TWI758442B - Compact dedusting apparatus with remote discharge - Google Patents
Compact dedusting apparatus with remote discharge Download PDFInfo
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- TWI758442B TWI758442B TW107109711A TW107109711A TWI758442B TW I758442 B TWI758442 B TW I758442B TW 107109711 A TW107109711 A TW 107109711A TW 107109711 A TW107109711 A TW 107109711A TW I758442 B TWI758442 B TW I758442B
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本申請案所揭示的發明一般係關於粒狀物料的清潔和處理,例如塑料小球、二次粉碎物料、小塊、穀粒、礦物及類似物,尤關於一種小型構造的除塵裝置,用以產生氣流流動經過它以將粒狀物料所夾帶的灰塵和碎屑清除,並提供能力將所收集的灰塵和碎屑排放到一遠端位置,以保持潔淨室狀態。 The invention disclosed in this application relates generally to the cleaning and handling of granular materials, such as plastic pellets, secondary pulverized materials, nuggets, grains, minerals and the like, and particularly to a small-sized dust removal device for An airflow is generated through it to remove dust and debris entrained by the granular material and provides the ability to discharge the collected dust and debris to a remote location to maintain clean room conditions.
已為習知者,特別是在輸送和使用粒狀物料(一般是粗粉末、顆粒、塑料小球及類似物)之領域,重要的是保持產品粒子儘可能沒有污染物,微粒一般是在一設備內輸送,微粒在設備於一加壓管狀系統內被混合、包裝或使用,實際上加壓管狀系統產生一個表現有點像液體的物料流。當這些物料移動經過管子,相當大的摩擦力不僅在粒子本身之間產生,也在物料流中的粒子與管壁之間產生。此摩擦力造成粒塵、碎粒、絨毛和飄帶(帶狀元件,可“成長”變成相當長的糾結塊,糾結塊會妨礙物料流動,甚至整個堵住流動)。這種輸送系統的特徵相當習知,如同保持產品粒子儘可能沒有污染物之重要性和價值。 It is well known, especially in the field of conveying and using granular materials (generally coarse powders, granules, plastic pellets and the like), that it is important to keep the product particles as free of contaminants as possible, which are generally in a In-device delivery, the particles are mixed, packaged or used within a pressurized tubular system that actually produces a stream that behaves somewhat like a liquid. As these materials move through the pipe, considerable frictional forces are created not only between the particles themselves, but also between the particles in the material flow and the pipe wall. This friction creates dust, crumbs, fluff, and streamers (ribbon-like elements that can "grow" into rather long clumps that obstruct material flow, or even block flow entirely). The characteristics of such delivery systems are quite well known, as is the importance and value of keeping product particles as free of contaminants as possible.
文中“污染物”一詞包括大範圍的外來物,以及上段中所述的碎粒、灰塵、絨毛和飄帶。在任何狀況下,污染物不利於高品質產品,有 些情況下造成製造者員工的健康風險,甚至有可能是危險來源為某些污染物會產生塵雲,若曝露在一點火源下,可能會爆炸。 The term "contaminants" as used herein includes a wide range of foreign objects, as well as the debris, dust, fluff and streamers described in the preceding paragraph. In any case, contaminants are not conducive to high-quality products, there are In some cases there is a health risk to the manufacturer's employees, and there may even be a source of danger where certain contaminants produce dust clouds that could explode if exposed to an ignition source.
考慮產品品質,且焦點放在可模製產品做為主要例子,外來物組成分不同於初級物料,例如灰塵、初級產品的不均勻物料、絨毛和飄帶,不一定與初級產品熔點產品相同,當物料熔解及模製時造成瑕疵,這些瑕疵造成最終產品顏色不均勻、可能含有泡泡、往往看起來是髒的或沾污了,因而不能販售。射出成型機內的熱會使灰塵汽化,導致最終產品內有小氣泡。熱也會燃燒灰塵並產生“黑點”,實際上是碳化的灰塵。有時機器中的塵袋不會熔化並造成“軟點”或“白點”(這些缺陷的俗稱)。要注意的重點是,由於這些相同的不均勻物料往往不會與初級產品在相同溫度熔化,未熔化的污染物對成型機造成摩擦和過早磨損,導致停機、損失產量、生產力降低、維修增加,因而增加總生產成本。 Considering product quality, and focusing on moldable products as the main example, the composition of foreign matter is different from the primary material, such as dust, non-uniform material of the primary product, fluff and streamers, not necessarily the same as the primary product melting point product, when Defects in the melting and molding of materials that cause the final product to be uneven in color, may contain bubbles, often appear dirty or stained, and cannot be sold. The heat inside the injection molding machine vaporizes the dust, resulting in small air bubbles in the final product. Heat also burns dust and creates "black spots," which are actually carbonized dust. Sometimes dust bags in machines don't melt and cause "soft spots" or "white spots" (common names for these defects). It's important to note that since these same heterogeneous materials tend not to melt at the same temperature as the primary product, unmelted contaminants cause friction and premature wear on the molding machine, resulting in downtime, lost production, reduced productivity, and increased maintenance , thus increasing the total production cost.
