TWI770369B - Alkali-developing photosensitive resin composition, dry film, cured product, and printed wiring board - Google Patents
Alkali-developing photosensitive resin composition, dry film, cured product, and printed wiring board Download PDFInfo
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- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F299/00—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers
- C08F299/02—Macromolecular compounds obtained by interreacting polymers involving only carbon-to-carbon unsaturated bond reactions, in the absence of non-macromolecular monomers from unsaturated polycondensates
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- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/0045—Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/031—Organic compounds not covered by group G03F7/029
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/16—Coating processes; Apparatus therefor
- G03F7/168—Finishing the coated layer, e.g. drying, baking, soaking
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
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Abstract
本發明之課題在於提供一種鹼顯像型感光性樹脂組成物,其係會維持高耐熱性,且溶劑溶解性、解析度、感度及密著性優異。 其解決手段為一種本發明之鹼顯像型感光性樹脂組成物,其特徵為包含:含羧基樹脂、光鹼產生劑、熱硬化性樹脂、及填料,前述熱硬化性樹脂包含具有聯苯骨架之馬來醯亞胺化合物,且前述填料係在表面具有光反應性或熱反應性之官能基。The subject of this invention is to provide the alkali developing type photosensitive resin composition which maintains high heat resistance, and is excellent in solvent solubility, resolution, sensitivity, and adhesiveness. The solution is an alkali developing type photosensitive resin composition of the present invention, which is characterized by comprising: a carboxyl group-containing resin, a photobase generator, a thermosetting resin, and a filler, wherein the thermosetting resin comprises a biphenyl skeleton. The maleimide compound, and the aforementioned filler has a photoreactive or thermally reactive functional group on the surface.
Description
本發明係關於鹼顯像型感光性樹脂組成物。並且,本發明亦係關於使用該鹼顯像型感光性樹脂組成物之乾膜、硬化物及印刷配線板。The present invention relates to an alkali-developing photosensitive resin composition. Moreover, this invention also relates to the dry film, hardened|cured material, and printed wiring board using this alkali developing type photosensitive resin composition.
近年來伴隨電子機器之小型輕量化、多機能化、環境對應性,而邁向印刷配線板等之高密度實裝化、薄壁化等。尤其,印刷配線板用阻焊劑由於在實裝時會受到各種熱應力,故要求在HAST(不飽和壓力鍋試驗)及TCT(冷熱循環試驗)之評價上之高信賴性。In recent years, with the reduction in size and weight of electronic equipment, multi-functionalization, and environmental compatibility, high-density packaging and thinning of printed wiring boards and the like are moving towards. In particular, since the solder resist for printed wiring boards is subjected to various thermal stresses during mounting, high reliability is required in the evaluation of HAST (Unsaturated Pressure Cooker Test) and TCT (Cooling and Thermal Cycle Test).
為了提升高信賴性,已提出如添加有馬來醯亞胺化合物之感光性樹脂組成物(例如,參照專利文獻1)。藉由添加馬來醯亞胺化合物而能賦予高耐熱性,且變得能使信賴性提升。 [先前技術文獻] [專利文獻]In order to improve high reliability, the photosensitive resin composition which added the maleimide compound, for example, has been proposed (for example, refer patent document 1). By adding a maleimide compound, high heat resistance can be imparted, and reliability can be improved. [Prior Art Literature] [Patent Literature]
[專利文獻1]日本特開2011-42711號公報[Patent Document 1] Japanese Patent Laid-Open No. 2011-42711
[發明所欲解決之課題][The problem to be solved by the invention]
然而,馬來醯亞胺化合物之溶劑溶解性差,將馬來醯亞胺化合物作成清漆化時之固體成分會變得非常低。故,導致配合該已清漆化之馬來醯亞胺化合物之感光性樹脂組成物之固體成分降低。因此,在通常條件下使感光性樹脂組成物乾燥時,乾膜中之殘留溶劑量變多,而容易在塗布性及光特性上出現問題。又,由於馬來醯亞胺化合物會著色,故在使用於感光性樹脂組成物中時會對深部硬化性造成影響而有損及解析度之問題。又深部之硬化若不充足時,也有在樹脂與銅之界面容易受到加濕等之影響而導致密著性降低之問題。尤其,放置在高溫高濕下時,水分容易滲入樹脂與銅之界面,而導致密著性大幅降低。 並且,為了取得高信賴性,填料之大量填充則具有效果。但,伴隨填料之填充量增加,而仍有密著性降低之課題。However, the maleimide compound has poor solvent solubility, and when the maleimide compound is varnished, the solid content becomes very low. Therefore, the solid content of the photosensitive resin composition containing this varnished maleimide compound is reduced. Therefore, when the photosensitive resin composition is dried under normal conditions, the amount of the residual solvent in the dry film increases, which tends to cause problems in coatability and optical properties. In addition, since the maleimide compound is colored, when it is used in a photosensitive resin composition, it has a problem that it affects the deep curability and impairs the resolution. In addition, if the hardening of the deep part is insufficient, the interface between the resin and the copper is easily affected by humidification, etc., and there is a problem that the adhesion is lowered. In particular, when placed under high temperature and high humidity, moisture tends to penetrate into the interface between the resin and copper, resulting in a significant decrease in adhesion. In addition, in order to obtain high reliability, a large amount of filler is effective. However, as the filling amount of the filler increases, there is still a problem that the adhesiveness decreases.
因此,本發明之目的在於提供一種鹼顯像型感光性樹脂組成物,其係會維持高耐熱性,且溶劑溶解性、解析度、感度及密著性優異。 [用以解決課題之手段]Therefore, the objective of this invention is to provide the alkali developing type photosensitive resin composition which maintains high heat resistance, and is excellent in solvent solubility, resolution, sensitivity, and adhesiveness. [means to solve the problem]
本發明者等獲得藉由在包含:含羧基樹脂及熱硬化性樹脂之鹼顯像型感光性樹脂組成物中併用光鹼產生劑、作為熱硬化性樹脂之具有聯苯骨架之馬來醯亞胺化合物,及表面具有光反應性或熱反應性之官能基之填料,即能解決上述課題之知識見解,本發明係根據該知識見解所得者。The inventors of the present invention obtained maleiae having a biphenyl skeleton as a thermosetting resin by using a photobase generator in combination in an alkali-developing photosensitive resin composition comprising a carboxyl group-containing resin and a thermosetting resin. An amine compound and a filler having a photoreactive or thermally reactive functional group on the surface are the knowledge and knowledge that can solve the above-mentioned problems, and the present invention is based on the knowledge and knowledge.
即,本發明之鹼顯像型感光性樹脂組成物,其特徵為包含:含羧基樹脂、光鹼產生劑、熱硬化性樹脂、及填料,前述熱硬化性樹脂包含具有聯苯骨架之馬來醯亞胺化合物,前述填料係表面具有光反應性或熱反應性之官能基者。That is, the alkali-developing photosensitive resin composition of the present invention is characterized by comprising: a carboxyl group-containing resin, a photobase generator, a thermosetting resin, and a filler, wherein the thermosetting resin comprises a maleic acid having a biphenyl skeleton. For imide compounds, the aforementioned fillers have photoreactive or thermally reactive functional groups on the surface.
本發明之態樣中,前述光鹼產生劑係以具有肟骨架為佳。In an aspect of the present invention, the photobase generator preferably has an oxime skeleton.
本發明之態樣中,前述光鹼產生劑之配合量係在前述鹼顯像型感光性樹脂組成物中,以固體成分換算計係以0.05質量%以上0.7質量%以下為佳。In the aspect of this invention, the compounding quantity of the said photobase generator is preferably 0.05 mass % or more and 0.7 mass % or less in conversion of solid content in the said alkali developing type photosensitive resin composition.
本發明之態樣中,前述馬來醯亞胺化合物之配合量在前述鹼顯像型感光性樹脂組成物中,以固體成分換算計係以0.3質量%以上10質量%以下為佳。In the aspect of this invention, the compounding quantity of the said maleimide compound is preferably 0.3 mass % or more and 10 mass % or less in terms of solid content in the said alkali developing type photosensitive resin composition.
本發明之另一態樣之乾膜,其特徵為具有將上述鹼顯像型感光性樹脂組成物塗布於支撐膜並乾燥而得之樹脂層。The dry film of another aspect of this invention is characterized by having a resin layer obtained by apply|coating the said alkali developing type photosensitive resin composition to a support film, and drying it.
本發明之另一態樣之硬化物,其特徵為使前述鹼顯像型感光性樹脂組成物,或,前述乾膜之樹脂層硬化而得者。A cured product of another aspect of the present invention is obtained by curing the alkali-developing photosensitive resin composition or the resin layer of the dry film.
本發明之另一態樣之印刷配線板,其特徵為具有前述硬化物。 [發明之效果]A printed wiring board according to another aspect of the present invention is characterized by having the above-mentioned cured product. [Effect of invention]
根據本發明,提供一種會維持高耐熱性,且溶劑溶解性、解析度、感度及密著性優異之鹼顯像型感光性樹脂組成物。尤其即使係高度填充填料之情況,仍能提供密著性優異之鹼顯像型感光性樹脂組成物。又,可提供使用此種鹼顯像型感光性樹脂組成物之乾膜及硬化物。藉由本發明所提供之能提升耐熱性且保持密著性之鹼顯像型感光性樹脂組成物係能期待適應於次世代之要求高溫高濕耐性之車上等之應用。According to the present invention, there is provided an alkali-developing-type photosensitive resin composition excellent in solvent solubility, resolution, sensitivity, and adhesion while maintaining high heat resistance. In particular, even in the case of highly filled fillers, an alkali-developing photosensitive resin composition excellent in adhesion can be provided. Moreover, the dry film and hardened|cured material using such an alkali-developing-type photosensitive resin composition can be provided. The alkali-developing photosensitive resin composition provided by the present invention can improve heat resistance and maintain adhesion, and can be expected to be suitable for applications such as automobiles of the next generation that require high temperature and high humidity resistance.
[鹼顯像型感光性樹脂組成物] 說明關於本發明之鹼顯像型感光性樹脂組成物。本發明之鹼顯像型感光性樹脂組成物係至少包含:含羧基樹脂、光鹼產生劑、熱硬化性樹脂、及填料,且亦可含有感光性單體(反應性稀釋劑)、光聚合起始劑、著色劑、有機溶劑(非反應性稀釋劑)、硬化觸媒、及添加劑等之其他成分。本發明中,藉由併用光鹼產生劑、作為熱硬化性樹脂之具有聯苯骨架之馬來醯亞胺化合物,表面具有光反應性或熱反應性之官能基之填料,而能提供維持高耐熱性,且溶劑溶解性、解析度、感度及密著性優異之鹼顯像型感光性樹脂組成物。以下,說明關於構成本發明之鹼顯像型感光性樹脂組成物之各成分。[Alkali developing type photosensitive resin composition] The alkali-developing-type photosensitive resin composition of the present invention will be described. The alkali-developing photosensitive resin composition of the present invention contains at least a carboxyl group-containing resin, a photobase generator, a thermosetting resin, and a filler, and may also contain a photosensitive monomer (reactive diluent), photopolymerization Other components such as initiators, colorants, organic solvents (non-reactive diluents), hardening catalysts, and additives. In the present invention, by using a photobase generator, a maleimide compound having a biphenyl skeleton as a thermosetting resin, and a filler having a photoreactive or thermally reactive functional group on the surface, it is possible to provide a high-maintenance filler. Alkali developing type photosensitive resin composition excellent in heat resistance, solvent solubility, resolution, sensitivity and adhesion. Hereinafter, each component which comprises the alkali developing type photosensitive resin composition of this invention is demonstrated.
[含羧基樹脂] 作為含羧基樹脂,可使用於分子中具有羧基之過往公知之各種樹脂。感光性樹脂組成物藉由包含具有羧基之樹脂,而能對感光性樹脂組成物賦予鹼顯像性。尤其,在光硬化性或耐顯像性之面上,以分子中具有乙烯性不飽和雙鍵之含羧基之感光性樹脂為佳。乙烯性不飽和雙鍵係以源自丙烯酸或甲基丙烯酸或該等衍生物為佳。在僅使用不具有乙烯性不飽和雙鍵之含羧基樹脂時,為了將組成物作成感光性,則有必要併用後述之感光性單體。作為含羧基樹脂之具體例,可舉出如以下所列舉之化合物(可為寡聚物或聚合物之任意者)。[Carboxyl-containing resin] As the carboxyl group-containing resin, various conventionally known resins having a carboxyl group in the molecule can be used. The photosensitive resin composition can impart alkali developability to the photosensitive resin composition by including a resin having a carboxyl group. In particular, a carboxyl group-containing photosensitive resin having an ethylenically unsaturated double bond in the molecule is preferable in terms of photocurability and development resistance. The ethylenically unsaturated double bond is preferably derived from acrylic acid or methacrylic acid or derivatives thereof. When only the carboxyl group-containing resin which does not have an ethylenically unsaturated double bond is used, in order to make a composition photosensitive, it is necessary to use together the photosensitive monomer mentioned later. As a specific example of the carboxyl group-containing resin, the compounds listed below (which may be either an oligomer or a polymer) can be mentioned.
(1)藉由使(甲基)丙烯酸等之不飽和羧酸,與苯乙烯、α-甲基苯乙烯、低級烷基(甲基)丙烯酸酯、伸異丁基等之含不飽和基之化合物進行共聚合而得之含羧基樹脂; (2)使脂肪族二異氰酸酯、分枝脂肪族二異氰酸酯、脂環式二異氰酸酯、芳香族二異氰酸酯等之二異氰酸酯,與二羥甲基丙酸、二羥甲基丁酸等之含羧基之二醇化合物及聚碳酸酯系聚醇、聚醚系聚醇、聚酯系聚醇、聚烯烴系聚醇、丙烯酸系聚醇、雙酚A系環氧烷加成物二醇、具有酚性羥基及醇性羥基之化合物等之二醇化合物進行加成聚合反應而得之含羧基之胺基甲酸酯樹脂; (3)使二異氰酸酯,與雙酚A型環氧樹脂、氫化雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、聯茬酚型環氧樹脂、雙酚型環氧樹脂等之2官能環氧樹脂之(甲基)丙烯酸酯或其部分酸酐變性物、含羧基之二醇化合物及二醇化合物進行加成聚合反應而得之含羧基之感光性胺基甲酸酯樹脂; (4)在上述(2)或(3)之樹脂之合成中,加入羥基烷基(甲基)丙烯酸酯等之分子中具有1個羥基與1個以上之(甲基)丙烯醯基之化合物,而經末端(甲基)丙烯醯化之含羧基之感光性胺基甲酸酯樹脂; (5)在上述(2)或(3)之樹脂之合成中,加入異佛爾酮二異氰酸酯與季戊四醇三丙烯酸酯之等莫耳反應物等、於分子中具有1個異氰酸酯基與1個以上之(甲基)丙烯醯基之化合物,而經末端(甲基)丙烯醯化之含羧基之感光性胺基甲酸酯樹脂; (6)使2官能或其以上之多官能(固體)環氧樹脂與(甲基)丙烯酸反應,對存在於側鏈之羥基加成二元酸酐而成之含羧基之感光性樹脂; (7)讓更使用表氯醇將2官能(固體)環氧樹脂之羥基予以環氧化而成之多官能環氧樹脂再與(甲基)丙烯酸反應,對生成之羥基加成二元酸酐而成之含羧基之感光性樹脂; (8)使2官能環氧丙烷樹脂與己二酸、酞酸、六氫酞酸等之二羧酸反應,且對生成之1級羥基加成酞酸酐、四氫酞酸酐、六氫酞酸酐等之二元酸酐而成之含羧基之聚酯樹脂、 (9)使1分子中具有複數環氧基之環氧化合物,與p-羥基苯乙基醇等之1分子中至少具有1個醇性羥基與1個酚性羥基之化合物,與(甲基)丙烯酸等之含不飽和基之單羧酸反應,使取得之反應生成物之醇性羥基再與無水馬來酸、四氫酞酸酐、偏苯三甲酸酐、苯均四酸酐、己二酸等之多元酸酐反應而得之含羧基之感光性樹脂、 (10)使於1分子中具有複數酚性羥基之化合物,與環氧乙烷、環氧丙烷等之環氧烷(alkylene oxide)反應而得之反應生成物再與含不飽和基之單羧酸反應,且使取得之反應生成物與多元酸酐反應而得之含羧基之感光性樹脂; (11)使於1分子中具有複數酚性羥基之化合物與碳酸伸乙酯、碳酸伸丙酯等之環狀碳酸酯化合物反應而得之反應生成物,再與含不飽和基之單羧酸反應,且使取得之反應生成物與多元酸酐反應而得之含羧基之感光性樹脂; (12)對上述(1)~(11)之樹脂再加成於1分子中具有1個環氧基與1個以上之(甲基)丙烯醯基之化合物而成之含羧基之感光性樹脂。 尚且,本說明書中,(甲基)丙烯酸酯係為將丙烯酸酯、甲基丙烯酸酯及該該等混合物予以總稱之用語,且關於其他類似表現亦為相同。(1) By combining unsaturated carboxylic acid such as (meth)acrylic acid with unsaturated group-containing styrene, α-methylstyrene, lower alkyl (meth)acrylate, isobutylene, etc. Carboxyl-containing resin obtained by copolymerizing the compound; (2) Diisocyanates such as aliphatic diisocyanates, branched aliphatic diisocyanates, alicyclic diisocyanates, aromatic diisocyanates, etc., and carboxyl-containing groups such as dimethylolpropionic acid, dimethylolbutyric acid, etc. Diol compounds and polycarbonate-based polyols, polyether-based polyols, polyester-based polyols, polyolefin-based polyols, acrylic-based polyols, bisphenol A-based alkylene oxide adduct diols, phenolic Carboxyl-containing urethane resins obtained by addition polymerization of diol compounds such as hydroxyl and alcoholic hydroxyl compounds; (3) Using diisocyanate to mix with bisphenol A type epoxy resin, hydrogenated bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, joint phenol type epoxy resin, bisphenol A type epoxy resin Carboxyl group-containing photosensitive amines obtained by addition polymerization of (meth)acrylates of bifunctional epoxy resins such as phenolic epoxy resins or their partial acid anhydride denatured products, carboxyl group-containing diol compounds, and diol compounds carbamate resin; (4) In the synthesis of the resin in the above (2) or (3), a compound having one hydroxyl group and one or more (meth)acryloyl groups in the molecule of hydroxyalkyl (meth)acrylate or the like is added , and the photosensitive urethane resin containing carboxyl group by terminal (meth)acrylation; (5) In the synthesis of the resin in the above (2) or (3), a molar reactant such as isophorone diisocyanate and pentaerythritol triacrylate is added to have one isocyanate group and one or more isocyanate groups in the molecule. The (meth)acryloyl compound, and the terminal (meth)acrylation of the carboxyl group-containing photosensitive urethane resin; (6) A carboxyl group-containing photosensitive resin formed by reacting a bifunctional or more multifunctional (solid) epoxy resin with (meth)acrylic acid, and adding a dibasic acid anhydride to the hydroxyl group present in the side chain; (7) The polyfunctional epoxy resin obtained by epoxidizing the hydroxyl group of the bifunctional (solid) epoxy resin with epichlorohydrin is then reacted with (meth)acrylic acid, and a dibasic acid anhydride is added to the generated hydroxyl group to form The resulting photosensitive resin containing carboxyl group; (8) The bifunctional propylene oxide resin is reacted with dicarboxylic acids such as adipic acid, phthalic acid, and hexahydrophthalic acid, and phthalic anhydride, tetrahydrophthalic anhydride, and hexahydrophthalic anhydride are added to the generated primary hydroxyl group. Carboxyl-containing polyester resins made from dibasic acid anhydrides such as (9) An epoxy compound having a plurality of epoxy groups in one molecule, a compound having at least one alcoholic hydroxyl group and one phenolic hydroxyl group in one molecule, such as p-hydroxyphenethyl alcohol, and (methyl) ) Monocarboxylic acid containing unsaturated groups such as acrylic acid is reacted, so that the alcoholic hydroxyl group of the obtained reaction product is then reacted with anhydrous maleic acid, tetrahydrophthalic anhydride, trimellitic anhydride, pyromellitic anhydride, adipic acid, etc. The photosensitive resin containing carboxyl group obtained by the reaction of the polybasic acid anhydride, (10) The reaction product obtained by reacting a compound having a plurality of phenolic hydroxyl groups in one molecule with an alkylene oxide such as ethylene oxide and propylene oxide is further mixed with an unsaturated group-containing monocarboxylic acid Acid reaction, and the photosensitive resin containing carboxyl group obtained by reacting the obtained reaction product with polybasic acid anhydride; (11) A reaction product obtained by reacting a compound having a plurality of phenolic hydroxyl groups in one molecule with a cyclic carbonate compound such as ethylidene carbonate and propylidene carbonate, and then with an unsaturated group-containing monocarboxylic acid react, and react the obtained reaction product with polybasic acid anhydride to obtain a carboxyl group-containing photosensitive resin; (12) A carboxyl group-containing photosensitive resin obtained by adding a compound having one epoxy group and one or more (meth)acryloyl groups in one molecule to the resins (1) to (11) above. . In addition, in this specification, (meth)acrylate is a term collectively referring to acrylate, methacrylate, and these mixtures, and it is the same about other similar expressions.
