TWI748825B - Carrier with tension warning - Google Patents

Carrier with tension warning Download PDF

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TWI748825B
TWI748825B TW109146531A TW109146531A TWI748825B TW I748825 B TWI748825 B TW I748825B TW 109146531 A TW109146531 A TW 109146531A TW 109146531 A TW109146531 A TW 109146531A TW I748825 B TWI748825 B TW I748825B
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Taiwan
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tension
warning
shell
transmission belt
transmission
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TW109146531A
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Chinese (zh)
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TW202225066A (en
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何玉釧
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鈺皓實業股份有限公司
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Publication of TW202225066A publication Critical patent/TW202225066A/en

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Abstract

A carrier with tension warning includes a machine body, an ascend device, a transmission device, and a tension warning device. The machine body includes a seat and a stand rack fixed on the seat. The ascend device is disposed on the machine body and able to ascend and descend along the stand rack. The transmission device is disposed on the stand rack, and includes a transmission belt connected with the ascend device. The tension warning device is disposed on a moving route of the transmission belt, and includes a sensing roller and a sensor. The sensing roller permanently abuts against the transmission belt. The sensor senses a movement variation of the sensing roller in a non-contact manner. When the sensing roller moves, the tension warning device generates a warning signal.

Description

具張力警示之搬運機Handling machine with tension warning

本發明係有關於一種搬運機,特別是指一種具張力警示之搬運機。The present invention relates to a conveying machine, in particular to a conveying machine with tension warning.

按,搬運機係用於搬運貨物之用途,以便節省人力。Press, the handling machine is used for moving goods, in order to save manpower.

然而,傳統的搬運機主要的結構包括基座、載重機構以及傳動機構。載重機構設於基座上,傳動機構設於基座並連接於載重機構,透過傳動機構使載重機構相對基座而能產生升降動作,以便於上下搬運貨物,惟傳動機構有利用到皮帶及皮帶輪等結構,其皮帶具有使用壽命,一旦出現疲疺就有可能隨著斷裂,而發生貨物掉落的危險,甚至於導致搬運機周遭的人員的受傷,因此,如何提高搬運機的使用安全性,係為本發明所欲解決的課題之一。However, the main structure of the traditional transporter includes a base, a load-bearing mechanism, and a transmission mechanism. The load mechanism is set on the base, and the transmission mechanism is set on the base and connected to the load mechanism. Through the transmission mechanism, the load mechanism can raise and lower relative to the base to facilitate the transportation of goods up and down. However, the transmission mechanism uses belts and pulleys With other structures, the belt has a service life. Once it becomes fatigued, there may be a risk of goods falling along with the breakage, and even cause injury to the people around the transporter. Therefore, how to improve the safety of the transporter? This is one of the problems to be solved by the present invention.

為解決上述課題,本發明揭露一種具張力警示之搬運機,其利用張力警示裝置感測傳動皮帶的張力變化,當傳動皮帶張力改變時,例如發生鬆脫或是斷裂之情形,張力警示裝置能夠產生警示訊號通知工作人員,以便暫停搬運作業,避免危害發生。In order to solve the above-mentioned problems, the present invention discloses a conveyor with tension warning, which uses a tension warning device to sense the tension change of the transmission belt. When the tension of the transmission belt changes, such as loosening or breaking, the tension warning device can A warning signal is generated to notify the staff so that the handling operation can be suspended to avoid hazards.

