TWI758442B - Compact dedusting apparatus with remote discharge - Google Patents

Compact dedusting apparatus with remote discharge Download PDF

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TWI758442B
TWI758442B TW107109711A TW107109711A TWI758442B TW I758442 B TWI758442 B TW I758442B TW 107109711 A TW107109711 A TW 107109711A TW 107109711 A TW107109711 A TW 107109711A TW I758442 B TWI758442 B TW I758442B
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granular material
dust removal
chamber
dust
venturi chamber
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TW107109711A
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Chinese (zh)
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TW201940252A (en
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海英茲 施耐德
喬瑟夫 魯茲
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美商沛力創股份有限公司
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Abstract

A compact dedusting apparatus induces air flow through the housing by a vacuum generator mounted within the housing. The discharge of dust and debris can be passed through a conduit to a remote location without losing air flow velocity to facilitate the use of the compact dedusting apparatus within a clean room. The metering device is formed from stainless steel and mounted on a spring-loaded mounting plate to permit vertical movement of the metering device when a jam of the particulate material is encountered. The metering device can be driven by a low torque stepper motor operable at selectively variable speeds to control the flow rate of the particulate material. The discharge transition is formed with an enlarged cross-sectional area compared to the shape of the Venturi zone so that carryover pellets can be returned to the product flow instead of being lost with the dirty air discharge.

Description

具遠端排放的小型除塵裝置 Small dust collector with remote discharge

本申請案所揭示的發明一般係關於粒狀物料的清潔和處理,例如塑料小球、二次粉碎物料、小塊、穀粒、礦物及類似物,尤關於一種小型構造的除塵裝置,用以產生氣流流動經過它以將粒狀物料所夾帶的灰塵和碎屑清除,並提供能力將所收集的灰塵和碎屑排放到一遠端位置,以保持潔淨室狀態。 The invention disclosed in this application relates generally to the cleaning and handling of granular materials, such as plastic pellets, secondary pulverized materials, nuggets, grains, minerals and the like, and particularly to a small-sized dust removal device for An airflow is generated through it to remove dust and debris entrained by the granular material and provides the ability to discharge the collected dust and debris to a remote location to maintain clean room conditions.

已為習知者,特別是在輸送和使用粒狀物料(一般是粗粉末、顆粒、塑料小球及類似物)之領域,重要的是保持產品粒子儘可能沒有污染物,微粒一般是在一設備內輸送,微粒在設備於一加壓管狀系統內被混合、包裝或使用,實際上加壓管狀系統產生一個表現有點像液體的物料流。當這些物料移動經過管子,相當大的摩擦力不僅在粒子本身之間產生,也在物料流中的粒子與管壁之間產生。此摩擦力造成粒塵、碎粒、絨毛和飄帶(帶狀元件,可“成長”變成相當長的糾結塊,糾結塊會妨礙物料流動,甚至整個堵住流動)。這種輸送系統的特徵相當習知,如同保持產品粒子儘可能沒有污染物之重要性和價值。 It is well known, especially in the field of conveying and using granular materials (generally coarse powders, granules, plastic pellets and the like), that it is important to keep the product particles as free of contaminants as possible, which are generally in a In-device delivery, the particles are mixed, packaged or used within a pressurized tubular system that actually produces a stream that behaves somewhat like a liquid. As these materials move through the pipe, considerable frictional forces are created not only between the particles themselves, but also between the particles in the material flow and the pipe wall. This friction creates dust, crumbs, fluff, and streamers (ribbon-like elements that can "grow" into rather long clumps that obstruct material flow, or even block flow entirely). The characteristics of such delivery systems are quite well known, as is the importance and value of keeping product particles as free of contaminants as possible.

文中“污染物”一詞包括大範圍的外來物,以及上段中所述的碎粒、灰塵、絨毛和飄帶。在任何狀況下,污染物不利於高品質產品,有 些情況下造成製造者員工的健康風險,甚至有可能是危險來源為某些污染物會產生塵雲,若曝露在一點火源下,可能會爆炸。 The term "contaminants" as used herein includes a wide range of foreign objects, as well as the debris, dust, fluff and streamers described in the preceding paragraph. In any case, contaminants are not conducive to high-quality products, there are In some cases there is a health risk to the manufacturer's employees, and there may even be a source of danger where certain contaminants produce dust clouds that could explode if exposed to an ignition source.

考慮產品品質,且焦點放在可模製產品做為主要例子,外來物組成分不同於初級物料,例如灰塵、初級產品的不均勻物料、絨毛和飄帶,不一定與初級產品熔點產品相同,當物料熔解及模製時造成瑕疵,這些瑕疵造成最終產品顏色不均勻、可能含有泡泡、往往看起來是髒的或沾污了,因而不能販售。射出成型機內的熱會使灰塵汽化,導致最終產品內有小氣泡。熱也會燃燒灰塵並產生“黑點”,實際上是碳化的灰塵。有時機器中的塵袋不會熔化並造成“軟點”或“白點”(這些缺陷的俗稱)。要注意的重點是,由於這些相同的不均勻物料往往不會與初級產品在相同溫度熔化,未熔化的污染物對成型機造成摩擦和過早磨損,導致停機、損失產量、生產力降低、維修增加,因而增加總生產成本。 Considering product quality, and focusing on moldable products as the main example, the composition of foreign matter is different from the primary material, such as dust, non-uniform material of the primary product, fluff and streamers, not necessarily the same as the primary product melting point product, when Defects in the melting and molding of materials that cause the final product to be uneven in color, may contain bubbles, often appear dirty or stained, and cannot be sold. The heat inside the injection molding machine vaporizes the dust, resulting in small air bubbles in the final product. Heat also burns dust and creates "black spots," which are actually carbonized dust. Sometimes dust bags in machines don't melt and cause "soft spots" or "white spots" (common names for these defects). It's important to note that since these same heterogeneous materials tend not to melt at the same temperature as the primary product, unmelted contaminants cause friction and premature wear on the molding machine, resulting in downtime, lost production, reduced productivity, and increased maintenance , thus increasing the total production cost.

傳統粒狀物料除塵裝置,諸如1991年7月30日頒給傑洛米I.鮑森的美國專利5,035,331號專利使用第一及第二沖板,其在裝置內形成傾料表面並內有開口供加壓空氣通過,使粒狀物料沿著沖板流動通過。在二沖板之間,粒狀物料通過一文丘里區(Venturi zone),其結合流過沖板上的粒狀物料之空氣,將灰塵和其他污染物往上連同氣流從裝置排出。 Conventional granular material dedusting devices, such as US Pat. No. 5,035,331 issued to Jeremy I. Pawson on July 30, 1991, use first and second punches that form a pour surface and have openings in the device For the passage of pressurized air, the granular material flows along the punching plate. Between the two punching plates, the granular material passes through a Venturi zone, which combines the air flowing over the granular material on the punching plates, pulling dust and other contaminants upward along with the airflow out of the device.

在2008年6月3日頒給傑洛米I.鮑森、海英茲 施耐德和保羅華格納的美國專利7,380,670號專利中,一個小型除塵裝置具有背對背式沖板總成,利用沖板和文丘里區加倍而提供增加容量,其需要粒狀物料進入流量均分給二沖板總成。美國專利5,035,331號專利和美國專利7,380,670號專利中,對粒狀物料進料施加一磁通場,以中和將污染物吸至微粒小球的靜 電荷,以強化沖板將污染物從粒狀物料分離之作業。 In US Patent No. 7,380,670, issued June 3, 2008 to Jeremy I. Pawson, Heinz Schneider, and Paul Wagner, a small dust extraction device has a back-to-back punch assembly utilizing a punch and a venturi The inner area is doubled to provide increased capacity, which requires the incoming flow of granular material to be equally distributed to the second punch plate assembly. In US Pat. No. 5,035,331 and US Pat. No. 7,380,670, a magnetic flux field is applied to a feed of granular material to neutralize static forces that attract contaminants to particulate pellets Electric charge to strengthen the operation of the punching plate to separate the pollutants from the granular materials.

一家韓國公司Uniceltec發展並行銷一種小型除塵裝置,揭示於金鐘順(Joong Soon Kim)等人的2013年4月8日提申的PCT申請案第PCT/KR2013/002924號案中,此小型除塵裝置具適當改良以符合美國市場需求,已由沛力創股份有限公司(Pelletron Corporation)以C-20型號在美國行銷,申請人已對C-20型除塵裝置做顯著改良,並想要以本專利申請案保護這些改良。 A Korean company, Uniceltec, develops and markets a small dust removal device, as disclosed in PCT Application No. PCT/KR2013/002924 filed on April 8, 2013 by Joong Soon Kim et al. Appropriately modified to meet the needs of the US market, it has been marketed in the United States by Pelletron Corporation as the C-20 model. The applicant has made significant improvements to the C-20 type dust removal device and wants to apply for this patent. The case protects these improvements.

