TWI748377B - Wheel knife cutting machine with slitting and slicing functions - Google Patents
Wheel knife cutting machine with slitting and slicing functions Download PDFInfo
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Abstract
本發明係提供一種具分條及切片功能之輪刀裁切機,其係於工作平台之基座內部輸送通道中為設置有一X軸輪刀裝置,並於基座之輸送通道任一端設置有至少一組Y軸輪刀裝置,當片材送入至基座之輸送通道內時,該X軸輪刀裝置之X軸驅動機構便會帶動X軸輪刀模組,使其多組上下相對輪刀座上二相交錯之輪刀沿著X軸方向來將通過的片材裁切分條成所需之寬度尺寸,而Y軸輪刀裝置之Y軸驅動機構則帶動Y軸輪刀模組,使其上下相對輪刀座上二相交錯之輪刀可對X軸方向通過的片材多段切片成所需之長度尺寸,此種單一機台具有分條及切片之功能,可減少傳統獨立作動裁切方式所造成時間與成本之浪費,進而達到結構緊湊、提高產能且成本低廉之功效。 The present invention provides a wheel cutter cutting machine with slitting and slicing functions, which is connected to the internal conveying channel of the base of the work platform to provide an X-axis wheel cutter device, and is provided with an X-axis wheel cutter device at either end of the conveying channel of the base At least one set of Y-axis wheel cutter device. When the sheet is fed into the conveying channel of the base, the X-axis drive mechanism of the X-axis wheel cutter device will drive the X-axis wheel cutter module to make multiple groups face up and down. The two-phase staggered wheel cutter on the wheel cutter seat cuts the passing sheet into the required width along the X axis direction, and the Y-axis drive mechanism of the Y-axis wheel cutter device drives the Y axis wheel cutter die Group, so that the two-phase staggered wheel cutters on the upper and lower opposite wheel holders can slice the sheet passing through the X-axis direction into multiple sections into the required length. This single machine has the function of slitting and slicing, which can reduce the traditional The waste of time and cost caused by the independent cutting method can achieve the effect of compact structure, increased productivity and low cost.
Description
本發明係提供一種具分條及切片功能之輪刀裁切機,尤指工作平台上為設置有X軸輪刀裝置及Y軸輪刀裝置,並由X軸輪刀裝置將通過的片材進行裁切分條,以及Y軸輪刀裝置進行切片,使單一機台具有分條及切片之功能。 The present invention provides a wheel cutter cutting machine with slitting and slicing functions, especially the working platform is provided with X-axis wheel cutter device and Y-axis wheel cutter device, and the sheet material passed by the X-axis wheel cutter device Carry out cutting and slitting, and Y-axis wheel knife device for slicing, so that a single machine has the functions of slitting and slicing.
按,現今科技與資訊的快速發展,使得市面上各種電子產品或設備不斷地推陳出新,並於電子產品或設備內部大都會設置有供電子零組件構裝之印刷電路板(PCB),即可透過不同功能或作用之電子零組件搭載印刷電路板構成之電子電路,使電子產品或設備能夠發揮其本身具備之功能,而隨著電路板的運用更加地廣泛,也使得相關的製程設備廠商更加積極投入硏究與開發。 According to the rapid development of technology and information nowadays, various electronic products or equipment on the market are constantly being introduced and new, and printed circuit boards (PCBs) for electronic components are installed in the electronic products or equipment. Electronic components with different functions or functions are equipped with electronic circuits composed of printed circuit boards, so that electronic products or equipment can perform their own functions, and as the use of circuit boards becomes more widespread, related process equipment manufacturers are also more active Invest in research and development.
