TWI750447B - Slicing method of semiconductor single crystal ingot - Google Patents
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- 239000013078 crystal Substances 0.000 title claims abstract description 104
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Abstract
將圓柱狀的半導體單結晶鑄錠(13),以不同於此鑄錠(13)的圓柱中心軸的鑄錠(13)的結晶軸作為中心,在只旋轉既定旋轉角度的狀態下,由保持具(14)接合保持,此狀態下以切斷裝置(16)將鑄錠(13)切片的半導體單結晶鑄錠的切片方法,為了使由切斷裝置(16)切片的晶圓的彎曲量成為既定量,決定鑄錠(13)由保持具(14)接合保持時的既定旋轉角度與切斷裝置(16)的保持具(14)的傾斜角度。A cylindrical semiconductor single crystal ingot (13) is held by holding the crystal axis of the ingot (13) different from the cylindrical central axis of the ingot (13) in a state of rotating only a predetermined rotation angle. A slicing method for a semiconductor single crystal ingot in which the ingot (13) is sliced by a cutting device (16) in a state where the ingot (13) is cut by the cutting device (16), in order to make the amount of curvature of the wafer cut by the cutting device (16) As a predetermined amount, a predetermined rotation angle when the ingot (13) is joined and held by the holder (14) and the inclination angle of the holder (14) of the cutting device (16) are determined.
Description
本發明,係關於將單晶矽鑄錠等的半導體單結晶鑄錠切片,製成單晶矽晶圓等的半導體單結晶晶圓的方法。The present invention relates to a method of slicing a semiconductor single crystal ingot such as a single crystal silicon ingot to form a semiconductor single crystal wafer such as a single crystal silicon wafer.
以往,揭示邊使具有劈開面的單結晶構件與切斷此單結晶構件的加工工具相對移動,邊使加工工具切入單結晶構件,藉此沿著預定切斷面切斷單結晶構件,將加工工具的切入方向,對於垂直於預定切斷面與劈開面的交叉線之法線方向,設置往切斷工具排出單結晶構件的切屑的方向側傾斜的方向,且將離切入方向的法線方向的傾斜角,設置在根據加工工具產生的單結晶構件的切斷效率變極大的角度之單結晶切斷方法(例如,參照文件1:日本專利公開平成1年第15363號公報)。In the past, it has been disclosed that a single crystal member having a cleavage plane and a processing tool for cutting the single crystal member are relatively moved to cut the single crystal member with the processing tool, thereby cutting the single crystal member along a predetermined cutting plane, and processing the single crystal member. The cutting direction of the tool, with respect to the normal direction perpendicular to the intersecting line of the planned cutting plane and the cleaving plane, is set to a direction inclined toward the side in which the cutting tool discharges the chips of the single crystal member, and is set to be away from the normal direction of the cutting direction. A single crystal cutting method in which the inclination angle is set at an angle that maximizes the cutting efficiency of the single crystal member produced by the machining tool (for example, refer to Document 1: Japanese Patent Laid-Open No. 15363).
根據此單結晶切斷方法,單結晶構件的劈開面在切斷預定面上顯現為交叉線A、B。又,切斷效率變極大的切入方向係分別從對交叉線A、B垂直的法線P、Q往順時針或反時針其中任一的切屑排出方向側只分別傾斜旋轉角θ1 、θ2 、θ3 、θ4 、θ5 、θ6 、θ7 、θ8 的Z1 、Z2 、Z3 、Z4 、Z5 、Z6 、Z7 、Z8 方向。According to this single crystal cutting method, the cleavage planes of the single crystal members appear as intersecting lines A and B on the plane to be cut. In addition, the cutting direction in which the cutting efficiency is maximized is inclined from the normal lines P and Q perpendicular to the intersecting lines A and B to either the clockwise or counterclockwise side of the chip discharge direction by only the rotation angles θ 1 and θ 2 , respectively. Z 1 , Z 2 , Z 3 , Z 4 , Z 5 , Z 6 , Z 7 , Z 8 directions of , θ 3 , θ 4 , θ 5 , θ 6 , θ 7 , θ 8 .
又,單結晶構件是鉭酸鋰(LiTaO3 )時,θ1 是24度,θ2 是7度,θ3 是16度,θ4 是8度,θ5 是20度,θ6 是17度,θ7 是16度,θ8 是5度。When the single crystal member is lithium tantalate (LiTaO 3 ), θ 1 is 24 degrees, θ 2 is 7 degrees, θ 3 is 16 degrees, θ 4 is 8 degrees, θ 5 is 20 degrees, and θ 6 is 17 degrees , θ 7 is 16 degrees, and θ 8 is 5 degrees.
根據如此構成的單結晶切斷方法,在單結晶的預定切斷面上,對垂直於此預定切斷面與劈開面的交叉線之法線,以單結晶構件的切屑排出方向為正旋轉角,從具有此正旋轉角的單結晶構件的結晶學特性與此單結晶構件及加工工具間的壓接力決定的切斷能力變極大的方向給予切入,因為切斷單結晶構件,切斷除去效能各段提高,可以縮短花費長時間的切斷加工時間。又因為加工中單結晶構件不過度變形,切斷的晶圓不會產生彎曲。According to the single crystal slicing method thus constituted, on the intended slicing plane of the single crystal, with respect to the normal line perpendicular to the intersecting line of the intended slicing plane and the cleavage plane, the direction of chip ejection of the single crystal member is a positive rotation angle , cutting is given from the direction in which the crystallographic characteristics of the single crystal member with this positive rotation angle and the cutting ability determined by the crimping force between the single crystal member and the processing tool become the largest, since the single crystal member is cut, the cutting removal efficiency is Each step can be increased to shorten the cutting time that takes a long time. And because the single crystal structure is not excessively deformed during processing, the cut wafer will not be bent.