為達上述目的,本發明實施例中提供一種具張力警示之搬運機,其包括一機體、一升降裝置、一傳動裝置、一張力警示裝置。機體具有一底座及一固設於底座的立架;升降裝置設置於機體,且能夠沿著立架而產生升降動作;傳動裝置設置於立架,傳動裝置包括一驅動組件、一傳動皮帶、一第一滑輪及一相對設置的第二滑輪,傳動皮帶繞設於第一滑輪與第二滑輪之間,且連結於升降裝置,第一滑輪與驅動組件動力連接;以及張力警示裝置設置於傳動皮帶之一移動路徑上,張力警示裝置包括一常態抵壓於傳動皮帶之感測滾輪以及一感測器,感測器以非接觸式感測感測滾輪之位移變化,當感測滾輪位移時,張力警示裝置能夠產生一警示訊號。To achieve the above objective, an embodiment of the present invention provides a handling machine with tension warning, which includes a body, a lifting device, a transmission device, and a force warning device. The machine body has a base and a stand fixed to the base; the lifting device is arranged on the machine body and can produce lifting motion along the stand; the transmission device is arranged on the stand, and the transmission device includes a driving component, a transmission belt, and a The first pulley and a second pulley arranged oppositely, the transmission belt is wound between the first pulley and the second pulley, and is connected to the lifting device, the first pulley is in power connection with the driving assembly; and the tension warning device is arranged on the transmission belt On one of the moving paths, the tension warning device includes a sensor roller that is normally pressed against the transmission belt and a sensor. The sensor senses the change in the displacement of the roller in a non-contact manner. When the displacement of the roller is sensed, The tension warning device can generate a warning signal.

藉此,本發明之感測器以非接觸式感測感測滾輪之位移變化,當感測滾輪發生位移變化時,張力警示裝置能夠產生一警示訊號,以便通知工作人員,暫時停止搬運作業,如此作為安全警示機制,能夠避免危害發生。Thereby, the sensor of the present invention uses non-contact sensing to sense the displacement change of the roller. When the displacement of the sensing roller changes, the tension warning device can generate a warning signal to notify the staff to temporarily stop the handling operation. In this way, as a safety warning mechanism, hazards can be avoided.

以下參照各附圖詳細描述本發明的示例性實施例,且不意圖將本發明的技術原理限制於特定公開的實施例,而本發明的範圍僅由申請專利範圍限制,涵蓋了替代、修改和等同物。The exemplary embodiments of the present invention are described in detail below with reference to the drawings, and are not intended to limit the technical principles of the present invention to specific disclosed embodiments, and the scope of the present invention is only limited by the scope of the patent application, covering alternatives, modifications and Equivalent.

請參閱圖1至圖6所示,係為本發明為一種具張力警示之搬運機100,其包括一機體10、一升降裝置20、一傳動裝置30及一張力警示裝置40,本發明利用張力警示裝置40偵測傳動裝置30之張力,當張力產生變化時,得以發出警示訊號通知工作人員,以避免可能的危害發生。Please refer to Figures 1 to 6, which is a conveyor 100 with tension warning in the present invention, which includes a body 10, a lifting device 20, a transmission device 30, and a force warning device 40. The present invention uses tension The warning device 40 detects the tension of the transmission device 30, and when the tension changes, it can send a warning signal to notify the staff to avoid possible hazards.

機體10,係具有一底座11及一固設於底座11的立架12。機體10底部設有輪子13,以便立架12的背側設有把手14,如此使得工作人員可以操作機體10進行移動。The body 10 has a base 11 and a stand 12 fixed to the base 11. The bottom of the body 10 is provided with wheels 13 so that the back side of the stand 12 is provided with a handle 14 so that the staff can operate the body 10 to move.

升降裝置20,係設置於機體10,且能夠沿著立架12產生升降動作。升降裝置20主要用來提取貨物並進行升降搬運。The lifting device 20 is installed in the machine body 10 and can generate lifting motions along the stand 12. The lifting device 20 is mainly used to pick up goods and carry out lifting and conveying.

傳動裝置30,係設置於立架12。於本發明實施例中,傳動裝置30包括一驅動組件31、一傳動皮帶32、一第一滑輪33及一相對設置的第二滑輪34。驅動組件31包括一驅動馬達311及一齒輪箱312,驅動馬達311動力連接齒輪箱312。第一滑輪33為兩個,其設於立架12鄰近於底座11且位於該齒輪箱312的兩側而傳動連接。第二滑輪34為兩個而設於立架12遠離底座11之一端。傳動皮帶32為兩個並列設置,且繞設於第一滑輪33與第二滑輪34之間,即一個傳動皮帶32繞設於一組相對的第一滑輪33與第二滑輪34之間,其中,傳動皮帶32連結於升降裝置20,藉此,升降裝置20經由驅動馬達311的運作,而經過齒輪箱312、第一滑輪33、第二滑輪34與傳動皮帶32的動力傳遞而能產生升降動作。The transmission device 30 is arranged on the stand 12. In the embodiment of the present invention, the transmission device 30 includes a driving assembly 31, a transmission belt 32, a first pulley 33, and a second pulley 34 disposed oppositely. The driving assembly 31 includes a driving motor 311 and a gear box 312, and the driving motor 311 is power connected to the gear box 312. There are two first pulleys 33, which are arranged on the stand 12 adjacent to the base 11 and located on both sides of the gear box 312 for transmission connection. Two second pulleys 34 are provided at one end of the stand 12 away from the base 11. Two transmission belts 32 are arranged side by side and are wound between the first pulley 33 and the second pulley 34, that is, a transmission belt 32 is wound between a set of opposed first pulley 33 and second pulley 34, wherein , The transmission belt 32 is connected to the lifting device 20, whereby the lifting device 20 is operated by the drive motor 311, and the power transmission of the gear box 312, the first pulley 33, the second pulley 34 and the transmission belt 32 can generate a lifting action .