在Uniceltec發展之目前行銷的C-20型除塵裝置中發現的問題中,是提供一種氨基甲酸乙酯計量裝置,其經由與粒狀物料結合而磨損,並增加進入要被清潔的粒狀物料流的灰塵對應量。C-20型除塵裝置能夠在潔淨室中使用,潔淨室是周圍灰塵由於內部進行的特定作業而不能進入的一個容室。Uniceltec在韓國發展的這種小型除塵裝置的前一種型號使用一加壓空氣提供動力的真空產生器,以提供粒狀物料之清潔,其需要從除塵裝置排出,即使通過一個灰塵收集裝置。這種安排不允許遠端排放收集的灰塵和碎屑及氣流。最後,Uniceltec發展的除塵裝置的問題是粒狀物料被排出的灰塵和碎屑夾帶,造成粒狀物料損失。 Among the problems identified in the currently marketed C-20 dust collector developed by Uniceltec is to provide a urethane metering device that wears through binding to the granular material and increases the flow into the granular material to be cleaned The corresponding amount of dust. The C-20 type dust removal device can be used in a clean room, which is a chamber into which surrounding dust cannot enter due to specific operations performed inside. A previous model of this small dust collector developed by Uniceltec in Korea used a pressurized air powered vacuum generator to provide cleaning of granular materials that needed to be discharged from the dust collector, even through a dust collection device. This arrangement does not allow distal discharge of collected dust and debris and airflow. Finally, the problem with the dedusting device developed by Uniceltec is that the granular material is entrained by the dust and debris discharged, resulting in the loss of the granular material.

因此,有需要提供一種小型除塵裝置,其應可解決先前發展的Uniceltec除塵裝置的問題,尤其是能在潔淨室中使用者。 Therefore, there is a need to provide a compact dust removal device which should solve the problems of the previously developed Uniceltec dust removal devices, especially for use in clean rooms.

本發明的一項目的是提供在潔淨室中使用的一種小型除塵裝置,以清潔粒狀物料,例如塑料小球,以將灰塵和碎屑從粒狀物料移除。 It is an object of the present invention to provide a small dust removal device for use in a clean room to clean granular material, such as plastic pellets, to remove dust and debris from the granular material.

本發明的另一目的是提供一種解決先前發展的小型除塵裝 置的已知問題之小型除塵裝置。 Another object of the present invention is to provide a solution to the previously developed small dust collectors Small dust removal device with known problems with the installation.

本發明的一項特徵是利用真空產生氣流通過小型除塵裝置。 A feature of the present invention is the use of vacuum to generate airflow through a small dust collector.

本發明的另一特徵是利用真空產生氣流穿過小型除塵裝置的真空產生裝置是位於小型除塵裝置的框罩內,且夠大以允許灰塵收集裝置之遠端定位。 Another feature of the present invention is that the vacuum generating device that utilizes the vacuum to generate an air flow through the compact dust collector is located within the compact dust collector frame and is large enough to allow the distal end of the dust collection device to be positioned.

本發明的一項優點是將真空產生裝置定位在小型除塵裝置的框罩內,使得灰塵收集裝置能夠相對於除塵裝置遠端設置,無須減少流經除塵裝置的氣流。 An advantage of the present invention is that the vacuum generating device is positioned within the frame cover of the small dust removal device, so that the dust collection device can be located remotely relative to the dust removal device without reducing the air flow through the dust removal device.

本發明的另一特徵是在除塵裝置內的文丘里室與髒空氣排放口之間的排放過渡室的形狀已加大,以提供一個較大截面積。 Another feature of the present invention is that the shape of the discharge transition chamber between the venturi chamber and the dirty air discharge port in the dust collector has been enlarged to provide a larger cross-sectional area.

本發明的另一優點是排放過渡室的加大截面積運作以降低排放過渡室內的氣流速度。 Another advantage of the present invention is that the increased cross-sectional area of the discharge transition chamber operates to reduce airflow velocity within the discharge transition chamber.

本發明的又一優點是在加大的排放過渡室內的放慢氣流速度允許被灰塵和碎屑夾帶朝向髒空氣排放口的較重的塑料小粒掉出氣流而朝向潔淨產品物料排放口,同時收集的灰塵和碎屑繼續朝向髒空氣排放口。 Yet another advantage of the present invention is that the slowing of the airflow in the enlarged discharge transition chamber allows heavier plastic pellets entrained by dust and debris towards the dirty air discharge to fall out of the airflow towards the clean product material discharge while collecting The dust and debris continue toward the dirty air exhaust.

本發明的又一特徵是計量裝置是由不銹鋼製成,而非氨基甲酸乙酯。 Yet another feature of the present invention is that the metering device is made of stainless steel rather than urethane.

本發明的再一優點是不銹鋼計量裝置不會因為與塑料小粒結合而磨損,且不會增加灰塵量到要被清潔的粒狀物料流裡面。 A further advantage of the present invention is that the stainless steel metering device does not wear out due to binding to the plastic pellets and does not add dust to the flow of granular material to be cleaned.

本發明的又一特徵是計量裝置安裝在一彈簧加壓的安裝板上,以在碰到塑料小球堵塞時允許計量裝置垂直移動。 Yet another feature of the present invention is that the metering device is mounted on a spring-loaded mounting plate to allow vertical movement of the metering device upon encountering a jam of the plastic pellet.

本發明的又一優點是計量裝置的垂直移動在安裝板結合結 合一擋止機構時停止,以防止計量裝置撞擊進料口的地板及結合並打斷沿著地板流動的粒狀物流。 Yet another advantage of the present invention is that the vertical movement of the metering device is coupled with the mounting plate It stops when the stopper mechanism is integrated to prevent the metering device from hitting the floor of the feeding port and combining and interrupting the granular flow flowing along the floor.

本發明的又一優點是計量裝置可被一低扭矩馬達操作,以降低除塵裝置的製造成本。 Yet another advantage of the present invention is that the metering device can be operated by a low torque motor to reduce the manufacturing cost of the dedusting device.

本發明的再一優點是低扭矩馬達可在不同轉速下操作計量裝置,以改變粒狀物料流經除塵裝置的速率。 A further advantage of the present invention is that the low torque motor can operate the metering device at different rotational speeds to vary the rate at which the granular material flows through the dedusting device.

本發明的又一特徵是離子化梢可安裝在小型除塵機構中的流經計量裝置的粒狀物料流內,以降低塑料小粒上的負離子,以將細微灰塵粒子從塑料小粒移除,以協助在文丘里室內的清潔。 Yet another feature of the present invention is that the ionization tip can be installed in the small dust removal mechanism in the granular material flow flowing through the metering device to reduce negative ions on the plastic pellets to remove fine dust particles from the plastic pellets to assist Cleaning in the Venturi interior.

本發明的又一優點是加壓空氣圍繞離子化梢,以將離子推入流經離子化梢的粒狀物料流內。 Yet another advantage of the present invention is that pressurized air surrounds the ionization tip to propel the ions into the flow of granular material flowing through the ionization tip.

本發明的又一優點是使用加壓空氣將離子移入粒狀物料流內造成具負離子的較多個別小粒附著,以驅除灰塵粒子,並協助粒狀物料的清潔。 Yet another advantage of the present invention is the use of pressurized air to move ions into the granular material stream to cause more individual particles with negative ions to adhere to dislodge dust particles and assist in the cleaning of the granular material.

本發明的又一特徵是從粒狀物料清除的已收集的灰塵和碎屑在負壓下經由一導管從小型除塵裝置排放。 Yet another feature of the present invention is that the collected dust and debris removed from the granular material is discharged from the small dust collector via a conduit under negative pressure.

本發明的又一優點是在負壓下使用一排放管允許在排放管發生洩漏,而不致於將排放管中的內容物吐到外界。 Yet another advantage of the present invention is that the use of a vent tube under negative pressure allows leaks to occur in the vent tube without spitting the contents of the vent tube to the outside world.

本發明的又一優點是在負壓下使用一排放管使此除塵裝置能用在潔淨室中使用。 A further advantage of the present invention is that the use of a discharge pipe under negative pressure enables the dust collector to be used in a clean room.

本發明的又一目的是提供一種小型除塵裝置,其能遠端排放收集的灰塵和碎屑,在構造上耐用,製造便宜,維修順暢,易組裝,且使 用上簡單及有效率。 Yet another object of the present invention is to provide a small dust removal device capable of remotely discharging collected dust and debris, durable in construction, inexpensive to manufacture, smooth maintenance, easy to assemble, and easy to use Simple and efficient to use.