另一方面,揭示邊使單結晶鑄錠與切斷機相對移動,邊使切斷機切入單結晶鑄錠,藉此沿著預定切斷面將單結晶鑄錠切片,單結晶鑄錠的結晶方位為<111>,與其晶癖線方向平行切片的單結晶切斷方法(例如,參照文件2:日本專利公開第2005-231248號公報)。On the other hand, it is disclosed that the single crystal ingot is sliced along a predetermined cutting plane by cutting the single crystal ingot with the cutting machine while the single crystal ingot and the cutting machine are relatively moved, and the crystal of the single crystal ingot is disclosed. A single crystal cutting method in which the orientation is <111> and is sliced parallel to the direction of the crystal habit line (for example, refer to Document 2: Japanese Patent Laid-Open No. 2005-231248).
根據如此構成的單結晶切斷方法,預先決定單結晶鑄錠的結晶方位為<111>,在合併切斷機的切入方向至單結晶鑄錠的晶癖線方向的狀態下,因為以切斷機與上述晶癖線方向平行將單結晶鑄錠切片,可以切斷極少彎曲的晶圓,切斷加工效率可以顯著提高。即,巨大的單結晶鑄錠的劈開面,通常(111)面,因為沿著結晶面的發達程度不同產生的晶線癖補正單結晶鑄錠的切片方向,得到切斷的晶圓中極度不易發生彎曲的理想晶圓。According to the single crystal cutting method thus constituted, the crystal orientation of the single crystal ingot is predetermined to be <111>, and the cutting direction of the single crystal ingot is combined in the state of the cutting direction of the single crystal ingot to the crystal habit line direction of the single crystal ingot, because the cutting The machine slices the single crystal ingot parallel to the above-mentioned crystal habit line direction, which can cut the wafer with very little bending, and the cutting processing efficiency can be significantly improved. That is, the cleavage plane of a huge single crystal ingot, usually the (111) plane, is extremely difficult to obtain a cut wafer because the kinesibilities generated along the different degrees of development of the crystal plane correct the slicing direction of the single crystal ingot. The ideal wafer for bending.
又,將圓柱狀的半導體單結晶鑄錠,以不同於此鑄錠的圓柱中心軸的上述鑄錠的結晶軸作為中心,在只旋轉既定旋轉角度的狀態下,由保持具接合保持,此狀態下以上述切斷裝置將鑄錠切片的半導體單結晶鑄錠的切片方法中,揭示為了使由切斷裝置切片的晶圓的彎曲量成為既定量,決定鑄錠由保持具接合保持時的既定旋轉角度之半導體單結晶鑄錠的切片方法(例如,參照文件3:專利公開第2014-195025號公報)。In addition, a columnar semiconductor single crystal ingot is held by a retainer in a state where the crystal axis of the ingot, which is different from the cylindrical central axis of the ingot, is rotated only by a predetermined rotation angle. In the following method for slicing a semiconductor single crystal ingot in which the ingot is sliced by the above-mentioned cutting device, it is disclosed that in order to make the amount of warpage of the wafer sliced by the cutting device a predetermined amount, the predetermined value when the ingot is joined and held by the holder is determined. A method of slicing a semiconductor single crystal ingot by a rotation angle (for example, refer to Document 3: Patent Publication No. 2014-195025).
但是,根據上述習知的文件1所示的單結晶切斷方法,關於單結晶構件的預定切斷面及劈開面形成的角度沒有任何規定,切斷單結晶構件後的晶圓彎曲量有不知道怎樣變化的不良。又,根據上述習知的文件1所示的單結晶切斷方法,單結晶構件的切入位置,對於劈開面,即對於預定切斷面中出現的交叉線A及B,只偏離5~25度,以如此小的角度有不能充分改善晶圓的彎曲量的問題點。又,根據上述習知的文件1所示的單結晶切斷方法,因為單結晶構件的切斷加工中單結晶構件不過度變形,雖然切斷的晶圓不產生彎曲,也具有不知怎樣控制晶圓的彎曲量的問題點。 However, according to the single crystal cutting method described in the above-mentioned conventional document 1, there is no regulation regarding the angle formed by the intended cutting plane and the cleavage plane of the single crystal member, and the amount of wafer warpage after cutting the single crystal member is not limited. Know how to change bad. Furthermore, according to the single crystal cutting method shown in the above-mentioned conventional document 1, the cutting position of the single crystal member is only 5 to 25 degrees deviated from the cleavage plane, that is, with respect to the intersecting lines A and B appearing in the planned cutting plane. , there is a problem that the amount of wafer warpage cannot be sufficiently improved at such a small angle. In addition, according to the single crystal cutting method shown in the above-mentioned conventional document 1, since the single crystal member is not excessively deformed during the cutting process of the single crystal member, although the cut wafer does not bend, there is a problem of how to control the crystal. The problem with the amount of curvature of the circle.
