TWI757245B - Knitting tool controlling apparatus in circular knitting machine and circular knitting machine having such an apparatus, and method for manufacturing jacquard knitted fabric - Google Patents
Knitting tool controlling apparatus in circular knitting machine and circular knitting machine having such an apparatus, and method for manufacturing jacquard knitted fabric Download PDFInfo
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- TWI757245B TWI757245B TW105128719A TW105128719A TWI757245B TW I757245 B TWI757245 B TW I757245B TW 105128719 A TW105128719 A TW 105128719A TW 105128719 A TW105128719 A TW 105128719A TW I757245 B TWI757245 B TW I757245B
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/66—Devices for determining or controlling patterns ; Programme-control arrangements
- D04B15/84—Jacquard cards or mechanisms
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/02—Pile fabrics or articles having similar surface features
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/24—Sinker heads; Sinker bars
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/66—Devices for determining or controlling patterns ; Programme-control arrangements
- D04B15/68—Devices for determining or controlling patterns ; Programme-control arrangements characterised by the knitting instruments used
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/66—Devices for determining or controlling patterns ; Programme-control arrangements
- D04B15/68—Devices for determining or controlling patterns ; Programme-control arrangements characterised by the knitting instruments used
- D04B15/78—Electrical devices
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B9/00—Circular knitting machines with independently-movable needles
- D04B9/12—Circular knitting machines with independently-movable needles with provision for incorporating pile threads
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Abstract
Description
本發明係有關在圓編機中藉由電磁方式控制沉降片等之編織工具的動作來編織毛圈緹花組織的編織工具控制裝置及使用該裝置的緹花織物的編織方法。 The present invention relates to a knitting tool control device for knitting a terry jacquard weave by electromagnetically controlling the action of a knitting tool such as a sinker in a circular knitting machine, and a knitting method of a jacquard fabric using the device.
關於日本特開平9-21042的「圓編機的編織工具控制裝置」中記載了對沉降片進行毛圈選擇與非毛圈選擇來編織凹凸的緹花毛圈織物的方法。 Japanese Patent Application Laid-Open No. 9-21042, "Knitting Tool Control Device for Circular Knitting Machine", describes a method of knitting a jacquard terry fabric with unevenness by selecting a sinker with loops and non-terry loops.
另外,關於日本特開平9-41247的「圓編機的毛圈緹花裝置」中記載了藉由具備多個沉降片三角、致動器、多個推片三角的控制裝置來控制毛圈沉降片與毛圈推片的方法,前述毛圈沉降片與毛圈推片以滑動自如的方式在織針針筒的上部外周所配置的沉降片針床的水平槽上作配置。 In addition, Japanese Patent Application Laid-Open No. 9-41247, "Terry Jacquard Device for Circular Knitting Machine", describes that the terry settling is controlled by a control device including a plurality of sinker cams, an actuator, and a plurality of pusher cams. In the method of the terry and the terry pusher, the terry sinker and the terry pusher are slidably arranged on the horizontal groove of the sinker needle bed arranged on the upper outer periphery of the knitting needle cylinder.
專利文獻1 日本特開平9-21042號公報
專利文獻2 日本特開平9-41247號公報
日本特開平9-21042的「圓編機中的編織工具控制裝置」係編織工具是被以可移動的方式安裝之圓編機中的緹花織物的控制裝置,其中,該圓編機中的編織工具控制裝置的特徵在於,包括:與前述編織工具安裝在同一槽中而控制編織工具的擺動片母材;被前述擺動片母材支持成擺動自如的至少一個擺動片;與前述擺動片的兩端分別對應的至少一對吸附構件;使前述擺動片上升的至少一個擺動片上升三角;控制前述編織工具的控制三角;以及控制擺動片母材的中間三角。典型的編織工具安裝在固接於旋轉針筒的上部的沉降片針盤的沉降片槽中,該編織工具是藉由能獨立進行動作控制的控制機構控制的沉降片。以在擺動片母材上設置至少一個踵趾較佳。另外,亦記載以設置中間構件與中間構件上升三角較佳,該中間構件具有能在擺動片母材與沉降片之間獨立移動的至少一個踵趾,該中間構件上升三角使前述中間構件上升,藉由中間構件上升三角使中間構件前進,中間構件使沉降片的移動量增大。為了像這樣增大沉降片的移動量,有必要設置中間構件上升三角,因此需要增加零件件數。另外,沉降片變得選擇從後退位置向前進位置移動從而沉降片的移動距離變長,由此需要圓周方向上的空間,從而無法增加供給路數。 The "Knitting Tool Control Device in Circular Knitting Machine" of Japanese Patent Application Laid-Open No. 9-21042 is a control device for jacquard fabric in a circular knitting machine in which the knitting tool is movably installed, wherein the knitting tool in the circular knitting machine is The knitting tool control device is characterized by comprising: a base material of a swing piece installed in the same groove as the knitting tool to control the knitting tool; at least one swing piece supported by the base material of the swing piece so as to swing freely; At least one pair of suction members corresponding to both ends; at least one swinging piece rising cam for raising the swinging piece; a control cam for controlling the knitting tool; and a middle cam for controlling the base material of the swinging piece. A typical knitting tool is installed in a sinker groove of a sinker dial fixed to the upper part of the rotating needle cylinder, and the knitting tool is a sinker controlled by a control mechanism that can be independently controlled in motion. Preferably, at least one heel and toe are provided on the base material of the oscillating sheet. In addition, it is also described that it is preferable to provide an intermediate member having at least one heel and toe capable of independent movement between the base material of the swing piece and the sinker, and an intermediate member ascending cam, the intermediate member ascending cam elevating the intermediate member, The intermediate member advances the intermediate member by the intermediate member ascending delta, and the intermediate member increases the amount of movement of the sinker. In order to increase the movement amount of the sinker in this way, it is necessary to provide the intermediate member ascending cam, so the number of parts needs to be increased. In addition, the sinker is selectively moved from the backward position to the forward position, and the moving distance of the sinker becomes longer, which requires a space in the circumferential direction, and cannot increase the number of supply paths.
