TWI771148B - Preparation method of tricalcium silicate - Google Patents
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Abstract
一種矽酸三鈣的製備方法,包含以下步驟:將硝酸鈣水合物、四乙氧基矽烷、硝酸水溶液及乙醇混合進行縮合反應,得到混合物;及將該混合物進行鍛燒處理,得到包含矽酸三鈣的組成物,其中,該硝酸鈣水合物與該四乙氧基矽烷的莫耳比例範圍為3.0:1至3.5:1,該縮合反應的溫度為80℃且時間範圍為4小時至20小時,該鍛燒處理的溫度為1450℃且時間範圍為1小時至5小時。透過硝酸鈣水合物、四乙氧基矽烷、硝酸水溶液及乙醇的相互配合,及硝酸鈣水合物與四乙氧基矽烷的莫耳比例的設計,該矽酸三鈣的製備方法具有高矽酸三鈣產率的優點。A preparation method of tricalcium silicate, comprising the following steps: mixing calcium nitrate hydrate, tetraethoxysilane, nitric acid aqueous solution and ethanol for condensation reaction to obtain a mixture; and calcining the mixture to obtain a mixture containing silicic acid The composition of tricalcium, wherein the molar ratio of the calcium nitrate hydrate and the tetraethoxysilane ranges from 3.0:1 to 3.5:1, the condensation reaction temperature is 80°C and the time range is 4 hours to 20 hours, the temperature of the calcination treatment was 1450°C and the time range was 1 hour to 5 hours. Through the mutual coordination of calcium nitrate hydrate, tetraethoxysilane, nitric acid aqueous solution and ethanol, and the design of the molar ratio of calcium nitrate hydrate and tetraethoxysilane, the preparation method of tricalcium silicate has high silicic acid Advantages of Tricalcium Yield.
Description
本發明是有關於一種矽酸鹽的製備方法,特別是指一種矽酸三鈣的製備方法。The present invention relates to a preparation method of silicate, in particular to a preparation method of tricalcium silicate.
一般而言,牙髓病的治療方式可採用根管治療、根尖充填、根尖逆充填等手術來進行,且在這些手術中,通常都會使用到牙髓填充材料來修補治療過後缺損的牙髓組織,以利牙髓組織可以再生復原。目前常見的牙髓填充材料為矽酸三鈣,且該矽酸三鈣的製備方法是以水、四水硝酸鈣、四乙氧基矽烷及硝酸水溶液作為原料來進行。然而,該方法雖能夠獲得矽酸三鈣,但易伴隨大量的矽酸二鈣、氧化鈣及氫氧化鈣生成,致使矽酸三鈣的產率低,且由於矽酸二鈣的活性低而不易硬化,因此矽酸二鈣的存在,會造成該牙髓填充材料的硬化時間變長,而不適合作為牙髓填充材料。此外,氧化鈣與氫氧化鈣在牙髓組織中無法形成穩定的基質,而容易被牙髓組織液沖掉而於牙髓組織中形成死腔,且氧化鈣與氫氧化鈣會灼傷牙髓組織的表面而不利於牙髓組織的再生,故當存在大量的氧化鈣及氫氧化鈣時亦不適合作為牙髓填充材料。In general, endodontic treatment can be performed by root canal therapy, root apical filling, reverse apical filling and other surgeries, and in these surgeries, pulp filling materials are usually used to repair the damaged teeth after treatment. pulp tissue, so that the pulp tissue can be regenerated and restored. At present, the common dental pulp filling material is tricalcium silicate, and the preparation method of the tricalcium silicate uses water, calcium nitrate tetrahydrate, tetraethoxysilane and nitric acid aqueous solution as raw materials. However, although this method can obtain tricalcium silicate, it is easy to be accompanied by a large amount of dicalcium silicate, calcium oxide and calcium hydroxide, resulting in low yield of tricalcium silicate and low activity of dicalcium silicate. It is not easy to harden, so the presence of dicalcium silicate will cause the hardening time of the dental pulp filling material to become longer, and it is not suitable as a dental pulp filling material. In addition, calcium oxide and calcium hydroxide cannot form a stable matrix in the pulp tissue, and are easily washed away by the pulp tissue fluid to form a dead space in the pulp tissue, and calcium oxide and calcium hydroxide will burn the pulp tissue. The surface is not conducive to the regeneration of dental pulp tissue, so it is not suitable as a dental pulp filling material when there is a large amount of calcium oxide and calcium hydroxide.
因此,本發明的目的,即在提供一種具有高矽酸三鈣產率的矽酸三鈣的製備方法。Therefore, the purpose of the present invention is to provide a preparation method of tricalcium silicate with high tricalcium silicate yield.