張力警示裝置40,係設置於傳動皮帶32之一移動路徑S上,用以偵測傳動皮帶32的張力情形,以便適時地根據張力變化而產生警示。於本發明實施例中,張力警示裝置40為兩個而分別設於每一個傳動皮帶32上。其中,為方便說明,以下僅以一個張力警示裝置40作為細部結構的示例。張力警示裝置40包括一固定座41、一活動件42、一感測滾輪43、一感測器44及一彈性件45。活動件42承載感測滾輪43而活動設於固定座41,活動件42與固定座41之間設有彈性件45,透過彈性件45而使感測滾輪43常態抵壓於傳動皮帶32,且感測器44以非接觸式感測感測滾輪43之位移變化,換言之,當感測滾輪43發生位移變化時,張力警示裝置40能夠產生一警示訊號,以便通知工作人員。The tension warning device 40 is arranged on a moving path S of the transmission belt 32 to detect the tension of the transmission belt 32 so as to promptly generate a warning according to the tension change. In the embodiment of the present invention, two tension warning devices 40 are provided on each transmission belt 32 respectively. Among them, for the convenience of description, only one tension warning device 40 is used as an example of the detailed structure below. The tension warning device 40 includes a fixed seat 41, a movable part 42, a sensing roller 43, a sensor 44 and an elastic part 45. The movable part 42 carries the sensing roller 43 and is movably disposed on the fixed seat 41. An elastic part 45 is provided between the movable part 42 and the fixed seat 41. Through the elastic part 45, the sensing roller 43 is normally pressed against the transmission belt 32, and The sensor 44 senses the displacement change of the roller 43 in a non-contact manner. In other words, when the displacement of the sensing roller 43 changes, the tension warning device 40 can generate a warning signal to notify the staff.

於本發明另一實施例中,感測滾輪43係沿著垂直於傳動皮帶32之一表面321方向而抵壓。In another embodiment of the present invention, the sensing roller 43 is pressed along a direction perpendicular to a surface 321 of the transmission belt 32.

如圖3至圖4所示,於本發明另一實施例中,固定座41包括一第一殼部411及一第二殼部412,第二殼部412結合於第一殼部411內,感測器44固設於固定座41之第一殼部411內,彈性件45一端抵於第一殼部411,另一端抵於活動件42。第二殼部412的兩側各設有一滑槽412a,以供活動件42的兩側滑設。感測器44為一近接開關,其具有一感測部441,活動件42的兩側各設有一翼板421而外露於第二殼部412與兩滑槽412a外,活動件42一側具有一L形的被感測部422與感測部441非接觸式面對面設置而感應,於本發明實施例中,被感測部422設於其中一翼板421且外露於第二殼部412外。As shown in FIGS. 3 to 4, in another embodiment of the present invention, the fixing seat 41 includes a first shell part 411 and a second shell part 412, and the second shell part 412 is integrated in the first shell part 411, The sensor 44 is fixed in the first shell portion 411 of the fixing base 41, one end of the elastic member 45 abuts against the first shell portion 411, and the other end abuts against the movable member 42. A sliding groove 412 a is provided on both sides of the second shell portion 412 for sliding on both sides of the movable member 42. The sensor 44 is a proximity switch, which has a sensing part 441. A wing plate 421 is provided on both sides of the movable part 42 and exposed outside the second shell part 412 and the two sliding grooves 412a. One side of the movable part 42 has An L-shaped sensed portion 422 and the sensing portion 441 are arranged face-to-face in a non-contact manner for sensing. In the embodiment of the present invention, the sensed portion 422 is disposed on one of the wing plates 421 and is exposed outside the second shell portion 412.