一般電路板依其柔軟度可分為硬板及軟板;若依其形狀可分為單面板、雙面板及多層板;若以材質來區分,則包括有紙基材銅箔基板、複合基板、玻璃纖維布銅箔基板、軟質或硬質銅箔基板、陶瓷基板、金屬基板、熱塑性基板等,而電路板的製程中銅箔基板(CCL)是不可或缺之關鍵性基礎材料,係利用絕緣紙、玻璃纖維布或其他纖維材料經樹脂含浸後得到之半固化黏合片(PrePreg,亦稱膠片)與銅箔疊合 ,於高溫、高壓下成形之積層板,但是黏合膠片在未加工前,是以連續捲繞的方式收捲形成一料帶,並經過分條及切片等流程後,便可將裁切後的黏合膠片疊加在一起加溫到一定範圍,並通過壓合固化成所需厚度之基板,且該基板一面或雙面覆銅再層壓固化形成一銅箔基板。 Generally, circuit boards can be divided into rigid boards and flexible boards according to their softness; if they are divided into single-sided, double-sided and multi-layer boards according to their shape; if they are distinguished by material, they include paper-based copper foil substrates and composite substrates. , Glass fiber cloth copper foil substrates, soft or hard copper foil substrates, ceramic substrates, metal substrates, thermoplastic substrates, etc., and the copper foil substrate (CCL) is an indispensable key basic material in the circuit board manufacturing process, which uses insulation The semi-cured adhesive sheet (PrePreg, also known as film) obtained by impregnating paper, glass fiber cloth or other fiber materials with resin is laminated with copper foil , Laminated board formed under high temperature and high pressure, but the adhesive film is continuously wound before being processed to form a strip, and after the slitting and slicing processes, the cut can be The adhesive films are superimposed together and heated to a certain range, and cured into a substrate of the required thickness by pressing and bonding, and the substrate is laminated with copper on one or both sides to form a copper foil substrate.
然而,目前市面上可將黏合膠片分條切片成所需尺寸大小之分條裁切機,係通過第一壓制輪組先將黏合膠片送入上、下輪刀裁切分條成所需寬度尺寸,再通過第二壓制輪組送入上、下直刀進行直線橫向切片成所需長度尺寸,惟該分條裁切機係先通過上、下輪刀對黏合膠片進行裁切分條,再送入上、下直刀進行切片,此種獨立作動裁切的方式,並無法在單一機台上完成裁切分條及切片之作業,不僅機構複雜且佔用空間,以致所能應用的場合會受到限制,亦會造成時間與成本之浪費,且該上、下直刀係直上直下對黏合膠片進行切片,不但難以確保切割面之平滑度,也很容易造成裁切後切口有毛邊、粉塵較多的問題,是以,業者在現今講究簡單、快速、維護容易且成本低廉之無人化生產模式下,要如何設計出能在單一機台上完成裁切分條及切片之作業,整體結構緊湊而適用於各種應用場合,並減少時間與成本上之浪費,以有效提高產能、裁切的品質與良率之輪刀裁切機,方可符合現今無人化之自動生產需求,即為此行業者長久以來欲改善之重要課題及問題所在。 However, currently on the market, the adhesive film can be slit and sliced into the required size slitting machine. The adhesive film is sent to the upper and lower wheels through the first pressing wheel group to cut and slit into the required width. The size of the film is then fed into the upper and lower straight knives through the second pressing wheel set for linear and transverse slicing into the required length. However, the slitting cutting machine first cuts the adhesive film through the upper and lower knives. Then feed the upper and lower straight knives for slicing. This independent cutting method cannot complete the cutting, slitting and slicing operations on a single machine. Not only the mechanism is complicated but also takes up space, so that the occasions where it can be used will be different. Restricted, it will also cause waste of time and cost, and the upper and lower straight knife is straight up and down to slice the adhesive film, not only it is difficult to ensure the smoothness of the cutting surface, but also it is easy to cause burrs and dust in the cut after cutting. There are many problems. Therefore, in today’s unmanned production mode that is simple, fast, easy to maintain and low-cost, how to design the cutting, slitting and slicing operations on a single machine, and the overall structure is compact The wheel cutter cutting machine is suitable for various applications and reduces the waste of time and cost, so as to effectively improve the production capacity, cutting quality and yield, so as to meet the demand of unmanned automatic production. The important issues and problems that the industry has long wanted to improve.
故,發明人有鑑於上述缺失,乃搜集相關資料,經由多方的評估及考量,並以從事於此行業所累積之多年經驗持續的試作與修改,始設計出此種具分條及切片功能之輪刀裁切機的發明專利誕生。 Therefore, in view of the above-mentioned deficiencies, the inventor collected relevant information, evaluated and considered from many parties, and made continuous trials and modifications based on years of experience in this industry, before designing such a striping and slicing function. The invention patent of the wheel cutter cutting machine was born.
