TWI770387B - Methods of manufacturing paper and cardboard - Google Patents
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- TWI770387B TWI770387B TW108117817A TW108117817A TWI770387B TW I770387 B TWI770387 B TW I770387B TW 108117817 A TW108117817 A TW 108117817A TW 108117817 A TW108117817 A TW 108117817A TW I770387 B TWI770387 B TW I770387B
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/02—Agents for preventing deposition on the paper mill equipment, e.g. pitch or slime control
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/08—Mechanical or thermomechanical pulp
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/10—Mixtures of chemical and mechanical pulp
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H11/00—Pulp or paper, comprising cellulose or lignocellulose fibres of natural origin only
- D21H11/14—Secondary fibres
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/33—Synthetic macromolecular compounds
- D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H17/37—Polymers of unsaturated acids or derivatives thereof, e.g. polyacrylates
- D21H17/375—Poly(meth)acrylamide
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
- D21H21/06—Paper forming aids
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/64—Paper recycling
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Abstract
一種紙及紙板的製造方法,其包括使用陽離子要求量為100 μeq/L以上的紙料作為製紙原料的抄紙步驟,且以相對於所有紙料固體成分而為0.005質量%~0.1質量%的範圍對紙料添加陽離子電荷密度為200 μeq/g~1000 μeq/g、固有黏度η為2.7 dL/g~18.3 dL/g的陽離子性聚丙烯醯胺。A method for producing paper and cardboard, which includes a papermaking step of using a paper stock having a cation requirement of 100 μeq/L or more as a papermaking raw material, and is in the range of 0.005% by mass to 0.1% by mass relative to all the solid content of the paper stock A cationic polyacrylamide with a cationic charge density of 200 μeq/g to 1000 μeq/g and an intrinsic viscosity η of 2.7 dL/g to 18.3 dL/g was added to the paper stock.
Description
本發明是有關於一種紙及紙板的製造方法。 The present invention relates to a manufacturing method of paper and cardboard.
目前,製紙是藉由經過對使紙漿原料分散於水中而成的原料漿料進行抄紙的抄紙步驟而進行。抄紙步驟中,自抄紙機等大量排出包含微細纖維及填料的白水。就水資源的有效利用及再利用的觀點而言,於抄紙步驟中使所排出的白水循環並加以使用。 Conventionally, papermaking is carried out by going through a papermaking step of making paper a raw material slurry obtained by dispersing a pulp raw material in water. In the papermaking step, a large amount of white water containing fine fibers and fillers is discharged from a paper machine or the like. From the viewpoint of effective use and reuse of water resources, the discharged white water is recycled and used in the papermaking step.
製紙原料中含有樹脂類、上膠劑(sizing agent)、螢光染料、乳膠(latex)等各種陰離子性物質。尤其是,因製紙原料中所含的脫墨紙漿、機械紙漿、廢紙的調配率的提高或白水的再利用化,而於紙製造步驟中,容易蓄積陰離子廢物(anion trash)而保留率降低,或者引發作為紙的原料的纖維、填料、其他添加劑於在網(wire)上形成紙層時,穿過網而向白水流出的障礙。 The raw materials for papermaking contain various anionic substances such as resins, sizing agents, fluorescent dyes, and latex. Especially, because of the improvement of the allotment rate of deinking pulp, mechanical pulp, waste paper contained in the papermaking raw material or the reuse of white water, and in the paper manufacturing step, it is easy to accumulate anion waste (anion trash) and the retention rate reduces. , or cause a barrier that fibers, fillers, and other additives, which are raw materials of paper, pass through the wire and flow out to the white water when the paper layer is formed on the wire.
例如,專利文獻1中記載有一種抑制由陰離子廢物、微小樹脂(micropitch)、濁度成分等障礙作用物質所致的紙的缺陷產生的方法,其特徵在於:於利用白水進行稀釋前的製紙原料中添加特定的水溶性高分子(A),之後利用白水對所述製紙原料進行稀釋,其後添加特定的水溶性高分子(B),且適宜添加保留率提高劑而進行抄紙。該方法中,藉由在製紙原料中添加特定的水
溶性高分子,而中和陰離子廢物的電荷,微小樹脂及濁度成分固著於紙漿纖維,結果防止未固著的微小樹脂及濁度成分集塊化。
For example,
[專利文獻1]日本專利特開2009-249756號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2009-249756
作為水質指標,若陽離子要求量為100μeq/L以上(例如,穆太科(Mutech)公司製造的PCD測定器的測定值),則陰離子廢物變多。若為了中和大量的陰離子廢物的電荷而大量添加凝結劑、助留劑(retention aid)、紙力劑等各種陽離子聚合物,則凝聚於強陽離子的大量的陰離子廢物集塊化,且於抄紙步驟中容易附著於用具、設備上,屢次發生狀況惡化的問題。另外,即便於專利文獻1中記載的方法中,若陰離子廢物量變多,則亦無法獲得充分的效果。
As a water quality index, when the required amount of cations is 100 μeq/L or more (for example, the measured value of a PCD measuring device manufactured by Mutech), the amount of anion waste increases. When a large amount of various cationic polymers such as coagulants, retention aids, and paper strength agents are added in order to neutralize the charge of a large amount of anionic waste, a large amount of anionic waste agglomerated in strong cations becomes agglomerated, and is used in papermaking. During the steps, it is easy to adhere to the utensils and equipment, and the problem of deterioration of the condition frequently occurs. In addition, even in the method described in
本發明是鑑於此種實際情況而成者,其目的在於提供一種即便於在抄紙步驟中在白水中大量包含陰離子廢物的情況下亦可增加濾水量、提高保留率且減低濁度的紙及紙板的製造方法。 The present invention has been made in view of such a situation, and an object of the present invention is to provide a paper and cardboard which can increase the amount of drainage, increase the retention rate, and reduce turbidity even when a large amount of anionic waste is contained in the white water in the papermaking step. manufacturing method.
