TWI759632B - Display panel and display panel menufacturing method - Google Patents

Display panel and display panel menufacturing method Download PDF

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Publication number
TWI759632B
TWI759632B TW108134192A TW108134192A TWI759632B TW I759632 B TWI759632 B TW I759632B TW 108134192 A TW108134192 A TW 108134192A TW 108134192 A TW108134192 A TW 108134192A TW I759632 B TWI759632 B TW I759632B
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layer
substrate
display panel
pattern
conduction
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TW108134192A
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Chinese (zh)
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TW202114269A (en
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奚鵬博
鄭君丞
林振祺
葉政男
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友達光電股份有限公司
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Priority to CN202010484596.2A priority patent/CN111755418B/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/52Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • H01L23/522Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames including external interconnections consisting of a multilayer structure of conductive and insulating layers inseparably formed on the semiconductor body
    • H01L23/528Geometry or layout of the interconnection structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/71Manufacture of specific parts of devices defined in group H01L21/70
    • H01L21/768Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics
    • H01L21/76898Applying interconnections to be used for carrying current between separate components within a device comprising conductors and dielectrics formed through a semiconductor substrate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/15Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components with at least one potential-jump barrier or surface barrier specially adapted for light emission
    • H01L27/153Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components with at least one potential-jump barrier or surface barrier specially adapted for light emission in a repetitive configuration, e.g. LED bars
    • H01L27/156Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components with at least one potential-jump barrier or surface barrier specially adapted for light emission in a repetitive configuration, e.g. LED bars two-dimensional arrays

Abstract

A display panel includes a substrate, a film layer, a seed pattern layer, a first conductive structure, a pattern film and a second conductive structure. The film layer with a plurality of openings is disposed on a first surface of the substrate. A plurality of blind holes penetrating the substrate respectively communicate with the openings. The seed pattern layer disposed on the film layer fills the openings. The first conductive structure disposed on the seed pattern layer fills the openings. The blind holes are overlapped with the first conductive structure. The pattern film overlaps the second surface of the substrate and the blind holes. The second conductive structure disposed on the pattern film fills the blind holes so as to be electrically connected to the first conductive structure or the seed pattern layer, which serves as a stopper layer of the second conductive structure.

Description

顯示面板及顯示面板製作方法Display panel and display panel manufacturing method

本發明是有關於一種電子裝置及電子裝置製作方法,且特別是有關於一種顯示面板及顯示面板製作方法。 The present invention relates to an electronic device and a manufacturing method of the electronic device, and more particularly, to a display panel and a manufacturing method of the display panel.

一般而言,顯示面板可具有顯示區及位於顯示區周圍的非顯示區。非顯示區可包括佈線區域以設置走線以及驅動電路區以設置用來驅動顯示面板中的主動元件的驅動電路,例如源級驅動電路或閘極驅動電路,因此,顯示面板的非顯示區無法顯示影像,而影響顯示面板的外觀設計。 In general, a display panel may have a display area and a non-display area surrounding the display area. The non-display area may include a wiring area for wiring and a driving circuit area for driving circuits used to drive active elements in the display panel, such as source driver circuits or gate driver circuits. Therefore, the non-display area of the display panel cannot be used. Display images and affect the appearance design of the display panel.

具體而言,當非顯示區的面積縮小時,顯示區佔據顯示面板更大的面積,而對應地設置更多的畫素,因此可提高顯示面板的解析度。當非顯示區的面積縮小時,顯示區的邊界更接近顯示面板的外緣,因此可實現窄邊框設計。對於拼接而成的大型顯示面板,非顯示區形成無法顯示影像的拼接縫隙,造成整體影像的不連續性,而影響顯示品質。因此現有的顯示面板仍有待改進。 Specifically, when the area of the non-display area is reduced, the display area occupies a larger area of the display panel, and accordingly more pixels are set, so that the resolution of the display panel can be improved. When the area of the non-display area is reduced, the border of the display area is closer to the outer edge of the display panel, so that a narrow border design can be realized. For a large-scale display panel formed by splicing, the non-display area forms a splicing gap where the image cannot be displayed, resulting in discontinuity of the overall image and affecting the display quality. Therefore, the existing display panels still need to be improved.

本發明的一實施例中,提供一種顯示面板,其架構有助於縮小顯示面板的尺寸,並可提高良率。 In one embodiment of the present invention, a display panel is provided, the structure of which is helpful for reducing the size of the display panel and improving the yield.

本發明的一實施例提出一種顯示面板,包括一基板、一膜層、一晶種圖案層、一第一導通結構、一圖案覆膜以及一第二導通結構。基板具有一第一表面以及一第二表面。膜層設置於基板的第一表面上方,膜層具有多個開口,貫穿基板的多個盲孔分別連通於開口。晶種圖案層設置於膜層上方,晶種圖案層填入開口。第一導通結構設置於晶種圖案層上方,第一導通結構填入開口,盲孔重疊於第一導通結構。圖案覆膜重疊於基板的第二表面以及盲孔。第二導通結構設置於圖案覆膜上方,第二導通結構填入盲孔以電性連接至第一導通結構。 An embodiment of the present invention provides a display panel, which includes a substrate, a film layer, a seed pattern layer, a first conduction structure, a pattern coating, and a second conduction structure. The substrate has a first surface and a second surface. The film layer is disposed above the first surface of the substrate, the film layer has a plurality of openings, and a plurality of blind holes penetrating the substrate are respectively connected to the openings. The seed crystal pattern layer is disposed above the film layer, and the seed crystal pattern layer fills the opening. The first conduction structure is disposed above the seed pattern layer, the first conduction structure fills the opening, and the blind hole overlaps the first conduction structure. The pattern coating film overlaps the second surface of the substrate and the blind hole. The second conducting structure is disposed above the pattern coating film, and the second conducting structure fills the blind hole to be electrically connected to the first conducting structure.

本發明的一實施例提出一種顯示面板製作方法,包括形成一膜層於一基板的一第一表面上方、形成一晶種層於膜層上方、形成一第一導通結構於晶種層上方、形成多個盲孔、形成一表面處理覆膜、形成一第二導通結構於表面處理覆膜上方、以及圖案化晶種層以及表面處理覆膜以形成一晶種圖案層以及一圖案覆膜。膜層具有多個開口。晶種層填入開口。第一導通結構填入開口。盲孔貫穿基板並分別連通於開口。盲孔重疊於第一導通結構。表面處理覆膜覆蓋基板的一第二表面以及盲孔。第二導通結構填入盲孔以電性連接至第一導通結構。 An embodiment of the present invention provides a method for fabricating a display panel, including forming a film layer over a first surface of a substrate, forming a seed layer over the film layer, forming a first conduction structure over the seed layer, Forming a plurality of blind holes, forming a surface treatment film, forming a second conduction structure over the surface treatment film, and patterning the seed layer and the surface treatment film to form a seed pattern layer and a pattern film. The membrane layer has a plurality of openings. A seed layer fills the opening. The first conduction structure fills the opening. The blind holes penetrate through the substrate and are respectively communicated with the openings. The blind hole overlaps the first conduction structure. The surface treatment coating covers a second surface of the substrate and the blind holes. The second conductive structure is filled in the blind hole to be electrically connected to the first conductive structure.

在本發明的實施例的顯示面板中,第一導通結構可藉由 貫穿基板的盲孔而耦接至第二導通結構,因此位於基板的上表面的元件可耦接至位於基板的下表面的元件,如此一來,可達成尺寸微型化。顯示面板的第一導通結構及支撐層在盲孔之前形成,因此,第一導通結構及支撐層可提高基板的結構強度,而有利於盲孔的鑽孔製作,而可提高良率。並且,由於支撐層及基板包覆基板的第一表面上位於顯示區的元件及膜層,因此可避免後續製程損壞位於顯示區的元件及膜層,而可提高良率。 In the display panel of the embodiment of the present invention, the first conduction structure can be The blind holes passing through the substrate are coupled to the second conductive structure, so that the elements located on the upper surface of the substrate can be coupled to the elements located on the lower surface of the substrate. In this way, size miniaturization can be achieved. The first conduction structure and the support layer of the display panel are formed before the blind holes, so the first conduction structure and the support layer can improve the structural strength of the substrate, which is beneficial to the drilling of the blind holes, and can improve the yield. In addition, since the supporting layer and the substrate cover the elements and film layers in the display area on the first surface of the substrate, subsequent processes can avoid damaging the elements and film layers in the display area, thereby improving yield.

為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 In order to make the above-mentioned features and advantages of the present invention more obvious and easy to understand, the following embodiments are given and described in detail with the accompanying drawings as follows.

10、10’:顯示面板 10, 10': Display panel

100、1700:基板 100, 1700: substrate

100B:第二表面 100B: Second surface

100S:承載基板 100S: Carrier substrate

100T:第一表面 100T: first surface

110:畫素陣列結構層 110: pixel array structure layer

111~115:膜層 111~115: film layer

116:連接導體層 116: Connect the conductor layer

220:晶種層 220: seed layer

220N:晶種圖案層 220N: Seed pattern layer

330:第一光阻材料圖案 330: First photoresist pattern

330P:第一柱狀體 330P: The first cylinder

410:對位標記 410: Alignment mark

640S1~640S4:第一導通結構 640S1~640S4: The first conduction structure

770:支撐層 770: Support Layer

920:表面處理覆膜 920: Surface treatment film

920N:圖案覆膜 920N: Pattern Lamination

1030:第二光阻材料圖案 1030: Second photoresist pattern

1030P:第二柱狀體 1030P: Second cylinder

1140S1~1140S3:第二導通結構 1140S1~1140S3: Second conduction structure

1140T:頂表面 1140T: Top surface

1140B:底表面 1140B: Bottom surface

1301:第一導體層 1301: The first conductor layer

1302:第二導體層 1302: Second Conductor Layer

1601:第一遮蔽層 1601: First masking layer

1602:第二遮蔽層 1602: Second masking layer

AA:顯示區 AA: display area

BR1~BR3:第二溝槽 BR1~BR3: The second groove

CP1:導體圖案 CP1: Conductor Pattern

d1、d2、a1:柱徑 d1, d2, a1: column diameter

D1:汲極圖案 D1: Drain pattern

DD1:尺寸 DD1: Dimensions

G1:閘極圖案 G1: Gate pattern

HL1~HL3:接觸洞 HL1~HL3: Contact holes

LN1:發光單元 LN1: Lighting unit

NAA:非顯示區 NAA: non-display area

PG1、PG2:開口 PG1, PG2: opening

S1:源極圖案 S1: source pattern

SE1:半導體層 SE1: Semiconductor layer

T1:主動元件 T1: Active element

TH1、TH1’、TH2:厚度 TH1, TH1', TH2: Thickness

TR1~TR4:第一溝槽 TR1~TR4: The first groove

V1、V2、V1’、V2’:盲孔 V1, V2, V1', V2': blind vias

X、Y、Z:方向 X, Y, Z: direction

圖1A至圖17依序是本發明一實施方式的顯示面板之局部區域的製造流程的示意圖。 1A to FIG. 17 are schematic diagrams of a manufacturing process of a partial area of a display panel according to an embodiment of the present invention in sequence.

圖18是本發明另一實施方式的顯示面板的局部區域的剖面示意圖。 18 is a schematic cross-sectional view of a partial region of a display panel according to another embodiment of the present invention.

實施方式中所提到的方向用語,例如:「上」、「下」、「前」、「後」、「左」、「右」等,僅是參考附圖的方向。因此,使用的方向用語是用來說明,而並非用來限制本發明。在附圖中,各圖式繪示的是特定示範實施例中所使用的方法、結構及/或材料的通常 性特徵。然而,這些圖式不應被解釋為界定或限制由這些示範實施例所涵蓋的範圍或性質。舉例來說,為了清楚起見,各膜層、區域及/或結構的相對尺寸、厚度及位置可能縮小或放大。 Directional terms mentioned in the embodiments, such as "up", "down", "front", "rear", "left", "right", etc., only refer to the directions of the drawings. Accordingly, the directional terms used are intended to illustrate rather than limit the present invention. In the accompanying drawings, various figures depict the generality of the methods, structures and/or materials used in particular exemplary embodiments sexual characteristics. These drawings, however, should not be construed to define or limit the scope or nature of the scope or nature encompassed by these exemplary embodiments. For example, the relative sizes, thicknesses and positions of various layers, regions and/or structures may be reduced or exaggerated for clarity.