傳統粒狀物料除塵裝置,諸如1991年7月30日頒給傑洛米I.鮑森的美國專利5,035,331號專利使用第一及第二沖板,其在裝置內形成傾料表面並內有開口供加壓空氣通過,使粒狀物料沿著沖板流動通過。在二沖板之間,粒狀物料通過一文丘里區(Venturi zone),其結合流過沖板上的粒狀物料之空氣,將灰塵和其他污染物往上連同氣流從裝置排出。 Conventional granular material dedusting devices, such as US Pat. No. 5,035,331 issued to Jeremy I. Pawson on July 30, 1991, use first and second punches that form a pour surface and have openings in the device For the passage of pressurized air, the granular material flows along the punching plate. Between the two punching plates, the granular material passes through a Venturi zone, which combines the air flowing over the granular material on the punching plates, pulling dust and other contaminants upward along with the airflow out of the device.
在2008年6月3日頒給傑洛米I.鮑森、海英茲 施耐德和保羅華格納的美國專利7,380,670號專利中,一個小型除塵裝置具有背對背式沖板總成,利用沖板和文丘里區加倍而提供增加容量,其需要粒狀物料進入流量均分給二沖板總成。美國專利5,035,331號專利和美國專利7,380,670號專利中,對粒狀物料進料施加一磁通場,以中和將污染物吸至微粒小球的靜 電荷,以強化沖板將污染物從粒狀物料分離之作業。 In US Patent No. 7,380,670, issued June 3, 2008 to Jeremy I. Pawson, Heinz Schneider, and Paul Wagner, a small dust extraction device has a back-to-back punch assembly utilizing a punch and a venturi The inner area is doubled to provide increased capacity, which requires the incoming flow of granular material to be equally distributed to the second punch plate assembly. In US Pat. No. 5,035,331 and US Pat. No. 7,380,670, a magnetic flux field is applied to a feed of granular material to neutralize static forces that attract contaminants to particulate pellets Electric charge to strengthen the operation of the punching plate to separate the pollutants from the granular materials.
一家韓國公司Uniceltec發展並行銷一種小型除塵裝置,揭示於金鐘順(Joong Soon Kim)等人的2013年4月8日提申的PCT申請案第PCT/KR2013/002924號案中,此小型除塵裝置具適當改良以符合美國市場需求,已由沛力創股份有限公司(Pelletron Corporation)以C-20型號在美國行銷,申請人已對C-20型除塵裝置做顯著改良,並想要以本專利申請案保護這些改良。 A Korean company, Uniceltec, develops and markets a small dust removal device, as disclosed in PCT Application No. PCT/KR2013/002924 filed on April 8, 2013 by Joong Soon Kim et al. Appropriately modified to meet the needs of the US market, it has been marketed in the United States by Pelletron Corporation as the C-20 model. The applicant has made significant improvements to the C-20 type dust removal device and wants to apply for this patent. The case protects these improvements.
在Uniceltec發展之目前行銷的C-20型除塵裝置中發現的問題中,是提供一種氨基甲酸乙酯計量裝置,其經由與粒狀物料結合而磨損,並增加進入要被清潔的粒狀物料流的灰塵對應量。C-20型除塵裝置能夠在潔淨室中使用,潔淨室是周圍灰塵由於內部進行的特定作業而不能進入的一個容室。Uniceltec在韓國發展的這種小型除塵裝置的前一種型號使用一加壓空氣提供動力的真空產生器,以提供粒狀物料之清潔,其需要從除塵裝置排出,即使通過一個灰塵收集裝置。這種安排不允許遠端排放收集的灰塵和碎屑及氣流。最後,Uniceltec發展的除塵裝置的問題是粒狀物料被排出的灰塵和碎屑夾帶,造成粒狀物料損失。 Among the problems identified in the currently marketed C-20 dust collector developed by Uniceltec is to provide a urethane metering device that wears through binding to the granular material and increases the flow into the granular material to be cleaned The corresponding amount of dust. The C-20 type dust removal device can be used in a clean room, which is a chamber into which surrounding dust cannot enter due to specific operations performed inside. A previous model of this small dust collector developed by Uniceltec in Korea used a pressurized air powered vacuum generator to provide cleaning of granular materials that needed to be discharged from the dust collector, even through a dust collection device. This arrangement does not allow distal discharge of collected dust and debris and airflow. Finally, the problem with the dedusting device developed by Uniceltec is that the granular material is entrained by the dust and debris discharged, resulting in the loss of the granular material.
