TWI678502B - Multi-axially controlled microwave heating cavity - Google Patents
Multi-axially controlled microwave heating cavity Download PDFInfo
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Abstract
本發明係有關於一種可多軸向控制之微波加熱腔體,其係利用三軸向平台來移動磁控管,而能將磁控管靠近欲加熱物,可最佳化微波加熱工作件。其主要係由腔體、磁控管、導波通道及三軸向平台所組成,該腔體內設有三軸向空間,使磁控管可在三軸向平台移動,即能近距離並依欲加熱物之造型移動式微波,特別可對於工作件的造型及厚度之需求進行調整,使工作件達到較佳的微波加熱效果。 The invention relates to a multi-axially controllable microwave heating cavity, which uses a tri-axial platform to move a magnetron, and can close the magnetron to an object to be heated, and can optimize the microwave heating work piece. It is mainly composed of a cavity, a magnetron, a guided wave channel, and a triaxial platform. The cavity is provided with a triaxial space, so that the magnetron can move on the triaxial platform, that is, it can be close and according to desire. The mobile microwave of the shape of the heating object can adjust the shape and thickness of the work piece, so that the work piece can achieve better microwave heating effect.
Description
本創作係有關於一種可多軸向控制之微波加熱腔體,其係於腔體內設有三軸向平台,供磁控管在三軸向平台內之左右、前後、上下及斜度的移動,而能近距離並移動式向工作件發射微波。 This creation is about a multi-axis controllable microwave heating cavity, which is provided with a tri-axial platform inside the cavity for the magnetron to move left and right, back and forth, up and down, and inclination within the tri-axial platform. And it can emit microwaves to the work piece at a short distance and mobile.
按,微波為加熱物品常用的手段之一,常見用於加熱食物,故微波爐內通常設置有轉盤,使微波在腔體內流動時,該冷點或熱點不會停留在同一定點。 According to the microwave, one of the commonly used means for heating items is commonly used for heating food. Therefore, a rotary plate is usually provided in the microwave oven, so that when the microwave flows in the cavity, the cold spot or hot spot will not stay at the same fixed point.
除此之外,該微波亦可運用在工業上的加熱,例如:將碳纖維利用微波加熱塑形、或烘烤工件…等,惟,工業、金屬使用的工作件或模具通常重量較重,若採用轉盤來移動模具,其所耗費的體積、腔體、設備及電能所費不貲,對於業者而言成本甚高。 In addition, the microwave can also be used in industrial heating, for example: carbon fiber is used to shape or bake workpieces, etc. However, industrial or metal work pieces or molds are usually heavy. The use of a turntable to move the mold is costly in terms of volume, cavity, equipment and electricity, which is very costly for the industry.
因此,採用微波為一種高效能、低耗能的加熱方式,請參閱第1圖所示,係習知微波加熱腔體之示意圖,該磁控管10在微波腔體1之上下方,並搭配輸送帶13來移動工作件11或模具12,才能將該工作件11均勻加熱,並防止冷點或熱點過於集中在一定點,而導致不良品的產生,因此,利用輸送帶13來傳送工作件11或模具12雖能達到移動的效果,但經久使用易造成輸送帶13零件的損耗,必須更換,且該微波在微波腔體1內四處發散而無法集中在特定區域,加上該輸送帶13之移動無法控制微波施打的均勻度及熱度,造成工作件11整體品質不一致,使用上並不理想,加上所增加的成本及損耗太高,造成業者顯少利用微波來加熱工作件11或模具12。 Therefore, using microwave as a high-efficiency, low-energy heating method, please refer to Figure 1, which is a schematic diagram of a conventional microwave heating cavity. The magnetron 10 is above and below the microwave cavity 1, and is matched with The work piece 11 or the mold 12 can be moved by the conveyor belt 13 in order to uniformly heat the work piece 11 and prevent cold spots or hot spots from being concentrated at a certain point, resulting in the occurrence of defective products. Therefore, the work piece 11 is conveyed by the conveyor belt 13 11 or the mold 12 can achieve the effect of movement, but the wear and tear of the parts of the conveyor belt 13 due to long-term use must be replaced, and the microwave diverges in the microwave cavity 1 and cannot be concentrated in a specific area, plus the conveyor belt 13 The movement can not control the uniformity and heat of the microwave application, which causes the overall quality of the work piece 11 to be inconsistent and unsatisfactory in use. In addition, the added cost and loss are too high, causing the industry to use the microwave to heat the work piece 11 or Mold 12.