含羧基樹脂之酸價係以40~150mgKOH/g為加。含羧基樹脂之酸價藉由作成在40mgKOH/g以上,鹼顯像變得良好。又,藉由將酸價作成在150mgKOH/g以下,變得容易描繪良好之阻劑圖型。較佳為50~130mgKOH/g。The acid value of the carboxyl-containing resin is 40~150mgKOH/g. By setting the acid value of the carboxyl group-containing resin to be 40 mgKOH/g or more, alkali development becomes favorable. Moreover, it becomes easy to draw a favorable resist pattern by making an acid value 150 mgKOH/g or less. Preferably, it is 50-130 mgKOH/g.
含羧基樹脂之重量平均分子量係根據樹脂骨架而相異,一般係以2,000~150,000為佳。重量平均分子量藉由作成在2,000以上,而可提升無黏(tack-free)性能或解像度。又,重量平均分子量藉由作成在150,000以下,而可提升顯像性或儲藏安定性。較佳為3,000~100,000。The weight-average molecular weight of the carboxyl group-containing resin varies according to the resin skeleton, and is generally 2,000 to 150,000. By setting the weight average molecular weight to 2,000 or more, tack-free performance and resolution can be improved. In addition, by setting the weight average molecular weight to be 150,000 or less, developability and storage stability can be improved. Preferably it is 3,000-100,000.
鹼顯像型感光性樹脂組成物中,含羧基樹脂之配合量在以固體成分換算計,以20~60質量%為佳。藉由作成在20質量%以上,可提升塗膜強度。又藉由作成在60質量%以下,黏性變得適當且加工性提升。較佳為25~50質量%。In the alkali-developing-type photosensitive resin composition, the compounding amount of the carboxyl group-containing resin is preferably 20 to 60 mass % in terms of solid content. By making it 20 mass % or more, the coating film strength can be improved. Moreover, by making it into 60 mass % or less, viscosity becomes suitable and workability improves. Preferably it is 25-50 mass %.
該等含羧基樹脂並不受限於前述列舉者而皆可使用,可單獨使用1種類,亦可混合複數種類使用。其中,如前述含羧基樹脂(10)、(11)般將具有酚性羥基之化合物使用作為起始原料所合成之含羧基樹脂由於HAST耐性、PCT耐性優異,故能適宜使用。These carboxyl group-containing resins can be used without being limited to those listed above, and one type may be used alone, or a plurality of types may be mixed and used. Among them, carboxyl group-containing resins synthesized by using a compound having a phenolic hydroxyl group as a starting material as in the aforementioned carboxyl group-containing resins (10) and (11) can be suitably used because they are excellent in HAST resistance and PCT resistance.
[感光性單體] 使用當作感光性單體之化合物係指分子中具有乙烯性不飽和基之化合物,作為分子中具有乙烯性不飽和基之化合物,可使舉出例如,慣用公知之聚酯(甲基)丙烯酸酯、聚醚(甲基)丙烯酸酯、胺基甲酸酯(甲基)丙烯酸酯、碳酸酯(甲基)丙烯酸酯、環氧基(甲基)丙烯酸酯等。具體而言,可使用如2-羥基乙基丙烯酸酯、2-羥基丙基丙烯酸酯等之羥基烷基丙烯酸酯類;乙二醇、甲氧基四乙二醇、聚乙二醇、丙二醇等之二醇之二丙烯酸酯類;N,N-二甲基丙烯醯胺、N-羥甲基丙烯醯胺、N,N-二甲基胺基丙基丙烯醯胺等之丙烯醯胺類;N,N-二甲基胺基乙基丙烯酸酯、N,N-二甲基胺基丙基丙烯酸酯等之胺基烷基丙烯酸酯類;已二醇、三羥甲基丙烷、季戊四醇、二季戊四醇、參-羥基乙基異三聚氰酸酯等之多價醇或該等之環氧乙烷加成物、環氧丙烷加成物、或ε-己內酯加成物等之多價丙烯酸酯類;苯氧基丙烯酸酯、雙酚A二丙烯酸酯、及該等酚類之環氧乙烷加成物或環氧丙烷加成物等之多價丙烯酸酯類;丙三醇二環氧丙基醚、丙三醇三環氧丙基醚、三羥甲基丙烷三環氧丙基醚、三環氧丙基異三聚氰酸酯等之環氧丙基醚之多價丙烯酸酯類;但並不受限於前述,尚可從聚醚聚醇、聚碳酸酯二醇、羥基末端聚丁二烯、聚酯聚醇等之將聚醇直接丙烯酸酯化,或,隔著二異氰酸酯而胺基甲酸酯丙烯酸酯化之丙烯酸酯類及三聚氰胺丙烯酸酯,及對應前述丙烯酸酯之各甲基丙烯酸酯類之任一至少1種當中適宜選擇使用。此種感光性單體係亦能使用作為反應性稀釋劑。[Photosensitive monomer] The compound used as a photosensitive monomer refers to a compound having an ethylenically unsaturated group in the molecule, and as the compound having an ethylenically unsaturated group in the molecule, for example, commonly known polyester (meth)acrylic acid can be mentioned. esters, polyether (meth)acrylates, urethane (meth)acrylates, carbonate (meth)acrylates, epoxy (meth)acrylates, and the like. Specifically, hydroxyalkyl acrylates such as 2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate, etc.; ethylene glycol, methoxytetraethylene glycol, polyethylene glycol, propylene glycol, etc. can be used Diacrylates of diols; acrylamides such as N,N-dimethyl acrylamide, N-methylol acrylamide, N,N-dimethylaminopropyl acrylamide, etc.; Amino alkyl acrylates such as N,N-dimethylaminoethyl acrylate, N,N-dimethylaminopropyl acrylate; hexanediol, trimethylolpropane, pentaerythritol, dimethicone Polyvalent alcohols such as pentaerythritol, para-hydroxyethyl isocyanurate, etc. or polyvalent ethylene oxide adducts, propylene oxide adducts, or ε-caprolactone adducts, etc. Acrylates; phenoxyacrylates, bisphenol A diacrylates, and polyvalent acrylates such as ethylene oxide adducts or propylene oxide adducts of these phenols; glycerol bicyclic Polyvalent acrylates of glycidyl ethers such as oxypropyl ether, glycerol triglycidyl ether, trimethylolpropane triglycidyl ether, triglycidyl isocyanurate, etc. However, it is not limited to the above, and the polyol can be directly acrylated from polyether polyol, polycarbonate diol, hydroxyl-terminated polybutadiene, polyester polyol, etc., or, through two At least one of isocyanates and urethane acrylates, melamine acrylates, and methacrylates corresponding to the aforementioned acrylates is appropriately selected and used. Such photosensitive monosystems can also be used as reactive diluents.
亦可將使甲酚酚醛型環氧樹脂等之多官能環氧樹脂與丙烯酸反應而成之環氧基丙烯酸酯樹脂,或使該環氧基丙烯酸酯樹脂之羥基再與季戊四醇三丙烯酸酯等之羥基丙烯酸酯與異佛爾酮二異氰酸酯等之二異氰酸酯脂半胺基甲酸酯化合物反應而成之環氧基胺基甲酸酯丙烯酸酯化合物等使用作為感光性單體。此種環氧基丙烯酸酯系樹脂係能不降低指觸乾燥性而使光硬化性提升。It can also be an epoxy acrylate resin obtained by reacting a polyfunctional epoxy resin such as cresol novolac epoxy resin with acrylic acid, or a hydroxyl group of the epoxy acrylate resin and pentaerythritol triacrylate or the like. As a photosensitive monomer, the epoxy urethane acrylate compound etc. which hydroxy acrylate and the diisocyanate lipid hemiurethane compound, such as isophorone diisocyanate, reacted are used. Such epoxy acrylate-based resins can improve photocurability without lowering dryness to the touch.
鹼顯像型感光性樹脂組成物中,感光性單體之配合量以固體成分換算計,以0.2~60質量%為佳,較佳為0.2~50質量%。藉由將具有乙烯性不飽和基之化合物之配合量作成在0.2質量%以上,會提升鹼顯像型感光性樹脂組成物之光硬化性。又,藉由將配合量作成在60質量%以下,可使塗膜硬度提升。In the alkali-developing-type photosensitive resin composition, the compounding amount of the photosensitive monomer is preferably 0.2 to 60% by mass, more preferably 0.2 to 50% by mass, in terms of solid content. By making the compounding quantity of the compound which has an ethylenically unsaturated group 0.2 mass % or more, the photocurability of an alkali developing type photosensitive resin composition improves. Moreover, by making a compounding quantity into 60 mass % or less, the hardness of a coating film can be improved.
感光性單體在使用不具有乙烯性不飽和雙鍵之含羧基樹脂之情況,為了將組成物作成感光性,而有必要併用分子中具有1個以上乙烯性不飽和基之化合物(感光性單體),故尤其有效。In the case of using a carboxyl group-containing resin that does not have an ethylenically unsaturated double bond, it is necessary to use a compound having one or more ethylenically unsaturated groups in the molecule in order to make the composition photosensitive (photosensitive monomer). body), so it is especially effective.
[熱硬化性樹脂] 本發明使用之熱硬化性樹脂至少包含具有聯苯骨架之馬來醯亞胺化合物。藉由使用具有聯苯骨架之馬來醯亞胺化合物作為熱硬化性樹脂,可維持高耐熱性,且改善溶劑溶解性、解析度、感度及密著性。具有聯苯骨架之馬來醯亞胺化合物由於溶劑溶解性良好,故與具有其他骨架之馬來醯亞胺化合物相比,變得能以較少溶劑量即能清漆化。因此,經添加具有聯苯骨架之馬來醯亞胺化合物之鹼顯像型感光性樹脂組成物可高度維持全體之固體成分。其結果係乾膜之乾燥性上升而能抑制壓低殘留溶劑量。又,具有聯苯骨架之馬來醯亞胺化合物雖為經著色者,但與具有其他骨架之馬來醯亞胺化合物相比較,仍不會損及解析度。並且藉由與光鹼產生劑併用,由於光鹼產生劑最適合作為馬來醯亞胺化合物之硬化觸媒,故與其他硬化觸媒相比較,變得能賦予更高耐熱性。該理由並不明確,但推測如以下所述。即,認為即便在添加光透過性差之馬來醯亞胺化合物之鹼顯像型感光性樹脂組成物中,因藉由對所配合之光鹼產生劑照射紫外線而在表面產生之鹼會引起連鎖反應,故即使在深部也能效率良好地產生鹼所致。但,僅止於推測之階段,不一定就是如此。藉由提升深部硬化性,至今為止被視為問題之密著性亦獲得改善。尤其,抑制在高溫高濕下之密著性降低。[thermosetting resin] The thermosetting resin used in the present invention contains at least a maleimide compound having a biphenyl skeleton. By using the maleimide compound having a biphenyl skeleton as the thermosetting resin, high heat resistance can be maintained, and solvent solubility, resolution, sensitivity, and adhesion can be improved. Since the maleimide compound having a biphenyl skeleton has good solvent solubility, it can be varnished with a smaller amount of solvent than the maleimide compound having other skeletons. Therefore, the alkali-developing type photosensitive resin composition to which the maleimide compound having a biphenyl skeleton is added can maintain a high solid content of the whole. As a result, the dryness of the dry film is improved, and the residual solvent amount can be suppressed from being lowered. Moreover, although the maleimide compound which has a biphenyl skeleton is colored, it does not impair the resolution compared with the maleimide compound which has other skeletons. And by using together with a photobase generator, since a photobase generator is most suitable as a hardening catalyst of a maleimide compound, it becomes possible to provide higher heat resistance compared with other hardening catalysts. The reason for this is not clear, but is presumed as follows. That is, even in an alkali-developing photosensitive resin composition to which a maleimide compound having poor light transmittance is added, it is considered that a chain is caused by the alkali generated on the surface by irradiating the photobase generator to be blended with ultraviolet rays. Because of the reaction, the alkali can be efficiently generated even in the deep part. However, it is not necessarily the case that it is only at the stage of speculation. Adhesion, which has hitherto been a problem, is also improved by enhancing deep sclerosis. In particular, the decrease in adhesion under high temperature and high humidity is suppressed.
作為具有聯苯骨架之馬來醯亞胺化合物,可舉出例如,下述一般式(I)所示之化合物等。 (式中,R可為相同亦可為相異,且係表示氫原子、碳數1~5之烷基、苯基等,n表示1<n≦5之整數)。As a maleimide compound which has a biphenyl skeleton, the compound etc. which are represented by the following general formula (I) are mentioned, for example. (In the formula, R may be the same or different, and represents a hydrogen atom, an alkyl group having 1 to 5 carbon atoms, a phenyl group, etc., and n represents an integer of 1<n≦5).
馬來醯亞胺化合物之配合量在鹼顯像型感光性樹脂組成物中,以固體成分換算計,以0.3質量%以上10質量%以下為佳,較佳為0.5質量%以上8質量%以下,更佳為1質量%以上5質量%以下。藉由作成上述配合量,可不損及耐熱性,而能使對基材形成材料之密著性提升。The blending amount of the maleimide compound is preferably 0.3 mass % or more and 10 mass % or less, preferably 0.5 mass % or more and 8 mass % or less in terms of solid content in the alkali-developing photosensitive resin composition. , more preferably 1 mass % or more and 5 mass % or less. The adhesiveness to the base material forming material can be improved without impairing the heat resistance by making the above-mentioned compounding amount.
