TWI750006B - Belt conveying system and belt deflection adjusting device - Google Patents
Belt conveying system and belt deflection adjusting device Download PDFInfo
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Abstract
一種皮帶輸送系統,包含多個沿一輸送方向間隔設置的支撐輪裝置、設置於該等支撐輪裝置沿該輸送方向相反兩側的一動力皮帶輪及一從動皮帶輪、一繞設於該動力皮帶輪及該從動皮帶輪的輸送皮帶,及一皮帶偏斜調整裝置。該皮帶偏斜調整裝置包括一基座、一用以抵壓該輸送皮帶之非承料面的調心滾輪、二以一垂直該輸送方向之橫方向安裝於該基座相反兩側的連動機構,及二分別連接並帶動該等連動機構及該調心滾輪使該輸送皮帶沿該輸送方向移動的側壓輪模組。該調心滾輪接觸該輸送皮帶的該非承料面,能配合該等支撐輪裝置提升相對該輸送皮帶的摩擦力,確保該皮帶偏斜調整裝置的調整效果。A belt conveying system includes a plurality of supporting wheel devices arranged at intervals along a conveying direction, a power pulley and a driven pulley arranged on opposite sides of the supporting wheel devices along the conveying direction, and a power pulley arranged around the power pulley And the conveying belt of the driven pulley, and a belt deflection adjusting device. The belt deflection adjusting device includes a base, a self-aligning roller for pressing the non-receiving surface of the conveying belt, and two linkage mechanisms installed on opposite sides of the base in a transverse direction perpendicular to the conveying direction , And two side pressure wheel modules which are respectively connected to and drive the linkage mechanisms and the self-aligning roller to make the conveying belt move along the conveying direction. The self-aligning roller contacts the non-material bearing surface of the conveying belt, and can cooperate with the supporting wheel devices to increase the friction force relative to the conveying belt, and ensure the adjustment effect of the belt deflection adjusting device.
Description
本發明是有關於一種用以運送物料的運輸系統,特別是指一種皮帶輸送系統及其皮帶偏斜調整裝置。The invention relates to a transportation system for conveying materials, in particular to a belt conveying system and a belt deflection adjustment device.
參閱圖1,為一現有的皮帶送料設備1,包含多個沿一輸送方向間隔設置的支撐輪單元11、一設置於該等支撐輪單元11上且適用於輸送物料的皮帶12、多個供該皮帶12繞設且用以運轉而提供帶動該皮帶12移動之動力的皮帶輪13,及一與該皮帶12間隔設置且用以導正該皮帶12而沿該輸送方向移動的調心單元14。該皮帶12具有一位於外側且適用於承載物料的承料面121,及一相反於該承料面121且接觸該等皮帶輪13的非承料面122。定義該皮帶12之該承料面121在該等皮帶輪13上方時處於一承料狀態,而移動至該等皮帶輪13下方後則處於一回程狀態。其中,該調心單元14是設置於低於該等皮帶輪13的位置,也就是在該承料面121處於該回程狀態的位置,該調心單元14包括一設置於地面而向上延伸的支架141、一架設於該支架141上且用以支撐該皮帶12的滾輪142,及二個以一橫向垂直該輸送方向之橫方向彼此間隔,且用以接觸該皮帶12而帶動該滾輪142導引該皮帶12移動的側壓輪機構143。Referring to Figure 1, an existing
在該皮帶12由該等皮帶輪13運轉而帶動的過程中,若產生偏移預設之該輸送方向的情況,在將承載之物料輸送於目標位置後,該承料面121在該回程狀態時,會通過設置於相對下游的該調心單元14。由於該等側壓輪機構143已預先沿該橫方向配合該皮帶12之寬度設定適當間距,故若該皮帶12沿該橫方向有產生偏移,將會在產生偏移之一側接觸到設置於同側的該側壓輪機構143,進而被已預先固定位置的該側壓輪機構143側向推抵,藉此產生導正該皮帶12的效果。When the
然而,由於該調心單元14是設置於地面而向上延伸,且是因應該承料面121處於該回程狀態的時機,此時該皮帶12並未承載物料,是故在該滾輪142向上支撐該皮帶12的情況下,該皮帶12是否確實接觸到該滾輪142,完全依賴該皮帶12因地心引力產生的自重,容易在移動過程中產生無法預期的抖動,因而難以穩定接觸到該滾輪142而確保該調心單元14的功效。另外,也由於該滾輪142勢必是接觸到該皮帶12位於相對外側的該承料面121,即該承料面121是以朝向下方的方向接觸該調心單元14,若是該承料面121上還留有相對較為細小的物料,物料特別容易在接觸該滾輪142後被擾動而向下掉落,若是對需要持續運轉的該滾輪142及該等側壓輪機構143造成污染,對於運轉的順暢度將造成不良影響,甚至該滾輪142也可能產生不必要的磨耗,縮短該調心單元14的使用壽命。However, since the
因此,本發明之目的,即在提供一種能確保調整性能且避免受到輸送之物料的污染的皮帶輸送系統及其皮帶偏斜調整裝置。Therefore, the object of the present invention is to provide a belt conveying system and a belt skew adjusting device that can ensure the adjustment performance and avoid contamination by the conveyed materials.
