TWI760447B - Liquid crystal display device - Google Patents

Liquid crystal display device Download PDF

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TWI760447B
TWI760447B TW107106487A TW107106487A TWI760447B TW I760447 B TWI760447 B TW I760447B TW 107106487 A TW107106487 A TW 107106487A TW 107106487 A TW107106487 A TW 107106487A TW I760447 B TWI760447 B TW I760447B
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film
reflection layer
layer
polyester film
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TW201841769A (en
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山口洋平
早川章太
村田浩一
佐佐木靖
向山幸伸
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日商東洋紡股份有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/10Optical coatings produced by application to, or surface treatment of, optical elements
    • G02B1/11Anti-reflection coatings
    • G02B1/111Anti-reflection coatings using layers comprising organic materials
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/13363Birefringent elements, e.g. for optical compensation

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Polarising Elements (AREA)
  • Liquid Crystal (AREA)
  • Surface Treatment Of Optical Elements (AREA)

Abstract

本發明提供一種液晶顯示裝置,其係具有包含白色發光二極體之背光光源的液晶顯示裝置,該白色發光二極體具有在藍色區域(400nm以上且小於495nm)、綠色區域(495nm以上且小於600nm)及紅色區域(600nm以上780nm以下)的各波長區域分別具有發光光譜的峰頂、且紅色區域(600nm以上780nm以下)中之峰值的半值寬較窄(小於5nm)的發光光譜;即使在使用聚酯薄膜作為偏光鏡保護膜的情況下,亦可抑制虹斑。 The present invention provides a liquid crystal display device, which is a liquid crystal display device having a backlight source including white light-emitting diodes, the white light-emitting diodes have a blue region (more than 400nm and less than 495nm), a green region (more than 495nm and Each wavelength region of less than 600nm) and red region (more than 600nm and less than 780nm) has a peak top of the emission spectrum, and the peak in the red region (more than 600nm and less than 780nm) has a narrower half-width (less than 5nm) emission spectrum; Even when a polyester film is used as a polarizer protective film, rainbow unevenness can be suppressed.

一種液晶顯示裝置,其係具有背光光源、2個偏光板及配置於該2個偏光板之間的液晶單元的液晶顯示裝置,其特徵為:該背光光源係具有在400nm以上且小於495nm、495nm以上且小於600nm及600nm以上780nm以下的各波長區域分別具有發光光譜的峰頂、且600nm以上780nm以下之波長區域中之峰值強度最高之峰值的半值寬小於5nm的發光光譜的白色發光二極體;該偏光板之中的至少一個偏光板,係於偏光鏡之至少一側的面上積層有聚酯薄膜者;該聚酯薄膜具有1500nm以上30000nm以下的遲滯值;該聚酯薄膜之一側的面上積層有抗反射層及/或低反射層;該積層有抗反射層及/或低反射層之聚酯薄膜,從積層有抗反射層及/或低反射層之 側所測量的反射光譜,在600nm以上780nm以下的波長區域具有底部波長,底部波長下的反射率為2%以下。 A liquid crystal display device, which is a liquid crystal display device having a backlight source, two polarizers, and a liquid crystal cell disposed between the two polarizers, characterized in that the backlight source is above 400nm and less than 495nm, 495nm A white light-emitting diode having an emission spectrum with a peak top of the emission spectrum in each wavelength region of not less than 600 nm and not more than 600 nm and not more than 780 nm; body; at least one polarizing plate among the polarizing plates, and a polyester film is laminated on at least one side of the polarizing lens; the polyester film has a retardation value of 1500 nm or more and 30000 nm or less; one of the polyester films Anti-reflection layer and/or low-reflection layer are laminated on the side surface; the polyester film laminated with anti-reflection layer and/or low-reflection layer, measured from the side where anti-reflection layer and/or low-reflection layer are laminated The reflection spectrum has a bottom wavelength in a wavelength region of 600 nm or more and 780 nm or less, and the reflectance at the bottom wavelength is 2% or less.

Description

液晶顯示裝置 Liquid crystal display device

本發明係關於一種偏光鏡保護膜、偏光板及液晶顯示裝置。詳細而言,係關於一種經改善虹斑之產生的液晶顯示裝置。 The present invention relates to a polarizer protective film, a polarizer and a liquid crystal display device. In detail, it relates to a liquid crystal display device with improved rainbow spots.

用於液晶顯示裝置(LCD)的偏光板,通常係以2片偏光鏡保護膜夾住使碘染附於聚乙烯醇(PVA)等而成之偏光鏡的構成,通常使用三乙醯纖維素(TAC)薄膜作為偏光鏡保護膜。近年來,隨著LCD的薄型化,而逐漸要求偏光板的薄層化。然而,若因此而使用作保護膜之TAC薄膜的厚度變薄,則無法得到充分的機械強度,又,會發生透濕性變差這樣的問題。又,TAC薄膜非常昂貴,有人提出聚酯薄膜作為低價的代替材料(專利文獻1~3),但有產生虹斑的問題。 Polarizers used for liquid crystal display devices (LCDs) are usually composed of two polarizer protective films sandwiched between two polarizer protective films, and a polarizer formed by dyeing iodine with polyvinyl alcohol (PVA), etc., is usually composed of triacetyl cellulose. (TAC) film as a polarizer protective film. In recent years, along with thinning of LCDs, thinning of polarizing plates has been gradually demanded. However, when the thickness of the TAC film used as a protective film is reduced due to this, sufficient mechanical strength cannot be obtained, and there is a problem that moisture permeability is deteriorated. In addition, TAC films are very expensive, and polyester films have been proposed as low-cost alternative materials (Patent Documents 1 to 3), but there is a problem of occurrence of rainbow spots.

於偏光鏡的單側配置具有雙折射性之配向聚酯薄膜的情況下,從背光單元或偏光鏡射出的直線偏光在通過聚酯薄膜時,其偏光狀態發生變化。穿透的光顯示配向聚酯薄膜的雙折射與厚度的積、即遲滯值(retardation)所特有的干涉色。因此,若使用冷陰極管或熱陰極管等不連續的發光光譜作為光源,則根據波長而顯示不同的透射光強度,而成為虹斑(參照:第15次Micro Optical Conference論文集,第30~31項)。 When an oriented polyester film having birefringence is disposed on one side of the polarizer, the polarization state of linearly polarized light emitted from the backlight unit or the polarizer is changed when passing through the polyester film. The transmitted light exhibits an interference color peculiar to the product of the birefringence and the thickness of the oriented polyester film, that is, the retardation value. Therefore, if a discontinuous emission spectrum such as a cold cathode tube or a hot cathode tube is used as a light source, the transmitted light intensity varies depending on the wavelength, resulting in rainbow spots (see: Proceedings of the 15th Micro Optical Conference, 30th to 31 items).

作為解決上述問題之手段,有人提出使用如白色發光二極體這種具有連續且寬廣之發光光譜的白色光源作為背光光源,並進一步使用具有一定遲滯值的配向聚酯薄膜作為偏光鏡保護膜(專利文獻4)。白色發光二極體在可見光區域中具有連續且寬廣的發光光譜。因此,若著眼於以穿透雙折射體之透射光所產生之干涉色光譜的包絡線形狀,則藉由控制配向聚酯薄膜的遲滯值,可得到與光源的發光光譜相似的光譜,藉此可抑制虹斑。 As a means to solve the above problems, it has been proposed to use a white light source with a continuous and broad emission spectrum, such as a white light-emitting diode, as a backlight source, and further use an oriented polyester film with a certain hysteresis value as a polarizer protective film ( Patent Document 4). White light-emitting diodes have a continuous and broad emission spectrum in the visible light region. Therefore, if attention is paid to the envelope shape of the interference color spectrum generated by the transmitted light penetrating the birefringent, by controlling the retardation value of the alignment polyester film, a spectrum similar to the emission spectrum of the light source can be obtained. Can inhibit rainbow spots.

先前技術文獻prior art literature 專利文獻Patent Literature

專利文獻1 日本特開2002-116320號公報 Patent Document 1 Japanese Patent Laid-Open No. 2002-116320

專利文獻2 日本特開2004-219620號公報 Patent Document 2 Japanese Patent Laid-Open No. 2004-219620

專利文獻3 日本特開2004-205773號公報 Patent Document 3 Japanese Patent Application Laid-Open No. 2004-205773

專利文獻4 WO2011/162198 Patent Document 4 WO2011/162198

由於近年來對液晶顯示裝置之色域擴大的要求提高,故開發一種使用包含白色發光二極體(例如,具有藍色發光二極體及至少作為螢光體之K2SiF6:Mn4+等氟化物螢光體的白色發光二極體等)之背光光源的液晶顯示裝置,該白色發光二極體具有在藍色區域(400nm以上且小於495nm)、綠色區域(495nm以上且小於600nm)及紅色區域(600nm以上780nm以下)之各波長區域分別 具有發光光譜之峰頂、且在紅色區域(600nm以上780nm以下)中峰值的半值寬較窄(小於5nm)的發光光譜。 Due to the increasing demand for the expansion of the color gamut of liquid crystal display devices in recent years, a method using a white light emitting diode (eg, having a blue light emitting diode and at least K 2 SiF 6 : Mn 4+ as a phosphor) has been developed. A liquid crystal display device as a backlight source of a white light-emitting diode (such as a fluoride phosphor), the white light-emitting diode has a blue region (400nm or more and less than 495nm) and a green region (495nm or more and less than 600nm) Each wavelength region in the red region (600 nm or more and 780 nm or less) has a peak top of the emission spectrum, and in the red region (600 nm or more and 780 nm or less), the peak half-width is narrow (less than 5 nm).

工業上使用應用聚酯薄膜作為偏光鏡保護膜的偏光板生產液晶顯示裝置的情況下,偏光鏡之透射軸與聚酯薄膜之快軸的方向,通常被配置成互相垂直。這是因為,將偏光鏡的聚乙烯醇薄膜進行縱向單軸延伸以進行製造時,其保護膜的聚酯薄膜在縱向延伸之後,再橫向延伸而製造,故聚酯薄膜配向主軸方向成為橫向,若將該等長條形物貼合以製造偏光板,則聚酯薄膜之快軸與偏光鏡之透射軸通常成為垂直方向。此情況下,藉由使用具有特定遲滯值的配向聚酯薄膜作為聚酯薄膜,並使用例如以包含組合有藍色發光二極體與釔.鋁.石榴石系黃色螢光體之發光元件的白色LED為代表的具有連續性且寬廣之發光光譜的光源作為背光光源,雖可大幅改善虹斑,但在使用包含具有在紅色區域(600nm以上780nm以下)中之峰值的半值寬較窄(小於5nm)之發光光譜的白色發光二極體的背光光源的情況下,發現依然存在產生虹斑這樣的新課題。 In industrial production of a liquid crystal display device using a polarizer using a polyester film as a polarizer protective film, the directions of the transmission axis of the polarizer and the fast axis of the polyester film are usually arranged to be perpendicular to each other. This is because when the polyvinyl alcohol film of the polarizer is uniaxially stretched in the longitudinal direction to manufacture, the polyester film of the protective film is stretched in the longitudinal direction and then stretched in the transverse direction to manufacture, so the orientation axis direction of the polyester film becomes the transverse direction. When these elongated objects are bonded together to manufacture a polarizing plate, the fast axis of the polyester film and the transmission axis of the polarizer are usually perpendicular to each other. In this case, by using an oriented polyester film having a specific hysteresis value as the polyester film, and using, for example, a combination of blue light-emitting diodes and yttrium. aluminum. The light source with continuous and broad emission spectrum, represented by the white LED of the light-emitting element of the garnet-based yellow phosphor, is used as a backlight source. Although it can greatly improve the rainbow spot, it is used in the red region (more than 600nm and less than 780nm). In the case of a backlight source of a white light emitting diode having a light emission spectrum with a narrow (less than 5 nm) half-value width of the peak in ), it was found that a new problem such as occurrence of rainbow spots still exists.

亦即,本發明之課題在於提供一種液晶顯示裝置,其係具有包含白色發光二極體之背光光源的液晶顯示裝置,該白色發光二極體具有在藍色區域(400nm以上且小於495nm)、綠色區域(495nm以上且小於600nm)及紅色區域(600nm以上780nm以下)的各波長區域分別具有發光光譜的峰頂、且紅色區域(600nm以上780nm以下)中之峰值的半值寬較窄(小於5nm)的發光光譜;即使 在使用聚酯薄膜作為偏光鏡保護膜的情況下,亦可抑制虹斑。 That is, the subject of the present invention is to provide a liquid crystal display device having a backlight source including a white light emitting diode having a light source in the blue region (more than 400 nm and less than 495 nm), Each wavelength region of the green region (more than 495 nm and less than 600 nm) and the red region (more than 600 nm and less than 780 nm) has a peak top of the emission spectrum, and the half width of the peak in the red region (more than 600 nm and less than 780 nm) is narrow (less than 5nm); even in the case of using a polyester film as a polarizer protective film, rainbow spots can be suppressed.

代表性的本發明如下。 Representative inventions are as follows.

項1.一種液晶顯示裝置,其係具有背光光源、2個偏光板及配置於該2個偏光板之間的液晶單元的液晶顯示裝置,其特徵為:該背光光源係具有在400nm以上且小於495nm、495nm以上且小於600nm及600nm以上780nm以下的各波長區域分別具有發光光譜的峰頂、且600nm以上780nm以下之波長區域中之峰值強度最高之峰值的半值寬小於5nm的發光光譜的白色發光二極體;該偏光板之中的至少一個偏光板,係於偏光鏡之至少一側的面上積層有聚酯薄膜者;該聚酯薄膜具有1500nm以上30000nm以下的遲滯值;該聚酯薄膜之一側的面上積層有抗反射層及/或低反射層;該積層有抗反射層及/或低反射層之聚酯薄膜,從積層有抗反射層及/或低反射層之側所測量的反射光譜,在600nm以上780nm以下的波長區域具有底部波長,底部波長下的反射率為2%以下。 Item 1. A liquid crystal display device, which is a liquid crystal display device having a backlight source, two polarizers, and a liquid crystal cell disposed between the two polarizers, characterized in that: the backlight source has a wavelength of 400 nm or more and less than 400 nm. 495nm, 495nm or more and less than 600nm, and 600nm or more and 780nm or less each wavelength region has the peak top of the emission spectrum, and the peak intensity of the highest peak in the wavelength region of 600nm or more and 780nm or less is less than 5nm. Light-emitting diodes; at least one polarizing plate among the polarizing plates, and a polyester film is laminated on at least one side of the polarizer; the polyester film has a hysteresis value of 1500 nm or more and 30000 nm or less; the polyester An anti-reflection layer and/or a low-reflection layer is laminated on one side of the film; the laminated polyester film with an anti-reflection layer and/or a low-reflection layer is laminated from the side where the anti-reflection layer and/or the low-reflection layer is laminated The measured reflection spectrum has a bottom wavelength in the wavelength region of 600 nm or more and 780 nm or less, and the reflectance at the bottom wavelength is 2% or less.

項2.如項1之液晶顯示裝置,其中該背光光源的發光光譜, 在400nm以上且小於495nm之波長區域中峰值強度最高之峰值的半值寬為5nm以上,在495nm以上且小於600nm之波長區域中峰值強度最高之峰值的半值寬為5nm以上。 Item 2. The liquid crystal display device according to Item 1, wherein the light emission spectrum of the backlight light source has a half-value width of a peak with the highest peak intensity in a wavelength region of 400 nm or more and less than 495 nm, and a wavelength of 495 nm or more and less than 600 nm. The half-value width of the peak with the highest peak intensity in the region is 5 nm or more.

項3.一種偏光鏡保護膜,其係於聚酯薄膜之一側的面上積層有抗反射層及/或低反射層的偏光鏡保護膜,其中該聚酯薄膜具有1500nm以上30000nm以下的遲滯值;該積層有抗反射層及/或低反射層之聚酯薄膜,從積層有抗反射層及/或低反射層之側所測量的反射光譜,在600nm以上780nm以下的波長區域具有底部波長,底部波長下的反射率為2%以下。 Item 3. A polarizer protective film comprising a polarizer protective film with an anti-reflection layer and/or a low-reflection layer laminated on one side of a polyester film, wherein the polyester film has a hysteresis of 1500 nm or more and 30000 nm or less Value; the polyester film with anti-reflection layer and/or low-reflection layer is laminated, the reflection spectrum measured from the side where anti-reflection layer and/or low-reflection layer is laminated has bottom wavelength in the wavelength region above 600nm and below 780nm , the reflectance at the bottom wavelength is less than 2%.

項4.一種偏光板,其係於偏光鏡之至少一側的面上積層有如項3之偏光鏡保護膜。 Item 4. A polarizing plate, wherein the polarizer protective film of item 3 is laminated on at least one side of the polarizer.

本發明之液晶顯示裝置、偏光板及偏光鏡保護膜,在任何觀察角度中,皆可確保虹斑的產生明顯被抑制的良好視覺辨認性。 The liquid crystal display device, the polarizing plate and the polarizer protective film of the present invention can ensure good visibility in which the occurrence of rainbow spots is obviously suppressed at any viewing angle.

用以實施發明之形態Form for carrying out the invention

一般而言,液晶顯示裝置係從背光光源側朝向顯示影像側(視覺辨認側)依序由後側模組、液晶單 元及前側模組所構成。後側模組及前側模組,一般係由透明基板、形成於該液晶單元側表面的透明導電膜、及配置於其相反側的偏光板所構成。此處,偏光板在後側模組中係配置於背光光源側,在前側模組中則配置於顯示影像側(視覺辨認側)。 Generally speaking, a liquid crystal display device is composed of a rear side module, a liquid crystal unit and a front side module in order from the backlight light source side to the display image side (visual recognition side). The rear-side module and the front-side module are generally composed of a transparent substrate, a transparent conductive film formed on the side surface of the liquid crystal cell, and a polarizer arranged on the opposite side thereof. Here, the polarizing plate is arranged on the backlight light source side in the rear side module, and is arranged on the display image side (visual recognition side) in the front side module.

本發明之液晶顯示裝置至少以背光光源、及配置於2個偏光板之間的液晶單元為構成構件。 The liquid crystal display device of the present invention includes at least a backlight light source and a liquid crystal cell disposed between two polarizers as constituent members.

又,液晶顯示裝置,除了背光光源、偏光板、液晶單元以外,亦可適當具有其他構成,例如彩色濾光片、透鏡膜、擴散片、抗反射膜等。亦可於光源側偏光板與背光光源之間設置增亮膜。作為增亮膜,可列舉例如:使一側的直線偏光穿透,並使與其正交之直線偏光反射的反射型偏光板。作為反射型偏光板,例如,適合使用Sumitomo 3M股份有限公司製的DBEF(註冊商標)(Dual Brightness Enhancement Film)系列增亮膜。此外,反射型偏光板通常配置成反射型偏光板之吸收軸與光源側偏光板之吸收軸平行。 In addition, the liquid crystal display device may suitably have other structures, such as a color filter, a lens film, a diffuser, and an antireflection film, in addition to the backlight, polarizing plate, and liquid crystal cell. A brightness enhancement film can also be arranged between the light source side polarizing plate and the backlight light source. Examples of the brightness enhancement film include a reflection-type polarizing plate that transmits linearly polarized light on one side and reflects linearly polarized light that is perpendicular to it. As the reflective polarizing plate, for example, DBEF (registered trademark) (Dual Brightness Enhancement Film) series brightness enhancement films manufactured by Sumitomo 3M Co., Ltd. are suitably used. In addition, the reflective polarizer is usually arranged so that the absorption axis of the reflective polarizer is parallel to the absorption axis of the light source side polarizer.