於是,本發明矽酸三鈣的製備方法,包含以下步驟: 將硝酸鈣水合物、四乙氧基矽烷、硝酸水溶液及乙醇混合進行縮合反應,得到混合物,其中,該硝酸鈣水合物與該四乙氧基矽烷的莫耳比例範圍為3.0:1至3.5:1,該硝酸水溶液的硝酸濃度為65wt%,該縮合反應的溫度為80℃且時間範圍為4小時至20小時;及 將該混合物進行鍛燒處理,得到包含矽酸三鈣的組成物,其中,該鍛燒處理的溫度為1450℃且時間範圍為1小時至5小時。 Thus, the preparation method of tricalcium silicate of the present invention comprises the following steps: The calcium nitrate hydrate, tetraethoxysilane, nitric acid aqueous solution and ethanol are mixed for condensation reaction to obtain a mixture, wherein the molar ratio of the calcium nitrate hydrate and the tetraethoxysilane ranges from 3.0:1 to 3.5: 1, the nitric acid concentration of this nitric acid aqueous solution is 65wt%, the temperature of this condensation reaction is 80 ℃ and the time range is 4 hours to 20 hours; And The mixture is calcined to obtain a composition comprising tricalcium silicate, wherein the calcination temperature is 1450° C. and the time range is 1 hour to 5 hours.
本發明的功效在於:透過該硝酸鈣水合物、該四乙氧基矽烷、該硝酸水溶液及該乙醇的相互配合,及該硝酸鈣水合物與該四乙氧基矽烷的莫耳比例的設計,致使不易生成矽酸二鈣、氫氧化鈣及氧化鈣,因此,該矽酸三鈣的製備方法具有高矽酸三鈣產率的優點。The effect of the present invention lies in: through the mutual coordination of the calcium nitrate hydrate, the tetraethoxysilane, the nitric acid aqueous solution and the ethanol, and the design of the molar ratio of the calcium nitrate hydrate and the tetraethoxysilane, As a result, it is difficult to generate dicalcium silicate, calcium hydroxide and calcium oxide. Therefore, the preparation method of tricalcium silicate has the advantage of high tricalcium silicate yield.
本發明矽酸三鈣的製備方法,包含以下步驟: 將硝酸鈣水合物、四乙氧基矽烷、硝酸水溶液及乙醇混合進行縮合反應,得到混合物,其中,該硝酸鈣水合物與該四乙氧基矽烷的莫耳比例範圍為3.0:1至3.5:1,該硝酸水溶液的硝酸濃度為65wt%,該縮合反應的溫度為80℃且時間範圍為4小時至20小時;及 將該混合物進行鍛燒處理,得到包含矽酸三鈣的組成物,其中,該鍛燒處理的溫度為1450℃且時間範圍為1小時至5小時。 The preparation method of tricalcium silicate of the present invention comprises the following steps: The calcium nitrate hydrate, tetraethoxysilane, nitric acid aqueous solution and ethanol are mixed for condensation reaction to obtain a mixture, wherein the molar ratio of the calcium nitrate hydrate and the tetraethoxysilane ranges from 3.0:1 to 3.5: 1, the nitric acid concentration of this nitric acid aqueous solution is 65wt%, the temperature of this condensation reaction is 80 ℃ and the time range is 4 hours to 20 hours; And The mixture is calcined to obtain a composition comprising tricalcium silicate, wherein the calcination temperature is 1450° C. and the time range is 1 hour to 5 hours.
〈硝酸鈣水合物〉<Calcium nitrate hydrate>
該硝酸鈣水合物例如但不限於四水硝酸鈣。在本發明的一些實施態樣中,該硝酸鈣水合物為四水硝酸鈣。The calcium nitrate hydrate is, for example, but not limited to, calcium nitrate tetrahydrate. In some embodiments of the present invention, the calcium nitrate hydrate is calcium nitrate tetrahydrate.
〈乙醇〉<Ethanol>
在本發明的一些實施態樣中,該乙醇與該四乙氧基矽烷的莫耳比例為10.59:1。In some embodiments of the present invention, the molar ratio of the ethanol to the tetraethoxysilane is 10.59:1.
〈硝酸水溶液〉<Nitric acid aqueous solution>
在本發明的一些實施態樣中,為使本發明矽酸三鈣的製備方法具有較低的氧化鈣的生成量,以該乙醇的用量為100mL計,該硝酸的用量範圍為2.2g至9.0g。In some embodiments of the present invention, in order to make the preparation method of tricalcium silicate of the present invention have a lower generation amount of calcium oxide, based on the amount of the ethanol being 100 mL, the amount of the nitric acid is in the range of 2.2 g to 9.0 g g.
