TWI760784B - The method of laying the cushion material of sound insulation laminate directly and the sound insulation laminate formed therefrom - Google Patents
The method of laying the cushion material of sound insulation laminate directly and the sound insulation laminate formed therefrom Download PDFInfo
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Abstract
一種隔音層板之墊材直舖施作方法及其所形成之隔音層板,包含:一「建立基板作業」程序:係建置一具有混凝土成份之基板並備置一隔音防震墊的作業;一「組設隔音防震墊」程序:係經由一膠著層將該等隔音防震墊黏合固定於該基板一表側,並至少於該隔音防震墊另一表側設有一水泥砂膠著層;一「表面處理」程序:係於該水泥砂膠著層上利用一水泥砂漿接合層結合一表面飾層;利用該膠著層使該隔音防震墊穩固定位於該基板上,而該水泥砂膠著層可使該隔音防震墊與水泥砂漿接合層穩固結合。 A method for directly laying a cushion material for a sound-insulating laminate and a sound-insulating laminate formed therefrom, comprising: a procedure of "building a substrate": an operation of constructing a substrate with a concrete composition and preparing a sound-insulating and anti-vibration pad; The procedure of "Assembling the Sound and Shockproof Pads": The soundproof and shockproof pads are glued and fixed on one surface side of the substrate through an adhesive layer, and at least one cement sand adhesive layer is arranged on the other surface side of the soundproof and shockproof pads; a "surface treatment" Procedure: connect a surface decoration layer on the cement sand adhesive layer with a cement mortar joint layer; use the adhesive layer to stably fix the sound insulation and shockproof pad on the base plate, and the cement sand adhesive layer can make the sound insulation and shockproof pad It is firmly bonded with the cement mortar joint layer.
Description
本發明是有關隔音層板之墊材直舖施作方法及其所形成之隔音層板,尤指一種可縮減層板厚度且具有較佳結合強度之墊材施作方法。 The present invention relates to a method for applying a cushion material directly to a sound-insulating laminate and a sound-insulating laminate formed therefrom, in particular, to a method for applying a cushioning material that can reduce the thickness of the laminate and have better bonding strength.
在人口高度集中的都會地區,由於地窄人稠,建築物逐漸有集中化、高層化的趨勢,而於多層建築物中的人們在日常活動所產生的各種震動、聲音,很容易成為影響上、下樓層住戶安寧的噪音,是以內政部營建署已經明定建築技術規則的分戶樓板之衝擊音隔音構造規定,明確要求新建築物必須符合隔音標準,藉以有效解決前述的分戶樓板的衝擊音噪音問題。 In urban areas with a high concentration of population, due to the narrow land and dense population, the buildings gradually tend to be centralized and high-rise, and the various vibrations and sounds generated by people in daily activities in multi-storey buildings are easily affected. , The quiet noise of the residents on the lower floor is the impact sound insulation structure of the floor slabs of the households that the Construction Department of the Ministry of the Interior has specified the building technical rules. sound noise problem.
在中華民國專利公告M578315號新型案,揭露了一種吸音地板結構,包括:一設置於混凝土樓板上表面之吸音層(可為塑料材、橡膠材、岩棉材、玻璃棉材等),該吸音層上覆設一水泥砂漿結合層,該水泥砂漿結合層上舖設一裝飾建材層(可為磁磚、石材、木板、人造岩、PVC地磚、橡膠地磚等)。 In the ROC Patent Publication No. M578315 new case, a sound-absorbing floor structure is disclosed, including: a sound-absorbing layer (which can be plastic, rubber, rock wool, glass wool, etc.) disposed on the surface of the concrete floor, the sound-absorbing layer A cement mortar bonding layer is covered on the layer, and a decorative building material layer (which can be tiles, stone, wood, artificial rock, PVC floor tiles, rubber floor tiles, etc.) is laid on the cement mortar bonding layer.
此種結構雖然可以達到基本的防震、制音效果;但由於該吸音層大多係為塑料或橡膠材質,對於該水泥砂漿結合層的黏著性較差,因此該水泥砂漿結合層雖然可穩固地結合該裝飾建材層,卻容易與該吸音層剝離脫落,造成該水泥砂漿結合層與該吸音層之間的中空,使該裝飾建材層表面凸起等施工缺失。 Although this kind of structure can achieve basic shockproof and sound damping effects; however, since the sound absorbing layer is mostly made of plastic or rubber, the adhesion to the cement mortar bonding layer is poor, so the cement mortar bonding layer can firmly bond the cement mortar bonding layer. The decorative building material layer is easily peeled off from the sound-absorbing layer, resulting in a hollow space between the cement-mortar bonding layer and the sound-absorbing layer, making the surface of the decorative building material layer bulge and other construction defects.