這些及其他目的,特徵及優點之達成係依據本發明,其藉由提供一種除塵裝置,其中氣流是利用一個安裝在框罩內的一個真空產生器產生而流經框罩,灰塵和碎屑之排放可利用一條管子通到一遠端位置,而不致損失氣流速度,以幫助在一潔淨室內使用除塵裝置。計量裝置由不銹鋼製成,且安裝在一個彈簧加壓的安裝板,以允許計量裝置在粒狀物料堵塞時做垂直移動。計量裝置可被一低扭矩步進馬達驅動,馬達可在選擇的可變速度下運作,以控制粒狀物料流率。排放過渡室形成一個與文丘里區形狀相比的加大截面積,使得被夾帶的小粒能回到產品流,而不是連同髒空氣排放而損失。 These and other objects, features and advantages are achieved in accordance with the present invention by providing a dust removal device in which an air flow is generated using a vacuum generator mounted in the frame to flow through the frame, dust and debris being removed. The discharge can be routed to a remote location using a tube without loss of air velocity to aid in the use of a dust collector in a clean room. The metering device is constructed of stainless steel and is mounted on a spring-loaded mounting plate to allow vertical movement of the metering device when clogged with granular material. The metering device can be driven by a low torque stepper motor that operates at select variable speeds to control the granular material flow rate. The discharge transition chamber creates an enlarged cross-sectional area compared to the shape of the Venturi zone so that entrained particles can be returned to the product stream rather than being lost along with dirty air discharge.

10:除塵裝置 10: Dust removal device

12:框罩 12: Frame cover

13:組裝凸緣 13: Assemble the flange

14:進料孔 14: Feed hole

14a:地板 14a: Flooring

15:計量裝置 15: Metering device

16:進料口 16: Feed port

17:馬達 17: Motor

19:錐狀有凹槽構件 19: Conical grooved member

20:除塵區 20: Dust removal area

21:第一容室 21: The first chamber

22:垂直部 22: Vertical part

23:傾斜地板 23: Sloping Floors

24:斜部 24: Oblique

25:離子化梢 25: Ionized tip

26:文丘里室 26: Venturi Room

26a:排放過渡室 26a: Emission transition chamber

27:乾淨空氣入口 27: Clean Air Inlet

28:產品排出口 28: Product discharge port

29:安裝凸緣 29: Mounting flange

30:真空產生器 30: Vacuum generator

31:電器外罩 31: Electrical cover

33:排放管 33: Discharge pipe

34:過濾輔助口 34: Filter auxiliary port

35:灰塵收集器 35: Dust collector

36:容器 36: Container

37:通氣孔 37: Air vents

38:入口管 38: Inlet pipe

39:夾具 39: Fixtures

40:有機玻璃窗口 40: Plexiglass window

41:架體 41: Frame

43:固定件 43: Fasteners

45:壓縮空氣連接器 45: Compressed air connector

46:壓力調節器 46: Pressure regulator

47:三通接頭口 47: Tee joint port

50:安裝板 50: Mounting plate

51:垂直方向槽孔 51: Vertical slotted hole

52:固定件 52: Fixing parts

53:擋片 53: Baffle

55:擋架 55: Blocker

57:手轉螺絲 57: Hand screw

59:電源線 59: Power cord

本發明之優點在考量本發明以下詳細揭示將會清楚,特別是配合所附圖式,其中:圖1是採用本發明原理的一小型除塵裝置立體圖;圖2是圖1中所示小型除塵裝置側視圖;圖3是在灰塵收集裝置遠端的小型除塵裝置的前視圖;圖4是小型除塵裝置俯視平面圖;圖5是小型除塵裝置沿圖2中的A-A線所取剖面圖;圖6是小型除塵裝置沿圖3中的B-B線所取剖面圖;圖7是對應圖2中圓圈的安裝板的放大前視圖,計量裝置被支撐在安裝板上以進行垂直移動。 The advantages of the present invention will become clear when considering the following detailed disclosure of the present invention, especially in conjunction with the accompanying drawings, wherein: Figure 1 is a perspective view of a small dust removal device using the principles of the present invention; Figure 2 is a small dust removal device shown in Figure 1 Side view; Fig. 3 is the front view of the small dust removal device at the far end of the dust collection device; Fig. 4 is the top plan view of the small dust removal device; Fig. 5 is the sectional view taken along the A-A line in Fig. 2 of the small dust removal device; Figure 7 is an enlarged front view of the mounting plate corresponding to the circle in Figure 2, on which the metering device is supported for vertical movement.

參閱圖1-7,其可最佳地看到採用本發明原理的一小型除塵裝置,小型除塵裝置使用1991年6月3日頒給傑洛米I.鮑森的美國專利5,035,331號專利中揭示的一般除塵技術,包括空氣通過供粒狀物料通過的一文丘里區,並且空氣將灰塵和碎屑從粒狀物料中移除,且粒狀物料受到電磁離子化以在粒狀物料上產生負離子,以將小粒從微塵粒子分離。然而,這些污染物移除技術在結構方式不同,大致描述於金鐘順(Joong Soon Kim)等人的2013年4月8日提申的PCT申請案第PCT/KR2013/002924號,然而申請人已對金氏的除塵裝置加以改良,如後文中詳細說明者。 Referring to Figures 1-7, a miniature dust collector employing the principles of the present invention can best be seen using the one disclosed in US Pat. No. 5,035,331 issued to Jeremy I. Pawson on June 3, 1991 The general dedusting technique of the dust collector includes air passing through a venturi zone through which the granular material passes, and the air removes dust and debris from the granular material, and the granular material is electromagnetically ionized to generate negative ions on the granular material , to separate small particles from fine dust particles. However, these contaminant removal techniques differ in the manner of structure and are generally described in PCT Application No. PCT/KR2013/002924, filed on April 8, 2013 by Joong Soon Kim et al. King's dust collector was modified, as described in detail hereinafter.

除塵裝置10一般形狀和構造為矩形,外框罩12較佳是耐用材料製成,例如鋼或鑄鐵,且可用鑄造技術形成,框罩12頂部形成一組裝凸緣13,組裝凸緣13可摙接到粒狀物料供應,以導入位於框罩12頂部的進料孔14。進料孔14形成一個向下傾斜彎曲地板14a,其將粒狀物料流導向一個計量裝置15,計量裝置15位於地板14a內的進料口16之上,計量裝置是一個被一步進低扭矩馬達17驅動的錐狀有凹槽構件19,馬達17能以選擇的可變速度操作,以控制通過進料口16的粒狀物料之流率。錐狀有凹槽構件19較佳是由不銹鋼形成,使得其與粒狀物料之結合不會磨損構件19和產生與粒狀物料(灰塵要從粒狀物料中清除)一起通過的額外灰塵,如同傳統用氨基甲酸乙酯形成的錐狀有凹槽構件19。 The dust removal device 10 is generally rectangular in shape and configuration. The outer frame cover 12 is preferably made of a durable material, such as steel or cast iron, and can be formed by casting techniques. The top of the frame cover 12 is formed with an assembly flange 13 that can be snapped. A supply of granular material is received for introduction into the feed hole 14 at the top of the frame cover 12 . The feed hole 14 forms a downwardly sloping curved floor 14a which directs the flow of granular material to a metering device 15 located above the feed opening 16 in the floor 14a, which is a low torque motor driven by a step. Conical fluted member 19 is driven by 17 and motor 17 can be operated at a selected variable speed to control the flow rate of granular material through feed port 16. The conical grooved member 19 is preferably formed of stainless steel so that its combination with the granular material will not wear the member 19 and create additional dust that passes with the granular material from which the dust is to be removed, as in The conical grooved member 19 is conventionally formed of urethane.

計量過的粒狀物料通過進料口16進入除塵區20的一個第一容室21,當粒狀物料向下通過第一容室21的一垂直部22時,一連串的離子化梢25將負離子引到個別小粒上,然後粒狀物料接觸一個向下的傾斜地板23,傾斜地板23建立第一容室21的一個斜部24,以將離子化的粒狀物料導 入垂直的文丘里室26(方向與垂直部22平行,但隔著垂直部22偏離斜部24)。清潔空氣被進給向上流經文丘里室26(後文會詳加說明),使得空氣會使灰塵粒子和碎屑上升,二者重量明顯輕於粒狀物料的個別小粒,因而將灰塵和碎屑移除,並清潔粒狀物料。之後攜帶灰塵和碎屑的空氣從除塵區20排放,後文會詳加說明。接著清潔後的粒狀物料因重力向下通過位於框罩12底部的產品排出口28。 The metered granular material enters a first chamber 21 of the dust removal area 20 through the feeding port 16. When the granular material passes downward through a vertical portion 22 of the first chamber 21, a series of ionization tips 25 will remove negative ions. Guided onto individual pellets, the granular material then contacts a downwardly inclined floor 23, which establishes an inclined portion 24 of the first chamber 21 to guide the ionized granular material. into the vertical Venturi chamber 26 (direction parallel to the vertical portion 22, but offset from the inclined portion 24 across the vertical portion 22). Clean air is fed upwards into the Venturi chamber 26 (more on this later) so that the air lifts dust particles and debris, which are significantly lighter than individual granules of granular material, thereby removing dust and debris. Chip removal and cleaning of granular materials. The dust and debris-laden air is then discharged from the dust collection zone 20, as will be described in detail later. The cleaned granular material then passes downward through the product discharge port 28 at the bottom of the frame cover 12 due to gravity.