配置於液晶顯示裝置內的2個偏光板之中,至少一個偏光板,係於使碘染附於聚乙烯醇(PVA)等而成的偏光鏡之至少一側的面上積層有聚酯薄膜。在本發明中,從抑制虹斑的觀點來看,聚酯薄膜為具有特定遲滯值、且於聚酯薄膜之至少一側的面上積層有抗反射層及/或低反射層者。抗反射層及/或低反射層,可設置於與聚酯薄膜積層偏光鏡之面相反側的面上,亦可設置於聚酯薄膜積層偏光鏡之面上,此兩者皆可。較佳係 將抗反射層及/或低反射層設置於與聚酯薄膜積層偏光鏡之面相反側的面上。又,亦可於抗反射層及/或低反射層與聚酯薄膜之間存在其他層(例如易接著層、硬塗層、防眩光層、抗靜電層、防汙層等)。從進一步抑制虹斑的觀點來看,與偏光鏡之透射軸平行之方向的該聚酯薄膜之折射率較佳為1.53~1.62。較佳係於偏光鏡之另一側的面上積層以TAC薄膜、丙烯酸薄膜及降莰烯系薄膜為代表的實質上無雙折射(遲滯值低)的薄膜(3層構成之偏光板),但並非必須於偏光鏡之另一側的面上積層薄膜(2層構成之偏光板)。此外,使用聚酯薄膜作為偏光鏡兩側之保護膜的情況下,兩聚酯薄膜的慢軸較佳為互相略為平行。此處,略為平行係表示由兩軸所形成的角度為-15°~15°,較佳為-10°~10°,更佳為-5°~5°,再佳為-3°~3°,再更佳為-2°~2°,進一步更佳為-1°~1°。 Among the two polarizing plates arranged in the liquid crystal display device, at least one polarizing plate has a polyester film laminated on at least one surface of a polarizing mirror formed by dyeing iodine with polyvinyl alcohol (PVA) or the like. . In the present invention, from the viewpoint of suppressing rainbow spots, the polyester film has a specific hysteresis value, and an antireflection layer and/or a low reflection layer are laminated on at least one side of the polyester film. The anti-reflection layer and/or the low-reflection layer may be provided on the surface opposite to the surface of the polyester film laminated polarizer, or may be provided on the surface of the polyester film laminated polarizer, or both. Preferably, the anti-reflection layer and/or the low-reflection layer are provided on the surface opposite to the surface of the polyester film laminated polarizer. In addition, other layers (eg, an easy-bonding layer, a hard coat layer, an anti-glare layer, an antistatic layer, an antifouling layer, etc.) may also be present between the anti-reflection layer and/or the low-reflection layer and the polyester film. From the viewpoint of further suppressing rainbow spots, the refractive index of the polyester film in the direction parallel to the transmission axis of the polarizer is preferably 1.53 to 1.62. It is preferable to laminate on the other side of the polarizer a film (a polarizer composed of three layers), which is represented by a TAC film, an acrylic film and a norbornene film with virtually no birefringence (low hysteresis value), but It is not necessary to laminate a film (a polarizer composed of two layers) on the other side of the polarizer. In addition, when a polyester film is used as the protective film on both sides of the polarizer, the slow axes of the two polyester films are preferably slightly parallel to each other. Here, slightly parallel means that the angle formed by the two axes is -15°~15°, preferably -10°~10°, more preferably -5°~5°, still more preferably -3°~3° °, still more preferably -2° to 2°, still more preferably -1° to 1°.

偏光鏡可適當選擇使用可在該技術領域中使用的任意偏光鏡(偏光薄膜)。作為代表性的偏光鏡,可列舉:使碘等的雙色性材料染附於聚乙烯醇薄膜等者,但並不限定於此,可適當選擇使用習知及今後可開發的偏光鏡。 As the polarizer, any polarizer (polarizing film) that can be used in this technical field can be appropriately selected and used. As a representative polarizer, a polyvinyl alcohol film or the like is exemplified by dyeing a dichroic material such as iodine, but the present invention is not limited to this, and a conventional polarizer or a polarizer that can be developed in the future can be appropriately selected and used.

PVA薄膜可使用市售品,例如,可使用「Kuraray Vinylon(KURARAY(股)製)」、「Tohcello Vinylon(Tohcello(股)製)」、「Nichigo Vinylon(日本合成化學(股)製)」等。作為雙色性材料,可列舉:碘、重氮化合物、聚次甲基染料等。 A commercially available PVA film can be used, for example, "Kuraray Vinylon (Kuraray Co., Ltd.)", "Tohcello Vinylon (Tohcello Co., Ltd.)", "Nichigo Vinylon (Nippon Synthetic Chemical Co., Ltd.)", etc. can be used . As a dichroic material, iodine, a diazo compound, a polymethine dye, etc. are mentioned.

偏光鏡可由任意的方法而得,例如可藉由將以雙色性材料使PVA薄膜染附者在硼酸水溶液中進行單軸延伸,並在保持延伸狀態下進行清洗及乾燥而得。單軸延伸的延伸倍率,通常為4~8倍左右,但並無特別限制。其他製造條件等可依照習知的方法適當設定。 The polarizer can be obtained by any method. For example, a PVA film dyed with a dichroic material can be uniaxially stretched in an aqueous solution of boric acid, and washed and dried while maintaining the stretched state. The stretching ratio of uniaxial stretching is usually about 4 to 8 times, but is not particularly limited. Other manufacturing conditions and the like can be appropriately set according to known methods.

作為背光的構成,可為以導光板或反射板等為構成構件的側光式,亦可為直下式,但本發明中,作為液晶顯示裝置的背光光源,較佳為包含白色發光二極體的背光光源,該白色發光二極體具有在400nm以上且小於495nm、495nm以上且小於600nm及600nm以上750nm以下的各波長區域分別具有發光光譜的峰頂、且600nm以上780nm以下之波長區域中之峰值強度最高之峰值的半值寬小於5nm的發光光譜。600nm以上780nm以下之波長區域中具有最高峰值強度之峰值的半值寬,其上限較佳為小於5nm,更佳為小於4nm,再佳為小於3.5nm。下限較佳為1nm以上,更佳為1.5nm以上。若峰值的半值寬小於5nm,則液晶顯示裝置的色域寬廣,因而較佳。又,峰值的半值寬並無特別設定下限,可設定為1nm。若峰值半值寬小於1nm,則具有發光效率變差的疑慮。可從要求之色域與發光效率的平衡設計發光光譜的形狀。此外,此處,半值寬係指峰頂的波長中之峰值強度之在1/2強度時的峰寬(nm)。 The structure of the backlight may be an edge type with a light guide plate or a reflector as a constituent member, or a direct type, but in the present invention, as the backlight source of the liquid crystal display device, it is preferable to include a white light emitting diode The backlight source, the white light emitting diode has a peak top of the emission spectrum in each wavelength region of 400 nm or more and less than 495 nm, 495 nm or more and less than 600 nm, and 600 nm or more and 750 nm or less, and any of the wavelength regions of 600 nm or more and 780 nm or less. The emission spectrum in which the half-value width of the peak with the highest peak intensity is less than 5 nm. The upper limit of the half-value width of the peak having the highest peak intensity in the wavelength region from 600 nm to 780 nm is preferably less than 5 nm, more preferably less than 4 nm, and even more preferably less than 3.5 nm. The lower limit is preferably 1 nm or more, more preferably 1.5 nm or more. If the half-value width of the peak is less than 5 nm, the color gamut of the liquid crystal display device is wide, which is preferable. In addition, the lower limit of the half-value width of the peak is not particularly set, but it can be set to 1 nm. If the peak half-width is less than 1 nm, there is a possibility that the luminous efficiency will deteriorate. The shape of the luminous spectrum can be designed from the balance of the required color gamut and luminous efficiency. In addition, here, the half-value width refers to the peak width (nm) at 1/2 intensity of the peak intensity among the wavelengths of the peak top.

將具有「帶有上述特徵之發光光譜」的背光光源應用於LCD,因近年來對色域擴大的要求提高而成為備受矚目的技術。將從以往即使用的白色LED(例 如,將藍色發光二極體與釔.鋁.石榴石系黃色螢光體組合的發光元件)用作背光光源的LED,只能重現人眼可辨析之光譜的20%左右的顏色。相對於此,使用具有帶上述特徵之發光光譜的背光光源的情況下,則據稱可重現60%以上的顏色。 The application of a backlight light source with "emission spectrum with the above-mentioned characteristics" to LCD has become a technology attracting attention due to the increasing demand for color gamut expansion in recent years. LEDs that use conventional white LEDs (for example, light-emitting elements that combine blue light-emitting diodes and yttrium-aluminum-garnet-based yellow phosphors) as backlight light sources can only reproduce what can be discerned by the human eye. about 20% of the spectrum. On the other hand, when a backlight light source having a light emission spectrum with the above-mentioned characteristics is used, it is said that more than 60% of colors can be reproduced.

該400nm以上且小於495nm之波長區域,更佳為430nm以上470nm以下。該495nm以上且小於600nm之波長區域,更佳為510nm以上560nm以下。該600nm以上780nm以下之波長區域,更佳為600nm以上700nm以下,再佳為610nm以上680nm以下,再更佳為610nm以上660nm以下。 The wavelength region of 400 nm or more and less than 495 nm is more preferably 430 nm or more and 470 nm or less. The wavelength region of 495 nm or more and less than 600 nm is more preferably 510 nm or more and 560 nm or less. The wavelength region of 600 nm or more and 780 nm or less is more preferably 600 nm or more and 700 nm or less, still more preferably 610 nm or more and 680 nm or less, and still more preferably 610 nm or more and 660 nm or less.

發光光譜在400nm以上且小於495nm、495nm以上且小於600nm的各波長區域之峰頂中的峰值半值寬(各波長區域中具有最高峰值強度之峰值的半值寬)並無特別限定,但400nm以上且小於495nm之波長區域中具有最高峰值強度之峰值的半值寬較佳為5nm以上,495nm以上且小於600nm之波長區域中具有最高峰值強度之峰值的半值寬較佳為5nm以上。從確保適當色域的觀點來看,400nm以上且小於495nm、495nm以上且小於600nm的各波長區域之峰頂中的峰值半值寬(各波長區域中具有最高峰值強度之峰值的半值寬)的上限,較佳為140nm以下,較佳為120nm以下,較佳為100nm以下,更佳為80nm以下,再佳為60nm以下,再更佳為50nm以下。 The peak half-value width (the half-value width of the peak having the highest peak intensity in each wavelength region) in the peak top of each wavelength region of the emission spectrum is not particularly limited, but 400 nm The half width of the peak having the highest peak intensity in the wavelength region of 495 nm or more and less than 495 nm is preferably 5 nm or more, and the half width of the peak having the highest peak intensity in the wavelength region of 495 nm or more and less than 600 nm is preferably 5 nm or more. From the viewpoint of securing an appropriate color gamut, the half-value width of the peak (the half-value width of the peak having the highest peak intensity in each wavelength region) in the peak top of each wavelength region of 400 nm or more and less than 495 nm and 495 nm or more and less than 600 nm. The upper limit is preferably 140 nm or less, preferably 120 nm or less, preferably 100 nm or less, more preferably 80 nm or less, still more preferably 60 nm or less, still more preferably 50 nm or less.

作為具有「帶有上述特徵之發光光譜」的白色光源,具體而言,可列舉例如螢光體式白色發光二極體,其係將藍色發光二極體與螢光體組合。作為該螢光體之中的紅色螢光體,可列舉例如:組成式為K2SiF6:Mn4+的氟化物螢光體(亦稱為「KSF」)、其他。Mn4+賦活氟化物錯合物螢光體,係以Mn4+為活化劑,以鹼金屬、胺或鹼土金屬之氟化物錯合物鹽為主晶的螢光體。形成主晶之氟化物錯合物中,有配位中心為3價金屬(B、Al、Ga、In、Y、Sc、鑭族元素)者、4價金屬(Si、Ge、Sn、Ti、Zr、Re、Hf)者、5價金屬(V、P、Nb、Ta)者,配位於其周圍之氟原子的數量為5~7。 Specifically, as a white light source having "a light emission spectrum with the above-mentioned characteristics", for example, a fluorescent white light emitting diode, which is a combination of a blue light emitting diode and a phosphor, can be mentioned. Among the phosphors, red phosphors include, for example, fluoride phosphors (also referred to as "KSF") having a composition formula of K 2 SiF 6 : Mn 4+ and others. Mn 4+ activated fluoride complex phosphor is a phosphor with Mn 4+ as activator and fluoride complex salt of alkali metal, amine or alkaline earth metal as the main crystal. Among the fluoride complexes that form the main crystal, there are those whose coordination centers are trivalent metals (B, Al, Ga, In, Y, Sc, lanthanides), tetravalent metals (Si, Ge, Sn, Ti, Zr, Re, Hf) and pentavalent metals (V, P, Nb, Ta), the number of fluorine atoms coordinated around them is 5-7.

作為Mn4+賦活氟化物錯合物螢光體的較佳例,具有:A2[MF6]:Mn(A為選自Li、Na、K、Rb、Cs及NH4的一種以上;M為選自Ge、Si、Sn、Ti及Zr的一種以上)、E[MF6]:Mn(E為選自Mg、Ca、Sr、Ba及Zn的一種以上;M為選自Ge、Si、Sn、Ti及Zr的一種以上)、Ba0.65、Zr0.35F2.70:Mn、A3[ZrF7]:Mn(A為選自Li、Na、K、Rb、Cs及NH4的一種以上)、A2[MF5]:Mn(A為選自Li、Na、K、Rb、Cs及NH4的一種以上;M為選自Al、Ga及In的一種以上)、A3[MF6]:Mn(A為選自Li、Na、K、Rb、Cs及NH4的一種以上;M為選自Al、Ga及In的一種以上)、Zn2[MF7]:Mn(M為選自Al、Ga及In的一種以上)、A[In2F7]:Mn(A為選自Li、Na、K、Rb、Cs及NH4的一種以上)等。 As a preferred example of the Mn 4+ -activated fluoride complex phosphor, there are: A 2 [MF 6 ]: Mn (A is one or more selected from Li, Na, K, Rb, Cs and NH 4 ; M is one or more selected from Ge, Si, Sn, Ti and Zr), E[MF 6 ]: Mn (E is one or more selected from Mg, Ca, Sr, Ba and Zn; M is selected from Ge, Si, One or more of Sn, Ti and Zr), Ba 0.65 , Zr 0.35 F 2.70 : Mn, A 3 [ZrF 7 ]: Mn (A is one or more selected from Li, Na, K, Rb, Cs and NH 4 ), A 2 [MF 5 ]: Mn (A is one or more selected from Li, Na, K, Rb, Cs, and NH 4 ; M is one or more selected from Al, Ga, and In), A 3 [MF 6 ]: Mn (A is one or more selected from Li, Na, K, Rb, Cs and NH 4 ; M is one or more selected from Al, Ga and In), Zn 2 [MF 7 ]: Mn (M is selected from Al , one or more of Ga and In), A[In 2 F 7 ]: Mn (A is one or more selected from Li, Na, K, Rb, Cs, and NH 4 ), and the like.

較佳的Mn4+賦活氟化物錯合物螢光體之一,係以鹼金屬之六氟錯合物鹽為主晶的A2MF6:Mn(A為選自Li、Na、K、Rb、Cs及NH4的一種以上;M為選自Ge、Si、Sn、Ti及Zr的一種以上)。其中較佳係A為選自K(鉀)及Na(鈉)的1種以上、M為Si(矽)或Ti(鈦)者。其中特佳係A為K(K占A總量的比例為99莫耳%以上)、M為Si者。期望賦活元素中Mn(錳)為100%,但亦可在相對於賦活元素之總量小於10莫耳%的範圍內包含Ti、Zr、Ge、Sn、Al、Ga、B、In、Cr、Fe、Co、Ni、Cu、Nb、Mo、Ru、Ag、Zn及Mg等。M為Si的情況下,期望Si與Mn之總計中Mn的比例在0.5莫耳%~10莫耳%的範圍內。作為其他較佳Mn4+賦活氟化物錯合物螢光體,可列舉以化學式A2+xMyMnzFn(A為Na及K;M為Si及Al;-1≦x≦1且0.9≦y+z≦1.1且0.001≦z≦0.4且5≦n≦7)表示者。 One of the preferred Mn 4+ activated fluoride complex phosphors is A 2 MF 6 : Mn (A is selected from Li, Na, K, One or more of Rb, Cs and NH 4 ; M is one or more selected from Ge, Si, Sn, Ti and Zr). Among them, preferably, A is at least one selected from K (potassium) and Na (sodium), and M is Si (silicon) or Ti (titanium). Among them, A is K (the proportion of K in the total amount of A is more than 99 mol%), and M is Si. It is expected that Mn (manganese) in the activating element is 100%, but Ti, Zr, Ge, Sn, Al, Ga, B, In, Cr, Ti, Zr, Ge, Sn, Al, Ga, B, In, Cr, Fe, Co, Ni, Cu, Nb, Mo, Ru, Ag, Zn and Mg, etc. When M is Si, the ratio of Mn in the total of Si and Mn is desirably in the range of 0.5 mol % to 10 mol %. As other preferable Mn 4+ -activated fluoride complex phosphors, there can be mentioned the chemical formula A 2+x My Mn z F n (A is Na and K; M is Si and Al; -1≦x≦1 and 0.9≦y+z≦1.1 and 0.001≦z≦0.4 and 5≦n≦7).

背光光源較佳為具有藍色發光二極體與至少具有氟化物螢光體以作為螢光體的白色發光二極體,特佳為具有藍色發光二極體與至少具有K2SiF6:Mn4+的氟化物螢光體以作為螢光體的白色發光二極體。例如,可使用日亞化學工業股份有限公司製的白色LED、即NSSW306FT等的市售品。 The backlight light source is preferably a white light-emitting diode having a blue light-emitting diode and at least a fluoride phosphor as the phosphor, particularly preferably a blue light-emitting diode and at least K 2 SiF 6 : The fluoride phosphor of Mn 4+ acts as a white light-emitting diode for the phosphor. For example, a white LED manufactured by Nichia Chemical Co., Ltd., that is, a commercial item such as NSSW306FT can be used.

又,作為該螢光體之中的綠色螢光體,可列舉例如:以β-SiAlON:Eu等為基本組成的賽隆(SiAlON)系螢光體、以(Ba,Sr)2SiO4:Eu等為基本組成的矽酸鹽系螢光體、其他。 In addition, as green phosphors among the phosphors, for example, sialon (SiAlON)-based phosphors based on β-SiAlON:Eu, etc., and (Ba,Sr) 2 SiO 4 : Eu and the like are silicate-based phosphors of basic composition, and others.

此外,在400nm以上且小於495nm之波長區域、495nm以上且小於600nm之波長區域或600nm以上780nm以下之波長區域的任一波長區域中,存在複數峰值的情況可考量如下。 In addition, in the wavelength region of 400 nm or more and less than 495 nm, the wavelength region of 495 nm or more and less than 600 nm, or the wavelength region of 600 nm or more and 780 nm or less, the presence of complex peaks can be considered as follows.

複數峰值為分別獨立之峰值的情況下,較佳為峰值強度最高之峰值的半值寬在上述範圍。再者,關於具有最高峰值強度之70%以上強度的其他峰值,半值寬同樣在上述範圍者為更佳態樣。 When the plural peaks are independent peaks, the half-value width of the peak with the highest peak intensity is preferably within the above-mentioned range. Furthermore, for other peaks having an intensity of 70% or more of the highest peak intensity, it is more preferable that the half-value width is also within the above-mentioned range.

關於具有複數峰值重疊之形狀的一個獨立峰值,在可直接測量複數峰值之中峰值強度最高之峰值的半值寬的情況下,使用其半值寬。此處,獨立之峰值,係指峰值的短波長側、長波長側兩側具有達到峰值強度的1/2之強度的區域者。亦即,在複數峰值重疊,而各個峰值於其兩側不具有達到峰值強度的1/2之強度的區域的情況下,將該複數峰值整體視為一個峰值。這種具有複數峰值重疊之形狀的一個峰值,係將其中最高峰值強度的1/2強度中的峰寬(nm)作為半值寬。 Regarding an independent peak having a shape of overlapping of complex peaks, when the half-value width of the peak with the highest peak intensity among the complex peaks can be directly measured, its half-value width is used. Here, the independent peak refers to a region having an intensity equal to 1/2 of the peak intensity on both sides of the short-wavelength side and the long-wavelength side of the peak. That is, in the case where the complex peaks overlap and each peak does not have a region with an intensity equal to 1/2 of the peak intensity on both sides of each peak, the entire complex peak is regarded as one peak. For one peak having a shape of overlapping of complex peaks, the peak width (nm) in the intensity of 1/2 of the highest peak intensity is taken as the half-value width.

此外,將複數峰值之中峰值強度最高的點當作為峰頂。 In addition, the point with the highest peak intensity among the complex peaks is regarded as the peak top.

