TWI753314B - Rice cracker puffing processing device with compound taste - Google Patents

Rice cracker puffing processing device with compound taste Download PDF

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TWI753314B
TWI753314B TW108138095A TW108138095A TWI753314B TW I753314 B TWI753314 B TW I753314B TW 108138095 A TW108138095 A TW 108138095A TW 108138095 A TW108138095 A TW 108138095A TW I753314 B TWI753314 B TW I753314B
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puffing
rice cracker
puffed
discharging
heating
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TW202116190A (en
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蔡文淵
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蔡文淵
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Abstract

本發明係提供一種複合口味之米果膨化加工裝置,係將多種米果食用材料予以混合並加熱膨化,該膨化加工裝置係至少包括一混料裝置、一膨化加熱裝置以及一出料裁切裝置所構成; The present invention provides a rice cracker puffing and processing device with compound taste, which mixes a variety of rice cracker edible materials and heats and puffs. The puffing and processing device at least includes a mixing device, a puffing heating device and a discharging and cutting device constituted;

藉由該混料裝置將多種米果食用材料均勻混合為一混合食材,以該膨化加熱裝置係對該混合食材進行加壓並同時加熱,使該混合食材內的水分處於過熱狀態,形成一即將膨化的膨化食材,再以該出料裁切裝置將該膨化食材切斷,使該膨化食材膨化為一複合口味之米果膨化產品者。 By the mixing device, a variety of rice cracker edible materials are uniformly mixed into a mixed material, and the puffing heating device is used to pressurize and heat the mixed material at the same time, so that the water in the mixed material is in a superheated state, forming a The puffed puffed food is then cut off by the discharging and cutting device, so that the puffed food is puffed into a puffed rice cracker product with a complex taste.

Description

複合口味之米果膨化加工裝置 Rice cracker puffing processing device with compound taste

本發明為一種複合口味之米果膨化加工裝置,尤指一種可將多種米果食用材料予以混合,再以膨化加工,並予以切斷,提供一複合口味之米果膨化產品的膨化加工裝置。 The present invention relates to a rice cracker puffing processing device with compound taste, especially a puffing processing device which can mix various rice cracker edible materials, process them by puffing, and cut them to provide a rice cracker puffing product with compound taste.

據悉,自西方糕點點心之飲食方式盛行,華人對於點心的需求日益增加,而西方糕點點心多以麵粉製成,可製成各種餅乾或糕點等,而台灣位於熱帶及副熱帶地區,且雨量充沛,十分適合種植稻米,然台灣對於稻米的加工製造尚不及麵粉豐富,而為提高稻米的經濟性,因此多有廠家會膨化方式將稻米製成膨化食品加以銷售。 It is reported that since the western way of eating pastries and snacks has prevailed, the demand of Chinese people for snacks has been increasing day by day. Western pastries and snacks are mostly made of flour and can be made into various biscuits or pastries. Taiwan is located in the tropical and subtropical regions, and there is abundant rainfall. It is very suitable for rice cultivation. However, the processing and manufacturing of rice in Taiwan is not as rich as that of flour. In order to improve the economy of rice, many manufacturers will puff the rice into puffed food and sell it.

該膨化食品係以油炸、烘培、微波或擠壓等方式,對食材進行加工,隨著加熱及加壓使食材的內部的水分呈現過熱狀態,當該食材回到常壓時,原處於過熱狀態的水份會瞬間汽化,使食材發生急劇膨脹,進而改變食材的外部結構,產生膨化效果。 The puffed food is processed by frying, baking, microwave or extrusion, etc. With heating and pressure, the moisture inside the food is overheated. When the food returns to normal pressure, it is in the original state. The overheated water will instantly vaporize, causing the food to expand rapidly, thereby changing the external structure of the food, resulting in a puffing effect.

而該膨化食品加工時,如壓力或溫度過高,會使該食材碳化,而壓力或溫度不足時,會使膨化效果降低故,每一種食材又具有不同的特性,故,現有之膨化食品都為單一食品材料膨化製成,口味單調,業者為提供多種口味,通常會再增加多道工序,以將該膨化食品沾染裹上各式的食用添加劑,用以調味。 When the puffed food is processed, if the pressure or temperature is too high, the food will be carbonized, and if the pressure or temperature is insufficient, the puffing effect will be reduced. Therefore, each kind of food has different characteristics, so the existing puffed food is all It is made by puffing a single food material, and the taste is monotonous. In order to provide a variety of flavors, the industry usually adds multiple processes to contaminate the puffed food and coat it with various food additives for seasoning.