於本發明另一實施例中,滑槽412a分別具有一內端及一開放端,開放端的一側設有一止擋件46,用以限止活動件42的位移。於本發明實施例中, 以兩翼板421受兩止擋件46限位,使感測滾輪43而不會脫出第二殼部412。 In another embodiment of the present invention, the sliding groove 412 a has an inner end and an open end, and a stop 46 is provided on one side of the open end to limit the displacement of the movable member 42. In the embodiment of the present invention, The two wing plates 421 are restricted by the two stoppers 46 so that the sensing roller 43 will not fall out of the second shell portion 412.

此外,本發明更包括一電控箱50,其電性連接於驅動馬達311與兩張力警示裝置40。電控箱50內設有提示裝置(未繪出),電控箱50用以接收警示訊號而對應產生一警示提醒,警示提醒為聲音、燈光或是聲音及燈光之組合的作為提示。In addition, the present invention further includes an electric control box 50 which is electrically connected to the driving motor 311 and the two force warning devices 40. The electric control box 50 is provided with a prompting device (not shown). The electric control box 50 is used for receiving the warning signal and correspondingly generating a warning reminder. The warning reminder is a sound, light, or a combination of sound and light as a reminder.

因此,如圖6所示,當傳動皮帶32發生鬆脫情形時,此時傳動皮帶32的張力產生變化,如此活動件42受彈性件45頂持之故,而促使感測滾輪43相對第二殼部412產生位移,即往圖面右側方向位移,如此一來,感測器44感測到感測滾輪43的位移變化,使得張力警示裝置40依據位移變化而發出警示訊號,提醒工作人員。而在本發明實施例中,警示訊號係受電控箱50接收,而據以產生對應的警示提醒,以使工作人員暫時停止搬運作業,進行檢查傳動皮帶32,以避免危害發生。Therefore, as shown in FIG. 6, when the transmission belt 32 is loosened, the tension of the transmission belt 32 changes at this time, so that the movable member 42 is supported by the elastic member 45, which prompts the sensing roller 43 to be relative to the second The shell 412 is displaced, that is, to the right side of the drawing. In this way, the sensor 44 senses the change in the displacement of the sensing roller 43, so that the tension warning device 40 sends out a warning signal according to the change in displacement to remind the staff. In the embodiment of the present invention, the warning signal is received by the electric control box 50, and corresponding warning reminders are generated accordingly, so that the workers temporarily stop the handling operation and check the transmission belt 32 to avoid harm.

以上,雖然本發明是以一個最佳實施例作說明,精於此技藝者能在不脫離本發明精神與範疇下作各種不同形式的改變。前述所舉實施例僅用以說明本發明而已,非用以限制本發明之範圍。舉凡不違本發明精神所從事的種種修改或改變,俱屬本發明申請專利範圍。Above, although the present invention is described in a preferred embodiment, those skilled in the art can make various changes in various forms without departing from the spirit and scope of the present invention. The foregoing embodiments are only used to illustrate the present invention, and not to limit the scope of the present invention. All modifications or changes made without violating the spirit of the present invention belong to the scope of the patent application of the present invention.

100:搬運機 10:機體 11:底座 12:立架 13:輪子 14:把手 20:升降裝置 30:傳動裝置 31:驅動組件 311:驅動馬達 312:齒輪箱 32:傳動皮帶 321:表面 33:第一滑輪 34:第二滑輪 S:移動路徑 40:張力警示裝置 41:固定座 411:第一殼部 412:第二殼部 42:活動件 43:感測滾輪 44:感測器 45:彈性件 412a:滑槽 421:翼板 441:感測部 422:被感測部 46:止擋件 50:電控箱100: Transporter 10: Body 11: Base 12: Stand 13: wheels 14: handle 20: Lifting device 30: Transmission 31: drive components 311: drive motor 312: Gear Box 32: drive belt 321: Surface 33: The first pulley 34: second pulley S: moving path 40: Tension warning device 41: fixed seat 411: First Shell 412: Second Shell 42: movable parts 43: sensor wheel 44: Sensor 45: Elastic 412a: Chute 421: Wing Board 441: Sensing Department 422: sensed part 46: stop 50: Electric control box