於是,本發明皮帶輸送系統,包含多個沿一輸送方向間隔設置的支撐輪裝置、一設置於該等支撐輪裝置沿該輸送方向的其中一側的動力皮帶輪、一沿該輸送方向設置於該動力皮帶輪的相反側的從動皮帶輪、一繞設於該動力皮帶輪及該從動皮帶輪並由該等支撐輪裝置所支撐的輸送皮帶,及一與該輸送皮帶間隔設置的本發明皮帶偏斜調整裝置。Therefore, the belt conveying system of the present invention includes a plurality of supporting wheel devices arranged at intervals along a conveying direction, a power pulley arranged on one side of the supporting wheel devices along the conveying direction, and a power pulley arranged on the conveying direction along the conveying direction. The driven pulley on the opposite side of the power pulley, a conveyor belt wound around the power pulley and the driven pulley and supported by the supporting wheel devices, and a belt skew adjustment of the present invention arranged at intervals from the conveyor belt Device.
該輸送皮帶用以隨著該等動力皮帶輪的帶動而沿該輸送方向運送物料,且沿一相反該輸送方向之回程方向運轉,並包括一適用於承載物料且位於外側的承料面,及一相反於該承料面的非承料面。The conveyor belt is used for conveying materials along the conveying direction with the driving of the power pulleys, and runs in a return direction opposite to the conveying direction, and includes a bearing surface suitable for carrying materials and located on the outside, and a Contrary to the non-bearing surface of the bearing surface.
本發明皮帶偏斜調整裝置包括一基座、一設置於該基座下方且用以抵壓該輸送皮帶之非承料面的調心滾輪、二以一橫向垂直該輸送方向之橫方向安裝於該基座相反兩側的連動機構,及二分別連接於該等連動機構上,並用以帶動該等連動機構及該調心滾輪而使該輸送皮帶沿該輸送方向移動的側壓輪模組。The belt deflection adjusting device of the present invention includes a base, a self-aligning roller arranged under the base and used to resist the non-bearing surface of the conveying belt, and two are installed in a transverse direction that is transverse to the conveying direction. The linkage mechanisms on opposite sides of the base and two side pressure wheel modules are respectively connected to the linkage mechanisms and used to drive the linkage mechanisms and the self-aligning roller to move the conveying belt along the conveying direction.
本發明之功效在於:由於該皮帶偏斜調整裝置的該調心滾輪是懸掛設置於該基座,並向下接觸該輸送皮帶的非承料面,故能配合向上支撐該輸送皮帶之該等支撐輪裝置,兩者分別自相反兩側抵壓該輸送皮帶,藉此確保該調心滾輪相對於該輸送皮帶的摩擦力,進而確實接觸該輸送皮帶,在有良好摩擦力的情況下發揮作用,也確保該皮帶偏斜調整裝置的調整偏斜功能。另外,由於該調心滾輪是接觸該非承料面,故不會因為該承料面上殘存的細微物料產生擾動,能避免細微物料沾污該調心滾輪,或者該調心滾輪喪失摩擦力的可能性,以維持該皮帶偏斜調整裝置正常之導正該輸送皮帶的運作,也能避免該皮帶偏斜調整裝置受到細微物料磨耗的情況。The effect of the present invention is that since the self-aligning roller of the belt deflection adjusting device is suspended on the base and contacts the non-bearing surface of the conveying belt downwards, it can cooperate with the upward support of the conveying belt. Supporting wheel device, both of which press the conveyor belt from opposite sides to ensure the friction force of the self-aligning roller with respect to the conveyor belt, so as to contact the conveyor belt and play a role with good friction. , It also ensures the deflection adjustment function of the belt deflection adjustment device. In addition, since the self-aligning roller is in contact with the non-bearing surface, it will not be disturbed by the fine materials remaining on the bearing surface, which can prevent the fine materials from contaminating the self-aligning roller or the self-aligning roller loses friction. It is possible to maintain the normal operation of the conveyor belt by maintaining the belt skew adjustment device, and it can also prevent the belt skew adjustment device from being worn by fine materials.