此外,400nm以上且小於495nm之波長區域、495nm以上且小於600nm之波長區域、或600nm以上780nm以下之波長區域的各波長區域中具有最高峰值強度的峰值,較佳為與其他波長區域的峰值為互相獨立的關係。特別是從色彩的清晰度方面來看,較佳的是於「495nm以上且小於600nm之波長區域中具有最高峰值強度的峰 值」與「600nm以上780nm以下之區域中具有最高峰值強度的峰值」之間的波長區域中存在下述區域:強度達到600nm以上780nm以下之波長區域中具有最高峰值強度之峰值的峰值強度之1/3以下的區域。 In addition, the peak with the highest peak intensity among the wavelength regions of 400 nm or more and less than 495 nm, the wavelength region of 495 nm or more and less than 600 nm, or the wavelength region of 600 nm or more and 780 nm or less is preferably the peak of the other wavelength regions. independent relationship. In particular, from the viewpoint of clarity of color, it is preferable to be between "the peak with the highest peak intensity in the wavelength region of 495 nm or more and less than 600 nm" and "the peak with the highest peak intensity in the region of 600 nm or more and 780 nm or less". In the wavelength region between 600 nm and 780 nm, the intensity reaches 1/3 or less of the peak intensity of the peak having the highest peak intensity.

背光光源的發光光譜,可藉由使用Hamamatsu Photonics K.K.製多通道分光器PMA-12等的分光器進行測量。 The emission spectrum of the backlight light source can be measured by using a spectroscope such as a multi-channel spectroscope PMA-12 manufactured by Hamamatsu Photonics K.K.

本案發明人等進行深入研究的結果發現,在具有如上述背光光源,即包含在藍色區域(400nm以上且小於495nm)、綠色區域(495nm以上且小於600nm)及紅色區域(600nm以上780nm以下)的各波長區域分別具有發光光譜的峰頂、且紅色區域(600nm以上780nm以下)中峰值的半值寬較窄之白色發光二極體的背光光源的液晶顯示裝置中,只要使用具有特定遲滯值、且積層有特定抗反射層及/或低反射層的聚酯薄膜作為偏光鏡保護膜,則具有抑制虹斑的效果。此處,積層有特定抗反射層及/或低反射層的聚酯薄膜,係在600nm以上780nm以下具有反射光譜的底部波長、且底部波長下的反射率為2%以下者。此外,反射光譜係針對積層有抗反射層及/或低反射層的聚酯薄膜,從積層有抗反射層及/或低反射層之側測量反射光譜而得。反射光譜的底部波長,係在400nm~780nm的反射光譜中反射率為最小的波長。該反射光譜的底部波長,較佳為存在於600nm以上780nm以下的波長區域,更佳為600nm以上700nm以下,再佳為610nm以上680nm以下,再更佳為610nm以上660nm以下。 As a result of intensive research by the inventors of the present application, it has been found that when the above-mentioned backlight light source is provided, that is, a blue region (400 nm or more and less than 495 nm), a green region (495 nm or more and less than 600 nm), and a red region (600 nm or more and less than 780 nm) are included. In the liquid crystal display device of the backlight source of the white light emitting diode having a peak top of the emission spectrum in each wavelength region and a narrow half width of the peak in the red region (600 nm to 780 nm), as long as a specific hysteresis value is used , and a polyester film with a specific anti-reflection layer and/or a low-reflection layer laminated as a polarizer protective film has the effect of suppressing rainbow spots. Here, the polyester film on which the specific antireflection layer and/or the low reflection layer is laminated has a bottom wavelength of the reflection spectrum at 600 nm or more and 780 nm or less, and the reflectance at the bottom wavelength is 2% or less. In addition, the reflection spectrum is obtained by measuring the reflection spectrum from the side where the anti-reflection layer and/or the low-reflection layer is laminated with respect to the polyester film laminated with the anti-reflection layer and/or the low-reflection layer. The bottom wavelength of the reflection spectrum is the wavelength with the smallest reflectance in the reflection spectrum from 400nm to 780nm. The bottom wavelength of the reflection spectrum is preferably in the wavelength region of 600 nm or more and 780 nm or less, more preferably 600 nm or more and 700 nm or less, still more preferably 610 nm or more and 680 nm or less, and still more preferably 610 nm or more and 660 nm or less.

於偏光鏡的單側配置有配向聚酯薄膜的情況下,從背光單元或偏光鏡射出之直線偏光在通過聚酯薄膜時,偏光狀態發生變化。偏光狀態發生變化的主要原因之一,其被認為可能是受到空氣層與配向聚酯薄膜之界面的折射率差、或偏光鏡與配向聚酯薄膜之界面的折射率差的影響。入射至配向聚酯薄膜的直線偏光通過各界面時,因界面間的折射率差而使光的一部分反射。 When the oriented polyester film is arranged on one side of the polarizer, the polarization state changes when linearly polarized light emitted from the backlight unit or the polarizer passes through the polyester film. One of the main reasons for the change of the polarization state is considered to be influenced by the refractive index difference between the interface between the air layer and the oriented polyester film, or the refractive index difference between the polarizer and the oriented polyester film. When linearly polarized light incident on the alignment polyester film passes through each interface, a part of the light is reflected due to the difference in refractive index between the interfaces.

通過偏光鏡入射至配向聚酯薄膜的光為直線偏光,其被認為係在直線偏光的狀態下,穿透率相對於波長無相依性。直線偏光的入射光,因為通過配向聚酯薄膜而變成橢圓偏光或圓偏光。相位差δ係以δ=2π×Re/λ(Re:遲滯值,λ:波長)表示,相位差δ因波長λ而異。亦即,直線偏光、橢圓偏光、圓偏光的變化週期因光的波長λ而異,故認為從配向聚酯薄膜射出時的偏光狀態因波長而異。從配向聚酯薄膜射出至視覺辨認側時,相對於入射面,垂直的S偏光成分比平行的P偏光成分更容易被反射,而具有該差值(P偏光成分與S偏光成分之差)隨著從法線的視覺辨認角度變大而變大的傾向。偏光度不同的各波長光係容易被反射之S偏光的影響各不相同,故通過界面時各穿透率發生變化。通過界面時,S偏光成分較多之波長帶的穿透率變低,這被認為是產生虹斑的主要原因之一。特別是在600nm以上780nm以下之紅色區域中具有陡峭之峰值的情況下,波長所引起的穿透率變化大,故容易出現色斑。利用薄膜干涉,可抑制任意波長的界面反射,因此認為,藉由形成在紅色區域(600nm 以上780nm以下)具有底部波長的抗反射層及/或低反射層,可提高紅色區域的穿透率,亦即抑制S偏光成分的反射。在陡峭的紅色區域中,S偏光成分的穿透率提高,故相對於通過偏光鏡之入射光,配向聚酯薄膜之出射光的穿透率變化變少,藉此可抑制虹斑。 The light incident on the alignment polyester film through the polarizer is linearly polarized light, which is considered to be in the state of linearly polarized light, and the transmittance has no dependence on the wavelength. Linearly polarized incident light becomes elliptically polarized or circularly polarized by passing through the alignment polyester film. The phase difference δ is represented by δ=2π×Re/λ (Re: retardation value, λ: wavelength), and the phase difference δ varies depending on the wavelength λ. That is, since the change period of linearly polarized light, elliptically polarized light, and circularly polarized light varies depending on the wavelength λ of light, it is considered that the polarization state when emitted from the aligned polyester film varies depending on the wavelength. When the oriented polyester film is emitted to the visual recognition side, the vertical S-polarized light component is more easily reflected than the parallel P-polarized light component with respect to the incident surface, and the difference (the difference between the P-polarized light component and the S-polarized light component) varies with There is a tendency to become larger from the visual recognition angle of the normal. Different wavelengths of light with different degrees of polarization have different effects on the S-polarized light that is easily reflected, so each transmittance changes when passing through the interface. When passing through the interface, the transmittance of the wavelength band with more S-polarized light components becomes lower, which is considered to be one of the main causes of rainbow spots. In particular, when there is a steep peak in the red region of 600 nm or more and 780 nm or less, the change in transmittance due to the wavelength is large, so that color irregularities are likely to occur. By thin-film interference, interface reflection at any wavelength can be suppressed. Therefore, it is considered that the transmittance of the red region can be improved by forming an anti-reflection layer and/or a low-reflection layer having a bottom wavelength in the red region (600 nm to 780 nm). That is, the reflection of the S-polarized light component is suppressed. In the steep red region, the transmittance of the S-polarized light component is increased, so that the transmittance of the light emitted from the alignment polyester film changes less with respect to the incident light passing through the polarizer, thereby suppressing rainbow spots.

如上所述,本發明中,在具有包含在藍色區域(400nm以上且小於495nm)、綠色區域(495nm以上且小於600nm)及紅色區域(600nm以上780nm以下)的各波長區域分別具有發光光譜的峰頂、且紅色區域(600nm以上780nm以下)中之峰值的半值寬較窄之白色發光二極體的背光光源的液晶顯示裝置中,即使使用應用聚酯薄膜作為偏光鏡保護膜的偏光板,亦不會發生虹斑,而具有良好的視覺辨認性。 As described above, in the present invention, in the present invention, each of the wavelength regions including the blue region (400 nm or more and less than 495 nm), the green region (495 nm or more and less than 600 nm), and the red region (600 nm or more and 780 nm or less) each has an emission spectrum. In the liquid crystal display device of the backlight source of the white light-emitting diode with a narrow peak at the peak and the peak in the red region (600 nm or more and 780 nm or less), even if a polarizing plate using a polyester film as a polarizer protective film is used , and no rainbow spots will occur, and it has good visual recognition.

本發明之偏光板係於偏光鏡之至少一側的面上積層包含聚酯薄膜之偏光鏡保護膜。用於偏光鏡保護膜之聚酯薄膜較佳為具有1500nm以上30000nm以下的遲滯值。若遲滯值在上述範圍,則具有更容易降低虹斑的傾向,因而較佳。較佳的遲滯值的下限值為3000nm,進而較佳的下限值為3500nm,更佳的下限值為4000nm或5000nm,再佳的下限值為6000nm,再更佳的下限值為8000nm。較佳的上限為30000nm,具有其以上之遲滯值的聚酯薄膜,其厚度變得相當厚,而具有作為工業材料的使用性降低的傾向。更佳的上限為15000nm,再佳為12000nm,再更佳為11000nm。 In the polarizing plate of the present invention, a polarizer protective film comprising a polyester film is laminated on at least one side of the polarizer. The polyester film used for the polarizer protective film preferably has a retardation value of not less than 1500 nm and not more than 30000 nm. If the hysteresis value is within the above-mentioned range, rainbow unevenness tends to be more easily reduced, which is preferable. The preferred lower limit of the hysteresis value is 3000nm, the further preferred lower limit is 3500nm, the more preferred lower limit is 4000nm or 5000nm, the further preferred lower limit is 6000nm, and the further preferred lower limit is 8000nm. The preferable upper limit is 30,000 nm, and the polyester film having a hysteresis value higher than that has a relatively thick thickness, which tends to lower the usability as an industrial material. A more preferable upper limit is 15000 nm, still more preferably 12000 nm, and still more preferably 11000 nm.

此外,本發明之遲滯值,可測量雙軸方向的折射率與厚度而求得,亦可使用KOBRA-21ADH(王子計測設備股份有限公司)等市售的自動雙折射測量裝置而求得。此外,折射率可藉由阿貝折射率計(測量波長589nm)而求得。 In addition, the hysteresis value of the present invention can be obtained by measuring the refractive index and thickness in the biaxial direction, or can be obtained by using a commercially available automatic birefringence measuring apparatus such as KOBRA-21ADH (Oji Scientific Instruments Co., Ltd.). In addition, the refractive index can be obtained by an Abbe refractometer (measurement wavelength: 589 nm).

聚酯薄膜的遲滯值(Re:面內遲滯值)與厚度方向之遲滯值(Rth)的比值(Re/Rth),較佳為0.2以上,更佳為0.5以上,再佳為0.6以上。上述遲滯值與厚度方向遲滯值的比值(Re/Rth)越大,雙折射作用的等向性越增加,而越具有不易產生因觀察角度所造成之虹斑的傾向。完全的單軸性(單軸對稱)薄膜中上述遲滯值與厚度方向遲滯值的比值(Re/Rth)為2.0,故上述遲滯值與厚度方向遲滯值的比值(Re/Rth)上限較佳為2.0。此外,厚度方向相位差係指從厚度方向剖面觀察薄膜時之2個雙折射△Nxz、△Nyz分別乘以薄膜厚度d所得到之相位差的平均。 The ratio (Re/Rth) of the hysteresis value (Re: in-plane hysteresis value) of the polyester film to the hysteresis value (Rth) in the thickness direction is preferably 0.2 or more, more preferably 0.5 or more, and even more preferably 0.6 or more. The larger the ratio (Re/Rth) of the retardation value to the retardation value in the thickness direction, the more the isotropy of the birefringence action increases, and the more likely it is that rainbow spots are less likely to occur depending on the viewing angle. In a completely uniaxial (uniaxially symmetric) film, the ratio of the retardation value to the thickness direction retardation value (Re/Rth) is 2.0, so the upper limit of the ratio of the retardation value to the thickness direction retardation value (Re/Rth) is preferably 2.0. In addition, the retardation in the thickness direction refers to the average of the retardation obtained by multiplying the two birefringences ΔNxz and ΔNyz by the film thickness d when the film is observed in a cross section in the thickness direction.

從進一步抑制虹斑的觀點來看,聚酯薄膜的NZ係數較佳為2.5以下,更佳為2.0以下,再佳為1.8以下,再更佳為1.6以下。接著,完全的單軸性(單軸對稱)薄膜中NZ係數為1.0,故NZ係數的下限為1.0。然而,具有隨著接近完全的單軸性(單軸對稱)薄膜,與配向方向正交之方向的機械強度明顯降低的傾向,因此必須留意。 From the viewpoint of further suppressing rainbow spots, the NZ coefficient of the polyester film is preferably 2.5 or less, more preferably 2.0 or less, still more preferably 1.8 or less, still more preferably 1.6 or less. Next, since the NZ coefficient is 1.0 in a completely uniaxial (uniaxially symmetric) thin film, the lower limit of the NZ coefficient is 1.0. However, since the mechanical strength in the direction orthogonal to the alignment direction tends to decrease remarkably as the film approaches a complete uniaxiality (uniaxial symmetry), it is necessary to pay attention.

NZ係數係以|Ny-Nz|/|Ny-Nx|表示,此處,Ny表示慢軸方向的折射率,Nx表示與慢軸正交之方向 的折射率(快軸方向的折射率),Nz表示厚度方向的折射率。使用分子配向計(王子計測器股份有限公司製、MOA-6004型分子配向計)求出薄膜的配向軸,並藉由阿貝折射率計(ATAGO公司製、NAR-4T、測量波長589nm)求出配向軸方向和與其正交之方向的雙軸的折射率(Ny、Nx,其中,Ny>Nx)及厚度方向的折射率(Nz)。將以此方式所求出的值代入|Ny-Nz|/|Ny-Nx|,可求出NZ係數。 The NZ coefficient is represented by |Ny-Nz|/|Ny-Nx|, where Ny represents the refractive index in the slow axis direction, Nx represents the refractive index in the direction orthogonal to the slow axis (refractive index in the fast axis direction), Nz represents the refractive index in the thickness direction. The alignment axis of the thin film was determined using a molecular orientation meter (MOA-6004 type molecular orientation meter, manufactured by Oji Scientific Instruments Co., Ltd.), and was determined by an Abbe refractometer (manufactured by ATAGO, NAR-4T, measurement wavelength: 589 nm). The biaxial refractive index (Ny, Nx, where Ny>Nx) and the refractive index (Nz) in the thickness direction are obtained in the direction of the alignment axis and the direction orthogonal thereto. The NZ coefficient can be obtained by substituting the value obtained in this way into |Ny-Nz|/|Ny-Nx|.

又,從進一步抑制虹斑的觀點來看,聚酯薄膜的Ny-Nx值,較佳為0.05以上,更佳為0.07以上,再佳為0.08以上,再更佳為0.09以上,最佳為0.1以上。上限並無特別規定,但聚對苯二甲酸乙二酯系薄膜的情況下,上限較佳為1.5左右。 In addition, from the viewpoint of further suppressing rainbow spots, the Ny-Nx value of the polyester film is preferably 0.05 or more, more preferably 0.07 or more, still more preferably 0.08 or more, still more preferably 0.09 or more, and most preferably 0.1 above. The upper limit is not particularly limited, but in the case of a polyethylene terephthalate-based film, the upper limit is preferably about 1.5.

在本發明中,作為更佳態樣,較佳為使與構成偏光板之偏光鏡的透射軸方向平行的方向上聚酯薄膜的折射率在1.53以上1.62以下的範圍。藉此,可抑制偏光鏡與聚酯薄膜之界面中的反射,而可抑制虹斑。較佳為1.61以下,更佳為1.60以下,再佳為1.59以下,再更佳為1.58以下。 In this invention, as a more preferable aspect, it is preferable that the refractive index of a polyester film in the direction parallel to the transmission axis direction of the polarizer which comprises a polarizing plate is the range of 1.53 or more and 1.62 or less. Thereby, reflection in the interface of a polarizer and a polyester film can be suppressed, and rainbow unevenness can be suppressed. It is preferably 1.61 or less, more preferably 1.60 or less, still more preferably 1.59 or less, still more preferably 1.58 or less.

另一方面,折射率的下限值較佳為1.53。若折射率小於1.53,則聚酯薄膜的結晶化變得不充分,而具有由尺寸穩定性、力學強度、化學抗性等的延伸所得到的特性變得不充分的情況,因而不佳。較佳為1.56以上,更佳為1.57以上。 On the other hand, the lower limit value of the refractive index is preferably 1.53. When the refractive index is less than 1.53, the crystallization of the polyester film becomes insufficient, and the properties obtained by stretching such as dimensional stability, mechanical strength, chemical resistance, and the like may become insufficient, which is not preferable. Preferably it is 1.56 or more, More preferably, it is 1.57 or more.

為了將與偏光鏡之透射軸方向平行之方向的聚酯薄膜的折射率設定在1.53以上1.62以下的範圍,偏光板中,較佳為偏光鏡的透射軸與聚酯薄膜的快軸(與慢軸垂直的方向)略為平行。藉由下述製膜步驟中的延伸處理,可將聚酯薄膜中與慢軸垂直之方向、即快軸方向的折射率調節為1.53~1.62左右的低值。藉由使聚酯薄膜之快軸方向與偏光鏡之透射軸方向略為平行,可將與偏光鏡之透射軸方向平行之方向的聚酯薄膜之折射率設定為1.53~1.62。此處,略為平行係指偏光鏡之透射軸與偏光鏡保護膜之快軸所形成的角度為-15°~15°,較佳為-10°~10°,更佳為-5°~5°,再佳為-3°~3°,再更佳為-2°~2°,進一步更佳為-1°~1°。在較佳一實施形態中,略為平行係實質上平行。此處,實質上平行,係指在使偏光鏡與保護膜貼合時,在容許不可避免產生之偏差的程度下,透射軸與快軸平行。慢軸的方向,可用分子配向計(例如,王子計測器股份有限公司製、MOA-6004型分子配向計)進行測量而求得。 In order to set the refractive index of the polyester film in the direction parallel to the transmission axis direction of the polarizer in the range of 1.53 or more and 1.62 or less, in the polarizer, the transmission axis of the polarizer and the fast axis of the polyester film (and the slow axis) are preferably axis perpendicular to the direction) is slightly parallel. The refractive index in the direction perpendicular to the slow axis in the polyester film, that is, in the fast axis direction, can be adjusted to a low value of about 1.53 to 1.62 by the stretching treatment in the following film forming step. By making the direction of the fast axis of the polyester film slightly parallel to the direction of the transmission axis of the polarizer, the refractive index of the polyester film in the direction parallel to the direction of the transmission axis of the polarizer can be set to 1.53 to 1.62. Here, slightly parallel means that the angle formed by the transmission axis of the polarizer and the fast axis of the polarizer protective film is -15°~15°, preferably -10°~10°, more preferably -5°~5° °, more preferably -3° to 3°, still more preferably -2° to 2°, and still more preferably -1° to 1°. In a preferred embodiment, slightly parallel means substantially parallel. Here, the term "substantially parallel" means that the transmission axis and the fast axis are parallel to the extent that when the polarizer and the protective film are bonded together, the transmission axis and the fast axis are allowed to unavoidably occur. The direction of the slow axis can be obtained by measuring with a molecular orientation meter (for example, MOA-6004 type molecular orientation meter manufactured by Oji Scientific Instruments Co., Ltd.).