為了解決所述課題,本發明者等人進行了努力研究,結果發現,藉由相對於所有紙料固體成分添加特定量的特定的低陽離子性聚丙烯醯胺,可解決該課題。 In order to solve the above-mentioned problem, the present inventors have made diligent studies, and as a result, found that this problem can be solved by adding a specific amount of a specific low-cationic polyacrylamide with respect to all the solid content of the paper stock.
本發明是基於所述見解而完成者。 The present invention has been completed based on the above findings.
即,本申請案揭示是有關於以下內容。 That is, this application discloses about the following.
[1]一種紙及紙板的製造方法,其包括使用陽離子要求量為100μeq/L以上的紙料作為製紙原料的抄紙步驟,且以相對於所有紙料固體成分而為0.005質量%~0.1質量%的範圍對紙料添加陽離子電荷密度為200μeq/g~1000μeq/g、固有黏度η為2.7dL/g~18.3dL/g的陽離子性聚丙烯醯胺。 [1] A method for producing paper and cardboard, which includes a papermaking step of using a paper stock having a cation requirement of 100 μeq/L or more as a papermaking raw material, and the amount is 0.005% by mass to 0.1% by mass relative to the total solid content of the paper stock The range of adding cationic polyamide amide with cationic charge density of 200μeq/g~1000μeq/g and intrinsic viscosity η of 2.7dL/g~18.3dL/g to paper stock.
[2]如所述[1]所述的紙及紙板的製造方法,其中所述紙料為包含機械紙漿的製紙原料。 [2] The method for producing paper and paperboard according to the above [1], wherein the paper stock is a papermaking raw material containing mechanical pulp.
[3]如所述[1]所述的紙及紙板的製造方法,其中所述紙料為包含30質量%以上的脫墨紙漿的製紙原料。 [3] The method for producing paper and paperboard according to the above [1], wherein the paper stock is a papermaking raw material containing 30% by mass or more of deinked pulp.
[4]如所述[1]所述的紙及紙板的製造方法,其中所述紙料為包含30質量%以上的廢紙紙漿的製紙原料。 [4] The method for producing paper and cardboard according to the above [1], wherein the paper stock is a papermaking raw material containing 30% by mass or more of waste paper pulp.
根據本發明,可提供一種即便於在抄紙步驟中在白水中大量包含陰離子廢物的情況下亦可增加濾水量、提高保留率且減低濁度的紙及紙板的製造方法。 According to the present invention, it is possible to provide a method for producing paper and cardboard which can increase the amount of drained water, increase the retention rate, and reduce turbidity even when a large amount of anionic waste is contained in the white water in the papermaking step.
10:製紙系統 10:Paper making system
20:原料系統 20: Raw material system
21:原料槽(1) 21: Raw material tank (1)
22:原料槽(2) 22: Raw material tank (2)
23:混合池 23: Hybrid Pool
24:成漿池 24: Pulp pool
25:種箱 25: Seed box
30:調成與抄紙系統 30: Tuning and papermaking system
31:白水筒倉 31: Whitewater Silo
32、35:泵 32, 35: Pump
33:清潔器 33: Cleaner
34:調節器 34: Regulator
36:絲網 36: Silkscreen
37:入口 37: Entrance
38:網部 38: Net Department
39:白水 39: White Water
40:回收系統 40: Recycling System
41:白水回收裝置 41: White water recovery device
42:回收水槽 42: Recycling Sink
(I)~(X):陽離子性聚丙烯醯胺對紙料(紙漿)的添加部位 (I)~(X): Addition position of cationic polypropylene amide to paper stock (pulp)
圖1是表示本發明的一實施形態的紙及紙板的製造方法的方塊圖。 FIG. 1 is a block diagram showing a method for producing paper and paperboard according to an embodiment of the present invention.
本發明的實施形態(以下,有時稱為「本實施形態」)的紙及紙板的製造方法的特徵在於:包括使用陽離子要求量為100μeq/L以上的紙料作為製紙原料的抄紙步驟,且以相對於所有紙料固體成分而為0.005質量%~0.1質量%的範圍對紙料添加陽離子電荷密度為200μeq/g~1000μeq/g、固有黏度η為2.7dL/g~18.3dL/g的陽離子性聚丙烯醯胺。 The method for producing paper and paperboard according to an embodiment of the present invention (hereinafter, sometimes referred to as "this embodiment") is characterized by including a papermaking step of using a paper stock having a cation requirement of 100 μeq/L or more as a papermaking raw material, and Add cations with a cationic charge density of 200 μeq/g to 1000 μeq/g and an intrinsic viscosity η of 2.7 dL/g to 18.3 dL/g in a range of 0.005 mass % to 0.1 mass % with respect to all paper solids. Polypropylene amide.
於使用陽離子要求量為100μeq/L以上的紙料作為製紙原料的情況下,於抄紙步驟中在白水中大量包含陰離子廢物。對此,本實施形態中,藉由相對於所有紙料固體成分添加特定量的陽離子電荷密度為200μeq/g~1000μeq/g、固有黏度η為2.7dL/g~18.3dL/g的陽離子性聚丙烯醯胺,而可抑制陰離子廢物的集塊化,藉此,可增加濾水量、提高保留率且減低濁度。 When a paper stock having a cation requirement of 100 μeq/L or more is used as a papermaking raw material, a large amount of anionic waste is contained in the white water in the papermaking step. In contrast, in the present embodiment, a specific amount of cationic polymer having a cationic charge density of 200 μeq/g to 1000 μeq/g and an intrinsic viscosity η of 2.7 dL/g to 18.3 dL/g is added to the total solid content of the paper stock. Acrylamide can inhibit the agglomeration of anionic waste, thereby increasing the amount of water filtration, improving the retention rate and reducing turbidity.