本發明之主要目的乃在於工作平台之基座內部輸送通道中為設置有一X軸輪刀裝置,並於基座之輸送通道在輸入端與輸出端中之任一端設置有至少一組Y軸輪刀裝置,當片材送入至基座之輸送通道內時,該X軸輪刀裝置之X軸驅動機構便會帶動X軸輪刀模組,使其多組上下相對輪刀座上二相交錯之輪刀沿著X軸方向來將通過的片材裁切分條成所需之寬度尺寸,而Y軸輪刀裝置之Y軸驅動機構則帶動Y軸輪刀模組,使其上下相對輪刀座上二相交錯之輪刀可對X軸方向通過的片材多段切片成所需之長度尺寸,此種單一機台具有分條及切片之功能,可減少傳統獨立作動裁切方式所造成時間與成本之浪費,進而達到結構緊湊、提高產能且成本低廉之功效。 The main purpose of the present invention is to provide an X-axis wheel cutter device in the inner conveying channel of the base of the working platform, and at least one set of Y-axis wheels are arranged on either end of the input end and the output end of the conveying channel of the base. Knife device. When the sheet is fed into the conveying channel of the base, the X-axis drive mechanism of the X-axis wheel cutter device will drive the X-axis wheel cutter module to make multiple sets of upper and lower opposite wheel cutter holders two phases The staggered wheel cutter cuts the passing sheet into the required width along the X-axis direction, and the Y-axis drive mechanism of the Y-axis wheel cutter device drives the Y-axis wheel cutter module to face up and down. The two-phase staggered wheel cutter on the wheel cutter seat can slice the sheet passing through the X-axis direction into multiple sections into the required length. This single machine has the function of slitting and slicing, which can reduce the traditional independent cutting method. This results in a waste of time and cost, and achieves the effects of compact structure, increased productivity, and low cost.
本發明之次要目的乃在於工作平台之基座位於輸送通道上下二側處為分別安裝有多組輪刀移行機構,並於輪刀移行機構之定位馬達上分別連結有螺桿,且螺桿上分別螺接有供X軸輪刀模組的輪刀座安裝作Y軸方向位移之螺帽支座,便可藉由輪刀移行機構自動調整每一組輪刀座上之輪刀來對片材進行裁切分條之寬度距離,以減少人工進行輪刀切割距離調整作業耗費之時間與成本。 The secondary purpose of the present invention is that the base of the working platform is located on the upper and lower sides of the conveying channel. A plurality of sets of wheel cutter moving mechanisms are respectively installed, and the positioning motors of the wheel cutter moving mechanism are respectively connected with screws, and the screws are respectively Screwed on the wheel cutter seat of the X-axis wheel cutter module to install the nut support for Y-axis displacement, and the wheel cutter on each group of wheel cutter holders can be automatically adjusted by the wheel cutter moving mechanism to align the sheet. Cut the width of the slit to reduce the time and cost of manual adjustment of the cutting distance of the wheel cutter.
本發明之另一目的乃在於Y軸輪刀裝置所具之框架上為安裝有帶動輪組,並於帶動輪組二組進給輪與抵持輪之間設有供片材通過之支撐板組,且框架上安裝有壓制機構之驅動氣缸,再於驅動氣缸下方連結有用以下壓通過的片材之壓板,而Y軸輪刀模組切片的過程中,可由框架之支撐板組配合壓制機構之壓板來下壓片材設計,使片材穩固地被切割,以確保裁切的品質與良率。 Another object of the present invention is that the frame of the Y-axis wheel cutter device is equipped with a driving wheel set, and a support plate for the sheet to pass is provided between the two feed wheels of the driving wheel set and the resisting wheel. The frame is equipped with the drive cylinder of the pressing mechanism, and the pressing plate of the sheet that passes through the following pressure is connected under the drive cylinder. During the slicing process of the Y-axis wheel cutter module, the support plate group of the frame can be matched with the pressing mechanism The pressing plate is designed to press down the sheet material, so that the sheet material is cut stably to ensure the quality and yield of the cutting.