另外,在日本特開平9-41247號公報的「圓編機的毛圈緹花裝置」中,雖然記載了藉由具備多個沉降片三角、致動器、多個推片三角的控制裝置來控制毛圈沉降片與毛圈推片,該毛圈沉降片與毛圈推片滑動自如地配置於在織針針筒的上部外周配置的沉降片針床的沿徑向延伸的水平槽內,但只記載了藉由毛圈推片向圓編機的中心方向壓出毛圈沉降片的控制方法。 In addition, in Japanese Patent Application Laid-Open No. 9-41247 "Terry Jacquard Device for Circular Knitting Machine", although it is described that a control device including a plurality of sinker cams, an actuator, and a plurality of pusher cams is used to The loop sinker and the loop pusher are controlled, and the loop sinker and loop pusher are slidably arranged in the horizontal groove extending in the radial direction of the sinker needle bed arranged on the upper outer periphery of the knitting needle cylinder, However, only the control method of pressing the loop sinker in the center direction of the circular knitting machine by the loop pusher is described.
解決上述課題的本發明為,一種編織工具被以可移動的方式裝設之圓編機中的緹花織物的控制裝置,其特徵在於,包括:與編織工具安裝在同一槽中而控制編織工具的擺動片母材;被前述擺動片母材支持成擺動自如的至少一個擺動片;在前述擺動片的兩端分別對應的至少一對吸附構件;使前述擺動片後退的至少一個擺動片後退三角;控制前述編織工具的控制三角;以及控制擺動片母材的中間三角(請求項1)。 The present invention that solves the above-mentioned problems is a control device for jacquard fabrics in a circular knitting machine in which a knitting tool is movably mounted, characterized by comprising: controlling the knitting tool by being mounted in the same groove as the knitting tool at least one swinging plate supported by the swinging plate parent material to swing freely; at least one pair of adsorption members corresponding to the two ends of the swinging plate respectively; at least one swinging plate retreat triangle for making the swinging plate retreat ; a control cam for controlling the aforementioned weaving tool; and a middle cam for controlling the base material of the oscillating sheet (claim 1).
前述擺動片後退三角具有下降傾斜的後退側面,前述後退側面能與位於前述擺動片的端部的第一傾斜側面部卡合(請求項2)。 The oscillating piece retracting triangle has a descending inclined receding side surface, and the receding side surface can be engaged with a first inclined side surface portion located at an end of the oscillating piece (claim 2).
典型的編織工具安裝於被固接在旋轉針筒的上部的沉降片針盤的沉降片槽中,前述編織工具是藉由能獨立地進行動作控制的控制機構控制的沉降片(請求項3)。 A typical knitting tool is installed in a sinker groove of a sinker dial fixed to the upper part of the rotating needle cylinder, and the knitting tool is a sinker controlled by a control mechanism that can be independently controlled (claim 3) .
較佳為,前述沉降片的後端部具有第一卡合部,前述擺動片母材的前端部具有第二卡合部,前述第一卡合部與前述第二卡合部具有間隙地卡合,且能相互使另一方前進及後退(請求項4)。 Preferably, the rear end portion of the sinker has a first engaging portion, the front end portion of the base material of the swing piece has a second engaging portion, and the first engaging portion and the second engaging portion are engaged with a gap. They can move the other party forward and backward with each other (request item 4).
較佳為,在沉降片的後端部設有向下凸部。該向下凸部與擺動片母材的前端部的向上凹部在滑動方向上具有間隙地卡合。與沉降片的向下凸部相鄰地設有向下凹部。該向下凹部與擺動片母材的前端部的向上凸部在滑動方向上具有間隙地卡合。即,沉降片與擺動片母材的各自的凸部於擺動片母材與沉降片的各自的凹部中具有間隙地卡合(請求項5)。 Preferably, a downward convex portion is provided at the rear end portion of the sinker. The downward convex portion is engaged with the upward concave portion of the front end portion of the rocking sheet base material with a gap in the sliding direction. A downward concave portion is provided adjacent to the downward convex portion of the sinker. The downward concave portion is engaged with the upward convex portion of the front end portion of the rocking sheet base material with a gap in the sliding direction. That is, the respective convex portions of the sinker and the rocker base material are engaged with the respective concave portions of the rocker sheet base material and the sinker with a gap (claim 5).
較佳為,在一個迴圈的花紋的編織完成時,藉由沉降片控制三角使前述沉降片向前進位置移動且使前述擺動片母材維持前進位置(請求項6)。 Preferably, when the knitting of the pattern of one loop is completed, the sinker is moved to the advance position by the sinker control cam, and the swing sheet base material is maintained at the advance position (claim 6).
本發明還包含一種圓編機,其具備請求項1至6中任一項之緹花織物的控制裝置(請求項7)。
The present invention also includes a circular knitting machine provided with the control device for the jacquard fabric of any one of
本發明還包含擺動片母材與沉降片的組合件。前述沉降片具有設於後端部的第一卡合部,前述擺動片母材具有:設於前端部的第二卡合部;被支持成擺動自如的至少一個擺動片;設於前述擺動片的兩端的至少一對吸附部,前述第一卡合部與前述第二卡合部相互具有間隙地卡合(請求項8)。 The present invention also includes the combination of the base material of the wobble plate and the sinker. The sinker has a first engaging portion provided at the rear end portion, and the swing piece base material has: a second engaging portion provided at the front end portion; at least one swing piece supported so as to swing freely; At least a pair of suction portions at both ends of the first engaging portion and the second engaging portion engage with each other with a gap (claim 8).
