TWI764108B - Waveguide of microwave heating device and microwave heating device - Google Patents
Waveguide of microwave heating device and microwave heating deviceInfo
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Abstract
本發明係一種微波加熱裝置,其包含有一導波管、二微波發射模組及一輸送模組;導波管形成一行波路徑,且具有至少一輸送開口對及至少一導波板對;輸送開口對具有兩輸送開口,其分別形成於導波管沿一輸送方向的相對兩側壁;導波板對位於導波管內,並具有沿行波路徑延伸的二導波板,二導波板分別設於導波管的頂壁及底壁;二微波發射模組分別設於導波管的相對兩端;輸送模組沿輸送方向貫穿輸送開口對;藉由設置二微波發射模組及導波板對,本發明可進一步改善高微波吸收材料在導波管中受熱的均勻程度,並且能夠對高單價的待加熱物進行加熱處理。The invention relates to a microwave heating device, which comprises a waveguide, two microwave emission modules and a transport module; the waveguide forms a traveling wave path and has at least one pair of transport openings and at least one pair of waveguide plates; The pair of openings has two conveying openings, which are respectively formed on the opposite two side walls of the waveguide along a conveying direction; the pair of waveguides is located in the waveguide and has two waveguides extending along the traveling wave path, and the two waveguides extend along the traveling wave path. are respectively arranged on the top wall and the bottom wall of the waveguide; two microwave emitting modules are respectively arranged on opposite ends of the waveguide; the conveying module runs through the pair of conveying openings along the conveying direction; For the wave plate pair, the present invention can further improve the uniformity of the heating of the high microwave absorbing material in the waveguide, and can heat the object to be heated with a high unit price.
Description
本發明係涉及一種利用微波進行加熱的裝置,尤指一種對於高微波吸收材料以及低微波吸收材料皆能進行均勻加熱的微波加熱裝置的導波管及微波加熱裝置。 The present invention relates to a device for heating by microwaves, in particular to a waveguide and a microwave heating device of a microwave heating device capable of uniformly heating both high microwave absorbing materials and low microwave absorbing materials.
現有技術中的微波加熱裝置主要可歸類為以下三種: The microwave heating devices in the prior art can be mainly classified into the following three types:
一,密閉式共振腔,其原理係將待加熱物體在密閉共振腔內移動或轉動,以減少共振腔內微波熱點跟冷點對於待加熱物體造成的加熱不均勻性。 First, the closed resonant cavity, the principle of which is to move or rotate the object to be heated in the closed resonant cavity to reduce the heating non-uniformity caused by the microwave hot and cold spots in the resonant cavity to the object to be heated.
二,開放式共振腔,其原理與密閉式共振腔類似,係將被加熱物質以連續流通的方式通過腔體中的駐波熱點,使待加熱物電離化,主要應用於光源產生(如硫燈)或廢棄處理。 Second, the open resonant cavity, the principle of which is similar to the closed resonant cavity, is to pass the heated material through the standing wave hot spot in the cavity in a continuous flow mode to ionize the object to be heated. It is mainly used in the generation of light sources (such as sulfur lamp) or disposal.
三,行波式加熱器,其原理是讓待加熱物質沿微波傳輸路徑受行波加熱,以避免駐波的熱點跟冷點效應所造成的加熱不均勻性。 Third, the traveling wave heater, the principle of which is to allow the material to be heated to be heated by traveling waves along the microwave transmission path to avoid the heating unevenness caused by the hot spot and cold spot effects of the standing wave.
其中,密閉式共振腔及開放式共振腔是利用駐波對待加熱物進行加熱,然而,駐波在空間中會形成明顯的熱點和冷點,無法對待加熱物進行均勻的加熱,因此實務上僅能應用於低單價的市場,例如木材脫水或菸草乾燥等用途。 Among them, the closed resonant cavity and the open resonant cavity use standing waves to heat the object to be heated. However, the standing wave will form obvious hot spots and cold spots in the space, which cannot uniformly heat the object to be heated. Therefore, in practice, only It can be used in low unit price markets, such as wood dehydration or tobacco drying.
行波加熱器雖不會形成明顯的熱點和冷點,因此當待加熱物為低微波吸收材料時,行波加熱器可對待加熱物進行均勻加熱;然而,當待加熱 物為高微波吸收材料時,微波能量會迅速被距離加熱源較近的待加熱物吸收,導致距離加熱源較遠的待加熱物無法被充分加熱,導致待加熱物無法均勻受熱。 Although the traveling wave heater does not form obvious hot and cold spots, when the object to be heated is a low microwave absorbing material, the traveling wave heater can uniformly heat the object to be heated; however, when the object to be heated is heated When the material is a high microwave absorbing material, the microwave energy will be quickly absorbed by the object to be heated that is closer to the heating source, so that the object to be heated that is far away from the heating source cannot be fully heated, resulting in the object to be heated cannot be heated evenly.
因此,現有技術的微波加熱裝置實有待加以改良。 Therefore, the microwave heating device in the prior art needs to be improved.
有鑑於前述之現有技術的缺點及不足,本創作提供一種可均勻加熱高微波吸收材料的微波加熱裝置的導波管及具該導波管的微波加熱裝置。 In view of the aforementioned shortcomings and deficiencies of the prior art, the present invention provides a waveguide for a microwave heating device capable of uniformly heating high microwave absorbing materials and a microwave heating device with the waveguide.
為達到上述的發明目的,本發明所採用的技術手段為設計一種微波加熱裝置,其中包含:一導波管,其形成一行波路徑,且具有:至少一加熱段,該至少一加熱段具有:一前開口壁;一後開口壁,其與該前開口壁沿一輸送方向間隔設置;一頂壁,其連接該前開口壁及該後開口壁;一底壁,其連接該前開口壁及該後開口壁,且相對該頂壁設置;至少一輸送開口對,其具有二輸送開口,該二輸送開口分別形成於該至少一加熱段的該前開口壁及該後開口壁;至少一導波板對,其設於該至少一加熱段內,該至少一導波板對於該行波路徑的位置對應該至少一輸送開口對於該行波路徑的位置;該至少一導波板對包含:兩導波板,其分別連接該至少一加熱段的該頂壁及該底壁,並沿該行波路徑延伸;該二導波板均採用介電材料製作; 二微波發射模組,其分別設於該導波管沿該行波路徑的相對兩端;一輸送模組,其沿該輸送方向貫穿該導波管的該至少一輸送開口對。 In order to achieve the above-mentioned purpose of the invention, the technical means adopted in the present invention is to design a microwave heating device, which includes: a waveguide, which forms a traveling wave path, and has: at least one heating section, and the at least one heating section has: a front opening wall; a rear opening wall, which is spaced from the front opening wall along a conveying direction; a top wall, which connects the front opening wall and the rear opening wall; a bottom wall, which connects the front opening wall and the rear opening wall The rear opening wall is disposed opposite to the top wall; at least one pair of conveying openings has two conveying openings, and the two conveying openings are respectively formed on the front opening wall and the rear opening wall of the at least one heating section; at least one guide A wave plate pair, which is arranged in the at least one heating section, and the position of the at least one wave guide plate on the traveling wave path corresponds to the position of the at least one delivery opening on the traveling wave path; the at least one wave guide plate pair includes: two wave guide plates, which are respectively connected to the top wall and the bottom wall of the at least one heating section, and extend along the traveling wave path; the two wave guide plates are made of dielectric materials; Two microwave emitting modules are respectively disposed at opposite ends of the waveguide along the traveling wave path; and a transport module penetrates the at least one pair of transport openings of the waveguide along the transport direction.