本發明之再一目的乃在於Y軸輪刀模組之二輪刀座上為分別設有輪刀帶動機構,並於輪刀帶動機構包含安裝於框架上之導軌齒條、嚙合於導軌齒條上之齒輪組,以及二皮帶輪上套設之皮帶,且二皮帶輪為分別同軸連結於齒輪組其中一齒輪與輪刀的軸心上,而Y軸輪刀模組之輪刀座在沿著Y軸方向移動的過程中,便可藉由輪刀帶動機構同步帶動輪刀轉動進行切片之作業,以降低機械設置之成本。 Another object of the present invention is that the two wheel tool holders of the Y-axis wheel tool module are respectively provided with wheel tool driving mechanisms, and the wheel tool driving mechanism includes a rail rack mounted on the frame and meshed on the rail rack The gear set and the belt sleeved on the two pulleys, and the two pulleys are coaxially connected to the axis of one of the gears of the gear set and the wheel cutter, and the wheel cutter seat of the Y-axis wheel cutter module is along the Y axis In the process of direction movement, the wheel cutter driving mechanism can be used to synchronously drive the wheel cutter to rotate for slicing operation, so as to reduce the cost of mechanical installation.
1:工作平台 1: Work platform
11:基座 11: Pedestal
110:輸送通道 110: Conveying channel
111:固定架 111: fixed frame
12:輪刀移行機構 12: Wheel cutter moving mechanism
121:定位馬達 121: positioning motor
122:螺桿 122: Screw
123:螺帽支座 123: nut support
13:線性滑軌 13: Linear slide
2:X軸輪刀裝置 2: X-axis wheel cutter device
21:X軸輪刀模組 21: X-axis wheel cutter module
211:輪刀座 211: Wheel Tool Holder
2111:軸套 2111: Bushing
212:輪刀 212: Wheel Knife
22:X軸驅動機構 22: X-axis drive mechanism
221:驅動馬達 221: drive motor
222:轉軸 222: Hinge
223:傳動單元 223: drive unit
2231:皮帶輪 2231: Pulley
2232:皮帶 2232: belt
3:Y軸輪刀裝置 3: Y-axis wheel cutter device
31:框架 31: Frame
311:支撐板組 311: Support plate group
312:馬達 312: Motor
313:傳動機構 313: Transmission Mechanism
32:帶動輪組 32: Drive the wheel
321:進給輪 321: Feed Wheel
322:抵持輪 322: Resisting Wheel
33:Y軸輪刀模組 33: Y-axis wheel cutter module
331:輪刀座 331: Wheel Tool Holder
332:輪刀 332: Wheel Knife
34:Y軸驅動機構 34: Y-axis drive mechanism
341:驅動馬達 341: drive motor
342:螺桿 342: Screw
343:螺帽支座 343: Nut Support
344:輪刀帶動機構 344: Wheel knife drive mechanism
3441:導軌齒條 3441: Rail rack
3442:齒輪組 3442: gear set
3443:皮帶輪 3443: Pulley
3444:皮帶 3444: belt
35:壓制機構 35: suppression mechanism
351:驅動氣缸 351: Drive cylinder
352:壓板 352: pressure plate
4:片材 4: sheet
[第1圖]係本發明較佳實施例之立體外觀圖。 [Figure 1] is a perspective view of a preferred embodiment of the present invention.
[第2圖]係本發明較佳實施例之立體分解圖。 [Figure 2] is an exploded perspective view of a preferred embodiment of the present invention.
[第3圖]係本發明較佳實施例另一視角之立體分解圖。 [Figure 3] is a perspective exploded view from another perspective of the preferred embodiment of the present invention.
[第4圖]係本發明較佳實施例之側視剖面圖。 [Figure 4] is a cross-sectional side view of a preferred embodiment of the present invention.
[第5圖]係本發明之片材通過X軸輪刀裝置進行分條時之側視剖面示意圖。 [Figure 5] is a schematic side sectional view of the sheet of the present invention when it is slit by the X-axis wheel cutter device.
[第6圖]係本發明之片材通過Y軸輪刀裝置進行切片時之後視剖面示意圖。 [Figure 6] is a schematic cross-sectional view after the sheet of the present invention is sliced by the Y-axis wheel cutter device.
[第7圖]係本發明之Y軸輪刀組移動時同步帶動其輪刀轉動之前視剖面示意圖。 [Figure 7] is a schematic cross-sectional view of the Y-axis wheel cutter set of the present invention before the wheel cutter is synchronously driven to rotate when it moves.
[第8圖]係本發明之片材通過Y軸輪刀裝置進行切片後之俯視剖面示意圖。 [Figure 8] is a schematic top sectional view of the sheet of the present invention after being sliced by the Y-axis wheel cutter device.
