的樹脂膜上而具有防止樹脂膜與環境中的氣體直接接觸的功能的層。當在樹脂膜上形成含有導電性粒子的導電層時,會在氧的存在下對樹脂膜施加200℃以上的高溫。因此,若無氣體阻隔層,則樹脂膜上會產生由熱氧化引起的黃變,且帶導電層膜的色調因此而劣化。藉由在樹脂膜與導電層之間形成氣體阻隔層,可防止在氧環境下的加熱時樹脂膜與氧接觸。如此,可獲得無黃變而色調優異的帶導電層膜。
As exemplified by the
作為構成氣體阻隔層的材料,只要是在導電層形成時防止氧的透過的材料,則可為有機材料,亦可為無機材料,但就氧阻隔性的觀點而言,較佳為無機材料。作為該無機材料,可列舉:金屬氧化物、金屬氮化物、金屬氧氮化物及金屬碳氮化物。作為該些中所包含的金屬元素,例如可列舉:鋁(Al)、矽(Si)、鈦(Ti)、錫(Sn)、鋅(Zn)、鋯(Zr)、銦(In)、鈮(Nb)、鉬(Mo)、 鉭(Ta)、鈣(Ga)等。 The material constituting the gas barrier layer may be an organic material or an inorganic material as long as it prevents the permeation of oxygen when the conductive layer is formed, but from the viewpoint of oxygen barrier properties, an inorganic material is preferred. Examples of the inorganic material include metal oxides, metal nitrides, metal oxynitrides, and metal carbonitrides. Examples of metal elements contained in these include aluminum (Al), silicon (Si), titanium (Ti), tin (Sn), zinc (Zn), zirconium (Zr), indium (In), and niobium. (Nb), Molybdenum (Mo), Tantalum (Ta), calcium (Ga), etc.
尤其氣體阻隔層較佳為包含矽氧化物、矽氮化物、矽氧氮化物及矽碳氮化物中的至少一者。其原因在於:藉由將該些材料用於氣體阻隔層的形成,變得容易獲得均勻且緻密的氣體阻隔性的膜,氣體阻隔層的氧阻隔性進一步提高。 In particular, the gas barrier layer preferably includes at least one of silicon oxide, silicon nitride, silicon oxynitride and silicon carbonitride. The reason for this is that by using these materials for formation of the gas barrier layer, it becomes easy to obtain a uniform and dense film with gas barrier properties, and the oxygen barrier properties of the gas barrier layer are further improved.
另外,就氧阻隔性進一步提高的觀點而言,氣體阻隔層較佳為包含SiOxNy所表示的成分。x、y為滿足0<x≦1、0.55≦y≦1、0≦x/y≦1的值。 In addition, from the viewpoint of further improving the oxygen barrier properties, the gas barrier layer preferably contains a component represented by SiOxNy. x and y are values satisfying 0<x≦1, 0.55≦y≦1, and 0≦x/y≦1.
氣體阻隔層例如可藉由濺鍍法、真空蒸鍍法、離子鍍敷法、電漿化學氣相沈積(chemical vapor deposition,CVD)法等使材料自氣相中堆積而形成膜的氣相堆積法來製作。其中,就獲得更均勻且氧阻隔性高的膜而言,較佳為使用濺鍍法或電漿CVD法。 The gas barrier layer can be formed by, for example, sputtering, vacuum evaporation, ion plating, plasma chemical vapor deposition (chemical vapor deposition, CVD), etc., by depositing materials from a vapor phase to form a vapor deposition film. method to make. Among them, it is preferable to use a sputtering method or a plasma CVD method in order to obtain a more uniform film with high oxygen barrier properties.
氣體阻隔層的層數並無限制,可僅為一層,亦可為兩層以上的多層。作為氣體阻隔層為多層膜的情況下的例子,可列舉第一層包含SiN且第二層包含SiO的氣體阻隔層、或第一層包含SiON且第二層包含SiO的氣體阻隔層等。 The number of layers of the gas barrier layer is not limited, and it may be only one layer or a multi-layer of two or more layers. Examples of the case where the gas barrier layer is a multilayer film include a gas barrier layer in which the first layer contains SiN and the second layer contains SiO, or a gas barrier layer in which the first layer contains SiON and the second layer contains SiO.
本發明中,較佳為氣體阻隔層為積層兩層以上而成的無機膜,且該無機膜中與導電層相接的層由SiOz(z為滿足0.5≦z≦2的值)所表示的成分形成。其原因在於:導電層加工時(尤其在利用光微影的情況下的顯影時)的氣體阻隔層的耐化學品性提高,另外可獲得提高導電層的圖案加工性及尺寸精度、抑制殘渣等效果。 In the present invention, it is preferable that the gas barrier layer is an inorganic film formed by laminating two or more layers, and the layer in contact with the conductive layer in the inorganic film is represented by SiOz (z is a value satisfying 0.5≦z≦2). ingredient formation. The reason for this is that the chemical resistance of the gas barrier layer at the time of processing the conductive layer (in particular, at the time of development in the case of photolithography) is improved, and the pattern processability and dimensional accuracy of the conductive layer can be improved, and residue suppression, etc. can be improved. Effect.
就氧阻隔性提高的觀點而言,氣體阻隔層的合計厚度較佳為10nm以上,更佳為50nm以上。另一方面,就使帶導電層膜的耐彎曲性提高的觀點而言,氣體阻隔層的合計厚度較佳為1μm以下,更佳為200nm以下。 From the viewpoint of improving the oxygen barrier properties, the total thickness of the gas barrier layers is preferably 10 nm or more, and more preferably 50 nm or more. On the other hand, from the viewpoint of improving the bending resistance of the film with a conductive layer, the total thickness of the gas barrier layers is preferably 1 μm or less, and more preferably 200 nm or less.
(導電層) (conductive layer)
如圖1中示出的導電層3A所例示,本發明實施形態的帶導電層膜具有含有導電性粒子的導電層。導電層較佳為具有線寬為0.1μm~9μm的網眼結構。藉由導電層具有線寬為0.1μm~9μm的網眼結構,可使導電層的導電性及視認性提高。導電層的網眼結構的線寬更佳為0.5μm以上,進而佳為1μm以上。另一方面,導電層的網眼結構的線寬更佳為7μm以下,進而佳為6μm以下。
As illustrated in the
另外,導電層的膜厚較佳為0.1μm以上,更佳為0.2μm以上,進而佳為0.3μm以上。另一方面,導電層的膜厚較佳為5μm以下,更佳為3μm以下,進而佳為1μm以下。 In addition, the film thickness of the conductive layer is preferably 0.1 μm or more, more preferably 0.2 μm or more, and still more preferably 0.3 μm or more. On the other hand, the film thickness of the conductive layer is preferably 5 μm or less, more preferably 3 μm or less, and still more preferably 1 μm or less.
作為導電層中所包含的導電性粒子,例如可列舉:金(Au)、銀(Ag)、銅(Cu)、鎳(Ni)、錫(Sn)、鉍(Bi)、鉛(Pb)、鋅(Zn)、鈀(Pd)、鉑(Pt)、鋁(Al)、鎢(W)、鉬(Mo)等金屬粒子,及具有碳的金屬粒子。所謂具有碳的金屬粒子,例如為碳黑與金屬的複合體。作為該導電性粒子,亦可使用該些的兩種以上。其中,較佳為金、銀、銅、鎳、錫、鉍、鉛、鋅、鈀、鉑或鋁的金屬粒子,及具有碳的金屬粒子,更佳為銀粒子。 Examples of the conductive particles contained in the conductive layer include gold (Au), silver (Ag), copper (Cu), nickel (Ni), tin (Sn), bismuth (Bi), lead (Pb), Metal particles such as zinc (Zn), palladium (Pd), platinum (Pt), aluminum (Al), tungsten (W), and molybdenum (Mo), and metal particles having carbon. The metal particles having carbon are, for example, a composite of carbon black and metal. As this electroconductive particle, these 2 or more types can also be used. Among them, metal particles of gold, silver, copper, nickel, tin, bismuth, lead, zinc, palladium, platinum or aluminum, and metal particles having carbon are preferred, and silver particles are more preferred.
為了形成具有所期望的導電性的微細的導電圖案,導電 性粒子的一次粒徑較佳為10nm~200nm,更佳為10nm~60nm。此處,導電性粒子的一次粒徑是藉由以下方式而算出:藉由掃描式電子顯微鏡對導電層的剖面進行觀察,隨機選擇100個粒子,測定各粒子的一次粒徑,並取該些一次粒徑的算術平均值。再者,各粒子的一次粒子的粒徑是設為一次粒子中直徑最長部分與最短部分的算術平均值。 In order to form a fine conductive pattern with desired conductivity, the The primary particle size of the sexual particles is preferably 10 nm to 200 nm, more preferably 10 nm to 60 nm. Here, the primary particle diameter of the conductive particles is calculated by observing the cross section of the conductive layer with a scanning electron microscope, randomly selecting 100 particles, measuring the primary particle diameter of each particle, and taking these The arithmetic mean of the primary particle size. In addition, the particle diameter of the primary particle of each particle is the arithmetic mean value of the longest part and the shortest part of the diameter of the primary particles.
就使導電性提高的觀點而言,導電層中的導電性粒子的含量較佳為20質量%以上,更佳為50質量%以上,進而佳為65質量%以上。另一方面,就使圖案加工性提高的觀點而言,該導電性粒子的含量較佳為95質量%以下,更佳為90質量%以下。 From the viewpoint of improving conductivity, the content of the conductive particles in the conductive layer is preferably 20% by mass or more, more preferably 50% by mass or more, and still more preferably 65% by mass or more. On the other hand, from the viewpoint of improving pattern workability, the content of the electroconductive particles is preferably 95% by mass or less, more preferably 90% by mass or less.
另外,導電層較佳為含有0.1質量%~80質量%的有機化合物。藉由導電層含有0.1質量%以上的有機化合物,可對導電層賦予柔軟性,從而可使導電層的耐彎曲性進一步提高。導電層中的有機化合物的含量更佳為1質量%以上,進而佳為5質量%以上。另一方面,藉由導電層含有80質量%以下的有機化合物,可使導電性提高。導電層中的有機化合物的含量更佳為50質量%以下,進而佳為35質量%以下。 In addition, the conductive layer preferably contains an organic compound in an amount of 0.1% by mass to 80% by mass. When the conductive layer contains 0.1 mass % or more of the organic compound, flexibility can be imparted to the conductive layer, and the bending resistance of the conductive layer can be further improved. The content of the organic compound in the conductive layer is more preferably 1 mass % or more, still more preferably 5 mass % or more. On the other hand, when the conductive layer contains an organic compound in an amount of 80 mass % or less, the conductivity can be improved. The content of the organic compound in the conductive layer is more preferably 50 mass % or less, further preferably 35 mass % or less.
作為導電層中包含的有機化合物,較佳為鹼可溶性樹脂。作為鹼可溶性樹脂,較佳為具有羧基的(甲基)丙烯酸系共聚物。此處,所謂(甲基)丙烯酸系共聚物,是指(甲基)丙烯酸系單體與其他單體的共聚物。 The organic compound contained in the conductive layer is preferably an alkali-soluble resin. As an alkali-soluble resin, the (meth)acrylic-type copolymer which has a carboxyl group is preferable. Here, a (meth)acrylic-type copolymer means the copolymer of a (meth)acrylic-type monomer and another monomer.
作為(甲基)丙烯酸系單體,例如可列舉:(甲基)丙烯酸 甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸烯丙酯、(甲基)丙烯酸苄基酯、(甲基)丙烯酸丁氧基乙酯、丁氧基三乙二醇(甲基)丙烯酸酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸-2-乙基己酯、(甲基)丙烯酸甘油酯、(甲基)丙烯酸縮水甘油酯、十七氟癸基(甲基)丙烯酸酯、(甲基)丙烯酸-2-羥基乙酯、(甲基)丙烯酸異冰片酯、(甲基)丙烯酸-2-羥基丙酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸月桂基酯、2-甲氧基乙基(甲基)丙烯酸酯、甲氧基乙二醇(甲基)丙烯酸酯、甲氧基二乙二醇(甲基)丙烯酸酯、八氟戊基(甲基)丙烯酸酯、苯氧基乙基(甲基)丙烯酸酯、(甲基)丙烯酸硬脂基酯、三氟乙基(甲基)丙烯酸酯、(甲基)丙烯醯胺、(甲基)丙烯酸胺基乙酯、(甲基)丙烯酸苯基酯、1-萘基(甲基)丙烯酸酯、2-萘基(甲基)丙烯酸酯、硫代苯酚(甲基)丙烯酸酯、苄基硫醇(甲基)丙烯酸酯。 As a (meth)acrylic-type monomer, (meth)acrylic acid is mentioned, for example Methyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, n-butyl (meth)acrylate, second butyl (meth)acrylate, (meth)acrylate base) isobutyl acrylate, tert-butyl (meth)acrylate, n-pentyl (meth)acrylate, allyl (meth)acrylate, benzyl (meth)acrylate, butyl (meth)acrylate oxyethyl ester, butoxytriethylene glycol (meth)acrylate, cyclohexyl (meth)acrylate, dicyclopentyl (meth)acrylate, dicyclopentenyl (meth)acrylate, ( 2-ethylhexyl meth)acrylate, glycerol (meth)acrylate, glycidyl (meth)acrylate, heptadecafluorodecyl (meth)acrylate, 2-hydroxy (meth)acrylate Ethyl (meth)acrylate, isobornyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, isodecyl (meth)acrylate, isooctyl (meth)acrylate, lauryl (meth)acrylate , 2-Methoxyethyl (meth)acrylate, Methoxyethylene glycol (meth)acrylate, Methoxydiethylene glycol (meth)acrylate, Octafluoropentyl (methyl) Acrylates, phenoxyethyl (meth)acrylate, stearyl (meth)acrylate, trifluoroethyl (meth)acrylate, (meth)acrylamide, (meth)acrylate Ethyl ethyl ester, phenyl (meth)acrylate, 1-naphthyl (meth)acrylate, 2-naphthyl (meth)acrylate, thiophenol (meth)acrylate, benzyl mercaptan ( meth)acrylate.
作為其他單體,可列舉具有碳-碳雙鍵的化合物,例如可列舉:苯乙烯、對甲基苯乙烯、鄰甲基苯乙烯、間甲基苯乙烯、α-甲基苯乙烯等芳香族乙烯基化合物;(甲基)丙烯醯胺、N-羥甲基(甲基)丙烯醯胺、N-乙烯基吡咯啶酮等醯胺系不飽和化合物;(甲基)丙烯腈、烯丙基醇、乙酸乙烯酯、環己基乙烯基醚、正丙基乙烯基醚、異丙基乙烯基醚、正丁基乙烯基醚、異丁基乙烯基醚、 2-羥基乙基乙烯基醚、4-羥基丁基乙烯基醚。 Examples of other monomers include compounds having a carbon-carbon double bond, and examples thereof include aromatics such as styrene, p-methylstyrene, o-methylstyrene, m-methylstyrene, and α-methylstyrene. Vinyl compounds; amide-based unsaturated compounds such as (meth)acrylamide, N-methylol (meth)acrylamide, and N-vinylpyrrolidone; (meth)acrylonitrile, allyl Alcohol, vinyl acetate, cyclohexyl vinyl ether, n-propyl vinyl ether, isopropyl vinyl ether, n-butyl vinyl ether, isobutyl vinyl ether, 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether.
為了在鹼可溶性樹脂中導入賦予鹼可溶性的羧基,例如可列舉使(甲基)丙烯酸、衣康酸、丁烯酸、順丁烯二酸、反丁烯二酸、該些的酸酐等與所述(甲基)丙烯酸系單體共聚合的方法。 In order to introduce a carboxyl group that imparts alkali solubility into the alkali-soluble resin, for example, (meth)acrylic acid, itaconic acid, crotonic acid, maleic acid, fumaric acid, acid anhydrides of these, etc. The method for copolymerizing the (meth)acrylic monomers.
就增大硬化反應的速度的觀點而言,(甲基)丙烯酸系共聚物較佳為在側鏈或分子末端具有碳-碳雙鍵。作為具有碳-碳雙鍵的官能基,例如可列舉:乙烯基、烯丙基、(甲基)丙烯酸基等。 From the viewpoint of increasing the speed of the hardening reaction, the (meth)acrylic copolymer preferably has a carbon-carbon double bond in a side chain or a molecular terminal. As a functional group which has a carbon-carbon double bond, a vinyl group, an allyl group, a (meth)acrylic group etc. are mentioned, for example.
鹼可溶性樹脂的羧酸當量較佳為400g/mol~1,000g/mol。鹼可溶性樹脂的羧酸當量可藉由對酸價進行測定來算出。另外,鹼可溶性樹脂的雙鍵當量為150g/mol~10,000g/mol的情況因能夠以高水準兼顧硬度與耐龜裂性而較佳。鹼可溶性樹脂的雙鍵當量可藉由對碘價進行測定來算出。 The carboxylic acid equivalent of the alkali-soluble resin is preferably 400 g/mol to 1,000 g/mol. The carboxylic acid equivalent of the alkali-soluble resin can be calculated by measuring the acid value. In addition, it is preferable that the double bond equivalent of the alkali-soluble resin is 150 g/mol to 10,000 g/mol because both hardness and crack resistance can be achieved at a high level. The double bond equivalent of the alkali-soluble resin can be calculated by measuring the iodine value.