亦即,聚酯薄膜之快軸方向的折射率較佳為1.53以上1.62以下,藉由以使偏光鏡之透射軸與聚酯薄膜之快軸略為平行的方式進行積層,可使與偏光鏡之透射軸平行的方向上之聚酯薄膜的折射率為1.53以上1.62以下。 That is, the refractive index in the fast axis direction of the polyester film is preferably 1.53 or more and 1.62 or less. The refractive index of the polyester film in the direction parallel to the transmission axis is 1.53 or more and 1.62 or less.

用於本發明的包含聚酯薄膜之偏光鏡保護膜,可用於入射光側(光源側)與出射光側(視覺辨認側)兩者的偏光板,但較佳為至少用於出射光側(視覺辨認側)之偏光板的保護膜。 The polarizer protective film comprising a polyester film used in the present invention can be used for both polarizers on the incident light side (light source side) and on the light exit side (visual recognition side), but is preferably used at least on the light exit side ( The protective film of the polarizing plate on the visual recognition side).

關於配置於出射光側的偏光板,包含上述聚酯薄膜之偏光鏡保護膜係可以該偏光鏡為起點而配置於液晶側,亦可配置於出射光側,亦可配置於兩側,但較佳為至少配置於出射光側。 Regarding the polarizing plate arranged on the light-emitting side, the polarizer protective film comprising the above-mentioned polyester film can be arranged on the liquid crystal side with the polarizer as a starting point, on the light-emitting side, or on both sides. It is preferable to arrange at least on the light-emitting side.

在配置於入射光側的偏光板中,包含上述聚酯薄膜之偏光鏡保護膜,亦可以其偏光鏡為起點而配置於入射光側,亦可配置於液晶單元側,亦可配置於兩側,但較佳態樣為至少配置於入射光側。又,配置於入射光側的偏光板係亦可為不使用包含聚酯薄膜之偏光鏡保護膜,而使用三乙醯纖維素薄膜等實質上無雙折射(遲滯值低)的偏光鏡保護膜者。 In the polarizing plate arranged on the incident light side, the polarizer protective film including the above-mentioned polyester film may be arranged on the incident light side with the polarizer as a starting point, on the liquid crystal cell side, or on both sides. , but preferably, it is disposed at least on the incident light side. In addition, the polarizer system arranged on the incident light side may be a polarizer protective film with substantially no birefringence (low hysteresis value), such as a triacetyl cellulose film, instead of a polarizer protective film containing a polyester film. .

用於聚酯薄膜的聚酯,可使用聚對苯二甲酸乙二酯或聚萘二甲酸乙二酯,但亦可包含其他共聚合成分。該等樹脂的透明性優異,同時熱特性、機械特性亦為優異,可藉由延伸加工輕易地控制遲滯值。特別是聚對苯二甲酸乙二酯的固有雙折射大,藉由將薄膜進行延伸,可將快軸(與慢軸方向垂直)方向的折射率壓低,而且即使薄膜的厚度薄亦較容易得到大的遲滯值,故為最佳材料。 As the polyester used for the polyester film, polyethylene terephthalate or polyethylene naphthalate may be used, but other copolymerization components may also be included. These resins are excellent in transparency, and are also excellent in thermal properties and mechanical properties, and the hysteresis value can be easily controlled by stretching. In particular, polyethylene terephthalate has a large intrinsic birefringence, and by extending the film, the refractive index in the fast axis (perpendicular to the slow axis direction) direction can be lowered, and the film can be easily obtained even if the thickness of the film is thin. Large hysteresis value, so it is the best material.

又,以抑制碘色素等光學功能性色素的劣化為目的,期望聚酯薄膜在波長380nm的透光率為20%以下。380nm的透光率更佳為15%以下,再佳為10%以下,特佳為5%以下。若該透光率為20%以下,則可抑制光學功能性色素由紫外線所引起的變質。此外,穿透率係在相對於薄膜之平面垂直的方向上所測量者,可使用分光光度計(例如,日立U-3500型)進行測量。 Moreover, in order to suppress deterioration of optical functional dyes, such as an iodine dye, it is desirable that the light transmittance of a polyester film in wavelength 380nm is 20 % or less. The light transmittance at 380 nm is more preferably 15% or less, further preferably 10% or less, and particularly preferably 5% or less. If the light transmittance is 20% or less, the deterioration of the optically functional dye due to ultraviolet rays can be suppressed. In addition, transmittance is measured in a direction perpendicular to the plane of the film, and can be measured using a spectrophotometer (eg, Hitachi Model U-3500).

為了使聚酯薄膜在波長380nm的穿透率為20%以下,期望適當調節紫外線吸收劑的種類、濃度及薄膜的厚度。本發明所使用的紫外線吸收劑為習知的物質。作為紫外線吸收劑,可列舉有機系紫外線吸收劑與無機系紫外線吸收劑,但從透明性的觀點來看,較佳為有機系紫外線吸收劑。作為有機系紫外線吸收劑,可列舉苯并三唑系、二苯甲酮系、環狀亞胺基酯系等及其組合,但只要在本發明規定之吸光度的範圍內,則並無特別限定。從耐久性的觀點來看,特佳為苯并三唑系、環狀亞胺基酯系。併用2種以上之紫外線吸收劑的情況下,因可同時吸收各自波長的紫外線,故可進一步改善紫外線吸收效果。 In order to make the transmittance of the polyester film 20% or less at a wavelength of 380 nm, it is desirable to appropriately adjust the type and concentration of the ultraviolet absorber and the thickness of the film. The ultraviolet absorber used in the present invention is a known one. As an ultraviolet absorber, an organic type ultraviolet absorber and an inorganic type ultraviolet absorber are mentioned, From a viewpoint of transparency, an organic type ultraviolet absorber is preferable. Examples of the organic ultraviolet absorber include benzotriazole-based, benzophenone-based, cyclic imidoester-based, etc., and combinations thereof, but are not particularly limited as long as they fall within the absorbance range specified in the present invention. . From the viewpoint of durability, benzotriazole-based and cyclic imidoester-based are particularly preferred. When two or more types of ultraviolet absorbers are used in combination, the ultraviolet absorption effect can be further improved because ultraviolet rays of respective wavelengths can be absorbed at the same time.

作為二苯甲酮系紫外線吸收劑、苯并三唑系紫外線吸收劑、丙烯腈系紫外線吸收劑,可列舉例如:2-[2’-羥基-5’-(甲基丙烯醯氧基甲基)苯基]-2H-苯并三唑、2-[2’-羥基-5’-(甲基丙烯醯基氧基乙基)苯基]-2H-苯并三唑、2-[2’-羥基-5’-(甲基丙烯醯氧基丙基)苯基]-2H-苯并三唑、2,2’-二羥基-4,4’-二甲氧基二苯甲酮、2,2’,4,4’-四羥基二苯甲酮、2,4-二-第三丁基-6-(5-氯苯并三唑-2-基)酚、2-(2’-羥基-3’-第三丁基-5’-甲基苯基)-5-氯苯并三唑、2-(5-氯(2H)-苯并三唑-2-基)-4-甲基-6-(第三丁基)苯酚、2,2’-亞甲基雙(4-(1,1,3,3-四甲基丁基)-6-(2H-苯并三唑-2-基)苯酚等。作為環狀亞胺基酯系紫外線吸收劑,可列舉例如:2,2’-(1,4-伸苯基)雙(4H-3,1-苯并

Figure 107106487-A0202-12-0020-8
-4-酮)、2-甲基-3,1-苯并
Figure 107106487-A0202-12-0020-9
-4-酮、2-丁基-3,1- 苯并
Figure 107106487-A0202-12-0021-10
-4-酮、2-苯基-3,1-苯并
Figure 107106487-A0202-12-0021-11
-4-酮等。然而,並非特別限定於此。 Examples of benzophenone-based ultraviolet absorbers, benzotriazole-based ultraviolet absorbers, and acrylonitrile-based ultraviolet absorbers include 2-[2'-hydroxy-5'-(methacryloyloxymethyl] ) phenyl]-2H-benzotriazole, 2-[2'-hydroxy-5'-(methacryloyloxyethyl)phenyl]-2H-benzotriazole, 2-[2'-Hydroxy-5'-(methacryloyloxypropyl)phenyl]-2H-benzotriazole,2,2'-dihydroxy-4,4'-dimethoxybenzophenone, 2 ,2',4,4'-tetrahydroxybenzophenone, 2,4-di-tert-butyl-6-(5-chlorobenzotriazol-2-yl)phenol, 2-(2'- Hydroxy-3'-tert-butyl-5'-methylphenyl)-5-chlorobenzotriazole, 2-(5-chloro(2H)-benzotriazol-2-yl)-4-methyl yl-6-(tert-butyl)phenol, 2,2'-methylenebis(4-(1,1,3,3-tetramethylbutyl)-6-(2H-benzotriazole- 2-yl)phenol, etc. As a cyclic imidoester-based ultraviolet absorber, for example: 2,2'-(1,4-phenylene)bis(4H-3,1-benzone)
Figure 107106487-A0202-12-0020-8
-4-keto), 2-methyl-3,1-benzo
Figure 107106487-A0202-12-0020-9
-4-keto, 2-butyl-3,1-benzo
Figure 107106487-A0202-12-0021-10
-4-keto, 2-phenyl-3,1-benzo
Figure 107106487-A0202-12-0021-11
-4-keto, etc. However, it is not particularly limited to this.

又,除了紫外線吸收劑以外,在不妨礙本發明之效果的範圍內,使其含有觸媒以外的各種添加劑亦為較佳樣態。作為添加劑,可列舉例如:無機粒子、耐熱性高分子粒子、鹼金屬化合物、鹼土金屬化合物、磷化合物、抗靜電劑、耐光劑、阻燃劑、熱穩定劑、抗氧化劑、抗膠化劑、界面活性劑等。又,為了發揮高透明性,聚酯薄膜中實質上不含粒子亦為較佳。「實質上不含粒子」係指例如無機粒子的情況下,以螢光X射線分析定量無機元素時為50ppm以下、較佳為10ppm以下、特佳為檢出界限以下的含量。 In addition to the ultraviolet absorber, various additives other than the catalyst are preferably contained within a range that does not hinder the effects of the present invention. Examples of additives include inorganic particles, heat-resistant polymer particles, alkali metal compounds, alkaline earth metal compounds, phosphorus compounds, antistatic agents, lightfast agents, flame retardants, thermal stabilizers, antioxidants, antigelling agents, Surfactant, etc. Moreover, in order to exhibit high transparency, it is also preferable that particles are not substantially contained in the polyester film. "Substantially free of particles" means, for example, in the case of inorganic particles, the content is 50 ppm or less, preferably 10 ppm or less, and particularly preferably less than the detection limit when quantifying inorganic elements by fluorescent X-ray analysis.

較佳係在用於本發明之偏光鏡保護膜的聚酯薄膜之一側的表面設置抗反射層及/或低反射層。 It is preferable to provide an anti-reflection layer and/or a low-reflection layer on the surface of one side of the polyester film used for the polarizer protective film of the present invention.

積層有抗反射層及/或低反射層之聚酯薄膜的反射光譜,其特徵為在600nm以上780nm以下的波長區域具有底部波長,且底部波長下的反射率為2%以下。該反射光譜係從積層有抗反射層及/或低反射層之側所測量。反射光譜的底部波長,係在400nm~780nm的反射光譜中反射率為最小的波長。本發明中所使用抗反射層及/或低反射層之底部波長中的反射率較佳為2%以下。若超過2%,則視覺容易辨認出虹斑,因而不佳。反射率,更佳為小於2%,更佳為1.6%以下,再佳為1.2%以下,特佳為1%以下。反射率的下限並無特別限定,例如為0.01%。反射率最佳為0%。此外,積層抗反射層的情況下,該反 射率的上限較佳為小於1%。積層低反射層的情況下,該反射率的上限較佳為2%以下,更佳為小於2%,下限較佳為1%左右。 The reflection spectrum of the polyester film laminated with the antireflection layer and/or the low reflection layer is characterized by having a bottom wavelength in the wavelength region of 600 nm to 780 nm, and the reflectance at the bottom wavelength is 2% or less. The reflection spectrum is measured from the side where the anti-reflection layer and/or the low-reflection layer is laminated. The bottom wavelength of the reflection spectrum is the wavelength with the smallest reflectance in the reflection spectrum from 400nm to 780nm. The reflectance in the bottom wavelength of the anti-reflection layer and/or the low-reflection layer used in the present invention is preferably 2% or less. If it exceeds 2%, the rainbow spot is easily recognized visually, and it is not good. The reflectance is more preferably less than 2%, more preferably 1.6% or less, still more preferably 1.2% or less, and particularly preferably 1% or less. The lower limit of the reflectance is not particularly limited, but is, for example, 0.01%. The best reflectivity is 0%. In addition, in the case of laminating an antireflection layer, the upper limit of the reflectance is preferably less than 1%. When a low reflection layer is laminated, the upper limit of the reflectance is preferably 2% or less, more preferably less than 2%, and the lower limit is preferably about 1%.

可用下述實施例所記載之方法進行反射率的測量。 The measurement of reflectance can be carried out by the method described in the following examples.

抗反射層可為單層亦可為多層,單層的情況下,只要將包含折射率低於聚酯薄膜之材料的折射率層的厚度形成光波長的1/4波長或其奇數倍,即可得到抗反射效果。又,抗反射層為多層的情況下,只要使低折射率層與高折射率層交互2層以上,且適當控制各層的厚度而積層,即可得到抗反射效果。又,亦可因應需求於抗反射層之間積層硬塗層,以及於硬塗層上形成防汙層。 The anti-reflection layer can be a single layer or a multi-layer. In the case of a single layer, as long as the thickness of the refractive index layer containing a material with a refractive index lower than that of the polyester film is formed to be 1/4 wavelength of the light wavelength or its odd multiples, Anti-reflection effect can be obtained. In addition, when the antireflection layer is a multilayer, the antireflection effect can be obtained as long as two or more layers of the low-refractive index layer and the high-refractive index layer are alternately laminated and the thicknesses of the respective layers are appropriately controlled. In addition, a hard coat layer can also be laminated between the anti-reflection layers according to requirements, and an antifouling layer can be formed on the hard coat layer.

作為抗反射層,其他亦可列舉應用蛾眼結構者。蛾眼結構係形成於表面的節距小於波長的凹凸結構,藉由該結構,可將與空氣之交界部中急劇且不連續的折射率變化轉換成連續且逐漸推移的折射率變化。藉此,因於表面形成蛾眼結構,薄膜表面上的光反射減少。例如,可參照日本特表2001-517319號公報。 Other examples of the antireflection layer include those applying a moth-eye structure. The moth-eye structure is a concavo-convex structure with a pitch smaller than the wavelength formed on the surface, and by this structure, a sharp and discontinuous refractive index change at the interface with the air can be converted into a continuous and gradual refractive index change. Thereby, the reflection of light on the surface of the film is reduced due to the formation of a moth-eye structure on the surface. For example, Japanese Patent Application Laid-Open No. 2001-517319 can be referred to.

作為形成抗反射膜的方法,可列舉:藉由蒸鍍或濺射法於基材表面形成抗反射層的乾式塗布法;於基材表面塗布抗反射用塗布液並使其乾燥以形成抗反射層的濕式塗布法;或併用兩者的方法。在本發明中,抗反射層的組成及其形成方法,只要滿足上述特性,則並無特別限定。 As a method for forming an anti-reflection film, there may be mentioned: a dry coating method in which an anti-reflection layer is formed on the surface of a substrate by evaporation or sputtering; an anti-reflection coating liquid is applied on the surface of the substrate and dried to form an anti-reflection coating layer wet coating method; or a combination of both methods. In the present invention, the composition of the antireflection layer and the method for forming the same are not particularly limited as long as the above-mentioned characteristics are satisfied.

低反射層可使用以往習知者。例如可藉由下述方法形成:以蒸鍍法或濺射法將金屬或氧化物的薄膜至少積層1層以上的方法;及將有機薄膜塗布一層或複數層的方法等。作為低反射層,較佳可使用塗布有一層折射率低於聚酯薄膜或積層於聚酯薄膜上之硬塗層等的有機薄膜者。 As the low reflection layer, a conventionally known one can be used. For example, it can be formed by a method of depositing at least one or more layers of a metal or oxide thin film by a vapor deposition method or a sputtering method, a method of applying one or more layers of an organic thin film, and the like. As the low reflection layer, one coated with an organic film having a lower refractive index than a polyester film or a hard coat layer laminated on a polyester film can be preferably used.

欲使抗反射層及/或低反射層之反射光譜的底部波長為600nm以上780nm以下,例如,抗反射層或低反射層為單層的情況下,只要以滿足2nd=λb/4之算式的方式調整抗反射層、低反射層的厚度即可。此處,n表示抗反射層的折射率或低反射層的折射率、d表示抗反射層的厚度或低反射層的厚度、λb表示反射光譜的底部波長。 If the bottom wavelength of the reflection spectrum of the anti-reflection layer and/or the low-reflection layer is to be 600 nm or more and 780 nm or less, for example, if the anti-reflection layer or the low-reflection layer is a single layer, it only needs to satisfy the formula of 2nd=λb/4. The thickness of the anti-reflection layer and the low-reflection layer can be adjusted in a manner. Here, n represents the refractive index of the antireflection layer or the refractive index of the low reflection layer, d represents the thickness of the antireflection layer or the thickness of the low reflection layer, and λb represents the bottom wavelength of the reflection spectrum.

抗反射層、低反射層為多層的情況下,亦可由薄膜干涉的原理計算如下。例如,以5層(第1層、第2層、第3層、第4層、第5層之5層構成;於第1層中,與第2層接觸側的相反側存在入射介質層(in);又,於第5層中,與第4層接觸側的相反側存在出射介質層(out))為例,若使折射率為n、反射率為r、厚度為d、折射角為θ、波長為λ、相位差為△,則最下層(第5層)的反射率係由薄膜干涉的算式以下式表示。下標數字表示各層。又,反射率之連續下標數字表示各層之間的反射率。 In the case where the anti-reflection layer and the low-reflection layer are multilayered, the calculation can also be made as follows from the principle of thin-film interference. For example, it is composed of five layers (the first layer, the second layer, the third layer, the fourth layer, and the fifth layer; in the first layer, the incident medium layer ( In); and, in the fifth layer, there is an output medium layer (out) on the side opposite to the contact side with the fourth layer. For example, if the refractive index is n, the reflectivity is r, the thickness is d, and the refraction angle is When θ, wavelength is λ, and retardation is Δ, the reflectance of the lowermost layer (fifth layer) is expressed by the equation of thin-film interference as follows. Subscript numbers indicate layers. Also, consecutive subscript numbers of reflectance indicate reflectance between layers.

(第5層) (5th floor)

Figure 107106487-A0202-12-0024-1
Figure 107106487-A0202-12-0024-1

x係以折射角θx呈V字型往返各層x之薄膜內部時的相位差,可以[數2]的算式進行計算。 Δx is the phase difference when the refraction angle θx is in a V-shape to and from the inside of the thin film of each layer x, and can be calculated by the formula of [Equation 2].

Figure 107106487-A0202-12-0024-2
Figure 107106487-A0202-12-0024-2

θx可藉由連續使用司乃耳定律,以[數3]的算式進行計算。 θ x can be calculated by the formula of [Equation 3] by continuously using Snellen's law.

Figure 107106487-A0202-12-0024-3
Figure 107106487-A0202-12-0024-3

一般計算多層膜反射的情況下,可藉由一邊考量相位一邊將來自複數交界面之反射光相加來計算,故各層的反射率可由下式而得。 Generally, when calculating the reflection of a multilayer film, it can be calculated by adding the reflected light from the complex interface while considering the phase, so the reflectance of each layer can be obtained by the following formula.