因此,有需要提供一種小型除塵裝置,其應可解決先前發展的Uniceltec除塵裝置的問題,尤其是能在潔淨室中使用者。 Therefore, there is a need to provide a compact dust removal device which should solve the problems of the previously developed Uniceltec dust removal devices, especially for use in clean rooms.
本發明的一項目的是提供在潔淨室中使用的一種小型除塵裝置,以清潔粒狀物料,例如塑料小球,以將灰塵和碎屑從粒狀物料移除。 It is an object of the present invention to provide a small dust removal device for use in a clean room to clean granular material, such as plastic pellets, to remove dust and debris from the granular material.
本發明的另一目的是提供一種解決先前發展的小型除塵裝 置的已知問題之小型除塵裝置。 Another object of the present invention is to provide a solution to the previously developed small dust collectors Small dust removal device with known problems with the installation.
本發明的一項特徵是利用真空產生氣流通過小型除塵裝置。 A feature of the present invention is the use of vacuum to generate airflow through a small dust collector.
本發明的另一特徵是利用真空產生氣流穿過小型除塵裝置的真空產生裝置是位於小型除塵裝置的框罩內,且夠大以允許灰塵收集裝置之遠端定位。 Another feature of the present invention is that the vacuum generating device that utilizes the vacuum to generate an air flow through the compact dust collector is located within the compact dust collector frame and is large enough to allow the distal end of the dust collection device to be positioned.
本發明的一項優點是將真空產生裝置定位在小型除塵裝置的框罩內,使得灰塵收集裝置能夠相對於除塵裝置遠端設置,無須減少流經除塵裝置的氣流。 An advantage of the present invention is that the vacuum generating device is positioned within the frame cover of the small dust removal device, so that the dust collection device can be located remotely relative to the dust removal device without reducing the air flow through the dust removal device.
本發明的另一特徵是在除塵裝置內的文丘里室與髒空氣排放口之間的排放過渡室的形狀已加大,以提供一個較大截面積。 Another feature of the present invention is that the shape of the discharge transition chamber between the venturi chamber and the dirty air discharge port in the dust collector has been enlarged to provide a larger cross-sectional area.
本發明的另一優點是排放過渡室的加大截面積運作以降低排放過渡室內的氣流速度。 Another advantage of the present invention is that the increased cross-sectional area of the discharge transition chamber operates to reduce airflow velocity within the discharge transition chamber.
本發明的又一優點是在加大的排放過渡室內的放慢氣流速度允許被灰塵和碎屑夾帶朝向髒空氣排放口的較重的塑料小粒掉出氣流而朝向潔淨產品物料排放口,同時收集的灰塵和碎屑繼續朝向髒空氣排放口。 Yet another advantage of the present invention is that the slowing of the airflow in the enlarged discharge transition chamber allows heavier plastic pellets entrained by dust and debris towards the dirty air discharge to fall out of the airflow towards the clean product material discharge while collecting The dust and debris continue toward the dirty air exhaust.
本發明的又一特徵是計量裝置是由不銹鋼製成,而非氨基甲酸乙酯。 Yet another feature of the present invention is that the metering device is made of stainless steel rather than urethane.
本發明的再一優點是不銹鋼計量裝置不會因為與塑料小粒結合而磨損,且不會增加灰塵量到要被清潔的粒狀物料流裡面。 A further advantage of the present invention is that the stainless steel metering device does not wear out due to binding to the plastic pellets and does not add dust to the flow of granular material to be cleaned.
本發明的又一特徵是計量裝置安裝在一彈簧加壓的安裝板上,以在碰到塑料小球堵塞時允許計量裝置垂直移動。 Yet another feature of the present invention is that the metering device is mounted on a spring-loaded mounting plate to allow vertical movement of the metering device upon encountering a jam of the plastic pellet.
本發明的又一優點是計量裝置的垂直移動在安裝板結合結 合一擋止機構時停止,以防止計量裝置撞擊進料口的地板及結合並打斷沿著地板流動的粒狀物流。 Yet another advantage of the present invention is that the vertical movement of the metering device is coupled with the mounting plate It stops when the stopper mechanism is integrated to prevent the metering device from hitting the floor of the feeding port and combining and interrupting the granular flow flowing along the floor.