發明人係專門研究微波及其改良,有鑒於移動工作件或模具較為不易且成本高,特別進行微波加熱腔體內的研發改良,係在腔體內設置三軸向平台其能以X、Y、Z之軸向的移動來控制磁控管,使微波能近距離並移動式對欲加熱物發射微波,即能解決移動工作件或模具的問題,故利用本發明可達到較有效率之微波加熱,實為一創新的微波加熱之腔體裝置。 The inventor specializes in microwave and its improvement. In view of the difficulty and high cost of moving work pieces or molds, the R & D and improvement of the microwave heating cavity is specially designed. A triaxial platform is set in the cavity, which can be used for X, Y, and Z. The axial movement is used to control the magnetron, so that the microwave energy can emit microwaves to the object to be heated at a short distance and mobilely, which can solve the problem of moving work pieces or molds. Therefore, the present invention can achieve more efficient microwave heating. It is an innovative microwave heating cavity device.
本發明係有關於一種多軸向控制之微波腔體,其係於微波腔體內設置三軸向平台,並將磁控管裝設在微波腔體之上、下方,使磁控管之導波通道能進行三軸向的移動,而該磁控管連接有導波通道,該磁控管產生的頻率為2.45GHz,其係搭配WR340導波通道,能產生單模微波型態的導波通道型式,或產生的頻率為0.915GHz,其係搭配WR975導波通道,能產生單模微波型態的導波通道型式,使該磁控管發出為單模微波型態的電磁波,以提升微波之效能。 The invention relates to a multi-axially controlled microwave cavity, which is provided with a triaxial platform in the microwave cavity, and a magnetron is arranged above and below the microwave cavity, so that the guided wave of the magnetron is guided. The channel can move in three axes, and the magnetron is connected with a guided wave channel. The frequency generated by the magnetron is 2.45GHz. It is used with the WR340 guided wave channel to generate a single-mode microwave guided wave channel. Type, or the generated frequency is 0.915GHz, which is matched with the WR975 guided wave channel, which can generate a single-mode microwave type guided wave channel type, so that the magnetron emits a single-mode microwave type electromagnetic wave to enhance the microwave efficacy.
本創作之重點在於,該腔體內設置三軸向平台,而能近距離並移動式對工作件施打微波,具較佳之微波施打效果。 The main point of this creation is that a triaxial platform is set in the cavity, and the work piece can be microwaved at a short distance and in a mobile manner, which has a better microwave effect.
本創作之重點在於,該磁控管搭配導波通道,產生高效能之單模微波型態的電磁波,其特性為高熱能、低耗電,以提升微波效率。 The focus of this creation is that the magnetron with a guided wave channel generates high-efficiency single-mode microwave electromagnetic waves, which are characterized by high thermal energy and low power consumption to improve microwave efficiency.
本創作之重點在於,該磁控管之導波通道在三軸向平台移動,使磁控管可依工作件之造型進行移動,使微波能定位並準確對準工作件,以符合工作件各部位之加熱需求。 The focus of this creation is that the guided wave channel of the magnetron is moved on a three-axis platform, so that the magnetron can move according to the shape of the work piece, so that the microwave energy can be positioned and accurately aligned with the work piece to meet the work piece. Location heating requirements.
本創作利用三軸向平台使磁控管產生左右、前後、上下及斜度的移動,達到近距離對工作件施打微波,使微波集中並有效率的施打在工作件上,且低耗電、高效能,而具極佳之經濟效益,綜觀微波技術之運用,更未見採用本發明之多軸向發射微波,實為微波加熱的創新技術。 This creation uses a tri-axial platform to make the magnetron move left, right, front, back, up and down, to achieve a short distance to apply microwaves to the work piece, so that the microwave can be concentrated and efficiently applied to the work piece with low power consumption. Electricity, high efficiency, and excellent economic benefits. Looking at the application of microwave technology, the multi-axial microwave transmission of the present invention has not been seen, which is an innovative microwave heating technology.
〔本發明〕 〔this invention〕
2‧‧‧腔體 2‧‧‧ Cavity
21‧‧‧磁控管 21‧‧‧Magnetron
22‧‧‧導波通道 22‧‧‧Guided Wave Channel
23‧‧‧三軸向平台 23‧‧‧Triaxial platform
3‧‧‧工作件 3‧‧‧workpiece
4‧‧‧螺桿 4‧‧‧ Screw
第1圖係習知微波加熱腔體之示意圖。 Figure 1 is a schematic diagram of a conventional microwave heating cavity.