另一方面,根據上述習知的文件2所示的單結晶切斷方法,藉由將單結晶鑄錠沿著其晶癖線切片,雖然可以不易發生晶圓的彎曲,但有不能控制晶圓的彎曲量的問題點。 On the other hand, according to the single crystal cutting method shown in the above-mentioned conventional document 2, by slicing a single crystal ingot along its crystal habit line, the warp of the wafer is less likely to occur, but there is a possibility that the wafer cannot be controlled. The amount of bending is the problem point.
又,根據上述習知的文件3所示的單結晶切斷方法,為了使切斷裝置切片的晶圓的彎曲量成為既定量,雖然決定鑄錠由上述保持具接合保持時的上述既定旋轉角度,但必須合併圓柱狀的半導體單結晶鑄錠至與鑄錠的圓柱的中心軸不同的鑄錠的結晶軸切斷。 In addition, according to the single crystal cutting method shown in the above-mentioned conventional document 3, in order to make the amount of warpage of the wafer sliced by the cutting device into a predetermined amount, the predetermined rotation angle when the ingot is joined and held by the above-mentioned holder is determined. However, it is necessary to combine the columnar semiconductor single crystal ingot to cut the crystal axis of the ingot different from the central axis of the column of the ingot.
因此,限制鑄錠的旋轉角度,寬廣設定由保持具接合保持鑄錠時的上述既定旋轉角度的設定範圍,用以偏差調整鑄錠的結晶軸的角度,要在既定旋轉角度的範圍內,必須寬廣設定既定旋轉角度,其結果,晶圓的彎曲量具有可能變大的問題點。 Therefore, the rotation angle of the ingot is limited, the setting range of the above-mentioned predetermined rotation angle when the ingot is held by the holder is widely set, and the angle of the crystallographic axis of the ingot to adjust the deviation must be within the range of the predetermined rotation angle. The predetermined rotation angle is set widely, and as a result, there is a problem that the amount of warpage of the wafer may increase.
本發明的目的,在於提供半導體單結晶鑄錠的切片方法,不只可以降低晶圓的彎曲量,還可以高精度控制晶圓的彎曲量至所希望的量。 An object of the present invention is to provide a method for slicing a semiconductor single crystal ingot, which can not only reduce the warpage of the wafer, but also control the warpage of the wafer to a desired amount with high precision.
本發明的第1觀點,特徵在於將圓柱狀的半導體單結晶鑄錠,以不同於此鑄錠的圓柱中心軸的鑄錠的結晶軸作為中心,在只旋轉既定旋轉角度的狀態下,由保持具接合保持,此狀態下以切斷裝置將鑄錠切片的半導體單結晶鑄錠的切片方法中,特微在於為了使由切斷裝置切片的晶圓的彎曲量成為既定量,決定鑄錠由保持具接合保持時的既定旋轉角度與上述切斷裝置的上述保持具的傾斜角度。 A first aspect of the present invention is characterized in that a columnar semiconductor single crystal ingot is rotated by a predetermined rotation angle with the crystal axis of the ingot being different from the columnar central axis of the ingot as the center. In the slicing method of a semiconductor single crystal ingot in which the ingot is sliced by a cutting device in this state with bonding and holding, the special feature is that the ingot is determined by the amount of curvature of the wafer sliced by the cutting device to a predetermined amount. The predetermined rotation angle when the holder is engaged and held and the inclination angle of the holder of the cutting device.
根據本發明的第1觀點的切片方法,以切斷裝置的保持具接合保持圓柱狀的半導體單結晶鑄錠前,首先,不同於其圓柱中心軸的鑄錠的結晶軸作為中心,設置鑄錠可旋轉,其次,將此鑄錠以其結晶軸為中心只旋轉既定旋轉角度的狀態下,以上述保持具接合保持。此時,因為決定上述結晶軸作為中心的既定旋轉角度以及上述切斷裝置的上述保持具的傾斜角度,使切斷裝置切片的晶圓的彎曲量成為既定量,可以高精度控制將鑄錠切片後的晶圓的彎曲量為所希望的量。 According to the slicing method of the first aspect of the present invention, before joining and holding the cylindrical semiconductor single crystal ingot with the holder of the cutting device, first, the ingot is set with the crystal axis of the ingot different from the cylindrical central axis as the center. Then, the ingot is joined and held by the above-mentioned holder in a state in which the ingot is rotated by a predetermined rotation angle around its crystal axis. In this case, since the predetermined rotation angle of the crystal axis as the center and the inclination angle of the holder of the cutting device are determined, the amount of curvature of the wafer sliced by the cutting device is set to a predetermined amount, and the ingot can be sliced with high precision. The amount of warpage of the resulting wafer is a desired amount.
本發明的第2觀點,係根據第1觀點的發明,特徵在於更預先由實驗求出關於對既定旋轉角度的變化之晶圓的彎曲量變化的相關關係,再根據此相關關係決定上述既定旋轉角度。 A second aspect of the present invention is the invention according to the first aspect, and is characterized in that the predetermined rotation is determined based on the correlation relationship between the change in the amount of curvature of the wafer with respect to the change in the predetermined rotation angle is obtained in advance through experiments. angle.