本發明的又一優點是計量裝置可被一低扭矩馬達操作,以降低除塵裝置的製造成本。 Yet another advantage of the present invention is that the metering device can be operated by a low torque motor to reduce the manufacturing cost of the dedusting device.
本發明的再一優點是低扭矩馬達可在不同轉速下操作計量裝置,以改變粒狀物料流經除塵裝置的速率。 A further advantage of the present invention is that the low torque motor can operate the metering device at different rotational speeds to vary the rate at which the granular material flows through the dedusting device.
本發明的又一特徵是離子化梢可安裝在小型除塵機構中的流經計量裝置的粒狀物料流內,以降低塑料小粒上的負離子,以將細微灰塵粒子從塑料小粒移除,以協助在文丘里室內的清潔。 Yet another feature of the present invention is that the ionization tip can be installed in the small dust removal mechanism in the granular material flow flowing through the metering device to reduce negative ions on the plastic pellets to remove fine dust particles from the plastic pellets to assist Cleaning in the Venturi interior.
本發明的又一優點是加壓空氣圍繞離子化梢,以將離子推入流經離子化梢的粒狀物料流內。 Yet another advantage of the present invention is that pressurized air surrounds the ionization tip to propel the ions into the flow of granular material flowing through the ionization tip.
本發明的又一優點是使用加壓空氣將離子移入粒狀物料流內造成具負離子的較多個別小粒附著,以驅除灰塵粒子,並協助粒狀物料的清潔。 Yet another advantage of the present invention is the use of pressurized air to move ions into the granular material stream to cause more individual particles with negative ions to adhere to dislodge dust particles and assist in the cleaning of the granular material.
本發明的又一特徵是從粒狀物料清除的已收集的灰塵和碎屑在負壓下經由一導管從小型除塵裝置排放。 Yet another feature of the present invention is that the collected dust and debris removed from the granular material is discharged from the small dust collector via a conduit under negative pressure.
本發明的又一優點是在負壓下使用一排放管允許在排放管發生洩漏,而不致於將排放管中的內容物吐到外界。 Yet another advantage of the present invention is that the use of a vent tube under negative pressure allows leaks to occur in the vent tube without spitting the contents of the vent tube to the outside world.
本發明的又一優點是在負壓下使用一排放管使此除塵裝置能用在潔淨室中使用。 A further advantage of the present invention is that the use of a discharge pipe under negative pressure enables the dust collector to be used in a clean room.
本發明的又一目的是提供一種小型除塵裝置,其能遠端排放收集的灰塵和碎屑,在構造上耐用,製造便宜,維修順暢,易組裝,且使 用上簡單及有效率。 Yet another object of the present invention is to provide a small dust removal device capable of remotely discharging collected dust and debris, durable in construction, inexpensive to manufacture, smooth maintenance, easy to assemble, and easy to use Simple and efficient to use.
這些及其他目的,特徵及優點之達成係依據本發明,其藉由提供一種除塵裝置,其中氣流是利用一個安裝在框罩內的一個真空產生器產生而流經框罩,灰塵和碎屑之排放可利用一條管子通到一遠端位置,而不致損失氣流速度,以幫助在一潔淨室內使用除塵裝置。計量裝置由不銹鋼製成,且安裝在一個彈簧加壓的安裝板,以允許計量裝置在粒狀物料堵塞時做垂直移動。計量裝置可被一低扭矩步進馬達驅動,馬達可在選擇的可變速度下運作,以控制粒狀物料流率。排放過渡室形成一個與文丘里區形狀相比的加大截面積,使得被夾帶的小粒能回到產品流,而不是連同髒空氣排放而損失。 These and other objects, features and advantages are achieved in accordance with the present invention by providing a dust removal device in which an air flow is generated using a vacuum generator mounted in the frame to flow through the frame, dust and debris being removed. The discharge can be routed to a remote location using a tube without loss of air velocity to aid in the use of a dust collector in a clean room. The metering device is constructed of stainless steel and is mounted on a spring-loaded mounting plate to allow vertical movement of the metering device when clogged with granular material. The metering device can be driven by a low torque stepper motor that operates at select variable speeds to control the granular material flow rate. The discharge transition chamber creates an enlarged cross-sectional area compared to the shape of the Venturi zone so that entrained particles can be returned to the product stream rather than being lost along with dirty air discharge.