本發明使用之熱硬化性樹脂除了包含上述馬來醯亞胺化合物以外,亦可包含其他熱硬化性成分。藉由添加其他熱硬化成分,而可期待耐熱性提升。作為本發明使用之其他熱硬化成分,可舉出如異氰酸酯化合物、嵌段異氰酸酯化合物、胺基樹脂、苯並噁嗪樹脂、碳二亞胺樹脂、環碳酸酯化合物、多官能環氧化合物、多官能環氧丙烷化合物、環硫化物樹脂等之公知慣用者。該等之中較佳之熱交聯成分為、1分子中具有複數之環狀醚基及複數之環狀硫醚基之至少任一種(以下,略稱為環狀(硫)醚基)之熱交聯成分。該等具有環狀(硫)醚基之熱硬化性成分有諸多市售之種類,根據其之構造而能賦予各種特性。The thermosetting resin used in the present invention may contain other thermosetting components in addition to the above-mentioned maleimide compound. By adding other thermosetting components, heat resistance can be expected to improve. Examples of other thermosetting components used in the present invention include isocyanate compounds, blocked isocyanate compounds, amino resins, benzoxazine resins, carbodiimide resins, cyclic carbonate compounds, polyfunctional epoxy compounds, polyfunctional epoxy Well-known conventional ones such as functional propylene oxide compounds and episulfide resins. Among these, a preferable thermal crosslinking component is a thermal compound having at least one of a plurality of cyclic ether groups and a plurality of cyclic thioether groups (hereinafter, abbreviated as cyclic (thio)ether groups) in one molecule. cross-linking components. There are many commercially available thermosetting components having such a cyclic (thio)ether group, and various properties can be imparted depending on the structure.
分子中具有複數環狀(硫)醚基之熱硬化性成分為分子中具有3、4或5員環之環狀醚基,或具有複數環狀硫醚基之任一者或2種類之基的化合物,可舉出例如,分子中具有複數環氧基之化合物,即多官能環氧化合物、分子中具有複數環氧丙烷基之化合物,即多官能環氧丙烷化合物、分子中具有複數硫醚基之化合物,即環硫化物樹脂等。The thermosetting component having a plurality of cyclic (thio)ether groups in the molecule is a cyclic ether group having a 3-, 4- or 5-membered ring in the molecule, or any one or two types of groups having a plurality of cyclic thioether groups For example, compounds having plural epoxy groups in the molecule, i.e., polyfunctional epoxy compounds, compounds having plural propylene oxide groups in the molecule, i.e., polyfunctional propylene oxide compounds, and plural sulfides in the molecule base compounds, namely episulfide resins, etc.
作為多官能環氧化合物,可舉出例如,三菱化學股份有限公司製之jER828、jER834、jER1001、jER1004、DIC股份有限公司製之EPICLON 840、EPICLON 840-S、EPICLON 850、EPICLON 1050、EPICLON 2055、日鐵化學&材料股份有限公司製之Epotote YD-011、YD-013、YD-127、YD-128、陶氏化學公司製之D.E.R.317、D.E.R.331、D.E.R.661、D.E.R.664、住友化學工業股份有限公司製之Sumi-Epoxy ESA-011、ESA-014、ELA-115、ELA-128、旭化成工業股份有限公司製之A.E.R.330、A.E.R.331、A.E.R.661、A.E.R.664等(皆為商品名)之雙酚A型環氧樹脂;三菱化學股份有限公司製之jERYL903、DIC股份有限公司製之EPICLON 152、EPICLON 165、日鐵化學&材料股份有限公司製之Epotote YDB-400、YDB-500、陶氏化學公司製之D.E.R.542、住友化學工業股份有限公司製之Sumi-Epoxy ESB-400、ESB-700、旭化成工業股份有限公司製之A.E.R.711、A.E.R.714等(皆為商品名)之溴化環氧樹脂;三菱化學股份有限公司製之jER152、jER154、陶氏化學公司製之D.E.N.431、D.E.N.438、DIC股份有限公司製之EPICLON N-730、EPICLON N-770、EPICLON N-865、日鐵化學&材料股份有限公司製之Epotote YDCN-701、YDCN-704、日本化藥股份有限公司製之EPPN-201、EOCN-1025、EOCN-1020、EOCN-104S、RE-306、NC-3000H、住友化學工業股份有限公司製之Sumi-Epoxy ESCN-195X、ESCN-220、旭化成工業股份有限公司製之A.E.R.ECN-235、ECN-299等(皆為商品名)之酚醛型環氧樹脂;DIC股份有限公司製之EPICLON 830、三菱化學股份有限公司製jER807、日鐵化學&材料股份有限公司製之Epotote YDF-170、YDF-175、YDF-2004等(皆為商品名)之雙酚F型環氧樹脂;日鐵化學&材料股份有限公司製之Epotote ST-2004、ST-2007、ST-3000(商品名)等之氫化雙酚A型環氧樹脂;三菱化學股份有限公司製之jER604、日鐵化學&材料股份有限公司製之Epotote YH-434、住友化學工業股份有限公司製之Sumi-Epoxy ELM-120等(皆為商品名)之環氧丙基胺型環氧樹脂;股份有限公司大賽璐製之Ceroxide 2021等(商品名)之脂環式環氧樹脂;三菱化學股份有限公司製之YL933、陶氏化學公司製之T.E.N.、EPPN-501、EPPN-502等(皆為商品名)之三羥基苯基甲烷型環氧樹脂;三菱化學股份有限公司製之YL6056、YX4000、YL6121(皆為商品名)等之聯茬酚型或雙酚型環氧樹脂或該等之混合物;日本化藥股份有限公司製EBPS-200、旭電化工業股份有限公司製EPX-30、DIC股份有限公司製之EXA-1514(商品名)等之雙酚S型環氧樹脂;三菱化學股份有限公司製之jER157S(商品名)等之雙酚A酚醛型環氧樹脂;三菱化學股份有限公司製之jERYL931等(商品名)之四苯酚基乙烷型環氧樹脂;日產化學工業股份有限公司製之TEPIC等(商品名)之雜環式環氧樹脂;日本油脂股份有限公司製blemmer DGT等之二環氧丙基酞酸酯樹脂;日鐵化學&材料股份有限公司製ZX-1063等之四環氧丙基甲苯醯基乙烷樹脂;日鐵化學&材料股份有限公司製ESN-190、ESN-360、DIC股份有限公司製HP-4032、EXA-4750、EXA-4700等之萘基含有環氧樹脂;DIC股份有限公司製HP7200、HP-7200H等之具有二環戊二烯骨架之環氧樹脂、EXA-4816、EXA-4822、EXA-4850系列之柔軟強靭環氧樹脂;日本油脂股份有限公司製CP-50S、CP-50M等之環氧丙基甲基丙烯酸酯共聚合系環氧樹脂;以及環己基馬來醯亞胺與環氧丙基甲基丙烯酸酯之共聚合環氧樹脂等,但並非係受限於該等者。該等環氧樹脂係可單獨使用或可將2種以上組合使用。Examples of the polyfunctional epoxy compound include jER828, jER834, jER1001, jER1004, manufactured by Mitsubishi Chemical Corporation, EPICLON 840, EPICLON 840-S, EPICLON 850, EPICLON 1050, EPICLON 2055, manufactured by DIC Corporation. Epotote YD-011, YD-013, YD-127, YD-128 manufactured by Nippon Steel Chemical & Materials Co., Ltd., D.E.R.317, D.E.R.331, D.E.R.661, D.E.R.664 manufactured by The Dow Chemical Co., Ltd., Sumitomo Chemical Industry Co., Ltd. Bisphenol such as Sumi-Epoxy ESA-011, ESA-014, ELA-115, ELA-128 manufactured by the company, A.E.R.330, A.E.R.331, A.E.R.661, A.E.R.664 manufactured by Asahi Kasei Industry Co., Ltd. (all are trade names) Type A epoxy resin; jERYL903 manufactured by Mitsubishi Chemical Corporation, EPICLON 152, EPICLON 165 manufactured by DIC Corporation, Epotote YDB-400, YDB-500 manufactured by Nippon Steel Chemical & Materials Co., Ltd., The Dow Chemical Company D.E.R.542 manufactured by Sumitomo Chemical Co., Ltd., Sumi-Epoxy ESB-400, ESB-700 manufactured by Sumitomo Chemical Co., Ltd., A.E.R.711, A.E.R.714 manufactured by Asahi Kasei Industry Co., Ltd. (all are trade names) brominated epoxy resin; jER152, jER154 manufactured by Mitsubishi Chemical Corporation, D.E.N.431, D.E.N.438 manufactured by The Dow Chemical Company, EPICLON N-730, EPICLON N-770, EPICLON N-865 manufactured by DIC Corporation, Nippon Steel Chemical & Materials Co., Ltd. Epotote YDCN-701, YDCN-704 manufactured by Co., Ltd., EPPN-201, EOCN-1025, EOCN-1020, EOCN-104S, RE-306, NC-3000H manufactured by Nippon Kayaku Co., Ltd., Sumitomo Chemical Industry Co., Ltd. Sumi-Epoxy ESCN-195X, ESCN-220 manufactured by the company, A.E.R.ECN-235, ECN-299 manufactured by Asahi Kasei Industry Co., Ltd. (all are trade names) novolac epoxy resin; EPICLON manufactured by DIC Corporation 830. Bisphenol F-type epoxy resins such as jER807 manufactured by Mitsubishi Chemical Co., Ltd., Epotote YDF-170, YDF-175, YDF-2004 manufactured by Nippon Steel Chemical & Materials Co., Ltd. (all are trade names); Nippon Steel Epotote by Chemical & Materials Co., Ltd. Hydrogenated bisphenol A epoxy resins such as ST-2004, ST-2007, ST-3000 (trade name); jER604 manufactured by Mitsubishi Chemical Corporation, Epotote YH-434 manufactured by Nippon Steel Chemical & Materials Co., Ltd., Epoxypropylamine type epoxy resins such as Sumi-Epoxy ELM-120 (all trade names) manufactured by Sumitomo Chemical Co., Ltd.; alicyclic epoxy resins such as Ceroxide 2021 manufactured by Daicel Co., Ltd. (trade names) Epoxy resin; YL933 manufactured by Mitsubishi Chemical Corporation, T.E.N., EPPN-501, EPPN-502 manufactured by Dow Chemical Corporation (all are trade names) trihydroxyphenylmethane epoxy resin; Mitsubishi Chemical Corporation The company's YL6056, YX4000, YL6121 (all trade names) and other phenolic or bisphenolic epoxy resins or their mixtures; EBPS-200 manufactured by Nippon Kayaku Co., Ltd. Bisphenol S type epoxy resin such as EPX-30, EXA-1514 (trade name) manufactured by DIC Co., Ltd.; Bisphenol A novolac epoxy resin such as jER157S (trade name) manufactured by Mitsubishi Chemical Corporation ; Tetraphenol ethane type epoxy resins such as jERYL931 (trade name) manufactured by Mitsubishi Chemical Co., Ltd.; Heterocyclic epoxy resins such as TEPIC (trade name) manufactured by Nissan Chemical Industry Co., Ltd.; Nippon Oil Co., Ltd. Diglycidyl phthalate resin such as blemmer DGT manufactured by Nippon Steel Chemical & Materials Co., Ltd.; Tetraglycidyl Tolyl ethane resin such as ZX-1063 manufactured by Nippon Steel Chemical & Materials Co., Ltd.; Nippon Steel Chemical & Materials Co., Ltd. ESN-190, ESN-360 made by the company, HP-4032, EXA-4750, EXA-4700 made by DIC Co., Ltd. and other naphthyl-containing epoxy resins; HP7200, HP-7200H, etc. made by DIC Co., Ltd. Epoxy resin with pentadiene skeleton, soft and tough epoxy resin of EXA-4816, EXA-4822, EXA-4850 series; glycidyl methacrylic acid such as CP-50S, CP-50M manufactured by NOF Corporation Ester copolymerized epoxy resin; and copolymerized epoxy resin of cyclohexylmaleimide and glycidyl methacrylate, etc., but not limited to these. These epoxy resins may be used alone or in combination of two or more.
作為多官能環氧丙烷化合物,可舉出如雙[(3-甲基-3-環氧丙烷基甲氧基)甲基]醚、雙[(3-乙基-3-環氧丙烷基甲氧基)甲基]醚、1,4-雙[(3-甲基-3-環氧丙烷基甲氧基)甲基]苯、1,4-雙[(3-乙基-3-環氧丙烷基甲氧基)甲基]苯、(3-甲基-3-環氧丙烷基)甲基丙烯酸酯、(3-乙基-3-環氧丙烷基)甲基丙烯酸酯、(3-甲基-3-環氧丙烷基)甲基甲基丙烯酸酯、(3-乙基-3-環氧丙烷基)甲基甲基丙烯酸酯或該等之寡聚物或共聚物等之多官能環氧丙烷類之外,尚可舉出如環氧丙烷醇與酚醛樹脂、聚(p-羥基苯乙烯)、卡多(cardo)型雙酚類、杯芳烴(Calixarene)類、杯間苯二酚芳烴(Calix resorcinolarene)類、或半矽氧烷等之具有羥基之樹脂之醚化物等。其他,也可舉出如具有環氧丙烷環之不飽和單體與烷基(甲基)丙烯酸酯之共聚物等。Examples of the polyfunctional propylene oxide compound include bis[(3-methyl-3-epoxypropylenemethoxy)methyl]ether, bis[(3-ethyl-3-epoxypropylenemethoxy)methyl] oxy)methyl]ether, 1,4-bis[(3-methyl-3-epoxypropanylmethoxy)methyl]benzene, 1,4-bis[(3-ethyl-3-cyclo) Oxypropylmethoxy)methyl]benzene, (3-methyl-3-epoxypropylene)methacrylate, (3-ethyl-3-epoxypropylene)methacrylate, (3 -Methyl-3-epoxypropenyl)methmethacrylate, (3-ethyl-3-epoxypropanyl)methmethacrylate, or oligomers or copolymers of these, etc. In addition to functional propylene oxides, propylene oxide alcohol and phenolic resins, poly(p-hydroxystyrene), cardo-type bisphenols, calixarenes, calixarene, etc. Diphenol aromatic hydrocarbons (Calix resorcinolarene), or semi-siloxane and other ethers of resins with hydroxyl groups, etc. In addition, for example, the copolymer of the unsaturated monomer which has a propylene oxide ring, and an alkyl (meth)acrylate, etc. are mentioned.
作為環硫化物樹脂,可舉出例如,三菱化學股份有限公司製之YL7000(雙酚A型環硫化物樹脂)等。又,也使用利用相同之合成方法,將酚醛型環氧樹脂之環氧基之氧原子取代成硫原子之環硫化物樹脂等。As an episulfide resin, YL7000 (bisphenol A type episulfide resin) etc. by Mitsubishi Chemical Corporation are mentioned, for example. Furthermore, by the same synthesis method, an episulfide resin or the like in which the oxygen atom of the epoxy group of the novolak-type epoxy resin is substituted with a sulfur atom is also used.
分子中具有複數環狀(硫)醚基之熱硬化性成分之配合量在組成物中包含分子中具有複數環狀(硫)醚基之熱硬化性成分時,以固體成分換算計相對於含羧基樹脂之羧基1當量,以成為0.3當量以上為佳,較佳為0.5~3.0當量之範圍。藉由將分子中具有複數環狀(硫)醚基之熱硬化性成分之配合量作成0.3當量以上,硬化被膜上不殘留羧基,且耐熱性、耐鹼性、電絕緣性等更加提升。When the compounding amount of the thermosetting component having plural cyclic (thio)ether groups in the molecule is included in the composition, the amount of the thermosetting component having plural cyclic (thio) ether groups in the molecule is calculated in terms of solid content relative to the One equivalent of the carboxyl group of the carboxyl resin is preferably 0.3 equivalent or more, preferably in the range of 0.5 to 3.0 equivalent. By making the blending amount of the thermosetting component having plural cyclic (thio)ether groups in the molecule to 0.3 equivalent or more, carboxyl groups do not remain on the cured film, and heat resistance, alkali resistance, electrical insulation, etc. are further improved.