鹼可溶性樹脂的重量平均分子量(Mw)較佳為1,000~100,000。藉由將重量平均分子量設為所述範圍內,可獲得鹼可溶性樹脂的良好的塗佈特性,在導電層上形成圖案時的鹼可溶性樹脂在顯影液中的溶解性亦變良好。此處,鹼可溶性樹脂的重量平均分子量是指藉由凝膠滲透層析法(gel permeation chromatography,GPC)而測定的聚苯乙烯換算值。 The weight average molecular weight (Mw) of the alkali-soluble resin is preferably 1,000 to 100,000. By setting the weight average molecular weight to be within the above range, favorable coating properties of the alkali-soluble resin can be obtained, and the solubility of the alkali-soluble resin in a developing solution when patterning on the conductive layer is also improved. Here, the weight average molecular weight of the alkali-soluble resin means a polystyrene-equivalent value measured by gel permeation chromatography (GPC).
另外,導電層可含有有機錫化合物及金屬螯合化合物中的至少一者。藉由導電層含有有機錫化合物及金屬螯合化合物中的至少一者,可進一步改善導電層與氣體阻隔層的密接。尤其金屬螯合化合物與有機錫化合物相比,可在不造成環境負擔的情況 下獲得密接性提高效果,因此更佳。有機錫化合物及金屬螯合化合物可使用公知的化合物。 In addition, the conductive layer may contain at least one of an organic tin compound and a metal chelate compound. By containing at least one of an organic tin compound and a metal chelate compound in the conductive layer, the adhesion between the conductive layer and the gas barrier layer can be further improved. In particular, metal chelate compounds can be used without causing environmental burdens compared to organotin compounds. Since the adhesiveness improvement effect is obtained, it is more preferable. As the organotin compound and the metal chelate compound, known compounds can be used.
就使基板密接性進一步提高的觀點而言,導電層中的有機錫化合物及金屬螯合化合物的合計含量較佳為0.01質量%以上,更佳為0.05質量%以上,進而佳為0.1質量%以上。另一方面,就使導電層的導電性提高、形成更微細的圖案的觀點而言,該些有機錫化合物及金屬螯合化合物的合計含量較佳為10質量%以下,更佳為5質量%以下,進而佳為3質量%以下。 From the viewpoint of further improving the substrate adhesion, the total content of the organotin compound and the metal chelate compound in the conductive layer is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, and still more preferably 0.1% by mass or more . On the other hand, from the viewpoint of improving the conductivity of the conductive layer and forming a finer pattern, the total content of these organotin compounds and metal chelate compounds is preferably 10% by mass or less, more preferably 5% by mass Below, more preferably, it is 3 mass % or less.
導電層較佳為除此以外亦含有分散劑、光聚合起始劑、單體、光酸產生劑、熱酸產生劑、溶劑、增感劑、在可見光下具有吸收的顏料及染料中的至少一者、密接改良劑、界面活性劑、聚合抑制劑等。 The conductive layer preferably also contains at least a dispersant, a photopolymerization initiator, a monomer, a photoacid generator, a thermal acid generator, a solvent, a sensitizer, a pigment that absorbs visible light, and a dye in addition to this. One, an adhesion improver, a surfactant, a polymerization inhibitor, and the like.
另外,本發明中的導電層可使用導電性組成物來形成。作為該導電性組成物中包含的成分,例如可列舉:導電性粒子、鹼可溶性樹脂、有機錫化合物、金屬螯合化合物、分散劑、光聚合起始劑、單體、光酸產生劑、熱酸產生劑、溶劑、增感劑、在可見光下具有吸收的顏料及染料中的至少一者、密接改良劑、界面活性劑或聚合抑制劑等。 In addition, the conductive layer in the present invention can be formed using a conductive composition. Examples of components contained in the conductive composition include conductive particles, alkali-soluble resins, organotin compounds, metal chelate compounds, dispersants, photopolymerization initiators, monomers, photoacid generators, heat An acid generator, a solvent, a sensitizer, at least one of a pigment and a dye having absorption under visible light, an adhesion improver, a surfactant, a polymerization inhibitor, and the like.
導電性組成物所含有的導電性粒子較佳為在其粒子表面的至少一部分中具有被覆層。藉此,可使導電性粒子的表面活性降低,抑制導電性粒子彼此的反應及導電性粒子與有機成分的反應中的至少一者,從而使導電性粒子的分散性提高。進而,在 導電層的加工中使用光微影的情況下,亦可抑制曝光光的散射,以高精度對導電層進行圖案加工。另一方面,該導電性粒子表面的被覆層可藉由在氧的存在下以150℃~350℃左右的高溫進行加熱而被容易地去除。其結果,導電性組成物中的導電性粒子可顯現出導電層的充分的導電性。 It is preferable that the electroconductive particle contained in an electroconductive composition has a coating layer in at least a part of the particle|grain surface. Thereby, the surface activity of electroconductive particle can be reduced, and at least one of the reaction of electroconductive particle and the reaction of electroconductive particle and an organic component can be suppressed, and the dispersibility of electroconductive particle can be improved. Furthermore, in When photolithography is used for the processing of the conductive layer, scattering of exposure light can be suppressed, and the conductive layer can be patterned with high precision. On the other hand, the coating layer on the surface of the electroconductive particle can be easily removed by heating at a high temperature of about 150°C to 350°C in the presence of oxygen. As a result, the conductive particles in the conductive composition can express sufficient conductivity of the conductive layer.
導電性粒子表面的被覆層較佳為包含碳及碳化合物中的至少一者。藉由該被覆層包含碳及碳化合物中的至少一者,可使導電性組成物中的導電性粒子的分散性進一步提高。 It is preferable that the coating layer on the surface of the electroconductive particle contains at least one of carbon and a carbon compound. When the coating layer contains at least one of carbon and a carbon compound, the dispersibility of the conductive particles in the conductive composition can be further improved.
作為在導電性粒子表面形成包含碳及碳化合物中的至少一者的被覆層的方法,例如可列舉藉由熱電漿(thermal plasma)法使甲烷氣體等具有碳的反應性氣體與導電性粒子接觸的方法(日本專利特開2007-138287號公報中記載的方法)等。 As a method of forming a coating layer containing at least one of carbon and a carbon compound on the surface of the conductive particles, for example, by a thermal plasma method, a reactive gas having carbon such as methane gas can be brought into contact with the conductive particles. method (the method described in Japanese Patent Laid-Open No. 2007-138287) and the like.
(絕緣層) (Insulation)
本發明實施形態的帶導電層膜較佳為在導電層上具有由鹼可溶性樹脂形成的絕緣層。本發明中的所謂鹼可溶性,是指相對於0.045質量%的氫氧化鉀水溶液(100g)而在25℃下溶解0.1g以上。由鹼可溶性樹脂形成的絕緣層可藉由光微影進行圖案加工,藉此可形成用於導電層的導通的開口部,因此較佳。 The film with a conductive layer according to the embodiment of the present invention preferably has an insulating layer formed of an alkali-soluble resin on the conductive layer. The so-called alkali solubility in the present invention means that 0.1 g or more is dissolved at 25° C. with respect to a 0.045 mass % potassium hydroxide aqueous solution (100 g). It is preferable that the insulating layer formed of the alkali-soluble resin can be patterned by photolithography, whereby openings for conduction of the conductive layer can be formed.
另外,本發明實施形態的帶導電層膜較佳為在導電層上具有由包含所述(甲基)丙烯酸系共聚物的鹼可溶性樹脂形成的絕緣層。其原因在於:藉由鹼可溶性樹脂中的(甲基)丙烯酸系共聚物,絕緣層的柔軟性提高。 Further, the film with a conductive layer according to the embodiment of the present invention preferably has an insulating layer formed of an alkali-soluble resin containing the (meth)acrylic copolymer on the conductive layer. The reason for this is that the flexibility of the insulating layer is improved by the (meth)acrylic copolymer in the alkali-soluble resin.
進而,本發明實施形態的帶導電層膜較佳為在導電層上具有由包含卡多系樹脂的鹼可溶性樹脂形成的絕緣層,所述卡多系樹脂具有兩個以上的下述結構式(10)所表示的結構。其原因在於:卡多系樹脂可提高絕緣層的疏水性,藉此可使絕緣層的絕緣性提高。 Furthermore, the film with a conductive layer according to the embodiment of the present invention preferably has, on the conductive layer, an insulating layer formed of an alkali-soluble resin containing a cardo-based resin having two or more of the following structural formulas ( 10) The structure represented. The reason for this is that the cardo-based resin can improve the hydrophobicity of the insulating layer, thereby improving the insulating properties of the insulating layer.
卡多系樹脂例如可藉由使環氧化合物與含有自由基聚合性基的有機酸的反應物進而與酸二酐反應來獲得。作為環氧化合物與含有自由基聚合性基的有機酸的反應、及環氧化合物與酸二酐的反應中使用的觸媒,例如可列舉:銨系觸媒、胺系觸媒、磷系觸媒、鉻系觸媒等。作為銨系觸媒,例如可列舉四丁基乙酸銨等。作為胺系觸媒,例如可列舉2,4,6-三(二甲基胺基甲基)苯酚或二甲基苄基胺等。作為磷系觸媒,例如可列舉三苯基膦等。作為鉻系觸媒,例如可列舉:乙醯丙酮鉻、氯化鉻等。另外,作為環氧化合物,例如可列舉以下化合物。 Cardo-type resin can be obtained, for example, by reacting the reactant of an epoxy compound and a radically polymerizable group-containing organic acid with an acid dianhydride. Examples of catalysts used for the reaction between an epoxy compound and a radically polymerizable group-containing organic acid and for the reaction between an epoxy compound and an acid dianhydride include ammonium-based catalysts, amine-based catalysts, and phosphorus-based catalysts. media, chromium catalysts, etc. As an ammonium catalyst, tetrabutylammonium acetate etc. are mentioned, for example. As an amine catalyst, 2,4,6- tris (dimethylaminomethyl) phenol, dimethylbenzylamine, etc. are mentioned, for example. As a phosphorus-type catalyst, triphenylphosphine etc. are mentioned, for example. Examples of the chromium-based catalyst include chromium acetylacetonate, chromium chloride, and the like. Moreover, as an epoxy compound, the following compounds are mentioned, for example.
作為含有自由基聚合性基的有機酸,例如可列舉:(甲基)丙烯酸、琥珀酸單(2-(甲基)丙烯醯基氧基乙基)酯、鄰苯二甲酸單(2-(甲基)丙烯醯基氧基乙基)酯、四氫鄰苯二甲酸單(2-(甲基)丙烯醯基氧基乙基)酯、對羥基苯乙烯等。 Examples of the radically polymerizable group-containing organic acid include (meth)acrylic acid, mono(2-(meth)acryloyloxyethyl) succinate, mono(2-(2-() phthalate) Meth)acryloyloxyethyl) ester, mono(2-(meth)acryloyloxyethyl) tetrahydrophthalate, p-hydroxystyrene and the like.
作為酸二酐,就硬化膜的耐化學品性提高的觀點而言,較佳為均苯四甲酸二酐、3,3',4,4'-聯苯四羧酸二酐、2,3,3',4-聯苯四羧酸二酐、2,2',3,3'-聯苯四羧酸二酐等。另外,亦可以調整酸二酐的分子量為目的而使用將酸二酐的一部分取代為酸酐者。 As the acid dianhydride, from the viewpoint of improving the chemical resistance of the cured film, pyromellitic dianhydride, 3,3',4,4'-biphenyltetracarboxylic dianhydride, 2,3 ,3',4-biphenyltetracarboxylic dianhydride, 2,2',3,3'-biphenyltetracarboxylic dianhydride, etc. In addition, for the purpose of adjusting the molecular weight of the acid dianhydride, a part of the acid dianhydride may be substituted with the acid anhydride.
另外,作為具有兩個以上的結構式(10)所表示的結構的卡多系樹脂,可較佳地使用市售品。作為該卡多系樹脂的市售品,例如可列舉:「WR-301(商品名)」(艾迪科(ADEKA)公司製造)、「V-259ME(商品名)」(新日鐵住金化學公司製造)、「奧古索(OGSOL)CR-TR1(商品名)」、「奧古索(OGSOL)CR-TR2 (商品名)」、「奧古索(OGSOL)CR-TR3(商品名)」、「奧古索(OGSOL)CR-TR4(商品名)」、「奧古索(OGSOL)CR-TR5(商品名)」、「奧古索(OGSOL)CR-TR6(商品名)」(以上為大阪氣體化學(Osaka Gas Chemical)公司製造)等。 Moreover, as a cardo-type resin which has a structure represented by two or more structural formula (10), a commercial item can be used suitably. Examples of commercially available products of this cardo-based resin include "WR-301 (trade name)" (manufactured by ADEKA), "V-259ME (trade name)" (Nippon Steel & Sumitomo Metal Chemical Co., Ltd.) Company), "OGSOL (OGSOL) CR-TR1 (trade name)", "OGSOL (OGSOL) CR-TR2 (trade name)", "OGSOL (OGSOL) CR-TR3 (trade name)", "OGSOL (OGSOL) CR-TR4 (trade name)", "OGSOL (OGSOL) CR-TR5 (trade name)" Name)", "OGSOL (OGSOL) CR-TR6 (trade name)" (the above are manufactured by Osaka Gas Chemical Co., Ltd.), etc.
就使塗佈特性提高的觀點而言,(甲基)丙烯酸系共聚物及卡多系樹脂的重量平均分子量分別較佳為2,000以上。另外,就使絕緣層的圖案形成時的絕緣層在顯影液中的溶解性提高的觀點而言,該些的重量平均分子量分別較佳為200,000以下。此處,重量平均分子量是指藉由GPC而測定的聚苯乙烯換算值。 From the viewpoint of improving coating properties, the weight average molecular weights of the (meth)acrylic-based copolymer and the cardo-based resin are preferably 2,000 or more, respectively. In addition, from the viewpoint of improving the solubility of the insulating layer in the developing solution at the time of patterning the insulating layer, the weight average molecular weights of these are preferably 200,000 or less, respectively. Here, the weight average molecular weight means a polystyrene conversion value measured by GPC.
另外,在絕緣層含有(甲基)丙烯酸系共聚物及卡多系樹脂兩者的情況下,就抑制層分離而形成均勻的硬化膜的觀點而言,(甲基)丙烯酸系共聚物的重量平均分子量(Mw(A1))與卡多系樹脂的重量平均分子量(Mw(A2))的比(Mw(A2)/Mw(A1))較佳為0.14以上。另一方面,就抑制層分離而形成均勻的硬化膜的觀點而言,該比(Mw(A2)/Mw(A1))較佳為1.5以下、更佳為1.0以下。 Moreover, when an insulating layer contains both a (meth)acrylic-type copolymer and a cardo-type resin, from the viewpoint of suppressing layer separation and forming a uniform cured film, the weight of the (meth)acrylic-type copolymer The ratio (Mw(A2)/Mw(A1)) of the average molecular weight (Mw(A1)) to the weight average molecular weight (Mw(A2)) of the cardo-based resin is preferably 0.14 or more. On the other hand, from the viewpoint of suppressing layer separation and forming a uniform cured film, the ratio (Mw(A2)/Mw(A1)) is preferably 1.5 or less, more preferably 1.0 or less.
本發明中的絕緣層可使用包含鹼可溶性樹脂的絕緣性組成物來形成。該絕緣性組成物中所包含的鹼可溶性樹脂的含量可根據所期望的膜厚或用途來任意選擇,但一般設為相對於固體成分的100質量份而為10質量份以上、70質量份以下。 The insulating layer in the present invention can be formed using an insulating composition containing an alkali-soluble resin. The content of the alkali-soluble resin contained in the insulating composition can be arbitrarily selected according to the desired film thickness and application, but is generally 10 parts by mass or more and 70 parts by mass or less with respect to 100 parts by mass of solid content. .
所述絕緣性組成物可含有受阻胺系光穩定劑。藉由所述絕緣性組成物含有受阻胺系光穩定劑,可進一步減少絕緣層的著 色,並且可使絕緣層的耐候性提高。 The insulating composition may contain a hindered amine light stabilizer. By containing the hindered amine light stabilizer in the insulating composition, the damage of the insulating layer can be further reduced. color, and the weather resistance of the insulating layer can be improved.
所述絕緣性組成物亦可進一步視需要而含有多官能單體、硬化劑、紫外線吸收劑、聚合抑制劑、密接改良劑、溶劑、界面活性劑、溶解抑制劑、穩定劑、消泡劑等添加劑。 The insulating composition may further contain a polyfunctional monomer, a curing agent, an ultraviolet absorber, a polymerization inhibitor, an adhesion improver, a solvent, a surfactant, a dissolution inhibitor, a stabilizer, an antifoaming agent, etc., if necessary. additive.