第2圖係本發明微波加熱腔體之立體圖。 Figure 2 is a perspective view of the microwave heating cavity of the present invention.
第3圖係本發明微波加熱腔體之剖視圖。 Figure 3 is a sectional view of the microwave heating cavity of the present invention.
第4圖係本發明微波加熱腔體之另一角度剖視圖。 FIG. 4 is another angle sectional view of the microwave heating cavity of the present invention.
第5圖係本發明之俯視剖面圖。 Fig. 5 is a plan sectional view of the present invention.
第6圖係本發明三軸向平台掃描工作件之示意圖。 FIG. 6 is a schematic diagram of a tri-axial platform scanning work piece according to the present invention.
第7圖係本發明移動工作件之示意圖。 Fig. 7 is a schematic diagram of a mobile work piece according to the present invention.
第8圖係本發明移動模具之俯視剖面圖。 Fig. 8 is a top sectional view of the movable mold of the present invention.
首先,一般在腔體內施打微波(請回顧第1圖所示),必須搭 配移動工作件或模具,否則無法達到全面化且均勻的加熱,而發明人係專門研究微波加熱技術,特別研發出移動磁控管的設備,來解決移動工作件或模具成本較高的問題,接著請繼續參閱第2圖所示,係本發明微波加熱腔體之立體圖,其主要係由腔體2、磁控管21、導波通道22及三軸向平台23所組成,該腔體2內具有容置空間,供容置三軸向平台23,而該三軸向平台23,即具有X軸、Y軸及Z軸之三向移動的空間及傳動裝置,並包括有:XY軸向、XZ軸向及YZ軸向之多角度移動的平台,而能產生左右、前後、上下及斜度的移動;將該磁控管21裝設在腔體2之上、下方,且該磁控管21連接有導波通道22,該磁控管21產生的頻率為2.45GHz,其係搭配WR340導波通道22;或產生的頻率為0.915GHz,其係搭配WR975導波通道22,使該磁控管21發出為單模微波型態的電磁波,以提升微波之效能,該導波通道22係為能產生單模微波型態的導波通道型式。 First of all, microwaves are generally applied in the cavity (please review the picture in Figure 1). Equipped with a moving work piece or mold, otherwise comprehensive and uniform heating cannot be achieved, and the inventor specializes in microwave heating technology and specially develops a mobile magnetron device to solve the problem of higher cost of the mobile work piece or mold. Next, please refer to FIG. 2, which is a perspective view of the microwave heating cavity of the present invention, which is mainly composed of a cavity 2, a magnetron 21, a guided wave channel 22, and a triaxial platform 23. The cavity 2 There is an accommodation space for accommodating a triaxial platform 23, and the triaxial platform 23, that is, a space and a transmission device with three directions of movement of the X axis, the Y axis, and the Z axis, and includes: an XY axis , XZ axial and YZ axial multi-angle moving platforms, which can produce left, right, front, back, up and down movement; the magnetron 21 is installed above and below the cavity 2, and the magnetron The tube 21 is connected to a guided wave channel 22. The frequency generated by the magnetron 21 is 2.45 GHz, which is matched with the WR340 guided wave channel 22; or the generated frequency is 0.915 GHz, which is matched with the WR975 guided wave channel 22, so that the magnetic The control tube 21 emits a single-mode microwave type electromagnetic wave to enhance the efficiency of the microwave The wave guide channel 22 for the system type wave guide channel to produce a single-mode microwave patterns.
其次,請繼續參閱第3圖及第4圖所示,該工作件3承放在三軸向平台23內,而該磁控管21位於該腔體2之上、下方,使磁控管21能在三軸向平台23內移動,特別該三軸向平台23係具有X軸、Y軸及Z軸之軸向,將其相互配合能產生多軸向的移動,使該磁控管21之導波通道22能產生左右、前後、上下及斜度的移動,藉以調整該磁控管21與工作件3的距離,達到近距離並移動式施打微波,能將微波集中性對該工作件3之需求部位發射,而無需移動工作件3,就能達到定點對準工作件3施打微波。 Secondly, please continue to refer to FIG. 3 and FIG. 4, the work piece 3 is received in the triaxial platform 23, and the magnetron 21 is located above and below the cavity 2, so that the magnetron 21 It can move in the triaxial platform 23, especially the triaxial platform 23 has the axial directions of X axis, Y axis, and Z axis. Cooperating with each other can produce multi-axial movement, which makes the magnetron 21 The guided wave channel 22 can move left and right, front and back, up and down, and inclination, so as to adjust the distance between the magnetron 21 and the work piece 3 to achieve a short distance and move the microwave, which can focus the microwave on the work piece. The required part of 3 can be transmitted without moving the work piece 3 to achieve a fixed point to align the work piece 3 with microwaves.
