KR20210019656A - Method and Apparatus for Manufacturing Grain Dried Sweets - Google Patents

Abstract

The present invention relates to a grain processing apparatus which processes grains such as rice, scorched rice, brown rice, barley, and adlay to manufacture snacks, dried sweets such as oil-and-honey pastry and the like, and Korean traditional sweets. More specifically, the apparatus pulverizes grains with a screw of an extruder without being separately immersed, heats the pulverized grains at 250°C, extrudes the heated grains through an extrusion port simultaneously with puffing (called alpha), dries the puffed grains in a first oven dryer, and dries dried sweets, which is manufactured by coating a puffed base with toppings including syrup made of wheat syrup, starch syrup, sugar, and the like and any one of sesame, red bean, soybean, fried rice powder, seaweed powder, shrimp powder, and pine flower powder by a coater, in a second drier, thereby simply and easily manufacturing a large amount of dried sweets, such as snacks, oil-and-honey pastry, Korean traditional sweets, sweet rice puffs, having a soft and crispy texture to easily manufacture various dried sweets. In particular, various types of delicious dried sweets are manufactured and supplied by using scorched rice, so that everyone including children, teenagers, and the elderly can enjoy the dried sweets, thereby promoting the consumption of overproduced rice.

Description

Method and Apparatus for Manufacturing Grain Dried Sweets}

The present invention relates to a grain processing apparatus capable of manufacturing dry fruits such as snacks and yugwa and Korean sweets by processing grains such as rice, nurungji, brown rice, barley, and barley, and in more detail, screw grains such as rice and nurungji. After crushing and pressing, heat is applied to swell (alpha), and then roll, cut, first oven dry, paste (mix), second dry, and wrap to produce snacks or Korean sweets to give various shapes and tastes. It relates to a method and apparatus for manufacturing dried grain confectionery invented to produce a large amount of dried fruit having.

In the present invention, the term "dried confectionery" refers to a snack, yugwa, Korean confectionery, confectionery, gangjeong, etc., which are manufactured by processing rice, brown rice, barley, adlay, glutinous rice, and nurungji, etc., and collectively referred to as dried confectionery.

Previously, to produce snacks or yugwa, rice was selected, immersed, pulverized, steamed, steamed, and then dried first, cut, first and second fried, then deoiled, and stuffed. Not only is it very complicated, but it takes a long time to soak, so there is a problem that it cannot be produced in large quantities quickly and in a short time when manufacturing yugwa. Also, a certain amount is obligatory by the Uruguay Round in the state that overproduced rice is not consumed. There was a problem of having to find a way to promote the consumption of rice by importing rice.

The present invention was invented in consideration of such a problem, and the grain was crushed with a screw without being immersed separately, and after applying heat at 250°C, it was extruded through an extruder and at the same time expanded (also known as alpha) to make the structure smooth. The primary purpose is to easily and easily produce dry confectionery such as crispy snacks and yugwa in large quantities, and by producing various types of dry confectionery remaining rice from overproduction, anyone, young or old, can eat savory and delicious dried confectionery. This is to provide a method and apparatus for producing dried grain confectionery with the second purpose of promoting the consumption of rice.

As described above, in the present invention, when producing dry confectionery made of grain, the grain is crushed by a cylinder with a screw formed on the inner surface and a screw rod located inside the cylinder, and then extruded and expanded at the same time. It can be easily manufactured, and in particular, it has the effect of promoting the consumption of overproduced rice by producing and supplying various types of delicious dried confectionery using nurungji so that anyone, such as children, adolescents, and the elderly, can enjoy it.

1 is a step-by-step process diagram of a grain processing apparatus according to the present invention.
Figure 2 is an example of the grain processing extrusion molding machine according to the present invention.
Figure 3 is a cross-sectional view of the screw view of the grain processing extruder according to the present invention.
Figure 4a is a configuration diagram of a screw rod according to the present invention.
Figure 4b is another embodiment of a screw rod according to the present invention.
Figure 5 is an exemplary view of a cutter according to the present invention.
Figure 6 is an exemplary configuration of a fixed blade and a roller blade of the cutter according to the present invention.
7 is an exemplary view of a first oven dryer according to the present invention.
Figure 8 is an exemplary body configuration of the first oven dryer according to the present invention.
9 is a side configuration diagram of a first oven dryer according to the present invention.
Figure 10 is an exemplary configuration of a coating machine according to the present invention.
Figure 11 is a side view of the coating machine according to the present invention.
12 is an exemplary view of a second dryer according to the present invention.
13 is an exemplary view schematically showing the internal configuration of a second dryer according to the present invention.
Figure 14 is another embodiment of the screw portion of the extrusion molding machine according to the present invention.
15 is a grain processing process diagram according to the manufacturing process of the present invention.

Hereinafter, an embodiment of the present invention will be described in detail.