通過文丘里室26的氣流較佳是由一真空產生器30產生,真空產生器30形式是安裝在被框罩12支撐的一個電器外罩31內的真空管線,以建立從除塵區20到偏離除塵裝置10的灰塵收集器35的一條通道。熟悉此技人士當知真空產生器30位置亦可置放在框罩12內部,視框罩12結構而定。排放管33在一排放過渡室26a處與文丘里室26連通,排放過渡室26a形成文丘里室26的上部,以將攜帶灰塵和碎屑的空氣抽入排放管33°這種真空將空氣從位於框罩12底部的產品排出口28抽入文丘里室26。 The air flow through the venturi chamber 26 is preferably produced by a vacuum generator 30 in the form of a vacuum line mounted in an electrical enclosure 31 supported by the frame cover 12 to establish a distance from the dedusting zone 20 to the deviated dedusting A channel of the dust collector 35 of the device 10 . Those skilled in the art should know that the position of the vacuum generator 30 can also be placed inside the frame cover 12 , depending on the structure of the frame cover 12 . The discharge pipe 33 communicates with the venturi chamber 26 at a discharge transition chamber 26a which forms the upper part of the venturi chamber 26 to draw dust and debris laden air into the discharge pipe 33°. This vacuum draws the air from the venturi. The product discharge port 28 at the bottom of the frame cover 12 draws into the venturi chamber 26 .

真空產生器30從連接到壓縮空氣連接器45的壓縮空氣供應源接收壓縮空氣以供本身操作,壓縮空氣連接器45位於框罩12背側,如圖3-5最佳所示。壓縮空氣流經一壓力調節器46並進給到框罩12內的一個三通接頭口47,三通接頭口47將壓縮空氣流分成二條路徑(圖未示),其中一條流動路徑將壓縮空氣送到離子化梢25,而壓縮空氣繞著離子化梢25流動以迫使離子進入流經第一容室21的垂直部22的粒狀物料流。第二條流動路徑將壓縮空氣流送到真空產生器30,其將相對高壓低體積氣流轉換成流經真空產生器30的相對低壓高體積氣流,以將空氣利用產生的真空抽取通過排放管33。 The vacuum generator 30 receives compressed air for its own operation from a compressed air supply connected to a compressed air connector 45, which is located on the backside of the bezel 12, as best shown in Figures 3-5. The compressed air flows through a pressure regulator 46 and is fed into a tee joint port 47 in the frame cover 12. The tee joint port 47 divides the compressed air flow into two paths (not shown), one of which sends the compressed air. to the ionization tip 25 and compressed air flows around the ionization tip 25 to force ions into the flow of granular material flowing through the vertical portion 22 of the first chamber 21 . The second flow path carries the flow of compressed air to the vacuum generator 30, which converts the relatively high pressure low volume gas flow into a relatively low pressure high volume gas flow through the vacuum generator 30 to draw the air through the discharge line 33 using the generated vacuum .

在與小型除塵裝置10使用相關的特定情況下,在框罩12底部的安裝凸緣29可連接到接收潔淨產品的一個接收裝置(圖未示),接收裝置可密封安裝凸緣29,其可防止真空產生器30抽取空氣通過產品排出口28。在一潔淨室內使用小型除塵裝置10的情況是一個接收裝置密封下安裝凸緣29,在這種情況下,一過濾輔助口34被打開,允許空氣經由位於產品排出口28附近的一個乾淨空氣入口27被抽入,使得空氣將經由產品排出口28進入文丘里室26。 In certain circumstances associated with the use of the compact dust collector 10, the mounting flange 29 at the bottom of the frame cover 12 may be connected to a receiving device (not shown) for receiving the clean product, the receiving device may seal the mounting flange 29, which may The vacuum generator 30 is prevented from drawing air through the product exhaust port 28 . In the case of using the compact dust collector 10 in a clean room with a receiver seal mounting flange 29, in this case a filter auxiliary port 34 is opened to allow air to pass through a clean air inlet located near the product discharge port 28 27 is drawn in so that air will enter the venturi chamber 26 via the product discharge port 28 .

清潔用的空氣向上通過文丘里室26移動速度是選定的,其可取決於要被清潔的粒狀物料而有所變化,以將灰塵和碎屑攜帶向上移動,同時允許小粒落下。然而,有時小粒被夾帶在向上氣流中,一般稱為“夾帶”(carryover)。一旦夾帶的氣流到達排放管33,其截面積小於文丘里室26,氣流速度增加,更進一步夾帶小粒。為了讓夾帶的小粒朝向產品排出口28向下落下,文丘里室26的排放過渡室26a加寛,如圖5中最佳所示,使其截面積大於傾斜地板23下面的文丘里室26,造成氣流速度降低,並提供機會讓夾帶的小粒落下而不被夾帶,並在被抽入排放管33之前朝向產品排出口28落下。 The speed at which the cleaning air travels up through the venturi chamber 26 is selected, which may vary depending on the granular material to be cleaned, to carry dust and debris upward while allowing small particles to fall. However, sometimes small particles are entrained in the upward airflow, commonly referred to as "carryover". Once the entrained airflow reaches the discharge pipe 33, which has a smaller cross-sectional area than the venturi chamber 26, the airflow velocity increases, further entraining small particles. In order for the entrained pellets to fall down towards the product discharge port 28, the discharge transition chamber 26a of the venturi chamber 26 is widened, as best shown in FIG. This results in a reduction in airflow velocity and provides an opportunity for the entrained pellets to fall without being entrained and towards the product discharge port 28 before being drawn into the discharge pipe 33 .

如圖6最佳所示,排放管33延伸超出真空產生器30而朝向灰塵收集器35,在其餘者之中,即使灰塵收集器35可形成為不同構造,包括過濾器、清洗器及旋風分離機,使攜帶灰塵和碎屑的空氣旋轉以分離灰塵和碎屑的小型灰塵收集器35是有效的,分離的灰塵和碎屑收集在位於灰塵收集器35底部的一個可移除容器36,同時潔淨空氣由灰塵收集器35頂部的通氣孔37排出。在特定情況下,例如潔淨室,將潔淨空氣排放到外界是不允許的, 在這種情況下,灰塵收集器35可設在允許排放潔淨空氣遠端位置,而排放管33延伸到該遠端位置。 As best shown in Figure 6, the discharge pipe 33 extends beyond the vacuum generator 30 towards the dust collector 35, among others, even though the dust collector 35 may be formed in various configurations including filters, washers and cyclones machine, a small dust collector 35 that rotates the air carrying dust and debris to separate the dust and debris is effective, and the separated dust and debris are collected in a removable container 36 located at the bottom of the dust collector 35, while the Clean air is exhausted through the ventilation holes 37 at the top of the dust collector 35 . In certain cases, such as clean rooms, the discharge of clean air to the outside is not allowed, In this case, the dust collector 35 may be provided at a distal position allowing the discharge of clean air, and the discharge pipe 33 extends to this distal position.

當真空產生器30位置在灰塵收集器35,如PCT申請案第PCT/KR2013/002924號所述的金氏除塵裝置中已知曉者,流經文丘里室26的空氣速度被放置在遠端位置的灰塵收集器35和真空產生器30影響,因此,將真空產生器30置放在電器外罩31內讓灰塵收集器35能夠位於遠端而不會不好地改變流經除塵裝置10的空氣速度。為此目的,排放管33在電器外罩31外的一個適當距離終止,使灰塵收集器35的入口管38可連接到排放管33並由夾具39固定。在灰塵收集器35遠端設置的情況,夾具39被拆下,讓灰塵收集器35適當定位,同時一段延長管(圖未示)連接在排放管33和入口管38之間,以將攜帶灰塵和碎屑的空氣帶到設置在遠端的灰塵收集器35。 When the vacuum generator 30 is located at the dust collector 35, as is known in the King's dust collector as described in PCT Application No. PCT/KR2013/002924, the air velocity flowing through the venturi chamber 26 is placed at the distal location Therefore, placing the vacuum generator 30 in the appliance housing 31 allows the dust collector 35 to be located remotely without adversely changing the air velocity through the dust collector 10 . For this purpose, the discharge pipe 33 ends at a suitable distance outside the appliance housing 31 so that the inlet pipe 38 of the dust collector 35 can be connected to the discharge pipe 33 and fixed by a clamp 39 . In the case where the dust collector 35 is disposed at the distal end, the clamp 39 is removed to allow the dust collector 35 to be properly positioned, while a length of extension pipe (not shown) is connected between the discharge pipe 33 and the inlet pipe 38 to carry the dust and debris air is carried to the dust collector 35 provided at the distal end.