另於中華民國專利公告M577035號新型案,揭露了一種隔音墊及使用該隔音墊之多層式地板結構,其係於一樓板上塗佈一防水層,於該防水層上經由一第一接著劑黏合一隔音層,於該隔音層上經由一第二接著劑(可為一般接著劑或一水泥漿砂層)黏合一裝飾層。 In addition, the new patent publication No. M577035 of the Republic of China discloses a sound insulation pad and a multi-layer floor structure using the sound insulation pad. A waterproof layer is coated on a floor board, and a first adhesive is applied on the waterproof layer A sound insulation layer is bonded, and a decoration layer is bonded on the sound insulation layer through a second adhesive (which can be a general adhesive or a cement mortar sand layer).
此種結構在實際應用時,若該第二接著劑係為水泥漿砂層(即一般由水泥與砂混合而成的水泥砂漿),其雖能與該裝飾層(磁磚、石材、石英磚、PVC地磚、木地板或地毯等)牢固地結合,但卻無法與該隔音層(橡膠、塑料材質)穩固結合;而若該第二接著劑為一般接著劑,則雖可穩固黏合於該隔音層(橡膠、塑料材質),但難以黏合於該裝飾層(磁磚、石材、石英磚)上,因此形成難以兼顧之情形發生。 In the practical application of this structure, if the second adhesive is a cement mortar sand layer (that is, cement mortar generally mixed with cement and sand), although it can be combined with the decorative layer (tiles, stone, quartz tiles, etc.) PVC floor tiles, wooden floors or carpets, etc.) are firmly bonded, but cannot be firmly bonded to the sound insulation layer (rubber, plastic material); and if the second adhesive is a general adhesive, it can be firmly bonded to the sound insulation layer. (rubber, plastic material), but it is difficult to adhere to the decorative layer (tile, stone, quartz tile), so it is difficult to take into account the situation.
有鑑於習見隔音層板之墊材施作方法及結構於實際應用時有上述缺點,發明人乃針對該些缺點研究改進之道,終於有本發明產生。 In view of the above-mentioned shortcomings in the practical application of the conventional method and structure of the cushion material for sound insulation laminates, the inventors have studied and improved the way of these shortcomings, and finally the present invention has been produced.
本發明之主要目的在於提供一種隔音層板之墊材直舖施作方法,係於一具有混凝土成份之基板的一表側設有一隔音防震墊,該隔音防震墊係經由一膠著層被穩固黏合於該基板上,且該隔音防震墊至少於遠離該基板的一表側設有一由水泥、砂及樹脂混合而成之水泥砂膠著層,該水泥砂膠著層再經由一水泥砂漿接合層結合一表面飾層,利用該水泥砂膠著層分別與橡膠(塑膠)及水泥砂漿材料之間具有較佳黏結效果,可使該隔音防震墊經由該水泥砂膠著層與水泥砂漿接合層之間形成穩固定位,以有效防止該隔音防震墊於該樓層基板上鬆脫,以及表面飾層與水泥砂漿接合層翹曲等情形。 The main purpose of the present invention is to provide a method for laying a sound-insulating laminate directly. A sound-insulating and anti-vibration pad is arranged on a surface side of a base plate with concrete components, and the sound-insulating and anti-vibration pad is firmly adhered to the substrate through an adhesive layer. A cement-sand adhesive layer mixed with cement, sand and resin is arranged on the base plate and at least on a surface side of the sound-insulating and shock-proof pad away from the base plate. The cement-sand adhesive layer is combined with a surface decoration through a cement mortar joint layer. layer, the cement sand adhesive layer has better bonding effect with rubber (plastic) and cement mortar material respectively, so that the sound insulation and shockproof pad can be firmly positioned between the cement sand adhesive layer and the cement mortar joint layer, so as to It can effectively prevent the sound insulation and shockproof pad from loosening on the floor substrate, and the warping of the surface decoration layer and the cement mortar joint layer.