本發明的優點如下: The advantages of the present invention are as follows:
第一,待加熱物由輸送模組輸送穿過導波管並在導波管中受微波發射模組所發射的微波加熱,本發明藉由在導波管的相對兩端各設置一個微波發射模組,以進一步改善高微波吸收材料在導波管中受熱的均勻程度。 First, the object to be heated is transported by the conveying module through the wave guide and heated by the microwave emitted by the microwave emission module in the wave guide. module to further improve the uniformity of the heating of the high microwave absorbing material in the waveguide.
第二,藉由在導波管中進一步設置介電材質的導波板對,本發明便能夠對微波吸收特性較強的材料,以及具有金屬物體的待加熱物進行處理,進而改善本發明可加熱的材料範圍,並因此能夠處理傳統微波加熱裝置無法處理的高單價待加熱物,如潮濕的電路板、各種含有金屬成分的電子產品、含有金屬的半導體晶片、含有金屬線的太陽能晶片以及具有金屬配件的潮濕衣物,進而增加本發明的產值。 Second, by further arranging a pair of waveguide plates made of dielectric material in the waveguide, the present invention can process materials with strong microwave absorption properties and objects to be heated with metal objects, thereby improving the performance of the present invention. The range of materials to be heated, and thus capable of processing high unit price heating objects that cannot be processed by conventional microwave heating devices, such as wet circuit boards, various electronic products containing metal components, semiconductor wafers containing metal, solar wafers containing metal wires, and Wet clothing for metal fittings, thereby increasing the production value of the present invention.
為達到上述的發明目的,本發明進一步提供一種微波加熱裝置的導波管,其中包含:至少一加熱段,該至少一加熱段具有:一前開口壁;一後開口壁,其與該前開口壁沿該輸送方向間隔設置;一頂壁,其連接該前開口壁及該後開口壁;一底壁,其連接該前開口壁及該後開口壁,且相對該頂壁設置;至少一輸送開口對,其具有沿一行波路徑延伸的長條狀的二輸送開口,該二輸送開口分別形成於該至少一加熱段該前開口壁及該後開口壁;至少一導波板對,其設於該導波管內,該至少一導波板對於該導波管的長度方向的位置對應該至少一輸送開口於該導波管的長度方向的位置;該至少一導波板對包含: 兩導波板,其分別連接於該至少一加熱段的該頂壁及該底壁,並沿該行波路徑延伸;該二導波板均採用介電材料製作。 In order to achieve the above purpose of the invention, the present invention further provides a waveguide of a microwave heating device, which comprises: at least one heating section, the at least one heating section has: a front opening wall; a rear opening wall, which is connected with the front opening Walls are arranged at intervals along the conveying direction; a top wall, which connects the front opening wall and the rear opening wall; a bottom wall, which connects the front opening wall and the rear opening wall, and is arranged relative to the top wall; at least one conveying A pair of openings, which has two elongated conveying openings extending along a traveling wave path, the two conveying openings are respectively formed on the front opening wall and the rear opening wall of the at least one heating section; at least one wave guide pair, which is provided with In the waveguide, the position of the at least one waveguide in the longitudinal direction of the waveguide corresponds to the position of the at least one delivery opening in the longitudinal direction of the waveguide; the at least one pair of waveguides includes: Two wave guide plates are respectively connected to the top wall and the bottom wall of the at least one heating section and extend along the traveling wave path; the two wave guide plates are made of dielectric materials.
進一步而言,所述之微波加熱裝置,其中該導波管的各該輸送開口具有一頂側周緣及一底側周緣,該頂側周緣與該底側周緣的距離定義為該輸送開口的開口寬度;各該輸送開口沿該行波路徑的相對兩端的開口寬度均縮減。 Further, in the microwave heating device, each of the delivery openings of the waveguide has a top peripheral edge and a bottom peripheral edge, and the distance between the top peripheral edge and the bottom peripheral edge is defined as the opening of the delivery opening width; the opening widths at opposite ends of each of the conveying openings along the traveling wave path are reduced.
進一步而言,所述之微波加熱裝置,其中:該導波管的各該輸送開口具有一中線,且各該輸送開口的該頂側周緣及該底側周緣分別形成在該中線的兩側;各該輸送開口的該頂側周緣具有:一頂主體段,其沿該行波路徑延伸;二第一上直線段,其分別位於該頂主體段沿該行波路徑的相對兩側;各該輸送開口的該底側周緣具有:一底主體段,其沿該行波路徑延伸;二第一下直線段,其分別位於該底主體段沿該行波路徑的相對兩側;其中,各該輸送開口沿該行波路徑的相對兩端的任一端的該第一上直線段與該第一下直線段分別向該中線延伸,且該第一上直線段與該第一下直線段的末端相連接。 Further, in the microwave heating device described above, each of the delivery openings of the waveguide has a center line, and the top side periphery and the bottom side periphery of each of the delivery openings are respectively formed on two sides of the center line. The top side perimeter of each of the delivery openings has: a top body segment extending along the traveling wave path; two first upper straight segments located on opposite sides of the top body segment along the traveling wave path respectively; The bottom peripheral edge of each of the conveying openings has: a bottom main body section, which extends along the traveling wave path; two first lower straight sections, which are respectively located on opposite sides of the bottom main body section along the traveling wave path; wherein, The first upper straight line segment and the first lower straight line segment at either end of each of the opposite ends of the traveling wave path respectively extend toward the center line, and the first upper straight line segment and the first lower straight line segment connected to the ends.
進一步而言,所述之微波加熱裝置,其中:各該輸送開口的該頂側周緣於該輸送開口的相對兩端各進一步形成有一第二上直線段,該第二上直線段位於相對應的該第一上直線段與該頂主體段之間;各該輸送開口的該底側周緣於該輸送開口的相對兩端各進一步形成有一第二下直線段,該第二下直線段位於相對應該第一下直線段與該底主體段之間;其中,該第一上直線段與該中線的夾角大於該第二上直線段的延伸線與該中線的夾角,該第一下直線段與該中線的夾角大於該第二下直線段的延伸線與該中線的夾角。 Further, in the microwave heating device, a second upper straight line segment is further formed on the top side periphery of each of the conveying openings at opposite ends of the conveying opening, and the second upper straight line segments are located in the corresponding Between the first upper straight section and the top main body section; the bottom side periphery of each conveying opening is further formed with a second lower straight section at opposite ends of the conveying opening, and the second lower straight section is located in the corresponding Between the first lower straight segment and the bottom body segment; wherein, the included angle between the first upper straight segment and the midline is greater than the included angle between the extension line of the second upper straight segment and the midline, and the first lower straight segment The included angle with the center line is greater than the included angle between the extension line of the second lower straight segment and the center line.
進一步而言,所述之微波加熱裝置,其中:該導波管的各該輸送開口分別具有一中線,且各該輸送開口的該頂側周緣及該底側周緣分別形成在該中線的兩側;各該輸送開口的該頂側周緣具有:一頂主體段,其沿該行波 路徑延伸;二第一上弧線段,其分別位於該頂主體段沿該行波路徑的相對兩側;各該輸送開口的該底側周緣具有:一底主體段,其沿該行波路徑延伸;二第一下弧線段,其分別位於該底主體段沿該行波路徑的相對兩側;其中,各該輸送開口沿該行波路徑的相對兩端的任一端的該第一上弧線段與該第一下弧線段分別向該中線延伸,且該第一上弧線段與該第一下弧線段的末端相連接。 Further, in the microwave heating device described above, each of the delivery openings of the waveguide has a center line, and the top side periphery and the bottom side periphery of each of the delivery openings are respectively formed on the center line. two sides; the top side perimeter of each of the delivery openings has: a top body segment along the traveling wave path extending; two first upper arc line segments, which are respectively located on opposite sides of the top body segment along the traveling wave path; the bottom side periphery of each of the conveying openings has: a bottom body segment extending along the traveling wave path ; Two first lower arc segments, which are respectively located on opposite sides of the bottom body segment along the traveling wave path; wherein, the first upper arc segment at either end of each of the delivery openings along the opposite ends of the traveling wave path and the The first lower arc line segments respectively extend toward the center line, and the first upper arc line segments are connected with the ends of the first lower arc line segments.