在使用分子中具有複數環狀(硫)醚基之熱硬化性成分時,以配合熱硬化觸媒為佳。作為此種熱硬化觸媒,可舉出例如,咪唑、2-甲基咪唑、2-乙基咪唑、2-乙基-4-甲基咪唑、2-苯基咪唑、4-苯基咪唑、1-氰基乙基-2-苯基咪唑、1-(2-氰基乙基)-2-乙基-4-甲基咪唑等之咪唑衍生物;二氰二醯胺、苄基二甲基胺、4-(二甲基胺基)-N,N-二甲基苄基胺、4-甲氧基-N,N-二甲基苄基胺、4-甲基-N,N-二甲基苄基胺等之胺化合物、己二酸二醯肼、癸二酸二醯肼等之胼化合物;三苯基膦等之磷化合物等。又,作為市售者,可舉出例如四國化成工業股份有限公司製之2MZ-A、2MZ-OK、2PHZ、2P4BHZ、2P4MHZ(皆為咪唑系化合物之商品名)、San-Apro股份有限公司製之U-CAT3513N(皆為二甲基胺系化合物之商品名)、DBU、DBN、U-CAT SA 102(皆為二環式脒化合物及其鹽)等。尤其並非係受限於該等者,只要係環氧樹脂或環氧丙烷化合物之熱硬化觸媒,或促進環氧基及環氧丙烷基之至任一種與羧基之反應者即可,單獨使用或將2種以上混合使用亦無妨。又,也可使用如胍胺、乙醯胍胺、苯胍胺、三聚氰胺、2,4-二胺基-6-甲基丙烯醯氧基乙基-S-三嗪、2-乙烯基-2,4-二胺基-S-三嗪、2-乙烯基-4,6-二胺基-S三嗪・異三聚氰酸加成物、2,4-二胺基-6-甲基丙烯醯氧基乙基-S-三嗪・異三聚氰酸加成物等之S-三嗪衍生物,較佳係將該等也可機能作為密著性賦予劑之化合物與熱硬化觸媒併用。When using a thermosetting component having a plurality of cyclic (thio)ether groups in the molecule, it is preferable to mix a thermosetting catalyst. As such a thermosetting catalyst, for example, imidazole, 2-methylimidazole, 2-ethylimidazole, 2-ethyl-4-methylimidazole, 2-phenylimidazole, 4-phenylimidazole, Imidazole derivatives such as 1-cyanoethyl-2-phenylimidazole, 1-(2-cyanoethyl)-2-ethyl-4-methylimidazole, etc.; dicyandiamide, benzyl dimethyl amine, 4-(dimethylamino)-N,N-dimethylbenzylamine, 4-methoxy-N,N-dimethylbenzylamine, 4-methyl-N,N- Amine compounds such as dimethylbenzylamine, hydrazine compounds such as dihydrazine adipate, dihydrazine sebacate, etc.; phosphorus compounds such as triphenylphosphine, etc. Moreover, as a commercially available one, for example, 2MZ-A, 2MZ-OK, 2PHZ, 2P4BHZ, 2P4MHZ (all are trade names of imidazole-based compounds) manufactured by Shikoku Chemical Industry Co., Ltd., San-Apro Co., Ltd. U-CAT3513N (all are the trade names of dimethylamine compounds), DBU, DBN, U-CAT SA 102 (all are bicyclic amidine compounds and their salts) and the like. In particular, it is not limited to these, as long as it is a thermosetting catalyst of epoxy resin or propylene oxide compound, or one that promotes the reaction of either epoxy group or propylene oxide group with carboxyl group, it can be used alone It is also possible to use a combination of two or more. Also, for example, guanamine, acetoguanamine, benzoguanamine, melamine, 2,4-diamino-6-methacryloyloxyethyl-S-triazine, 2-vinyl-2 ,4-Diamino-S-triazine, 2-vinyl-4,6-diamino-S-triazine・isocyanuric acid adduct, 2,4-diamino-6-methyl S-triazine derivatives such as acryloxyethyl-S-triazine/isocyanuric acid adducts, etc., preferably these compounds which can also function as adhesion imparting agents are contacted with thermosetting agents. media together.
在組成物中包含分子中具有複數環狀(硫)醚基之熱硬化性成分時,熱硬化觸媒之配合量以固體成分換算計,相對於分子中具有複數環狀(硫)醚基之熱硬化性成分100質量份,以0.1~20質量份為佳,較佳為0.5~17.0質量份。When a thermosetting component having a plurality of cyclic (thio)ether groups in the molecule is contained in the composition, the amount of the thermosetting catalyst to be compounded in terms of solid content is relative to a component having a plurality of cyclic (thio)ether groups in the molecule. 0.1-20 mass parts is preferable with respect to 100 mass parts of thermosetting components, and 0.5-17.0 mass parts is more preferable.
[光鹼產生劑] 光鹼產生劑係藉由紫外線或可見光等之光照射而分子構造產生變化進而生成1種以上之鹼性物質之化合物。光鹼產生劑只要係滿足前述內容,則皆可使用任一物質。又,作為鹼性物質,可舉出例如2級胺、3級胺。鹼性物質係以能機能作為上述之熱反應性化合物之加成反應之觸媒者為佳。[Photobase generator] A photobase generator is a compound which produces|generates 1 or more types of basic substances by changing a molecular structure by light irradiation, such as an ultraviolet-ray or a visible light. Any photobase generator can be used as long as it satisfies the above-mentioned content. Moreover, as a basic substance, a secondary amine and a tertiary amine are mentioned, for example. The basic substance is preferably one that can function as a catalyst for the addition reaction of the above-mentioned thermally reactive compound.
作為光鹼產生劑,可舉出例如,肟酯化合物、α-胺基苯乙酮化合物、具有醯氧基亞胺基、N-甲醯化芳香族胺基、N-醯化芳香族胺基、硝基苄基胺甲酸酯基、烷氧基苄基胺甲酸酯基等之取代基之化合物等。光鹼產生劑係以也能機能作為光聚合起始劑者為佳。可舉出例如,肟酯化合物、α-胺基苯乙酮化合物等。該等之中,從組成物之光聚合性,以及保存安定性之觀點,以肟酯化合物為佳。光鹼產生劑係可單獨使用1種,亦可併用2種以上來使用。As a photobase generator, for example, an oxime ester compound, an α-aminoacetophenone compound, an oxyimide group, an N-methylated aromatic amino group, and an N-methylated aromatic amino group can be mentioned. , Substituent compounds of nitrobenzyl carbamate, alkoxybenzyl carbamate, etc. The photobase generator is preferably one that can also function as a photopolymerization initiator. For example, an oxime ester compound, an α-aminoacetophenone compound, etc. are mentioned. Among these, the oxime ester compound is preferable from the viewpoint of the photopolymerizability and storage stability of the composition. A photobase generator system may be used individually by 1 type, and may use 2 or more types together.
作為肟酯化合物,因光照射而生成鹼性物質之化合物皆可使用。作為市售品,可舉出如BASF JAPAN股份有限公司製之Irgacure OXE01、Irgacure OXE02、股份有限公司ADEKA製N-1919、Adeka Arkls NCI-831、Adeka Arkls NCI-831E、常州強力電子新材料公司製TR-PBG-304等。As the oxime ester compound, any compound that generates a basic substance by light irradiation can be used. Examples of commercially available products include Irgacure OXE01 and Irgacure OXE02 manufactured by BASF JAPAN Co., Ltd., N-1919 manufactured by ADEKA Co., Ltd., Adeka Arkls NCI-831, Adeka Arkls NCI-831E, manufactured by Changzhou Qianqi Electronic New Material Co., Ltd. TR-PBG-304 et al.
又,也可適宜使用分子內具有2個肟酯基之化合物,具體地可舉出如下述一般式(II)所示之具有咔唑構造之肟酯化合物。 (式中,X1 表示氫原子、碳數1~17之烷基、碳數1~8之烷氧基、苯基、苯基(被碳數1~17之烷基、碳數1~8之烷氧基、胺基、具有碳數1~8之烷基之烷基胺基或二烷基胺基所取代)、萘基(被碳數1~17之烷基、碳數1~8之烷氧基、胺基、具有碳數1~8之烷基之烷基胺基或二烷基胺基所取代),Y1 、Z係各自表示、氫原子、碳數1~17之烷基、碳數1~8之烷氧基、鹵素基、苯基、苯基(被碳數1~17之烷基、碳數1~8之烷氧基、胺基、具有碳數1~8之烷基之烷基胺基或二烷基胺基所取代)、萘基(被碳數1~17之烷基、碳數1~8之烷氧基、胺基、具有碳數1~8之烷基之烷基胺基或二烷基胺基所取代)、蒽基、吡啶基、苯並呋喃基、苯並噻吩基,Ar表示碳數1~10之伸烷基、伸乙烯基、伸苯基、伸聯苯基、伸吡啶基、伸萘基、噻吩、伸蒽基、伸噻吩基、伸呋喃基、2,5-吡咯-二基、4,4’-茋-二基、4,2’-苯乙烯-二基,n為0或1之整數)Moreover, the compound which has two oxime ester groups in a molecule|numerator can also be used suitably, and the oxime ester compound which has a carbazole structure represented by following general formula (II) is specifically mentioned. (in the formula, X 1 represents a hydrogen atom, an alkyl group having 1 to 17 carbon atoms, an alkoxy group having 1 to 8 carbon atoms, a phenyl group, a phenyl group (by an alkyl group having 1 to 17 carbon atoms, an alkyl group having 1 to 8 carbon atoms) alkoxy group, amine group, alkylamino group or dialkylamine group with an alkyl group of 1 to 8 carbon atoms), naphthyl (substituted by an alkyl group of 1 to 17 carbon atoms, an alkyl group of 1 to 8 carbon atoms) alkoxy group, amine group, alkylamino group or dialkylamine group having an alkyl group with 1 to 8 carbon atoms), Y 1 and Z represent each, a hydrogen atom, an alkane with 1 to 17 carbon atoms group, alkoxy group with 1~8 carbon atoms, halogen group, phenyl group, phenyl group (alkyl group with 1~17 carbon atoms, alkoxy group with 1~8 carbon number, amine group, with 1~8 carbon atoms Alkylamine group or dialkylamine group of the alkyl group), naphthyl (substituted by alkyl group of carbon number 1~17, alkoxy group of carbon number 1~8, amine group, with carbon number 1~8 Alkylamino group or dialkylamino group of the alkyl group), anthracenyl, pyridyl, benzofuranyl, benzothienyl, Ar represents alkylene, vinylidene, phenylene, biphenylene, pyridyl, naphthylene, thiophene, anthracenyl, thienyl, furanyl, 2,5-pyrrole-diyl, 4,4'-stilbene-diyl, 4,2'-styrene-diyl, n is an integer of 0 or 1)
尤其係以上述式中X1 、Y1 分別為甲基或乙基,Z為甲基或苯基,n為0,Ar為伸苯基、伸萘基、噻吩或伸噻吩基之肟酯化合物為佳。In particular, it is an oxime ester compound in which X 1 and Y 1 in the above formula are methyl or ethyl respectively, Z is methyl or phenyl, n is 0, and Ar is phenylene, naphthylene, thiophene or thienylidene. better.
作為較佳之咔唑肟酯化合物,可舉出如能以下述一般式(III)表示之化合物。As a preferable carbazole oxime ester compound, the compound which can be represented by the following general formula (III) is mentioned.
(式中,R3 表示碳原子數1~4之烷基,或,可被硝基、鹵素原子或碳原子數1~4之烷基所取代之苯基。 R4 表示碳原子數1~4之烷基、碳原子數1~4之烷氧基,或,可被碳原子數1~4之烷基或烷氧基所取代之苯基。 R5 表示可被氧原子或硫原子所連結,且也可被苯基所取代之碳原子數1~20之烷基、可被碳原子數1~4之烷氧基所取代之苄基。 R6 表示硝基,或,X2 -C(=O)-所示之醯基。 X2 表示可被碳原子數1~4之烷基所取代之芳基、噻吩基、嗎啉基、硫苯基,或,下述式(IV)所示之構造)。 (In the formula, R 3 represents an alkyl group with 1 to 4 carbon atoms, or a phenyl group that may be substituted by a nitro group, a halogen atom or an alkyl group with 1 to 4 carbon atoms. R 4 represents a carbon number of 1 to 4 An alkyl group of 4, an alkoxy group of 1 to 4 carbon atoms, or a phenyl group that can be substituted by an alkyl group of 1 to 4 carbon atoms or an alkoxy group. R 5 represents an oxygen atom or a sulfur atom. Linked to and may be substituted by phenyl with an alkyl group having 1 to 20 carbon atoms, or by a benzyl group with an alkoxy group having 1 to 4 carbon atoms. R 6 represents a nitro group, or X 2 - The acyl group represented by C(=O)-. X 2 represents an aryl group, a thienyl group, a morpholinyl group, a thiophenyl group which may be substituted by an alkyl group having 1 to 4 carbon atoms, or, the following formula (IV ) shown in the structure).
其他尚可舉出如日本特開2004-359639號公報、日本特開2005-097141號公報、日本特開2005-220097號公報、日本特開2006-160634號公報、日本特開2008-094770號公報、日本特表2008-509967號公報、日本特表2009-040762號公報、日本特開2011-80036號公報記載之咔唑肟酯化合物等。Others can be cited such as Japanese Patent Laid-Open No. 2004-359639, Japanese Patent Laid-Open No. 2005-097141, Japanese Patent Laid-Open No. 2005-220097, Japanese Patent Laid-Open No. 2006-160634, and Japanese Patent Laid-Open No. 2008-094770 , JP 2008-509967 A, JP 2009-040762 A, JP 2011-80036 A carbazole oxime ester compound, etc.
α-胺基苯乙酮化合物為在分子中具有安息香醚鍵,受到光照射使在分子內引起開裂,而生成達成硬化觸媒作用之鹼性物質(胺)。作為α-胺基苯乙酮化合物,具體地可舉出如2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基丙酮-1、2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-丁-1-酮、2-(二甲基胺基)-2-[(4-甲基苯基)甲基]-1-[4-(4-嗎咻基)苯基]-1-丁酮、N,N-二甲基胺基苯乙酮等。作為市售品,可舉出如IGM Resins公司製Omnirad 907、Omnirad 369、Omnirad 369E、Omnirad 379等。The α-aminoacetophenone compound has a benzoin ether bond in the molecule, and when irradiated with light, cracks are caused in the molecule to generate a basic substance (amine) that acts as a hardening catalyst. Specific examples of the α-aminoacetophenone compound include 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinoacetone-1, 2-benzyl-2 -Dimethylamino-1-(4-morpholinophenyl)-butan-1-one, 2-(dimethylamino)-2-[(4-methylphenyl)methyl]- 1-[4-(4-Mosyl)phenyl]-1-butanone, N,N-dimethylaminoacetophenone, etc. As a commercial item, Omnirad 907, Omnirad 369, Omnirad 369E, Omnirad 379, etc. made by IGM Resins can be mentioned, for example.
作為具有醯氧基亞胺基之化合物之具體例,可舉出如O,O’-琥珀酸二苯乙酮肟、O,O’-琥珀酸萘基苯基甲酮肟、二苯甲酮肟丙烯酸酯-苯乙烯共聚物等。Specific examples of the compound having an acyloxyimino group include O,O'-succinic acid benzophenone oxime, O,O'-succinic acid naphthyl phenyl ketone oxime, and benzophenone Oxime acrylate-styrene copolymer, etc.
作為具有N-甲醯化芳香族胺基、N-醯化芳香族胺基之化合物之具體例,可舉出例如,二-N-(p-甲醯基胺基)二苯基甲烷、二-N(p-乙醯基胺基)二苯基甲烷、二-N-(p-苯並醯胺)二苯基甲烷、4-甲醯基胺基二苯乙烯、4-乙醯基胺基二苯乙烯、2,4-二甲醯基胺基二苯乙烯、1-甲醯基胺基萘、1-乙醯基胺基萘、1,5-二甲醯基胺基萘、1-甲醯基胺基蒽、1,4-二甲醯基胺基蒽、1-乙醯基胺基蒽、1,4-二甲醯基胺基蒽醌、1,5-二甲醯基胺基蒽醌、3,3’-二甲基-4,4’-二甲醯基胺基聯苯、4,4’-二甲醯基胺基二苯甲酮等。Specific examples of the compound having an N-carboxylated aromatic amine group and an N-carboxylated aromatic amine group include, for example, di-N-(p-carbamoylamino)diphenylmethane, diphenylmethane, -N(p-Acetylamino)diphenylmethane, Di-N-(p-benzoylamino)diphenylmethane, 4-Methylaminostilbene, 4-Acetylamine stilbene, 2,4-dimethylaminostilbene, 1-methylaminostilbene, 1-acetylaminonaphthalene, 1,5-dimethylaminonaphthalene, 1 -Methylaminoanthracene, 1,4-dimethylaminoanthracene, 1-acetylaminoanthracene, 1,4-dimethylaminoanthraquinone, 1,5-dimethylaminoanthracene Aminoanthraquinone, 3,3'-dimethyl-4,4'-dimethylaminoaminobiphenyl, 4,4'-dimethylaminoaminobenzophenone, etc.
作為具有硝基苄基胺甲酸酯基、烷氧基苄基胺甲酸酯基之化合物之具體例,可舉出例如,雙{{(2-硝基苄基)氧基}羰基}二胺基二苯基甲烷、2,4-二{(2-硝基苄基)氧基}二苯乙烯、雙{{(2-硝基苄基氧基)羰基}己-1,6-二胺、m-茬胺{{(2-硝基-4-氯苄基)氧基}醯胺}等。Specific examples of compounds having a nitrobenzyl carbamate group and an alkoxybenzyl carbamate group include, for example, bis{{(2-nitrobenzyl)oxy}carbonyl}bis Aminodiphenylmethane, 2,4-bis{(2-nitrobenzyl)oxy}stilbene, bis{{(2-nitrobenzyloxy)carbonyl}hexan-1,6-di Amine, m-stub amine {{(2-nitro-4-chlorobenzyl)oxy}amide} and so on.