參閱圖2,為本發明皮帶輸送系統的一系統實施例,該系統實施例包含多個沿一輸送方向D間隔設置的支撐輪裝置2、一設置於該等支撐輪裝置2沿該輸送方向D的其中一側的動力皮帶輪3、一沿該輸送方向D設置於該動力皮帶輪3之相反側的從動皮帶輪3’、一繞設於該動力皮帶輪3及該從動皮帶輪3’並由該等支撐輪裝置2所支撐且輸送皮帶4,及一與該輸送皮帶4間隔設置之本發明皮帶偏斜調整裝置5的裝置實施例。其中,每一個支撐輪裝置2具體而言即為輸送滾輪組,且能依照輸送路徑長度、支撐強度需求而設置適當數量,除了能對該輸送皮帶4產生支撐效果,還能藉由滾輪的滾動產生導引效果。另外,該動力皮帶輪3則連接於一較佳為馬達的動力源(圖中未繪示),並用以由該動力源提供動力而轉動,配合該從動皮帶輪3’的同步轉動,藉此帶動該輸送皮帶4運轉。2 is a system embodiment of the belt conveyor system of the present invention. The system embodiment includes a plurality of supporting
該輸送皮帶4用以隨著該動力皮帶輪3的帶動而沿該輸送方向D運送物料,且在運送物料後又沿一相反該輸送方向D之回程方向R運轉。該輸送皮帶4包括一適用於承載物料且位於外側的承料面41,及一相反於該承料面41的非承料面42。具體而言,該承料面41及該非承料面42在相關業界分別泛稱為上膠側及下膠側。要先說明的是,該輸送皮帶4運送物料時必須維持適當的張力,若是張力不足而無法撐張擴展,則可能影響物料的運輸,而若是張力過大又有可能影響到該運送皮帶4正常的使用壽命,因此必須妥善調校。The
同時參閱圖2至圖4,該裝置實施例包括一基座51、一設置於該基座51下方且用以頂抵該輸送皮帶4之非承料面42的調心滾輪52、二以一橫向垂直該輸送方向D之橫方向T安裝於該基座51相反兩側的連動機構53,及二分別連接於該等連動機構53上,並用以帶動該等連動機構53及該調心滾輪52而使該輸送皮帶4沿該輸送方向D移動的側壓輪模組54。該基座51是懸吊架設於比該輸送皮帶4之該非承料面42要高一段適當距離的位置,且具有一支架511、一由該支架511向下延伸的轉軸512,及一設置於該轉軸512上並能相對於該支架511轉動且供該調心滾輪52安裝的旋動架513。調整該基座51與該輸送皮帶4之間的距離,能配合該調心滾輪52的徑寬尺寸而調整該調心滾輪52接觸該輸送皮帶4的外力,故藉由調整該基座51的設置位置,甚至是改變該調心滾輪52選用的徑寬尺寸,都能發揮調校該輸送皮帶4之張力的效果。2 to 4 at the same time, the device embodiment includes a
參閱圖5與圖6並配合圖3,每一個連動機構53具有一固定於該支架511上的軸桿531、一套設於該軸桿531且能相對於該軸桿531轉動的軸套532、一連接於該軸套532且橫向延伸的第一力臂533、一連接於該軸套532且橫向延伸並與該第一力臂533夾一固定角度的第二力臂534、一自該第一力臂533彎折而縱向延伸並連接於該旋動架513的連接桿535,及一自該第二力臂534彎折而縱向延伸,並供個別之側壓輪模組54安裝的承載桿536。每一個連動機構53的該連接桿535與該承載桿536都是沿縱向延伸,故當受到以該第一力臂533或該第二力臂534為槓桿力臂的外力時,則會發揮槓桿效果而帶動該軸套532相對於該軸桿531轉動。也由於該連接桿535是連接於該旋動架513,而該承載桿536則是連接於個別之側壓輪模組54,因此在該旋動架513或個別之側壓輪模組54受到外力時,則會因所述連動機構53的配置而產生相互的連動。Referring to FIGS. 5 and 6 in conjunction with FIG. 3, each