較佳為,前述沉降片包括:設於後端部的向下凸部;以及與該向下凸部相鄰地設置的向下凹部。前述擺動片母材具有:設於前端部的向上凹部;與該向上 凹部相鄰地設置的向上凸部;被支持成擺動自如的至少一個擺動片;以及設於前述擺動片的兩端的至少一對吸附構件。前述向下凸部與前述向上凹部在滑動方向上具有間隙地卡合,前述向下凹部與前述向上凸部在滑動方向上具有間隙地卡合(請求項9)。 Preferably, the aforementioned sinker includes: a downward convex portion disposed at the rear end portion; and a downward concave portion disposed adjacent to the downward convex portion. The base material of the swinging piece has: an upward concave portion provided at the front end portion; An upward convex portion provided adjacent to the concave portion; at least one swing piece supported to be swingable; and at least a pair of suction members provided at both ends of the swing piece. The downward convex portion and the upward concave portion are engaged with a gap in the sliding direction, and the downward concave portion and the upward convex portion are engaged with a gap in the sliding direction (claim 9).
本發明還包括一種緹花織物的製造方法,是使用至少兩個供給路來實施的、利用請求項7前述的圓編機的緹花織物的編織方法。該緹花織物的編織方法的特徵在於,包括如下的工序,即,在第一供給路,對全部的圓筒針進行成圈選針、或者成圈或集圈選針而供給底紗,在前述圓筒針藉由三角下降至即將脫圈的位置後,移動至接下來的第二供給路的工序;以及此時,沉降片向圓編機的中心方向壓出,底紗在沉降片頂部上位於前述圓筒針的針鉤內,然後,在第二供給路的前方,使前述沉降片從圓編機的中心朝向外側方向後退,在沉降片頂部上的位置保持底紗的工序,並且,前述緹花織物的編織方法還包括如下的工序,即,在第二供給路中,使前述圓筒針根據所需的花紋進行成圈選針或浮線選針而供給絨頭紗線,前述沉降片根據所需的花紋進行毛圈選擇或非毛圈選擇的工序(請求項10)。
The present invention also includes a method for manufacturing a jacquard fabric, which is a method for knitting a jacquard fabric using the circular knitting machine described in
另外,本發明包括一種緹花織物的編織方法,是使用至少一個供給路來實施的、利用請求項7前述的圓編機的緹花織物的編織方法。該緹花織物的編織方法的特徵在於,包括如下的工序,即,在第一供給路中,對全部的圓筒針進行成圈選針後,隨著下降而捕捉
底紗的工序;然後,進行了網眼選擇的沉降片不被後退地移動,底紗橫跨於沉降片鼻部上的工序;前述圓筒針藉由彎紗三角而下降至脫圈點,使底紗橫跨於沉降片鼻部上而形成較大的紗圈的工序;進行了非網眼選擇的前述沉降片在被後退的同時移動,隨著前述圓筒針的下降而維持底紗橫跨於沉降片頂部上的狀態,前述圓筒針藉由彎紗三角而進一步下降至脫圈點,底紗橫跨於沉降片頂部上而形成通常大小的紗圈的工序(請求項11)。
In addition, the present invention includes a method for knitting a jacquard fabric using at least one supply path and a method for knitting a jacquard fabric using the circular knitting machine described in
關於前述方法,較佳為,在前述第一供給路中,當前述圓筒針從成圈位置向集圈位置下降時,藉由位於前進位置的前述沉降片的沉降片喉部使暫時從針舌脫離了的舊紗圈繞入針舌的背側而維持成圈狀態(請求項12)。 With regard to the above method, it is preferable that in the first supply path, when the cylindrical needle is lowered from the stitch-forming position to the tuck position, the sinker throat of the sinker in the advancing position temporarily removes the needle from the latch. The detached old yarn loops are wound into the back side of the latch to maintain the looped state (claim 12).
在前述日本特開平9-21042號公報的「圓編機中的編織工具控制裝置」中,在沉降片與擺動片母材之間設置中間構件,藉由中間構件上升三角使該中間構件前進。為了像這樣增大沉降片的移動量需要設置中間構件上升三角,然而在本申請發明中,在通過進行選針的吸附構件以前,使沉降片移動至沉降片的後退位置與前進位置的大致中間的中間位置,進行使沉降片維持該位置或者從該中間位置後退的選擇,從而能以較小的沉降片的前後的移動距離完成操作,由此能削減圓周方向上的空間,能增加供給路數,進而提高織物的產量。並且,能削減與中間構件相關聯的零件數,能縮短沉降片針盤在徑向上的長度,可以促進設備整體的小型化。 In the above-mentioned "Knitting Tool Control Device in Circular Knitting Machine" of Japanese Patent Laid-Open No. 9-21042, an intermediate member is provided between the sinker and the base material of the swinging piece, and the intermediate member is advanced by the intermediate member ascending cam. In order to increase the moving amount of the sinker in this way, it is necessary to provide the intermediate member ascending cam. However, in the present invention, the sinker is moved to approximately the middle of the retreating position and the advancing position of the sinker before passing through the suction member for needle selection. The middle position of the sinker can be selected to maintain the position or retreat from the middle position, so that the operation can be completed with a small moving distance of the sinker before and after, thereby reducing the space in the circumferential direction and increasing the number of supply channels. , thereby increasing the yield of fabrics. In addition, the number of parts related to the intermediate member can be reduced, the length of the sinker dial in the radial direction can be shortened, and the miniaturization of the entire apparatus can be promoted.