In a manufacturing apparatus capable of manufacturing food by processing grain,

A supply unit 10 comprising a hopper 11 and a supply screw 12 to supply a grain selected from among rice, brown rice, barley, adlay, glutinous rice, and nurungji;

An extrusion molding machine (20) for pulverizing the grain supplied from the feed screw (12) and extruding the pulverized grain into a stick shape by applying heat to a heater (25) at 250° C. to be expanded;

A cutter (30) for correcting the shape of the grain sputum expanded by the extrusion molding machine (20) through a straightening roller (31) and a rolling roller (32), and then cutting it to fit the size of the product with a cutting knife;

A first conveying conveyor (70a) for conveying the half-degi cut by the cutter (30);

A first oven dryer (40) in the form of a drum made of a mesh so as to dry 100% of the moisture of the half-degi transferred by the first transfer conveyor (70a);

A second transfer conveyor (70b) for transferring the half-degi dried in the first oven dryer (40);

Coating machine 50 mixing syrup and sesame seeds, red beans, beans, tempura powder, seaweed powder, shrimp powder, and pine flower powder into the half-pane transferred by the second transfer conveyor (70b) )Wow;

A third conveying conveyor (70c) for conveying the bandage coated with the scrap by the drum scrap coating machine (50);

A second dryer (60) of a box type for manufacturing a dried confectionery by drying the semi-coated bandit conveyed by the third conveying conveyor (70c);

The dried confectionery dried by the second dryer 60 is conveyed to a conveying conveyor 70d and is configured as a grain processing device that is packaged by standard in the packaging machine device 80.

In the supply unit 10, a hopper 11 for receiving grain is formed vertically at the center, and an opening/closing valve 13 is provided at the bottom connection pipe of the hopper 11 to control the amount of grain supplied from the hopper. The distal end of (12) is located on the top of the extrusion molding machine (20), the grain inlet (28), and is installed to supply grain.

The extrusion molding machine 20 forms a screw part 21 capable of crushing grain on one side, but the screw part 21 has a cylinder 22 having a screw formed on an inner circumferential surface thereof, and is located inside the cylinder 22. Formed with a screw rod (23),

Grain introduced through the inlet 28 formed on one side of the upper surface of the screw part 21 is sent to the rear, and the pulverized grain is extruded through the extrusion port 27 of the front cylinder head 24 on the inner circumferential surface of the cylinder 22. The screw forming the screw is formed so that the direction of the mountain formed on the outer peripheral surface of the screw rod 23 is screwed in opposite directions, and the heating wire 26 is wound on the outer surface of the cylinder head 24 to form the heater 25. It is characterized.

The screw rod 23 is characterized in that the mountain spacing of the screw formed on the outer circumferential surface is formed to be 1/3 wide and 2/3 narrow from one side.

The screw rod 23 is characterized in that the peaks of the screw formed on the outer circumferential surface are formed at regular intervals.

The cutting machine 30 is installed so as to correspond to each other on one side of the upper body of the body, and the grain sputum which is extruded while being extruded by the extruder 20 is drawn into the guide hole 31 ′, so that the appearance is smoothly formed, and the straightening roller 31 and ;

It consists of a cutting knife 30 that cuts the swollen grain sputum that has passed through the calibration roller 31 with a rolling roller 32 so as to meet the specifications of the product.

The primary oven dryer 40 includes a body 41 made of a drum-shaped net;

A stirring blade (45) which is installed in a spiral shape on the inner wall of the body and is uniformly mixed and dried by the half-pae drawn into the inside by the first conveying conveyor (70a);

A gas nozzle (44) installed in the front and rear portions of the first oven dryer (40) body (41) so as to dry the swollen half-pane housed in the body by heat;

The first oven dryer body 41 is composed of a spherical roller 42 and a driving motor 42 at the front and rear portions so that the inner half of the oven can be dried by rotating the body 41.

The antique coating machine 50 includes a body 51 having stirring blades 52 installed in a spiral shape on an inner wall surface;

A syrup storage tank (54) located at the bottom of the body and configured to spray syrup to the outer surface of the bandage through the spray pipe (53);

A heater pipe (55) for applying hot air to the outer surface of the body so that any one of syrup and sesame, red beans, beans, tempura powder, seaweed powder, shrimp powder, and songhwa powder inside the body is coated on the outer surface of the pandegi;

It is composed of a rotating roller 56 and a driving motor 57 that rotates so that the coating of scraps and syrup is evenly formed on the half of the body.

The second dryer includes a plurality of transfer belts 61 installed therein so as to dry dry confectionery made by zigzag movement of junk and syrup coated on a half-pale;

A heater part 63 and a blower 64 installed at the bottom so as to dry dried confectionery placed on the transfer belt moving in zigzag;

The heat of the heater part 63 is evenly distributed in the second dryer, and a heat reflecting plate 62 is installed at the bottom of the lock transfer belt 61.

A method of manufacturing dried confectionery using grains made by the apparatus for producing dried confectionery made of grains configured as described above will be described as follows.