在實施方式中,相同或相似的元件將採用相同或相似的標號,且將省略其贅述。此外,不同示範實施例中的特徵在沒有衝突的情況下可相互組合,且依本說明書或申請專利範圍所作之簡單的等效變化與修飾,皆仍屬本專利涵蓋之範圍內。另外,本說明書或申請專利範圍中提及的「第一」、「第二」等用語僅用以命名分立(discrete)的元件或區別不同實施例或範圍,而並非用來限制元件數量上的上限或下限,也並非用以限定元件的製造順序或設置順序。 In the embodiments, the same or similar elements will be given the same or similar reference numerals, and repeated descriptions thereof will be omitted. In addition, the features of the different exemplary embodiments may be combined with each other without conflict, and simple equivalent changes and modifications made in accordance with the present specification or the scope of the claims are still within the scope of the present patent. In addition, terms such as "first" and "second" mentioned in this specification or the scope of the patent application are only used to name discrete elements or to distinguish different embodiments or ranges, and are not used to limit the number of elements. The upper limit or the lower limit is not intended to limit the manufacturing order or the arrangement order of the elements.

圖1A至圖17依序是本發明一實施方式的顯示面板10之局部區域的製造流程的示意圖,其中,圖1A、圖2、圖3、圖5至圖17為剖面示意圖,圖1B是圖1A的製造階段中的顯示面板10的上視示意圖,圖4是另一製造階段中的顯示面板10的上視示意圖。 1A to FIG. 17 are schematic diagrams of a manufacturing process of a partial area of a display panel 10 according to an embodiment of the present invention, wherein, FIG. 1A , FIG. 2 , FIG. 3 , FIGS. 5 to 17 are schematic cross-sectional views, and FIG. 1B is a 1A is a schematic top view of the display panel 10 in a manufacturing stage, and FIG. 4 is a top schematic view of the display panel 10 in another manufacturing stage.

請參照圖1A及圖1B,在本實施例中,首先提供一承載基板100S,接著於承載基板100S上設置一基板100。在一些實施例中,亦可省略承載基板100S的設置,而直接提供基板100。基板100適於承載其他元件,其可具有彼此相對的一第一表面100T以及一第二表面100B,並且基板100的第一表面100T及第二表面100B的法線方向可平行於方向Z。在一些實施例中,基板100 可以是可撓性基板,例如可為聚亞醯胺(Polyimide,PI)基板等軟性基板;在另一些實施例中,基板100也可以是剛性基板。在一些實施例中,承載基板100S可以是剛性基板,例如玻璃基板或塑鋼基板,用以提供平滑的表面。在一些實施例中,如圖1B所示,承載基板100S的尺寸可大於基板100的尺寸,並且,基板100可劃分為顯示區AA及位於顯示區AA周圍的非顯示區NAA。 Referring to FIGS. 1A and 1B , in this embodiment, a carrier substrate 100S is provided first, and then a substrate 100 is provided on the carrier substrate 100S. In some embodiments, the setting of the carrier substrate 100S may also be omitted, and the substrate 100 may be directly provided. The substrate 100 is suitable for carrying other components, and may have a first surface 100T and a second surface 100B opposite to each other, and the normal directions of the first surface 100T and the second surface 100B of the substrate 100 may be parallel to the direction Z. In some embodiments, the substrate 100 It can be a flexible substrate, for example, a flexible substrate such as a polyimide (Polyimide, PI) substrate; in other embodiments, the substrate 100 can also be a rigid substrate. In some embodiments, the carrier substrate 100S may be a rigid substrate, such as a glass substrate or a plastic-steel substrate, to provide a smooth surface. In some embodiments, as shown in FIG. 1B , the size of the carrier substrate 100S may be larger than that of the substrate 100 , and the substrate 100 may be divided into a display area AA and a non-display area NAA around the display area AA.

如圖1A所示,此後,於基板100的第一表面100T上形成畫素陣列結構層110。在一些實施例中,畫素陣列結構層110位於顯示區AA,但不以此為限。畫素陣列結構層110可包括膜層111~115、一主動元件T1、一導體圖案CP1以及一連接導體層116。主動元件T1可包括半導體層SE1、源極圖案S1、汲極圖案D1及閘極圖案G1。在一些實施例中,畫素陣列結構層110的形成程序可包括依序形成膜層111、半導體層SE1、膜層112、閘極圖案G1及膜層113,接著,一併或先後形成源極圖案S1、汲極圖案D1及導體圖案CP1,接著,依序形成膜層114、115及連接導體層116,但不以此為限。在一些實施例中,畫素陣列結構層110的形成方法可涉及物理氣相沉積法或化學氣相沉積法;在一些實施例中,畫素陣列結構層110的形成方法可涉及圖案化製程。此外,本發明膜層或元件的數量不以此為限,而可視不同設計考量而適當調整,並且,膜層或元件可為單層結構或多層堆疊的複合結構。 As shown in FIG. 1A , after that, a pixel array structure layer 110 is formed on the first surface 100T of the substrate 100 . In some embodiments, the pixel array structure layer 110 is located in the display area AA, but not limited thereto. The pixel array structure layer 110 may include film layers 111 - 115 , an active element T1 , a conductor pattern CP1 and a connection conductor layer 116 . The active element T1 may include a semiconductor layer SE1, a source pattern S1, a drain pattern D1 and a gate pattern G1. In some embodiments, the formation process of the pixel array structure layer 110 may include sequentially forming the film layer 111 , the semiconductor layer SE1 , the film layer 112 , the gate pattern G1 and the film layer 113 , and then forming the source electrode together or sequentially The pattern S1 , the drain pattern D1 and the conductor pattern CP1 are then sequentially formed with the film layers 114 , 115 and the connection conductor layer 116 , but not limited to this. In some embodiments, the formation method of the pixel array structure layer 110 may involve a physical vapor deposition method or a chemical vapor deposition method; in some embodiments, the formation method of the pixel array structure layer 110 may involve a patterning process. In addition, the number of the film layers or elements of the present invention is not limited thereto, and can be appropriately adjusted according to different design considerations, and the film layers or elements may be a single-layer structure or a multi-layer stacked composite structure.

膜層111配置在基板100上,其可為緩衝層(buffer),構成緩衝層的材料通常可為絕緣材料,且可為無機材料所構成的 無機薄膜。膜層112配置在膜層111上,其可為閘絕緣層(gate insulator,GI),閘絕緣層的材料例如是氧化矽、氮化矽或其他絕緣材料。膜層113配置在膜層112上,其可為層間介電層(inter-layer dielectric,ILD),且層間介電層的材料可包括無機材料、有機材料或其組合。 The film layer 111 is disposed on the substrate 100, which can be a buffer layer. The material constituting the buffer layer can usually be an insulating material, and can be composed of inorganic materials. Inorganic thin films. The film layer 112 is disposed on the film layer 111 , which can be a gate insulating layer (GI), and the material of the gate insulating layer is, for example, silicon oxide, silicon nitride or other insulating materials. The film layer 113 is disposed on the film layer 112 , which may be an inter-layer dielectric (ILD), and the material of the inter-layer dielectric layer may include inorganic materials, organic materials, or a combination thereof.

膜層114配置在膜層113上,其可為平坦層(planarization layer,PL),構成平坦層的材料可包括各種適用的有機材料。膜層115配置在膜層114上,其材料可包括各種適用的無機材料,以提高與後續導體材料或金屬材料的結合度。膜層114具有多個開口PG1、PG2而暴露出膜層111,並且膜層114具有多個接觸洞HL1~HL3而暴露出導體圖案CP1、源極圖案S1及汲極圖案D1。用以形成膜層115的材料填入開口PG1、PG2以及接觸洞HL1~HL3,但未填滿開口PG1、PG2以及接觸洞HL1~HL3,也就是說,部分的膜層115位於開口PG1、PG2以及接觸洞HL1~HL3內。在一些實施例中,膜層114定義出的開口PG1、PG2的側壁可為斜面,因此開口PG1、PG2於平行XY平面的截面積可變化;在一些實施例中,開口PG1、PG2自頂端至底端逐漸變細,意即朝靠近基板100的方向上漸縮(tapered)或朝遠離基板100的方向(即方向Z)上扇出(fan out);在一些實施例中,開口PG1、PG2呈錐狀或為喇叭孔。 The film layer 114 is disposed on the film layer 113 , which may be a planarization layer (PL), and the materials constituting the planarization layer may include various suitable organic materials. The film layer 115 is disposed on the film layer 114, and its material can include various suitable inorganic materials to improve the bonding degree with the subsequent conductor material or metal material. The film layer 114 has a plurality of openings PG1 and PG2 to expose the film layer 111 , and the film layer 114 has a plurality of contact holes HL1 to HL3 to expose the conductor pattern CP1 , the source electrode pattern S1 and the drain electrode pattern D1 . The material used to form the film layer 115 fills the openings PG1, PG2 and the contact holes HL1-HL3, but does not fill the openings PG1, PG2 and the contact holes HL1-HL3, that is to say, part of the film layer 115 is located in the openings PG1, PG2 and contact holes HL1~HL3. In some embodiments, the sidewalls of the openings PG1 and PG2 defined by the film layer 114 may be inclined planes, so the cross-sectional areas of the openings PG1 and PG2 parallel to the XY plane may vary; The bottom end is tapered, that is, tapered toward the direction close to the substrate 100 or fan out toward the direction away from the substrate 100 (ie, the direction Z); in some embodiments, the openings PG1, PG2 Conical or horn hole.

主動元件(如主動元件T1)設置於基板100的第一表面100T上且呈陣列排列。主動元件T1可為底部閘極型的薄膜電晶 體(bottom gate TFT)、頂部閘極型的薄膜電晶體(top gate TFT)或其他適當型式的薄膜電晶體。半導體層SE1配置在膜層111上,且半導體層SE1的材料例如是多晶矽(例如低溫多晶矽(low temperature crystalline silicon,LTPS))、非晶矽(amorphous silicon)、金屬氧化物半導體(例如銦鎵鋅氧化物(Indium Gallium Zinc Oxide,IGZO))或是其他半導體材料。部分的源極圖案S1及汲極圖案D1配置在膜層113上,而其他部分的源極圖案S1及汲極圖案D1貫穿膜層112、113且分別接觸半導體層SE1。 Active elements (eg, active elements T1 ) are disposed on the first surface 100T of the substrate 100 and are arranged in an array. The active element T1 can be a bottom gate type thin film transistor body (bottom gate TFT), top gate type thin film transistor (top gate TFT) or other suitable type of thin film transistor. The semiconductor layer SE1 is disposed on the film layer 111, and the material of the semiconductor layer SE1 is, for example, polysilicon (eg, low temperature crystalline silicon (LTPS)), amorphous silicon (amorphous silicon), and metal oxide semiconductor (eg, indium gallium zinc). oxide (Indium Gallium Zinc Oxide, IGZO)) or other semiconductor materials. Part of the source pattern S1 and the drain pattern D1 are disposed on the film layer 113 , while the other part of the source pattern S1 and the drain pattern D1 penetrate through the film layers 112 and 113 and respectively contact the semiconductor layer SE1 .

在一些實施例中,導體圖案CP1、源極圖案S1、汲極圖案D1及閘極圖案G1的材質可為單層或多層堆疊之導電材料;在一些實施例中,基於導電性的考量,導體圖案CP1、源極圖案S1、汲極圖案D1及閘極圖案G1的材質一般是金屬材料或合金、金屬材料的氮化物、金屬材料的氧化物、金屬材料的氮氧化物等的其他導電材料。連接導體層116配置在膜層115上,並分別藉由多個接觸洞HL1~HL3電性連接至導體圖案CP1、源極圖案S1及汲極圖案D1。 In some embodiments, the material of the conductor pattern CP1, the source pattern S1, the drain pattern D1 and the gate pattern G1 can be a single-layer or multi-layer stacked conductive material; in some embodiments, based on the consideration of conductivity, the conductor The materials of the pattern CP1 , the source pattern S1 , the drain pattern D1 and the gate pattern G1 are generally other conductive materials such as metal materials or alloys, nitrides of metal materials, oxides of metal materials, oxynitrides of metal materials. The connecting conductor layer 116 is disposed on the film layer 115 and is electrically connected to the conductor pattern CP1 , the source pattern S1 and the drain pattern D1 through a plurality of contact holes HL1 to HL3 respectively.