對PCT申請案第PCT/KR2013/002924號所述的金氏小型除塵裝置的另一項改良是對應文丘里室26位置在框罩側部提供一個有機玻璃窗口40,有機玻璃窗口40形狀對應第一容室的斜部24和文丘里室26下垂直部,允許使用者觀察除塵裝置10作業,而能對進給到第一容室21的粒狀物料流率或流經文丘里室26的空氣速度做適當調整,以提供粒狀物料的有效清潔。有機玻璃窗口40安裝在一架體41內並利用固定件43固定密封在框罩12。熟悉此技人應了解可在窗口安裝感測器(圖未示)來偵測收集在除塵區20內的粒狀物料,發生時機是當消耗通過產品排出口28的清潔後的粒狀物料之程序停止運作時。 Another improvement to the King's small dust removal device described in PCT application No. PCT/KR2013/002924 is to provide a plexiglass window 40 on the side of the frame cover corresponding to the position of the venturi chamber 26, and the shape of the plexiglass window 40 corresponds to the position of the venturi chamber 26. The inclined portion 24 of the first chamber and the lower vertical portion of the venturi chamber 26 allow the user to observe the operation of the dust removal device 10, and to determine the flow rate of the granular material fed into the first chamber 21 or the flow rate of the material flowing into the venturi chamber 26. Air velocity is adjusted to provide effective cleaning of granular materials. The plexiglass window 40 is installed in the frame 41 and fixed and sealed to the frame cover 12 by the fixing member 43 . Those skilled in the art should understand that a sensor (not shown) can be installed on the window to detect the granular materials collected in the dust removal area 20, and the timing is when the cleaned granular materials passing through the product discharge port 28 are consumed. When the program stops working.

如圖2,3和7最佳所示,計量裝置15安裝在低扭矩馬達17的輸出軸18而與之一起旋轉,馬達17安裝在位於框罩12外面的一個可動安裝 板50上,安裝板50形成有垂直方向槽孔51,供固定件52穿過而結合框罩12,固定件52允許安裝板50相對於框罩12移動,但不允許安裝板50脫離框罩12側部。一支擋架55固設在框罩12位於安裝板50下方處,且一擋件包括扭力彈簧56將擋架55和安裝板50連接,將安裝板50偏置向下朝向擋架55。 As best shown in Figures 2, 3 and 7, the metering device 15 is mounted for rotation with the output shaft 18 of the low torque motor 17 which is mounted on a movable mount outside the frame housing 12 On the plate 50, the mounting plate 50 is formed with a vertical slot 51 for the fixing member 52 to pass through and combine with the frame cover 12. The fixing member 52 allows the mounting plate 50 to move relative to the frame cover 12, but does not allow the mounting plate 50 to escape from the frame cover. 12 sides. A stopper 55 is fixed on the frame cover 12 below the mounting plate 50 , and a stopper includes a torsion spring 56 connecting the stopper 55 and the mounting plate 50 , biasing the mounting plate 50 downward toward the stopper 55 .

擋件包括被擋架55容納的一個從其向上突出的手轉螺絲57,以結合在安裝板50上的一個擋片53。當擋片53碰到手轉螺絲57上端,就到達安裝板50的最低位置。手轉螺絲57的另一個目的是提供調整安裝板50的最低位置,其對應錐狀有凹槽構件19相對於傾斜地板14a的最低位置。由於錐狀有凹槽構件19是用不銹鋼製成,錐狀有凹槽構件19與地板14a的結合應可避免。然而,錐狀有凹槽構件19可在其稍高於地板14a的最低位置,使得當除塵裝置10不運作時,粒狀物料不能通過錐狀有凹槽構件19下方而進入除塵區20。因此,頂部組裝凸緣13可連接到從計量裝置15注入進料孔到頂部組裝凸緣13的一物料供應,同時計量裝置15在除塵裝置不運作時停止粒狀物料通過除塵區。 The stopper includes a thumbscrew 57 protruding upwardly therefrom received by the stopper frame 55 to engage a stopper piece 53 on the mounting plate 50 . When the blocking piece 53 touches the upper end of the hand screw 57 , it reaches the lowest position of the mounting plate 50 . Another purpose of the hand screw 57 is to provide adjustment of the lowermost position of the mounting plate 50, which corresponds to the lowermost position of the conical grooved member 19 relative to the inclined floor 14a. Since the conical grooved member 19 is made of stainless steel, the combination of the conical grooved member 19 with the floor 14a should be avoided. However, the conical grooved member 19 may be in its lowest position slightly above the floor 14a so that when the dust removal device 10 is not in operation, granular material cannot pass under the conical grooved member 19 and into the dust removal area 20. Thus, the top assembly flange 13 can be connected to a supply of material from the metering device 15 injected into the feed hole to the top assembly flange 13, while the metering device 15 stops the passage of granular material through the dedusting zone when the dedusting device is not in operation.

當粒狀物料在進料孔14堵塞時,安裝板相對於框罩12的向上移動允許錐狀有凹槽構件19垂直上升,以解除堵塞,並且放過可能否則卡在錐狀有凹槽構件19的凹槽並被壓碎或被不銹鋼錐狀有凹槽構件19損傷的小粒。此外,讓計量裝置15能上下移動允許馬達17能夠是經由連接除塵裝置10電路的電源線59提供動力的步進低扭矩馬達。若不銹鋼錐狀有凹槽構件19放置在Uniceltec裝置的現有構造,結果是切碎小粒造成清潔後產品中的不規則性、更多要從產品清除的灰塵、馬達故障、因這故障造成的軸桿斷裂和除塵裝置作業堵塞。 When granular material is clogged in the feed hole 14, upward movement of the mounting plate relative to the frame cover 12 allows the conical grooved member 19 to rise vertically to unblock and free the conical grooved member that may otherwise be stuck 19 and were crushed or damaged by the stainless steel cone-shaped grooved member 19. Additionally, having the metering device 15 move up and down allows the motor 17 to be a stepper low torque motor powered via a power cord 59 connected to the dust removal device 10 electrical circuit. If the stainless steel conical grooved member 19 is placed in the existing configuration of the Uniceltec unit, the result is that the chopped particles cause irregularities in the cleaned product, more dust to be removed from the product, motor failure, shafts due to this failure Broken rod and clogged dust collector operation.

作業時,小型除塵裝置10定位以接收進入在框罩12頂部的進料孔14的粒狀物料供應,這種定位可能需要上組裝凸緣13連接到供應粒狀物料的裝置。計量裝置15被提供動力使錐狀有凹槽構件19轉動,以控制粒狀物料流經進料口16進入除塵區20之流量。粒狀小粒被位於第一容室21的垂直部22之離子化梢25離子化,之後離子化小粒落在傾斜地板23上,將小粒導入文丘里室26,文丘里室26內有氣流向上流經產品排出口28,將灰塵和碎屑從小粒移除,使得潔淨小粒能因重力繼續落下並通過產品排出口28。 In operation, the small dust collector 10 is positioned to receive a supply of granular material into the feed hole 14 at the top of the frame housing 12, and this positioning may require the upper assembly flange 13 to be connected to the means for feeding the granular material. The metering device 15 is powered to rotate the conical grooved member 19 to control the flow of granular material through the feed port 16 into the dedusting zone 20. The granular particles are ionized by the ionization tip 25 located in the vertical part 22 of the first chamber 21, and then the ionized particles fall on the inclined floor 23, and the particles are introduced into the venturi chamber 26, and there is an upward flow of air in the venturi chamber 26. Through the product discharge port 28 , dust and debris are removed from the pellets so that the clean pellets can continue to fall by gravity and through the product discharge port 28 .

攜帶灰塵和碎屑的空氣繼續向上流動到位於文丘里室26的一排放過渡室26a頂端的一條排放管33,在文丘里室26的下垂直部與排放管33之間,文丘里室26的排放過渡室26a在尺寸和截面積都擴張,使得氣流速度降低,以允許被夾帶的小粒在移入排放管33之前掉出空氣的夾帶。攜帶灰塵和碎屑的空氣繼續流過真空產生器30到灰塵收集器35,其可位於遠端位置,並由一補充管(圖未示)連接到該排放管33。由於真空產生器30是位於電器外罩31內,灰塵收集器35可設置在遠離除塵裝置10之處而不減損通過文丘里室26的氣流。 The dust and debris-laden air continues to flow upward to a discharge pipe 33 located at the top of a discharge transition chamber 26a of the venturi chamber 26, between the lower vertical portion of the venturi chamber 26 and the discharge pipe 33, the venturi chamber 26 The discharge transition chamber 26a expands in size and cross-sectional area so that the airflow velocity is reduced to allow the entrained particles to fall out of the entrainment of the air before moving into the discharge tube 33. Air carrying dust and debris continues to flow through the vacuum generator 30 to a dust collector 35, which may be located at a distal location and connected to the discharge pipe 33 by a supplemental pipe (not shown). Since the vacuum generator 30 is located within the appliance housing 31 , the dust collector 35 can be positioned away from the dust collector 10 without detracting from the airflow through the venturi chamber 26 .

