TWI764785B - Thermally conductive coating and method for producing the same - Google Patents
Thermally conductive coating and method for producing the sameInfo
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Abstract
本發明係提供一種均溫導熱塗料及其製造方法,係包括石墨烯、密著增加樹酯、抗刮耐化樹酯、潤濕耐磨樹酯、慢乾劑、消泡劑、成模劑、潤濕劑、純水等成份之材料;製造時以攪拌機將密著增加樹脂與抗刮耐化樹脂攪拌均勻、再添加慢乾劑後以高速旋轉混合,逐一加入石墨烯、潤濕耐磨樹脂、潤濕劑、消泡劑及第一成模劑後高速旋轉攪拌,並選擇加入第二或第三成模劑、消泡劑,以中速旋轉攪拌後,視材料之黏度而添加或不添加增稠劑,進行測量pH值,添加防表面快乾劑以低轉速旋轉均勻分散,最後添加純水調整黏度,達到製成適應不同材質物品塗佈的塗料之目的,製程中可選擇添加或不添加增稠劑、pH穩定劑及防表面快乾劑等成份之材料。 The present invention provides a uniform temperature thermal conductive coating and a manufacturing method thereof, comprising graphene, adhesion increasing resin, anti-scratch and anti-scratch resin, wetting and wear-resisting resin, slow drying agent, defoaming agent, and molding agent , wetting agent, pure water and other ingredients; during manufacture, use a mixer to mix the adhesion increasing resin and the anti-scratch and anti-scratch resin evenly, then add the slow-drying agent and then rotate at a high speed to mix, add graphene one by one, wetting and wear-resistant. After the resin, wetting agent, defoamer and the first mold-forming agent are rotated and stirred at high speed, the second or third mold-forming agent and antifoaming agent are optionally added. After rotating and stirring at medium speed, add or Do not add thickener, measure the pH value, add anti-surface quick-drying agent and rotate at low speed to uniformly disperse, and finally add pure water to adjust the viscosity to achieve the purpose of making coatings suitable for different materials. Or materials without the addition of thickeners, pH stabilizers and anti-surface quick-drying agents.
Description
本發明為有關一種均溫導熱塗料及其製造方法,尤指可供塗佈在不同材質物體上之塗料,利用預設成份材料依序添加、再進行攪拌處理,並選擇添加或不添加其他成份材料,經測量黏度、pH值後,添加適量純水,達到製成可適應不同材質塗佈應用的不同成份塗料之目的,具有良好導熱性、抗靜電等效果,塗佈或印刷時乾燥性能提升。 The present invention relates to a thermally uniform coating and a method for producing the same, in particular to a coating that can be coated on objects of different materials. Preset component materials are used to sequentially add and then perform agitation treatment, and select to add or not to add other components. Material, after measuring the viscosity and pH value, add an appropriate amount of pure water to achieve the purpose of making coatings with different components that can be applied to different materials. It has good thermal conductivity, anti-static and other effects, and the drying performance is improved during coating or printing. .
按,隨著時代腳步不斷前進,各種原物料的應用、製造等亦不斷創設、更新,且均以符合環保訴求為重要依據,以減少對環境、生態等造成污染、破壞,在各式日常生活中所使用之物品,不論以金屬材質或塑膠材質製成,而各種物品在生活環境中應用接觸空氣、濕氣及溫度變化等影響,容易發生金屬鏽蝕、木材腐朽、水泥及石材等風化或者塑膠製物品的脆化、溶融等現像;則為了保持物品的耐用性、防刮、耐磨、防水或抗靜電等實用效果,通常會在物品外部塗佈塗料,以保護物品可防腐、防水、耐侵蝕、並增加美觀效果,而現今所應用在各式物品的塗料如水性塗料、溶劑性塗料、粉末塗料及高固體塗料等,其中常用之水性塗料大都是使用添加醇類為主的溶劑,然此種添加醇類溶劑的塗料使用後容易對環境造成污染,並不符合環保訴求。 According to the press, with the continuous advancement of the times, the application and manufacture of various raw materials are also constantly created and updated, and they are all based on environmental protection requirements to reduce pollution and damage to the environment and ecology. Items used in this product, whether made of metal or plastic, are prone to metal corrosion, wood decay, cement and stone weathering or plastic when exposed to air, humidity and temperature changes in the living environment. Embrittlement, melting and other phenomena of manufactured articles; in order to maintain the practical effects of durability, scratch resistance, wear resistance, waterproof or antistatic, etc., coatings are usually coated on the outside of the articles to protect the articles from corrosion, water, and resistance. Corrosion, and increase the aesthetic effect, and the coatings used in various items such as water-based coatings, solvent-based coatings, powder coatings and high-solid coatings, etc., most of the commonly used water-based coatings use alcohol-based solvents. This kind of paint added with alcohol solvent is easy to cause pollution to the environment after use, which does not meet the requirements of environmental protection.