本實施形態的紙及紙板的製造方法中使用的陽離子性聚丙烯醯胺的陽離子電荷密度為200μeq/g~1000μeq/g。此處,所謂陽離子電荷密度是指構成聚合物的單體單元中的陽離子電荷的當量數(μeq/g)。 The cationic charge density of the cationic polyacrylamide used in the method for producing the paper and paperboard of the present embodiment is 200 μeq/g to 1000 μeq/g. Here, the cationic charge density refers to the equivalent number (μeq/g) of cationic charges in the monomer units constituting the polymer.
若陽離子電荷密度小於200μeq/g,則有濾水量減少的擔憂,若陽離子電荷密度超過1000μeq/g,則有無法獲得減低濁度的效果的擔憂。就此種觀點而言,陽離子電荷密度較佳為200μeq/g~700μeq/g,更佳為200μeq/g~300μeq/g。 If the cationic charge density is less than 200 μeq/g, the amount of filtered water may decrease, and if the cationic charge density exceeds 1000 μeq/g, the effect of reducing turbidity may not be obtained. From this viewpoint, the cationic charge density is preferably 200 μeq/g to 700 μeq/g, more preferably 200 μeq/g to 300 μeq/g.
所述陽離子電荷密度可藉由實施例中記載的方法來求出。 The cationic charge density can be determined by the method described in the Examples.
所述陽離子性聚丙烯醯胺的固有黏度η為2.7dL/g~ 18.3dL/g。若固有黏度η小於2.7dL/g,則陽離子性聚丙烯醯胺的分子量過小,因此可引發凝聚反應的範圍窄,有無法獲得充分的保留率效果的擔憂。另外,若固有黏度η超過18.3dL/g,則陽離子性聚丙烯醯胺的分子量過大,因此黏性高,有無法充分發揮增加濾水量的效果的擔憂。就此種觀點而言,固有黏度η較佳為9dL/g~18dL/g,更佳為13dL/g~18dL/g。 The intrinsic viscosity η of the cationic polyacrylamide is 2.7dL/g~ 18.3dL/g. If the intrinsic viscosity η is less than 2.7 dL/g, the molecular weight of the cationic polyacrylamide is too small, so the range in which the aggregation reaction can be initiated is narrow, and there is a fear that a sufficient retention effect cannot be obtained. On the other hand, when the intrinsic viscosity η exceeds 18.3 dL/g, the molecular weight of the cationic polyacrylamide is too large, so that the viscosity is high, and there is a fear that the effect of increasing the drainage amount cannot be sufficiently exhibited. From this viewpoint, the intrinsic viscosity η is preferably 9 dL/g to 18 dL/g, more preferably 13 dL/g to 18 dL/g.
再者,所述固有黏度η是使用坎農芬斯克(Cannon-Fenske)型黏度計於30℃下測定流下時間,並根據該測定值,使用哈金斯(Huggins)公式及米德福斯(Mead-Fuoss)公式來算出。 Furthermore, the intrinsic viscosity η is measured by using a Cannon-Fenske type viscometer at 30° C. for the flow down time, and based on the measured value, the Huggins formula and the Midforth ( Mead-Fuoss) formula to calculate.
所述陽離子性聚丙烯醯胺只要陽離子電荷密度及固有黏度η分別為所述範圍內,則並無特別限定,例如可藉由利用水性聚合法、乳化聚合法、懸浮聚合法等公知的聚合法使丙烯醯胺單體與陽離子性單體聚合而獲得。電荷密度是根據使用的單體的調配比例而進行調整,固有黏度是藉由聚合溫度、單體濃度、起始劑的添加量而進行調整。 The cationic polyacrylamide is not particularly limited as long as the cationic charge density and intrinsic viscosity η are within the ranges described above, and for example, known polymerization methods such as aqueous polymerization, emulsion polymerization, and suspension polymerization can be used. It is obtained by polymerizing an acrylamide monomer and a cationic monomer. The charge density is adjusted according to the mixing ratio of the monomer to be used, and the intrinsic viscosity is adjusted according to the polymerization temperature, the monomer concentration, and the addition amount of the initiator.
作為陽離子性單體,例如可列舉:二甲基胺基乙基(甲基)丙烯酸酯、二乙基胺基乙基(甲基)丙烯酸酯等(甲基)丙烯酸酯衍生物;二甲基胺基丙基(甲基)丙烯醯胺、二乙基胺基丙基(甲基)丙烯醯胺等(甲基)丙烯醯胺衍生物;二甲基胺基乙基(甲基)丙烯酸酯的四級鹽及酸鹽;烯丙基胺、二烯丙基胺等胺基系單體及三級胺系單體以及其四級鹽及酸鹽等。其中,較佳為使用二甲基胺基乙基(甲基)丙烯酸酯的四級鹽。 Examples of cationic monomers include (meth)acrylate derivatives such as dimethylaminoethyl (meth)acrylate and diethylaminoethyl (meth)acrylate; dimethylaminoethyl (meth)acrylate and the like; Aminopropyl (meth) acrylamide, diethylaminopropyl (meth) acrylamide and other (meth) acrylamide derivatives; dimethylaminoethyl (meth)acrylate quaternary salts and acid salts; amine monomers such as allylamine, diallylamine, tertiary amine monomers, and their quaternary salts and acid salts. Among them, the quaternary salt of dimethylaminoethyl (meth)acrylate is preferably used.