接著,請參照圖2,於基板100的第一表面100T上方全面性地形成一晶種層220,也就是說,晶種層220與基板100或承載基板100S完全重疊。晶種層220覆蓋膜層111、115及連接導體層116。形成晶種層220的材料填入開口PG1、PG2,但未填滿開口PG1、PG2,也就是說,部分的晶種層220位於開口PG1、PG2內。在一些實施例中,晶種層220可為一導電材料層;在一些實 施例中,晶種層220的材質一般是金屬材料或合金、金屬材料的氮化物、金屬材料的氧化物、金屬材料的氮氧化物等的其他導電材料。在一些實施例中,晶種層220的形成方法可包括物理氣相沉積法或化學氣相沉積法。在一些實施例中,晶種層220至少位於顯示區AA;在一些實施例中,晶種層220位於顯示區AA及非顯示區NAA。在一些實施例中,晶種層220的厚度大致介於1微米與2微米之間。 Next, referring to FIG. 2 , a seed layer 220 is comprehensively formed on the first surface 100T of the substrate 100 , that is, the seed layer 220 completely overlaps with the substrate 100 or the carrier substrate 100S. The seed layer 220 covers the film layers 111 and 115 and the connection conductor layer 116 . The material for forming the seed layer 220 fills the openings PG1 and PG2, but does not fill the openings PG1 and PG2, that is, a part of the seed layer 220 is located in the openings PG1 and PG2. In some embodiments, the seed layer 220 may be a layer of conductive material; in some implementations In an embodiment, the material of the seed layer 220 is generally other conductive materials such as metal materials or alloys, nitrides of metal materials, oxides of metal materials, oxynitrides of metal materials, and the like. In some embodiments, the method of forming the seed layer 220 may include physical vapor deposition or chemical vapor deposition. In some embodiments, the seed layer 220 is located at least in the display area AA; in some embodiments, the seed layer 220 is located in the display area AA and the non-display area NAA. In some embodiments, the thickness of the seed layer 220 is approximately between 1 and 2 microns.

接著,請參照圖3,於晶種層220上形成一第一光阻材料圖案330,換言之,第一光阻材料圖案330位於基板100的第一表面100T上方。在一些實施例中,第一光阻材料圖案330的材質可為正光阻或負光阻;在一些實施例中,第一光阻材料圖案330可為液態光阻或是乾膜(dry film)。第一光阻材料圖案330於方向Z上部分重疊晶種層220且部分暴露晶種層220。第一光阻材料圖案330具有多個第一溝槽TR1~TR4,第一溝槽TR1~TR4分別暴露出開口PG1、PG2或接觸洞HL1~HL3並分別連通於開口PG1、PG2或接觸洞HL1~HL3。在一些實施例中,第一光阻材料圖案330於方向Z上不與開口PG1、PG2或接觸洞HL1~HL3重疊;在一些實施例中,第一光阻材料圖案330於方向Z上不與接觸洞HL1~HL3完全重疊;在一些實施例中,第一溝槽TR1~TR4分別與開口PG1、PG2或接觸洞HL1~HL3於方向Z上重疊;在一些實施例中,第一溝槽TR1~TR4與連接導體層116於方向Z上重疊。第一光阻材料圖案330可包括多個柱狀體,例如第一柱狀體330P。在一些實施 例中,第一柱狀體330P的側壁可為斜面,第一柱狀體330P於平行XY平面的截面積可變化;在一些實施例中,第一柱狀體330P自底端至頂端逐漸變細,意即朝遠離晶種層220的方向(即方向Z)上漸縮(tapered)或朝靠近晶種層220的方向上扇出(fan out);在一些實施例中,第一柱狀體330P呈錐狀。為了提高第一光阻材料圖案330製作的精度,在一些實施例中,第一柱狀體330P是由大基板黃光定義圖案,更進一步而言,是在高精度的黃光製程中形成;在一些實施例中,藉由曝光顯影製程而將光阻劑圖案化可形成第一光阻材料圖案330的第一柱狀體330P。 Next, referring to FIG. 3 , a first photoresist pattern 330 is formed on the seed layer 220 , in other words, the first photoresist pattern 330 is located above the first surface 100T of the substrate 100 . In some embodiments, the material of the first photoresist pattern 330 may be positive photoresist or negative photoresist; in some embodiments, the first photoresist pattern 330 may be liquid photoresist or dry film . The first photoresist pattern 330 partially overlaps the seed layer 220 in the direction Z and partially exposes the seed layer 220 . The first photoresist pattern 330 has a plurality of first trenches TR1 ˜ TR4 . The first trenches TR1 ˜ TR4 respectively expose the openings PG1 , PG2 or the contact holes HL1 ˜HL3 and communicate with the openings PG1 , PG2 or the contact holes HL1 respectively ~HL3. In some embodiments, the first photoresist pattern 330 does not overlap with the openings PG1, PG2 or the contact holes HL1-HL3 in the direction Z; in some embodiments, the first photoresist pattern 330 does not overlap in the direction Z The contact holes HL1-HL3 completely overlap; in some embodiments, the first trenches TR1-TR4 overlap with the openings PG1, PG2 or the contact holes HL1-HL3 in the direction Z respectively; in some embodiments, the first trenches TR1 ~TR4 overlaps the connecting conductor layer 116 in the direction Z. The first photoresist pattern 330 may include a plurality of pillars, eg, the first pillars 330P. in some implementations In an example, the sidewall of the first columnar body 330P may be inclined, and the cross-sectional area of the first columnar body 330P parallel to the XY plane may vary; in some embodiments, the first columnar body 330P gradually changes from the bottom end to the top end. Thin, meaning tapered in a direction away from the seed layer 220 (ie, direction Z) or fan out in a direction close to the seed layer 220 ; in some embodiments, the first columnar The body 330P is tapered. In order to improve the manufacturing precision of the first photoresist material pattern 330, in some embodiments, the first columnar body 330P is defined by a large substrate yellow light pattern, and further, is formed in a high-precision yellow light process; In some embodiments, the first pillars 330P of the first photoresist pattern 330 may be formed by patterning the photoresist through an exposure development process.

接著,請參照圖4,於基板100上形成多個對位標記410。對位標記410位於非顯示區NAA,其可做為後續製程中定位或對位上的參考點。在一些實施例中,對位標記410可為通孔,而貫穿基板100,如此一來,不論是基板100的第一表面100T側的元件或膜層製作或是基板100的第二表面100B側的元件或膜層製作,均可以對位標記410作為依據,而可確保製作上的良率。在一些實施例中,可省略設置對位標記410。接著,請參照圖5,將承載基板100S自基板100移除,即進行離型程序。在一些實施例中,可藉由雷射或物理性剝除來進行離型程序。 Next, referring to FIG. 4 , a plurality of alignment marks 410 are formed on the substrate 100 . The alignment mark 410 is located in the non-display area NAA, which can be used as a reference point for positioning or alignment in subsequent processes. In some embodiments, the alignment mark 410 can be a through hole that penetrates through the substrate 100 . In this way, whether it is the fabrication of components or film layers on the first surface 100T side of the substrate 100 or the second surface 100B side of the substrate 100 For the fabrication of the components or film layers, the alignment marks 410 can be used as the basis to ensure the production yield. In some embodiments, setting the alignment mark 410 may be omitted. Next, referring to FIG. 5 , the carrier substrate 100S is removed from the substrate 100 , that is, a release process is performed. In some embodiments, the release process may be performed by laser or physical stripping.

接著,請參照圖6,於基板100的第一表面100T上方形成多個第一導通結構640S1~640S4。在一些實施例中,基於導電性的考量,第一導通結構640S1~640S4的材質一般是金屬材料或合金、金屬材料的氮化物、金屬材料的氧化物、金屬材料的氮氧 化物等的其他導電材料;在一些實施例中,第一導通結構640S1~640S4的材質為銅。在一些實施例中,第一導通結構640S1~640S4的形成方法可包括電鍍法等厚膜形成技術;在一些實施例中,第一導通結構640S1~640S4的形成方法可包括物理氣相沉積法或化學氣相沉積法。在一些實施例中,晶種層220利於第一導通結構640S1~640S4的形成,或者可提升第一導通結構640S1~640S4的形成均勻度(意即使整面電鍍銅均勻),或者可加強第一導通結構640S1~640S4與基板100的結合情形。第一導通結構640S1~640S4覆蓋部分的晶種層220,並且以形成第一導通結構640S1~640S4的材料填充第一光阻材料圖案330的第一溝槽TR1~TR4及膜層114的開口PG1、PG2來製作第一導通結構640S1~640S4。其中,膜層114、晶種層220及第一導通結構640S1~640S4均填入開口PG1、PG2,而第一導通結構640S1~640S4填滿開口PG1、PG2。此外,第一導通結構640S1~640S4填滿第一光阻材料圖案330的第一溝槽TR1~TR4而與第一溝槽TR1~TR4嵌合,也就是說,第一光阻材料圖案330可阻擋晶種層220接觸電鍍溶液,使第一導通結構640S1~640S4具有圖案化的結構。在一些實施例中,由於第一光阻材料圖案330的第一柱狀體330P及開口PG1、PG2的側壁為斜面,第一導通結構640S1~640S4的側壁亦為斜面,即第一導通結構640S1~640S4於平行XY平面的截面積可變化;在一些實施例中,第一導通結構640S1~640S4自底端至頂端逐漸變粗,意即朝遠離基板100的第一表面100T的方向 (即方向Z)上扇出(fan out)或朝靠近基板100的第一表面100T的方向上漸縮(tapered);在一些實施例中,第一導通結構640S1~640S4呈錐狀。如此一來,第一導通結構640S1~640S4可確保後續微接合(micro bonding)製程(例如微凸塊接合或微型發光二極體接合等)的良率與製作效率。在一些實施例中,第一導通結構640S1的柱徑d1(即靠近基板100的底端的柱徑)大致介於30微米(micrometer,μm)與80微米之間;在一些實施例中,第一導通結構640S1的柱徑d1大致小於150微米,其中柱徑可為直徑、對角線長度、邊緣寬度或其他幾何特徵。在一些實施例中,第一導通結構640S1~640S4的厚度TH1大於10微米之間;在一些實施例中,第一導通結構640S1~640S4的厚度TH1大於20微米之間;在一些實施例中,第一導通結構640S1~640S4的厚度TH1遠大於晶種層220的厚度;在一些實施例中,第一導通結構640S1、640S3的厚度TH1’大於10微米之間。第一導通結構640S1~640S4的厚度TH1較厚可降低基板100的第一表面100T上走線的電阻值,而能乘載大電流,進而實現高電流密度驅動。此外,第一導通結構640S1~640S4的厚度TH1較厚有助於後續微接合製程,因為第一導通結構640S1~640S4形成相對凸出點,而有利於對位。 Next, referring to FIG. 6 , a plurality of first conductive structures 640S1 to 640S4 are formed on the first surface 100T of the substrate 100 . In some embodiments, based on the consideration of electrical conductivity, the materials of the first conductive structures 640S1 to 640S4 are generally metal materials or alloys, nitrides of metal materials, oxides of metal materials, and oxynitrides of metal materials. In some embodiments, the material of the first conductive structures 640S1 to 640S4 is copper. In some embodiments, the method for forming the first conductive structures 640S1 ˜ 640S4 may include thick film forming techniques such as electroplating; chemical vapor deposition. In some embodiments, the seed layer 220 facilitates the formation of the first conductive structures 640S1 ˜ 640S4 , or can improve the formation uniformity of the first conductive structures 640S1 ˜ 640S4 (meaning that the copper plating is uniform on the entire surface), or can enhance the first conductive structures 640S1 ˜ 640S4 The combination of the conduction structures 640S1 to 640S4 with the substrate 100 . The first conduction structures 640S1-640S4 cover part of the seed layer 220, and the first trenches TR1-TR4 of the first photoresist pattern 330 and the opening PG1 of the film layer 114 are filled with the material for forming the first conduction structures 640S1-640S4 , PG2 to fabricate the first conduction structures 640S1 to 640S4. The film layer 114 , the seed layer 220 and the first conducting structures 640S1 - 640S4 all fill the openings PG1 and PG2 , and the first conducting structures 640S1 - 640S4 fill the openings PG1 and PG2 . In addition, the first conduction structures 640S1 ˜ 640S4 fill the first trenches TR1 ˜ TR4 of the first photoresist pattern 330 and are fitted with the first trenches TR1 ˜ TR4 , that is, the first photoresist pattern 330 can be The blocking seed layer 220 contacts the electroplating solution, so that the first conductive structures 640S1 to 640S4 have a patterned structure. In some embodiments, since the sidewalls of the first column 330P and the openings PG1 and PG2 of the first photoresist pattern 330 are inclined planes, the sidewalls of the first conducting structures 640S1 to 640S4 are also inclined planes, that is, the first conducting structure 640S1 The cross-sectional areas of the ~640S4 parallel to the XY plane may vary; in some embodiments, the first conductive structures 640S1 to 640S4 gradually become thicker from the bottom to the top, that is, in a direction away from the first surface 100T of the substrate 100 (ie, the direction Z) is fan out or tapered in a direction close to the first surface 100T of the substrate 100 ; in some embodiments, the first conductive structures 640S1 - 640S4 are tapered. In this way, the first conduction structures 640S1 - 640S4 can ensure the yield and manufacturing efficiency of the subsequent micro bonding process (eg, micro bump bonding or micro light emitting diode bonding, etc.). In some embodiments, the column diameter d1 of the first conduction structure 640S1 (ie, the column diameter near the bottom end of the substrate 100 ) is approximately between 30 micrometers (μm) and 80 micrometers; in some embodiments, the first The column diameter d1 of the conduction structure 640S1 is approximately less than 150 μm, wherein the column diameter may be a diameter, a diagonal length, an edge width or other geometric features. In some embodiments, the thickness TH1 of the first conducting structures 640S1-640S4 is greater than 10 microns; in some embodiments, the thickness TH1 of the first conducting structures 640S1-640S4 is greater than 20 microns; in some embodiments, The thicknesses TH1 of the first conducting structures 640S1 - 640S4 are much larger than the thickness of the seed layer 220 ; in some embodiments, the thicknesses TH1 ′ of the first conducting structures 640S1 and 640S3 are greater than 10 μm. The thicker thickness TH1 of the first conductive structures 640S1 to 640S4 can reduce the resistance of the traces on the first surface 100T of the substrate 100 , and can carry a large current, thereby realizing high current density driving. In addition, the thicker thickness TH1 of the first conducting structures 640S1 ˜ 640S4 is helpful for the subsequent micro-bonding process, because the first conducting structures 640S1 ˜ 640S4 form relative protruding points, which is beneficial to alignment.