<觸控面板> <Touch Panel>
如圖2、圖3中示出的觸控面板10所例示,本發明實施形態的觸控面板具有本發明的帶導電層膜。本發明中,帶導電層膜的導電層為觸控面板的配線層(例如圖2、圖3中所示的第一配線層3)。如圖2、圖3所例示,本發明的觸控面板在氣體阻隔層上的配線層(第一配線層)上具有絕緣層(第一絕緣層),且在該絕緣層上具有第二配線層。本發明的觸控面板亦可進而在所述第二配線層的與第一絕緣層相接之面的相反側(即上表面側)具有第二絕緣層。本發明的觸控面板藉由如此般具有第二絕緣層,可抑制大氣中的水分到達第二配線層。其結果,可使觸控面板的可靠性進一步提高。
As illustrated in the
本發明的觸控面板中,第一絕緣層及第二絕緣層可分別包含相同的材料,亦可包含不同的材料。另外,第一絕緣層及第二絕緣層的膜厚就使絕緣性進一步提高的觀點而言,較佳為0.1μm以上,更佳為0.5μm以上。另一方面,第一絕緣層及第二絕緣層的膜厚就使該些的透明性進一步提高的觀點而言,較佳為10μm以下,更佳為3μm以下。 In the touch panel of the present invention, the first insulating layer and the second insulating layer may respectively include the same material, or may include different materials. In addition, the film thicknesses of the first insulating layer and the second insulating layer are preferably 0.1 μm or more, and more preferably 0.5 μm or more, from the viewpoint of further improving the insulating properties. On the other hand, the film thickness of the first insulating layer and the second insulating layer is preferably 10 μm or less, more preferably 3 μm or less, from the viewpoint of further improving the transparency of these.
適用於此種觸控面板的帶導電層膜(即本發明實施形態 的帶導電層膜)的厚度較佳為1μm~40μm。藉由將帶導電層膜的厚度設為該範圍內的厚度,可抑制帶導電層膜的製造步驟中的破裂或翹曲等不良情況,從而可使帶導電層膜的良率(進而觸控面板的良率)提高。另外,將本發明的觸控面板用作可撓性觸控面板時的相對於彎折的形狀追隨性顯著提高。本發明中,觸控面板的厚度更佳為3μm以上,進而佳為5μm以上。另一方面,觸控面板的厚度更佳為30μm以下,進而佳為25μm以下。 Films with conductive layers suitable for such touch panels (ie, embodiments of the present invention) The thickness of the film with a conductive layer) is preferably 1 μm to 40 μm. By setting the thickness of the film with a conductive layer to a thickness within this range, defects such as cracks and warpage in the production process of the film with a conductive layer can be suppressed, so that the yield of the film with a conductive layer (and thus the touch control) can be improved. panel yield). In addition, when the touch panel of the present invention is used as a flexible touch panel, the shape followability to bending is remarkably improved. In the present invention, the thickness of the touch panel is more preferably 3 μm or more, and more preferably 5 μm or more. On the other hand, the thickness of the touch panel is more preferably 30 μm or less, and still more preferably 25 μm or less.
關於本發明實施形態的帶導電層膜,由國際照明委員會1976規定的L*a*b*表色系中的b*的值較佳為-5~5。藉由將b*的值設為該範圍內的值,不需要進行帶導電層膜及使用其的觸控面板的過度的色度調整,其結果,可使觸控面板的視認性進一步提高。本發明中,b*的值更佳為-4~4,進而佳為-3~3。 Regarding the film with a conductive layer according to the embodiment of the present invention, the value of b* in the L*a*b* colorimetric system defined by the International Commission on Illumination in 1976 is preferably -5 to 5. By setting the value of b* to a value within this range, excessive chromaticity adjustment of the film with a conductive layer and the touch panel using the same becomes unnecessary, and as a result, the visibility of the touch panel can be further improved. In the present invention, the value of b* is more preferably -4 to 4, further preferably -3 to 3.
<包括帶導電層膜的觸控面板的製造方法> <Manufacturing method of touch panel including film with conductive layer>
本發明實施形態的包括帶導電層膜的觸控面板的製造方法使用了該帶導電層膜的製造方法。該帶導電層膜的製造方法至少包括樹脂膜形成步驟、氣體阻隔層形成步驟、導電層形成步驟、以及剝離步驟。樹脂膜形成步驟是在支撐基板上形成包含聚醯亞胺的樹脂膜的步驟。氣體阻隔層形成步驟是在該樹脂膜上形成氣體阻隔層的步驟。導電層形成步驟是在該氣體阻隔層上形成導電層的步驟。剝離步驟是自該支撐基板將形成了所述氣體阻隔層及導電層等之後的樹脂膜剝離的步驟。本發明中,觸控面板的製造方法包括配線層形成步驟來作為帶導電層膜的製造方法中的導電層 形成步驟。配線層形成步驟是在所述氣體阻隔層上形成配線層來作為導電層的步驟。 The manufacturing method of the touch panel which consists of the film with a conductive layer which concerns on embodiment of this invention uses this manufacturing method of the film with a conductive layer. The method for producing a film with a conductive layer includes at least a resin film forming step, a gas barrier layer forming step, a conductive layer forming step, and a peeling step. The resin film forming step is a step of forming a resin film containing polyimide on the support substrate. The gas barrier layer forming step is a step of forming a gas barrier layer on the resin film. The conductive layer forming step is a step of forming a conductive layer on the gas barrier layer. The peeling step is a step of peeling off the resin film after forming the gas barrier layer, the conductive layer, and the like from the support substrate. In the present invention, the manufacturing method of the touch panel includes a wiring layer forming step as the conductive layer in the manufacturing method of the film with a conductive layer forming steps. The wiring layer forming step is a step of forming a wiring layer as a conductive layer on the gas barrier layer.
圖4是表示本發明實施形態的包括帶導電層膜的觸控面板的製造方法的一例的步驟圖。本實施形態的觸控面板的製造方法中,依次進行樹脂膜形成步驟、氣體阻隔層形成步驟、第一配線層形成步驟、第一絕緣層形成步驟、第二配線層形成步驟、第二絕緣層形成步驟、以及剝離步驟。 4 is a process diagram showing an example of a method of manufacturing a touch panel with a conductive layer film according to an embodiment of the present invention. In the manufacturing method of the touch panel of the present embodiment, the resin film forming step, the gas barrier layer forming step, the first wiring layer forming step, the first insulating layer forming step, the second wiring layer forming step, and the second insulating layer are sequentially performed. forming step, and peeling step.
詳細而言,首先,在樹脂膜形成步驟中,如圖4的狀態S1所示,在支撐基板7上形成包含所述聚醯亞胺的樹脂膜1。接著,在氣體阻隔層形成步驟中,如圖4的狀態S2所示,在該樹脂膜1上形成氣體阻隔層2。接著,在第一配線層形成步驟中,如圖4的狀態S3所示,在該氣體阻隔層2上形成第一配線層3。接著,在第一絕緣層形成步驟中,如圖4的狀態S4所示,在氣體阻隔層2上以覆蓋該第一配線層3的方式形成第一絕緣層4。接著,在第二配線層形成步驟中,如圖4的狀態S5所示,在第一絕緣層4上(本實施形態中為氣體阻隔層2及第一絕緣層4上)形成第二配線層5。接著,在第二絕緣層形成步驟中,如圖4的狀態S6所示,在氣體阻隔層2上,以覆蓋該第二配線層5的方式形成第二絕緣層6。其後,在剝離步驟中,如圖4的狀態S7所示,對樹脂膜1與氣體阻隔層2的積層結構體在其切割端面8處進行切割。繼而,將該積層結構體的樹脂膜1自支撐基板7機械剝離。如此般獲得觸控面板10。以下,對所述各步驟進行詳細說明。
Specifically, first, in the resin film forming step, as shown in state S1 of FIG. 4 , the
(樹脂膜形成步驟) (resin film forming step)
如上所述,樹脂膜形成步驟是在支撐基板7上形成包含聚醯亞胺的樹脂膜1的步驟。該樹脂膜形成步驟較佳為包括:塗佈步驟,將所述聚醯亞胺樹脂組成物塗佈於支撐基板7上;預烘烤(prebake)步驟,對該支撐基板7上的聚醯亞胺樹脂組成物進行乾燥;以及固化步驟,將該乾燥後的聚醯亞胺樹脂組成物固化。
As described above, the resin film forming step is a step of forming the
作為支撐基板7,例如可列舉:矽晶圓、陶瓷基板、有機系基板等。作為陶瓷基板,例如可列舉:鈉玻璃、無鹼玻璃、硼矽酸玻璃、石英玻璃等玻璃基板,氧化鋁基板、氮化鋁基板、碳化矽基板等。作為有機系基板,例如可較佳地列舉:環氧基板、聚醚醯亞胺樹脂基板、聚醚酮樹脂基板、聚碸系樹脂基板、聚醯亞胺膜、聚酯膜等。
As the
作為將聚醯亞胺樹脂組成物塗佈於支撐基板7上的方法,例如可列舉:使用旋塗機、棒塗機、刮刀塗佈機、輥塗機、模塗機、壓延塗佈機(calender coater)、彎月面塗佈機(meniscus coater)進行的塗佈,網版印刷、噴霧塗佈、浸漬塗佈等。
As a method of applying the polyimide resin composition on the
作為預烘烤步驟及固化步驟中的加熱方法,例如可列舉藉由加熱板、熱風乾燥機(烘箱)、減壓乾燥、真空乾燥或紅外線照射進行的加熱等。 As a heating method in a prebaking process and a hardening process, heating by a hotplate, a hot air dryer (oven), reduced-pressure drying, vacuum drying, or infrared irradiation, etc. are mentioned, for example.
預烘烤步驟中的聚醯亞胺樹脂組成物的預烘烤的溫度及時間根據設為對象的聚醯亞胺樹脂組成物的組成、所乾燥的塗佈膜(聚醯亞胺樹脂組成物的塗佈膜)的膜厚來適當決定即可。 例如,在本發明中的預烘烤步驟中,較佳為以50℃~150℃的溫度範圍將塗佈膜加熱10秒~30分鐘。 The temperature and time of prebaking of the polyimide resin composition in the prebaking step depend on the composition of the target polyimide resin composition and the dried coating film (polyimide resin composition). The film thickness of the coating film) can be appropriately determined. For example, in the prebaking step in the present invention, the coating film is preferably heated in a temperature range of 50° C. to 150° C. for 10 seconds to 30 minutes.
固化步驟中的聚醯亞胺樹脂組成物的固化的環境、溫度及時間根據設為對象的聚醯亞胺樹脂組成物的組成、所固化的塗佈膜(聚醯亞胺樹脂組成物的塗佈膜)的膜厚來適當決定即可。就抑制由加熱引起的膜的黃變的觀點而言,該固化步驟中,較佳為在氧濃度為1000ppm以下的環境下,以300℃以上、500℃以下的溫度將支撐基板7上的聚醯亞胺樹脂組成物的塗佈膜加熱5分鐘~180分鐘,以形成樹脂膜1。
The curing environment, temperature, and time of the polyimide resin composition in the curing step depend on the composition of the target polyimide resin composition, and the cured coating film (coating of the polyimide resin composition). The film thickness of the cloth film) may be appropriately determined. From the viewpoint of suppressing the yellowing of the film due to heating, in this curing step, it is preferable to heat the polymer on the
(氣體阻隔層形成步驟) (gas barrier layer forming step)
如上所述,氣體阻隔層形成步驟是在樹脂膜1上形成氣體阻隔層2的步驟。作為該氣體阻隔層形成步驟中的氣體阻隔層2的形成方法,例如可列舉濺鍍法、真空蒸鍍法、離子鍍敷法、電漿CVD法等使材料自氣相中堆積而形成膜的氣相堆積法。其中,就獲得更均勻且氧阻隔性高的膜(氣體阻隔層2)而言,較佳為使用濺鍍法或電漿CVD法。
As described above, the gas barrier layer forming step is a step of forming the
本發明中可較佳地用於樹脂膜1中的聚醯亞胺樹脂的玻璃轉移溫度高,因此亦可提高形成氣體阻隔層2時的基板溫度(支撐基板7的溫度)。基板溫度越高,則氣體阻隔層2的結晶性越高,因此氣體阻隔性能越高。另一方面,若氣體阻隔層2的製膜溫度過高,則氣體阻隔層2的耐彎曲性降低。就該些觀點而言,氣體阻隔層2的製膜溫度的下限較佳為80℃以上,更佳為100℃以上。
另外,氣體阻隔層2的製膜溫度的上限較佳為400℃以下,更佳為350℃以下。
In the present invention, the polyimide resin preferably used in the
(第一配線層形成步驟) (First wiring layer forming step)
如上所述,第一配線層形成步驟是在氣體阻隔層2上形成第一配線層3的步驟。該第一配線層形成步驟較佳為包括:塗佈步驟,將所述導電性組成物塗佈於氣體阻隔層2上;預烘烤步驟,對該導電性組成物的塗佈膜進行乾燥;對該經乾燥的塗佈膜(預烘烤膜)進行曝光及顯影而形成網格圖案的步驟(曝光步驟及顯影步驟);以及固化步驟,將該形成了圖案的預烘烤膜固化。
As described above, the first wiring layer forming step is a step of forming the
尤其在第一配線層形成步驟中,較佳為使用含有在表面的至少一部分中具有被覆層的導電性粒子的導電性組成物來形成第一配線層3。其原因在於:在表面的至少一部分中具有被覆層的導電性粒子在曝光步驟中抑制曝光光的散射,藉此能夠以高精度對第一配線層3的配線進行圖案加工。
Especially in the 1st wiring layer formation process, it is preferable to form the
在第一配線層形成步驟中,作為將導電性組成物塗佈於氣體阻隔層2上的方法、及將導電性組成物的塗佈膜設為對象的預烘烤步驟及固化步驟中的乾燥方法,可列舉所述樹脂膜形成步驟的聚醯亞胺樹脂組成物中例示的方法。
In the first wiring layer forming step, as a method of applying the conductive composition on the
作為導電性組成物的塗佈膜的曝光步驟中使用的光源,例如較佳為水銀燈的j射線、i射線、h射線、g射線。作為導電性組成物的塗佈膜的顯影步驟中使用的顯影液,可使用公知的顯影液。作為該顯影液,例如可列舉氫氧化鈉、氫氧化鉀、四 甲基氫氧化銨(tetramethylammonium hydroxide,TMAH)等將鹼性物質溶解於水中而成的鹼性水溶液。該顯影液亦可為在上述中適當加入了乙醇、γ-丁內酯、二甲基甲醯胺、N-甲基-2-吡咯啶酮等水溶性有機溶劑而成者。另外,為了藉由該顯影步驟獲得導電性組成物的塗佈膜的更良好的導電性圖案,亦較佳為進而在該些鹼性顯影液中,以顯影液中的含量成為0.01質量%~1質量%的方式添加非離子系界面活性劑等界面活性劑。 As the light source used in the exposure step of the coating film of the conductive composition, for example, j-rays, i-rays, h-rays, and g-rays of a mercury lamp are preferable. As the developer used in the development step of the coating film of the conductive composition, a known developer can be used. As the developer, for example, sodium hydroxide, potassium hydroxide, tetrakis An alkaline aqueous solution obtained by dissolving an alkaline substance in water, such as tetramethylammonium hydroxide (TMAH). The developing solution may be a water-soluble organic solvent such as ethanol, γ-butyrolactone, dimethylformamide, and N-methyl-2-pyrrolidone added appropriately among the above. In addition, in order to obtain a better conductive pattern of the coating film of the conductive composition by this developing step, it is also preferable that the content in the developing solution be 0.01 mass %~ Surfactants such as nonionic surfactants are added in an amount of 1 mass %.