且一般塗料大都市以塗佈、噴灑或印刷等作業方式,附著於物品上,但在物品上附著塗料後,必須等待一段時間讓塗料乾燥,否則塗料容易沾附在其它物品上,導致物品必須重新塗佈塗料,極為耗時費工。 In addition, in general, the paint is attached to the item by coating, spraying or printing operations, but after attaching the paint to the item, you must wait for a period of time for the paint to dry, otherwise the paint will easily adhere to other items, causing the item to be Reapplying paint is extremely time-consuming and labor-intensive.
是以,如何解決目前塗料因添加醇類溶劑,而不符合環保訴求之問題與困擾,且塗料於塗佈後,需等一段時間才乾燥等之麻煩與缺失,即為從事此行業之相關廠商所亟欲研究改善之方向所在者。 Therefore, how to solve the problems and troubles that the current coatings do not meet the environmental protection requirements due to the addition of alcohol solvents, and the troubles and deficiencies that the coatings need to wait for a period of time to dry after coating are the relevant manufacturers engaged in this industry. The direction of improvement that is urgently needed to be studied.
故,發明人有鑑於上述之問題與缺失,乃搜集相關資料,經由多方評估及考量,並以從事於此行業累積之多年經驗,經由不斷創設及研發,始設計出此種均溫導熱塗料及其製造方法的發明專利誕生者。 Therefore, in view of the above problems and deficiencies, the inventor collected relevant information, evaluated and considered from various parties, and based on the years of experience accumulated in this industry, through continuous creation and research and development, before designing this kind of temperature uniform thermal conductive coating and The inventor of the invention patent of its manufacturing method.
本發明之主要目的乃在於該均溫導熱塗料及其製造方法,係包括石墨烯、密著增加樹酯、抗刮耐化樹酯、潤濕耐磨樹酯、慢乾劑、消泡劑、成模劑、潤濕劑、純水等成份之材料;製造時以攪拌機將密著增加樹脂與抗刮耐化樹脂攪拌均勻、再添加慢乾劑後以高速旋轉混合,即可逐一加入石墨烯、潤濕耐磨樹脂、潤濕劑、消泡劑及第一成模劑後高速旋轉攪拌,並選擇加入第二或第三成模劑、消泡劑,以中速旋轉攪拌後,視材料之黏度而添加或不添加增稠劑,進行測量pH值,添加防表面快乾劑以低轉速旋轉均勻分散,最後添加純水調整黏度,達到製成適應不同材質物品塗佈的塗料之目的,製程中可選擇添加或不添加增稠劑、pH穩定劑及防表面快乾劑等成份之材料。 The main purpose of the present invention is that the temperature uniformity thermal conductive coating and the manufacturing method thereof include graphene, adhesion increasing resin, anti-scratch and chemical-resistant resin, wetting and wear-resistant resin, slow drying agent, defoamer, Molding agent, wetting agent, pure water and other ingredients; during manufacture, the adhesion-increasing resin and the anti-scratching resin are stirred evenly with a mixer, and then the slow-drying agent is added and then mixed at a high speed, and the graphene can be added one by one. , After wetting the wear-resistant resin, wetting agent, defoaming agent and the first molding agent, rotate and stir at high speed, and optionally add the second or third molding agent and defoaming agent, and rotate and stir at medium speed, depending on the material. Add or not add thickener, measure the pH value, add anti-surface quick-drying agent and rotate at low speed to evenly disperse, and finally add pure water to adjust the viscosity to achieve the purpose of making coatings suitable for different materials. Materials with or without thickeners, pH stabilizers and anti-surface quick-drying agents can be selected in the process.
本發明之另一目的乃在於該均溫導熱塗料,係包括預設比 例之石墨烯為20~95%重量比、密著增加樹酯為5~20%重量比、抗刮耐化樹酯為1~20%重量比、潤濕耐磨樹酯為0.5~15%重量比、慢乾劑為0.5~1%重量比、消泡劑為0.5~1%重量比、成模劑為0.5~1%重量比、潤濕劑為1~5%重量比、純水為5~25%重量比等成份之材料。 Another object of the present invention is that the temperature uniform thermal conductive coating comprises a predetermined ratio The graphene of the example is 20~95% by weight, the adhesion increasing resin is 5~20% by weight, the anti-scratch and chemical-resistant resin is 1~20% by weight, and the wetting and wear-resistant resin is 0.5~15% by weight Weight ratio, slow drying agent is 0.5~1% weight ratio, defoamer is 0.5~1% weight ratio, moulding agent is 0.5~1% weight ratio, wetting agent is 1~5% weight ratio, pure water is 5~25% by weight and other ingredients.