該些陽離子性單體可使用一種或兩種以上。 One or two or more of these cationic monomers can be used.
相對於成為陽離子性聚丙烯醯胺的所有結構單元的來源的單體的總量的陽離子性單體的調配比例較佳為0.5mol%~9.5mol%,更佳為1mol%~8mol%。藉由將陽離子性單體的調配比例設為所述範圍內,可將陽離子性聚丙烯醯胺的陽離子電荷密度設為所述範圍內。 The blending ratio of the cationic monomer is preferably 0.5 mol % to 9.5 mol %, more preferably 1 mol % to 8 mol %, with respect to the total amount of the monomers serving as the source of all structural units of the cationic polyacrylamide. By making the compounding ratio of a cationic monomer into the said range, the cationic charge density of a cationic polyacrylamide can be made into the said range.
另外,相對於成為陽離子性聚丙烯醯胺的所有結構單元的來源的單體的總量的丙烯醯胺單體的調配比例較佳為90.5mol%~99.5mol%,更佳為92mol%~99mol%。 In addition, the blending ratio of the acrylamide monomer is preferably 90.5 mol % to 99.5 mol %, more preferably 92 mol % to 99 mol % with respect to the total amount of the monomers serving as the source of all the structural units of the cationic polyacrylamide. %.
製造所述陽離子性聚丙烯醯胺時使用的聚合起始劑並無特別限定,例如可列舉:過硫酸銨、過硫酸鉀、過硫酸鈉、過氧化氫、過氧化苯甲醯、及第三丁基過氧化物等。聚合起始劑可使用一種或兩種以上。 The polymerization initiator used in the production of the cationic polyacrylamide is not particularly limited, and examples thereof include ammonium persulfate, potassium persulfate, sodium persulfate, hydrogen peroxide, benzyl peroxide, and third Butyl peroxide, etc. One type or two or more types of polymerization initiators can be used.
另外,為了調整合成的陽離子性聚丙烯醯胺的黏度,較佳為使用鏈轉移劑。鏈轉移劑並無特別限定,例如可列舉:四氯化氯、氯仿、四氯化碳等。鏈轉移劑可使用一種或兩種以上。 In addition, in order to adjust the viscosity of the synthesized cationic polyacrylamide, it is preferable to use a chain transfer agent. Although a chain transfer agent is not specifically limited, For example, chlorine tetrachloride, chloroform, carbon tetrachloride, etc. are mentioned. One type or two or more types of chain transfer agents can be used.
圖1是表示本發明的一實施形態的紙及紙板的製造方法的方塊圖。 FIG. 1 is a block diagram showing a method for producing paper and paperboard according to an embodiment of the present invention.
製紙系統10包括原料系統20、調成與抄紙系統30及回收系統40。
The
原料系統20是自紙原料製造紙漿。本實施形態的原料系統20具有原料槽(1)21及原料槽(2)22。原料槽(1)(21)中收
容有:闊葉樹漂白牛皮紙漿(Leaf Bleached Kraft Pulp,LBKP)、針葉樹漂白牛皮紙漿(Needle Bleached Kraft Pulp,NBKP)、闊葉樹未漂白牛皮紙漿(Leaf Unbleached Kraft Pulp,LUKP)及針葉樹未漂白牛皮紙漿(Needle Unbleached Kraft Pulp,NUKP)等化學紙漿;機械木漿(Ground Pulp,GP)、熱磨機械漿(Thermo-Mechanical Pulp,TMP)、化學熱磨機械漿(Chemi-Thermo-Mechanical Pulp,CTMP)及精磨木漿(Refiner Mechanical Pulp,RMP)等機械紙漿,原料槽(2)22中收容有:瓦楞紙廢紙紙漿、襯板廢紙紙漿、雜誌廢紙紙漿、報紙廢紙紙漿、地契廢紙紙漿、優質紙廢紙紙漿及脫墨廢紙紙漿等廢紙紙漿。
The
原料槽(1)21及原料槽(2)22中收容的紙漿以適當的比率被供給到混合池(mixing chest)23,且於該混合池23中混合。經混合的紙漿於在成漿池(machine chest)24中添加黏合劑等抄紙化學品後,被移送到種箱25中。
The pulp accommodated in the raw material tank (1) 21 and the raw material tank (2) 22 is supplied to a mixing
再者,原料槽(1)21、原料槽(2)22、混合池23、成漿池24及種箱25構成本實施形態的原料系統20。
In addition, the raw material tank (1) 21, the raw material tank (2) 22, the mixing
調成與抄紙系統30調成紙漿並進行抄紙。種箱25中收容的紙漿被供給到白水筒倉(silo)31,繼而藉由泵32依次被供給到清潔器(cleaner)33。進而,藉由調節器34及泵35被供給到絲網(screen)36,於此將異物去除後,被供給到入口(inlet)37。入口37對網部(wire part)38的網以適當的濃度、速度、角度供給紙漿,藉此可抑制絮狀物(floc)或流紋。供給的紙漿於網
部38、未圖示的壓榨部(press part)中脫水,其後於未圖示的乾燥部中乾燥,之後進行適宜的處理而製造為紙。
The preparation and
此處,由網部38分離的液體為白水39。再者,白水39包含源自通常抄紙時使用的原料紙漿的微細纖維、或其他製紙用藥劑等。
Here, the liquid separated by the
由網部38分離的白水39被儲存於白水筒倉31。白水筒倉31中儲存的白水的一部分被供給到泵32,其餘的被供給到白水回收裝置41。
The
再者,自白水筒倉31至網部38為止構成本實施形態的調成與抄紙系統30。
In addition, the preparation and
回收系統40自調成與抄紙系統30回收白水。供給的白水被移送到白水回收裝置41,由白水回收裝置41過濾並加以固液分離。固體成分被移送到成漿池24,濾液被回收到回收水槽42中並被儲存。濾液的一部分進一步進行過濾而排出到外部,或者作為用於調整循環的白水的濃度的調整水來使用。
The
再者,白水回收裝置41及回收水槽42構成本實施形態的回收系統40。
In addition, the white
於無損本發明的效果的範圍內,白水及調整水亦可包含少量的製紙用藥劑。 White water and conditioning water may contain a small amount of chemicals for papermaking within a range that does not impair the effects of the present invention.