Selecting one of rice, brown rice, barley, adlay, glutinous rice, and nurungji into a hopper and feeding grains to the inlet of the extruder through a supply screw;

A grinding step of grinding the supplied grains with a screw;

An extrusion molding step of extruding the pulverized grain with a screw and applying heat at 250° C. with a heater installed in the cylinder head to cause the pulverized grain to expand;

Cutting the grain sputum puffed in the extrusion molding machine through a straightening roller and a rolling roller to fit the size of the product with a cutting knife;

Transferring the half-paid cut by the cutting machine to a first oven dryer by a first transfer conveyor;

Drying with a drum-type primary oven dryer to dry the moisture of the half-degi transferred by the transfer conveyor;

Transferring the bandage dried in the primary oven dryer to a coating machine with a second transfer conveyor;

Coating a scrap consisting of syrup and sesame seeds, red beans, beans, tempura powder, seaweed powder, prawn powder, and songhwa powder on the bandage transferred by the second transfer conveyor;

It characterized by a method for producing dry confectionery using grains comprising the step of completely drying the bandage coated with the junk in the coating machine with a second dryer with a third conveying conveyor and packaging the product by a conventional packaging method.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings various examples carried out using grains.

Example 1: Example of manufacturing yugwa

1st process: material preparation process

Depending on the type of dried confectionery you want to make, select one of the ingredients you want to use, such as rice, brown rice, barley, adlay, glutinous rice, etc., clean it, and remove moisture.

Removing moisture after washing is sufficient as long as there is no water when a person touches the rice by performing normal natural drying, but drying more than that is sufficient.

At this time, if you want to make nurungji as an ingredient, first cook rice with rice, then make nurungji using a nurungji maker, and then crush it into grains of rice to prepare the ingredients.

As the above ingredients, all ingredients using grains can be used, and there is no need to specifically limit the ingredients, and it is natural that the taste varies depending on the ingredients.

2nd process: grinding and swelling process

Any one of the prepared ingredients such as rice, brown rice, barley, adlay, glutinous rice, and nurungji is selected. In the embodiment of the present invention, the material of Yugwa is selected as nurungji, and an embodiment will be described.

After filling the rice grain-sized nurungji into the hopper 11 and driving the motor provided on one side of the supply screw 12, the supply screw 12 operates, and the nurungji embedded in the hopper 11 is extruded. It is supplied to the inlet 28 of the screw part 21.

At this time, when the amount of nurungji supplied from the supply screw 12 to the inlet 28 is large, the amount of nurungji supplied can be adjusted using an open/closer installed in the lower pipe of the hopper 11.

As described above, the nurungji inserted through the inlet 28 is fed into the screw portion according to the direction of the screw formed on the inner wall of the cylinder 22 and the screw rod 23 inserted between the cylinder 22 and the screw rod 23. It is crushed in the process of being extruded to the 27) side.

The direction of the screw mountain formed on the inner wall of the cylinder of the screw part is formed so that the inserted nurungji enters the rear, and the direction of the screw mountain formed on the outer surface of the screw rod is formed so that the nurungji entering the inside is pushed toward the extrusion port 27, The direction of the screw peak formed on the inner wall of the cylinder and the direction of the screw peak formed on the outer surface of the screw rod are formed in opposite directions.

In addition, the spacing of the screws formed on the outer surface of the screw rod is formed wider in the inner 1/3 and the 2/3 on the side of the extrusion port 27 is formed narrow, so that the burnt in the inlet 28 is pushed inward along the inner surface of the cylinder. I did it. At this time, the inner part of the screw rod 23 serves as a supply part so that the screw is formed wide so that the grain that has entered the inside can be pushed out.

That is, the nurungji that has been pushed into the screw part 21 through the inlet port is first filled in the screw part with a wide spacing of the screw rod, and then pushed toward the extrusion port 27 according to the rotation of the screw rod 23, The burnt paper that is pulverized between the screws and pressed at the same time is driven into the cylinder head 24 and then extruded into an extrusion port by pressing.

Since the heating wire 26 is wound on the outer surface of the cylinder head 24 to form the heater 25, the burnt powder that is pressed and driven to the inside of the cylinder head is reduced to the cylinder head by the pressure of the screw rod at a high temperature by the 250°C heat of the heater. It is extruded through the formed plurality of extrusion ports 27 to be exposed to the outside, and at the same time, it is swelled by contact with an external low temperature, and is continuously extruded from the extrusion port to form a burnt sputum.

The swelling is pulverized to expand the structure of the lumped nurungji to have innumerable pores. When moisture is completely dried, it becomes crunchy and soft.

In the present invention, completely drying moisture does not mean that the moisture content is completely absent, but refers to a dry state in a crunchy state.

3rd process: shape correction and cutting process

Since the grain sputum puffed in the extruder of the second step is expanded as it exits the extrusion port 27, the outer surface of the sputum has an uneven and serpentine shape.Therefore, a calibration roller located at one side of the cutter and installed to correspond to each other is provided. It is corrected so that the outer surface is smooth.

At this time, the straightening roller is formed with a guide hole (31') so that the sputum of the swollen nurungji can be inserted, and when the nurungji sputum passes through the straightening roller, the outer surface becomes smooth sputum.

The straightening roller is provided with a gap control handle on the upper portion can be adjusted to suit the size of the sputum diameter of the nurungji.

