TWI772061B - Outwardly folded clamping device - Google Patents
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Abstract
一種外折式夾持裝置,包含一驅動單元、一機體,及一夾持單元。該驅動單元包括一可沿一軸線移動的移動件。該機體包括二樞件組。每一樞件組具有一第一樞件,及一第二樞件。該夾持單元包括二連桿組。每一連桿組具有依序連接的一傳力桿、一出力桿、一輸出桿,及一平行桿。該出力桿具有一第一出力段,及一第二出力段。該第二出力段相對於該第一出力段朝偏離該軸線的方向偏折。本發明 藉由該出力桿採用外折式設計,大幅減少夾持力隨著夾持距離的變化量且在夾持過程中始終保持高輸出效率。An outward-folding clamping device includes a driving unit, a body, and a clamping unit. The driving unit includes a moving member that can move along an axis. The body includes two pivot components. Each pivot element set has a first pivot element and a second pivot element. The clamping unit includes a two-link set. Each connecting rod group has a power transmission rod, an output rod, an output rod, and a parallel rod connected in sequence. The output rod has a first output section and a second output section. The second output section is deflected in a direction deviating from the axis relative to the first output section. The present invention adopts the outward folding design of the output rod, which greatly reduces the variation of the clamping force with the clamping distance and always maintains high output efficiency during the clamping process.
Description
本發明是有關於一種自動化設備,特別是指一種外折式夾持裝置。The present invention relates to an automatic equipment, in particular to an outwardly folded clamping device.
參閱圖1與圖2,一種現有的夾持裝置,採用內折式設計。詳細來說,該現有的夾持裝置包含一機體91、一安裝於該機體91且適用於夾持物件的夾持單元92,及一安裝於該機體91並用於驅動該夾持單元92的驅動單元93。Referring to FIG. 1 and FIG. 2 , an existing clamping device adopts an inward folding design. In detail, the existing clamping device includes a
該驅動單元93包括一馬達931,及一受該馬達931驅動而可沿一軸線L移動的移動件932。以該軸線L為分界線,該夾持單元92包括二分別位於該軸線L兩相反側的連桿組921,該機體91包括二分別位於該軸線L兩相反側的樞件組911。每一樞件組911具有一鄰近於該軸線L的第一樞件912,及一遠離於該軸線L的第二樞件913。每一連桿組921具有依序連接的一傳力桿922、一出力桿923、一輸出桿924,及一平行桿925。The
該傳力桿922的一端樞接於該移動件932,另一端則與該出力桿923彼此樞接。該出力桿923具有一樞接於該傳力桿922與各自的第二樞件913之間的第一出力段926,及一樞接於各自的第二樞件913與該輸出桿924之間的第二出力段927。該第二出力段927相對於該第一出力段926朝該軸線L的方向偏折。若將該軸線L視為中心,該出力桿923也可以說是向內偏折,因此可將此種設計稱為內折式設計。該輸出桿924具有一樞接於該第二出力段927與該平行桿925之間的第一輸出段928,及一由該第一輸出段928與該平行桿925的樞接處沿平行於該軸線L的方向凸伸的第二輸出段929。該平行桿925樞接於該第一輸出段928與各自的第一樞件912之間且平行於該第二出力段927。One end of the
該現有的夾持裝置可在一張開位置與一夾合位置之間移動。在該張開位置時(如圖1所示),該移動件932遠離該馬達931,使得該等輸出桿924的第二輸出段929彼此遠離。在該夾合位置時(如圖2所示),該移動件932接近該馬達931,使得該等輸出桿924的第二輸出段929彼此夾合。如此一來,該現有的夾持裝置便可以透過操控該馬達931使得該夾持單元92完成夾持動作。The existing clamping device is movable between an unfolded position and a clamped position. In the open position (as shown in FIG. 1 ), the moving
又,運用該現有的夾持裝置夾持物件時,該等第二輸出段929與所夾持的物件之間會產生一夾持力。該夾持力隨著夾持距離(該等第二輸出段之間的距離)不同而有所變化。然而,理想上來說應該盡量減少該夾持力隨著夾持距離的變化量,才不會在夾持不同尺寸的物件時有著不同的夾持力,或者在以夾持的方式壓縮物件時產生施力不穩定的情況。In addition, when the existing clamping device is used to clamp the object, a clamping force will be generated between the
此外,該馬達931所提供的一驅動扭矩會轉化為該移動件的推力,並更進一步轉化為該夾持力,可將該夾持力與該驅動扭矩之間的比值視為輸出效率。若能以較小的驅動扭矩產生相同或是更高的夾持力(即輸出效率較高),勢必可以減輕該馬達931的負載或是降低對於該馬達931的規格要求。In addition, a driving torque provided by the
因此,本發明的目的,即在提供一種大幅減少夾持力隨著夾持距離的變化量且在夾持過程中始終保持高輸出效率的外折式夾持裝置。Therefore, the purpose of the present invention is to provide an outwardly folded clamping device that greatly reduces the variation of the clamping force with the clamping distance and always maintains high output efficiency during the clamping process.