然,增加工序會提高生產成本,而於膨化前放入該食用添加劑與食材一併進行加工,又會於膨化時使食材喪失原有的香味。 Of course, increasing the number of processes will increase the production cost, and adding the food additive and the ingredients for processing before puffing will cause the ingredients to lose their original flavor during puffing.

是以,要如何解決上述習用之問題與缺失,即為本發明之發明人與從事此行業之相關廠商所亟欲研究改善之方向所在者。 Therefore, how to solve the above-mentioned conventional problems and deficiencies is the direction that the inventor of the present invention and related manufacturers in the industry are eager to research and improve.

故,本發明之發明人有鑑於上述缺失,乃搜集相關資料,經由多方評估及考量,並以從事於此行業累積之多年經驗,經由不斷試作及修改,始設計出此種發明專利者。 Therefore, the inventor of the present invention, in view of the above deficiencies, collected relevant information, evaluated and considered from various parties, and based on years of experience accumulated in this industry, through continuous trial production and modification, before designing such an invention patent.

本發明係提供一種複合口味之米果膨化加工裝置,係藉由一混料裝置將多種米果食用材料予以混合,再以膨化加熱裝置加工,並以出料裁切裝置切割為適當大小,達到提供具有複合口味之米果膨化產品者。 The invention provides a rice cracker puffing processing device with compound taste, which is to mix various rice cracker edible materials by a mixing device, process it with a puffing heating device, and cut it into an appropriate size with a discharging and cutting device, so as to achieve Those who provide puffed rice crackers with complex flavors.

為了達到上述及其他目的,本發明一種複合口味之米果膨化加工裝置,係可將多種米果食用材料予以混合並加熱膨化,該膨化加工裝置至少包括:一混料裝置,用以將多種米果食用材料予以均勻混合為一混合食材,該混料裝置輸入端連接至少一入料斗,供多種米果食用材料倒入,該混料裝置出料端連接至少一落料斗,該混料裝置係具有至少一混料螺桿係利用該混料螺桿轉動並將多種米果食用材料予以混合為一混合食材,並同時將該混合食材推動至該落料斗處;一膨化加熱裝置,該膨化加熱裝置輸入端係對應該落料斗,供該混合食材進入該膨化加熱裝置,該膨化加熱裝置係具有一加熱螺桿,係利用加熱螺桿轉動將該混合食材進行加壓並同時加熱,使該混合食材於該加熱螺桿處達到處於即將膨化狀態的膨化食 材;以及,一出料裁切裝置,該出料裁切裝置之入料口係對應與該膨化加熱裝置,該出料裁切裝置之出料口至少設有一出料模具、一保溫夾具以及一裁切刀具,該出料模具係具有多個出料孔,供該膨化食材自該出料孔推擠出而成形,其中,該保溫夾具係夾設於該出料模具,用以使該出料模具保持一定溫度,該裁切刀具係設於該出料模具外側,用以將該達到即將膨化的膨化食材切斷,使該膨化食材膨化為一複合口味之米果膨化產品。 In order to achieve the above and other purposes, the present invention is a rice cracker puffing and processing device with a compound taste, which can mix and heat a variety of rice cracker edible materials, and the puffing processing device at least includes: The fruit edible materials are uniformly mixed into a mixed material, the input end of the mixing device is connected to at least one feeding hopper for pouring a variety of rice cracker edible materials, the output end of the mixing device is connected to at least one dropping hopper, and the mixing device is a hopper. There is at least one mixing screw, which uses the mixing screw to rotate and mixes a variety of rice cracker edible materials into a mixed material, and at the same time pushes the mixed material to the hopper; a puffing heating device, the puffing heating device input The end is corresponding to the hopper, for the mixed material to enter the puffing and heating device. The puffing and heating device has a heating screw, which is used to pressurize and heat the mixed material by rotating the heating screw, so that the mixed material is heated in the heating The puffed food that is about to be puffed at the screw and, a discharging and cutting device, the feeding port of the discharging and cutting device is corresponding to the puffing heating device, and the discharging port of the discharging and cutting device is at least provided with a discharging mold, a heat preservation fixture and A cutting tool, the discharge mold has a plurality of discharge holes for the puffed food material to be extruded from the discharge holes to be formed, wherein the heat preservation fixture is clamped on the discharge mold, so that the puffed food is formed. The discharge mold is kept at a certain temperature, and the cutting tool is arranged on the outside of the discharge mold to cut the puffed ingredients that are about to be puffed, so that the puffed ingredients are puffed into a puffed rice cracker product with a complex taste.