本發明之另一目的在於提供一種隔音層板之墊材直舖施作方法,其水泥砂膠著層係可預先經由塗佈、噴塗、浸泡等方式將水泥砂膠漿成型於該隔音防震墊的至少一表面,使該隔音防震墊表側自然且均勻形成有水泥砂膠著層,除可使水泥砂漿接合層與該隔音防震墊牢固結合外,亦可使該隔音防震墊表面具有防火燃之效果,可避免在隔音防震墊舖設之後至其上表面裝飾層未舖設前的施作間隔期間,造成意外的火燃燒灼破壞。 Another object of the present invention is to provide a method for direct laying of a sound-insulating laminate, wherein the cement-sand adhesive layer can be pre-formed with cement-sand mortar by coating, spraying, soaking, etc. On at least one surface, a cement-sand adhesive layer is naturally and uniformly formed on the surface side of the sound-insulating and shock-proof pad, which not only enables the cement mortar joint layer to be firmly combined with the sound-proof and shock-proof pad, but also enables the surface of the sound-proof and shock-proof pad to have the effect of fire prevention and combustion. It can avoid accidental fire and burn damage during the application interval between the laying of the soundproof and shockproof mat and before the decorative layer on its upper surface is not laid.
本發明之又一目的在於提供一種隔音層板之墊材結構,其由於該水泥砂膠著層結合於該隔音防震墊之外表,除了可與水泥砂漿材料之間具有較佳黏結效果,以省略傳統水泥壓層之壓制,亦可使該隔音防震墊利用該水泥砂漿接合層來與該表面飾層之間產生足夠且穩固的結合強度,藉此可有效減少整體結構之厚度,大幅降低施作成本及減輕樓層板之負載量。 Another object of the present invention is to provide a pad material structure for a sound-insulating laminate. Since the cement-sand adhesive layer is bonded to the outer surface of the sound-insulating and shock-proof pad, in addition to having a better bonding effect with the cement mortar material, the conventional method is omitted. The pressing of the cement lamination layer can also make the sound insulation and shockproof pad use the cement mortar joint layer to generate sufficient and stable bonding strength between the surface decoration layer, thereby effectively reducing the thickness of the overall structure and greatly reducing the construction cost. And reduce the load on the floor slab.
本發明之再一目的在於提供一種隔音層板之墊材結構,其由於該水泥砂膠著層係由水泥、砂及樹脂混合而成,因此該水泥乾固後可於該隔音防震墊表面形成一具有適當結構強度之殼層,且均勻分佈於水泥中的砂,可使上述殼層具有顆粒狀的粗糙表面,以進一步與該隔音防震墊產生較大的咬合作用,降低其間產生剝離或相對滑動的可能性,配合該樹脂的黏著特性,使該水泥砂膠著層可與該隔音防震墊形成牢固結合。 Another object of the present invention is to provide a pad material structure for a sound-insulating laminate. Since the cement-sand adhesive layer is formed by mixing cement, sand and resin, the cement can form a surface of the sound-insulating and shock-proof pad after drying and solidifying. The shell layer with appropriate structural strength and the sand evenly distributed in the cement can make the above-mentioned shell layer have a granular rough surface, so as to further generate a greater occlusal effect with the sound insulation and shockproof pad, and reduce the peeling or relative sliding between them. With the possibility of combining with the adhesive properties of the resin, the cement sand adhesive layer can form a firm bond with the sound insulation and shockproof pad.
為達成上述目的及功效,本發明所採行的技術手段包括:一種隔音層板之墊材直舖施作方法,其包括:一「建立基板作業」程序:係建置一具有混凝土成份之基板,及備置至少一隔音防震墊;一「組設隔音防震墊」程序:係將該等隔音防震墊設置於該基板的上表側,於該隔音防震墊與該基板之間經由一膠著層相連結,使該隔音防震墊能經由該膠著層穩固結合於該基板上,另至少於該隔音防震墊遠離該基板的一側,佈設有一由水泥、樹脂、砂及水所拌合而成之水泥砂膠著層,使其乾固產生堅硬具粗糙的待舖設表面;一「表面處 理」程序,至少具有:一「於該隔音防震墊遠離該膠著層一表側的水泥砂膠著層上佈設一水泥砂漿接合層」步驟,係於該隔音防震墊遠離該膠著層之一表側的水泥砂膠著層上,設置一水泥、砂材料混合形成之水泥砂漿接合層,使該水泥砂漿接合層與該基板之間,穩固結合該隔音防震墊。 In order to achieve the above-mentioned purpose and effect, the technical means adopted by the present invention include: a method for direct laying and applying a cushion material of a sound insulation layer, which includes: a procedure of "building a base plate": to build a base plate with a concrete composition , and prepare at least one sound-proof and shock-proof pad; a "set up sound-proof and shock-proof pad" procedure: set the sound-proof shock-proof pad on the upper surface side of the base plate, and connect the sound-proof and shock-proof pad with the base plate through an adhesive layer , so that the sound-proof and shock-proof pad can be firmly bonded to the base plate through the adhesive layer, and at least one side of the sound-proof and shock-proof pad away from the base plate is provided with a cement sand mixed with cement, resin, sand and water. Adhesive layer, allowing it to dry to produce a hard and rough surface to be laid; a "surface "Management" procedure, which at least includes: a step of "arranging a cement mortar joint layer on the cement-sand adhesive layer on a surface side of the sound-insulating and shock-proof pad away from the adhesive layer"; On the sand adhesive layer, a cement mortar joint layer formed by mixing cement and sand materials is arranged, so that the sound insulation and shockproof pad is firmly combined between the cement mortar joint layer and the base plate.