After passing through the straightening roller, after passing through the rolling roller 32 installed on one side, the sputum is cut by a cutting knife 33 to fit the size of the product.

The rolling roller 32 can change its shape by adjusting the interval using a handle provided at the top according to the shape of the dried confectionery to be made.

That is, in the case of Yugwa, the shape is made in a circular or elliptical shape, so increase the spacing of the rolling rollers to maintain a circular or elliptical shape, and if you want to make a flat shape like snacks other than Yugwa, the spacing of the rolling rollers After narrowing and passing through the straightening roller, the circular phlegm is formed flat while passing through the rolling roller, and then cut according to the specifications of the product with a cutting knife.

The above product refers to the commonly distributed yugwa snacks and gangjeong, and does not differentiate the standard of the product made in the present invention from the existing one, so the size of the sputum puffed with grain in the present invention is proportional to the size of the product to be made. You just need to cut it.

Process 4: transfer and drying process

When the cutting machine is cut to meet the specifications of the product to make puffed burnt sputum, it is made into a semi-pale shape, and when it slides down by a slide plate, it is controlled by a first conveying conveyor installed from the bottom of the slide plate to the inlet of the first oven dryer. 1 It is transferred to the oven dryer.

The sputum named in the present invention refers to a state in which the puffed sputum powder is extruded and extended for a long time, and the puffed sputum refers to a state in which the puffed sputum is cut into a size corresponding to the standard of the product.

The bandage transferred into the first oven dryer 40 by the first transfer conveyor is dried by the heat of fire attached to a gas nozzle installed in a pipe shape at the front and rear of the first five minutes dryer.

That is, a pipe connected to a gas pipe in the longitudinal direction is installed on the front and rear surfaces of the first oven dryer, and a plurality of nozzles or through holes are formed inside the pipe corresponding to the body of the first oven dryer, so that gas is injected, so when ignited, the fire is set.

At this time, the flame is not sprayed with oxygen gas, but a plurality of flames having a shape such as a lamp light are ignited in the through hole inside the pipe to apply heat to the first oven dryer body 41.

The body of the first oven dryer is made of a drum-shaped net so that heat generated from both sides can easily penetrate into the inside.

In addition, the first oven dryer has a drum shape, and a plurality of spherical rollers 42 correspond to both sides of the bottom, and the spherical roller 42 is connected to a shaft shaft and is configured to be driven by a motor on one side. Therefore, when the drive motor 43 rotates the shaft shaft, the spherical roller 42 located in contact with the front and rear surfaces of the first oven dryer body rotates while rotating the body, so that the puffed burnt flakes contained inside are evenly mixed and dried.

A stirring blade 45 is formed on the inner surface of the body of the first oven dryer in the form of a screw, so that when the body of the first oven dryer rotates, it plays a role of evenly flipping the half-pane to dry quickly. Remove it to keep the half-paved crunchy.

5th process: transfer and coating process

The bandage completely dried in the first oven dryer is transferred to the coating machine 50 by the second transfer conveyor 70b.

The coating machine has a stirring blade 52 screwed in a spiral shape on the inner wall of the body 51, and consists of a rotating roller and a driving motor to rotate the coating machine body on both sides of the bottom of the body.

Therefore, the dried half-pa is built in the coating machine 50, and the syrup produced by mixing starch syrup, jocheong, sugar, etc. of the bottom storage tank 54 after selecting and embedding the scraps to be coated on the half-pane is passed through the pipe. It is sprayed on the bandage and the junk.

Since the rotary roller is driven by the drive motor, the coating machine is rotated in one direction, so that the scraps and syrup contained therein are coated on the outer surface of the banda.

The bandit, junk, and syrup are evenly mixed with the stirring blades 52 installed on the inner wall of the body so that coating is smoothly performed in the body of the coating machine, and at the same time are moved along the screw to one side.

The bandegi may be coated with syrup made of starch syrup, jocheong, sugar, and so on together on the outer surface.

The material of the sackcloth coated on the bandit is one that can be used by selecting one of a variety of materials such as sesame, tempura, songhwa powder, seaweed powder, shrimp powder, and soybean powder, and is not limited to any one specific junk.

6th process: transfer and drying process

The bandage coated with scraps by the coating machine is again introduced into the second dryer 60 by the third transfer conveyor 70c.

In the second dryer, a plurality of conveying belts 61 are installed in the upper and lower portions so as to zigzag to dry the Yugwa made by coating the old material and jocheong in a half-paid, and the dried confectionery conveyed by the third conveying conveyor 70c is a second dryer. When the upper transfer belt 61 is raised on the uppermost transfer belt 61 of (60), the transfer belt 61 at the top gradually moves while the Yugwa is raised, and when the Yugwa falls to one end, the transfer belt 61 located at the bottom is in the opposite direction again. If it is gradually moved to and then dropped to one side, another transfer belt 61 located at the bottom of the dried confectionery is completely dried in the process of transferring Yugwa in the opposite direction.