本發明之又一目的乃在於該石墨烯之較佳比例係可為25.17%重量比、密著增加樹酯之較佳比例係可為19.66%重量比、抗刮耐化樹酯之較佳比例係可為19.66%重量比、潤濕耐磨樹酯之較佳比例係可為7.87%重量比、慢乾劑之較佳比例係可為0.8%重量比、消泡劑之較佳比例係可為0.57%重量比、成模劑之較佳比例係可為0.94%重量比、潤濕劑之較佳比例係可為2.36%重量比、純水之較佳比例係可為22.02%重量比;進一步視材料加工變化,予以添加或不添加增稠劑、pH穩定劑及防表面快乾劑;其中依據實際材料情況,若添加該增稠劑,其添加比例係可為0.1~1%重量比;若添加pH穩定劑,其添加比例係可為0.05~1%重量比;若添加防表面快乾劑,其添加比例係可為0.1~0.5%重量比。 Another object of the present invention is that the preferred proportion of graphene can be 25.17% by weight, the preferred proportion of adhesion increasing resin can be 19.66% by weight, and the preferred proportion of scratch-resistant resin It can be 19.66% by weight, the preferred proportion of wetting and wear-resistant resin can be 7.87% by weight, the preferred proportion of slow drying agent can be 0.8% by weight, and the preferred proportion of defoaming agent can be It is 0.57% by weight, the preferred proportion of the molding agent can be 0.94% by weight, the preferred proportion of the wetting agent can be 2.36% by weight, and the preferred proportion of pure water can be 22.02% by weight; Further depending on the material processing changes, thickeners, pH stabilizers and anti-surface quick-drying agents may or may not be added; according to the actual material conditions, if the thickeners are added, the addition ratio can be 0.1~1% by weight ; If adding pH stabilizer, its addition ratio can be 0.05~1% by weight; if adding anti-surface quick-drying agent, its addition ratio can be 0.1~0.5% by weight.
本發明之再一目的乃在於該均溫導熱塗料之製造方法,係包括將密著增加樹酯與抗刮耐化樹酯利用攪拌機進行攪拌均勻,再添加慢乾劑以高轉速旋轉(2000rpm)混合一預定時間(約30分鐘~1小時);加入石墨烯並以高轉速旋轉(2000rpm)均勻分散一預定時間(約30分鐘~1小時);再加入潤濕耐磨樹酯、潤濕劑、消泡劑及第一成模劑,且透過高轉速旋轉(2000rpm)均勻攪拌分散一預定 時間(約1小時);加入第二成模劑〔或第二成模劑與第三成模劑〕與消泡劑,以中轉速旋轉(1500rpm)均勻攪拌分散一預訂時間(約30分鐘~45分鐘);視黏度(黏度值可為1000cps)高低,若太低則添加增稠劑調整,並設定高轉速旋轉(2000rpm)攪拌1小時,攪拌完成後,並將攪拌機轉速設定為低轉速旋轉(1000rpm),待其液面消泡後,再次測量黏度並作記錄,且放置至隔日後再測量黏度,如無升高或降低,完成黏度調整;測量pH值並記錄,pH值之範圍需介於8.5~9.5之間,若pH值未介於8.5~9.5之間、即添加pH穩定劑進行調整,並記錄其最終pH值,重複測量pH值;而若pH值介於8.5~9.5之間、即進行添加表面防快乾劑,以低轉速旋轉(1000rpm)均勻攪拌分散一預定時間(約30分鐘);依據塗佈材料或被印製材料不同(如金屬材質、塑膠材質、石質或水泥材質等)進行添加適量純水進行調整黏度;以製成均溫導熱塗料。 Another object of the present invention is the manufacturing method of the uniform temperature thermal conductive coating, which comprises the steps of mixing the adhesion increasing resin and the scratch resistance resin uniformly with a mixer, and then adding a slow drying agent and rotating at a high speed (2000rpm). Mix for a predetermined time (about 30 minutes to 1 hour); add graphene and rotate at high speed (2000rpm) and evenly disperse for a predetermined time (about 30 minutes to 1 hour); then add wetting and wear-resistant resin, wetting agent , defoaming agent and the first molding agent, and uniformly stir and disperse a predetermined amount through high-speed rotation (2000rpm). Time (about 1 hour); add the second molding agent [or the second molding agent and the third molding agent] and the defoaming agent, rotate at a medium speed (1500rpm) and evenly stir and disperse for a predetermined time (about 30 minutes~ 45 minutes); depending on the viscosity (viscosity value can be 1000cps), if it is too low, add a thickener to adjust, and set a high speed rotation (2000rpm) to stir for 1 hour. After the stirring is completed, set the mixer speed to a low speed rotation (1000rpm), after the liquid level is defoamed, measure the viscosity again and record it, and then measure the viscosity after the next day, if there is no increase or decrease, complete the viscosity adjustment; measure the pH value and record, the pH value range needs to be Between 8.5 and 9.5, if the pH value is not between 8.5 and 9.5, add a pH stabilizer to adjust, and record the final pH value, and repeat the measurement of the pH value; and if the pH value is between 8.5 and 9.5 Rotate at low speed (1000rpm) and evenly stir and disperse for a predetermined time (about 30 minutes); or cement material, etc.) to add an appropriate amount of pure water to adjust the viscosity; to make a uniform temperature thermal conductive coating.