製紙用藥劑並無特別限定,例如可列舉:界面活性劑、蠟、上膠劑、填料、防鏽蝕劑、導電劑、消泡劑、黏泥控制劑、分散劑、黏性調整劑、凝聚劑、凝結劑、紙力增強劑、保留率提高劑、 紙粉脫落防止劑及增積劑等。 The chemicals for papermaking are not particularly limited, and examples thereof include surfactants, waxes, sizing agents, fillers, rust inhibitors, conductive agents, antifoaming agents, slime control agents, dispersants, viscosity modifiers, and flocculants. , coagulant, paper strength enhancer, retention rate enhancer, Paper powder fall-off prevention agent and accumulation agent, etc.
所述陽離子性聚丙烯醯胺對紙料(紙漿)的添加可於如下部位進行:紙漿自混合池23向成漿池24的供給線路或成漿池24(I)、自成漿池24向種箱25的移送線路或種箱25(II)、自種箱25向白水筒倉31的供給線路或白水筒倉31(III)、自白水筒倉31向泵32的供給線路或泵32(IV)、自泵32向清潔器33的供給線路或清潔器33(V)、自清潔器33向泵35的供給線路或泵35(VI)、自泵35向絲網36的供給線路或絲網36(VII)、自絲網36向入口37的供給線路或入口37(VIII)、由網部38分離的白水向白水筒倉31的移送線路(IX)、白水自白水筒倉31向白水回收裝置41的移送線路或白水回收裝置41(X)。其中,就抑制陰離子廢物的集塊化的觀點而言,陽離子性聚丙烯醯胺的添加較佳為所述(IV)、(V)、(VI)、(VII)、及(VIII)的任一者,更佳為所述(VI)、(VII)、及(VIII)的任一者。
The addition of the cationic polyacrylamide to the paper stock (pulp) can be carried out in the following positions: the supply line of the pulp from the mixing
本實施形態的紙及紙板的製造方法中,藉由添加陽離子性聚丙烯醯胺,可抑制陰離子廢物的集塊化,因此,作為紙料,可使用包含機械紙漿的製紙原料、包含30質量%以上的脫墨紙漿的製紙原料、以及包含30質量%以上的廢紙紙漿的製紙原料。 In the method for producing paper and paperboard according to the present embodiment, the addition of cationic polyacrylamide suppresses the agglomeration of anionic wastes. Therefore, as the paper material, a papermaking raw material containing mechanical pulp containing 30% by mass of mechanical pulp can be used. The papermaking raw material of the above deinking pulp, and the papermaking raw material containing 30 mass % or more of waste paper pulp.
所述陽離子性聚丙烯醯胺的添加量相對於所有紙料固體成分而為0.005質量%~0.1質量%。若小於0.005質量%,則凝聚效果低,無法充分發揮保留率.濾水效果。另外,若超過0.1質量%,則凝聚效果過強,因此存在對製品的品質造成影響的可能 性。就此種觀點而言,陽離子性聚丙烯醯胺的添加量相對於所有紙料固體成分而較佳為0.01質量%~0.08質量%,更佳為0.02質量%~0.06質量%。 The addition amount of the said cationic polyacrylamide is 0.005 mass % - 0.1 mass % with respect to all paper stock solid content. If it is less than 0.005 mass %, the aggregation effect is low, and the retention rate cannot be fully exhibited. Water filter effect. In addition, if it exceeds 0.1 mass %, the aggregation effect is too strong, so there is a possibility of affecting the quality of the product sex. From such a viewpoint, the addition amount of the cationic polyacrylamide is preferably 0.01 to 0.08 mass %, more preferably 0.02 to 0.06 mass % with respect to the total paper stock solid content.
其次,藉由實施例對本發明進而詳細地進行說明,但本發明不受該些例子的任何限定。 Next, the present invention will be described in further detail by way of examples, but the present invention is not limited to these examples at all.
〔陽離子電荷密度〕 [Cation charge density]
以試樣濃度為0.005%(w/v)的方式,使用量筒添加脫離子水並使其溶解。使用鹽酸(HCl)或氫氧化鈉(NaOH)溶液調整為pH值為4,並滴加聚乙烯基硫酸鉀溶液直至甲苯胺藍指示劑的顏色變化為止,根據滴定量求出陽離子電荷密度。 Deionized water was added and dissolved using a graduated cylinder so that the sample concentration was 0.005% (w/v). The pH value was adjusted to 4 with hydrochloric acid (HCl) or sodium hydroxide (NaOH) solution, and polyvinyl potassium sulfate solution was added dropwise until the color of the toluidine blue indicator changed, and the cationic charge density was obtained from the titration amount.
〔固有黏度η〕 [Intrinsic viscosity η]
使用坎農芬斯克(Cannon-Fenske)型黏度計(草野科學器械製作所(股)製造的No.75)於30℃下測定流下時間,並根據該測定值,使用哈金斯(Huggins)公式及米德福斯(Mead-Fuoss)公式來算出。 The flow time was measured at 30°C using a Cannon-Fenske viscometer (No. 75 manufactured by Kusano Scientific Instruments Co., Ltd.), and based on the measured value, the Huggins formula and Calculated using the Mead-Fuoss formula.