10:除塵裝置 10: Dust removal device
12:框罩 12: Frame cover
13:組裝凸緣 13: Assemble the flange
14:進料孔 14: Feed hole
14a:地板 14a: Flooring
15:計量裝置 15: Metering device
16:進料口 16: Feed port
17:馬達 17: Motor
19:錐狀有凹槽構件 19: Conical grooved member
20:除塵區 20: Dust removal area
21:第一容室 21: The first chamber
22:垂直部 22: Vertical part
23:傾斜地板 23: Sloping Floors
24:斜部 24: Oblique
25:離子化梢 25: Ionized tip
26:文丘里室 26: Venturi Room
26a:排放過渡室 26a: Emission transition chamber
27:乾淨空氣入口 27: Clean Air Inlet
28:產品排出口 28: Product discharge port
29:安裝凸緣 29: Mounting flange
30:真空產生器 30: Vacuum generator
31:電器外罩 31: Electrical cover
33:排放管 33: Discharge pipe
34:過濾輔助口 34: Filter auxiliary port
35:灰塵收集器 35: Dust collector
36:容器 36: Container
37:通氣孔 37: Air vents
38:入口管 38: Inlet pipe
39:夾具 39: Fixtures
40:有機玻璃窗口 40: Plexiglass window
41:架體 41: Frame
43:固定件 43: Fasteners
45:壓縮空氣連接器 45: Compressed air connector
46:壓力調節器 46: Pressure regulator
47:三通接頭口 47: Tee joint port
50:安裝板 50: Mounting plate
51:垂直方向槽孔 51: Vertical slotted hole
52:固定件 52: Fixing parts
53:擋片 53: Baffle
55:擋架 55: Blocker
57:手轉螺絲 57: Hand screw
59:電源線 59: Power cord
本發明之優點在考量本發明以下詳細揭示將會清楚,特別是配合所附圖式,其中:圖1是採用本發明原理的一小型除塵裝置立體圖;圖2是圖1中所示小型除塵裝置側視圖;圖3是在灰塵收集裝置遠端的小型除塵裝置的前視圖;圖4是小型除塵裝置俯視平面圖;圖5是小型除塵裝置沿圖2中的A-A線所取剖面圖;圖6是小型除塵裝置沿圖3中的B-B線所取剖面圖;圖7是對應圖2中圓圈的安裝板的放大前視圖,計量裝置被支撐在安裝板上以進行垂直移動。 The advantages of the present invention will become clear when considering the following detailed disclosure of the present invention, especially in conjunction with the accompanying drawings, wherein: Figure 1 is a perspective view of a small dust removal device using the principles of the present invention; Figure 2 is a small dust removal device shown in Figure 1 Side view; Fig. 3 is the front view of the small dust removal device at the far end of the dust collection device; Fig. 4 is the top plan view of the small dust removal device; Fig. 5 is the sectional view taken along the A-A line in Fig. 2 of the small dust removal device; Figure 7 is an enlarged front view of the mounting plate corresponding to the circle in Figure 2, on which the metering device is supported for vertical movement.
參閱圖1-7,其可最佳地看到採用本發明原理的一小型除塵裝置,小型除塵裝置使用1991年6月3日頒給傑洛米I.鮑森的美國專利5,035,331號專利中揭示的一般除塵技術,包括空氣通過供粒狀物料通過的一文丘里區,並且空氣將灰塵和碎屑從粒狀物料中移除,且粒狀物料受到電磁離子化以在粒狀物料上產生負離子,以將小粒從微塵粒子分離。然而,這些污染物移除技術在結構方式不同,大致描述於金鐘順(Joong Soon Kim)等人的2013年4月8日提申的PCT申請案第PCT/KR2013/002924號,然而申請人已對金氏的除塵裝置加以改良,如後文中詳細說明者。 Referring to Figures 1-7, a miniature dust collector employing the principles of the present invention can best be seen using the one disclosed in US Pat. No. 5,035,331 issued to Jeremy I. Pawson on June 3, 1991 The general dedusting technique of the dust collector includes air passing through a venturi zone through which the granular material passes, and the air removes dust and debris from the granular material, and the granular material is electromagnetically ionized to generate negative ions on the granular material , to separate small particles from fine dust particles. However, these contaminant removal techniques differ in the manner of structure and are generally described in PCT Application No. PCT/KR2013/002924, filed on April 8, 2013 by Joong Soon Kim et al. King's dust collector was modified, as described in detail hereinafter.