接著,請參照圖7,於基板100的第一表面100T上方形成一支撐層770。在一些實施例中,支撐層770覆蓋晶種層220及第一導通結構640S1~640S4。在一些實施例中,支撐層770至 少位於顯示區AA,在此情況下,由於支撐層770及基板100包覆位於顯示區AA的元件及膜層(例如畫素陣列結構層110),因此可避免後續製程損壞位於顯示區AA的元件及膜層。在一些實施例中,支撐層770可作為保護膜層,以便於背面製程,例如鍍銅。在一些實施例中,支撐層770可提高基板100的結構強度,而改善應力或挺性不足的問題。 Next, referring to FIG. 7 , a support layer 770 is formed on the first surface 100T of the substrate 100 . In some embodiments, the support layer 770 covers the seed layer 220 and the first conduction structures 640S1-640S4. In some embodiments, the support layer 770 to It is less located in the display area AA. In this case, since the supporting layer 770 and the substrate 100 cover the elements and film layers (such as the pixel array structure layer 110 ) located in the display area AA, subsequent processes can prevent damage to the display area AA. components and membranes. In some embodiments, the support layer 770 can be used as a protective film layer to facilitate backside processes, such as copper plating. In some embodiments, the support layer 770 can improve the structural strength of the substrate 100 while improving the problem of insufficient stress or stiffness.

接著,請參照圖8,形成多個盲孔V1、V2。多個盲孔V1、V2重疊於第一導通結構640S1、640S3。盲孔V1、V2是自基板100的第二表面100B向第一表面100T鑽孔,即沿著方向Z鑽孔。在一些實施例中,盲孔V1、V2的形成方法可包括雷射或蝕刻(如乾式蝕刻)。支撐層770、第一導通結構640S1~640S4可提高基板100的結構強度及硬度,而有助於盲孔V1、V2的鑽孔製程,因此,支撐層770、第一導通結構640S1~640S4在盲孔V1、V2的鑽孔製程之前形成。並且,完成盲孔V1、V2的鑽孔後,盲孔V1、V2上方仍有其他元件或膜層,也就是說,盲孔V1、V2並未完全穿透基板100的第一表面100T上方的所有元件或膜層,更進一步而言,盲孔V1、V2表面會有元件或膜層,而與通孔不同,如此一來,不僅有助於改善解析度,且可避免金屬反光問題。盲孔V1、V2分別連通於開口PG1、PG2,也就是說,盲孔V1、V2於方向Z上重疊開口PG1、PG2。在此情況下,盲孔V1、V2的設置位置與開口PG1、PG2的設置位置相關,因此,在第一導通結構640S1、640S3形成時,已決定盲孔V1、V2的設置位置,更進一步而言, 在正面鍍銅時即一併決定盲孔V1、V2的位置。在一些實施例中,第一導通結構640S1~640S4、盲孔V1、V2及開口PG1、PG2位於顯示區AA(即影像顯示區域),而周邊的非顯示區NAA無須佈設走線(例如連接金屬線),但不以此為限。在一些實施例中,盲孔V1、V2貫穿基板100及膜層111,而暴露出位於基板100的第一表面100T上方的晶種層220。在一些實施例中,雷射停在晶種層220。盲孔V1、V2的頂表面即晶種層220的底表面,因此,盲孔V1、V2的頂表面與基板100的第一表面100T不共面,而高於基板100的第一表面100T,也就是說,盲孔V1(或盲孔V2)的頂表面與基板100的第一表面100T之間沿方向Z上的距離小於盲孔V1(或盲孔V2)的頂表面與基板100的第二表面100B之間沿方向Z上的距離;在一些實施例中,藉由適當設計盲孔V1、V2,後續形成的背面電極會超出基板100。在一些實施例中,盲孔V1、V2的側壁為斜面,即盲孔V1、V2於平行XY平面的截面積可變化;在一些實施例中,盲孔V1、V2自(鄰近基板100的第二表面100B的)底端至(鄰近第一導通結構640S1、640S3)頂端逐漸變細,意即朝靠近第一導通結構640S1、640S3的方向(即方向Z)上漸縮或朝遠離第一導通結構640S1、640S3的方向上扇出;在一些實施例中,盲孔V1、V2呈錐狀或為喇叭孔或大小孔。如此一來,可確保盲孔V1、V2的(鄰近第一導通結構640S1、640S3)頂端的柱徑(例如直徑)較小,而有助於改善解析度。此外,在一些實施例中,第一導通結構640S1的尺寸DD1(例如截面積寬 度)大致介於100微米與120微米之間,因此,第一導通結構640S1可完全遮蔽盲孔V1;在一些實施例中,第一導通結構640S1的尺寸DD1小於200微米。 Next, referring to FIG. 8 , a plurality of blind vias V1 and V2 are formed. The plurality of blind vias V1 and V2 overlap the first conductive structures 640S1 and 640S3. The blind holes V1 and V2 are drilled from the second surface 100B of the substrate 100 to the first surface 100T, that is, along the direction Z. In some embodiments, the method for forming the blind vias V1 and V2 may include laser or etching (eg, dry etching). The support layer 770 and the first conductive structures 640S1 to 640S4 can improve the structural strength and hardness of the substrate 100 and facilitate the drilling process of the blind holes V1 and V2. Therefore, the support layer 770 and the first conductive structures 640S1 to 640S4 are in the blind holes V1 and V2. The holes V1, V2 are formed before the drilling process. Moreover, after the blind holes V1 and V2 are drilled, there are still other elements or film layers above the blind holes V1 and V2, that is to say, the blind holes V1 and V2 do not completely penetrate the holes above the first surface 100T of the substrate 100 . All components or layers, and further, there are components or layers on the surface of the blind vias V1 and V2, which are different from the through holes, which not only helps to improve the resolution, but also avoids the problem of metal reflection. The blind holes V1 and V2 communicate with the openings PG1 and PG2 respectively, that is to say, the blind holes V1 and V2 overlap the openings PG1 and PG2 in the direction Z. As shown in FIG. In this case, the placement positions of the blind vias V1 and V2 are related to the placement positions of the openings PG1 and PG2. Therefore, when the first conductive structures 640S1 and 640S3 are formed, the placement positions of the blind vias V1 and V2 have been determined. Word, The positions of the blind vias V1 and V2 are determined together when the front side is copper-plated. In some embodiments, the first conductive structures 640S1-640S4, the blind vias V1, V2, and the openings PG1, PG2 are located in the display area AA (ie, the image display area), and the surrounding non-display area NAA does not require wiring (eg, connecting metal line), but not limited thereto. In some embodiments, the blind vias V1 and V2 penetrate through the substrate 100 and the film layer 111 to expose the seed layer 220 located above the first surface 100T of the substrate 100 . In some embodiments, the laser stops at the seed layer 220 . The top surfaces of the blind vias V1 and V2 are the bottom surfaces of the seed layer 220 . Therefore, the top surfaces of the blind vias V1 and V2 are not coplanar with the first surface 100T of the substrate 100 , but are higher than the first surface 100T of the substrate 100 . That is to say, the distance along the direction Z between the top surface of the blind via V1 (or the blind via V2 ) and the first surface 100T of the substrate 100 is smaller than the distance between the top surface of the blind via V1 (or the blind via V2 ) and the first surface 100T of the substrate 100 The distance between the two surfaces 100B along the direction Z; in some embodiments, by appropriately designing the blind holes V1 and V2 , the back electrode formed subsequently will extend beyond the substrate 100 . In some embodiments, the sidewalls of the blind holes V1 and V2 are inclined planes, that is, the cross-sectional areas of the blind holes V1 and V2 parallel to the XY plane can vary; The bottom end of the two surfaces 100B to the top (adjacent to the first conductive structures 640S1 and 640S3 ) taper gradually, which means that it tapers in the direction close to the first conductive structures 640S1 and 640S3 (that is, the direction Z) or away from the first conductive structure. The structures 640S1 and 640S3 fan out in the direction; in some embodiments, the blind holes V1 and V2 are tapered or are horn holes or large and small holes. In this way, the column diameter (eg, the diameter) of the top ends of the blind vias V1 and V2 (adjacent to the first conductive structures 640S1 and 640S3 ) can be ensured to be small, which helps to improve the resolution. In addition, in some embodiments, the dimension DD1 of the first conduction structure 640S1 (eg, the cross-sectional area is wide degree) is approximately between 100 microns and 120 microns, therefore, the first conductive structure 640S1 can completely shield the blind via V1; in some embodiments, the dimension DD1 of the first conductive structure 640S1 is less than 200 microns.