作為其他光鹼產生劑,也可使用如WPBG-018(商品名:9-蒽基甲基N,N’-二乙基胺甲酸酯)、WPBG-027(商品名:(E)-1-[3-(2-羥基苯基)-2-丙烯醯基]哌啶)、WPBG-082(商品名:胍2-(3-苯甲醯基苯基)丙酸鹽)、WPBG-140(商品名:1-(蒽醌-2-基)乙基咪唑羧酸酯)等。 又,也可使用日本特開平11-71450號公報、國際公開2002/051905號、國際公開2008/072651號、日本特開2003-20339號公報、日本特開2003-212856號公報、日本特開2003-344992號公報、日本特開2007-86763號公報、日本特開2007-231235號公報、日本特開2008-3581號公報、日本特開2008-3582號公報、日本特開2009-280785號公報、日本特開2009-080452號公報、日本特開2010-95686號公報、日本特開2010-126662號公報、日本特開2010-185010號公報、日本特開2010-185036號公報、日本特開2010-186054號公報、日本特開2010-186056號公報、日本特開2010-275388號公報、日本特開2010-222586號公報、日本特開2010-084144號公報、日本特開2011-107199號公報、日本特開2011-236416、日本特開2011-080032號公報等之文獻記載之光鹼產生劑。As other photobase generators, for example, WPBG-018 (trade name: 9-anthrylmethyl N,N'-diethylcarbamate), WPBG-027 (trade name: (E)-1) can also be used -[3-(2-Hydroxyphenyl)-2-propenyl]piperidine), WPBG-082 (trade name: guanidine 2-(3-benzylphenyl)propionate), WPBG-140 (trade name: 1-(anthraquinone-2-yl)ethylimidazole carboxylate) and the like. In addition, Japanese Patent Laid-Open No. 11-71450, International Publication No. 2002/051905, International Publication No. 2008/072651, Japanese Patent Laid-Open No. 2003-20339, Japanese Patent Laid-Open No. 2003-212856, and Japanese Patent Laid-Open No. 2003 can also be used. -344992 Gazette, JP 2007-86763 A, JP 2007-231235 A, JP 2008-3581 A, JP 2008-3582 A, JP 2009-280785 A, JP 2009-080452 A, JP 2010-95686 A, JP 2010-126662 A, JP 2010-185010 A, JP 2010-185036 A, JP 2010- Japanese Patent Laid-Open No. 186054, Japanese Patent Laid-Open No. 2010-186056, Japanese Patent Laid-Open No. 2010-275388, Japanese Patent Laid-Open No. 2010-222586, Japanese Patent Laid-Open No. 2010-084144, Japanese Patent Laid-Open No. 2011-107199, Japanese Patent Laid-Open No. 2010-222586 Photobase generators described in documents such as Japanese Patent Laid-Open No. 2011-236416 and Japanese Patent Laid-Open No. 2011-080032.
在鹼顯像型感光性樹脂組成物中以固體成分換算計,光鹼產生劑之配合量係以0.05質量%以上0.7質量%以下為佳。藉由作成上述配合量,銅上之光硬化性變得更加確實,耐藥品性等之塗膜特性提升,又,光暈等不易產生,且解析度亦變得良好。It is preferable that the compounding quantity of a photobase generator is 0.05 mass % or more and 0.7 mass % or less in conversion of solid content in an alkali-developing-type photosensitive resin composition. By making the said compounding quantity, the photocurability on copper becomes more reliable, the coating film characteristics, such as chemical resistance, are improved, and halo etc. are hard to generate|occur|produce, and the resolution becomes favorable.
亦可與上述光鹼產生劑一同併用光聚合起始劑、光起始助劑或增感劑。作為光聚合起始劑、光起始助劑或增感劑,可舉出如醯基膦化合物、二茂鈦化合物、安息香化合物、蒽醌化合物、噻噸酮化合物、縮酮化合物、二苯甲酮化合物、3級胺化合物、及呫噸化合物等。又,苯乙酮化合物之中,可舉出如α-羥基苯乙酮與α-甲氧基苯乙酮等。尤其係以使用2,4,6三甲基苄醯基‐二苯基‐膦氧化物、雙(2,4,6‐三甲基苄醯基)-苯基膦氧化物等之醯膦氧化物化合物為佳。作為市售品,可舉出如Omnirad TPO(IGM Resins公司製)等。又,光聚合起始劑、光起始劑或增感劑係可單獨使用一種類,亦可併用2種類以上來使用。You may use a photopolymerization initiator, a photoinitiator auxiliary agent, or a sensitizer together with the said photobase generator. Examples of photopolymerization initiators, photoinitiating assistants, or sensitizers include acylphosphine compounds, titanocene compounds, benzoin compounds, anthraquinone compounds, thioxanthone compounds, ketal compounds, and dibenzoyl compounds. Ketone compounds, tertiary amine compounds, and xanthene compounds, etc. Moreover, among acetophenone compounds, α-hydroxyacetophenone, α-methoxyacetophenone, etc. are mentioned, for example. Especially with phosphine oxidation using 2,4,6-trimethylbenzyl-diphenyl-phosphine oxide, bis(2,4,6-trimethylbenzyl-yl)-phenylphosphine oxide, etc. Compounds are preferred. As a commercial item, Omnirad TPO (made by IGM Resins) etc. are mentioned, for example. Moreover, a photoinitiator, a photoinitiator, or a sensitizer may be used individually by 1 type, and may use 2 or more types together.
尚且,該等光聚合起始劑、光起始助劑、及增感劑由於會吸收特定波長,故依據情況不同而有感度變低,機能作為紫外線吸收劑之情況。然而,該等並非使用在僅以提升組成物之感度為目的者。因應必要吸收特定波長之光,可提高表面之光反應性,可使阻劑之線形狀及開口變化成垂直、錐狀、反錐狀,且同時提升線寬或開口徑之加工精度。Furthermore, since these photopolymerization initiators, photoinitiator assistants, and sensitizers absorb specific wavelengths, their sensitivity may be lowered depending on the situation, and they may function as ultraviolet absorbers. However, these are not used only for the purpose of improving the sensitivity of the composition. In response to the need to absorb light of a specific wavelength, the photoreactivity of the surface can be improved, the line shape and opening of the resist can be changed into vertical, tapered, and reverse tapered shapes, and the processing accuracy of line width or opening diameter can be improved at the same time.
[填料] 本發明使用之填料,其特徵為在表面具有光反應性或熱反應性之官能基。藉由使用此種填料,藉由與含羧基樹脂或熱硬化性樹脂之反應,而能使高耐熱性或密著性更加提升。[filler] The filler used in the present invention is characterized by having a photoreactive or thermally reactive functional group on the surface. By using such a filler, high heat resistance and adhesiveness can be further improved by reaction with a carboxyl group-containing resin or a thermosetting resin.
本發明使用之填料為具有光反應性或熱反應性之官能基之表面處理劑,例如,可藉由具有光反應性或熱反應性之官能基作為有機基之耦合劑等來處理無機填料之表面。The filler used in the present invention is a surface treatment agent with a photoreactive or thermally reactive functional group. For example, the inorganic filler can be treated with a photoreactive or thermally reactive functional group as a coupling agent for an organic group. surface.
作為無機填料,可使用例如,二氧化矽、水滑石、滑石、白土、硫酸鋇、鈦酸鋇、氧化鈦、氧化鋁、氫氧化鋁、碳酸鎂、碳酸鈣、諾伊堡矽土(Neuburg siliceous earth)、玻璃粉末、天然雲母、合成雲母、氧化鐵、石綿、鋁矽酸酯、鈣矽酸酯等。該等之中係以二氧化矽為佳。As the inorganic filler, for example, silica, hydrotalcite, talc, clay, barium sulfate, barium titanate, titanium oxide, aluminum oxide, aluminum hydroxide, magnesium carbonate, calcium carbonate, Neuburg silica can be used earth), glass powder, natural mica, synthetic mica, iron oxide, asbestos, aluminosilicate, calcium silicate, etc. Among these, silica is preferred.
作為光反應性基,可舉出如丙烯醯基、甲基丙烯醯基、乙烯基、環狀醚基、及環狀硫醚基等。該等之中係以(甲基)丙烯醯基及乙烯基之任一至少1種為佳。As a photoreactive group, an acryl group, a methacryl group, a vinyl group, a cyclic ether group, a cyclic sulfide group, etc. are mentioned, for example. Among these, at least one of a (meth)acryloyl group and a vinyl group is preferable.
作為熱反應性基,可舉出如羥基、羧基、異氰酸酯基、胺基、亞胺基、環氧基、環氧丙烷基、巰基、甲氧基甲基、甲氧基乙基、乙氧基甲基、乙氧基乙基、噁唑啉基等。該等之中,以胺基及環氧基之任一至少1種為佳。Examples of the thermally reactive group include a hydroxyl group, a carboxyl group, an isocyanate group, an amino group, an imino group, an epoxy group, a propylene oxide group, a mercapto group, a methoxymethyl group, a methoxyethyl group, and an ethoxy group. Methyl, ethoxyethyl, oxazolinyl, etc. Among these, at least one of an amino group and an epoxy group is preferable.
作為耦合劑,可使用能對填料導入上述之光反應性基或熱反應性基之耦合劑。作為耦合劑,可使用例如,矽烷耦合劑、鈦耦合劑、鋯耦合劑、鋁耦合劑等。該等之中係以矽烷耦合劑為佳。As the coupling agent, a coupling agent capable of introducing the above-mentioned photoreactive group or thermally reactive group to the filler can be used. As the coupling agent, for example, a silane coupling agent, a titanium coupling agent, a zirconium coupling agent, an aluminum coupling agent and the like can be used. Among these, silane coupling agents are preferred.
在鹼顯像型感光性樹脂組成物中以固體成分換算計,填料之配合量係以20質量%以上80質量%以下為佳,較佳為30質量%以上60質量%以下。藉由作成上述配合量,可使硬化物之強度及剛性提升。In the alkali-developing photosensitive resin composition, the compounding amount of the filler is preferably 20 mass % or more and 80 mass % or less, preferably 30 mass % or more and 60 mass % or less, in terms of solid content. The strength and rigidity of the cured product can be improved by making the above-mentioned compounding amount.
[著色劑] 鹼顯像型感光性樹脂組成物中亦可包含著色劑。作為著色劑,可使用紅、藍、綠、黃等之公知著色劑,可為顏料、染料、色素之任一者。但,從減少環境負荷以及對人體影響之觀點,以不含有鹵素為佳。[Colorant] A coloring agent may be contained in an alkali-developing-type photosensitive resin composition. As the colorant, known colorants such as red, blue, green, and yellow can be used, and any of pigments, dyes, and pigments may be used. However, from the viewpoint of reducing the environmental load and the influence on the human body, it is preferable to contain no halogen.
作為紅色著色劑,如有單偶氮系、雙偶氮系、偶氮色淀系、苯並咪唑酮系、苝系、二酮吡咯並吡咯系、縮合偶氮系、蒽醌系、喹吖啶酮系等,具體地可舉出如以下般之編有色指數(C.I.;染料與染色家協會(The Society of Dyers and Colourists)發行)編號者。Examples of red colorants include monoazo, disazo, azo lake, benzimidazolone, perylene, diketopyrrolopyrrole, condensed azo, anthraquinone, and quinacridine. As the pyridone series, specifically, those with a color index (C.I.; issued by The Society of Dyers and Colourists) numbered as follows are exemplified.
作為單偶氮系紅色著色劑,可舉出如顏料紅(Pigment Red)1、2、3、4、5、6、8、9、12、14、15、16、17、21、22、23、31、32、112、114、146、147、151、170、184、187、188、193、210、245、253、258、266、267、268、269等。又,作為雙偶氮系紅色著色劑,可舉出如顏料紅37、38、41等。又,作為單偶氮色淀系紅色著色劑,可舉出如顏料紅 48:1、48:2、48:3、48:4、49:1、49:2、50:1、52:1、52:2、53:1、53:2、57:1、58:4、63:1、63:2、64:1、68等。又,作為苯並咪唑酮系紅色著色劑,可舉出如顏料紅171、175、176、185、208等。又,作為苝系紅色著色劑,可舉出如溶劑紅(Solvent Red) 135、179、顏料紅123、149、166、178、179、190、194、224等。又,作為二酮吡咯並吡咯系紅色著色劑,可舉出如顏料紅 254、255、264、270、272等。又,作為縮合偶氮系紅色著色劑,可舉出如顏料紅220、144、166、214、220、221、242等。又,作為蒽醌系紅色著色劑,可舉出如顏料紅168、177、216、溶劑紅149、150、52、207等。又,作為喹吖啶酮系紅色著色劑,可舉出如顏料紅Red 122、202、206、207、209等。Examples of the monoazo-based red colorants include Pigment Red 1, 2, 3, 4, 5, 6, 8, 9, 12, 14, 15, 16, 17, 21, 22, 23 , 31, 32, 112, 114, 146, 147, 151, 170, 184, 187, 188, 193, 210, 245, 253, 258, 266, 267, 268, 269, etc. Moreover, as a disazo type red coloring agent, Pigment Red 37, 38, 41 etc. are mentioned, for example. Moreover, as a monoazo lake-based red colorant, for example, Pigment Red 48:1, 48:2, 48:3, 48:4, 49:1, 49:2, 50:1, 52:1 can be mentioned. , 52:2, 53:1, 53:2, 57:1, 58:4, 63:1, 63:2, 64:1, 68, etc. Moreover, as a benzimidazolone type red coloring agent, Pigment Red 171, 175, 176, 185, 208 etc. are mentioned, for example. Moreover, as a perylene type red colorant, Solvent Red 135, 179, Pigment Red 123, 149, 166, 178, 179, 190, 194, 224 etc. are mentioned, for example. Further, examples of the diketopyrrolopyrrole-based red colorants include Pigment Red 254, 255, 264, 270, 272, and the like. Moreover, as a condensed azo type red colorant, Pigment Red 220, 144, 166, 214, 220, 221, 242 etc. are mentioned, for example. Moreover, as an anthraquinone type red coloring agent, Pigment Red 168, 177, 216, Solvent Red 149, 150, 52, 207, etc. are mentioned, for example. Moreover, as a quinacridone type red coloring agent, Pigment Red Red 122, 202, 206, 207, 209 etc. are mentioned, for example.
作為藍色著色劑,如有酞菁系、蒽醌系,顏料系可舉出如分類在顏料(Pigment)之化合物,例如,顏料藍15、15:1、15:2、15:3、15:4、15:6、16、60。作為染料系,可使用如溶劑藍35、63、68、70、83、87、94、97、122、136、67、70等。上述以外,也可使用金屬取代或無取代之酞菁化合物。Examples of blue colorants include phthalocyanine-based and anthraquinone-based colorants, and pigment-based compounds such as those classified in Pigment, for example, Pigment Blue 15, 15:1, 15:2, 15:3, 15 : 4, 15: 6, 16, 60. As the dye system, for example, Solvent Blue 35, 63, 68, 70, 83, 87, 94, 97, 122, 136, 67, 70 and the like can be used. In addition to the above, metal-substituted or unsubstituted phthalocyanine compounds can also be used.
作為黃色著色劑,可舉出如單偶氮系、雙偶氮系、縮合偶氮系、苯並咪唑酮系、異吲哚啉酮系、蒽醌系等,例如,作為蒽醌系黃色著色劑,可舉出溶劑黃(Solvent Yellow) 163、顏料黃(Pigment Yellow) 24、108、193、147、199、202等。作為異吲哚啉酮系黃色著色劑,可舉出如顏料黃110、109、139、179、185等。作為縮合偶氮系黃色著色劑,可舉出如顏料黃93、94、95、128、155、166、180等。作為苯並咪唑酮系黃色著色劑,可舉出如顏料黃120、151、154、156、175、181等。又,作為單偶氮系黃色著色劑,可舉出如顏料黃1、2、3、4、5、6、9、10、12、61、62、62:1、65、73、74、75、97、100、104、105、111、116、167、168、169、182、183等。又,做為雙偶氮系黃色著色劑,可舉出如顏料黃12、13、14、16、17、55、63、81、83、87、126、127、152、170、172、174、176、188、198等。Examples of the yellow colorant include monoazo-based, disazo-based, condensed azo-based, benzimidazolone-based, isoindolinone-based, and anthraquinone-based colorants. For example, as anthraquinone-based yellow colorants Examples of the agent include Solvent Yellow 163, Pigment Yellow 24, 108, 193, 147, 199, 202, and the like. As an isoindolinone type yellow coloring agent, Pigment Yellow 110, 109, 139, 179, 185 etc. are mentioned, for example. As a condensed azo type yellow coloring agent, Pigment Yellow 93, 94, 95, 128, 155, 166, 180 etc. are mentioned, for example. As a benzimidazolone type yellow coloring agent, Pigment Yellow 120, 151, 154, 156, 175, 181 etc. are mentioned, for example. Moreover, as a monoazo-based yellow colorant, for example, Pigment Yellow 1, 2, 3, 4, 5, 6, 9, 10, 12, 61, 62, 62:1, 65, 73, 74, 75 can be mentioned. , 97, 100, 104, 105, 111, 116, 167, 168, 169, 182, 183, etc. Also, as disazo yellow colorants, pigment yellow 12, 13, 14, 16, 17, 55, 63, 81, 83, 87, 126, 127, 152, 170, 172, 174, 176, 188, 198, etc.
其他,亦可添加紫、橙色、茶色、黑等之著色劑。具體地可舉出如顏料黑(Pigment Black)1、6、7、8、9、10、11、12、13、18、20、25、26、28、29、30、31、32、顏料紫(Pigment Violet)19、23、29、32、36、38、42、溶劑(Solvent Violet)13、36、C.I.顏料橙(Pigment Orange)1、5、13、14、16、17、24、34、36、38、40、43、46、49、51、61、63、64、71、73、顏料棕(Pigment Brown)23、25、碳黑等。In addition, colorants such as purple, orange, brown, and black can also be added. Specifically, Pigment Black 1, 6, 7, 8, 9, 10, 11, 12, 13, 18, 20, 25, 26, 28, 29, 30, 31, 32, Pigment Violet (Pigment Violet) 19, 23, 29, 32, 36, 38, 42, Solvent Violet 13, 36, C.I. Pigment Orange 1, 5, 13, 14, 16, 17, 24, 34, 36, 38, 40, 43, 46, 49, 51, 61, 63, 64, 71, 73, Pigment Brown 23, 25, carbon black, etc.