除塵裝置10一般形狀和構造為矩形,外框罩12較佳是耐用材料製成,例如鋼或鑄鐵,且可用鑄造技術形成,框罩12頂部形成一組裝凸緣13,組裝凸緣13可摙接到粒狀物料供應,以導入位於框罩12頂部的進料孔14。進料孔14形成一個向下傾斜彎曲地板14a,其將粒狀物料流導向一個計量裝置15,計量裝置15位於地板14a內的進料口16之上,計量裝置是一個被一步進低扭矩馬達17驅動的錐狀有凹槽構件19,馬達17能以選擇的可變速度操作,以控制通過進料口16的粒狀物料之流率。錐狀有凹槽構件19較佳是由不銹鋼形成,使得其與粒狀物料之結合不會磨損構件19和產生與粒狀物料(灰塵要從粒狀物料中清除)一起通過的額外灰塵,如同傳統用氨基甲酸乙酯形成的錐狀有凹槽構件19。
The
計量過的粒狀物料通過進料口16進入除塵區20的一個第一容室21,當粒狀物料向下通過第一容室21的一垂直部22時,一連串的離子化梢25將負離子引到個別小粒上,然後粒狀物料接觸一個向下的傾斜地板23,傾斜地板23建立第一容室21的一個斜部24,以將離子化的粒狀物料導
入垂直的文丘里室26(方向與垂直部22平行,但隔著垂直部22偏離斜部24)。清潔空氣被進給向上流經文丘里室26(後文會詳加說明),使得空氣會使灰塵粒子和碎屑上升,二者重量明顯輕於粒狀物料的個別小粒,因而將灰塵和碎屑移除,並清潔粒狀物料。之後攜帶灰塵和碎屑的空氣從除塵區20排放,後文會詳加說明。接著清潔後的粒狀物料因重力向下通過位於框罩12底部的產品排出口28。
The metered granular material enters a
通過文丘里室26的氣流較佳是由一真空產生器30產生,真空產生器30形式是安裝在被框罩12支撐的一個電器外罩31內的真空管線,以建立從除塵區20到偏離除塵裝置10的灰塵收集器35的一條通道。熟悉此技人士當知真空產生器30位置亦可置放在框罩12內部,視框罩12結構而定。排放管33在一排放過渡室26a處與文丘里室26連通,排放過渡室26a形成文丘里室26的上部,以將攜帶灰塵和碎屑的空氣抽入排放管33°這種真空將空氣從位於框罩12底部的產品排出口28抽入文丘里室26。
The air flow through the
真空產生器30從連接到壓縮空氣連接器45的壓縮空氣供應源接收壓縮空氣以供本身操作,壓縮空氣連接器45位於框罩12背側,如圖3-5最佳所示。壓縮空氣流經一壓力調節器46並進給到框罩12內的一個三通接頭口47,三通接頭口47將壓縮空氣流分成二條路徑(圖未示),其中一條流動路徑將壓縮空氣送到離子化梢25,而壓縮空氣繞著離子化梢25流動以迫使離子進入流經第一容室21的垂直部22的粒狀物料流。第二條流動路徑將壓縮空氣流送到真空產生器30,其將相對高壓低體積氣流轉換成流經真空產生器30的相對低壓高體積氣流,以將空氣利用產生的真空抽取通過排放管33。
The
在與小型除塵裝置10使用相關的特定情況下,在框罩12底部的安裝凸緣29可連接到接收潔淨產品的一個接收裝置(圖未示),接收裝置可密封安裝凸緣29,其可防止真空產生器30抽取空氣通過產品排出口28。在一潔淨室內使用小型除塵裝置10的情況是一個接收裝置密封下安裝凸緣29,在這種情況下,一過濾輔助口34被打開,允許空氣經由位於產品排出口28附近的一個乾淨空氣入口27被抽入,使得空氣將經由產品排出口28進入文丘里室26。
In certain circumstances associated with the use of the
清潔用的空氣向上通過文丘里室26移動速度是選定的,其可取決於要被清潔的粒狀物料而有所變化,以將灰塵和碎屑攜帶向上移動,同時允許小粒落下。然而,有時小粒被夾帶在向上氣流中,一般稱為“夾帶”(carryover)。一旦夾帶的氣流到達排放管33,其截面積小於文丘里室26,氣流速度增加,更進一步夾帶小粒。為了讓夾帶的小粒朝向產品排出口28向下落下,文丘里室26的排放過渡室26a加寛,如圖5中最佳所示,使其截面積大於傾斜地板23下面的文丘里室26,造成氣流速度降低,並提供機會讓夾帶的小粒落下而不被夾帶,並在被抽入排放管33之前朝向產品排出口28落下。
The speed at which the cleaning air travels up through the
如圖6最佳所示,排放管33延伸超出真空產生器30而朝向灰塵收集器35,在其餘者之中,即使灰塵收集器35可形成為不同構造,包括過濾器、清洗器及旋風分離機,使攜帶灰塵和碎屑的空氣旋轉以分離灰塵和碎屑的小型灰塵收集器35是有效的,分離的灰塵和碎屑收集在位於灰塵收集器35底部的一個可移除容器36,同時潔淨空氣由灰塵收集器35頂部的通氣孔37排出。在特定情況下,例如潔淨室,將潔淨空氣排放到外界是不允許的,
在這種情況下,灰塵收集器35可設在允許排放潔淨空氣遠端位置,而排放管33延伸到該遠端位置。
As best shown in Figure 6, the