依上述方法,其中該「組設隔音防震墊」程序依序包括:一「於該基板之一表側佈設一膠著層」步驟:係於該基板欲與該隔音防震墊結合的一表側,佈設一與該隔音防震墊及混凝土材料皆具有極佳黏結效果之膠著層;一「將該隔音防震墊的一表面利用該膠著層黏合於該基板上」步驟:係將該隔音防震墊之一表面,經由該膠著層穩固黏合於該基板上;一「於該隔音防震墊之另一表側佈設一水泥砂膠著層」步驟:係於該隔音防震墊遠離該基板之一表側佈設一水泥砂膠著層。 According to the above-mentioned method, wherein the procedure of "assembling sound-proof and shock-proof pads" sequentially includes: a step of "arranging an adhesive layer on one surface side of the base plate": on a surface side of the base plate to be combined with the sound-proof and shock-proof pad, laying a Adhesive layer with excellent bonding effect with both the sound insulation and shockproof pad and the concrete material; a step of "adhering a surface of the sound insulation and shockproof pad to the substrate using the adhesive layer": a surface of the sound insulation and shockproof pad, The adhesive layer is firmly adhered to the substrate; a step of "arranging a cement-sand adhesive layer on the other surface side of the sound-insulating and shock-proof pad": arranging a cement-sand adhesive layer on a surface side of the sound-insulating and shock-proof pad away from the substrate.
依上述方法,其中該「組設隔音防震墊」程序依序包括:一「於該隔音防震墊的二表側分別結合一水泥砂膠著層」步驟:係預先於該隔音防震墊的表側,分別佈設與該隔音防震墊、混凝土材料皆具有極佳黏結效果之水泥砂膠著層;一「以一膠著層將該隔音防震墊結合於該基板」步驟:係由該表面佈設有水泥砂膠著層之隔音防震墊以其一側面經由一膠著層貼合於該基板,利用該膠著層與該水泥砂膠著層之間的結合,使該隔音防震墊穩固黏合於該基板上。 According to the above method, wherein the procedure of "assembling the sound-proof and shock-proof pad" sequentially includes: a step of "bonding a cement-sand adhesive layer on the two surface sides of the sound-proof and shock-proof pad respectively": pre-arranged on the surface side of the sound-proof and shockproof pad respectively A cement-sand adhesive layer with excellent bonding effect with both the sound-proof and shock-proof pad and the concrete material; a step of "bonding the sound-proof and shock-proof pad to the base plate with an adhesive layer": the sound insulation with the cement-sand adhesive layer arranged on the surface One side of the anti-vibration pad is attached to the substrate through an adhesive layer, and the sound-insulating and anti-vibration pad is firmly adhered to the substrate by the combination between the adhesive layer and the cement-sand adhesive layer.
依上述方法,其中該隔音防震墊表側所佈設的水泥砂膠著層,係將該水泥砂膠著層直接噴塗或塗佈於該隔音防震墊的表側上乾固後所形成。 According to the above method, the cement sand adhesive layer arranged on the surface side of the sound insulation and shockproof pad is formed after the cement sand adhesive layer is directly sprayed or coated on the surface side of the sound insulation and shockproof pad to dry and solidify.
依上述方法,其中該隔音防震墊表側佈設一水泥砂膠著層,係將該隔音防震墊的至少一表側浸泡於液態的水泥砂膠漿並於乾固後,可於該隔音防震墊表側上形成一硬化的水泥砂膠著層。 According to the above method, wherein a cement-sand adhesive layer is arranged on the surface side of the sound-proof and shock-proof pad, at least one surface side of the sound-proof and shock-proof pad is immersed in liquid cement-sand mortar and dried, and then formed on the surface side of the sound-proof and shockproof pad A hardened cement-sand adhesive layer.