(第5層~第4層) (5th floor ~ 4th floor)

Figure 107106487-A0202-12-0024-4
Figure 107106487-A0202-12-0024-4

(第5層~第3層) (5th floor ~ 3rd floor)

Figure 107106487-A0202-12-0025-5
Figure 107106487-A0202-12-0025-5

(第5層~第2層) (5th floor ~ 2nd floor)

Figure 107106487-A0202-12-0025-6
Figure 107106487-A0202-12-0025-6

(第5層~第1層) (5th floor ~ 1st floor)

5層整體的反射率可由以下算式而得。 The reflectance of the entire five layers can be obtained from the following equation.

Figure 107106487-A0202-12-0025-7
Figure 107106487-A0202-12-0025-7

反射率之下標數字的相加表示各層之間的加總反射率。可藉由從上式調整各層的折射率n或厚度d,在目標波長中設計底部波長。 The addition of the subscript numbers of the reflectances represents the total reflectance between the layers. The bottom wavelength can be designed in the target wavelength by adjusting the refractive index n or thickness d of each layer from the above formula.

在背光光源的發光光譜中,600nm以上780nm以下之波長範圍中之峰值強度最高的峰值之峰頂的波長λp與反射光譜的底部波長λb係λp與λb之差值的絕對值宜為30nm以下,較佳為20nm以下,更佳為10nm以下,再更佳為5nm以下。 In the emission spectrum of the backlight light source, the absolute value of the difference between λp and λb between the wavelength λp of the peak with the highest peak intensity in the wavelength range above 600nm and below 780nm and the bottom wavelength λb of the reflection spectrum should be 30nm or less. It is preferably 20 nm or less, more preferably 10 nm or less, and still more preferably 5 nm or less.

亦可進一步賦予防眩功能於抗反射層及/或低反射層。藉此,可進一步抑制虹斑。亦即,可為抗反射層與防眩光層的組合、低反射層與防眩光層的組合、抗反射層與低反射層與防眩光層的組合。特佳為低反射層與防眩光層的組合。作為防眩光層,可使用以往習知的防眩光層。例如,從抑制薄膜之表面反射的觀點來看,較佳為在聚酯薄膜上積層防眩光層後,積層抗反射層或低反射層的態樣。 It is also possible to further impart an anti-glare function to the anti-reflection layer and/or the low-reflection layer. Thereby, rainbow unevenness can be further suppressed. That is, it may be a combination of an anti-reflection layer and an anti-glare layer, a combination of a low-reflection layer and an anti-glare layer, a combination of an anti-reflection layer and a low-reflection layer and an anti-glare layer. Particularly preferred is a combination of a low-reflection layer and an anti-glare layer. As the anti-glare layer, a conventionally known anti-glare layer can be used. For example, from the viewpoint of suppressing the surface reflection of the film, it is preferable to laminate an anti-glare layer on a polyester film, and then laminate an anti-reflection layer or a low-reflection layer.

設置抗反射層或低反射層時,聚酯薄膜較佳為於其表面具有易接著層。此時,從抑制反射光所造成之干涉的觀點來看,較佳為將易接著層之折射率調整在抗反射層或低反射層之折射率與聚酯薄膜之折射率的乘積平均附近。可採用習知的方法調整易接著層的折射率,例如,可藉由使黏結劑樹脂含有鈦、鍺或其他金屬種類而輕易進行調整。 When the anti-reflection layer or the low-reflection layer is provided, the polyester film preferably has an easy-bonding layer on its surface. In this case, from the viewpoint of suppressing interference caused by reflected light, it is preferable to adjust the refractive index of the easily bonding layer to be in the vicinity of the average product of the refractive index of the antireflection layer or the low-reflection layer and the refractive index of the polyester film. The refractive index of the easily bonded layer can be adjusted by conventional methods, for example, by including titanium, germanium or other metal species in the binder resin.

為了與偏光鏡的接著性良好,亦可對聚酯薄膜實施電暈處理、塗布處理或火焰處理等。 The polyester film may be subjected to corona treatment, coating treatment, flame treatment, or the like in order to have good adhesion to the polarizer.

在本發明中,為了改良與偏光鏡的接著性,較佳係於本發明之薄膜的至少單面具有以聚酯樹脂、聚胺基甲酸酯樹脂或聚丙烯酸樹脂之至少1種為主要成分 的易接著層。此處,「主要成分」係指構成易接著層之固體成分之中50質量%以上的成分。用於形成本發明之易接著層的塗布液,較佳為包含水溶性或水分散性之共聚合聚酯樹脂、丙烯酸樹脂及聚胺基甲酸酯樹脂之中至少1種的水性塗布液。作為該等塗布液,可列舉例如:日本專利第3567927號公報、日本專利第3589232號公報、日本專利第3589233號公報、日本專利第3900191號公報、日本專利第4150982號公報等已揭示的水溶性或水分散性共聚合聚酯樹脂溶液、丙烯酸樹脂溶液、聚胺基甲酸酯樹脂溶液等。 In the present invention, in order to improve the adhesion to the polarizer, it is preferable that at least one side of the film of the present invention has at least one of polyester resin, polyurethane resin or polyacrylic resin as a main component the easy-to-bond layer. Here, the "main component" refers to a component of 50 mass % or more in the solid content constituting the easily bonded layer. The coating liquid for forming the easily adhesive layer of the present invention is preferably an aqueous coating liquid containing at least one of a water-soluble or water-dispersible copolymerized polyester resin, an acrylic resin, and a polyurethane resin. Examples of such coating liquids include water-soluble ones disclosed in Japanese Patent No. 3567927, Japanese Patent No. 3589232, Japanese Patent No. 3589233, Japanese Patent No. 3900191, and Japanese Patent No. 4150982. Or water-dispersible copolymerized polyester resin solution, acrylic resin solution, polyurethane resin solution, etc.

易接著層可將該塗布液塗布於未延伸薄膜或縱向之單軸延伸薄膜的單面或雙面後,於100~150℃下進行乾燥,並進一步在橫向上進行延伸而得。易接著層的最終塗布量,較佳為管理在0.05~0.2g/m2。若塗布量小於0.05g/m2,則有與所得到之偏光鏡的接著性變得不充分的情況。另一方面,若塗布量超過0.2g/m2,則具有耐結塊性降低的情況。於聚酯薄膜之雙面設置易接著層的情況下,雙面之易接著層的塗布量,可為相同亦可為相異,可分別獨立在上述範圍內設定。 The easy-bonding layer can be obtained by applying the coating solution to one or both sides of an unstretched film or a longitudinally uniaxially stretched film, drying at 100-150°C, and further extending in the lateral direction. The final coating amount of the easy-bonding layer is preferably controlled at 0.05 to 0.2 g/m 2 . When the coating amount is less than 0.05 g/m 2 , the adhesiveness with the obtained polarizer may become insufficient. On the other hand, when the coating amount exceeds 0.2 g/m 2 , the blocking resistance may decrease. In the case of providing the easy-bonding layer on both sides of the polyester film, the coating amount of the easily-bonding layer on both sides may be the same or different, and may be independently set within the above ranges.

為了賦予易接著層易滑性,較佳為添加粒子。較佳為使用微粒子之平均粒徑為2μm以下的粒子。若粒子的平均粒徑超過2μm,則粒子容易從被覆層脫落。作為含於易接著層的粒子,可列舉例如:氧化鈦、硫酸鋇、碳酸鈣、硫酸鈣、二氧化矽、氧化鋁、滑石、高嶺土、黏土、磷酸鈣、雲母、鋰膨潤石、氧化鋯、氧 化鎢、氟化鋰、氟化鈣等的無機粒子;及苯乙烯系、丙烯酸系、三聚氰胺系、苯胍

Figure 107106487-A0202-12-0028-12
系、矽酮系等的有機聚合物系粒子等。該等可單獨添加至易接著層,亦可組合添加2種以上。 In order to impart slipperiness to the easy-bonding layer, it is preferable to add particles. It is preferable to use the particle|grains whose average particle diameter is 2 micrometers or less. When the average particle diameter of the particles exceeds 2 μm, the particles tend to fall off from the coating layer. Examples of particles contained in the easily bonding layer include titanium oxide, barium sulfate, calcium carbonate, calcium sulfate, silica, alumina, talc, kaolin, clay, calcium phosphate, mica, lithium bentonite, zirconia, Inorganic particles of tungsten oxide, lithium fluoride, calcium fluoride, etc.; and styrene-based, acrylic-based, melamine-based, benzoguanidine
Figure 107106487-A0202-12-0028-12
organic polymer-based particles such as silicone-based and silicone-based particles, etc. These may be added individually to the easily bonding layer, or may be added in combination of 2 or more types.

又,作為塗布塗布液的方法,可使用習知的方法。可列舉例如,逆輥塗布法、凹版印刷塗布法、接觸塗布法、輥刷法、噴塗法、氣刀塗布法、線棒塗布法、管狀刮刀塗布法(pipe doctor method)等,可單獨或組合該等方法而進行。 In addition, as a method of applying the coating liquid, a known method can be used. For example, a reverse roll coating method, a gravure coating method, a contact coating method, a roll brushing method, a spray coating method, an air knife coating method, a wire bar coating method, a pipe doctor method, etc., may be used alone or in combination. these methods.

此外,藉由下述方法進行上述粒子之平均粒徑的測量。以掃描式電子顯微鏡(SEM)拍攝粒子的影像,以最小粒子1個的大小為2~5mm的倍率,測量300~500個粒子的最大徑(最遠2點之間的距離),將其平均值當作為平均粒徑。 In addition, the measurement of the average particle diameter of the above-mentioned particles was carried out by the following method. Take the image of the particles with a scanning electron microscope (SEM), measure the maximum diameter (the distance between the two farthest points) of 300 to 500 particles at a magnification of 2 to 5 mm for the size of one smallest particle, and average them. The value is regarded as the average particle size.

用作偏光鏡保護膜的聚酯薄膜,可依照一般的聚酯薄膜之製造方法進行製造。例如,將聚酯樹脂熔融並擠製成片狀所成形的無配向聚酯,在玻璃轉移溫度以上的溫度下,應用滾筒的速度差將其在縱向上延伸後,藉由拉幅機在橫向上延伸,並實施熱處理的方法。 The polyester film used as the polarizer protective film can be produced according to the general production method of polyester film. For example, unoriented polyester formed by melting and extruding a polyester resin into a sheet shape, at a temperature above the glass transition temperature, is stretched in the longitudinal direction by the speed difference of the rollers, and then stretched in the transverse direction by a tenter. The method of stretching and heat treatment.

本發明所使用的聚酯薄膜可為單軸延伸薄膜,亦可為雙軸延伸薄膜,但將雙軸延伸薄膜用作偏光鏡保護膜的情況下,即使從薄膜面的正上方進行觀察亦沒有發現虹斑,但從斜向觀察時,有觀察到虹斑的情況,因此必須注意。 The polyester film used in the present invention may be a uniaxially stretched film or a biaxially stretched film, but when the biaxially stretched film is used as a polarizer protective film, there is no film even when viewed from directly above the film surface. Rainbow spots are found, but when viewed from an oblique direction, rainbow spots are sometimes observed, so it is necessary to pay attention.

若具體說明聚酯薄膜的製膜條件,則縱向延伸溫度、橫向延伸溫度較佳為80~130℃,特佳為90~120℃。為了使薄膜以慢軸朝向TD方向的方式配向,縱向延伸倍率較佳為1.0~3.5倍,特佳為1.0倍~3.0倍。又,橫向延伸倍率較佳為2.5~6.0倍,特佳為3.0~5.5倍。為了使薄膜以使慢軸成為MD方向的方式配向,縱向延伸倍率較佳為2.5倍~6.0倍,特佳為3.0~5.5倍。又,橫向延伸倍率較佳為1.0倍~3.5倍,特佳為1.0倍~3.0倍。為了將聚酯薄膜之快軸方向的折射率及遲滯值控制在上述範圍內,較佳為控制縱向延伸倍率與橫向延伸倍率的比例。為了提高遲滯值,較佳為提高縱横的延伸倍率之差。又,將延伸溫度設得較低,在降低聚酯薄膜之快軸方向的折射率、提高遲滯值方面亦為較佳對策。在接下來的熱處理中,處理溫度較佳為100~250℃,特佳為180~245℃。 If the film forming conditions of the polyester film are specifically described, the longitudinal stretching temperature and the transverse stretching temperature are preferably 80 to 130°C, and particularly preferably 90 to 120°C. In order to orient the film so that the slow axis is oriented in the TD direction, the longitudinal stretching ratio is preferably 1.0 to 3.5 times, and particularly preferably 1.0 to 3.0 times. In addition, the lateral stretching ratio is preferably 2.5 to 6.0 times, and particularly preferably 3.0 to 5.5 times. In order to align the film so that the slow axis is in the MD direction, the longitudinal stretching ratio is preferably 2.5 times to 6.0 times, and particularly preferably 3.0 to 5.5 times. In addition, the lateral stretching ratio is preferably 1.0 times to 3.5 times, and particularly preferably 1.0 times to 3.0 times. In order to control the refractive index and hysteresis value in the fast axis direction of the polyester film within the above-mentioned ranges, it is preferable to control the ratio of the longitudinal stretching magnification and the transverse stretching magnification. In order to increase the hysteresis value, it is preferable to increase the difference between the vertical and horizontal stretch ratios. In addition, setting the stretching temperature low is also a preferable measure for reducing the refractive index in the fast axis direction of the polyester film and increasing the hysteresis value. In the subsequent heat treatment, the treatment temperature is preferably 100 to 250°C, particularly preferably 180 to 245°C.

為了抑制薄膜內的遲滯值變動,較佳為薄膜的厚度不均較小。延伸溫度、延伸倍率對薄膜的厚度不均造成很大的影響,故從厚度不均的觀點來看,較佳為進行製膜條件的最佳化。特別是若為了提高遲滯值而降低縱向延伸倍率,則有縱向厚度不均惡化的情況。縱向厚度不均在延伸倍率的某個特定範圍內具有極度惡化的區域,故期望排除該範圍而設定製膜條件。 In order to suppress the fluctuation of the hysteresis value in the film, it is preferable that the thickness unevenness of the film is small. Since the stretching temperature and the stretching ratio greatly affect the thickness unevenness of the film, it is preferable to optimize the film forming conditions from the viewpoint of the thickness unevenness. In particular, when the longitudinal stretching ratio is lowered in order to increase the hysteresis value, the thickness unevenness in the longitudinal direction may worsen. Since the longitudinal thickness unevenness has a region where it is extremely deteriorated within a certain specific range of the draw ratio, it is desirable to set film forming conditions excluding this range.

聚酯薄膜的厚度不均較佳為5%以下,再佳為4.5%以下,再更佳4%以下,特佳為3%以下。 The thickness variation of the polyester film is preferably 5% or less, more preferably 4.5% or less, still more preferably 4% or less, and particularly preferably 3% or less.

如上所述,為了將聚酯薄膜的遲滯值控制在特定範圍,可藉由適當設定延伸倍率、延伸溫度及薄膜的厚度來進行。例如,延伸倍率越高,延伸溫度越低,薄膜的厚度越厚,而越容易得到高遲滯值。反之,延伸倍率越低,延伸溫度越高,薄膜的厚度越薄,而越容易得到低遲滯值。然而,若將薄膜的厚度變厚,則厚度方向相位差容易變大。因此,期望將薄膜厚度適當設定在下述範圍。又,除了控制遲滯值以外,亦期望考量加工所需的物性等而設定最終的製膜條件。 As described above, in order to control the hysteresis value of the polyester film within a specific range, the stretching ratio, the stretching temperature, and the thickness of the film can be appropriately set. For example, the higher the stretching ratio, the lower the stretching temperature, the thicker the film thickness, and the easier it is to obtain a high hysteresis value. Conversely, the lower the stretching ratio, the higher the stretching temperature, the thinner the film thickness, and the easier it is to obtain a low hysteresis value. However, when the thickness of the thin film is increased, the retardation in the thickness direction tends to increase. Therefore, it is desirable to appropriately set the film thickness within the following range. In addition to controlling the hysteresis value, it is also desirable to set the final film forming conditions in consideration of physical properties required for processing and the like.

聚酯薄膜的厚度為任意,但較佳在15~300μm的範圍,更佳在15~200μm的範圍。即使是厚度低於15μm的薄膜,原理上亦可得到1500nm以上的遲滯值。然而,此情況下,薄膜之力學特性的異向性變得明顯,而變得容易產生分裂、破損等,作為工業材料的實用性明顯降低。特佳厚度的下限為25μm。另一方面,若偏光鏡保護膜之厚度的上限超過300μm,則偏光板的厚度變得太厚,因而不佳。從作為偏光鏡保護膜之實用性的觀點來看,厚度的上限較佳為200μm。特佳厚度的上限係與一般的TAC薄膜相同程度的100μm。為了在上述厚度範圍內亦將遲滯值控制在本發明之範圍內,用作薄膜基材的聚酯較佳為聚對苯二甲酸乙二酯。 The thickness of the polyester film is arbitrary, but is preferably in the range of 15 to 300 μm, more preferably in the range of 15 to 200 μm. In principle, a hysteresis value of 1500 nm or more can be obtained even for a thin film with a thickness of less than 15 μm. However, in this case, the anisotropy of the mechanical properties of the thin film becomes obvious, and splitting, breakage, etc. are likely to occur, and the practicality as an industrial material is remarkably reduced. The lower limit of the particularly preferred thickness is 25 μm. On the other hand, when the upper limit of the thickness of the polarizer protective film exceeds 300 μm, the thickness of the polarizing plate becomes too thick, which is not preferable. From the viewpoint of practicality as a polarizer protective film, the upper limit of the thickness is preferably 200 μm. The upper limit of the particularly preferred thickness is 100 μm, which is about the same as a general TAC thin film. In order to also control the hysteresis value within the range of the present invention within the above thickness range, the polyester used as the film substrate is preferably polyethylene terephthalate.

又,作為於聚酯薄膜中摻合紫外線吸收劑的方法,可組合採用習知的方法,例如可藉由預先使用揉合擠製機,將經乾燥之紫外線吸收劑與聚合物原料混合以製作母料,並在製作薄膜時將既定的該母料與聚合物原料混合的方法等來進行摻合。 In addition, as a method for blending the ultraviolet absorber into the polyester film, a conventional method can be used in combination. For example, a kneading extruder can be used in advance to mix the dried ultraviolet absorber and the polymer raw material to prepare The master batch is blended by a predetermined method of mixing the master batch with the polymer raw material at the time of film production.

此時,為了使紫外線吸收劑均勻地分散且經濟性地摻合,較佳為使母料的紫外線吸收劑濃度為5~30質量%的濃度。作為製作母料的條件,較佳為使用揉合擠製機,以擠製溫度為聚酯原料之熔點以上、290℃以下的溫度擠製1~15分鐘。若為290℃以上,則紫外線吸收劑大幅減量,又,母料的黏度大幅降低。擠製溫度若為1分鐘以下,則難以均勻混合紫外線吸收劑。此時,亦可因應需求添加穩定劑、色調調整劑、抗靜電劑。 At this time, in order to uniformly disperse the ultraviolet absorber and blend it economically, the concentration of the ultraviolet absorber in the master batch is preferably 5 to 30% by mass. As the conditions for preparing the master batch, it is preferable to use a kneading extruder, and extrude for 1 to 15 minutes at a temperature higher than the melting point of the polyester raw material and lower than or equal to 290°C. When the temperature is 290° C. or higher, the amount of the ultraviolet absorber is greatly reduced, and the viscosity of the master batch is greatly reduced. If the extrusion temperature is 1 minute or less, it will be difficult to uniformly mix the ultraviolet absorber. At this time, a stabilizer, a color tone adjuster, and an antistatic agent may also be added as required.