[第1圖]係為本發明材料之成份及比例圖。 [Fig. 1] is a composition and proportion diagram of the material of the present invention.
[第2圖]係為本發明之製造方法流程圖(一)。 [Fig. 2] is a flow chart (1) of the manufacturing method of the present invention.
[第3圖]係為本發明之製造方法流程圖(二)。 [Fig. 3] is a flow chart (2) of the manufacturing method of the present invention.
為達成上述目的與功效,本發明所採用之技術手段及其構造、實施之方法等,茲繪圖就本發明之較佳實施例詳加說明其特徵與功能如下,俾利完全瞭解。 In order to achieve the above purpose and effect, the technical means used in the present invention and its structure, implementation method, etc., are described in detail with respect to the preferred embodiment of the present invention and its features and functions are as follows, so as to be fully understood.
請參閱第1、2、3圖所示,係為本發明材料之成份及比例圖、製造方法流程圖(一)、製造方法流程圖(二),由圖中所示可以清楚看出,本發明之均溫導熱塗料及其製造方法,其中: Please refer to Figures 1, 2 and 3, which are the composition and proportions of the material of the present invention, the flow chart of the manufacturing method (1), and the flow chart of the manufacturing method (2). The invention of the uniform temperature thermal conductive coating and the manufacturing method thereof, wherein:
該均溫導熱材料係包括:預設比例之石墨烯為20~95%重量比、密著增加樹酯為5~20%重量比、抗刮耐化樹酯為1~20%重量比、潤濕耐磨樹酯為0.5~15%重量比、慢乾劑為0.5~1%重量比、消泡劑為0.5~1%重量比、成模劑為0.5~1%重量比、潤濕劑為1~5%重量比、純水為5~25%重量比等的成份之材料。 The uniform temperature and heat conduction material includes: a preset proportion of graphene is 20-95% by weight, adhesion increasing resin is 5-20% by weight, scratch-resistant and chemical-resistant resin is 1-20% by weight, moisturizing resin is 1-20% by weight. The wet wear-resistant resin is 0.5~15% by weight, the slow drying agent is 0.5~1% by weight, the defoamer is 0.5~1% by weight, the molding agent is 0.5~1% by weight, and the wetting agent is 1~5% by weight, pure water is 5~25% by weight, etc.
且上述均溫導熱塗料之預設比例成份之材料,其中該石墨烯之較佳比例係可為25.17%重量比、密著增加樹酯之較佳比例係可為19.66%重量比、抗刮耐化樹酯之較佳比例係可為19.66%重量比、潤濕耐磨樹酯之較佳比例係可為7.87%重量比、慢乾劑之較佳比例係可為0.8%重量比、消泡劑之較佳比例係可為0.57%重量比、成模劑之較佳比例係可為0.94%重量比、潤濕劑之較佳比例係可為2.36%重量比、純水之較佳比例係可為22.02%重量比;進一步視材料加工變化,予以添加或不添加增稠劑、pH穩定劑及防表面快乾劑;其中若添加該增稠劑,其添加比例係可為0.1~1%重量比;若添加pH穩定劑,其添加比例係可為0.05~1%重量比;若添加防表面快乾劑,其添加比例係可為0.1~0.5%重量比。 And the material of the above-mentioned pre-determined proportion of the thermally conductive coating, wherein the preferred proportion of the graphene can be 25.17% by weight, the preferred proportion of the adhesion-increasing resin can be 19.66% by weight, scratch resistance The preferred proportion of the resin can be 19.66% by weight, the preferred proportion of the wetting and wear-resistant resin can be 7.87% by weight, the preferred proportion of the slow drying agent can be 0.8% by weight, the defoaming agent can be 0.8% by weight. The preferred proportion of the agent can be 0.57% by weight, the preferred proportion of the molding agent can be 0.94% by weight, the preferred proportion of the wetting agent can be 2.36% by weight, and the preferred proportion of pure water is It can be 22.02% by weight; further depending on the material processing changes, thickener, pH stabilizer and anti-surface quick-drying agent can be added or not added; if the thickener is added, its addition ratio can be 0.1~1% If adding a pH stabilizer, its addition ratio can be 0.05~1% by weight; if adding an anti-surface quick-drying agent, its addition ratio can be 0.1~0.5% by weight.