[有機溶劑] 在調製組成物,或,調整塗布於基板或支撐膜時之黏度等之目的上,鹼顯像型感光性樹脂組成物中可配合有機溶劑。作為有機溶劑,可使用如甲基乙基酮、環己酮等之酮類;甲苯、茬、四甲基苯等之芳香族烴類;溶纖劑、甲基溶纖劑、丁基溶纖劑、卡必醇、甲基卡必醇、丁基卡必醇、丙二醇單甲基醚、二丙二醇單甲基醚、二丙二醇二乙基醚、二乙二醇單甲基醚乙酸酯、三丙二醇單甲基醚等之二醇醚類;乙酸乙基、乙酸丁基、乳酸丁基、溶纖劑乙酸酯、丁基溶纖劑乙酸酯、卡必醇乙酸酯、丁基卡必醇乙酸酯、丙二醇單甲基醚乙酸酯、二丙二醇單甲基醚乙酸酯、碳酸丙烯酯等之酯類;辛烷、癸烷等之脂肪族烴類;石油醚、石油腦、溶劑石腦油等之石油系溶劑等公知慣用之有機溶劑。該等有機溶劑係可單獨使用1種,亦可組合2種以上使用。[Organic solvents] For the purpose of preparing the composition, or adjusting the viscosity at the time of coating on a substrate or a support film, an organic solvent may be blended in the alkali-developing photosensitive resin composition. As the organic solvent, ketones such as methyl ethyl ketone, cyclohexanone, etc.; aromatic hydrocarbons such as toluene, stubble, tetramethylbenzene, etc.; cellosolve, methyl cellosolve, butyl cellosolve, Carbitol, Methyl Carbitol, Butyl Carbitol, Propylene Glycol Monomethyl Ether, Dipropylene Glycol Monomethyl Ether, Dipropylene Glycol Diethyl Ether, Diethylene Glycol Monomethyl Ether Acetate, Tripropylene Glycol Glycol ethers such as monomethyl ether; ethyl acetate, butyl acetate, butyl lactate, cellosolve acetate, butyl cellosolve acetate, carbitol acetate, butyl carbitol acetate Esters of acid esters, propylene glycol monomethyl ether acetate, dipropylene glycol monomethyl ether acetate, propylene carbonate, etc.; aliphatic hydrocarbons such as octane and decane; petroleum ether, naphtha, solvent stone Well-known and usual organic solvents, such as a petroleum solvent, such as naphtha. These organic solvent systems may be used individually by 1 type, and may be used in combination of 2 or more types.
[其他成分] 鹼顯像型感光性樹脂組成物中,因應必要可更加配合難燃劑、密著促進劑、防氧化劑、紫外線吸收劑、分散劑等之成分。該等係能使用在電子材料領域中公知之物。又,可配合聚矽氧系、氟系、高分子系等之消泡劑及調平劑之至少任一種、咪唑系、噻唑系、三唑系等之矽烷耦合劑、防銹劑、螢光增白劑等之公知慣用之添加劑類之至少任意一種。[other ingredients] In the alkali-developing photosensitive resin composition, if necessary, components such as flame retardant, adhesion promoter, antioxidant, ultraviolet absorber, and dispersant can be further blended. These systems can use those known in the field of electronic materials. In addition, at least one of defoaming agents and leveling agents such as polysiloxane, fluorine, and polymer systems, silane coupling agents such as imidazole, thiazole, and triazole, rust inhibitors, fluorescent agents, etc., can be used. At least one of known and commonly used additives such as brighteners.
鹼顯像型感光性樹脂組成物係可經乾膜化後使用,亦可使用作為液狀。又,使用作為液狀時,可為單液性也可為二液性以上。The alkali-developing photosensitive resin composition can be used as a dry film, or can be used as a liquid. Moreover, when using it as a liquid state, it may be a one-component property or a two-component property or more.
[用途] 本發明之鹼顯像型感光性樹脂組成物係能適宜使用於形成印刷配線板之阻焊劑層,尤其係適宜使用於形成IC封裝用之阻焊劑層。[use] The alkali-developing photosensitive resin composition of the present invention can be suitably used for forming a solder resist layer of a printed wiring board, and is particularly suitable for forming a solder resist layer for IC packaging.
[乾膜] 本發明之鹼顯像型感光性樹脂組成物係作成具備支持(載體)膜及形成於該支撐膜上之由上述鹼顯像型感光性樹脂組成物所構成之樹脂層之乾膜之形態。在進行乾膜化時,可本發明之鹼顯像型感光性樹脂組成物以上述有機溶劑稀釋調整成適當黏度,以逗號型塗布機(comma coater)、刮刀塗布機(blade coater)、唇式塗布機(lip coater)、棒式塗布機(rod coater)、擠壓式塗布機(squeeze coater)、反向塗布機(reverse coater)、轉移輥塗布機(Transfer roll coater)、凹版塗布機、噴塗機等在載體膜上塗布成均勻厚度,通常在50~130℃之溫度乾燥1~30分鐘而可取得膜。塗布膜厚並無特別限制,一般乾燥後之膜厚在1~150μm,較佳在10~60μm之範圍適宜選擇。[Dry film] The alkali-developing photosensitive resin composition of the present invention is in the form of a dry film including a support (carrier) film and a resin layer formed on the support film and composed of the alkali-developing photosensitive resin composition. During dry film formation, the alkali-developing photosensitive resin composition of the present invention can be diluted with the above-mentioned organic solvent to adjust the viscosity to an appropriate viscosity, and a comma coater, a blade coater, a lip coater can be used to adjust the viscosity. Coater (lip coater), rod coater (rod coater), squeeze coater (squeeze coater), reverse coater (reverse coater), transfer roll coater (Transfer roll coater), gravure coater, spray The film can be obtained by coating the carrier film with a uniform thickness by machine, etc., and drying it at a temperature of 50~130°C for 1~30 minutes. The thickness of the coating film is not particularly limited. Generally, the film thickness after drying is 1-150 μm, preferably 10-60 μm.
作為支撐膜,只要係公知者即可無特別限制地使用,可適宜使用例如,聚對酞酸乙二酯或聚萘二甲酸乙二酯等之聚酯膜、聚醯亞胺膜、聚醯胺醯亞胺膜、聚丙烯膜、聚苯乙烯膜等之由熱可塑性樹脂所構成之膜。該等之中在從耐熱性、機械的強度、操作性等之觀點,以聚酯膜為佳。又,也可將該等膜之層合體使用作為支撐膜。As the support film, any known ones can be used without particular limitation, and for example, polyester films such as polyethylene terephthalate and polyethylene naphthalate, polyimide films, polyamide films, etc. can be suitably used. Films made of thermoplastic resins such as amide imide films, polypropylene films, and polystyrene films. Among these, polyester films are preferable from the viewpoints of heat resistance, mechanical strength, handleability, and the like. Moreover, the laminated body of these films can also be used as a support film.
又,上述般之熱可塑性樹脂膜在從提升機械性強度之觀點,以經過單軸方向或雙軸方向延伸之膜為佳。In addition, from the viewpoint of improving the mechanical strength, the thermoplastic resin film described above is preferably a film extending in a uniaxial direction or a biaxial direction.
支撐膜之厚度並非係特別受到限制者,可做成例如10μm~150μm。The thickness of the support film is not particularly limited, and can be, for example, 10 μm to 150 μm.
在支撐膜上形成本發明之鹼顯像型感光性樹脂組成物之樹脂層後,並以防止樹脂層表面附著灰塵等之目的,以在樹脂層表面上層合能剝離之保護(cover)膜為佳。作為能剝離之保護膜,可使用例如,聚乙烯膜、聚四氟乙烯膜、聚丙烯膜、經表面處理之紙等,在剝離保護膜時只要係樹脂層與支撐膜之接著力比樹脂層與保護膜之接著力還小者即可。After the resin layer of the alkali-developing photosensitive resin composition of the present invention is formed on the support film, a peelable cover film is laminated on the surface of the resin layer for the purpose of preventing dust from adhering to the surface of the resin layer. good. As the peelable protective film, for example, polyethylene film, polytetrafluoroethylene film, polypropylene film, surface-treated paper, etc. can be used, and when peeling the protective film, as long as the adhesive force between the resin layer and the support film is higher than that of the resin layer The adhesive force with the protective film is still small.
保護膜之厚度並非係受到特別限定者,可作成例如,10μm~150μm。The thickness of the protective film is not particularly limited, and can be, for example, 10 μm to 150 μm.
[硬化物] 本發明之硬化物,其係使上述本發明之鹼顯像型感光性樹脂組成物,或上述本發明之乾膜之樹脂層硬化而得者。[hardened product] The cured product of the present invention is obtained by curing the alkali-developing photosensitive resin composition of the present invention or the resin layer of the dry film of the present invention.
[印刷配線板] 本發明之印刷配線板,其係具有由本發明之鹼顯像型感光性樹脂組成物或乾膜之樹脂層所得之硬化物者。作為本發明之印刷配線板之製造方法,例如,使用上述有機溶劑將本發明之鹼顯像型感光性樹脂組成物調整成適合塗布方法之黏度,在基材上藉由浸漬塗布法、流延塗布法、輥塗法、棒塗法法、網版印刷法、簾塗布法等之方法進行塗布後,藉由在60~100℃之溫度下使將組成物中所包含之有機溶劑揮發乾燥(暫時乾燥)而形成無黏之樹脂層。又,在乾膜之情況,藉由層合機等使樹脂層與基材接觸而貼合在基材上後,藉由剝離載體膜,而在基材上形成樹脂層。[Printed Wiring Board] The printed wiring board of the present invention has a cured product obtained from the alkali-developing photosensitive resin composition of the present invention or the resin layer of the dry film. As a method for producing a printed wiring board of the present invention, for example, the alkali-developing photosensitive resin composition of the present invention is adjusted to a viscosity suitable for a coating method using the above-mentioned organic solvent, and is applied to a substrate by dip coating, casting, etc. After coating by methods such as coating method, roll coating method, bar coating method, screen printing method, curtain coating method, etc., the organic solvent contained in the composition is volatilized and dried at a temperature of 60~100°C ( temporary drying) to form a non-stick resin layer. In addition, in the case of a dry film, after the resin layer is brought into contact with the base material by a laminator or the like and bonded to the base material, the carrier film is peeled off to form the resin layer on the base material.
作為上述基材,可舉出如預先藉由銅等而形成有電路之印刷配線板或可撓性印刷配線板之外,尚可舉出如使用紙酚、紙環氧、玻璃布環氧、玻璃聚醯亞胺、玻璃布/不繊布環氧、玻璃布/紙環氧、合成纖維環氧、氟樹脂・聚乙烯・伸苯基醚(phenylene ether)、聚苯醚(polyphenylene oxide)・氰酸酯等之高頻電路用貼銅層合板等之材質者,全部等級之(FR-4等)之貼銅層合板,其他如金屬基板、聚醯亞胺膜、聚對酞酸乙二酯膜、聚萘二甲酸乙二酯(PEN)膜、玻璃基板、陶瓷基板、晶圓板等。As the above-mentioned base material, for example, a printed wiring board or a flexible printed wiring board in which a circuit is formed by copper or the like in advance, for example, paper phenol, paper epoxy, glass cloth epoxy, etc. can be mentioned. Glass polyimide, glass cloth/non-woven epoxy, glass cloth/paper epoxy, synthetic fiber epoxy, fluororesin, polyethylene, phenylene ether, polyphenylene oxide, cyanide Materials such as copper-clad laminates for high-frequency circuits such as acid esters, copper-clad laminates of all grades (FR-4, etc.), others such as metal substrates, polyimide films, polyethylene terephthalate Film, polyethylene naphthalate (PEN) film, glass substrate, ceramic substrate, wafer plate, etc.
乾膜在基材上之貼合係以使用真空層合機等在加壓及加熱下進行為佳。藉由使用此種真空層合機,在使用已形成電路之基板時,即使電路基板表面上具有凹凸,由於乾膜仍會密著於電路基板,故無氣泡之混入,又,基板表面之凹部之埋孔性亦提升。加壓條件係以0.1~2.0MPa程度為佳,又,加熱條件係以40~120℃為佳。The lamination of the dry film on the substrate is preferably carried out under pressure and heating using a vacuum laminator or the like. By using this type of vacuum laminator, when using a circuit-formed substrate, even if the surface of the circuit substrate has irregularities, the dry film will still adhere to the circuit substrate, so no air bubbles will be mixed in, and there will be no concave parts on the surface of the substrate. The buried hole property is also improved. The pressure conditions are preferably about 0.1 to 2.0 MPa, and the heating conditions are preferably 40 to 120°C.
塗布本發明之鹼顯像型感光性樹脂組成物後實施之揮發乾燥係可使用如熱風循環式乾燥爐、IR爐、加熱板、對流烤箱等(使用具備使用蒸氣之空氣加熱方式之熱源者使乾燥機內之熱風逆流接觸之方法及藉由噴嘴吹向支撐體支方式)來進行。The volatilization drying system that is carried out after coating the alkali-developing photosensitive resin composition of the present invention can use, for example, a hot air circulation drying furnace, an IR furnace, a hot plate, a convection oven, etc. The method of hot air countercurrent contact in the dryer and the method of blowing to the support body through the nozzle) are carried out.
在基材上形成樹脂層後,通過已形成規定圖型之光罩藉由活性能量線選擇性進行曝光,藉由稀鹼水溶液使未曝光部顯像而形成硬化物之圖型。在乾膜之情況,曝光後藉由從乾膜剝離支撐膜並進行顯像,而在基材上形成經圖型化之硬化物。尚且,只要係不損及特性之範圍,亦可在曝光前從乾膜將支撐膜剝離,對露出之樹脂層進行曝光及顯像。After the resin layer is formed on the substrate, it is selectively exposed by active energy rays through a photomask with a predetermined pattern formed, and the unexposed portion is developed by a dilute aqueous alkaline solution to form a pattern of the cured product. In the case of a dry film, a patterned hardened product is formed on the substrate by peeling the support film from the dry film and developing after exposure. Moreover, as long as it is a range which does not impair the characteristics, the support film may be peeled off from the dry film before exposure, and the exposed resin layer may be exposed and developed.
並且,對硬化物照射活性能量線後,藉由進行加熱硬化(例如,100~220℃),或在加熱硬化後照射活性能量線,或僅施以加熱硬化而使其最終完工硬化(主硬化),進而形成密著性、硬度等之諸特性優異之硬化膜。Furthermore, after irradiating the cured product with active energy rays, heat curing (for example, 100 to 220° C.) is performed, or after heat curing, active energy rays are irradiated, or only heat curing is applied to complete the final curing (main curing). ) to form a cured film excellent in various properties such as adhesion and hardness.
作為上述活性能量線照射所使用之曝光機,只要係搭載高壓水銀燈、超高壓水銀燈、金屬鹵素燈、水銀短弧燈等,在350~450nm之範圍照射紫外線之裝置即可,並且也可使用直接描繪裝置(例如,藉由來自電腦之CAD數據,以雷射直接描繪畫像之雷射直接圖像描繪裝置)。作為直接描繪機之燈光源或雷射光源,以最大波長在350~450nm之範圍者為宜。用以形成畫像之曝光量係根據膜厚等而不同,一般可作成10~1000mJ/cm2 ,較佳可作成20~800mJ/cm2 之範圍內。As the exposure machine used for the above-mentioned active energy ray irradiation, any device equipped with a high-pressure mercury-vapor lamp, an ultra-high-pressure mercury-vapor lamp, a metal halide lamp, a mercury short-arc lamp, etc. to irradiate ultraviolet rays in the range of 350 to 450 nm may be used, and a direct A drawing device (eg, a laser direct image drawing device that draws an image directly with a laser by means of CAD data from a computer). As the light source or laser light source of the direct drawing machine, the one with the maximum wavelength in the range of 350~450nm is suitable. The exposure amount for forming the image varies according to the film thickness, etc., but generally it can be made in the range of 10 to 1000 mJ/cm 2 , preferably in the range of 20 to 800 mJ/cm 2 .
本發明之鹼顯像型感光性樹脂組成物再塗膜形成時,曝光後藉由施以鹼顯像而受到鹼顯像。作為顯像方法,可藉由如浸漬法、噴淋法、噴霧法、刷洗法等來實施,作為顯像液可使用如氫氧化鉀、氫氧化鈉、碳酸鈉、碳酸鉀、磷酸鈉、矽酸鈉、氨、胺類等之鹼水溶液。該等之中,從減低環境負荷之觀點,以碳酸鈉為佳。又,作為濃度,以0.3~3質量%為佳。 [實施例]When forming a recoat film of the alkali-developing photosensitive resin composition of the present invention, it is subjected to alkali development by performing alkali development after exposure. As the developing method, it can be carried out by, for example, dipping, spraying, spraying, brushing, etc. As the developing solution, potassium hydroxide, sodium hydroxide, sodium carbonate, potassium carbonate, sodium phosphate, silicon Aqueous alkali solutions of sodium, ammonia, amines, etc. Among these, sodium carbonate is preferable from the viewpoint of reducing the environmental load. Moreover, as a density|concentration, 0.3-3 mass % is preferable. [Example]
其次,例舉實施例,更加詳細說明本發明,但本發明並非係受到該等實施例所限定者。Next, the present invention will be described in more detail by way of examples, but the present invention is not limited by these examples.