依上述方法,其中該「表面處理」程序另包括:一「於該水泥砂漿接合層設置一表面飾層」步驟,係於該水泥砂漿接合層結合一表面飾層。 According to the above method, wherein the "surface treatment" procedure further comprises: a step of "arranging a surface decoration layer on the cement mortar joint layer", which is to combine a surface decoration layer on the cement mortar joint layer.
本發明所採行的技術手段另包括:一種隔音層板,其包括:一基板,係由混凝土成份所形成之建築物的樓層板;一具有隔音防震效果之隔音防震墊;一具黏性之膠著層,係設置於該隔音防震墊與該基板之間,以將該隔音防震墊一表側穩固結合於該基板上;且該隔音防震墊至少於另一表側,舖設一水泥砂膠著層,該水泥砂膠著層包含:水泥、樹脂、砂及水等成份,該水泥砂膠著層遠離該隔音防震墊的一表側上舖設有一水泥砂漿接合層。 The technical means adopted by the present invention further include: a sound insulation layer board, which includes: a base plate, which is a floor plate of a building formed by concrete components; The adhesive layer is arranged between the sound-proof and shock-proof pad and the base plate, so that one surface side of the sound-proof and shock-proof pad is firmly bonded to the base plate; The cement-sand adhesive layer includes cement, resin, sand, water and other components, and a cement-mortar joint layer is laid on a surface side of the cement-sand adhesive layer away from the sound-insulating and shock-proof pad.
依上述結構,其中該隔音防震墊之二表側均佈設有水泥砂膠著層。 According to the above structure, the two surfaces of the sound-insulating and anti-vibration pad are evenly distributed with cement-sand adhesive layers.
依上述結構,其中該水泥砂漿接合層遠離該水泥砂膠著層之表側上,結合有一表面飾層。 According to the above structure, a surface decoration layer is combined with the surface side of the cement mortar joint layer away from the cement sand adhesive layer.
依上述結構,其中該表面飾層係為選自:磁磚、石材、石英磚、PVC地磚、木地板、高架地板及地毯等至少其中之一。 According to the above structure, the surface decoration layer is at least one selected from the group consisting of ceramic tiles, stone materials, quartz tiles, PVC floor tiles, wooden floors, raised floors and carpets.
依上述結構,其中該水泥砂膠著層另包含:發泡煉石成份。 According to the above structure, the cement-sand adhesive layer further comprises: foaming and refining components.
本發明所採行的技術手段另包括一種隔音層板之墊材,包括:一隔音防震墊;該隔音防震墊之至少一表側面上,舖設結合一乾固的水泥砂膠著層,該水泥砂膠著層包含:水泥、樹脂、砂及水等成份。 The technical means adopted in the present invention further includes a cushion material for a sound insulation layer board, comprising: a sound insulation and shockproof pad; at least one surface side of the sound insulation and shockproof pad is laid and combined with a cement sand adhesive layer, the cement sand is glued The layer contains components such as cement, resin, sand and water.
為使本發明的上述目的、功效及特徵可獲致更具體的瞭解,茲依下列附圖說明如下: In order to obtain a more specific understanding of the above-mentioned objects, effects and features of the present invention, the following descriptions are given in accordance with the following drawings:
1:基板 1: Substrate
2:膠著層 2: Adhesive layer
3:隔音防震墊 3: Sound insulation and shockproof pad
4、40:水泥砂膠著層 4, 40: cement sand adhesive layer
5:水泥砂漿接合層 5: Cement mortar joint layer
6:表面飾層 6: Surface finish
S1:建立基板作業 S1: Build substrate job
S11:建置一具有混凝土成份之基板 S11: Build a substrate with concrete composition
S12:備置至少一隔音防震墊 S12: Prepare at least one soundproof and shockproof pad
S2、S4:組設隔音防震墊 S2, S4: Set up sound insulation and shockproof pads
S21:於該基板之一表側佈設一膠著層 S21: Arrange an adhesive layer on a surface side of the substrate
S22:將該隔音防震墊的一表面利用該膠著層黏合於該基板上 S22: Adhering a surface of the sound insulation and shockproof pad to the substrate using the adhesive layer
S23:於該隔音防震墊之另一表側佈設一水泥砂膠著層 S23: Arrange a cement sand adhesive layer on the other surface side of the sound insulation and shockproof pad
S3、S5:表面處理 S3, S5: Surface treatment
S31、S51:於該隔音防震墊遠離該膠著層一表側的水泥砂膠著層上佈設一水泥砂漿接合層 S31, S51: Arrange a cement mortar joint layer on the cement sand adhesive layer on the surface side of the sound insulation and shockproof pad away from the adhesive layer
S32、S52:於該水泥砂漿接合層上設置一表面飾層 S32, S52: set a surface decoration layer on the cement mortar joint layer
S41:於該隔音防震墊的二表側分別結合一水泥砂膠著層 S41: respectively combine a cement sand adhesive layer on the two surfaces of the sound insulation and shockproof pad
S42:以一膠著層將該隔音防震墊結合於該基板 S42: Bonding the sound and shockproof pad to the substrate with an adhesive layer
第1圖係本發明第一實施例之方法流程圖。 FIG. 1 is a flow chart of a method according to the first embodiment of the present invention.