A plurality of transfer belts installed in the second dryer are installed on the upper and lower portions as shown in FIG. 7 at regular intervals, and are dried by zigzag transfer of Yugwa.

A heater part 63 and a blower 64 are installed at the lowest end of the transfer belt moving in zigzag to transfer heat generated from the heater to the upper side, and a second dryer made of an enclosure type It is evenly distributed in the inside and a heat reflecting plate 62 is installed at the bottom of the lock transfer belt to increase the drying efficiency.

7th process: packaging process

Yugwa, which is completely dried in the second dryer, is crispy and has a savory taste peculiar to nurungji, is transported and packaged by a separate conveying belt to an automatic packaging machine in order to be packaged in a certain amount.

In the above first embodiment, as an example of manufacturing yugwa using nurungji, it is possible to manufacture yugwa tempura, gangjeong, and rice crackers using rice, brown rice, barley, adlay, and glutinous rice by the above process. That there is.

Example 2: Example of manufacturing snacks

As described in the Yugwa manufacturing embodiment of the second embodiment of the present invention, the snack manufacturing process is also the same process, and the snack can be manufactured only by performing the first to fourth processes. do.

1st process: material preparation process

In this process, you can also use one of the ingredients to make a snack, such as rice, brown rice, barley, adlay, and glutinous rice.

Therefore, the material for carrying out the snack of the present invention will be described in Examples.

If you want to make nurungji as an ingredient, first cook rice with rice, then make nurungji using a nurungji maker, and then crush it into grains of rice to prepare the ingredients.

2nd process: grinding and swelling process

After crushing the prepared material to the size of rice grains, filling it in the hopper 11 installed on the mountain part of the screw part 21 of the extruder, and driving the motor provided on one side of the supply screw 12, the supply screw 12 operates. The nurungji embedded in the hopper 11 is supplied to the screw unit 21 inlet 28 of the extrusion molding machine 20.

At this time, the screw portion inlet 28 is in a state that penetrates to the cylinder 22.

When the amount of nurungji supplied from the supply screw 12 to the inlet 28 is large, the amount of nurungji supplied can be adjusted using an open/closer installed in the lower pipe of the hopper 11.

As described above, the nurungji inserted into the inlet 28 is inserted between the cylinder 22 and the screw rod 23, according to the direction of the screw formed on the inner wall of the cylinder 22 as described in the first embodiment. Is drawn in.

The direction of the screw formed on the inner wall of the cylinder of the screw part 21 is formed so that the inserted nurungji enters the rear, and the direction of the screw formed on the outer surface of the screw rod is formed so that the nurungji entering the inside is pushed toward the extrusion port. 28) and then moved to the extrusion port 27 along the screw rod 23 again, and crushed by the screw rod and the screw on the inner wall of the cylinder.

That is, the nurungji that has been pushed into the inside of the screw part 21 is filled in the screw part with a wide gap between the screw rods and pushed toward the extrusion port 27 according to the rotation of the screw rod, and is pulverized by the screw between the screw rod and the inner wall of the cylinder. Is driven into the cylinder head 24.

The spacing of the screws formed on the outer surface of the screw rod is as shown in Figs. 4a and 4b, the inner 1/3 is formed wide, and 2/3 of the extrusion port 27 is formed narrow, so that the burnt inserted into the inlet 28 is a cylinder head ( It is further finely divided in the process of moving to the extrusion port 27 side of 24).

At the moment the nurungji powder crushed by the screw rod is placed inside the cylinder head, a high temperature of 250°C is applied by the heating wire 26 wound on the outer surface of the cylinder head 24, and is roasted, and at the same time, it is roasted on one side of the cylinder head 24. The instantaneous swelling is made when it comes out to the outside by a plurality of extruders 27 formed.

The extrusion hole may be formed in a shape such as a circle, an asterisk, or a square, if necessary, and the puffed nurungji is continuously extruded to form a nurungji phlegm.

The swelling is pulverized to expand the structure of the lumped nurungji to have innumerable pores. When moisture is completely dried, it becomes crunchy and soft.

3rd process: shape correction and cutting process

Since the sputum puffed by the extrusion molding machine of the second process is expanded while exiting the extrusion port 27, the outer surface of the sputum has an uneven and serpentine shape, so it is located on one side of the cutter 30 and installed to correspond to each other. It is calibrated so that the outer surface is smooth through the calibration roller 31.

At this time, the straightening roller is formed with a guide hole (31') so that the sputum of the swollen nurungji can be inserted, and when the nurungji sputum passes through the straightening roller, the outer surface becomes smooth sputum.

The straightening roller is provided with a gap control handle on the upper portion can be adjusted to suit the size of the sputum diameter of the nurungji.

After passing through the straightening roller, after passing through the rolling roller 32 installed on one side, the sputum is cut by a cutting knife 33 to fit the size of the product.

At this time, in the case of the snack, the shape of the snack is flat, slightly flat, elliptical, circular, etc., so the shape can be changed by adjusting the spacing of the rolling roller using the handle provided at the top according to the shape to be made. do.