接著,請參照圖9,形成一表面處理覆膜920。表面處理覆膜920位於基板100的第二表面100B側並全面性地包覆基板100,舉例來說,表面處理覆膜920包覆基板100的第二表面100B及盲孔V1、V2。在一些實施例中,表面處理覆膜920可為一導電材料層。在一些實施例中,可利用表面金屬化程序而形成表面處理覆膜920;在一些實施例中,將整面基板100進行導電化。在一些實施例中,可藉由電漿處理或化學強鹼處理來進行基板100的表面開環(ring opening),即打開基板100的雜環或打開較弱的鍵結,接著,對基板100的表面進行金屬離子交換,接著,再還原金屬至基板100的表面,而形成表面處理覆膜920。在一些實施例中,基板100(及其上的膜層)浸泡於化學溶液中,因此表面處理覆膜920全面性地包覆基板100。在一些實施例中,表面處理覆膜920可作為晶種層(seed layer),其有利於後續電鍍製程,並可避免膜層剝落的現象。由於支撐層770及基板100包覆基板100的第一表面100T上位於顯示區AA的元件及膜層(例如畫素陣列結構層110),因此可避免形成表面處理覆膜920的過程中損壞位於顯示區AA的元件及膜層。也就是說,基板100及支撐層770雙面包覆整個顯示區AA,因此後續製程不會對顯示區AA造成製程損害,舉例來說,用以將基板100導電化的強鹼不會損害正面的 顯示區AA,相較之下,倘若一次進行雙面電鍍銅製程,則可能使正面的顯示區AA受損。 Next, referring to FIG. 9 , a surface treatment coating 920 is formed. The surface treatment film 920 is located on the second surface 100B side of the substrate 100 and completely covers the substrate 100 . For example, the surface treatment film 920 covers the second surface 100B and the blind holes V1 and V2 of the substrate 100 . In some embodiments, the surface treatment coating 920 may be a conductive material layer. In some embodiments, the surface treatment film 920 may be formed by a surface metallization process; in some embodiments, the entire surface of the substrate 100 is conductive. In some embodiments, the surface ring opening of the substrate 100 may be performed by plasma treatment or strong chemical alkali treatment, that is, to open the heterocyclic ring of the substrate 100 or to open weaker bonds, and then, to the substrate 100 The surface of the substrate 100 is subjected to metal ion exchange, and then the metal is reduced to the surface of the substrate 100 to form a surface treatment coating 920 . In some embodiments, the substrate 100 (and the film layer thereon) is immersed in a chemical solution, so that the surface treatment coating 920 fully coats the substrate 100 . In some embodiments, the surface treatment coating 920 can be used as a seed layer, which is beneficial to the subsequent electroplating process and can avoid the phenomenon of film peeling. Since the supporting layer 770 and the substrate 100 cover the elements and film layers (such as the pixel array structure layer 110 ) located in the display area AA on the first surface 100T of the substrate 100 , damages in the process of forming the surface treatment coating 920 can be avoided. Elements and film layers of the display area AA. That is to say, the substrate 100 and the supporting layer 770 cover the entire display area AA on both sides, so the subsequent process will not cause process damage to the display area AA. For example, the strong alkali used to conduct the substrate 100 will not damage the front surface. of In the display area AA, in contrast, if the double-sided copper electroplating process is performed at one time, the front display area AA may be damaged.

接著,請參照圖10,於表面處理覆膜920上形成一第二光阻材料圖案1030,換言之,第二光阻材料圖案1030位於基板100的第二表面100B側。第二光阻材料圖案1030的材質可與第一光阻材料圖案330相同或不同。第二光阻材料圖案1030於方向Z上部分重疊表面處理覆膜920且部分暴露表面處理覆膜920。在一些實施例中,第二光阻材料圖案1030於方向Z上不與盲孔V1、V2重疊;在一些實施例中,第二光阻材料圖案1030具有多個第二溝槽BR1~BR3,第二溝槽BR1、BR3分別暴露出盲孔V1、V2並分別連通於盲孔V1、V2;在一些實施例中,第二溝槽BR1、BR3分別與盲孔V1、V2於方向Z上重疊。第二光阻材料圖案1030可包括多個柱狀體,例如第二柱狀體1030P。在一些實施例中,第二柱狀體1030P的側壁可為斜面,第二柱狀體1030P於平行XY平面的截面積可變化;在一些實施例中,第二柱狀體1030P自(鄰近基板100的第二表面100B的)底端至(遠離基板100的第二表面100B的)頂端逐漸變細,意即朝遠離基板100的方向上漸縮或朝靠近基板100的方向(即方向Z)上扇出;在一些實施例中,第二柱狀體1030P呈錐狀。在一些實施例中,藉由圖案化可形成第二光阻材料圖案1030的第二柱狀體1030P,其中,第一光阻材料圖案330的第一柱狀體330P的製作精度高於第二光阻材料圖案1030的第二柱狀體1030P的製作精度。 Next, referring to FIG. 10 , a second photoresist pattern 1030 is formed on the surface treatment coating 920 , in other words, the second photoresist pattern 1030 is located on the second surface 100B side of the substrate 100 . The material of the second photoresist pattern 1030 may be the same as or different from that of the first photoresist pattern 330 . The second photoresist pattern 1030 partially overlaps the surface treatment film 920 in the direction Z and partially exposes the surface treatment film 920 . In some embodiments, the second photoresist pattern 1030 does not overlap with the blind holes V1 and V2 in the direction Z; in some embodiments, the second photoresist pattern 1030 has a plurality of second trenches BR1˜BR3, The second trenches BR1 and BR3 respectively expose the blind holes V1 and V2 and communicate with the blind holes V1 and V2 respectively; in some embodiments, the second trenches BR1 and BR3 respectively overlap with the blind holes V1 and V2 in the direction Z . The second photoresist pattern 1030 may include a plurality of pillars, eg, the second pillars 1030P. In some embodiments, the sidewall of the second columnar body 1030P may be inclined, and the cross-sectional area of the second columnar body 1030P parallel to the XY plane may vary; in some embodiments, the second columnar body 1030P is formed from (adjacent to the substrate) The bottom end of the second surface 100B of the substrate 100 is tapered to the top end (away from the second surface 100B of the substrate 100 ), which means that it tapers in a direction away from the substrate 100 or in a direction closer to the substrate 100 (ie, the direction Z). Upper fan-out; in some embodiments, the second column 1030P is tapered. In some embodiments, the second pillars 1030P of the second photoresist pattern 1030 can be formed by patterning, wherein the fabrication precision of the first pillars 330P of the first photoresist pattern 330 is higher than that of the second The fabrication accuracy of the second pillars 1030P of the photoresist pattern 1030 .

接著,請參照圖11,於表面處理覆膜920上形成多個第二導通結構1140S1~1140S3,換言之,第二導通結構1140S1~1140S3位於基板100的第二表面100B側。第二導通結構1140S1~1140S3藉由盲孔V1、V2接觸晶種層220。在一些實施例中,第二導通結構1140S1(或第二導通結構1140S3)的底表面與基板100的第一表面100T不共面,而高於基板100的第一表面100T;在一些實施例中,第二導通結構1140S1(或第二導通結構1140S3)的底表面位於基板100的第一表面100T上方。第二導通結構1140S1~1140S3的材質可與第一導通結構640S1~640S4相同或不同。在一些實施例中,第二導通結構1140S1~1140S3的形成方法可包括電鍍法等厚膜形成技術;在一些實施例中,第二導通結構1140S1~1140S3的形成方法可包括物理氣相沉積法或化學氣相沉積法。在一些實施例中,表面處理覆膜920利於第二導通結構1140S1~1140S3的形成,或者可提升第二導通結構1140S1~1140S3的形成均勻度,或者可加強第二導通結構1140S1~1140S3與基板100的結合情形;在一些實施例中,晶種層220或第一導通結構640S1~640S4與相鄰但未直接接觸的表面處理覆膜920之間可藉由跳鍍方式而形成第二導通結構1140S1~1140S3。第二導通結構1140S1~1140S3覆蓋部分的表面處理覆膜920,並且以形成第二導通結構1140S1~1140S3的材料填充第二光阻材料圖案1030的第二溝槽BR1~BR3及盲孔V1、V2來製作第二導通結構1140S1~1140S3。其中,表面處理覆膜920及第 二導通結構1140S1~1140S3均填入盲孔V1、V2,而第二導通結構1140S1~1140S3填滿盲孔V1、V2。此外,第二導通結構1140S1~1140S3填滿第二光阻材料圖案1030的第二溝槽BR1~BR3而與第二溝槽BR1~BR3嵌合,也就是說,第二光阻材料圖案1030可阻擋表面處理覆膜920接觸電鍍溶液,使第二導通結構1140S1~1140S3具有圖案化的結構。在一些實施例中,由於第二光阻材料圖案1030的第二柱狀體1030P及盲孔V1、V2的側壁為斜面,第二導通結構1140S1~1140S3的側壁亦為斜面,即第二導通結構1140S1~1140S3於平行XY平面的截面積可變化;在一些實施例中,第二導通結構1140S1~1140S3自底端(底表面1140B)至頂端(頂表面1140T)逐漸變粗,意即朝遠離基板100的第二表面100B的方向上扇出或朝靠近基板100的第二表面100B的方向(即方向Z)上漸縮;在一些實施例中,第二導通結構1140S1~1140S3呈錐狀。如此一來,第二導通結構1140S1~1140S3可確保後續接合製程的良率與製作效率。在一些實施例中,第二導通結構1140S1的柱徑d2(即靠近第一導通結構640S1、640S3的底端的柱徑)大致介於1微米(micrometer,μm)與20微米之間;在一些實施例中,第二導通結構1140S1的柱徑d2大致介於10微米與20微米之間;在一些實施例中,第二導通結構1140S1的柱徑d2不同於第一導通結構640S1的柱徑d1;在一些實施例中,第二導通結構1140S1的柱徑d2小於第一導通結構640S1的柱徑d1。在一些實施例中,第二導通結構1140S1~1140S3的厚度 TH2大於20微米之間;在一些實施例中,第二導通結構1140S1~1140S3的厚度TH2遠大於表面處理覆膜920的厚度;在一些實施例中,第一導通結構640S1~640S4的厚度TH1不同於第二導通結構1140S1~1140S3的厚度TH2;在一些實施例中,正背面銅的厚度不同;在一些實施例中,第一導通結構640S1~640S4的厚度TH1小於第二導通結構1140S1~1140S3的厚度TH2;在一些實施例中,第一導通結構640S1~640S4的厚度TH1相同於第二導通結構1140S1~1140S3的厚度TH2。第二導通結構1140S1~1140S3的厚度TH2較厚可降低基板100的第二表面100B上走線的電阻值,而能乘載大電流,進而實現高電流密度驅動,以確保外部量子效率(EQE,External Quantum Efficiency)及發光單元的色度。 11 , a plurality of second conductive structures 1140S1 ˜ 1140S3 are formed on the surface treatment film 920 , in other words, the second conductive structures 1140S1 ˜ 1140S3 are located on the second surface 100B side of the substrate 100 . The second conductive structures 1140S1 to 1140S3 contact the seed layer 220 through the blind holes V1 and V2. In some embodiments, the bottom surface of the second conductive structure 1140S1 (or the second conductive structure 1140S3 ) is not coplanar with the first surface 100T of the substrate 100 , but is higher than the first surface 100T of the substrate 100 ; in some embodiments , the bottom surface of the second conduction structure 1140S1 (or the second conduction structure 1140S3 ) is located above the first surface 100T of the substrate 100 . The materials of the second conducting structures 1140S1 ˜ 1140S3 may be the same as or different from those of the first conducting structures 640S1 ˜ 640S4 . In some embodiments, the method for forming the second conductive structures 1140S1 ˜ 1140S3 may include thick film forming techniques such as electroplating; in some embodiments, the method for forming the second conductive structures 1140S1 ˜ 1140S3 may include physical vapor deposition or chemical vapor deposition. In some embodiments, the surface treatment coating 920 facilitates the formation of the second conductive structures 1140S1 ˜ 1140S3 , or can improve the formation uniformity of the second conductive structures 1140S1 ˜ 1140S3 , or can strengthen the second conductive structures 1140S1 ˜ 1140S3 and the substrate 100 . In some embodiments, the second conductive structure 1140S1 can be formed between the seed layer 220 or the first conductive structures 640S1 to 640S4 and the adjacent but not directly contacted surface treatment film 920 by jump plating. ~1140S3. The second conductive structures 1140S1-1140S3 cover part of the surface treatment film 920, and the second trenches BR1-BR3 and the blind holes V1, V2 of the second photoresist pattern 1030 are filled with the material for forming the second conductive structures 1140S1-1140S3 to fabricate the second conduction structures 1140S1 to 1140S3. Among them, the surface treatment film 920 and the first The two conductive structures 1140S1 to 1140S3 are all filled with the blind vias V1 and V2, while the second conductive structures 1140S1 to 1140S3 are filled with the blind vias V1 and V2. In addition, the second conductive structures 1140S1 ˜ 1140S3 fill up the second trenches BR1 ˜ BR3 of the second photoresist pattern 1030 and are fitted with the second trenches BR1 ˜ BR3 , that is, the second photoresist pattern 1030 can be The blocking surface treatment film 920 contacts the electroplating solution, so that the second conductive structures 1140S1 to 1140S3 have a patterned structure. In some embodiments, since the sidewalls of the second columnar body 1030P and the blind holes V1 and V2 of the second photoresist pattern 1030 are inclined planes, the sidewalls of the second conducting structures 1140S1 - 1140S3 are also inclined planes, that is, the second conducting structures The cross-sectional areas of the 1140S1-1140S3 parallel to the XY plane may vary; in some embodiments, the second conductive structures 1140S1-1140S3 gradually become thicker from the bottom end (bottom surface 1140B) to the top (top surface 1140T), which means that the second conductive structures 1140S1 to 1140S3 are gradually thickened away from the substrate. The direction of the second surface 100B of the substrate 100 is fanned out or tapered toward the direction close to the second surface 100B of the substrate 100 (ie, the direction Z). In some embodiments, the second conductive structures 1140S1 to 1140S3 are tapered. In this way, the second conductive structures 1140S1 - 1140S3 can ensure the yield and manufacturing efficiency of the subsequent bonding process. In some embodiments, the column diameter d2 of the second conducting structure 1140S1 (ie, the column diameter near the bottom ends of the first conducting structures 640S1 and 640S3 ) is approximately between 1 micrometer (μm) and 20 micrometers; in some implementations In an example, the diameter d2 of the pillars of the second conduction structure 1140S1 is approximately between 10 μm and 20 μm; in some embodiments, the diameter d2 of the pillars of the second conduction structure 1140S1 is different from the diameter d1 of the pillars of the first conduction structure 640S1; In some embodiments, the column diameter d2 of the second conductive structure 1140S1 is smaller than the column diameter d1 of the first conductive structure 640S1. In some embodiments, the thickness of the second conduction structures 1140S1 - 1140S3 TH2 is greater than 20 microns; in some embodiments, the thicknesses TH2 of the second conductive structures 1140S1-1140S3 are much larger than the thickness of the surface treatment coating 920; in some embodiments, the thicknesses TH1 of the first conductive structures 640S1-640S4 are different In some embodiments, the thicknesses of the front and back copper are different; in some embodiments, the thickness TH1 of the first conductive structures 640S1 ~ 640S4 is smaller than that of the second conductive structures 1140S1 ~ 1140S3 Thickness TH2; In some embodiments, the thickness TH1 of the first conducting structures 640S1 ˜ 640S4 is the same as the thickness TH2 of the second conducting structures 1140S1 ˜ 1140S3 . The thicker thickness TH2 of the second conduction structures 1140S1 to 1140S3 can reduce the resistance value of the traces on the second surface 100B of the substrate 100 , and can carry a large current, thereby realizing high current density driving, so as to ensure the external quantum efficiency (EQE, External Quantum Efficiency) and the chromaticity of the light-emitting unit.