第2圖係本發明第一實施例之組合斷面結構圖。 Fig. 2 is a combined cross-sectional structural diagram of the first embodiment of the present invention.
第3圖係本發明第二實施例之方法流程圖。 FIG. 3 is a flow chart of a method according to the second embodiment of the present invention.
第4圖係本發明第二實施例之組合斷面結構圖。 FIG. 4 is a combined cross-sectional structural diagram of the second embodiment of the present invention.
請參第1、2圖所示,可知本發明第一實施例之方法依序包括:一「建立基板作業」S1程序、一「組設隔音防震墊」S2程序、一「表面處理」S3程序;其中該「建立基板作業」S1程序包括:一「建置一具有混凝土成份之基板」S11步驟及一「備置至少一隔音防震墊」S12步驟。 Referring to Figures 1 and 2, it can be seen that the method according to the first embodiment of the present invention sequentially includes: a process of "building a substrate" S1, a process of "setting a soundproof and shockproof pad" S2, and a process of "surface treatment" S3 ; The S1 procedure of "building a base plate operation" includes: a step of "building a base plate with concrete composition" S11 and a step of "preparing at least one soundproof and shockproof pad" S12.
該「建置一具有混凝土成份之基板」S11步驟,係利用鋼筋混凝土(RC)成型一層板狀結構之基板1(可為一樓層板或牆壁),於該基板1之上表側規劃至少一施工區域,並於該施工區域內進行表面異物清除與凹洞整平,如:泥渣敲除、鐵釘清除、牆陰角孔洞填補,或地板平面凹洞填補整平。
The step S11 of "constructing a base plate with concrete components" is to use reinforced concrete (RC) to form a
該「備置至少一隔音防震墊」S12步驟:係依該施工區域的大小形狀備置各隔音防震墊3;該隔音防震墊3可為橡膠或發泡體等具有隔音、防震效果之材質。
The step S12 of "preparing at least one soundproof and shockproof pad": prepare each soundproof and
該「組設隔音防震墊」S2程序包括:一「於該基板之一表側佈設一膠著層」S21步驟、一「將該隔音防震墊的一表面利用該膠著層黏合於該基板上」S22步驟及一「於該隔音防震墊之另一表側佈設一水泥砂膠著層」S23步驟。 The S2 procedure of "Assembling the sound-proof and shock-proof pad" includes: a step of "arranging an adhesive layer on one surface side of the substrate" S21, and a step of "adhering a surface of the sound-proof and shock-proof pad to the substrate by the adhesive layer" S22 step and a step S23 of "arranging a cement-sand adhesive layer on the other surface side of the soundproof and shockproof pad".