錐狀有凹槽構件19由不銹鋼形成,以防止因與粒狀物料結合而磨損,如同已知傳統氨基甲酸乙酯構件。計量裝置15安裝成藉由安裝板50垂直移動,安裝板50被扭力彈簧56偏置朝向最低位置。呈一擋架55(內有一可調整手轉螺絲57)形式的調整機構允許計量裝置15最低位置的選擇性調整,使得不銹鋼錐狀有凹槽構件19將適當地相對進料孔14的彎曲傾斜地板14a定位。 The conical grooved member 19 is formed of stainless steel to prevent abrasion from binding to the granular material, as is known for conventional urethane members. The metering device 15 is mounted for vertical movement by means of a mounting plate 50 which is biased towards the lowermost position by a torsion spring 56 . An adjustment mechanism in the form of a stop 55 (with an adjustable hand screw 57 therein) allows selective adjustment of the lowermost position of the metering device 15 so that the stainless steel tapered grooved member 19 will be properly inclined relative to the curvature of the feed hole 14. Plate 14a is positioned.

上組裝凸緣13之構造使得其不會位於進料孔14上方而提供 構造來收集粒狀材料及減低除塵裝置10運作效率。框罩12內有一孔口被有機玻璃窗口40蓋住,有機玻璃窗口40設在架體41中且用固定件43固定在框罩12,使操作者能觀察除塵區20作業並在需要時進行操作調整。當下安裝凸緣29密封抵靠一接收裝置(圖示未),清潔用的氣流可通過的一乾淨空氣入口27,乾淨空氣入口27從框罩12側部延伸到位於該下安裝凸緣靠近產品排出口28的一孔口,使得空氣可經由乾淨空氣入口27抽取且之後向上流經產品排出口28,以注入文丘里室26,並將灰塵和碎屑從粒狀物料移除。 The configuration of the upper assembly flange 13 is such that it does not lie above the feed hole 14 to provide Constructed to collect particulate material and reduce the operating efficiency of the dust removal device 10 . An opening in the frame cover 12 is covered by a plexiglass window 40. The plexiglass window 40 is set in the frame body 41 and fixed to the frame cover 12 by a fixing member 43, so that the operator can observe the operation of the dust removal area 20 and perform it when necessary. Operation adjustment. The lower mounting flange 29 seals against a receptacle (not shown), a clean air inlet 27 through which the cleaning air flow can pass, extending from the side of the frame cover 12 to the lower mounting flange near the product. An orifice in the vent 28 so that air can be drawn through the clean air inlet 27 and then flow up through the product vent 28 to inject into the venturi chamber 26 and remove dust and debris from the granular material.

請了解已描述及圖示以解釋本發明本質的元件之細節、材料、步驟及安排可有變化,且可由熟悉此技人士在閱讀本發明範圍原理下的本文之下進行。上述描述說明本發明較佳實施例;然而基於描述之概念可用於其他實施例而不偏離本發明之範圍。因此,後面的申請專利範圍是要寛廣地保護本發明及所示特定形式。 Please understand that the details, materials, steps and arrangements of elements which have been described and illustrated to explain the nature of the invention can vary and can be made by those skilled in the art upon reading this text in the spirit of the scope of the invention. The foregoing description illustrates the preferred embodiment of the present invention; however, the concepts based on the description may be applied to other embodiments without departing from the scope of the present invention. Accordingly, the following claims are intended to broadly protect the invention and the specific forms shown.

10:除塵裝置 10: Dust removal device

13:組裝凸緣 13: Assemble the flange

14:進料孔 14: Feed hole

14a:地板 14a: Flooring

15:計量裝置 15: Metering device

19:錐狀有凹槽構件 19: Conical grooved member

23:傾斜地板 23: Sloping Floors

26:文丘里室 26: Venturi Room

26a:排放過渡室 26a: Emission transition chamber

28:產品排出口 28: Product discharge port

29:安裝凸緣 29: Mounting flange

30:真空產生器 30: Vacuum generator

31:電器外罩 31: Electrical cover

33:排放管 33: Discharge pipe

35:灰塵收集器 35: Dust collector

36:容器 36: Container

37:通氣孔 37: Air vents

38:入口管 38: Inlet pipe

39:夾具 39: Fixtures

40:有機玻璃窗口 40: Plexiglass window

Claims (21)