固化步驟中的導電性組成物的塗佈膜(形成圖案形狀的預烘烤膜)的固化的環境、溫度及時間根據導電性組成物的組成、所固化的塗佈膜(導電性組成物的塗佈膜)的膜厚來適當決定即可。在該固化步驟中,例如較佳為在空氣中以100℃~300℃的溫度範圍將導電性組成物的塗佈膜加熱5分鐘~120分鐘。尤其在第一配線層3含有在表面具有被覆層的導電性粒子的情況下,為了將該導電性粒子表面的被覆層切實地去除而顯現出充分的導電性,在該固化步驟中,較佳為在氧濃度為15%以上的環境下,以100℃以上、300℃以下的溫度對氣體阻隔層2上的導電性組成物的塗佈膜進行加熱,以形成第一配線層3。
The environment, temperature, and time for curing the coating film of the conductive composition in the curing step (pre-baked film forming a pattern) depend on the composition of the conductive composition, the cured coating film (the The film thickness of the coating film) may be appropriately determined. In this curing step, for example, it is preferable to heat the coating film of the conductive composition in the air at a temperature ranging from 100° C. to 300° C. for 5 minutes to 120 minutes. In particular, when the
尤其為了獲得黃變少且導電性優異的觸控面板10,在觸控面板10的製造方法中,較佳為包括:樹脂膜形成步驟,在氧濃度為1000ppm以下的環境下,以300℃以上、500℃以下的溫度對聚醯亞胺樹脂組成物進行加熱,以形成包含聚醯亞胺的樹脂膜1;以及配線層形成步驟,在氧濃度為15%以上的環境下,以100℃以
上、300℃以下的溫度對導電性組成物進行加熱,以形成配線層(例如第一配線層3)。
In particular, in order to obtain the
(第一絕緣層形成步驟) (First insulating layer forming step)
如上所述,第一絕緣層形成步驟是在氣體阻隔層2上以覆蓋第一配線層3的方式形成第一絕緣層4的步驟。該第一絕緣層形成步驟較佳為包括:塗佈步驟,將所述絕緣性組成物塗佈於第一配線層3上;預烘烤步驟,對該絕緣性組成物的塗佈膜進行乾燥;對該經乾燥的塗佈膜(預烘烤膜)進行曝光及顯影而形成圖案的步驟(曝光步驟、顯影步驟);以及固化步驟,將該形成了圖案的預烘烤膜(絕緣膜)固化。該第一絕緣層形成步驟中所包括的各步驟可與所述第一配線層形成步驟的情況同樣地進行。
As described above, the first insulating layer forming step is a step of forming the first insulating
(第二配線層形成步驟、第二絕緣層形成步驟) (Second wiring layer forming step, second insulating layer forming step)
如上所述,第二配線層形成步驟是在第一絕緣層4上形成第二配線層5的步驟。該第二配線層形成步驟中,第二配線層5可藉由與所述第一配線層3相同的方法來形成。如上所述,第二絕緣層形成步驟是以覆蓋第二配線層5的方式形成第二絕緣層6的步驟。該第二絕緣層形成步驟中,第二絕緣層6可藉由與所述第一絕緣層4相同的方法來形成。
As described above, the second wiring layer forming step is a step of forming the
觸控面板10的製造方法中,在第二配線層5上亦可不形成第二絕緣層6,但較佳為如上所述般形成第二絕緣層6。其原因在於:藉由形成第二絕緣層6,可抑制大氣中的水分到達第二配線層5,藉此可使觸控面板10的耐濕熱性提高。
In the manufacturing method of the
(剝離步驟) (peeling step)
如上所述,剝離步驟是自支撐基板7將樹脂膜1剝離的步驟。該剝離步驟中,作為自支撐基板7將包含聚醯亞胺的樹脂膜1剝離的方法,例如可列舉:自支撐基板7的背面對樹脂膜1照射雷射來進行剝離的方法;將取出觸控面板10之前的支撐基板7(以下適當稱為帶觸控面板的支撐基板)在保持為0℃~80℃的溶劑及精製水中的至少一者等中浸漬10秒~10小時來進行剝離的方法;自上表面對樹脂膜1進行切割,並自切割端面8進行機械剝離的方法等。其中,若考慮對觸控面板10的可靠性的影響,則較佳為自切割端面8進行機械剝離的方法。
As described above, the peeling step is a step of peeling off the
另外,所述剝離步驟可直接在帶觸控面板的支撐基板上進行,亦可在帶觸控面板的支撐基板上貼合保護膜或透明黏接層(光學透明膠(OCA:Optical Clear Adhesive))後進行。進而,就貼合精度的觀點而言,亦較佳為在經由OCA將帶觸控面板的支撐基板貼合於顯示器基板等構件上後,進行樹脂膜1自該帶觸控面板的支撐基板的剝離(即,觸控面板10的取出)。
In addition, the peeling step can be performed directly on the support substrate with a touch panel, or a protective film or a transparent adhesive layer (OCA: Optical Clear Adhesive) can also be attached to the support substrate with a touch panel. ) after that. Furthermore, from the viewpoint of lamination accuracy, after laminating the support substrate with a touch panel to a member such as a display substrate via OCA, it is also preferable to carry out the lamination of the
本發明實施形態的觸控面板藉由氣體阻隔層來抑制包含聚醯亞胺的樹脂膜在形成配線層時發生黃變,因此視認性良好。另外,形成配線層時的樹脂膜的尺寸變化藉由氣體阻隔層而得到抑制,因此可提供尺寸精度優異的觸控面板。本發明實施形態的觸控面板可較佳地用作智慧型手機(smartphone)或輸入板型終端等的顯示器用構件。 In the touch panel of the embodiment of the present invention, yellowing of the resin film containing polyimide is suppressed when the wiring layer is formed by the gas barrier layer, and therefore visibility is good. Moreover, since the dimensional change of the resin film at the time of forming a wiring layer is suppressed by a gas barrier layer, the touch panel excellent in dimensional accuracy can be provided. The touch panel of the embodiment of the present invention can be suitably used as a display member for a smartphone, a tablet terminal, or the like.
<帶導電層膜的製造方法> <Manufacturing method of film with conductive layer>
本發明實施形態的帶導電層膜的製造方法至少包括樹脂膜形成步驟、氣體阻隔層形成步驟、導電層形成步驟、以及剝離步驟。該些步驟中,如圖4的狀態S1、狀態S3、狀態S7所例示,樹脂膜形成步驟、氣體阻隔層形成步驟及剝離步驟與所述觸控面板的製造方法相同。導電層形成步驟是在氣體阻隔層上形成導電層的步驟。該導電層形成步驟與所述觸控面板的製造方法中的將第一配線層形成步驟的第一配線層替換為導電層後的步驟相同。本發明中,該導電層形成步驟較佳為使用含有在表面的至少一部分中具有被覆層的導電性粒子的導電性組成物來形成導電層的步驟。另外,該導電層形成步驟較佳為在氧濃度為15%以上的環境下,以100℃以上、300℃以下的溫度對氣體阻隔層上的導電性組成物進行加熱,以形成導電層的步驟。 The manufacturing method of the film with a conductive layer according to the embodiment of the present invention includes at least a resin film forming step, a gas barrier layer forming step, a conductive layer forming step, and a peeling step. Among these steps, as illustrated in state S1 , state S3 , and state S7 in FIG. 4 , the resin film forming step, the gas barrier layer forming step, and the peeling step are the same as the manufacturing method of the touch panel. The conductive layer forming step is a step of forming a conductive layer on the gas barrier layer. This conductive layer forming step is the same as the step after replacing the first wiring layer in the first wiring layer forming step with a conductive layer in the manufacturing method of the touch panel. In the present invention, the conductive layer forming step is preferably a step of forming a conductive layer using a conductive composition containing conductive particles having a coating layer on at least a part of the surface. In addition, the conductive layer forming step is preferably a step of heating the conductive composition on the gas barrier layer at a temperature of 100° C. or more and 300° C. or less in an environment with an oxygen concentration of 15% or more to form a conductive layer. .
另外,帶導電層膜的製造方法亦可包括在氣體阻隔層上以覆蓋導電層的方式形成絕緣層的絕緣層形成步驟。該絕緣層形成步驟例如可藉由與所述觸控面板的製造方法中的第一絕緣層形成步驟相同的手法來進行。藉由利用該絕緣層形成步驟而在導電層上形成絕緣層,可抑制大氣中的水分到達導電層,藉此可使帶導電層膜的耐濕熱性提高。 In addition, the manufacturing method of the film with a conductive layer may include an insulating layer forming step of forming an insulating layer on the gas barrier layer so as to cover the conductive layer. This insulating layer forming step can be performed by, for example, the same method as the first insulating layer forming step in the manufacturing method of the touch panel. By forming the insulating layer on the conductive layer by the insulating layer forming step, moisture in the atmosphere can be suppressed from reaching the conductive layer, thereby improving the heat-and-moisture resistance of the film with the conductive layer.
[實施例] [Example]
以下列舉實施例對本發明進行說明,但本發明並不受下述實施例限定。首先,對下述實施例及比較例中使用的材料、所 進行的測定及評價進行說明。 The present invention will be described below by way of examples, but the present invention is not limited to the following examples. First, the materials used in the following examples and comparative examples, all The measurement and evaluation performed will be described.
(酸二酐) (acid dianhydride)
下述實施例及比較例中,作為酸二酐,視需要而使用1,2,3,4-環丁烷四羧酸二酐(CBDA)、3,3',4,4'-聯苯四羧酸二酐(BPDA)、2,2-雙(4-(3,4-二羧基苯氧基)苯基)丙烷二酐(BSAA)、3,3',4,4'-二苯基醚四羧酸二酐(ODPA)、1,2,4,5-苯四羧酸二酐(PMDA)、信越化學公司製造的兩末端酸酐改質甲基苯基矽油(X22-168-P5-B)。 In the following Examples and Comparative Examples, as the acid dianhydride, 1,2,3,4-cyclobutanetetracarboxylic dianhydride (CBDA), 3,3',4,4'-biphenyl were used as needed Tetracarboxylic dianhydride (BPDA), 2,2-bis(4-(3,4-dicarboxyphenoxy)phenyl)propane dianhydride (BSAA), 3,3',4,4'-diphenyl Dimethyl ether tetracarboxylic dianhydride (ODPA), 1,2,4,5-benzenetetracarboxylic dianhydride (PMDA), two-terminal acid anhydride modified methylphenyl silicone oil (X22-168-P5) manufactured by Shin-Etsu Chemical Co., Ltd. -B).
(二胺化合物) (diamine compound)
下述實施例及比較例中,作為二胺化合物,視需要而使用反式-1,4-二胺基環己烷(CHDA)、2,2'-雙(三氟甲基)聯苯胺(TFMB)、2,2-雙[3-(3-胺基苯甲醯胺)-4-羥基苯基]六氟丙烷(HFHA)、雙(3-胺基苯基)碸(3,3'-DDS)、雙[4-(3-胺基苯氧基)苯基]碸(m-BAPS)、信越化學公司製造的兩末端胺改質甲基苯基矽油(X22-1660B-3)。 In the following Examples and Comparative Examples, as the diamine compound, trans-1,4-diaminocyclohexane (CHDA), 2,2'-bis(trifluoromethyl)benzidine ( TFMB), 2,2-bis[3-(3-aminobenzamide)-4-hydroxyphenyl]hexafluoropropane (HFHA), bis(3-aminophenyl) bis(3,3' -DDS), bis[4-(3-aminophenoxy)phenyl]sine (m-BAPS), both-terminal amine-modified methylphenyl silicone oil (X22-1660B-3) manufactured by Shin-Etsu Chemical Co., Ltd.
(溶劑) (solvent)
下述實施例及比較例中,作為溶劑,視需要而使用N-甲基-2-吡咯啶酮(NMP)、γ-丁內酯(GBL)、丙二醇單甲醚(PGMEA)、二丙二醇單甲醚(DPM)。 In the following Examples and Comparative Examples, as the solvent, N-methyl-2-pyrrolidone (NMP), γ-butyrolactone (GBL), propylene glycol monomethyl ether (PGMEA), and dipropylene glycol monomethyl ether were used as necessary. methyl ether (DPM).
(鹼可溶性樹脂) (alkali-soluble resin)
下述實施例及比較例中,視需要而使用鹼可溶性樹脂AR。鹼可溶性樹脂AR是相對於包含甲基丙烯酸/甲基丙烯酸甲酯/苯乙烯 =54/23/23(莫耳%)的共聚物的羧基,使0.4當量的甲基丙烯酸縮水甘油酯進行加成反應而得者。該鹼可溶性樹脂AR的重量平均分子量(Mw)為29,000。 In the following Examples and Comparative Examples, the alkali-soluble resin AR was used as needed. Alkali-soluble resin AR is relative to containing methacrylic acid/methyl methacrylate/styrene The carboxyl group of the copolymer of =54/23/23 (mol%) was obtained by subjecting 0.4 equivalent of glycidyl methacrylate to addition reaction. The weight average molecular weight (Mw) of the alkali-soluble resin AR was 29,000.
(導電性粒子) (conductive particles)
下述實施例及比較例中,作為導電性粒子,視需要而使用導電性粒子A-1、導電性粒子A-2。導電性粒子A-1設為表面碳被覆層的平均厚度為1nm、一次粒徑為40nm的銀粒子(日清工程(Nisshin Engineering)公司製造)。導電性粒子A-2設為一次粒徑為0.7μm的銀粒子(三井金屬礦業公司製造)。 In the following Examples and Comparative Examples, as the electroconductive particle, electroconductive particle A-1 and electroconductive particle A-2 were used as needed. The electroconductive particle A-1 was a silver particle (manufactured by Nisshin Engineering Co., Ltd.) having an average thickness of the surface carbon coating layer of 1 nm and a primary particle diameter of 40 nm. The electroconductive particle A-2 was made into silver particle (made by Mitsui Metal Mining Co., Ltd.) with a primary particle diameter of 0.7 μm.
(第一製作例:聚醯亞胺樹脂膜製膜用清漆的製作) (First production example: Production of varnish for film-forming polyimide resin film)
在第一製作例中,對下述實施例及比較例中適當使用的聚醯亞胺樹脂膜製膜用清漆(以下適當簡記為「清漆」)的製作例進行說明。 In the first production example, a production example of a polyimide resin film-forming varnish (hereinafter abbreviated as "varnish" as appropriate) suitably used in the following examples and comparative examples will be described.
(合成例1) (Synthesis Example 1)
在清漆的合成例1中,在乾燥氮氣流下,將ODPA(9.37g(30.2mmol))、TFMB(9.67g(30.2mmol))、以及NMP(100g)放入200mL的四口燒瓶中,在60℃下進行加熱攪拌。將該加熱攪拌進行8小時,其後,將該經加熱攪拌物冷卻至室溫,製成合成例1的清漆。可使用該合成例1的清漆來製作的聚醯亞胺的醯亞胺基濃度為23.5。 In Synthesis Example 1 of Varnish, ODPA (9.37 g (30.2 mmol)), TFMB (9.67 g (30.2 mmol)), and NMP (100 g) were placed in a 200 mL four-necked flask under a stream of dry nitrogen, and placed in a 200 mL four-necked flask at 60 Heating and stirring were carried out at °C. The heating and stirring were carried out for 8 hours, after which the heated stirring material was cooled to room temperature to prepare a varnish of Synthesis Example 1. The polyimide group concentration that can be produced using the varnish of Synthesis Example 1 was 23.5.
(合成例2) (Synthesis example 2)
在清漆的合成例2中,在乾燥氮氣流下,將CBDA(7.23g (36.9mmol))、TFMB(11.81g(36.9mmol))、以及NMP(100g)放入200mL的四口燒瓶中,在60℃下進行加熱攪拌。將該加熱攪拌進行8小時,其後,將該經加熱攪拌物冷卻至室溫,製成合成例2的清漆。可使用該合成例2的清漆來製作的聚醯亞胺的醯亞胺基濃度為29.2。 In Synthesis Example 2 of Varnish, under a stream of dry nitrogen, CBDA (7.23 g (36.9 mmol)), TFMB (11.81 g (36.9 mmol)), and NMP (100 g) were put into a 200 mL four-necked flask, and heated and stirred at 60°C. The heating and stirring were carried out for 8 hours, after which the heated stirring material was cooled to room temperature to prepare a varnish of Synthesis Example 2. The imide group concentration of the polyimide that can be produced using the varnish of Synthesis Example 2 was 29.2.
(合成例3) (Synthesis example 3)
在清漆的合成例3中,在乾燥氮氣流下,將ODPA(13.92g(44.8mmol))、CHDA(5.12g(44.8mmol))、以及NMP(100g)放入200mL的四口燒瓶中,在60℃下進行加熱攪拌。將該加熱攪拌進行8小時,其後,將該經加熱攪拌物冷卻至室溫,製成合成例3的清漆。可使用該合成例3的清漆來製作的聚醯亞胺的醯亞胺基濃度為35.8。 In Synthesis Example 3 of Varnish, ODPA (13.92 g (44.8 mmol)), CHDA (5.12 g (44.8 mmol)), and NMP (100 g) were put into a 200 mL four-necked flask under a stream of dry nitrogen, and placed in a 200 mL four-necked flask at 60 Heating and stirring were carried out at °C. The heating and stirring were carried out for 8 hours, after which the heated stirring material was cooled to room temperature to prepare a varnish of Synthesis Example 3. The polyimide group concentration that can be produced using the varnish of Synthesis Example 3 was 35.8.
(合成例4) (Synthesis example 4)
在清漆的合成例4中,在乾燥氮氣流下,將BPDA(11.70g(39.8mmol))、BSAA(2.30g(4.42mmol))、CHDA(5.04g(44.1mmol))、以及NMP(100g)放入200mL的四口燒瓶中,在60℃下進行加熱攪拌。將該加熱攪拌進行8小時,其後,將該經加熱攪拌物冷卻至室溫,製成合成例4的清漆。可使用該合成例4的清漆來製作的聚醯亞胺的醯亞胺基濃度為36.3。 In Synthesis Example 4 of Varnish, BPDA (11.70 g (39.8 mmol)), BSAA (2.30 g (4.42 mmol)), CHDA (5.04 g (44.1 mmol)), and NMP (100 g) were placed under a stream of dry nitrogen. put into a 200 mL four-necked flask, and heated and stirred at 60°C. The heating and stirring were performed for 8 hours, and thereafter, the heated stirring material was cooled to room temperature, and the varnish of Synthesis Example 4 was prepared. The polyimide group concentration that can be produced using the varnish of Synthesis Example 4 was 36.3.
(合成例5) (Synthesis Example 5)
在清漆的合成例5中,在乾燥氮氣流下,將CBDA(6.68g(34.1mmol))、TFMB(9.27g(28.9mmol))、HFHA(3.09g(5.11 mmol))、以及NMP(100g)放入200mL的四口燒瓶中,在60℃下進行加熱攪拌。將該加熱攪拌進行8小時,其後,將該經加熱攪拌物冷卻至室溫,製成合成例5的清漆。可使用該合成例5的清漆來製作的聚醯亞胺的醯亞胺基濃度為27.7。 In Synthesis Example 5 of Varnish, CBDA (6.68 g (34.1 mmol)), TFMB (9.27 g (28.9 mmol)), HFHA (3.09 g (5.11 mmol)) were mixed under a stream of dry nitrogen. mmol)) and NMP (100 g) were put into a 200 mL four-necked flask, and heated and stirred at 60°C. The heating and stirring were carried out for 8 hours, after which the heated stirring material was cooled to room temperature to prepare a varnish of Synthesis Example 5. The polyimide group concentration that can be produced using the varnish of Synthesis Example 5 was 27.7.