又,較佳係使聚酯薄膜為至少3層以上的多層結構,並於薄膜的中間層添加紫外線吸收劑。中間層包含紫外線吸收劑的3層結構之薄膜,具體而言,可用以下方式製作。將作為外層用的聚酯顆粒單獨供給至習知的熔融積層用擠製機,並將作為中間層用的含有紫外線吸收劑之母料與聚酯顆粒以既定比例混合並進行乾燥後,供給至習知的熔融積層用擠製機,從狹縫狀模具擠製成片狀,在鑄造滾筒上使其冷卻固化以製作未延伸薄膜。亦即,使用2台以上的擠製機、3層之分歧管或合流區段(例如具有方形合流部的合流區段),將構成兩外層的薄膜層、構成中間層的薄膜層進行積層,從噴嘴擠製3層的片材,在鑄造滾筒上冷卻以製作未延伸薄膜。此外,本發明中,為了去除成為光學缺點之原因的原料聚酯中所包含之異物,較佳為在熔融擠製時進行高精度過濾。用於熔融樹脂之高精度過濾之濾材的過濾粒子大小(初期過濾效率95%)較佳為15μm以下。若濾材的過濾粒子大小超過15μm,則20μm以上之異物的去除容易變得不充分。 Moreover, it is preferable to make a polyester film into a multilayer structure of at least 3 layers or more, and to add an ultraviolet absorber to the intermediate layer of a film. The film of the three-layer structure in which the intermediate layer contains the ultraviolet absorber, specifically, can be produced in the following manner. The polyester pellets for the outer layer are separately supplied to a conventional extruder for fusion lamination, and the masterbatch containing the ultraviolet absorber for the intermediate layer and the polyester pellets are mixed at a predetermined ratio and dried, and then supplied to the extruder. In a conventional melt-lamination extruder, an unstretched film is produced by extruding from a slit-shaped die into a sheet shape, and cooling and solidifying it on a casting roll. That is, using two or more extruders, three-layer branch pipes or confluence sections (for example, a confluence section with a square confluence section), the film layers constituting the two outer layers and the film layers constituting the intermediate layer are laminated, A 3-layer sheet was extruded from a nozzle and cooled on a casting drum to make an unstretched film. Moreover, in this invention, in order to remove the foreign material contained in the raw material polyester which becomes the cause of an optical defect, it is preferable to perform high precision filtration at the time of melt extrusion. The filter particle size (initial filtration efficiency 95%) of the filter material used for high-precision filtration of molten resin is preferably 15 μm or less. When the filtration particle size of the filter medium exceeds 15 μm, the removal of foreign matters of 20 μm or more tends to become insufficient.

實施例Example

以下,參照實施例更具體地說明本發明,但本發明並不受下述實施例所限制,在可符合本發明之主旨的範圍內,亦可適當加以變更而實施,該等皆包含於本發明之技術的範圍內。此外,以下的實施例中物性的評價方法如下。 Hereinafter, the present invention will be described in more detail with reference to examples, but the present invention is not limited by the following examples, and can be implemented with appropriate modifications within the scope of the gist of the present invention, which are all included in the present invention. within the scope of the technology of the invention. In addition, evaluation methods of physical properties in the following examples are as follows.

(1)聚酯薄膜的折射率 (1) Refractive index of polyester film

使用分子配向計(王子計測器股份有限公司製、MOA-6004型分子配向計),求出薄膜的慢軸方向,以使慢軸方向與測量用樣本長邊平行的方式,裁切出4cm×2cm的長方形,作成測量用樣本。針對該樣本,藉由阿貝折射率計(ATAGO公司製、NAR-4T、測量波長589nm),求出正交之雙軸的折射率(慢軸方向的折射率:Ny,快軸(與慢軸方向正交之方向的折射率):Nx)及厚度方向的折射率(Nz)。 Using a molecular orientation meter (MOA-6004 type molecular orientation meter manufactured by Oji Scientific Instruments Co., Ltd.), the slow axis direction of the film was determined, and the film was cut out so that the slow axis direction was parallel to the long side of the measurement sample. A 2cm rectangle was used as a measurement sample. With respect to this sample, the refractive index of the two orthogonal axes (refractive index in the slow axis direction: Ny, fast axis (with slow axis direction: Ny), The refractive index in the direction orthogonal to the axis direction): Nx) and the refractive index in the thickness direction (Nz).

(2)遲滯值(Re) (2) Hysteresis value (Re)

遲滯值係以薄膜上正交之雙軸的折射率的異向性(△Nxy=|Nx-Ny|)與薄膜厚度d(nm)的積(△Nxy×d)所定義的參數,係表示光學等向性、異向性的尺度。藉由以下方法求出雙軸之折射率的異向性(△Nxy)。使用分子配向計(王子計測器股份有限公司製、MOA-6004型分子配向計),求出薄膜的慢軸方向,以使慢軸方向與測量用樣本長邊平行的方式,裁切出4cm×2cm的長方形,作為測量 用樣本。針對該樣本,藉由阿貝折射率計(ATAGO公司製、NAR-4T、測量波長589nm)求出正交之雙軸的折射率(慢軸方向的折射率:Ny,與慢軸方向正交之方向的折射率:Nx)及厚度方向的折射率(Nz),將該雙軸之折射率差的絕對值(|Nx-Ny|)作為折射率的異向性(△Nxy)。薄膜的厚度d(nm)係使用電測微計(Feinpruf GmbH公司製、Miritoron1245D)進行測量,將單位換算成nm。由折射率的異向性(△Nxy)與薄膜的厚度d(nm)的積(△Nxy×d),求出遲滯值(Re)。 The retardation value is a parameter defined by the product (ΔNxy×d) of the refractive index anisotropy (ΔNxy=|Nx-Ny|) of the orthogonal biaxial axes on the film and the thickness d (nm) of the film (ΔNxy×d). Optical isotropy, anisotropy scale. The biaxial refractive index anisotropy (ΔNxy) was obtained by the following method. Using a molecular orientation meter (MOA-6004 type molecular orientation meter manufactured by Oji Scientific Instruments Co., Ltd.), the slow axis direction of the film was determined, and the film was cut out so that the slow axis direction was parallel to the long side of the measurement sample. A 2cm rectangle is used as a measurement sample. For this sample, the refractive index of the orthogonal biaxial (refractive index in the slow axis direction: Ny, which is orthogonal to the slow axis direction) was obtained by an Abbe refractometer (manufactured by ATAGO, NAR-4T, measurement wavelength: 589 nm). The refractive index in the direction: Nx) and the refractive index in the thickness direction (Nz), and the absolute value (|Nx-Ny|) of the refractive index difference between the two axes was taken as the anisotropy of the refractive index (ΔNxy). The thickness d (nm) of the thin film was measured using an electric micrometer (manufactured by Feinpruf GmbH, Miitoron 1245D), and the unit was converted into nm. The retardation value (Re) was obtained from the product (ΔNxy×d) of the refractive index anisotropy (ΔNxy) and the thickness d (nm) of the film.

(3)厚度方向遲滯值(Rth) (3) Hysteresis value in thickness direction (Rth)

厚度方向遲滯值,係表示從薄膜厚度方向剖面觀察時2個雙折射△Nxz(=|Nx-Nz|)、△Nyz(=|Ny-Nz|)分別乘以薄膜厚度d所得到之遲滯值的平均的參數。以與測量遲滯值相同的方法求出Nx、Ny、Nz與薄膜厚度d(nm),算出(△Nxz×d)與(△Nyz×d)的平均值以求出厚度方向遲滯值(Rth)。 The hysteresis value in the thickness direction is the hysteresis value obtained by multiplying the two birefringences △Nxz (=|Nx-Nz|) and △Nyz (=|Ny-Nz|) by the film thickness d respectively when viewed from the cross section of the film thickness direction the average parameters. Obtain Nx, Ny, Nz and film thickness d (nm) in the same way as measuring hysteresis value, and calculate the average value of (ΔNxz×d) and (ΔNyz×d) to obtain thickness direction hysteresis value (Rth) .

(4)NZ係數 (4)NZ coefficient

將由上述(1)所得到之Ny、Nx、Nz的值代入式:NZ=|Ny-Nz|/|Ny-Nx|,求出NZ係數。 The NZ coefficients are obtained by substituting the values of Ny, Nx, and Nz obtained in the above (1) into the formula: NZ=|Ny-Nz|/|Ny-Nx|.

(5)背光光源之發光光譜的測量 (5) Measurement of the luminous spectrum of the backlight light source

各實施例所使用的液晶顯示裝置係使用東芝公司製的REGZA 43J10X。使用Hamamatsu Photonics K.K.製多 通道分光器PMA-12測量該液晶顯示裝置之背光光源(白色發光二極體)的發光光譜,結果在450nm、535nm、630nm附近觀察到具有峰頂的發光光譜。各峰頂的半值寬(各波長區域中具有最高峰值強度之峰值的半值寬)分別係450nm的峰值為17nm,535nm的峰值為45nm,630nm的峰值為2nm。此外,該光源在600nm以上780nm以下之波長區域具有複數峰值,但係以在該區域中峰值強度最高的630nm附近之峰值評價半值寬。又,測量光譜時的曝光時間為20msec。 As the liquid crystal display device used in each example, REGZA 43J10X manufactured by Toshiba Corporation was used. The luminescence spectrum of the backlight light source (white light emitting diode) of the liquid crystal display device was measured using a multi-channel spectroscope PMA-12 manufactured by Hamamatsu Photonics K.K., and as a result, luminescence spectra with peaks were observed around 450 nm, 535 nm and 630 nm. The half-value width of each peak top (the half-value width of the peak having the highest peak intensity in each wavelength region) is 17 nm for the peak at 450 nm, 45 nm for the peak at 535 nm, and 2 nm for the peak at 630 nm. In addition, although this light source has a complex peak in the wavelength region of 600 nm or more and 780 nm or less, the half-value width is evaluated by the peak in the vicinity of 630 nm where the peak intensity is the highest in this region. In addition, the exposure time at the time of measuring a spectrum was 20 msec.

(6)反射光譜的測量(底部波長與反射率的評價) (6) Measurement of reflection spectrum (evaluation of bottom wavelength and reflectance)

從所得到之偏光鏡保護膜在任意位置裁切出成A4尺寸,以耐水砂紙將與積層有低反射層(或抗反射層)之面相反的基材面均勻地磨傷後,塗上BLACK MAGIC INK(註冊商標),再貼上黑色膠帶(日東電工製乙烯膠帶No.21黑),藉此製作使低反射層(或抗反射層)之相反面無反射的樣本。使用島津製作所(股)製的分光光度計UV-3150,測量製作之樣本的低反射層(或抗反射層)在400~800nm中的反射光譜。反射光譜測量條件係以鏡面反射測量裝置(島津製作所(股)製零件編號206-14064)中標準附設的Al蒸鍍反光鏡(零件編號202-35988-05)為基準反光鏡,以全光束5°之入射角,於相對鏡面反射下實施。此外,在抽樣間距:1nm、樣品遮罩之開口尺寸:5mmΦ的條件下進行測量。從所得到之反射光譜求出反射率的最小值(極小值)及此時的波長(底部波長)。 Cut out A4 size from the obtained polarizer protective film at any position, and evenly scratch the surface of the substrate opposite to the surface on which the low-reflection layer (or anti-reflection layer) is laminated with water-resistant sandpaper, and then apply BLACK. MAGIC INK (registered trademark) was then affixed with black tape (Nitto Denko vinyl tape No. 21 black) to prepare a sample in which the opposite side of the low-reflection layer (or anti-reflection layer) was non-reflective. Using a spectrophotometer UV-3150 manufactured by Shimadzu Corporation, the reflection spectrum of the low-reflection layer (or anti-reflection layer) of the fabricated sample was measured at 400-800 nm. The reflectance spectrum measurement conditions are based on the standard Al-evaporated mirror (Part No. 202-35988-05) attached to the specular reflection measuring device (Part No. 206-14064, manufactured by Shimadzu Corporation), and the full beam of 5 The angle of incidence of ° is implemented under the relative specular reflection. In addition, the measurement was performed under the conditions of sampling pitch: 1 nm, and opening size of the sample mask: 5 mmΦ. From the obtained reflection spectrum, the minimum value (minimum value) of the reflectance and the wavelength (bottom wavelength) at that time were obtained.

(製造例1-聚酯A) (Production Example 1 - Polyester A)

將酯化反應罐升溫,在到達200℃的時間點,加入86.4質量份的對苯二甲酸及64.6質量份的乙二醇,一邊攪拌一邊加入0.017質量份的作為觸媒之三氧化二銻、0.064質量份的醋酸鎂四水合物及0.16質量份的三乙胺。接著,進行加壓升溫,並在錶壓0.34MPa、240℃的條件下進行加壓酯化反應後,將酯化反應罐回復至常壓,添加0.014質量份的磷酸。再者,花費15分鐘升溫至260℃,添加0.012質量份的磷酸三甲酯。接著,在15分鐘後,以高壓分散機進行分散處理,15分鐘後,將所得到之酯化反應生成物移至聚縮合反應罐,於280℃、減壓下進行聚縮合反應。 The temperature of the esterification reaction tank was raised, and when the temperature reached 200° C., 86.4 parts by mass of terephthalic acid and 64.6 parts by mass of ethylene glycol were added, and 0.017 parts by mass of antimony trioxide, antimony trioxide as a catalyst, and 0.017 parts by mass were added while stirring. 0.064 parts by mass of magnesium acetate tetrahydrate and 0.16 parts by mass of triethylamine. Next, after pressurizing and raising the temperature, and performing pressurized esterification reaction under the conditions of a gauge pressure of 0.34 MPa and 240° C., the esterification reaction tank was returned to normal pressure, and 0.014 parts by mass of phosphoric acid was added. Furthermore, the temperature was raised to 260° C. over 15 minutes, and 0.012 parts by mass of trimethyl phosphate was added. Next, after 15 minutes, dispersion treatment was performed with a high-pressure disperser, and after 15 minutes, the obtained esterification reaction product was transferred to a polycondensation reaction tank, and a polycondensation reaction was performed at 280° C. under reduced pressure.

聚縮合反應結束後,以95%截留直徑為5μm的納斯綸(naslon)製過濾器進行過濾處理,從噴嘴擠製成股線狀,使用預先進行過濾處理(孔徑:1μm以下)的冷卻水使其冷卻、固化,並切成顆粒狀。所得到之聚對苯二甲酸乙二酯樹脂(A)的固有黏度為0.62dl/g,實質上不含非活性粒子及內部析出粒子。(以下簡稱為PET(A))。 After the completion of the polycondensation reaction, the filtration treatment is carried out with a filter made of naslon with a 95% cut-off diameter of 5 μm, and the strands are extruded from the nozzle, and the cooling water that has been previously filtered (pore size: 1 μm or less) is used. Allow to cool, solidify, and cut into granules. The intrinsic viscosity of the obtained polyethylene terephthalate resin (A) was 0.62 dl/g, and inactive particles and internally precipitated particles were not substantially contained. (hereinafter abbreviated as PET(A)).

(製造例2-聚酯B) (Production Example 2 - Polyester B)

將10質量份的經乾燥之紫外線吸收劑(2,2'-(1,4-伸苯基)雙(4H-3,1-苯并

Figure 107106487-A0202-12-0035-13
-4-酮)及90質量份的不含粒子之PET(A)(固有黏度為0.62dl/g)混合,使用揉合擠製機,得到含有紫外線吸收劑的聚對苯二甲酸乙二酯樹脂(B)。(以下簡稱PET(B))。 10 parts by mass of the dried ultraviolet absorber (2,2'-(1,4-phenylene)bis(4H-3,1-benzone)
Figure 107106487-A0202-12-0035-13
-4-keto) and 90 parts by mass of particle-free PET (A) (intrinsic viscosity: 0.62 dl/g), mixed with a kneading extruder to obtain a polyethylene terephthalate containing ultraviolet absorber Resin (B). (hereinafter referred to as PET(B)).

(製造例3-接著性改質塗布液的調整) (Manufacturing Example 3 - Adjustment of Adhesion-Modifying Coating Liquid)

藉由常法進行酯交換反應及聚縮合反應,製備水分散性含磺酸金屬鹼之共聚合聚酯樹脂,其組成為:作為二羧酸成分(相對於二羧酸成分整體)的46莫耳%之對苯二甲酸、46莫耳%之間苯二甲酸及8莫耳%之間苯二甲酸5-磺酸鈉;作為二醇成分(相對於二醇成分整體)的50莫耳%之乙二醇及50莫耳%之新戊二醇。接著,將51.4質量份的水、38質量份的異丙醇、5質量份的正丁基賽路蘇及0.06質量份的非離子系界面活性劑混合後,進行加熱攪拌,達到77℃時,加入5質量份的上述水分散性含磺酸金屬鹼之共聚合聚酯樹脂,持續攪拌至無樹脂的結塊後,將樹脂水分散液冷卻至常溫,得到固體含量濃度5.0質量%的均勻之水分散性共聚合聚酯樹脂液。再者,使3質量份的凝聚體二氧化矽粒子(FUJI SILYSIA(股)公司製、SYLYSIA 310)分散於50質量份的水中後,於99.46質量份的上述水分散性共聚合聚酯樹脂液中加入0.54質量份的SYLYSIA 310之水分散液,一邊攪拌一邊加入20質量份的水,得到接著性改質塗布液。 Carry out the transesterification reaction and the polycondensation reaction by the conventional method, and prepare the copolymerization polyester resin of water-dispersible sulfonic acid metal base, and its composition is: as the dicarboxylic acid component (relative to the whole dicarboxylic acid component) of 46 mol Ear % of terephthalic acid, 46 mol % of isophthalic acid and 8 mol % of sodium 5-sulfoisophthalic acid; 50 mol % as diol component (relative to the whole diol component) ethylene glycol and 50 mol% neopentyl glycol. Next, after mixing 51.4 parts by mass of water, 38 parts by mass of isopropanol, 5 parts by mass of n-butyl celusol, and 0.06 parts by mass of a nonionic surfactant, the mixture was heated and stirred until it reached 77°C. Add 5 parts by mass of the above-mentioned water-dispersible sulfonic acid metal base-containing co-polymerized polyester resin, continue stirring until there is no resin agglomeration, and then cool the resin aqueous dispersion to normal temperature to obtain a uniform solid content concentration of 5.0 mass %. Water-dispersible copolymerized polyester resin liquid. Further, after dispersing 3 parts by mass of aggregated silica particles (manufactured by FUJI SILYSIA Co., Ltd., SYLYSIA 310) in 50 parts by mass of water, 99.46 parts by mass of the above-mentioned water-dispersible copolymerized polyester resin liquid was used. 0.54 parts by mass of the aqueous dispersion of SYLYSIA 310 was added to the mixture, and 20 parts by mass of water was added while stirring to obtain an adhesive modified coating liquid.

(製造例4-低反射層塗布液A的調整) (Production Example 4 - Adjustment of Low Reflection Layer Coating Liquid A)

作為偏二氟乙烯系聚合物粒子,將571.4g的偏二氟乙烯/四氟乙烯/三氟氯乙烯共聚物(=72.1/14.9/13(莫耳%))粒子的水性分散液(固體含量濃度45.5質量%)加入2L玻璃製分離式燒瓶,並加入37.1g的作為乳化劑之 Newcol 707SF(日本乳化劑(股)製)、及59.3g的水,充分混合以調整水性分散液。 As vinylidene fluoride-based polymer particles, 571.4 g of an aqueous dispersion (solid content of vinylidene fluoride/tetrafluoroethylene/chlorotrifluoroethylene copolymer (=72.1/14.9/13 (mol %)) particles Concentration 45.5 mass %) was put into a 2 L glass-made separate flask, 37.1 g of Newcol 707SF (manufactured by Nippon Emulsifier Co., Ltd.) as an emulsifier, and 59.3 g of water were added, and the aqueous dispersion was adjusted by mixing well.

接著,於1L玻璃製燒瓶中加入208.1g的甲基丙烯酸甲酯、44.9g的丙烯酸正丁酯及7.0g的丙烯酸,以調整單體溶液。 Next, 208.1 g of methyl methacrylate, 44.9 g of n-butyl acrylate, and 7.0 g of acrylic acid were added to a 1 L glass flask to adjust a monomer solution.