一種除塵裝置,用於將污染物從粒狀物料清除,包括:一框罩,形成一除塵區以將污染物從粒狀物料清除,並有一產品排出口;一馬達,安裝在一安裝板上,安裝板配置成可相對於框罩垂直移動,該安裝板可與界定該安裝板最低位置的一個可調整的擋件結合;一進料孔,其位於該框罩的一上部位置以接收粒狀物料供應,該進料孔包括一個傾斜地板以將粒狀物料導引向下朝向一進料口;一計量裝置,其位於該進料孔內且可操作以控制流經該進料口的粒狀物料流量,該計量裝置包括一個不銹鋼製造且安裝在該馬達的一輸出軸上的錐狀有凹槽構件,使得該錐狀有凹槽構件可用該馬達垂直調整,使其最低位置得以位於該進料孔的該傾斜地板上方;一文丘里室,其位置用以接收通過該進料口的粒狀物料並用以利用從產品排出口向上進入文丘里室的一道氣流以將污染物從粒狀物料清除,同時清潔後的粒狀物料落下通過產品排出口;及一排放管,其位置在文丘里室上方以接收從該文丘里室向上移動的攜帶灰塵和碎屑的空氣,該排放管將該攜帶灰塵和碎屑的空氣移動遠離該除塵區。 A dust removal device for removing pollutants from granular materials, comprising: a frame cover forming a dust removal area to remove pollutants from granular materials, and a product discharge port; a motor mounted on a mounting plate , the mounting plate is configured to be movable vertically relative to the frame cover, the mounting plate can be combined with an adjustable stopper that defines the lowest position of the mounting plate; a feed hole, which is located at an upper position of the frame cover to receive pellets a supply of granular material, the feed hole including a sloped floor to direct the granular material down towards a feed opening; a metering device located within the feed hole and operable to control the amount of flow through the feed opening The flow rate of granular material, the metering device includes a conical grooved member made of stainless steel and mounted on an output shaft of the motor so that the conical grooved member can be adjusted vertically with the motor so that its lowest position is at above the sloping floor of the feed hole; a venturi chamber positioned to receive granular material through the feed port and to utilize an air flow from the product discharge port up into the venturi chamber to remove contaminants from the granular material cleaning of granular material, while the cleaned granular material falls through the product discharge port; and a discharge pipe positioned above the venturi chamber to receive dust and debris-laden air moving upwardly from the venturi chamber, the discharge pipe Move the dust and debris laden air away from the dust collection area. 如申請專利範圍第1項之除塵裝置,其中該擋件是安裝在一擋架中的一個手轉螺絲,該擋架固定在該框罩位於該安裝板下方處,複數扭力彈簧連接該安裝板和該擋架,將該安裝板位置偏置朝向與該手轉螺絲結合。 The dust removal device of claim 1, wherein the stopper is a hand screw installed in a stopper, the stopper is fixed on the frame cover below the mounting plate, and a plurality of torsion springs are connected to the mounting plate With the blocking frame, the mounting plate is positioned in a biased direction to be combined with the hand-turned screw. 如申請專利範圍第1項之除塵裝置,其中流經該文丘里室的該氣流是利用一個真空產生器產生,該真空產生器安裝在相對於該除塵裝置的一個固 定位置,該真空產生器與該排出管連通,以將空氣從該產品排出口抽入流經該文丘里室進入該排放管。 The dust removal device of claim 1, wherein the air flow through the venturi chamber is generated by a vacuum generator installed at a fixed position relative to the dust removal device Positioned, the vacuum generator communicates with the exhaust pipe to draw air from the product exhaust port into the exhaust pipe through the venturi chamber. 如申請專利範圍第3項之除塵裝置,更包括與該文丘里室連通且在該文丘里室和該排放管之間的一個排放過渡室,該排放過渡室的截面積大於該排放過渡室下方的文丘里室和該排放過渡室上方的該排放管,使得該氣流在進入該排放管之前速度減低。 According to the dust removal device of item 3 of the scope of application, further comprising a discharge transition chamber communicating with the venturi chamber and between the venturi chamber and the discharge pipe, the cross-sectional area of the discharge transition chamber is larger than that under the discharge transition chamber The venturi chamber and the discharge duct above the discharge transition chamber cause the airflow to decrease in velocity before entering the discharge duct. 如申請專利範圍第4項之除塵裝置,其中該框罩形成一個乾淨空氣入口,其可選擇性開啟以提供流經框罩而離開位於該產品排出口附近的一開口的一道氣流,使得當該產品排出口被密封時,防止通過該產品排出口從該框罩外部抽取空氣,該乾淨空氣入口可開啟以從該框罩外面提供乾淨空氣來源。 The dust removal device of claim 4, wherein the frame cover forms a clean air inlet which can be selectively opened to provide an air flow through the frame cover and out of an opening located near the product discharge port, so that when the When the product outlet is sealed to prevent air from being drawn from outside the hood through the product outlet, the clean air inlet can be opened to provide a source of clean air from outside the hood. 如申請專利範圍第1項之除塵裝置,其中該除塵區另包括一第一容室,第一容室包括一垂直部和一斜部,該垂直部與該進料口連通以接收從該進料口來的粒狀物料,該
Figure 107109711-A0305-02-0018-3
斜部包括結合經由該垂直部落下的粒狀物料並將粒狀物料側向導入該文丘里室的一個傾斜地板。
The dust removal device as claimed in claim 1, wherein the dust removal area further comprises a first chamber, the first chamber comprises a vertical part and an inclined part, the vertical part is communicated with the feed port to receive the feed from the feed port. The granular material from the feed port, the
Figure 107109711-A0305-02-0018-3
The ramp includes a sloping floor that incorporates the granular material falling through the vertical and guides the granular material laterally into the venturi chamber.
如申請專利範圍第6項之除塵裝置,其中該第一容室的該垂直部包括安裝在其側壁的離子化梢,以將離子引到該粒狀物料上,而將灰塵粒子從小粒分離,協助在該文丘里室將該灰塵粒子從該小粒去除。 The dust removal device as claimed in claim 6, wherein the vertical portion of the first chamber includes an ionization tip mounted on the side wall thereof to guide ions to the granular material and separate dust particles from small particles, Assists in the removal of the dust particles from the pellets in the venturi chamber. 一種除塵裝置,用於將污染物從粒狀物料清除,包括:一框罩,形成一除塵區以將污染物從粒狀物料清除,並有一產品排出口,該除塵區另包括一第一容室,第一容室包括一垂直部和一斜部,該垂直部與該進料口連通以接收從該進料口來的粒狀物料,該第一容室的該垂 直部包括安裝在其側壁的一離子化梢,以將離子引到該粒狀物料上,而將灰塵粒子從小粒分離;一進料孔,其位於該框罩的一上部位置以接收粒狀物料供應,該進料孔包括一個傾斜地板以將粒狀物料導引向下朝向一進料口;一計量裝置,其位於該進料孔內且可操作以控制流經該進料口的粒狀物料流量;一文丘里室,其位置用以接收通過該進料口的粒狀物料並用以利用從產品排出口向上進入文丘里室的一道氣流以將污染物從粒狀物料清除,同時清潔後的粒狀物料落下通過產品排出口,該斜部包括結合經由該垂直部落下的粒狀物料並將粒狀物料側向導入該文丘里室的一個傾斜地板,協助在該文丘里室將該灰塵粒子從該小粒去除;一排放管,其位置在文丘里室上方以接收從該文丘里室向上移動的攜帶灰塵和碎屑的空氣,該排放管將該攜帶灰塵和碎屑的空氣移動遠離該除塵區;及一排放過渡室,其在該文丘里室和該排放管之間,且與該文丘里室和該排放管連通,該排放過渡室的截面積大於該文丘里室或該排放管,使得該氣流在從該文丘里室進入該排放管之前速度減低。 A dust removal device for removing pollutants from granular materials, comprising: a frame cover, forming a dust removal area to remove pollutants from granular materials, and a product discharge port, the dust removal area further includes a first container The first chamber includes a vertical portion and an inclined portion, the vertical portion communicates with the feed port to receive granular materials from the feed port, the vertical portion of the first chamber The straight part includes an ionization tip mounted on its side wall to guide ions to the granular material and separate dust particles from the small particles; a feed hole located at an upper position of the frame cover to receive the granular material a supply of material, the feed hole including a sloped floor to direct granular material down towards a feed opening; a metering device located within the feed hole and operable to control the flow of pellets through the feed opening flow of material; a venturi chamber positioned to receive granular material through the feed port and to utilize a flow of air from the product discharge port up into the venturi chamber to remove contaminants from the granular material while cleaning After the granular material falls through the product discharge port, the slope includes a sloping floor that binds the granular material falling through the vertical drop and guides the granular material laterally into the venturi chamber, assisting in the venturi chamber. Dust particles are removed from the pellets; an exhaust pipe positioned above the venturi chamber to receive dust and debris laden air moving upwards from the venturi chamber, the exhaust pipe moving the dust and debris laden air away the dust removal area; and a discharge transition chamber between the venturi chamber and the discharge pipe and in communication with the venturi chamber and the discharge pipe, the cross-sectional area of the discharge transition chamber is larger than the venturi chamber or the discharge tube so that the air flow is reduced in velocity before entering the discharge tube from the venturi chamber. 如申請專利範圍第8項之除塵裝置,其中流經該文丘里室的該氣流是利用一個真空產生器產生,該真空產生器安裝在相對於該除塵裝置的一個固定位置,該真空產生器與該排出管連通,以將空氣從該產品排出口抽入流經該文丘里室和該排放過渡室進入該排放管。 The dust removal device of claim 8, wherein the airflow through the venturi chamber is generated by a vacuum generator, the vacuum generator is installed at a fixed position relative to the dust removal device, and the vacuum generator is connected to the dust removal device. The exhaust pipe communicates to draw air from the product exhaust port to flow through the venturi chamber and the exhaust transition chamber into the exhaust pipe. 如申請專利範圍第9項之除塵裝置,其中該框罩形成一個乾淨空氣入口, 其可選擇性開啟以提供流經框罩而離開位於該產品排出口附近的一開口的一道氣流,使得當該產品排出口被密封時,防止通過該產品排出口從該框罩外部抽取空氣,該乾淨空氣入口可開啟以從該框罩外面提供乾淨空氣來源。 The dust removal device of claim 9, wherein the frame cover forms a clean air inlet, It is selectively openable to provide an air flow through the hood and out of an opening located near the product outlet so that when the product outlet is sealed, air is prevented from being drawn from outside the hood through the product outlet, The clean air inlet can be opened to provide a source of clean air from outside the frame. 如申請專利範圍第8項之除塵裝置,其中該計量裝置包括一個不銹鋼製造且可垂直調整的錐狀有凹槽構件,使得其最低位置得以位於該進料孔的該傾斜地板上方。 The dust removal device as claimed in claim 8, wherein the metering device comprises a conical grooved member made of stainless steel and vertically adjustable so that its lowest position can be located above the inclined floor of the feed hole. 如申請專利範圍第11項之除塵裝置,其中該錐狀有凹槽構件安裝在一馬達的一輸出軸上,該馬達安裝在一安裝板上,該安裝板配置成可相對於框罩垂直移動,該安裝板可與一可調整擋件結合,該可調整擋件界定該安裝板的一最低位置,因而界定該錐狀有凹槽構件的對應最低位置。 