As described above, a roller-shaped cutting knife installed to rotate on one side of the nurungji that has passed through the rolling roller is cut to meet the specifications of the product.

The cutting knife 33 is composed of a fixed blade 34 and a rotary blade 35 as shown in FIG. 6, and is fixed to the stepped end of the cutter on one side of the fixed blade 34, and the rotary blade 35 is a fixed blade 34. It is positioned so as to be spaced from the front and cuts while rotating the sputum from the rolling roller 32 continuously.

Process 4: transfer and drying process

The snack cut to fit the size of the product by the cutting machine is transferred to the first oven dryer 40 by the first conveying conveyor to be dried.

The snack dried in the first oven dryer may have a savory taste by removing the moisture in a crispy manner and using the material as a burnt paper.

The prepared snack may have a different taste and aroma depending on the type of material.

In addition, in the case of coating the snack, sugar, etc. on the outer surface of the snack, the fifth to seventh processes may be performed as in Example 1.

Therefore, the grain processing plant for manufacturing dried fruits such as Korean confectionery, yugwa, snacks, gangjeong, and confectionery made in the present invention can selectively perform only the process corresponding to the above process according to the type of dried fruit produced.

The present invention implemented as described above can selectively control taste and manufacturing time, etc. when manufacturing dried fruits such as snacks and yugwa, and in particular, when manufacturing yukwa, it is simple without having to go through a lot of time and complicated processes like the existing traditional yukwa manufacturing process. It was made to be easily manufactured.

Hereinafter, the grain value factory value of the invention will be described on the basis of the accompanying drawings.

1 is a stepwise revolution of the grain processing apparatus according to the present invention, an extrusion molding machine 20 for pulverizing grains and then puffing them to form sputum to make dried confections using selected grains, and cutting the swollen grain sputum. A cutting machine (30) made into a piece of bread, the first oven dryer (40) to dry the moisture in the piece of bread, and using starch syrup, or jocheong in the dried piece of rice, into sesame, fried rice, calendula powder, seaweed powder, shrimp powder, soybean powder, etc. A coating machine that selects one of the old items and coats them, that is, coats them, and a second dryer that completely dries the moisture of the dried confectionery made from one of Yugwa, Confectionery, Snacks, and Gangjeong by coating them in a semi-pale to give a crispy taste It shows a manufacturing apparatus according to a step-by-step process consisting of a packaging machine for packaging the dried confectionery dried in the dryer according to the standard of the product.

2 is an exemplary diagram of a grain processing extrusion molding machine according to the present invention, in which a feed screw 12 and a hopper 11 are installed on the screw part 21 of the extrusion molding machine to produce grain, which is a raw material for dry confectionery to be manufactured by the extrusion molding machine. It is an exemplary diagram of an extruder made to be able to swell.

3 is a cross-sectional view of the screw view of the grain processing extrusion molding machine according to the present invention, a cylinder 22 having a screw on the inner surface, a screw rod 23 located inside the cylinder 22, and installed on the cylinder head 24 It is a diagram of the state of coupling of the heater 25

The screw part 21 pulverizes the grains introduced through the inlet, heats them with a heater, and extrudes them so that the grains are expanded.

4A and 4B show the screw arrangement of the screw rod 23 positioned in the cylinder of the screw unit according to the present invention to crush grain.

5 is an exemplary view of a cutting machine according to the present invention, when grain is expanded as it is extruded in an extruder and expanded (commonly known as alpha) and is drawn out in the form of sputum, it is passed through the guide hole 31 ′ of the straightening roller 31 and It is to be cut with a cutting knife 33 after rolling to correspond to the thickness of the dried confectionery to be manufactured again with the rolling roller 32 after evenly engaging the uneven side.

6 is a schematic diagram of a configuration of a fixed blade and a roller blade constituting a cutting knife according to the present invention, wherein the blade of the fixed blade 34 has a shape like a sawtooth so that a pattern can be formed on the cut surface of the cut, and the fixed blade and The corresponding rotary blade 35 is capable of cutting sputum while rotating by attaching a blade to one side of the roller, and when cutting the length of the countermeasure to be cut long, the rotary blade 35 is rotated at a slow speed. When the size of the machine is shortened, the rotation of the rotary blade is made faster so that it can be adjusted.

The rotation of the rotary blade is made of a motor having a conventional reducer.

7 is an exemplary view of the first oven dryer according to the present invention, wherein the body of the first oven dryer 40 is made of a drum-shaped net, and the inside of the net is screwed so that the swollen half-pa is rotated to move while mixing evenly. Agitating blades 45 are formed in the form.

In the drum-shaped body, spherical rollers 42 driven by a motor are brought into contact with both sides of the bottom so that the body can be rotated, thereby drying the inner half of the drum.

In addition, pipes are installed on both sides of the lower end of the body of the first oven dryer 40, and a plurality of gas nozzles 44 are formed on the inner side of the pipe to be ignited.

Figure 8 is an exemplary body configuration diagram of the first oven dryer according to the present invention, in order to efficiently dry the inner half of the drum body in the form of a net.