於是,本發明外折式夾持裝置,包含一驅動單元、一機體,及一夾持單元。Therefore, the outward-folding clamping device of the present invention includes a driving unit, a body, and a clamping unit.
該驅動單元包括一馬達,及一受該馬達驅動而可沿一軸線移動的移動件。該機體供該馬達安裝,並包括二以該軸線為分界線並分別位於該軸線兩相反側的樞件組。每一樞件組具有一鄰近於該軸線的第一樞件,及一遠離於該軸線的第二樞件。The driving unit includes a motor, and a moving member driven by the motor to move along an axis. The body is used for installing the motor, and includes two sets of pivot components which are respectively located on opposite sides of the axis with the axis as the dividing line. Each pivot set has a first pivot close to the axis and a second pivot away from the axis.
該夾持單元安裝於該機體,並包括二以該軸線為分界線並分別位於該軸線兩相反側的連桿組。每一連桿組具有依序連接的一傳力桿、一出力桿、一輸出桿,及一平行桿。該傳力桿具有一樞接於該移動件的第一傳力端,及一相對於該第一傳力端較遠離於該軸線並與該出力桿彼此樞接的第二傳力端。該出力桿具有一樞接於該第二傳力端與各自的第一樞件之間的第一出力段,及一樞接於各自的第一樞件與該輸出桿之間的第二出力段。該第二出力段相對於該第一出力段朝偏離該軸線的方向偏折。該輸出桿具有一樞接於該第二出力段與該平行桿之間的第一輸出段,及一由該第一輸出段與該第二出力段的樞接處沿平行於該軸線的方向凸伸的第二輸出段。該平行桿樞接於該第一輸出段與各自的第二樞件之間且平行於該第二出力段。The clamping unit is mounted on the body, and includes two connecting rod sets, which take the axis as a dividing line and are respectively located on two opposite sides of the axis. Each connecting rod group has a power transmission rod, an output rod, an output rod, and a parallel rod connected in sequence. The force transmission rod has a first force transmission end pivotally connected to the moving member, and a second force transmission end that is farther from the axis relative to the first force transmission end and pivotally connected to the output rod. The output rod has a first output section pivoted between the second power transmission end and the respective first pivot member, and a second output section pivoted between the respective first pivot member and the output rod part. The second output section is deflected in a direction deviating from the axis relative to the first output section. The output rod has a first output section pivotally connected between the second output section and the parallel rod, and a direction parallel to the axis from the pivot joint of the first output section and the second output section Protruding second output section. The parallel rod is pivotally connected between the first output section and the respective second pivot members and is parallel to the second output section.
本發明的功效在於:藉由該出力桿採用外折式設計,大幅減少夾持力隨著夾持距離的變化量且在夾持過程中始終保持高輸出效率。The effect of the present invention is that the output rod adopts an outwardly folded design, which greatly reduces the variation of the clamping force with the clamping distance and always maintains high output efficiency during the clamping process.