接著,請參照圖12,移除支撐層770。接著,請參照圖13,於第一導通結構640S1~640S4上形成一第一導體層1301,並於第二導通結構1140S1~1140S3上形成一第二導體層1302,換言之,第一導體層1301位於基板100的第一表面100T側,而第二導體層1302位於基板100的第二表面100B側。在一些實施例中,第一導體層1301及第二導體層1302是於同一個程序中一併形成,更進一步而言,正背面為一次性製程,即雙面化錫一次性完成;在一些實施例中,第一導體層1301及第二導體層1302是於不同的程序中形成。在一些實施例中,基於導電性的考量,第一導體層1301及第二導體層1302的材質一般是金屬材料或合金、 金屬材料的氮化物、金屬材料的氧化物、金屬材料的氮氧化物等的其他導電材料;在一些實施例中,第一導體層1301及第二導體層1302的材質為錫,因此,第一導體層1301及第二導體層1302是藉由化錫程序而形成,如此一來,可防止表面氧化;在一些實施例中,第一導體層1301及第二導體層1302的材質為金。在一些實施例中,第一導體層1301或第二導體層1302的厚度大致介於3微米與4微米之間;在一些實施例中,第一導體層1301或第二導體層1302的厚度大致介於1微米與2微米之間。 Next, referring to FIG. 12 , the support layer 770 is removed. 13, a first conductor layer 1301 is formed on the first conduction structures 640S1-640S4, and a second conductor layer 1302 is formed on the second conduction structures 1140S1-1140S3. In other words, the first conductor layer 1301 is located on the The substrate 100 is on the first surface 100T side, and the second conductor layer 1302 is located on the second surface 100B side of the substrate 100 . In some embodiments, the first conductor layer 1301 and the second conductor layer 1302 are formed together in the same process. More specifically, the front and back surfaces are a one-time process, that is, double-sided tinning is completed at one time; in some cases In the embodiment, the first conductor layer 1301 and the second conductor layer 1302 are formed in different processes. In some embodiments, based on the consideration of electrical conductivity, the materials of the first conductor layer 1301 and the second conductor layer 1302 are generally metal materials or alloys, Other conductive materials such as nitrides of metal materials, oxides of metal materials, oxynitrides of metal materials, etc.; in some embodiments, the material of the first conductor layer 1301 and the second conductor layer 1302 is tin. The conductor layer 1301 and the second conductor layer 1302 are formed by a tinning process, so as to prevent surface oxidation. In some embodiments, the material of the first conductor layer 1301 and the second conductor layer 1302 is gold. In some embodiments, the thickness of the first conductor layer 1301 or the second conductor layer 1302 is approximately between 3 microns and 4 microns; in some embodiments, the thickness of the first conductor layer 1301 or the second conductor layer 1302 is approximately between 1 micron and 2 microns.

接著,請參照圖14,移除第一光阻材料圖案330及第二光阻材料圖案1030。在一些實施例中,第一光阻材料圖案330及第二光阻材料圖案1030是於同一個程序中一併除去,更進一步而言,正背面為一次性製程,即除去雙面的光阻劑為一次性製程;在一些實施例中,第一光阻材料圖案330及第二光阻材料圖案1030是於不同的程序中除去。其中,本發明在形成第一導體層1301及第二導體層1302之後,再移除第一光阻材料圖案330及第二光阻材料圖案1030,如此一來,可避免第一導體層1301及第二導體層1302形成於第一光阻材料圖案330及第二光阻材料圖案1030所在的位置,而使得第一導通結構640S1~640S4或第二導通結構1140S1~1140S3的側面也覆蓋錫,進而影響製程精度。 Next, referring to FIG. 14 , the first photoresist pattern 330 and the second photoresist pattern 1030 are removed. In some embodiments, the first photoresist pattern 330 and the second photoresist pattern 1030 are removed together in the same process. More specifically, the front and back surfaces are a one-time process, that is, the photoresist on both sides is removed. The agent is a one-time process; in some embodiments, the first photoresist pattern 330 and the second photoresist pattern 1030 are removed in different processes. The present invention removes the first photoresist pattern 330 and the second photoresist pattern 1030 after the first conductor layer 1301 and the second conductor layer 1302 are formed, so that the first conductor layer 1301 and the second photoresist pattern 1030 are removed. The second conductor layer 1302 is formed at the positions where the first photoresist pattern 330 and the second photoresist pattern 1030 are located, so that the sides of the first conducting structures 640S1-640S4 or the second conducting structures 1140S1-1140S3 are also covered with tin, and further affect the process accuracy.

接著,請參照圖15,進行圖案化步驟,以圖案化晶種層220及表面處理覆膜920,而形成一晶種圖案層220N以及一圖案覆膜920N。在一些實施例中,晶種層220及表面處理覆膜920是 於同一個程序中一併圖案化,即一次性圖案化製程;在一些實施例中,晶種層220及表面處理覆膜920是於不同的程序中圖案化。其中,圖案化步驟涉及曝光製程、顯影製程或蝕刻製程。晶種圖案層220N及圖案覆膜920N沿方向Z於基板100上的投影大致重疊於第一導通結構640S1~640S4及第二導通結構1140S1~1140S3沿方向Z於基板100上的投影。在一些實施例中,基於第一導通結構640S2(或第一導通結構640S3)的高度H1大於20微米,柱徑a1大致介於4微米與6微米之間,高度與柱徑之間的比例大於3;在一些實施例中,基於第一導通結構640S2、640S3的深高比,因此第一導通結構640S2、640S3可定義為柱狀體或銅柱;在一些實施例中,銅柱是由第一導通結構640S1~640S4及晶種圖案層220N構成,然而第一導通結構640S1~640S4與晶種圖案層220N之間存有界面,或者,銅柱是由第二導通結構1140S1~1140S3及圖案覆膜920N構成,然而第二導通結構1140S1~1140S3與圖案覆膜920N之間存有界面;在一些實施例中,第一導通結構640S1~640S4相較晶種圖案層220N(或晶種層220)的組成成分不同,或雜質參雜的程度或膜質不同,因此第一導通結構640S1~640S4與晶種圖案層220N之間存有界面,類似地,第二導通結構1140S1~1140S3相較圖案覆膜920N(或表面處理覆膜920)的組成成分不同,或雜質參雜的程度或膜質不同。 Next, referring to FIG. 15 , a patterning step is performed to pattern the seed layer 220 and the surface treatment coating 920 to form a seed pattern layer 220N and a pattern coating 920N. In some embodiments, the seed layer 220 and the surface treatment coating 920 are They are patterned together in the same process, that is, a one-time patterning process; in some embodiments, the seed layer 220 and the surface treatment film 920 are patterned in different processes. Wherein, the patterning step involves an exposure process, a development process or an etching process. The projections of the seed crystal pattern layer 220N and the pattern coating film 920N along the direction Z on the substrate 100 substantially overlap the projections of the first conducting structures 640S1 - 640S4 and the second conducting structures 1140S1 - 1140S3 along the direction Z on the substrate 100 . In some embodiments, based on the height H1 of the first conduction structure 640S2 (or the first conduction structure 640S3 ) greater than 20 μm, the column diameter a1 is approximately between 4 μm and 6 μm, and the ratio between the height and the column diameter is greater than 3. In some embodiments, based on the aspect ratio of the first conductive structures 640S2 and 640S3, the first conductive structures 640S2 and 640S3 can be defined as pillars or copper pillars; in some embodiments, the copper pillars are formed by the A conduction structure 640S1-640S4 and the seed pattern layer 220N are formed, but there is an interface between the first conduction structures 640S1-640S4 and the seed pattern layer 220N, or the copper pillars are covered by the second conduction structures 1140S1-1140S3 and the pattern. The film 920N is formed, but there is an interface between the second conductive structures 1140S1-1140S3 and the pattern coating film 920N; in some embodiments, the first conductive structures 640S1-640S4 are compared with the seed pattern layer 220N (or the seed layer 220) The components are different, or the degree of impurity doping or film quality is different, so there is an interface between the first conduction structures 640S1-640S4 and the seed pattern layer 220N. Similarly, the second conduction structures 1140S1-1140S3 are compared with the pattern coating The composition of 920N (or the surface treatment film 920) is different, or the degree of impurity inclusion or the film quality is different.