進一步而言,所述之微波加熱裝置,其中:該導波管的各該輸送開口分別具有一中線,且各該輸送開口的該頂側周緣及該底側周緣分別形成在該中線的兩側;各該輸送開口的該頂側周緣具有:一頂主體段,沿該行波路徑延伸;二上階梯段,其分別位於該頂主體段沿該行波路徑的相對兩側;各該輸送開口的該底側周緣具有:一底主體段,其相對該頂主體段設置;二下階梯段,其分別位於該底主體段沿該行波路徑的相對兩側;其中,各該輸送開口沿該行波路徑的相對兩端的任一端的該上階梯段與該下階梯段分別向該中線延伸,且該上階梯段與該下階梯段的末端相連接。 Further, in the microwave heating device described above, each of the delivery openings of the waveguide has a center line, and the top side periphery and the bottom side periphery of each of the delivery openings are respectively formed on the center line. two sides; the top side periphery of each of the conveying openings has: a top main body section extending along the traveling wave path; two upper stepped sections, which are respectively located on opposite sides of the top main body section along the traveling wave path; each of the The bottom peripheral edge of the conveying opening has: a bottom main body section, which is arranged relative to the top main body section; two lower stepped sections, which are respectively located on opposite sides of the bottom main body section along the traveling wave path; wherein, each of the conveying openings The upper stepped section and the lower stepped section along either end of opposite ends of the traveling wave path extend toward the center line respectively, and the upper stepped section and the end of the lower stepped section are connected.
進一步而言,所述之微波加熱裝置,其中該至少一導波板對的各該導波板的相對兩端的板體厚度縮減。 Further, in the microwave heating device, the thicknesses of the plates at opposite ends of each of the wave guide plates of the at least one wave guide plate pair are reduced.
進一步而言,所述之微波加熱裝置,其中各該導波板連接該導波管的一側具有一貼靠平面,該貼靠平面沿該行波路徑延伸;該導波板的另一側具有:一主體面,其沿該行波路徑延伸,且該主體面於該行波路徑的長度小於該貼靠平面於該行波路徑的長度;二第一斜面,其分別位於該主體面沿該行波路徑的相對兩側,該兩第一斜面分別自該主體面的相對兩側延伸至該貼靠平面,以形成該導波板沿該行波路徑的相對二端緣。 Further, in the microwave heating device, one side of each wave guide plate connected to the wave guide tube has an abutting plane, and the abutting plane extends along the traveling wave path; the other side of the wave guide plate It has: a main body surface, which extends along the traveling wave path, and the length of the main body surface on the traveling wave path is less than the length of the abutting plane on the traveling wave path; two first inclined surfaces, which are respectively located along the main body surface. On opposite sides of the traveling wave path, the two first inclined surfaces extend from the opposite sides of the main body surface to the abutting plane respectively, so as to form two opposite end edges of the wave guide along the traveling wave path.
進一步而言,所述之微波加熱裝置,其中各該導波板的進一步具有二第二斜面,各該第二斜面位於其中一該第一斜面及該主體面之間;其 中,各該導波板的該第二斜面相對該貼靠平面的傾斜程度小於該第一斜面相對該貼靠平面的傾斜程度。 Further, in the microwave heating device, each of the wave guide plates further has two second inclined surfaces, and each of the second inclined surfaces is located between one of the first inclined surfaces and the main body surface; Among them, the inclination degree of the second inclined surface of each wave guide plate relative to the abutting plane is smaller than the inclination degree of the first inclined surface relative to the abutting plane.
進一步而言,所述之微波加熱裝置,其中各該導波板連接該導波管的一側具有一貼靠平面,該貼靠平面沿該行波路徑延伸;該導波板的另一側具有:一主體面,其沿該行波路徑延伸,且該主體面沿該行波路徑的長度小於該貼靠平面沿該行波路徑的長度;二弧面,其分別位於該主體面沿該行波路徑的相對兩側,該兩弧面分別自該主體面的相對兩側延伸至該貼靠平面,以形成該導波板沿該行波路徑的相對兩端緣。 Further, in the microwave heating device, one side of each wave guide plate connected to the wave guide tube has an abutting plane, and the abutting plane extends along the traveling wave path; the other side of the wave guide plate It has: a main body surface, which extends along the traveling wave path, and the length of the main body surface along the traveling wave path is less than the length of the abutting plane along the traveling wave path; two arc surfaces, which are respectively located on the main body surface along the traveling wave path On opposite sides of the traveling wave path, the two arc surfaces respectively extend from the opposite sides of the main body surface to the abutting plane to form opposite end edges of the wave guide plate along the traveling wave path.
進一步而言,所述之微波加熱裝置,其中各該導波板連接該導波管的一側具有一貼靠平面,該貼靠平面沿該行波路徑延伸;該導波板的另一側具有:一主體面,其沿該行波路徑延伸,且該主體面於該行波路徑的長度小於該貼靠平面於該行波路徑的長度;二階梯面,其分別位於該主體面沿該行波路徑的相對兩側,該兩階梯面分別自該主體面的相對兩側延伸至該貼靠平面,以形成該導波板沿該行波路徑的相對兩端緣。 Further, in the microwave heating device, one side of each wave guide plate connected to the wave guide tube has an abutting plane, and the abutting plane extends along the traveling wave path; the other side of the wave guide plate It has: a main body surface, which extends along the traveling wave path, and the length of the main body surface on the traveling wave path is less than the length of the abutting plane on the traveling wave path; two stepped surfaces, which are respectively located on the main body surface along the traveling wave path On opposite sides of the traveling wave path, the two stepped surfaces respectively extend from the opposite sides of the main body surface to the abutting plane to form opposite end edges of the wave guide plate along the traveling wave path.
進一步而言,所述之微波加熱裝置,其中該微波加熱裝置進一步具有一抽氣模組,其連通該導波管的內部空間;該抽氣模組的外側包覆有一加熱層。 Further, in the microwave heating device, the microwave heating device further has an air extraction module, which communicates with the inner space of the waveguide; the outer side of the air extraction module is covered with a heating layer.
進一步而言,所述之微波加熱裝置,其中該抽氣模組具有一集水箱。 Further, in the microwave heating device, the air extraction module has a water collecting tank.
進一步而言,所述之微波加熱裝置,其中該微波加熱裝置進一步具有至少一微波隔離模組,其具有:一座體,其連接該導波管,且形成一通道,該通道環繞於該輸送模組外,並連通該導波管的其中一該輸送開口;複數微波抑制件,其穿設於該座體的外側面;各該微波抑制件為一管體,且該微波 抑制件的兩端分別為一封閉端及一開放端,該開放端突出於該座體外,該封閉端位於該通道中。 Further, in the microwave heating device, the microwave heating device further has at least one microwave isolation module, which has: a base, which is connected to the waveguide and forms a channel, and the channel surrounds the transport module outside the group, and communicated with one of the delivery openings of the waveguide; a plurality of microwave suppressing parts, which pass through the outer side of the base body; each of the microwave suppressing parts is a tube body, and the microwave Two ends of the restraining piece are respectively a closed end and an open end, the open end protrudes out of the base, and the closed end is located in the channel.
進一步而言,所述之微波加熱裝置,其中該至少一導波板對的該二導波板之間的微波電場方向平行於該輸送方向。 Further, in the microwave heating device, the direction of the microwave electric field between the two wave guide plates of the at least one wave guide plate pair is parallel to the conveying direction.