另外,在其他效果方面,本發明還能防止發生被稱為所謂「花針」(參照圖12)的選針錯誤。「花針」是指在被成圈選針了的針下降時暫時從針舌脫離了的舊紗圈隨著下降而再次掛在針舌上,原本應當成圈的紗圈成為集圈的現象。沉降片通常的作用之一為,藉由沉降片喉部按壓當針下降時從針舌脫離了的舊紗圈,使舊紗圈繞入針舌的背側而成圈。前述日本特開平9-21042號公報的「圓編機中的編織工具控制裝置」中無法將沉降片配置在該位置。為了避免「花針」,不得不在經過沉降片選擇部而使舊紗圈繞入針舌的背側後使針下降,從而也需要由此而產生的空間,導致妨礙了供給路數的增加。在本申請的實施例1的第一供給路及實施例2的第一供給路,當針從成圈位置(參照圖1的X-X剖面:圖11(a))向集圈位置(參照圖1的Y-Y剖面:圖11(b))下降時暫時從針舌脫離了的舊紗圈藉由位於前進位置的沉降片的沉降片喉部而繞入針舌的背側從而維持成圈狀態,構成了能防止「花針」的機構。 In addition, in terms of other effects, the present invention can also prevent a needle selection error called a so-called "flower needle" (see FIG. 12 ) from occurring. "Flower needle" refers to the phenomenon in which the old yarn loop that was temporarily detached from the latch when the needle that has been selected for stitching is lowered and hangs on the latch again as it descends, and the yarn loop that should have been looped becomes a tuck . One of the usual functions of the sinker is to cause the old yarn loop to be wound into the back side of the latch to form a loop by pressing the old yarn loop from the latch when the needle is lowered by the sinker throat. In the above-mentioned "Knitting Tool Control Device in Circular Knitting Machine" of Japanese Patent Application Laid-Open No. 9-21042, the sinker cannot be arranged at this position. In order to avoid "flower needles", the needle has to be lowered after passing through the sinker selection part to wind the old loop around the back side of the latch, which also requires space and prevents an increase in the number of supply paths. In the first supply path of Example 1 and the first supply path of Example 2 of the present application, when the needle moves from the stitching position (refer to the X-X section in FIG. 1 : FIG. 11( a )) to the tucking position (refer to FIG. 1 ) The Y-Y cross section of Fig. 11(b)) The old yarn loop that was temporarily detached from the latch at the time of descending is wound into the back side of the latch by the sinker throat of the sinker at the advancing position to maintain the looped state. A mechanism that can prevent "flower needles".
在本申請發明中,若對沉降片進行毛圈選擇,則沉降片會以大致沿著圓周方向的方式運動,從而不會發生像以往那樣沉降片不斷地沿前後方向運動的現象。根據所需的緹花花紋,有時會減少所使用的供給路數地進行編織,若在該減少了的供給路對沉降片進行毛圈選擇,沉降片不進行多餘的運動,因此避免了也會對織物造成不良影響,另外,也能降低沉降片磨耗。 In the invention of the present application, when the terry selection is performed on the sinker, the sinker moves substantially in the circumferential direction, and the phenomenon that the sinker constantly moves in the front-rear direction as in the past does not occur. Depending on the required jacquard pattern, knitting may be performed with a reduced number of supply paths used. If the sinker is terry selected in the reduced supply path, the sinker does not perform unnecessary movement, so it is avoided that the It has an adverse effect on the fabric, and also reduces sinker wear.
1‧‧‧圓筒針 1‧‧‧cylindrical needle
1a‧‧‧針舌 1a‧‧‧ Latch
2‧‧‧沉降片 2‧‧‧Sink
2a‧‧‧沉降片的踵趾 2a‧‧‧Heel and toe of sinker
2b‧‧‧沉降片鼻部 2b‧‧‧Sinker nose
2d、2e‧‧‧沉降片縱緣部 2d, 2e‧‧‧Sinker longitudinal edge
2f‧‧‧沉降片頂部 2f‧‧‧Top of sinker
2g‧‧‧沉降片的向下凸部 2g‧‧‧downward protrusion of sinker
2h‧‧‧沉降片的向下凹部 2h‧‧‧downward recess of sinker
2i‧‧‧沉降片喉部 2i‧‧‧Sinker throat
4‧‧‧擺動片母材 4‧‧‧Wobble sheet base material
4a‧‧‧擺動片母材踵趾 4a‧‧‧The heel and toe of the base metal of the wobble sheet
4e‧‧‧凹坑 4e‧‧‧Pit
4g‧‧‧擺動片母材的向上凸部 4g‧‧‧Upward convex part of base metal of rocking sheet
4h‧‧‧擺動片母材的向上凹部 4h‧‧‧Upward concave part of base metal of rocking sheet
5‧‧‧擺動片 5‧‧‧Oscillating piece
5a‧‧‧第一被吸附部 5a‧‧‧First adsorbed part