根據本發明的第2觀點的切片方法,更預先由實驗求出關於對既定旋轉角度的變化之晶圓的彎曲量變化的相關關係,因為根據此相關關係決定上述既定旋轉角度,可以更高精度控制將鑄錠切片後的晶圓的彎曲量。 According to the slicing method according to the second aspect of the present invention, the correlation relationship between the change in the amount of warpage of the wafer with respect to the change in the predetermined rotation angle is obtained experimentally in advance, and the predetermined rotation angle can be determined based on the correlation relationship, so that higher accuracy can be achieved. Controls the amount of warpage of the wafer after slicing the ingot.
本發明的第3觀點,係根據第1觀點的發明,特徵在於更為了使切斷裝置切片的晶圓的彎曲量成為最小,決定保持具接合保持鑄錠時的既定旋轉角度。 A third aspect of the present invention is based on the first aspect of the invention, characterized in that a predetermined rotation angle of the holder when the ingot is joined and held is determined in order to minimize the amount of warpage of the wafer sliced by the dicing device.
根據本發明的第3觀點的切片方法,因為決定鑄錠的結晶軸為中心的既定旋轉角度,使切斷裝置切片的晶圓的彎曲量成為最小,可以降低將鑄錠切片後的晶圓的彎曲量。 According to the slicing method of the third aspect of the present invention, since the predetermined rotation angle around the crystallographic axis of the ingot is determined, the amount of warpage of the wafer sliced by the cutting device is minimized, and the slicing of the wafer after slicing the ingot can be reduced. amount of bending.
本發明的第4觀點,係根據第1觀點的發明,特徵在於更在鑄錠中形成旋轉基準部,從鑄錠的結晶軸往旋轉基準部下降的垂直線作為基準線時,對於此基準線的既定旋轉角度在45~55度、125~135度、225~235度以及305~315度中任一範圍內。 A fourth aspect of the present invention is the invention according to the first aspect, characterized in that a rotation reference portion is further formed in the ingot, and when a vertical line descending from the crystallographic axis of the ingot to the rotation reference portion is used as the reference line, for this reference line The predetermined rotation angle is within any range of 45~55 degrees, 125~135 degrees, 225~235 degrees and 305~315 degrees.
根據本發明的第4觀點的切片方法,從鑄錠的結晶軸往旋轉基準部下降的垂直線作為基準線時,藉由設定對於此基準線的既定旋轉角度在45~55度、125~135度、225~235度以及305~315度中任一範圍內,切斷鑄錠後的晶圓的彎曲量成為大致所希望的量。 According to the slicing method of the fourth aspect of the present invention, when the vertical line descending from the crystal axis of the ingot to the rotation reference portion is used as the reference line, the predetermined rotation angle with respect to the reference line is set at 45 to 55 degrees, 125 to 135 degrees In any range of 225 to 235 degrees, and 305 to 315 degrees, the amount of warpage of the wafer after cutting the ingot becomes an approximately desired amount.
其次,根據圖面,說明用以實施本發明的形態。如第1圖及第2圖所示,為了將單晶矽鑄錠13切片切斷,使用鋼絲鋸裝置16。
Next, the form for implementing this invention is demonstrated based on drawing. As shown in FIGS. 1 and 2 , a