接著,請再參閱第5圖所示,係本發明之俯視剖面圖,由俯視角度可以看到工作件3為叉狀,此時,可運用三軸向平台23來移動磁控管21,藉以控制微波發射的位置,並能掃描工作件3之軌跡(如第6圖所示),使磁控管21之導波通道22順著工作件3之形體來移動,此外,藉由三軸向平台23能將該磁控管21產生自轉,其能依工作件3之角度及厚度之需求轉動,可靈活的對工作件3之多部位定點施打微波,使微波移動式能對工作件3近距離加熱,達到均勻加熱且高效能的施打微波,實為具進步性微波加熱腔體的改良結構。 Next, please refer to FIG. 5 again, which is a top cross-sectional view of the present invention. The work piece 3 is fork-shaped from the top view. At this time, the triaxial platform 23 can be used to move the magnetron 21, thereby Control the position of microwave emission, and can scan the trajectory of the work piece 3 (as shown in Figure 6), so that the guided wave channel 22 of the magnetron 21 moves along the shape of the work piece 3, and in addition, by three axes The platform 23 can rotate the magnetron 21, and it can rotate according to the angle and thickness of the work piece 3. It can flexibly apply microwaves to multiple points of the work piece 3, so that the microwave mobile can work on the work piece 3. The short-distance heating achieves uniform heating and efficient microwave application, which is an improved structure of progressive microwave heating cavity.
除此之外,請繼續參閱第7圖所示,係本發明之另一實施例圖,本發明三軸向平台23之運用,亦可針對移動工作件3,其係在三軸 向平台23內移動工作件3(如第8圖所示),本實施例採用螺桿4進行工作件3之左右、前後及上下之移動,即多軸向移動工作件3,使工作件3局部或端邊不易受熱的部分,直接施打微波,以提升施打微波的靈活度。 In addition, please continue to refer to FIG. 7, which is a diagram of another embodiment of the present invention. The application of the three-axis platform 23 of the present invention can also be directed to the moving work piece 3, which is in the three-axis direction. The work piece 3 is moved into the platform 23 (as shown in FIG. 8). In this embodiment, the screw 4 is used to move the work piece 3 left and right, front and back, and up and down, that is, the work piece 3 is moved in multiple axial directions to make the work piece 3 partly. Or the part where the end is not easily heated, directly apply microwaves to improve the flexibility of applying microwaves.
本發明之重點在於三軸向平台23係利用X軸、Y軸及Z軸之搭配(如第8圖所示),來產生左右、前後及上下的移動,而該移動的機構能以現有之皮帶、螺桿…等傳動裝置即可達成,無需限制特定結構。 The main point of the present invention is that the triaxial platform 23 uses the combination of the X-axis, Y-axis, and Z-axis (as shown in FIG. 8) to generate left-right, front-to-back, and up-and-down movement, and the moving mechanism can use the existing Transmissions such as belts, screws, etc. can be achieved without restricting specific structures.
綜上所述,本發明以三軸向平台產生對工作件多軸向施打微波,而無需移動工作件,即能依工作件微波加熱之需求,進行多點、多部位及多角度的施打,藉以加強微波加熱之效能,實具有高效能、全面性均勻加熱之優點,並節省建構成本、耗能及降低損耗率,當符合發明專利要件,爰依法提出專利申請。 In summary, the present invention uses a three-axis platform to generate multi-axial microwave application to the work piece without moving the work piece, that is, it can perform multi-point, multi-position and multi-angle application according to the microwave heating requirements of the work piece. In order to enhance the efficiency of microwave heating, it has the advantages of high efficiency, comprehensive heating uniformly, and saves construction costs, energy consumption and reduction of loss rate. When it meets the requirements of invention patents, it will file a patent application according to law.
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CN113411929B (en) * | 2020-03-17 | 2024-02-20 | 宏硕系统股份有限公司 | Waveguide of microwave heating device and microwave heating device |
US11558938B2 (en) | 2020-04-20 | 2023-01-17 | Wave Power Technology Inc. | Microwave heating device and microwave guiding tube thereof |
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