(合成例1) <含羧基樹脂清漆1之合成> 對具備溫度計、氮導入裝置兼環氧烷導入裝置及攪拌裝置之高壓釜導入酚醛型甲酚樹脂(商品名「Shonol CRG951」、愛克工業股份有限公司製、OH當量:119.4)119.4質量份、氫氧化鉀1.19質量份及甲苯119.4質量份,攪拌並同時將系統內以氮取代,進行加熱昇溫。其次,徐徐滴下環氧丙烷63.8質量份,以125~132℃,0~4.8kg/cm2 使其反應16小時。其後,冷卻至室溫,對該反應溶液添加混合89%磷酸1.56質量份來中和氫氧化鉀,而取得不揮發分62.1%、羥基價182.2mgKOH/g(307.9g/eq.)之酚醛型甲酚樹脂之環氧丙烷反應溶液。此係以酚性羥基每1當量平均加成環氧丙烷1.08莫耳者。(Synthesis example 1) <Synthesis of carboxyl group-containing resin varnish 1> A novolac cresol resin (trade name "Shonol CRG951", manufactured by Aike Industries) was introduced into an autoclave equipped with a thermometer, a nitrogen introduction device, an alkylene oxide introduction device, and a stirring device. Co., Ltd. product, OH equivalent: 119.4) 119.4 parts by mass, 1.19 parts by mass of potassium hydroxide, and 119.4 parts by mass of toluene, and the system was heated while substituting nitrogen in the system with stirring. Next, 63.8 parts by mass of propylene oxide was gradually dropped, and the reaction was carried out at 125 to 132° C. and 0 to 4.8 kg/cm 2 for 16 hours. Then, it was cooled to room temperature, and 1.56 parts by mass of 89% phosphoric acid was added and mixed to the reaction solution to neutralize potassium hydroxide to obtain a phenolic aldehyde having a nonvolatile content of 62.1% and a hydroxyl value of 182.2 mgKOH/g (307.9 g/eq.). Propylene oxide reaction solution of cresol resin. This is based on the average addition of 1.08 moles of propylene oxide per 1 equivalent of phenolic hydroxyl groups.
將取得之酚醛型甲酚樹脂之環氧丙烷反應溶液293.0質量份、丙烯酸43.2質量份、甲烷磺酸11.53質量份、甲基氫醌0.18質量份及甲苯252.9質量份導入於具備攪拌機、溫度計及空氣吹入管之反應器,將空氣以10ml/分之速度吹入,攪拌並同時以110℃使其反應12小時。因反應而生成之水係作為與甲苯之共沸混合物,而餾出12.6質量份之水。其後,冷卻至室溫,將取得之反應溶液以15%氫氧化鈉水溶液35.35質量份進行中和,其次進行水洗。其後,使用蒸發器將甲苯以二乙二醇單乙基醚乙酸酯118.1質量份進行取代並餾除,而取得酚醛型丙烯酸酯樹脂溶液。其次,將取得之酚醛型丙烯酸酯樹脂溶液332.5質量份及三苯基膦1.22質量份導入具備攪拌器、溫度計及空氣吹入管之反應器,將空氣以10ml/分之速度吹入,攪拌並同時徐徐添加四氫酞酸酐60.8質量份,以95~101℃使其反應6小時,冷卻後取出。藉此操作,而取得固體成分65%、固體成分之酸價87.7 mgKOH/g之感光性含羧基樹脂清漆1。293.0 parts by mass of the propylene oxide reaction solution of the obtained novolac cresol resin, 43.2 parts by mass of acrylic acid, 11.53 parts by mass of methanesulfonic acid, 0.18 parts by mass of methylhydroquinone, and 252.9 parts by mass of toluene were introduced into a mixer equipped with a stirrer, a thermometer and air. The reactor was blown into the tube, air was blown in at a rate of 10 ml/min, and the reaction was carried out at 110°C for 12 hours while stirring. 12.6 parts by mass of water was distilled off as an azeotrope with toluene from the water produced by the reaction. Then, it cooled to room temperature, and the obtained reaction solution was neutralized with 35.35 mass parts of 15% sodium hydroxide aqueous solutions, and it washed with water next. Then, toluene was substituted with 118.1 parts by mass of diethylene glycol monoethyl ether acetate using an evaporator, and was distilled off to obtain a novolac-type acrylate resin solution. Next, 332.5 parts by mass of the obtained phenolic acrylate resin solution and 1.22 parts by mass of triphenylphosphine were introduced into a reactor equipped with a stirrer, a thermometer and an air blowing pipe, and air was blown in at a rate of 10 ml/min, stirring and simultaneously. 60.8 parts by mass of tetrahydrophthalic anhydride was gradually added, it was made to react at 95-101 degreeC for 6 hours, and it was taken out after cooling. In this way, a photosensitive carboxyl group-containing resin varnish 1 having a solid content of 65% and an acid value of the solid content of 87.7 mgKOH/g was obtained.
(合成例2) <含羧基樹脂清漆2之合成> 將甲酚酚醛型環氧樹脂(DIC股份有限公司製、註冊商標“EPICLON N-695、環氧當量:220)220份放入裝有攪拌機及迴流冷卻器之四頸燒瓶,添加卡必醇乙酸酯214份,使其加熱溶解。其次,添加聚合禁止劑之氫醌0.1份,及反應觸媒之二甲基苄基胺2.0份。將該混合物加熱至95~105℃,且徐徐滴下丙烯酸72份,使其反應16小時。使該反應生成物冷卻至80~90℃,添加四氫酞酸酐106份並使其反應8小時,冷卻後取出。藉此操作,取得固體成分65%、固體物之酸價100mgKOH/g之感光性含羧基樹脂清漆2。(Synthesis example 2) <Synthesis of carboxyl group-containing resin varnish 2> 220 parts of cresol novolac epoxy resin (manufactured by DIC Co., Ltd., registered trademark "EPICLON N-695, epoxy equivalent: 220) was placed in a four-neck flask equipped with a stirrer and a reflux cooler, and carbitol ethyl acetate was added. 214 parts of acid esters were heated and dissolved. Next, 0.1 part of hydroquinone as a polymerization inhibitor and 2.0 parts of dimethylbenzylamine as a reaction catalyst were added. The mixture was heated to 95-105° C., and acrylic acid was slowly dripped. 72 parts were reacted for 16 hours. The reaction product was cooled to 80 to 90° C., 106 parts of tetrahydrophthalic anhydride were added and reacted for 8 hours, and then taken out after cooling. By this operation, 65% of solid content and solids were obtained. Photosensitive carboxyl-containing resin varnish 2 with an acid value of 100 mgKOH/g.
(合成例3) <含羧基樹脂清漆3之合成> 在具備溫度計、攪拌機、滴下漏斗及迴流冷卻器之燒瓶中,加熱作為溶劑之二丙二醇單甲基醚325.0質量份至110℃為止,且花費3小時滴下甲基丙烯酸174.0質量份、ε-己內酯變性甲基丙烯酸(平均分子量314)174.0質量份、甲基丙烯酸甲基77.0質量份、二丙二醇單甲基醚222.0質量份,及作為聚合觸媒之t-丁基過氧基2-乙基己酸酯(日油股份有限公司製、Perbutyl O)12.0質量份之混合物,再以110℃攪拌3小時,使聚合觸媒失活而取得樹脂溶液。冷卻該樹脂溶液後,添加股份有限公司大賽璐製Cyclomer M100 289.0質量份、三苯基膦3.0質量份及氫醌單甲基醚1.3質量份,藉由升溫至100℃並進行攪拌來進行環氧基之開環加成反應,而取得固體成分45.5%、固體物之酸價79.8mgKOH/g之感光性含羧基樹脂清漆3。(Synthesis example 3) <Synthesis of carboxyl group-containing resin varnish 3> In a flask equipped with a thermometer, a stirrer, a dropping funnel, and a reflux cooler, 325.0 parts by mass of dipropylene glycol monomethyl ether as a solvent was heated to 110° C., and 174.0 parts by mass of methacrylic acid and ε-caprolactone were added dropwise over 3 hours. Ester-modified methacrylic acid (average molecular weight 314) 174.0 parts by mass, methyl methacrylate 77.0 parts by mass, 222.0 parts by mass of dipropylene glycol monomethyl ether, and t-butylperoxy 2-ethyl as a polymerization catalyst A mixture of 12.0 parts by mass of hexanoic acid ester (manufactured by NOF Corporation, Perbutyl O) was further stirred at 110° C. for 3 hours to deactivate the polymerization catalyst to obtain a resin solution. After cooling this resin solution, 289.0 parts by mass of Cyclomer M100 manufactured by Daicel Co., Ltd., 3.0 parts by mass of triphenylphosphine, and 1.3 parts by mass of hydroquinone monomethyl ether were added, and epoxy resin was carried out by heating up to 100° C. and stirring. The ring-opening addition reaction of the base was carried out to obtain a photosensitive carboxyl group-containing resin varnish 3 with a solid content of 45.5% and an acid value of the solid matter of 79.8 mgKOH/g.
(合成例4) <以矽之水合氧化物被覆後以鋁之水合氧化物被覆之二氧化矽粒子之合成> 將球狀二氧化矽粒子(電化股份有限公司製SFP-20M、平均粒徑:400nm)50g之水漿液升溫至70℃後,相對於二氧化矽粒子,以二氧化矽粒子換算計添加1%之10%矽酸鈉水溶液。對該漿液添加鹽酸將pH作成4,熟成30分鐘,再藉由鹽酸將pH維持在7±1,相對於二氧化矽粒子,以氧化鋁(Al2 O3 )換算計,添加5%之20%鋁酸鈉(NaAlO2 )水溶液。其後,添加20%氫氧化鈉水浴液,將pH調整成7並熟成30分鐘。其後,使用壓濾機來過濾水洗漿液,進行真空乾燥而取得以矽之水合氧化物及鋁之水合氧化物被覆之二氧化矽粒子之固體物。以下,稱為二氧化矽粒子之固體物A。(Synthesis example 4) <Synthesis of silica particles coated with hydrated oxide of silicon and then coated with hydrated oxide of aluminum> Spherical silica particles (SFP-20M manufactured by Denka Co., Ltd., average particle size: 400nm) 50g of water slurry was heated to 70°C, and 1% of a 10% sodium silicate aqueous solution was added to the silica particles in terms of silica particles. Hydrochloric acid was added to this slurry to make the pH 4, and after aging for 30 minutes, the pH was maintained at 7±1 with hydrochloric acid, and 20% of 5% was added in terms of alumina (Al 2 O 3 ) relative to the silica particles. % sodium aluminate (NaAlO 2 ) in water. Then, 20% sodium hydroxide water bath was added, pH was adjusted to 7, and it aged for 30 minutes. Then, the water washing slurry was filtered using a filter press, and vacuum-dried to obtain a solid matter of silica particles coated with a hydrated oxide of silicon and a hydrated oxide of aluminum. Hereinafter, it is referred to as the solid substance A of the silica particles.
(合成例5) <以矽之水合氧化物被覆後以鋁之水合氧化物被覆之鋇粒子之合成> 將硫酸鋇粒子50g之水漿液升溫至70℃後,相對於二氧化矽粒子,以二氧化矽粒子換算計,添加1%之10%矽酸鈉水溶液。對該漿液添加鹽酸而將pH作成4並熟成30分鐘,再藉由鹽酸將pH維持在7±1,相對於二氧化矽粒子,以氧化鋁(Al2 O3 )換算計,添加5%之20%鋁酸鈉(NaAlO2 )水溶液。其後,添加20%氫氧化鈉水浴液並將pH調整成7,熟成30分鐘。其後,使用壓濾機來過濾水洗漿液,進行真空乾燥而取得以矽之水合氧化物及鋁之水合氧化物被覆之鋇粒子之固體物。以下,稱為鋇粒子之固體物B。(Synthesis example 5) <Synthesis of barium particles coated with hydrated oxide of silicon and then coated with hydrated oxide of aluminum> After raising the temperature of an aqueous slurry of 50 g of barium sulfate particles to 70°C, with respect to the silica particles, two In terms of silica particle conversion, add 1% of 10% sodium silicate aqueous solution. Hydrochloric acid was added to this slurry to adjust the pH to 4 and aged for 30 minutes, and then the pH was maintained at 7±1 with hydrochloric acid, and 5% of alumina (Al 2 O 3 ) was added relative to the silica particles. 20% sodium aluminate (NaAlO 2 ) in water. Then, a 20% sodium hydroxide water bath was added to adjust the pH to 7, and it was aged for 30 minutes. Then, the water washing slurry was filtered using a filter press, and vacuum-dried to obtain a solid substance of barium particles coated with a hydrated oxide of silicon and a hydrated oxide of aluminum. Hereinafter, it is referred to as the solid substance B of barium particles.
(合成例6) <填料1之合成> 藉由使二氧化矽粒子之固體物A 50g、溶劑之PMA 48g,及具有甲基丙烯醯基之矽烷耦合劑(信越化學工業公司製KBM-503)1g均勻分散,進行過濾、水洗、真空乾燥,並施加無機處理,而取得受到甲基丙烯醯基矽烷表面處理之填料1。(Synthesis Example 6) <Synthesis of filler 1> By uniformly dispersing 50 g of solid A of silica particles, 48 g of PMA as solvent, and 1 g of a silane coupling agent having a methacryloyl group (KBM-503 manufactured by Shin-Etsu Chemical Industry Co., Ltd.), filtering, washing with water, and vacuum drying were carried out. , and inorganic treatment was applied to obtain filler 1 surface-treated with methacryloylsilane.
(合成例7) <填料2之合成> 藉由使鋇粒子之固體物B 50g、溶劑之PMA 48g、具有甲基丙烯醯基之矽烷耦合劑(信越化學工業公司製KBM-503)1g均勻分散,進行過濾、水洗、真空乾燥,並施加無機處理,而取得受到甲基丙烯醯基矽烷表面處理之填料2。(Synthesis Example 7) <Synthesis of filler 2> By uniformly dispersing 50 g of barium particle solid B, 48 g of PMA as a solvent, and 1 g of a silane coupling agent having a methacryloyl group (KBM-503 manufactured by Shin-Etsu Chemical Co., Ltd.), filtration, washing with water, vacuum drying, and applying Inorganic treatment to obtain filler 2 surface-treated with methacryloylsilane.
(合成例8) <填料3之合成> 藉由使球狀二氧化矽粒子(電化股份有限公司製SFP-20M,平均粒徑:400nm)50g、溶劑之PMA 48g,及具有甲基丙烯醯基之矽烷耦合劑(信越化學工業公司製KBM-503)1g均勻分散,進行過濾、水洗、真空乾燥,而取得受到甲基丙烯醯基矽烷表面處理之填料3。(Synthesis Example 8) <Synthesis of filler 3> 50 g of spherical silica particles (SFP-20M manufactured by Denka Co., Ltd., average particle size: 400 nm), 48 g of PMA as a solvent, and a silane coupling agent having a methacryloyl group (KBM manufactured by Shin-Etsu Chemical Co., Ltd.) -503) 1 g is uniformly dispersed, filtered, washed with water, and dried in vacuum to obtain filler 3 surface-treated with methacryloylsilane.
(合成例9) <填料4之合成> 藉由使鋇粒子之固體物B 50g、溶劑之PMA 48g,及具有環氧基之矽烷耦合劑(信越化學工業公司製KBM-403)1g均勻分散,進行過濾、水洗、真空乾燥,並施加無機處理而取得受到甲基丙烯醯基矽烷表面處理之填料4。(Synthesis Example 9) <Synthesis of filler 4> By uniformly dispersing 50 g of barium particle solid B, 48 g of PMA as a solvent, and 1 g of a silane coupling agent having an epoxy group (KBM-403 manufactured by Shin-Etsu Chemical Co., Ltd.), filtration, washing with water, vacuum drying, and applying inorganic The filler 4 surface-treated with methacryloylsilane is obtained by the treatment.
(合成例10) <填料5之合成> 藉由使球狀二氧化矽粒子(電化股份有限公司製SFP-20M,平均粒徑:400nm)50g、溶劑之PMA 48g,及具有環氧基之矽烷耦合劑(信越化學工業公司製KBM-403)1g均勻分散,進行過濾、水洗、真空乾燥,而取得受到環氧矽烷表面處理之填料5。(Synthesis Example 10) <Synthesis of filler 5> 50 g of spherical silica particles (SFP-20M manufactured by Denka Co., Ltd., average particle size: 400 nm), 48 g of PMA as a solvent, and a silane coupling agent having an epoxy group (KBM-403 manufactured by Shin-Etsu Chemical Co., Ltd.) ) 1g is uniformly dispersed, filtered, washed with water, and dried in vacuum to obtain filler 5 with epoxy silane surface treatment.
(合成例11) <填料6之合成> 藉由使球狀二氧化矽粒子(電化股份有限公司製SFP-20M,平均粒徑:400nm)50g、溶劑之PMA 48g,及具有胺基之矽烷耦合劑(信越化學工業公司製KBM-573)1g均勻分散,進行過濾、水洗、真空乾燥,而取得受到胺基矽烷表面處理之填料6。(Synthesis Example 11) <Synthesis of filler 6> 50 g of spherical silica particles (SFP-20M manufactured by Denka Co., Ltd., average particle size: 400 nm), 48 g of PMA as a solvent, and a silane coupling agent with an amine group (KBM-573 manufactured by Shin-Etsu Chemical Co., Ltd.) 1 g is uniformly dispersed, filtered, washed with water, and dried in vacuum to obtain filler 6 surface-treated with aminosilane.