所述陽離子性丙烯醯胺可藉由公知的聚合法來合成,例如藉由水性聚合法或乳化聚合法、懸浮聚合法來合成。以下所示的聚合例只是其中一例,並不限定製造方法。 The cationic acrylamide can be synthesized by a known polymerization method, for example, an aqueous polymerization method, an emulsion polymerization method, or a suspension polymerization method. The polymerization example shown below is only one example, and the production method is not limited.
(合成例1:陽離子性聚丙烯醯胺A的合成) (Synthesis Example 1: Synthesis of Cationic Polyacrylamide A)
於1L分離器式帶冷卻套管的燒瓶中,放入水720g、丙烯醯胺(AAm)(富士軟片和光純藥(股)製造)71.5g、二甲基胺基 乙基丙烯酸酯(DAA)的四級鹽(富士軟片和光純藥(股)製造)8.5g、以及作為鏈轉移劑的四氯化碳(富士軟片和光純藥(股)製造)0.008g,並且於溫度成為50℃時添加起始劑(富士軟片和光純藥(股)製造)0.005g並進行攪拌。繼而,於溫度成為60℃時停止攪拌,並保溫4小時。其後,進行冷卻,獲得陽離子性聚丙烯醯胺A。 Into a 1L separator-type flask with a cooling jacket, put 720 g of water, 71.5 g of acrylamide (AAm) (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.), dimethylamine 8.5 g of a quaternary salt of ethyl acrylate (DAA) (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.), and 0.008 g of carbon tetrachloride as a chain transfer agent (manufactured by Fujifilm Wako Pure Chemical Industries Ltd.), and When the temperature became 50°C, 0.005 g of an initiator (manufactured by Fujifilm Wako Pure Chemical Industries, Ltd.) was added and stirred. Then, when the temperature reached 60°C, stirring was stopped, and the temperature was maintained for 4 hours. Then, it cooled, and the cationic polyacrylamide A was obtained.
藉由所述方法測定所獲得的陽離子性聚丙烯醯胺A的陽離子電荷密度及固有黏度η。將結果示於表1中。 The cationic charge density and intrinsic viscosity η of the obtained cationic polyacrylamide A were measured by the method. The results are shown in Table 1.
(合成例2~合成例8:陽離子性聚丙烯醯胺B~陽離子性聚丙烯醯胺H的製造) (Synthesis Example 2 to Synthesis Example 8: Production of Cationic Polyacrylamide B to Cationic Polyacrylamide H)
除了變更為表1中記載的單體比以外,與合成例1同樣地合成合成例2~合成例8的陽離子性聚丙烯醯胺B~陽離子性聚丙烯醯胺H。藉由所述方法測定所獲得的陽離子性聚丙烯醯胺B~陽離子性聚丙烯醯胺H的陽離子電荷密度及固有黏度η。將結果示於表1中。 The cationic polyacrylamide B to the cationic polyacrylamide H of Synthesis Example 2 to Synthesis Example 8 were synthesized in the same manner as in Synthesis Example 1, except that the ratio of the monomers described in Table 1 was changed. The cationic charge density and intrinsic viscosity η of the obtained cationic polyacrylamides B to cationic polyacrylamides H were measured by the method. The results are shown in Table 1.
對實施例及比較例中獲得的試樣液體進行下述測定。將結果示於表2-1、表2-2及表3中。 The following measurements were performed on the sample liquids obtained in Examples and Comparative Examples. The results are shown in Table 2-1, Table 2-2 and Table 3.
〔陽離子要求量〕 [Cation requirement]
用150μm通孔(pass)的濾布過濾紙漿漿料,採取濾液。將濾液投入至流動電位計(PCD(Particle Charge Detector(粒子電荷偵測器))-03型,穆太科(Mutech)公司製造),根據滴定液體(Poly-DADMAC,岸田(kishida)化學(股)製造)的量測定陽離子要求量。 The pulp slurry was filtered with a filter cloth having a pass of 150 μm, and the filtrate was collected. The filtrate was put into a flow potentiometer (PCD (Particle Charge Detector)-03 type, manufactured by Mutech Corporation), and the filtrate was titrated according to the titration liquid (Poly-DADMAC, Kishida Chemical Co., Ltd. ) to measure the cation requirement.
〔濾水量〕 [filtered water]
使用於筒狀試驗機中在底部隨附有80目網與通過水的管的濾水測試機,藉由閥的開閉而使筒中滯留的紙漿試樣中的水透過所述目網向下落下。利用量筒測定此時的10秒的濾水量。 A water filter tester used in a cylindrical tester with an 80-mesh mesh and a water-passing pipe at the bottom was used, and the water in the pulp sample retained in the cylinder was allowed to fall down through the mesh by opening and closing the valve. . The amount of filtered water for 10 seconds at this time was measured with a graduated cylinder.
再者,與並未添加陽離子性聚丙烯醯胺的空白組(blank)相 比,濾水量越多,生產性越提高。 Furthermore, with the blank group (blank) without adding cationic polyacrylamide The higher the amount of filtered water, the higher the productivity.
〔保留率〕 〔Retention〕
使用濾水保留率試驗機(DFS-03,穆太科(Mutech)公司製造)採取濾液,測定懸浮固體成分濃度(SS濃度),並藉由下述式子算出保留率。 The filtrate was collected using a filtered water retention rate tester (DFS-03, manufactured by Mutech), the suspended solids concentration (SS concentration) was measured, and the retention rate was calculated by the following formula.