進一步而言,所述之微波加熱裝置的導波管,其中該導波管的各該輸送開口具有一頂側周緣及一底側周緣,該頂側周緣與該底側周緣的距離定義為該輸送開口的開口寬度;各該輸送開口沿該行波路徑的相對兩端的開口寬度均縮減。 Further, in the waveguide of the microwave heating device, each of the delivery openings of the waveguide has a top side periphery and a bottom side periphery, and the distance between the top side periphery and the bottom side periphery is defined as the The opening width of the conveying opening; the opening widths of the opposite ends of each conveying opening along the traveling wave path are reduced.
進一步而言,所述之微波加熱裝置的導波管,其中:該導波管的各該輸送開口具有一中線,且各該輸送開口的該頂側周緣及該底側周緣分別形成在該中線的兩側;各該輸送開口的該頂側周緣具有:一頂主體段,其沿該行波路徑延伸;二第一上直線段,其分別位於該頂主體段沿該行波路徑的相對兩側;各該輸送開口的該底側周緣具有:一底主體段,其沿該行波路徑延伸;二第一下直線段,其分別位於該底主體段沿該行波路徑的相對兩側;其中,各該輸送開口沿該行波路徑的相對兩端的任一端的該第一上直線段與該第一下直線段分別向該中線延伸,且該第一上直線段與該第一下直線段的末端相連接。 Further, in the waveguide of the microwave heating device, each of the delivery openings of the waveguide has a center line, and the top and bottom peripheries of the delivery openings are respectively formed on the Both sides of the center line; the top side periphery of each of the conveying openings has: a top body section, which extends along the traveling wave path; two first upper straight sections, which are respectively located at the top body section along the traveling wave path. Opposite two sides; the bottom peripheral edge of each of the conveying openings has: a bottom main body segment, which extends along the traveling wave path; side; wherein, the first upper straight section and the first lower straight section of each of the conveying openings along either end of the opposite ends of the traveling wave path extend toward the midline, respectively, and the first upper straight section and the first straight section extend toward the centerline. Connect the ends of the next straight line segments.
進一步而言,所述之微波加熱裝置的導波管,其中:各該輸送開口的該頂側周緣於該輸送開口的相對兩端各進一步形成有一第二上直線段,該第二上直線段位於相對應的該第一上直線段與該頂主體段之間;各該輸送開口的該底側周緣於該輸送開口的相對兩端各進一步形成有一第二下直線段,該第二下直線段位於相對應該第一下直線段與該底主體段之間;其中,該第一上直線段與該中線的夾角大於該第二上直線段的延伸線與該中線的夾角,該第一下直線段與該中線的夾角大於該第二下直線段的延伸線與該中線的夾角。 Further, in the waveguide of the microwave heating device, a second upper straight section is further formed on the top side periphery of each of the conveying openings at opposite ends of the conveying opening, and the second upper straight section located between the corresponding first upper straight segment and the top main body segment; the bottom side periphery of each conveying opening is further formed with a second lower straight segment at opposite ends of the conveying opening, and the second lower straight segment is The segment is located between the corresponding first lower straight segment and the bottom body segment; wherein, the included angle between the first upper straight segment and the midline is greater than the included angle between the extension line of the second upper straight segment and the midline, and the third The included angle between the lower straight line segment and the center line is greater than the included angle between the extension line of the second lower straight line segment and the center line.
進一步而言,所述之微波加熱裝置的導波管,其中:該導波管的各該輸送開口分別具有一中線,且各該輸送開口的該頂側周緣及該底側周緣分別形成在該中線的兩側;各該輸送開口的該頂側周緣具有:一頂主體段,其沿該行波路徑延伸;二第一上弧線段,其分別位於該頂主體段沿該行波路徑的相對兩側;各該輸送開口的該底側周緣具有:一底主體段,其沿該行波路徑延伸;二第一下弧線段,其分別位於該底主體段沿該行波路徑的相對兩側;其中,各該輸送開口沿該行波路徑的相對兩端的任一端的該第一上弧線段與該第一下弧線段分別向該中線延伸,且該第一上弧線段與該第一下弧線段的末端相連接。 Further, in the waveguide of the microwave heating device, each of the delivery openings of the waveguide has a center line, and the top peripheral edge and the bottom peripheral edge of each delivery opening are respectively formed in Both sides of the center line; the top side periphery of each delivery opening has: a top body segment extending along the traveling wave path; two first upper arc segments, which are respectively located on the top body segment along the traveling wave path opposite sides of each of the conveying openings; the bottom peripheral edge of each of the conveying openings has: a bottom main body segment, which extends along the traveling wave path; two first lower arc segments, which are respectively located on the opposite sides of the bottom main body segment along the traveling wave path two sides; wherein, the first upper arc line segment and the first lower arc line segment at either end of the opposite ends of the traveling wave path of each of the conveying openings extend to the center line respectively, and the first upper arc line segment and the The ends of the first lower arc segment are connected.
進一步而言,所述之微波加熱裝置的導波管,其中:該導波管的各該輸送開口分別具有一中線,且各該輸送開口的該頂側周緣及該底側周緣分別形成在該中線的兩側;各該輸送開口的該頂側周緣具有:一頂主體段,沿該行波路徑延伸;二上階梯段,其分別位於該頂主體段沿該行波路徑的相對兩側;各該輸送開口的該底側周緣具有:一底主體段,其相對該頂主體段設置;二下階梯段,其分別位於該底主體段沿該行波路徑的相對兩側;其中,各該輸送開口沿該行波路徑的相對兩端的任一端的該上階梯段與該下階梯段分別向該中線延伸,且該上階梯段與該下階梯段的末端相連接。 Further, in the waveguide of the microwave heating device, each of the delivery openings of the waveguide has a center line, and the top peripheral edge and the bottom peripheral edge of each delivery opening are respectively formed in The two sides of the center line; the top peripheral edge of each delivery opening has: a top body section extending along the traveling wave path; two upper stepped sections, which are respectively located on opposite two sides of the top body section along the traveling wave path The bottom side periphery of each of the conveying openings has: a bottom main body section, which is arranged relative to the top main body section; two lower stepped sections, which are respectively located on opposite sides of the bottom main body section along the traveling wave path; wherein, The upper stepped section and the lower stepped section at either end of the two opposite ends of each of the conveying openings extend toward the center line respectively, and the upper stepped section and the end of the lower stepped section are connected.
進一步而言,所述之微波加熱裝置的導波管,其中該至少一導波板對的各該導波板的相對兩端的板體厚度縮減。 Further, in the waveguide of the microwave heating device, the thicknesses of the plates at opposite ends of each of the waveguide plates of the at least one waveguide plate pair are reduced.
進一步而言,所述之微波加熱裝置的導波管,其中各該導波板連接該導波管的一側具有一貼靠平面,該貼靠平面沿該行波路徑延伸;該導波板的另一側具有:一主體面,其沿該行波路徑延伸,且該主體面於該行波路徑的長度小於該貼靠平面於該行波路徑的長度;二第一斜面,其分別位於該主體 面沿該行波路徑的相對兩側,該兩第一斜面分別自該主體面的相對兩側延伸至該貼靠平面,以形成該導波板沿該行波路徑的其中一端緣。 Further, in the waveguide of the microwave heating device, the side of each waveguide connected to the waveguide has an abutting plane, and the abutting plane extends along the traveling wave path; the waveguide The other side has: a main body surface, which extends along the traveling wave path, and the length of the main body surface on the traveling wave path is less than the length of the abutting plane on the traveling wave path; two first inclined surfaces, which are respectively located in the subject The surfaces are along opposite sides of the traveling wave path, and the two first inclined surfaces extend from opposite sides of the main body surface to the abutting plane respectively to form one end edge of the wave guide plate along the traveling wave path.