(合成例6) (Synthesis Example 6)
在清漆的合成例6中,在乾燥氮氣流下,將ODPA(8.75g(28.2mmol))、TFMB(8.93g(27.9mmol))、X22-1660B-3(1.36g(0.309mmol))、以及NMP(100g)放入200mL的四口燒瓶中,在60℃下進行加熱攪拌。將該加熱攪拌進行8小時,其後,將該經加熱攪拌物冷卻至室溫,製成合成例6的清漆。可使用該合成例6的清漆來製作的聚醯亞胺的醯亞胺基濃度為23.4。 In Synthesis Example 6 of Varnish, ODPA (8.75 g (28.2 mmol)), TFMB (8.93 g (27.9 mmol)), X22-1660B-3 (1.36 g (0.309 mmol)), and NMP were mixed under a stream of dry nitrogen. (100 g) was put into a 200 mL four-necked flask, and heated and stirred at 60°C. The heating and stirring were carried out for 8 hours, after which the heated stirring material was cooled to room temperature, and the varnish of Synthesis Example 6 was prepared. The imide group concentration of the polyimide that can be produced using the varnish of Synthesis Example 6 was 23.4.
(合成例7) (Synthesis Example 7)
在清漆的合成例7中,在乾燥氮氣流下,將ODPA(10.58g(34.1mmol))、3,3'-DDS(8.46g(34.1mmol))、以及NMP(100g)放入200mL的四口燒瓶中,在60℃下進行加熱攪拌。將該加熱攪拌進行8小時,其後,將該經加熱攪拌物冷卻至室溫,製成合成例7的清漆。可使用該合成例7的清漆來製作的聚醯亞胺的醯亞胺基濃度為26.8。 In Synthesis Example 7 of Varnish, under a stream of dry nitrogen, ODPA (10.58 g (34.1 mmol)), 3,3'-DDS (8.46 g (34.1 mmol)), and NMP (100 g) were placed in a 200 mL four-hole The flask was heated and stirred at 60°C. The heating and stirring were carried out for 8 hours, after which the heated stirring material was cooled to room temperature to prepare a varnish of Synthesis Example 7. The polyimide group concentration that can be produced using the varnish of Synthesis Example 7 was 26.8.
(合成例8) (Synthesis Example 8)
在清漆的合成例8中,在乾燥氮氣流下,將BPDA(13.72g(46.6mmol))、CHDA(5.32g(46.6mmol))、以及NMP(100g)放入200mL的四口燒瓶中,在60℃下進行加熱攪拌。將該加熱 攪拌進行8小時,其後,將該經加熱攪拌物冷卻至室溫,製成合成例8的清漆。可使用該合成例8的清漆來製作的聚醯亞胺的醯亞胺基濃度為37.7。 In Synthesis Example 8 of Varnish, BPDA (13.72 g (46.6 mmol)), CHDA (5.32 g (46.6 mmol)), and NMP (100 g) were placed in a 200 mL four-necked flask under a stream of dry nitrogen, and placed in a 200 mL four-necked flask at 60 Heating and stirring were carried out at °C. heat the After stirring for 8 hours, the heated stirring material was cooled to room temperature to prepare a varnish of Synthesis Example 8. The polyimide group concentration that can be produced using the varnish of Synthesis Example 8 was 37.7.
(合成例9) (Synthesis Example 9)
在清漆的合成例9中,在乾燥氮氣流下,將ODPA(7.95g(25.6mmol))、m-BAPS(11.09g(25.6mmol))、以及NMP(100g)放入200mL的四口燒瓶中,在60℃下進行加熱攪拌。將該加熱攪拌進行8小時,其後,將該經加熱攪拌物冷卻至室溫,製成合成例9的清漆。可使用該合成例9的清漆來製作的聚醯亞胺的醯亞胺基濃度為19.8。 In Synthesis Example 9 of Varnish, under dry nitrogen flow, put ODPA (7.95g (25.6mmol)), m-BAPS (11.09g (25.6mmol)) and NMP (100g) into a 200mL four-necked flask, Heating and stirring were performed at 60°C. The heating and stirring were carried out for 8 hours, after which the heated stirring material was cooled to room temperature to prepare a varnish of Synthesis Example 9. The polyimide group concentration that can be produced using the varnish of Synthesis Example 9 was 19.8.
(合成例10) (Synthesis Example 10)
在清漆的合成例10中,在乾燥氮氣流下,將ODPA(3.97g(12.8mmol))、PMDA(2.79g(12.8mmol))、TFMB(8.11g(25.3mmol))、X22-1660B-3(1.18g(0.282mmol))、以及NMP(100g)放入200mL的四口燒瓶中,在60℃下進行加熱攪拌。將該加熱攪拌進行8小時,其後,將該經加熱攪拌物冷卻至室溫,製成合成例10的清漆。可使用該合成例10的清漆來製作的聚醯亞胺的醯亞胺基濃度為25.4。 In Synthesis Example 10 of Varnish, ODPA (3.97 g (12.8 mmol)), PMDA (2.79 g (12.8 mmol)), TFMB (8.11 g (25.3 mmol)), X22-1660B-3 ( 1.18 g (0.282 mmol)) and NMP (100 g) were put into a 200 mL four-necked flask, and heated and stirred at 60°C. The heating and stirring were carried out for 8 hours, and thereafter, the heated stirring material was cooled to room temperature to prepare a varnish of Synthesis Example 10. The polyimide group concentration that can be produced using the varnish of Synthesis Example 10 was 25.4.
(合成例11) (Synthesis Example 11)
在清漆的合成例11中,在乾燥氮氣流下,將ODPA(7.85g(25.3mmol))、X22-168-P5-B(1.18g(0.282mmol))、TFMB(8.20g(25.6mmol))、以及NMP(100g)放入200mL的四口燒瓶中, 在60℃下進行加熱攪拌。將該加熱攪拌進行8小時,其後,將該經加熱攪拌物冷卻至室溫,製成合成例11的清漆。可使用該合成例11的清漆來製作的聚醯亞胺的醯亞胺基濃度為23.4。 In Synthesis Example 11 of Varnish, ODPA (7.85 g (25.3 mmol)), X22-168-P5-B (1.18 g (0.282 mmol)), TFMB (8.20 g (25.6 mmol)), And NMP (100g) was put into a 200mL four-necked flask, Heating and stirring were performed at 60°C. The heating and stirring were carried out for 8 hours, and thereafter, the heated stirring material was cooled to room temperature to prepare a varnish of Synthesis Example 11. The polyimide group concentration that can be produced using the varnish of Synthesis Example 11 was 23.4.
(合成例12) (Synthesis Example 12)
在清漆的合成例12中,在乾燥氮氣流下,將ODPA(3.97g(12.8mmol))、BPDA(3.77g(12.8mmol))、TFMB(8.11g(25.3mmol))、X22-1660B-3(1.18g(0.282mmol))、以及NMP(100g)放入200mL的四口燒瓶中,在60℃下進行加熱攪拌。將該加熱攪拌進行8小時,其後,將該經加熱攪拌物冷卻至室溫,製成合成例12的清漆。可使用該合成例12的清漆來製作的聚醯亞胺的醯亞胺基濃度為23.3。 In Synthesis Example 12 of Varnish, ODPA (3.97 g (12.8 mmol)), BPDA (3.77 g (12.8 mmol)), TFMB (8.11 g (25.3 mmol)), X22-1660B-3 ( 1.18 g (0.282 mmol)) and NMP (100 g) were put into a 200 mL four-necked flask, and heated and stirred at 60°C. The heating and stirring were carried out for 8 hours, and thereafter, the heated stirring material was cooled to room temperature to prepare a varnish of Synthesis Example 12. The polyimide group concentration that can be produced using the varnish of Synthesis Example 12 was 23.3.
(第二製作例:導電性組成物的製作) (Second Production Example: Production of Conductive Composition)
在第二製作例中,對下述實施例及比較例中適當使用的導電性組成物AE-1、導電性組成物AE-2的製備進行說明。在該第二製作例中,將導電性粒子A-1(80g)、迪愛生(DIC)公司製造的界面活性劑「迪斯帕畢克(DISPERBYK)」(註冊商標)21116(4.06g)、PGMEA(98.07g)、以及DPM(98.07g)混合,對於該些的混合物,利用均質機(homogenizer)以1200rpm實施30分鐘的處理。進而,使用高壓濕式無介質微粒化裝置納諾邁澤(Nanomizer)(納諾邁澤(Nanomizer)公司製造),對該處理後的混合物進行分散,獲得銀含量為40質量%的銀分散液L1。另外,除使用導電性粒子A-2代替導電性粒子A-1以外,進行與上述相 同的操作,藉此獲得銀分散液L2。 In the second production example, the production of the conductive compositions AE-1 and AE-2 suitably used in the following examples and comparative examples will be described. In this second production example, conductive particles A-1 (80 g), surfactant "DISPERBYK" (registered trademark) 21116 (4.06 g) manufactured by DIC Corporation, PGMEA (98.07 g) and DPM (98.07 g) were mixed, and these mixtures were treated with a homogenizer at 1200 rpm for 30 minutes. Further, the treated mixture was dispersed using a high-pressure wet medium-less micronizing apparatus Nanomizer (manufactured by Nanomizer) to obtain a silver dispersion having a silver content of 40% by mass. L1. Moreover, except having used electroconductive particle A-2 instead of electroconductive particle A-1, carry out the same phase as the above The same operation was carried out to obtain silver dispersion L2.
繼而,在將作為有機化合物的鹼可溶性樹脂AR(20g)、作為金屬螯合化合物的ALCH(0.6g)、作為光聚合起始劑的NCI-831(2.4g)以及PE-3A(12.0g)混合而成者中添加PGMEA(132.6g)以及DPM(52.6g),並進行攪拌。藉此獲得導電性組成物用的有機液L3。再者,ALCH為川研精細化學(Kawaken Fine Chemical)公司製造的金屬螯合化合物(乙醯乙酸乙酯二異丙酸鋁)。NCI-831為艾迪科(ADEKA)公司製造的光聚合起始劑。其後,將以上述方式獲得的銀分散液L1、銀分散液L2與有機液L3分別以表1所示的比例混合,藉此獲得導電性組成物AE-1、導電性組成物AE-2。 Next, the alkali-soluble resin AR (20 g) as an organic compound, ALCH (0.6 g) as a metal chelate compound, NCI-831 (2.4 g) as a photopolymerization initiator, and PE-3A (12.0 g) PGMEA (132.6g) and DPM (52.6g) were added to what was mixed, and it stirred. Thereby, the organic liquid L3 for electroconductive composition was obtained. In addition, ALCH is a metal chelate compound (aluminum acetoacetate ethyl diisopropionate) manufactured by Kawaken Fine Chemical Co., Ltd. NCI-831 is a photopolymerization initiator manufactured by ADEKA. Then, the silver dispersion liquid L1, the silver dispersion liquid L2, and the organic liquid L3 obtained in the above-mentioned manner were mixed at the ratios shown in Table 1, respectively, thereby obtaining the conductive composition AE-1 and the conductive composition AE-2. .
(第三製作例:絕緣性組成物的製作) (third production example: production of insulating composition)
在第三製作例中,對下述實施例及比較例中適當使用的絕緣性組成物OA-1、絕緣性組成物OA-2的製備進行說明。在該第三製作例中,在潔淨瓶中,將作為所述具有兩個以上的結構式(10) 所表示的結構的卡多系樹脂的新日鐵住友化學公司製造的V-259ME(50.0g)、作為交聯性單體的日本化成公司製造的TAIC(18.0g)、作為交聯性單體的東亞合成公司製造的M-315(10.0g)、作為環氧化合物的大阪氣體化學(Osaka Gas Chemical)公司製造的PG-100(20.0g)、以及作為光聚合起始劑的巴斯夫(BASF)公司製造的OXE-01(0.2g)混合,並將該些的混合物攪拌1小時。藉此獲得絕緣性組成物OA-1。另外,除使用鹼可溶性樹脂AR代替所述卡多系樹脂(V-259ME)以外,進行與上述相同的操作,藉此獲得絕緣性組成物OA-2。 In the third production example, the production of insulating compositions OA-1 and OA-2 suitably used in the following examples and comparative examples will be described. In this third production example, in the clean bottle, the above-mentioned two or more structural formula (10) V-259ME (50.0 g) manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd. as a cardo-based resin of the indicated structure, TAIC (18.0 g) manufactured by Nippon Kasei Co., Ltd. as a cross-linking monomer, and a cross-linking monomer M-315 (10.0 g) manufactured by Toagosei Co., Ltd., PG-100 (20.0 g) manufactured by Osaka Gas Chemical Co., Ltd. as an epoxy compound, and BASF (BASF) as a photopolymerization initiator OXE-01 (0.2 g) manufactured by the company was mixed, and the mixture was stirred for 1 hour. Thereby, insulating composition OA-1 was obtained. Moreover, except having used the alkali-soluble resin AR instead of the said cardo-type resin (V-259ME), the same operation as above was performed, and the insulating composition OA-2 was obtained by this.
(第四製作例:聚醯亞胺樹脂膜的製作) (Fourth Production Example: Production of Polyimide Resin Film)
在第四製作例中,對下述實施例及比較例中適當使用的聚醯亞胺樹脂膜T1的製作進行說明。在該第四製作例中,使用東京電子(Tokyo Electron)公司製造的塗佈顯影裝置(Mark-7),以在140℃的溫度下進行了4分鐘預烘烤後的膜厚成為15±0.5μm的方式,將第一製作例的清漆(合成例1~合成例12的任一清漆)旋轉塗佈於作為基板的6吋鏡面矽晶圓(mirror silicon wafer)上。其後,對於該清漆的塗佈膜,使用Mark-7的加熱板,在140℃的溫度下進行4分鐘預烘烤處理。將藉此獲得的預烘烤膜,使用光洋熱系統(Koyo Thermo Systems)公司製造的惰性烘箱(inert oven)(INH-21CD)在氮氣流下(氧濃度為20ppm以下)以3.5℃/min的昇溫速率昇溫至350℃,並保持30分鐘。其後,將該預烘烤膜以5℃/min的降溫速率冷卻至50℃,藉此製作聚醯亞胺樹脂膜 T1。繼而,將該聚醯亞胺樹脂膜T1(貼附於基板的狀態下)在氫氟酸中浸漬1分鐘~4分鐘,以將聚醯亞胺樹脂膜T1自基板剝離,進行風乾而獲得聚醯亞胺樹脂膜T1(單體)。 In the fourth production example, the production of the polyimide resin film T1 suitably used in the following examples and comparative examples will be described. In this fourth production example, a coating and developing device (Mark-7) manufactured by Tokyo Electron Co., Ltd. was used, and the film thickness after prebaking at a temperature of 140° C. for 4 minutes was 15±0.5 The varnish of the first fabrication example (any varnish from Synthesis Example 1 to Synthesis Example 12) was spin-coated on a 6-inch mirror silicon wafer as a substrate in the manner of μm. Then, about the coating film of this varnish, the prebaking process was performed at the temperature of 140 degreeC for 4 minutes using the hotplate of Mark-7. The prebaked film thus obtained was heated at a temperature of 3.5°C/min under a nitrogen stream (oxygen concentration of 20 ppm or less) using an inert oven (INH-21CD) manufactured by Koyo Thermo Systems. The rate was ramped to 350°C and held for 30 minutes. Thereafter, the pre-baked film was cooled to 50° C. at a cooling rate of 5° C./min, thereby producing a polyimide resin film. T1. Next, the polyimide resin film T1 (in the state of being attached to the substrate) is dipped in hydrofluoric acid for 1 to 4 minutes to peel the polyimide resin film T1 from the substrate, and air-dried to obtain a polyimide resin film. Imide resin film T1 (monomer).
(第五製作例:帶玻璃基板的聚醯亞胺樹脂膜的製作) (Fifth production example: production of polyimide resin film with glass substrate)
在第五製作例中,對下述實施例及比較例中適當使用的聚醯亞胺樹脂膜T2的製作進行說明。在該第五製作例中,使用三笠(Mikasa)公司製造的旋塗機(MS-A200),以在140℃的溫度下進行了4分鐘預烘烤後的膜厚成為15±0.5μm的方式,將第一製作例的清漆(合成例1~合成例12的任一清漆)旋轉塗佈於縱50mm×橫50mm×厚度1.1mm的玻璃基板(泰普克斯(TEMPAX))上。其後,對於該清漆的塗佈膜,使用大日本網屏(Dainippon Screen)公司製造的加熱板(D-SPIN),在140℃的溫度下進行4分鐘預烘烤處理。將藉此獲得的預烘烤膜,使用光洋熱系統(Koyo Thermo Systems)公司製造的惰性烘箱(INH-21CD)在氮氣流下(氧濃度為20ppm以下)以3.5℃/min的昇溫速率昇溫至350℃,並保持30分鐘。其後,將該預烘烤膜以5℃/min的降溫速率冷卻至50℃,藉此製作貼附於矩形的玻璃基板上的狀態下的聚醯亞胺樹脂膜T2。 In the fifth production example, the production of the polyimide resin film T2 suitably used in the following examples and comparative examples will be described. In this fifth production example, a spin coater (MS-A200) manufactured by Mikasa Co., Ltd. was used, and the film thickness after prebaking at a temperature of 140° C. for 4 minutes was 15±0.5 μm. The varnish of the first production example (any varnish of Synthesis Example 1 to Synthesis Example 12) was spin-coated on a glass substrate (TEMPAX) of 50 mm in length×50 mm in width×1.1 mm in thickness. Then, about the coating film of this varnish, the prebaking process was performed at the temperature of 140 degreeC for 4 minutes using the hotplate (D-SPIN) by Dainippon Screen. The pre-baked film thus obtained was heated to 350°C at a heating rate of 3.5°C/min under a nitrogen stream (oxygen concentration of 20 ppm or less) using an inert oven (INH-21CD) manufactured by Koyo Thermo Systems. °C and hold for 30 minutes. Then, the polyimide resin film T2 in the state attached to the rectangular glass substrate was produced by cooling this prebaking film to 50 degreeC at the temperature-fall rate of 5 degreeC/min.