接著,請參照圖16,於第一導體層1301上形成一第一遮蔽層1601,並於第二導體層1302上形成一第二遮蔽層1602,換 言之,第一遮蔽層1601位於基板100的第一表面100T側,而第二遮蔽層1602位於基板100的第二表面100B側。第一遮蔽層1601於方向Z上部分重疊第一導體層1301,且部分暴露第一導體層1301及其下的第一導通結構640S2、640S3,以作為接合區。第二遮蔽層1602於方向Z上部分重疊第二導體層1302,且部分暴露第二導體層1302及其下的第二導通結構1140S3,以作為接合區。在一些實施例中,第一導通結構640S2、640S3及其上的第一導體層1301可作為接墊或焊墊;類似地,第二導通結構1140S3及其上的第二導體層1302可作為接墊或焊墊。在一些實施例中,第一遮蔽層1601或第二遮蔽層1602的材質包括黑色墨料(ink);在一些實施例中,第一遮蔽層1601或第二遮蔽層1602可作為抗反射層或防焊(Solder Mask)層;在一些實施例中,正面僅暴露出用以接合發光單元LN1的區域,背面僅暴露出用以接合積體電路的區域,因此,第一遮蔽層1601及第二遮蔽層1602可用以遮光,或者避免金屬反光問題進而達成無縫拼接。 Next, referring to FIG. 16, a first shielding layer 1601 is formed on the first conductor layer 1301, and a second shielding layer 1602 is formed on the second conductor layer 1302. In other words, the first shielding layer 1601 is located on the side of the first surface 100T of the substrate 100 , and the second shielding layer 1602 is located on the side of the second surface 100B of the substrate 100 . The first shielding layer 1601 partially overlaps the first conductor layer 1301 in the direction Z, and partially exposes the first conductor layer 1301 and the first conductive structures 640S2 and 640S3 thereunder to serve as bonding regions. The second shielding layer 1602 partially overlaps the second conductor layer 1302 in the direction Z, and partially exposes the second conductor layer 1302 and the second conductive structure 1140S3 thereunder to serve as a bonding area. In some embodiments, the first conduction structures 640S2, 640S3 and the first conductor layer 1301 thereon can be used as pads or bonding pads; similarly, the second conduction structures 1140S3 and the second conductor layer 1302 thereon can be used as the connection pads. pad or solder pad. In some embodiments, the material of the first shielding layer 1601 or the second shielding layer 1602 includes black ink; in some embodiments, the first shielding layer 1601 or the second shielding layer 1602 can be used as an anti-reflection layer or Solder Mask layer; in some embodiments, the front side only exposes the area for bonding the light-emitting unit LN1, and the back side only exposes the area for bonding the integrated circuit, therefore, the first shielding layer 1601 and the second The shielding layer 1602 can be used to shield light, or avoid the problem of metal reflection, so as to achieve seamless splicing.

接著,請參照圖17,將發光單元LN1設置於第一導體層1301上,換言之,發光單元LN1位於基板100的第一表面100T側。在一些實施例中,發光單元LN1可為發光二極體(Light-emitting diode,LED)或微型發光二極體(micro LED),但本發明不限於此。在一些實施例中,發光單元LN1例如是先形成於一生長基板上,接著再利用巨量轉移技術轉置於另一發光單元基板上。在一些實施例中,發光單元LN1例如藉由黏合層或銲 料而接合至第一導體層1301上,並進一步耦接至第一導通結構640S2、640S3;在一些實施例中,微型發光二極體藉由微接合製程接合在銅柱上。在一些實施例中,第一導通結構640S2可耦接至發光單元LN1之一端,例如耦接至發光單元LN1之陰極(Cathode)或陽極(Anode);在一些實施例中,第一導通結構640S3可耦接至系統低電壓(VSS)。 Next, referring to FIG. 17 , the light emitting unit LN1 is disposed on the first conductor layer 1301 , in other words, the light emitting unit LN1 is located on the side of the first surface 100T of the substrate 100 . In some embodiments, the light-emitting unit LN1 may be a light-emitting diode (LED) or a micro-LED (micro LED), but the invention is not limited thereto. In some embodiments, the light-emitting unit LN1 is first formed on a growth substrate, and then transferred to another light-emitting unit substrate using a mass transfer technique. In some embodiments, the light-emitting unit LN1 is formed by, for example, an adhesive layer or soldering The material is bonded to the first conductor layer 1301, and further coupled to the first conductive structures 640S2 and 640S3; in some embodiments, the miniature light-emitting diodes are bonded to the copper pillars through a micro-bonding process. In some embodiments, the first conducting structure 640S2 may be coupled to one end of the light-emitting unit LN1, for example, coupled to the cathode (Cathode) or the anode (Anode) of the light-emitting unit LN1; in some embodiments, the first conducting structure 640S3 Can be coupled to system low voltage (VSS).

另一方面,如圖17所示,將基板1700設置於第二導體層1302上,換言之,基板1700位於基板100的第二表面100B側。基板1700用以設置驅動電路,驅動電路可用以提供驅動訊號至畫素單元的主動元件(圖未示),且驅動電路可藉由第二導體層1302而耦接至第二導通結構1140S3。於此,可完成顯示面板10的製作。在一些實施例中,可進一步設置封裝膠或覆蓋板(cover glass)或黑色矩陣(black matrix),以完成顯示面板10的製作。 On the other hand, as shown in FIG. 17 , the substrate 1700 is provided on the second conductor layer 1302 , in other words, the substrate 1700 is located on the second surface 100B side of the substrate 100 . The substrate 1700 is used for disposing a driving circuit. The driving circuit can provide driving signals to the active elements (not shown) of the pixel unit, and the driving circuit can be coupled to the second conducting structure 1140S3 through the second conductor layer 1302 . Here, the fabrication of the display panel 10 can be completed. In some embodiments, an encapsulant or a cover glass or a black matrix may be further provided to complete the fabrication of the display panel 10 .

由上述可知,位於基板100的第一表面100T上的元件可耦接至第一導通結構(例如第一導通結構640S1、640S3),第一導通結構可藉由盲孔V1、V2而耦接至第二導通結構,第二導通結構(第二導通結構1140S1、1140S3)可耦接至位於基板100的第二表面100B上的元件。也就是說,位於基板100的第二表面100B上的元件可藉由第一導通結構及第二導通結構而耦接至位於基板100的第一表面100T上的元件,更進一步而言,即利用盲孔V1、V2做上下連接。如此一來,可充分利用基板100的第一表面100T及第二表面100B的空間進行佈線,而可縮小顯示面板10的 尺寸,進而達成尺寸微型化。並且,將部分線路設置於基板100的第二表面100B上,可縮減基板100的第一表面100T上的佈線區域面積(即不發光區域)。在此情況下,顯示面板10可實現窄邊框設計或是無縫拼接設計。 As can be seen from the above, the elements located on the first surface 100T of the substrate 100 can be coupled to the first conducting structures (eg, the first conducting structures 640S1 and 640S3 ), and the first conducting structures can be coupled to the first conducting structures through the blind vias V1 and V2 The second conduction structure, the second conduction structure (the second conduction structure 1140S1 , 1140S3 ) can be coupled to the elements located on the second surface 100B of the substrate 100 . That is, the elements located on the second surface 100B of the substrate 100 can be coupled to the elements located on the first surface 100T of the substrate 100 through the first conduction structure and the second conduction structure. Blind holes V1 and V2 are connected up and down. In this way, the space of the first surface 100T and the second surface 100B of the substrate 100 can be fully utilized for wiring, and the size of the display panel 10 can be reduced. size, thereby achieving size miniaturization. In addition, arranging part of the wiring on the second surface 100B of the substrate 100 can reduce the area of the wiring area (ie, the non-light-emitting area) on the first surface 100T of the substrate 100 . In this case, the display panel 10 can realize a narrow frame design or a seamless splicing design.

此外,第一導通結構640S1~640S4在盲孔V1、V2之前形成,因此,第一導通結構640S1~640S4可提高基板100的結構強度,而有利於盲孔V1、V2的鑽孔製作。並且,盲孔V1、V2的延伸至第一導通結構640S1~640S4,而不會貫穿第一導通結構640S1~640S4,此後,第二導通結構1140S1~1140S3填入盲孔V1、V2,而電性連接至第一導通結構640S1~640S4。也就是說,鍍銅可分為正面與背面兩次,如此一來,可將精度要求較高的面板製程(如圖1A至圖4的製作步驟)與精度要求較高的佈線製程(如圖6至圖17的製作步驟)分開進行,而不同於正面背面一次性鍍銅的製程技術。此外,正面鍍銅時,基板沒有盲孔,而由背面雷射鑽孔時,有正面硬度支撐,且鑽孔停在正面的銅層,在此情況下,盲孔的結構有利於提高解析度。並且,由於支撐層770及基板100包覆基板100的第一表面100T上位於顯示區AA的元件及膜層(例如畫素陣列結構層110),因此可避免後續製程(如圖9的開環程序)損壞位於顯示區AA的元件及膜層。由於第一導體層1301及第二導體層1302是於同一個程序中一併形成,第一光阻材料圖案330及第二光阻材料圖案1030是於同一個程序中一併除去,且晶種層220及表面處理覆膜920是於同一個程序中一併 圖案化,因此可簡化製程,並縮短製程時間。 In addition, the first conductive structures 640S1 - 640S4 are formed before the blind vias V1 and V2 . Therefore, the first conductive structures 640S1 - 640S4 can improve the structural strength of the substrate 100 and facilitate the drilling of the blind vias V1 and V2 . In addition, the blind vias V1 and V2 extend to the first conductive structures 640S1 to 640S4 without passing through the first conductive structures 640S1 to 640S4. Thereafter, the second conductive structures 1140S1 to 1140S3 are filled into the blind vias V1 and V2, and the electrical connected to the first conduction structures 640S1 to 640S4. That is to say, the copper plating can be divided into the front side and the back side twice. In this way, the panel manufacturing process (as shown in Fig. 1A to Fig. 4 ) with higher precision and the wiring process with higher precision (as shown in Fig. 4) can be combined. 6 to FIG. 17 ) are carried out separately, which is different from the one-time copper plating process technology on the front and back. In addition, when the front side is copper-plated, the substrate has no blind holes, but when the backside laser drilling is used, there is a front side hardness support, and the drilling stops at the front copper layer. In this case, the structure of the blind hole is conducive to improving the resolution. . Moreover, since the supporting layer 770 and the substrate 100 cover the elements and film layers (such as the pixel array structure layer 110 ) located in the display area AA on the first surface 100T of the substrate 100 , subsequent processes (such as the open loop shown in FIG. 9 ) can be avoided. procedures) damage the components and film layers located in the display area AA. Since the first conductor layer 1301 and the second conductor layer 1302 are formed in the same process, the first photoresist pattern 330 and the second photoresist pattern 1030 are removed together in the same process, and the seeds are Layer 220 and surface treatment coating 920 are combined in the same process patterning, thus simplifying the process and shortening the process time.

盲孔V1、V2的深度可視不同設計考量而調整。舉例來說,請參照圖18,圖18是本發明另一實施方式的顯示面板10’的局部區域的剖面示意圖。如圖18所示,顯示面板10’與顯示面板10的不同之處在於,顯示面板10’的盲孔V1’、V2’貫穿基板100、膜層111及晶種層220,而暴露出位於基板100的第一表面100T上方的第一導通結構640S1、640S3,也就是說,盲孔V1’、V2’的鑽孔製程終止於第一導通結構640S1、640S3。在一些實施例中,雷射停在第一導通結構640S1、640S3(或厚銅層)。盲孔V1’、V2’的頂表面即第一導通結構640S1、640S3的底表面,因此,盲孔V1’、V2’的頂表面與基板100的第一表面100T不共面,而高於基板100的第一表面100T。第二導通結構1140S1、1140S3藉由盲孔V1’、V2’接觸第一導通結構640S1、640S3,而使第一導通結構640S1、640S3作為第二導通結構1140S1、1140S3的終止層。在一些實施例中,正面銅層為背面銅層的終止層。 The depths of the blind holes V1 and V2 may be adjusted according to different design considerations. For example, please refer to FIG. 18, which is a schematic cross-sectional view of a partial area of a display panel 10' according to another embodiment of the present invention. As shown in FIG. 18 , the difference between the display panel 10 ′ and the display panel 10 is that the blind holes V1 ′ and V2 ′ of the display panel 10 ′ penetrate through the substrate 100 , the film layer 111 and the seed layer 220 , and are exposed on the substrate 100 . The first conductive structures 640S1 and 640S3 above the first surface 100T of the 100 , that is, the drilling process of the blind holes V1 ′ and V2 ′ is terminated at the first conductive structures 640S1 and 640S3 . In some embodiments, the laser stops at the first conduction structures 640S1, 640S3 (or thick copper layers). The top surfaces of the blind vias V1' and V2' are the bottom surfaces of the first conductive structures 640S1 and 640S3. Therefore, the top surfaces of the blind vias V1' and V2' are not coplanar with the first surface 100T of the substrate 100, but are higher than the substrate. 100 of the first surface 100T. The second conduction structures 1140S1 and 1140S3 contact the first conduction structures 640S1 and 640S3 through the blind holes V1' and V2', so that the first conduction structures 640S1 and 640S3 serve as termination layers of the second conduction structures 1140S1 and 1140S3. In some embodiments, the front side copper layer is a termination layer for the back side copper layer.