將分離式燒瓶的內部溫度升溫至80℃,花費3小時將單體溶液的總量添加至該偏二氟乙烯/四氟乙烯/三氟氯乙烯共聚物粒子的水分散液。又,添加單體溶液的同時,一邊每隔30分鐘分7次添加41.1g的1質量%之硫酸銨一邊進行聚合。從聚合開始5小時後,將反應溶液冷卻至室溫以結束反應,得到丙烯酸-氟複合聚合物粒子的水性分散體。(固體含量濃度52.0質量%)所得到之丙烯酸-氟複合聚合物粒子中氟聚合物部分與丙烯酸聚合物部分的質量比為50/50。 The temperature inside the separable flask was raised to 80°C, and the total amount of the monomer solution was added to the aqueous dispersion of the vinylidene fluoride/tetrafluoroethylene/chlorotrifluoroethylene copolymer particles over 3 hours. In addition, simultaneously with the addition of the monomer solution, polymerization was performed while adding 41.1 g of 1 mass % of ammonium sulfate seven times every 30 minutes. After 5 hours from the start of polymerization, the reaction solution was cooled to room temperature to terminate the reaction, and an aqueous dispersion of acrylic-fluoro composite polymer particles was obtained. (Solid content concentration: 52.0 mass %) The mass ratio of the fluoropolymer part to the acrylic polymer part in the obtained acrylic-fluoro composite polymer particles was 50/50.

加入12.12質量份的該丙烯酸基-氟複合聚合物粒子水分散液、61.47質量份的水、20.00質量份的異丙醇、2.80質量份的

Figure 107106487-A0202-12-0037-14
唑啉交聯劑WS-700(日本觸媒製EPOCROS製)、1.75質量份的膠質氧化矽粒子SNOWTEX ST-ZL(日產化學工業製)、0.30質量份的矽系界面活性劑並進行攪拌,得到低反射層塗布液A。 12.12 parts by mass of the acrylic-fluorine composite polymer particle aqueous dispersion, 61.47 parts by mass of water, 20.00 parts by mass of isopropanol, 2.80 parts by mass of
Figure 107106487-A0202-12-0037-14
An oxazoline crosslinking agent WS-700 (manufactured by Nippon Shokubai Co., Ltd. EPOCROS), 1.75 parts by mass of colloidal silicon oxide particles SNOWTEX ST-ZL (manufactured by Nissan Chemical Industries, Ltd.), and 0.30 mass parts of a silicon-based surfactant were stirred to obtain Low reflection layer coating solution A.

(製造例5-低反射層塗布液B的調整) (Production Example 5 - Adjustment of Low Reflection Layer Coating Liquid B)

作為偏二氟乙烯系聚合物粒子,將571.4g的偏二氟乙烯/四氟乙烯/三氟氯乙烯共聚物(=72.1/14.9/13(莫耳%))粒子的水性分散液(固體含量濃度45.5質量%)加入 2L玻璃製分離式燒瓶,並加入37.1g的作為乳化劑之Newcol 707SF(日本乳化劑(股)製)、及59.3g的水,充分混合以調整水性分散液。 As vinylidene fluoride-based polymer particles, 571.4 g of an aqueous dispersion (solid content of vinylidene fluoride/tetrafluoroethylene/chlorotrifluoroethylene copolymer (=72.1/14.9/13 (mol %)) particles Concentration 45.5 mass %) was put into a 2 L glass-made separate flask, 37.1 g of Newcol 707SF (manufactured by Nippon Emulsifier Co., Ltd.) as an emulsifier, and 59.3 g of water were added, and the aqueous dispersion was adjusted by mixing well.

接著,於1L玻璃製燒瓶中加入208.1g的甲基丙烯酸甲酯、44.9g的丙烯酸正丁酯及7.0g的丙烯酸,以調整單體溶液。 Next, 208.1 g of methyl methacrylate, 44.9 g of n-butyl acrylate, and 7.0 g of acrylic acid were added to a 1 L glass flask to adjust a monomer solution.

將分離式燒瓶的內部溫度升溫至80℃,花費3小時將單體溶液的總量添加至該偏二氟乙烯/四氟乙烯/三氟氯乙烯共聚物粒子的水分散液。又,添加單體溶液的同時,一邊每隔30分鐘分7次添加41.1g的1質量%之硫酸銨一邊進行聚合。從聚合開始5小時後,將反應溶液冷卻至室溫以結束反應,得到丙烯酸-氟複合聚合物粒子的水性分散體(固體含量濃度52.0質量%)。所得到之丙烯酸-氟複合聚合物粒子中氟聚合物部分與丙烯酸聚合物部分的質量比為50/50。 The temperature inside the separable flask was raised to 80°C, and the total amount of the monomer solution was added to the aqueous dispersion of the vinylidene fluoride/tetrafluoroethylene/chlorotrifluoroethylene copolymer particles over 3 hours. In addition, simultaneously with the addition of the monomer solution, polymerization was performed while adding 41.1 g of 1 mass % of ammonium sulfate seven times every 30 minutes. After 5 hours from the start of polymerization, the reaction solution was cooled to room temperature to complete the reaction, and an aqueous dispersion (solid content concentration: 52.0 mass %) of acrylic-fluoro composite polymer particles was obtained. The mass ratio of the fluoropolymer moiety to the acrylic polymer moiety in the obtained acrylic-fluoro composite polymer particles was 50/50.

加入8.08質量份的該丙烯酸-氟複合聚合物粒子水分散液、61.47質量份的水、20.00質量份的異丙醇、8.40質量份的

Figure 107106487-A0202-12-0038-15
唑啉交聯劑WS-700(日本觸媒製EPOCROS製)、1.75質量份的膠質氧化矽粒子SNOWTEX ST-ZL(日產化學工業製)及0.30質量份的矽系界面活性劑並進行攪拌,得到低反射層塗布液B。 8.08 parts by mass of the acrylic-fluorine composite polymer particle aqueous dispersion, 61.47 parts by mass of water, 20.00 parts by mass of isopropanol, 8.40 parts by mass of
Figure 107106487-A0202-12-0038-15
An oxazoline crosslinking agent WS-700 (manufactured by Nippon Shokubai Co., Ltd. EPOCROS), 1.75 parts by mass of colloidal silicon oxide particles SNOWTEX ST-ZL (manufactured by Nissan Chemical Industries, Ltd.), and 0.30 mass parts of a silicon-based surfactant were stirred to obtain Low reflection layer coating solution B.

(偏光鏡保護膜1) (Polarizer Protective Film 1)

將90質量份作為基材薄膜中間層用原料的不含粒子之PET(A)樹脂顆粒與10質量份的含有紫外線吸收劑 之PET(B)樹脂顆粒於135℃下進行減壓乾燥(1Torr)6小時後,供給至擠製機2(中間層II層用),又,藉由常法將PET(A)乾燥並分別供給至擠製機1(外層I層及外層III用),於285℃下進行溶解。將該兩種聚合物分別以不鏽鋼燒結體的濾材(標稱過濾精度10μm粒子95%截留)進行過濾,在2種3層合流區段中積層,從噴嘴擠製成片狀後,使用靜電施加澆鑄法捲繞於表面溫度30℃的鑄造鼓輪上以使其冷卻固化,製作未延伸薄膜。此時,以使I層、II層、III層之厚度的比值為10:80:10的方式調整各擠製機的吐出量。 90 parts by mass of particle-free PET (A) resin particles as a raw material for the intermediate layer of the base film and 10 parts by mass of PET (B) resin particles containing an ultraviolet absorber were dried under reduced pressure at 135°C (1 Torr) After 6 hours, it was supplied to the extruder 2 (for the middle layer II layer), and the PET (A) was dried by a conventional method and supplied to the extruder 1 (for the outer layer I layer and the outer layer III), respectively, at 285. dissolve at °C. The two polymers were filtered with a stainless steel sintered filter material (nominal filtration accuracy of 10 μm particles with 95% retention), laminated in two types of three-layer confluence sections, extruded into sheets from a nozzle, and electrostatically applied. The casting method was wound around a casting drum having a surface temperature of 30° C. to cool and solidify, and an unstretched film was produced. At this time, the discharge amount of each extruder was adjusted so that the ratio of the thickness of the I layer, the II layer, and the III layer might be 10:80:10.

接著,藉由逆輥法於該未延伸PET薄膜之形成低反射層之側塗布製造例4之低反射層塗布液A,使乾燥後之塗布量為0.108g/m2,並於積層有低反射層之面的相反側塗布製造例3之接著性改質塗布液,使其為0.080g/m2,之後於80℃下乾燥20秒鐘。 Next, the low-reflection layer coating solution A of Production Example 4 was applied on the side of the unstretched PET film on which the low-reflection layer was formed by the reverse roll method, so that the coating weight after drying was 0.108 g/m 2 , and the layer had a low The adhesive modified coating liquid of Production Example 3 was applied on the opposite side of the surface of the reflective layer so as to be 0.080 g/m 2 , and then dried at 80° C. for 20 seconds.

將形成有該塗布層的未延伸薄膜導向拉幅延伸機,一邊以夾具夾持薄膜的端部,一邊導向溫度125℃的熱風區,在寬度方向上延伸4.0倍。接著,保持在寬度方向上經延伸的寬度,於溫度225℃下處理10秒鐘,進一步在寬度方向上進行3.0%的鬆弛處理,得到薄膜厚度約100μm的偏光鏡保護膜1。 The unstretched film on which the coating layer was formed was guided to a tenter stretching machine, and the end portion of the film was sandwiched by clips, and was guided to a hot-air zone with a temperature of 125° C., and stretched 4.0 times in the width direction. Next, while maintaining the width extended in the width direction, the temperature was 225° C. for 10 seconds, and further relaxation treatment was performed by 3.0% in the width direction to obtain a polarizer protective film 1 with a film thickness of about 100 μm.

偏光鏡保護膜1的遲滯值(Re)為10300nm,厚度方向的遲滯值(Rth)為12350nm,Re/Rth為0.834,NZ係數為1.699。 The retardation value (Re) of the polarizer protective film 1 was 10300 nm, the retardation value (Rth) in the thickness direction was 12350 nm, Re/Rth was 0.834, and the NZ coefficient was 1.699.

又,偏光鏡保護膜1的反射光譜,其底部波長為630nm,波長630nm下的反射率為1.71%。 In addition, in the reflection spectrum of the polarizer protective film 1, the bottom wavelength is 630 nm, and the reflectance at the wavelength of 630 nm is 1.71%.

(偏光鏡保護膜2) (Polarizer protective film 2)

將90質量份作為基材薄膜中間層用原料的不含粒子之PET(A)樹脂顆粒與10質量份的含有紫外線吸收劑之PET(B)樹脂顆粒於135℃下進行減壓乾燥(1Torr)6小時後,供給至擠製機2(中間層II層用),又,藉由常法將PET(A)乾燥並分別供給至擠製機1(外層I層及外層III用),於285℃下進行溶解。將該兩種聚合物分別以不鏽鋼燒結體的濾材(標稱過濾精度10μm粒子95%截留)進行過濾,在2種3層合流區段中積層,從噴嘴擠製成片狀後,使用靜電施加澆鑄法捲繞於表面溫度30℃的鑄造鼓輪上以使其冷卻固化,製作未延伸薄膜。此時,以使I層、II層、III層之厚度的比值為10:80:10的方式調整各擠製機的吐出量。 90 parts by mass of particle-free PET (A) resin particles as a raw material for the intermediate layer of the base film and 10 parts by mass of PET (B) resin particles containing an ultraviolet absorber were dried under reduced pressure at 135°C (1 Torr) After 6 hours, it was supplied to the extruder 2 (for the middle layer II layer), and the PET (A) was dried by a conventional method and supplied to the extruder 1 (for the outer layer I layer and the outer layer III), respectively, at 285. dissolve at °C. The two polymers were filtered with a stainless steel sintered filter material (nominal filtration accuracy of 10 μm particles with 95% retention), laminated in two types of three-layer confluence sections, extruded into sheets from a nozzle, and electrostatically applied. The casting method was wound around a casting drum having a surface temperature of 30° C. to cool and solidify, and an unstretched film was produced. At this time, the discharge amount of each extruder was adjusted so that the ratio of the thickness of the I layer, the II layer, and the III layer might be 10:80:10.

接著,藉由逆輥法於該未延伸PET薄膜之形成低反射層之側塗布製造例5之塗布液B,使乾燥後之塗布量為0.09g/m2,並於積層有低反射層之面的相反側塗布製造例3之接著性改質塗布液,使其為0.08g/m2,之後於80℃下乾燥20秒鐘。 Next, the coating solution B of Production Example 5 was applied on the side of the unstretched PET film on which the low-reflection layer was formed by the reverse roll method, so that the coating amount after drying was 0.09 g/m 2 , and the low-reflection layer was laminated on the side of the unstretched PET film. The adhesive modified coating liquid of Production Example 3 was applied on the opposite side of the surface to be 0.08 g/m 2 , and then dried at 80° C. for 20 seconds.

將形成有該塗布層的未延伸薄膜導向拉幅延伸機,一邊以夾具夾持薄膜的端部,一邊導向溫度125℃的熱風區,在寬度方向上延伸4.0倍。接著,保持在寬度方向上經延伸的寬度,於溫度225℃下處理10秒 鐘,進一步在寬度方向上進行3.0%的鬆弛處理,得到薄膜厚度約100μm的偏光鏡保護膜2。 The unstretched film on which the coating layer was formed was guided to a tenter stretching machine, and the end portion of the film was sandwiched by clips, and was guided to a hot-air zone with a temperature of 125° C., and stretched 4.0 times in the width direction. Next, the stretched width in the width direction was maintained, the temperature was 225°C for 10 seconds, and the relaxation treatment was further performed by 3.0% in the width direction to obtain a polarizer protective film 2 with a film thickness of about 100 µm.

偏光鏡保護膜2的遲滯值(Re)、厚度方向的遲滯值(Rth)、Re/Rth、NZ係數與偏光鏡保護膜1相同。偏光鏡保護膜2之反射光譜的底部波長為550nm,波長550nm下的反射率為1.96%。 The retardation value (Re), the retardation value (Rth) in the thickness direction, the Re/Rth, and the NZ coefficient of the polarizer protective film 2 are the same as those of the polarizer protective film 1 . The bottom wavelength of the reflection spectrum of the polarizer protective film 2 is 550 nm, and the reflectance at the wavelength of 550 nm is 1.96%.

(偏光鏡保護膜3) (Polarizer protective film 3)

將90質量份作為基材薄膜中間層用原料的不含粒子之PET(A)樹脂顆粒與10質量份的含有紫外線吸收劑之PET(B)樹脂顆粒於135℃下進行減壓乾燥(1Torr)6小時後,供給至擠製機2(中間層II層用),又,藉由常法將PET(A)乾燥並分別供給至擠製機1(外層I層及外層III用),於285℃下進行溶解。將該兩種聚合物分別以不鏽鋼燒結體的濾材(標稱過濾精度10μm粒子95%截留)進行過濾,在2種3層合流區段中積層,從噴嘴擠製成片狀後,使用靜電施加澆鑄法捲繞於表面溫度30℃的鑄造鼓輪上以使其冷卻固化,製作未延伸薄膜。此時,以使I層、II層、III層之厚度的比值為10:80:10的方式調整各擠製機的吐出量。 90 parts by mass of particle-free PET (A) resin particles as a raw material for the intermediate layer of the base film and 10 parts by mass of PET (B) resin particles containing an ultraviolet absorber were dried under reduced pressure at 135°C (1 Torr) After 6 hours, it was supplied to the extruder 2 (for the middle layer II layer), and the PET (A) was dried by a conventional method and supplied to the extruder 1 (for the outer layer I layer and the outer layer III), respectively, at 285. dissolve at °C. The two polymers were filtered with a stainless steel sintered filter material (nominal filtration accuracy of 10 μm particles with 95% retention), laminated in two types of three-layer confluence sections, extruded into sheets from a nozzle, and electrostatically applied. The casting method was wound around a casting drum having a surface temperature of 30° C. to cool and solidify, and an unstretched film was produced. At this time, the discharge amount of each extruder was adjusted so that the ratio of the thickness of the I layer, the II layer, and the III layer might be 10:80:10.

接著,藉由逆輥法於該未延伸PET薄膜之形成低反射層之側塗布製造例4之塗布液A,使乾燥後之塗布量為0.106g/m2,並於積層有低反射層之面的相反側塗布製造例3之接著性改質塗布液,使其為0.080g/m2,之後於80℃下乾燥20秒鐘。 Next, the coating solution A of Production Example 4 was applied on the side of the unstretched PET film on which the low-reflection layer was formed by the reverse roll method, so that the coating amount after drying was 0.106 g/m 2 , and the low-reflection layer was laminated on the side of the film. The adhesive modified coating liquid of Production Example 3 was applied on the opposite side of the surface to be 0.080 g/m 2 , and then dried at 80° C. for 20 seconds.

將形成有該塗布層的未延伸薄膜導向拉幅延伸機,一邊以夾具夾持薄膜的端部,一邊導向溫度125℃的熱風區,在寬度方向上延伸4.0倍。接著,保持在寬度方向上經延伸的寬度,於溫度225℃下處理10秒鐘,進一步在寬度方向上進行3.0%的鬆弛處理,得到薄膜厚度約100μm的偏光鏡保護膜3。 The unstretched film on which the coating layer was formed was guided to a tenter stretching machine, and the end portion of the film was sandwiched by clips, and was guided to a hot-air zone with a temperature of 125° C., and stretched 4.0 times in the width direction. Next, while maintaining the width stretched in the width direction, the temperature was 225° C. for 10 seconds, and a relaxation treatment of 3.0% was further performed in the width direction to obtain a polarizer protective film 3 with a film thickness of about 100 μm.

偏光鏡保護膜3的遲滯值(Re)、厚度方向的遲滯值(Rth)、Re/Rth、NZ係數與偏光鏡保護膜1相同。偏光鏡保護膜3之反射光譜的底部波長為615nm,波長615nm下的反射率為1.71%。 The retardation value (Re), the retardation value (Rth) in the thickness direction, the Re/Rth, and the NZ coefficient of the polarizer protective film 3 are the same as those of the polarizer protective film 1 . The bottom wavelength of the reflection spectrum of the polarizer protective film 3 is 615 nm, and the reflectance at the wavelength of 615 nm is 1.71%.

(偏光鏡保護膜4) (Polarizer protective film 4)

將90質量份作為基材薄膜中間層用原料的不含粒子之PET(A)樹脂顆粒與10質量份的含有紫外線吸收劑之PET(B)樹脂顆粒於135℃下進行減壓乾燥(1Torr)6小時後,供給至擠製機2(中間層II層用),又,藉由常法將PET(A)乾燥並分別供給至擠製機1(外層I層及外層III用),於285℃下進行溶解。將該兩種聚合物分別以不鏽鋼燒結體的濾材(標稱過濾精度10μm粒子95%截留)進行過濾,在2種3層合流區段中積層,從噴嘴擠製成片狀後,使用靜電施加澆鑄法捲繞於表面溫度30℃的鑄造鼓輪上以使其冷卻固化,製作未延伸薄膜。此時,以使I層、II層、III層之厚度的比值為10:80:10的方式調整各擠製機的吐出量。 90 parts by mass of particle-free PET (A) resin particles as a raw material for the intermediate layer of the base film and 10 parts by mass of PET (B) resin particles containing an ultraviolet absorber were dried under reduced pressure at 135°C (1 Torr) After 6 hours, it was supplied to the extruder 2 (for the middle layer II layer), and the PET (A) was dried by a conventional method and supplied to the extruder 1 (for the outer layer I layer and the outer layer III), respectively, at 285. dissolve at °C. The two polymers were filtered with a stainless steel sintered filter material (nominal filtration accuracy of 10 μm particles with 95% retention), laminated in two types of three-layer confluence sections, extruded into sheets from a nozzle, and electrostatically applied. The casting method was wound around a casting drum having a surface temperature of 30° C. to cool and solidify, and an unstretched film was produced. At this time, the discharge amount of each extruder was adjusted so that the ratio of the thickness of the I layer, the II layer, and the III layer might be 10:80:10.

接著,藉由逆輥法於該未延伸PET薄膜之形成低反射層之側塗布製造例4之塗布液A,使乾燥後之塗布量為0.111g/m2,並於積層有低反射層之面的相反側塗布製造例3之接著性改質塗布液,使其為0.080g/m2,之後於80℃下乾燥20秒鐘。 Next, the coating solution A of Production Example 4 was applied on the side of the unstretched PET film on which the low-reflection layer was formed by the reverse roll method, so that the coating amount after drying was 0.111 g/m 2 , and the low-reflection layer was laminated on the side of the film. The adhesive modified coating liquid of Production Example 3 was applied on the opposite side of the surface to be 0.080 g/m 2 , and then dried at 80° C. for 20 seconds.