〈縮合反應〉<Condensation reaction>
在本發明的一些實施態樣中,為確保該硝酸鈣水合物及該四乙氧基矽烷能夠反應完全,以使本發明矽酸三鈣的製備方法具有較高的矽酸三鈣的生成量及較低的氧化鈣的生成量,該縮合反應的時間範圍為12小時至16小時。In some embodiments of the present invention, in order to ensure that the calcium nitrate hydrate and the tetraethoxysilane can react completely, so that the preparation method of tricalcium silicate of the present invention has a higher generation amount of tricalcium silicate And lower calcium oxide generation, the condensation reaction time range is 12 hours to 16 hours.
〈鍛燒處理〉<Calcination treatment>
在本發明的一些實施態樣中,本發明矽酸三鈣的製備方法是將該鍛燒處理的時間範圍控制為1小時至2小時。In some embodiments of the present invention, the preparation method of tricalcium silicate of the present invention is to control the time range of the calcination treatment to be 1 hour to 2 hours.
在本發明矽酸三鈣的製備方法中,還包含以12℃/min的升溫速率,使該混合物升溫至1450℃進行該鍛燒處理。In the preparation method of tricalcium silicate of the present invention, the calcination treatment is performed by heating the mixture to 1450°C at a heating rate of 12°C/min.
本發明將就以下實施例來作進一步說明,但應瞭解的是,所述實施例僅為例示說明之用,而不應被解釋為本發明實施之限制。The present invention will be further described with respect to the following examples, but it should be understood that the examples are only used for illustration and should not be construed as a limitation of the implementation of the present invention.
[實施例1][Example 1]
將5.9克的四水硝酸鈣、1.87mL的四乙氧基矽烷(密度為0.933g/mL)、0.125mL的含有65wt%的硝酸的硝酸水溶液(密度為1.38g/mL)及5mL的乙醇(密度為0.816g/mL)混合,並攪拌1小時得到一混合溶液,其中,以該乙醇的用量為100mL計,該硝酸的用量為2.24g。接著,將該混合溶液置於80℃的烘箱中進行4小時的縮合反應得到一混合物。將該混合物置於一氧化鋁坩堝中,並將裝有該混合物的該氧化鋁坩堝放入一高溫爐中,並以12℃/min的升溫速率,使該混合物升溫至1450℃,並於1450℃進行2小時的鍛燒處理,得到一包含矽酸三鈣及矽酸二鈣的組成物。5.9 g of calcium nitrate tetrahydrate, 1.87 mL of tetraethoxysilane (density of 0.933 g/mL), 0.125 mL of nitric acid aqueous solution containing 65wt% nitric acid (density of 1.38 g/mL) and 5 mL of ethanol ( The density is 0.816g/mL), and stirred for 1 hour to obtain a mixed solution, wherein, based on the amount of the ethanol being 100mL, the amount of the nitric acid is 2.24g. Next, the mixed solution was placed in an oven at 80° C. to carry out a condensation reaction for 4 hours to obtain a mixture. The mixture was placed in an alumina crucible, and the alumina crucible containing the mixture was placed in a high temperature furnace, and the mixture was heated to 1450°C at a heating rate of 12°C/min, and the mixture was heated at 1450°C. A calcination treatment was performed at ℃ for 2 hours to obtain a composition comprising tricalcium silicate and dicalcium silicate.
[實施例2至13][Examples 2 to 13]
實施例2至13是以與實施例1類似的方法得到包含矽酸三鈣及矽酸二鈣的組成物,差別在於:改變各成分的用量,以及改變縮合反應及鍛燒處理的條件,如表1至表2所示。Examples 2 to 13 obtain compositions containing tricalcium silicate and dicalcium silicate in the same manner as in Example 1, except that the amount of each component is changed, and the conditions of condensation reaction and calcination treatment are changed, such as: shown in Table 1 to Table 2.
[比較例1][Comparative Example 1]
比較例1是以與實施例1類似的方法進行,差別在於:將實施例1的乙醇置換成水。Comparative Example 1 was carried out in a similar manner to Example 1, except that the ethanol of Example 1 was replaced with water.
[比較例2至5][Comparative Examples 2 to 5]
比較例2至5是以與實施例1類似的方法進行,差別在於:改變各成分的用量,以及改變縮合反應及鍛燒處理的條件,如表3所示。Comparative Examples 2 to 5 were carried out in the same manner as in Example 1, except that the amount of each component was changed, and the conditions of condensation reaction and calcination treatment were changed, as shown in Table 3.