9 is a side view of the first oven dryer according to the present invention, in which pipe pipes are installed on both sides of the body, and a plurality of gas nozzles are formed inside the pipe, so that heat can be applied to the first oven dryer by ignited fire plugs. And, while the spherical roller 42 is rotated by the motor at the bottom, the drum-shaped body is rotated so that it can be dried.

FIG. 10 is an exemplary configuration diagram of a coating machine according to the present invention, in which the half-degi dried in the first oven dryer is coated with syrup on the half-paid supplied to the inside of the coater 50 by the second conveying conveyor to coat the dust. , A storage tank 54 capable of holding syrup made of starch syrup, jocheong, sugar, etc. is provided at the bottom, and the syrup in the storage tank 54 is placed in the inner half by a spray pipe 53 connected to a pump provided on one side. I made it possible to coat it.

A heater is installed in the storage tank to maintain the viscosity of the syrup.

11 is a side view of the coating machine according to the present invention, in which heater pipes 55 are installed on both sides of the body of the drum-shaped coating machine 50 so that heat can be applied to the body, and a rotary roller driven by a motor at the bottom. 56 is installed to rotate the body so that the inside can be coated with syrup and junk.

12 is an exemplary view of the second dryer according to the present invention, in the coating machine, after the half-pa is coated on syrup and junk to produce dried confections, the third conveying conveyor is used to dry the dried confectionery. Is transferred to. A number of transfer belts provided in the second dryer are installed vertically and can be moved zigzag so that the dried confectionery can be completely dried in the second dryer.

13 is an exemplary view schematically showing the internal configuration of the second dryer according to the present invention. A plurality of transfer belts are formed inside the second dryer 60, and heat reflectors, heaters, and blowers are installed at the bottom of the second dryer 60 to generate heat. It is designed to be able to deliver evenly within the second dryer and to prevent temperature rise in only one part.

14 is another embodiment of the screw portion of the extruder according to the present invention, and is a distributor 29 interposed inside the cylinder head 24 and the screw rod 23 of the extruder.

The distributor is extruded to the outer peripheral surface of the central axis of the distributor 29 when the grain pulverized by the screw rod 23 is extruded through a plurality of through holes formed in the distributor 29 to the outer circumferential surface of the distributor 29 so that the outside of the extrusion port The inside of the sputum that is drawn out is formed as a hollow hole in a hollow state.

The grain sputum drawn out through the distributor through the extruder may be used as a junk for dried confectionery by installing a cutting knife made of wings on the front of the cylinder head 24 and the extrusion port 27 to break the grain stalks drawn out while being expanded.

In another embodiment of the present invention, if the panpae of puffed nurungji is crushed with a rotary knife (not shown) using the dispenser of Fig. 14 and used as a panpag made of nurungji, there is an effect of saving the savory taste of nurungji.

Fig. 15 is a diagram illustrating a process chart of processing grains according to the manufacturing process of the present invention, and showing a process chart of manufacturing dried confectionery by the grain processing tool.

In this way, the present invention is made to be able to mass-produce in a short time while selectively producing dried confectionery such as Yugwa, Korean confectionery, Gangjeong, confectionery, and snacks using grain as the main raw material.

10: supply part 11: hopper
12: supply screw 13: open/close valve
20: extrusion molding machine 21: screw part
22: cylinder 23: screw rod
24: cylinder head 25: heater
26: heating wire 27: extrusion port
28: inlet 29: distributor
30: cutter 31: calibration roller
31': Guide hole 32: Rolling roller
33: cutting knife 34: fixed blade
35: roller blade 40: first oven dryer
41: first oven dryer body 42: spherical roller
43: drive motor 44: gas nozzle
45: stirring blade 50: coating machine
51: coater body 52: stirring blade
53: spray pipe 54: storage tank
55: heater piping 56: rotary roller
57: drive motor 60: second dryer
61: transfer belt 62: heat reflector
63: heater unit 64: blower
70a: first conveying conveyor 70b: second conveying conveyor
70c: 3rd conveying conveyor 70d: conveying conveyor
80: packaging machinery

Claims (9)