<鹼顯像型感光性樹脂組成物之調製> [實施例1] 將含羧基樹脂、光鹼產生劑、光聚合起始劑、熱硬化性樹脂、填料、感光性單體(反應性稀釋劑)、著色劑,及硬化觸媒以表1所示之比例(質量份)配合後,以攪拌機進行預備混合後,以三輥磨機進行混練,調製出鹼顯像型感光性樹脂組成物(阻焊劑)1。尚且,表中之配合量之值在並未特別界定時,皆表示固體成分之質量份。<Preparation of alkali-developing photosensitive resin composition> [Example 1] The carboxyl group-containing resin, photobase generator, photopolymerization initiator, thermosetting resin, filler, photosensitive monomer (reactive diluent), colorant, and hardening catalyst in the proportions shown in Table 1 (mass After mixing with a mixer, it was preliminarily mixed with a mixer, and then kneaded with a three-roll mill to prepare an alkali-developing-type photosensitive resin composition (solder resist) 1. Moreover, when the value of the compounding quantity in the table|surface is not specifically defined, it all represents the mass part of solid content.
[實施例2~14] 除了將各成分之配合變更成如表1所示以外,其他係與實施例1同樣地操作而調製出鹼顯像型感光性樹脂組成物2~14。[Examples 2 to 14] Except having changed the mixing|blending of each component as shown in Table 1, it carried out similarly to Example 1, and prepared the alkali developing type photosensitive resin composition 2-14.
[比較例1~5] 除了將各成分之配合變更成如表1所示以外,其他係與實施例1同樣地操作而調製出鹼顯像型感光性樹脂組成物15~19。[Comparative Examples 1 to 5] Except having changed the mixing|blending of each component as shown in Table 1, it carried out similarly to Example 1, and prepared the alkali developing type photosensitive resin composition 15-19.
※1:含羧基樹脂清漆1(合成例1) ※2:含羧基樹脂清漆2(合成例2) ※3:含羧基樹脂清漆3(合成例3) ※4:肟酯化合物(光鹼產生劑、BASF JAPAN股份有限公司製、Irgacure OXE02) ※5:WPBG-027(光鹼產生劑、和光純藥工業股份有限公司製、(E)-1-[3-(2-hydroxyphenyl)-2-propenoyl]piperidine) ※6:醯膦氧化物化合物(光聚合起始劑、IGM Resins公司製、Omnirad TPO) ※7:馬來醯亞胺化合物1(具有下述式之骨架之化合物) (上述式中,R表示氫原子,n為平均值且表示1.5)。 ※8:馬來醯亞胺化合物2(脂肪族骨架,KI化成股份有限公司製BMI-70) ※9:酚醛型環氧樹脂(176g/eq,陶氏化學公司製DEN431) ※10:變性酚醛型環氧樹脂(205g/eq,DIC股份有限公司製N870-75EA) ※11:填料1(無機處理及甲基丙烯醯基矽烷處理二氧化矽,合成例6) ※12:填料2(無機處理及甲基丙烯醯基矽烷處理鋇,合成例7) ※13:填料3(甲基丙烯醯基矽烷處理二氧化矽,合成例8) ※14:填料4(無機處理及環氧矽烷處理鋇,合成例9) ※15:填料5(環氧矽烷處理二氧化矽,合成例10) ※16:填料6(胺基矽烷處理二氧化矽,合成例11) ※17:球狀二氧化矽(無表面處理,平均粒徑:400nm ,電化股份有限公司製SFP-20M) ※18:硫酸鋇(無表面處理,堺化學工業股份有限公司製,沈降性鋇100) ※19:熱硬化觸媒(2,4,6-三巰基s-三嗪) ※20:感光性單體(二季戊四醇六丙烯酸酯) ※21:著色劑(藍色顏料,酞菁藍,C.I.顏料藍15:3) ※22:著色劑(黃色顏料,固美透黃(cromophtal yello)C.I.顏料黃147) ※23:熱硬化觸媒(三聚氰胺) ※24:熱硬化觸媒(二氰二醯胺) ※1: Carboxyl group-containing resin varnish 1 (Synthesis example 1) ※2: Carboxyl group-containing resin varnish 2 (Synthesis example 2) ※3: Carboxyl group-containing resin varnish 3 (Synthesis example 3) ※4: Oxime ester compound (photobase generator) , manufactured by BASF JAPAN Co., Ltd., Irgacure OXE02) *5: WPBG-027 (Photobase generator, manufactured by Wako Pure Chemical Industries, Ltd., (E)-1-[3-(2-hydroxyphenyl)-2-propenoyl ]piperidine) *6: Phosphine oxide compound (photopolymerization initiator, manufactured by IGM Resins, Omnirad TPO) *7: Maleimide compound 1 (a compound having a skeleton of the following formula) (In the above formula, R represents a hydrogen atom, and n is an average value and represents 1.5). *8: Maleimide compound 2 (aliphatic skeleton, BMI-70 manufactured by KI Chemical Co., Ltd.) *9: Novolak-type epoxy resin (176 g/eq, DEN431 manufactured by The Dow Chemical Company) *10: Denatured phenolic Type epoxy resin (205g/eq, N870-75EA manufactured by DIC Co., Ltd.) ※11: Filler 1 (inorganic treatment and methacrylosilane treatment silica, synthesis example 6) ※12: Filler 2 (inorganic treatment and methacryloylsilane-treated barium, synthesis example 7) ※13: Filler 3 (methacryloylsilane-treated silica, synthesis example 8) ※14: Filler 4 (inorganic and epoxysilane-treated barium, Synthesis example 9) *15: Filler 5 (epoxysilane-treated silica, synthesis example 10) *16: Filler 6 (aminosilane-treated silica, synthesis example 11) *17: Spherical silica (no Surface treatment, average particle size: 400nm, SFP-20M manufactured by Denka Co., Ltd.) ※18: Barium sulfate (without surface treatment, manufactured by Sakai Chemical Industry Co., Ltd., sedimentable barium 100) ※19: Thermosetting catalyst (2 ,4,6-trimercapto s-triazine) *20: Photosensitive monomer (dipentaerythritol hexaacrylate) *21: Colorant (blue pigment, phthalocyanine blue, CI pigment blue 15:3) *22: Colorant (yellow pigment, cromophtal yello CI Pigment Yellow 147) *23: Thermosetting catalyst (melamine) *24: Thermosetting catalyst (dicyandiamide)
<乾膜之製作> 以丙二醇單甲基醚乙酸酯(PMA)分別將上述實施例及比較例所調製之鹼顯像型感光性樹脂組成物1~19稀釋成適宜黏度後,使用塗布機,以乾燥後之膜厚成為20μm之方式塗布在PET膜(三菱化學股份有限公司製T100:25μm),以80℃乾燥30分而取得乾膜。<Production of dry film> Alkali developing type photosensitive resin compositions 1 to 19 prepared in the above examples and comparative examples were respectively diluted with propylene glycol monomethyl ether acetate (PMA) to a suitable viscosity, and then a coating machine was used to dry the film. It apply|coated to PET film (T100:25 micrometers by Mitsubishi Chemical Corporation) so that the thickness might become 20 micrometers, and it dried at 80 degreeC for 30 minutes, and obtained the dry film.
<耐熱性> 貼上經表面處理(CZ8101B藥液,蝕刻速率1.0μm下之CZ粗化處理)之銅箔,在基板上將上述乾膜使用真空層合機進行加熱層合。對取得之層合體曝光DMA測量試樣之圖型並將PET膜剝離後,在噴壓2kg/cm2 之條件下,使用30℃之1質量%Na2 CO3 水溶液進行顯像60秒鐘。顯像後,使用UV輸送機以累積光量2000mJ/cm2 進行光照射,以170℃之乾燥爐使其熱硬化60分鐘而取得阻劑膜。以DMA測量從該層合體剝離之阻劑膜,從tanδ之峰頂之溫度測量玻璃轉移溫度。 使用以下基準評價耐熱性,並將評價結果展示於表2。 [評價基準] ◎:180℃以上。 ○:170℃以上未滿180℃。 △:160℃以上未滿170℃。 ×:未滿160℃。<Heat resistance> The surface-treated (CZ8101B chemical solution, CZ roughening treatment at an etching rate of 1.0 μm) was attached to the copper foil, and the above-mentioned dry film was heated and laminated on the substrate using a vacuum laminator. After exposing the pattern of the DMA measurement sample to the obtained laminate and peeling off the PET film, development was performed for 60 seconds using a 1 mass % Na 2 CO 3 aqueous solution at 30° C. under a spray pressure of 2 kg/cm 2 . After image development, light irradiation was performed with a cumulative light amount of 2000 mJ/cm 2 using a UV conveyor, and a resist film was obtained by thermal curing in a drying oven at 170° C. for 60 minutes. The resist film peeled from the laminate was measured by DMA, and the glass transition temperature was measured from the temperature of the peak top of tan delta. The heat resistance was evaluated using the following criteria, and the evaluation results are shown in Table 2. [Evaluation Criteria] ⊚: 180°C or higher. ○: 170°C or more and less than 180°C. △: 160°C or more and less than 170°C. ×: Less than 160°C.
<密著性> 在已形成圖型之銅箔基板上,使用真空層合機加熱層合上述乾膜。將取得之層合體全版面曝光且將PET膜剝離後,使用30℃之1質量%Na2 CO3 水溶液在噴壓2kg/cm2 之條件下進行顯像60秒鐘。顯像後,使用UV輸送機以累積光量2000mJ/cm2 進行光照射,以170℃之乾燥爐使其熱硬化60分鐘而取得阻劑膜。在130℃、濕度85%之環境下之高溫高濕槽中處理該層合體。處理後,依據JISD0202之試驗法,切入十字成為棋盤狀並進行使用黏著帶之剝離試驗,並評價關於阻劑層之剝離。使用以下之基準評價HAST後之密著性,並將評價結果展示於表2。 [評價基準] ◎:HAST 300小時後未剝離。 〇:HAST 200小時後未剝離。 △:HAST 100小時後未剝離。 ×:HAST 100小時後會剝離。<Adhesion> On the patterned copper foil substrate, the above-mentioned dry film was heated and laminated using a vacuum laminator. After exposing the entire surface of the obtained laminate and peeling off the PET film, development was performed for 60 seconds under the condition of a spray pressure of 2 kg/cm 2 using a 1 mass % Na 2 CO 3 aqueous solution at 30°C. After image development, light irradiation was performed with a cumulative light amount of 2000 mJ/cm 2 using a UV conveyor, and a resist film was obtained by thermal curing in a drying oven at 170° C. for 60 minutes. The laminate was processed in a high temperature and high humidity tank at 130°C and a humidity of 85%. After the treatment, according to the test method of JISD0202, a cross was cut into a checkerboard shape, and a peeling test using an adhesive tape was performed, and the peeling of the resist layer was evaluated. Adhesion after HAST was evaluated using the following criteria, and the evaluation results are shown in Table 2. [Evaluation Criteria] ⊚: No peeling after HAST 300 hours. ○: No peeling after HAST 200 hours. Δ: No peeling after HAST 100 hours. ×: Peeling occurs after HAST 100 hours.
<解析度> 在經表面處理(CZ8101B藥液,蝕刻速率1.0μm下之CZ粗化處理)之鍍銅基板上,藉由真空層合機加熱層合以上述手法作成之厚度10~15μm之乾膜。將該層合體藉由投影曝光機以各開口圖型進行曝光。曝光量係使用曝光格數表(step tablet)(Photec 41段)以光澤感度成為8段之方式來調整曝光量。其後,使用30℃之1質量%Na2 CO3 水溶液在噴壓2kg/cm2 之條件進行顯像60秒鐘。在UV輸送爐中使該層合體在累積曝光量2000mJ/cm2 之條件下照射紫外線後,以170℃使其加熱硬化60分鐘。藉由SEM觀察取得之硬化物之開口徑,並評價有無產生光暈、底切(undercut)。 使用以下基準評價解析度,並將評價結果展示於表2。 [評價基準] ◎:以40μm取得良好之開口徑。 ○:以50μm取得良好之開口徑。 △:以60μm取得良好之開口徑。 ×:以60μm並未取得良好之開口徑,或無法顯像。<Resolution> On the copper-plated substrate subjected to surface treatment (CZ8101B chemical solution, CZ roughening treatment at an etching rate of 1.0 μm), a vacuum laminator is used to heat and laminate a dry film with a thickness of 10 to 15 μm made by the above method. membrane. This laminate was exposed with each opening pattern by a projection exposure machine. The exposure amount was adjusted so that the gloss sensitivity became 8 steps using a step tablet (Photec 41 steps). After that, development was performed for 60 seconds using a 1 mass % Na 2 CO 3 aqueous solution at 30° C. under the condition of a spray pressure of 2 kg/cm 2 . The laminate was irradiated with ultraviolet rays under the condition of a cumulative exposure amount of 2000 mJ/cm 2 in a UV conveying furnace, and then heat-hardened at 170° C. for 60 minutes. The opening diameter of the obtained cured product was observed by SEM, and the presence or absence of halo and undercut was evaluated. The resolution was evaluated using the following benchmarks, and the evaluation results are shown in Table 2. [Evaluation Criteria] ⊚: A good opening diameter was obtained at 40 μm. ○: A good opening diameter was obtained at 50 μm. Δ: A good opening diameter was obtained at 60 μm. ×: A good aperture diameter of 60 μm was not obtained, or development was not possible.
<感度> 在經表面處理(CZ8101B藥液,蝕刻速率1.0μm下之CZ粗化處理)之鍍銅基板上使用真空層合機加熱層合上述乾膜。使用41段曝光格數表,以顯像後之殘留段數成為10段之曝光量使用投影曝光機對取得之層合體進行曝光。 使用以下基準評價感度,並將評價結果展示於表2。 [評價基準] ◎:曝光量未滿150mJcm2 且殘留10段 ○:曝光量為150mJ/cm2 以上未滿200mJ/cm2 且殘留10段 △:曝光量為200mJ/cm2 以上未滿300mJ/cm2 且殘留10段 ×:曝光量為300mJ/cm2 以上且殘留10段<Sensitivity> The above-mentioned dry film was heated and laminated using a vacuum laminator on a copper-plated substrate subjected to surface treatment (CZ8101B chemical solution, CZ roughening treatment at an etching rate of 1.0 μm). Using a 41-segment exposure grid table, the obtained laminate was exposed with a projection exposure machine at an exposure amount such that the number of remaining steps after development became 10 steps. The sensitivity was evaluated using the following criteria, and the evaluation results are shown in Table 2. [Evaluation criteria] ◎: The exposure amount is less than 150 mJcm 2 and 10 steps remain ○: The exposure amount is 150 mJ/cm 2 or more and less than 200 mJ/cm 2 and 10 steps remain △: The exposure amount is 200 mJ/cm 2 or more and less than 300 mJ/ cm 2 with 10 remaining steps ×: Exposure is 300mJ/cm 2 or more and 10 remaining steps
<溶劑溶解性> 計算測量以80℃空燒30分後之玻璃板之重量(重量A)。在該玻璃上使用真空層合機加熱層合上述乾膜。將乾膜之支撐膜剝離後,測量重量(重量B)。將已作成之貼有乾膜之玻璃板以80℃乾燥30分。冷卻後,測量貼有乾膜之玻璃板之重量(重量C)。使用:殘存溶劑量(%)=(B-C)/(B-A)×100來算出殘留溶劑量。以該等操作順序測量7點,將去除最大值及最小值之各點後之5點予以平均之值作為殘留溶劑量。 使用以下基準評價溶劑溶解性,並將評價結果展示於表2。 [評價基準] ◎:殘留溶劑量未滿0.5%。 ○:殘留溶劑量為0.5%以上未滿1.5%。 ×:殘留溶劑量為1.5%以上。<Solvent Solubility> The weight (weight A) of the glass plate after air-fired at 80°C for 30 minutes was calculated and measured. The above-mentioned dry film was heat-laminated on this glass using a vacuum laminator. After peeling off the support film of the dry film, the weight (weight B) was measured. The prepared glass plate with the dry film was dried at 80°C for 30 minutes. After cooling, the weight of the glass plate with the dry film attached (weight C) was measured. The residual solvent amount was calculated using: residual solvent amount (%)=(B-C)/(B-A)×100. Seven points were measured in the order of these operations, and a value obtained by averaging five points after excluding each point of the maximum value and the minimum value was used as the residual solvent amount. Solvent solubility was evaluated using the following criteria, and the evaluation results are shown in Table 2. [Evaluation Criteria] ⊚: The residual solvent amount is less than 0.5%. ○: The residual solvent amount is 0.5% or more and less than 1.5%. ×: The residual solvent amount is 1.5% or more.
由上述之實驗結果可清楚明白得知本發明之感光性樹脂組成會維持高耐熱性,且溶劑溶解性、解析度、感度及密著性優異。尤其即使係在高度填充填料之情況,密著性仍為優異。又,在與使用WPBG作為光鹼產生劑之實施例13相比,使用Irgacure OXE02作為光鹼產生劑之實施例1~12及14,在乾燥時容易管理,且鹼顯像型感光性樹脂組成物之保存安定性亦為優異者。From the above-mentioned experimental results, it is clear that the photosensitive resin composition of the present invention maintains high heat resistance, and is excellent in solvent solubility, resolution, sensitivity, and adhesion. In particular, even in the case of a highly filled filler, the adhesion is excellent. In addition, compared with Example 13 using WPBG as the photobase generator, Examples 1 to 12 and 14 using Irgacure OXE02 as the photobase generator were easy to manage during drying, and the composition of the alkali developing type photosensitive resin was The preservation stability of things is also excellent.
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