作為切斷裝置的鋼絲鋸裝置16,包括互相中心軸平行且在同一水平面內配設的第1及第2主滾輪11、12、設置在第1及第2主滾輪11、12下方第1及第2主滾輪11、12的中間位置的單一副滾輪17、纏繞第1及第2主滾輪11、12與單一副滾輪17延伸的鋼絲18、以及使保持具14升降的升降裝置19(第1及2圖)。The
又,第1及第2主滾輪11、12與單一副滾輪17的外周面中,往各滾輪11、12、17的軸方向給予既定的間隔,即只以切片的晶圓厚度往各滾輪11、12、17的軸方向隔開,形成往圓周方向延伸的複數條環溝(未圖示)。In addition, the outer peripheral surfaces of the first and second
鋼絲18,係纏繞抽出筒21(第2圖)的1長條,為了從第1及第2主滾輪11、12與單一副滾輪17的一端側的各環溝向另一端側的各環溝依序收容從此抽出筒21抽出的鋼絲18,對這些滾輪11、12、17略逆三角形狀且螺旋狀纏繞延伸後,纏繞捲筒22(第2圖)而構成。The
保持具14,具有接合至鑄錠13的切片台14a以及保持此切片台14a的工作板14b。切片台14a與鑄錠13以相同材質,或是玻璃、陶瓷、碳或樹脂形成,但考慮成本方面、成形的容易度,多使用碳、樹脂等。又,作為接合劑,使用環氧樹脂、熱可塑性臘等,工作板14b主要以SUS(不鏽鋼)形成。又,升降裝置19,具有往鉛直方向延伸設置的支持構件19a、可升降安裝至此支持構件19a並保持保持具14至前端下面的水平構件19b。藉此,接合至保持具14的鑄錠13構成為可由升降裝置19升降。The
一般,鑄錠13的結晶方位多少有不均,鑄錠13的圓柱中心軸線不一定一致。因此,合併至鑄錠13的圓柱中心軸線的方向接合切片台14a,安裝至鋼絲鋸裝置16切片時,從鑄錠13切出的晶圓的切斷面與結晶格子面不一致,因此晶圓的特性有不均的問題。Generally, the crystal orientation of the
作為解除此問題的方法之一,使用變角設定器19c的方法是熟知的。As one of the methods for solving this problem, a method of using the
變角設定器19c,安裝在水平構件19b下面,安裝至鋼絲鋸裝置16的狀態的保持具14的安裝角度,可以在與鋼絲18直交的面內調整。具體而言,變角設定器19c,如第3圖所示,包括固定構件191以及可動構件192。The
固定構件191,安裝至水平構件19b。The fixing
固定構件191的下面,形成凹曲面,凹曲面,在鋼絲18的走線方向直交的面內形成具有圓弧狀剖面的圓筒狀凹曲面。The lower surface of the fixing
固定構件191的下面,安裝可動構件192。可動構件192,具有模仿在固定構件191的下面形成的凹曲面之凸曲面,對於固定構件191,使可動構件192可動時,在鋼絲18的走線方向直交的面內可往垂直方向調整可動構件192。A
調整可動構件192之際,旋轉垂直方向軸193,變更中央形成的進給螺旋(feed screw)的螺合位置。藉此,可動構件192,在與鋼絲18直交的面內沿著固定構件191的曲面移動,可調整垂直方向的位置。When the
根據變角設定器19c,對鑄錠13的結晶方位,為了在與鋼絲18直交的面內成為適當的方向,可以調整鋼絲18的走線方向。According to the
使用如此構成的鋼絲鋸裝置16,說明將單晶矽鑄錠13切片的方法。A method of slicing the single
首先,第1及第2主滾輪11、12與單一副滾輪17之間纏繞延伸鋼絲18。藉此鋼絲18中,在第1及第2主滾輪11、12之間水平延伸的鋼絲18,根據第1及第2主滾輪11、12與單一副滾輪17的旋轉往水平方向移動。First, an
其次,對升降裝置19的水平構件19b的前端下面裝備的變角設定器19c,以螺栓固緊等的固定手段安裝接合鑄錠13與切片台14a的工作板14b。Next, the
在此,詳細說明對鑄錠13的切片台14a的接合方法。Here, the joining method to the slice table 14a of the
首先,圍繞鑄錠13的圓柱中心軸只旋轉既定旋轉角度,接合。為了由鋼絲鋸裝置16切片得到的晶圓23的彎曲量成為既定量,決定既定旋轉角度。First, the
此決定,最好預先由實驗求出關於對上述既定旋轉角度的變化之晶圓23的彎曲量變化的相關關係,再根據此相關關係決定上述既定旋轉角度。又,從鑄錠13的結晶軸13b往定向平面(orientation flat)13c降下的垂直線作為基準線13d,對於此基準線13d的既定旋轉角度θ(第5及6圖)最好設定在45~55度、125~135度、225~235度以及305~315度的任一範圍內。For this determination, it is preferable to determine the predetermined rotation angle based on the correlation relationship between the change in the amount of curvature of the
但是,通常,鑄錠13接合切片台14a時,因為避開定向平面(oriention flat)13c接合,對於上述基準線13d的既定旋轉角度θ最好設定在45~55度或305~315度的範圍內。However, generally, when the
在此,限定對於基準線13d的既定旋轉角度θ在上述範圍內,是因為鋼絲18容易往鑄錠13的劈開面13e的方向偏離,將此鑄錠13切片得到的晶圓23的彎曲量不均變大。Here, the predetermined rotation angle θ with respect to the
但是,圓柱狀的鑄錠13中,幾乎不是其圓柱的中心軸13a與其結晶軸13b一致的理想狀態(第4圖(Z軸)、第9A圖),幾乎是其圓柱的中心軸13a與其結晶軸13b不一致的現實狀態(第4圖(P1-P2),第9B圖)。通常,鑄錠13的圓柱中心軸13a與鑄錠13的結晶軸13b的傾斜角度,最大是3度左右。However, in the