為達成上述目的及功效,本發明所採用之技術手段及其構 造,茲繪圖就本發明之較佳實施例詳加說明其構造與功能如下,俾利完全瞭解。 In order to achieve the above objectives and effects, the technical means and structure adopted by the present invention The structure and function of the preferred embodiment of the present invention are described in detail as follows for a complete understanding.
請參閱如第1至5圖所示,係分別為本發明較佳實施例之立體外觀圖、立體分解圖、另一視角之立體分解圖、側視剖面圖及片材通過X軸輪刀裝置進行分條時之側視剖面示意圖,由圖中可清楚看出,本發明之具分條及切片功能之輪刀裁切機包括有工作平台1、X軸輪刀裝置2及至少一組Y軸輪刀裝置3,其中:該工作平台1為具有中空框型之基座11,其基座11前後二側處分別設有上下相對之固定架111,並於基座11中空內部形成有輸送通道110,且輸送通道110上下二側處分別安裝有多組前後間隔排列而左右相對設置之輪刀移行機構12,而每一組輪刀移行機構12則具有安裝於基座11側邊上之定位馬達121,並由定位馬達121之減速機以聯軸器分別連結有伸入於輸送通道110內一距離之螺桿122,且各螺桿122上分別螺接有螺帽支座123,又基座11位於輪刀移行機構12之螺桿122前後二側處為分別設有線性滑軌13,但並不以此為限,亦可進一步在固定架111上下相對內側處分別設有線性滑軌13。 Please refer to Figures 1 to 5, which are respectively a three-dimensional appearance view, a three-dimensional exploded view, a three-dimensional exploded view from another angle of view, a side sectional view, and the sheet passing through the X-axis wheel cutter device of the preferred embodiment of the present invention. The side sectional schematic diagram of slitting. It can be clearly seen from the figure that the slitting and slicing wheel cutter cutting machine of the present invention includes a working platform 1, an X-axis wheel cutter device 2 and at least one set of Y Axle wheel cutter device 3, in which: the work platform 1 is a hollow frame-shaped base 11, the front and rear sides of the base 11 are respectively provided with upper and lower fixed frames 111, and the hollow inside of the base 11 is formed with a conveyor The channel 110, and the upper and lower sides of the conveying channel 110 are respectively installed with a plurality of sets of wheel cutter moving mechanisms 12 arranged at intervals and opposite to each other on the left and right, and each group of wheel cutter moving mechanisms 12 has a side of the base 11 The positioning motor 121 is connected by the reducer of the positioning motor 121 with a shaft coupling to each screw 122 extending into the conveying channel 110 for a distance, and each screw 122 is screwed with a nut support 123, and a base 11 are respectively provided with linear slide rails 13 on the front and rear sides of the screw 122 of the wheel cutter moving mechanism 12, but it is not limited to this, and linear slide rails 13 may be further provided at the upper and lower inner sides of the fixing frame 111 respectively.