進一步而言,所述之微波加熱裝置的導波管,其中各該導波板的進一步具有二第二斜面,各該第二斜面位於其中一該第一斜面及該主體面之間;其中,各該導波板的該第二斜面相對該貼靠平面的傾斜程度小於該第一斜面相對該貼靠平面的傾斜程度。 Further, in the waveguide of the microwave heating device, each of the waveguide plates further has two second inclined surfaces, and each of the second inclined surfaces is located between one of the first inclined surfaces and the main body surface; wherein, The inclination degree of the second inclined surface of each wave guide plate relative to the abutting plane is smaller than the inclination degree of the first inclined surface relative to the abutting plane.
進一步而言,所述之微波加熱裝置的導波管,其中各該導波板連接該導波管的一側具有一貼靠平面,該貼靠平面沿該行波路徑延伸;該導波板的另一側具有:一主體面,其沿該行波路徑延伸,且該主體面沿該行波路徑的長度小於該貼靠平面沿該行波路徑的長度;二弧面,其分別位於該主體面沿該行波路徑的相對兩側,該兩弧面分別自該主體面的相對兩側延伸至該貼靠平面延伸,以形成該導波板沿該行波路徑的相對兩端緣。 Further, in the waveguide of the microwave heating device, the side of each waveguide connected to the waveguide has an abutting plane, and the abutting plane extends along the traveling wave path; the waveguide The other side has: a main body surface, which extends along the traveling wave path, and the length of the main body surface along the traveling wave path is less than the length of the abutting plane along the traveling wave path; two arc surfaces, which are respectively located in the The main body surface is along opposite sides of the traveling wave path, and the two arc surfaces respectively extend from the opposite sides of the main body surface to the abutting plane to form opposite end edges of the wave guide plate along the traveling wave path.
進一步而言,所述之微波加熱裝置的導波管,其中各該導波板連接該導波管的一側具有一貼靠平面,該貼靠平面沿該行波路徑延伸;該導波板的另一側具有:一主體面,其沿該行波路徑延伸,且該主體面於該行波路徑的長度小於該貼靠平面於該行波路徑的長度;二階梯面,其分別位於該主體面沿該行波路徑的相對兩側,該兩階梯面分別自該主體面的相對兩側延伸至該貼靠平面,以形成該導波板沿該行波路徑的相對兩端緣。 Further, in the waveguide of the microwave heating device, the side of each waveguide connected to the waveguide has an abutting plane, and the abutting plane extends along the traveling wave path; the waveguide The other side has: a main body surface, which extends along the traveling wave path, and the length of the main body surface on the traveling wave path is less than the length of the abutting plane on the traveling wave path; two stepped surfaces, which are respectively located in the traveling wave path The main body surface is along opposite sides of the traveling wave path, and the two stepped surfaces respectively extend from the opposite sides of the main body surface to the abutting plane to form opposite end edges of the wave guide plate along the traveling wave path.
進一步而言,所述之微波加熱裝置的導波管,其中該至少一導波板對的該二導波板之間的微波電場方向平行於該輸送方向。 Further, in the waveguide of the microwave heating device, the direction of the microwave electric field between the two waveguides of the at least one pair of waveguides is parallel to the conveying direction.
10:導波管 10: still-pipe
11:加熱段 11: Heating section
111:前開口壁 111: Front opening wall
112:後開口壁 112: Rear opening wall
113:頂壁 113: Top Wall
114:底壁 114: Bottom wall
12:連通段 12: Connecting segment
13:輸送開口對 13: Delivery opening pair
131:輸送開口 131: Delivery opening
1311:中線 1311: Midline
1312:頂側周緣 1312: Top Side Perimeter
1313:底側周緣 1313: Bottom side perimeter
61:頂主體段 61: Top body segment
62:底主體段 62: Bottom body segment
63:第一上直線段 63: The first upper straight line
64:第一下直線段 64: The first straight line segment
14:導波板對 14: Waveguide pair
141:導波板 141: Waveguide
71:貼靠平面 71: Snap to plane
72:主體面 72: main face
73:第一斜面 73: First Bevel
20:微波發射模組 20: Microwave transmitter module
21:微波源 21: Microwave source
22:環形器 22: Circulator
23:定向耦合器 23: Directional Coupler
24:水負載器 24: Water Loader
30:輸送模組 30: Conveying module
40:抽氣模組 40: Air extraction module
41:管組件 41: Tube Assembly
42:加熱層 42: Heating layer
43:集水箱 43: Collecting tank
50:隔離模組 50: Isolation Module
51:座體 51: seat body
511:通道 511: Channel
52:微波抑制件 52: Microwave Suppressor
521:封閉端 521: closed end
522:開放端 522: Open End
53:隔離法蘭53
53:
D:輸送方向 D: conveying direction
131C:輸送開口 131C: Delivery opening
1311A:中線 1311A: Center Line
61A:頂主體段 61A: Top body section
62A:底主體段 62A: Bottom body section
63A:第一上直線段 63A: The first upper straight line
64A:第一下直線段 64A: First lower straight segment
65A:第二上直線段 65A: Second upper straight segment
66A:第二下直線段 66A: Second lower straight segment
141A:導波板 141A: Waveguide
71A:貼靠平面 71A: Snap to plane
72A:主體面 72A: main face
73A:第一斜面 73A: First bevel
74A:第二斜面 74A: Second bevel
131B:輸送開口 131B: Delivery opening
63B:第一上弧線段 63B: The first upper arc segment
64B:第一下弧線段 64B: The first lower arc segment
141B:導波板 141B: Waveguide
71B:貼靠平面 71B: Snap to plane
72B:主體面 72B: Body face
73B:弧面 73B: Arc
63C:上階梯段 63C: Upstairs
64C:下階梯段 64C: Downstairs
141C:導波板 141C: Waveguide
71C:貼靠平面 71C: Snap to plane
72C:主體面 72C: Body face
73C:階梯面 73C: Step face
10D:導波管 10D: still-pipe
131D:輸送開口 131D: Delivery opening
14D:導波板對 14D: Waveguide Pair
141D:導波板 141D: Waveguide
73D:第一斜面 73D: First Bevel
74:第二斜面 74: Second bevel
15D:塊體 15D: Block
16D:微波發射模組安裝端 16D: Microwave transmitter module installation end
17D:導引環壁 17D: Guide ring wall
171D:遮蔽面 171D: Masking Surface
θ1:夾角 θ 1 : included angle
θ2:夾角 θ 2 : included angle
θ3:夾角 θ 3 : included angle
θ4:夾角 θ 4 : included angle
圖1係本發明的微波加熱裝置的第一實施例的立體外觀圖。 FIG. 1 is a perspective external view of the first embodiment of the microwave heating device of the present invention.
圖2係本發明的微波加熱裝置的第一實施例的部分元件分解圖。 FIG. 2 is an exploded view of part of the components of the first embodiment of the microwave heating device of the present invention.
圖3係本發明的微波加熱裝置的第一實施例的另一部分元件分解圖。 3 is an exploded view of another part of the components of the first embodiment of the microwave heating device of the present invention.
圖4係本發明的微波加熱裝置的第一實施例的部分元件剖視示意圖。 FIG. 4 is a schematic cross-sectional view of some elements of the first embodiment of the microwave heating device of the present invention.
圖5係本發明的微波加熱裝置的第一實施例於其中一加熱段處的剖視示意圖。 5 is a schematic cross-sectional view of the first embodiment of the microwave heating device of the present invention at one of the heating sections.
圖6係本發明的微波加熱裝置的第一實施例的其中一加熱段的前視示意圖。 6 is a schematic front view of one of the heating sections of the first embodiment of the microwave heating device of the present invention.
圖7係本發明的微波加熱裝置的第二實施例的其中一加熱段的前視示意圖。 7 is a schematic front view of one of the heating sections of the second embodiment of the microwave heating device of the present invention.