另一方面,切片的晶圓23的表面,求出垂直於鑄錠13的結晶軸13b的面(第9C圖)。On the other hand, for the surface of the sliced
因此,使上述鑄錠13圍繞鑄錠13的圓柱的中心軸13a只旋轉上述既定旋轉角度,接合至切片台14a時,鑄錠13的結晶軸13b成為偏離長邊方向的狀態(第4圖)。Therefore, when the
對於其偏離,水平方向(第4圖的XZ面)補正切片台14a與工作板14b的接合方向,鑄錠13的結晶軸13b接合成為第4圖的YZ面內。For the deviation, the joining direction of the slicing table 14a and the
其次,在上述第1及第2主滾輪11、12之間水平延伸的鋼絲18的上方,通過第1及第2主滾輪11、12的各中心軸的鉛直線之間,移動此鑄錠13使鑄錠13的結晶軸13b與第1及第2主滾輪11、12的各中心軸幾乎平行(第1及2圖)。此時,使包含鑄錠13的結晶軸13b之鉛直面,對第1及第2主滾輪11、12之間鋼絲18的水平延伸方向直交(第9C圖)。Next, the
又,根據固定保持具14的變角設定器19c,為了結晶軸13b與第1及第2主滾輪11、12的各中心軸成為平行,調整保持具14的固定角度。Moreover, according to the variable
換言之,對於第1及第2主滾輪11、12間的鋼絲18與此鋼絲18的鑄錠13切斷方向製成的平面,使鑄錠13的結晶軸13b直交。又,此狀態下往鉛直方向使鑄錠13下降,藉由使往上述水平方向移動的鋼絲18移動至橫切位置,將鑄錠13切片。因此,可以高精度控制將鑄錠13切片後的晶圓23的彎曲量至所希望的量。In other words, the
在此,即使鑄錠13的劈開面13e與晶圓23表面的鋼絲記號13f平行,將此鑄錠13切片得到的晶圓23的彎曲量也有可能不同。根據第5~8圖說明其理由。Here, even if the
如第7A及8A圖所示,即使鑄錠13的劈開面13e與鑄錠13表面的鋼絲記號13f平行,鑄錠13的劈開面13e,如第7B圖所示,對鑄錠13的結晶軸13b傾斜時,如第8B圖所示,對鑄錠13的結晶軸13b也有可能平行。As shown in FIGS. 7A and 8A, even if the
於是,鑄錠13的劈開面13e對鑄錠13的結晶軸13b傾斜時(第7B圖),將此鑄錠13切片時,鋼絲18對於第5圖的立體圖(a)的虛線箭頭以及第7C圖的實線箭頭指示的切斷方向,容易往第5圖的立體圖(a)的實線箭頭以及第7C圖的虛線箭頭指示的方向,即劈開面13e的方向偏離。Then, when the
相對於此,鑄錠13的劈開面13e對鑄錠13的結晶軸13b平行時(第8B圖),將此鑄錠13切片時,鋼絲18對於第6圖的立體圖(a)的虛線箭頭以及第8C圖的實線箭頭指示的切斷方向不易偏離,往切斷方向筆直前進。On the other hand, when the
結果,即使鑄錠13的劈開面13e與鑄錠13表面的鋼絲記號13f平行(第7A圖),鑄錠13的劈開面13e,如第7B圖所示,對鑄錠13的結晶軸13b傾斜時,將此鑄錠13切片得到的晶圓23如第5圖的側面圖(b)所示翻轉。As a result, even if the
相對於此,即使鑄錠13的劈開面13e與鑄錠13表面的鋼絲記號13f平行(第8A圖),鑄錠13的劈開面13e,如第8B圖所示,對鑄錠13的結晶軸13b平行時,將此鑄錠13切片得到的晶圓23如第6圖的側面圖(b)所示不翻轉。又,鑄錠13的劈開面13e,如第8B圖所示,即使對鑄錠13的結晶軸13b不平行,只要接近平行的角度的話,切片得到的晶圓23不易翻轉。On the other hand, even if the
另一方面,為了由鋼絲鋸裝置16將鑄錠13切片得到的晶圓23的彎曲量成為最小,決定以鑄錠13的結晶軸13b為中心的既定旋轉角度也可以。例如,鑄錠13的結晶軸13b是<111>時,以從這結晶軸13b往定向平面13c下降的垂直線作為基準線13d,使對此基準線13d的既定旋轉角度θ(第5及6圖)在45~55度的範圍內時,可以降低將鑄錠13切片後的晶圓23的彎曲量。On the other hand, in order to minimize the amount of warpage of the
上述實施形態中,作為半導體單結晶鑄錠,舉出單晶矽鑄錠,但也可以是碳化矽(SiC)單結晶鑄錠、砷化鎵(GaAs)單結晶鑄錠、藍寶石單結晶鑄錠等。In the above-described embodiment, a single crystal silicon ingot is used as the semiconductor single crystal ingot, but may be a silicon carbide (SiC) single crystal ingot, a gallium arsenide (GaAs) single crystal ingot, or a sapphire single crystal ingot. Wait.
又,上述實施形態中,從鑄錠的結晶軸往定向平面下降的垂直線作為基準線,決定以鑄錠的結晶軸為中心的既定旋轉角度,但從鑄錠的結晶軸往槽口下降的垂直線作為基準線,決定以鑄錠的結晶軸為中心的既定旋轉角度也可以。In the above-mentioned embodiment, the vertical line descending from the crystallographic axis of the ingot to the orientation plane is used as the reference line to determine a predetermined rotation angle centered on the crystallographic axis of the ingot. The vertical line may be used as a reference line, and a predetermined rotation angle about the crystal axis of the ingot may be determined.