[評價項目][Evaluation item]
X光繞射分析:使用一台X光繞射分析儀(廠商:Bruker;型號:D2 Phaser)對實施例1至13及比較例1至5的組成物進行成分分析,其中,於2θ為18.2°、26.7°、32.2°及32.7°處的特徵峰依序為氫氧化鈣、氧化鈣、矽酸三鈣及矽酸二鈣。該X光繞射分析儀的光源為CuKα(波長為1.54184Å),濾波器為Ni濾波器,電流為10mA,掃描角度為10°至80°,掃描角度間距為0.02°,且間距掃描時間為0.5秒。X-ray diffraction analysis: An X-ray diffraction analyzer (manufacturer: Bruker; model: D2 Phaser) was used to analyze the composition of the compositions of Examples 1 to 13 and Comparative Examples 1 to 5, wherein the 2θ was 18.2 The characteristic peaks at °, 26.7°, 32.2° and 32.7° are calcium hydroxide, calcium oxide, tricalcium silicate and dicalcium silicate in sequence. The light source of this X-ray diffraction analyzer is CuKα (wavelength is 1.54184Å), the filter is Ni filter, the current is 10mA, the scanning angle is 10° to 80°, the scanning angle interval is 0.02°, and the interval scanning time is 0.5 seconds.
表1
表2
表3
參閱表1、表2及圖1至圖5,透過使用該硝酸鈣水合物、該四乙氧基矽烷、該硝酸水溶液及該乙醇,以及控制該硝酸鈣水合物與該四乙氧基矽烷的莫耳比例,在實施例1至13中,該矽酸三鈣的特徵峰(2θ=32.2°)的強度大於該矽酸二鈣的特徵峰(2θ=32.7°)的強度,且相對於該矽酸三鈣的特徵峰的強度,2θ為18.2°的氫氧化鈣的特徵峰及2θ為26.7°的氧化鈣的特徵峰的強度極低,此表示實施例1至13的組成物具有高含量的矽酸三鈣。由上述可知,本發明矽酸三鈣的製備方法確實能夠使該矽酸二鈣、該氫氧化鈣及該氧化鈣不易生成,而具有高含量的矽酸三鈣的優點。Referring to Table 1, Table 2 and Figures 1 to 5, by using the calcium nitrate hydrate, the tetraethoxysilane, the aqueous nitric acid solution and the ethanol, and controlling the interaction between the calcium nitrate hydrate and the tetraethoxysilane Molar ratio, in Examples 1 to 13, the intensity of the characteristic peak (2θ=32.2°) of the tricalcium silicate is greater than the intensity of the characteristic peak (2θ=32.7°) of the dicalcium silicate, and relative to the The intensities of the characteristic peaks of tricalcium silicate, the characteristic peaks of calcium hydroxide whose 2θ is 18.2°, and the intensities of the characteristic peaks of calcium oxide whose 2θ is 26.7° are extremely low, indicating that the compositions of Examples 1 to 13 have high content of tricalcium silicate. It can be seen from the above that the preparation method of tricalcium silicate of the present invention can indeed make the dicalcium silicate, the calcium hydroxide and the calcium oxide difficult to generate, and has the advantage of high content of tricalcium silicate.
參閱表1至表3,相較於實施例1至13是在乙醇條件下進行,在比較例1中,是僅使用水而無乙醇來製備矽酸三鈣,導致矽酸二鈣的特徵峰及氫氧化鈣的特徵峰的強度遠大於矽酸三鈣的特徵峰的強度,由此可知,以水來製備矽酸三鈣的方式會存在有大量的矽酸二鈣及氫氧化鈣。Referring to Tables 1 to 3, compared to Examples 1 to 13, which were carried out under ethanol conditions, in Comparative Example 1, only water without ethanol was used to prepare tricalcium silicate, resulting in the characteristic peak of dicalcium silicate. The intensity of the characteristic peaks of calcium hydroxide and tricalcium silicate is much larger than that of tricalcium silicate. It can be seen that there are a large amount of dicalcium silicate and calcium hydroxide in the way of preparing tricalcium silicate with water.