參閱圖3與圖4,本發明外折式夾持裝置的一實施例,包含一驅動單元1、一機體2,及一夾持單元3。Referring to FIG. 3 and FIG. 4 , an embodiment of the outward-folding clamping device of the present invention includes a driving unit 1 , a
該驅動單元1包括一馬達11,及一受該馬達11驅動的移動件12。該馬達具有一本體111,及一直接受該本體111驅動而繞一軸線R轉動的驅動螺桿112。該驅動螺桿112外側形成有一第一螺紋。該移動件12繞該軸線R呈環形且內側形成有一第二螺紋。該第一螺紋與該第二螺紋彼此嚙合,使得該驅動螺桿112轉動時該移動件12也會沿著該軸線R移動。The driving unit 1 includes a
要特別說明的是,本實施例中該馬達11並非市售的馬達,而是採用自組的馬達。該驅動螺桿112是直接受該本體111驅動且一體成型的元件,同時扮演了馬達軸心以及螺桿的角色,不需要使用任何聯軸器輔助傳動。如此設計的好處在於:能提升整體剛性、減少聯軸器造成的動能損耗以及日後維修問題。此外,還可以任意調整尺寸設計,減少該馬達11沿該軸線R所佔用的空間,並增加輸出力矩。It should be noted that, in this embodiment, the
該機體2供該馬達11安裝,並包括二以該軸線R為分界線並分別位於該軸線R兩相反側的樞件組21。每一樞件組21具有一鄰近於該軸線R的第一樞件211,及一遠離於該軸線R的第二樞件212。每一樞件組21的該第一樞件211與該移動件12之間沿平行於該軸線R的方向計算所得到的一第一距離S1大於該第二樞件212與該移動件12之間沿平行於該軸線R的方向計算所得到的一第二距離S2。The
該夾持單元3安裝於該機體2,並包括二以該軸線R為分界線並分別位於該軸線R兩相反側的連桿組31。每一連桿組31具有依序連接的一傳力桿32、一出力桿33、一輸出桿34,及一平行桿35。The
該傳力桿32呈弧形並朝遠離於該移動件12的一側彎曲。該傳力桿32具有一樞接於該移動件12的第一傳力端321,及一相對於該第一傳力端321較遠離於該軸線R並與該出力桿33彼此樞接的第二傳力端322。該出力桿33具有一樞接於該第二傳力端322與各自的第一樞件211之間的第一出力段331,及一樞接於各自的第一樞件211與該輸出桿34之間的第二出力段332。該第二出力段332相對於該第一出力段331朝偏離該軸線R的方向偏折。若將該軸線R視為中心,該出力桿33也可以說是向外偏折,因此可將此種設計稱為外折式設計。The
該輸出桿34具有一樞接於該第二出力段332與該平行桿35之間的第一輸出段341,及一由該第一輸出段341與該第二出力段332的樞接處沿平行於該軸線R的方向凸伸的第二輸出段342。該平行桿35樞接於該第一輸出段341與各自的第二樞件212之間且平行等長於該第二出力段332,該第一輸出段341平行等長於連接於該第一樞件211和該第二樞件212之間的假想直線。The
本實施例可在一張開位置與一夾合位置之間移動。在該張開位置時(如圖3所示),該移動件12鄰近該馬達11,使得該等輸出桿34的第二輸出段342彼此遠離。在該夾合位置時(如圖4所示),該移動件12遠離該馬達11,使得該等輸出桿34的第二輸出段342彼此夾合。如此一來,本實施例便可以透過操控該馬達11使得該夾持單元3完成夾持動作。This embodiment is movable between an unfolded position and a clamped position. In the open position (as shown in FIG. 3 ), the moving
參閱圖5,定義本實施例夾持物件時該等第二輸出段342與所夾持的物件之間的力為一夾持力,該等第二輸出段342之間的距離則為一夾持距離。以該夾持力對該夾持距離作圖,便能將本實施例與先前技術詳加比較。在圖5中,本實施例以『外折式』折線表示,先前技術則以『內折式』折線表示。可以理解的是,相較於先前技術的夾持力隨著夾持距離減少而下降的趨勢,本實施例的夾持力幾乎不會受到夾持距離的影響而能維持一定的施力大小。也就是說,本實施例在夾持不同尺寸的物件時能維持相同的夾持力,或者在以夾持的方式壓縮物件時施力相當穩定。Referring to FIG. 5 , the force between the
又,由於該移動件12所產生的推力會影響該夾持力。若要討論輸出效率的話,應在相同推力的條件下進行比較。因此,在圖5中以『等效外折式』折線表示本實施例在與先前技術在相同推力的條件下所產生的結果,並進一步將結果整理如下表一:
表一
可以理解的是,在相同推力的條件下,本實施例平均而言輸出的夾持力高於先前技術。也就是說,本實施例可以更有效地將推力轉化為夾持力,因此在夾持過程中始終保持較高的輸出效率。如此一來,本實施例中該馬達11的負載較小,可以節省能源並延長該馬達11的使用壽命。或者,在設計時便能降低對於該馬達11的規格要求,進而降低生產成本。It can be understood that, under the condition of the same thrust, the output clamping force of this embodiment is higher than that of the prior art on average. That is to say, the present embodiment can more effectively convert the thrust force into the clamping force, so that a higher output efficiency is always maintained during the clamping process. In this way, the load of the