上述本發明均溫導熱材料之成份中,其中該石墨烯係透過電化學/機械複合剝離製程而成型為〔層狀石墨烯〕;該慢乾劑係包括〔基甲矽酸鉀〕;該消泡劑係包括〔聚醚矽氧烷的化合物、疏水二氧化矽與 礦物油混合物、特殊高分子共聚物(係包括聚矽氧甲烷化合物、改質聚矽氧烷乳液)〕;該潤濕劑係包括〔四甲基癸炔二醇、丙二醇〕;該成模劑為包括第一成模劑、第二成模劑及第三成模劑等,且該第一成模劑係包括〔2-二甲基胺基乙醇、2-氨基-2-甲基-1-丙醇、2-甲基氨基-2-甲基-1-丙醇、純水〕,第二成模劑係包括〔椰油醇聚醚-3、二丙二醇甲醚〕,第三成模劑係包括〔乙氧基化-C12-18-醇、丙二醇甲醚〕;該pH穩定劑係包括〔甲基矽酸鉀、2-氨基-2-甲基-1-丙醇、純水〕;該防表面快乾劑係包括〔甲乙酮肟〕。 In the above-mentioned composition of the thermally conductive material of the present invention, wherein the graphene is formed into [layered graphene] through an electrochemical/mechanical composite exfoliation process; the slow drying agent includes [potassium methyl silicate]; Foaming agents include [compounds of polyether siloxane, hydrophobic silica and Mineral oil mixtures, special high molecular copolymers (including polysiloxane compounds, modified polysiloxane emulsions)]; the wetting agents include [tetramethyldecynediol, propylene glycol]; the molding agent It includes a first molding agent, a second molding agent, a third molding agent, etc., and the first molding agent includes [2-dimethylaminoethanol, 2-amino-2-methyl-1 -Propanol, 2-methylamino-2-methyl-1-propanol, pure water], the second molding agent includes [cocopolyether-3, dipropylene glycol methyl ether], the third molding agent The agent system includes [ethoxylated-C12-18-alcohol, propylene glycol methyl ether]; the pH stabilizer system includes [potassium methyl silicate, 2-amino-2-methyl-1-propanol, pure water] ; The anti-surface quick-drying agent system includes [methyl ethyl ketoxime].
至於上述本發明均溫導熱材料之成份中,其中該抗刮耐化樹酯係依據下列步驟製造: As for the above-mentioned composition of the thermally conductive material of the present invention, wherein the scratch-resistant and chemical-resistant resin is manufactured according to the following steps:
(101)在反應釜中加入高分子量丙烯酸樹脂(分子量15000以上)胺水、純水,予以攪拌至完全溶解,且升溫至85℃,即得樹脂液。 (101) Add high molecular weight acrylic resin (molecular weight above 15000) amine water and pure water into the reaction kettle, stir until completely dissolved, and heat up to 85° C. to obtain a resin solution.
(102)並將包括苯乙烯、甲基丙烯酸甲酯、丙烯酸正丁酯及甲基丙烯酸正丁酯採用(4:4:1:1的比例)混合均勻,並在3小時中以滴落添加方式滴加至該樹脂液中,同時將溶有過硫酸銨APS的水,亦在3小時中以滴落添加方式滴加至該樹脂液中,以獲得密著樹脂乳液。 (102) and including styrene, methyl methacrylate, n-butyl acrylate and n-butyl methacrylate (ratio of 4:4:1:1) to be mixed uniformly, and added dropwise in 3 hours The solution was added dropwise to the resin solution, and at the same time, water dissolved in ammonium persulfate APS was also added dropwise to the resin solution within 3 hours to obtain a cohesive resin emulsion.
(103)再將樹脂乳液升溫至90℃,且保溫1.5小時,並降溫至室溫(約23℃~26℃,較佳為25℃),再予以調整pH值至8左右(約7.5~8.5),由反應釜中過濾出料,以獲得抗刮耐化樹脂。 (103) The resin emulsion is then heated to 90°C, kept for 1.5 hours, and cooled to room temperature (about 23°C to 26°C, preferably 25°C), and the pH value is adjusted to about 8 (about 7.5 to 8.5°C). ), the material is filtered and discharged from the reaction kettle to obtain scratch-resistant and chemical-resistant resin.
而上述本發明均溫導熱材料之成份中,其中該密著增加樹酯係包括第一密著增加樹酯、第二密著增加樹酯,且該第一密著增加樹酯係依據下列步驟製造: In the above composition of the thermally conductive material of the present invention, the adhesion-increasing resin comprises a first adhesion-increasing resin and a second adhesion-increasing resin, and the first adhesion-increasing resin is based on the following steps manufacture:
(201)在反應釜中加入水性丙烯酸固體樹脂(分子量為10000以上)、胺水及水,予以攪拌至完全溶解,且升溫至85℃,即得樹脂液。 (201) Aqueous acrylic solid resin (with a molecular weight of 10,000 or more), amine water and water are added to the reaction kettle, stirred until completely dissolved, and heated to 85° C. to obtain a resin solution.