該X軸輪刀裝置2為設置於基座11之輸送通道110中,並包含X軸輪刀模組21及用以帶動X軸輪刀模組21沿著輸送方向(即X軸方向)來對片材4進行裁切分條動作之X軸驅動機構22,其中該X軸輪刀模組21為具有多組上下相對之輪刀座211,該些輪刀座211係各別安裝於輪刀移行機構12之螺帽支座123與線性滑軌13上,
並於各二上下相對之輪刀座211側邊上皆設有相互交錯之輪刀212,且各輪刀座211上設有軸套2111,而X軸驅動機構22則具有安裝於基座11側邊上之二驅動馬達221,並由二驅動馬達221之減速機以聯軸器分別連結有同軸穿過輪刀座211的軸套2111中之轉軸222,且二轉軸222上分別連結有間隔排列之複數傳動單元223,該傳動單元223具有分別同軸連結於輪刀座211的軸套2111與輪刀212的軸心上之二皮帶輪2231,並於二皮帶輪2231上套設有皮帶2232。
The X-axis
該Y軸輪刀裝置3較佳實施為分別設置於基座11前後二側處之固定架111上,但並不以此為限,亦可將單獨一組之Y軸輪刀裝置3設置在輸送通道110的輸入端與輸出端中之任一端,而每一組Y軸輪刀裝置3包含框架31、帶動輪組32、Y軸輪刀模組33及用以帶動Y軸輪刀模組33沿著垂直輸送方向(即Y軸方向)來對片材4進行切片動作之Y軸驅動機構34,其中該框架31具有前後相隔一距離之二外框,並由其中一外框上下二側處分別安裝於對應之線性滑軌13上,使框架31可通過線性滑軌13在固定架111上滑動位移,且二外框之間設有支撐板組311上下相對之支撐板,再於外框上安裝有馬達312,且馬達312於傳動軸上連結之傳動機構313包含齒輪組及二皮帶輪上套設之皮帶。
The Y-axis
而帶動輪組32在本實施例中為具有二組上下相對之進給輪321及抵持輪322,並將二組進給輪321與抵持輪322分別安裝在框架31之二外框內部,但並不以此為限,亦可將單獨一組上下相對
之進給輪321與抵持輪322安裝在框架31任一側之外框內部,且各進給輪321一端的軸心分別同軸連結於傳動機構313之皮帶輪上後,便可藉由馬達312驅動傳動機構313使帶動輪組32呈一轉動。
In this embodiment, the driving wheel set 32 has two sets of feeding
再者,Y軸輪刀模組33具有一組上下相對之輪刀座331,並於二輪刀座331側邊上皆設有相互交錯之輪刀332,而Y軸驅動機構34則具有安裝於框架31其中一外框側邊上之二驅動馬達341,並由二驅動馬達341以聯軸器分別連結有位於帶動輪組32上下二側處之螺桿342,且各螺桿342上分別螺接有與輪刀座331結合之螺帽支座343,又Y軸輪刀模組33之二輪刀座331上為分別設有輪刀帶動機構344,並於輪刀帶動機構344包含安裝於框架31其中一外框上之導軌齒條3441、嚙合於導軌齒條3441上之齒輪組3442,以及二皮帶輪3443上套設之皮帶3444(如第7~8圖所示),且該二皮帶輪3443為分別同軸連結於齒輪組3442其中一齒輪與輪刀332的軸心上,以同步帶動輪刀332呈一轉動。
Furthermore, the Y-axis
此外,在本實施例中之Y軸輪刀裝置3還包含有安裝於框架31的另一外框上之壓制機構35,並於壓制機構35具有至少一個垂直之驅動氣缸351,且驅動氣缸351下方之推桿連結有水平之壓板352,便可藉由驅動氣缸351之推桿帶動壓板352來下壓片材4,以防止片材4在裁切的過程中產生翹曲或卡料之情況;另,工作平台1輸入端與輸出端之二組Y軸輪刀裝置3為模組共用設計,並以對稱的方式相對設置,即使變換彼此相對設置的位置,但結構和功能仍相同,且因不需另外開發不同的Y軸輪刀裝置3,更能夠有效降低機器設置之成本,亦可進
一步搭配X軸輪刀裝置2,使單一機台上具有分條及切片之功能,而片材4較佳實施可為半固化黏合片(PrePreg),但並不以此為限,亦可依實際的需求選用如銅箔、紙材、塑膠膜片、膠帶、導電布或其他薄片,故在本案以下之說明書內容中皆一起進行說明,合予陳明。
In addition, the Y-axis
本發明上述之具分條及切片功能之輪刀裁切機於使用時,係利用驅動控制系統進行工作平台1、X軸輪刀裝置2及Y軸輪刀裝置3相關的驅動與控制操作、即時偵測與狀態診斷等,其中該每一組輪刀移行機構12可利用定位馬達121分別驅動螺桿122帶動螺帽支座123作Y軸方向位移,並由螺帽支座123連動X軸輪刀模組21每一組輪刀座211沿著線性滑軌13作滑動位移,也可進一步搭配感測器、光學尺或位置編碼器精確的定位,以自動調整每一組輪刀座211上之輪刀212來對片材4進行裁切分條成所需之寬度尺寸。
When the above-mentioned wheel cutter cutting machine with slitting and slicing functions of the present invention is in use, a drive control system is used to perform drive and control operations related to the working platform 1, the X-axis
當片材4從工作平台1之輸入端經由Y軸輪刀裝置3之帶動輪組32的帶動送入至基座11之輸送通道110內時,可利用X軸驅動機構22之二驅動馬達221分別驅動轉軸222及複數傳動單元223,並由傳動單元223分別連動X軸輪刀模組21每一組二相交錯之輪刀212沿著X軸方向呈一轉動,使片材4送入至每一組二相交錯之輪刀212間,便可將通過的片材4裁切分條成所需之寬度尺寸。