(第六製作例:帶玻璃基板的聚醯亞胺樹脂膜的製作) (Sixth Production Example: Production of Polyimide Resin Film with Glass Substrate)
在第六製作例中,對下述實施例及比較例中適當使用的聚醯亞胺樹脂膜T3的製作進行說明。在該第六製作例中,使用三笠(Mikasa)公司製造的旋塗機(1H-360S),以在140℃的溫度下進 行了4分鐘預烘烤後的膜厚成為15±0.5μm的方式,將第一製作例的清漆(合成例1~合成例12的任一清漆)旋轉塗佈於外徑13吋的玻璃基板(旭硝子公司製造的AN-100)上。其後,對於該清漆的塗佈膜,使用加熱板在140℃的溫度下進行4分鐘預烘烤處理。將藉此獲得的預烘烤膜,使用光洋熱系統(Koyo Thermo Systems)公司製造的惰性烘箱(INH-21CD)在氮氣流下(氧濃度為20ppm以下)以3.5℃/min的昇溫速率昇溫至350℃,並保持30分鐘。其後,將該預烘烤膜以5℃/min的降溫速率冷卻至50℃,藉此製作貼附於圓形的玻璃基板上的狀態下的聚醯亞胺樹脂膜T3。 In the sixth production example, the production of the polyimide resin film T3 suitably used in the following examples and comparative examples will be described. In this sixth production example, a spin coater (1H-360S) manufactured by Mikasa Co., Ltd. was used to carry out the process at a temperature of 140°C. After prebaking for 4 minutes, the varnish of the first production example (any varnish of Synthesis Example 1 to Synthesis Example 12) was spin-coated on a glass substrate with an outer diameter of 13 inches so that the film thickness became 15±0.5 μm. (AN-100 manufactured by Asahi Glass Co., Ltd.). Then, about the coating film of this varnish, the prebaking process was performed for 4 minutes at the temperature of 140 degreeC using a hotplate. The pre-baked film thus obtained was heated to 350°C at a heating rate of 3.5°C/min under a nitrogen stream (oxygen concentration of 20 ppm or less) using an inert oven (INH-21CD) manufactured by Koyo Thermo Systems. °C and hold for 30 minutes. Then, the polyimide resin film T3 in the state attached to the circular glass substrate was produced by cooling this prebaking film to 50 degreeC at the temperature-fall rate of 5 degreeC/min.
(第七製作例:帶矽基板的聚醯亞胺樹脂膜的製作) (Seventh production example: production of polyimide resin film with silicon substrate)
在第七製作例中,對下述實施例及比較例中適當使用的聚醯亞胺樹脂膜T4的製作進行說明。在該第七製作例中,使用三笠(Mikasa)公司製造的旋塗機(MS-A200),以在140℃的溫度下進行了4分鐘預烘烤後的膜厚成為5±0.5μm的方式,將第一製作例的清漆(合成例1~合成例12的任一清漆)旋轉塗佈於切斷為1/4的4吋矽基板上。其後,對於該清漆的塗佈膜,使用大日本網屏(Dainippon Screen)公司製造的加熱板(D-SPIN),在140℃的溫度下進行4分鐘預烘烤處理。將藉此獲得的預烘烤膜,使用光洋熱系統(Koyo Thermo Systems)公司製造的惰性烘箱(INH-21CD)在氮氣流下(氧濃度為20ppm以下)以3.5℃/min的昇溫速率昇溫至300℃,並保持30分鐘。其後,將該預烘烤膜 以5℃/min的降溫速率冷卻至50℃,藉此製作貼附於矽基板上的狀態下的聚醯亞胺樹脂膜T4。 In the seventh production example, the production of the polyimide resin film T4 suitably used in the following examples and comparative examples will be described. In this seventh production example, a spin coater (MS-A200) manufactured by Mikasa was used so that the film thickness after prebaking at a temperature of 140° C. for 4 minutes was 5±0.5 μm and spin-coating the varnish of the first production example (any varnish from Synthesis Example 1 to Synthesis Example 12) on a 4-inch silicon substrate cut to 1/4. Then, about the coating film of this varnish, the prebaking process was performed at the temperature of 140 degreeC for 4 minutes using the hotplate (D-SPIN) by Dainippon Screen. The prebaked film thus obtained was heated to 300°C at a heating rate of 3.5°C/min under a nitrogen stream (oxygen concentration of 20 ppm or less) using an inert oven (INH-21CD) manufactured by Koyo Thermo Systems. °C and hold for 30 minutes. Thereafter, the prebaked film The polyimide resin film T4 in the state attached to the silicon substrate was produced by cooling to 50° C. at a cooling rate of 5° C./min.
(第一測定例:透光率(T)的測定) (First measurement example: measurement of light transmittance (T))
在第一測定例中,對下述實施例及比較例中適當使用的透光率的測定進行說明。在該第一測定例中,使用島津製作所公司製造的紫外可見分光光度計(MultiSpec 1500)測定第五製作例的聚醯亞胺樹脂膜T2的在波長450nm下的透光率。 In the first measurement example, the measurement of light transmittance appropriately used in the following Examples and Comparative Examples will be described. In this first measurement example, the light transmittance at a wavelength of 450 nm of the polyimide resin film T2 of the fifth production example was measured using an ultraviolet-visible spectrophotometer (MultiSpec 1500) manufactured by Shimadzu Corporation.
(第二測定例:霧度值的測定) (Second measurement example: measurement of haze value)
在第二測定例中,對下述實施例及比較例中適當使用的霧度值的測定進行說明。在該第二測定例中,使用須賀試驗機公司製造的直讀式霧度電腦(haze computer)(HGM2DP,C光源)測定第五製作例的聚醯亞胺樹脂膜T2的霧度值(%)。再者,作為該霧度值,使用3次測定的平均值。 In the second measurement example, the measurement of the haze value appropriately used in the following Examples and Comparative Examples will be described. In this second measurement example, the haze value (%) of the polyimide resin film T2 of the fifth production example was measured using a direct reading haze computer (HGM2DP, C light source) manufactured by Suka Testing Machine Co., Ltd. ). In addition, as this haze value, the average value of three measurements was used.
(第三測定例:玻璃轉移溫度(Tg)、線膨脹係數(CTE)的測定) (Third measurement example: measurement of glass transition temperature (Tg) and coefficient of linear expansion (CTE))
在第三測定例中,對下述實施例及比較例中適當使用的玻璃轉移溫度及線膨脹係數的測定進行說明。在該第三測定例中,使用SII.奈米技術(SII.NanoTechnology)公司製造的熱機械分析裝置(埃克斯塔(EXSTAR)6000TMA/SS6000),在氮氣流下以壓縮模式測定第四製作例的聚醯亞胺樹脂膜T1的玻璃轉移溫度及線膨脹係數。關於該測定的樣本,使用如下所述者:自聚醯亞胺樹脂膜T1切出寬15mm×長30mm的小片,將該小片沿其長度方向 捲起,經由直徑3mm、高度15mm的鉑線圈製成圓筒狀者。昇溫方法是在以下的條件下進行。在第一階段中,以5℃/min的昇溫速率將樣本昇溫至150度,將樣本的吸附水去除。在第二階段中,以5℃/min的降溫速率將樣本空冷至室溫。在第三階段中,以5℃/min的昇溫速率進行樣本的正式測定,求出聚醯亞胺樹脂膜T1的玻璃轉移溫度。另外,在第三階段中,求出50℃~200℃下的樣本的線膨脹係數的平均值,將其作為聚醯亞胺樹脂膜T1的線膨脹係數。 In the third measurement example, the measurement of the glass transition temperature and the coefficient of linear expansion, which are appropriately used in the following Examples and Comparative Examples, will be described. In this third measurement example, SII. A thermomechanical analyzer (EXSTAR 6000TMA/SS6000) manufactured by SII.NanoTechnology Co., Ltd. was used to measure the glass transition of the polyimide resin film T1 of the fourth production example in the compression mode under nitrogen flow. temperature and coefficient of linear expansion. As a sample for this measurement, a small piece of 15 mm in width x 30 mm in length was cut out from the polyimide resin film T1, and the small piece was along the longitudinal direction of the small piece. It was rolled up and made into a cylindrical shape through a platinum coil having a diameter of 3 mm and a height of 15 mm. The heating method is performed under the following conditions. In the first stage, the sample was heated to 150°C at a heating rate of 5°C/min to remove the adsorbed water of the sample. In the second stage, the samples were air-cooled to room temperature at a cooling rate of 5°C/min. In the third stage, the actual measurement of the sample is performed at a heating rate of 5° C./min, and the glass transition temperature of the polyimide resin film T1 is obtained. In addition, in the third stage, the average value of the linear expansion coefficients of the samples at 50° C. to 200° C. was obtained, and this was used as the linear expansion coefficient of the polyimide resin film T1 .
(第四測定例:殘留應力的測定) (Fourth Measurement Example: Measurement of Residual Stress)
在第四測定例中,對下述實施例及比較例中適當使用的殘留應力的測定進行說明。在該第四測定例中,使用東朋技術(Toho Technology)公司製造的殘留應力測定裝置(FLX-3300-T)預先測定厚度為625μm±25μm的6吋矽晶圓的曲率半徑r1。在該矽晶圓上,使用東京電子(Tokyo Electron)公司製造的塗佈顯影裝置(Mark-7),以在140℃的溫度下進行了4分鐘預烘烤後的膜厚成為15±0.5μm的方式,旋轉塗佈第一製作例的清漆(合成例1~合成例12的任一清漆)。其後,對於該清漆的塗佈膜,使用Mark-7的加熱板,在140℃的溫度下進行4分鐘預烘烤處理。將藉此獲得的預烘烤膜,使用光洋熱系統(Koyo Thermo Systems)公司製造的惰性烘箱(INH-21CD)在氮氣流下(氧濃度為20ppm以下)以3.5℃/min的昇溫速率昇溫至350℃,並保持30分鐘。其後,將該預烘烤膜以5℃/min的降溫速率冷卻至50℃,藉此製作附有 聚醯亞胺樹脂膜的矽晶圓。以150℃使該矽晶圓乾燥10分鐘後,使用所述殘留應力測定裝置測定該矽晶圓的曲率半徑r2。然後,藉由下述(II)式,求出該矽晶圓與聚醯亞胺樹脂膜之間所產生的殘留應力σ(Pa)。 In the fourth measurement example, the measurement of residual stress appropriately used in the following Examples and Comparative Examples will be described. In this fourth measurement example, the curvature radius r 1 of a 6-inch silicon wafer having a thickness of 625 μm±25 μm was measured in advance using a residual stress measuring device (FLX-3300-T) manufactured by Toho Technology. On this silicon wafer, the film thickness after prebaking at a temperature of 140° C. for 4 minutes was 15±0.5 μm using a coating and developing device (Mark-7) manufactured by Tokyo Electron Co., Ltd. The varnish of the first preparation example (any varnish from Synthesis Example 1 to Synthesis Example 12) was spin-coated. Then, about the coating film of this varnish, the prebaking process was performed at the temperature of 140 degreeC for 4 minutes using the hotplate of Mark-7. The pre-baked film thus obtained was heated to 350°C at a heating rate of 3.5°C/min under a nitrogen stream (oxygen concentration of 20 ppm or less) using an inert oven (INH-21CD) manufactured by Koyo Thermo Systems. °C and hold for 30 minutes. After that, the pre-baked film was cooled to 50° C. at a cooling rate of 5° C./min, thereby producing a silicon wafer with a polyimide resin film attached thereto. After drying the silicon wafer at 150° C. for 10 minutes, the curvature radius r 2 of the silicon wafer was measured using the residual stress measuring device. Then, the residual stress σ (Pa) generated between the silicon wafer and the polyimide resin film was obtained by the following formula (II).
σ=Eh2/6[(1/r2)-(1/r1)]t (II) σ=Eh 2 /6[(1/r 2 )-(1/r 1 )]t (II)
(II)式中,E為矽晶圓的雙軸彈性係數(Pa)。h為矽晶圓的厚度(m)。t為聚醯亞胺樹脂膜的膜厚(m)。r1為製作聚醯亞胺樹脂膜前的矽晶圓的曲率半徑(m)。r2為製作聚醯亞胺樹脂膜後的矽晶圓的曲率半徑(m)。再者,求出矽晶圓的雙軸彈性係數E為1.805×10-11(Pa)。 In the formula (II), E is the biaxial elastic coefficient (Pa) of the silicon wafer. h is the thickness (m) of the silicon wafer. t is the film thickness (m) of the polyimide resin film. r 1 is the radius of curvature (m) of the silicon wafer before the polyimide resin film is formed. r 2 is the radius of curvature (m) of the silicon wafer after the polyimide resin film is fabricated. Furthermore, the biaxial elastic modulus E of the silicon wafer was determined to be 1.805×10 −11 (Pa).
(評價例1~評價例12) (Evaluation Example 1 to Evaluation Example 12)
在評價例1~評價例12中,關於所述合成例1~合成例12的各清漆,利用第四製作例~第七製作例的方法製作聚醯亞胺樹脂膜T1~聚醯亞胺樹脂膜T4,並利用第一測定例~第四測定例的方法進行透光率、霧度值、玻璃轉移溫度(Tg)、線膨脹係數及殘留應力的測定。評價例1~評價例12的結果示於表2中。 In Evaluation Example 1 to Evaluation Example 12, about each varnish of Synthesis Example 1 to Synthesis Example 12, polyimide resin films T1 to polyimide resins were produced by the methods of the fourth preparation example to the seventh preparation example For the film T4, the light transmittance, the haze value, the glass transition temperature (Tg), the coefficient of linear expansion, and the residual stress were measured by the methods of the first measurement example to the fourth measurement example. Table 2 shows the results of Evaluation Example 1 to Evaluation Example 12.
[表2]
接著,對下述實施例及比較例中進行的觸控面板的評價方法進行說明。 Next, the evaluation method of the touch panel performed in the following Example and a comparative example is demonstrated.
(導電性評價) (Evaluation of Conductivity)
在觸控面板的導電性評價中,針對在各實施例及比較例中製作出觸控面板的第一配線層為止的基板,藉由表面電阻測定機(「洛雷斯塔(Loresta)」(註冊商標)-FP,三菱油化公司製造)測定表面電阻值ρs(Ω/□),並藉由表面粗糙度形狀測定機(「薩夫考姆(Surfcom)」(註冊商標)1400D,東京精密公司製造)測定配線部分的膜厚t(cm),藉由將兩值相乘而算出體積電阻率(μΩ.cm)。使用所獲得的體積電阻率,依照以下的評價基準評價觸控面板的導電性。在該評價中,將評價結果為水準2以上的情況設為合格。
In the evaluation of the electrical conductivity of the touch panel, the surface resistance measuring machine ("Loresta" ("Loresta") (registered trademark)-FP, manufactured by Mitsubishi Oil & Chemical Co., Ltd.), the surface resistance value ρs (Ω/□) was measured, and the surface roughness profile measuring machine (“Surfcom” (registered trademark) 1400D, Tokyo Precision Co., Ltd. Production) The film thickness t (cm) of the wiring portion was measured, and the volume resistivity (μΩ·cm) was calculated by multiplying the two values. Using the obtained volume resistivity, the electrical conductivity of the touch panel was evaluated according to the following evaluation criteria. In this evaluation, the case where the evaluation result was
導電性評價的評價基準中,體積電阻率未滿60μΩ.cm的情況為水準5。體積電阻率為60μΩ.cm以上且未滿80μΩ.cm的情況為水準4。體積電阻率為80μΩ.cm以上且未滿100μΩ.cm的情況為水準3。體積電阻率為100μΩ.cm以上且未滿150μΩ.cm的情況為水準2。體積電阻率為150μΩ.cm以上的情況為水準1。
In the evaluation criteria for electrical conductivity evaluation, the volume resistivity is less than 60 μΩ. The case of cm is
(導電性組成物的殘渣評價) (Residue evaluation of conductive composition)
在觸控面板的導電性組成物的殘渣評價中,針對在各實施例及各比較例中製作出觸控面板的第一配線層為止的基板的未曝光部分,使用紫外可見分光光度計(島津製作所公司製造的「MultiSpec-1500(商品名)」)測定第一配線層形成前後的在波長
400nm下的透射率。然後,當將第一配線層形成前的透射率設為T0、將第一配線層形成後的透射率設為T時,算出由式(T0-T)/T0表示的透射率變化。使用所獲得的透射率變化的值,依照以下的評價基準對觸控面板的導電性組成物的殘渣進行評價。在該評價中,將評價結果為水準2以上的情況設為合格。
In the residue evaluation of the conductive composition of the touch panel, an ultraviolet-visible spectrophotometer (Shimadzu) was used for the unexposed portion of the substrate until the first wiring layer of the touch panel was fabricated in each Example and each Comparative Example. "MultiSpec-1500 (trade name)" manufactured by Seisakusho Co., Ltd.) measures the wavelength before and after the formation of the first wiring layer
Transmission at 400nm. Then, when the transmittance before the formation of the first wiring layer is T0 and the transmittance after the formation of the first wiring layer is T, the transmittance change represented by the formula (T0-T)/T0 is calculated. Using the obtained value of the transmittance change, the residue of the conductive composition of the touch panel was evaluated according to the following evaluation criteria. In this evaluation, the case where the evaluation result was
導電性組成物的殘渣評價的評價基準中,透射率變化的值未滿1%的情況為水準5。透射率變化的值為1%以上且未滿2%的情況為水準4。透射率變化的值為2%以上且未滿3%的情況為水準3。透射率變化的值為3%以上且未滿4%的情況為水準2。透射率變化的值為4%以上的情況為水準1。
In the evaluation criteria of the residue evaluation of the conductive composition, a case where the value of the transmittance change was less than 1% was regarded as
(色調(b*)評價) (Evaluation of Hue (b*))
在觸控面板的色調(b*)評價中,使用在各實施例及各比較例中製作出觸控面板的第二絕緣層為止的基板,藉由下述方法評價積層基板的色調。 In evaluation of the color tone (b*) of the touch panel, the color tone of the laminated substrate was evaluated by the following method using the substrate until the second insulating layer of the touch panel was produced in each Example and each Comparative Example.