該「於該基板之一表側佈設一膠著層」S21步驟,係先於該基板1之一表側佈設(可經由塗佈、噴塗等方式成型)一膠著層2,該膠著層2係可為一般樹脂,其與基板1及該隔音防震墊3均具有極佳的黏結特性。
The step S21 of "arranging an adhesive layer on a surface side of the substrate" is to arrange an adhesive layer 2 (which can be formed by coating, spraying, etc.) before a surface side of the
該「將該隔音防震墊的一表面利用該膠著層黏合於該基板上」S22步驟,係以該隔音防震墊3具有該膠著層2的一側表面貼合於該基板1上,利用該膠著層2一側可對(已經過異物清除與凹洞整平的)基板1表側細微孔洞產生極優的穩固滲黏效果,且該膠著層2另一側亦可對該隔音防震墊3表面產生極佳的滲黏效果,使該隔音防震墊3與該基板1之間形成穩固且不易脫離的結合。
The step S22 of "adhering a surface of the soundproof and shockproof pad to the substrate by using the adhesive layer" means that the side surface of the soundproof and
該「於該隔音防震墊之另一表側佈設一水泥砂膠著層」S23步驟:係於該隔音防震墊3遠離該基板1之一表側佈設(可經由塗佈、噴塗等方式成型)一水泥砂膠著層4,該水泥砂膠著層4可由樹脂、水、水泥及砂(必要時可另添加發泡煉石)所拌合而成,利用該水泥成份乾固後可於該隔音防震墊3表面形成一待舖設表面,其係為一具有硬化結構之殼層,由於該均勻分佈於水泥中的砂成份,可於上述殼層表面形成顆粒狀的粗糙結構,以與該隔音防震墊3產生較大的咬合作用,能大幅降低其間產生剝離或受力而相對滑動的可能性,而該樹脂的黏著特性,可使該水泥砂膠著層4可與該隔音防震墊3形成牢固結合。。
Step S23 of "arranging a cement sand adhesive layer on the other surface side of the sound-proof and shock-proof pad": laying (which can be formed by coating, spraying, etc.) a cement-sand layer on the surface side of the sound-proof and shock-
該「表面處理」S3程序包括:一「於該隔音防震墊遠離該膠著層一表側的水泥砂膠著層上佈設一水泥砂漿接合層」S31步驟及一「於該水泥砂漿接合層上設置一表面飾層」S32步驟。 The "surface treatment" S3 procedure includes: a step of "arranging a cement mortar joint layer on the cement-sand adhesive layer on the surface side of the sound insulation and shockproof pad away from the adhesive layer" S31 and a step of "arranging a surface on the cement mortar joint layer" Decorative layer" step S32.
該「於該隔音防震墊遠離該膠著層一表側的水泥砂膠著層上佈設一水泥砂漿接合層」S31步驟,係於該水泥砂膠著層4遠離該隔音防震墊3之一表側,設置一水泥砂漿接合層5,利用該水泥砂膠著層4中之樹脂、水泥與水泥、砂等材料之間產生良好的黏結性,可使該水泥砂漿接合層5經由該水泥砂膠著層4牢固的結合於該隔音飾防震墊3表側,並利用水泥及砂的成份,在該隔音防震墊3之表側形成基礎防水特性。
The step S31 of "arranging a cement mortar joint layer on the cement-sand adhesive layer on a surface side of the sound-insulating and shock-proof pad away from the adhesive layer" is to install a cement-
該「於該水泥砂漿接合層上設置一表面飾層」S32步驟,係於該水泥砂漿接合層5舖設之同時,可在其上結合設置一表面飾層6;在實際應用時,該表面飾層6係可為磁磚、石材、石英磚、PVC地磚、木地板、高架地板及地毯等,使該表面飾層6具有堅硬、耐磨、美觀或舒適等特性,且上述水泥砂膠著層4恰能提供該表面飾層6經由水泥砂漿接合層5穩固結合於該隔音防震墊3上的作用。
In the step S32 of "arranging a surface decoration layer on the cement mortar joint layer", when the cement mortar
請參第3、4圖所示,可知本發明第二實施例之方法包括:與前述第一實施例相同之「建立基板作業」S1程序,以及一「組設隔音防震墊」S4程序、一「表面處理」S5程序;其中該「組設隔音防震墊」S4程序包括:一「於該隔音防震墊的二表面分別結合一水泥砂膠著層」S41步驟及一「以一膠著層將該隔音防震墊結合於該基板」S42步驟。 Referring to Figures 3 and 4, it can be seen that the method according to the second embodiment of the present invention includes: the same procedure of "building a substrate" S1 as the first embodiment; "Surface treatment" S5 procedure; the S4 procedure of "Assembling sound-proof and shock-proof pads" includes: a step of "bonding a cement-sand adhesive layer on the two surfaces of the sound-proof and shock-proof pad respectively" S41 and a step of "using an adhesive layer to the sound insulation The anti-vibration pad is combined with the substrate." Step S42.