In a manufacturing apparatus capable of manufacturing food by processing grain,
A supply unit 10 comprising a hopper 11 and a supply screw 12 to supply a grain selected from among rice, brown rice, barley, adlay, glutinous rice, and nurungji;
An extrusion molding machine (20) for pulverizing the grain supplied from the supply screw 12 and extruding the pulverized grain into a stick shape by heating the pulverized grain with a heater 25 at 250° C.;
A cutter 30 for straightening the shape by passing the grain sputum expanded in the extrusion molding machine 20 through the straightening roller 31 and the rolling roller 32, and then cutting the sputum to fit the size of the product with a cutting knife;
A first conveying conveyor (70a) for conveying the half-degi cut by the cutter (30);
A first oven dryer 40 in the form of a drum made of a mesh so as to dry 100% of the moisture in the half-degi transferred by the first conveying conveyor 70a;
A second transfer conveyor (70b) for transferring the half-degi dried in the first oven dryer (40);
A coating machine 50 for mixing starch syrup and sesame seeds, red beans, beans, fried rice powder, seaweed powder, shrimp powder, and pine flower powder into the half-pane transferred by the second transfer conveyor (70b);
A third conveying conveyor (70c) for transferring the bandage coated with the scrap in the drum scrap coating machine 50;
A second dryer (60) of a casing type for manufacturing dry confectionery by completely drying the semi-coated bandit transferred by the third transfer conveyor (70c);
Dry confectionery processing apparatus using grain, characterized in that the dried confectionery completely dried from the second dryer (60) is transported to a transport conveyor (70d) and packaged according to standards in the packaging machinery (80). The method of claim 1,
In the supply unit 10, a hopper 11 for receiving grains is formed vertically in the center, and an on/off valve 13 is provided at the bottom connection pipe of the hopper 11 so that the amount of grain supplied from the hopper can be adjusted, and a supply screw A dry confectionery processing apparatus using grain, characterized in that the distal end of (12) is located above the extrusion molding machine (20) and the grain inlet (28), and is installed to supply grain. The extrusion molding machine 20 forms a screw part 21 that is capable of crushing grain on one side, but the screw part 21 has a cylinder 22 having a screw formed on the inner circumferential surface, and a screw located inside the cylinder 22 Formed with a rod 23,
Grain introduced through the inlet 28 formed on one side of the upper surface of the screw part 21 is sent to the rear, and the pulverized grain is extruded through the extrusion port 27 of the front cylinder head 24 on the inner circumferential surface of the cylinder 22. The screw forming the screw is formed so that the direction of the mountain formed on the outer peripheral surface of the screw rod 23 is screwed in opposite directions, and the heating wire 26 is wound on the outer surface of the cylinder head 24 to form the heater 25. Dry confectionery processing device using grains characterized by. The method of claim 3,
The screw rod 23 is a dry confectionery processing apparatus using grains, characterized in that the mountain spacing of the screw formed on the outer circumferential surface is 1/3 wide and 2/3 narrow from one side. The method of claim 3,
The screw rod 23 is a dry confectionery processing apparatus using grain, characterized in that the acid of the screw formed on the outer circumferential surface is formed at regular intervals. The primary oven dryer 40 includes a body 41 made of a drum-shaped net;
A stirring blade 45 which is installed in a spiral shape on the inner wall of the body and is mixed evenly and dried by the half-pae drawn into the inside by the first conveying conveyor 70a;
A gas nozzle 44 installed at the front and rear portions of the first oven dryer 40 and the body 41 so that the swollen half-pane stored in the body can be dried by heat;
Dry confectionery processing apparatus using grain, characterized in that the first oven dryer body (41) is rotated to dry the inner half-paid at the front and rear parts of a spherical roller (42) and a drive motor (42). The antique coating machine 50 includes a body 51 provided with a stirring blade 52 in a spiral shape on the inner wall surface;
A storage tank 54 located at the bottom of the body and configured to spray syrup on the outer surface of the banda through the spray pipe 53;
A heater pipe (55) for applying hot air to the outer surface of the body so that any one of syrup and sesame, red beans, beans, tempura powder, seaweed powder, shrimp powder, and songhwa powder inside the body is coated on the outer surface of the pandegi;
Dry confectionery processing apparatus using grain, characterized in that consisting of a rotating roller (56) and a driving motor (57) that rotates so that the coating of junk and starch syrup is evenly formed on the half of the body. The second dryer includes a plurality of transfer belts 61 installed therein so as to dry the dried confectionery made by zigzag movement of the junk and starch syrup coated on the half-pale;
A heater part 63 and a blower 64 installed at the bottom so as to dry dried confectionery placed on the transfer belt moving in zigzag;
Dry confectionery processing apparatus using grain, characterized in that the heat of the heater (63) is evenly distributed in the second dryer and a heat reflecting plate (62) is installed at the bottom of the lock transfer belt (61). Selecting one of rice, brown rice, barley, adlay, glutinous rice, and nurungji into a hopper and feeding grains to the inlet of the extruder through a supply screw;
A grinding step of grinding the supplied grains with a screw;
An extrusion molding step of extruding the pulverized grain with a screw and simultaneously applying heat at 250° C. with a heater installed in the cylinder head so that the pulverized grain is expanded;
Cutting the grain sputum puffed in the extrusion molding machine through a straightening roller and a rolling roller to fit the size of the product with a cutting knife;
Transferring the half-paid cut by the cutter to the first oven dryer by the first transfer conveyor;
Drying with a drum-type primary oven dryer so as to dry the bandit transferred by the transfer conveyor;
Transferring the dried bandage in the first oven dryer to a second transfer conveyor to a coating machine;
Coating a scrap of syrup and sesame, red beans, beans, tempura powder, seaweed powder, shrimp powder, and pine flower powder on the bandage transferred by the second transfer conveyor;
Dry confectionery manufacturing method using grain, characterized in that a dry confectionery made of grain is manufactured by completely drying the bandage coated with junk in a coating machine with a second dryer with a third transfer conveyor and packing the product in a conventional packaging method. .

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