參閱表2及表3,相較於實施例10,在比較例2至4中,該硝酸鈣水合物與該四乙氧基矽烷的莫耳比例範圍大於3.5:1,致使該矽酸二鈣的特徵峰及氫氧化鈣的特徵峰的強度遠大於矽酸三鈣的特徵峰的強度,由此可知,以該硝酸鈣水合物與該四乙氧基矽烷的莫耳比例範圍大於3.5:1的設計來製備矽酸三鈣的方式會存在有大量的矽酸二鈣及氫氧化鈣,致使該矽酸三鈣的產率低。Referring to Tables 2 and 3, compared with Example 10, in Comparative Examples 2 to 4, the molar ratio of the calcium nitrate hydrate to the tetraethoxysilane was greater than 3.5:1, resulting in the dicalcium silicate The intensity of the characteristic peak of calcium hydroxide and the characteristic peak of calcium hydroxide is much greater than that of tricalcium silicate. It can be seen that the molar ratio range of the calcium nitrate hydrate and the tetraethoxysilane is greater than 3.5:1 The method designed to prepare tricalcium silicate will have a large amount of dicalcium silicate and calcium hydroxide, resulting in a low yield of the tricalcium silicate.
另一方面,參閱表2至表3,相較於實施例10至13是在硝酸存在的條件下進行,比較例5未使用該硝酸,且雖然該比較例5的該矽酸三鈣的特徵峰的強度仍大於矽酸二鈣的特徵峰的強度,但比較例5的組成物的XRD圖譜中2θ為26.7°時的氧化鈣的特徵峰的強度相對高,表示相較於實施例10至13的組成物,比較例5的組成物中的氧化鈣生成量高。由此可知,未使用硝酸來製備矽酸三鈣的方式會存在有大量的氧化鈣,致使該矽酸三鈣的產率低。On the other hand, referring to Tables 2 to 3, compared to Examples 10 to 13, which were carried out in the presence of nitric acid, Comparative Example 5 did not use the nitric acid, and although the characteristics of the tricalcium silicate of Comparative Example 5 were The intensity of the peak is still greater than that of the characteristic peak of dicalcium silicate, but the intensity of the characteristic peak of calcium oxide when 2θ is 26.7° in the XRD pattern of the composition of Comparative Example 5 is relatively high, indicating that compared with Example 10 to In the composition of 13, the amount of calcium oxide produced in the composition of Comparative Example 5 was high. It can be seen from the above that there is a large amount of calcium oxide in the way of preparing tricalcium silicate without using nitric acid, resulting in a low yield of the tricalcium silicate.
綜上所述,本發明矽酸三鈣的製備方法透過該硝酸鈣水合物、該四乙氧基矽烷、該硝酸水溶液及該乙醇的相互配合,以及該硝酸鈣水合物與該四乙氧基矽烷的莫耳比例的設計,致使不易生成矽酸二鈣、氫氧化鈣及氧化鈣,因此,該矽酸三鈣的製備方法具有高矽酸三鈣產率的優點,故確實能達成本發明的目的。To sum up, the preparation method of tricalcium silicate of the present invention is through the interaction of the calcium nitrate hydrate, the tetraethoxysilane, the nitric acid aqueous solution and the ethanol, and the calcium nitrate hydrate and the tetraethoxy The design of the molar ratio of silane makes it difficult to generate dicalcium silicate, calcium hydroxide and calcium oxide. Therefore, the preparation method of tricalcium silicate has the advantage of high tricalcium silicate yield, so the present invention can indeed be achieved. the goal of.
惟以上所述者,僅為本發明的實施例而已,當不能以此限定本發明實施的範圍,凡是依本發明申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本發明專利涵蓋的範圍內。However, the above are only examples of the present invention, and should not limit the scope of implementation of the present invention. Any simple equivalent changes and modifications made according to the scope of the patent application of the present invention and the contents of the patent specification are still included in the scope of the present invention. within the scope of the invention patent.
本發明的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一XRD圖譜,說明實施例1至5及比較例1的成分; 圖2是一XRD圖譜,說明實施例4、實施例6至9及比較例1的成分; 圖3是一XRD圖譜,說明實施例4、實施例10及比較例1至4的成分; 圖4是一XRD圖譜,說明實施例10至13、比較例1及比較例5的成分;及 圖5是一圖4的放大XRD圖譜,說明實施例11及比較例1的成分。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, wherein: 1 is an XRD pattern illustrating the components of Examples 1 to 5 and Comparative Example 1; Figure 2 is an XRD pattern illustrating the components of Example 4, Examples 6 to 9 and Comparative Example 1; 3 is an XRD pattern illustrating the components of Example 4, Example 10 and Comparative Examples 1 to 4; Figure 4 is an XRD pattern illustrating the composition of Examples 10 to 13, Comparative Example 1 and Comparative Example 5; and FIG. 5 is an enlarged XRD pattern of FIG. 4 illustrating the composition of Example 11 and Comparative Example 1. FIG.
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