又,如果有代替定向平面或槽口的旋轉基準部的話,從鑄錠的結晶軸往此旋轉基準部下降的垂直線作為基準線,決定以鑄錠的結晶軸為中心的既定旋轉角也可以。 [實施例]In addition, if there is a rotation reference part instead of the orientation plane or the notch, a vertical line descending from the crystal axis of the ingot toward the rotation reference part can be used as the reference line, and a predetermined rotation angle centered on the crystal axis of the ingot may be determined. . [Example]
其次隨同比較例詳細說明本發明的實施例。 <實施例1>Next, the examples of the present invention will be described in detail along with the comparative examples. <Example 1>
如第1及2圖所示,準備直徑150mm且結晶軸是<111>的圓柱狀的單晶矽鑄錠13,以此鑄錠13的圓柱中心軸13a作為中心只旋轉既定旋轉角度的狀態下,接合鑄錠13與切片台14a。又,切片台14a與工作板14b,補正水平方向(第4圖的XZ面)的接合方向,鑄錠13的結晶軸接合成在第4圖的YZ面內。又,將接合鑄錠13的保持具14安裝固定至變角設定器19c,利用變角設定器19c,為了使結晶軸13b與第1及第2主滾輪11、12的各中心軸平行,調整保持具14的固定角度。As shown in Figs. 1 and 2, a cylindrical
鑄錠13的結晶軸13b,根據照射再由結晶面反射過來的X線角度檢出。又,決定接合鑄錠13至保持具14時的既定旋轉角度。The
又,上述既定旋轉角度,從鑄錠13的結晶軸13b往定向平面13c下降的垂直線作為基準線13d時,形成對於此基準線13d的旋轉角度θ(第5及6圖)。When the above-mentioned predetermined rotation angle is the
具體而言,鋼絲鋸裝置16的第1及第2主滾輪11、12之間水平延伸的鋼絲18的上方,在通過第1及第2主滾輪11、12的各中心軸的鉛直線之間,移動鑄錠13,使鑄錠13的結晶軸13b與第1及第2主滾輪11、12的各中心軸大致平行(第1及2圖)。此時,使包含鑄錠13的結晶軸13b的鉛直面,對第1及第2主滾輪11、12間的鋼絲18的延伸方向直交(第9C圖)。Specifically, above the
於是,將接合鑄錠13的保持具14,安裝固定至變角設定器19c,利用變角設定器19c,調整保持具14的固定角,使結晶軸13b與第1及第2主滾輪11、12的各中心軸線平行。Then, the
使此鑄錠13往鉛直方向下降,並使往上述水平方向移動的鋼絲18移動至橫切的位置,將鑄錠13切片製作晶圓23。調整上述既定旋轉角度θ至45~55度,與上述相同將鑄錠13切片製作晶圓23。這些晶圓23作為實施例1。
<比較例1>The
與鑄錠的圓柱中心軸不同的鑄錠的結晶軸作為中心,在只旋轉任意旋轉角度的狀態下以保持具接合保持,以及將接合鑄錠13的保持具14安裝固定至變角設定器19c後,不調整變角設定器19c的保持具14的固定角度以外,與實施1相同,將鑄錠切片製作晶圓。這些晶圓作為比較例1。
<試驗1及評估>The crystal axis of the ingot, which is different from the cylindrical central axis of the ingot, is used as the center, and is held by the holder while being rotated only by an arbitrary rotation angle, and the
測量實施例1及比較例1的晶圓的彎曲量。這晶圓的彎曲量,在晶圓的背面中,從晶圓的外周緣往內側3mm內側的位置,假想通過晶圓的結晶軸為中心間隔120度決定的3點的平面,在根據此平面測量的晶圓的彎曲大小之中為最大值。其結果顯示於第10圖。The amount of warpage of the wafers of Example 1 and Comparative Example 1 was measured. The amount of curvature of the wafer, on the backside of the wafer, from the outer peripheral edge of the wafer to the inner side of 3 mm, is assumed to pass through the crystal axis of the wafer as the center at 3 points determined at a distance of 120 degrees. Among the measured warpage sizes of the wafer, the maximum value is obtained. The results are shown in FIG. 10 .
根據第10圖,很明顯地,比較例1中,既定旋轉角度範圍內晶圓的彎曲量雖然小,但對於既定旋轉角度的範圍外晶圓的彎曲量大,實施例1中,藉由調整旋轉角度θ至45~55度,晶圓的彎曲量全部變小。According to FIG. 10, it is clear that in Comparative Example 1, although the amount of curvature of the wafer within the predetermined rotation angle range is small, the amount of curvature of the wafer outside the range of the predetermined rotation angle is large. In Example 1, by adjusting When the rotation angle θ is increased to 45 to 55 degrees, the amount of warpage of the wafer is all reduced.