當真空產生器30位置在灰塵收集器35,如PCT申請案第PCT/KR2013/002924號所述的金氏除塵裝置中已知曉者,流經文丘里室26的空氣速度被放置在遠端位置的灰塵收集器35和真空產生器30影響,因此,將真空產生器30置放在電器外罩31內讓灰塵收集器35能夠位於遠端而不會不好地改變流經除塵裝置10的空氣速度。為此目的,排放管33在電器外罩31外的一個適當距離終止,使灰塵收集器35的入口管38可連接到排放管33並由夾具39固定。在灰塵收集器35遠端設置的情況,夾具39被拆下,讓灰塵收集器35適當定位,同時一段延長管(圖未示)連接在排放管33和入口管38之間,以將攜帶灰塵和碎屑的空氣帶到設置在遠端的灰塵收集器35。
When the
對PCT申請案第PCT/KR2013/002924號所述的金氏小型除塵裝置的另一項改良是對應文丘里室26位置在框罩側部提供一個有機玻璃窗口40,有機玻璃窗口40形狀對應第一容室的斜部24和文丘里室26下垂直部,允許使用者觀察除塵裝置10作業,而能對進給到第一容室21的粒狀物料流率或流經文丘里室26的空氣速度做適當調整,以提供粒狀物料的有效清潔。有機玻璃窗口40安裝在一架體41內並利用固定件43固定密封在框罩12。熟悉此技人應了解可在窗口安裝感測器(圖未示)來偵測收集在除塵區20內的粒狀物料,發生時機是當消耗通過產品排出口28的清潔後的粒狀物料之程序停止運作時。
Another improvement to the King's small dust removal device described in PCT application No. PCT/KR2013/002924 is to provide a
如圖2,3和7最佳所示,計量裝置15安裝在低扭矩馬達17的輸出軸18而與之一起旋轉,馬達17安裝在位於框罩12外面的一個可動安裝
板50上,安裝板50形成有垂直方向槽孔51,供固定件52穿過而結合框罩12,固定件52允許安裝板50相對於框罩12移動,但不允許安裝板50脫離框罩12側部。一支擋架55固設在框罩12位於安裝板50下方處,且一擋件包括扭力彈簧56將擋架55和安裝板50連接,將安裝板50偏置向下朝向擋架55。
As best shown in Figures 2, 3 and 7, the
擋件包括被擋架55容納的一個從其向上突出的手轉螺絲57,以結合在安裝板50上的一個擋片53。當擋片53碰到手轉螺絲57上端,就到達安裝板50的最低位置。手轉螺絲57的另一個目的是提供調整安裝板50的最低位置,其對應錐狀有凹槽構件19相對於傾斜地板14a的最低位置。由於錐狀有凹槽構件19是用不銹鋼製成,錐狀有凹槽構件19與地板14a的結合應可避免。然而,錐狀有凹槽構件19可在其稍高於地板14a的最低位置,使得當除塵裝置10不運作時,粒狀物料不能通過錐狀有凹槽構件19下方而進入除塵區20。因此,頂部組裝凸緣13可連接到從計量裝置15注入進料孔到頂部組裝凸緣13的一物料供應,同時計量裝置15在除塵裝置不運作時停止粒狀物料通過除塵區。
The stopper includes a
當粒狀物料在進料孔14堵塞時,安裝板相對於框罩12的向上移動允許錐狀有凹槽構件19垂直上升,以解除堵塞,並且放過可能否則卡在錐狀有凹槽構件19的凹槽並被壓碎或被不銹鋼錐狀有凹槽構件19損傷的小粒。此外,讓計量裝置15能上下移動允許馬達17能夠是經由連接除塵裝置10電路的電源線59提供動力的步進低扭矩馬達。若不銹鋼錐狀有凹槽構件19放置在Uniceltec裝置的現有構造,結果是切碎小粒造成清潔後產品中的不規則性、更多要從產品清除的灰塵、馬達故障、因這故障造成的軸桿斷裂和除塵裝置作業堵塞。
When granular material is clogged in the
作業時,小型除塵裝置10定位以接收進入在框罩12頂部的進料孔14的粒狀物料供應,這種定位可能需要上組裝凸緣13連接到供應粒狀物料的裝置。計量裝置15被提供動力使錐狀有凹槽構件19轉動,以控制粒狀物料流經進料口16進入除塵區20之流量。粒狀小粒被位於第一容室21的垂直部22之離子化梢25離子化,之後離子化小粒落在傾斜地板23上,將小粒導入文丘里室26,文丘里室26內有氣流向上流經產品排出口28,將灰塵和碎屑從小粒移除,使得潔淨小粒能因重力繼續落下並通過產品排出口28。
In operation, the
攜帶灰塵和碎屑的空氣繼續向上流動到位於文丘里室26的一排放過渡室26a頂端的一條排放管33,在文丘里室26的下垂直部與排放管33之間,文丘里室26的排放過渡室26a在尺寸和截面積都擴張,使得氣流速度降低,以允許被夾帶的小粒在移入排放管33之前掉出空氣的夾帶。攜帶灰塵和碎屑的空氣繼續流過真空產生器30到灰塵收集器35,其可位於遠端位置,並由一補充管(圖未示)連接到該排放管33。由於真空產生器30是位於電器外罩31內,灰塵收集器35可設置在遠離除塵裝置10之處而不減損通過文丘里室26的氣流。
The dust and debris-laden air continues to flow upward to a