5b‧‧‧第二被吸附部 5b‧‧‧Second adsorbed part
5c‧‧‧第一傾斜側面部 5c‧‧‧First inclined side part
5d‧‧‧第二傾斜側面部 5d‧‧‧Second inclined side part
5e‧‧‧圓形突起部 5e‧‧‧Circular protrusion
5f‧‧‧窪坑 5f‧‧‧Pit
61‧‧‧第一喂紗器 61‧‧‧First yarn feeder
62‧‧‧第二喂紗器 62‧‧‧Second yarn feeder
7‧‧‧第一沉降片控制三角 7‧‧‧First sinker control triangle
7a、7b‧‧‧側端部 7a, 7b‧‧‧ side end
8‧‧‧第二沉降片控制三角 8‧‧‧Second sinker control triangle
8a、8b‧‧‧側端部 8a, 8b‧‧‧ side end
91、92‧‧‧中三角 91, 92‧‧‧Middle Triangle
10‧‧‧擺動片後退三角 10‧‧‧Oscillating piece receding triangle
10a‧‧‧擺動片後退三角的後退側面 10a‧‧‧Backward side of the reversing triangle of the oscillating piece
10b‧‧‧擺動片後退三角的最下部 10b‧‧‧Lowest part of the retracting triangle of the swing piece
11‧‧‧內護針三角 11‧‧‧Inner Needle Guard Triangle
12‧‧‧外護針三角 12‧‧‧Outer needle guard triangle
13‧‧‧吸附構件 13‧‧‧Adsorption components
13a‧‧‧第一吸附部 13a‧‧‧First adsorption part
13b‧‧‧第二吸附部 13b‧‧‧Second adsorption part
14‧‧‧擺動片扶平三角 14‧‧‧Swing plate leveling triangle
17b‧‧‧較大的紗圈 17b‧‧‧Larger yarn circle
17s‧‧‧通常大小的紗圈 17s‧‧‧Usually sized loops
F1‧‧‧第一供給路 F1‧‧‧First supply route
F2‧‧‧第二供給路 F2‧‧‧Second supply route
GY‧‧‧底紗 GY‧‧‧Bottom yarn
PY‧‧‧絨頭紗線 PY‧‧‧Pile Yarn
SL‧‧‧沉降片紗圈 SL‧‧‧Sinker
NL‧‧‧針圈 NL‧‧‧Needle circle
OL‧‧‧舊紗圈 OL‧‧‧Old yarn circle
圖1是示出了本發明的毛圈緹花編織的實施例1的三角、針、沉降片、擺動片、擺動片母材的排列圖。 1 is an arrangement diagram showing a cam, a needle, a sinker, a wobble piece, and a base material of the wobble piece in Example 1 of the terry jacquard knitting of the present invention.
圖2是示出了表示本發明的實施例1的圖1的A-A剖面內的沉降片控制過程的剖視圖。
2 is a cross-sectional view showing a sinker control process in the A-A section of FIG. 1
圖3是示出了表示本發明的實施例1的圖1的B-B剖面內的沉降片控制過程的剖視圖。
3 is a cross-sectional view showing a sinker control process in the B-B section of FIG. 1
圖4是示出了表示本發明的實施例的圖1的B-B剖面內的沉降片控制過程的剖視圖。 FIG. 4 is a cross-sectional view showing a sinker control process in the B-B section of FIG. 1 showing an embodiment of the present invention.
圖5是示出了表示本發明的實施例1的圖1的C-C剖面內的沉降片控制過程的非毛圈選擇的剖視圖。
5 is a cross-sectional view showing non-terry selection of a sinker control process in the C-C section of FIG. 1
圖6是示出了表示本發明的實施例1的圖1的C-C剖面內的沉降片控制過程的非毛圈選擇的剖視圖。
6 is a cross-sectional view showing non-terry selection of the sinker control process in the C-C section of FIG. 1
圖7是示出了表示本發明的實施例1的圖1的D-D剖面內的沉降片控制過程的剖視圖。
7 is a cross-sectional view showing a sinker control process in the D-D section of FIG. 1
圖8是示出了本發明的網眼緹花編織的實施例2的三角、針、沉降片、擺動片、擺動片母材的排列圖。 8 is an arrangement diagram showing a cam, a needle, a sinker, a wobble piece, and a base material of the wobble piece in Example 2 of the jacquard knitting of the present invention.
圖9是示出了利用本發明的實施例1可編織的毛圈緹花針織的組織圖。 Fig. 9 is a weave diagram showing the terry jacquard knitting that can be knitted using Example 1 of the present invention.
圖10是示出了利用本發明的實施例2可編織的網眼緹花針織的組織圖。 Fig. 10 is a weave diagram showing a jacquard knitting that can be knitted using Example 2 of the present invention.
圖11(a)是圖1的X-X剖面,(b)是圖1的Y-Y剖面。 FIG. 11( a ) is the X-X cross section in FIG. 1 , and (b) is the Y-Y cross section in FIG. 1 .
圖12是示出了圓筒針與沉降片所處的「花針」狀態的圖。 Fig. 12 is a diagram showing a "flower needle" state in which the cylindrical needle and the sinker are located.
以下,參照圖面,針對本發明較佳實施型態進行說明。 Hereinafter, the preferred embodiments of the present invention will be described with reference to the drawings.
使用具備對沉降片進行電磁控制的裝置的圓編機實施本發明的設定而獲得以下的實施例的編織工具控制裝置。 The knitting tool control apparatus of the following Example was obtained by implementing the setting of this invention using the circular knitting machine provided with the apparatus which controls a sinker electromagnetically.