針對製作出觸控面板的第二絕緣層為止的基板,使用分光光度計(CM-2600d,柯尼卡美能達(Konica Minolta)公司製造),自玻璃基板側測定全反射光的反射率,並在國際照明委員會(Commission Internationale de L'Eclairage,CIE)(L*,a*,b*)色空間中測定色特性b*。使用所獲得的色特性b*,依照以下的評價基準評價觸控面板的色調。在該評價中,將評價結果為水準2以上的情況設為合格。再者,作為光源而使用D65光源。
The reflectance of total reflection light was measured from the glass substrate side using a spectrophotometer (CM-2600d, manufactured by Konica Minolta) for the substrates up to and including the second insulating layer of the touch panel. The color properties b* are determined in the International Commission on Illumination (Commission Internationale de L'Eclairage, CIE) (L*, a*, b*) color space. Using the obtained color characteristics b*, the color tone of the touch panel was evaluated according to the following evaluation criteria. In this evaluation, the case where the evaluation result was
色調評價的評價基準中,色特性b*為-2≦b*≦2的情
況為水準5。色特性b*為-3≦b*<-2或2<b*≦3的情況為水準4。色特性b*為-4≦b*<-3或3<b*≦4的情況為水準3。色特性b*為-5≦b*<-4或4<b*≦5的情況為水準2。色特性b*為b*<-5或5<b*的情況為水準1。
In the evaluation criteria for color tone evaluation, the color characteristic b* is -2≦b*≦2
The situation is
(耐濕熱性評價) (Evaluation of heat and humidity resistance)
在觸控面板的耐濕熱性評價中,針對各實施例及各比較例中所製作的觸控面板,藉由以下的方法評價耐濕熱性。 In the evaluation of the wet heat resistance of the touch panel, the wet heat resistance was evaluated by the following method about the touch panel produced in each Example and each comparative example.
耐濕熱性的測定中使用絕緣劣化特性評價系統「ETAC SIR13」(楠本化成公司製造)。在觸控面板的第一配線層及第二配線層的各端部分別安裝電極,將觸控面板放入設定為85℃、85%RH條件的高溫高濕槽內。在槽內環境穩定後經過5分鐘後,對所述第一配線層及第二配線層的電極間施加電壓,測定絕緣電阻的經時變化。將第一配線層設為正極、將第二配線層設為負極而施加10V的電壓,以5分鐘為間隔來測定500小時的電阻值。當所測定的電阻值達10的5次方以下時,因絕緣不良而判斷為短路,停止施壓,並將距此為止的試驗時間設為短路時間。使用所獲得的短路時間,依照以下的評價基準評價觸控面板的耐濕熱性。在該評價中,將評價結果為水準2以上的情況設為合格。
The insulation deterioration characteristic evaluation system "ETAC SIR13" (manufactured by Kusumoto Chemical Co., Ltd.) was used for the measurement of the heat-and-moisture resistance. Electrodes were attached to each end of the first wiring layer and the second wiring layer of the touch panel, respectively, and the touch panel was placed in a high-temperature, high-humidity tank set at 85° C. and 85% RH. After 5 minutes elapsed after the environment in the tank was stabilized, a voltage was applied between the electrodes of the first wiring layer and the second wiring layer, and the change in insulation resistance with time was measured. The first wiring layer was set as the positive electrode and the second wiring layer was set as the negative electrode, a voltage of 10 V was applied, and the resistance value was measured for 500 hours at intervals of 5 minutes. When the measured resistance value was 10 to the fifth power or less, it was judged as a short circuit due to poor insulation, the application of the voltage was stopped, and the test time until then was defined as the short circuit time. Using the obtained short-circuit time, the humidity and heat resistance of the touch panel was evaluated according to the following evaluation criteria. In this evaluation, the case where the evaluation result was
耐濕熱性評價的評價基準中,短路時間為1000小時以上的情況為水準5。短路時間為500小時以上且未滿1000小時的情況為水準4。短路時間為300小時以上且未滿500小時的情況為水準3。短路時間為100小時以上且未滿300小時的情況為水準2。
短路時間未滿100小時的情況為水準1。
In the evaluation criteria of the moist heat resistance evaluation, the case where the short-circuit time is 1000 hours or more is the
(尺寸精度評價) (Evaluation of Dimensional Accuracy)
在觸控面板的尺寸精度評價中,針對各實施例及各比較例中所製作的觸控面板,藉由以下的方法評價尺寸精度。 In the evaluation of the dimensional accuracy of the touch panel, the dimensional accuracy was evaluated by the following method with respect to the touch panel produced in each Example and each Comparative Example.
在第一配線層的網格交叉部與第二配線層的網格交叉部重疊於積層基板的中心處的設計部中,測定水平方向的偏移。使用所獲得的「偏移」的測定值,依照以下的評價基準評價觸控面板的尺寸精度。在該評價中,將評價結果為水準2以上的情況設為合格。
In the design portion in which the mesh intersection of the first wiring layer and the mesh intersection of the second wiring layer overlapped at the center of the build-up substrate, the offset in the horizontal direction was measured. Using the obtained measurement value of "shift", the dimensional accuracy of the touch panel was evaluated according to the following evaluation criteria. In this evaluation, the case where the evaluation result was
尺寸精度評價的評價基準中,偏移未滿1μm的情況為水準5。偏移為1μm以上且未滿2μm的情況為水準4。偏移為2μm以上且未滿3μm的情況為水準3。偏移為3μm以上且未滿5μm的情況為水準2。偏移為5μm以上的情況為水準1。
In the evaluation criteria for dimensional accuracy evaluation, a case where the deviation is less than 1 μm is a
(ESD(靜電放電)耐性評價) (ESD (Electrostatic Discharge) Resistance Evaluation)
在觸控面板的ESD耐性評價中,針對各實施例及各比較例中製作出觸控面板的第一配線層為止的基板,使用ESD試驗裝置(小型ESD模擬器(Compact ESD Simulator)HCE-5000,阪和電子工業公司製造)評價ESD耐性。具體而言,在第一配線層的端部安裝電極,自100V開始,以100V階躍(step)/次連續地施加電壓。針對電壓施加後的漏電流的電阻值,在觀察到與施加前相比電阻值上昇了10%以上的情況下視作配線層的斷線,將斷線後的電壓低於100V的電壓設為ESD耐電壓。 In the ESD resistance evaluation of the touch panel, an ESD tester (Compact ESD Simulator) HCE-5000 was used for the substrates up to the first wiring layer of the touch panel in each Example and each Comparative Example. , manufactured by Hanwa Electronics Co., Ltd.) to evaluate ESD resistance. Specifically, electrodes were attached to the ends of the first wiring layer, and a voltage was continuously applied from 100V in steps/times of 100V. Regarding the resistance value of the leakage current after the voltage application, when the resistance value increased by 10% or more compared with that before the application, it was regarded as a disconnection of the wiring layer, and the voltage after the disconnection was lower than 100V as the voltage ESD withstand voltage.
(實施例1) (Example 1)
<聚醯亞胺樹脂膜的形成> <Formation of Polyimide Resin Film>
在實施例1中,使用在第一製作例中製作的合成例1的清漆,並藉由第六製作例的方法製作聚醯亞胺樹脂膜T3。 In Example 1, the polyimide resin film T3 was produced by the method of the sixth production example using the varnish of the synthesis example 1 produced in the first production example.
<氣體阻隔層的形成> <Formation of Gas Barrier Layer>
在實施例1中,在如上所述般獲得的聚醯亞胺樹脂膜T3上,使用包含SiO2的靶材在氬環境下進行濺鍍,形成膜厚100nm的包含SiO2的氣體阻隔層。作為此時的濺鍍條件,壓力設為2×10-1Pa,基板溫度設為150℃,電源設為13.56MHz的交流電源。 In Example 1, on the polyimide resin film T3 obtained as described above, sputtering was performed in an argon atmosphere using a target containing SiO 2 to form a gas barrier layer containing SiO 2 with a film thickness of 100 nm. As sputtering conditions at this time, the pressure was set to 2×10 −1 Pa, the substrate temperature was set to 150° C., and the power supply was set to an AC power supply of 13.56 MHz.
<第一配線層的形成> <Formation of First Wiring Layer>
在實施例1中,使用旋塗機(三笠(Mikasa)公司製造的「1H-360S(商品名)」),以300rpm下10秒、500rpm下2秒的條件將第二製作例中製作的導電性組成物AE-1旋塗於所述形成了聚醯亞胺樹脂膜T3及氣體阻隔層的基板上。其後,對於該導電性組成物AE-1的塗佈膜,使用加熱板(大日本網屏(Dainippon Screen)製造公司製造的「SCW-636(商品名)」),以100℃進行2分鐘預烘烤而製作預烘烤膜。繼而,使用平行光罩對準曝光機(parallel light mask aligner)(佳能(Canon)公司製造的「PLA-501F(商品名)」),將超高壓水銀燈作為光源,並介隔所期望的遮罩對該預烘烤膜進行曝光。其後,對該預烘烤膜使用自動顯影裝置(滝澤產業公司製造的「AD-2000(商品名)」),利用0.045質量%的氫氧化鉀水溶液進行60秒噴淋顯影,繼而利用水淋洗30秒,進行 圖案加工。對於如此般進行了圖案加工的基板,使用烘箱在空氣中(氧濃度為21%)以250℃進行30分鐘固化,從而形成第一配線層。 In Example 1, a spin coater (“1H-360S (trade name)” manufactured by Mikasa Corporation) was used to coat the conductive material produced in the second production example under the conditions of 10 seconds at 300 rpm and 2 seconds at 500 rpm. The synthetic composition AE-1 was spin-coated on the substrate on which the polyimide resin film T3 and the gas barrier layer were formed. Then, the coating film of this conductive composition AE-1 was heated at 100° C. for 2 minutes using a hot plate (“SCW-636 (trade name)” manufactured by Dainippon Screen Manufacturing Co., Ltd.). Prebake to make a prebake film. Next, using a parallel light mask aligner (“PLA-501F (trade name)” manufactured by Canon), an ultra-high pressure mercury lamp is used as a light source, and a desired mask is interposed. The prebaked film is exposed to light. Then, using an automatic developing device (“AD-2000 (trade name)” manufactured by Takizawa Sangyo Co., Ltd.), the pre-baked film was subjected to shower development for 60 seconds with a 0.045 mass % potassium hydroxide aqueous solution, followed by a water shower. Wash for 30 seconds and proceed Pattern processing. The patterned substrate was cured in air (oxygen concentration: 21%) at 250° C. for 30 minutes using an oven to form a first wiring layer.
<第一絕緣層的形成> <Formation of First Insulating Layer>
在實施例1中,使用旋塗機,將第三製作例中製作的絕緣性組成物OA-1在所述形成了第一配線層的基板上以650rpm旋塗5秒。其後,對於該絕緣性組成物OA-1的塗佈膜,使用加熱板以100℃進行2分鐘預烘烤而製作預烘烤膜。繼而,使用平行光罩對準曝光機,將超高壓水銀燈作為光源,並介隔所期望的遮罩對該預烘烤膜進行曝光。其後,對該預烘烤膜,使用自動顯影裝置並利用0.045質量%的氫氧化鉀水溶液進行60秒噴淋顯影,繼而利用水淋洗30秒,進行圖案加工。對於如此般進行了圖案加工的基板,使用烘箱在空氣中(氧濃度為21%)以250℃進行60分鐘固化,從而形成第一絕緣層。 In Example 1, the insulating composition OA-1 produced in the third production example was spin-coated at 650 rpm for 5 seconds on the substrate on which the first wiring layer was formed using a spin coater. Then, about the coating film of this insulating composition OA-1, prebaking was performed at 100 degreeC for 2 minutes using a hotplate, and a prebaking film was produced. Next, an exposure machine is aligned with a parallel mask, an ultra-high pressure mercury lamp is used as a light source, and the prebaked film is exposed through a desired mask. Then, using an automatic developing apparatus, the pre-baked film was subjected to shower development with a 0.045 mass % potassium hydroxide aqueous solution for 60 seconds, and was then rinsed with water for 30 seconds to perform patterning. The patterned substrate was cured in air (oxygen concentration: 21%) at 250° C. for 60 minutes using an oven to form a first insulating layer.
<第二配線層的形成> <Formation of Second Wiring Layer>
在實施例1中,在如上所述般形成了第一絕緣層的基板上,藉由與該第一配線層相同的方法形成第二配線層。 In Example 1, on the substrate on which the first insulating layer was formed as described above, the second wiring layer was formed by the same method as the first wiring layer.
<第二絕緣層的形成> <Formation of Second Insulating Layer>
在實施例1中,在如上所述般形成了第二配線層的基板上,藉由與所述第一絕緣層相同的方法形成第二絕緣層。 In Example 1, on the substrate on which the second wiring layer was formed as described above, the second insulating layer was formed by the same method as the first insulating layer.
最後,利用單刃,自上表面對形成了第一配線層及第二配線層的區域的周圍進行切割,並自切割端面進行機械剝離,藉 此獲得實施例1的觸控面板。針對所獲得的實施例1的觸控面板,藉由前文所述的方法評價導電性、導電性組成物的殘渣、色調(b*)、耐濕熱性、尺寸精度及ESD耐電壓性。實施例1的評價結果示於後述的表3中。 Finally, using a single blade, the periphery of the region where the first wiring layer and the second wiring layer are formed is cut from the upper surface, and mechanical peeling is performed from the cut end face, using This obtained the touch panel of Example 1. The obtained touch panel of Example 1 was evaluated for electrical conductivity, residue of the conductive composition, color tone (b*), heat and humidity resistance, dimensional accuracy, and ESD withstand voltage by the methods described above. The evaluation result of Example 1 is shown in Table 3 mentioned later.
(實施例2) (Example 2)
在實施例2中,作為聚醯亞胺樹脂膜製膜用清漆而使用合成例2的清漆,除此以外,重覆進行與實施例1相同的操作。如表3所示,在實施例2的觸控面板中,因聚醯亞胺樹脂膜所包含的聚醯亞胺中具有通式(1)的結構單元,故尺寸精度提高,評價結果的水準為「5」。色調因配線加工時的黃變而稍變差,評價結果的水準為「3」,但為可無問題地使用的範圍。 In Example 2, the same operation as Example 1 was repeated except that the varnish of Synthesis Example 2 was used as the varnish for polyimide resin film formation. As shown in Table 3, in the touch panel of Example 2, since the polyimide contained in the polyimide resin film has a structural unit of the general formula (1), the dimensional accuracy is improved, and the level of the evaluation results is improved. is "5". The color tone was slightly deteriorated due to yellowing at the time of wiring processing, and the level of the evaluation result was "3", but it was a range that could be used without problems.
(實施例3) (Example 3)
在實施例3中,作為聚醯亞胺樹脂膜製膜用清漆而使用合成例3的清漆,除此以外,重覆進行與實施例1相同的操作。如表3所示,在實施例3的觸控面板中,因聚醯亞胺樹脂膜所包含的聚醯亞胺中具有通式(2)的結構單元,故尺寸精度提高,評價結果的水準為「4」。色調因配線加工時的黃變而稍變差,評價結果的水準為「3」,但為可無問題地使用的範圍。 In Example 3, the same operation as Example 1 was repeated except that the varnish of Synthesis Example 3 was used as the varnish for polyimide resin film formation. As shown in Table 3, in the touch panel of Example 3, since the polyimide contained in the polyimide resin film has a structural unit of the general formula (2), the dimensional accuracy is improved, and the level of the evaluation results is improved. is "4". The color tone was slightly deteriorated due to yellowing at the time of wiring processing, and the level of the evaluation result was "3", but it was a range that could be used without problems.