詳細來說,參閱圖1與圖2,觀察先前技術(內折式設計)在張開位置與夾合位置的連桿構型,可以看到由張開到夾合的過程中,傳力桿與出力桿之間的一第一夾角θ1會從接近90度拉伸至將近180度成一直線。然而在連桿傳力方面,該第一夾角θ1為90度時,對出力桿作用的力矩會最大,越接近0度與180度時則越小。因此,先前技術會產生很明顯的「隨著夾持距離越小,夾持力越小」的現象。In detail, referring to FIG. 1 and FIG. 2 , observing the configuration of the connecting rod in the open position and the clamping position of the prior art (inward folding design), it can be seen that during the process from the expansion to the clamping, the dowel rod A first included angle θ1 with the output rod will stretch from approximately 90 degrees to approximately 180 degrees in a straight line. However, in terms of the force transmission of the connecting rod, when the first included angle θ1 is 90 degrees, the moment acting on the output rod will be the largest, and the closer it is to 0 degrees and 180 degrees, the smaller it will be. Therefore, in the prior art, the phenomenon of "the clamping force is smaller as the clamping distance is smaller" is obvious.
又,參閱圖3與圖4,觀察本實施例(外折式設計)在該張開位置與該夾合位置的連桿構型,可以看到由張開到夾合的過程中,該傳力桿32與該出力桿33之間的一第二夾角θ2會從接近90度減少至接近0度。根據前述論理,本實施例理應產生「隨著夾持距離越小,夾持力越小」的現象。然而,本實施例的連桿傳力額外運用到了該傳力桿32與該移動件12的之間的一第三夾角θ3。基於「肘節機構」(toggle)的特色,當該第三夾角θ3越接近90度時傳出的力量越小,該第三夾角θ3越接近0度或180度時傳出的力量反而越大。因此,由張開到夾合的過程中,該第三夾角θ3隨著夾持距離變小而變大,該傳力桿32所傳出的力量也隨著夾距變小而變大。如此一來,綜合該第二夾角θ2所造成的「隨著夾持距離越小,夾持力越小」與該第三夾角θ2所造成的「隨著夾持距離變小,夾持力越大」的效應,方能調節出力量平均、夾持力不隨著夾持距離變化而明顯增大或減小的連桿構型。Also, referring to FIGS. 3 and 4 , observing the configuration of the connecting rod in the open position and the clamped position of the present embodiment (outwardly folded design), it can be seen that in the process from open to clamp, the transmission A second included angle θ2 between the
綜上所述,本發明外折式夾持裝置,藉由該出力桿33採用外折式設計,大幅減少夾持力隨著夾持距離的變化量且在夾持過程中始終保持高輸出效率,故確實能達成本發明的目的。To sum up, the outwardly folded clamping device of the present invention adopts the outwardly folded design of the
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。However, the above are only examples of the present invention, and should not limit the scope of implementation of the present invention. Any simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the contents of the patent specification are still included in the scope of the present invention. within the scope of the invention patent.