依據前述之主要特徵,其中該混料裝置、膨化加熱裝置以及該出料裁切裝置,係可依該倒入之米果食用材料的特性,予以控制運轉速率及速度。 According to the above-mentioned main features, the mixing device, the puffing heating device and the discharging and cutting device can control the operating speed and speed according to the characteristics of the poured rice cracker edible material.

10:混料裝置 10: Mixing device

11:入料斗 11: into the hopper

12:落料斗 12: drop hopper

13:混料螺桿 13: Mixing screw

20:膨化加熱裝置 20: Expansion heating device

21:加熱螺桿 21: Heating screw

30:出料裁切裝置 30: discharge cutting device

31:出料模具 31: Discharge mold

311:出料孔 311: discharge hole

32:保溫夾具 32: Insulation fixture

33:裁切刀具 33: Cutting tool

第1圖係本發明之複合口味之米果膨化加工裝置較佳實施例之示意圖;第2圖係本發明之複合口味之米果膨化加工裝置較佳實施例之剖面圖;第3圖係本發明之出料裁切裝置之分解示意圖。 Fig. 1 is a schematic diagram of a preferred embodiment of the rice cracker puffing and processing device of the present invention; Fig. 2 is a cross-sectional view of a preferred embodiment of the rice cracker puffing and processing device of the present invention; Fig. 3 is the present invention An exploded schematic diagram of the inventive discharging and cutting device.

達成上述或其他目的及功效,本發明所採用之技術手段及構造,茲繪圖就本發明較佳實施例詳加說明其特徵與功能如下,俾利完全了解。 To achieve the above or other purposes and effects, the technical means and structures adopted by the present invention are described in detail with reference to the preferred embodiments of the present invention, and the features and functions are as follows, so as to be fully understood.

請參閱第1至3圖所示,第1圖係本發明之複合口味之米果膨化加工裝置較佳實施例之示意圖;第2圖係本發明之複合口味之米果膨化加工裝置較佳實施例之剖面圖;第3圖係本發明之出料裁切裝置之分解示意圖。 Please refer to Figures 1 to 3. Figure 1 is a schematic diagram of a preferred embodiment of the rice cracker puffing processing device of the present invention; Figure 2 is a preferred implementation of the rice cracker puffing processing device of the present invention. The sectional view of the example; Figure 3 is an exploded schematic view of the discharging and cutting device of the present invention.

如該等圖所示,本發明之一種複合口味之米果膨化加工裝置,係可將多種米果食用材料予以混合並加熱膨化,該膨化加工裝置係至少由一混料裝置10、一膨化加熱裝置20以及一出料裁切裝置30所構成;該混料裝置10輸入端連接至少一入料斗11,該混料裝置10出料端連接至少一落料斗12,該混料裝置10係具有至少一混料螺桿13,該混料裝置10係用以將多種米果食用材料予以均勻混合為一混合食材;該膨化加熱裝置20輸入端係對應該落料斗12,該膨化加熱裝置20係具有一加熱螺桿21,該膨化加熱裝置20係對該混合食材進行加壓並同時加熱,使該混合食材內的水分處於過熱狀態,形成即將膨化的膨化食材;該出料裁切裝置30之入料口係對應與該膨化加熱裝置,該出料裁切裝置30之出料口至少係設有一出料模具31、一保溫夾具32以及一裁切刀具33,用以將該膨化食材切斷為一複合口味之米果膨化產品。 As shown in these figures, a rice cracker puffing processing device with a compound taste of the present invention can mix a variety of rice cracker edible materials and heat and puff it. The device 20 and a discharging and cutting device 30 are formed; the input end of the mixing device 10 is connected to at least one feeding hopper 11, the discharging end of the mixing device 10 is connected to at least one dropping hopper 12, and the mixing device 10 has at least one feeding hopper 12. A mixing screw 13, the mixing device 10 is used to uniformly mix a variety of rice cracker edible materials into a mixed material; the input end of the puffing heating device 20 corresponds to the hopper 12, and the puffing heating device 20 has a The heating screw 21, the puffing heating device 20 pressurizes and heats the mixed ingredients at the same time, so that the water in the mixed ingredients is in a superheated state to form the puffed ingredients to be puffed; the feeding port of the discharge cutting device 30 Corresponding to the puffing heating device, the discharge port of the discharging and cutting device 30 is at least provided with a discharging mold 31, a heat preservation fixture 32 and a cutting tool 33, so as to cut the puffed food material into a composite Flavored rice cracker puffed product.