(實施例4) (Example 4)
在實施例4中,作為聚醯亞胺樹脂膜製膜用清漆而使用合成例4的清漆,除此以外,重覆進行與實施例1相同的操作。如表3所示,在實施例4的觸控面板中,因聚醯亞胺樹脂膜所包含的聚 醯亞胺中具有通式(2)的結構單元,故尺寸精度提高,評價結果的水準為「5」。色調因配線加工時的黃變而稍變差,評價結果的水準為「3」,但為可無問題地使用的範圍。 In Example 4, the same operation as Example 1 was repeated except that the varnish of Synthesis Example 4 was used as the varnish for polyimide resin film formation. As shown in Table 3, in the touch panel of Example 4, the polyimide resin film contained in the Since imide has a structural unit of the general formula (2), the dimensional accuracy is improved, and the level of the evaluation result is "5". The color tone was slightly deteriorated due to yellowing at the time of wiring processing, and the level of the evaluation result was "3", but it was a range that could be used without problems.
(實施例5) (Example 5)
在實施例5中,作為聚醯亞胺樹脂膜製膜用清漆而使用合成例5的清漆,除此以外,重覆進行與實施例1相同的操作。如表3所示,在實施例5的觸控面板中,因聚醯亞胺樹脂膜所包含的聚醯亞胺以通式(4)所表示的結構單元為主成分,且包含所有結構單元中佔5mol%以上、30mol%以下的通式(5)所表示的結構單元,故尺寸精度提高,評價結果的水準為「5」。 In Example 5, the same operation as in Example 1 was repeated except that the varnish of Synthesis Example 5 was used as the varnish for polyimide resin film formation. As shown in Table 3, in the touch panel of Example 5, the polyimide contained in the polyimide resin film is mainly composed of the structural unit represented by the general formula (4), and contains all the structural units Since the structural unit represented by the general formula (5) accounts for 5 mol % or more and 30 mol % or less, the dimensional accuracy is improved, and the level of the evaluation result is "5".
(實施例6) (Example 6)
在實施例6中,作為聚醯亞胺樹脂膜製膜用清漆而使用合成例6的清漆,除此以外,重覆進行與實施例1相同的操作。如表3所示,在實施例6的觸控面板中,因聚醯亞胺樹脂膜所包含的聚醯亞胺中具有通式(9)所表示的重複結構,故尺寸精度提高,評價結果的水準為「5」。另外,ESD耐電壓提高而為1200V。 In Example 6, the same operation as Example 1 was repeated except that the varnish of Synthesis Example 6 was used as the varnish for polyimide resin film formation. As shown in Table 3, in the touch panel of Example 6, since the polyimide contained in the polyimide resin film has a repeating structure represented by the general formula (9), the dimensional accuracy is improved, and the evaluation results The level is "5". In addition, the ESD withstand voltage was improved to 1200V.
(實施例7) (Example 7)
在實施例7中,作為聚醯亞胺樹脂膜製膜用清漆而使用合成例7的清漆,除此以外,重覆進行與實施例1相同的操作。如表3所示,在實施例7的觸控面板中,因聚醯亞胺樹脂膜的Tg稍低(參照表2的評價例7),故尺寸精度變差,評價結果的水準為「2」,但為可使用的範圍。 In Example 7, the same operation as Example 1 was repeated except that the varnish of Synthesis Example 7 was used as the varnish for polyimide resin film formation. As shown in Table 3, in the touch panel of Example 7, since the Tg of the polyimide resin film was slightly low (refer to Evaluation Example 7 in Table 2), the dimensional accuracy was deteriorated, and the evaluation result was rated as "2" ”, but is a usable range.
(實施例8) (Example 8)
在實施例8中,作為聚醯亞胺樹脂膜製膜用清漆而使用合成例10的清漆,除此以外,重覆進行與實施例1相同的操作。如表3所示,在實施例8的觸控面板中,因聚醯亞胺樹脂膜所包含的聚醯亞胺中具有通式(9)所表示的重複結構,故尺寸精度提高,評價結果的水準為「5」。另外,ESD耐電壓提高而為1200V。 In Example 8, the same operation as Example 1 was repeated except that the varnish of Synthesis Example 10 was used as the varnish for polyimide resin film formation. As shown in Table 3, in the touch panel of Example 8, since the polyimide contained in the polyimide resin film has a repeating structure represented by the general formula (9), the dimensional accuracy is improved, and the evaluation results The level is "5". In addition, the ESD withstand voltage was improved to 1200V.
(實施例9) (Example 9)
在實施例9中,作為聚醯亞胺樹脂膜製膜用清漆而使用合成例11的清漆,除此以外,重覆進行與實施例1相同的操作。如表3所示,在實施例9的觸控面板中,因聚醯亞胺樹脂膜所包含的聚醯亞胺中具有通式(9)所表示的重複結構,故尺寸精度提高,評價結果的水準為「5」。另外,ESD耐電壓提高而為1200V。 In Example 9, the same operation as Example 1 was repeated except that the varnish of Synthesis Example 11 was used as the varnish for polyimide resin film formation. As shown in Table 3, in the touch panel of Example 9, since the polyimide contained in the polyimide resin film has a repeating structure represented by the general formula (9), the dimensional accuracy is improved, and the evaluation results The level is "5". In addition, the ESD withstand voltage was improved to 1200V.
(實施例10) (Example 10)
在實施例10中,作為聚醯亞胺樹脂膜製膜用清漆而使用合成例12的清漆,除此以外,重覆進行與實施例1相同的操作。如表3所示,在實施例10的觸控面板中,因聚醯亞胺樹脂膜所包含的聚醯亞胺中具有通式(9)所表示的重複結構,故尺寸精度提高,評價結果的水準為「5」。另外,ESD耐電壓提高而為1100V。 In Example 10, the same operation as Example 1 was repeated except that the varnish of Synthesis Example 12 was used as the varnish for polyimide resin film formation. As shown in Table 3, in the touch panel of Example 10, since the polyimide contained in the polyimide resin film has a repeating structure represented by the general formula (9), the dimensional accuracy is improved, and the evaluation results The level is "5". In addition, the ESD withstand voltage was improved to 1100V.
(實施例11) (Example 11)
在實施例11中,將形成氣體阻隔層時的靶材變更為包含SiON的靶材,除此以外,重覆進行與實施例5相同的操作。如表3所示,在實施例11的觸控面板中,藉由對氣體阻隔層進行變更而色 調提高,評價結果的水準為「5」。另一方面,因對氣體阻隔層進行了變更而耐化學品性降低。因此,導電性組成物殘渣及尺寸精度分別稍變差,評價結果的水準為「4」,但均為可使用的範圍。 In Example 11, the same operation as in Example 5 was repeated except that the target material at the time of forming the gas barrier layer was changed to a target material containing SiON. As shown in Table 3, in the touch panel of Example 11, the color was changed by changing the gas barrier layer. The rating of the evaluation result is "5". On the other hand, the chemical resistance was lowered by changing the gas barrier layer. Therefore, the residues of the conductive composition and the dimensional accuracy were slightly deteriorated, respectively, and the level of the evaluation result was "4", but they were all within the usable range.
(實施例12) (Example 12)
在實施例12中,當形成氣體阻隔層時,首先使用包含SiON的靶材,在氬環境下進行濺鍍而形成膜厚80nm的包含SiON的氣體阻隔層。接著,使用包含SiO2的靶材,在氬環境下進行濺鍍而形成膜厚20nm的包含SiO2的氣體阻隔層。除上述以外,重覆進行與實施例5相同的操作。如表3所示,在實施例12的觸控面板中,藉由將聚醯亞胺樹脂膜側的氣體阻隔層設為SiON,配線加工時的黃變得到抑制,其結果,色調提高,評價結果的水準為「5」。另外,因氣體阻隔層的阻隔性提高,故耐濕熱性提高,評價結果的水準為「5」。進而,藉由將配線層側的氣體阻隔層設為SiO2,導電性組成物殘渣及尺寸精度的評價結果的水準保持為「5」而未變化,從而良好。 In Example 12, when forming the gas barrier layer, first, using a target material containing SiON, sputtering was performed in an argon atmosphere to form a gas barrier layer containing SiON with a film thickness of 80 nm. Next, using a target material containing SiO 2 , sputtering was performed in an argon atmosphere to form a gas barrier layer containing SiO 2 with a film thickness of 20 nm. Except for the above, the same operations as in Example 5 were repeated. As shown in Table 3, in the touch panel of Example 12, by using SiON as the gas barrier layer on the polyimide resin film side, yellowing at the time of wiring processing was suppressed, and as a result, the color tone was improved. Evaluation The level of the result is "5". In addition, since the barrier property of the gas barrier layer was improved, the heat and humidity resistance was improved, and the evaluation result was rated as "5". Furthermore, when the gas barrier layer on the wiring layer side was made of SiO 2 , the level of the evaluation results of the conductive composition residue and dimensional accuracy remained unchanged at "5", which was favorable.
(實施例13) (Example 13)
在實施例13中,將導電性組成物自導電性組成物AE-1變更為導電性組成物AE-2,除此以外,重覆進行與實施例5相同的操作。如表3所示,在實施例13的觸控面板中,導電性組成物AE-2中包含的導電性粒子(金屬微粒子)未經被覆,在配線層中金屬微粒子不均勻地凝聚。因此,導電性變差,評價結果的水準為「3」,但為可使用的範圍。另外,導電性組成物殘渣及尺寸精度稍變差, 評價結果的水準分別為「4」,但為使用上無問題的範圍。 In Example 13, the same operation as in Example 5 was repeated except that the conductive composition was changed from the conductive composition AE-1 to the conductive composition AE-2. As shown in Table 3, in the touch panel of Example 13, the conductive particles (metal fine particles) contained in the conductive composition AE-2 were not coated, and the metal fine particles were not uniformly aggregated in the wiring layer. Therefore, the electrical conductivity was deteriorated, and the level of the evaluation result was "3", but it was within the usable range. In addition, the residue of the conductive composition and the dimensional accuracy are slightly deteriorated, The level of the evaluation results was "4", but it was in the range where there was no problem in use.
(實施例14) (Example 14)
在實施例14中,將絕緣性組成物自絕緣性組成物OA-1變更為絕緣性組成物OA-2,除此以外,重覆進行與實施例5相同的操作。如表3所示,在實施例14的觸控面板中,因絕緣層不具有既定的卡多系樹脂,故耐濕熱性大幅變差,評價結果的水準為「2」,但為可使用的範圍。導電性、導電性組成物殘渣及尺寸精度稍變差,評價結果的水準分別為「4」,但為可無問題地使用的範圍。 In Example 14, the same operation as Example 5 was repeated except that the insulating composition was changed from insulating composition OA-1 to insulating composition OA-2. As shown in Table 3, in the touch panel of Example 14, since the insulating layer did not have the predetermined cardo-based resin, the moisture and heat resistance was greatly deteriorated, and the evaluation result was rated as "2", but it was usable. scope. The conductivity, the residue of the conductive composition, and the dimensional accuracy were slightly deteriorated, and the level of the evaluation result was "4", but it was a range that could be used without problems.
(實施例15) (Example 15)
在實施例15中,當形成配線層時,對於進行了圖案加工的基板,使用惰性烘箱(光洋熱系統(Koyo Thermo Systems)公司製造的INH-21CD)在氮氣流下(氧濃度為14%)進行加熱,除此以外,重覆進行與實施例5相同的操作。如表3所示,在實施例15的觸控面板中,因配線層形成時的氧濃度的變更而色調改善,評價結果的水準為「5」。另一方面,導電性大幅變差,評價結果的水準為「2」,但為可使用的範圍。尺寸精度稍變差,評價結果的水準為「4」,但為在使用上無問題的範圍。 In Example 15, when the wiring layer was formed, the patterned substrate was subjected to nitrogen gas flow (oxygen concentration: 14%) using an inert oven (INH-21CD manufactured by Koyo Thermo Systems). Except for heating, the same operation as in Example 5 was repeated. As shown in Table 3, in the touch panel of Example 15, the color tone was improved due to the change of the oxygen concentration at the time of formation of the wiring layer, and the level of the evaluation result was "5". On the other hand, the electrical conductivity was significantly deteriorated, and the level of the evaluation result was "2", but it was within the usable range. The dimensional accuracy is slightly worse, and the evaluation result has a level of "4", but it is in the range where there is no problem in use.
(實施例16) (Example 16)
在實施例16中,作為聚醯亞胺樹脂膜製膜用清漆而使用合成例6的清漆,除此以外,重覆進行與實施例11相同的操作。如表3所示,在實施例16的觸控面板中,因聚醯亞胺樹脂膜所包含的聚醯亞胺中具有通式(9)所表示的重複結構,故尺寸精度提高, 評價結果的水準為「5」。另外,ESD耐電壓提高而為1300V。 In Example 16, the same operation as in Example 11 was repeated except that the varnish of Synthesis Example 6 was used as the varnish for polyimide resin film formation. As shown in Table 3, in the touch panel of Example 16, since the polyimide contained in the polyimide resin film has a repeating structure represented by the general formula (9), the dimensional accuracy is improved, The level of the evaluation result was "5". In addition, the ESD withstand voltage was improved to 1300V.
(實施例17) (Example 17)
在實施例17中,作為聚醯亞胺樹脂膜製膜用清漆而使用合成例6的清漆,除此以外,重覆進行與實施例12相同的操作。如表3所示,在實施例17的觸控面板中,因聚醯亞胺樹脂膜所包含的聚醯亞胺中具有通式(9)所表示的重複結構,故ESD耐電壓提高而為1300V。 In Example 17, the same operation as in Example 12 was repeated except that the varnish of Synthesis Example 6 was used as the varnish for polyimide resin film formation. As shown in Table 3, in the touch panel of Example 17, since the polyimide contained in the polyimide resin film has a repeating structure represented by the general formula (9), the ESD withstand voltage is improved and is 1300V.
(比較例1) (Comparative Example 1)
在比較例1中,不形成氣體阻隔層而在聚醯亞胺樹脂膜上直接形成第一配線層,除此以外,重覆進行與實施例5相同的操作。在比較例1的觸控面板中,導電性組成物殘渣、色調及耐濕熱性大幅降低,為不可使用的水準(水準1)。 In Comparative Example 1, the same operation as in Example 5 was repeated except that the gas barrier layer was not formed and the first wiring layer was directly formed on the polyimide resin film. In the touch panel of Comparative Example 1, the residues of the conductive composition, the color tone, and the heat-and-moisture resistance were significantly reduced, and were at a level not usable (level 1).
(比較例2) (Comparative Example 2)
在比較例2中,作為聚醯亞胺樹脂膜製膜用清漆而使用合成例8的清漆,除此以外,重覆進行與實施例5相同的操作。在比較例2的觸控面板中,聚醯亞胺樹脂膜中包含的聚醯亞胺的醯亞胺基濃度高,在樹脂膜形成後發生混濁而視認性大幅受損。因此,比較例2中的聚醯亞胺樹脂膜無法應用作觸控面板的基板。 In Comparative Example 2, the same operation as in Example 5 was repeated except that the varnish of Synthesis Example 8 was used as the varnish for polyimide resin film formation. In the touch panel of Comparative Example 2, the polyimide group concentration of the polyimide contained in the polyimide resin film was high, clouding occurred after the resin film was formed, and visibility was greatly impaired. Therefore, the polyimide resin film in Comparative Example 2 cannot be used as a substrate of a touch panel.
(比較例3) (Comparative Example 3)
在比較例3中,作為聚醯亞胺樹脂膜製膜用清漆而使用合成例9的清漆,除此以外,重覆進行與實施例5相同的操作。在比較例3的觸控面板中,聚醯亞胺樹脂膜中包含的聚醯亞胺的醯亞 胺基濃度低,聚醯亞胺樹脂膜的Tg降低(參照表2的評價例9),因此尺寸精度大幅降低而為不可使用的水準(水準1)。所述比較例1~比較例3的各評價結果與所述實施例1~實施例17的各評價結果一同示於表3中。 In Comparative Example 3, the same operation as in Example 5 was repeated, except that the varnish of Synthesis Example 9 was used as the varnish for forming a polyimide resin film. In the touch panel of Comparative Example 3, the polyimide resin contained in the polyimide resin film Since the amine group concentration was low and the Tg of the polyimide resin film was lowered (see Evaluation Example 9 in Table 2), the dimensional accuracy was greatly lowered and the level was unusable (Level 1). The evaluation results of Comparative Examples 1 to 3 are shown in Table 3 together with the evaluation results of Examples 1 to 17.
[表3]
[產業上之可利用性] [Industrial Availability]
如以上所述,本發明的帶導電層膜、觸控面板、帶導電層膜的製造方法及觸控面板的製造方法適用於可抑制導電層形成時的樹脂膜的黃變、且可確保導電層的高尺寸精度的帶導電層膜、觸控面板、帶導電層膜的製造方法及觸控面板的製造方法。 As described above, the film with a conductive layer, the touch panel, the method for producing a film with a conductive layer, and the method for producing a touch panel of the present invention are suitable for suppressing yellowing of the resin film during formation of the conductive layer and ensuring electrical conductivity A film with a conductive layer with high dimensional accuracy of layers, a touch panel, a method for producing a film with a conductive layer, and a method for producing a touch panel.
1:樹脂膜 1: Resin film
2:氣體阻隔層 2: Gas barrier layer
3A:導電層 3A: Conductive layer
11:帶導電層膜 11: Film with conductive layer
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