[圖1]為本發明具張力警示之搬運機外觀示意圖。 [圖2]為本發明具張力警示之搬運機側面示意圖。 [圖3]為本發明之張力警示裝置結構示意圖。 [圖4]為本發明之張力警示裝置結構分解示意圖。 [圖5]為本發明之張力警示裝置的感測滾輪抵壓接觸於傳動皮帶示意圖。 [圖6]為本發明之張力警示裝置的感測滾輪產生位移變化動作示意圖。 [Figure 1] is a schematic diagram of the appearance of the conveyor with tension warning of the present invention. [Figure 2] is a schematic side view of the conveyor with tension warning of the present invention. [Figure 3] is a schematic diagram of the structure of the tension warning device of the present invention. [Figure 4] is an exploded schematic diagram of the structure of the tension warning device of the present invention. [Fig. 5] is a schematic diagram of the sensing roller of the tension warning device of the present invention being pressed and contacted with the transmission belt. [Figure 6] is a schematic diagram of the displacement change action of the sensing roller of the tension warning device of the present invention.

32:傳動皮帶 32: drive belt

321:表面 321: Surface

40:張力警示裝置 40: Tension warning device

411:第一殼部 411: First Shell

412:第二殼部 412: Second Shell

412a:滑槽 412a: Chute

42:活動件 42: movable parts

43:感測滾輪 43: sensor wheel

44:感測器 44: Sensor

45:彈性件 45: Elastic

421:翼板 421: Wing Board

441:感測部 441: Sensing Department

422:被感測部 422: sensed part

46:止擋件 46: stop

S:移動路徑 S: moving path

Claims (7)