當該系統實施例運作時,該動力皮帶輪3與該從動皮帶輪3’一同運轉而帶動該輸送皮帶4運轉,進而利用該承料面41來運送物料。由於該等側壓輪模組54是彼此間隔地分別設置在該輸送皮帶4沿該橫方向T的相反兩側,且每一個側壓輪模組54是預先調整而與該輸送皮帶4的同側間隔適當的距離,在運送物料的過程中,若是該輸送皮帶4偏離了該輸送方向D(見圖2),或者是在回程的位置偏離了與該輸送方向D相反的該回程方向R,則該輸送皮帶4會接觸到與偏離側位於同側的其中一個側壓輪模組54。在該輸送皮帶4接觸其中一個側壓輪模組54時,若是偏離的程度較輕微,則在接觸到該側壓輪模組54時即會往反向而被導正;但若是偏離的程度已會推動該側壓輪模組54,該側壓輪模組54受到向外推抵的力,將以該第二力臂534為力臂,相對於該軸桿531產生力矩,帶動與該第二力臂534夾固定角度之第一力臂533相對於該軸桿531轉動,進而帶動該旋動架513及該調心滾輪52以朝向中央的方向轉動,使該調心滾輪52產生導正該輸送皮帶4的效果。When the system embodiment is operating, the
要特別說明的是,由於該裝置實施例的該調心滾輪52是懸掛設置於該基座51,以接觸該輸送皮帶4的該非承料面42,故能在不接觸該承料面41的情況下對該輸送皮帶4產生撐抵而維持適當張力的效果,且不會對該承料面41上殘存的細微物料產生擾動,能避免細微物料沾污該調心滾輪52的可能性,以發揮該裝置實施例正常之導正該輸送皮帶4的作用,也在避免受到細微物料磨耗的情況下,延長本裝置實施例的使用壽命。另外,也由於該裝置實施例的該調心滾輪52是由上而下地接觸該輸送皮帶4的該非承料面42,相較於單純依靠該輸送皮帶4的自身重量而向下接觸的先前技術而言,能在裝設時即妥善調校,確保該調心滾輪52是以適當的撐抵力接觸該輸送皮帶4,不但能藉此與該等支撐輪裝置2相配合自相反兩側抵壓該輸送皮帶4,使得該輸送皮帶4在運轉時維持適當的張力,更確保該輸送皮帶4能穩定接觸該調心滾輪52,以維持一定的摩擦力而讓該輸送皮帶4正常運轉,避免因預期外的浮動而影響到該裝置實施例對該輸送皮帶4的導正效果。It should be particularly noted that since the
參閱圖7並配合圖3,考量到本系統實施例的該運送皮帶4可能有反向運轉而沿相反方向運送物料,故該等連動機構53是可拆卸地安裝於該基座51,故該等連動機構53能因應運轉方向的需求改變安裝方向。其中,每一個連動機構53的第二力臂534,實質上是與該回程方向R朝向相同的方向,才能在以該運送皮帶4運轉方向為參考的情況下,使個別的側壓輪模組54設置於該基座51的相對前方,以發揮本裝置實施例導引該輸送皮帶4之運轉的功效。Referring to Fig. 7 and in conjunction with Fig. 3, considering that the
綜上所述,本發明皮帶輸送系統及其皮帶偏斜調整裝置,採用使該調心滾輪52以向下的方式接觸該輸送皮帶4之該非承料面42,能配合該等支撐輪裝置2向上支撐該輸送皮帶4,兩者分別自相反兩側抵壓該輸送皮帶4,而確保該輸送皮帶4穩定接觸該調心滾輪52,並維持足夠的摩擦力而正常運轉,還能防止直接接觸到該承料面41而受到殘留物料的影響,故在避免該調心滾輪52受到沾汙而影響運作的情況下,發揮該皮帶偏斜調整裝置5的調整作用,不但確保針對該輸送皮帶4產生偏斜時的調整偏斜效果,也藉此延長該皮帶偏斜調整裝置5的使用壽命。因此,確實能達成本發明之目的。In summary, the belt conveyor system and the belt skew adjustment device of the present invention adopts the self-aligning
惟以上所述者,僅為本發明之實施例而已,當不能以此限定本發明實施之範圍,凡是依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。However, the above are only examples of the present invention, and should not be used to limit the scope of implementation of the present invention, all simple equivalent changes and modifications made in accordance with the scope of the patent application of the present invention and the content of the patent specification still belong to This invention patent covers the scope.