(202)並將包括苯乙烯、甲基丙烯酸甲酯、丙烯酸正丁酯及甲基丙烯酸正丁酯採用(0.5:0.5:4.5:4.5的比例)混合均勻,並在3小時中以滴落添加方式滴加至該樹脂液中,同時將溶有過硫酸銨APS的水,亦在3小時中以滴落添加方式滴加至該樹脂液中,以獲得密著樹脂乳液。 (202) and including styrene, methyl methacrylate, n-butyl acrylate and n-butyl methacrylate (ratio of 0.5:0.5:4.5:4.5) to be mixed uniformly, and added dropwise in 3 hours The solution was added dropwise to the resin solution, and at the same time, water dissolved in ammonium persulfate APS was also added dropwise to the resin solution within 3 hours to obtain a cohesive resin emulsion.
(203)再將樹脂乳液升溫至90℃,且保溫1.5小時,並降溫至室溫(約23℃~26℃,較佳為25℃),再予以調整pH值至8左右(約7.5~8.5),由反應釜中過濾出料,以獲得第一密著增加樹脂。 (203) The resin emulsion is then heated to 90°C, kept for 1.5 hours, and cooled to room temperature (about 23°C to 26°C, preferably 25°C), and then adjusted to a pH value of about 8 (about 7.5 to 8.5°C). ), the material is filtered and discharged from the reactor to obtain the first adhesion-increasing resin.
該第二密著增加樹酯則依據下列步驟製造: The second adhesion-increasing resin is manufactured according to the following steps:
(301)在反應釜中加入水性丙烯酸固體樹脂(分子量為16000以上)、胺水及水,予以攪拌至完全溶解,且升溫至85℃,即得樹脂液。 (301) Aqueous acrylic solid resin (with a molecular weight of 16,000 or more), amine water and water are added to the reaction kettle, stirred until completely dissolved, and heated to 85° C. to obtain a resin solution.
(302)並將包括苯乙烯、甲基丙烯酸甲酯、丙烯酸正丁酯及甲基丙烯酸正丁酯採用(2:2:3:3的比例)混合均勻,並在3小時中以滴落添加方式滴加至該樹脂液中,同時將溶有過硫酸銨APS 的水,亦在3小時中以滴落添加方式滴加至該樹脂液中,以獲得第二密著樹脂。 (302) and including styrene, methyl methacrylate, n-butyl acrylate and n-butyl methacrylate (ratio of 2:2:3:3) to be mixed uniformly, and added dropwise in 3 hours The method is added dropwise to the resin liquid, and ammonium persulfate APS will be dissolved at the same time. The water was also added dropwise to the resin solution within 3 hours to obtain the second adhesive resin.
(303)再將第二密著樹脂升溫至90℃,且保溫1.5小時,並降溫至室溫(約23℃~26℃,較佳為25℃),再予以調整pH值至8左右(約7.5~8.5),由反應釜中過濾出料,以獲得第二密著增加樹脂。 (303) The second adhesive resin is then heated to 90°C, kept for 1.5 hours, and cooled to room temperature (about 23°C to 26°C, preferably 25°C), and then adjusted to a pH value of about 8 (about 8°C). 7.5~8.5), filter and discharge material from the reactor to obtain the second adhesion increasing resin.
又上述本發明均溫導熱材料之成份中,其中潤濕耐磨樹酯係依據下列步驟製造: In the above-mentioned composition of the thermally conductive material of the present invention, wherein the wetting and wear-resistant resin is manufactured according to the following steps:
(401)高壓乳化釜中加入包括氧化聚乙烯蠟、聚乙烯蠟、脂肪醇聚氧乙烯醚非離子界面活性劑的物料成份,並採用(5.5:2.8:1.7)%重量比的物料成份比例。 (401) Add the material components including oxidized polyethylene wax, polyethylene wax, fatty alcohol polyoxyethylene ether nonionic surfactant into the high pressure emulsification kettle, and adopt the material component ratio of (5.5:2.8:1.7)% by weight.
(402)利用110℃~140℃溫度進行加熱混合,使各該物料成份溶融,並緩慢加入90℃熱水(該物料成份與該熱水係採1:1.7的比例),同時進行高轉速旋轉攪拌,並保溫1小時後迅速冷卻至室溫(約23℃~26℃,較佳為25℃)。 (402) use 110 ℃ ~ 140 ℃ temperature to carry out heating and mixing, so that each material component is melted, and slowly add 90 ℃ hot water (the material component and the hot water are in a ratio of 1:1.7), and rotate at a high speed at the same time Stir, and keep warm for 1 hour, then quickly cool to room temperature (about 23°C to 26°C, preferably 25°C).
(403)再予以低轉速旋轉(1000rpm)攪拌均勻後自高壓乳化釜中出料,即獲得潤濕耐磨樹酯。 (403) Rotate at a low speed (1000 rpm) and stir evenly, and then discharge from the high-pressure emulsification kettle to obtain the wetting and wear-resistant resin.