一種具張力警示之搬運機,其包括:一機體,係具有一底座及一固設於該底座的立架;一升降裝置,係設置於該機體,且能夠沿著該立架而產生升降動作;一傳動裝置,係設置於該立架,該傳動裝置包括一驅動組件、一傳動皮帶、一第一滑輪及一相對設置的第二滑輪,該傳動皮帶繞設於該第一滑輪與該第二滑輪之間,且連結於該升降裝置,該第一滑輪與該驅動組件動力連接;以及一張力警示裝置,係設置於該傳動皮帶之一移動路徑上,該張力警示裝置包括一常態抵壓於該傳動皮帶之感測滾輪以及一感測器,該感測器以非接觸式感測該感測滾輪之位移變化,當該感測滾輪位移時,該張力警示裝置能夠產生一警示訊號;該張力警示裝置更包括一固定座、一活動件及一彈性件,該活動件承載該感測滾輪而活動設於該固定座,該活動件與該固定座之間設有該彈性件,使該感測滾輪常態抵壓於該傳動皮帶;該感測器固設於該固定座內且具有一感測部,該活動件一側設有一被感測部與該感測部非接觸式感應;該固定座包括一第一殼部及一第二殼部,該第二殼部結合於該第一殼部內,該感測器固設於該第一殼部內,該彈性件一端抵於該第一殼部,另一端抵於該活動件,該第二殼部的兩側各設有一滑槽,以供該活動件兩側滑設,且該被感測部外露於該第二殼部外。 A conveying machine with tension warning, comprising: a body with a base and a stand fixed on the base; a lifting device, which is arranged on the body and capable of generating lifting actions along the stand ; A transmission device is set on the stand, the transmission device includes a drive assembly, a transmission belt, a first pulley and a second pulley arranged opposite, the transmission belt is wound around the first pulley and the first pulley Between two pulleys and connected to the lifting device, the first pulley is in power connection with the drive assembly; and a force warning device is arranged on a moving path of the transmission belt, and the tension warning device includes a normal pressure On the sensing roller of the transmission belt and a sensor, the sensor senses the displacement change of the sensing roller in a non-contact manner, and when the sensing roller is displaced, the tension warning device can generate a warning signal; The tension warning device further includes a fixed seat, a movable part, and an elastic part. The movable part carries the sensing roller and is movably arranged on the fixed seat. The elastic part is arranged between the movable part and the fixed seat to make The sensing roller is normally pressed against the transmission belt; the sensor is fixed in the fixed seat and has a sensing part, and one side of the movable part is provided with a sensed part and the sensing part for non-contact sensing The fixing seat includes a first shell and a second shell, the second shell is combined with the first shell, the sensor is fixed in the first shell, and one end of the elastic member abuts against the The other end of the first shell portion abuts against the movable part, a sliding groove is provided on both sides of the second shell part for sliding on both sides of the movable part, and the sensed part is exposed outside the second shell part outside. 如請求項1所述之具張力警示之搬運機,其中,該被感測部為L形。 The conveying machine with tension warning according to claim 1, wherein the sensed part is L-shaped. 如請求項1所述之具張力警示之搬運機,其中,該兩滑槽分別具有一內端及一開放端,該開放端的一側設有一止擋件,用以限止該活動件的位移。 The conveyor with tension warning according to claim 1, wherein the two sliding grooves respectively have an inner end and an open end, and one side of the open end is provided with a stopper to limit the displacement of the movable part. 如請求項3所述之具張力警示之搬運機,其中,該活動件的兩側各設有一翼板而外露於該第二殼部與該兩滑槽外,該兩翼板受該兩止擋件限位,使該感測滾輪而不會脫出該第二殼部;該被感測部設於其中之一翼板。 The conveyor with tension warning according to claim 3, wherein a wing plate is provided on both sides of the movable part and is exposed outside the second shell part and the two sliding grooves, and the two wing plates are blocked by the two stoppers The position of the element is limited, so that the sensing roller will not fall out of the second shell part; the sensed part is arranged on one of the wings. 如請求項3所述之具張力警示之搬運機,其中,該驅動組件包括一驅動馬達及一齒輪箱,該驅動馬達動力連接該齒輪箱,該第一滑輪為兩個而設於該立架鄰近於該底座,且位於該齒輪箱的兩側而傳動連接,該第二滑輪為兩個而設於該立架遠離該底座之一端;該傳動皮帶為兩個,該張力警示裝置為兩個。 The carrier with tension warning according to claim 3, wherein the drive assembly includes a drive motor and a gear box, the drive motor is power connected to the gear box, and the two first pulleys are arranged on the stand Adjacent to the base and located on both sides of the gear box for transmission connection, the second pulleys are two and are arranged at the end of the stand away from the base; the transmission belts are two, and the tension warning device is two . 如請求項5所述之具張力警示之搬運機,其中,該感測器為一近接開關。 The conveying machine with tension warning according to claim 5, wherein the sensor is a proximity switch. 如請求項6所述之具張力警示之搬運機,更包括一電控箱,其電性連接於該驅動馬達與該兩張力警示裝置,該電控箱用以接收該警示訊號而對應產生一警示提醒。 The carrier with tension warning as described in claim 6, further comprising an electric control box, which is electrically connected to the drive motor and the two force warning devices, and the electric control box is used to receive the warning signal and generate a corresponding Warning reminder.
TW109146531A 2020-12-28 2020-12-28 Carrier with tension warning TWI748825B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040154413A1 (en) * 2001-03-29 2004-08-12 Joanne Coy Monitoring system
US20100276252A1 (en) * 2009-04-28 2010-11-04 King Michael L Belt tension indicator
CN211593965U (en) * 2019-12-19 2020-09-29 湖南正威科技有限公司 Automatic tensioning device of elevator
CN211971629U (en) * 2020-01-13 2020-11-20 台州新速达智能物流装备有限公司 Reciprocating elevator

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040154413A1 (en) * 2001-03-29 2004-08-12 Joanne Coy Monitoring system
US20100276252A1 (en) * 2009-04-28 2010-11-04 King Michael L Belt tension indicator
CN211593965U (en) * 2019-12-19 2020-09-29 湖南正威科技有限公司 Automatic tensioning device of elevator
CN211971629U (en) * 2020-01-13 2020-11-20 台州新速达智能物流装备有限公司 Reciprocating elevator

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