圖8係圖7的局部放大圖。 FIG. 8 is a partial enlarged view of FIG. 7 .
圖9係本發明的微波加熱裝置的第三實施例的其中一加熱段的前視示意圖。 9 is a schematic front view of one of the heating sections of the third embodiment of the microwave heating device of the present invention.
圖10係本發明的微波加熱裝置的第四實施例的其中一加熱段的前視示意圖。 10 is a schematic front view of one of the heating sections of the fourth embodiment of the microwave heating device of the present invention.
圖11係本發明的微波加熱裝置的第一實施例的其中一微波抑制件處的剖視示意圖。 11 is a schematic cross-sectional view of one of the microwave suppressing elements of the first embodiment of the microwave heating device of the present invention.
圖12係本發明的微波加熱裝置的第五實施例的導波管的立體外觀圖。 Fig. 12 is a perspective external view of the waveguide of the fifth embodiment of the microwave heating device of the present invention.
圖13係本發明的微波加熱裝置的第五實施例的導波管的元件分解圖。 FIG. 13 is an exploded view of the components of the waveguide of the fifth embodiment of the microwave heating device of the present invention.
圖14係本發明的微波加熱裝置的第五實施例的導波管的剖視示意圖。 FIG. 14 is a schematic cross-sectional view of the waveguide of the fifth embodiment of the microwave heating device of the present invention.
圖15係圖5之導波管處的微波電場型圖。 FIG. 15 is a diagram of the microwave electric field pattern at the waveguide of FIG. 5 .
圖16係本發明的導波管於導波板對區段的模式轉換阻抗匹配之反射係數與頻率關係圖。 16 is a graph showing the relationship between the reflection coefficient and the frequency of the mode conversion impedance matching of the waveguide in the waveguide plate pair section of the present invention.
圖17係本發明的導波管於導波板對區段的模式轉換阻抗匹配之穿透係數與頻率關係圖。 17 is a graph showing the relationship between the penetration coefficient and the frequency of the mode conversion impedance matching of the waveguide in the waveguide plate pair section of the present invention.
以下配合圖式及本發明之較佳實施例,進一步闡述本發明為達成預定創作目的所採取的技術手段。 The technical means adopted by the present invention to achieve the predetermined creation purpose are further described below with reference to the drawings and preferred embodiments of the present invention.
請參閱圖1至圖4所示,本發明之微波加熱裝置包含一導波管10、二微波發射模組20及一輸送模組30;且在本實施例中,進一步包含有一抽氣模組40及一微波隔離模組50。
Please refer to FIGS. 1 to 4 , the microwave heating device of the present invention includes a
前述之導波管10在本實施例中由複數加熱段11及複數連通段12連接形成,加熱段11沿一輸送方向D並列且依序排列,連通段12連接於加熱段11之間;本實施例中的加熱段11為直管,連通段12為彎管,加熱段11與連通段12使導波管10形成大致為S形的一管體,並使導波管10形成一S形的行波路徑,但導波管10只要是兩端開口相互連通的管體即可,例如導波管10也可以只有一直管狀的加熱段11。
The
前述二微波發射模組20分別設於導波管10沿行波路徑的相對兩端,導波管10使各微波發射模組20發射的微波分別沿行波路徑從導波管10的一端傳輸至導波管10的另一端,藉此,導波管10內的待加熱物(圖中未示)即使與其中一微波發射模組20的距離不同而導致各待加熱物受到該微波發射模組20的加熱功率有差異,該差異也能夠與另一微波發射模組20互補,而使各待加熱物所承受的總加熱功率更均勻。具體來說,若將微波能量由待加熱材料所吸收之百分比定義為使用效率(%),待加熱物沿行波路徑吸收微波能量的最大值(P max )減去最小值(P min )除以平均值(P average )定義為均勻度,即均勻度(%)為:
在本實施例中,微波發射模組20朝導波管10發射頻率為2450兆赫的微波,而導波管10的截面形狀則配合該頻率的微波,採用採用電子工業聯盟(Electronic Industries Alliance,EIA)所定義之WR340矩形截面,此截面可使微波於TE10模式工作,以減少複雜性,但微波發射模組20所發射的微波頻率不以2450兆赫為限。
In this embodiment, the
此外,本實施例中的各微波發射模組20包含一微波源21、一環形器22、一定向耦合器23及一水負載器24。微波源21及定向耦合器23分別位於微波發射模組20的兩端,環形器22連接微波源21及定向耦合器23,水負載器24連接環形器22的一側面,定向耦合器23連接導波管10的一端。環形器22利用旋磁現象控制微波朝特定方向傳輸,進而可保護微波源21。定向耦合器23可量測微波發射模組20朝導波管10傳輸的微波功率,以及導波管10朝微波發射模組20傳輸的微波功率。
In addition, each
請配合參閱圖3、圖5及圖6所示,導波管10的各加熱段11均形成有一輸送開口對13,各輸送開口對13具有沿行波路徑延伸的二輸送開口131,二輸送開口131分別形成於相對應的加熱段11沿一輸送方向D的相對兩側壁;具體來說,導波管10的各加熱段11具有一前開口壁111、一後開口壁112、一頂壁
113及一底壁114,前開口壁111與後開口壁112沿輸送方向D間隔設置;頂壁113與底壁114均連接前開口壁111壁及該後開口壁112,且頂壁113與底壁114彼此相對設置,各加熱段11的輸送開口對13的二輸送開口131分別形成於該加熱段11的前開口壁111及後開口壁112。
Please refer to FIG. 3 , FIG. 5 and FIG. 6 , each
前述的輸送模組30沿輸送方向D貫穿導波管10的各輸送開口對13。輸送模組30較佳地為一輸送帶,且使待加熱物沿輸送方向D依序由輸送開口對13穿過導波管10的各加熱段11,待加熱物在穿過加熱段11的過程中吸收微波發射模組20所發射的微波能量而被加熱。
The aforementioned conveying
在本實施例中,導波管10的各該輸送開口131具有一中線1311、一頂側周緣1312及一底側周緣1313,頂側周緣1312及底側周緣1313分別形成在中線1311的兩側,頂側周緣1312與底側周緣1313的距離定義為輸送開口131的開口寬度;各輸送開口131沿行波路徑的相對兩端的開口寬度分別縮減,藉此改善導波管10內的微波於傳輸路徑上的阻抗匹配效果,使導波管10內的待加熱物受熱更均勻。
In this embodiment, each of the
各輸送開口131之相對兩端的具體形狀如下:各輸送開口131的頂側周緣1312具有一頂主體段61及二上縮口段,頂主體段61沿行波路徑延伸,二上縮口段分別連接於頂主體段61段沿行波路徑的相對兩側。各輸送開口131的底側周緣1313具有一底主體段62及二下縮口段,底主體段62沿行波路徑延伸,二下縮口段分別位於底主體段62沿行波路徑的相對兩側。各輸送開口131沿行波路徑的相對兩端的任一端的上縮口段與下縮口段分別朝相對應的中線1311延伸,且上縮口段與下縮口段的末端相連接,使上縮口段與下縮口段形成輸送開口131的端部。為了進一步調整阻抗匹配,上縮口段與下縮口段的形狀可為以下四種的其中一種:
The specific shapes of the opposite ends of each conveying
1.線性漸變:各縮口段(即上縮口段與下縮口段)均為一直線,即各上縮口段均為一第一上直線段63,各下縮口段均為一第一下直線段64。