The dust removal device of claim 11, wherein the conical grooved member is mounted on an output shaft of a motor, the motor is mounted on a mounting plate, and the mounting plate is configured to be vertically movable relative to the frame cover , the mounting plate can be combined with an adjustable stopper, the adjustable stopper defines a lowermost position of the mounting plate, and thus defines the corresponding lowermost position of the conical grooved member. 如申請專利範圍第12項之除塵裝置,其中該擋件是安裝在一擋架中的一個手轉螺絲,該擋架固定在該框罩位於該安裝板下方處,複數扭力彈簧連接該安裝板和該擋架,將該安裝板位置偏置朝向與該手轉螺絲結合。 The dust removal device of claim 12, wherein the stopper is a hand screw installed in a stopper frame, the stopper frame is fixed at the position where the frame cover is located below the installation plate, and a plurality of torsion springs are connected to the installation plate With the blocking frame, the mounting plate is positioned in a biased direction to be combined with the hand-turned screw. 一種除塵裝置,用於將污染物從粒狀物料清除,包括:一框罩,形成一除塵區以將污染物從粒狀物料清除;一進料孔,其位於該框罩的一上部位置以接收粒狀物料供應,該進料孔包括一個傾斜地板以將粒狀物料導引向下朝向一進料口;一計量裝置,其位於該進料孔內且可操作以控制流經該進料口的粒狀物料流量,計量裝置包括一個不銹鋼製造且可垂直調整的錐狀有凹槽構件,使得其最低位置得以位於該進料孔的該傾斜地板上方,該錐狀有凹槽構件安裝在一馬達的一輸出軸上,該馬達安裝在一安裝板上結合,該安裝板 配置成可相對於框罩垂直移動,該安裝板可與一可調整的整擋件結合,該可調整的擋件界定該安裝板的一最低位置,該安裝板的最低位置界定該錐狀有凹槽構件的對應最低位置;一文丘里室,其位置用以接收通過該進料口的粒狀物料並用以利用從一產品排出口向上進入文丘里室的一道氣流以將污染物從粒狀物料清除,同時清潔後的粒狀物料落下通過產品排出口;一排放管,其位置在文丘里室上方以接收從該文丘里室向上移動的攜帶灰塵和碎屑的空氣,該排放管將該攜帶灰塵和碎屑的空氣移動遠離該除塵區;一個真空產生器,其安裝在相對於該除塵裝置的一個固定位置,該真空產生器與該排出管連通,以將空氣從該產品排出口抽入流經該文丘里室進入該排放管;一灰塵收集器,其與在該真空產生器外的該排放管連通,該灰塵收集器可利用將該排放管延伸到該灰塵收集器而定位在一個所需位置,且不減損流經該文丘里室的氣流速度;及一排放過渡室,其與該文丘里室和該排放管連通,且在該文丘里室和該排放管之間,該排放過渡室的截面積大於該排放過渡室下方的文丘里室和該排放過渡室上方的該排放管,使得該氣流在進入該排放管之前速度減低。 A dust removal device for removing pollutants from granular materials, comprising: a frame cover forming a dust removal area to remove pollutants from granular materials; a feeding hole located at an upper position of the frame cover to receiving a supply of granular material, the feed hole includes a sloped floor to direct the granular material downward toward a feed opening; a metering device located within the feed hole and operable to control flow through the feed The flow of granular material from the mouth, the metering device consists of a stainless steel and vertically adjustable conical grooved member so that its lowest position can be located above the inclined floor of the feed hole, the cone-shaped grooved member is mounted on. On an output shaft of a motor, the motor is mounted on a mounting plate and combined, the mounting plate Configured to be movable vertically relative to the frame cover, the mounting plate can be combined with an adjustable stopper, the adjustable stopper defines a lowermost position of the mounting plate, and the lowermost position of the mounting plate defines the tapered The corresponding lowest position of the groove member; a venturi chamber positioned to receive granular material through the feed port and to utilize a flow of air from a product discharge port up into the venturi chamber to remove contaminants from the granular material The material is removed, while the cleaned granular material falls through the product discharge port; a discharge pipe positioned above the venturi chamber to receive dust and debris-laden air moving upward from the venturi chamber, the discharge pipe Dust and debris-laden air moves away from the dedusting zone; a vacuum generator, mounted in a fixed position relative to the dedusting device, communicates with the exhaust pipe to draw air from the product exhaust port inflow through the venturi chamber into the discharge pipe; a dust collector in communication with the discharge pipe outside the vacuum generator, the dust collector can be positioned at a the desired location without detracting from the airflow velocity through the venturi chamber; and a discharge transition chamber in communication with the venturi chamber and the discharge pipe, and between the venturi chamber and the discharge pipe, the discharge The cross-sectional area of the transition chamber is larger than the venturi chamber below the discharge transition chamber and the discharge duct above the discharge transition chamber, so that the velocity of the airflow is reduced before entering the discharge duct. 如申請專利範圍第14項之除塵裝置,其中該框罩形成一個乾淨空氣入口,其可選擇性開啟以提供流經框罩而離開位於該產品排出口附近的一開口的一道氣流,使得當該產品排出口被密封時,防止通過該產品排出口從 該框罩外部抽取空氣,該乾淨空氣入口可開啟以從該框罩外面提供乾淨空氣來源。 The dust removal device of claim 14, wherein the frame cover forms a clean air inlet that can be selectively opened to provide an air flow through the frame cover and out of an opening located near the product discharge port, so that when the When the product discharge port is sealed, prevent Air is drawn from outside the hood, and the clean air inlet can be opened to provide a source of clean air from outside the hood. 如申請專利範圍第14項之除塵裝置,其中該擋件是安裝在一擋架中的一個手轉螺絲,該擋架固定在該框罩位於該安裝板下方處,複數扭力彈簧連接該安裝板和該擋架,將該安裝板位置偏置朝向與該手轉螺絲結合。 The dust removal device of item 14 of the scope of application, wherein the stopper is a hand screw installed in a stopper, the stopper is fixed at the position where the frame cover is located below the mounting plate, and a plurality of torsion springs are connected to the mounting plate With the blocking frame, the mounting plate is positioned in a biased direction to be combined with the hand-turned screw. 一種除塵裝置,用於將污染物從粒狀物料清除,包括:一框罩,形成一除塵區以將污染物從粒狀物料清除,並有一產品排出口;一進料孔,其位於該框罩的一上部位置以接收粒狀物料供應,該進料孔包括一個傾斜地板以將粒狀物料導引向下朝向一進料口;一文丘里室,其位置用以接收通過該進料口的粒狀物料並用以利用從產品排出口向上進入文丘里室的一道氣流以將污染物從粒狀物料清除,同時清潔後的粒狀物料落下通過產品排出口;至少一離子化梢,其安裝在該框罩位於該進料口下方的側部,以將負離子引到通過該進料口的該粒狀物料上,幫助將灰塵粒子從小粒分離,以協助在該文丘里室將該灰塵粒子從該小粒去除;及一排放管,其位置在文丘里室上方以接收從該文丘里室向上移動的攜帶灰塵和碎屑的空氣,該排放管將該攜帶灰塵和碎屑的空氣移動遠離該除塵區。 A dust removal device for removing pollutants from granular materials, comprising: a frame cover forming a dust removal area to remove pollutants from granular materials, and a product discharge port; a feeding hole located in the frame an upper portion of the hood to receive a supply of granular material, the feed hole including a sloping floor to direct the granular material down toward a feed port; a venturi chamber positioned to receive passage through the feed port The granular material is used to remove contaminants from the granular material by using an air flow from the product discharge port to enter the venturi chamber, and the cleaned granular material falls through the product discharge port; at least one ionization tip, which is installed On the side of the frame cover below the feed port to introduce negative ions to the granular material passing through the feed port to help separate dust particles from small particles to assist the dust particles in the venturi chamber removed from the pellets; and an exhaust pipe positioned above the venturi chamber to receive dust and debris laden air moving upwardly from the venturi chamber, the exhaust pipe moving the dust and debris laden air away from the venturi chamber Dust removal area. 如申請專利範圍第17項之除塵裝置,更包括一計量裝置,其位於該進料孔內且可操作以控制流經該進料口的粒狀物料流量,該計量裝置包括一個不銹鋼製造且可垂直移動的錐狀有凹槽構件,使得其最低位置得以位於該進料孔的該傾斜地板上方。 The dedusting device of claim 17 of the claimed scope further includes a metering device located in the feed hole and operable to control the flow rate of granular material flowing through the feed opening, the metering device comprising a stainless steel and capable of The vertically moving conical grooved member allows its lowest position to be located above the sloped floor of the feed hole. 如申請專利範圍第18項之除塵裝置,中該錐狀有凹槽構件安裝在該馬達的一輸出軸上,該馬達安裝在一安裝板上,該安裝板配置成可相對於框罩垂直移動,該安裝板可與一可調整的擋件結合,該可調整的擋件界定該安裝板的一最低位置,因而界定該錐狀有凹槽構件的對應最低位置。 The dust removal device of claim 18, wherein the conical grooved member is mounted on an output shaft of the motor, the motor is mounted on a mounting plate, and the mounting plate is configured to move vertically relative to the frame cover , the mounting plate can be combined with an adjustable stopper, the adjustable stopper defines a lowermost position of the mounting plate and thus defines the corresponding lowermost position of the conical grooved member. 如申請專利範圍第17項之除塵裝置,其中流經該文丘里室的該氣流是利用一個真空產生器產生,該真空產生器安裝在相對於該除塵裝置的一個固定位置,該真空產生器與該排出管連通,以將空氣從該產品排出口抽入流經該文丘里室和該排放過渡室進入該排放管。 The dust removal device of claim 17, wherein the air flow through the venturi chamber is generated by a vacuum generator installed at a fixed position relative to the dust removal device, the vacuum generator being connected to the dust removal device. The exhaust pipe communicates to draw air from the product exhaust port to flow through the venturi chamber and the exhaust transition chamber into the exhaust pipe. 如申請專利範圍第20項之除塵裝置,其中該框罩形成一個乾淨空氣入口,其可選擇性開啟以提供流經框罩而離開位於該產品排出口附近的一開口的一道氣流,使得當該產品排出口被密封時,防止通過該產品排出口從該框罩外部抽取空氣,該乾淨空氣入口可開啟以從該框罩外面提供乾淨空氣來源。 The dust removal device of claim 20, wherein the frame cover forms a clean air inlet that can be selectively opened to provide an air flow through the frame cover and out of an opening located near the product discharge port, so that when the When the product outlet is sealed to prevent air from being drawn from outside the hood through the product outlet, the clean air inlet can be opened to provide a source of clean air from outside the hood.
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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI234495B (en) * 2001-08-16 2005-06-21 Jerome I Paulson Particulate material dedusting apparatus
CN101856654A (en) * 2009-04-10 2010-10-13 株式会社川田 Powder cleaning device

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI234495B (en) * 2001-08-16 2005-06-21 Jerome I Paulson Particulate material dedusting apparatus
CN101856654A (en) * 2009-04-10 2010-10-13 株式会社川田 Powder cleaning device

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