上述本發明均溫導熱塗料於製造時,其製造方法係包括列各步驟: When the above-mentioned uniform temperature and heat-conducting paint of the present invention is manufactured, its manufacturing method series comprises a series of steps:
(A)將密著增加樹酯與抗刮耐化樹酯利用攪拌機進行攪拌均勻,再添加慢乾劑以高轉速旋轉〔2000rpm〕混合一預定時間〔約30分鐘~1小時〕。 (A) Mix the adhesion-increasing resin and the scratch-resistant resin with a mixer evenly, then add a slow-drying agent and rotate at a high speed (2000rpm) to mix for a predetermined time (about 30 minutes to 1 hour).
(B)加入石墨烯並以高轉速旋轉〔2000rpm〕均勻分散一預定時間〔約30分鐘~1小時〕。 (B) Add graphene and rotate at high speed [2000rpm] to uniformly disperse for a predetermined time [about 30 minutes to 1 hour].
(C)再加入潤濕耐磨樹酯、潤濕劑、消泡劑及第一成模劑,且透過高轉速旋轉〔2000rpm〕均勻攪拌分散一預定時間〔約1小時〕。 (C) Add wetting and wear-resistant resin, wetting agent, defoaming agent and first mold-forming agent, and uniformly stir and disperse for a predetermined time (about 1 hour) through high-speed rotation (2000rpm).
(D)加入第二成模劑〔或第二成模劑與第三成模劑〕與消泡劑,以中轉速旋轉〔1500rpm〕均勻攪拌分散一預訂時間〔約30分鐘~45分鐘〕。 (D) Add the second molding agent [or the second molding agent and the third molding agent] and the defoaming agent, and rotate at a medium speed (1500rpm) to uniformly stir and disperse for a predetermined time (about 30 minutes to 45 minutes).
(E)視黏度〔較佳黏度值可為1000cps〕高低,若太低則添加增稠劑調整,並設定高轉速旋轉攪拌1小時,攪拌完成後,並將攪拌機轉速設定為低轉速旋轉〔1000rpm〕,待其液面消泡後,再次測量黏度並作記錄,且放置至隔日後再測量黏度,如無升高或降低,完成黏度調整。 (E) Depending on the viscosity (the preferred viscosity value can be 1000cps), if it is too low, add a thickener to adjust, and set the high speed to rotate and stir for 1 hour. After the stirring is completed, set the speed of the mixer to low speed to rotate [1000rpm] ], after the liquid surface is defoamed, measure the viscosity again and record it, and place it until the next day to measure the viscosity again. If there is no increase or decrease, complete the viscosity adjustment.
(F)測量pH值並記錄,pH值之範圍需介於8.5~9.5之間,若是、pH值介於8.5~9.5之間、即進行步驟(G),若否、pH值未介於8.5~9.5之間、即進行步驟(F01)。 (F) Measure and record the pH value. The range of pH value should be between 8.5 and 9.5. If it is, the pH value should be between 8.5 and 9.5, then go to step (G). If not, the pH value should not be between 8.5. Between ~9.5, go to step (F01).
(F01)添加pH穩定劑進行調整,並記錄其最終pH值,重複執行步驟(F)。 (F01) Add pH stabilizer for adjustment, record its final pH value, and repeat step (F).
(G)再添加表面防快乾劑,以低轉速旋轉〔1000rpm〕均勻攪拌分散一預定時間〔約30分鐘〕。 (G) Add surface anti-quick-drying agent, rotate at low speed (1000rpm) and evenly stir and disperse for a predetermined time (about 30 minutes).
(H)依據塗佈設備或被印製材料不同,進行添加適量純水進行調整黏度〔較佳黏度值可為1000cps〕。 (H) According to the different coating equipment or printed materials, add an appropriate amount of pure water to adjust the viscosity (the preferred viscosity value can be 1000cps).
(I)製成均溫導熱塗料。 (1) make uniform temperature thermal conductivity paint.
其中,上述步驟(H)所述之塗佈設備或被印製材料係可為金屬材質、塑膠材質、石質或水泥材質等;該黏度之較佳黏度值係可為1000cps,若塗佈設備或被印製材料為金屬材質,則所添加之純水可為5.5%重量比,進行黏度調整;若塗佈設備或被印製材料為塑膠材質,則所添加之純水可為22%重量比,進行黏度調整。 Wherein, the coating equipment or the material to be printed in the above step (H) can be metal material, plastic material, stone or cement material, etc.; the preferred viscosity value of the viscosity can be 1000cps, if the coating equipment Or the material to be printed is metal, the pure water added can be 5.5% by weight to adjust the viscosity; if the coating equipment or the material to be printed is plastic, the pure water added can be 22% by weight to adjust the viscosity.