再者,與並未添加陽離子性聚丙烯醯胺的空白組相比,保留率越高,越可減低白水濃度,且越可減低排水處理的負荷。另外,藉由節約原料而可實現成本的削減。 Furthermore, compared with the blank group in which cationic polyacrylamide was not added, the higher the retention rate, the lower the concentration of white water and the lower the load of drainage treatment. In addition, cost reduction can be achieved by saving raw materials.
保留率(%)=(1-濾液的SS濃度/紙料的SS濃度)×100 Retention rate (%)=(1-SS concentration of filtrate/SS concentration of paper stock)×100
〔灰分保留率〕 [Ash retention rate]
於電爐中,在600℃下對藉由濾水保留率試驗機採取的濾液的懸浮物質燒6小時,測定殘留灰分,並由下述式子算出灰分保留率。 The suspended matter of the filtrate collected by the filtered water retention rate tester was calcined in an electric furnace at 600° C. for 6 hours, the residual ash content was measured, and the ash content retention rate was calculated from the following formula.
再者,與並未添加陽離子性聚丙烯醯胺的空白組相比,灰分保留率越高,越可預期碳酸鈣等填料的保留率效果,因此藉由節約填料而可實現成本削減。 Furthermore, compared with the blank group without adding cationic polyacrylamide, the higher the ash content retention rate, the more expected the retention rate effect of fillers such as calcium carbonate, so that cost reduction can be achieved by saving fillers.
灰分保留率(%)=(1-濾液的灰分濃度/紙料的灰分濃度)×100 Ash retention rate (%)=(1-ash concentration of filtrate/ash concentration of paper stock)×100
〔濁度〕 [turbidity]
使用可攜式濁度計(2100Q,東亞DKK(股)製造)進行測定。 Measurement was performed using a portable turbidimeter (2100Q, manufactured by Donga DKK Co., Ltd.).
再者,與並未添加陽離子性聚丙烯醯胺的空白組相比,濁度越低,越可減低系統內的污漬,且越可減少疵點或破紙的風險。 Furthermore, the lower the turbidity, the less contamination in the system, and the less the risk of blemishes or paper breakage, compared to the blank group without the addition of cationic polyacrylamide.
[試驗1]實驗室水準下的確認試驗 [Test 1] Confirmation test at laboratory level
(實施例1) (Example 1)
紙料是於實驗中使用自瓦楞芯紙(corrugating medium)的製造工廠採取的紙料(陽離子要求量(CD)為395μeq/L)。於容器中取180mL的紙料,且在其中添加0.005質量%的將合成例2中獲得的陽離子性聚丙烯醯胺B溶解為0.1質量%而成的溶液,以800rpm攪拌20秒,製備試樣液體。 The paper stock was used in the experiment and was collected from a corrugating medium manufacturing plant (cation requirement (CD): 395 μeq/L). 180 mL of paper stock was taken into a container, 0.005 mass % of a solution obtained by dissolving the cationic polyacrylamide B obtained in Synthesis Example 2 into 0.1 mass % was added, and the sample was stirred at 800 rpm for 20 seconds. liquid.
(實施例2~實施例15、比較例1~比較例16) (Example 2 to Example 15, Comparative Example 1 to Comparative Example 16)
將陽離子性聚丙烯醯胺B變更為表2-1中記載的陽離子性聚丙烯醯胺,並以表2-1中記載的調配量進行添加,除此以外,與實施例1同樣地製備試樣液體。 A sample was prepared in the same manner as in Example 1, except that the cationic polyacrylamide B was changed to the cationic polyacrylamide B described in Table 2-1 and added in the amount described in Table 2-1. sample liquid.
(實施例16~實施例27、比較例17~比較例25) (Example 16 to Example 27, Comparative Example 17 to Comparative Example 25)
將陽離子性聚丙烯醯胺B變更為表2-2中記載的陽離子性聚丙烯醯胺,並以表2-2中記載的調配量進行添加,進而,作為硫酸鋁、有機凝結劑而以表2-2中記載的調配量添加澤塔艾斯(zetaace)S701(栗田工業(股)製造)以及PAC(聚氯化鋁),除此以外,與實施例1同樣地製備試樣液體。 The cationic polyacrylamide B was changed to the cationic polyacrylamide B described in Table 2-2, and added in the preparation amount described in Table 2-2, and further, as aluminum sulfate and organic coagulant, were added as shown in Table 2-2. A sample liquid was prepared in the same manner as in Example 1, except that Zetaace S701 (manufactured by Kurita Kogyo Co., Ltd.) and PAC (polyaluminum chloride) were added in the preparation amounts described in 2-2.
(實施例28) (Example 28)
於調配有25質量%的塗佈損紙的LBKP(CD=230μeq/L)中,以成為15質量%的方式添加作為填料的碳酸鈣(白石工業(株)製造)而製備紙料。於容器中取180mL的紙料,且在其中添加0.01質量%的合成例5中獲得的陽離子性聚丙烯醯胺E,以800rpm攪拌20秒,製備試樣液體。 To LBKP (CD=230 μeq/L) prepared with 25% by mass of coated broke, calcium carbonate (manufactured by Shiraishi Kogyo Co., Ltd.) as a filler was added so as to be 15% by mass to prepare paper stock. 180 mL of paper stock was taken in a container, 0.01 mass % of the cationic polyacrylamide E obtained in Synthesis Example 5 was added thereto, and the mixture was stirred at 800 rpm for 20 seconds to prepare a sample liquid.