將形成有該塗布層的未延伸薄膜導向拉幅延伸機,一邊以夾具夾持薄膜的端部,一邊導向溫度125℃的熱風區,在寬度方向上延伸4.0倍。接著,保持在寬度方向上經延伸的寬度,於溫度225℃下處理10秒鐘,進一步在寬度方向上進行3.0%的鬆弛處理,得到薄膜厚度約100μm的偏光鏡保護膜4。 The unstretched film on which the coating layer was formed was guided to a tenter stretching machine, and the end portion of the film was sandwiched by clips, and was guided to a hot-air zone with a temperature of 125° C., and stretched 4.0 times in the width direction. Next, while maintaining the width stretched in the width direction, the temperature was 225° C. for 10 seconds, and further relaxation treatment was performed by 3.0% in the width direction to obtain a polarizer protective film 4 with a film thickness of about 100 μm.

偏光鏡保護膜4的遲滯值(Re)、厚度方向的遲滯值(Rth)、Re/Rth、NZ係數與偏光鏡保護膜1相同。 The retardation value (Re), the retardation value (Rth) in the thickness direction, the Re/Rth, and the NZ coefficient of the polarizer protective film 4 are the same as those of the polarizer protective film 1 .

偏光鏡保護膜4之反射光譜的底部波長為645nm,波長645nm下的反射率為1.71%。 The bottom wavelength of the reflection spectrum of the polarizer protective film 4 is 645 nm, and the reflectance at the wavelength of 645 nm is 1.71%.

(偏光鏡保護膜5) (Polarizer protective film 5)

將90質量份作為基材薄膜中間層用原料的不含粒子之PET(A)樹脂顆粒與10質量份的含有紫外線吸收劑之PET(B)樹脂顆粒於135℃下進行減壓乾燥(1Torr)6小時後,供給至擠製機2(中間層II層用),又,藉由常法將PET(A)乾燥並分別供給至擠製機1(外層I層及外層III用),於285℃下進行溶解。將該兩種聚合物分別以不鏽鋼燒結體的濾材(標稱過濾精度10μm粒子95%截留)進行過濾,在2種3層合流區段中積層,從噴嘴擠製成片狀 後,使用靜電施加澆鑄法捲繞於表面溫度30℃的鑄造鼓輪上以使其冷卻固化,製作未延伸薄膜。此時,以使I層、II層、III層之厚度的比值為10:80:10的方式調整各擠製機的吐出量。 90 parts by mass of particle-free PET (A) resin particles as a raw material for the intermediate layer of the base film and 10 parts by mass of PET (B) resin particles containing an ultraviolet absorber were dried under reduced pressure at 135°C (1 Torr) After 6 hours, it was supplied to the extruder 2 (for the middle layer II layer), and the PET (A) was dried by a conventional method and supplied to the extruder 1 (for the outer layer I layer and the outer layer III), respectively, at 285. dissolve at °C. The two polymers were filtered with a stainless steel sintered filter material (nominal filtration accuracy of 10 μm particles with 95% retention), laminated in two types of three-layer confluence sections, extruded into sheets from a nozzle, and electrostatically applied. The casting method was wound around a casting drum having a surface temperature of 30° C. to cool and solidify, and an unstretched film was produced. At this time, the discharge amount of each extruder was adjusted so that the ratio of the thickness of the I layer, the II layer, and the III layer might be 10:80:10.

接著,藉由逆輥法於該未延伸PET薄膜之形成低反射層之側塗布製造例5之低反射層塗布液B,使乾燥後之塗布量為0.10g/m2,並於積層有低反射層之面的相反側塗布製造例3之接著性改質塗布液,使其為0.08g/m2,之後於80℃下乾燥20秒鐘。 Next, the low-reflection layer coating solution B of Production Example 5 was applied on the side of the unstretched PET film on which the low-reflection layer was formed by the reverse roll method, so that the coating weight after drying was 0.10 g/m 2 , and the layer had a low The adhesive modification coating liquid of Production Example 3 was applied on the opposite side of the surface of the reflective layer to be 0.08 g/m 2 , and then dried at 80° C. for 20 seconds.

將形成有該塗布層的未延伸薄膜導向拉幅延伸機,一邊以夾具夾持薄膜的端部,一邊導向溫度125℃的熱風區,在寬度方向上延伸4.0倍。接著,保持在寬度方向上經延伸的寬度,於溫度225℃下處理10秒鐘,進一步在寬度方向上進行3.0%的鬆弛處理,得到薄膜厚度約100μm的偏光鏡保護膜5。 The unstretched film on which the coating layer was formed was guided to a tenter stretching machine, and the end portion of the film was sandwiched by clips, and was guided to a hot-air zone with a temperature of 125° C., and stretched 4.0 times in the width direction. Next, while maintaining the width stretched in the width direction, the temperature was 225° C. for 10 seconds, and the relaxation treatment was further performed by 3.0% in the width direction to obtain a polarizer protective film 5 with a film thickness of about 100 μm.

偏光鏡保護膜5的遲滯值(Re)為10300nm,厚度方向的遲滯值(Rth)為12350nm,Re/Rth為0.834,NZ係數為1.699。 The retardation value (Re) of the polarizer protective film 5 was 10300 nm, the retardation value (Rth) in the thickness direction was 12350 nm, Re/Rth was 0.834, and the NZ coefficient was 1.699.

又,偏光鏡保護膜5的反射光譜,其底部波長為630nm,波長630nm下的反射率為1.96%。 In addition, the reflection spectrum of the polarizer protective film 5 has a bottom wavelength of 630 nm and a reflectance of 1.96% at a wavelength of 630 nm.

(偏光鏡保護膜6) (Polarizer Protective Film 6)

將90質量份作為基材薄膜中間層用原料的不含粒子之PET(A)樹脂顆粒與10質量份的含有紫外線吸收劑之PET(B)樹脂顆粒於135℃下進行減壓乾燥(1Torr)6小 時後,供給至擠製機2(中間層II層用),又,藉由常法將PET(A)乾燥並分別供給至擠製機1(外層I層及外層III用),於285℃下進行溶解。將該兩種聚合物分別以不鏽鋼燒結體的濾材(標稱過濾精度10μm粒子95%截留)進行過濾,在2種3層合流區段中積層,從噴嘴擠製成片狀後,使用靜電施加澆鑄法捲繞於表面溫度30℃的鑄造鼓輪上以使其冷卻固化,製作未延伸薄膜。此時,以使I層、II層、III層之厚度的比值為10:80:10的方式調整各擠製機的吐出量。 90 parts by mass of particle-free PET (A) resin particles as a raw material for the intermediate layer of the base film and 10 parts by mass of PET (B) resin particles containing an ultraviolet absorber were dried under reduced pressure at 135°C (1 Torr) After 6 hours, it was supplied to the extruder 2 (for the middle layer II layer), and the PET (A) was dried by a conventional method and supplied to the extruder 1 (for the outer layer I layer and the outer layer III), respectively, at 285. dissolve at °C. The two polymers were filtered with a stainless steel sintered filter material (nominal filtration accuracy of 10 μm particles with 95% retention), laminated in two types of three-layer confluence sections, extruded into sheets from a nozzle, and electrostatically applied. The casting method was wound around a casting drum having a surface temperature of 30° C. to cool and solidify, and an unstretched film was produced. At this time, the discharge amount of each extruder was adjusted so that the ratio of the thickness of the I layer, the II layer, and the III layer might be 10:80:10.

接著,藉由逆輥法於該未延伸PET薄膜的雙面塗布製造例3之接著性改質塗布液,使低反射側乾燥後的塗布量為0.10g/m2、低反射側的相反面為0.08g/m2,之後於80℃下乾燥20秒鐘。 Next, the adhesive modified coating liquid of Production Example 3 was coated on both sides of the unstretched PET film by the reverse roll method, so that the coating amount after drying on the low-reflection side was 0.10 g/m 2 , and the opposite side of the low-reflection side was was 0.08 g/m 2 , followed by drying at 80° C. for 20 seconds.

將形成有該塗布層的未延伸薄膜導向拉幅延伸機,一邊以夾具夾持薄膜的端部,一邊導向溫度125℃的熱風區,在寬度方向上延伸4.0倍。接著,保持在寬度方向上經延伸的寬度,於溫度225℃下處理10秒鐘,進一步在寬度方向上進行3.0%的鬆弛處理,得到薄膜厚度約100μm的偏光鏡保護膜6。 The unstretched film on which the coating layer was formed was guided to a tenter stretching machine, and the end portion of the film was sandwiched by clips, and was guided to a hot-air zone with a temperature of 125° C., and stretched 4.0 times in the width direction. Next, while maintaining the width extended in the width direction, the temperature was 225° C. for 10 seconds, and further relaxation treatment was performed by 3.0% in the width direction to obtain a polarizer protective film 6 with a film thickness of about 100 μm.

偏光鏡保護膜6的遲滯值(Re)、厚度方向的遲滯值(Rth)、Re/Rth、NZ係數與偏光鏡保護膜1相同。 The retardation value (Re) of the polarizer protective film 6 , the retardation value (Rth) in the thickness direction, the Re/Rth, and the NZ coefficient are the same as those of the polarizer protective film 1 .

偏光鏡保護膜6之反射光譜的底部波長為600nm,波長600nm下的反射率為3.7%。 The bottom wavelength of the reflection spectrum of the polarizer protective film 6 is 600 nm, and the reflectance at the wavelength of 600 nm is 3.7%.

(實施例1) (Example 1)

以使偏光鏡之透射軸與薄膜之快軸垂直的方式,將偏光鏡保護膜1貼附於包含PVA與碘之偏光鏡的單側,並於其相反面貼附TAC薄膜(Fujifilm(股)公司製、厚度80μm),以作成偏光板。此外,於偏光鏡保護膜未積層低反射層的面上積層偏光鏡,作成偏光板。以使聚酯薄膜與液晶成為相反側(遠位)的方式,將東芝公司製REGZA 43J10X之視覺辨認側的偏光板置換成上述所作成的偏光板,作成液晶顯示裝置。此外,以使偏光板之透射軸的方向與置換前的偏光板之透射軸的方向相同的方式進行置換。 In a manner that the transmission axis of the polarizer is perpendicular to the fast axis of the film, the polarizer protective film 1 is attached to one side of the polarizer containing PVA and iodine, and a TAC film (Fujifilm (stock) Company made, thickness 80μm), to make polarizing plate. In addition, a polarizer was laminated on the surface of the polarizer protective film on which the low reflection layer was not laminated to prepare a polarizing plate. The polarizing plate on the viewing side of REGZA 43J10X manufactured by Toshiba Corporation was replaced with the polarizing plate prepared above so that the polyester film and the liquid crystal were on the opposite side (remote position) to prepare a liquid crystal display device. Further, the replacement was performed so that the direction of the transmission axis of the polarizing plate was the same as the direction of the transmission axis of the polarizing plate before replacement.

(比較例1) (Comparative Example 1)

在實施例1中,除了使用偏光鏡保護膜2代替偏光鏡保護膜1以外,以相同的方式作成液晶顯示裝置。 In Example 1, a liquid crystal display device was produced in the same manner except that the polarizer protective film 2 was used instead of the polarizer protective film 1 .

(實施例2) (Example 2)

在實施例1中,除了使用偏光鏡保護膜3代替偏光鏡保護膜1以外,以相同的方式作成液晶顯示裝置。 In Example 1, a liquid crystal display device was produced in the same manner except that the polarizer protective film 3 was used instead of the polarizer protective film 1 .

(實施例3) (Example 3)

在實施例1中,除了使用偏光鏡保護膜4代替偏光鏡保護膜1以外,以相同的方式作成液晶顯示裝置。 In Example 1, a liquid crystal display device was produced in the same manner except that the polarizer protective film 4 was used instead of the polarizer protective film 1 .

(實施例4) (Example 4)

在實施例1中,除了使用偏光鏡保護膜5代替偏光鏡保護膜1以外,以相同的方式作成液晶顯示裝置。 In Example 1, a liquid crystal display device was produced in the same manner except that the polarizer protective film 5 was used instead of the polarizer protective film 1 .

(比較例2) (Comparative Example 2)

在實施例1中,除了使用偏光鏡保護膜6代替偏光鏡保護膜1以外,以相同的方式作成液晶顯示裝置。 In Example 1, a liquid crystal display device was produced in the same manner except that the polarizer protective film 6 was used instead of the polarizer protective film 1 .

將實施例1~4、比較例1~2的液晶顯示裝置並排,在暗處從正面及斜向目視觀察畫面,結果實施例1的液晶顯示裝置最能抑制虹斑的產生。可抑制虹斑的順序為實施例2及3、實施例4、比較例1、比較例2。此外,此處所說的虹斑係視覺辨認者一邊移動頭部一邊從斜向觀察薄膜時(一邊相對於薄膜法線方向改變角度一邊進行觀察時),在畫面上觀察到的霧狀虹斑。 The liquid crystal display devices of Examples 1 to 4 and Comparative Examples 1 to 2 were placed side by side, and the screen was visually observed from the front and oblique directions in a dark place. As a result, the liquid crystal display device of Example 1 was the most capable of suppressing the occurrence of rainbow spots. The order of suppressing rainbow spots was Examples 2 and 3, Example 4, Comparative Example 1, and Comparative Example 2. Note that the rainbow spots referred to here are fog-like rainbow spots observed on the screen when the observer moves the head while viewing the film from an oblique direction (when observing while changing the angle with respect to the normal direction of the film).

實施例1~4、比較例1~2中,聚酯薄膜的厚度皆為100μm,將其置換成80μm之薄膜(遲滯值(Re)為8080nm,厚度方向的遲滯值(Rth)為9960nm,Re/Rth為0.811,NZ係數為1.733)以作成實施例1’~4’、比較例1’~2’的液晶顯示裝置,結果關於視覺辨認性,確認與實施例1~4、比較例1~2相同順序的傾向。 In Examples 1 to 4 and Comparative Examples 1 to 2, the thickness of the polyester film was 100 μm, which was replaced by a film of 80 μm (the hysteresis value (Re) was 8080 nm, the hysteresis value (Rth) in the thickness direction was 9960 nm, and the Re /Rth is 0.811, NZ coefficient is 1.733), and the liquid crystal display devices of Examples 1' to 4' and Comparative Examples 1' to 2' were prepared. As a result, the visibility was confirmed to be the same as those of Examples 1 to 4 and Comparative Examples 1 to 1. 2 tendencies of the same order.

又,實施例1~4、比較例1~2中,聚酯薄膜的厚度皆為100μm,將其置換成60μm之薄膜(遲滯值(Re)為6060nm,厚度方向的遲滯值(Rth)為7470nm,Re/Rth為0.811,NZ係數為1.733)以製造實施例1”~4”、比較例1”~2”的液晶顯示裝置,結果關於視覺辨 認性,確認與實施例1~4、比較例1~2相同順序的傾向。 In addition, in Examples 1 to 4 and Comparative Examples 1 to 2, the thickness of the polyester film was 100 μm, which was replaced by a film of 60 μm (the hysteresis value (Re) was 6060 nm, and the hysteresis value (Rth) in the thickness direction was 7470 nm. , Re/Rth is 0.811, NZ coefficient is 1.733) to manufacture the liquid crystal display devices of Examples 1" to 4" and Comparative Examples 1" to 2", and the results are confirmed to be the same as those of Examples 1 to 4 and Comparative Examples regarding visibility. 1 to 2 tend to be in the same order.

產業上的可利用性Industrial Availability

本發明之液晶顯示裝置及偏光板,可確保在任何角度中皆可明顯抑制虹斑產生的良好視覺辨認性,其對產業界上的幫助極高。 The liquid crystal display device and the polarizing plate of the present invention can ensure good visual recognition, which can obviously suppress the occurrence of rainbow spots at any angle, which is extremely helpful to the industry.

Claims (8)

一種液晶顯示裝置,其係具有背光光源、2個偏光板及配置於該2個偏光板之間的液晶單元的液晶顯示裝置,其特徵為:該背光光源係具有在400nm以上且小於495nm、495nm以上且小於600nm及600nm以上780nm以下的各波長區域分別具有發光光譜的峰頂、且600nm以上780nm以下之波長區域中之峰值強度最高之峰值的半值寬小於5nm的發光光譜的白色光源;該偏光板之中的至少一個偏光板係於偏光鏡之至少一側的面上積層有聚酯薄膜者;該聚酯薄膜具有1500nm以上30000nm以下的遲滯值;該聚酯薄膜之一側的面上積層有抗反射層及/或低反射層;該積層有抗反射層及/或低反射層之聚酯薄膜,從積層有抗反射層及/或低反射層之側所測量的反射光譜,在600nm以上780nm以下的波長區域具有底部波長,底部波長下的反射率為2%以下。 A liquid crystal display device, which is a liquid crystal display device having a backlight source, two polarizers, and a liquid crystal cell disposed between the two polarizers, characterized in that: the backlight source is above 400nm and less than 495nm, 495nm A white light source having an emission spectrum with a peak top of the emission spectrum in each wavelength region of not less than 600 nm and not more than 600 nm and not more than 780 nm, and the half-value width of the peak with the highest peak intensity in the wavelength region of not less than 600 nm and not more than 780 nm is less than 5 nm; At least one polarizer among the polarizers is laminated with a polyester film on at least one side of the polarizer; the polyester film has a retardation value of 1500 nm or more and 30000 nm or less; the surface of one side of the polyester film is The anti-reflection layer and/or the low-reflection layer are laminated; the polyester film with the anti-reflection layer and/or the low-reflection layer is laminated. The reflection spectrum measured from the side where the anti-reflection layer and/or the low-reflection layer is laminated is in The wavelength region of 600 nm or more and 780 nm or less has a bottom wavelength, and the reflectance at the bottom wavelength is 2% or less. 如請求項1之液晶顯示裝置,其中該背光光源的發光光譜,在400nm以上且小於495nm之波長區域中之峰值強度最高之峰值的半值寬為5nm以上,在495nm以上且小於600nm之波長區域中之峰值強度最高之峰值的半值寬為5nm以上。 The liquid crystal display device of claim 1, wherein the light emission spectrum of the backlight light source has a half-value width of a peak with the highest peak intensity in a wavelength region of 400 nm or more and less than 495 nm, and a peak value of 5 nm or more in a wavelength region of 495 nm or more and less than 600 nm. Among them, the half-value width of the peak with the highest peak intensity is 5 nm or more. 如請求項1或2之液晶顯示裝置,其中該白色光源包含氟化物螢光體。 The liquid crystal display device of claim 1 or 2, wherein the white light source comprises a fluoride phosphor. 如請求項1或2之液晶顯示裝置,其中該白色光源為白色發光二極體。 The liquid crystal display device of claim 1 or 2, wherein the white light source is a white light emitting diode. 如請求項1或2之液晶顯示裝置,其中在該偏光板中,該偏光鏡之透射軸與該聚酯薄膜之快軸垂直。 The liquid crystal display device of claim 1 or 2, wherein in the polarizer, the transmission axis of the polarizer is perpendicular to the fast axis of the polyester film. 一種偏光鏡保護膜,其係於聚酯薄膜之一側的面上積層有抗反射層及/或低反射層的偏光鏡保護膜,其特徵為:該聚酯薄膜具有1500nm以上30000nm以下的遲滯值;該積層有抗反射層及/或低反射層之聚酯薄膜,從積層有抗反射層及/或低反射層之側所測量的反射光譜,在600nm以上780nm以下的波長區域具有底部波長,底部波長下的反射率為2%以下。 A polarizer protective film, which is a polarizer protective film with an anti-reflection layer and/or a low-reflection layer laminated on one side of a polyester film, characterized in that the polyester film has a hysteresis of more than 1500 nm and less than 30000 nm Value; the polyester film with anti-reflection layer and/or low-reflection layer is laminated, the reflection spectrum measured from the side where anti-reflection layer and/or low-reflection layer is laminated has bottom wavelength in the wavelength region above 600nm and below 780nm , the reflectance at the bottom wavelength is less than 2%. 一種偏光板,其係於偏光鏡之至少一側的面上積層有如請求項6之偏光鏡保護膜。 A polarizer, which is laminated on at least one side of a polarizer with the polarizer protective film of claim 6. 如請求項7之偏光板,其中該偏光鏡之透射軸與該聚酯薄膜之快軸垂直。 The polarizing plate of claim 7, wherein the transmission axis of the polarizer is perpendicular to the fast axis of the polyester film.
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