1. Linear gradient: each constriction section (ie, the upper constriction section and the lower constriction section) is a straight line, that is, each upper constriction section is a first upper
2.多折點結構:各縮口段(即上縮口段與下縮口段)具有兩個以上相連接的直線段,例如本創作的第二實施例(如圖7及圖8所示),即各上縮口段具有一第一上直線段63A及一第二上直線段65A,第二上直線段65A位於相對應的第一上直線段63A與頂主體段61A之間,且第一上直線段63A與中線1311A之間的夾角01大於第二上直線段65A的延伸線與中線1311A之間的夾角02;各下縮口段具有一第一下直線段64A及一第二下直線段66A,第二下直線段66A位於相對應該第一下直線段64A與底主體段62A之間,且第一下直線段64A與中線1311A之間的夾角大於第二下直線段66A的延伸線與中線1311A之間的夾角。其中,第一上直線段63A與第二上直線段65A朝中線1311A延伸之末端相連接。本實施例中各直線段的長度及與中線1311A的夾角可根據切比雪夫阻抗匹配轉變器(Chebyshev Multi-section Matching Transformer)之理論進行設計,以達到縮小系統尺寸目的的前提下在使用頻段範圍內得到最佳匹配效果。
2. Multi-break point structure: each constriction section (ie, the upper constriction section and the lower constriction section) has two or more connected straight line segments, such as the second embodiment of this creation (as shown in Figures 7 and 8 ) ), that is, each upper neck section has a first upper
3.曲率漸變:各縮口段(即上縮口段與下縮口段)為一弧線,例如本創作的第三實施例(如圖9所示),各上縮口段為一第一上弧線段63B,且第一上弧線段63B較佳地朝輸送開口131B的外側突出;各下縮口段為一第一下弧線段64B,且第一下弧線段64B較佳地朝輸送開口131B的外側突出。
3. Gradient curvature: each constricted section (ie, the upper constricted section and the lower constricted section) is an arc. For example, in the third embodiment of this creation (as shown in Figure 9), each upper constricted section is a first The
4.步階結構:各縮口段(即上縮口段與下縮口段)為一階梯狀,例如本創作的第四實施例(如圖10所示),各上縮口段為一上階梯段63C,各下縮口段為一下階梯段64C,上階梯段63C與下階梯段64C之間的距離朝遠離輸送開口131C的中心的方向縮減。本實施例中的各階梯段均形成複數直角,但各階梯段也可僅形成一直角。各階梯段尺寸可根據切比雪夫阻抗匹配轉變器之理論進行
設計,以達到縮小系統尺寸目的的前提下在使用頻段範圍內得到最佳匹配效果。
4. Step structure: each constriction section (ie, the upper constriction section and the lower constriction section) is a stepped section. For example, in the fourth embodiment of this creation (as shown in Figure 10), each upper constriction section is a step. In the upper stepped
在前述各實施例中,各輸送開口131的上縮口段與下縮口段的形狀及位置相互對稱,但不以此為限。
In the foregoing embodiments, the shapes and positions of the upper constriction section and the lower constriction section of each conveying
請配合參閱圖3、圖5及圖6所示,在本發明的第一實施例中,導波管10中進一步具有複數導波板對14,其分別設於各加熱段11內,也就是說,各輸送開口對13均對應設置有一導波板對14。各導波板對14於行波路徑的位置分別對應同一加熱段11中的輸送開口對13於行波路徑的位置。各導波板對14包含二導波板141,二導波板141分別連接加熱段11的頂壁113及底壁114,並且沿行波路徑延伸。導波板141的材質為介電材料,且較佳地為氧化鋁陶瓷,但不以此為限,導波板141的材質也可以採用導熱性比氧化鋁陶瓷更好的氮化鋁陶瓷或者氮化硼陶瓷。導波板對14可調製導波管10內的微波之行波模式,使其由原來的基模TE10轉變為一特定的高次模,如此便具有以下功效:
Please refer to FIG. 3 , FIG. 5 and FIG. 6 , in the first embodiment of the present invention, the
一、當待加熱物的微波吸收特性較強,導波板對14仍可使待加熱物均勻受熱。
1. When the microwave absorption characteristic of the object to be heated is strong, the pair of
二、傳統的導波管中一旦出現金屬物體,導波管中的微波會被該金屬物體完全反射回入射端(即阻抗失靈),導致傳統的導波管完全無法對含有金屬的待加熱物進行加熱。而本實施例的導波管10中的待加熱物即使混和有金屬物體,微波仍能照常繞過金屬物體並對待加熱物進行均勻加熱。
2. Once a metal object appears in the traditional waveguide, the microwave in the waveguide will be completely reflected back to the incident end by the metal object (ie impedance failure), resulting in the traditional waveguide completely unable to heat the object containing metal to be heated. to heat. However, even if the object to be heated in the
藉由設置導波板對14,本發明便能夠對微波吸收特性較強的材料,以及具有金屬物體的待加熱物進行處理,進而改善本發明可加熱的材料範圍,並因此能夠處理傳統微波加熱裝置無法處理的高單價待加熱物,如潮濕的電路板、各種含有金屬成分的電子產品、含有金屬的半導體晶片、含有金屬線的太陽能晶片以及具有金屬配件的潮濕衣物,進而增加本發明的價值。
By arranging the pair of
在本實施例中,導波板對14與輸送開口對13的位置相對應具體來說是各加熱段11內的各導波板141的質量中心與各輸送開口131的形狀中心均位於同一平面上,但不以此為限,僅要導波板141的位置與輸送開口131的位置大致相同,使導波板141能對導波管10的阻抗匹配進行調整,並且使得穿過導波管10的待加熱物能均勻受熱即可。
In this embodiment, the positions of the pair of
具體來說,行波式加熱法,在加熱材料內的微波能量沿著行進方向的大小為P propagation (z)=P 0 e -αz ,沿著微波行進的方向,單位距離內材料吸收能量大小為P absorption (z)=αP 0 e -αz ,其中P 0為初始入射能量,α為衰減係數,α值除了由材料的介電常數與介電損耗決定外,也由行進波的頻率及所採用的模式所決定。 Specifically, in the traveling wave heating method, the magnitude of the microwave energy in the heating material along the traveling direction is P propagation ( z ) = P 0 e - αz , along the traveling direction of the microwave, the magnitude of the energy absorbed by the material per unit distance is P absorption ( z )= αP 0 e - αz , where P 0 is the initial incident energy, α is the attenuation coefficient, the value of α is not only determined by the dielectric constant and dielectric loss of the material, but also by the frequency of the traveling wave and the determined by the mode used.