(實施例29、比較例26~比較例28) (Example 29, Comparative Example 26 to Comparative Example 28)
將陽離子性聚丙烯醯胺E變更為表2-2中記載的陽離子性聚丙烯醯胺,並以表2-2中記載的調配量進行添加,除此以外,與實施例28同樣地製備試樣液體。 A sample was prepared in the same manner as in Example 28, except that the cationic polyacrylamide E was changed to the cationic polyacrylamide E described in Table 2-2 and added in the amount described in Table 2-2. sample liquid.
得知:對於陽離子要求量高(100μeq/L以上)的紙料添加有特定量的陽離子電荷密度為200μeq/g~1000μeq/g、固有黏度η為2.7dL/g~18.3dL/g的陽離子性聚丙烯醯胺的實施例1 ~實施例29與未添加陽離子性聚丙烯醯胺的空白組相比,均濾水量多、濁度低且保留率提高。另外,得知:實施例1~實施例29與添加有陽離子電荷密度小於200μeq/g的陽離子性聚丙烯醯胺的比較例相比,均濾水量變多,且與添加有陽離子電荷密度超過1000μeq/g的陽離子性聚丙烯醯胺的比較例相比,均濁度低且保留率提高。 It is known that: for the paper stock with high cation requirement (above 100μeq/L), a specific amount of cationic charge density is 200μeq/g~1000μeq/g, and the intrinsic viscosity η is 2.7dL/g~18.3dL/g. Example 1 of Polyacrylamide ~Compared with the blank group without cationic polyacrylamide added in Example 29, the average amount of filtered water is large, the turbidity is low, and the retention rate is improved. In addition, it was found that in Examples 1 to 29, compared with the comparative example in which the cationic polyacrylamide having a cationic charge density of less than 200 μeq/g was added, the average amount of filtered water was increased, and the cationic charge density was more than 1000 μeq added. Compared with the comparative example of the cationic polyacrylamide of /g, the average turbidity was low and the retention rate was improved.
[實驗2]實機水準下的試驗 [Experiment 2] Test under the real machine level
(實施例30) (Example 30)
於圖1所示的紙及紙板的製造步驟中,將自泵35向絲網36供給之前(VII)的紙料(CD=400μeq/L)採取180mL至容器中。於其中添加0.01質量%的合成例5中獲得的陽離子性聚丙烯醯胺E,以800rpm攪拌20秒,製備試樣液體。
In the manufacturing process of paper and cardboard shown in FIG. 1 , 180 mL of the paper stock (CD=400 μeq/L) before supplying from the
(實施例31、比較例29~比較例31) (Example 31, Comparative Example 29 to Comparative Example 31)
將陽離子性聚丙烯醯胺E變更為表3中記載的陽離子性聚丙烯醯胺,並以表3中記載的調配量進行添加,除此以外,與實施例30同樣地製備試樣液體。 A sample liquid was prepared in the same manner as in Example 30, except that the cationic polyacrylamide E was changed to the cationic polyacrylamide E described in Table 3 and added in the preparation amount described in Table 3.
得知:對於陽離子要求量高(100μeq/L以上)的紙料亦添加有特定量的陽離子電荷密度為200μeq/g~1000μeq/g、固有黏度η為2.7dL/g~18.3dL/g的陽離子性聚丙烯醯胺的實施例30及實施例31與添加有陽離子電荷密度超過1000μeq/g的陽離子性聚丙烯醯胺的比較例30及比較例31相比,均濾水量多、濁度低且保留率提高。另外,灰分保留率亦提高,可期待填料的使用量削減。 It is known that a specific amount of cations with a charge density of 200μeq/g~1000μeq/g and an intrinsic viscosity η of 2.7dL/g~18.3dL/g are added to the paper stock with high cation requirements (above 100μeq/L). Compared with Comparative Example 30 and Comparative Example 31 in which cationic polyacrylamide with a cationic charge density of more than 1000 μeq/g was added, Example 30 and Example 31 of the cationic polyacrylamide had more water permeation, lower turbidity and Increased retention. In addition, the ash retention rate is also improved, and the amount of filler used can be expected to be reduced.
本發明的紙及紙板的製造方法即便於在抄紙步驟中在白水中大量包含陰離子廢物的情況下亦可增加濾水量、提高保留率且減低濁度。 The method for producing paper and paperboard of the present invention can increase the amount of drained water, improve the retention rate, and reduce turbidity even when anionic waste is contained in a large amount in the white water in the papermaking step.
10:製紙系統 10:Paper making system
20:原料系統 20: Raw material system
21:原料槽(1) 21: Raw material tank (1)
22:原料槽(2) 22: Raw material tank (2)
23:混合池 23: Hybrid Pool
24:成漿池 24: Pulp pool
25:種箱 25: Seed box
30:調成與抄紙系統 30: Tuning and papermaking system
31:白水筒倉 31: Whitewater Silo
32、35:泵 32, 35: Pump
33:清潔器 33: Cleaner
34:調節器 34: Regulator
36:絲網 36: Silkscreen
37:入口 37: Entrance
38:網部 38: Net Department
39:白水 39: White Water
40:回收系統 40: Recycling System
41:白水回收裝置 41: White water recovery device
42:回收水槽 42: Recycling Sink
(I)~(X):陽離子性聚丙烯醯胺對紙料(紙漿)的添加部位 (I)~(X): Addition of cationic polypropylene amide to paper stock (pulp)
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JPH026683A (en) * | 1988-03-28 | 1990-01-10 | Allied Colloids Ltd | Production of paper and cardboard |
US4913775A (en) * | 1986-01-29 | 1990-04-03 | Allied Colloids Ltd. | Production of paper and paper board |
JP2015018333A (en) * | 2013-07-09 | 2015-01-29 | 株式会社日本自動車部品総合研究所 | Reliability determination device |
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