上述本發明均溫導熱塗料,經由上列製造方法製成之均溫導熱塗料,因所採用包括該抗刮耐化樹酯、密著增加樹酯及潤濕耐磨樹酯等樹酯經過製造加工攪拌後,均勻散佈於純水中,係完全利用純水作為塗料的溶劑,並無添加有機溶劑,達到符合綠色環保、生產的塗料製程,減少對生估環境的污染、而能符合環保訴求;且本發明之均溫導熱塗料可供透過塗佈、噴灑或印刷等方式附著於預設物品表面,因本發明均溫導熱塗料利用純水作為功能性原料與上列各種樹酯的最佳分散溶劑,藉由上述各種樹酯合成調整低溫可成模性作搭配,則可使本發明均溫導熱塗料進行塗佈或印刷於塗佈設備或被印製材料時,均溫導熱塗料乾燥性能有效提升,縮短乾燥的時間;因此,含有本發明均溫導熱塗料之預設物品為可具有抗靜電、均溫導熱及抗電磁波(EMI)干擾等功效,降低預設物品受到生活環境中之外在因素例如:靜電、電磁波、高溫、高濕等各種干擾情況,而可提高物品的使用壽命。 The above-mentioned uniform temperature and thermal conductive coating of the present invention, the uniform temperature and thermal conductive coating produced by the above-mentioned manufacturing method, is manufactured by using resins including the scratch-resistant and chemical-resistant resin, adhesion-increasing resin, and wetting and wear-resistant resin. After processing and stirring, it is evenly dispersed in pure water, which completely uses pure water as the solvent of the coating, without adding organic solvents, so as to achieve a coating process in line with environmental protection and production, reduce pollution to the production environment, and meet the requirements of environmental protection. ; And the thermally isothermal coating of the present invention can be attached to the surface of a preset item by means of coating, spraying or printing, etc., because the thermally isolating coating of the present invention utilizes pure water as a functional raw material and the best combination of the various resins listed above. Dispersing the solvent, and adjusting the low temperature moldability through the synthesis of the above-mentioned various resins, the uniform temperature and thermal conductivity coating of the present invention can be coated or printed on the coating equipment or printed materials. Effectively enhances and shortens the drying time; therefore, the preset items containing the thermal conductivity coating of the present invention can have the functions of antistatic, thermal conductivity, and anti-electromagnetic wave (EMI) interference, thereby reducing the exposure of the preset items to outside the living environment. Factors such as static electricity, electromagnetic waves, high temperature, high humidity and other interference conditions can improve the service life of items.
上所述僅為本發明之較佳實施例而已,非因此即侷限本發明之專利範圍,故舉凡運用本發明說明書及圖式內容所為之簡易修飾及等效結構變化,均應同理包含於本發明之專利範圍內,合予陳明。 The above description is only a preferred embodiment of the present invention, which does not limit the scope of the patent of the present invention. Therefore, any simple modifications and equivalent structural changes made by using the contents of the description and drawings of the present invention should be similarly included in the Within the scope of the patent of the present invention, it is hereby stated.
綜上所述,本發明之均溫導熱塗料及其製造方法,於實際應用實施用時,為確實能達到其功效及目的,故本發明誠為一實用性優異之發明,為符合發明專利之申請要件,爰依法提出申請,盼 審委早日賜准本案,以保障發明人之辛苦發明,倘若 鈞局審委有任何稽疑,請不吝來函指示,發明人定當竭力配合,實感德便。 To sum up, the uniform temperature thermal conductive coating and its manufacturing method of the present invention can achieve its efficacy and purpose in practical application, so the present invention is an invention with excellent practicability, and is in line with the invention patent. The application requirements are to be filed in accordance with the law. I hope that the review committee will approve the case as soon as possible to protect the inventor's hard work. If the review committee has any doubts, please do not hesitate to send a letter for instructions. The inventor will make every effort to cooperate.
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CN109504216A (en) * | 2018-12-04 | 2019-03-22 | 浙江为华新材料有限公司 | A kind of graphene modified aqueous acrylic acid coating and preparation method thereof |
WO2019075037A1 (en) * | 2017-10-12 | 2019-04-18 | Miwon North America Incorporated | Acrylic emulsions modified with functional (meth)acrylates to enable crosslinking |
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2021
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TW201331353A (en) * | 2012-01-17 | 2013-08-01 | Regal Paper Tech Co Ltd | Heat dissipation material, heat dissipation structure, preparation method and use thereof |
CN105038459A (en) * | 2015-08-21 | 2015-11-11 | 苏州高通新材料科技有限公司 | High-performance graphene-containing water-based acrylate coating as well as preparation method and application thereof |
CN106967335A (en) * | 2017-03-20 | 2017-07-21 | 北京旭碳新材料科技有限公司 | Watersoluble plumbago alkene electrically conductive ink, electric heating device, device and preparation method thereof |
WO2019075037A1 (en) * | 2017-10-12 | 2019-04-18 | Miwon North America Incorporated | Acrylic emulsions modified with functional (meth)acrylates to enable crosslinking |
CN107903751A (en) * | 2017-11-30 | 2018-04-13 | 深圳天元羲王材料科技有限公司 | A kind of graphene heat radiation coating and preparation method thereof |
CN109504216A (en) * | 2018-12-04 | 2019-03-22 | 浙江为华新材料有限公司 | A kind of graphene modified aqueous acrylic acid coating and preparation method thereof |
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