When the
另請搭配參閱如第6至8圖所示,係分別為本發明之片材通過Y軸輪刀裝置進行切片時之後視剖面示意圖、Y軸輪刀組移動時同步帶動其輪刀轉動之前視剖面示意圖及片材通過Y軸輪刀裝置進行切片後之俯視剖面示意圖,由圖中可清楚看出,當本發明之片材4在沿著X軸方向
通過X軸輪刀裝置2進行裁切分條前,可先利用工作平台1輸入端之Y軸輪刀裝置3對片材4進行切片成所需之長度尺寸,再輸送至X軸輪刀裝置2裁切分條成所需之長度尺寸,但並不以此為限,亦可利用工作平台1輸入端與輸出端之二組Y軸輪刀裝置3配合X軸輪刀裝置2來對通過的片材4進行裁切分條及切片成生產工作所需之尺寸大小,以實現單一機台具有分條及切片之功能。
Please also refer to Figures 6 to 8, which are the schematic diagrams of the rear view when the sheet of the present invention is sliced by the Y-axis wheel cutter device, and the front view when the Y-axis wheel cutter group is moved synchronously to drive the wheel cutter to rotate. The schematic cross-sectional view and the schematic top-view cross-sectional schematic view of the sheet after being sliced by the Y-axis wheel cutter device.
Before cutting and slitting by the X-axis
當上述之Y軸輪刀裝置3對片材4進行切片時,可先利用帶動輪組32之二組進給輪321與抵持輪322配合帶動片材4輸送位移,並使片材4通過框架31之支撐板組311位移至預定位置,帶動輪組32便會暫停輸送片材4,此時,壓制機構35之驅動氣缸351便會帶動壓板352來下壓片材4,使片材4可穩固的定位在支撐板組311與壓板352之間,再利用Y軸驅動機構34之二驅動馬達341分別驅動螺桿342來帶動螺帽支座343作Y軸方向位移,並由螺帽支座343分別連動Y軸輪刀模組33上下相對之輪刀座331沿著線性滑軌作滑動位移,而輪刀座331在沿著Y軸方向移動的過程中,亦可藉由輪刀帶動機構344同步帶動輪刀332隨之呈一轉動,並使二相交錯之輪刀332可對X軸方向通過的片材4完成切片的動作後,帶動輪組32便會繼續帶動通過的片材4位移,再依照上述之切片行程來將片材4多段切片成所需之長度尺寸。
When the above-mentioned Y-axis
是以,本發明之具分條及切片功能之輪刀裁切機可利用X軸輪刀裝置2來對工作平台1通過之片材4裁切分條成所需之寬度尺寸,並由工作平台1輸入端與輸出端中之二組Y軸輪刀裝置3來對片材4多段
切片成所需之長度尺寸,此種單一機台上同時具備有分條及切片之功能,可減少傳統獨立作動裁切的方式所造成時間與成本之浪費,進而達到結構緊湊、有效提高產能且成本低廉之功效。
Therefore, the wheel cutter cutting machine with slitting and slicing functions of the present invention can use the X-axis
此外,X軸輪刀裝置2可利用多組輪刀移行機構12自動調整X軸輪刀模組21進行裁切分條時之寬度距離,以減少人工進行輪刀切割距離調整作業耗費之時間與成本,並可快速調整不同裁切分條的尺寸,而Y軸輪刀裝置3在切片的過程中,亦可藉由框架31之支撐板組311配合壓制機構35之壓板352來下壓片材4設計,使片材4穩固地被切割,以確保裁切的品質與良率;另,當Y軸驅動機構34帶動Y軸輪刀模組33上下相對之輪刀座331移動時,也可利用輪刀帶動機構344同步帶動輪刀332轉動,以降低馬達驅動或機械設置之成本,並完成對通過的片材4進行裁切成生產工作所需之尺寸大小。
In addition, the X-axis
上述詳細說明為針對本發明一種較佳之可行實施例說明而已,惟該實施例並非用以限定本發明之申請專利範圍,凡其他未脫離本發明所揭示之技藝精神下所完成之均等變化與修飾變更,均應包含於本發明所涵蓋之專利範圍中。 The above detailed description is only for a preferred and feasible embodiment of the present invention, but the embodiment is not intended to limit the scope of the patent application of the present invention. All other equal changes and modifications made without departing from the spirit of the technique disclosed in the present invention All changes shall be included in the scope of patent covered by the present invention.