請配合參閱圖5、圖15及圖16所示,藉由在導波管10中外加介電材料製作的導波板對14,導波板對14將行波模式會由原來的基模TE10轉變為TE模式中一高次模式的平行電場模式;在該平行電場模式中,微波電場方向平行於輸送方向D。具體來說,導波板對14的二導波板141間的行波模式會從基模TE10完全轉換成如圖15所示之TE模式,其對應的阻抗匹配之反射S11參數(即反射係數)與頻率關係圖則如圖16所示,其中圖16的橫座標單位為吉赫(Ghz),縱座標單位為dB。另外,請配合參閱圖17所示,對應由基模TE10轉換為圖15之TE模式阻抗匹配之穿透S21參數(即穿透係數)與頻率關係圖則在全頻段皆為0dB。
Please refer to FIG. 5 , FIG. 15 and FIG. 16 , by adding a pair of
將行波模式由原來的基模TE10轉變為該平行電場模式的優點在於可調製衰減係數α,如此即使待加熱物的微波吸收特性較強,導波板對14仍可使待加熱物均勻受熱,改善現有的微波加熱裝置只能加熱待加熱物兩端前緣的問題;另外,該平行電場模式能使微波繞過金屬物體,藉此,待加熱物即使混和有金屬物體,微波仍能繞過金屬物體而照常對待加熱物進行均勻加熱。
The advantage of converting the traveling wave mode from the original fundamental mode TE 10 to the parallel electric field mode is that the attenuation coefficient α can be modulated, so that even if the microwave absorption characteristics of the object to be heated are strong, the pair of
另外,本實施例中各導波板141的相對兩端的板體厚度朝遠離該導波板141的中心縮減以進一步改善阻抗匹配,且為了進一步調整阻抗匹配,導波板141的相對兩端的板體厚度縮減方式也如前述輸送開口131之相對兩端具有四種變化:
In addition, in this embodiment, the thicknesses of the plates at opposite ends of each
1.線性漸變:各導波板141之相對兩端的具體形狀如下(如圖6所示):導波板141連接導波管10的一側具有一貼靠平面71,貼靠平面71沿行波路徑延伸;導波板141的另一側具有一主體面72及二第一斜面73,主體面72沿行波路徑延伸,且主體面72沿行波路徑的長度小於貼靠平面71沿行波路徑的長度;二第一斜面73分別自主體面72的相對兩側延伸至貼靠平面71,以形成導波板141沿行波路徑的相對二端緣。在本實施例中,從輸送方向D視之,導波板141的形狀為等腰梯形。
1. Linear gradient: the specific shapes of the opposite ends of each
2.多折點結構:請配合參閱圖7及圖8所示,本創作的第二實施例中,兩端為多折點結構的導波板141A與兩端線性漸變的導波板141之結構大致相同,差異在於導波板141A進一步具有二第二斜面74A,各第二斜面74A位於其中一第一斜面73A及主體面72A之間;各導波板141A的第二斜面74A相對貼靠平面71A的傾斜程度小於第一斜面73A相對貼靠平面71A的傾斜程度,也就是說,第二斜面74A的法線與貼靠平面71A的法線之間的夾角θ3小於第一斜面73A的法線與貼靠平面71A的法線之間的夾角θ4。此外,在其他較佳的實施例中,第一斜面73A與主體面72A之間也可連接有多個傾斜程度不同的斜面,使本實例的導波板141A的邊緣形成有多個折點。另外,各斜面的尺寸可根據切比雪夫阻抗匹配轉變器之理論進行設計,以達到最佳匹配效果。
2. Multi-break point structure: Please refer to FIG. 7 and FIG. 8 together. In the second embodiment of the present invention, the
3.曲率漸變:請配合參閱圖9所示,本創作的第三實施例中,兩端曲率漸變的導波板141B與兩端線性漸變的導波板141之結構大致相同,差異在於二弧面73B分別位於主體面72B沿行波路徑的相對兩側,兩弧面73B分別自
主體面72B的相對兩側延伸至貼靠平面71B,以形成導波板141B沿行波路徑的相對兩端緣。弧面73B較佳地朝導波板141B的外側突出。
3. Curvature gradient: Please refer to FIG. 9. In the third embodiment of the present invention, the structure of the
4.步階結構:請配合參閱圖10所示,本創作的第四實施例中,兩端曲率漸變的導波板141C與兩端線性漸變的導波板141之結構大致相同,差異在於二階梯面73C分別位於主體面72C沿行波路徑的相對兩側,兩階梯面73C分別自主體面72C的相對兩側延伸至貼靠平面71C,以形成導波板141C沿行波路徑的相對兩端緣。本實施例中的各階梯面73C均形成複數直角部,但各階梯面73C也可僅形成一直角部。各階梯面73C的尺寸可根據切比雪夫阻抗匹配轉變器之理論進行設計,以達到最佳匹配效果。
4. Step structure: Please refer to FIG. 10 together. In the fourth embodiment of the present invention, the structure of the
請配合參閱圖1、圖2及圖5所示,前述之抽氣模組40連通導波管10的內部空間,以抽除潮濕的待加熱物受熱後釋放的水蒸氣;抽氣模組40包含一管組件41、一加熱層42及一集水箱43;管組件41設於導波管10的上方,並連通導波管10的內部空間;加熱層42包覆於管組件41外,以避免水蒸氣凝結而回流至導波管10內;集水箱43連接管組件41相對導波管10的一端,以收集來自導波管10中的水蒸氣凝結而成的水份。
Please refer to FIG. 1 , FIG. 2 and FIG. 5 , the aforementioned
請配合參閱圖1、圖5及圖11所示,前述之微波隔離模組50具有二座體51、複數微波抑制件52及複數隔離法蘭53;二座體51分別連接導波管10沿輸送方向D相對兩側的加熱段11;座體51形成一通道511,通道511環繞於輸送模組30外,並連通相連接的加熱段11朝外的一輸送開口131。微波抑制件52穿設於座體51的頂面,各微波抑制件52為一管體,且微波抑制件52的兩端分別為一封閉端521及一開放端522,開放端522突出於座體51的頂面,封閉端521位於通道511中。微波抑制件52可限制微波穿越通道511,並進而避免導波管10的微波從輸送開口131洩漏至外部。微波抑制件52不以穿設座體51的頂面為限,也可穿設座體51的任意外側面。複數隔離法蘭53分別連接於相鄰的二加熱段11
之間,隔離法蘭53的相對二開口分別連通二加熱段11朝向彼此的輸送開口131,以避免微波洩漏。
Please refer to FIG. 1 , FIG. 5 and FIG. 11 , the aforementioned
最後,請參閱圖12至圖14所示,在本創作的第五實施例中,導波管10D是由兩塊體15D組合形成的一直線型管體,其兩端分別為一微波發射模組20的安裝端16D,導波管10D中設置有多折點結構的導波板對14D,導波板對14D的各導波板141D具有一第一斜面73D及一第二斜面74D。各輸送開口131D的外側周緣進一步向外突出形成有一導引環壁17D,導引環壁17D環繞輸送開口131D,並且形成有一遮蔽面171D,遮蔽面171D遮蔽輸送開口131D的相對兩端,以降低微波洩漏。
Finally, please refer to FIG. 12 to FIG. 14 , in the fifth embodiment of the present invention, the
請配合參閱圖1及圖5所示,本發明於使用時,將待加熱物放置於輸送模組30的一端,輸送模組30帶動待加熱物沿輸送方向D移動,使待加熱物經輸送開口131穿入導波管10中,並於導波管10中吸收微波能量而被加熱。當本發明用於對潮濕的待加熱物進行加熱脫水時,抽氣模組40將待加熱物釋放的水蒸氣抽出並儲存於集水箱43內。
Please refer to FIG. 1 and FIG. 5 , when the present invention is in use, the object to be heated is placed at one end of the conveying
綜上所述,本發明藉由在導波管10的相對兩端各設置一個微波發射模組20,以改善高微波吸收材料在導波管10中受熱的均勻程度,並且能夠對高單價的待加熱物進行加熱處理。
To sum up, in the present invention, a
以上所述僅是本發明的較佳實施例而已,並非對本發明做任何形式上的限制,雖然本發明已以較佳實施例揭露如上,然而並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明技術方案的範圍內,當可利用上述揭示的技術內容作出些許更動或修飾為等同變化的等效實施例,但凡是未脫離本發明技術方案的內容,依據本發明的技術實質對以上實施例所作的任何簡單修改、等同變化與修飾,均仍屬於本發明技術方案的範圍內。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Those of ordinary knowledge, without departing from the scope of the technical solution of the present invention, can make some changes or modifications to equivalent embodiments with equivalent changes by using the technical content disclosed above. The technical essence of the invention Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solutions of the present invention.
10:導波管10: still-pipe
20:微波發射模組20: Microwave transmitter module
21:微波源21: Microwave source
30:輸送模組30: Conveying module
40:抽氣模組40: Air extraction module
42:加熱層42: Heating layer
43:集水箱43: Collecting tank
50:隔離模組50: Isolation Module
51:座體51: seat body
52:微波抑制件52: Microwave Suppressor
53:隔離法蘭53: Isolation flange
Claims (27)
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