錐狀有凹槽構件19由不銹鋼形成,以防止因與粒狀物料結合而磨損,如同已知傳統氨基甲酸乙酯構件。計量裝置15安裝成藉由安裝板50垂直移動,安裝板50被扭力彈簧56偏置朝向最低位置。呈一擋架55(內有一可調整手轉螺絲57)形式的調整機構允許計量裝置15最低位置的選擇性調整,使得不銹鋼錐狀有凹槽構件19將適當地相對進料孔14的彎曲傾斜地板14a定位。
The conical
上組裝凸緣13之構造使得其不會位於進料孔14上方而提供
構造來收集粒狀材料及減低除塵裝置10運作效率。框罩12內有一孔口被有機玻璃窗口40蓋住,有機玻璃窗口40設在架體41中且用固定件43固定在框罩12,使操作者能觀察除塵區20作業並在需要時進行操作調整。當下安裝凸緣29密封抵靠一接收裝置(圖示未),清潔用的氣流可通過的一乾淨空氣入口27,乾淨空氣入口27從框罩12側部延伸到位於該下安裝凸緣靠近產品排出口28的一孔口,使得空氣可經由乾淨空氣入口27抽取且之後向上流經產品排出口28,以注入文丘里室26,並將灰塵和碎屑從粒狀物料移除。
The configuration of the
請了解已描述及圖示以解釋本發明本質的元件之細節、材料、步驟及安排可有變化,且可由熟悉此技人士在閱讀本發明範圍原理下的本文之下進行。上述描述說明本發明較佳實施例;然而基於描述之概念可用於其他實施例而不偏離本發明之範圍。因此,後面的申請專利範圍是要寛廣地保護本發明及所示特定形式。 Please understand that the details, materials, steps and arrangements of elements which have been described and illustrated to explain the nature of the invention can vary and can be made by those skilled in the art upon reading this text in the spirit of the scope of the invention. The foregoing description illustrates the preferred embodiment of the present invention; however, the concepts based on the description may be applied to other embodiments without departing from the scope of the present invention. Accordingly, the following claims are intended to broadly protect the invention and the specific forms shown.
10:除塵裝置 10: Dust removal device
13:組裝凸緣 13: Assemble the flange
14:進料孔 14: Feed hole
14a:地板 14a: Flooring
15:計量裝置 15: Metering device
19:錐狀有凹槽構件 19: Conical grooved member
23:傾斜地板 23: Sloping Floors
26:文丘里室 26: Venturi Room
26a:排放過渡室 26a: Emission transition chamber
28:產品排出口 28: Product discharge port
29:安裝凸緣 29: Mounting flange
30:真空產生器 30: Vacuum generator
31:電器外罩 31: Electrical cover
33:排放管 33: Discharge pipe
35:灰塵收集器 35: Dust collector
36:容器 36: Container
37:通氣孔 37: Air vents
38:入口管 38: Inlet pipe
39:夾具 39: Fixtures
40:有機玻璃窗口 40: Plexiglass window
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TWI234495B (en) * | 2001-08-16 | 2005-06-21 | Jerome I Paulson | Particulate material dedusting apparatus |
CN101856654A (en) * | 2009-04-10 | 2010-10-13 | 株式会社川田 | Powder cleaning device |
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TWI234495B (en) * | 2001-08-16 | 2005-06-21 | Jerome I Paulson | Particulate material dedusting apparatus |
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