綜上所述,本發明之具分條及切片功能之輪刀裁切機使用時為確實能達到其功效及目的,故本發明誠為一實用性優異之發明,為符合發明專利之申請要件,爰依法提出申請,盼 審委早日賜准本案,以保障發明人之辛苦發明,倘若 鈞局審委有任何稽疑,請不吝來函指示,發明人定當竭力配合,實感德便。 In summary, the wheel cutter cutting machine with slitting and slicing functions of the present invention can indeed achieve its effects and purposes when used. Therefore, the present invention is an invention with excellent practicability and meets the requirements of an invention patent application. , Yan filed an application in accordance with the law, and I hope that the review committee will grant this case as soon as possible to protect the inventor’s hard work. If the review committee has any doubts, please send me instructions. The inventor will do his best to cooperate and feel good.
1:工作平台 1: Work platform
11:基座 11: Pedestal
110:輸送通道 110: Conveying channel
111:固定架 111: fixed frame
12:輪刀移行機構 12: Wheel cutter moving mechanism
121:定位馬達 121: positioning motor
122:螺桿 122: Screw
123:螺帽支座 123: nut support
13:線性滑軌 13: Linear slide
2:X軸輪刀裝置 2: X-axis wheel cutter device
21:X軸輪刀模組 21: X-axis wheel cutter module
211:輪刀座 211: Wheel Tool Holder
2111:軸套 2111: Bushing
212:輪刀 212: Wheel Knife
22:X軸驅動機構 22: X-axis drive mechanism
221:驅動馬達 221: drive motor
222:轉軸 222: Hinge
223:傳動單元 223: drive unit
2231:皮帶輪 2231: Pulley
2232:皮帶 2232: belt
3:Y軸輪刀裝置 3: Y-axis wheel cutter device
31:框架 31: Frame
311:支撐板組 311: Support plate group
312:馬達 312: Motor
313:傳動機構 313: Transmission Mechanism
32:帶動輪組 32: Drive the wheel
321:進給輪 321: Feed Wheel
322:抵持輪 322: Resisting Wheel
33:Y軸輪刀模組 33: Y-axis wheel cutter module
331:輪刀座 331: Wheel Tool Holder
332:輪刀 332: Wheel Knife
34:Y軸驅動機構 34: Y-axis drive mechanism
341:驅動馬達 341: drive motor
342:螺桿 342: Screw
343:螺帽支座 343: Nut Support
344:輪刀帶動機構 344: Wheel knife drive mechanism
3441:導軌齒條 3441: Rail rack
3442:齒輪組 3442: gear set
35:壓制機構 35: suppression mechanism
351:驅動氣缸 351: Drive cylinder
352:壓板 352: pressure plate
Claims (9)
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TW109109038A TWI748377B (en) | 2020-03-18 | 2020-03-18 | Wheel knife cutting machine with slitting and slicing functions |
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TWI748377B true TWI748377B (en) | 2021-12-01 |
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103286808A (en) * | 2012-02-28 | 2013-09-11 | 株式会社内田洋行 | Automatic card cutting device |
CN106081678A (en) * | 2016-08-16 | 2016-11-09 | 永天机械设备制造(深圳)有限公司 | A kind of copper-clad plate full-automatic sawing sheet equipment |
TW201836796A (en) * | 2017-03-30 | 2018-10-16 | 友聚工業有限公司 | Slitter |
-
2020
- 2020-03-18 TW TW109109038A patent/TWI748377B/en active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103286808A (en) * | 2012-02-28 | 2013-09-11 | 株式会社内田洋行 | Automatic card cutting device |
CN106081678A (en) * | 2016-08-16 | 2016-11-09 | 永天机械设备制造(深圳)有限公司 | A kind of copper-clad plate full-automatic sawing sheet equipment |
TW201836796A (en) * | 2017-03-30 | 2018-10-16 | 友聚工業有限公司 | Slitter |
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