2:支撐輪裝置 3:動力皮帶輪 3’:從動皮帶輪 4:輸送皮帶 41:承料面 42:非承料面 5:皮帶偏斜調整裝置 51:基座 511:支架 512:轉軸 513:旋動架 52:調心滾輪 53:連動機構 531:軸桿 532:軸套 533:第一力臂 534:第二力臂 535:連接桿 536:承載桿 54:側壓輪模組 D:輸送方向 R:回程方向 T:橫方向 2: Support wheel device 3: Power pulley 3’: driven pulley 4: Conveyor belt 41: Bearing surface 42: Non-bearing surface 5: Belt deflection adjustment device 51: Pedestal 511: Bracket 512: Hinge 513: Rotating Frame 52: Spherical roller 53: Linkage mechanism 531: Axle 532: Shaft sleeve 533: First Force Arm 534: second moment arm 535: connecting rod 536: Carrier Bar 54: Side pressure wheel module D: Conveying direction R: Return direction T: horizontal direction
本發明之其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中: 圖1是一系統配置圖,說明一現有的皮帶送料設備; 圖2是一系統配置圖,說明本發明皮帶輸送系統的一系統實施例; 圖3是一立體分解圖,說明該系統實施例之一本發明皮帶偏斜調整裝置的一裝置實施例; 圖4是一立體圖,說明該裝置實施例組裝完成的情況; 圖5是一仰視圖,說明該裝置實施例之二個連動機構; 圖6是一示意圖,配合圖5說明其中一個連動機構所發揮之導正該系統實施例之一輸送皮帶的功能;及 圖7是一與圖5類似的仰視圖,說明該等連動機構可拆卸而更換安裝方向的相關功效。 Other features and effects of the present invention will be clearly presented in the embodiments with reference to the drawings, in which: Figure 1 is a system configuration diagram illustrating an existing belt feeding equipment; Figure 2 is a system configuration diagram illustrating a system embodiment of the belt conveyor system of the present invention; Fig. 3 is a perspective exploded view illustrating an embodiment of the belt deflection adjusting device of the present invention, which is one of the system embodiments; Figure 4 is a perspective view illustrating the completion of the assembly of the device embodiment; Figure 5 is a bottom view illustrating the two linkage mechanisms of the device embodiment; Fig. 6 is a schematic diagram, in conjunction with Fig. 5, to illustrate the function of one of the linkage mechanisms to correct the conveyor belt of the embodiment of the system; and Fig. 7 is a bottom view similar to Fig. 5, illustrating the related effects of the interlocking mechanisms being detachable and changing the installation direction.
2:支撐輪裝置 2: Support wheel device
3:動力皮帶輪 3: Power pulley
3’:從動皮帶輪 3’: driven pulley
4:輸送皮帶 4: Conveyor belt
41:承料面 41: Bearing surface
42:非承料面 42: Non-bearing surface
5:皮帶調整裝置 5: Belt adjustment device
51:基座 51: Pedestal
52:調心滾輪 52: Spherical roller
54:側壓輪模組 54: Side pressure wheel module
D:輸送方向 D: Conveying direction
R:回程方向 R: Return direction
Claims (10)
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CN1176926A (en) * | 1997-04-18 | 1998-03-25 | 孙付江 | Full automatic arrangement for aligning belt with two direction rocking basket and direction changing function |
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CN200946037Y (en) * | 2006-08-31 | 2007-09-12 | 陈来平 | Hook hitch type hydraulic aligner |
CN202130825U (en) * | 2011-06-24 | 2012-02-01 | 无锡杰思物流设备有限公司 | Automatic aligning carrier roller device |
CN106005949A (en) * | 2016-07-19 | 2016-10-12 | 吴长林 | Self-aligning supporting roller mechanism for belt |
CN205662020U (en) * | 2016-06-08 | 2016-10-26 | 青岛港国际股份有限公司前港分公司 | Return belt prevents centring device |
CN108584351A (en) * | 2018-03-13 | 2018-09-28 | 唐山曹妃甸实业港务有限公司 | It is a kind of anticipation belt deviation, correction method and system |
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CN1176926A (en) * | 1997-04-18 | 1998-03-25 | 孙付江 | Full automatic arrangement for aligning belt with two direction rocking basket and direction changing function |
KR20030010792A (en) * | 2001-07-27 | 2003-02-06 | 주식회사 포스코 | An apparatus for adjusting the inclined motion of a reversing belt conveyor |
CN200946037Y (en) * | 2006-08-31 | 2007-09-12 | 陈来平 | Hook hitch type hydraulic aligner |
CN202130825U (en) * | 2011-06-24 | 2012-02-01 | 无锡杰思物流设备有限公司 | Automatic aligning carrier roller device |
CN205662020U (en) * | 2016-06-08 | 2016-10-26 | 青岛港国际股份有限公司前港分公司 | Return belt prevents centring device |
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CN108584351A (en) * | 2018-03-13 | 2018-09-28 | 唐山曹妃甸实业港务有限公司 | It is a kind of anticipation belt deviation, correction method and system |
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