綜上所述,本發明的顯示面板具有貫穿基板的盲孔,第一導通結構可藉由盲孔而耦接至第二導通結構,因此位於基板的上表面的元件可耦接至位於基板的下表面的元件,如此一來,可達成尺寸微型化。顯示面板的第一導通結構及支撐層在盲孔之前形成,因此,第一導通結構及支撐層可提高基板的結構強度,而有利於盲孔的鑽孔製作,而可提高良率。並且,由於支撐層及基板包覆基板的第一表面上位於顯示區的元件及膜層,因此可避免 後續製程損壞位於顯示區的元件及膜層,而可提高良率。 To sum up, the display panel of the present invention has blind holes penetrating through the substrate, the first conductive structure can be coupled to the second conductive structure through the blind holes, so the components on the upper surface of the substrate can be coupled to the components on the substrate. The components on the lower surface, in this way, can be miniaturized in size. The first conduction structure and the support layer of the display panel are formed before the blind holes, so the first conduction structure and the support layer can improve the structural strength of the substrate, which is beneficial to the drilling of the blind holes, and can improve the yield. In addition, since the support layer and the substrate cover the elements and film layers in the display area on the first surface of the substrate, it is possible to avoid Subsequent processes damage components and film layers in the display area, thereby improving yield.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。 Although the present invention has been disclosed above by the embodiments, it is not intended to limit the present invention. Anyone with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, The protection scope of the present invention shall be determined by the scope of the appended patent application.

10:顯示面板10: Display panel

100、1700:基板100, 1700: substrate

111~115:膜層111~115: film layer

220:晶種層220: seed layer

640S1~640S4:第一導通結構640S1~640S4: The first conduction structure

1140S1~1140S3:第二導通結構1140S1~1140S3: Second conduction structure

1301:第一導體層1301: The first conductor layer

1302:第二導體層1302: Second Conductor Layer

1601:第一遮蔽層1601: First masking layer

1602:第二遮蔽層1602: Second masking layer

CP1:導體圖案CP1: Conductor Pattern

D1:汲極圖案D1: Drain pattern

G1:閘極圖案G1: Gate pattern

LN1:發光單元LN1: Lighting unit

S1:源極圖案S1: source pattern

SE1:半導體層SE1: Semiconductor layer

X、Y、Z:方向X, Y, Z: direction

Claims (14)

一種顯示面板,包括:一基板,具有一第一表面以及一第二表面;一畫素陣列結構層,設置於該基板的該第一表面上,其中該畫素陣列結構層具有一開口,且貫穿該基板的一盲孔連通於該畫素陣列結構層的該開口;一晶種圖案層,設置於該畫素陣列結構層上,其中該晶種圖案層填入該畫素陣列結構層的該開口;一第一導通結構,設置於該晶種圖案層上,其中該第一導通結構耦接至該畫素陣列結構層且填入該畫素陣列結構層的該開口,該基板之該盲孔重疊於該第一導通結構,且該第一導通結構的厚度與柱徑之間的比例大於3;一發光單元,設置於該第一導通結構上,且耦接至該第一導通結構;一圖案覆膜,設置於該基板的該第二表面以及該基板之該盲孔的一側壁上,其中該圖案覆膜為另一晶種圖案層;以及一第二導通結構,設置於該圖案覆膜上,其中該第二導通結構填入該基板的該盲孔以電性連接至該第一導通結構。 A display panel, comprising: a substrate having a first surface and a second surface; a pixel array structure layer disposed on the first surface of the substrate, wherein the pixel array structure layer has an opening, and A blind hole passing through the substrate is communicated with the opening of the pixel array structure layer; a seed crystal pattern layer is arranged on the pixel array structure layer, wherein the seed crystal pattern layer is filled into the pixel array structure layer. the opening; a first conducting structure disposed on the seed pattern layer, wherein the first conducting structure is coupled to the pixel array structure layer and fills the opening of the pixel array structure layer, the substrate The blind hole overlaps the first conduction structure, and the ratio between the thickness of the first conduction structure and the column diameter is greater than 3; a light-emitting unit is disposed on the first conduction structure and coupled to the first conduction structure ; a pattern coating, disposed on the second surface of the substrate and a side wall of the blind hole of the substrate, wherein the pattern coating is another seed pattern layer; and a second conduction structure, disposed on the On the pattern coating, wherein the second conducting structure fills the blind hole of the substrate to be electrically connected to the first conducting structure. 如申請專利範圍第1項所述的顯示面板,其中該第二導通結構的一底表面位於該基板的該第一表面上方。 The display panel of claim 1, wherein a bottom surface of the second conduction structure is located above the first surface of the substrate. 如申請專利範圍第1項所述的顯示面板,其中該第一導通結構的厚度小於該第二導通結構的厚度。 The display panel of claim 1, wherein the thickness of the first conduction structure is smaller than the thickness of the second conduction structure. 如申請專利範圍第1項所述的顯示面板,其中該盲孔朝靠近該第一導通結構的方向漸縮,且該開口朝靠近該基板的方向漸縮。 The display panel as claimed in claim 1, wherein the blind hole is tapered toward a direction close to the first conduction structure, and the opening is tapered toward a direction close to the substrate. 如申請專利範圍第1項所述的顯示面板,其中該第一導通結構之底端的柱徑不同於該第二導通結構之底端的柱徑。 The display panel of claim 1, wherein a column diameter at the bottom end of the first conducting structure is different from a column diameter at the bottom end of the second conducting structure. 如申請專利範圍第1項所述的顯示面板,其中該第二導通結構與該第一導通結構之間存有一界面。 The display panel of claim 1, wherein an interface exists between the second conducting structure and the first conducting structure. 一種顯示面板製作方法,包括:形成一畫素陣列結構層於一基板的一第一表面上,該畫素陣列結構層具有一開口;形成一晶種層於該畫素陣列結構層上,其中該晶種層填入該畫素陣列結構層的該開口;形成一第一導通結構於該晶種層上,其中該第一導通結構耦接至該畫素陣列結構層且填入該畫素陣列結構層的該開口;形成一盲孔,該盲孔貫穿該基板並連通於該畫素陣列結構層的該開口,該盲孔重疊於該第一導通結構;形成一表面處理覆膜,該表面處理覆膜覆蓋該基板的一第二表面以及該盲孔,其中該表面處理覆膜作為另一晶種層;形成一第二導通結構於該表面處理覆膜上,該第二導通結構填入該基板的該盲孔以電性連接至該第一導通結構;圖案化該晶種層以及該表面處理覆膜,以形成一晶種圖案層以及一圖案覆膜;以及 將一發光單元設置於該第一導通結構上,且令該發光單元耦接至該第一導通結構。 A method for manufacturing a display panel, comprising: forming a pixel array structure layer on a first surface of a substrate, the pixel array structure layer having an opening; forming a seed layer on the pixel array structure layer, wherein The seed layer fills the opening of the pixel array structure layer; a first conductive structure is formed on the seed layer, wherein the first conductive structure is coupled to the pixel array structure layer and fills the pixel the opening of the array structure layer; a blind hole is formed, the blind hole penetrates the substrate and is connected to the opening of the pixel array structure layer, the blind hole overlaps the first conduction structure; a surface treatment coating is formed, the The surface treatment film covers a second surface of the substrate and the blind hole, wherein the surface treatment film is used as another seed layer; a second conduction structure is formed on the surface treatment film, and the second conduction structure fills entering the blind hole into the substrate to be electrically connected to the first conduction structure; patterning the seed layer and the surface treatment coating to form a seed pattern layer and a pattern coating; and A light-emitting unit is disposed on the first conducting structure, and the light-emitting unit is coupled to the first conducting structure. 如申請專利範圍第7項所述的顯示面板製作方法,另包括於形成該第一導通結構前,形成一第一光阻材料圖案於該晶種層上,該第一光阻材料圖案具有一第一溝槽,該第一導通結構填入該第一溝槽,該第一溝槽連通於該畫素陣列結構層的該開口。 The method for fabricating a display panel as described in item 7 of the claimed scope further comprises, before forming the first conduction structure, forming a first photoresist pattern on the seed layer, the first photoresist pattern having a a first trench, the first conductive structure fills the first trench, and the first trench communicates with the opening of the pixel array structure layer. 如申請專利範圍第7項所述的顯示面板製作方法,另包括形成多個對位標記,該些對位標記位於該基板的一非顯示區,並貫穿該基板。 The method for fabricating a display panel as described in item 7 of the claimed scope further includes forming a plurality of alignment marks, the alignment marks are located in a non-display area of the substrate and penetrate through the substrate. 如申請專利範圍第8項所述的顯示面板製作方法,另包括於形成該盲孔前,形成一支撐層於該第一導通結構與該第一光阻材料圖案上。 The method for fabricating a display panel as described in item 8 of the claimed scope further includes forming a support layer on the first conduction structure and the first photoresist pattern before forming the blind hole. 如申請專利範圍第7項所述的顯示面板製作方法,另包括於形成該第二導通結構前,形成一第二光阻材料圖案於該表面處理覆膜上方,該第二光阻材料圖案具有一第二溝槽,該第二導通結構填入該第二溝槽,該第二溝槽連通於該盲孔。 The method for fabricating a display panel as described in item 7 of the claimed scope further comprises, before forming the second conduction structure, forming a second photoresist pattern on the surface treatment coating, the second photoresist pattern having a second trench, the second conductive structure fills the second trench, and the second trench communicates with the blind hole. 如申請專利範圍第7項所述的顯示面板製作方法,另包括一併形成一第一導體層於該第一導通結構上以及一第二導體層於該第二導通結構上。 The method for fabricating a display panel as described in item 7 of the claimed scope further comprises forming a first conductor layer on the first conduction structure and a second conductor layer on the second conduction structure. 如申請專利範圍第7項所述的顯示面板製作方法,另包括於圖案化該晶種層以及該表面處理覆膜前,一併移除一第一光阻材料圖案以及一第二光阻材料圖案。 The method for manufacturing a display panel as described in item 7 of the claimed scope further comprises removing a first photoresist pattern and a second photoresist together before patterning the seed layer and the surface treatment coating pattern. 如申請專利範圍第7項所述的顯示面板製作方法,另包括:一併形成一第一導體層於該第一導通結構上以及一第二導體層於該第二導通結構上;形成一第一遮蔽層於該第一導體層上方以及一第二遮蔽層於該第二導體層上,該第一遮蔽層暴露出部分的該第一導體層以作為一第一接合區;以及將該發光單元接合至位於該第一接合區的該第一導體層。 The method for fabricating a display panel as described in item 7 of the claimed scope further comprises: forming a first conductor layer on the first conducting structure and a second conducting layer on the second conducting structure together; forming a first conducting layer on the first conducting structure. a shielding layer over the first conductor layer and a second shielding layer on the second conductor layer, the first shielding layer exposing a part of the first conductor layer as a first bonding area; and the light emitting The unit is bonded to the first conductor layer at the first bonding area.
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