基於圖1的圓筒針1及沉降片2的動作線圖及沉降片2、擺動片5、擺動片母材4的三角排列圖,對本發明的實施例1的毛圈緹花編織方法進行說明。
The terry jacquard knitting method according to the first embodiment of the present invention will be described based on the action diagram of the
如圖1、2所示,在圓編機的旋轉針筒15的上部固接有沉降片針盤16,在沉降片針盤16的上部沿徑向設有沉降片槽,沉降片槽中插入有沉降片2、擺動片母材4、擺動片5。在第一供給路F1的沉降片2的上部設有將毛圈編織中的底紗GY向圓筒針1供給的第一喂紗器61。在第二供給路F2的沉降片2的上部設有將毛圈編織中的絨頭紗線PY向圓筒針1供給的第二喂紗器62。
As shown in Figures 1 and 2, a
與前述沉降片針盤16對應地設有沉降片帽17,在沉降片帽17上安裝有第一沉降片控制三角7、第二沉降片控制三角8,藉由第一沉降片控制三角7、第二沉降片控制三角8的作用使得沉降片2沿徑向滑動。沉降片2的縱緣部2d、2e被沉降片控制三角的側端部7a、7b、8a、8b夾持,並且沉降片2的踵趾2a藉由由第一沉降片控制三角7、第二沉降片控制三角8形成的三角軌
道T1及三角軌道T2來控制沉降片2。在沉降片2的後端設有向下凸部2g。向下凸部2g與擺動片母材4的前端的向上凹部4h在滑動方向上具有間隙地卡合。並且,與沉降片2的向下凸部2g相鄰地設有向下凹部2h。向下凹部2h與擺動片母材4的前端的向上凸部4g在滑動方向上具有間隙地卡合。即,沉降片2與擺動片母材4的各自的凸部2g、4g具有間隙地卡合在擺動片母材4與沉降片2的各自的凹部4h、2h中。沉降片與擺動片母材以在沉降片與擺動片母材之間具有間隙的方式卡合,因此在需要卡合的部位以外的位置,沉降片與擺動片母材不會受到相互的重量的影響,而可以藉由三角獨立地運動。因此,與不存在間隙而地卡合的情況相比,可以減輕這些構件的磨耗與損傷。
A sinker cap 17 is provided corresponding to the
其中,沉降片及擺動片母材的卡合部位的凹凸形狀及其方向不限定於此,只要是沉降片及擺動片母材能相互使另一方前進及後退的形狀即可,而不限定於上述的記載。 However, the concave-convex shape and direction of the engagement portion of the sinker and the rocking piece base material are not limited to these, as long as the sinker and the rocking piece base material can move the other side forward and backward, and are not limited to the above-mentioned records.
擺動片母材4沿沉降片2的外側方向插入沉降片槽中。在擺動片母材4的內側的上部設有至少一個踵趾4a。在前述第一沉降片控制三角7、第二沉降片控制三角8的外周方向上的沉降片帽上安裝有中間三角91、92。藉由由中間三角91、92形成的三角軌道T3控制擺動片母材4的踵趾4a。在擺動片母材4的外側的上部設有半圓狀的凹坑4e,以被該凹坑4e樞軸支承的方式在擺動片5的下部設有突出的圓形突起部5e。擺動片5
的兩端部以圓形突起部5e為中心左右對稱,在擺動片5的兩端部設有第一傾斜側面部5c與第二傾斜側面部5d,而且在兩端上表面設有第一被吸附部5a與第二被吸附部5b,兩個被吸附部之間設有窪坑5f。
The swinging
第一吸附部13a與第二吸附部13b與前述擺動片5的第一被吸附部5a和第二被吸附部5b對置地設於沉降片帽17的編織工具控制部。根據基於預先設定的規定的花紋資訊而從控制器輸出的信號,這些吸附構件13選擇性地吸附擺動片5的被吸附部5a、5b。吸附構件13以使用控制電磁鐵較佳。
The
在前述中間三角91、92的外軸方向上的沉降片帽上安裝有擺動片後退三角10及內護針三角11。並且,在擺動片後退三角10及內護針三角11的外周方向的沉降片帽上隔著空間地安裝有外護針三角12。
The swing
藉由由前述擺動片後退三角10及前述內護針三角11與外護針三角12構成的空間形成了三角軌道T4,擺動片5藉由三角軌道T4而被控制。
A triangle track T4 is formed by the space formed by the swing
接下來,基於圖1對編織工具控制部中沉降片2、擺動片母材4、擺動片5被控制的狀態進行說明。
Next, the state in which the
在第一供給路F1,對全部的圓筒針1進行成圈選針,將舊紗圈OL從針舌1a去除。(參照圖11(a))其後,圓筒針1下降至集圈位置,同時藉由沉降片喉部2i向圓編機的中心方向持續按壓舊紗圈OL,因此舊紗圈OL會繞入針舌1a的背側。(參照圖11(b))接下來,向圓筒針1供給底紗GY,在圓筒針1藉由三角下降至即將脫
圈的位置後,移動至接下來的第二供給路F2。此時,沉降片2向圓編機的中心方向壓出,底紗GY在沉降片頂部2f上位於圓筒針1的針鉤內。其後在第二供給路F2的前方,沉降片2被從圓編機的中心朝向外側方向後退,在沉降片頂部2f上的位置保持底紗GY。需要說明的是,在第一供給路F1,不局限於對全部的圓筒針1進行成圈選針,也可以進行成圈或者集圈選針,藉此能編織集圈網眼組織等。
In the first supply path F1, stitch selection is performed on all the
在第二供給路F2,圓筒針1根據所需的花紋進行成圈選針N1k或浮線選針N1w而供給絨頭紗線PY,沉降片2根據所需的花紋進行毛圈選擇T2p或非毛圈選擇T2n。在圖1的第二供給路F2中,圓筒針1的動作線的實線表示成圈選針N1k,虛線表示浮線選針N1w。另外,沉降片2的動作線的虛線表示毛圈選擇T2p,實線表示非毛圈選擇T2n。並且,擺動片母材4的動作線的虛線表示毛圈選擇T3p,實線表示非毛圈選擇T3n。
In the second supply path F2, the
接下來,基於剖視圖對第二供給路F2的編織工具電磁控制部中的沉降片2、擺動片母材4、擺動片5被控制的狀態進行更詳細的說明。
Next, the state in which the
(1)在圖2的A-A剖面中,沉降片2藉由第二沉降片控制三角8前進至毛圈選擇的位置。然後沉降片2、擺動片母材4、擺動片5移動至B-B剖面。需要說明的是,在擺動片5進入吸附部以前,藉由擺動片扶平三角14的傾斜面使處於擺動自如的狀態的擺動片5成為水平,其後擺動片5移動至吸附構件13的下表面。
(1) In the A-A section of FIG. 2 , the
(2)-1在圖3的B-B剖面中,不使沉降片2後退時(毛圈選擇時),從控制器向第二吸附部13b發送信號,使該第二吸附部13b吸附與第二吸附部13b對應的擺動片5的第二被吸附部5b。擺動片5的第一被吸附部5a藉由擺動片後退三角10的下表面,沉降片2以維持毛圈選擇的位置的狀態移動。