其中,該出料模具31係具有多個出料孔311,供該膨化食材自該出料孔311推擠出而成形,該保溫夾具32係夾設於該出料模具31外圍,用以使該出料模具31保持一定溫度,而該裁切刀具33係設於該出料模具31外側,用以切斷該膨化食材。 The discharge mold 31 has a plurality of discharge holes 311 for the puffed food material to be extruded from the discharge holes 311 to form, and the heat preservation fixture 32 is clamped around the discharge mold 31 for making The discharge mold 31 is maintained at a certain temperature, and the cutting tool 33 is disposed outside the discharge mold 31 for cutting the puffed food.

更詳細地說,該米果食用材料可為各式穀物、根莖類以及蔬菜等食材,當多種米果食用材料倒入該入料斗11進入該混料裝置10中後,即透過該混料螺桿13的轉動,將多種米果食用材料予以擠壓混合為一體,形成一混合食材,並將該混合食材推動至該落料斗12,使該混合食材進入該膨化加熱裝置20中,該膨化加熱裝置20係配合該混料螺桿13的混料速度,利用該加熱螺桿21的轉動對該混合食材進行加壓並同時加熱,使該混合食材於該加熱螺桿21處形成即將膨化的膨化食材,並將該膨化食材推動至該出料裁切單元30,自該出料模具31之出料孔311擠出成形,再藉由該裁切刀具33將該膨化食材切斷,使該被切斷的膨化食材在與該出料裁切裝置30分離後,瞬間膨化為一複合口味之米果膨化產品。 More specifically, the rice cracker edible materials can be various kinds of grains, roots and vegetables, and other food materials. When various rice cracker edible materials are poured into the hopper 11 and entered into the mixing device 10, they pass through the mixing screw. 13 rotation, a variety of rice cracker edible materials are extruded and mixed into one, forming a mixed material, and the mixed material is pushed to the hopper 12, so that the mixed material enters the puffing heating device 20, the puffing heating device 20 is matched with the mixing speed of the mixing screw 13, and the mixed material is pressurized and heated at the same time by the rotation of the heating screw 21, so that the mixed material is formed at the heating screw 21. The puffed food is pushed to the discharging and cutting unit 30, extruded from the discharge hole 311 of the discharging die 31, and then cut off by the cutting knife 33 to make the cut puffed After the ingredients are separated from the discharging and cutting device 30, they are instantly puffed into a puffed rice cracker product with a compound taste.

且在本發明之較佳實施例中,該混料螺桿13、加熱螺桿21以及該裁切刀具30,係依該入料斗11倒入之多種米果食用材料的特性,加以控制混料速度、送料速度、施加壓力、加熱溫度以及裁切時間等,藉此,即可提供該多種米果食用材料最適當的混合膨化效果,達到直接提供具有複合口味之米果膨化產品者。 And in the preferred embodiment of the present invention, the mixing screw 13, the heating screw 21 and the cutting tool 30 are based on the characteristics of the various rice cracker edible materials poured into the hopper 11 to control the mixing speed, Feeding speed, applied pressure, heating temperature and cutting time, etc., can provide the most appropriate mixing and puffing effect of the various rice cracker edible materials, so as to directly provide rice cracker puffed products with complex flavors.