該「於該隔音防震墊的二表側分別結合一水泥砂膠著層」S41步驟,係於該隔音防震墊3的二表側分別佈設一水泥砂膠著層40,該水泥砂膠著層40係由樹脂、水、水泥及砂(必要時可另添加發泡煉石)所拌合而成,其與該隔音防震墊3及混凝土材料皆具有極佳的黏結特性。
In step S41 of "respectively combining a cement sand adhesive layer on the two surface sides of the sound insulation and shockproof pad", a cement
在實際操作時,該水泥砂膠著層40除可經由塗佈、噴塗等方式分別直接成型於該隔音防震墊3的外表側上;亦可經由將該隔音防震墊3浸泡於液或漿態的水泥砂膠漿中,待該水泥砂膠漿滲入該隔音防震墊3表面孔隙內且乾固後,可於該隔音防震墊3表側自然形成一水泥砂膠著層40。
In actual operation, the cement
該「以一膠著層將該隔音防震墊結合於該基板」S42步驟,係預先在基板1(經過異物清除與凹洞整平的)的表面上佈置一膠著層2,再將該隔音防震墊3的一表側貼合於該膠著層2上,利用該膠著層2與該隔音防震墊3上之水泥砂膠著層40之間產生良好的黏結性,可使該隔音防震墊3分別經由該水泥砂膠著層40、膠著層2與該基板1之間形成穩固且不易鬆脫的結合。
In the step S42 of "bonding the sound and vibration-proof pad to the substrate with an adhesive layer", an
該「表面處理」S5程序包括:一「於該隔音防震墊遠離該膠著層一表側的水泥砂膠著層上佈設一水泥砂漿接合層」S51步驟及一「於該水泥砂漿接合層上設置一表面飾層」S52步驟。 The "surface treatment" S5 procedure includes: a step of "arranging a cement mortar joint layer on the cement sand adhesive layer on the surface side of the sound insulation and shockproof pad away from the adhesive layer" S51 and a step of "arranging a surface on the cement mortar joint layer" Decorative layer" step S52.
該「於該隔音防震墊遠離該膠著層一表側的水泥砂膠著層上佈設一水泥砂漿接合層」S51步驟,係於該隔音防震墊3遠離該膠著層2一表側的水泥砂膠著層40上設置一水泥砂漿接合層5,利用該水泥砂膠著層40與水泥砂漿中共
同存在的水泥、砂等相互產生良好的黏結性,使該水泥砂漿接合層5可經由該水泥砂膠著層40穩固的結合於該隔音飾防震墊3的上表側。
The step S51 of “arranging a cement mortar joint layer on the cement sand adhesive layer on the surface side of the sound insulation and
該「於該水泥砂漿接合層上設置一表面飾層」S52步驟,係於該水泥砂漿接合層5上設置一表面飾層6;在實際應用時,該表面飾層6係可為磁磚、石材、石英磚、PVC地磚、木地板、高架地板及地毯等,使該表面飾層6具有堅硬、耐磨、美觀或舒適等特性。
In the step S52 of "arranging a surface decoration layer on the cement mortar joint layer", a
綜合以上所述,本發明隔音層板之墊材直舖施作方法及其所形成之隔音層板,由於結構層之間之結合均為穩固,因此,不需再如傳統般在隔音防震墊3與水泥砂漿接合層5之間,另加設一混凝土壓層或水泥壓層,確可達成縮減層板厚度、降低生產成本,可提昇結合強度、增進施工品質之功效;此外,由於該隔音防震墊3的上表面又有水泥砂膠著層4之佈設,可在施作過程中提高對隔音防震墊3之防火燃特性,大幅強化其施工的安全性;實為一具新穎性及進步性之發明,爰依法提出申請發明專利;惟上述說明之內容,僅為本發明之較佳實施例說明,舉凡依本發明之技術手段與範疇所延伸之變化、修飾、改變或等效置換者,亦皆應落入本發明之專利申請範圍內。
To sum up the above, the method for applying the cushion material of the sound insulation layer of the present invention and the sound insulation layer formed by the method of the present invention, because the combination between the structural layers is stable, therefore, it is no longer necessary to use the traditional sound insulation and shockproof pad. 3 and the cement mortar
S1:前期作業 S1: Preliminary work
S11:建置一具有混凝土成份之基板 S11: Build a substrate with concrete composition
S12:備置至少一隔音防震墊 S12: Prepare at least one soundproof and shockproof pad
S2:組設隔音防震墊 S2: Set up soundproof and shockproof pads
S21:於該基板之一表側佈設一膠著層 S21: Arrange an adhesive layer on a surface side of the substrate
S22:將該隔音防震墊的一表面利用該膠著層黏合於該基板上 S22: Adhering a surface of the sound insulation and shockproof pad to the substrate using the adhesive layer
S23:於該隔音防震墊之另一表側佈設一水泥砂膠著層 S23: Arrange a cement sand adhesive layer on the other surface side of the sound insulation and shockproof pad
S3:表面處理 S3: Surface Treatment
S31:於該隔音防震墊遠離該膠著層一表側的水泥砂膠著層上佈設一水泥砂漿接合層 S31: Arrange a cement mortar joint layer on the cement sand adhesive layer on the surface side of the sound insulation and shockproof pad away from the adhesive layer
S32:於該水泥砂漿接合層上設置一表面飾層 S32: Arrange a surface decoration layer on the cement mortar joint layer
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