(2)-1 In the section B-B of FIG. 3 , when the
(2)-2在圖4的B-B剖面中,使沉降片2後退時(非毛圈選擇時)從控制器向第一吸附部13a發送信號,使第一吸附部13a吸附與第一吸附部13a對應的擺動片5的第一被吸附部5a。擺動片5的第一傾斜側面部5c與擺動片後退三角10的後退側面10a卡合,擺動片5與擺動片母材4一起後退,與之相伴,擺動片母材4的前端部的向上凸部4g與沉降片2的後端部的向下凸部2g的卡合使得沉降片2也後退。其後沉降片2、擺動片母材4、擺動片5移動至C-C剖面。
(2)-2 In the B-B section of FIG. 4, when the
(3)-1在圖5的C-C剖面中,不使沉降片2後退時(毛圈選擇時)與B-B剖面的狀態相同,擺動片5的第一被吸附部5a藉由擺動片後退三角10的下表面,沉降片2以維持毛圈選擇的位置的狀態移動。
(3)-1 In the C-C section of FIG. 5 , when the
(3)-2在圖6的C-C剖面中,使沉降片2後退時(非毛圈選擇時),擺動片5的第一傾斜側面部5c與擺動片後退三角10的後退側面10a卡合,擺動片5與擺動片母材4一起後退至擺動片後退三角10的最下部10b,與之相伴,擺動片母材4的前端部的向上凸部4g與沉降片2的後端部的向下凸部2g的卡合使得沉降片2
後退,絨頭紗線PY不會橫跨沉降片鼻部2b從而不會形成絨頭紗線PL。
(3)-2 In the C-C section of FIG. 6, when the
(4)在圖7的D-D剖面中,全部的沉降片2藉由第二沉降片控制三角8前進至織針的舊紗圈脫圈的位置,與之相伴,沉降片2的後端部的向下凸部2g與擺動片母材的前端部的向上凸部4g的卡合使得擺動片母材4也與沉降片2一起前進。
(4) In the D-D section of FIG. 7 , all the
以下,重複第一供給路F1與第二供給路F2,由一個橫列形成一個迴圈的毛圈緹花花紋的織物。在一個迴圈的花紋的編織完成時,藉由沉降片控制三角使沉降片向前進位置移動且使前述擺動片母材維持前進位置。 Hereinafter, the 1st supply path F1 and the 2nd supply path F2 are repeated, and the knitted fabric of the terry jacquard pattern of one loop is formed by one course. When the knitting of the pattern of one loop is completed, the sinker is moved to the advance position by the sinker control cam, and the aforementioned oscillating sheet base material is maintained at the advance position.
如圖9所示,沉降片被毛圈選擇了的情況下會形成絨頭紗線PL與底紗GL。另一方面,沉降片被非毛圈選擇了的情況下會由底紗GY與絨頭紗線PY形成兩層的紗圈。需要說明的是,用針圈NL表示藉由針形成的紗圈,用沉降片紗圈SL表示藉由沉降片形成的紗圈。 As shown in Fig. 9, when the sinker is selected by the loop, the pile yarn PL and the ground yarn GL are formed. On the other hand, when the sinker is selected as non-terry, a two-layer loop is formed by the ground yarn GY and the pile yarn PY. It should be noted that the loop formed by the needle is represented by the needle loop NL, and the loop formed by the sinker is represented by the sinker loop SL.
基於圖8的圓筒針及沉降片的動作線圖及沉降片2、擺動片5、擺動片母材4的三角排列圖,對本發明的實施例2的網眼緹花編織方法進行說明。 The jacquard knitting method according to the second embodiment of the present invention will be described based on the action diagram of the cylindrical needle and the sinker in FIG.
在圖8的第一供給路F1中,圓筒針的動作線N11表示成圈選針。另外,沉降片2的動作線的實線表示非網眼選擇T22n,虛線表示網眼選擇T22m。在第一供給路F1中,沉降片根據所需的花紋而進行了網眼選擇或者非網眼選擇。
In the first supply path F1 in FIG. 8 , the operating line N11 of the cylindrical needle indicates the stitch selection. In addition, the solid line of the operation line of the
即,在第一供給路F1中,對全部的圓筒針進行成圈選針後,隨著下降而捕捉底紗GY,其後進行了網眼選擇T22m的沉降片2不被後退地移動,底紗GY橫跨於沉降片鼻部2b上。圓筒針藉由彎紗三角而下降至脫圈點,底紗GY橫跨於沉降片鼻部2b上而形成較大的紗圈17b。另一方面,進行了非網眼選擇T22n的沉降片2在被後退的同時移動,隨著圓筒針的下降而維持底紗GY橫跨於沉降片頂部2f上的狀態,圓筒針藉由彎紗三角而進一步下降至脫圈點,底紗GY橫跨於沉降片頂部2f上而形成通常大小的紗圈17s。
That is, in the first supply path F1, after stitch selection is performed on all the cylindrical needles, the bottom yarn GY is caught as it descends, and the
以下,重複第一供給路,而由一個橫列構成一個迴圈的花紋。在一個迴圈的花紋的編織完成時,藉由沉降片控制三角使前述沉降片移動至前進位置且使前述擺動片母材維持前進位置。 Hereinafter, the pattern of one loop is formed by one course by repeating the first supply path. When the knitting of the pattern of one loop is completed, the sinker is moved to the advance position by the sinker control cam, and the oscillating sheet base material is maintained at the advance position.