惟,以上所述僅為本發明之較佳實施例而已,非因此即拘限本發明之專利範圍,故舉凡運用本發明說明書及圖式內容所為之簡易修飾及等效結構變化,均應同理包含於本發明之專利範圍內,合予陳明。 However, the above descriptions are only preferred embodiments of the present invention, which do not limit the patent scope of the present invention. Therefore, any simple modifications and equivalent structural changes made by using the contents of the description and drawings of the present invention shall be the same as The rationale is included in the scope of the patent of the present invention and is hereby stated.

10‧‧‧混料裝置 10‧‧‧Mixing device

11‧‧‧入料斗 11‧‧‧Into the hopper

12‧‧‧落料斗 12‧‧‧Blowing hopper

20‧‧‧膨化加熱裝置 20‧‧‧Expansion heating device

30‧‧‧出料裁切裝置 30‧‧‧Outlet cutting device

31‧‧‧出料模具 31‧‧‧Discharge mold

32‧‧‧保溫夾具 32‧‧‧Insulation fixture

Claims (2)

一種複合口味之米果膨化加工裝置,係可將多種米果食用材料予以混合並加熱膨化,該膨化加工裝置至少包括:一混料裝置,用以將多種米果食用材料予以均勻混合為一混合食材,該混料裝置輸入端連接至少一入料斗,供多種米果食用材料倒入,該混料裝置出料端連接至少一落料斗,該混料裝置係具有至少一混料螺桿係利用該混料螺桿轉動並將多種米果食用材料予以混合為一混合食材,並同時將該混合食材推動至該落料斗處;一膨化加熱裝置,該膨化加熱裝置輸入端係對應該落料斗,供該混合食材進入該膨化加熱裝置,該膨化加熱裝置係具有一加熱螺桿,係利用加熱螺桿轉動將該混合食材進行加壓並同時加熱,使該混合食材於該加熱螺桿處達到處於即將膨化狀態的膨化食材;以及,一出料裁切裝置,該出料裁切裝置之入料口係對應與該膨化加熱裝置,該出料裁切裝置之出料口至少設有一出料模具、一保溫夾具以及一裁切刀具,該出料模具係具有多個出料孔,供該膨化食材自該出料孔推擠出而成形,其中,該保溫夾具係夾設於該出料模具,用以使該出料模具保持一定溫度,該裁切刀具係設於該出料模具外側,用以將達到即將膨化的該膨化食材切斷,使該膨化食材膨化為一複合口味之米果膨化產品。 A rice cracker puffing and processing device with compound taste, which can mix and heat a variety of rice cracker edible materials. The input end of the mixing device is connected to at least one feeding hopper for pouring a variety of rice cracker edible materials, the output end of the mixing device is connected to at least one dropping hopper, and the mixing device has at least one mixing screw that utilizes the The mixing screw rotates and mixes a variety of rice cracker edible materials into a mixed material, and at the same time pushes the mixed material to the hopper; a puffing heating device, the input end of the puffing heating device is corresponding to the hopper for the feeding hopper. The mixed material enters the puffing and heating device. The puffing and heating device has a heating screw, which uses the heating screw to pressurize the mixed material and heat it at the same time, so that the mixed material reaches the puffing state at the heating screw. food; and, a discharging and cutting device, the feeding port of the discharging and cutting device is corresponding to the puffing heating device, and the discharging port of the discharging and cutting device is at least provided with a discharging mold, a heat preservation fixture and A cutting tool, the discharge mold has a plurality of discharge holes for the puffed food material to be extruded from the discharge holes to be formed, wherein the heat preservation fixture is clamped on the discharge mold, so that the puffed food is formed. The discharge mold is kept at a certain temperature, and the cutting tool is arranged on the outside of the discharge mold to cut the puffed food that is about to be puffed, so that the puffed food can be puffed into a puffed rice cracker product with a complex taste. 如申請專利範圍第1項所述之複合口味之米果膨化加工裝置,其中該混料裝置、膨化加熱裝置以及該出料裁切裝置,係可依該倒入之米果食用材料的特性,予以控制運轉速率及速度。 For the rice cracker puffing and processing device with compound taste as described in item 1 of the scope of the patent application, wherein the mixing device, the puffing heating device and the discharging and cutting device can be based on the characteristics of the poured rice cracker edible material, To control the operating speed and speed.
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