11、12‧‧‧第1及第2主滾輪
13‧‧‧鑄錠
13a‧‧‧中心軸
13b‧‧‧結晶軸
13c‧‧‧定向平面
13d‧‧‧基準線
13e‧‧‧劈開面
13f‧‧‧鋼絲記號
14‧‧‧保持具
14a‧‧‧切片台
14b‧‧‧工作板
16‧‧‧切斷裝置
17‧‧‧副滾輪
18‧‧‧鋼絲
19‧‧‧升降裝置
191‧‧‧固定構件
192‧‧‧可動構件
193‧‧‧垂直方向軸
19a‧‧‧支持構件
19b‧‧‧水平構件
19c‧‧‧變角設定器
21‧‧‧抽出筒
22‧‧‧捲筒
23‧‧‧晶圓11, 12‧‧‧1st and 2nd
[第1圖]係顯示使用本發明第一實施形態的切片方法以鋼絲鋸裝置的鋼絲要將單晶矽鑄錠切片的狀態之要部正面圖;[第2圖]係顯示以鋼絲鋸裝置的鋼絲要將鑄錠切片的狀態之要部立體圖;[第3圖]係顯示變角(gonio)設定器構造之鋼絲走線方向直交的面之剖面圖;[第4圖]係顯示鑄錠與保持具的關係之概略立體圖;[第5圖]係顯示以鋼絲產生的鑄錠切斷中在切斷方向出現劈開面,鋼絲往此劈開面方向偏離的機制之晶圓立體圖(a)以及發生大彎曲的切斷後的晶圓側面圖(b);[第6圖]係顯示在以鋼絲產生的鑄錠切斷中在切斷方向不出現劈開面,鋼絲往切 斷方向筆直前進的機制之晶圓立體圖(a),沒發生彎曲的切斷後之晶圓側面圖(b);[第7A圖]係顯示鑄錠的劈開面與鑄錠表面的鋼絲記號平行之鑄錠的正面圖;[第7B圖]係顯示鑄錠的劈開面對鑄錠的結晶軸傾斜的狀態之鑄錠的縱剖面圖;[第7C圖]係顯示鋼絲往劈開面方向偏離之鑄錠的縱剖面圖;[第8A圖]係顯示鑄錠的劈開面與鑄錠表面的鋼絲記號平行之鑄錠的正面圖;[第8B圖]係顯示鑄錠的劈開面對鑄錠的結晶軸平行的狀態之鑄錠的縱剖面圖;[第8C圖]係顯示鋼絲往切斷方向筆直前進之鑄錠的縱剖面圖;[第9A圖]係顯示結晶軸與鑄錠的圓柱中心軸一致,對圓柱中心軸以及結晶軸往直角方向延伸配置鋼絲的狀態構成圖;[第9B圖]係顯示鑄錠的圓柱中心軸與結晶軸不一致的狀態之鑄錠的構成圖;[第9C圖]係顯示對於與鑄錠的圓柱中心軸不一致的結晶軸,往直角方向延伸配置鋼絲的狀態構成圖;以及[第10圖]係分別顯示改變實施例1及比較例1的鑄錠的旋轉角度時的晶圓的彎曲量變化圖。 [FIG. 1] is a front view of the main part showing a state in which a single crystal silicon ingot is sliced with the wire of a wire saw device using the slicing method according to the first embodiment of the present invention; The perspective view of the main part of the state where the steel wire is to be sliced into the ingot; [Fig. 3] is a cross-sectional view showing the plane perpendicular to the wire running direction of the gonio setting device structure; [Fig. 4] is the ingot. A schematic perspective view of the relationship with the holder; [Fig. 5] is a perspective view of the wafer showing the mechanism by which a cleavage plane appears in the cutting direction when an ingot is cut by a wire, and the wire deviates in the direction of the cleavage plane (a) and The side view (b) of the wafer after cutting with a large curvature; [Fig. 6] shows that in the cutting of the ingot by the steel wire, no cleavage surface appears in the cutting direction, and the steel wire is cut toward the Wafer perspective view (a) of the mechanism in which the breaking direction is straight forward, and a side view of the wafer after cutting without bending (b); [Fig. 7A] shows that the split surface of the ingot is parallel to the wire mark on the surface of the ingot. The front view of the ingot; [Fig. 7B] is a longitudinal sectional view of the ingot in which the cleavage face of the ingot is inclined to the crystallographic axis of the ingot; [Fig. 7C] is a cast showing that the steel wire is deviated in the direction of the cleave plane. Longitudinal sectional view of the ingot; [Fig. 8A] is a front view of the ingot with the cleaved surface of the ingot parallel to the wire mark on the surface of the ingot; [Fig. 8B] is the crystallization of the cleaved face of the ingot facing the ingot A longitudinal sectional view of an ingot in a state where the axes are parallel; [Fig. 8C] is a longitudinal sectional view of an ingot with the wire going straight in the cutting direction; [Fig. 9A] shows the crystallographic axis and the cylindrical center axis of the ingot Consistent, the composition diagram of the state in which the central axis of the cylinder and the crystallographic axis are extended and arranged in a right-angle direction; [Fig. 9B] is a composition diagram of the ingot in a state where the central axis of the cylindrical ingot and the crystallographic axis of the ingot are inconsistent; [Fig. 9C] ] is a diagram showing the state of the crystal axis that does not coincide with the cylindrical central axis of the ingot, and the steel wire is extended and arranged in a right-angle direction; and [Fig. 10] is a diagram showing that the rotation angles of the ingots of Example 1 and Comparative Example 1 were changed, respectively. Graph of the change in the amount of warpage of the wafer.
11、12‧‧‧第1及第2主滾輪 11, 12‧‧‧1st and 2nd main rollers
13‧‧‧鑄錠 13‧‧‧Ingot
14‧‧‧保持具 14‧‧‧Retainer
14a‧‧‧切片台 14a‧‧‧Slicing stage
14b‧‧‧工作板 14b‧‧‧Working board
16‧‧‧切斷裝置 16‧‧‧Cut-off device
17‧‧‧副滾輪 17‧‧‧Sub roller
18‧‧‧鋼絲 18‧‧‧Wire
19‧‧‧升降裝置 19‧‧‧Lifting device
19a‧‧‧支持構件 19a‧‧‧Support Components
19b‧‧‧水平構件 19b‧‧‧Horizontal member
19c‧‧‧變角設定器 19c‧‧‧Variable angle setting device
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