圖10示出了藉由第一供給路形成的紗圈且比通常大小還大的紗圈17b與通常大小的紗圈17s。進行了網眼選擇的部位的沉降片紗圈SL變大,而形成比通常大小還大的紗圈17b,進行了非網眼選擇的部位的沉降片紗圈SL未變大,而形成通常大小的紗圈17s。
Fig. 10 shows the
由此由較大的紗圈17b與通常大小的紗圈17s的組合形成了由一條線構成的網眼緹花織物。
A jacquard fabric consisting of one thread is thus formed by the combination of the
需要說明的是,也可以組合第一實施例與第二實施例地進行編織。 It should be noted that knitting may be performed by combining the first embodiment and the second embodiment.
1‧‧‧圓筒針 1‧‧‧cylindrical needle
2‧‧‧沉降片 2‧‧‧Sink
2a‧‧‧沉降片的踵趾 2a‧‧‧Heel and toe of sinker
2b‧‧‧沉降片鼻部 2b‧‧‧Sinker nose
2d、2e‧‧‧沉降片縱緣部 2d, 2e‧‧‧Sinker longitudinal edge
2f‧‧‧沉降片頂部 2f‧‧‧Top of sinker
2g‧‧‧沉降片的向下凸部 2g‧‧‧downward protrusion of sinker
2h‧‧‧沉降片的向下凹部 2h‧‧‧downward recess of sinker
4‧‧‧擺動片母材 4‧‧‧Wobble sheet base material
4a‧‧‧擺動片母材踵趾 4a‧‧‧The heel and toe of the base metal of the wobble sheet
4e‧‧‧凹坑 4e‧‧‧Pit
4g‧‧‧擺動片母材的向上凸部 4g‧‧‧Upward convex part of base metal of rocking sheet
4h‧‧‧擺動片母材的向上凹部 4h‧‧‧Upward concave part of base metal of rocking sheet
5‧‧‧擺動片 5‧‧‧Oscillating piece
5a‧‧‧第一被吸附部 5a‧‧‧First adsorbed part
5b‧‧‧第二被吸附部 5b‧‧‧Second adsorbed part
5c‧‧‧第一傾斜側面部 5c‧‧‧First inclined side part
5d‧‧‧第二傾斜側面部 5d‧‧‧Second inclined side part
5e‧‧‧圓形突起部 5e‧‧‧Circular protrusion
5f‧‧‧窪坑 5f‧‧‧Pit
61‧‧‧第一喂紗器 61‧‧‧First yarn feeder
62‧‧‧第二喂紗器 62‧‧‧Second yarn feeder
7‧‧‧第一沉降片控制三角 7‧‧‧First sinker control triangle
7a、7b‧‧‧側端部 7a, 7b‧‧‧ side end
8‧‧‧第二沉降片控制三角 8‧‧‧Second sinker control triangle
8a、8b‧‧‧側端部 8a, 8b‧‧‧ side end
91、92‧‧‧中三角 91, 92‧‧‧Middle Triangle
10‧‧‧擺動片後退三角 10‧‧‧Oscillating piece receding triangle
10a‧‧‧擺動片後退三角的後退側面 10a‧‧‧Backward side of the reversing triangle of the oscillating piece
10b‧‧‧擺動片後退三角的最下部 10b‧‧‧Lowest part of the retracting triangle of the swing piece
11‧‧‧內護針三角 11‧‧‧Inner Needle Guard Triangle
12‧‧‧外護針三角 12‧‧‧Outer needle guard triangle
13‧‧‧吸附構件 13‧‧‧Adsorption components
13a‧‧‧第一吸附部 13a‧‧‧First adsorption part
13b‧‧‧第二吸附部 13b‧‧‧Second adsorption part
14‧‧‧擺動片扶平三角 14‧‧‧Swing plate leveling triangle
F1‧‧‧第一供給路 F1‧‧‧First supply route
F2‧‧‧第二供給路 F2‧‧‧Second supply route
GY‧‧‧底紗 GY‧‧‧Bottom yarn
PY‧‧‧絨頭紗線 PY‧‧‧Pile Yarn
N1k‧‧‧成圈選針 N1k‧‧‧stitch selection
N1w‧‧‧浮線選針 N1w‧‧‧Float needle selection
GY‧‧‧底紗 GY‧‧‧Bottom yarn
T2p‧‧‧毛圈選擇 T2p‧‧‧Terry selection
T2n‧‧‧非毛圈選擇 T2n‧‧‧Non-terry option
T3p‧‧‧毛圈選擇 T3p‧‧‧Terry selection
T3n‧‧‧非毛圈選擇 T3n‧‧‧Non-terry option
NL‧‧‧針圈 NL‧‧‧Needle circle
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JPH0941247A (en) * | 1995-07-31 | 1997-02-10 | Nagata Seiki Co Ltd | Pile patterning device for circular knitting machine |
DE102010054540A1 (en) * | 2010-12-15 | 2012-06-21 | Ulrich Hofmann | Simplified single circular knitting machine |
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