1:驅動單元 11:馬達 111:本體 112:驅動螺桿 12:移動件 2:機體 21:樞件組 211:第一樞件 212:第二樞件 3:夾持單元 31:連桿組 32:傳力桿 321:第一傳力端 322:第二傳力端 33:出力桿 331:第一出力段 332:第二出力段 34:輸出桿 341:第一輸出段 342:第二輸出段 35:平行桿 R:軸線 S1:第一距離 S2:第二距離 θ1:第一夾角 θ2:第二夾角 θ3:第三夾角1: drive unit 11: Motor 111: Ontology 112: Drive screw 12: Moving parts 2: Body 21: Pivot group 211: The first pivot 212: Second pivot 3: Clamping unit 31: Connecting rod group 32: Dowel rod 321: The first power transmission end 322: Second power transmission end 33: Output rod 331: The first output section 332: The second output stage 34: Output rod 341: first output segment 342: Second output segment 35: Parallel bars R: axis S1: first distance S2: Second distance θ1: The first included angle θ2: Second included angle θ3: the third angle
本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一種現有的夾持裝置的一剖視結構示意圖,說明該現有的夾持裝置的在一張開位置; 圖2是該現有的夾持裝置的一剖視結構示意圖,說明該現有的夾持裝置的在一夾合位置; 圖3是本發明外折式夾持裝置的一實施例的一剖視結構示意圖,說明該實施例在一張開位置; 圖4是該實施例的一剖視結構示意圖,說明該實施例在一夾合位置;及 圖5是一夾持力對夾持距離的折線圖,說明該實施例、該實施例的等效模型與一內折式夾持裝置的夾持力隨著夾持距離的變化。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, wherein: 1 is a schematic cross-sectional view of a conventional clamping device, illustrating the conventional clamping device in an open position; 2 is a schematic cross-sectional view of the conventional clamping device, illustrating a clamping position of the conventional clamping device; 3 is a schematic cross-sectional structural diagram of an embodiment of the outward-folding clamping device of the present invention, illustrating that the embodiment is in an open position; 4 is a schematic cross-sectional view of the embodiment, illustrating the embodiment in a clamped position; and 5 is a broken line graph of clamping force versus clamping distance, illustrating the variation of clamping force with clamping distance for this embodiment, an equivalent model of this embodiment, and an inwardly folded clamping device.
1:驅動單元 1: drive unit
11:馬達 11: Motor
111:本體 111: Ontology
112:驅動螺桿 112: Drive screw
12:移動件 12: Moving parts
2:機體 2: Body
21:樞件組 21: Pivot group
211:第一樞件 211: The first pivot
212:第二樞件 212: Second pivot
3:夾持單元 3: Clamping unit
31:連桿組 31: Connecting rod group
32:傳力桿 32: Dowel rod
321:第一傳力端 321: The first power transmission end
322:第二傳力端 322: Second power transmission end
33:出力桿 33: Output rod
331:第一出力段 331: The first output section
332:第二出力段 332: The second output stage
34:輸出桿 34: Output rod
341:第一輸出段 341: first output segment
342:第二輸出段 342: Second output segment
35:平行桿 35: Parallel bars
R:軸線 R: axis
S1:第一距離 S1: first distance
S2:第二距離 S2: Second distance
θ 2:第二夾角 θ 2: Second included angle
θ 3:第三夾角 θ 3: The third angle
Claims (4)
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TW110121690A TWI772061B (en) | 2021-06-15 | 2021-06-15 | Outwardly folded clamping device |
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TW110121690A TWI772061B (en) | 2021-06-15 | 2021-06-15 | Outwardly folded clamping device |
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TW202300291A TW202300291A (en) | 2023-01-01 |
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